Hydraulic Mining Excavator

CAT 6040

11. Swing System

Dixio Torrez - 2013

Swing Bearing Service Training

Inspection
Hatches

Cover

Swing
Bearing

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Swing Bearing Service Training

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Swing Bearing Service Training

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Swing Gearbox “Rexroth Style” Service Training

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Swing Gearbox Service Training

Grease Point

Oil Drain

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Swing Park Brake Service Training

Breather

Swing Motor

Disks

Release Pressure
Servo 50 bar

Oil Level
Dip Stick

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Swing Park Brake Service Training

Swing Brake
Release Solenoid
Valve -2Y23

Swing Brakes

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Servo Solenoid Valves Service Training

2nd Speed
Travel -2Y22
Swing Brake -2Y23

+ 24V

Travel Brake
-2Y17

-321 Ground

Travel Pressure
Boost

50 bar Servo

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CAT 6040 (RH 170B) – Pump Assembly – LH Service Training

Main Pump
No. 2

Servo
Pump

Gearbox
Cooling Hydraulic Oil
Pump Cooling
Fan Drive Pump

Swing Pump Type: A4VG 125M

Working Pressure: ~ 370 bar
Operating Speed: 2608 RPM
Output: 316 L/min Swing Charge
Pump Main Pump
Swing Charge Pumps KP 3/100 No. 1
Hydraulic Oil
Working Pressure: 30 bar
Cooling Pump
Operating Speed: 1486RPM
(Circulation)
Output / Pump 140 L/min
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Swing Pump Service Training

Temperature Switches: LH: -3B14

92-87 C -3B15
Rotary Group RH: -4B14
-4B15
Contamination: LH: -3B6
-3B7
Shock Relief RH: -4B6
Valves 400 bar -4B7
Charge
Pressure
Relief Valve

Pressure
Overide Valve
Contamination
Switch

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Swing Pump Service Training

Temperature Switches: LH: -3B14 Contamination: LH: -3B6

92-87 C -3B15 Magnetic Particles -3B7
RH: -4B14 RH: -4B6
-4B15 -4B7

Charge Pump

Shock Relief Valve

400 bar

Cooling Orifice

Charge Pressure
Adjustment 30 bar
(17 bar + Orifice = 30 bar)

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Swing Pump Service Training

High Pressure: ~ 370 bar

Charge Pressure: 25 bar

Case Drain

Control Pressure: 50 bar

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Swing Motor Service Training

Temperature Sensor: -2B19

Contamination: -5B9
-5B10
-5B11

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Closed Circuit Service Training

Swing Pump

B
A B

x1 x2

Neutral Position

Swing Motor B

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Closed Circuit – Basics Service Training

Swing
Pump 4
A A

Engine 2
B B
Swing
Pump 3

Swing
Pump 2
A

Engine 1
B
Swing
Pump 1

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Closed Circuit with Blocking Valves Service Training

RH Servo
Pump

Swing
Pump 4

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Swing
Pump 1

Tank

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Twin Engine Operation – Swing Right Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Pump 1
Tank

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Single Engine Operatioon (RH) – Swing Right Service Training

RH Servo
Pump

Swing
Pump 4

Engine 2

Swing
Pump 3

LH Servo
Pump

Swing
Pump 2

Engine 1

Swing
Pump 1
Tank

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Swing Charge System – 25 bar Service Training

Swing
Charge Filters

Swing Charge Pump

Swing
Charge Pump

Swing
Charge Pump

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Blocking Valve Service Training

60 / 80 bar High Pressure from

from Swing Motors
particular
“Drive Train”
LH or RH

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Blocking Valves Service Training

Pilot Valve – Switched by Auxiliary Servo Pressure

Orifice

Spring Check Valve Blocking Valve

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Swing Balance Valve Service Training

Servo 35 bar
Signal From Joystick 0-22 bar
Swing Pressure Sensing Ports 25 - 352 bar

Adjusting Screw
Ratio = 1:16
Pistons

Spool
Centring Springs

X1 Port Swing Pumps Tank Return

X2 Port Swing Pumps

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Swing Balance Valve Service Training

Ratio
1 : 16

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Swing System - Balance Service Training

Joystick Signal Swing Left Joystick Signal Swing Right

35 bar

x1 x2

A B

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Swing System – Swing Left Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

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Swing System – Swing Right Service Training

Joystick Signal Swing Left Joystick Signal Swing Right 22 bar

35 bar

x1 x2

A B

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Swing System – Swing Left – Swing Pressure Increasing Service Training

Joystick Signal Swing Left 22 bar Joystick Signal Swing Right

35 bar

x1 x2

A B

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Swing Circuit: Neutral Service Training

50 bar

50

Charge
Tank
Pump
35 bar Swing Pump

25-352 bar Swing

Motor
30 bar Servo
35 bar Servo
25 bar - Charge Pressure
Tank
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Swing Circuit: Swing Left Service Training

50 bar

50

Charge
Tank
Pump
35 bar Swing Pump

25-352 bar Swing

Motor
30 bar Servo
35 bar Servo
25 bar - Charge Pressure
Tank
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Swing Circuit: Swing Right Service Training

35 bar

50

Charge
Tank
Pump
35 bar Swing Pump

40-352 bar Swing

Motor
30 bar Servo
35 bar Servo
30 bar - Charge Pressure
Tank
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Flushing Valve Service Training

Tank

Centering Spring

Swing Circuit Swing Circuit

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Flushing Valves Service Training

H.P Leg Swing L.P Leg Swing L.P Leg Swing H.P Leg Swing
Circuit Circuit Circuit Circuit

(Swing L/H) (Swing R/H)

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More Information? Service Training

Hey Fellows,

Please find more Information

in the Technical Handbook!

Chapter 8.5.6: Swing System

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