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Operation and Maintenance Manual

3406C Industrial Engine
Media Number -SEBU6993-05 Publication Date -01/02/2014 Date Updated -20/07/2018

i05679729

Maintenance Interval Schedule

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any operation or
any maintenance procedures are performed. The user is responsible for the performance of all maintenance
including the following procedures: all adjustments , the use of proper lubricants, fluids, filters and the
installation of new components due to normal wear and aging . The performance of this product may be
diminished if proper maintenance intervals and procedures are not followed. Components may experience
accelerated wear if proper maintenance intervals and procedures are not followed.

Note: Use whichever of the following that occurs first in order to determine the maintenance intervals: fuel
consumption , service hours and calendar time . Before each consecutive interval is performed, all maintenance
from the previous intervals must be performed.

Products that operate in severe operating conditions may require more frequent maintenance.

When Required
Battery - Replace
Battery or Battery Cable - Disconnect
Coolant - Change
Coolant Extender (ELC) - Add
Engine - Clean
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace
Fuel System - Prime

Daily

Air Starting Motor Lubricator Oil Level - Check

Air Tank Moisture and Sediment - Drain
Coolant Level - Check
Driven Equipment - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Oil Level - Check

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Power Take-Off Clutch - Check

Walk-Around Inspection

Every Week
Battery Charger - Check

Every 1000 Service Hours

Engine Protective Devices - Check

Fuel Control Linkage - Check/Lubricate

Every 9500 L (2500 US gal) of Fuel or 250 Service Hours or Yearly

Aftercooler Core - Clean/Test
Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Crankcase Breather - Clean
Engine Oil Sample - Obtain
Engine Oil and Filter - Change
Fan Drive Bearing - Lubricate
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Fuel Tank Water and Sediment - Drain
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Every 114 000 L (30 000 US gal) of Fuel or 3000 Service Hours or 2 Years

Air Compressor - Check

Coolant Temperature Regulator - Replace
Crankshaft Vibration Damper - Inspect
Engine Mounts - Inspect
Engine Valve Lash - Check
Engine Valve Rotators - Inspect
Turbocharger - Inspect

Every 190 000 L (50 000 US gal) of Fuel or 5000 Service Hours

Alternator - Inspect
Starting Motor - Inspect
Water Pump - Inspect

Every 380 000 L (100 000 US gal) of Fuel or 10 000 Service Hours

Overhaul Considerations

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