INFINITE™

Operations Manual
DePeuter Electrical Solutions
Author: Khoa Nguyen
Version: 2.3
Last Revised: 12-8-2014

1|Screen
DePeuter Electrical Solutions, LLC
14814 Park Almeda Dr.
Houston, TX 77047

Read this entire manual before operating this equipment. Practice all rig and safety
instructions and precautions. Failure to follow instructions can cause personal injury
and/or property damage.

Any unauthorized modifications to or use of this equipment outside its specified

mechanical, electrical, or other operating limits may cause personal injury and/or property
damage, including damage to the equipment. Any such unauthorized modifications: (i)
constitute “misuse” and/or “negligence” within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product
certifications or listings.

This manual is intended to be an assistance in operating the EasyGen control system, as

installed on this drilling rig.
It is the rig owners’ responsibility to make sure that all equipment operators and
maintenance personnel are properly trained and instructed in operating and maintaining
this equipment.
The system is outfitted with many operational safeties, but at all times the equipment
operator is responsible for verification of correct operation of the safeties and
equipment, prior to and during off the operation of the equipment.
As a minimum the IADC standards for checking safeties, as well as checking and
maintaining electrical and mechanical installations should be followed

2|Screen
 Disclaimer
This manual is written in the English language. Only personnel who fully understand English will
be allowed to operate the equipment (including normal operation, maintenance and service).

3|Screen
Contents
1 Intro........................................................................................................................................... 6
2 Installation ................................................................................................................................ 7
3 Operations................................................................................................................................. 8
3.1 Rig Start up .................................................................................................................................... 8
3.1.1 Auxiliary Generator ............................................................................................................... 8
3.1.2 PLCs and HMIs ....................................................................................................................... 9
3.1.3 MCC ..................................................................................................................................... 10
3.2 Easygen Control System .............................................................................................................. 12
3.2.1 EasyGen Setup .................................................................................................................... 12
3.2.2 Overview ............................................................................................................................. 13
3.2.3 Initial Procedure .................................................................................................................. 15
3.2.4 Emergency Stop .................................................................................................................. 16
3.2.5 Idle/Run Mode Selector ...................................................................................................... 17
3.2.6 Start with NO Load .............................................................................................................. 17
3.2.7 Start with Load .................................................................................................................... 18
3.2.8 GCB Synchronization Sequence with Multiple Gensets...................................................... 18
3.2.9 Switching over to Generator Power.................................................................................... 19
3.2.10 Engine Data ......................................................................................................................... 19
3.3 Rig Set Up .................................................................................................................................... 20
3.4 Drives .......................................................................................................................................... 21
3.4.1 BLMs .................................................................................................................................... 21
3.5 Mud Pumps ................................................................................................................................. 22
3.6 Circulation ................................................................................................................................... 25
3.7 Pit Levels ..................................................................................................................................... 26
3.8 Draw Works................................................................................................................................. 26
3.8.1 Block Calibration ................................................................................................................. 26
3.8.2 Draw Works Operation ....................................................................................................... 27
3.8.3 Crown and Floor Saver ........................................................................................................ 29
3.8.4 DW Winch ........................................................................................................................... 30
3.8.5 Reaming .............................................................................................................................. 31
3.8.6 Slip and Cut ......................................................................................................................... 31

4|Screen
 3.9 Auto Driller .................................................................................................................................. 32
3.10 Top Drive ..................................................................................................................................... 33
3.10.1 Slips and Elevator Control ................................................................................................... 35
3.11 HPU ............................................................................................................................................. 35
3.11.1 HPU Startup......................................................................................................................... 35
3.11.2 Floor Hand........................................................................................................................... 38
3.11.3 Stabbing Arm....................................................................................................................... 40
3.11.4 Rotary Table ........................................................................................................................ 41
3.12 Catwalk........................................................................................................................................ 42
4 ACEMS ..................................................................................................................................... 44
5 Wipers and Lights Control ....................................................................................................... 44
6 Drilling Recorder ..................................................................................................................... 45
7 Well site Information Transfer (WITs) .................................................................................... 45
7.1 Intro............................................................................................................................................. 45
7.2 WITs Packet ................................................................................................................................. 46
7.3 Setup and Configuration ............................................................................................................. 46
7.3.1 Kepware .............................................................................................................................. 46
7.3.2 Python ................................................................................................................................. 48
7.3.3 Hardware............................................................................................................................. 48
7.4 User Operation............................................................................................................................ 49
7.4.1 RS-232 ................................................................................................................................. 49
7.4.2 RS-422 ................................................................................................................................. 49
8 Camera System ....................................................................................................................... 49
9 H2S Detection System ............................................................................................................. 50
10 Alarms ..................................................................................................................................... 51
10.1 EasyGen Alarms Codes ................................................................................................................ 52
11 Troubleshooting Tips............................................................................................................... 53
12 Maintenance ........................................................................................................................... 54
13 Index........................................................................................................................................ 55
13.1 Figures ......................................................................................................................................... 55
13.2 Tables .......................................................................................................................................... 56

5|Screen
1 Intro

The information in this manual covers the installation and setup of the DPES INFINITETM Drilling
Control System. This unit should be installed by a qualified technician using approved materials in
accordance with national, state and local codes. Read these instructions through completely before
attempting installation.

The DPES INFINITETM Drilling Control System is a PLC based system that provides controls for the mud
pumps, draw works, floorhand, rotary table, and top drive on a land rig. The figures and tables in this
manual are meant to guide the user for each step. Functions of items on various screens are denoted in
the respective tables. Buttons are items to control a function by pressing it. Indicators are often lights to
identify if the text below the indicator is active. Green means it is active, and red means the item is
inactive. Readouts are data read by the PLC and read from the HMI.

6|Screen
2 Installation

All provided hardware needs to be used for the installation of the enclosures otherwise
NEMA / IP ratings cannot be guaranteed.

All local and international laws applicable for the installation and termination of the electrical power
supplies need to be taken in consideration when hooking up the electrical power supply.

7|Screen
3 Operations
3.1 Rig Start up

Use this section to familiarize yourself with the procedure for starting up the rig. This section of the
manual is assuming the rig has been completely shut down or total rig black out.

3.1.1 Auxiliary Generator

The DPES INFINITETM Drilling Control System uses a 480V auxiliary generator for rig startup and for
emergency power. The PLC and HMIs are powered by a UPS as a backup whenever the rig has no
generators online.

Use the following Auxiliary Generator Procedures to start the rig:

1. Go to the auxiliary generator outside

2. Turn on the battery by using the switch above the battery (Figure 1). This battery provides
power to the control panel for the auxiliary generator and must be turned off whenever the
auxiliary generator is not being used. Failure to switch off the battery for the control panel my
drain the battery’s power and will need an external battery charger.

Figure 1 AUX Gen Battery Switch

3. Go to the engine panel (Figure 2) and press the “Run” button to start the generator.

8|Screen
 Figure 2 AUX Gen Engine Panel

4. Go inside the VFD house to breaker CB9, labeled “Emergency Generator”. This breaker is for the
auxiliary generator which feeds 480V to the VFD MCC and light panel.
5. Insert the Kirk key and turn the key.
6. Pre-charge the breaker manually with the lever on the breaker
7. Once the breaker says “charged,” press the “Close” button

3.1.2 PLCs and HMIs

At rig startup, the PLC system and HMIs may not be on; this can be identified by looking inside the main
PLC cabinet of the VFD and Driller’s cabin to see if the PLC lights are on. If it isn’t on, that means the UPS
has run out of power or the UPS is not on. Follow these procedures after the auxiliary generator has
been turned on.

1. Go to light panel 1 located at the end of the VFD house near the Top Drive cabinet and switch
the main breaker on.
2. In the same light panel, switch on the breakers all breakers as needed. It is recommended to
have them all on except the spares. The lights should come on whenever you switch the “VFD
House Lights” on.
3. Go to the generator cabinets (Figure 3), open them and push any open fuses in. As denoted on
the door, the fuses were pulled during after total rig shutdown to conserve battery power.

9|Screen
 Figure 3 Generator Cabinets

4. Next, inside the main PLC cabinet of the VFD house, you’ll see two PCs on top of the UPS.
5. Turn on the UPS by holding down the power button
6. Open the front panels on the PCs and turn them on. The HMI screen on the door should boot up
7. Go to the driller’s cabin, go to light panel two near the door, and repeat steps 1-5 except for
step 3.
8. ALL five HMI screens in the driller’s cabin should start up and the PLC should have lights
indicating power.

3.1.3 MCC

The DPES INFINITETM Control System’s Motor Control Center (MCC) is located in the VFD house (Figure
4). These breakers are used for the various auxiliaries on the rig. It is recommended to have only the
ones being used switched on, and, if the hand-off-auto switch is available for that breaker, that it be set
to the “Auto” position.

10 | S c r e e n
 Figure 4 MCC

Users can also view the MCC Auxiliaries status from the “MCC Status” Screen (Figure 5) on the HMI.
Various auxiliaries can be controlled and but all auxiliaries display an indicator light next to them. Green
means the auxiliary is active.

Figure 5 MCC Status

11 | S c r e e n
3.2 Easygen Control System

The information in this section covers the installation and setup of the DPES EasyGen control system for
rig start up. This unit should be installed by a qualified technician using approved materials in accordance
with national, state and local codes. Read these instructions through completely before attempting
installation.

3.2.1 EasyGen Setup

The Easygens will be delivered preconfigured for the LLA 3512C Gensets. If for any reason the
configuration needs to be changed or reset, there are two methods: manually from the Easygen or using
the Woodward Toolkit. The front panel of the EasyGen can be accessed as shown in Figure 6 and
parameters can be set by navigating to the proper screens and setting them manually.

Figure 6 EasyGen Panel

If a computer is available, use a serial-to-USB cable to connect to the Easygen’s RS232 port, and use the
Woodward Toolkit (Figure 7) to configure the parameters or use the files given for each EasyGen. Both

12 | S c r e e n
methods require a root password to be entered before changes are allowed. The password is “500.” If
further assistance is needed, refer to the EasyGen Manual section 5.

Figure 7 EasyGen Toolkit

3.2.2 Overview

All controls for the Easygen will be done via the VFD HMI in the Gensets screen (Figure 8) and use the
controls for each desired function/indicator.

13 | S c r e e n
 1

2
2
3

4 5 6

7 8 9

10

Figure 8 Gensets Screen

1. Ready Indicator
a. On: Genset is ready to be put into Run mode and there are no faults
b. Off: There are currently faults that need to be acknowledged
2. Run Indicator
a. On: The Easygen is set to Auto mode, sending a PWM signal to the engine for speed
control, and may be awaiting start request
b. Off: The Easygen is not running with the genset and the engine is running at idle speed
3. Fault Indicator
a. On: There are faults present that need to be acknowledged
b. Off: There are no engine or generator faults
4. Start
a. Starts the engine
5. Stop
a. Engine goes to idle and cool down mode. Engine will automatically shut down in 5-10
minutes which is the cool down period
6. Alarm Acknowledge
a. Acknowledges and clears alarms that are present and NOT causing a shutdown
7. Idle/Run Mode Select
a. Idle: Easygen is in the mode it was previously left on and there is no PWM signal being
sent to the engine for speed control. Engine runs at idle speed and voltage.

14 | S c r e e n
 b. Run: Easygen is set to Auto mode and a PWM signal is sent to the engine for speed
control. Engine is ramped to rated speed and voltage.
8. No Load Start Select
a. Begins the start sequence on the EasyGen with no load and a green indicator will appear
on top of the button if successful.
9. Load Start Select
a. Begins the start sequence on the EasyGen with load and a green indicator will appear on
top of the button if successful
10. Generator Indicators
a. Voltage
i. Decimal value for generator voltage reading
b. Current
i. Decimal value for generator current reading
c. Power
i. Decimal value for generator power reading
d. Frequency
i. Decimal value for generator frequency reading
e. Alarms
i. Refer to the Alarms section for type definition.
The One Line Screen (Figure 9). Accessed via the home screen of the VFD HMI, can be used to identify
which Genset is online and which breaker is closed

Figure 9 One Line Screen

3.2.3 Initial Procedure

The Initial Procedure is meant for initial rig startup or after the rig has been completely shut down. After
starting the Aux Gen in the previous section and verifying all PLCs and computers are turned on, please
use the following steps before powering on the main generators.

15 | S c r e e n
 1. Verify LP1 breaker labeled “Generator Charger” is on. This breaker is for the generator charger
at the bottom in generator 2 cabinet.
2. Also on LP1, verify the breakers “Rig Lights-LGT-EO1”, “Rig Lights-LGT-EO2”, and “Rig Lights-
LGT-EO3.” These breakers power the lights AND the fuel tanks.
3. Close and verify fuses 5 and 12 in each generator cabinet
a. Fuse 5 is power for the EasyGen and Fuse 12 is for the engine panel. As denoted by the
door, these fuses were pulled out for rig shutdown to conserve battery.
b. If the EasyGen and/or Engine panel do not turn on, pull the fuses and wait for the
battery to charge
4. Verify MCC 08FI labeled “Air compressor” is on.
5. Verify MCC 07FL labeled “Fuel Tank” is on.
6. Go outside and start the air compressor (Figure 10) by holding down the green button. Verify
100psi is going to the engines.

Figure 10 Air Compressor

7. Use startup procedures for turning on the engines

3.2.4 Emergency Stop

The Emergency Stop buttons are used to immediately open the breakers in the VFD house, shutoff the
engine, and have an alarm notifying the Easygen that an emergency alarm has occurred. Each EasyGen
has its own red emergency stop button on the front of the cabinet. The driller’s chair also has an engine
e-stop button.

IF THE ENGINE HAS BEEN PREVIOUSLY EMERGENCY STOPPED, THE AIR VALVE ON THE ENGINE WILL BE
IN THE CLOSED POSITION (FIGURE 11). USE A SOCKET WRENCH AND TURN THE ARROW TO “OPEN.”

16 | S c r e e n
 Figure 11 Engine Air Valve

3.2.5 Idle/Run Mode Selector

The Idle/Run Mode selector is used to put the Easygen into Auto mode as well as send the PWM signal
to control the engine speed. It is advised to not be in Run mode whenever the fault light is on and an
unacknowledged alarm is present Discrete Input 2 is being energized and notifying the Easygen that a
genset is being used and to put the EasyGen into Auto mode. The idle relay is being used to allow the
PWM signal to reach the engine and put it to rated speed, or leave the engine at idle speed.

Recommended Method:

1. Verify the Easygen and engine panel (on the engine) are on and the engine panel is set to “Auto”
2. Verify there is at least 100psi of air pressure going to engines
3. Press “Start” button
4. Wait for engine to ramp to idle speed. Voltage and frequency should be around 350V at 45Hz.
5. Press the “Run” button
6. Wait for engine to ramp to rated. Voltage and frequency should be 600V at 60Hz.
7. Acknowledge cleared alarms by pressing the “Acknowledge” button.
8. Verify the Ready indicator is on
9. Select a start request for Load or No Load

3.2.6 Start with NO Load

This button should be used AFTER the Easygen is in run mode and the run indicator is on. A request will
be sent to the EasyGen to begin the start with no load sequence. If successful, a green indicator light will
appear on top of the button and the GCB will set/remain open.

Recommended Method:

1. Verify the Easygen is on

17 | S c r e e n
 2. Verify the engine panel on the engine is on and set to “Auto”
3. Verify there is at least 100psi of air pressure going to engines
4. Press “Start” button
5. Wait for engine to ramp to idle speed. Voltage and frequency should be around 350V at 45Hz.
6. Press the “Run” button
7. Wait for engine to ramp to rated. Voltage and frequency should be 600V at 60Hz.
8. Acknowledge cleared alarms by pressing and holding the “Acknowledge” button.
9. Press button for “No Load”
10. Verify indicator for “No Load” request appears
11. If the engine was already running and GCB was closed, it will open. If the GCB was open, it will
remain open.
12. The Easygen front panel will have the text “In Operation”

3.2.7 Start with Load

This button should be used AFTER the Easygen is in run mode and the run indicator is on. A request will
be sent to the EasyGen to begin the start with load sequence. If successful, a green indicator light will
appear on top of the button and the GCB will set/remain closed.

Recommended Method:

1. Verify the Easygen is on

2. Verify the engine panel on the engine is on and set to “Auto”
3. Verify there is at least 100psi of air pressure going to engines
4. Press “Start” button
5. Wait for engine to ramp to idle speed. Voltage and frequency should be around 350V at 45Hz.
6. Press the “Run” button
7. Wait for engine to ramp to rated. Voltage and frequency should be 600V at 60Hz.
8. Acknowledge cleared alarms by pressing and holding the “Acknowledge” button.
9. Press button for “Load”
10. Verify indicator for “Load” request appears
11. If the engine was already previously running and GCB was closed, it will remain closed. If the
GCB was open, it will close. The Easygen front panel will have the text “In Operation”

3.2.8 GCB Synchronization Sequence with Multiple Gensets

This is the recommended method for allowing all 3 Gensets to synchronize and close their circuit
breaker.

LOAD SHARING WILL NOT BE POSSIBLE WITHOUT ALL GENERATOR CABINETS ON. IT IS RECOMMENDED
TO HAVE THE ALL THREE GENERATOR CABINETS ON AT ALL TIMES, EVEN IF ONLY ONE OR TWO
GENERATORS ARE ONLINE.

Recommended method:

1. Use recommended method for Start with Load on Easygen 1.

18 | S c r e e n
 2. Verify the GCB on Easygen 1 is closed.
3. Repeat process for Easygens 2 and 3.
4. If the generators do NOT synchronize the fault light will come on and will appear on the Alarms
indicator

3.2.9 Switching over to Generator Power

After the generators have been started, follow these steps to switch the rig over to generator power.
This MUST be done before any tools such as the Draw Works, Top Drive or Mud pumps can be run.

1. Verify at least one of the generator breakers is closed and online via the “One Line Screen.”
2. At the bottom of the Gen 3 cabinet, is the “T1 Feeder” breaker (Figure 12). Manually pre-charge
this breaker and press the close button

Figure 12 T1 Feeder

3. Go back to CB9 (the Emergency Generator breaker)

4. Press the “Open” button to open the breaker. The lights should turn off.
5. Turn and remove the key from CB9
6. Insert and turn the key into CB10, the breaker above.
7. Manually pre-charge CB10 and press the close button
8. The lights should turn back on

3.2.10 Engine Data

Detailed information for the CAT 3512C Engines are provided through a CDL Gateway installed on the
Infinite System. The Engine Data Screen (Figure 13) can be accessed through the home page of the HMI
or by pressing on the engine pictures from the Gensets Screen. This screen also include indicator lights
for fuel levels.

19 | S c r e e n
 Figure 13 Engine Data Screen

3.3 Rig Set Up

Before you will be able to run any of the equipment, the system will need to be set up. This is done
though the “Set Up” screen (Figure 14). Entering incorrect data can cause equipment malfunction and
may cause personal injury and/or property damage, including damage to the equipment! For security
reasons, the set up screen is only accessible with a password. Please contact DPES for any questions
regarding these set points.

20 | S c r e e n
 Figure 14 Setup Screen

3.4 Drives
3.4.1 BLMs

Before the mud pumps, top drive, or drawworks can be started the BLMs must be pre-charged. The
purpose of the BLMs are to convert the AC voltage from the generator to DC for the drives. The
INFINITETM Drilling Control System has three BLMs available for use. It is suggested to have all the BLMs
on. Use the following steps to start and stop the BLMs.

After the BLMs have been successfully started. The drives must also be pre-charged before they can be
used. Simply press the “pre-charge” button the switch will automatically close after it has reached at
least 800V. Refer to Figure 15 and Table 1 for BLM operations.

Start the BLMs by pressing the pre-charge button. The breakers should close and the voltage reading on
the Siemens Operator Panel should indicate DC voltage of at least 800V. To turn off a BLM, press the
“Open” button on the door.

21 | S c r e e n
 1

3 4

Figure 15 BLM

Item Object
1 BLM Breaker
2 Siemens Operator Panel
3 Open Breaker Button
4 Pre-charge button
Table 1 BLM Reference

3.5 Mud Pumps

The INFINITETM System has two mud pumps installed (Figure 16). Each pump is outfitted with a blower,
cooling pump, and a liner wash pump. Additionally there are stroke sensors installed as well. The mud
pumps are controlled through the HMI on the “Mud Pump” screen (Figure 17). To start the mud pumps,
press the start button. Current should start building up and be shown on the screen. The functions of
each button/readout are as listed in Table 2:

22 | S c r e e n
 Figure 16 Mud Pumps

1 2

Figure 17 Mud Pump Screen

1. Mud Pump General Operations

Name Type Function

Start Button Starts the drive for the mud pumps
Stop Button Stops the drive for the mud pumps
DC Voltage Readout Mud pump DC Voltage readout in volts
Current Readout Mud pump current readout in amps
Power Readout Mud pump power readout in horsepower
Speed Readout Mud pump speed in rotations per minute
Torque Readout Mud pump torque readout in ft/lbs
Ready Indicator Light indicating the mud pump is ready to start
Run Indicator Light indicating the mud pump is running
Fault Indicator Light indicating the mud pump has a fault
Stroke Arrows Button/ Single arrow increments by 1, and the double arrows increment by
Readout 5. The readout above the arrows are what has been set
SPM Readout The actual strokes per minute readout
Total Strokes Readout Readout for stroke count

23 | S c r e e n
 Zero SPM Button Sets the SPM to zero to stop the mud pump from stroking
Reset Total Strokes Button Resets total stroke count
Aux OK Indicator Light indicating the status of the mud pump auxiliaries
Charge Pump Indicator Indicates the status of the charge pump
Table 2 Mud Pump Reference 1

2. Mud Pump Sync Operations

Name Type Function

MP1/MP2 Master Button Declares MP1/MP2 as the
master to sync
MP1/MP2 Sync Button Syncs MP1/MP2 with the
master
Sync Ready Indicator Light indicating sync is ready
Sync Master Indicator Light indicating sync is Master
status
Sync Active Indicator Light indicating sync is active
Sync OK Indicator Light indicating sync quality
Table 3 Mud Pump Reference 2

3. Readouts

Name Type Function

Standpipe Pressure Readout Readout for the standpipe
pressure in psi
Mudflow Return Readout Percentage readout for the
return of mudflow
Total Strokes Readout The total strokes for both mud
pumps
Standpipe pressure limit Button
Suspend Pumping Button Stops the Mud Pumps from
stroking and zeros out the SPM
Table 4 Mud Pump Reference 3

Mud Pump Operations Procedure:

1. Go to the mud pump drive cabinet

2. Press the pre-charge button and wait for the switch to close.
3. Verify the drives are on by observing the DC Voltage readout on the Siemens panel on the door.
The voltage should be at least 800V.
4. Start each mud pump by pressing “Start” and wait until the current reading builds up
5. Set the stroke speed using any of 3 methods
a. Single arrow – increments the stroke speed set point by 1
b. Double arrows – increments the stroke speed set point by 5
c. Manual input – press the stroke speed set point box (above the arrows) and manually
type the desired value
6. Verify the stroke set point above the arrows matches the SPM readout

Mud Pumps Syncing Operations Procedure:

24 | S c r e e n
 7. Verify both mud pumps are on with the previous steps
8. Press the “Sync” button for both mud pumps.
9. Verify MP1 and MP2 are ready to be synced by observing the “Ready” indicator.
10. Select MP1/MP2 as the Master by pressing the MP1/MP2 “MASTER” button.
11. Set the stroke speed for the Master mud pump
12. The slave SPM readout should now match that of the master’s, regardless of previous set point

3.6 Circulation

On the circulation screen (Figure 18) you can start/stop the MP’s, control the speed of the MPs. All this
is done in the same manner as described in the MP section of the manual.

On this screen you can also start/stop the trip tanks pumps. This is done via the “RUN” keys located in
the middle of the HMI screen. If the requested pump is running them the run indication on the HMI will
turn green.

Figure 18 Circulation Screen

The circulation screen, also shows the level of the trip tank pumps and active mud volume. Also shown
are stand pipe pressure, gains and losses in mud volume as well as flow out in %.

To set the gain/loss alarm, you will need to add a value to the gain loss set point. You can do this by
touching the set point box and entering the required volume for alarm in BBL.

To now activate the start point of the gain/loss alarm you will have to zero the logic. You will have to
push the “zero gain loss”, and after that the PLC control system will alarm the driller at any time the gain
or loss is more than the set point.

To set the flow alarm, you will need to add a value to the flow set point. You can do this by touching set
point box and entering the require volume alarm point in %.

25 | S c r e e n
To set the zero/ tart point of the flow measurement you will have to push the “zero flow” button
located right below the measured value.

In case of either gain/loss or flow alarm, a yellow indicator will show on the alarm window on the top
right of the screen.

3.7 Pit Levels

On the Pit level screen (Figure 19) you will be able to monitor all pits, and the status of the main pumps
of the mud pit system. On this screen you also select which pits are the active pits. The active pit volume
is used for your gain and loss function (see circulation). You activate a pit by pushing the “Start” button
under each pit on the HMI. Green means active, red means inactive. The screen also shows the status of
the main mud pit pumps. These pumps can either be started locally on the pit, or directly from their
starters in the MCC house.

Figure 19 Pit Levels Screen

3.8 Draw Works

3.8.1 Block Calibration

THE BLOCK MUST BE CALIBRATED AT START UP AND SHOULD NEVER BE DONE TO OVERRIDE
FLOORSAVER HEIGHTS. Before the Draw Works can be run, the block must be calibrated. The block
calibration screen (Figure 20) can be accessed via the HMI: Home>Setup>Block Calibration. Follow the
instructions on the screen to calibrate the block.

26 | S c r e e n
 Figure 20 Block Calibration Screen

3.8.2 Draw Works Operation

The draw works can be operated via the right joystick on the driller’s chair (Figure 21). No other joystick
can be configured to operate the draw works.

1 2
13

Figure 21 DW Joystick

Item Name Function

27 | S c r e e n
 1 DW Joystick Controls the drawworks
2 Plant All Kill Blacks out the rig
3 VFD All Kill Opens all drive switches
4 DW Park Brake Puts the DW in “Park” Mode; brakes are set
5 Top Drive E-Stop Emergency stop the top drive
Table 5 DW Joystick Reference

To begin, go to the draw works screen (Figure 22) and review Table 6 for each available button/readout.
Verify the draw work’s drive has been turned on by observing the DC Voltage readout, which should be
at least 800V.

1 2
1 4
7
1 13
5 6
1 1
12
11
8 9 10
1

14
Figure 22 Drawworks Screen

Item Type Function

1 Readout/Button/Indicator General DW data readouts and crown/floor saver override
button. Refer to Section 3.7.3 for the crown/floor saver
functions
2 Readout/Button/Indicator DW drive readouts, DW start/stop buttons, and indicator for
status
3 Button/Indicator Slip and cut button and indicator. Refer to Section 3.7.5 for slip
and cut functions.
4 Button/Indicator Safety relay reset button and indicator.
5 Readout/Button/Indicator Reaming readouts, reaming start/stop and fault reset buttons,
and indicator for status. Refer to Section 3.7.4

28 | S c r e e n
 6 Readout Air Pressure graphical readout
7 Indicator/Readout DW Auxiliaries and DW fault status.
8 Indicator/Readout E-brake pressure graphical readout and status light
9 Indicator/Readout Service brake pressure graphical readout and status light
10 Indicator/Readout HPU oil pressure graphical readout and HPU status light
11 Indicator ACEMS status lights
12 Graphic Camera view of DW drum
13 Graphic Graphical readout of current DW position
14 Readout Alarm readouts
Table 6 DW Reference

Draw Works Operations Procedure:

1. Go to the Draw Works drive cabinet in the VFD house.

2. Press the pre-charge button and wait for the switch to close.
3. Verify the drives are on by observing the DC Voltage readout on the Siemens panel on the door.
The voltage should be at least 800V. Verify this on the DW screen as well
4. Verify MCC 08FC (Disc Brake) is on. This is for the DW HPU.
5. Go to the DW HPU junction box and the switches are in “Auto” position.
6. Start the draw works by pressing “Start” and wait until the current reading builds up
7. Operate the joystick
a. The DW will not move with the deadman switch on the joystick
b. Pull the joystick back towards you to move the DW up and vice versa.
c. After the joystick has been left inactive for 2 minutes, the DW will automatically go into
park mode.

Full speed of the DW with the TD and block connected is about 3.3ft/sec. Maximum speed is reduced
automatically by the control system based on hook load, or on the position of the travelling assembly in
relationship to the settings of the crown and or floor saver. Floor saver height is dependent on the zone
management plc.

This PLC adjusts the floor saver height accordingly if any tool is moving in the well enter. This includes
the stabbing arm, floorhand, and power slips

For maintenance functions, a slip and cut function is available. When activated the DW maximum speed
is reduced to 0.25ft/sec. All system safeties are still active.

Air pressure and hydraulic pressure are required to operate the DW. Both the rig air compressor as well
the drill floor HPU need to be on-line prior to starting the DW. Drill floor air pressure cannot go below 90
psi. This will prevent DW operation and alarm will be set.

The DW is ready to be started when the ready indication on the HMI shows green. All the alarms need to
be acknowledged and the DW park brake button on the chair needs to be released.

3.8.3 Crown and Floor Saver

29 | S c r e e n
Once the block position is calibrated, you will need to set the crown and floor saver. This is done on the
DW control screen. The minimum height for the floor saver is 0’, and maximum height for the crown
saver is the mast height.

The crown saver position is based on the height of the elevator plus the length of the travelling
assembly. The operator needs to verify that in the set up screen the correct length of the travelling
assembly has been entered. Failure to do so, can cause personal injury and or equipment damage.

The floor saver position is based on the height of the elevator from the floor.

When either the crown or floor saver is activated the DW park brake will set. The DW can still be moved
in the opposite direction (floor saver active you can go up, crown saver active you can go down). If you
still require to move past the saver stop point, than you can hold the bypass button on the HMI screen.
This will allow you to travel past the stop point to your required stop.

NOTE THAT IN BYPASS GREAT CARE NEEDS TO BE TAKEN ON POSITION OF TRAVELLING SSEMBLY AS ALL
SYSTEM SAFETIES ARE BYPASSED.

Based on the settings of the crown and floor saver and location of the travelling assembly in the mast,
the control system will automatically reduce the maximum speed to assembly is moving. This is required
to ensure the DW stops moving right when the travelling assembly is at the preset stopping point.

When the mechanical crown-o-matic on the drum is activated than you will not be able to move further
up in the mast, even when utilizing the bypass button on the HMI.

You will be able to move down (at reduced speed) by pressing the override button on the left arm rest
of the drillers’ chair.

Pressing this button will result in the crow-o-matic air valve being by-passed, so that the brake can be
released. Pressing this button while running the DW bypasses all system safeties.

Once the DW has lowered enough the override button should be released and the crown-o-matic on the
drum needs to be reset.

3.8.4 DW Winch

The DW winch controls are for emergency operation of the DW in case of motor failure. When DW
clutch is pressed in main motor and drive are shut down. HPU is started and the brake release button is
displayed. User has to press switch on HMI and use right hand joystick, press the deadman switch and
then the brake is released. While holding the switch on the HMI, and deadman user can move joystick
up and down and operate the DW drum to move the block. (Figure 23)

30 | S c r e e n
At any time user releases either the button or deadman brake it set. This functionality is only for
emergency use and not for normal operation of the drawworks.

Figure 23 DW Winch Controls

3.8.5 Reaming

An automatic reaming function is available. When in operation the travelling assembly will move up and
down the mast at a preset speed between a preset high and low stopping point.

To activate this function, the DW needs to be on and running and the brake needs to be released.

You also need to enter the following information in their appropriate box (all located on the DW HMI
screen)

1. Minimum Hook load (if HL measurement goes below this set point the reaming function will
stop)
2. Maximum Hook load (if HL measurement goes above this set point the reaming function will
stop)
3. Elevator stopping point (low stopping point of the reaming)
4. Travel distance (distance up measured from the low stopping point)

After entering the above data the start button can be pushed. Once the reaming function is active you
can add the requested maximum speed in ft/hr maximum speed is 1000ft/hr.

You can stop the reaming function by pressing the stop button, or by pulling the trigger on the DW
joystick

3.8.6 Slip and Cut

The “slip and cut” function are available for maintenance modes and raising/lowering of the mast.

31 | S c r e e n
The system can only be put into slip and cut mode, or taken out of slip and cut mode, when both DW
drives have been switched off and the brake is set.

In this situation a slip and cut button will appear and the DW screen to activate or deactivate the slip
and cut mode.

When slip and cut mode is active, and indication can be seen on the DW control screen indicating that
the slip and cut mode is active.

In slip and cut mode your maximum speed is .25ft/sec, and you have full range of control with the DW
joystick. The driller cannot bypass this speed limit when in slip and cut.

3.9 Auto Driller

The auto driller is available for precise drilling operations in either ROP, WOB, or DP modes.

For the auto driller to be able to run the DW drives need to be running and the brakes need to be
released. If the permissive is met than the auto driller can be started by pushing the “auto driller on”
button the auto driller screen on the HMI (Figure 24).

Figure 24 Auto Driller

For the auto driller to run you will always require a set point in the ft/hr window of the ROP.

The set point entered here will be the maximum speed the auto driller will drill, regardless of the mode
of operations.

32 | S c r e e n
When choosing WOB, than you will need to enter a set point in the WOB area of the screen (above the
arrows). You can do this by entering a value of by moving the arrows up or down. During operations of
the auto driller you can always change this value.

You will also need to enter the limit. If the WOB exceeds the limit than the auto driller will shut down.
Also the gain needs to be set. The gain values can be between 24.999 and 0.001. The slower the drilling
process the higher the gain. The gain controls the response of the system and a properly set gain will
result in an operation where the auto driller keeps the measured value of the WOB very close to the set
point.

Prior to starting the auto driller you will need to zero the WOB, and select WOB operations.

When choosing DP, than you will need to enter a set point in the DP area of the screen (above the
arrows). You can do this by entering a value of by moving the arrows up or down. During operations of
the auto driller you can always change this value.

You will also need to enter the limit. If the DP exceeds the limit than the auto driller will shut down.

Also the gain needs to be set. The gain values can be between 24.999 and 0.001. The slower the drilling
process the higher the gain. The gain controls the response of the system and a properly set gain will
result in an operation where the auto driller keeps the measured value of the DP very close to the set
point.

Prior to starting the auto driller you will need to zero the DP, and select DP operations.

When choosing DP, than you will need to enter a set point in the DP area of the screen (above the
arrows). You can do this by entering a value of by moving the arrows up or down. During operations of
the auto driller you can always change this value.

You will also need to enter the limit. If the DP exceeds the limit than the auto driller will shut down.

Also the gain needs to be set. The slower the drilling process the higher the gain. The gain controls the
response of the system and a properly set gain will result in an operation where the auto driller keeps
the measured value of the DP very close to the set point.

Prior to starting the auto driller you will need to zero the DP, and select DP operations.

In auto drilling the regular floor saver is not active. On the auto drill HMI screen another floor saver
setting is shown. The “auto drill down” floor saver. This floor saver can be set to negative value,
meaning that if no great care is being taken by the operator, the elevators can hit the floor, and may
cause personal injury and/or property damage, including damage to the equipment.

To shut down the auto driller the operator can push the start/stop button on the auto drill screen or pull
the trigger on the DW joystick.

3.10 Top Drive

From the HMI, navigate to the Top Drive screen and refer to Figure 25 and Table 7 for general functions.

33 | S c r e e n
 3 4

1 2 8
1 1
5 9
1
6
1
7 10
1

11
Figure 25 Top Drive Screen

Item Type Function

1 Indicator
2 Button/Indicator
3 Button/Indicator
4 Button
5 Button/Indicator
6 Button/Indicator
7 Button/Indicator
8 Readout
9 Set points
10 Button/Indicator/Readout Top Drive controls, readouts, and status lights
11 Readout
General status lights
IBOP controls and status light. Top drive controls and status
light
Top Drive torque wrench control and status light
Top Drive link tilt controls
Top Drive controls and status lights
Slips controls and status lights
Elevator controls and status lights
Graphical Top Drive speed and torque readout
Top Drive speed, drill torque, and make up torque set points
Alarm readouts
Table 7 Top Drive Reference

Top Drive Operations Procedure:

1. Go to the Top Drive cabinet in the VFD house

2. Press the pre-charge button and wait for the switch to close
3. Verify the drives are on by observing the DC Voltage readout on the Siemens panel on the door.
The voltage should be at least 800V.
4. Start the Top Drive by pressing “Start” and wait until the current reading builds up
5. Select the “Drill”, “Spin”, or “Torque” mode from the “Work Mode” switch.
a. When selecting “Torque” mode, the button must be pressed down, or it will
automatically go into “Spin.”

34 | S c r e e n
 6. Set the speed set point by pressing the “Set Speed” box and typing in the speed
7. Do the same for “Set Drill Torque” and “Set Makeup Torque.”
8. On the “Main motor” switch, select the direction for your work mode by pressing on the desired
function.

3.10.1 Slips and Elevator Control

Slips are controlled from the top drive operation screen. This operation has a safety enable button
which requires user to press the enable button and press the open and close buttons. The open and
close buttons are momentary buttons, user presses the enable key, holds it down and then press the
open/close key. Feedback lights show the state of the slips if they are open or closed. It is important for
the user to make sure that these lights are giving a feedback on the HMI.

Elevators are also controlled from the top drive operation screen. Has a safety enable button which
requires user to press the enable button and press the open, close , forward and reverse buttons. The
open, close buttons are momentary buttons, user presses the enable key, holds it down and then press
the open/close key. The forward and reverse key are push button type switches. For example user
should press and hold enable key down, touching the forward/reverse key user can adjust the position
of the elevator. The elevator will stay in the position desired. Feedback lights show the state of the
elevators if they are open or closed. It is important for the user to make sure that these lights are giving
a feedback on the HMI.

3.11 HPU

The INFINITETM Drilling Control System tools such as the floor hand, stabbing arm, winches, power slips,
and rotary table require the hydraulic power unit (HPU). The HPU needs to be running to provide
hydraulic pressure to the each tool. Use the recommended procedures to start the HPU.

3.11.1 HPU Startup

HPU Startup Procedure:

1. In the VFD house, on the MCC panel, turn the breakers for the HPU (MCC 11FA) and HPU drill
floor (MCC 10FC) on.
2. Go the HPU junction boxes on the drill floor (Figure 26) and switch them both on using the lever.
Lights on the door will indicate if the junction boxes are on. Verify that all Hand/Off/Auto
switches are in the “Auto” position (Figure 27), the auto mode allows remote control
functionality from the HPU screen.

35 | S c r e e n
 Figure 26 HPU Junction Boxes

Figure 27 HPUJ1 Switch Reference

3. Go to the driller’s cabin and navigate, from the HMI, to the HPU screen (Figure 28) and use Table
8 for reference.

36 | S c r e e n
 6
1 1
4

3 5
1
7
1
2
1
Figure 28 HPU Screen

Item Type Function

1 Readout Readouts for heater temperature, top pressure, winch pressure,
bottom pressure, and RT pressure
2 Button/Indicator Start/Stop buttons with indicators for HPU pumps, soft start, and
cooling pump
3 Button/Readout Button to reset the rotary table torque set point and readouts for
torque set point and feedback
4 Indicator Status light for rotary table
5 Button/Readout Button to reset the rotary table speed set point and readouts for
speed set point and feedback
6 Button Direction control for the rotary table
7 Indicator Fault lights for each HPU pump
Table 8 HPU Reference

4. Press the “Start” button on “Pump 1” OR “Pump 2”. At NO TIME should Pump 1 and Pump 2 be
on at the same time.
5. Press the “Start” button for “Pump 3” for the rotary table.
6. Next, at the bottom of the HPU screen, press “Valve Controls” to go to the HPU valve control
screen. (Figure 29)

37 | S c r e e n
 Figure 29 Valve Control Screen

7. Press the green button to provide hydraulic pressure for the desired tool and the red “Off”
button to close the valve

3.11.2 Floor Hand

The INFINITETM Drilling Control System uses the Blohm and Voss Floorhand FH-100. Before the floor
hand tool can be used, the HPU needs to be running and provide air pressure to the floor hand. Use the
recommended procedures in the previous section.

Floor Hand Operating Procedures:

1. Use the HPU Startup Procedure and press the “Iron Roughneck” button on step 6.
2. Via the HMI, navigate to the “Floor Hand” screen (Figure 30). Review and refer to Table 9 for
information regarding the functions/readouts on the screen.

38 | S c r e e n
 1 2 3 11
1 1
4
10 13
8
5 1 1
1
1
6
1 9 14
7
1 12 11
1
11 1
1
Figure 30 Floorhand Screen

Item Type Function

1 Indicator Lights indicating status of HPU and low/high oil pressure
2 Indicator Light indicating the floorhand estop is active
3 Indicator Light indicating status of floor hand PLC
4 Indicator Spinner wrench status light
5 Indicator Upper wrench status light
6 Indicator Lower wrench status light
7 Indicator Light indicating status of the floor hand’s torque
8 Instructions Joystick instructions for the floor hand
9 Indicator/Button Joystick location indicator and configuration
10 Graphic Graphical view of floor hand position
11 Indicator ACEMS status light
12 Buttons Configuration buttons for floor hand calibration
13 Readout Readouts torque and system pressure
14 Readout Torque readout
Table 9 Floorhand Reference

3. Configure Joystick Location by pressing the joystick graphic to enter the “Joystick Setup” screen.
(Figure 31).

39 | S c r e e n
 Figure 31 Joystick Config Screen

4. Press the button for desired location for the floor hand. Note: the location of the joystick must
match the switches on the console itself (Figure 32). For example: if the floor hand is assigned to
joystick left on the HMI, the floor hand switch on the console must also be in “Chair” position.

Figure 32 DCC Console

5. Use the instructions (Item 8) to operate the floorhand and bring the floor hand to Home
position.
6. Calibrate the “Home” button by press and holding the “Calibrate” button and then pressing the
“Home” button.
7. Use the joystick to bring the floor hand to well center and calibrate it the “Well Center” button
by using the same method as step 5. Press and hold the “Calibrate” button and then press the
“Well Center” button.

3.11.3 Stabbing Arm

40 | S c r e e n
Before the stabbing arm can be operated, use the HPU startup method and verify “Pump 1” or “Pump 2”
on the HPU screen is on and the “Stabbing Arm” is active on the “Valve Control” screen. To configure
which joystick to use, use method for the floor hand.

Navigate to the Stabbing Arm screen (Figure 33) and use the instructions on the screen to operate it.

Figure 33 Stabbing Arm Screen

Stabbing Arm Operating Procedures:

1. Use the HPU Startup Procedure and press the “Stabbing Arm” button on step 6.
2. Via the HMI, navigate to the “Stabbing Arm” screen (Figure 33).
3. Similarly to the floorhand, configure the location for stabbing arm control by using the joystick
and calibrate the well center and home position.
4. Go back to the stabbing arm screen and refer to the on screen reference for controls

3.11.4 Rotary Table

For the RT (Figure 34) to turn, there will need to be entered a Torque set point (Limit), in the
designated box on the RT HMI page. This value will need to be higher than the required torque
needed to turn the table, otherwise the table will be in torque limit and will not rotate.

1. Via the HMI, navigate to the “HPU” screen and verify “Pump 3” is active; if not, press the start
button for pump 3.
2. Set the torque set point
3. Set the speed set point
4. Select the direction

41 | S c r e e n
 Figure 34 Rotary Table

3.12 Catwalk

Navigate to the Catwalk screen (Figure 35) and use the instructions on the screen to operate it.

Catwalk Operating Procedures:

1. Verify MCC 09FD (Catwalk) breaker is on

2. Via the HMI, navigate to the “Catwalk” screen.
3. Start the HPU for the catwalk by pressing the green “Start” button for the HPU on the catwalk
screen.
4. Verify the “Run” indicator for the catwalk is active (green).
5. Similarly to the floorhand, configure the location for catwalk control by pressing on the joystick.
6. Go back to the catwalk screen and refer to the on screen reference for controls.

42 | S c r e e n
Figure 35 Catwalk Screen

43 | S c r e e n
4 ACEMS

The DPES INFINITETM Drilling Control System provides an Acquisition Safety Controlled Environmental
Management System. The ACEMS is a safety precaution to prevent tools from colliding. From the ACEMS
section on the Set Up screen, are parameters for said system which has been preconfigured. The DW
will slow down and stop one foot above the stabbing arm or floorhand if those are in operation. The
floorhand will not be operable if the DW block is within floorhand operation distance. ACEMS
OPERATIONS WILL ONLY WORK IF THE VFD1 PC, IN THE VFD PLC CABINET, IS ON AND THE BLOCK HAS
BEEN CALIBRATED PROPERLY.

5 Wipers and Lights Control

The DPES INFINITETM Drilling Control System provides remote control of the driller’s cabin’s lights and
wipers. The “Wipers and Lights Control” screen (Figure 36) can be accessed from the home page of the
HMI. Touch the desired function for the lights and press and hold for the light dimmer.

Figure 36 Wiper and Lights Control Screen

44 | S c r e e n
6 Drilling Recorder

The DPES INFINITETM Drilling Control System records drilling data and stores it into an internal OPC
server. The Driller Recorder Screen (Figure 37) can be accessed from the home page of the HMI. This
page gives an overview of the logged data and provides various options from the dropdown arrows.

Figure 37 Drilling Recorder

7 Well site Information Transfer (WITs)

7.1 Intro

The information in this manual covers the access of the WITs data provided by the DPES INFINITE Control
System.

The WELLSITE INFORMATION TRANSFER SPECIFICATION (WITS) is a communications format used for the
transfer of a wide variety of well site data from one computer system to another. It is a recommended
format by which Operating and Service companies involved in the Exploration and Production areas of
the Petroleum Industry may exchange data in either an online or batch transfer mode.

45 | S c r e e n
A WITS data stream consists of discrete data records, in this case it is the OPC data from the INFINITE
system. Each data record type is generated independently of other data record types and each has a
unique trigger variable and sampling interval. The rig activity usually determines which records are
applicable at any given time such that only appropriate data is transmitted.

For more information about WITs, visit http://home.sprynet.com/~carob/index.htm

7.2 WITs Packet

A WITs packet is a series of characters sent together over serial communications. A standard WITs
packet looks like this:

Figure 38 WITs Packet

The “&&” denotes the start of a new WITs record and the “!!” denotes the end. For an overview of
which WITs records are being sent please refer to the WITs Records document.

7.3 Setup and Configuration

7.3.1 Kepware

The INFINITE control system uses KEPServerEx to communicate with the WINCC OPC Tags. Setup and
configuration have already been provided by DPES and this section should only be used as a reference.
Use the following steps for the proper setup. Skip to “User Operation” for normal use.

1. Install KepServerEx with the OPC Connectivity Suite license

2. Click on Windows > All Programs > Kepware > KEPServerEx 5 > KEPServerEx 5 Configuration
3. On the left pane, create a new channel by right-clicking and selecting “New Channel”
4. In the Device Driver window that popped up name the channel name “SOPC”.
5. Click “Next”
6. From the device driver dropdown select “OPC DA Client”

46 | S c r e e n
 Figure 39 Kepware Config 1

7. Click “Next” then “Next” then click on “Select Server…”

8. Expand “Local Machine” and select “OPCServer.WinCC.1”. Click Ok

Figure 40 Kepware Config 2

9. Click “Next” then “Finish”

10. Right click on the “SOPC” channel and create a new device and name it “HH”
11. Click through the window by clicking “Ok” until it finishes
12. Right click on the “HH” device and add a new Tag Group named “ALL_Tags”
13. Right click on the “ALL_Tags” group and browse through the WITs folder to import the “SOPC
Tags.csv” file
14. The end result should look like Figure 41

47 | S c r e e n
 Figure 41 Kepware Config 3

7.3.2 Python

Before the WITs_SerV3.py file can be run, python and certain modules must be installed. Install the
following software packages in order. The versions mentioned were the ones used on a Windows 7 32-
bit computer.

1. Python 2.7.8 (32-bit)

2. OpenOPC 1.2
3. Pyro 3.15
4. Pywin32-219
5. PySerial
Run the python script provided (WITs_SerV3.py) by double-clicking it or placing it under the startup
folder in Windows.

Troubleshooting Tips:

 If python cannot run, check the “Path” under My Computer > Advanced System Settings >
Environment Variables > Path
 Python modules, such as Pyro and Pyserial, need to be installed by opening command prompt >
Navigate to path of unzipped folder (cd c:\Pyro4) > use “python setup.py install” to install the
python module

7.3.3 Hardware

RJ45 to Serial adapters were used from SeaLevel: DB109 for RS-232 Ports, DB110 for RS-422 ports. If no
RS422 port is available, SeaLevel provides a USB-to-RS422 cable (P/N 2106). Since two RJ45 adapters are
being used on both ends, the CAT5 cable going to the plug board must have wires 1 and 2 flipped on one
end.

48 | S c r e e n
7.4 User Operation

Tools needed:
1. Standard CAT5 cable
2. Device such as a PC
3. Program to gather the WITs data
4. RJ45 to Serial adapter
Note: If you do not have a program to gather WITs data, you can use a third party application such as
ComTestSerial from MicroRidge.

7.4.1 RS-232

1. To gain access to the WITs data simply connect the CAT5 cable to the WITs 1 or WITs 2 Ethernet
port located on the VFD plug board. Those two ports are dedicated to the retrieval of WITs data
using RS-232 communication. Keep in mind the distance has a limit of 50ft before data loss is
possible.
2. Use the RJ45 to serial adapter to connect the other end of the CAT5 cable and device.
3. Configure the program or application to read from the COM port you’ve connected to the
adapter to.
4. Run the program.

7.4.2 RS-422

1. To gain access to the WITs data simply connect the CAT5 cable to the WITs 3 Ethernet port
located on the VFD plug board. This port is dedicated to the retrieval of WITs data using RS-422
communication. Keep in mind the distance has a limit of 5000ft before data loss is possible.
2. Use the RJ45 to serial adapter to connect the other end of the CAT5 cable and device
3. Configure the program or application to read from the COM port you’ve connected to the
adapter to.
4. Run the program

8 Camera System

The INFINITETM Drilling Control System uses a relay server running on the VFD2 computer and View
Station for camera viewing. The relay server comes preconfigured for the cameras. To access the
cameras, go to the HMI main screen and select “Cameras.” View Station will open and display every
camera on the rig.

49 | S c r e e n
9 H2S Detection System

A H2S Detection system is in place on the INFINITE system. If H2S is detected there will be an alarm on
screen and a horn will sound. Please use H2S safety procedures when an alarm is detected. The H2S
system is wireless and sensors (Figure 42) are placed throughout the rig. There are five sensors: one by
the drill floor, two by the shakers, and one by the cellar. When H2S is detected, an alarm will display on
the screen indicating a low-level or high-level alarm. Receiver or communication loss could be caused by
low battery of the sensors. The batteries on the sensors will last 30-45 days on a full charge and the
charger, along with additional batteries have been supplied.

Figure 42 H2S Wireless Sensor

50 | S c r e e n
10 Alarms

All alarms are displayed on the Alarm screen (Figure 43) as well as the bottom of several screens such as
the Draw Works, Top Drive, etc. Most alarms do require and ‘acknowledgement’ before they be reset.
Other alarms are self-reset, like for example “power limit” In all cases an acoustic alarm will sound.

Also from each operations screen the last active alarm can be seen. It is recommended that the operator
writes down the alarm number and time of the alarm prior to pressing acknowledge. This will help in
tracking alarms that have occurred and assist with troubleshooting in case of problems. A buzzer in the
driller’s cabin will sound whenever a new alarm is active, and the buzzer will turn off whenever the
active alarms have been acknowledged.

Figure 43 Alarms Page

51 | S c r e e n
10.1 EasyGen Alarms Codes
Use the values Alarm indicators at the bottom of Gensets screen and convert it to hexadecimal to
determine which alarm is present.

Engine Alarms Generator Alarms 1 Generator Alarms 2

Parameter Parameter
Value Value Parameter Name Value
Name Name
Over speed 1 8000h Gen. overfreq. 1 8000h Unbal. load 1 8000h
Over speed 2 4000h Gen. overfreq. 2 4000h Unbal. load 2 4000h
Gen. underfreq.
Under speed 1 2000h Gen. Asymmetry 2000h
2000h 1
Gen. underfreq.
Under speed 2 1000h 1000h Ground fault 1 1000h
2
Unintended stop 0800h Gen. overvolt. 1 0800h Ground fault 2 0800h
Speed det. Gen. phase rot.
0400h Gen. overvolt. 2 0400h 0400h
Alarm misw.
Shutdown Gen. undervolt. Gen act. pwr
0200h 0200h 0200h
malfunction. 1 mismatch
Gen. undervolt. Gen. unloading
GCB fail to close 0100h 0100h 0100h
2 fault
GCB fail to open Gen. overcurr. 1 0080h Inv. time ov.curr. 0080h
0080h
Operating range
Start fail 0008h Gen. overcurr. 2 0040h 0040h
failed
Gen. Overload
Gen. overcurr. 3 0020h
MOP 1 0020h
Gen. Rv/Rd Gen. Overload
0010h 0010h
pow.1 MOP 2
Gen. Rv/Rd Gen. overexcited
0008h 0008h
pow.2 1
Gen. Overload Gen. overexcited
0004h 0004h
IOP 1 2
Gen. Overload Gen.
0002h 0002h
IOP 2 underexcited 1
Gen.
0001h
underexcited 2
Table 10 EasyGen Alarm Codes

52 | S c r e e n
11 Troubleshooting Tips

Please read the below to find some additional tips that will help with the operating of the equipment.

• To run any application, the red indicator needs to be shown. If this indicator is not shown on the HMI
than the application will not run.

• After a “Low DC Voltage” alarm the VFD controllers will require a hard reset for the VFD to work again.
This is done by tripping the small control breaker that feeds the power to each controller inside the VFD
cubicle. Trip this little breaker for each VFD, and set back after 30 seconds.

• During lowering of the mast and substructure, the driller needs to keep a close eye on the DC voltage
for the DW drives. A voltage at 1000VDC will mean that the speed of the lowering is too fast and the
lowering speed will need to be reduced to prevent damage of the dynamic brake resistors.

• In case of RT and Tong controls, make sure torque limit is set, otherwise the application will not move.

• DW max speed is automatically adjusted when getting closer to the crown saver and floor saver set
points. DW max speed is also adjusted based on hook load.

• Power limit set points of the engine generators is set at 85% of engine capacity.

• Parameters like TQ limits, speed reference for RT and MP, various set points, etc., can be edited
through the HMI. To do this, tap on the box representing this item, and a keypad will appear on the HMI.
You can now set the new set point by punching in the right digits, and pressing enter. After you press
enter the keypad window will close and the updated value will be shown in the box.

• The HMI inside the VFD, shows all applications and movements the drillers is doing. In normal
operations no changes can be made from the screen. This screen is also the only screen that will allow
you to access the set up screen. To do this you will have to access the commissioning screens. On the
home screen press the “commissioning” button. You will be requested to put in a password. Password is
available through DPES. Enter this information and press the commissioning button again. This will bring
up a new home screen where “for commissioning only” will be flashing on the HMI. Now you can access
the set up screen and other screens that require change.

• For any of the DW functions to work (auto driller, reaming) the brake will have to be removed from its
parked position. The only way to do this is to move the DW joystick and the control system will go
though its load proving logic, and if correct it will release the brake. After the brake is released you can
utilize any of the DW functions.

• The DW brake will automatically set after 2 minutes if the DW drum has not been moved within this
time frame.

• There are 2 shutdowns on the right hand side of the driller’s chair. The VFD e-stop shuts down all
VFD’s. The All Kill shuts down the engine generator and kills all the power on the rig.

53 | S c r e e n
12 Maintenance

PRIOR TO THE START OF ANY MAINTENANCE ON THE SYSTEM THE OPERATOR AND TECHNCIAIN NEED
TO SWITCH OFF AND ISOLATE ALL ELECTRICAL POWER CIRCUITS TO THE CONTROL SYSTEM.

IN ADDITION ALL AIR AND HYDRAULIC SUPPLIES NEED TO BE SWITCH OFF AND ISOLATED AS WELL.

LOCK AND TAG OUR PROCEDURES SHOULD BE IN PLACE AND THESE PROCEDURES NEED TO BE
FOLLOWED.

ONLY QUALIFIED AND WELL TRAINED TECHNICIANS SHOULD ACCESS AND MAINTAIN THIS SYSTEM.

Every 6 months:

1. All electrical connections need to be checked for tightness, cleanliness and corrosion.
2. All airlines need to be checked for tightness and cleanliness.
3. All hydraulic lines need to be checked for tightness and cleanliness
4. All wiring to be checked for cracks and other damage.
5. All airlines to be checked for cracks and other damage.
6. All hydraulic lines need to be checked for cracks and other damage.
7. All filters inside VFD house to be checked for cleanliness.
8. Check all pressure transducer for operation and accuracy of read outs.
9. Check pressure gauge and verify correct reading.
10. Complete system to be checked for operations and malfunctions.

In case of doubt in reliability of an inspected part, replace with spare or contact manufacturer. Do not
operate equipment of not 100% sure about proper functionality of system.

Support:

24/7

DPES

14814 Park Almeda Dr.

Houston, TX 77047

+1 281.509.9452

support@depeuter-es.com

www.depeuter-es.com

54 | S c r e e n
13 Index
13.1 Figures
Figure 1 AUX Gen Battery Switch.................................................................................................................. 8
Figure 2 AUX Gen Engine Panel .................................................................................................................... 9
Figure 3 Generator Cabinets ....................................................................................................................... 10
Figure 4 MCC ............................................................................................................................................... 11
Figure 5 MCC Status .................................................................................................................................... 11
Figure 6 EasyGen Panel ............................................................................................................................... 12
Figure 7 EasyGen Toolkit ............................................................................................................................. 13
Figure 8 Gensets Screen.............................................................................................................................. 14
Figure 9 One Line Screen ............................................................................................................................ 15
Figure 10 Air Compressor............................................................................................................................ 16
Figure 11 Engine Air Valve .......................................................................................................................... 17
Figure 12 T1 Feeder .................................................................................................................................... 19
Figure 13 Engine Data Screen ..................................................................................................................... 20
Figure 14 Setup Screen ............................................................................................................................... 21
Figure 15 BLM ............................................................................................................................................. 22
Figure 16 Mud Pumps ................................................................................................................................. 23
Figure 17 Mud Pump Screen ....................................................................................................................... 23
Figure 18 Circulation Screen ....................................................................................................................... 25
Figure 19 Pit Levels Screen.......................................................................................................................... 26
Figure 20 Block Calibration Screen ............................................................................................................. 27
Figure 21 DW Joystick ................................................................................................................................. 27
Figure 22 Drawworks Screen ...................................................................................................................... 28
Figure 23 DW Winch Controls ..................................................................................................................... 31
Figure 24 Auto Driller .................................................................................................................................. 32
Figure 25 Top Drive Screen ......................................................................................................................... 34
Figure 26 HPU Junction Boxes .................................................................................................................... 36
Figure 27 HPUJ1 Switch Reference ............................................................................................................. 36
Figure 28 HPU Screen.................................................................................................................................. 37
Figure 29 Valve Control Screen ................................................................................................................... 38
Figure 30 Floorhand Screen ........................................................................................................................ 39
Figure 31 Joystick Config Screen ................................................................................................................. 40
Figure 32 DCC Console ................................................................................................................................ 40
Figure 33 Stabbing Arm Screen ................................................................................................................... 41
Figure 34 Rotary Table ................................................................................................................................ 42
Figure 35 Catwalk Screen ............................................................................................................................ 43
Figure 36 Wiper and Lights Control Screen ................................................................................................ 44
Figure 37 Drilling Recorder ......................................................................................................................... 45
Figure 38 WITs Packet ................................................................................................................................. 46
Figure 39 Kepware Config 1 ........................................................................................................................ 47
Figure 40 Kepware Config 2 ........................................................................................................................ 47
Figure 41 Kepware Config 3 ........................................................................................................................ 48
Figure 42 H2S Wireless Sensor.................................................................................................................... 50

55 | S c r e e n
Figure 43 Alarms Page................................................................................................................................. 51

13.2 Tables

Table 1 BLM Reference ............................................................................................................................... 22

Table 2 Mud Pump Reference 1.................................................................................................................. 24
Table 3 Mud Pump Reference 2................................................................................................................. 24
Table 4 Mud Pump Reference 3.................................................................................................................. 24
Table 5 DW Joystick Reference ................................................................................................................... 28
Table 6 DW Reference ................................................................................................................................ 29
Table 7 Top Drive Reference ....................................................................................................................... 34
Table 8 HPU Reference ............................................................................................................................... 37
Table 9 Floorhand Reference ...................................................................................................................... 39
Table 10 EasyGen Alarm Codes................................................................................................................... 52

56 | S c r e e n