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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2012
AZ3WK CHASSIS
Segment: P-2F
Version Date Subject
1.0 2/2012 Original manual issue.
2.0 8/2012 Addition of models for AFRICA/MIDDLE EAST/PACIFIC ISLAND. (P.3, P.14, P.15, P.17, P.18, P.20)
3.0 9/2012 Addition of models for GENARAL AREA. (P.3, P.14~20)
9-888-467-03
SERVICE MANUAL
AZ3WK CHASSIS
Segment: P-2F
9-888-467-03
MODEL LIST
KDL-32BX350/40BX450(SP/AUS/AF/GA) 3
WARNINGS AND CAUTIONS - ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 4
WARNINGS AND CAUTIONS - FRENCH
ATTENTION!!
Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.
Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.
WARNING!!
Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est
directement raccordé à l’alimentation du secteur.
ALERTE!!
Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a l’alimentation du secteur.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 5
WARNINGS AND CAUTIONS
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 6
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 7
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KDL-32BX350/40BX450(SP/AUS/AF/GA) 8
SELF DIAGNOSIS FUNCTION
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these
problems occur.
*
Info Channel 5 Volume TV POWER
* : Note that this differs from entering the service mode (volume +)
KDL-32BX350/40BX450(SP/AUS/AF/GA) 9
SELF DIAGNOSIS FUNCTION
SELF CHECK
Item name
BACK <<
002 MAIN_POWER 000
003 DC_ALERT1 000
003 AUDIO_PROT 000
004 BALANCER_ERR 000
STBY LED flash time 005 TCON_ERR 000 Error count
005 PANEL_ID_NVM_ERR 000
006 BACKLIGHT_ERR 000
007 TEMP_ERR 000
12345‐67891‐23456
[Home] Exit
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 10
SERVICE POSITION
As for this model, the stands are attached the rear cover side.
Therefore assemble the stand assy to the main unit according to the following procedure when performing adjustment and operation check after the part replacement.
<32 inch>
1. Disassemble of the Bottom frame from the Rear cover (Three screws) 3. Assemble of the Stand to main unit (Three screws)
KDL-32BX350/40BX450(SP/AUS/AF/GA) 11
SERVICE POSITION
<40 inch>
1. Disassemble of the Bottom frame from the Rear cover (Three screws) 3. Assemble of the Stand to main unit (Three screws)
KDL-32BX350/40BX450(SP/AUS/AF/GA) 12
SEC 1. DISASSEMBLY AND PARTS LIST
• Items with no part number and no description are not stocked because they are seldom required for roution service.
• The construction parts of an assembled part are indicated with a collation number in the remark colum.
• Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.
Note: When removing the rear cover, to prevent damaging the rear cover, please refer to “APPENDIX-1”.
Note: Bezel and LCD panel have points installing with double sided tape.
About the procedure of those disassembly and assembly methods, please refer to “APPENDIX-2”.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 13
DISASSEMBLY AND PARTS LIST
1-1. KDL-32BX350
1-1-1. BASE STAND REF. No. PART No. DESCRIPTION MARK
1 4-419-586-01 STAND, BASE(M)
2 4-400-568-01 COVER AC (APOW)
3 1-838-984-11 POWER SUPPLY CORD (for SP/AF)
1-839-911-11 POWER SUPPLY CORD (for AUS)
1-839-909-21 POWER SUPPLY CORD (for GA)
1
KDL-32BX350/40BX450(SP/AUS/AF/GA) 14
DISASSEMBLY AND PARTS LIST
1-1. KDL-32BX350
1-1-3. REAR COVER REF. No. PART No. DESCRIPTION MARK
4 4-419-547-11 REAR COVER (32APOW)
5 1-490-176-11 SWITCH UNIT
6 1-474-381-12 G9(CH) STATIC CONVERTER (TV) (for SP/AUS/AF)
4 1-474-381-31 G9(ID) STATIC CONVERTER (TV) (for GA)
7 1-895-168-21 MOUNTED PWB A (for SP/AUS)
A-1885-671-A MOUNTED PWB A (WXGA) (for AF/GA)
8 4-410-589-01 BRACKET, SIDE (APOW PAD)
9 1-858-770-11 SPEAKER 4X10
5
9
KDL-32BX350/40BX450(SP/AUS/AF/GA) 15
DISASSEMBLY AND PARTS LIST
1-1. KDL-32BX350
1-1-5. H BOARD REF. No. PART No. DESCRIPTION MARK
10 1-895-170-21 MOUNTED PWB H
11 4-417-048-01 PANEL SUPPORT (E)
12 4-419-544-01 BEZEL (32APOW) (for SP/AUS/AF)
4-419-544-21 BEZEL (32APOW) (for GA)
13 1-811-602-11 PANEL, LCD (W32)
14 1-910-105-27 CONNECTOR ASSY FFC, 32
15 1-910-103-73 CONNECTOR ASSY 12P IR
16 1-910-103-74 CONNECTOR ASSY 3P MB-KEY
17 1-910-103-75 CONNECTOR ASSY 14P INV
18 1-910-103-76 CONNECTOR ASSY 16P PS
19 1-910-103-77 CONNECTOR ASSY 4P SP
13
17
18
14
16 19
12 15
KDL-32BX350/40BX450(SP/AUS/AF/GA) 16
DISASSEMBLY AND PARTS LIST
1-2. KDL-40BX450
1-2-1. BASE STAND REF. No. PART No. DESCRIPTION MARK
1 4-419-587-01 STAND, BASE(ML)
2 4-400-568-01 COVER AC (APOW)
3 1-838-984-11 POWER SUPPLY CORD (for SP/AF)
1-839-911-11 POWER SUPPLY CORD (for AUS)
1-839-909-21 POWER SUPPLY CORD (for GA)
1
KDL-32BX350/40BX450(SP/AUS/AF/GA) 17
DISASSEMBLY AND PARTS LIST
1-2. KDL-40BX450
1-2-3. REAR COVER REF. No. PART No. DESCRIPTION MARK
4 4-419-548-11 REAR COVER (40APOW PAD)
5 1-490-176-11 SWITCH UNIT
6 1-895-171-11 MOUNTED PWB W40
4 7 1-895-168-11 MOUNTED PWB A (for SP/AUS)
A-1885-680-A MOUNTED PWB A (FHD) (for AF/GA)
8 4-410-589-01 BRACKET, SIDE (APOW PAD)
9 1-858-770-11 SPEAKER 4X10
7
6
8
5
9
KDL-32BX350/40BX450(SP/AUS/AF/GA) 18
DISASSEMBLY AND PARTS LIST
1-2. KDL-40BX450
1-2-5. H BOARD REF. No. PART No. DESCRIPTION MARK
10 1-895-170-21 MOUNTED PWB H
11 4-417-086-01 PANEL SUPPORT (F)
12 4-419-545-01 BEZEL (40APOW) (for SP/AUS/AF)
4-419-545-22 BEZEL (40APOW) (for GA)
13 1-811-603-11 PANEL, LCD (W40)
14 1-910-105-26 CONNECTOR ASSY FFC 40
15 1-910-103-73 CONNECTOR ASSY 12P IR
16 1-910-103-78 CONNECTOR ASSY 3P MB-KEY
17 1-910-103-79 CONNECTOR ASSY 16P PS
18 1-910-103-80 CONNECTOR ASSY 4P SP
13
17
14
16 18 15
12
KDL-32BX350/40BX450(SP/AUS/AF/GA) 19
DISASSEMBLY AND PARTS LIST
1-3-1. MISCELLANEOUS
KDL-32BX350/40BX450(SP/AUS/AF/GA) 20
SEC 2. ADJUSTMENT
Service Mode
Status Information >>
Self diagnosis history >>
Panel Selection <[ 10 W_SE32 ]>
NO_SIGNAL_MUTE <[ Off ]>
TUNING SYSTEM <[ AUTO ]>
LVDS Spectrum (%o) <[ 30 ]>
Low of HPD <[ 5 ]>
SERIAL NUMBER EDID 002EJ0S
MODEL NAME EDID KDL‐32BX350
Load Service Table <[ Off ]>
[</>]Set[Home]Exit
KDL-32BX350/40BX450(SP/AUS/AF/GA) 21
ADJUSTMENT
5) After entering service mode, then turn off the power switch.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 22
SEC 3. DIAGRAMS
3-1. BLOCK DIAGRAM
3-1-1. BLOCK
Demodulator
Tuner
MT5306
CI
TS JPEG/MP2/MP4/ LVDS/mini-
ATCS Demux DivX/VC-1 LVDS/TCON/OD
RM/AVS Decoders
EP1
VP6/VP8 Decoders
Component/ NTSC/
Video PAL/
SECAM Panel
PIP
ATD De-
Vplane Post Processing
interlace
scaler
TV
SCART Video
Decoder
Video 2D OSD Scaler
Input Graphic
ADC×4
HDMI Rx
8W
PC STA381
Audio Audio
Audio I/F Audio DAC BWS 8W
Demod DSP
PC/HDMI
Audio Audio
Audio DAC Input
DDR2
ARM11
DDR3
HDMI SPDIF
In L2 Cashe
Controller
Line out /
DDR3 Side HP
HDMI2 JTAG IrDA I2C USB2.0 PWM Watchdog SerialFlash ServoADC T8032 1GB
PCR RTC Smart Card UART SDIO NAND XTAL CKGEN
NAND
USB
512MB SPDIF
H Board
Tact Key
KDL-32BX350/40BX450(SP/AUS/AF/GA) 23
DIAGRAMS
Panel
T-Con Board
CN6401 CN2001
CN6402
CN4903
CN1003
G9 CN8002 CN1004
Inverter Main Board
Power Board
CN9101 IR Board
Key Pad
KDL-32BX350/40BX450(SP/AUS/AF/GA) 24
DIAGRAMS
3-2-2. KDL-40BX450
Panel
Control Board
CN2 CN2001
CN4904
CN1003
CN8002 CN1004
DPS166DP Main Board
LIPS
CN9101 IR Board
Key Pad
KDL-32BX350/40BX450(SP/AUS/AF/GA) 25
DIAGRAMS
A Board
A Board
Switch Unit Switch Unit
H Board H Board
KDL-32BX350/40BX450(SP/AUS/AF/GA) 26
END
English
2012BL08-Data
Sony Corporation
Home Entertainment Made in Japan
9-888-467-03 Business Group © 2012. 02
KDL-32BX350/40BX450(SP/AUS/AF/GA) 27
APPENDIX-1
PROCEDURE TO REMOVAL OF REAR COVER
1. Remove all screws on Rear Cover and AC Cover.
2. Open Rear Cover in order as below.
1 2
32 inch
3 4
40 inch
Hold the panel from the hole of the AC cover, Lift rear cover in the direction of the arrow.
46 inch and have the center of the rear cover bottom.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 28
APPENDIX-2
1. PROCEDURE TO REMOVE LCD PANEL FROM BEZEL ASSY
Peel off double sided tapes between bezel assembly and LCD panel when exchanging LCD panel, etc, allow below instruction.
KDL-32BX350/40BX450(SP/AUS/AF/GA) 29
APPENDIX-2
1.Peel off double sided tapes from Panel. 2.Stick double sided tapes
(Possibly remain on Bezel side) Peel off separate papers before panel puts on.
32”
1position
230 x 12mm, t=0.4
40”
2position
230 x 12mm, t=0.4
1position
230 x 12mm, t=0.4
KDL-32BX350/40BX450(SP/AUS/AF/GA) 30