Style Category BASIC Shirt

Description Single Pocket Long Sleeve,

Parameters
Last revised by:

Output (pieces per day per line) 928

Line Efficiency (Balancing - Plan)

Line Efficiency (Target) 70%

No. of Workplace 51

ACT M/C 100%

S. No. OPERATION SAM TARGET
OPERATOR PER HOUR
MIN

COLLAR
P1 Arrange & make Collar 0.43 Y 140
P2 Trim collar round 0.19 Y 316
P3 Trim,turn & press collar-CTTP- 0.33 N 182
P4 Top stitch collar 1/4" 0.32 Y 188
P5 Hem collar band 0.20 Y 300
P6 Attach collar band to collar 0.49 Y 122
P7 Top stitch at mid line collar b 0.42 Y 143
P8 Trim excess collar at bottom 0.30 Y 200
CUFF
P9 Make cuff 0.60 Y 100
P 10 Hem cuff 0.46 Y 130
P 11 Press cuff with fold-FLPS (Cuff 0.24 N 253
P 12 Top stitch cuff 0.46 Y 130
P 14 Panel Inspection 0.50
SLEEVE
P 15 Attach sleeve Gambol 0.28 Y 214

P 16 Sleeve Placket fold and iron 0.26 Y 231

Attach sleeve placket with

P 17
outbox & trim 1.19 Y 50

POCKET
P 19 Front pocket hem-SNLS-14cm 0.20 Y 300
P 20 Press Front pocket by Hand ir 0.19 N 316
P 21 LABEL
P 22 Tack & Attach lable to front s 0.34 Y 176
FRONT Y
P 23 Make top placket to front with 0.38 Y 158
P 24 Make bottom placket 0.33 Y 182
P 25 Press front top box placket-F 0.16 N 375
Attach pocket to front with V
P 26 0.67 Y 90
tack
P 27 Panel Inspection 0.50
BACK
Attach label to back 4 side
P 28
stitch 0.24 Y 250

P 29 Attach back yoke use folder 0.60 Y 100

& Top Stitch
ASSEMBLY
A1 Match back + Front 0.28 N 214
A2 Join shoulder by folder 0.65 Y 92
A3 Attach collar to body-SNLS 0.56 Y 107

A4 Close collar band to body- 0.59 Y 102

SNLS
A5 Attach Sleeve to body 0.70 Y 86
A7 Armhole top stitch C/finish (1 0.61 Y 98
A9 Side seam (3/16")-2FOA-96cm 0.78 Y 77
A 10 Attach cuff with 2 pleat 0.81 Y 74
A 11 Stitch bottom hem-SNLS 0.76 Y 79
A 12 Button attach cuff-BUTH-2*2 0.39 Y 154
A 13 Make button hole on front to 0.91 Y 66
Button attach to front placket
A 14
(7) & Cuff 0.68 Y 88

A 15 Final Inspection 1.000 N

TOTAL SAM 19.00

Total sewing SAMs 17.00

M/c time/Total time

Sewing Machines Qty.

SNLS-UBT 22
SNLS EC 3
CTPT Auto 1
Kansai 1
DNCS 2
PR CUFF AUTO 1
2 Needle FOA 2
3th Overlock 2
Fusing 1
Iron 2
Button Attach Machine 3
Button Hole Machine 2
Total 42
Helper Stations
Checking Table 4
Matching table 1
Iron Table 2
Total 7
Total Workstations 49
 Date of last revision: 27-Feb-20
Minutes per Day 480
Total SAM without
Total SAM's 19.00 checking 17.00

Total Sewing SAM's 17.00 Output Per Hour 116

Pieces per M/C Per
Operators - Sewing 42 day
Helpers - Sewing 5 Output @ 100% 1327

MANPOWE
R MANPOWER SEWING
MACHINE TYPE ATTACHMENTS & WORK AIDS REQUIREM ALLOCATION OPERATOR
ENT

SNLS UBT Collar profile 0.85 1.00 1.00

3T OL 1/4" gauge 0.38 0.50 0.50
CTTP-AUTO 0.65 1.00
SNLS UBT C/R 1/4" 0.63 1.00 1.00
SNLS UBT C/R 5/16" 0.40 0.50 0.50
SNLS EC Regular Pressure Foot 0.97 1.00 1.00
SNLS UBT C/R 1/16" 0.83 1.00 1.00
3T OL 1/4" Gauge 0.60 1.00 1.00

SNLS EC 1/4" Gauge with Profile 1.19 2.00 2.00

SNLS UBT C/R 5/16" 0.91 1.00 1.00
PR-CUF-AUTO 0.47 1.00
SNLS UBT C/R 5/16" 0.91 1.00 1.00
1.00

SNLS UBT C/L 1/16" Folder 0.56 1.00 1.00

Iron 0.52 1.00

SNLS UBT C/R 1/16" 2.36 3.00 3.00

SNLS UBT C/L 1/16" 0.39 O.5 O.5

Iron 0.38 O.5

SNLS UBT Regular Foot 0.67 1.00 1.00

Kansai Folder 0.73 1.00 1.00

SNLS UBT C/L 1/16" Folder 0.65 1.00 1.00
 Fusing 0.32 0.50

SNLS UBT C/R 1/4" 1.33 2.00 2.00

1.00

SNLS UBT 0.48 1.00 1.00

DNLS C/L 1/4" Folder 1.19 1.50 1.50

Plain Table 0.56 1.00

DNLS Folder 1.29 2.00 2.00
SNLS UBT Regular Folder 1.11 1.50 1.50

SNLS UBT C/R 1/16" 1.17 1.50 1.50

Chain Stitch 1/4" Gauge Folder 1.39 2.00 2.00

Chain Stitch 1.21 2.00 2.00
2N FOA Folder 1.55 2.00 2.00
SNLS UBT C/L 1/16" 1.61 2.00 2.00
SNLS UBT C/L 1/16" 1.51 2.00 2.00
Button Attach 0.77 1.00 1.00
Button Hole Gauge 1.80 2.00 2.00

Button Attach 1.35 2.00 2.00

2.00
34 50 42
Cost Advantage
Checking Table
Table
 SKILL PLANNED SKILL ACTUAL
REQUIRED WAGES DEPLOYED WAGES REMARKS

Grade B
Grade B
Helper
Grade B
Grade C
Grade B
Grade B
Grade C

Grade B
Grade B
Helper
Grade B

Grade B

Ironman

Grade A

Grade C
Ironman

Grade C

Grade A
Grade B
 helper

Grade A

Grade C

Grade B

helper
Grade A
Grade B

Grade B

Grade A
Grade A
Grade A
Grade A
Grade A
Grade B
Grade B

Grade B

Cost Advantage
 119 0.72 1 1
119 0.38 1 1
119 0.63 1 1
119 0.49 1 0
119 0.38 1 1
119 0.93 2 0
119 0.59 1 1
119 0.21 1 1

119
119 0.99 2 1
119 0.72 1 0
119 0.45 1 1
119 0.87 1 0
119

119 2
119 0.53 1 1

0.49 1 1
119

2.26 3 1
SNLS UBT 22 119
119 1

119 0.38 1 0
119 0.36 1 0
119 1
119 0.65 1 1
119 1

119 0.72 1 0
119 0.63 1 1
119 0.30 1 1
119 1.27 2 1

1
119
119

119 1
0.46 2 1
119

1.14 1
119

119
119 0.53 1 0
119 1.24 2
119 1.06 2 0

1.12 2 2
119
119 1.33 2 2
119 1.16 2 1
119 1.48 2 1
119 1.54 2 2
119 1.44 2 1
119 0.74 1 2
119 1.29 2 1

1.29 2 0
119
119 0.00 0 0
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119
119