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Document No:STS / CLIENT / 2020 / TP001 / WP02 Revision: 00 Date: 10 March 2020
FABRICATION PROCEDURE
PIPING LINE NO.350-DMW-4820-00012-1S105DC-N
FOR APPROVAL √
FOR REVIEW
FOR CONTRUCTION
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
TABLE OF CONTENTS
1. INTRODUCTION
2. SCOPE
3. REFERENCE
4. SPECIFICATION
5. WELD SUMMARY
6. PREPARATION
7. FABRICATION PROCEDURE
9. SAFETY
10. ATTACHMENT
1. Introduction
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
This document covers the sequence of activities for Fabrication, Erection and Installation Piping to ensure the compliance to
the above activities with the contractual applications and HSE requirements in PRPC UF SDN BHD
2. Scope
This procedure covers fabrication & eraction of piping work installation of piping including preparations work,painting &
blasting,lifting of pipe spools and pipe supports, fit-up and welding work, non destructive testing, radiography test, line
check and pressure test.This document also covers general HSE requirements while working inside live plant areas.
3. Reference
3.1 ASME B 31.3 Process Piping
3.2 ASME B 16.5 Pipe Flanges and Flange Fittings.
3.3 ASME IX, 2015 Ed Welding and Brazing Qualification
3.4 ASME V, 2015 Ed. Non Destructive Examination
3.5 PTS 12.30.05 Shop & Field Fabrication Of Piping
3.6 PTS 15.12.01 Welding For Chemical Oil And Gas Industries
3.7 DMW-4820M00250-00012-19 Isometric
4. Specification
4.1 Piping Line No : 350-DMW-4820-00012-1S105DC-N
4.2 Operating Pressure : 9.30 BARG
4.3 Operating Temperature : 28.00ºC
4.4 Design Pressure : 13 BARG
4.5 Design Temperature : 75.00ºC
4.6 Material Specification : EFW 316L SS A356 NPS:350mm THK:Sch10S
5. Preparation
5.1 Site visit prior to confirming dimension
5.2 Prior to start work at site, STS shall apply Permit to Work (PTW) from Area Owner for scaffolding, lifting and pipe
installation.
5.3 Submit Welding Inspection Control Sheet (WICS) together with WPS,WQT & Specific Repair Procedure to SRAIM
UF for review and approval.
5.4 The pipe spools shall be erected as per isometric and AFC drawings. Horizontal position and alignments shall be
checked during cutting activities.
5.5 Supervisor to ensure proper housekeeping during and after completion of daily work activity at work place.
6. Fabrication Procedures
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
Contractor's QAQC inspectors and the third party inspector / SRAIM UF representative shall both be
represented and they shall sign an agreed inspection report.
6.10.1.1.1 Fabrication Procedure
6.10.1.1.2 Inspection Test Plan
6.10.1.1.3 Material & Consumable Certificate
6.10.1.1.4 Welding Inspection Control Sheet (WICS)
6.10.1.1.5 Inspection Report
6.10.1.1.6 Welding Procedure Specification (WPS)
6.10.1.1.7 NDT Report inspection
6.10.1.1.8 Pressure Test Report Inspection
6.10.1.1.9 Pressure Test Calibration Certificate
6.10.1.1.10 Isometric
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
STS/CLIENT2020/TP001/WP01
TURNAROUND MAIN MECHANICAL & MAINTENANCE
MECHANICAL STATIC (TA4MS)
STS EDAC ENGINEERING SDN BHD
Document No:STS / CLIENT / 2020 / TP001 / WP01 Revision: 01 Date: 5 February 2020
STS/CLIENT2020/TP001/WP01