Documente Academic
Documente Profesional
Documente Cultură
81-92, 1995
Copyright ‘3; 1995 Elsevier Science Ltd
00457949(94)00597-4 Printed in Great Brmin. All nghts reserved
0045.7949/95 $9.50 + o.no
G. Visweswara Rao
Senior Research Analyst, Engineering Mechanics Research India (p) Ltd, 907 Barton Centre,
84 M. G. Road, Bangalore-560001, India
Abstract-A method for the development of optimized tower designs for extra high-voltage transmission
lines is presented in this paper. The optimization is with reference to both tower weight and geometry.
It is achieved by the control of a chosen set of key design parameters. Fuzziness in the definition of these
control variables is also included in the design process. A derivative-free method of nonlinear optimization
is incorporated in the program, specially developed for the configuration, analysis and design of
transmission line towers. A few interesting results of both crisp and fuzzy optimization, relevant to the
design of a typical double circuit transmission line tower under multiple loading conditions, are presented.
81
82 G. Visweswara Rao
former approach, different satisfactory design levels u different levels and conductor and groundwire cross-
between 0 and 1 of the membership function of the arm dimensions. This no doubt introduces a con-
fuzzy feasible domain are specified, resulting in a straint in the form of not having full freedom in
sequence of non-fuzzy optimization problems. It is to arriving at a tower design from a shape optimization
be noted that in this approach the objective function point of view. However, the selection of tower basic
is supposed to be devoid of fuzziness. 1 formulation dimensions, such as base width and widths at cross-
approach considers a new objective function in terms arm levels, is still open for a designer to shape a
of a single parameter 1 which is characterized by a transmission line tower in an optimum way. Some of
membership function defined by the intersection of the main parameters of electrical specification are
the membership functions of both the constraints and briefly described in Appendix I.
the objective function. The optimization is then ob-
tained by maximizing i with the help of any of the 2.1. Normul design practice
non-fuzzy optimization techniques. A complete overview of the different stages in-
In this paper optimum weight and geometry of a volved in a transmission line tower design is shown
transmission line tower under static loads with mul- in the form of a flow-chart in Fig. 2. The optimization
tiple loading cases are obtained. Few specific design of the tower being the main theme of the paper, only
variables that control the optimum solution are ident- salient features of the developed program are de-
ified. Fuzziness in the specification of the boundaries scribed here for the sake of brevity. The first stage of
of these control variables is considered and 1 formu- configuration is the distinguishing feature peculiar to
lation approach is adopted in arriving at the optimum a transmission line tower alone, when compared to
design. Results are obtained from a dedicated pro- the design of other normal steel structures. The main
gram developed for the purpose and based on finite considerations in arriving at the tower configuration
element truss analysis. Numerical results are pre- are: the specified electrical clearances; tower type;
sented for a typical transmission line tower illustrat- wind pressure; maximum and minimum temperature
ing the procedure adopted in the crisp and fuzzy conditions; possible ice loads on the conductor and
optimization schemes. groundwire and terrain profile. Table 1 lists the
details of some of these parameters typical to a
400 kV double circuit tangent type tower. Configur-
ing a transmission line tower basically requires
2. TRANSMISSION LINE TOWER AND DESIGN
VARIABLES
computation of conductor and groundwire sags and
their permissible maximum working tensions under
In the design of a high-voltage transmission line the critical wind pressure and temperature conditions.
tower (Fig. 1) the electrical specification decides the Proper coordination of these sags, in conjunction
general shape of the tower in respect of its height at with maintainence of stipulated electrical clearances
G.C level 7 s
T.C level
f h
MC level
h
B.C level
h
Ground level
(4
Fig. I. Transmission line tower. (a) Transverse face, (b) longitudinal face and (c) 3-D view. g-ground
clearance. h-insulator length + conductor sag. s-groundwire sag. B.C-bottom cross-arm. M.C-
middle cross-arm. T.C-top cross-arm. G.C-groundwire cross-arm.
Optimum designs for transmission line towers 83
Table 1. Main electrical and structural design parameters of the example tower
Item No. Parameter Specification Description
1 Tower type 400 kV Double Fig. 1
Circuit Tangent
Tower
Angle of deviation 2” Fig. A2
Ground clearance 8.84 m Fig. 1
Conductor
diameter 31.77 mm
unit weight 2.002 kg m-t
area of
cross-section 5.97 cm*
breaking capacity 16280 kg
coefficient of
linear expansion 0.1935 x 10e4 deg-’
Young’s modulus 0.686 x IO6 kg cm-’
Groundwire
diameter ll.Omm
unit weight 0.7363 kg m-’
area of
cross-section 0.578 cm’
breaking capacity 6950 kg
coefficient of
expansion 0.115 x 10-4deg-’
Young’s modulus 0.1933 x IO’kgcm-*
Insulator Suspension type Fig. A4
Shield angle 20” Fig. A3
Line span 400 m Between two
adjacent towers
9 Weight span 600 m Between lowest points
of adjacent spans
10 Wind pressure To compute wind loads
conductor on the projected area
and groundwire 45 kg m-’
tower members 195 kgm-’
11 Temperature For sag-tension
maximum 65’ computations
minimum 0”
84 G. Visweswara Rao
Table 2. 400 kV double circuit tangent type tower. Sag-tension values of conductor and
groundwire under critical wind pressure and temperature conditions
Item no. Description Conductor Groundwire
1 Maximum tension in kg 4405.0 1710.0
at 0 and 45 kgm-?
wind pressure
2 Minimum tension in kg 3180.0 1250.0
at 65’ and zero wind
pressure
3 Maximum sag in m 12.6 9.21
at 65’ and zero wind
pressure
4 Minimum sag in m 10.05 1.75
at Or and 45kgm-’
the presence of an additional load case of a broken 2.2. Choice of’ control aariables
conductor or groundwire loading condition (Appen-
With a specified transmission line voltage the par-
dix II). Figure 5 shows the multiple load cases along ameters, like line span, conductor and groundwire
with the computed loads for the example tower of dimensions, remain invariant in the design process.
400 kV line. In Fig. 5 it can be observed that an extra As one can perceive, the wind pressure and tempera-
load, normally termed as a longitudinal load, acts in ture conditions are also out of the purview of control
a direction normal to the cross-arm axis in each of the
variables. Of the other different parameters that
broken conductor-groundwire condition cases. A
significantly influence the tower weight and geometry,
mention has to be made here about the factors of the following are the chosen set of control variables
safety to be maintained regarding the maximum in the present optimization study:
working tensions in the conductor and groundwire.
While these are dependent on the respective breaking (a) conductor tension t,;
capacities of the conductor and groundwire, the (b) groundwire tension t,;
factors of safety impose an upper limit on these (c) tower base width b,;
tension values in a crisp optimization process. Lower- (d) tower width at bottom crossarm level b2;
ing the working tension values no doubt brings down (e) tower width at tower top b,;
the tower loads (refer to Appendix II). On the other (f) panel bracing angle 4.
hand, it obviously increases the conductor and The above choice is based on a sensitivity study
groundwire sags, thereby resulting in an increase in carried out on the effect of each of these variables on
tower height followed by a possible upward or down- the tower weight and geometry. Table 3 shows the
ward trend in tower weight. results of such a study with respect to the 400 kV
h3 j
;_i /;-,
--
hz e .I- I
/J b/-‘_
a = 8830 T
b = 3535 .d .-/ /
c = 2355 I I,
d = 6600 Maximum working tensions:
e=6355 I) conductor: 4405 kg
f=6110 groundwire: 17 10 kg
g = 3240
ht :
h, = 26035 Panel angle = 0 = 45”
h2 = 7665
h3 = 7665
h4 = 2975
//
2. i a ‘,
--T-T,, ,,----Y,
{I ; double circuit tangent-type tower, the details of
I” ,‘:.--
,y.-f--y which are listed in Tables 1 and 2.
;/ ( ,,,’ ., 1‘:
( ‘,<, ,,fI/ / ‘!
,‘+’ ‘CL_: ,; 1, / ‘i,
,,a’.’ “, 1 !a,,,
.’ ,,I’ 3. CRISP OPTIMIZATION
;*‘,. ‘. :’._
!.’i, e :,, s’., 8
,...:i. i: , In most of the earlier truss optimization studies in
(4 ’ (b) ‘{
Fig. 4. Bracing patterns generally adopted for high voltage literature, joint coordinates and the member sizes
transmission line towers. H = panel angle. (a) K type brac- form the control variable vector. This obviously leads
ing. (b) X type bracing. to too large a size optimization problem to handle,
i i
1980 ---- ---- 1980
5775 5715
t t
1980 ---- ---- 1980
5775 5775 6605 \ 4335 5775
,175 __1i- t
1980 --+’ ‘--+ 1980 ---- 1980
Top conductor broken condition Middle conductor broken condition Bottom conductor broken condition
Fig. 5. Multiple load cases. 400 kV double circuit tangent type transmission line tower. (a) Normal loading
condition, (b) groundwire broken loading condition, (c) top conductor broken loading condition,
(d) middle conductor broken loading condition and (e) bottom conductor broken loading condition.
(The inclined arrow at each crossarm level in the broken loading conditions indicates the additional
longitudinal load).
86 G. Visweswara Rao
Table 3. 400 kV double circuit tower. Sensitivity analysis results. Effect of control variables on tower
geometry and weight (percentage values in parenthesis is the effect of each variable with respect to tower
weight of 11400 kg at base vector of control variables)
I. I *Base value 0.8*Base value
Base
value Total Total Total Total
Serial Control (initial height No. of weight height No. of weight
No. variable configuration) in mm panels in kg in mm panels in kg
especially with PC based software. In the present is possible, while a sequence of accelerating steps of
study, selection of tower widths at a few nodal points pattern searches are made along this direction till it
on the tower, and the panel bracing angle as elements continues to be a successful direction.
of the design variable vector X, has an obvious
advantage. The variations affected in these variables
during the optimization process indirectly amount to 3.1. Results
changing the nodal coordinates as well, while sub- The optimization problem in eqn (1) is solved for
stantial reduction in the size of the problem is the case of the 400 kV double circuit transmission-
achieved. Moreover, for a transmission line tower, line tower, the details of which are given in Table 1.
there is lack of freedom in choosing all nodal coordi- It is designed as a self-supporting tower with steel
nates as design variables. This is due to the fact that members of L-shaped angles with a bolted type
arbitrary changes in these coordinates are likely to construction. The configuration of Fig. 3 is utilized to
lead to violation of electrical clearance requirements. arrive at the starting design. The design of tower
Thus, for the transmission line tower on hand, the members is guided by the following slenderness ratio
crisp optimization problem can be stated as requirements,
for tension members
minimize W(X),
L/r d 300, and
subjected to g,(X) > 0.0 for i = 1, . , m, (1)
for compression members
where X is the control variable vector given by
kL/r d 150 if it is a leg member or
crossarm member
W(X) is the tower weight and g,(X) is the vector of kLlr < 200 if it is a member carrying
m constraint functions. In the present case, g,(X) computed stresses
covers the lower and upper limit constraints on the
selected design variables. They also include the kL/r d 250 if it is a redundant member
stress constraints and the restriction of positivity of carrying nominal stresses (2)
all elements of the control variable vector. The
stress constraints include both tension and where L is the length of the member, r is the radius
compression types. The nonlinear constrained of gyration. k is a nondimensional factor accounting
optimization problem is defined in eqn (1) is solved for different end fixity conditions. k is taken to be
by the Hookes-Jeeves derivative-free method [19,20]. unity in this study.
The method is simple, elegant and is easily adoptable The constraint functions g,(X) are
for program development. It is basically a hill-climb-
ing technique in that each control variable is varied
in succession by a series of exploratory and pattern
searches for achieving the desired objective of an
optimized solution. The exploratory search is for
finding the successful direction in which optimization
Optimum
f&(X) = B: <b, < B;, as in eqn (3). For example, the upper bounds on the
conductor and groundwire maximum working ten-
sion can as well be relaxed, to a small extent, without
violating the specified factor of safety by any appreci-
g6(X)=4’<4<#” and able margin. In a similar fashion, the earlier selection
of the lower and upper bounds on the tower widths
in eqn (3) is governed by more intuition than avail-
ability of crisp boundaries. Decision making in such
i = member number imprecise and vague environments is made con-
venient by the theory of fuzzy sets [15]. The main task
gj, 7(X) = x, 2 0.0, in a fuzzy optimization problem is to treat the fuzzy
objective function and the fuzzy constraints as fuzzy
i=1,...,6 (3) sets in the space of decision alternatives and charac-
terize them by their membership functions. The mem-
1 1 stands for absolute value. bership functions are descriptors of the impreciseness
or vagueness with which the boundaries of the fuzzy
T, and T, are taken to be the maximum working sets are known.
tension values corresponding to the initial configur- For example, in the present case the membership
ation (Fig. 3). The bounds bf and B:, i = 1, . ,3, on functions for the lower and upper boundaries of the
the different tower widths are intuitively taken to be conductor maximum tension t, can be defined, re-
25% below and above the respective initial configur- spectively as,
ation values. The bounds on C#Jare chosen to be 40
and 60”, respectively. a, is the compressive or tensile P,, (W = 0 if t, 2 I.l*T,
stress injth member. The upper bound tr” is taken to
be 2600 kg cm-‘. =(-t,+ I.l*TC)/(O.l*TC)
The weight of the tower at the start of the optim-
ization process is 11.400 tonne while the optimum if T,g t,< l.l*T,
weight of the tower is obtained as 10.000 tonne. The
linear dimensions of the configuration corresponding = 1 if t, ,< T, (4)
to the final optimized design are shown in Fig. 6.
Figure 7 shows the convergence of the tower weight
&2(X) = 0 if t, < 0.9*T,
with the number of iterations under the crisp optim-
ization process.
= (t, - 0.9*T,)/(O. 1*T,)
4. FUZZY OPTIMIZATION
if 0.9*T, < t, < T,
It is intuitively obvious that in reality the bounds
on the control variables may not be as crisply defined = I if t, 2 T,. (5)
a=9300=B,
;:
b = 2400 = Bz {
c= 1180=B3 j
d = 6150 I \ Maximum working tensions:
e = 5880 T,:4100kg
f=5615
h, ; Ts: 1710 kg
g = 2935
hl = 26770 Panel angle = 0 = 60”
h2 = 7670
h3 = 7670
h4 = 2205 i
I
i
Fig. 6. Crisp optimization. The final optimum tower design configuration.
88 G. Rao
r.of
i 3 5 7 9 fl 13 15
Number of iterations
(a> (b)
Fig. 8. Fuzzy optimization. Shape of membership function chosen for r,. (a) Lower constraint range.
(b) Upper constraint range.
Optimum designs for transmission line towers 89
1 if 4 <4”,
function and the fuzzy constraints. Consequently the
membership function of the fuzzy domain turns out
i%(X):
to be
y,m = 0 if qb < 0.9*4’
PD(X) = min{~,$0 P&X)}, i = 1, 12. (8)
= (c#l- 0.9*+ ‘)/(O. 1*cj 1)
If pD(X) is now denoted by 2, the optimum solution
if0.9*$1<&<f&’
is obtained by maximizing 1. At this stage the fuzzy
= 1 if4 24’. (6) optimization problem can be stated as an equivalent
crisp optimization problem as
The membership function for W(X) is also con-
maximize 2,
structed as
._.g ..
7
h4 _.
h2 I e I I
a=8880=B, j-
b = 3220 = BZ j
c = 1920 = B3 j
d = 6465 Maximum working tensions:
e=6185 T, : 4205 kg
f = 5900 T,: 1745 kg
g = 4700 ht ;
h, = 26490 II I Panel angle = 8 = 45”
h2 = 7680 I I
h3 = 7680
h4 = 2340 I I
// I
Fig. IO. Fuzzy optimization. The final optimum tower design configuration.
90 G. Visweswara Rao
h,
W (2, c& (U) hL
(L) (hLi) 2)
0.31 0.76 0.65 0.94 0.58 0.06 0.50
configuration as in Fig. 3 is again utilized to start the Figs 7 and 9. It is to be noted that the membership
optimization process. W” in eqn (7) is taken to be the functions in eqns (4)-(7). chosen for the transition
corresponding tower weight (Table 3). The final interval of each parameter, are not unique. However
optimization solution is 10.700 tonne in the form of the active participation of the control variables
tower weight. Figure 9 shows the convergence of the chosen for the optimization process is apparent
optimum solution in terms of tower weight with from their respective membership function values in
number of iterations. The linear dimensions of the Table 4.
tower are shown in Fig. 10. The value of 1 corre-
sponding to the optimum solution is 0.58 and
6. CONCLUSIONS
amounts to the maximum degree of membership of
the optimum vector X* to the feasible domain D. At Optimum design of transmission-line towers has
the end of the optimization process all the elements been discussed in this paper. A systematic procedure
of the control variable vector X remain active in has been presented for obtaining minimum weight
either upper or lower constraint ranges. The degree of tower design in both crisp and fuzzy environments.
satisfaction expressed by the respective membership The efficiency of the optimization scheme is due to the
function values at the optimum solution are detailed choice of a few key parameters that influence the
in Table 4. tower geometry and thus indirectly the weight, as
design control variables. This has also reduced the
5. DISCUSSION computational effort considerably. A dedicated pro-
gram has been developed for developing the optimum
The crisp and fuzzy optimization results are pre-
design from the initial stage of tower configuration
sented for transmission line towers of tangent type
generation. to that of analysis, design and optimiz-
(Appendix I). This type of tower being used for
ation. The results presented for a typical high voltage
straight stretches of a transmission line, constitutes
transmission line tower have shown substantial sav-
80-90% of the total number of towers. In this
ing in tower weight.
context, weight optimization of the tangent type
towers assumes significance. The minimization
scheme is applicable to other types of transmission REFERENCES
The main parameters of the electrical specification in the (iii) Angle of conductor deviation, /l (Fig. A2). #’ broadly
design of transmission line tower are: classifies transmission line towers into tangent and angle
type towers. O-2” belongs to the first category and above 2,’
to the angle type.
I, Groundwire attachment
I. -----_-_________
.I_
(---T- \_____-.------~---- :_,, pomt
1
~___------
- Insulator
- Conductor attachment
point
i
‘I
Fig. A3. Shield angle.
92 G. Visweswara Rao
-----_____ GPPENDIX II
,.. ---___
_.: y.- --_ The loads on a transmission line tower are mainly due
_:’ -----z ____
-
_/- __._--- --__ to wind and self weight. The deviation of the line
z (Fig. A2) also canses a load arising from the tension of
$
a conductor-groundwire at their respective cross-arm
Insulator
ends. This load acts in the direction of the cross-arm
axis.
Thus, in normal operating condition (Fig. 5a) the
loads are of two types. They are given by items (i) and (ii)
below.
(i) Vertical load at a cross-arm tip
=self weight of conductor-groundwire + insulator
and its hardware + weight of linemen and tools.
(ii) Transverse load at a cross-arm tip
=wind load on conductor-groundwire and
insulator + tension component due to line devia-
tion.
The wind load on tower members also forms part of
the transverse load. It is either lumped at the cross-arm
tips with appropriate apportioning of the tower body
for the purpose or treated as a distributed load in the
.f’ - Conductor analysis.
In the case of a broken condition (Fig. Se) of either a
groundwire or a conductor, the resulting unbalanced tension
(b) in the intact span acts in a direction parallel to the conductor
Fig. A4. Insulators. (a) Suspension type used for tangent and a major load component acts in a direction normal to
type towers and (b) tension type used for angle type towers. the cross-arm axis.