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Parts Catalogue
3
4
5
C 2013 12 3
INFORMATION
.This catalogue collects all of the parts (components)in series of 5t-6 t Side fork lift trucks.
.Looking up methods:
) First looking up the series number of the part (component) in the drawings of the assembly, in which the part (component) is in the catalogue and then the
codes of the drawing and standard of the part (the component) in terms of the series number.
) No noted are all of the same parts and components otherwise they should be noted in case of difference.
. Model, series Number, code Number of drawing and quantity should be given when ordering the spare parts.
. It is recommended to use the parts and components made by us for ideal the service and maintenance.
. We reserve the right of the change of the truck in construction for improving our products without notice. For the details of changes, please consult with sales
department of Hangcha Group Co., ltd.
VI. Clear indications of time are given about the accessories’ change,e.g.,“—2009.7” means this accessory was used until 2009.7;“2009.8—” means this accessory
is used from 2009.8 on..
I DRIVING SYSTEM
II STERRING SYSTEM
V CONTROL SYSTEM
VI HYDRAULIC SYSTEM
CAB SYSTEM
IX LIFTING SYSTEM
HANGCHA GROUP CO., LTD.
400-884-7888
88
0571-88926666 85191983
0571-85131772 311305
www.zjhc.cn sales@zjhc.cn
1
1-1
Fig.1 Driving system All models of truck
2
1-4
Fig. 2 Drive axle assy All models of truck
3
1-5
Fig. 3 Drive axle All models of truck
4
1-6
Fig. 4 Wheel brake assy All models of truck
5
1-9
Fig. 5 Final drive assy All models of truck
6
1-12
Fig. 6 Hub drive axle assy All models of truck
7 1
1-14
Fig. 7 Chain box 1 All models of truck
8 2
1-15
Fig. 8 Chain box 2 All models of truck
9 3
1-17
Fig. 9 Chain box 3 All models of truck
10
1-19
Fig. 10 Torque converter oil cooling pipe assy All models of truck
1-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34
3 GR501-355000-000 2
Cushion
M10×1.25
4 G006171-000010-01 4
4
Nut M10×1.25
28 29
32 10
9 5
6 5 G000093-000010-00 4
26 Washer 10
34 3
20 M16×1.5×30
35 13 14 32 21 16 6 G005786-016030-01 8
11 Bolt M16×1.5×30
27 18 17
10
15 7 SC601-110000-000 1
13 23
14 34 Bracket
35
26 8 GR501-140000-G00 1
Hydraulic transmission box
22
12 25 24 9 SC601-120000-000 1
19 Bracket
7
4
10 SC601-130000-000 1
5 Seat
8 32
6
1 M12×1.5×35
2 11 G005786-012035-01 4
3 Bolt M12×1.5×35
33
31 32
30 12 SC601-100006-000 1
Pin shaft
36
13 G0097P1-000036-00 2
Washer 36
36
14 G000093-000036-00 2
Washer 36
M16×55
15 G005783-016055-00 6
Bolt M16×55
1-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34
19 GR501-105000-000 1
4
Transmission shaft assy
28 29
32 M14×1.5×45
9 5
6 20 G005786-014045-01 8
26 Bolt M14×1.5×45
34 3
20 M14×1.5
35 13 14 32 21 16 21 G006171-000014-02 8
11 Nut M14×1.5
27 18 17
10
15 22 SC601-161000-G00 1
13 23
14 34 Sprocket box assy
35
26 23 SC601-140000-000 1
transmission shaft assy
22
12 25 24 24 SC601-150000-000 1 A B C D
19 Drive axle assy
7
4
- SC603-150000-000 1 E F
5 Drive axle assy
8 32
1
6 25 SC601-100001-000 1
2 Bushing
3
33
31 32 90°M10×1
30 26 G001153-010001-01 2
Grease nipple 90°M10×1
27 SC601-170000-000 1
Cooling oil pipe assy
28 SC601-100007-000 1
Pin shaft
29 SC601-100002-000 1
Bushing
1-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driving system E CCCD50-W34 F CCCD60-W34
31 50DH-300001 2
Washer
12
32 G000093-000012-00 10
Washer 12
33 SC601-100003-000 2
4
Transitional plate
28 29
32 M36
9 5
6 34 G006170-000036-00 2
26 Nut M36
34 3
20 8×70
35 13 14 32 21 16 35 G000091-008070-00 2
11 Pin 8×70
27 18 17
10
15
13 23
14 34
35
26
22
12 25 24 19
7
4
5
8 32
1
6
2
3
33
31 32
30
1-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Drive axle assy E CCCD50-W34 F CCCD60-W34
1 SC601-151000-G00 1
Drive axle
2 SC601-152100-000 2 A B C D
Rim assy
- SC603-152100-000 E F
Rim assy
9.00-16-14PR
3 GT02982-000091614-00 2 A B C D
Tyre 9.00-16-14PR
300-15-18PR
- GT02982-003001518-00 E F
Tyre 300-15-18PR
1-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Drive axle E CCCD50-W34 F CCCD60-W34
1 25783-71002 1
Right brake
2 QAH60CC-QK 1
Axle assy
3 25783-71102 1
Left brake
4 QAH60CC-LBZC 2
Hub drive axle assy
5 QAH70XP-ZJ-B 1
Final drive assy
6 QAH70XP-QKDP 1
Plate
1-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34
3 5CY23A-00006 1
Back plate
4 5CY23A-00312 1
Seat,tube
5 5CY23A-00310 1
Screw,bleader
6 5CY23A-00309 1
Cap bleader
7 5CY23A-00308 2
Rod,piston
8 5CY23A-00301 2
Cover,dust
9 5CY23A-00303 2
Piston
10 5CY23A-00307 2
Pad
11 5CY23A-00306 2
Cup,piston
12 5CY23A-00305 2
Spring cup
13 5CY23A-00304 1
Spring
14 5CY23A-00302 1
Pump body
M8×30
15 G005781-008030-00 4
Bolt M8×30
1-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34
17 5CY23A-00005 1
Rubber plug
18 5CY23A-00004A 1
Brake plate
19 5CY23A-00015 1
Pin
20 5CY23A-00014A 1
Spring
21 5CY23A-00012 2
Pin
22 5CY23A-00016 1
Pin
23 5CY23A-00013A 1
Lever
24 5CY23A-00014A 1
Spring
25 5CY23A-00002 2
Pin , shoe hold
26 5CY23A-00003 4
Washing cup
27 5CY23A-00001A 2
Spring
28 GB91-86 1
Pin
29 5CY23A-00200 1
Spring
6
30 GB92-85 1
Washer 6
1-7
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Wheel brake assy E CCCD50-W34 F CCCD60-W34
31 5CY23A-00011 1
Lever
32 5CY23A-00010 1
Pin
33 5CY23A-0009A 1
Pin
34 5CY23A-00007 1
Lever
35 5CY23A-00018B 1
Spring
36 5CY23A-00100 1
Adjuster assy
37 5CY23A-00007 1
Spring
38 5CY23A-00400 1
Brake shoe assy
1-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34
4 KT5-CF1 1
Case differential
5 KT5-CF 1
Differential assy
-
6 KT5-C19 2
Adjust nut
7 KT5-CG 2
Bearing
-
8 KT5-C23 12
Bolt
-
10 KT5-C21 12
Nut
11 KT5-C22-1a 1
Driven gear
- KT5-C4-1a 1
Driving gear
12 Kt5-C16 2
Shin
13 KT5-C15 2
Half axle gear
14 KT5-C18 1
Planetary shaft
15 KT5-C14 4
Planet gear
16 KT5-C17 4
Planet gear shim
17 Q150-B816 2
Bolt
1-9
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34
18 KT7-C20 1
Adjust nut plate(left)
- KT7-C21 1
Adjust nut plate(right)
19 KT5-CH3 4
Bolt
20 KT5-CH 1
Case differential
21 Q340B08 1
Nut
22 Q40508 1
Washer
23 KT5-C12 2
Guide bearing plate
24 Q150B835 1
Bolt
25 KT5-C5 1
Guide bearing snap ring
26 KT5-CA 1
Driving gear guide bearing
27 KT5-CB 1
Driving gear inner bearing
28 KT5-C7 1
Spacer
-
29 KT5-C8 1
Adjust plate AR
-
30 KT5-C10 1
Adjust plate AR
31 KT5-C9 1
Driving gear bearing seat
1-10
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Final drive assy E CCCD50-W34 F CCCD60-W34
32 KT5-CC 1
Driving gear outer bearing
33 KT5-CE 1
Driving gear oil seal
34 CPC5T-CD-1 1
Driving gear flange assy
35 KT5-C11 1
Flange nut
36 Q40512 6
Washer
-
37 KT5-C24 6
Bolt
38 KT5-CH2 2
Bearing cap
39 KT5-CH1 1
Case differential
O
40 KT5-C32 1
O-ring
1-11
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Hub drive axle assy E CCCD50-W34 F CCCD60-W34
1 LSB161550/18 4
Bolt
2 LSB161550/28 16
Bolt
M16×1.5×50
3 GB5785-2000 16
Bolt M16×1.5×50
16
4 G000093-000016-00 16
Washer 16
FB120×150×14
5 GB13871-1992 4
Oil seal FB120×150×14
6 QAH70XP2-ZDG 2
Drum-brake
32220
7 GB/T297-1994 2
Bearing 32220
8 QAH60CC-LG 2
Hub
M20×1.5
9 GB/T6171-2000 20
Nut M20×1.5
10 QAH3035-LGLS 20
Hub bolt
11 QAH3035-LGLM 20
Hub nut
32221
12 GB/T297-1994 2
Bearing 32221
13 QAH5070-NCQ 2
Inner gear ring
M75×2
14 QAH5070-YLM 2
Nut M75×2
15 QAH5070-ZDK 2
Stop moving block
1-12
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Hub drive axle assy E CCCD50-W34 F CCCD60-W34
18 QAH70XP2-YFDQ 2
Oil seal snap ring
O 100×5.3
19 G3452P1-01005P3-00 2
O-ring 100×5.3
20 QAH5070-GT 2
Spacer
21 QAH60CC-BZ 2
Half shaft
O 190×3.55
22 GB/T3452.1-1992 2
O-ring 190×3.55
23 QAH5070-LBJSQ 2
Wheel reductor
24 QAH5070-LGDP 2
Hub plate
25 QAH60CC-DG 2
Caver
8
26 G000093-000008-00 30
Washer 8
M12×1.25×35
27 G005786-012035-01 30
Bolt M12×1.25×35
1-13
7 1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Chain box 1 E CCCD50-W34 F CCCD60-W34
1 6LTX00-02 1
Paper pad
2 6LTX00-01-01 1
Plate
10
3 GB/T93-2000 10
Washer 10
M10×20
4 GB/T5783-2000 10
Nut M10×20
16
5 JB/T982-1997 1
Washer 16
M16×1.5
6 JB/ZQ4450-1986 1
Plug M16×1.5
7 6LTX00-03 1
Ventilation take over
10
8 JB/T982-1997 1
Washer 10
9 NO PART NO. 1
Ventilation cap
10 6LTX00-06 1
Box assy
1-14
8 2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Chain box 2 E CCCD50-W34 F CCCD60-W34
13 6LTX00-07 1
Cover
14 6LTX00-16 1
Cover pad
M10×25
15 GB/T5781-2000 6
Bolt M10×20
10
16 GB/T93-2000 6
Washer 10
17 6LTX00-12 1
Eccentric sleeve
O 150×3.1
18 GB/T1235-76 1
O-ring 150×3.1
19 6LTX00-04 1
Adjust plate
30309
20 GB/T297-1994 1
Bearing 30309
M16×1.5
21 JB/ZQ4450-1986 1
Plug M16×1.5
10
22 JB/T982-1997 1
Washer 10
10
23 JB/T982-1997 1
Washer 10
M16×1.5
24 JB/ZQ4450-1986 1
Plug M16×1.5
16×50
25 GB/T1096-2003 2
Key 16×50
1-15
8 2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Chain box 2 E CCCD50-W34 F CCCD60-W34
26 6LTX00-05 1
Chain output
27 6LTX00-11 1
Shaft output
28 6LTX00-09 1
Sleeve
30309
29 GB/T297-1994 1
Bearing 30309
O 150×3.1
30 GB/T1235-76 1
O-ring 150×3.1
31 6LTX00-12 1
Eccentric sleeve
10
32 GB/T93-2000 6
Washer 10
M10×25
33 GB/T5781-2000 6
Bolt M10×20
34 6LTX00-16 1
Cover pad
GB/T9877.1-1988 45×65×8 1
35 Oil seal 45×65×8
36 6LTX00-15 1
Under cover
10
37 GB/T93-2000 4
Washer 10
M10×25
38 GB/T5781-2000 4
Bolt M10×20
39 6LTX00-14 1
Output flange
40 6LTX00-17 1
Washer
1-16
9 3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Chain box 3 E CCCD50-W34 F CCCD60-W34
45 6LTX00-07 1
Cover
46 6LTX00-16 1
Cover pad
30309
47 GB/T297-1994 1
Bearing 30309
16×50
49 GB/T1096-2003 2
Key 16×50
50 6LTX00-08 1
Input shaft
51 6LTX00-09 1
Sleeve
30309
52 GB/T297-1994 1
Bearing 30309
53 6LTX00-16 1
Cover pad
GB/T9877.1-1988 55×80×10
54 Oil seal 55×80×10 1
55 6LTX00-19 1
Upper cover
1-17
9 3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Chain box 3 E CCCD50-W34 F CCCD60-W34
58 6LTX00-18 1
Input flange
59 6LTX00-17 1
Washer
24
60 GB/T93-2000 1
Washer 24
M24×1.5
61 GB/T6173-2000 1
Nut M24×1.5
62 6LTX00-06-02 1
Pad
63 6LTX00-06-01-01 1
Box cover
64 GB/T117-2000A 2
Pin
10
65 GB/T93-2000 10
Washer 10
M10×30
66 GB/T5783-2000 10 8.8
Bolt M10×30
3-12A 112
67 GB/T1243-1997 1
Roller chain
1-18
10
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Torque converter oil cooling pipe
assy E CCCD50-W34 F CCCD60-W34
1 SC601-170002-W00 1
Oil delivery hose
30
2 Q672-30-G00 4
Clamp 30
3 SC601-170001-W00 1
Oil delivery hose
4 GR501-110003-000 2
Clamp
5 PKD-180-G00 1
Wire
6 80DH-740004 2
Bolt
20
7 JB982-000020-00 4
Washer 20
8 80DH-740005 2
Connector
M8×16
9 G005783-008016-00 2
Bolt M8×16
8
10 G000093-000008-00 2
Washer 8
1-19
1-20
Part II Steering system
1
Fig.1 Steering system 2-1
All models of truck
2
Fig.2 Steering axle assy 2-3
All models of truck
3
Fig.3 Steering wheel assy 2-4
All models of truck
4
Fig.4 Steering axle 2-5
All models of truck
5
Fig.5 Steering cylinder 2-9
All models of truck
2-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Steering system E CCCD50-W34 F CCCD60-W34
1 350T-01-G00 1
Steering wheel assembly
M16×1.5
2 G006171-000016-00 1
Nut M16×1.5
1 23 16
3 G000093-000016-00 1
Washer 16
M10×25
17 4 G005783-010025 4
10 11 8 17 11 Bolt M10×25
5 6 13 4 6 M10×35
9 9 5 G005783-010035 4
15 16 16 Bolt 10×35
14
12 12 10
6 G000093-000010-00 8
Washer 10
7
7 SC601-210000-000 1 A B C D
Steering axle assembly
- SC603-210000-000 1 E F
Steering axle assembly
8 SC601-100006-000 1
Pin shaft
90°M10×1
9 G001153-010001-01 2
Grease nipple
10 SC601-100007-000 1
Pin shaft
36
11 G0097P1-000036-00 2
Washer 10
36
12 G000093-000036-00 2
Washer 10
M10
13 G006170-000010-00 4
Nut M10
14 SC601-100001-000 1
Spacer
2-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Steering system E CCCD50-W34 F CCCD60-W34
15 SC601-100002-000 1
Spacer
M36
16 G006170-000036-00 2
Nut M36
1 23 8×70
17 G000091-008070-00 2
Pin 8×70
10 17 11 17
8 11
5 6 13 4 6
9 16 9
15 14 16
12 12
2-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 2 Steering axle assy E CCCD50-W34 F CCCD60-W34
1 SC601-211000-000 2 A B C D
Steering wheel assy
- SC603-211000-000 2 E F
Steering wheel assy
2 SC601-212000-G00 1
Steering axle
1
2-3
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 3 Steering wheel assy E CCCD50-W34 F CCCD60-W34
2 SC601-211100-000 1 A B C D
Wheel rim assy
- SC603-211100-000 1 E F
Wheel rim assy
2-4
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34
1 ZAH5070-LGG 2
Steering wheel assy
M55×2
2 GB/T810-1988 4
Nut M55×2
3 GB/T858-1988 2
Washer
4 ZAH5070-ZTD 2
Thrust pad
5 ZAH60CC-ZXLG 2
Steering wheel
6 ZAH60CC-ZDG 2
Brake drum
7 QAH3035-LGLM 12
Hub nut
8 QAH2025-LGLS 12
Wheel bolts
M20×1.5
9 GB/T6171-2000 12
Bolt
10 BJ130 1
Brakes
11 BJ130 1
Brakes
10
12 GB/T93-87 12
Washer 10
M10×30
13 G005783-010030-00 12
Bolt
32211
14 GB/T297-1994 2
Bearing
32215
15 GB/T297-1994 2
Bearing
2-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34
17 ZAH60CC-ZXJ-L 1
Left steering knuckle
M16×40
18 GB/T78-2000 2
Screw
M16
19 GB/T6172.1-2000 2
Nut
16
20 G0097P1-000016-00 2
Washer
M8×16
21 G005783-008016-00 6
Bolt
8
22 G0097P1-000008-00 6
Washer
8
23 G000093-000008-00 6
Washer
24 ZAH5070-ZXSG 2
Cover plate
25 JB/T7940.2-1995 6
Grease cup
26 ZAH5070-LGX 4
Pin shaft
CE30ES
27 GB/T304-1988 4
Bearing
28 ZAH5070-DQ 4
Snap ring
30
29 G0894P1-000030-00 4
Snap ring
30 ZAH60CC-LG 2
Connect rod
2-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34
31 ZAH60CC-ZXYG 1
Steering cylinder
32 ZAH60CC-QT 1
Steering axle
M20×1.5×50
33 G005786-020050-01 4
Bolt
20
34 G0097P1-000020-00 4
Washer
20
35 G000093-000020-00 4
Washer
16×30
36 GB/T119.1-2000 2
Pin
37 ZAH5070-ZX 2
Pin
198911
38 GB/T301-1995 2
Thrust bearing
39 ZAH5070-CT 2
Bushing
40 ZAH5070-TZD 2
Adjust shim
41 ZAH60CC-ZXJ-R 1
Right steering knuckle
HKH4524
42 GB/T290-1998 8
Beating
M6
43 JB/T7940.1-1995 2
Grease cup
44 ZAH5070-GT 2
Bushing
O 45×5.3
45 GB/T3452.1-1992 2
O ring
2-7
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Steering axle E CCCD50-W34 F CCCD60-W34
46 ZAH5070-MFDP 4
Sealing gasket
47 ZAH5070-ZXXG 2
Cover plate
M8×12
48 G000819-008012-00 6
Screw
2-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Steering cylinder E CCCD50-W34 F CCCD60-W34
2-9
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Steering cylinder E CCCD50-W34 F CCCD60-W34
1 ZAH60CC-ZXYG-HSG 1
Piston rod
85×99×8/11
2 DKB/ME-1 85 2
Dust ring
3 d85×D100×3 2
Check ring
85×100×9
4 ISI/D2 85 2
Shaft seal
5 SF-1/8580 2
Steel-backet bearing
6 ZAH5070-ZXYG-DXT 2
Guide sleeve
O 115×5.7
7 GB1235-76 2
O-ring
See previous fig. M16×1.5
8 JB1000-77 2
Outer hexagonal plug
115×99.5×6.3
9 PT0301150-T46 1
SPGO
10 ZAH5070-ZXYG-GT 1
Cylinder body
2-10
Part III Driver system
1
3-1
Fig.1 Driver system All models of truck
2
3-3
Fig. 2 Air intake system All models of truck
3
3-5
Fig.3 Air intake system All models of truck
4
3-6
Fig.4 Cooling system All models of truck
5
3-8
Fig.5 Fuel system All models of truck
6 1
A B C D 3-10
Fig.6 Engine mount 1
7 2
E F 3-11
Fig.7 Engine mount 2
3-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driver system E CCCD50-W34 F CCCD60-W34
1 SC601-310000-000 1 A B C D
Air inlet system
- SC603-310000-000 1 E F
Air inlet system
2 SC601-370000-G00 1 A B
Diesel engine
- SC602-370000-G00 1 C D
Diesel engine
- SC603-301000-G00 1 E F
Diesel engine
3 SC601-320000-000 1 A B
Exhaust system
- SC602-320000-000 1 C D
Exhaust system
- SC603-320000-000 1 E F
Exhaust system
4 SC601-350000-000 1 A B
Engine mount
- SC602-350000-000 1 C D
Engine mount
- SC603-350000-000 1 E F
Engine mount
5 SC601-330000-000 1 A B
Cooling system
- SC602-330000-000 1 C D
Cooling system
- SC603-330000-000 1 E F
Cooling system
6 SC601-340000-000 1 A B C D
Engine fuel system
3-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Driver system E CCCD50-W34 F CCCD60-W34
- SC603-340000-000 1 E F
Engine fuel system
7 SC603-300002-000 1 E F
Flywheel connection pad
6205-Z
8 G000278-0006205-01 1 E F
Bearing 6205-Z
9 SC603-300001-000 1 E F
Flywheel casing connection pad
12
10 G000093-00012-00 6 E F
Washer 12
M12×40
11 G005783-012040-00 6 E F
Bolt M12×40
M10×25
12 G005783-010025-00 12 E F
Bolt M10×25
10
13 G000093-00010-00 12 E F
Washer 10
3-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Air intake system E CCCD50-W34 F CCCD60-W34
2 SC601-310001-000 1 A B C D
Air intake pipe
- SC603-310001-000 1 E F
Air intake pipe
T 115
3 X700-310004-G00 1 E F
T-clamp 115
89
- Q676B-89-G00 1 A B C D
Clamp 89
4 X700-310005-G00 1 E F
Maintenance and air filter indicator
5 R450-312000-000 1 A B C D
Air cleaner assy
- GR502-311000-000 1 E F
Air cleaner assy
5-1 P780522 1 E F
Main filter
5-3 P780523 1 E F
Safety filter
6 R450-310003-000 1 A B C D
Clamp
- GR502-310003-000 1 E F
Clamp
3-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Air intake system E CCCD50-W34 F CCCD60-W34
11 R450-311000-000 1 A B C D
Bracket
- SC603-312000-000 1 E F
Bracket
12 SC601-310002-000 1 A B C D
Bracket
- SC603-310002-000 1 E F
Bracket
3-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 3 Exhaust system E CCCD50-W34 F CCCD60-W34
1 SC601-321000-000 1 A B
Exhaust pipe
- SC602-321000-000 1 C D
Exhaust pipe
- SC602-321000-000 1 E F
Exhaust pipe
2 R450-323000-000 1
Clamp
3 SC601-322000-000 1
Muffler assy
M8
4 G001337-00008-00 2
Sleeve M8
8
5 G000096-000008-00 4
Washer 8
6 N163-320100-000 4
Ringlike dampener
M8×65
7 G005783-008065-00 2
Bolt M8×65
8 SC601-320002-000 1
Bracket
M10×30
9 G005783-010030-00 3 E F
Sleeve M10×30
10
10 G000093-000010-00 3 E F
Washer 10
3-5
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Cooling system E CCCD50-W34 F CCCD60-W34
2 SC601-330001-000 1 A B C D
Rubber pipe for inlet
- SC603-330001-000 1 E F
Rubber pipe for inlet
3 SC601-332000-0000 1 A B
Fan shroud assy
- SC602-332000-0000 1 C D
Fan shroud assy
- SC603-332000-0000 1 E F
Fan shroud assy
55
4 Q672-55-G00 2
Clamp 55
5 50V-332000 1
Radiator assy
M10
6 G006170-000010-00 2
Nut M10
10
7 G000093-000010-00 2
Washer 10
10
8 G0097P1-000010-00 2
Washer 10
M10×65
9 G005782-010065-00 8
Bolt M10×65
10 GR501-330200-000 24
Cushion
M12×25
11 GR501-330200-000 4
Bolt M12×25
12
12 G005783-012025-00 4
Washer 12
3-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 4 Cooling system E CCCD50-W34 F CCCD60-W34
13 SC601-330003-000 1 A B C D
Rubber pipe for outlet
- SC603-330003-000 1 E F
Rubber pipe for outlet
3-7
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 5 Fuel system E CCCD50-W34 F CCCD60-W34
3 30HB-341000 1 A B C D
Oil-water separator
- R457-340100-G00 1 E F
Oil-water separator
( 8)
4 SC601-340001-W00 1 A B C D
Rubber hose
( 8)
- SC603-340002-W00 1 E F
Rubber hose
18
5 Q672-18-G00 6
Clamp 18
6 3E-160002 1 A B C D
Connector
( 8)
7 SC601-340002-W00 1 A B C D
Rubber hose
( 8)
- SC603-340003-W00 1 E F
Rubber hose
( 8)
8 SC601-340003-W00 1 A B C D
Rubber hose
( 8)
- SC603-340004-W00 1 E F
Rubber hose
9 N163-700007-000 1
Pad
3-8
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 5 Fuel system E CCCD50-W34 F CCCD60-W34
12 SC301-341000-000 1
Cover of fuel case
13 N163-341000-000 1
Cover of fuel case
24
14 J000982-000024-00 1
Washer 24
15 N163-340008-000 1
Plug
16 SC601-342000-000 1
Fuel tank
M8
17 G006170-00008-00 4
Nut M8
18 40DH-340002 1
Pipe clamp
19 SC603-340001-000 1 E F
Bracket
12
20 G000093-000012-00 4 E F
Washer 12
M12×20
21 G005783-012020-00 4 E F
Bolt M12×20
10
22 G000096-000010-00 2 E F
Washer 10
3-9
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig. 6 Engine mount 1
- SC602-351000-000 1 C D
3 Engine left bracket
3 SC601-352000-000 1 A B
Engine right bracket
5
1 - SC602-352000-000
Engine right bracket
1 C D
2
- SC601-353000-000 1 C D
Engine left support unit
4 SC601-353000-000 2 A B
Engine right support unit
- SC601-354000-000 1 C D
Engine support unit
4 5 G005783-014035-00
M14×35
8
Bolt M14×35
4 14
8 6 G000093-000014-00
Washer 14
8
M12×30
7 G005783-012030-00 8
Bolt M12×30
12
8 G000093-000012-00 1
Washer 12
7
3-10
7 2
E CCCD50-W34 F CCCD60-W34
Fig. 7 Engine mount 2
1 SC603-352000-000 1
Engine left bracket
2 SC603-351000-000 1
Engine right bracket
3 GR501-355000-000 2
Cushion assy
M10×1.25
4 G006171-000010-01 4
Nut M10×1.25
10
5 G000093-000010-00 4
Washer 10
6 SC603-354000-000 1
Engine left support
7 50DH-300001 2
Washer
12
8 G000093-000012-00 10
Washer 12
M12×1.25×30
9 G005786-012030-00 2
Bolt M12×1.25×30
10 SC603-353000-000 1
Engine right support
M12×30
11 G005783-012030-00 8
Bolt M12×30
3-11
3-12
Part IV Truck body system
1
4-1
Fig.1 Nameplate All models of truck
2
4-3
Fig. 2 Truck body All models of truck
3
4-4
Fig.3 Front screen assy All models of truck
4
4-5
Fig.4 Back screen assy All models of truck
5
4-6
Fig.5 Instrument frame assy All models of truck
6
4-7
Fig.6 Damping base All models of truck
7
4-8
Fig.7 Guardrail accessory All models of truck
8
4-9
Fig.8 Other accessory All models of truck
9
4-10
Fig.9 Balancing weight All models of truck
10
4-11
Fig.10 Seat assy All models of truck
4-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Nameplate E CCCD50-W34 F CCCD60-W34
1 SC601-010004-000 1
2 50DH-010006 1
Diesel nameplate
3 50DH-010008 2
Characters nameplate
4 R960-020018-000 4
Lift nameplate
5 SC601-010003-000 1
Lubrication
6 N163-010003-000 2
Dangerous
7 SC601-010009-000 1 A C E
Load nameplate
8 SC601-010001-000 1 B D F
Load nameplate
9 SC601-010002-000 1
Product nameplate
10 50DH-010005 2
Dangerous
11 R960-020016-000 1
Antifreeze
12 N163-020020-000 1
Belt nameplate
13 N163-020019-000 1
An nameplate
14 SC601-010007-000 1
Multiple control valve label
15 SC601-010006-000 1
Multiple control valve label
4-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Nameplate E CCCD50-W34 F CCCD60-W34
16 SC601-010005-000 1
Multiple control valve label
17 SC601-010010-000 1
Series label
18 SC601-010008-000 1
Series label
19 R960-020011-000 1
Hydraulic oil
4-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Truck body E CCCD50-W34 F CCCD60-W34
1 SC601-460000-000 1
Front screen assy
2 SC601-410000-000 1
Truck frame
3 SC601-440000-000 1
Floor accessory
4 SC601-420000-000 1
Damping base
5 SC601-480000-000 1
Other accessory
6 SC601-450000-000 1
Guardrail accessory
7 SC601-430000-000 1
Hood shield
8 SC601-470000-000 1
Backsreen assy
4-3
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Front screen assy E CCCD50-W34 F CCCD60-W34
1 SC601-461000-000 1
Front screen assy
2 SC601-461001-000 1
Pedal
M8×15
3 G005783-008015-00 4
Bolt M8×15
8
4 G000093-000008-00 8
Washer 8
8
5 G0097P1-000008-00 8
Washer 8
M8×20
6 G005783-008020-00 4
Bolt M8×20
4-4
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Back screen assy E CCCD50-W34 F CCCD60-W34
1 SC601-471000-000 1
Back sreen assembly
2 SC601-470001-000 1
Up pedal
3 SC601-470002-000 1
Down pedal
M8×15
4 G005783-008015-00 8
Bolt M8×15
8
5 G000093-000008-00 12
Washer 8
8
6 G0097P1-000008-00 12
Washer 8
M8×20
7 G005783-008020-00 4
Bolt M8×20
4-5
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Instrument frame assy E CCCD50-W34 F CCCD60-W34
1 SC601-440100-000 1
Cargo platform plate
2 SC601-440009-000 1
Board
3 SC601-440008-000 1
Board
4 SC601-440200-000 1
Cargo platform plate
5 SC601-440004-000 1
Plate
6 SC601-440010-000 1
Board
7 SC601-440300-000 1
Board
8 SC601-440005-000 1
Board
9 SC601-440003-000 1
Side plate
M8×16
10 G005783-008016-00 15
Bolt M8×16
M6×12
11 G002673-006012-00 8
Bolt M6×12
M6×20
12 G005783-006020-00 8
Bolt M6×20
6
13 G000093-000006-00 8
Washer 6
6
14 G0097P1-000006-00 8
Washer 6
15 G0097P1-000008-00 8 15
Washer 8
4-6
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Damping base E CCCD50-W34 F CCCD60-W34
1 SC601-421000-000 1
Shock mount
1
2 SC601-422000-000 1
Control case assy 1
2
3 SC601-423000-000 1
Control case assy 2
4 SC601-420002-000 1
Encioser
M6×12
5 G005783-006012-00 4
Bolt M6×12
6
6 G0097P1-000006-00 8
Washer 6
6
7 G000093-000006-00 8
Washer 6
M6×20
8 G005783-006020-00 4
Bolt M6×12
M14×55
9 G005782-014065-00 4
Bolt M14×55
14
10 G000093-000014-00 4
Washer 14
14
11 G0097P1-000014-00 4
Washer 14
M8×25
12 G005783-008025-00 4
Bolt M8×25
8
13 G0097P1-000008-00 4
Washer 8
8
14 G000093-000008-00 4
Washer 8
4-7
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Guardrail accessory E CCCD50-W34 F CCCD60-W34
1 SC601-450001-000 1
Round steel
2 SC601-451000-000 5
Armrest
3 SC601-450002-000 1
Pipe protection
4 SC601-450003-000 1
Pipe protection
M10×25
5 G005783-010025-00 16
Bolt M10×25
10
6 G000093-000010-00 16
Washer 10
10
7 G0097P1-000010-00 16
Washer 10
8 SC601-450004-000 1
Pipe protection
4-8
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Other accessory E CCCD50-W34 F CCCD60-W34
1 SC601-480002-000 2
Location-limited plate
2 SC601-480001-000 4
Bar
3 SC601-480000-000 2
Accumulator stand
4 C2-32-15-3-G00 6
Lever lock
5 SC601-483000-G00 2
Freestyle gas spring
6
6 G0097P1-000006-00 4
Washer 6
M6
7 G000062-000006-00 4
Nut M6
8 SC601-481000-000 1
Backsreen slab assy
M8×18
9 G005783-008018-00 4
Bolt M8×18
8
10 G000093-000008-00 4
Washer 8
8
11 G0097P1-000008-00 4
Washer 8
12 SC601-484000-000 1
Frontscreen slab assy
13 SC601-484003-000 1
Absorption sound cotton
4-9
9
B CCCD60-G24 D CCCD60-G39 F CCCD60-W34
Fig.9 Balancing weight
1 SC601-020001-000 1
Balancing weight
M20×90
2 G005783-020065-00 4
Bolt M20×90
20
3 G0097P1-000020-00 4
Washer 20
20
4 G007244-000020-00 4
Washer 20
4-10
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Seat assy E CCCD50-W34 F CCCD60-W34
1 R960-030000-000 1
Seat
2 G005783-008016-00 M8
Nut M8 4
3 G000093-000008-00 8 4
Washer 8
4 G0097P1-000008-00 8
Washer 8 4
4-11
4-12
Part Control system
1 1
A B C D 5-1
Fig.1 Braking jiggle and control assy 1
2 2
E F 5-3
Fig. 2 Braking jiggle and control assy 2
3
5-5
Fig. 3 Gear-box bracket All models of truck
4-1 1
A B C D 5-6
Fig. 4-1 Pipeline assy 1
4-2 1
A B C D 5-7
Fig. 4-2 Pipeline assy 1
5-1 2
E F 5-8
Fig. 5-1 Pipeline assy 2
5-2 2
E F 5-9
Fig. 5-2 Pipeline assy 2
5-3 2
E F 5-11
Fig. 5-3 Pipeline assy 2
5-4 2
E F 5-12
Fig. 5-4 Pipeline assy 2
6 1
A B C D 5-13
Fig.6 Throttle and control assy 1
7 2
E F 5-16
Fig.7 Throttle and control assy 2
8
5-19
Fig.8 Hand braking control assembly All models of truck
5-A
5-B
1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Brake and inching control assy 1
3 SC601-514000-000 1
Shaft
4 50W-612003 4
Bushing
5 SC601-513000-000 1
Jiggle pedal assy
6 SC601-512000-000 1
Brake pedal assy
7 SC601-510001-000 2
Spring
2.5×20
8 G000091-2P5020-00 1
Pin2.5×20
8
9 G0097P1-000008-00 4
Washer 8
10 SC601-510202-000 1
Yoke
B8×22
11 G000882-008022-01 1
Pin B8×22
M10×1.25
12 G006176-000010-01 1
Nut M10×1.25
13 SC601-510201-000 1 —2013.9.6
Brake master cylinder
- SC601-510401-000 1 2013.9.6—
Brake master cylinder
M8×25
14 G005783-008025-00 1
Bolt M8×25
5-1
1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Brake and inching control assy 1
15 SC601-511000-000 1
Bracket
M8×40
16 G005783-008040-00 1
Bolt M8×40
M8
17 G006170-000008-00 2
Nut M8
M8×30
18 G005783-008030-00 1
Bolt M8×30
19 XF250-512002-000 2
Pedal pad
20 Q701B90-NPT1/16-G00 1
Grease cup assy
5-2
2 2
E CCCD50-W34 F CCCD60-W34
Fig.2 Brake and inching control assy 2
3 SC601-514000-000 1
Shaft
4 50W-612003 4
Bushing
5 SC601-513000-000 1
Jiggle pedal assy
6 SC601-512000-000 1
Brake pedal assy
7 SC601-510001-000 2
Spring
2.5×20
8 G000091-2P5020-00 1
Pin2.5×20
9 SC603-510200-000 1
Booster cylinder
10 SC601-510202-000 1
Yoke
B8×22
11 G000882-008022-01 1
Pin B8×22
M10×1.25
12 G006176-000010-01 1
Nut M10×1.25
13 SC603-510400-000 1
Brake master cylinder
M8
14 G006170-000008-00 10
Nut M8
15 SC601-511000-000 1
Bracket
5-3
2 2
E CCCD50-W34 F CCCD60-W34
Fig.2 Brake and inching control assy 2
18 G005783-008030-00 2
Pedal pad
19 XF250-512002-000 1
Grease cup assy
5-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Gear-box bracket E CCCD50-W34 F CCCD60-W34
3 SC601-516200-000 1
Shaft assy
4 SC601-510003-000 1
Spring link plate
5 SC601-516100-000 1
Bracket
6 50W-615001 4
Bushing
7 SC601-515000-000 1
Rocker assy
18
8 SC601-510002-000 1
Washer 18
18
9 GB894.1-86 1
Detent ring 18
10 3-52-00-02 1
Spring
11 SC601-516001-000 1
Bush
5-5
4-1 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4-1 Pipeline assy 1
1 SC601-540001-000 2
Brake hose
2 N163-540002-000 2
Clamp
3 SC601-540002-000 1
Brake oil pipe
4 SC601-540003-500 1
Brake oil pipe
5 XF250-540005-000 1
Tee fitting
6 SC601-540006-000 1
Oil pipe
7 SC601-540011-000 1
Safety cylinder
8 SC601-540008-000 1
Oil pipe
9 3-52-00-05 3
Pipe connector
12
10 J000982-000012-00 3
Washer 12
11 SC601-540012-000 1
Oil pipe
12 SC601-540007-000 1
Brake oil pipe
13 SC601-540010-000 1
Vacuum intensifier assy
8
14 G000093-000008-00 2
Washer 8
M8×16
15 G005783-008016-00 2
Bolt M8×16
5-6
4-2 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4-2 Pipeline assy 1
2 SC601-540100-000 2
Connector assy
20L
3 SC601-540022-000 1
Vacuum container
4 SC601-540023-000 1
Vacuum switch connector
10×17×2000
5 SC601-540021-W00 1
Hose 10×17×2000
6 SC601-540020-000 1
Check valve
18
7 Q672-18-G00 6
Nipping fork 18
10×17×170
8 SC601-540019-W00 1
Hose 10×17×170
22
9 J000982-000022-00 1
Washer 22
5-7
5-1 2
E CCCD50-W34 F CCCD60-W34
Fig.5-1 Pipeline assy 2
1 11GD-512001 2
Reducer union
2 SC601-540009-000 1
Brake oil pipe
3 SC601-540013-000 1
Brake oil pipe
4 XF250-540005-000 1
Tee fitting
5 SC601-540014-000 1
Brake oil pipe
6 SC601-540015-000 1
Brake oil pipe
7 SC601-540016-000 1
Brake hose
8 SC601-540017-000 1
Brake hose
5-8
5-2 2
E CCCD50-W34 F CCCD60-W34
Fig.5-2 Pipeline assy 2
1 SC603-540001-000 1
Brake oil pipe
2 11GD-512001 2
Reducer union
3 SC603-540002-000 1
Brake oil pipe
4 SC601-540001-000 2
Brake hose
5 SC603-540006-000 1
Brake oil pipe
6 35QCDA-510005 4
Pipe connector
7 S11-3535010-G00 1
proportional valve
8 SC603-540005-000 1
Brake oil pipe
8
9 G0097P1-000008-00 1
Washer 8
10 N163-540002-000 2
Clip
8
11 G000093-000008-00 3
Washer 8
M8×16
12 G005783-008016-00 2
Bolt M8×16
13 25QCG-510002 4
Bushing
M6×12
14 G005783-006012-00 2
Bolt M6×12
6
15 G000093-000006-00 2
Washer 6
5-9
5-2 2
E CCCD50-W34 F CCCD60-W34
Fig.5-2 Pipeline assy 2
16 QY200-512100-000 2
Fixed bracket
M8×35
17 G005783-008035-00 1
Bolt M8×35
8
18 J000982-000008-00 4
Washer 8
5-10
5-3 2
E CCCD50-W34 F CCCD60-W34
Fig.5-3 Pipeline assy 2
3 H510-500001-W00 1
Oil cup
8
4 G0097P1-000008-00 1
Washer 8
8
5 G000093-000008-00 1
Washer 8
M8×16
6 G005783-008016-00 1
Bolt M8×16
7 SC603-540003-000 1
Brake oil pipe
8 35QCDA-510005 2
Pipe connector
9 SC603-540004-000 1
Brake oil pipe
8
10 J000982-000008-00 2
Washer 8
5-11
5-4 2
E CCCD50-W34 F CCCD60-W34
Fig.5-4 Pipeline assy 2
1 SC603-540008-000 1
Brake oil pipe
2 SC603-540007-000 1
Brake oil pipe
3 SC601-540017-000 1
Brake hose
4 SC603-540012-000 1
Brake oil pipe
5 SC603-540011-000 1
Brake oil pipe
6 SC601-540016-000 1
Brake hose
7 SC603-540010-000 2
Brake oil pipe
8 SC603-540009-000 2
Brake oil pipe
9 11GD-512001 6
Reducer union
M6×12
10 G005783-006012-00 2
Bolt M6×12
6
11 G000093-000006-00 2
Washer 6
12 QY200-512100-000 2
Fixed bracket
13 25QCG-510002 4
Bushing
5-12
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1
1 50W-620001 1
Pedal shim
2 50W-622000 1
Pedal assy
3 50W-621100 1
Lever assy-pedal
4 50W-621002 1
Tension spring
5 50W-621001 6
Bushing
8
6 G0097P1-000008-00 2
Washer 8
8
7 G0894P1-000008-00 2
Detent ring 8
8 SC601-521100-000 1
Throttle support
9 GR501-521300-001 1
Rocker arm
1.6×16
10 G000091-1P6016-00 1
Pin 1.6×16
11 50W-621003 1
Connector rod
6
12 G0894P1-000006-00 7
Washer 6
1.2×12
13 G000091-1P2012-00 2
Pin 1.2×12
14 50W-621303 1
Bush
15 SC601-520100-000 1
Throttle line assy
5-13
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1
22 50W-620002 1
Support
M6×16
23 G000067-006016-00 2
Screw M6×16
2×18
24 G000091-002018-00 1
Pin 2×18
B6×40
25 G000882-006040-01 1
Shaft B6×40
M6
26 G006170-000006-00 1
Nut M6
27 R450-520100-000 1 B
Throttle bracket
- SC602-520300-000 1 A
Throttle bracket
28 GR501-520001-000 1
Pin
4
29 G000896-000004-00 1
Detent ring 4
5-14
6 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Throttle and control assy 1
5-15
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2
1 50W-620001 1
Pedal shim
2 50W-622000 1
Pedal assy
3 50W-621100 1
Lever assy-pedal
4 50W-621002 1
Tension spring
5 50W-621001 6
Bushing
8
6 G0097P1-000008-00 2
Washer 8
8
7 G0894P1-000008-00 2
Detent ring 8
8 SC601-521100-000 1
Throttle support
9 GR501-521300-001 1
Rocker arm
1.6×16
10 G000091-1P6016-00 1
Pin 1.6×16
11 50W-621003 1
Connector rod
6
12 G0894P1-000006-00 7
Washer 6
1.2×12
13 G000091-1P2012-00 2
Pin 1.2×12
14 50W-621303 1
Bush
15 SC601-520100-000 1
Throttle line assy
5-16
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2
22 50W-620002 1
Support
M6×16
23 G000067-006016-00 2
Screw M6×16
2×18
24 G000091-002018-00 1
Pin 2×18
B6×40
25 G000882-006040-01 1
Shaft B6×40
M6
26 G006170-000006-00 1
Nut M6
27 SC603-520001-000 1
Throttle bracket
28 GR501-520001-000 1
Pin
4
29 G000896-000004-00 1
Detent ring 4
M12×25
30 G005783-012025-00 2
Bolt M12×25
5-17
7 2
E CCCD50-W34 F CCCD60-W34
Fig.7 Throttle and control assy 2
5-18
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Hand braking control assy E CCCD50-W34 F CCCD60-W34
3 2QD-511000 1
Parking brake
B8×16
4 G000882-008016-01 1
Shaft B8×16
5 SC601-551000-000 1
Brake line
3.2×14
6 G000091-3P2014-00 1
Pin 3.2×14
7 PKD-180-G00 1
Wire
5-19
Part VI Hydraulic system
1
6-1
Fig. 1 Hydraulic system All models of truck
2
6-4
Fig. 2 Pump assy All models of truck
3
6-5
Fig. 3 Hydraulic tank assy All models of truck
4
6-7
Fig. 4 Interlocking oil circuit All models of truck
5
6-8
Fig. 5 Interlocking cylinder All models of truck
6
6-9
Fig. 6 Control valve control assy All models of truck
7
6-11
Fig. 7 Platform tilt oil circuit All models of truck
8
6-13
Fig. 8 Platform tilt oil cylinder All models of truck
9
6-15
Fig. 9 Support system oil circuit All models of truck
10
6-17
Fig. 10 Hydraulic jack All models of truck
11
6-19
Fig. 11 Gantry action oil circuit All models of truck
12
6-22
Fig. 12 Telescopic cylinder All models of truck
6-A
Item Description Serial No. Page
13 1
A B C D 6-24
Fig. 13 Steering oil circuit 1
14 2
E F 6-26
Fig. 14 Steering oil circuit 2
6-B
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34
1 SC601-604000-000 1 A B C D
High pressure hose
- SC603-604000-000 1 E F
1 2 2 3 High pressure hose
5 6 O AS568-214
6 7 2 AS568-214-G00 2
O-ring AS568-214
8 9 10 11
3 SC601-605000-000 1 A B C D
High pressure hose
10 11 19
4 12
13 14
- SC603-605000-000 1 E F
High pressure hose
4 SC601-601000-000 1 A B C D
22 10 11 15 16 Pump assy
18
23 24 - SC603-601000-000 1 E F
Pump assy
20 21 17
5 SC601-600001-000 1
Oil suction hose
truck body 45
6 Q672-45-G00 4
25 Clamp 45
7 SC601-600002-000 1
26 Oil suction hose
8 SC601-600003-000 1
Clamp
M12×25
9 G005783-012025-00 2
Bolt M12×25
12
10 G0097P1-000012-00 16
Washer 12
12
11 G000093-000012-00 16
Washer 12
12 SC601-603000-000 1
Hydraulic tank assy
6-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34
13 SC601-600004-W00 1
Low pressure hose
28
14 Q672-28-G00 2
1 2 2 3 Clamp 28
5 6
6 7 15 SC601-600007-000 6
Clip
8 9 10 11
M8×25
16 G005783-008025-00 12
Bolt M8×25
10 11 19
4 12
13 14
17 SC601-610000-000 1 A B C D
Control valve control assy
22 10 11 15 16
- SC603-610000-000 1 E F
Control valve control assy
18
23 24 18 SC601-650000-000 1
Platform tilt oil circuit
20 21 17
19 N160-110002-000 2
Hoop
truck body
20 SC601-660000-000 1
25 Support system oil
circuit
21 SC601-640000-000 1
26 Gantry action oil circuit
22 PKD-180-G00 3
Bandage
23 SC601-600006-000 1
Return oil hose
50
24 Q672-50-G00 2
Clamp 50
25 SC601-670000-000 1
Interlocking oil circuit
26 SC601-630000-000 1 A B C D
Steering oil circuit
6-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Hydraulic system E CCCD50-W34 F CCCD60-W34
- SC603-630000-000 1 E F
Steering oil circuit
1 2 2 3
5 6
6 7
8 9 10 11
10 11 19
4 12
13 14
22 10 11 15 16
18
23 24
20 21 17
truck body
25
26
6-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Pump assy E CCCD50-W34 F CCCD60-W34
1 GR501-601300-G00 1 A B C D
Gear pump
- H802-651200-000 1 E F
Gear pump
M10×1.25×30
2 G005785-010030-00 12
Bolt M10×1.25×30
2 4
6 10
3 G000093-000010-00 16
3 Washer 10
10
4 G0097P1-000010-00 10
6 8 Washer 10
2
10 3
4 5 FL-12-G00 2
Flange
3
3 1 8 6 GR501-601200-000 2
3 Oil absorbing joint
8 O 38×3.1
9 5 7 G001235-003803P1-000 O-ring 38×3.1 2
3 M12×30
3 9 4 8 G005783-012030-00 4
8 Bolt M12×30
2 O 80×1.8
9 G3452P1-008001P8-00 2
5 O-ring 80×1.8
3 4
10 SC601-601200-000 1
2 Gear pump
6-4
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Hydraulic tank assy E CCCD50-W34 F CCCD60-W34
1 SC601-603100-000 1
Oil absorbing cover assy
2 SC601-603001-000 1
Seal pad
8 10
3 TM450B1-G00 1
9 Air breathe filter
7 4 SC601-603200-000 1
2 Hydraulic tank cover assy
M8×16
5 G005783-008016-00 9
5 Bolt M8×16
8
6 6 J000982-000008-00 9
11 Washer 8
3
4 1 7 SC601-603300-000 1
Box
M12×25
8 G005783-012025-00 4
12 Bolt M12×25
12
13 9 J000982-000012-00 4
Washer 12
14 10 SC601-603002-000 1
17 Seal pad
16 11 SC601-603400-000 1
15 Return oil cover assy
M12×30
18 12 G005783-012030-00 4
Bolt M12×30
12
13 G000093-000012-00 4
Washer 12
12
14 G0097P1-000012-00 4
Washer 12
15 N163-340002-000 1
Ring magnetic iron
6-5
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Hydraulic tank assy E CCCD50-W34 F CCCD60-W34
16 N163-340008-000 1
Plug
24
17 J000982-000024-00 1
Washer 24
8 10
18 WU-160×180-J-G00 2
9 Oil absorbing filter
7
2
11 6
3
4 1
12
13
14
17
16
15
18
6-6
4 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.4 Interlocking oil circuit E CCCD50-W34 F CCCD60-W34
1 SC601-670100-000 1
Bracket
M8×16
2 G005783-008016-00 6
Bolt M8×16
8
3 G0097P1-000008-00 6
Washer 8
8
4 G000093-000008-00 6
Washer 8
5 SC601-670200-000 1
Interlocking cylinder
3 M16
4 6 G006170-000016-00 2
2 Nut
7
8 16
7 G000093-000016-00 2
7
Washer 16
6 8 SC601-670002-000 1
5 Plate
1 3
6 9 SC601-670001-000 2
muti-way valve 4 Connector
2
9 10 SC601-670300-000 1
Hose assy
11
9
11 SC601-670400-000 1
Hose assy
10
6-7
5 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.5 Interlocking cylinder E CCCD50-W34 F CCCD60-W34
4 HG-30/18×40-01 1
Cylinder cover
5 HG-30/18×40-02 1
Guide sleeve
O 30×3.1
6 GB1235-76 1
O-ring 30×3.1
7 HG-30/18×40-03 1
Cylinder body
8 HG-30/18×40-04 1
Piston rod
U 22×30×7
9 CU22L 2
U-ring 22×30×7
A30×22×3
10 GB1235 2
Cheak ring A30×22×3
D30×15×2.5
11 NO PART NO. Support ring D30×15× 1
2.5 Z1/4
12 NO PART NO. 2
Oil mouths bulkhead Z1/4
13 HG-30/18×40-08 1
Threaded demeo
6-8
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Control valve control assy E CCCD50-W34 F CCCD60-W34
7 50DH-710100 1
Connector
16 8 R450-610200-000 6
Connector
20 6 17
4 18 19 9 SC601-610600-000 2
Connector
8 10 80DH-710100 1
Connector assy
5
21 1
3 10 11 SC601-610200-000 1
3 Joystick 1
8 9 8 2
12 SC601-610300-000 1
Joystick 2
5
7 8 9 8 8 13 N163-612001-000 10
Bush
6
4 2 6×22
14 G000882-006022-00 5
Pin shaft 6×22
6-9
6 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.6 Control valve control assy E CCCD50-W34 F CCCD60-W34
6-10
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Platform tilt oil circuit E CCCD50-W34 F CCCD60-W34
5 SC601-650900-000 2
Pin shaft
8
6 G0097P1-000008-00 3
Washer 8
7 SC601-651000-000 2
Platform tilt oil cylinder
8 SC601-650100-000 4
Hose assy
9 SC601-650200-000 1
Hose assy
10 SC601-650001-000 2
Clip
M8×16
11 G005783-008016-00 2
Bolt M8×16
12 SC601-650300-000 1
Oil pipe assy
13 SC601-650400-000 2
Steel tube assy
14 SC601-650500-000 1
Oil pipe assy
15 SC601-650600-000 1
Oil pipe assy
6-11
7 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.7 Platform tilt oil circuit E CCCD50-W34 F CCCD60-W34
16 SC601-650700-000 1
Hose assy
17 SC601-650800-000 1
Hose assy
18 SC601-640100-000 1
Hose assy
6-12
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Platform tilt oil cylinder E CCCD50-W34 F CCCD60-W34
2 SC601-651000-01 1
Lining
M20×1.5
3 NO PART NO. 2
Oil mouths protection plugging
M36×2
4 GB/T9459 1
Hex slotting thin nut
6.3×65
5 GB/T91 1
Cotter 6.3×65
U 85×100×9
6 C185 2
U-ring 85×100×9
T D100×95×89×20
7 JSTZ007 1
T-support ring
8 SC601-651000-01 1
Piston
O 45×3.1
9 GB1235 1
O-ring 45×3.1
10 SC601-651000-03A 1
Cylinder block
11 SC601-651000-04A 1
Guide sleeve
d60×2.5×15
12 NO PART NO. 1
Support ring
O 100×5.7
13 GB/T3452.1 1
O-ring 100×5.7
100×91×2
14 GB1235-76 1
Check ring 100×91×2
15 GB/T77 1
Hex flat end screw
6-13
8 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.8 Platform tilt oil cylinder E CCCD50-W34 F CCCD60-W34
16 YGDSG-90/75-800-07 1
Plug
U 60×75×11.5
17 C3-60 1
U-ring 60×75×11.5
18 SC601-651000-05A 1
Cylinder cover
60×68×5/6.5
19 DH60 1
Dust ring 60×68×5/6.5
20 SC601-651000-06A 1
Piston rod
GE45ES
21 GB/T9163 1
Oscillating bearing GE45ES
68
22 GB/T893.1 2
Spring retaining ring for hole
6-14
9 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Support system oil circuit E CCCD50-W34 F CCCD60-W34
1 SC601-650400-000 2
Oil pipe assy
2 SC601-660100-000 1
Hose assy
3 SC601-660200-000 1
Hose assy
4 SC601-661100-000 1
Three way connector
5 SC601-661200-000 1
Three way connector
6 SC601-660300-000 2
Oil pipe assy
7 SC601-660400-000 2
Oil pipe assy
8 SC601-660001-000 8
Conector
18
9 J000982-000018-00 8
Washer 18
M10×55
10 G000070-010055-00 6
Screw M10×55
10
11 G000093-000010-00 10
Washer 10
12 SC601-660500-000 2
Biliateral pilot-controlled valve
13 SC601-660600-000 2
Hose assy
14 SC601-660700-000 2
Hose assy
15 SC601-660800-000 2
Throttle
6-15
9 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.9 Support system oil circuit E CCCD50-W34 F CCCD60-W34
16 SC601-660900-000 2
Connector
17 XF250-611900-000 4
Connector
M16×40
18 G005783-016040-00 2
Bolt M16×40
16
19 G000093-000016-00 2
Washer 16
16
20 G0097P1-000016-00 2
Washer 16
21 SC601-660002-000 2
Bolck
22 SC601-661000-000 2
Hydraulic jack
23 SC601-660003-000 2
Clamp
M20×45
24 G005783-020045-00 4
Bolt M20×45
20
25 G0097P1-000020-00 4
Washer 20
20
26 G000093-000020-00 4
Washer 20
6-16
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Hydraulic jack E CCCD50-W34 F CCCD60-W34
1 SC601-661000-01 1
Support
2 SC601-661000-02 2
Cover plate
M10×30
3 GB/T70.1-2000 4
Hex screws M10×30
63×71×5/6.5
4 DH63 1
Dust ring 63×71×5/6.5
5 SC601-661000-03 1
Gland
U 63×78×11
6 C3 1
U-ring 63×78×11
90×81.8×75
7 NO PART NO. 1
Ring washer 90×81.8×75
O 80×5.3
8 GB/T3452.1 1
O-ring 80×5.3
9 GB/T77-2000 1
Hex flat end tight set screws
10 YGDSG-90/75-800-07 1
Plug
11 SC601-661000-04 1
Guide sleeve
d63×15×2.5
12 NO PART NO. 2
Support ring d63×15×2.5
13 SC601-661000-05 1
Cylinder block
14 SC601-661000-06 1
Piston rod
15 SC601-661000-08 1
Stop collar
6-17
10 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.10 Hydraulic jack E CCCD50-W34 F CCCD60-W34
19 SC601-661000-07 1
Piston
M36×2
20 GB/T9459 1
Hex slotting thin nut
5×60
21 GB/T91 1
Cotter 5×60
M20×1.5
22 NO PART NO. 2
Oil mouths protective cover
6-18
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34
1 SC601-642000-000 2
Pin shaft
M10×1
2 G001152-010001-00 2
Oil cup M10×1
M6×12
3 G005783-006012-00 4
26 27 28 29 Bolt M6×12
6
4 G000093-000006-00 4
Washer 6
12 25 32
90
5 40DH-600200 2
30 32
Connector
9 31 24
7 23 6 SC601-640100-000 2
11 12
22 Hose assy
21
5 6 18 19
1 2 3 4 7 SC601-640200-000 2
Hose assy
20
13 8 SC601-640300-000 2
14 15 16 17 Telescopic cylinder
13
10
9 SC601-640400-000 2
8 muti-way valve Synchro-valve assy
10 SC601-640600-000 1
Hose assy
33 34
11 SC601-640002-W00 1
Low pressure hose
26
12 Q672-26-G00 1
Clamp 26
13 SC601-640700-000 2
Hose assy
14 G160M300-800006-000 1
Climp
M8×16
15 G005783-008016-00 1
Bolt M8×16
6-19
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34
18 SC601-640900-000 1
26 27 28 29 Oil pipe assy
19 SC601-641000-000 1
Oil pipe assy
12 25 32
20 SC601-641100-000 1
30 32
Oil pipe assy
9 31 24
7 23 21 SC601-641200-000 1
11 12
22 Oil pipe assy
21
5 6 18 19
1 2 3 4 22 SC601-641300-000 1
Hose assy
20
13 23 SC601-641400-000 1
14 15 16 17 Hose assy
13
10
24 SC601-641500-000 1
8 muti-way valve Hose assy
25 SC601-640003-W00 1
Low pressure hose
33 34
26 SC601-641600-000 1
Steel pipe
27 SC601-642300-000 1
Steel pipe
28 SC601-641800-000 1
Steel pipe
29 SC601-641900-000 1
Steel pipe
30 SC601-640004-000 1
Nut
6-20
11 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.11 Gantry action oil circuit E CCCD50-W34 F CCCD60-W34
31 SC601-640005-000 1
Nut
32 SC601-640006-000 2
Nut
33 SC601-642100-000 1
26 27 28 29 Bracket
34 SC601-642200-000 1
Bracket
12 25 32
30 32
9 31 24
7 23
11 12
21 22
5 6 18 19
1 2 3 4
20
13
14 15 16 17
13
10
8 muti-way valve
33 34
6-21
12 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.12 Telescopic cylinder E CCCD50-W34 F CCCD60-W34
1 20A2-00600 1
Cylinder barrel
2 20A2-00610 1
Piston rod
3 20A2-00620 1
Guide sleeve
4 E181-03521 1
Composite liner
O 65×3.5
5 S182-06002 1
O-ring 65×3.5
-O
6 S196-06505 1
Block circle
d35
7 S166-03514 1
HBTS d35
-
8 S122-03501 1
Piston rod
-U 35×45×7
9 S194-03528 1
Block circle
O 70×3.1
10 S185-06711 1
O-ring 70×3.1
d35
11 S103-03504 1
Dust ring d35
12 20A2-00640 1
Cushion collar
13 20A2-00630 1
Piston
O 26×2.4
14 S182-03002 1
O-ring 26×2.4
15 E171-06501 1
Support ring
6-22
12 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.12 Telescopic cylinder E CCCD50-W34 F CCCD60-W34
19 20A2-00650 1
Buffering ring
-
20 E104-03201 1
Steel cable baffle ring
-
21 E140-30002 1
Nut
22 20A2-00660 1
Earrings
-
23 E116-02501 2
Oscillating bearing
-
24 E103-04201 4
Circlip
25 90C0-04070 1
Oil mouths bulkhead
26 90C0-06030 1
Oil mouths cap
20A2-00740
Seal 3 packets of pieces
6-23
13 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.13 Steering oil circuit 1
20 23 8 9 1 SC601-630100-000 1
Hose assembly
19 7
2 SC601-630200-000 1
18 Hose assembly
24 3 SC601-630001-W00 1
Low pressure hose
5 6 10 4 SC601-630300-000 1
Hose assembly
9 19 17
11 5 SC601-630400-000 1
Hose assembly
3 6 SC601-630500-000 1
12 13 Hose assembly
4 14 7 R450-630100-000 1
Rigid pipe connector
15
8 SC601-630800-000 1
Hydraulic redirector
12 13 16 9 XF250-611700-000 2
Connector
1
10 SC601-630002-W00 1
Low pressure hose
11 SC601-630600-000 1
Three way conncetor
2 M8×16
12 G005783-008016-00 3
Bolt M8×16
8
13 G000093-000008-00 5
Washer 8
25
24
14 Q672-24-G00 6
Clamp 24
15 SC601-630003-W00 1
Low pressure hose
6-24
13 1
A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.13 Steering oil circuit 1
20 23 8 9 16 GR501-630001-000 2
Clamp
19 7
17 N163-216000-000 2
18 Connector
24 18 N163-214000-000 2
Connector
5 6 10 19 SC601-630010-000 2
Connector
9 19 17
11 20 SC601-630700-000 1
Pressure-gradient control valve
M8×60
3 21 G005783-008060-00 2
12 13 Bolt M8×60
4 14 8
22 G0097P1-000008-00 2
Washer 8
15
23 SC601-630020-000 1
Connector
12 13 16 24 SC601-630030-000 1
Connector
1
25 XF150-630900-000 2
Connector
25
6-25
14 2
E CCCD50-W34 F CCCD60-W34
Fig.14 Steering oil circuit 2
1 SC601-630100-000 1
Hose assy
2 SC601-630200-000 1
Hose assy
3 SC603-630900-000 1
Rigid pipe assy
4 SC601-630001-W00 1
Low pressure hose
5 SC603-631000-000 1
Hose assembly
6 SC603-631100-000 1
Hose assembly
7 R450-630100-000 1
Rigid pipe connector
8 GR501-211000-000 1
hydraulic redirector
9 SC601-630002-W00 1
Low pressure hose
10 SC601-630600-000 1
Three way conncetor
PF M8×16
11 GB5783-86 3
Bolt M8×16
8
12 GB93-87 5
Washer 8
24
13 Q672-24-G00 6
Clamp 24
14 SC601-630003-W00 1
Low pressure hose
15 GR501-630001-000 2
Clamp
6-26
14 2
E CCCD50-W34 F CCCD60-W34
Fig.14 Steering oil circuit 2
16 N163-216000-000 2
Connector
17 N163-214000-000 2
Connector
18 XF150-630900-000 2
Straight-through pipe joints
M10×35
19 G005783-010035-00 4
Bolt M10×35
10
20 G000093-000010-00 4
Washer 10
PF
6-27
6-28
Part Electrical system
1
7-1
Fig.1 Electrical system All models of truck
7-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
7-1
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
1 1 SC601-703000-000
1
Left front lamps
1 2 SC601-704000-000
1
Right front lamps
2 1 SC601-706000-000
1
Left rear lamp assy
SC601-707000-000
1
2 2
Right rear lamp assy
H48C2-40601
1
3
Control box
R450-400200-000
1
4
Horn
5 JK412 (1)
Pre-heat & start switch Supplied by steering
See previous fig.
6 SC601-720001-000 (1)
Light switch Supplied by steering
- SC601-720002-000 (1)
Shift switch Supplied by steering
7 SC601-721000-000
Instrument assy
1 A B
- SC602-721000-000
Instrument assy
1 C D
- SC603-721000-000
Instrument assy
1 E F
8 230C3-42201
Diode
3
9 SC601-722000-000 1 A B C D
Instrument cable
- SC603-722000-000 1 E F
Instrument cable
7-2
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
10 SC601-730000-000 1
Cab dome lamp cable
16 DJB-24B-G00 1
Reverse warner
17 R960-700002-000 2
Battery
(1) A B
18 WG-2(Z3/8)
Water temp. sensor Supplied by steering
WG-2(NPT3/8) (1) C D
-
Water temp. sensor Supplied by steering
(1) E F
- WG-2(M18×1.5)
Water temp. sensor Supplied by steering
7-3
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
(1) A B
19 YG-2 Z1/4
Fuel pressure warner Supplied by steering
(1) C D
- YG-2 NPT1/4
Fuel pressure warner Supplied by steering
(1) E F
- YG-2 M10×1.5
Fuel pressure warner Supplied by steering
20 DX200MT4 1 A B C D
Fuel Filter water separation warning switch
21 JK931-045 1
Front rain wiper switch
22 SC601-700400-000 (1)
Fuel level sending unit Supplied by steering
23 JK931 1
Fan switch
See previous fig.
24 LF20-V(-65KPa) 1
Vacuum pressure
warner
25 NO PART NO. (1)
Cab dome lamp switch Supplied by toplight
26 JK931 1
Alarm lamp switch
27 R454-702000-000 1
Battery positive cable
28 SC601-700200-000 1
Battery negative cable
29 SC601-710000-000 1 A B
Cable
- SC602-710000-000 1 C D
Cable
- SC603-710000-000 1 E F
Cable
7-4
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
30 JK931 1
Work lamp switch
33 SC601-700600-000 1
Alarm lamp
35(1) SC601-702000-000 1
Mast left work lamp
35(2) SC601-705000-000 1
Mast right work lamp
See previous fig.
36 SG252 1
Flasher
37 NO PART NO. 1
Air-conditioning power
supply
38 NO PART NO. 1
Heater power supply
39 JFT247A-28V-G00 1 A B C D
Alternator Regulator
40 JK231C (1)
High low speed cut Supplied by steering
switch
41 JD296-G00 1 A B C D
High low speed cut relay
42 JD296-G00 5 1 A B C D
Neutral position relay
43 SC601-701200-000 1 A B C D
Fuse
7-5
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Electrical system E CCCD50-W34 F CCCD60-W34
- SC603-701200-000 1 E F
Fuse
44 SC601-700002-000 2
Switch enable inching
46 JD296-G00 5 1 A B C D
Forward control relay
47 JD296-G00 5 1 A B C D
Reverse control relay
- SC601-701001-000 6 E F
Relay
48 JN3A-G00 1
Starter relay
See previous fig. \
49 SC601-740000-000 1
Alarm lamp \fan cable
50 SC601-750000-000 1
Rocker switch cable
51 ED250B-1-G00 1
Master disconnect
52 SC601-700500-000 1
Starter ground
53 YD201-G00 1 A B C D
Preheat timer
54 JD295-G00 1 A B C D
Preheat relay
7-6
Part CAB SYSTEM
1
Fig.1 Overall of cab 8-1
All models of truck
2
Fig.2 Frame system 8-2
All models of truck
3
Fig.3 Left door System 8-6
All models of truck
8-A
1 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.1 Overall of cab E CCCD50-W34 F CCCD60-W34
8-1
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34
8-2
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34
4 SC601-830100-000 1
Windows guard According to customer's requirements
5 SC601-800005-G00 1
AL windows assy (right)
6 JQY225-000024-G00 1
AL windows rubber (right)
7 SC601-800011-G00 1
Right interior panel
See previous fig.
8 SC601-800022-G00 71
Interior plate buckle
9 SC601-810000-000 1
Welding frame
10 SC601-800018-G00 1
Rear view mirror(right)
11 SC601-800012-G00 1
Rear interior plate
12 SC601-800013-G00 1
Front interior plate
24V
13 SC601-800023-G00 1
Wiper motor assy 24V Negative control
14 SC601-800001-G00 1
Front windshield
15 SC601-800024-G00 1
Wiper brush assy
8-3
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34
16 SC601-800018-G00 1
Rear view mirror(left)
17 SC601-820000-G00 1
Left sliding door assy
18 SC601-800017-G00 5
Rubber cap
M5×12
19 GB 6561-86 10
Screw M5×12
32"
20 SC601-801001-G00 2
Fixed slide Use32"3 Ball Bearing Slide
21 R960-703000-500 1
Warning lamp
M6 ×18
22 GB 818-85 10
Screw M6×18
See previous fig. PVC
23 SC601-800003-G00 1
Top windows PVC
24 SC601-800024-G00 1
Fan assy
25 SC601-800002-G00 1
Back windshield
26 SC601-800014-G00 1
Top interior plate
27 JSE251-000010-G00 1
Handel
6
28 GB 95-85 2
Washer 6
M6
29 GB 93-87 2
Spring pads M6
M6×16
30 GB 822-88 2
Screw M6×16
8-4
2 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.2 Frame system E CCCD50-W34 F CCCD60-W34
31 30060-G00 1
Rear view mirror
M8
32 GB41-86 1
Nut M8
33 JQY225-001000-G00 1
Lighting
34 JSC601-000002-G00 2
Limit block
6
35 GB 95-85 4
Washer 6
M6
36 GB 93-87 4
Spring pads M6
M6
37 GB 819-85 4
Screw M6
See previous fig.
38 SC601-730000-000 N
Dome light wiring harness Do not express
39 SC601-740000-000 N
Warning lamp &fan wiring harness Do not express
8-5
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Left door system E CCCD50-W34 F CCCD60-W34
8-6
3 A CCCD50-G24 B CCCD60-G24 C CCCD50-G39 D CCCD60-G39
Fig.3 Left door system E CCCD50-W34 F CCCD60-W34
1 SC601-800015-G00 1
Door interior plate
M5×12
2 GB 6561-86 9
Screw M5×12
3 SC601-801002-G00 1
Slide LV3
4 SC601-820000-000 1
Left sliding door welding assy
5 SC601-820100-000 1
Lock assy Purchased parts
6 JQY225-000024-G00 1
AL windows rubber (left)
7 SC601-800004-G00 1
AL windows assy (left)
See previous fig.
8 JSC601-000001-G00 2
Limit block
6
9 GB 95-85 4
Washer 6
M6
10 GB 93-87 4
Spring pads M6
M6×10
11 GB 822-88 4
Screw M6×10
12 SC601-801004-G00 1
Slide LV3
8-7
8-8
Part Lifting system
1 2 SIMPLEX
9-1
Fig.1 Lifting part 5t-6t
2 2 SIMPLEX
9-3
Fig. 2 Outside mast 5t-6t
3 2 SIMPLEX
9-4
Fig. 3 Inside mast 5t-6t
4 2 SIMPLEX
9-5
Fig. 4 Chain 5t-6t
5 2 SIMPLEX
9-6
Fig. 5 Fork shelf 5t-6t
6 2 SIMPLEX
9-8
Fig. 6 Lift cylinder 5t-6t
7 2 SIMPLEX
9-10
Fig. 7 Oil system 5t-6t
8 2 SIMPLEX
9-13
Fig. 8 Side roller 5t-6t
9 2 SIMPLEX
9-14
Fig. 9 Tilting cylinder 5t-6t
9-A
1 2 SIMPLEX
Fig.1 Lifting part 5t-6t
1 SC601M360-100000-000 1 Fig.2
Outside mast
2 SC601M360-010000-000 1
Chain roller support
3 SC601M360-200000-000 1 Fig.3
Inside mast
M24×80
4 G005783-024080-00 1
Bolt M24×80
24
5 G000093-000024-00 1
Washer 24
6 50M3A-210000 2
Lift chain roller
55
7 G0894P2-000055-00 2
Snap ring 55
8 SC601M360-020000-000 2 Fig.4
Chain
9 SC601M360-300000-000 1 Fig.5
Fork shelf
10 50M3A-310000 2
Fork
M20×80
11 G005783-020080-00 1
Bolt M20×80
M20
12 G006170-000020-00 1
Nut M20
13 SC601M360-400000-000 1 Fig.6
Lift cylinder
14 SC601M360-500000-000 1 Fig.7
Oil system
15 SC601M360-000001-000 2
Plate
9-1
1 2 SIMPLEX
Fig.1 Lifting part 5t-6t
21 SC601M360-000002-000 1
Right support
M8×25
22 G000818-008025-00 2
Screw M8×25
23 SC601M360-000003-000 2
Rubber Buffer
24 50M3E-100001 2
Guide shim
25 50M3E-100002 2
Adjust shim
26 SC601M360-000004-000 1
Left support
9-2
2 2 SIMPLEX
Fig.2 Outside mast 5t-6t
1 50M3E-103000 2
Lift roller
55
2 G0894P1-000055-00 2
Snap ring 55
( )
3 50M3A-120000 4 Fig.8
Side roller ( )
4 SC601M360-101000-000 1
Outside carriage
5 8M3-307000 4
Side roller
45
6 G0894P1-000045-00 4
Snap ring 45
7 8M3-300004 4
Roller support
8 8M3-300005 8
Adjust shim
9 8M3-300006 8
Bolt
24
10 G000093-000024-00 8
Washer 24
11 10M3-102000 4
Lift roller
65
12 G0894P1-000065-00 4
Snap ring 65
9-3
3 2 SIMPLEX
Fig.3 Inside mast 5t-6t
1 SC601M360-201000-000 1
Inside carriage
2 50M3E-103000 2
Lift roller
55
3 G0894P1-000055-00 2
Snap ring 55
( )
4 50M3A-120000 2 Fig.8
Side roller ( )
9-4
4 2 SIMPLEX
Fig.4 Chain 5t-6t
1 50M3A-800001 4
Nut
2 50M3A-800002 2
Ball nut
3 50M3A-800003 2
Chain Connector
LH2034×81
4 GT06074-2034081-01 1
Chain LH2034×81
5 50M3A-800004 2
Pin shaft
3.2×20
6 G000091-3P2020-00 2
Pin 3.2×20
3.2×40
7 G000091-3P2040-00 2
Pin 3.2×40
Notice The chain after assembly for the integral whole, the user should order
the entire assembly.
9-5
5 2 SIMPLEX
Fig.5 Fork shelf 5t-6t
1 SC601M360-301000-000 1
Fork shelf body
2 50M3E-103000 8
Lift roller
55
3 G0894P1-000055-00 4
Snap ring 55
4 SC601M360-302000-000 1
Slide body
( )
5 50M3A-340000 2
Side roller ( )
35
6 G0894P1-000035-00 2
Snap ring 35
7 50M3A-300001 2
roller support
8 50M3A-300002 2
Adjust shim
9 50M3A-300003 4
Bolt
22
10 G000093-000022-00 4
Washer 22
( )
11 50M3A-120000 2 Fig.8
Side roller ( )
12 SC601M360-303000-000 2 Fig.9
Tilting cylinder
13 SC601M360-300001-000 2
Left back Plate
14 SC601M360-300002-000 2
Right back plate
15 SC601M360-300003-000 16
Adjust shim
9-6
5 2 SIMPLEX
Fig.5 Fork shelf 5t-6t
16 SC601M360-300004-000 4
Ball socket
M10×50
17 G005783-010050-00 8
Bolt M10×50
10
18 G000093-000010-00 16
Washer 10
M10×30
19 G005783-010030-00 8
Bolt M10×30
M10×1
20 G001152-010001-00 6
Niplle M10×1
21 SC601M360-300005-000 4
Front cover plate
M12×25
22 G005783-012025-00 1
Bolt M12×25
12
23 G000093-000012-00 1
Washer 12
24 50M3A-100002 2
Locking plate
8
25 G000093-000008-00 4
Washer 8
M8×16
26 G005783-008016-00 4
Bolt M8×16
27 SC601M360-300006-000 2
Pin shaft
4030
28 SF-1-4030-G00 2
Composite bushing 4030
29 SC601M360-300007-000 4
Sleeve
9-7
6 2 SIMPLEX
Fig.6 Lift cylinder 5t-6t
1 SC601M360-401000-W00 1
Cylinder body
2 GX120M300-500001-W00 1
Piston
ODI D110
3 GX120M300-500012-G00 1
ODI-seal ring D110
4 GX120M300-500002-W00 1
Snap slice
5 GX120M300-500003-W00 1
Support ring
50
6 G0895P2-000050-00 1
Snap ring 50
7 SC601M360-400001-W00 1
Spacter
8 SC601M360-400002-W00 1
Piston rod
9 G160M300-500006-W00 1
Return oil pipe
10 SC601M360-400003-W00 1
Bearing seat
95×90×60
11 SC601M360-400004-W00 1
steel-backed bearing
O 135×5.7
12 G001235-013505P7-00 1
O-ring 135×5.7
13 SC601M360-400005-W00 1
Cylinder cover
ISI d90
14 FU1024K0-G00 1
ISI-seal ring d90
LBH d90
15 CL0149C0-G00 1
Dust ring d90
9-8
6 2 SIMPLEX
Fig.6 Lift cylinder 5t-6t
17 G160M300-500010-W00 2
Plug
18 GX120M300-500011-W00 1
bush
80
19 G0895P1-000080-00 1
Snap ring 80
9-9
7 2 SIMPLEX
Fig.7 Oil system 5t-6t
1 SC601M360-500001-000 2
Hose
2 SC601M360-500002-000 2
Hose
M8×16
3 G005783-008016-00 4
Bolt M8×16
8
4 G000093-000008-00 6
Washer 8
5 S16V450-900020-000 2
Clip
M10×30
6 G000070-010030-00 2
Screw M10×30
7 SC601M360-501000-000 1
Connector support
8 SC601M360-500003-000 2
Hose
9 J25B300-900006-000 2
sliding wheel
10 SC601M360-502000-000 2
Pin shaft
11 RC25V450-900007-000 1
sliding wheel
12 SC601M360-500004-000 4
Spacter
22
13 Q672-22-G00 2
Clamp22
14 SC601M360-500005-000 1
Return oil pipe
15 G160M300-800006-000 6
Clip
9-10
7 2 SIMPLEX
Fig.7 Oil system 5t-6t
18 SC601M360-503000-000 2
Steel pipe
10×530
19 GX120M300-700001-G00 2
Wire 10×530
20 G160M300-700002-000 2
Trim border
21 SC601M360-500006-000 1
Plate
22 SC601M360-500007-000 2
Hose
23 SC601M360-504000-000 1
Right tilting pipe
24 SC601M360-505000-000 1
Left tilting pipe
25 SC601M360-506000-000 1
Lifting steel pipe
M10×20
26 G005783-010020-00 3
Bolt M10×20
10
27 G0097P1-000010-00 3
Washer10
28 SC601M360-500008-000 1
Plate
29 PKD-150-G00 5
Wire
30 SC601M360-500009-000 1
Pipe fixed plate
9-11
7 2 SIMPLEX
Fig.7 Oil system 5t-6t
32 SC601M360-500010-000 1
Plate
M10×35
33 G005783-010035-00 6
Bolt M10×35
34 SC601M360-500011-000 1
Bending pipe
35 SC601M360-500012-000 2
Plate
36 G160M300-701000-000 1
Connector body
37 SC601M360-500013-G00 1
One-way speed limiting
O 34×3.5
38 G001235-003403P5-00 1
O-ring 34×3.5
9-12
8 2 SIMPLEX
Fig.8 Side roller 5t-6t
1 C6-10-G00 1
Side roller parts
M12×50
2 G005783-012050-00 2
Bolt M12×50
12
3 G000093-000012-00 2
Washer12
4 50M3A-120003 2
Bush
5 50M3A-120004 12
Adjusting shim
9-13
9 2 SIMPLEX
Fig.9 Tilting cylinder 5t-6t
1 SC601M360-303001-W00 1
Piston rod
d35×43×5×6.5
2 X25M300-600004-G00 1
Dust ring
3 SC601M360-303002-W00 1
Guide bush
U d35
4 RU3000350-Z20-G00 1
U-ring d35
O 85×3.1
5 G001235-008503P1-00 1
O-ring 85×3.1
d35
6 RS1300350-T46NA-G00 1
Ring d35
3525
7 SF-1-3525-G00 1
Composite bushing3525
80×71×2.5
8 N35M300-600001-W00 1
Protect ring
O 80×5.7
9 G001235-008005P7-00 1
O-ring 80×5.7
10 SC601M360-303100-W00 1
Cylinder body
D80
11 PT0300800-T46NA-G00 1
Ring D80
O 40×3.1
12 G001235-004003P1-00 1
O-ring 40×3.1
80×75×14
13 SC601M360-303003-W00 1
Support ring
14 SC601M360-303004-W00 1
Piston
M24×2
15 G009459-000024-02 1
Nut M24×2
9-14
9 2 SIMPLEX
Fig.9 Tilting cylinder 5t-6t
9-15
9-16