Kd500 R2.2 24mis

DB ELETTRONICA TELECOMUNICAZIONI S.p.A.
KD 500
500 W peak sync

UHF TV Amplifier
User’s Manual
Release 2.2
- DB ELETTRONICA TELECOMUNICAZIONI S.p.A. -

- Via Lisbona, 38 - 35127 Z.I. SUD PADOVA ITALY -- Ph. (049) 870-0588 - Fax. (049) 870-0747 -
- http://www.dbbroadcast.com -
KD 500 - UHF TV Amplifier - USER’S MANUAL 1 /56

SAFETY NOTICES
WARNING
To avoid risks of electrical shocks or fire, only qualified personnel should execute the procedures
specified in this manual.
WARNING
When the protective covers of any device or component connected to a 110 / 240 VAC source by a
power cord are removed, voltages and currents dangerous to life may be exposed.
WARNING
Contact with 110 / 240 Volts of alternating current and associated direct current and voltages can be
fatal.
DANGEROUS
RISK OF ELECTRICAL SHOCK DO NOT OPEN
CAUTION
To reduce the risks of electrical shock, do not remove the cover (or the back). Refer, for servicing,
to qualified service personnel. This installation should be done by a qualified person and should
conform to all local applicable laws.
NOTICE: ALL THE SPECIFICATIONS AND TECHNICAL INFORMATION IN THIS MANUAL ARE SUBJECT TO
CHANGE WITHOUT NOTICE
2 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

INDEX
1 KD 500 AMPLIFIER .............................................................................................................................................. 4

1.1 GENERAL DESCRIPTION ............................................................................................................................ 4
2 TECHNICAL SPECIFICATION .......................................................................................................................... 9
3 INSTALLATION .................................................................................................................................................. 11
4 INPUT DRIVER MODULE ................................................................................................................................. 12

4.1 GENERAL DESCRIPTION .......................................................................................................................... 12
4.2 DRIVER STAGE GENERAL DATA............................................................................................................ 12
4.3 DRIVER STAGE PARTS LIST .................................................................................................................... 13
5 LD-MOS AMPLIFIER MODULE ...................................................................................................................... 15
5.2 LD-MOS AMP. MODULE PARTS LIST ..................................................................................................... 19
5.3 INPUT POWER LIMITER BOARD ............................................................................................................. 20
6 PEAK SYNC DETECTOR .................................................................................................................................. 21
6.2 PEAK SYNC DETECTOR PARTS LIST ..................................................................................................... 22
7 PROTECTION AND MEASURE BOARDS ...................................................................................................... 23
7.1 POWER SUPPLY FOR THE MEASURE AND PROTECTION BOARDS ................................................. 25
7.2 POWER SUPPLY PART LIST ..................................................................................................................... 27
7.3 PROTECTION BOARD ................................................................................................................................ 28
7.4 PROTECTION BOARD PARTS LIST ......................................................................................................... 31
7.5 MEASURE BOARD ..................................................................................................................................... 32
7.6 MEASURE BOARD PARTS LIST ............................................................................................................... 42
8 LCD DISPLAY METER ...................................................................................................................................... 44
8.2 DISPLAY PARTS LIST ................................................................................................................................ 48
9 POWER SUPPLY STAGE ................................................................................................................................... 49
FIG. 8.2 – POWER SUPPLY 04011-002 LAYOUT ................................................................................................... 51
FIG. 8.3 – POWER SUPPLY 04011-003 LAYOUT .................................................................................................. 51
10 MAINTENANCE .................................................................................................................................................. 52
11 OUTPUT FILTER TUNING ............................................................................................................................... 53

11.1 TECHNICAL FILTER DESCRIPTION ........................................................................................................ 53
11.2 TUNING INSTRUCTIONS .......................................................................................................................... 54

1 KD 500 AMPLIFIER
1.1 GENERAL DESCRIPTION
The KD 500 power amplifier is designed to operate in the UHF TV, IV and V broadcasting band. It
is suitable to work in Analog Video Broadcasting as a power amplifier for combined or splitted
audio and video carriers, giving up to 550 W peak sync power output with perfect linearity. It is
also perfectly suitable for Digital Terrestrial Television with very high linearity up to 200 Wrms.
It is composed of two RF independent amplifier modules, LD-MOS Technology, combined together
using high isolation splitter and combiner circuits. The maximum power of each module is around
300 W peak sync for analog video, so the full amplifier is able to give over 500 W peak sync for
analog video power.
The new LD-MOS technology allows to considerably reduce the intermodulation and non-linearites
respect to the traditional BJT Technology, making this amplifier ideal for analog and also digital
video applications.
A highly over-dimensioned heatsink allows correct operating conditions even in hard climatic
situation.
This amplifier is fitted into a single 19” 6U box that contains a switching POWER SUPPLY, the RF
POWER unit and the OUTPUT BAND PASS – NOTCH FILTER for perfect spectrum cleaness.
In case of fault of the amplifier or antenna system, a protection board lowers automatically the
output power, in order to bring back the operating conditions to a safe area without causing a
system shut down.
The protection board reduces the output power in case of:
- V.S.W.R. too high.
- Outlet air or heat sink temperature too high (OVER HEAT).
- Forward power too much.
A front panel digital meter combined with LED indicators allows the user to check all the most
important parameters of the equipment: forward and reflected powers, power supply voltage and
current, outlet air temperature and heat sink temperature. Internally to the power outline are present
two metering directional couplers to measure the FWD and REF output power levels. The measures
are visualized directly on the digital LCD display. The user can select the measure easily by means
of a push button placed on the front panel.

It is provided with voltage spike protection to safeguard it against external destructive events, that
may cause transistor damage.
An output three cavities band pass filter with two notch permits a pure spectral signal outside the
desired channel and avoids spurious emissions due to intermodulation product, in order to comply
fully with all international standards.
A forced air flow system serves as cooling for the rack.

Fig. 1.1 - KD 500 AMPLIFIER FRONT VIEW

Fig. 1.2 – KD 500 AMPLIFIER REAR VIEW

Fig. 1.3 - KD 500 AMPLIFIER TOP VIEW
4
1
9
2
A2 A3
6
10
8 5
1) Fan 6) IIIrd B amplifier board

2) Output Coupler 7) 10 W driver board
3) Power Supplies 8) Input Splitter
4) Switching Power Supply 9) Directional Coupler
5) Digital Meter and measures boards 10) Peak sync detector

2 TECHNICAL SPECIFICATION
ELECTRICAL CHARACTERISTICS
General Characteristics:
- Operating frequencies ....................................................... IV-V band (470 - 860 MHz)
- Maximum output power ........................... 550 W peak sync (for Analog Broadcasting)
............................................................................... 200 W rms (for Digital Broadcasting)
- Input/output Impedance ............................................................................................ 50
- Input connector ..................................................................................................... N type
- Output connector .................................................................................................. N type
- Power Stability ........................................................................................................ < 1 %
- Input V.S.W.R. ................................................................................................... > 26 dB
- Gain ..................................................................................................................... > 24 dB
Analog Broadcasting Characteristics:
- Intermodulation distortion ........................................................ < -60 dBc (-62 dBc typ.)
(DIN4500 4 three tone -8, -16, -10dB)
- Harmonics and spurious emissions (ref. to carrier)..................  - 62 dBc (-64 dBc typ.)
Digital Broadcasting Characteristics:
- Shoulder attenuation ............................................................................................. > 38 dB
POWER REQUIREMENTS
- Operating Voltage .......................... 115/230/240 Vac ±10 %, 47 to 62 Hz single phase
........................................................ or 208/220/380 Vac ±10 %, 47 to 62 Hz three phase
- Power Consumption (at maximum power): ......................................................................
Digital Broadcasting ................................................................................. 900 VA
Analog Broadcasting .............................................................................. 1400 VA

OTHER CHARACTERISTICS
- Operating temperature ................................................................................... from -5° to 45°C

- Storage temperature ..................................................................................... from -30° to 70°C
- Humidity .................................................................................................................. max 90 %
- Width .......................................................................................................................... mm 483
- Height ......................................................................................................................... mm 210
- Depth ........................................................................................................................... mm 520
- Weight .............................................................................................................................. kg 34

3 INSTALLATION
 PREVENTION OF ACCIDENTS
When it is used in normal applications and within the parameters defined in the technical
specifications, this equipment does not endanger health and safety, provided that normal operating
and engineering safety practices are observed and that it is used only by authorized, trained and
qualified personnel.
CAUTION: Before turn the equipment on, ensure that all RF Loads, RF cables and connectors are
properly connected. To prevent damage to the amplifiers, it is essential that either the feeder and
antenna system or the dummy load have a good in band return loss.
Failure to observe the above caution and also the installation instructions detailed in the following
section and in the user’s manual may cause damages to the amplifiers for which DB Elettronica
cannot be considered responsible.
 THERMIC AND ENVIRONMENTAL CONDITIONS
- A too high environmental temperature (in any case not higher than 45°C) shall cause a non-
adequate rack cooling putting the equipment in hard working conditions.
- An air conditioner should be installed to keep the room temperature constant even in case of
external temperature variation.

4 INPUT DRIVER MODULE

The RF amplifier section is composed of two stages: the driver stage and the final stage (that
furnish respectively about 10 W and 300 W output power.
4.2 DRIVER STAGE GENERAL DATA
Fig. 4.1 – DRIVER STAGE ELECTRICAL SCHEMATIC

Fig. 4.2 – DRIVER STAGE COMPONENT LAYOUT
4.3 DRIVER STAGE PARTS LIST

ITEM QUANTITY REFERENCE PART
_____________________________________________________________
1 1 L2 05 BOB11 - BOB.ABS INTB57045K
2 2 C1-C3 06 CNDB1ATC
C 1nF 50V ±5% CASE B
3 1 C6 06 CNDB100000ATC
C 100nF 50V ±20% CASE B
4 1 C10 06 CND04763
C 0.47uF 100V POLIEST. RADIALE
5 1 C4 05 CND495
CONDENSATORE 10uF 63V ASSIALE
6 1 05 CST060798
CIRCUITO STAMPATO ABS 060798
7 1 DZ1 05 DID20 DIODO ZENER 20V SMD 1W
8 1 L1 05 IND2 INDUTTORE 2uH ASSIALE 3°
9 1 D3 07 RES0SMD
RESISTENZA 0 OHM SMD 1206


_____________________________________________________________
10 1 R7 07 RES200
RESISTENZA 200 OHM
11 1 R2 07 RES181206
RESISTENZA 18 OHM SMD 1206 5%
12 1 R4 07 RES2000
RESISTENZA 2K SMD 1206 5%
13 2 R1-R3 07 RES2330
RESISTENZA 330 OHM SMD 1206
14 2 R5-R6 07 RES3.9K
RESISTENZA 3.9K OHM SMD1206 5%
15 1 R9 07 RES4714
RESISTENZA 47K OHM SMD 1206
16 1 Q1 05 TRA148 TRANS.MRF148
17 3 D4 06 TRA16BAS DIODO BAS16 SOT23
18 1 Q2 05 TRA847 TRANS.BC847 SOT23
19 1 TR2 06 TRI10SMD TRIMMER 10K SMD
3314J
20 1 TR1 05 TRI2SMD TRIMMER 2K SMD 3314J
21 2 R8 07 001-06-00000017 R 10K 1206 5%
22 4 C5-C7-C8-C9 06 002-16-00000034
C 10nF 100V ±10% 1812
23 1 05 329-00098-56-00
PIAST.FIS.SCH.RF10WBIIIsp2,5
24 1 05 329-00099-56-00
PIAST.FIS.SCH.RF10WBIII sp 1
25 3 D1, D2, R10 N.C.

5 LD-MOS AMPLIFIER MODULE

The LD-MOS power amplifier module (001-000030-00) is broadband, covering the whole 470-860
MHz UHF frequency range. It is equipped with two MRF 377, an RF device suitable for TV RF
amplification in analog (common and separate) or digital transmission (DVB and DTV). The
amplifier module gives up to 280 Watts peak sync of output power (or about 65W rms for digital
broadcasting) with about 13 dB gain.

Fig. 5.1 - LD-MOS AMPLIFIER MODULE ELECTRICAL SCHEMATIC

Fig. 5.2 - LD-MOS AMP. MODULE COMPONENT LAYOUT (001-000030-00)

Fig. 5.3 - 001-000034-00 / 001-000035-00 BOARDS COMPONENT LAYOUT
Fig. 5.4 - 001-000032-00 / 001-000033-00 BOARDS COMPONENT LAYOUT

5.2 LD-MOS AMP. MODULE PARTS LIST

_______________________________________________________________________________________
1 2 C1-C11 56pF High Q smd

2 5 C7-C31-C32-C35-C36 1nF High Q smd
3 1 C17 47µF 35V Elettr. smd
4 3 C8-C9-C18 220µF 35V Elettr. smd
5 1 L1 10µH smd
6 1 U1 7812M smd (dpak)
7 2 P1-P2 2k smd vert. trimmer
8 2 R1-R2 470 1206 smd
9 2 R11-R12 6k8 1206 smd
10 2 R13-R14 1k 1206 smd
11 2 D1-D2 LL4148 smd
12 2 T1-T2 10k ntc smd
13 2 C2-C12 0,1µF 100V 1206 smd
14 8 C55-C56-C57-C58-C59-C60- 100pF High Q smd
C61-C62
15 12 C25-C26-C49-C50- C63-C64- 3p6F High Q smd
C65-C66
C37-C38-C41-C42
17 6 C19-C20-C53-C54- C43-C44 15pF High Q smd
18 4 R5-R6-R7-R8 10 1206 smd
19 2 L2-L3 1/2 turn Coil
20 2 Q1-Q2 MRF377
21 4 C27-C28-C47-C48 6p8F High Q smd
22 6 C29-C30-C39-C40-C51-C52 10pF High Q smd
25 2 C23-C24 2p2F High Q smd
26 2 C21-C22 3÷10pF Capacitor Trimmer
27 2 C70-C71 3p3F High Q smd
28 2 R3-R4 50 60W RF Load

5.3 INPUT POWER LIMITER BOARD

Directional coupler (AD1)
This includes 3 Nos. RF probes detected, forward and reflected, and a forward RF monitor.
Features
• 3kW UHF/VHF III Band directional coupler
• No matching regulations
Specifications
Return loss >30dB
Coupling -33 to -53dB (any channel)
Directivity >30dB
Connectors 7/16 Female
Weight 0,5kg
Operating Temperature -10 to +50°C
Dimensions of the directional coupler

6 PEAK SYNC DETECTOR

Inside the RF AMPLIFIER cabinet there is a board able to amplify the rectified continuous voltage
component taken from the directional coupler.
The continuous voltage available on the output can be adjusted using the trimmers R2 and R3, and
it used to display the metering FWD or REFL signal or to show the alarm and control unit status
and the metering REFL.
Fig. 6.1 - PEAK SYNC DETECTOR ELECTRICAL DIAGRAM

Fig. 6.2 - PEAK SYNC DETECTOR COMPONENT LAYOUT (DB 9507-001)
6.2 PEAK SYNC DETECTOR PARTS LIST

______________________________________________________________
1 2 CN1,CN2 AMP4 connectors
2 2 C1,C8 220nF polyester
3 2 C2,C7 10pF ceramic NP0
4 2 C3,C6 22uF electrolytic 25V
5 1 C4 100nF polyester
6 1 C5 47uF electrolytic 50V
7 4 D1,D2,D3,D4 1N4148
8 5 F1,F2,F3,F4,F5 EMI
9 4 R1,R4,R7,R8 10K 1/4W
10 2 R2,R3 1K trimmer
11 2 R5,R6 100R 1/4 W
12 2 R9,R10 10K
13 1 U1 LM324

7 PROTECTION AND MEASURE BOARDS

They realize the intelligent protection, control and monitoring the RF power amplifier.
The equipment has four protections:
1) VSWR protection: in case of high reflected power this protection operates on the polarization of
the LD-MOSs so the output power is reduced to 0 Watts. The alarm led will light on the fornt panel
and the equipment will remain at 0 Watts of output power for about 10 seconds. After that it will try
again to increase the output power monitoring the reflected power and repeating the same steps in
case the values are not changed in the meantime. If this procedure is repeated 10 times in half an
hour without changes, the equipment passes in the SYSTEM ALARM status with the gates
protected and the power supplies completely OFF. To exit the SYSTEM ALARM status you need
to maintain pressed the ESC button and press at the same time the ENTER button. Press ESC after
tis operation to return to the normal status menu.
2) Max Temp. protection: this protection operates checking the heatsink temperature. There are
two steps in the protection: the first start when the temperature is higher of the first threshold and
remove the RF signal on the equipment, the second starts if the temperature continues to grow and
becomes higher of the second threshold passing the equipment in the SYSTEM ALARM status.
The two thresholds are setted by the factory.
When the protection is active the front panel “ALARM” led lights on.
3) minimum level protection: the equipment increase the output power only if the input power
level is stable and higher that a fixed level. If this condition is not present the equipment shows an
alarm on the front panel.

4) Over drive protection: When the input power becomes greater than a preset value (and so the
output power becomes greater than 1500W peak sync), the protection acts reducing the the FWD
power to 0 Watts and the ALARM led on the front panel lights on. To exit this alarm is sufficient ot
reduce the input power level. If 10 alarms of Over drive protection will happen in about half an
hour, the equipment will pass in the SYSTEM ALARM status.

7.1 POWER SUPPLY FOR THE MEASURE AND PROTECTION

BOARDS
The protection and measure boards are supplied with an independent power supply boards that
furnish the +/- 12 Volts and +/- 5 Volts to the two boards. It is positioned near the display board.
Fig. 7.1 – POWER SUPPLY FOR MEASURE BOARD LAYOUT (DB 0601_008)

26 /56
+48V +48V R1 C1
20K 3.3nF
CN1 1 R1/4W CP_A
MSQ02001 2
MSQ02001 D1
SB360 L1 L2 +12V
D2 270µH 150µH
IND_TOR IND_TOR_P
5 4
6 VCC OUT 3
7 BOOT OSC 2
8 COMP SS_INH 1 R2
FB GND 10K R3
R1/4W 2K2
R4 U1 + C2 R1/4W
9K1 1% L4971 1µF 50V + C3
R1/4W DIP8 CE_A 100µF 25V
CE_E
D2
C4 + C7 C8 C9 D3 R6 + C6 C10 LED VERDE
470µF 63V ROE 220nF 220pF 22nF SB360 R5 NC 330µF 35V ROE 220nF LED_5MM
CE_D CP_B CC_A CP_A C5 D2 1K R1/4W CE_B CP_A
220nF TRIM_PTH_V
CP_B
R7
3K3
R1/4W
DB
+48V
D4
SB360 L3
D2 U2 150µH
LM2591 IND_TOR
1 2
Vin Out
5
ON/OFF D5
SB360
GND
Feedback
D2 C11 R8
3.3nF 2K2
3
4
CP_A R1/4W
R10 1K
+ TRIM_PTH_V + C13 C14 D6 D7
330µF 35V 220nF 1N4007 LED VERDE
CE_B CP_B 1N4007 LED_5MM
C12 R9
470µF 63V ROE 8K2
CE_D R1/4W
R11 D8
1K 1N5819 R12
R1/4W 1N5819 NC
R1/4W L4
150µH -12V
IND_TOR_P
ELETTRONICA TELECOMUNICAZIONI S.p.A.
+ C15
100µF 25V
CE_E
KD 500 - UHF TV Amplifier - USER’S MANUAL

U3 U4
+12V 7805 +5V -12V 7905 -5V -12V +12V
78XXTO220 79XXTO220
CN2 1
IN OUT IN OUT
MSQ03001 2
MSQ03001 3
+ GND +
GND
C16 C18 C19 + C20 C17 C21 C22 + C23
100µF 25V 100nF 10µF 35V 100nF 100µF 25V 100nF 10µF 35V 100nF
CE_E CC_B CE_A CC_B CE_E CC_B CE_A CC_B
Project Name: Alimentatore per scheda misure
-5V +5V
Note:
1
CN3 2
MSQ03001 3 Product Code: <Code>
MSQ03001
Doc.: DB 0601_008 Rev 1 Sheet 1 of 1
Drawing Approv ed
Fig. 7.2 – POWER SUPPLY FOR MEASURE BOARD ELECTRICAL DIAGRAM
Name Rubens Raf f agnato <Name2>
Date 30-12-2005 <Date2>

7.2 POWER SUPPLY PART LIST

1 1 CN1 MSQ02001 MSQ02001

2 2 CN3,CN2 MSQ03001 MSQ03001
3 2 C1,C11 3.3nF CP_A
4 1 C2 1µF 50V CE_A
5 4 C3,C15,C16,C17 100µF 25V CE_E
6 2 C12,C4 470µF 63V ROE CE_D
7 2 C14,C5 220nF CP_B
8 1 C6 330µF 35V ROE CE_B
9 1 C7 220nF CP_B
10 1 C8 220pF CC_A
11 1 C9 22nF CP_A
12 1 C10 220nF CP_A
13 1 C13 330µF 35V CE_B
14 4 C18,C20,C21,C23 100nF CC_B
15 2 C19,C22 10µF 35V CE_A
16 4 D1,D3,D4,D5 SB360 D2
17 2 D7,D2 LED VERDE LED_3MM
18 1 D6 1N4007 1N4007
19 1 D8 1N5819 1N5819
20 1 L1 270µH IND_TOR
21 2 L2,L4 150µH IND_TOR_P
22 1 L3 150µH IND_TOR
23 1 R1 20K R1/4W
24 1 R2 10K R1/4W
25 2 R3,R8 2K2 R1/4W
26 1 R4 9K1 1% R1/4W
27 2 R5,R10 1K TRIM_PTH_V
28 1 R7 3K3 R1/4W
29 1 R9 8K2 R1/4W
30 1 R11 1K R1/4W
31 1 U1 L4971 DIP8
32 1 U2 LM2591 TO-220-5PIN
33 1 U3 7805 78XXTO220
34 1 U4 7905 79XXTO220

C1
+5V -12V +12V NC
28 /56
+12V +12v
CN1
6 R2
5 33K C2
4 R1 1nF
3 REFL 15K R3
2 DRIVER +12V 6K8
1 R4
10K
D1
4
Streep Female 6 LL4148 +12V -12V
3
+
1
REFL 2
- U1A C3 C4
CN2 +5V R5 TL084S 100nF 100nF
11
6 TEMP R6 1K C5
5 10K D2 1nF
4 ALL_REFL LL4148
3 ALL_OD R7 -12V R8
2 GATE 1K 1K8
1
ALL_REFL
Streep Female 6 R9
1K2
Q1
BC847
C6
NC
2 SQUELCH
1 +12V
DB
CN3 R11
NC 470K C7
R10 1nF
15K
+12V
R12 GATE
10K
D3 R13
4
LL4148 4K7
5
+
7.3 PROTECTION BOARD
7 Q2
DRIVER 6 BC847
-
U1B
R14 +5V TL084S
11
R15 NC C9 D5
COLLEGAMENTO AGGIUNTO SULLA SCHEDA

10K D4 C8 1nF LL4148
LL4148 1nF
R16 -12V R17
1K 18K
ALL_OD
R18
12K
Q3
BC847
C10
+12V 1nF
R19 R20
15K 1M C11
1nF CN4 CN5
R21 Streep Female 2x8 AMP16_FD
NC +12V
D6
4
LL4148
10 1 2 2 1
+
R22 8 3 4 4 3
3K9 TEMP 9 5 6 6 5
-
U1C 7 8 8 7
R23 TL084S 9 10 10 9
11
1K 11 12 12 11
13 14 14 13
15 16 16 15
-12V

C12
IN
1nF
R24 R25 +12V

NC 1K R26
OUT
PEAK SY NC NC C13
PEAK SY NC 1nF
R27
15K +12V
R28
10K D7
4
LL4148
12 Project Name: Scheda protezione per amplif icatori telev isiv i
+
14
13 Note: Espansione per schede 0507_050 e 0507_051
-
+ C14 R29 U1D
220µF 56K TL084S
11
R30 Product Code: 0507_052
10K
Doc.: <Doc> Rev 4 Sheet 1 of 2
-12V
Drawing Approv ed
Fig. 7.3 – PROTECTION BOARD: GENERAL DIAGRAM (DB 0507_052_V2)
Name Palma Michele Targa Andrea
Date 17-02-2006 17-02-2006

+12V -12V
C15 C16
100nF 100nF
+12V
+12V
U2A D8
8
TL082S LL4148 U2B
8
IN 3 TL082S
+ 1 5
+
2 7
- OUT
DB
6
-
4
4
R31 R32
10K -12V + C17 C18 10K
10µF 16V 220nF -12V
D9
LL4148
R33
10K

Project Name: Scheda protezione per amplif icatori telev isiv i
Note: Riv elatore di picco

Fig. 7.4 – PROTECTION BOARD: PEAK DETECTOR
Product Code: 0507_052
Drawing Approv ed
Date 17-02-2006 17-02-2006
29 /56
Fig. 7.5 – PROTECTION BOARD: LAYOUT (DB 0507_052_V2)

7.4 PROTECTION BOARD PARTS LIST
Item Quantity Reference Part

____________________________________________ __
1 2 CN1,CN2 Streep Female 6

2 1 CN3 NC
3 1 CN4 Streep Female 2x8
4 1 CN5 AMP16_FD
5 5 C1,C6,R14,R24,R26 NC
6 9 C2,C5,C7,C8,C9,C10,C11, 1nF
C12,C13
7 4 C3,C4,C15,C16 100nF
8 1 C14 220µF
9 1 C17 10µF 16V
10 1 C18 220nF
11 9 D1,D2,D3,D4,D5,D6,D7,D8, LL4148
D9
12 3 Q1,Q2,Q3 BC847
13 4 R1,R10,R19,R27 15K
14 1 R2 33K
15 1 R3 6K8
16 3 R4,R12,R30 10K
17 5 R5,R7,R16,R23,R25 1K
18 6 R6,R15,R28,R31,R32,R33 10K
19 1 R8 1K8
20 1 R9 1K2
21 1 R11 470K
22 1 R13 4K7
23 1 R17 18K
24 1 R18 12K
25 1 R20 1M
26 1 R21 NC
27 1 R22 3K9
28 1 R29 56K
29 1 U1 TL084S
30 1 U2 TL082S

32 /56
INGRESSI
NA2 1 2 NA1
C2 3 4 C1 ED
NC2 5 6 NC1
D_OUT1 7 8 D_OUT2 USCITE
D_D1 9 10 D_D2
11 12 DIGITALI
IN_1 13 14 IN_3
FIS1 FIS2 FIS3 FIS4 IN_2 15 16 ENABLE
VITE VITE VITE VITE
CN2 I/O 485 CN1
AMP6 CN3 AMP16_FD SCHEDA
AMP4
PROTEZIONE
CN4 CN5
AMP6 AMP6
PROGRAMMAZIONE +12V-12V +5V CONTROLLO
1
2
3
4
5
6
1
2
3
4
+5V
GATE
6
5
4
3
2
1
6
5
4
3
2
1
D_D2
D_D1
IN_1
IN_2
IN_3
ENABLE
CN6 CN7
AMP2 AMP8
D_OUT2
D_OUT1
A
+12V -12V +5V
B
D1 C1
LL4148 RS485 C1 REFL
IN_2
IN_3
IN_1
D_D2
D_D1
2_RS485 C2 DRIVE
C2
1
2
8
7
6
5
4
3
2
1
FWD
ENABLE
1
2
3
4
5
6
7
8
D_OUT2
D_OUT1
I/O-485
TX
NA1
RX
NA1 4_I/O
NA2 I/O RELE
Micro NA2
CN8 V1 NC1
AMP8 V1 M_V1 M_V1 NC1
RX
M_IN3
M_V1 M_V1
TX
M_IN1
M_IN2
DISABLE
V2 NC2
GATE FREE
OUT1
OUT2
GATE
PGC
PGD
RST
V2 M_V2 M_V2 NC2
I/O-485
DB
V3 M_V2 M_V2 -12V

V3 M_V3 M_V3
V4 Tensioni M_V3 M_V3
V4
7.5 MEASURE BOARD
6_Tensioni M_V4 M_V4

V5 M_V4 M_V4 PWM R1 R2
V5 M_V5 M_V5 0R NC
V6 M_V5 M_V5
V6 M_V6 M_V6 ON
OUT1
OUT2
M_IN1
M_IN2
M_IN3
V7 M_V6 M_V6
DISABLE
V7 M_V7 M_V7 +12V+5V
DIFF_1A M_V7 M_V7 GATE FREE SerPar-ParSer TEMP
DIFF_1A M_DIFF1 M_DIFF1 3_SerPar-ParSer 5 6
DIFF_1B M_DIFF1 M_DIFF1 ALL_OD
JP1
DIFF_1B DATA_IN DATA_IN 2
ALL_REFL 3
I1 CLK_IN CLK_IN 4 R3 JUMPER
I1 M_I1 M_I1 ALL_UNB 33R 2W
I2 M_I1 M_I1 LOAD_IN LOAD_IN D2 9
I2 M_I2 M_I2 A_R LL4148 8
CN9 I3 M_I2 M_I2 LED_ALL_REFL 7
AMP2 I3 Correnti M_I3 M_I3 DATA_OUT DATA_OUT ANOM 1
T1 2 I4 5_Correnti M_I3 M_I3 LED_ANOM 10
T2 1 I4 M_I4 M_I4 CLK_OUT CLK_OUT A_OD R4
I5 M_I4 M_I4 LED_ALL_OD K1 1K
I5 M_I5 M_I5 LOAD_OUT LOAD_OUT A_3DB RELE' G6K-2F-Y
I6 M_I5 M_I5 C_BL LED_ALL_3DB JP2
I6 M_I6 M_I6 COM_BL A_TEMP JUMPER
I7 M_I6 M_I6 C_VCC LED_ALL_TEMP
MISURE E I7 M_I7 M_I7 COM_VCC
P1
P2
P3
P4
P5
P6
DIFF_2A M_I7 M_I7 E1
PROTEZIONI DIFF_2A M_DIFF2 M_DIFF2 E1
DIFF_2B M_DIFF2 M_DIFF2 E2
CN10 DIFF_2B E2
P1
P2
P3
P4
P5
P6
AMP24_FD D0 +12V -12V +5V
DRIVE 1 2 LIV_IF FWD M_FWD M_FWD D0
DIFF_2B 3 4 DIFF_2A FWD RF-IF M_FWD M_FWD D1 CN11
I6 5 6 I7 REFL 7_RF-IF M_REFL M_REFL D1 CNM26V
I5 7 8 MOD_A2 REFL M_REFL M_REFL D2 1 2
MOD_A1 9 10 REFL DRIVE M_DRIVE M_DRIVE D2 3 4
FWD 11 12 V1 DRIVE M_DRIVE M_DRIVE D3 CN12 ANOM 5 6
V2 13 14 V7 LIV_IF M_IF M_IF D3 DISPLAY CNM34V A_OD 7 8 A_R
I4 15 16 I3 LIV_IF M_IF M_IF D4 1 2 P1 A_TEMP 9 10 A_3DB
I2 17 18 I1 D4 3 4 P2 M_REFL 11 12 M_DRIVE
DIFF_1B 19 20 DIFF_1A MOD_A1 M_A1 M_A1 D5 5 6 P3 M_T1 13 14 M_FWD
V6 21 22 V5 MOD_A1 M_A1 M_A1 D5 C_BL 7 8 P4 M_V3 15 16 M_T2
V4 23 24 V3 MOD_A2 M_A2 M_A2 D6 C_VCC 9 10 P5 M_V2 17 18 M_V1
MOD_A2 M_A2 M_A2 D6 P6
E1 11 12 M_V5 19 20 M_V4
T1 M_T1 M_T1 D7 E2 13 14 A_TEMP M_DIFF1 21 22 M_V7
T1 M_T1 M_T1 D7 D0 15 16 A_3DB +12V -12V +5V M_I3 23 24 M_V6
T2 M_T2 M_T2 D1 17 18 A_OD M_I1 25 26 M_I2

T2 M_T2 M_T2 D2 19 20 ANOM
Temp-MdAudio RS D3 21 22 A_R
8_Temp-MdAudio RS D4 23 24 CN13
RW D5 25 26 CNM10V
Fig. 7.6 – MEASURE BOARD: CONNECTIONS
RW D6 27 28 M_IF 1 2 M_A2
D7 29 30 M_A1 3 4 M_I5
1_Micro
RS 31 32 M_I7 5 6 M_DIFF2
RW 33 34 M_I4 7 8 M_I6
9 10
Project Name: Scheda 24 misure - Amplif icatori

NOTA:
Note: Schema a blocchi
DIFF_1B = I2 = I DRIVER3 MOD_A1 = I10 = I DRIVER1 T2 = T DISSIPATORE
DIFF_1A = NC LIV_IF = I9 V7 = V DRIVER Product Code: EB 200-000001-01

DIFF_2B = I8 MOD_A2 = I11 = I DRIVER2 Doc.: <Doc> Rev 3 Sheet 1 of 9
DIFF_2A = NC T1 = T ARIA Drawing Approv ed
Name Dalla Pietà Giov anni Targa Andrea
Date 13.09.2006 13.09.2006

L1
+5V 0,1µH +5VD
RW D3
RS D2
TX D1
RX D0
+ C1 C2 C3
D4 E1
+12V 4µ7 20V 100nF 100nF
D5 E2
D6 I/O-485
R5 R6
D7
22k 22k
8
3
+ 1
PWM
2
-
C4 C5 U1A
220nF 220nF TL082S
4
C6
33pF +12V -12V
-12V
44
43
42
41
40
39
38
37
36
35
34
NC
C7 C8
RD3
RD2
RD1
RD0
RC2
100nF 100nF
Y1
RC5/SDO
+5VD 1 33 4MHz
RC1/T1OSl
RC6/TX/CK
2 RC7/RX/DT NC 32
RC4/SDI/SDA
RD4/PSP4 RC0/T1OSO/T1CKl
RC3/SCK/SCL
3 31
4 RD5/PSP5 OSC2/CLKOUT 30
5 RD6/PSP6 OSC1/CLKIN 29
6 RD7/PSP7 U2 Vss 28 C9 -12V
Vss Vdd +5VD
7 PIC16F877A_QFP 27 33pF
A 8 Vdd RE2/AN7/CS 26
B 9 RB0/INT RE1/AN6/WR 25
4
C 10 RB1 RE0/AN5/RD 24
DB
11 RB2 RA5/AN4 23 6 -
RB3/PGM RA4/T0CKl 7
5 +
U1B
TL082S
NC
NC
RB4
RB5
RB6/PGC
RB7/PGD
MCLR/Vpp
RA0/AN0
RA1/AN1
RA2/AN2
RA3/AN3
12
13
14
15
16
17
18
19
20
21
22
+12V
+5V
DATA_IN
CLK_IN
LOAD_IN
R7
10K
COM_VCC
COM_BL
DATA_OUT
ANA1 CLK_OUT
LOAD_OUT
ANA2
GATE FREE
ANA3
PGC
R8 100R +5V +5V +5V
PGD C10 C11 C12

100nF 100nF 100nF
R9 100R
16
16
16
+5V
M_V2 13 M_I1 13 M_FWD 13
14 X0 14 X0 14 X0
Vcc
Vcc
Vcc
M_V1 X1 M_I2 X1 M_REFL X1

M_V3 15 3 ANA1 M_I3 15 3 ANA2 M_DRIVE 15 3 ANA3
R10 12 X2 X 12 X2 X 12 X2 X
M_V4 X3 M_I4 X3 M_IF X3
10K M_V5 1 U3 M_I5 1 U4 M_A1 1 U5
R11 5 X4 4051 5 X4 4051 5 X4 4051
M_V6 X5 M_I6 X5 M_A2 X5
100R M_V7 2 M_I7 2 M_T1 2
4 X6 4 X6 4 X6
M_DIFF1 X7 M_DIFF2 X7 M_T2 X7
RST
A 11 A 11 A 11
C13 B 10 A 6 B 10 A 6 B 10 A 6

10nF C 9 B INH C 9 B INH C 9 B INH
GND
VEE
GND
VEE
GND
VEE
C C C
8
7
8
7
8
7
NOTA:
M_DIFF1 = M_I12 = M_I_DRIVER3
Fig. 7.7 – MICROPROCESSOR AND MULTIPLEXER
M_DIFF2 = M_I8
M_IF = M_I9
M_A1 = M_I10 = M_I_DRIVER1
M_A2 = M_I11 = M_I_DRIVER2 Project Name: Scheda 24 misure

M_V7 = M_V_DRIVER Note: Microprocessore e multiplexer
Product Code: EB 200-000001-01
Drawing Approv ed
Date 14.09.2006 14.09.2006
33 /56
34 /56
+5V
+5V +5V
C14
100nF
B
R12 R13
10K 10K
U6
MAX485CSA
1 8
RX RO Vcc
2 7 +5V
3 RE B 6
I/O-485 DE A
4 5
DI GND JP3
D3 JUMPER R14
TX ZENER 12V 470R
JP4
JP_3PIN
R15 R16
100K 470R
D4 R17 JP5
DB
C15 R18 ZENER 6V2 120R JUMPER

1nF 10K
D5
ZENER 12V
D6
ZENER 6V2
Fig. 7.8 – 485 INTERFACE

Project Name: Scheda 24 misure
Note: Interf accia 485
Drawing Approv ed
Date 14.09.2006 14.09.2006

+5V +5V
8
7
6
5
8
7
6
5
+5V
R19 R20
10K 10K
C16
100nF
1
2
3
4
1
2
3
4
+5V
16
7 11
Vcc
JP2 IN1 SER IN
6 10 D7 R21
JP1 IN2 CLK CLK_IN
5 9 LL4148 330K +5V
P6 IN3 PAR SER CONT LOAD_IN
4
P5 IN4
13 2
P4 IN5 Q6 BUF OUT
14 12
P3 IN6 Q7 BUF OUT
15 3 C17
DB
P2 IN7 Q8 BUF OUT DATA_IN

1 100nF
P1 IN8
+ C18
Vss
4µ7
JP6 U7
16
8
JUMPER CD4021BCN
9
Q7' 15
Vcc
JP2 Q0 LED_ANOM
10 1
MR Q1 LED_ALL_TEMP
+5V CLK_OUT 11 2
SH_CP Q2 LED_ALL_3DB
LOAD_OUT 12 3
ST_CP Q3 LED_ALL_OD
13 4
JP1 OE Q4 LED_ALL_REFL
DATA_OUT 14 5
DS Q5 TEMP
JP7 C19 6
Q6 OUT1
JUMPER 100nF 7
Q7 OUT2
Vss
U8
16
8
74HC595D
7 11
Vcc
ALL_UNB IN1 SER IN
6 10
ALL_REFL IN2 CLK
5 9
ALL_OD IN3 PAR SER CONT
4
ON IN4
13 2
M_IN3 IN5 Q6 BUF OUT
14 12
DISABLE IN6 Q7 BUF OUT
15 3
M_IN2 IN7 Q8 BUF OUT
1
M_IN1 IN8
Vss
U9
8
CD4021BCN

Note: Stadio parallelo seriale - seriale parallelo

Fig. 7.9 – SERIAL – PARALLEL AND PARALLEL – SERIAL STAGE
Drawing Approv ed
Date 14.09.2006 14.09.2006
35 /56
+5V
+5V +5V
36 /56
1
1
1
D14-1
BAS40-06 D15-1 D16-1
-12V -12V BAS40-06 BAS40-06
4
R42 U10A R43 U10B -12V
4
4
2K2 TL084 R44 2K2 TL084 R45
11
11
15K 1% 15K 1% R46 U10C
3 5 2K2 TL084 R47
11
+ +
I1 I2
1 7 15K 1%
M_I1 M_I2
2 - 6 -
I3 10 +
8
M_I3
9 -
4
4
4
+12V +12V
+12V
R48 1K 1% R49 1K 1%
2
2
D14-2 R54 1K 1%
R50 C29 R51 BAS40-06 R52 C30 R53 D15-2
2
1M 100nF 10K 1% 1M 100nF 10K 1% BAS40-06
R55 C31 R56 D16-2
3
R57 R58 1M 100nF 10K 1% BAS40-06
3
1K 1% 1K 1%
R59
3
1K 1%
+5V
+5V +5V
DB
1
1
1
D18-1 D19-1
D17-1 BAS40-06 BAS40-06
-12V BAS40-06 -12V
4
4
R60 U10D R61 U11A -12V
4
2K2 TL084 R62 2K2 TL084 R63
11
11
15K 1% 15K 1% R64 U11B
12 3 2K2 TL084 R65
11
+ +
I4 I5
14 1 15K 1%
M_I4 M_I5
13 - 2 -
I6 5 +
7
M_I6
6 -
4
4
4
+12V +12V
+12V
R66 1K 1% R67 1K 1%
2
2
R72 1K 1%
R68 C32 R69 D17-2 R70 C33 R71 D18-2
2
1M 100nF 10K 1% BAS40-06 1M 100nF 10K 1% BAS40-06

R73 C34 R74 D19-2
R75 R76 1M 100nF 10K 1% BAS40-06
3
3
1K 1% 1K 1%
R77
3
1K 1%
+5V
R78
NC
+5V
1
D20-1
BAS40-06
R79 1K 1%
1
-12V
4
D21-1
R80 U11C BAS40-06
2K2 TL084 R81 R82
11
15K 1% NC +12V
4
I7 10 +
8 DIFF_2A U11D
M_I7
9 TL084 R84
4
-
15K 1%
R83 13
-
4
NC 14
M_DIFF2
12
+

+12V
11
DIFF_2B
R86 1K 1%
Fig. 7.10 – CURRENT MEASURE DIAGRAM
R85
2
2
2K2 -12V
R87 C35 R88 D20-2 R89 D21-2
1M 100nF 10K 1% BAS40-06 10K 1% BAS40-06
R90
3
3
1K 1% C36 R91 R92 C37

NC 1K 1% 1M 100nF
+12V -12V +12V -12V
C38 C39 C40 C41

100nF 100nF 100nF 100nF
Note: Misure di corrente
Drawing Approv ed
Date 14.09.2006 14.09.2006

+5V +5V
MONTARE MONTARE
IN ARIA IN ARIA
+12V R22 R23

Rd 1K Re 1K
2K2 1/8W 2K2 1/8W
R25 R26
M_IN1 M_IN3
R24 D8 4K7 4K7
1K NC LL4148
IN_1 Q1 IN_3 Q2
BC847 BC847
R29 R27 C20 R28 C21

D_OUT1
4K7 NC 100nF NC 100nF
D10
OUT1 Q3 LL4148
BC847
D9
D_D1
C22 NC ZENER 5V1
100nF R30
C23 1nF 1K
D11
LL4148
D_D2
R31
1K
DB
C24
1nF
RELE
R32 +5V MONTARE +5V
4K7 MONTARE IN ARIA
Q4
IN ARIA
GATE FREE
BC847
R33 C25 R34 Rb R35

10K 100nF Rc 1K 2K2 1/8W 1K
2K2 1/8W
R36 R37
M_IN2 DISABLE
4K7 4K7
IN_2 Q5 ENABLE Q6
BC847 BC847
C26 R39 C27

R38 100nF NC 100nF
NC
5 6
2
NC1
C1 3
4
NA1
9
NC2
+12V C2 8
7
NA2
1
10
R40 D12 K2
NC LL4148 RELE' G6K-2F-Y
R41
D_OUT2
4K7
OUT2 Q7
BC847
Fig. 7.11 – INPUT –OUTPUTS DIAGRAM

D13
C28 NC ZENER 5V1
100nF
Note: Ingressi ed uscite
Drawing Approv ed
Date 14.09.2006 14.09.2006
37 /56
38 /56
V1 +5V V2 +5V V3 +5V V4 +5V
1
2
1
2
R93 R94 R95 R96
30K1 1% D22-1 30K1 1% D22-2 30K1 1% D23-1 30K1 1% D23-2
BAS40-06 BAS40-06
BAS40-06 BAS40-06
4
3
4
3
M_V1 M_V2 M_V3 M_V4
C42 C43 C44 C45

10nF 10nF 10nF 10nF
R97 R98 R99 R100

3K16 1% 3K16 1% 3K16 1% 3K16 1%
DB
V5 +5V V6 +5V V7 +5V
1
2
1
2
R101 R102 R103
30K1 1% D24-1 30K1 1% D24-2 30K1 1% D25-1 D25-2
BAS40-06 BAS40-06 BAS40-06 BAS40-06
4
3
4
3
M_V5 M_V6 M_V7
C46 C47 C48

10nF 10nF 10nF
+12V -12V
R104 R105 R106
3K16 1% 3K16 1% 3K16 1%
C49 C50
100nF 100nF
R107
NC
+5V
R108 1K 1%
Fig. 7.12 – VOLTAGE MEASURE
1
R109 D26-1
NC -12V BAS40-06 -12V

DIFF_1A
4
R111
4
4
15K 1%
R110 2 - 6 -
NC 1 7
M_DIFF1
3 + 5 +
U12A U12B
TL082 TL082
8
8
DIFF_1B
R112
2
2K2 +12V +12V Note: Misure di tensione
R113 D26-2
10K 1% BAS40-06
3
C51 R114 R115 C52 Doc.: <Doc> Rev 3 Sheet 7 of 9
NC 1K 1% 10nF
1M Drawing Approv ed
Date 14.09.2006 14.09.2006

+5V
+5V +5V
+12V
1
D27-1
1
BAS40-06
D28 D29 D30-1
LL4148 LL4148 BAS40-06
4
-12V -12V
4
R116 U13A R117 U13B
10K TL084 R118 10K TL084 R119
11
11
15K 15K
FWD 3 +
REFL 5 +
1 7
M_FWD M_REFL
2 - 6 -
4
4
+12V +12V
R120 NC R121 NC
2
2
R122 C53 R123 D27-2 R124 C54 R125 D30-2
8K2 10nF 10K BAS40-06 8K2 10nF 10K BAS40-06
DB
3
3
R128 R126 R129 R127

1K 10K 1K 10K
+12V -12V
C55 C56
100nF 100nF
+12V +5V
+5V
1
1
D31 -12V D32-1 -12V

LL4148 BAS40-06 D33-1
R130 U13C R131 U13D BAS40-06
22K TL084 R132 2K2 TL084 R133
11
11
4
15K 15K 1%
4
DRIVE 10 +
LIV_IF 12 +
8 14
M_DRIVE M_IF
9 - 13 -
4
4
+12V +12V
R134 1K 1%
R135 NC
2
2
R136 C57 R137 D32-2 R138 C58 R139 D33-2

2K2 10nF 10K BAS40-06 1M 10nF 10K 1% BAS40-06
3
3
R141
R142 R140 R143 NC

1K 100K 1K 1%
Fig. 7.13 – IF AND RF MEASURES STAGE
Note: Stadio misure IF ed RF
Drawing Approv ed
Date 14.09.2006 14.09.2006
39 /56
40 /56
+5V
+5V
1
-12V -12V D35-1
D34-1 BAS40-06
R144 U14A BAS40-06 R145 U14B
2K2 TL084 R146 2K2 TL084 R147
11
11
4
15K 1% 15K 1%
4
MOD_A1 3 +
MOD_A2 5 +
1 7
M_A1 M_A2
2 - 6 -
4
4
+12V +12V
R148 1K 1%
R149 1K 1%
2
2
R150 C59 R151 D34-2 R152 C60 R153 D35-2

1M 10nF 10K 1% BAS40-06 1M 10nF 10K 1% BAS40-06
3
3
R156 R154 R157 R155

DB
1K 1% NC 1K 1% NC
+12V -12V
C61 C62
100nF 100nF
+12V +12V
+5V +5V
R158
NC R159
NC
1
1
D36-1
-12V BAS40-06 -12V D37-1
BAS40-06
R160 U14C R161 U14D
4
10K TL084 R162 10K TL084 R163
11
11
4
15K 1% 15K 1%
T1 10 +
T2 12 +
8 14
M_T1 M_T2
9 - 13 -
4
4
+12V +12V
R164 24K 1% R165 24K 1%
2
2
R166 C63 R167 D36-2 R168 C64 R169 D37-2

1M 10nF 10K 1% BAS40-06 1M 10nF 10K 1% BAS40-06
3
3

R172 R170 R173 R171
4K64 1% NC 4K64 1% NC
Note: Misure di modulazione e di temperatura

Fig. 7.14 – MODULATION AND TEMPERATURE MEASURES
Drawing Approv ed
Date 04.07.2005 27.04.2006

Fig. 7.15 – MEASURE BOARD LAYOUT (EB 200-000001-01)

7.6 MEASURE BOARD PARTS LIST

Item Quantity Reference Part PCB Footprint
____________________________________ __________
1 1 CN1 AMP16_FD AMP16
2 3 CN2,CN4,CN5 AMP6 AMP6
3 1 CN3 AMP4 AMP4
4 2 CN9,CN6 AMP2 AMP2
5 2 CN7,CN8 AMP8 AMP8
6 1 CN10 AMP24_FD AMP12X2
7 1 CN11 CNM26V CON_FLAT_26
10 1 C1 4µ7 20V TANT_B
11 36 C2,C3,C7,C8,C10,C11,C12, 100nF 0805
C14,C16,C17,C19,C20,C21,
C22,C25,C26,C27,C28,C29,
C30,C31,C32,C33,C34,C35,
C37,C38,C39,C40,C41,C49,
C50,C55,C56,C61,C62
12 2 C4,C5 220nF 0805
13 2 C6,C9 33pF 0805
14 17 C13,C42,C43,C44,C45,C46, 10nF 0805
C47,C48,C52,C53,C54,C57,
C58,C59,C60,C63,C64
15 3 C15,C23,C24 1nF 0805
16 1 C18 4µ7 TANT_B
17 17 R2,R27,R28,C36,R38,R39, NC 0805
R40,C51,R82,R83,R109,
R110,R120,R121,R135,R158,
R159
18 9 D1,D2,D7,D10,D11,D12,D28, LL4148 SOD80
D29,D31
19 2 D3,D5 ZENER 12V SOD80
20 2 D4,D6 ZENER 6V2 SOD80
21 1 D8 NC LL4148 SOD80
22 2 D9,D13 NC ZENER 5V1 SOD80
23 21 D14,D15,D16,D17,D18,D19, BAS40-06 BAS40-06
D20,D21,D22,D23,D24,D25,
D26,D27,D30,D32,D33,D34,
D35,D36,D37
24 4 FIS1,FIS2,FIS3,FIS4 VITE FORO_M3
25 6 JP1,JP2,JP3,JP5,JP6,JP7 JUMPER JP
26 1 JP4 JP_3PIN JP3
27 2 K2,K1 RELE' G6K-2F-Y RELE_G6H2
28 1 L1 0,1µH 1812
29 7 Q1,Q2,Q3,Q4,Q5,Q6,Q7 BC847 BC847
30 4 Re,Rd,Rc,Rb 2K2 1/8W R1/8W
31 1 R1 0R 0805
32 1 R3 33R 2W R2W
33 11 R4,R22,R23,R24,R30,R31, 1K 0805
R34,R35,R128,R129,R142
34 3 R5,R6,R130 22K 0805

Item Quantity Reference Part PCB Footprint

____________________________________ __________
35 13 R7,R10,R12,R13,R18,R33, 10K 0805

R116,R117,R123,R125,R137,
R160,R161
36 3 R8,R9,R11 100R 0805
37 2 R16,R14 470R 0805
38 1 R15 100K 0805
39 1 R17 120R 0805
40 2 R19,R20 10K RPACK_4
41 1 R21 330K 0805
42 7 R25,R26,R29,R32,R36,R37, 4K7 0805
R41
43 13 R42,R43,R46,R60,R61,R64, 2K2 0805
R80,R85,R112,R131,R136,
R144,R145
44 14 R44,R45,R47,R62,R63,R65, 15K 1% 0805
R81,R84,R111,R133,R146,
R147,R162,R163
45 24 R48,R49,R54,R57,R58,R59, 1K 1% 0805
R66,R67,R72,R75,R76,R77,
R79,R86,R90,R91,R108,
R114,R134,R143,R148,R149,
R156,R157
46 14 R50,R52,R55,R68,R70,R73, 1M 0805
R87,R92,R115,R138,R150,
R152,R166,R168
47 14 R51,R53,R56,R69,R71,R74, 10K 1% 0805
R88,R89,R113,R139,R151,
R153,R167,R169
48 7 R78,R107,R141,R154,R155, NC TRIM_PTH_O
R170,R171
49 7 R93,R94,R95,R96,R101, 30K1 1% 0805
R102,R103
50 7 R97,R98,R99,R100,R104, 3K16 1% 0805
R105,R106
51 3 R118,R119,R132 15K 0805
52 2 R124,R122 8K2 0805
53 2 R127,R126 10K TRIM_PTH_O
54 1 R140 100K TRIM_PTH_O
55 2 R165,R164 24K 1% 0805
56 2 R172,R173 4K64 1% 0805
57 1 U1 TL082S SO8
58 1 U2 PIC16F877A_QFP VQFP44
59 3 U3,U4,U5 4051 SO16
60 1 U6 MAX485CSA SO8
61 2 U7,U9 CD4021BCN SO16
62 1 U8 74HC595D SO16
63 4 U10,U11,U13,U14 TL084 SO14
64 1 U12 TL082 SO8
65 1 Y1 4MHz XTAL_SMD

8 LCD DISPLAY METER

This digital measure instrument allows to monitor directly on the LCD display the parameters of the
amplifier: the forward transmitted power (FWD), the reflected power (RFL), the DC supply
voltages (Vpa) and currents (Ipa) of the LD-MOS modules, the temperature of the air inside the
amplifier module and the temperature of the heatsink. The measure selection is allowed by means of
4 push buttons placed on the front panel.
ALARM LED
SHUT DOWN
ON LED
ESC DOWN BUTTON
ENTER UP BUTTON
To access the measure values on the display you can enter the MENU POWER pressing ENTER
and see the measures of input power (FWD IN), output power (FWD OUT) and reflected output
power (REFL OUT). For the driver module and each amplifier module it is possible to access to the
voltage (Vpa) and current (Ipa) measures entering the MENU VOLTAGE/CURRENT while the air
and heatsink temperature can be visualized entering the TEMPERATURE MENU.

Each time an alarm appears on the equipment, the alarm led will light on the fornt panel and the
type of alarm will be displayed on the LCD display.
In case the equipment enter the SYSTEM ALARM status, the user can exit maintaining pressed the
ESC button and pressing at the same time the ENTER button. After this operation press again ESC
to enter again the normal status menu.

Fig. 8.1 –DISPLAY ELECTRICAL SCHEMATIC

Fig. 8.2 - DISPLAY COMPONENT LAYOUT (001-000011-00)

8.2 DISPLAY PARTS LIST

_____________________________________________________________________________

2 3 C1,C2,C3 100pF EMI FILTER
3 1 C4 10µF 63V CE_A
4 4 C5,C6,C7,C8 1nF CC_A
5 1 C9 100nF CC_A
6 1 DS1 DISPLAY BLU MDLS-16265-LED01
7 1 D1 ROSSO LED_3MM
8 1 D2 ROSSO LED_3MM
9 1 D3 VERDE LED_3MM
10 3 Q1,Q2,Q3 BC547 BC547
11 2 R2,R1 1K2 R1/4W
12 1 R3 560R R1/4W
13 3 R4,R5,R6 2K2 R1/4W
14 1 R7 10K Multi G. TRIM_PTH_O
15 2 R8,R9 15R R1/4W
16 3 R10,R11,R16 NC R1/4W
17 1 R17 0R R1/4W
18 1 R18 4K7 R1/4W
19 4 S1,S2,S3,S4 PULS_UNIMEC PULS_UNIMEC

9 POWER SUPPLY STAGE

The amplifier power supply is composed of the following elements:
• 1 mains switching board delivering 48V in continuous operation. This module gives the correct
voltage to supply 2 LD-MOS power amplifier modules and power amplifier driver module.
The switching-mode power supply provides:
1. the efficiency is 80% higher hence provides a considerable reduction of the internal heating,
thus simplifying the cooling system;
2. a lower thermal and mechanical stress for associated components, such as transformer, diodes,
rectifier bridges is inflicted;
3. the power supply voltages at the output of the switching regulators are constant even in case of
wide main fluctuations (± 15 %).
It is formed by the boards 04011-001, 04011-002, 04011-003.

Fig. 9.1 – POWER SUPPLY BOARD 04011-001 LAYOUT

Fig. 9.2 – POWER SUPPLY 04011-002 LAYOUT
Fig. 9.3 – POWER SUPPLY 04011-003 LAYOUT

10 MAINTENANCE
Periodic control of the air filter with frequency to be defined according to the environmental
conditions.

11 OUTPUT FILTER TUNING

The output filter (item Nr. 5 Fig. 1.3) is made up of a 3 resonators bandpass filter and two notches
(default model FNU3/05). It can be tuned on all the channels of the UHF TV band (470 - 862 MHz)
and according to all worldwide standards (4.5 - 6.5 MHz intercarrier).
It is already set in the factory to obtain the best cleaned spectrum for the output power signal, in
order to the customer requirements (Output Channel and TV Standard). If the user need to change
the frequency on the transmitter, the output filter has to be re-adjusted.
WARNING: In any case, any modification or variation must be made only with DB
Elettronica Telecomunicazioni S.p.A. authorization, otherwise voiding the warranty.
11.1 TECHNICAL FILTER DESCRIPTION
1) The filter can be tuned on all the channels of the UHF TV band (470 - 862 MHz) and
according to all worldwide standards (4.5 - 6.5 MHz intercarrier). The bandpass section is
composed by the middle resonators, while the two resonators apart are the notches. The filter
is symmetrical; therefore, the choice of the lowest and the highest notch is indifferent.
2) The bandwidth regulation is accomplished by varying the insertion of the two Post Screws (B,
C and D), which are located between the bandpass resonators; the insertion of the Post Screws
increases the bandwidth. In order to execute this regulation it is necessary to loosen every lock
nut by means of a pipe key no. 19. The Post Screws A and B must be set equally compared to
filter body, while the middle one might be regulated slightly differently in order to achieve a
correct equiripple response.
3) The input/output couplings are regulated by means of the two shafts (Coupling Stub H and I),
available removing the protection caps opposite to each N type connector. The regulation is
carried out with a flat key n° 8, considering that when the operating flattenings are parallel to
the longer side of the filter the coupling is maximum, otherwise if orthogonal the coupling is
minimum.
4) The frequency response symmetry is determined by the insertion of the previously mentioned
shafts; these shafts can be set after loosening the correspondent hexagonal clamps with a pipe
key no. 16. Once locked, these clamps set out also the twist friction of the couplings.

11.2 TUNING INSTRUCTIONS

1) Set the instrument parameters as follows:
• CENTER FREQUENCY = (V.C. + S.C.) / 2

• SPAN = INTERCARRIER * 5 (E.G. 27,5 MHz std. B/G)
• TRANSMISSION SCALE = 5 dB/div.
• REFLECTION SCALE = 5 dB/div.
2) Tune the bandpass section on the desired frequency channel, and match input and output until a
correct response is achieved. During this step, the tunings of the two notches (A and E) shall be
kept well far from the bandpass response. Regulate the bandwidth at -35 dB to the ends of span
(E.g. std. G: BW (-35dB) = 27,5MHz). The input/output couplings may influence the external
resonators; therefore, it will be necessary to repeatedly fix the formers after the latters in small
steps. The frequency response must be centered, with the same attenuation values at both sides
of the screen.
3) Tune the two notches (A and E) to P.V. - INTERCARRIER and P.A. + INTERCARRIER
frequencies. This will vary the response and matching. Adjust the response acting on the
bandpass tunings.
4) Improve the calibration alternatively acting on two sides according to this sequence:
• Regulate the couplings;
• Re-tune notches if they have to be moved;
• Re-tune the bandpass resonators;
5) Execute the sequence in small steps aiming to improve the matching. Check the response
symmetry, and correct it if needed according to the following criterion: if the lowest notch is
much more emphasized than the highest one it is necessary to insert the Coupling Stubs,
otherwise if the highest notch is more emphasized than the lowest one it is necessary to extract
the Coupling Stubs.
6) At the end of the tuning process, lock the trim points (Post Screws and Coupling Stubs) and
assemble the coupling protection caps on the filter.

Fig. 11.1 - FNU3/05 LATERAL AND TOP VIEWS

FNU3/05 - SPECIFICATION OVER THE UHF BAND:
Measure Value
Insertion Loss:
V.C. Ch.69 < 0.50 dB
V.C. Ch.21 < 0.45 dB
Return Loss > 28 dB

Group Delay Variation < 25 ns
Selectivity
V.C. –5.5/+11 MHz > 32 dB
V.C. –11/+16.5 MHz > 22 dB
Fig. 11.2 - FNU3/05 TYPICAL SPECTRUM FREQUENCY RESPONSE

Kd500 R2.2 24mis

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500 W peak sync

- DB ELETTRONICA TELECOMUNICAZIONI S.p.A. -

KD 500 - UHF TV Amplifier - USER’S MANUAL 1 /56

2 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

1 KD 500 AMPLIFIER .............................................................................................................................................. 4

4 INPUT DRIVER MODULE ................................................................................................................................. 12

11 OUTPUT FILTER TUNING ............................................................................................................................... 53

KD 500 - UHF TV Amplifier - USER’S MANUAL 3 /56

4 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

KD 500 - UHF TV Amplifier - USER’S MANUAL 5 /56

Fig. 1.1 - KD 500 AMPLIFIER FRONT VIEW

6 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

Fig. 1.2 – KD 500 AMPLIFIER REAR VIEW

KD 500 - UHF TV Amplifier - USER’S MANUAL 7 /56

Fig. 1.3 - KD 500 AMPLIFIER TOP VIEW

1) Fan 6) IIIrd B amplifier board

8 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

KD 500 - UHF TV Amplifier - USER’S MANUAL 9 /56

- Operating temperature ................................................................................... from -5° to 45°C

10 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

 THERMIC AND ENVIRONMENTAL CONDITIONS

KD 500 - UHF TV Amplifier - USER’S MANUAL 11 /56

4 INPUT DRIVER MODULE

4.2 DRIVER STAGE GENERAL DATA

Fig. 4.1 – DRIVER STAGE ELECTRICAL SCHEMATIC

12 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

Fig. 4.2 – DRIVER STAGE COMPONENT LAYOUT

4.3 DRIVER STAGE PARTS LIST

KD 500 - UHF TV Amplifier - USER’S MANUAL 13 /56

ITEM QUANTITY REFERENCE PART

14 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

5 LD-MOS AMPLIFIER MODULE

KD 500 - UHF TV Amplifier - USER’S MANUAL 15 /56

Fig. 5.1 - LD-MOS AMPLIFIER MODULE ELECTRICAL SCHEMATIC

16 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

Fig. 5.2 - LD-MOS AMP. MODULE COMPONENT LAYOUT (001-000030-00)

KD 500 - UHF TV Amplifier - USER’S MANUAL 17 /56

Fig. 5.3 - 001-000034-00 / 001-000035-00 BOARDS COMPONENT LAYOUT

Fig. 5.4 - 001-000032-00 / 001-000033-00 BOARDS COMPONENT LAYOUT

18 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

5.2 LD-MOS AMP. MODULE PARTS LIST

1 2 C1-C11 56pF High Q smd

KD 500 - UHF TV Amplifier - USER’S MANUAL 19 /56

5.3 INPUT POWER LIMITER BOARD

Dimensions of the directional coupler

20 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

6 PEAK SYNC DETECTOR

Fig. 6.1 - PEAK SYNC DETECTOR ELECTRICAL DIAGRAM

KD 500 - UHF TV Amplifier - USER’S MANUAL 21 /56

Fig. 6.2 - PEAK SYNC DETECTOR COMPONENT LAYOUT (DB 9507-001)

6.2 PEAK SYNC DETECTOR PARTS LIST

22 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

7 PROTECTION AND MEASURE BOARDS

KD 500 - UHF TV Amplifier - USER’S MANUAL 23 /56

24 /56 KD 500 - UHF TV Amplifier - USER’S MANUAL

7.1 POWER SUPPLY FOR THE MEASURE AND PROTECTION

KD 500 - UHF TV Amplifier - USER’S MANUAL 25 /56

KD 500 - UHF TV Amplifier - USER’S MANUAL

Name Rubens Raf f agnato <Name2>

Date 30-12-2005 <Date2>

7.2 POWER SUPPLY PART LIST

1 1 CN1 MSQ02001 MSQ02001