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  • Double-V-Weld Consumption Formula in Excel Sheet

    Încărcat de

    vinoth
    2K vizualizări6 pagini
    The document calculates the welding requirements for a single-V joint on steel plates that are 150mm thick and have a weld length of 1 meter. It determines that the total area of welding required is 6675.51 square meters and the weight of weld metal needed is 65.62 kilograms. It then calculates that 82 kilograms of submerged arc welding (SAW) wire at 80% efficiency or 145.82 kilograms at 45% efficiency would be required. The estimated time for welding is 1 hour using 3.15mm electrodes or 41 hours using 4mm SAW wire, plus 12 hours for preparation.

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    WELD FORM

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    The document calculates the welding requirements for a single-V joint on steel plates that are 150mm thick and have a weld length of 1 meter. It determines that the total area of welding required is 6675.51 square meters and the weight of weld metal needed is 65.62 kilograms. It then calculates that 82 kilograms of submerged arc welding (SAW) wire at 80% efficiency or 145.82 kilograms at 45% efficiency would be required. The estimated time for welding is 1 hour using 3.15mm electrodes or 41 hours using 4mm SAW wire, plus 12 hours for preparation.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    2K vizualizări6 pagini

    Double-V-Weld Consumption Formula in Excel Sheet

    Încărcat de

    vinoth
    The document calculates the welding requirements for a single-V joint on steel plates that are 150mm thick and have a weld length of 1 meter. It determines that the total area of welding required is 6675.51 square meters and the weight of weld metal needed is 65.62 kilograms. It then calculates that 82 kilograms of submerged arc welding (SAW) wire at 80% efficiency or 145.82 kilograms at 45% efficiency would be required. The estimated time for welding is 1 hour using 3.15mm electrodes or 41 hours using 4mm SAW wire, plus 12 hours for preparation.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca XLS, PDF, TXT sau citiți online pe Scribd
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    din 6

    SINGLE-V JOINT ON PLATES

    Enter the Plate Thickness in


    mm TYPE OF WELDING SINGLE-V
    Thickness of Plate 150 mm
    Enter the Weld Length in Mtrs
    Length of Weld 1 Mtrs

    Top & Bottom-V

    Area of weld-Tri 6153.4

    Area OF Weld-2 230.1

    Area OF Weld-3 292.0

    Total Area of weld 6675.51

    Middle Fill Up

    Area of weld-Tri

    Area OF Weld-2

    Area OF Weld-2 12.0

    Total Area of weld 12.00

    Weight of weld Metal = 65.62 Kgs

    @80% Efficiency SAW 82 Kgs


    Required =

    3.15mm Electrode 0.20

    @45% Efficiency 3.15mm 0 Kgs


    Electrode Required=

    Electrode quantity

    size Tot. Weight No. of Pcs Wt. Of RodWt. Per Ro Act. Weld
    Met(@88%)
    (Kgs) (Nos.) (Kgs) (Kgs) (Kgs)
    3.15mm x 450 3.6 90 2.478 0.028 0.024
    4.00mm x 450 3.6 60 2.663 0.044 0.039

    No. of Electrodes and weight of SAW required for Welding

    3.15 mm Electrode = 18 Nos


    4.00 mm SAW = 82 Kgs
    Welder Man Hour required - Time

    3.15 mm Electrode = 1 Hours


    4.00 mm SAW = 41 Hours

    Preparation and intermediate = 12 Hours


    Back Gougings
    WELDING SINGLE-V
    SINGLE-V JOINT ON PLATES
    Enter the Plate Thickness in
    mm TYPE OF WELDING SINGLE-V
    Thickness of Plate 150 mm
    Enter the Weld Length in Mtrs
    Length of Weld 1 Mtrs

    Top & Bottom-V

    Area of weld-Tri 6153.4

    Area OF Weld-2 230.1

    Area OF Weld-3 292.0

    Total Area of weld 6675.51

    Middle Fill Up

    Area of weld-Tri

    Area OF Weld-2

    Area OF Weld-2 12.0

    Total Area of weld 12.00

    Weight of weld 65.62 Kgs


    Metal

    @45% Efficiency 145.82 Kgs


    Electrode Required

    3.15mm Electrode 0.09

    45% Efficiency 0.208

    Electrode quantity

    size Tot. Weight No. of Pcs Wt. Of RodWt. Per Ro Act. Weld
    Met(@88%)
    (Kgs) (Nos.) (Kgs) (Kgs) (Kgs)
    3.15mm x 450 3.6 90 2.478 0.028 0.024
    4.00mm x 450 3.6 60 2.663 0.044 0.039

    No. of Electrodes required for Welding

    3.15 mm Electrode = 9 Nos


    4.00 mm Electrode = 1675 Nos
    Welder Man Hour required - Time

    3.15 mm Electrode = 1 Hours


    4.00 mm Electrode = 112 Hours

    No. of Electrodes required( As a Total Either 3.15 or 4.00)

    3.15 mm Electrode = 2709 Nos.


    4.00 mm Electrode = 1680 Nos. OR

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