No

8
9

10

11
12
13
14
15
16

17

18
19
20
21
22
23

24

25

26

27
 HAZOP Recommendation

Consider relocating Differential By-Pass Valve to upstream of check valve (on discharge of P-01) to prevent overpressure of
discharge line due to 3" manual valve not opened or check valve blocked
Review design such that manual ESD push button will send signal to main control room to alert operator of any emergency
situation in LPG Filling Plant
Ensure Gas Stop Valve is included in maintenance program

Ensure unloading pump of truck is provided with relief valve or bypass valve at the unloading pump discharge line to prevent
overpressure caused by blocked outlet

Discuss with vendor on preventive measures to prevent filling of bottle when flexible hose (of filling station) not connected to
bottle
Ensure all manual valves on upstream and downstream of TRV to be LO

Ensure all manual valves on vapor/liquid return line to be LO

Review requirement to provide level switch with high level alarm (visual and audio) at Isotainer area
Confirm composition of water in LPG and review requirement of bottom drain line in Isotainer to drain water
Develop procedure to ensure Isotainer and piping are air-free after maintenance prior to LPG unloading or start-up (e.g. purge
of nitrogen)
Provide isolation valve upstream and downstream of Differential Pressure By-Pass Valve
Develop draining procedure to ensure draining of LPG from piping/equipment can be conducted safely
Provide check valve at the downstream of the unloading flexible hose
Review requirement of emergency dry break coupling for flexible hose connection (for truck unloading)
Review requirement to automatically shut Gas Stop Valve when manual ESD push button is activated
Check current industrial practice to close manual valves (closed to the Isotainer) on the vapor/liquid return line
Determine pressure of 15kg and 45kg bottle when they are filled and ensure design pressure of the bottle is above these
pressure.
Determine operating pressure of Isotainer supplied from vendor
Review design to enable unloading of LPG to isotainer and filling of LPG to bottle at the same time
Confirm requirement of double block isolation on drain line as per API standard
Ensure end blind is provided for all drain lines
Ensure 2" line for future connection is provided with check valve, ball valve and end blind
Provide double isolation for 2" vapor return line
Ensure vent point of Isotainer is located in safe location (e.g. 3m above the highest location (process area or accessible to
personnel) within 100m from vent point based on Singapore local regulation)

Check if existing compressor capacity can provide adequate plant air to LPG Bottle Filling Plant

Review design to understand operation of Single Rack Evacuation Unit and develop operating procedure accordingly

Ensure health and safety related equipment (e.g. fire extinguisher/PPE/warning sign etc.) for LPG system are provided as per
international guideline (e.g. NFPA)
Responsible Party Status Risk Ranking Comments

PEC Completed. 8

PEC Completed. 6

PUMA OPS In Progress 6

Need to confirm with logistic
PUMA OPS In Progress 8 and truck vendor when
commissioning

PUMA OPS In Progress 12 vendor will conduct

training during commissioning
PEC Completed. 8

PEC Completed. 8 PEC to put in the P&ID. Only one valve

has been indicated as LO.
PEC/PUMA N/A 8 Isotainer was pre-made.
PUMA OPS N/A 6 Isotainer was pre-made.
PUMA OPS
Completed. 8
/Construction
PEC Completed. 12
PUMA OPS In Progress 12 After commissioning
PEC Completed. 8
PEC/PUMA Completed. 8
PEC/PUMA Completed. 8
PUMA OPS In Progress 8 During Training & Commissioning
PUMA OPS In Progress During Training & Commissioning

PUMA OPS Completed. 22 Bar as per spec sheet.

PUMA Completed.
PEC Completed. 3
PEC Completed. 3
PEC Completed. 3
PEC Completed. 12

PEC/PUMA CON Completed. 8 Isotainer was pre-made. Relief valve

provided.
PUMA CON Completed. 3 4.5 Bar was measured at LPG area
from the existing compressor.
PUMA OPS Completed. 3 To revise initial
procedure after commissioning
PUMA OPS Completed. 3