Table 12 Samancor ferrosilicon products
‘Medium Product
1000 1500 2700
Medium type Milled Milled Milled
% Passing 20 pm 25-35 40-50 52-62
% Passing 45 pm 1-69 73-81 95-93
% Passing 75 pm 90-95 94-98 97-100
Silicon, Se Mere ate 16
Corben, % maximum 13 13 ar]
Iron, % minimum 80 80 80
Sulfur, % maximum 0.05 aos 0.05
Phosphorus, % maximum O15 os ls
Rust index, % maximum 12 12 12
% Nonmagneties [Davis ube), 075 o7s o7s
maximum
Density, specific gravity 6771 67-71 6771
Source: Blair 1983
Table 13 Typical size analysis for milled ferrosilicon 14%-16% Si
‘Medium Produ
Partide Size, ym 48D_——-65D_——_—*1000 2700
3212 1S 04 02 OF 00
-212 +150 720 18 063
-150 +105, ol 582728
-105 475 23° 127 74 Ad 7
75 +45 28 279 239 169 100
-45 420 25 372 295 = 280 49.9
-20 88 1433378.
-45 (ypical) a 2 65 7 28
AS flit) 20-38 98-58 58-70 70-85 85+
Source: Bloir 1983Table 15 Chemical and physical properties for milled
and atomized ferrosilicon
Specifications Milled ‘Atomized
Si % 147 149
Fe, % 807 82.9
C% 1.0 03
P% 0.04 0.06
Rust index, % 0.5 ~
Nonmagnetics, % 0.5 02
Density 678 685
Satmagan, % 57 73
Spherical particles, no. 69
Source: Blair 1983
Some of the more important properties essential to a
metal or alloy powder that is to be used as a heavy medium
are as follows
+ Resistance to abrasion
* Resistance to corrosion
+ High specific gravity
+ Magnetism, which allows easy magnetic recovery with
subsequent easy demagnetization
+ Economical operating costs
The typical size analyses of available milled ferrosilicon
14%-16% Si are shown in Table 13, and the size analysis
for atomized ferrosilicon is provided in Table 14. The typi-
cal chemical and physical properties of milled and atomized
ferrosilicon are shown in Table 15. The respective chemi-
cal and physical data with sizing analyses given for both the
milled and atomized ferrosilicon grades represent typical
average values obtained and are in no way meant to constitute
final specifications.