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User manual

DPS 2000B-48-8 (Vodafone Global Italy)

3791410100_00
Table of contents
1  About this document ........................................................................................... 3 
1.1  Preparing for the installation .................................................................... 3 
1.1.1  Document content ...................................................................... 3 
1.1.2  Contents of packing ................................................................... 3 
1.1.3  Before you begin ........................................................................ 4 
1.1.4  Unpacking the system ............................................................... 4 
2  Safety instructions .............................................................................................. 5 
2.1  About legal and safety information ........................................................... 5 
2.2  Legal statements ...................................................................................... 5 
2.2.1  Statement of compliance ........................................................... 5 
2.2.2  Limitations .................................................................................. 5 
2.2.3  Third party devices .................................................................... 6 
2.3  Safety instructions .................................................................................... 6 
2.3.1  General instructions ................................................................... 6 
2.3.2  Specific instructions ................................................................... 8 
3  Installation and commissioning .......................................................................... 9 
3.1  MidD DPS 2000B-48-8 (Vodafone IT) configuration ................................ 9 
3.2  Installation .............................................................................................. 10 
3.2.1  Mechanical assembly .............................................................. 10 
3.2.2  Cabling ..................................................................................... 12 
3.3  Commissioning ....................................................................................... 14 
3.3.1  Starting up the system ............................................................. 14 
3.4  Configuration change of PSC3 setup ..................................................... 15 
3.4.1  Change of setup manually with UIL keypad. ........................... 15 
3.4.1.1  UIM/UIL Navigation .................................................. 15 
3.4.1.2  Defining event thresholds ......................................... 16 
3.4.1.3  Defining event delays ............................................... 16 
3.4.1.4  Defining battery functions ......................................... 17 
3.4.1.5  Defining number of middle point measurements...... 18 
3.4.1.6  Defining rectifier functions ........................................ 18 
3.4.1.7  Setting Time & Date ................................................. 18 
3.4.1.8  Save setup................................................................ 18 
3.4.2  Change of setup with WEB interface ....................................... 19 
3.4.2.1  WEB Login................................................................ 19 
3.4.3  Uploading a complete setup file from PC ................................ 20 
3.4.4  Manual Updating of PSC3 settings .......................................... 21 
3.4.4.1  Setting of Time & Date ............................................. 21 
3.4.4.2  Site name, Battery type etc. ..................................... 22 
3.4.5  Changing number of rectifiers.................................................. 23 
3.4.5.1  Adding rectifiers ........................................................ 23 
3.4.5.2  Removing rectifiers................................................... 23 
3.4.5.3  Adding rectifier slot covers ....................................... 24 
3.4.6  Defining the battery functions .................................................. 24 
3.4.6.1  Float charge voltage @ 20 °C .................................. 24 
3.4.6.2  Voltage supervision .................................................. 24 
3.4.6.3  Defining number of middle point measurements...... 25 
3.4.7  Battery test & Re-charge ......................................................... 26 
3.4.8  Testing the control and alarm system ...................................... 27 
3.4.8.1  Testing the alarms LED’s & Relays .......................... 27 
3.4.8.2  Checking the fuse monitoring ................................... 27 
3.4.8.3  Testing the rectifier alarm ......................................... 28 
4  Troubleshooting ................................................................................................ 29 
4.1  About this document .............................................................................. 29 
4.2  Standard troubleshooting procedure...................................................... 29 
4.3  System status indications....................................................................... 29 

DPS 2000B-48-8 (Vodafone Global Italy) Table of contents


4.3.1  Alarm definitions ...................................................................... 30 
4.3.2  Alarm tracing ............................................................................ 30 
4.3.3  Battery test conditions ............................................................. 32 
4.4  Troubleshooting rectifiers ....................................................................... 33 
4.5  Troubleshooting batteries....................................................................... 34 
4.6  Contacting Delta customer service ........................................................ 34 

DPS 2000B-48-8 (Vodafone Global Italy) Table of contents


1 About this document

1.1 Preparing for the installation

1.1.1 Document content

This document contains the following sections:

• Safety instructions
• Product description, Delta outdoor cabinet (only with outdoor cabinets)
• Installation and commissioning
• Troubleshooting
• Appendix

1.1.2 Contents of packing

The package contains the following items:

• System
• Documents: user manual, CD “Extras”, circuit diagram(s), component
layout(s) (CD and appendices on the manual pocket)

Figure 1. User manual and CD

• Possible rectifiers, inverters and converters


• Possible cables (battery cables, AC supply cables)

DPS 2000B-48-8 (Vodafone Global Italy) Preparing for the installation 3


1.1.3 Before you begin
Step 1 Ensure that you have all the equipment needed to make a proper installation of
the system.

Step 2 Also ensure that grounding terminals, DC and AC distributions are properly
available.

Step 3 Take care that the regulations of IEC 60364 and CENELEC HD384 concerning
installation and assembling of telecommunication and electrical equipment have
been noticed. The local regulations and special instructions must also be noticed
during the work. When choosing the place of the installation, please notice that
the cooling air must flow without restrictions through the ventilation holes. The
system must have enough space in front of it for operation and service functions.
Notice the direction of the cabling and the required space of the other
equipment.

1.1.4 Unpacking the system

Step 1 Check that the received cargo is according to the packing list.

Step 2 Ensure that the rack and the equipment are not damaged during transportation.

4 DPS 2000B-48-8 (Vodafone Global Italy) Preparing for the installation


2 Safety instructions

2.1 About legal and safety information


Please read all safety and legal information given provided here before working with any
Delta products. Ignoring these instructions may result damage to the equipment, health
hazards, or loss of life.

These safety instructions are an extension of any national laws governing health and
safety at work and the applicable standards, as well as any regulations of the statutory
authorities.

Installation shall only be performed by educated persons familiar with the local installation
regulations. The local installation regulations must always be followed (covering
installations in the building and main AC distribution panels). It is also necessary to follow
the instructions provided in the system user manual for installation, commissioning,
operation and maintenance.

2.2 Legal statements

2.2.1 Statement of compliance

Please see the relevant product fact sheet for information.

2.2.2 Limitations

The equipment is mainly intended for telecommunications purposes only. The equipment
is not intended for use in applications in which the failure of the equipment could lead to
death, personal injury, or severe physical or environmental damage.

Delta is not responsible for any danger or damage resulting from incorrect installation,
maintenance, operation or usage of the equipment, use beyond its intended purpose,
failure to observe stated instructions, and/or failure to observe the applicable safety
regulations.

Delta is only responsible for components and services provided by Delta. Third party
components and/or services, such as batteries, repair and/or maintenance used in and/or
conducted for the equipment, are not the responsibility of Delta. Furthermore, Delta is not
responsible for any malfunction or danger of, and/or damage to/resulted from the
equipment caused by such third party components and/or services.

Unauthorized modifications to the equipment may result in incorrect operation and/or


performance. The operator is responsible for the consequences of any modification in the
hardware configuration that are made without an agreement with the manufacturer or
authorized representative.

Installation, operation and maintenance of the equipment should only be performed by


suitably qualified personnel with appropriate training. The operator is responsible for

DPS 2000B-48-8 (Vodafone Global Italy) About legal and safety information 5
ensuring that personnel working with the equipment are provided with appropriate
operation and safety training.

The operator is responsible for ensuring that location of the system is treated as an
electrical equipment room. These rooms must have appropriate air-conditioning and
restricted access. The operator is also responsible for ensuring that the system rack
doors are securely locked and not accessible to unauthorized persons.

If the power supply to the system is not fitted with a disconnecting switch or equivalent
device, the operator is responsible for fitting an appropriate disconnection switch
conforming to the relevant regulations.

2.2.3 Third party devices

Delta is not responsible for devices, such as batteries that are not supplied by Delta.

Delta is not responsible for any danger or damage resulting from devices not supplied by
Delta.

2.3 Safety instructions


Warnings, cautions and notes are used to identify important information. They are
classified as follows:

Warning! A warning means that injury or death is possible if the information or


instructions are not obeyed.

Caution! A caution means that damage to equipment is possible if the


information or instructions are not obeyed.

Note! Notes are additional information which may be useful to the operator.

2.3.1 General instructions

Warning! Hazardous voltages are present within the equipment when a source
of electrical power is applied.

There is the risk of electrical shock from the main power supply and/or batteries.

When working on equipment with power applied, supervision of personnel is required.


The supervisor must be capable of providing first aid in the event of electrical shock.
Provision of an emergency switch or disconnection strap is not sufficient protection.

There is increased risk of accidents and electrical hazards when working on compact
equipment due to the close proximity of components. Operation of compact equipment
requires extra attention to safety.

6 DPS 2000B-48-8 (Vodafone Global Italy) Safety instructions


Warning! Protective shields and other safety devices provided with the
equipment must be in place when the equipment is operated.

The power system may have dual energy supply. Hazardous voltages may be present at
the main power connector and within the equipment for up to 10 seconds after
disconnecting the power supply. The operator is responsible for securing the proper
precautions for maintenance or service purposes.

During installation and maintenance, protective shields may be temporarily removed. Use
suitable insulated tools and appropriate protective clothing. Handle fuses only with tools
provided for this purpose, for example, load-break switch handles.

Adequate insulation from ground potential (earth) must be provided when working on the
equipment.

Warning! High temperatures present.

Localized areas of high temperature (> 70 °C) may occur within the
rectifier/inverter/distributor rack. Take precautions against accidental burns.

Warning! Moving parts

Devices, such as rectifiers and environmental control for cabinets contain fans. These
may also continue to rotate for some time after the power has been removed.

Warning! Heavy equipment

The weight of the equipment requires suitable safety considerations. Additional personnel
or lifting equipment may be needed. Where required, the weight of equipment is stated on
the front of the unit.

Warning! Sharp edges

Equipment racks may have sharp edges. We recommend you to wear gloves.

Caution! Do not restrict air flow. Fit blank panels for empty rectifier slots to
ensure correct air circulation inside the cabinet.

Caution! Use only suitable measuring devices.


Calibrate measuring devices regularly.

DPS 2000B-48-8 (Vodafone Global Italy) Safety instructions 7


2.3.2 Specific instructions

Please observe all warning labels and notifications on the equipment.

Additional warnings, cautions and notes specific to certain equipment and/or conditions
are described in the context of relevant instructions.

Please read all documentation relevant to the given task.

Where devices, such as batteries, that are not supplied by Delta are used, please read
and observe all safety notices and instructions supplied by the appropriate manufacturer
or supplier.

8 DPS 2000B-48-8 (Vodafone Global Italy) Safety instructions


3 Installation and commissioning

3.1 MidD DPS 2000B-48-8 (Vodafone IT) configuration

10 12

11 13

9
16
6

1
14

15

8 3

Figure 2. Power system MidD DPS 2000B-48-8 (Vodafone UK)

1. Battery breakers B1…B4 125A (d) 9. Priority load breakers 2F1…2F2


2. Plus busbar 10. Emergency lights board A33
3. Grounding point 11. Fuse AF14
4. AC connection (breaker) S10 12. Light terminal X21 (230V~ L/N/PE)
5. Non-priority load breakers 1F11…1Fn 13. Socket terminal X20 (230V~L/N/PE)
6. Priority load breakers 1F1…1F10 14. DC/DC converter A40 (48/24Vdc)
7. Space for rectifiers 15. Terminal X40 (24Vdc-10W)

8. PSC 3 16. AC load RCCB 3F1…3F3

DPS 2000B-48-8 (Vodafone Global Italy) MidD DPS 2000B-48-8 (Vodafone IT) configuration 9
3.2 Installation

3.2.1 Mechanical assembly

Step 1 Choose the applicable battery cabinet for the system.

P/N 3791105700 = 1200mm, P/N 3791105600 = 700mm

Step 2 Assemble the battery rack according to the instructions delivered with it.

10 DPS 2000B-48-8 (Vodafone Global Italy) Installation


Step 3 Install the battery rack on top of the other battery rack and mount them together
(see Figure 3).

Figure 3. Battery rack cabinet mounting points to battery rack

Step 4 Install the batteries in their compartment.

Step 5 Mount the system rack on top of the battery rack.

Figure 4. System rack mounting (side view)

DPS 2000B-48-8 (Vodafone Global Italy) Installation 11


3.2.2 Cabling

Warning! All circuit breakers must be in the OFF position.

Step 1 Remove the front panel, the roof and any protective covers from the system unit
in front of the distributions and connections.

Step 2 Connect the frame and positive busbar of the system to the main grounding
busbar [3].

Step 3 Connect the AC cables to the AC power terminals [4]. See Table 1 for
information about the correct main power supply fuses and type of cables to use.

Note! Use the wiring diagram, supplied with the installation documentation, to
ensure the AC power supply has been correctly connected.

DPS 2000B-48-8

Mains fuse 3 x 50A (32A required for the DC-system)

Cable 5 x 10 mm²

Table 1. AC input recommendation

Note! The maximum cable size for the connectors on the positive busbar of the
MCB:
1 A to 32 A: 16 mm²
40 A to 63 A: 35 mm²

Step 4 Connect the internal battery cables so that the total nominal voltage of each
battery string is 48V.

Step 5 Connect the positive battery cable to the positive busbar connection [2].

Step 6 Connect the negative battery cable to the battery circuit breaker [1].

Step 7 Connect the positive cable to the free plus-pole and the negative cable to the
free negative pole of the battery string.

Step 8 Place the battery temperature sensor between the batteries preferably in the
middle of the battery area. Fasten the sensor cable to the subrack.

Step 9 Connect the remote alarm cables to the terminals on the PSC 3. See fig.5.

Alarms are usually connected so that the alarm circuit is normally closed (NC),
and in case of registered fault the circuit is opened.

12 DPS 2000B-48-8 (Vodafone Global Italy) Installation


Note! Remote alarms are configured using the PSC 3 I/O assignments in the
PSC 3 Configuration and Supervision Tool menu.

LAN

OUT3 = A MAINS FAILURE ALARM


OUT2 = AS NON URGENT ALARM
OUT1 = AS URGENT ALARM

SH1 SH2 SH3


USYS-
USYS+
UBAT-

UM IN LVD

Temp OC
1/2 (DELAYED)

OUT4

OUT5

OUT6
MODEM RECT IMBUS IMBUS SENSN

RELAYS IN NORMAL
CONDITION
Relay

Relay

Relay

Relay

Relay

Relay

RELAYS IN ALARM
RECT CONDITION

OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6

Figure 5. Digital outputs (default configuration)

Step 10 Connect auxiliary 230 Vac & 24 Vdc loads to designated terminals, see circuit
diagram for the system.

Step 11 Install all protective covers for the system and for the batteries.

DPS 2000B-48-8 (Vodafone Global Italy) Installation 13


3.3 Commissioning

3.3.1 Starting up the system

Step 1 Install the rectifiers in the rectifier shelf [7] of the cabinet starting from the far-left
slot and continuing to the right.

Step 2 Install covers for all empty rectifier slots.

Step 3 Switch on the main power supply to the system.

Step 4 Check that all the rectifiers LEDs indicate “ok”. The COM LED will blink for a
while unit communication with PSC3 is established.

Step 5 Check the battery polarity by measuring the voltage over the battery circuit
breaker [1].

The voltage over the battery breaker should be at most a few volts. If the voltage
exceeds this, the reason for the error must be checked and solved before the
load breaker is switched on. The reason may be e.g. wrong polarity of the
battery or a single block or a failed battery cell.

Step 6 Switch on the battery circuit breaker(s) [1].

Step 7 Switch on the DC distribution circuit breakers connected to the load [5, 6 & 9].

14 DPS 2000B-48-8 (Vodafone Global Italy) Commissioning


3.4 Configuration change of PSC3 setup

The PSC 3 controller is preconfigured at the Delta Energy Systems factory according to
the basic system configuration. The final setup must however be done during
commissioning of the system

3.4.1 Change of setup manually with UIL keypad.

The setup can be modified manually with UIL (Local User Interface) keypad. The
following step-by-step instructions show how to modify the basic configuration from the
beginning.

3.4.1.1 UIM/UIL Navigation

To navigate in the menu tree of PSC3 you use the four keys of the front panel

The UIM/UIL keys have the following general functions:

Press the ENTER key to: Press the EXIT key to: Press the arrow buttons to:
- activate functions - exit a menu - move the cursor
- change parameters - break an input - get a new menu
- confirm changes - move the control one level - get new menu options
- move the control one level up on the menu tree - decrease a parameter value
down on the menu tree - increase a parameter value

To use the UIM/UIL for changing any parameters you need to enter a password

The UIL password is the following key sequence:

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 15


3.4.1.2 Defining event thresholds

From the main menu select 6. Configuration / 6.1 Event / 6.1.1 Thresholds.

6. CONFIGURATION 6.1 EVENT 6.1.1 THRESHOLDS

From the 6.1.1 Thresholds menu select the menu that you want to modify.

From Psys high menu select Up Thres. Define the value (n + x number of rectifiers).

From the LVD [U] menu select Low Thres. Define the LVD open value.

From the PLD1 [U] and / or PLD2 [U] menu select Low Thres. Define the PLDx open
value. Set the hysteresis value so that PLDx will not be closed below 50V.

6.1.1 THRESHOLDS Psys high Up Thres: 6000W

LVD [U] Low Thres: 42.00V

PLD1 [U] Hysteresis: 8.00V

PLD2 [U]

3.4.1.3 Defining event delays


From the main menu select 6. Configuration / 6.1 Event / 6.1.2 Delays.

6. CONFIGURATION 6.1 EVENT 6.1.2 DELAYS

From the PLD1 [t] and / or PLD2 [t] menu select True for. Define the PLDx open delay
time.
From the MF delay menu select True for. Define the Mains failure alarm delay time.

6.1.2 DELAYS PLD1 [t] Inp: S Mainsfailure

PLD2 [t] TRUE for: 00:10:00

MF delay FALSE for: 00:00:00

16 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.1.4 Defining battery functions

From the main menu select 7. Battery funct / 7.1 Float charge.

From the 7.1 Float charge menu select Usys @ 20 °C. Define the value (Float charge
level).

From the 7.1 Float charge menu select Tcoeff. Define the value (Temperature
compensation coefficient).

From the 7.1 Float charge menu select Tc_low. Define the value (Temperature
compensation low level).

From the 7.1 Float charge menu select Tc_high. Define the value (Temperature
compensation high level).

From the 7.1 Float charge menu select Utc_high. Define the value (Highest
compensation voltage level).

7. BATTERY FUNCT 7.1 FLOAT CHARGE Usys @ 20 ºC 53.5V

Tcoeff: -96mV/ ºC

Tc low: 0 ºC

Tc_high: 45 ºC

Utc high: 57.5V

From the main menu select 7. Battery funct / 7.4 Usys supervis.

From the 7.4 Usys Supervis menu select Ua max (max. voltage of system).

From the 7.4 Usys Supervis menu select Ua min (min. voltage of system).

From the 7.4 Usys Supervis menu select Us max (+ 1 % of float charge).

From the 7.4 Usys Supervis menu select Us min (- 1 % of float charge).

7. BATTERY FUNCT 7.4 USYS SUPERVIS Ua max: 57.00V

Ua min: 46.00V

Us max: 54.10V

Us min: 52.90V

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 17


From the main menu select 7. Battery funct / 7.5 Battery test / 7.5.1 Parameters.

From the 7.5.1 Parameters menu select Usupport (battery test support voltage level).

From the 7.5.1 Parameters menu select Duration (battery test duration).

7.5 BATTERY TEST 7.5.1 PARAMETERS Usupport: 46.5V

Duration: 60min

3.4.1.5 Defining number of middle point measurements


This setting has to be done with the WEB-GUI interface, described below.

3.4.1.6 Defining rectifier functions

From the main menu select 8. Rectifier funct / 8.1 Configuration / 8.1.2 Setup.

8. RECTIFIER FUNCT 8.1. CONFIGURATION 8.1.2 SETUP

From the 8.1.2 Setup menu select 1. RM NUMBER (define correct number of rectifiers).

8.1.2 SETUP .1 RM NUMBER Number: 5

3.4.1.7 Setting Time & Date


From the main menu select 5. General / 5.3 Time & Date

5. GENERAL 5.3 TIME & DATE

Press “ENTER” and give the password. Select the correct figures for Date.Month.Year
Hour:Minute:Second with the Up/Down arrows.

3.4.1.8 Save setup

From the main menu select 9. Setup / 9.1. Save setup.

From the 9.1 Save setup menu select Save.

9. SETUP 9.1 SAVE SETUP Setup: saved

Save

18 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.2 Change of setup with WEB interface

An alternative way to change the setup is to use the WEB interface With a PC . The web
user interface is protected against unauthorized access by username and password.

3.4.2.1 WEB Login

The PSC 3 can be connected to a PC through an Ethernet port, with normal LAN or Patch
cable The LAN connection is made through the RJ45 socket on the front panel of the
PSC 3.

The PSC 3 has as default setting a built-in DHCP server that can automatically assign an
IP address to a PC when connected.

The PC should be configured to accept an automatically assigned IP address from the


PSC 3 (DHCP Client)

• Connect the computer to the PSC 3 with an Ethernet / LAN cable.

• Open an internet browser, e.g. Microsoft Internet Explorer ® or similar.

• In the address bar of the internet browser, enter http://192.168.100.100.


This default IP address of the PSC 3 is normally always given by the factory.

• If no controller is found, check the actual IP address of the PSC 3 with the UIL.

• Go to “5.4.2 IP ADDRESS” and check the actual IP address setting.

• If the IP address is OK but browser still cannot connect to the PSC 3, check the
proxy server setting in the PC browser options. A proxy must not be used.

• If the PC has a wireless LAN connection active, this will disturb the local
connection. Disable the W-LAN temporarily during the maintenance operation.

• To login to PSC3 with normal access rights, submit the username “maintenance”
and the password “psc3”

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 19


s

3.4.3 Uploading a complete setup file from PC

A new setup file, adapted for the system with a specific battery or specific number of
rectifiers can be uploaded with the WEB file transfer function A locally connected PC with
the controller settings (.xml) file for the actual system must be accessible in this process.
Check with your system administrator to make sure you have the latest version of setup
file.

Step 1 Go to > System > File Manager and select file type “Setup” from the roll
down menu at the bottom, and press “Load file from PC”

Step 2 In next window “Browse” the PC for finding the correct setup file, and
press “Start”.
Step 3 After “Process File” shows “Successful” you are automatically logged
out, and the controller re-boots.
Step 4 Log in again with the same password after a little while when the
controller has re-booted.

20 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.4 Manual Updating of PSC3 settings

3.4.4.1 Setting of Time & Date

This always has to be done manually, even when using a new setup file.

Step 1 Go to: > System > Time & Date

Step 2 Set PSC3 Clock Equal to PC Clock

Step 3 Check time zone adjustment setting

Step 4 If required, enable SNTP state

Step 5 Choose Daylight Saving Time Parameters

Step 6 Press ”Accept Changes”

Step 7 “Save” the new settings in the “Database” window

Step 8

Step 9

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 21


s

3.4.4.2 Site name, Battery type etc.

This always has to be done manually, even when using a new setup file.

Step 8 Go to: > System > Customer Settings

Step 9 Change site name to actual unique location name or number

Step 10 Enter in ”Notes” any special information text for the site, e.g. battery
manufacturer, type, size, installation date etc. that you would like should be
possible to read remotely

Step 11 ”Accept Changes”

22 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.5 Changing number of rectifiers

If a new setup file is not used for configuration, the following settings must be checked
manually. If this is not done within a couple of seconds after startup, an alarm might be
raised.

3.4.5.1 Adding rectifiers


1. Go to Rectifier > Setup.

2. Rectifier Setup dialogue displays the status of the installed rectifiers.

3. Click “Acknowledge” at “Rectifiers New” to acknowledge the new rectifiers.

4. After acknowledging the new rectifiers, the “Rectifier installed” field displays the
updated number. The “Rectifier new:” field value should now be 0.

5. Go to Configuration > Signal Processing Engine > Event Definitions

6. Select “Psys high” – “EDIT”

7. Increase the “Upper threshold” with the added rectifier power.

8. Select “Accept changes”

9. To permanently save the settings, click “Save”.

3.4.5.2 Removing rectifiers

1. Go to Rectifier > Setup.

2. Click “Acknowledge” at “Rectifiers lost”.*

3. Go to Configuration > Signal Processing Engine > Event Definitions

4. Select “Psys high” – “EDIT”

5. Decrease the “Upper threshold” with the removed rectifier power.

6. Select “Accept changes”

7. To permanently save the settings, click “Save”.

*) After acknowledging the lost rectifiers, the “Rectifier installed” field displays the updated
number. The “Rectifier lost:” field value should now be 0.

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 23


s

3.4.5.3 Adding rectifier slot covers

If the rectifier quantity of the system is reduced permanently, a new cover for the empty
rectifier slot must be put in its place. This is to control the airflow of the system, and to
protect the connection terminals from foreign objects.

3.4.6 Defining the battery functions

To obtain the correct function of the system controller, the controller parameters for some
of the battery functions must be defined.

3.4.6.1 Float charge voltage @ 20 °C


1. Go to Battery > Control > Float Charge

2. Check the Usys@20° voltage against battery manufacturer’s datasheet for


recommended float charge voltage at 20 °C.

3. Check the Tcoeff (Temperature compensated charging coefficient) value against


battery manufacturer’s datasheet. Remember that the set value is for 24 cells
totally.

4. If necessary check also the TC_low, TC_high & Utc_high settings against
recommendations from power system management.

5. “Accept Changes”

3.4.6.2 Voltage supervision


6. Go to Battery > Control > System Voltage Supervision

7. Check that “Us max” voltage level is ≈ 1,00Vdc higher than new Usys@20°

8. “Accept Changes”

24 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.6.3 Defining number of middle point measurements

(Optional equipment)

Go to: > Configuration > I/O > PSC3

1. Select for UM1…4 the batteries to be used

2. ”Accept Changes” & «Database - Save». Check that the field to the left of the Save
button turns green and that the text changes to “Saved”. Otherwise the changes
will be lost after rebooting the PSC 3.

Note! Save the PSC 3 settings in your PC by taking a backup of the setup files.

Step 1 Go to: Home > System > File Manager

™ Select “Setup” Æ “Save to PC”

™ Name the xml file with a unique name e.g. site name or number.

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 25


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3.4.7 Battery test & Re-charge


The battery test setup is done in the factory end test, based on information from the
customer about the battery and expected backup-time. The settings can if needed be
checked under > Battery > Control > Battery Test > “Edit Parameter”.

To make sure that the battery is working properly it is recommended to manually start a
battery test with a load > 5A connected.

This is also done to test that the rectifiers can deliver power. The method is to first
discharge the batteries for a while and then recharge them. The controller carries out the
procedure, which decreases the rectifier voltages below the discharging voltage of the
batteries. Therefore in case of a battery failure the system will not fail.

1. Go to Battery > Control > Battery Test and select “Start”

If the battery test is not possible to start, press “Info” to see if the start conditions
are all OK

If there is < 5A battery current flowing after 20 seconds, the battery test will stop
& the function will be inhibited. See “Troubleshooting” section 4.3.3 Battery test
conditions below for further explanation.

2. Monitor the battery discharge current and system voltage in the PSC3 display or
the System Monitor (Home) window.

3. You should discharge the batteries approximately 15 minutes, but not more than
30 % of the backup time.

4. Stop the battery test from the controller by clicking “Stop”.

5. Check that the rectifiers recharge the battery in the PSC3 display or the System
Monitor (Home) window.

26 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


3.4.8 Testing the control and alarm system

Warning! Voltage values must be set according to the battery manufacturer’s


specifications. Incorrect voltage settings may lead to possible damage to the
batteries or danger of explosion.

Caution! Ensure that the equipment settings conform to the specifications for
the system configuration. Incorrect settings may lead to system malfunction or
damage.

Caution! Alarm limit values (trigger thresholds) must be set correctly. Incorrect
settings may trigger false alarms and cause rectifier/inverter modules switch off.

3.4.8.1 Testing the alarms LED’s & Relays

The operation of the alarm relays and LEDs can be checked in the PSC 3 Configuration
and Supervision Tool.

Step 12 Go to Maintenance > Alarm.

The Alarm Maintenance dialogue allows manipulation of alarms for maintenance and
testing purposes.

An alarm set to the “Frozen”, “Set” or “Reset” state does not react on the source event as
defined in the event conditions, but stays in the current position in case of “Frozen”, or
changes to “Active” in case of “Set”, or changes to “OK” in case of “Reset”.

3.4.8.2 Checking the fuse monitoring


Step 13 Switch ON all the battery circuit breakers and the DC distribution MCBs
which have loads connected.

Step 2 Switch the first load or battery circuit breaker to OFF.

Step 3 Ensure the alarm is indicated as configured.

Step 4 Switch the circuit breaker to ON.

Repeat Step 1 to Step 4 for all load and battery circuit breakers.

Note! When testing the battery fuse alarm, it may take a few minutes until the
battery voltage decreases enough (>300 mV).
The active alarm can be read from the UIM/UIL display: go to “3.1 ALARM”.

DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup 27


s

3.4.8.3 Testing the rectifier alarm

Test the rectifier failure alarm by removing the rectifiers one by one from the system and
check the following:

Check the battery current from the display:

Step 14 Removing 1 rectifier + battery current (Ibatt) positive -> Non-Urgent Alarm

Step 5 Removing 2 rectifiers or more (not all) + battery current (Ibatt) negative (battery
is discharging) -> Urgent Alarm

Step 6 Removing all rectifiers: load current (Iload) equals battery current (Ibatt)
-> Mains Failure

The active alarm can be read from the display menu “3.1 ALARM”.

Note! During the test there may occur Usys Low and Usys High alarms, which
should be omitted at this stage.
If there is no load connected to the system, no module alarm will occur. The
additional module alarm (RF) does not light up any LEDs on the controller. The
alarm can be seen on the menu display, and it is also seen in a remote location.
It can be measured in the alarm cable (see alarm connections).

Step 7 Reconnect all rectifiers.

Note! If there are no load and batteries connected to the system, no mains
failure alarm will occur.

Note! After the testing, attach all the covers of the system to their correct places.

28 DPS 2000B-48-8 (Vodafone Global Italy) Configuration change of PSC3 setup


4 Troubleshooting

4.1 About this document


This document provides information to assist in identifying and recovering from potential
problems with Delta Energy Systems.

System indicators, such as LEDs are described, as well as usage of key features
provided by the PSC 3 controller that help facilitate troubleshooting.

4.2 Standard troubleshooting procedure


Troubleshooting is always initiated by an alarm. Alarms may be monitored remotely or
locally. Relay alarms trigger LEDs locally, but can be wired for remote monitoring as well.
If SNMP is in use, alarm traps can be delivered to remote monitoring systems, or viewed
from the PSC 3 web interface.

Use the following procedure to identify and solve problems in Delta Energy Systems:

Step 1 Check the PSC 3 web interface home page for active alarms.

Step 2 Check all LEDs in the system.

Step 3 If relay alarms are used, use UIM on site to check the alarm event.

Step 4 Handle the problem according to the event type or alarm-specific instructions.

4.3 System status indications


PSC 3 provides system status indicators through both the UIM and web user interfaces.
These indicators are highly configurable and can be assigned to any event.

The assignments for the system status indicators are configured through the web
interface with the System status & UIM dialogue.

The LEDs on the front panel of the PSC 3 are used to give an initial indication of the
severity or type of alarm raised. The normal assignments of the LEDs are shown in Table
2.

DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting 29


Event LED Symbol

S Urgent Alarm 1

S Non Urg Alarm 2

S Alarm suppr. 3

S Mainsfailure 4

Special mode 5

Table 2. System status indications

4.3.1 Alarm definitions

The following events are the default alarm classifications:

• Urgent Alarm (UA)


• Non-Urgent Alarm (NUA)
• Mainsfailure Alarm (MF)

UA and NUA alarms can be set for any event with any given name. For more information,
see section Configuring alarms in the Configuration instructions of controller PSC 3.

The web interface provides detailed descriptions of each event, including the event name,
the alarm type and definition. The UIM only provides the alarm classification.

4.3.2 Alarm tracing

The Alarm Status dialogue of the web interface displays the alarm event types and the
status. To view the Alarm Cause Inspection dialogue, click “Inspect”.

The UIM/UIL interface displays active alarms in the menu “3.1 ALARM LIST”. To view the
cause of the alarm, select the event listed on the display. The UIM displays the state of
the event causing the alarm as True (active).

The event names are based on the general instructions for configuring the PSC 3. Default
system events have a fixed name and prefix “S”.

30 DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting


Event Alarm type Definition

S Mainsfailure MF Main input power failure.

S Ua low UA The system voltage is lower than the


threshold value of the Ua min: event.

S Ua high UA The system voltage is higher than the


threshold value of the Ua max: event.

S Urgent RFA UA Analogue Rectifier: Set if > 1 rectifier failed.

Digital Rectifier: Adjustable, by default set if


2 or more rectifiers failed.

LoadFuse x UA Load Fuse alarm. The voltage measurement


is higher than the threshold value of the
LoadFuse x event.

BattFuse x UA Battery Fuse alarm. The voltage


measurement is higher than the threshold
value of the BattFuse x event.

S BattFail BT UA Event indicating that at least one battery test


was failed.

S Non Urg RFA NUA Analogue Rectifier: Set if 1 rectifier failed.

Digital Rectifier: Adjustable, default set if 1


rectifier failed.

Psys high NUA The total system power, calculated by the


PSC 3, is higher than the threshold value of
the Psys high event.

S Us low NUA The system voltage is lower than the


threshold value of the Us min: event.

S Us high NUA The system voltage is higher than the


threshold value of the Us max: event.

S HW Failure NUA Hardware failure (see menu 10.2 for details)

Table 3. Common conditions for the UA and NUA alarms

DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting 31


4.3.3 Battery test conditions

If an automatic battery test is not running when expected, or stopping when not expected,
please check the following start & stop conditions

A. Start conditions (all have to be fulfilled)

1. Test interval expired (→ first battery test not before a time of 'Interval' after power up)
AND
2. No alarm (NUA, UA, MF) active AND
3. Voltage within Ufloat (set voltage deviation / for set number of days) AND
4. Battery Temperature is inside set limits AND
5. Time of day intervals are at set start time AND
6. Not at forbidden set time AND 
7. Not at forbidden set month AND
8. No BT inhibit:
- Battery are connected (without battery test start but test inhibited after 20s, no
BattFail BT alarming) AND
- Battery are discharging mode ( No discharging => No connected Battery) OR
- System Failure is not active.

B. Stop conditions (only one has to be fulfilled)

1. Test duration expired OR


2. Test has recognized faulty battery due to low system voltage (support voltage level)OR
3. Battery fuse blown OR
4. BT inhibit is activated (Start conditions pos. 8)

BTinhibit Delay
t
S BTinProgress

True for
00:00:20
False for
00:00:00 BTinhibtNoBatt
BattNotDisch BT Inhibit
Battery current Ibatt < 5A
& >=1
5,0A 1
Ibatt BTinhibit
<- 5,0A
.

System Failure
System Failure

Figure 6. BT inhibit logical description

32 DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting


4.4 Troubleshooting rectifiers
Use the following troubleshooting table if there is a rectifier alarm to find out whether a
rectifier is faulty, or the failure is outside the rectifier module.

LED “ok”: OFF and an alarm signal active:

Event Definition

Mains voltage is missing Check mains fuse and connector

OVP is activated Reset OVP by pulling out the connector for approx. 2
seconds

OTP is activated Check air flow at front, clean air filter

Fan failure, air flow blocked Check air flow at front, clean air filter, check fan and
replace if necessary

Load sharing not working Check connector

DC connection open Check connector

Rectifier is faulty Replace rectifier module

COM-LED off or blinking Communication failed. Check bus cable to PSC 3.


Check correct IMBUS termination. (Only for systems
with PSC 3 and digital communication.)

Table 4. Troubleshooting rectifiers

If you cannot clear the fault condition, use the following procedure to reset the
microcontroller:

Step 1 Disconnect the AC input power connector or remove the rectifier module.

Step 2 Re-insert it after one minute.

Note! Internal failures can only be repaired in Delta Energy Systems factory. A
faulty rectifier module must be replaced. For replacement instructions, see
System maintenance instructions.

DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting 33


4.5 Troubleshooting batteries
Please follow the battery manufacturer’s instructions for troubleshooting batteries. If a
battery is changed or replaced, check the voltage and recalibrate the controller. System
temperature readings must also be checked and recalibrated.

4.6 Contacting Delta customer service


If an alarm or specific problem cannot be resolved, please contact your nearest Delta
office or Delta representative for further assistance. Please have the system type and
serial number ready before contacting Delta.

34 DPS 2000B-48-8 (Vodafone Global Italy) Troubleshooting


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