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Table of contents
1 About this document ........................................................................................... 3
1.1 Preparing for the installation .................................................................... 3
1.1.1 Document content ...................................................................... 3
1.1.2 Contents of packing ................................................................... 3
1.1.3 Before you begin ........................................................................ 4
1.1.4 Unpacking the system ............................................................... 4
2 Safety instructions .............................................................................................. 5
2.1 About legal and safety information ........................................................... 5
2.2 Legal statements ...................................................................................... 5
2.2.1 Statement of compliance ........................................................... 5
2.2.2 Limitations .................................................................................. 5
2.2.3 Third party devices .................................................................... 6
2.3 Safety instructions .................................................................................... 6
2.3.1 General instructions ................................................................... 6
2.3.2 Specific instructions ................................................................... 8
3 Installation and commissioning .......................................................................... 9
3.1 MidD DPS 2000B-48-8 (Vodafone IT) configuration ................................ 9
3.2 Installation .............................................................................................. 10
3.2.1 Mechanical assembly .............................................................. 10
3.2.2 Cabling ..................................................................................... 12
3.3 Commissioning ....................................................................................... 14
3.3.1 Starting up the system ............................................................. 14
3.4 Configuration change of PSC3 setup ..................................................... 15
3.4.1 Change of setup manually with UIL keypad. ........................... 15
3.4.1.1 UIM/UIL Navigation .................................................. 15
3.4.1.2 Defining event thresholds ......................................... 16
3.4.1.3 Defining event delays ............................................... 16
3.4.1.4 Defining battery functions ......................................... 17
3.4.1.5 Defining number of middle point measurements...... 18
3.4.1.6 Defining rectifier functions ........................................ 18
3.4.1.7 Setting Time & Date ................................................. 18
3.4.1.8 Save setup................................................................ 18
3.4.2 Change of setup with WEB interface ....................................... 19
3.4.2.1 WEB Login................................................................ 19
3.4.3 Uploading a complete setup file from PC ................................ 20
3.4.4 Manual Updating of PSC3 settings .......................................... 21
3.4.4.1 Setting of Time & Date ............................................. 21
3.4.4.2 Site name, Battery type etc. ..................................... 22
3.4.5 Changing number of rectifiers.................................................. 23
3.4.5.1 Adding rectifiers ........................................................ 23
3.4.5.2 Removing rectifiers................................................... 23
3.4.5.3 Adding rectifier slot covers ....................................... 24
3.4.6 Defining the battery functions .................................................. 24
3.4.6.1 Float charge voltage @ 20 °C .................................. 24
3.4.6.2 Voltage supervision .................................................. 24
3.4.6.3 Defining number of middle point measurements...... 25
3.4.7 Battery test & Re-charge ......................................................... 26
3.4.8 Testing the control and alarm system ...................................... 27
3.4.8.1 Testing the alarms LED’s & Relays .......................... 27
3.4.8.2 Checking the fuse monitoring ................................... 27
3.4.8.3 Testing the rectifier alarm ......................................... 28
4 Troubleshooting ................................................................................................ 29
4.1 About this document .............................................................................. 29
4.2 Standard troubleshooting procedure...................................................... 29
4.3 System status indications....................................................................... 29
• Safety instructions
• Product description, Delta outdoor cabinet (only with outdoor cabinets)
• Installation and commissioning
• Troubleshooting
• Appendix
• System
• Documents: user manual, CD “Extras”, circuit diagram(s), component
layout(s) (CD and appendices on the manual pocket)
Step 2 Also ensure that grounding terminals, DC and AC distributions are properly
available.
Step 3 Take care that the regulations of IEC 60364 and CENELEC HD384 concerning
installation and assembling of telecommunication and electrical equipment have
been noticed. The local regulations and special instructions must also be noticed
during the work. When choosing the place of the installation, please notice that
the cooling air must flow without restrictions through the ventilation holes. The
system must have enough space in front of it for operation and service functions.
Notice the direction of the cabling and the required space of the other
equipment.
Step 1 Check that the received cargo is according to the packing list.
Step 2 Ensure that the rack and the equipment are not damaged during transportation.
These safety instructions are an extension of any national laws governing health and
safety at work and the applicable standards, as well as any regulations of the statutory
authorities.
Installation shall only be performed by educated persons familiar with the local installation
regulations. The local installation regulations must always be followed (covering
installations in the building and main AC distribution panels). It is also necessary to follow
the instructions provided in the system user manual for installation, commissioning,
operation and maintenance.
2.2.2 Limitations
The equipment is mainly intended for telecommunications purposes only. The equipment
is not intended for use in applications in which the failure of the equipment could lead to
death, personal injury, or severe physical or environmental damage.
Delta is not responsible for any danger or damage resulting from incorrect installation,
maintenance, operation or usage of the equipment, use beyond its intended purpose,
failure to observe stated instructions, and/or failure to observe the applicable safety
regulations.
Delta is only responsible for components and services provided by Delta. Third party
components and/or services, such as batteries, repair and/or maintenance used in and/or
conducted for the equipment, are not the responsibility of Delta. Furthermore, Delta is not
responsible for any malfunction or danger of, and/or damage to/resulted from the
equipment caused by such third party components and/or services.
DPS 2000B-48-8 (Vodafone Global Italy) About legal and safety information 5
ensuring that personnel working with the equipment are provided with appropriate
operation and safety training.
The operator is responsible for ensuring that location of the system is treated as an
electrical equipment room. These rooms must have appropriate air-conditioning and
restricted access. The operator is also responsible for ensuring that the system rack
doors are securely locked and not accessible to unauthorized persons.
If the power supply to the system is not fitted with a disconnecting switch or equivalent
device, the operator is responsible for fitting an appropriate disconnection switch
conforming to the relevant regulations.
Delta is not responsible for devices, such as batteries that are not supplied by Delta.
Delta is not responsible for any danger or damage resulting from devices not supplied by
Delta.
Note! Notes are additional information which may be useful to the operator.
Warning! Hazardous voltages are present within the equipment when a source
of electrical power is applied.
There is the risk of electrical shock from the main power supply and/or batteries.
There is increased risk of accidents and electrical hazards when working on compact
equipment due to the close proximity of components. Operation of compact equipment
requires extra attention to safety.
The power system may have dual energy supply. Hazardous voltages may be present at
the main power connector and within the equipment for up to 10 seconds after
disconnecting the power supply. The operator is responsible for securing the proper
precautions for maintenance or service purposes.
During installation and maintenance, protective shields may be temporarily removed. Use
suitable insulated tools and appropriate protective clothing. Handle fuses only with tools
provided for this purpose, for example, load-break switch handles.
Adequate insulation from ground potential (earth) must be provided when working on the
equipment.
Localized areas of high temperature (> 70 °C) may occur within the
rectifier/inverter/distributor rack. Take precautions against accidental burns.
Devices, such as rectifiers and environmental control for cabinets contain fans. These
may also continue to rotate for some time after the power has been removed.
The weight of the equipment requires suitable safety considerations. Additional personnel
or lifting equipment may be needed. Where required, the weight of equipment is stated on
the front of the unit.
Equipment racks may have sharp edges. We recommend you to wear gloves.
Caution! Do not restrict air flow. Fit blank panels for empty rectifier slots to
ensure correct air circulation inside the cabinet.
Additional warnings, cautions and notes specific to certain equipment and/or conditions
are described in the context of relevant instructions.
Where devices, such as batteries, that are not supplied by Delta are used, please read
and observe all safety notices and instructions supplied by the appropriate manufacturer
or supplier.
10 12
11 13
9
16
6
1
14
15
8 3
DPS 2000B-48-8 (Vodafone Global Italy) MidD DPS 2000B-48-8 (Vodafone IT) configuration 9
3.2 Installation
Step 2 Assemble the battery rack according to the instructions delivered with it.
Step 1 Remove the front panel, the roof and any protective covers from the system unit
in front of the distributions and connections.
Step 2 Connect the frame and positive busbar of the system to the main grounding
busbar [3].
Step 3 Connect the AC cables to the AC power terminals [4]. See Table 1 for
information about the correct main power supply fuses and type of cables to use.
Note! Use the wiring diagram, supplied with the installation documentation, to
ensure the AC power supply has been correctly connected.
DPS 2000B-48-8
Cable 5 x 10 mm²
Note! The maximum cable size for the connectors on the positive busbar of the
MCB:
1 A to 32 A: 16 mm²
40 A to 63 A: 35 mm²
Step 4 Connect the internal battery cables so that the total nominal voltage of each
battery string is 48V.
Step 5 Connect the positive battery cable to the positive busbar connection [2].
Step 6 Connect the negative battery cable to the battery circuit breaker [1].
Step 7 Connect the positive cable to the free plus-pole and the negative cable to the
free negative pole of the battery string.
Step 8 Place the battery temperature sensor between the batteries preferably in the
middle of the battery area. Fasten the sensor cable to the subrack.
Step 9 Connect the remote alarm cables to the terminals on the PSC 3. See fig.5.
Alarms are usually connected so that the alarm circuit is normally closed (NC),
and in case of registered fault the circuit is opened.
LAN
UM IN LVD
Temp OC
1/2 (DELAYED)
OUT4
OUT5
OUT6
MODEM RECT IMBUS IMBUS SENSN
RELAYS IN NORMAL
CONDITION
Relay
Relay
Relay
Relay
Relay
Relay
RELAYS IN ALARM
RECT CONDITION
Step 10 Connect auxiliary 230 Vac & 24 Vdc loads to designated terminals, see circuit
diagram for the system.
Step 11 Install all protective covers for the system and for the batteries.
Step 1 Install the rectifiers in the rectifier shelf [7] of the cabinet starting from the far-left
slot and continuing to the right.
Step 4 Check that all the rectifiers LEDs indicate “ok”. The COM LED will blink for a
while unit communication with PSC3 is established.
Step 5 Check the battery polarity by measuring the voltage over the battery circuit
breaker [1].
The voltage over the battery breaker should be at most a few volts. If the voltage
exceeds this, the reason for the error must be checked and solved before the
load breaker is switched on. The reason may be e.g. wrong polarity of the
battery or a single block or a failed battery cell.
Step 7 Switch on the DC distribution circuit breakers connected to the load [5, 6 & 9].
The PSC 3 controller is preconfigured at the Delta Energy Systems factory according to
the basic system configuration. The final setup must however be done during
commissioning of the system
The setup can be modified manually with UIL (Local User Interface) keypad. The
following step-by-step instructions show how to modify the basic configuration from the
beginning.
To navigate in the menu tree of PSC3 you use the four keys of the front panel
Press the ENTER key to: Press the EXIT key to: Press the arrow buttons to:
- activate functions - exit a menu - move the cursor
- change parameters - break an input - get a new menu
- confirm changes - move the control one level - get new menu options
- move the control one level up on the menu tree - decrease a parameter value
down on the menu tree - increase a parameter value
To use the UIM/UIL for changing any parameters you need to enter a password
From the main menu select 6. Configuration / 6.1 Event / 6.1.1 Thresholds.
From the 6.1.1 Thresholds menu select the menu that you want to modify.
From Psys high menu select Up Thres. Define the value (n + x number of rectifiers).
From the LVD [U] menu select Low Thres. Define the LVD open value.
From the PLD1 [U] and / or PLD2 [U] menu select Low Thres. Define the PLDx open
value. Set the hysteresis value so that PLDx will not be closed below 50V.
PLD2 [U]
From the PLD1 [t] and / or PLD2 [t] menu select True for. Define the PLDx open delay
time.
From the MF delay menu select True for. Define the Mains failure alarm delay time.
From the main menu select 7. Battery funct / 7.1 Float charge.
From the 7.1 Float charge menu select Usys @ 20 °C. Define the value (Float charge
level).
From the 7.1 Float charge menu select Tcoeff. Define the value (Temperature
compensation coefficient).
From the 7.1 Float charge menu select Tc_low. Define the value (Temperature
compensation low level).
From the 7.1 Float charge menu select Tc_high. Define the value (Temperature
compensation high level).
From the 7.1 Float charge menu select Utc_high. Define the value (Highest
compensation voltage level).
Tcoeff: -96mV/ ºC
Tc low: 0 ºC
Tc_high: 45 ºC
From the main menu select 7. Battery funct / 7.4 Usys supervis.
From the 7.4 Usys Supervis menu select Ua max (max. voltage of system).
From the 7.4 Usys Supervis menu select Ua min (min. voltage of system).
From the 7.4 Usys Supervis menu select Us max (+ 1 % of float charge).
From the 7.4 Usys Supervis menu select Us min (- 1 % of float charge).
Ua min: 46.00V
Us max: 54.10V
Us min: 52.90V
From the 7.5.1 Parameters menu select Usupport (battery test support voltage level).
From the 7.5.1 Parameters menu select Duration (battery test duration).
Duration: 60min
From the main menu select 8. Rectifier funct / 8.1 Configuration / 8.1.2 Setup.
From the 8.1.2 Setup menu select 1. RM NUMBER (define correct number of rectifiers).
Press “ENTER” and give the password. Select the correct figures for Date.Month.Year
Hour:Minute:Second with the Up/Down arrows.
Save
An alternative way to change the setup is to use the WEB interface With a PC . The web
user interface is protected against unauthorized access by username and password.
The PSC 3 can be connected to a PC through an Ethernet port, with normal LAN or Patch
cable The LAN connection is made through the RJ45 socket on the front panel of the
PSC 3.
The PSC 3 has as default setting a built-in DHCP server that can automatically assign an
IP address to a PC when connected.
• If no controller is found, check the actual IP address of the PSC 3 with the UIL.
• If the IP address is OK but browser still cannot connect to the PSC 3, check the
proxy server setting in the PC browser options. A proxy must not be used.
• If the PC has a wireless LAN connection active, this will disturb the local
connection. Disable the W-LAN temporarily during the maintenance operation.
• To login to PSC3 with normal access rights, submit the username “maintenance”
and the password “psc3”
A new setup file, adapted for the system with a specific battery or specific number of
rectifiers can be uploaded with the WEB file transfer function A locally connected PC with
the controller settings (.xml) file for the actual system must be accessible in this process.
Check with your system administrator to make sure you have the latest version of setup
file.
Step 1 Go to > System > File Manager and select file type “Setup” from the roll
down menu at the bottom, and press “Load file from PC”
Step 2 In next window “Browse” the PC for finding the correct setup file, and
press “Start”.
Step 3 After “Process File” shows “Successful” you are automatically logged
out, and the controller re-boots.
Step 4 Log in again with the same password after a little while when the
controller has re-booted.
This always has to be done manually, even when using a new setup file.
Step 8
Step 9
This always has to be done manually, even when using a new setup file.
Step 10 Enter in ”Notes” any special information text for the site, e.g. battery
manufacturer, type, size, installation date etc. that you would like should be
possible to read remotely
If a new setup file is not used for configuration, the following settings must be checked
manually. If this is not done within a couple of seconds after startup, an alarm might be
raised.
4. After acknowledging the new rectifiers, the “Rectifier installed” field displays the
updated number. The “Rectifier new:” field value should now be 0.
*) After acknowledging the lost rectifiers, the “Rectifier installed” field displays the updated
number. The “Rectifier lost:” field value should now be 0.
If the rectifier quantity of the system is reduced permanently, a new cover for the empty
rectifier slot must be put in its place. This is to control the airflow of the system, and to
protect the connection terminals from foreign objects.
To obtain the correct function of the system controller, the controller parameters for some
of the battery functions must be defined.
4. If necessary check also the TC_low, TC_high & Utc_high settings against
recommendations from power system management.
5. “Accept Changes”
7. Check that “Us max” voltage level is ≈ 1,00Vdc higher than new Usys@20°
8. “Accept Changes”
(Optional equipment)
2. ”Accept Changes” & «Database - Save». Check that the field to the left of the Save
button turns green and that the text changes to “Saved”. Otherwise the changes
will be lost after rebooting the PSC 3.
Note! Save the PSC 3 settings in your PC by taking a backup of the setup files.
Name the xml file with a unique name e.g. site name or number.
To make sure that the battery is working properly it is recommended to manually start a
battery test with a load > 5A connected.
This is also done to test that the rectifiers can deliver power. The method is to first
discharge the batteries for a while and then recharge them. The controller carries out the
procedure, which decreases the rectifier voltages below the discharging voltage of the
batteries. Therefore in case of a battery failure the system will not fail.
If the battery test is not possible to start, press “Info” to see if the start conditions
are all OK
If there is < 5A battery current flowing after 20 seconds, the battery test will stop
& the function will be inhibited. See “Troubleshooting” section 4.3.3 Battery test
conditions below for further explanation.
2. Monitor the battery discharge current and system voltage in the PSC3 display or
the System Monitor (Home) window.
3. You should discharge the batteries approximately 15 minutes, but not more than
30 % of the backup time.
5. Check that the rectifiers recharge the battery in the PSC3 display or the System
Monitor (Home) window.
Caution! Ensure that the equipment settings conform to the specifications for
the system configuration. Incorrect settings may lead to system malfunction or
damage.
Caution! Alarm limit values (trigger thresholds) must be set correctly. Incorrect
settings may trigger false alarms and cause rectifier/inverter modules switch off.
The operation of the alarm relays and LEDs can be checked in the PSC 3 Configuration
and Supervision Tool.
The Alarm Maintenance dialogue allows manipulation of alarms for maintenance and
testing purposes.
An alarm set to the “Frozen”, “Set” or “Reset” state does not react on the source event as
defined in the event conditions, but stays in the current position in case of “Frozen”, or
changes to “Active” in case of “Set”, or changes to “OK” in case of “Reset”.
Repeat Step 1 to Step 4 for all load and battery circuit breakers.
Note! When testing the battery fuse alarm, it may take a few minutes until the
battery voltage decreases enough (>300 mV).
The active alarm can be read from the UIM/UIL display: go to “3.1 ALARM”.
Test the rectifier failure alarm by removing the rectifiers one by one from the system and
check the following:
Step 14 Removing 1 rectifier + battery current (Ibatt) positive -> Non-Urgent Alarm
Step 5 Removing 2 rectifiers or more (not all) + battery current (Ibatt) negative (battery
is discharging) -> Urgent Alarm
Step 6 Removing all rectifiers: load current (Iload) equals battery current (Ibatt)
-> Mains Failure
The active alarm can be read from the display menu “3.1 ALARM”.
Note! During the test there may occur Usys Low and Usys High alarms, which
should be omitted at this stage.
If there is no load connected to the system, no module alarm will occur. The
additional module alarm (RF) does not light up any LEDs on the controller. The
alarm can be seen on the menu display, and it is also seen in a remote location.
It can be measured in the alarm cable (see alarm connections).
Note! If there are no load and batteries connected to the system, no mains
failure alarm will occur.
Note! After the testing, attach all the covers of the system to their correct places.
System indicators, such as LEDs are described, as well as usage of key features
provided by the PSC 3 controller that help facilitate troubleshooting.
Use the following procedure to identify and solve problems in Delta Energy Systems:
Step 1 Check the PSC 3 web interface home page for active alarms.
Step 3 If relay alarms are used, use UIM on site to check the alarm event.
Step 4 Handle the problem according to the event type or alarm-specific instructions.
The assignments for the system status indicators are configured through the web
interface with the System status & UIM dialogue.
The LEDs on the front panel of the PSC 3 are used to give an initial indication of the
severity or type of alarm raised. The normal assignments of the LEDs are shown in Table
2.
S Urgent Alarm 1
S Alarm suppr. 3
S Mainsfailure 4
Special mode 5
UA and NUA alarms can be set for any event with any given name. For more information,
see section Configuring alarms in the Configuration instructions of controller PSC 3.
The web interface provides detailed descriptions of each event, including the event name,
the alarm type and definition. The UIM only provides the alarm classification.
The Alarm Status dialogue of the web interface displays the alarm event types and the
status. To view the Alarm Cause Inspection dialogue, click “Inspect”.
The UIM/UIL interface displays active alarms in the menu “3.1 ALARM LIST”. To view the
cause of the alarm, select the event listed on the display. The UIM displays the state of
the event causing the alarm as True (active).
The event names are based on the general instructions for configuring the PSC 3. Default
system events have a fixed name and prefix “S”.
If an automatic battery test is not running when expected, or stopping when not expected,
please check the following start & stop conditions
1. Test interval expired (→ first battery test not before a time of 'Interval' after power up)
AND
2. No alarm (NUA, UA, MF) active AND
3. Voltage within Ufloat (set voltage deviation / for set number of days) AND
4. Battery Temperature is inside set limits AND
5. Time of day intervals are at set start time AND
6. Not at forbidden set time AND
7. Not at forbidden set month AND
8. No BT inhibit:
- Battery are connected (without battery test start but test inhibited after 20s, no
BattFail BT alarming) AND
- Battery are discharging mode ( No discharging => No connected Battery) OR
- System Failure is not active.
BTinhibit Delay
t
S BTinProgress
True for
00:00:20
False for
00:00:00 BTinhibtNoBatt
BattNotDisch BT Inhibit
Battery current Ibatt < 5A
& >=1
5,0A 1
Ibatt BTinhibit
<- 5,0A
.
System Failure
System Failure
Event Definition
OVP is activated Reset OVP by pulling out the connector for approx. 2
seconds
Fan failure, air flow blocked Check air flow at front, clean air filter, check fan and
replace if necessary
If you cannot clear the fault condition, use the following procedure to reset the
microcontroller:
Step 1 Disconnect the AC input power connector or remove the rectifier module.
Note! Internal failures can only be repaired in Delta Energy Systems factory. A
faulty rectifier module must be replaced. For replacement instructions, see
System maintenance instructions.