INTERACTIVE SCHEMATIC

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 RENR9033-05
July 2014

16M Motor Grader

Hydraulic System
B9H1-UP
R9H1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator - Blade Cushion (LH) 219-8035 1 D-6, F-8
Accumulator - Blade Cushion (RH) 219-8035 2 D-5, F-8
Accumulator Gp - CE Brake 260-9428 3 A-2
Block 1 254-4486 4 A-3
Block 2 245-8964 5 A-6
Breather As 9R-9925 6 B-7
Cylinder Gp - Articulate 290-8074 7 D-6
Cylinder Gp - Blade Lift (LH) 270-7538 8 D-5, F-8
Cylinder Gp - Blade Lift (RH) 270-7538 9 D-5, F-7
Cylinder Gp - Blade Tip 9T-8944 10 F-3
Cylinder Gp - Center Shift 262-1905 11 F-4
Cylinder Gp - LH Steering 267-3863 12 D-3
Cylinder Gp - RH Steering 267-3863 13 D-2
Cylinder Gp - Ripper 113-5264 14 D-7
Cylinder Gp - Side Shift 257-5083 15 F-3
Cylinder Gp - Wheel Lean 289-3054 16 F-5
Filter Gp - Pilot 191-9784 17 B-4
Filter Gp - Return 249-2307 18 A-7
Lock Gp - Center Shift 249-6537 19 D-4
Manifold Gp - Blade Cushion (LH) 322-3798 20 D-6, E-8
Manifold Gp - Blade Cushion (RH) 322-3798 21 D-5, E-7
Manifold Gp - Pilot Shutoff Solenoid 263-1790 22 B-4
Motor Gp - Circle Drive 9T-5977 23 F-4
Motor Gp - Fan 322-8602 24 A-3
Orifice 345-3920 25 C-3
Pump Gp - Fan/Brake 257-6832 26 B-6
Pump Gp - Implement/Steering 246-4486 27 B-6
Pump Gp - Suppl Secondary Steering 292-5072 28 A-5
Screen - Front Implement Control Valve 250-1420 29 E-2
Screen - Rear Implement Control Valve 250-1420 30 C-4
Swivel - Blade 260-6502 31 F-3
Tank Gp - Hydraulic 275-6574 32 B-7
Valve - Shuttle (Load Signal Resolver) 6R-7605 33 B-3
Valve Gp - Brake Control 308-9523 34 D-1
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve Gp - Check 6E-4701 35 D-4
Valve Gp - Check 185-4026 36 C-3
Valve Gp - Check (E) 193-9230 37 A-4
Valve Gp - Check (Imp/Steer) 255-3631 38 B-5
Valve Gp - Check (Suppl Steer) 9T-1013 39 A-5
Valve Gp - Constant Force (LH) 279-6521 40 E-8
Valve Gp - Constant Force (RH) 279-6521 41 E-7
Valve Gp - Cooler Bypass 266-1595 42 A-4
Valve Gp - Fan/Brake Control 251-8256 43 A-2
(5-Bank) 261-3272
Valve Gp - Implement Control (Front) (6-Bank) 261-3273 44 E-2
(7-Bank) 261-3274
(3-Bank) 261-3278
Valve Gp - Implement Control (Rear) (4-Bank) 261-3281 45 C-4
(6-Bank) 261-3283
Valve Gp - Pressure Reducing 345-4472 46 C-3
Valve Gp - Relief (Suppl Steer) 9T-8071 47 A-5
Valve Gp - Steering Control 308-0936 48 D-2
Valve Gp - Steering Pilot Manifold 254-3415 49 C-1

Always check component part numbers with Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Implement / Steering Pump Load Sense B-6
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-4
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
GG Pilot Shutoff Pressure B-4
SOS Hydraulic Oil Sampling B-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(11) CYLINDER GP
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER CENTER SHIFT
(23) MOTOR GP 262-1905
(16) CYLINDER GP CIRCLE DRIVE (10) CYLINDER GP
WHEEL LEAN 9T-5977 (15) CYLINDER GP BLADE TIP
289-3054 SIDE SHIFT 9T-8944
257-5083 (44) VALVE GP
F (1) ACCUMULATOR (8) CYLINDER GP (2) ACCUMULATOR (9) CYLINDER GP
IMPLEMENT CONTROL F
BLADE CUSHION (LH) BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH) (FRONT)
219-8035 270-7538 219-8035 270-7538 (31) SWIVEL 261-3272 (5-BANK)
BLADE 261-3273 (6-BANK)
260-6502 261-3274 (7-BANK)

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT SHUTOFF CIRCUIT
IMPLEMENT & STEERING PUMP OUTPUT
BLADE TIP CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS
SECONDARY STEERING PUMP OUTPUT
STEERING CYLINDER CONTROL CIRCUIT
(20) MANIFOLD GP CENTERSHIFT LOCK CONTROL CIRCUIT
(21) MANIFOLD GP
BLADE CUSHION (LH) SUPPLY LINE
BLADE CUSHION (RH) SERVICE BRAKE CONTROL CIRCUIT
322-3798 ARTICULATION CYLINDER CONTROL CIRCUIT
322-3798 SIDE SHIFT CYLINDER CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
DRAIN / RETURN LINE
BLADE LIFT CYLINDER CONTROL CIRCUITS
FAN & BRAKE PUMP OUTPUT
CENTERSHIFT CYLINDER CONTROL CIRCUIT
WHEEL LEAN CYLINDER CONTROL CIRCUIT
E CIRCLE DRIVE MOTOR CONTROL CIRCUIT E
(40) VALVE GP (41) VALVE GP
CONSTANT FORCE (LH) CONSTANT FORCE (RH)
279-6521 279-6521
(34) VALVE GP
CONNECTS TO CONNECTS TO PLOW ANGLE PLOW LIFT WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP (29) SCREEN BRAKE CONTROL
BLADE LIFT (LEFT) VALVE BLADE LIFT (RIGHT) VALVE FRONT IMPLEMENT 308-9523
CONTROL VALVE
250-1420
VARIABLE FLOAT ATTACHMENT (35) VALVE GP
CHECK
6E-4701

(13) CYLINDER GP
RH STEERING
267-3863
WING TILT CYLINDER WING LIFT CYLINDER (14) CYLINDER GP (7) CYLINDER GP (1) ACCUMULATOR (8) CYLINDER GP (2) ACCUMULATOR (9) CYLINDER GP EE
RIPPER ARTICULATE BLADE CUSHION (LH) BLADE LIFT (LH) BLADE CUSHION (RH) BLADE LIFT (RH) CENTERSHIFT
LOCK (48) VALVE GP
113-5264 290-8074 219-8035 270-7538 219-8035 270-7538 (12) CYLINDER GP STEERING CONTROL
LH STEERING 308-0936
D 267-3863 FF D
CL CR
(19) LOCK GP
CENTER SHIFT
249-6537

(45) VALVE GP
IMPLEMENT CONTROL (REAR) LE
261-3278 (3-BANK)
(20) MANIFOLD GP (21) MANIFOLD GP 261-3281 (4-BANK)
BLADE CUSHION (LH) BLADE CUSHION (RH) 261-3283 (6-BANK) L
322-3798 322-3798
R (49) VALVE GP
RE
STEERING PILOT
(36) VALVE GP MANIFOLD
CHECK 254-3415
185-4026

C (46) VALVE GP C
PRESSURE REDUCING
345-4472

Ps

WING TILT WING LIFT RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT) EF
(30) SCREEN
REAR IMPLEMENT Ts
CONTROL VALVE
(27) PUMP GP (38) VALVE GP 250-1420
(6) BREATHER AS P LS T
IMPLEMENT/STEERING CHECK (IMP/STEER) (25) ORIFICE
9R-9925 (32) TANK GP (33) VALVE
246-4486 255-3631 345-3920
HYDRAULIC SHUTTLE
275-6574 (LOAD SIGNAL RESOLVER)
6R-7605
(26) PUMP GP
B AA BB GG CC B
FAN/BRAKE
257-6832
PS

LS

A1
SOS

(3) ACCUMULATOR GP
(39) VALVE GP CE BRAKE
(22) MANIFOLD GP (17) FILTER GP P
CHECK PILOT 260-9428
PILOT SHUTOFF LINE PATTERNS
(18) FILTER GP (SUPPL STEER) 191-9784
SOLENOID
RETURN 9T-1013 Pressure Line
263-1790
249-2307 A2 Pilot / Load Sensing Pressure
(47) VALVE GP (37) VALVE GP
RELIEF (SUPPL STEER) CHECK (E) (4) BLOCK 1 Drain / Return Lines

9T-8071 193-9230 254-4486 T Component Group

FAN/BRAKE PUMP
(28) PUMP GP CALLOUTS
A IMPLEMENT/STEERING SUPPL SECONDARY DD (24) MOTOR GP (43) VALVE GP YY Taps (Pressure, Sampling, Sensor - by letter)
A
STEERING FAN FAN/BRAKE CONTROL Callout Number
292-5072 322-8602 (52) VALVE GP - CONTROL
Component

251-8256 (Machine Location from

Component LocationsTable)
138-1234 Part Number
Name

THIS SCHEMATIC IS FOR THE 16M MOTOR GRADER HYDRAULIC SYSTEM

(42) VALVE GP MEDIA NUMBER: RENR9033-05
(5) BLOCK 2 COOLER BYPASS SCHEMATIC PART NUMBER: 254-7844, CHANGE: 06, VERSION: -
245-8964 266-1595 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
BRAKE CONTROL VALVE
VIEW ALL CALLOUTS

EE FF

34
HYDRAULIC TANK AND PUMP CIRCUIT
VIEW ALL CALLOUTS

32 18
24
37
6
BB
22
GG
DD
38
CC

39

SOS
43 47
26 AA
28 27
17

32

6
43
DD
5
42
27

17
26
 IMPLEMENT CONTROL VALVE AND CYLINDER CIRCUIT
VIEW ALL CALLOUTS

49 45
4 30 44

25 8
9
46

36
A
48 33
29

7 3 40
19 35
2 1

31
12 41
11 23 13
10 16 20
15
21

VIEW OF AREA “A”

(ROTATED FOR CLARITY)
RIPPER

14