Client : PT.

SMART Tbk
Project
gggy : SMART EP Tarjun Phase 3

NITROGEN BLANKETING CONSUMPTIONS

PT ARCHETYPE INDONESIA
Menara 165, 12th Floor
Jl. TB Simatupang Kav. 1
Cilandak Timur
Jakarta Selatan 12560
Indonesia

Author: Riki Fadli

- Telephone: +62 21 2940 6840
- E-mail: riki.fadli@archetype-group.com
5th February 2020
Project number: C-TID-EXT-19-028-B00
Document number: CAL-DD-PR-T1-NI-0418
Revision: A

Shaping Tomorrow
PT Archetype Indonesia
List of Pipe
Project number: C-TID-EXT-19-028-B00
Document number: CAL-DD-PR-T1-NI-0418
27th January 2020

A 5/02/2020 First Issued RK CM

Rev. Date Description Author Checked by Approved by

© Copyright Archetype

All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means
Shaping Tomorrow

without permission of the publisher.

Utilities
Equipment name : Nitrogen Generation System Item no:

2 1. Introduction
3 The purpose of this calculation for the determine consumption nitrogen blanketing in the tank farm, According standard internation API 2000

4 Equipment name Nitrogen Generation System

5 Tag name -/-

6 Registration number(s) of P&ID showing pump SMT-DWG-DD-PR-T1-NI-6517.01

8 2.1 Starting Point

9 Physical Nitrogen properties and operating conditions:

10 Operating Temp 32.0 - 80 °C

11 Density 1,2 kg/m3

12 Set Pressure 15,0 mbarg (Assumption)

13 Lattitude in the Bekasi Below 42O

6,4
14 Factor, C

Table . Storage Tank List - Required Nitrogen Blangketing Consider volume tank.
15

Flow rate pump

S.No Tank Farm Qty Tank Volume Ri
discharge
16

1 Methanol 2 7032 m3 30 m3/hr 1,00

17

18 2 Slope Biodisel 1 123 m3 50 m3/hr 1,00

19 3 Slope Glycerine 1 89 m3 50 m3/hr 1,10

20 4 Interm Biodiesel 1 617 m3 10 m3/hr 1,00

21 5 Biodiesel 3 6173 m3 275 m3/hr 1,00

22 6 Sodium Methylate 2 573 m3 46 m3/hr 1,00

23

25

26 2.2 Calculation
27 2.3.1 Nitrogen Demand (CASE 1)
28 In the API 2000 there are three level provide inert gas Blanketing of tank is folowing

29 Level 1: With spesific flame arrester classifcation.

30 Level 2: With different flame arrester classifcation.

31 Level 3: Without flame arrester classification.

32 ####

33 ####

34 ####

35 ####

36 ####

37 ####

38 ####

39 ####

40 ####

41 ####

42

43 Result of Nitrogen blanketing calculation which the required flow rate for level 1, 2 and 3

44 Tank farm Level 1 Level 2 Level 3

45 Methanol 346 m3/hr 661 m3/hr 1608 m3/hr

46 Slope Biodisel 69 m3/hr 87 m3/hr 143 m3/hr

47 Slope Glycerine 66 m3/hr 83 m3/hr 132 m3/hr

48 Interm Biodiesel 67 m3/hr 125 m3/hr 297 m3/hr

49 Biodiesel 563 m3/hr 851 m3/hr 1715 m3/hr

50 Sodium Methylate 101 m3/hr 155 m3/hr 319 m3/hr

51 Total 1212 m3/hr 1962 m3/hr 4214 m3/hr

52 Safety factor 20% 14540 m3/hr 2355 m3/hr 5057 m3/hr

53 2.3.2 Air Compressor Required

The design of Tank farm without Flame Arrester with gas blanketing level 3
54

55 Air ratio 4,0 (Required clarify with vendor PSA Nitrogen)

56 Pressure Compressed Air 9,0 bara (assumption)

57 N2 Pressure drop 1,5 bar (Required clarify with vendor PSA Nitrogen)

58 Air Compressed demand 38 m3/minute

59

60

61

rev. Client: PT. SMART Tbk Project: SMART EP Tarjun Phase 3 rev.

Client's Project No.: -/- Plant Location: Kalimantan Selatan

Approved
Rev. Date Description/Issued for By Ckd.

A 05/02/2020 First Issued RK CM

Office: JAKARTA ACT order: C-TID-EXT-19-018-B00 Document number : CAL-DD-PR-T1-NI-0418 Sheet 1 of 4

General example calculation sheet Sheet A1 Revision 5.0
Utilities
Equipment name : Nitrogen Generation System Item no: 1

2 1. Introduction
3 The purpose of this calculation for the determine consumption nitrogen blanketing in the tank farm, According standard internation API 2000

4 Equipment name Nitrogen Generation System

5 Tag name -/-

6 Registration number(s) of P&ID showing pump SMT-DWG-DD-PR-T1-NI-6517.01

8 2.1 Starting Point

9 Physical Nitrogen properties and operating conditions:

10 Operating Temp 32.0 - 80 °C

11 Density 1,2 kg/m3

12 Set Pressure 15,0 mbarg (Assumption)

13 Lattitude in the tarjun Below 42O

6,4
14 Factor, C

Table . Storage Tank List - Required Nitrogen Blangketing consider pump running
15
Flow rate pump Maximum Pump
S.No Tank Farm Qty Tank Volume Ri
16 discharge Running

17 1 Methanol 2 7032 m3 30 m3/hr 1,00 24,0 hour

18 2 Slope Biodisel 1 123 m3 50 m3/hr 1,00 2,0 hour

19 3 Slope Glycerine 1 89 m3 50 m3/hr 1,10 2,0 hour

20 4 Interm Biodiesel 1 617 m3 10 m3/hr 1,00 24,0 hour

21 5 Biodiesel 3 6173 m3 275 m3/hr 1,00 24,0 hour

22 6 Sodium Methylate 2 573 m3 46 m3/hr 1,00 24,0 hour

23

24

25 2.2 Calculation
26 2.3.1 Nitrogen Demand (CASE 2)
27 In the API 2000 there are three level provide inert gas Blanketing of tank is folowing

28 Level 1: With spesific flame arrester classifcation.

29 Level 2: With different flame arrester classifcation.

30 Level 3: Without flame arrester classification.

31

32

33

34

35

36

37

38

39

40

41

42 Result of Nitrogen blanketing calculation which the required flow rate for level 1, 2 and 3

43 Tank farm Level 1 Level 2 Level 3

44 Methanol 94 m3/hr 158 m3/hr 350 m3/hr

45 Slope Biodisel 66 m3/hr 82 m3/hr 130 m3/hr

46 Slope Glycerine 68 m3/hr 85 m3/hr 138 m3/hr

47 Interm Biodiesel 40 m3/hr 69 m3/hr 158 m3/hr

48 Biodiesel 577 m3/hr 879 m3/hr 1784 m3/hr

49 Sodium Methylate 132 m3/hr 219 m3/hr 478 m3/hr

50 Total 977 m3/hr 1492 m3/hr 3039 m3/hr

51 Safety factor 20% 1172,0 m3/hr 1790,9 m3/hr 3647 m3/hr

52 2.3.2 Air Compressor Required

The design of Tank farm without Flame Arrester with gas blanketing level 3
53

54 Air ratio 4,0 (Required clarify with vendor PSA Nitrogen)

55 Pressure Compressed Air 9,0 bara (assumption)

56 N2 Pressure drop 1,5 bar (Required clarify with vendor PSA Nitrogen)

57 Air Compressed demand 28 m3/minute

58

59

60

61

rev. Client: PT. SMART Tbk Project: SMART EP Tarjun Phase 3 rev.

Client's Project No.: -/- Plant Location: Kalimantan Selatan

Approved
Rev. Date Description/Issued for By Ckd.

A 05/02/2020 First Issued RK CM

Office: JAKARTA ACT order: C-TID-EXT-19-018-B00 Document number : CAL-DD-PR-T1-NI-0418 Sheet 2 of 4

General example calculation sheet Sheet A1 Revision 5.0
Utilities
Equipment name : Nitrogen Generation System (CASE 1 & 2) P&ID : Item no:

2 2.3.3 Air Compressor Demand

3 Operating Pressure air compressor 8 barg

4 b. Compressor for Nitrogen 38 am3/minute (Air ratio :4 N2, PSA type with purity 99.5%) CASE 1

5 C. Compressor for Nitrogen 28 am3/minute (Air ratio :4 N2, PSA type with purity 99.5%) CASE 2

7 Based on information from vendor, for the nitrogen generation system (PSA) the quality of air compressor minimum is 1.4.1 refer to ISO 8573-2010

9 New Compressor oil injected capacity: 46 am3/minute Safety factor 20% CASE 1

10 New Compressor oil injected capacity: 33 am3/minute Safety factor 20% CASE 2

11

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14 3,0 Sketch PSA Nitrogen generator System

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Client PT. SMART Tbk Rev. Date

Client's Project No -/- A 05/02/2020

Project SMART EP Tarjun Phase 3

Plant Location Kalimantan Selatan

Office: JAKARTA ACT order: C-TID-EXT-19-018-B00 Document number : CAL-DD-PR-T1-NI-0418 Sheet 3 of 4

General example calculation sheet Sheet A1 Revision 5.0
Utilities
Equipment name : Nitrogen Generation System (CASE 1 & 2) P&ID : Item no:

2 4,0 Methodology
3 Refer to API 2000, Calculate the required flow rates for the three inert-gas levels as follows
4 a.) For inert-gas-blanketing level 1, calculate the required flow rate V I ,in cubic meters per hour,as given in Equation (F.1)
5

6

  ,   
,


 with a specificflame-arrester classification (Equation (F.1)

8 b.) For inert-gas-blanketing level 2, calculate the required flow rate V I ,in cubic meters per hour,as given in Equation (F.2)
9

10
  ,  
,


 with a different-flame-arrester classification (Equation (F.2)

11

12

13 c.) For inert-gas-blanketing level 3, calculate the required flow rate V I ,in cubic meters per hour,as given in Equation (F.3)
14

15
  ,  
,


 with no flame arrester (Equation (F.3)

16

17

18 Where
19 C : is a factor that depends on vapor pressure, average storage temperature and latitude (see Table 2);API 2000
20 Ri : is the reduction factor for insulation;
21 Ri : is 1 if no insulation is used;
22 Ri : is Rin for fully insulated tanks [see Equation (11)];API2000
23 Ri : is Rinp for partially insulated tanks [see Equation (12)];API2000
24 Vtk : is the tank volume;
25 Vpe : is the maximum rate of liquid discharge.
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Client PT. SMART Tbk Rev. Date

Client's Project No -/- A 05/02/2020

Project SMART EP Tarjun Phase 3

Plant Location Kalimantan Selatan

Office: JAKARTA ACT order: C-TID-EXT-19-018-B00 Document number : CAL-DD-PR-T1-NI-0418 Sheet 4 of 4

General example calculation sheet Sheet A1 Revision 5.0