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Table of Contents
508.1 Winch.........................................................................54
This manual is updated frequently. If you have a
printed manual, you can keep it up to date by Indices
downloading new figures from the Genie website at Part Number Index...............................................................56
www.genielift.com. For the most up-to-date parts Part Description Index.........................................................58
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. Cross References
Electronic Version
Click on any page number to view the figure.
100 Decals
101.1 Decals with Words.....................................................10
102.1 Decals with Symbols.................................................12
Notes
Item Part No. Description Qty. Item Part No. Description Qty.
1 52475 DECAL,LABEL,TRANSPORT
TIEDOWN*......................................4
2 72086 DECAL,LABEL,LIFTING EYE.........1
3 133062 DECAL, LABEL, GROUND.............1
4 133461 DECAL,TIRE SPECIFICATION.......2
5 229102 DECAL, LABEL, ARROW................2
6 1266649 DECAL, COSMETIC, TEREX LOGO,
RL4..................................................2
7 1266651 DECAL, LABEL, DIESEL.................1
8 1266652 DECAL, LABEL, TRANSPORT
DIAGRAM........................................1
9 1266654 DECAL, COSMETIC, TEREX LOGO,
RL4, REAR DOOR..........................1
10 1266658 DECAL, COSMETIC, TEREX LOGO,
FRONT FAIRING.............................1
11 1266659 DECAL, COSMETIC, GENIE LOGO,
FRONT FAIRING.............................1
12 1266660 DECAL, COSMETIC, GENIE LOGO,
RL4, REAR DOOR..........................1
13 1266668 DECAL, INSTRUCTIONS, TONGUE
DEPLOYMENT................................1
14 1266675 DECAL, WARNING, TIP-OVER
HAZARD, OUTRIGGERS................1
15 1266676 DECAL, LABEL, EXPLOSION
HAZARD..........................................1
16 1266677 DECAL, WARNING, BURN
HAZARD..........................................1
17 1266678 DECAL, LABEL, TOW SPEED........1
18 1266679 DECAL, DANGER,
ELECTROCUTION HAZARD..........1
19 1266886 DECAL, LABEL, ELECTROCUTION
HAZARD..........................................1
20 1266889 DECAL, WARNING, EXPLOSION
HAZARD..........................................1
21 1266923 DECAL, LABEL, READ THE
MANUAL..........................................1
22 1267099 DECAL, WARNING,
EXPLOSION/BURN HAZARD.........1
23 1267102 DECAL, DANGER, INHALATION
HAZARD..........................................1
24 1267103 DECAL, DANGER,
ELECTROCUTION HAZARD..........1
25 1267104 DECAL, LABEL,
BATTERY/CHARGER SAFETY.......1
Item Part No. Description Qty. Item Part No. Description Qty.
11 1263883 ASM, CONTROLS RL4 60HZ 40 1267867 ASSEMBLY, PIN AND CLIP, 1/2" X
WO/TL.............................................1 6-1/2"...............................................1
-- 1273476 PIN...................................................1 54
203.1 Axle
203.1 Axle
204.1 Hitches
204.1 Hitches
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
17 NUT.................................................2 50 SCREW...........................................2
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
508.1 Winch
508.1 Winch
-- C61100200 WINCH,W/HNDL,5.1:1,1500LBS.....1
(item 15 not included)
1 6199 BUSHING, SMALL PINION,
FULTON...........................................2
2 32890 SPACER,PINION SHAFT................1
3 7591 WINCH PINION PLATE, K-1550.....1
4 7571 BRAKE DISK,.5 BORE,K-1550.......2
5 6777 RATCHET GEAR,K-1550 1/2" I.D.....1
6 7590 PINION GEAR AND DISC K-1550...1
7 PINION SHAFT...............................1
(not available separately)
8 6200 RETAINING RING...........................1
9 6291 RATCHET KIT (K-1500,K-1550)**....1
10 7584 FRAME SPACER,K-1550................1
11 12012 NUT,LOCK,3/8-16
12 31946 WINCH BRACKET, DRUM BOLT
LOCK...............................................1
13 22832 SCREW,HHC,3/8-16 X 6
14 6184 SPACER, DRUM BOLT, K-1550.......1
15 6190 CABLE KEEP.KIT (BRACKET
TYPE)*.............................................1
includes fasteners
16 6198 NUT,NYLOCK,1/2-13.......................2
17 69209 SCREW,HHC,3/8-16 X 5.5 GRD 8
18 C61100201 HANDLE FOR 1500# WINC............1
19 6034 NUT,HEX,JAM,1/2-13
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
CAP FUEL RL4/AL4 WITH TETHER.....17 DECAL, INSTRUCTIONS, TONGUE
A CAPACITOR 24uF MH 60H.....37 DEPLOYMENT.....13
CAPACITOR, 43 µf, 630V.....37 Decal, Instructions, Tongue deployment.....11
AIR CLEANER BRACKET, D1105.....29
CAPACITOR, 65 µf, 630V.....37 DECAL, LABEL, ARROW.....11, 13
AIR CLEANER HOUSING.....27
CAPACITOR,50HZ MH,26MF(BALLAST.....37 DECAL, LABEL, BATTERY/CHARGER
AIR FILTER ELEMENT, KOHLER
CASTING,FIXTURE QUICK CONNECT.....53 SAFETY.....13
KDW1003.....27
CHAIN, SAFETY, SNAP HOOK.....15 DECAL, LABEL, DIESEL.....13
AS-RING HITCH MOUNT.....21
C H A LW Y N SHUTDOWN Decal, Label, Diesel.....11
ASM, CONTROLS RL4 50HZ.....37
W/CABLE,6/8KW.....29 DECAL, LABEL, ELECTROCUTION
ASM, C O N T RO L S RL4 50HZ
CHASSIS, KICKSTEP, WELDMENT,.....15 HAZARD.....13
AUTOSTART.....37
CLAMP, HOSE.....29 DECAL, LABEL, EXPLOSION HAZARD.....13
ASM, C O N T RO L S RL4 60HZ
CLAMP,LENS (233777).....53 DECAL, LABEL, GROUND.....13
AUTOSTART.....37
CLEVIS PIN STAINLESSS.....43, 45, 47 Decal, Label, Ground.....11
ASM, CONTROLS RL4 60HZ W/TL 6KW.....37
CLEVIS PIN,4.6X60MM.....51 DECAL, LABEL, READ THE MANUAL.....13
ASM, CONTROLS RL4 60HZ W/TL 8KW.....37
COIL CORD,HARDWIRE 18/5-14.....39 DECAL, LABEL, TOW SPEED.....13
ASM, CONTROLS RL4 60HZ WO/TL.....15, 37
CONN,STRAIN RELIEF,1/2 NPT.....53 DECAL, LABEL, TRANSPORT DIAGRAM....13
ASSEMBLY, AXLE, RL4.....15
CONNECTOR 2 SCREW 3/4.....37 Decal, Label, Transport Diagram.....11
ASSEMBLY, FRAME, SUPPORT, HATC.....25
CONNECTOR 3P FEMALE RECEPTACLE...39 DECAL, OPERATING INSTRUCTIONS.....11
ASSEMBLY, LATCH, U-BOLT, RL4.....15
CONNECTOR, WIRE NUT.....53 DECAL, WARNING, BURN HAZARD.....13
ASSEMBLY, PIN AND CLIP, 1/2" X 6-1/2".....15
CONNECTOR,7-POLE,TLITE,RND PIN.....39 DECAL, WARNING, EXPLOSION
ASSEMBLY, PIN AND CLIP, 3/4" X 4-3/4".....15
CONNECTOR,BLADE,POS,TAILT, 7P.....39 HAZARD.....11, 13
ASSY, MAST 1.5 INCH.....41
CONNECTOR,TAIL LIGHT,6 POLE.....39 DECAL, WARNING, EXPLOSION/BURN
ASSY, MAST 2 INCH.....41
CONNECTOR,TAILLIGHT,4 PIN.....39 HAZARD.....11, 13
ASSY, MAST 3 INCH.....41
CONTACTOR 100A, SNGL 12VDC DECAL, WARNING, IMPROPER
ASSY, MAST 4 INCH.....41
AUTOSTART.....37 OPERATION.....11
ASY, VERTICAL MAST.....15
CONTROL, AUTOSTART, DYNAGEN.....37 DECAL, WARNING, TIP-OVER HAZARD,
AXLE ASSY, STRAIGHT RL4.....19
CONTROLS DOOR, RL4, BLACK.....25 OUTRIGGERS.....11, 13
AXLE SEAL,2000# AXLE,DL220.....19
CORD SET MALE 5FT. 3P.....51, 53 DECAL, WARNING, TOW SPEED.....11
CORD SET MALE, W/O CONNECTOR.....51, DECAL,LABEL,LIFTING EYE.....11, 13
B 53 DECAL,LABEL,TRANSPORT TIEDOWN*..11,
BALL, 2" ZINC.....21 COTTER PIN 3/32X3/4 S.....43, 45, 47 13
BATTERY.....15 COUPLER 2" BALL BULLDOG TMZ.....21 DECAL,TIRE SPECIFICATION.....11, 13
BEARING,ALXL,840377,841050.....19 COUPLER 2-5/16" BALL BULLDOG T.....21
BOLT, 12-24 UNC 3/8".....15 COUPLER,BALL,2 5/16.....21 E
BOLT, HANDLE.....51 COUPLER,BALL,2" CLASS II.....15, 21
ENGINE OIL FILTER, KOHLER KDW1003...27
BOLT, SHACKLE, RL4.....15 COVER, FRONT, RL4.....23
ENGINE,KUBOTA,D1105.....29
BOLT, SHOULDER DIA .75 X 4.0 L.....15 COVER, WEATHERPROOF GFCI.....37
BOLT, SHOULDER, DIA .75 X 6.0.....15 COVER, WEATHERPROOF TWIST LOCK...37
BOLT,TEE 1/2-20 X 4.5.....43 COVER,AIR CLEANER,KUBOTA.....29 F
BOLT,U-BOLT,LATCH STRIKER,TRAY.....15 COVER,GLASS/LENS RETAINER CLIP.....51 FENDER, RL4.....25
BOX,JUNC,LIGHT TWR,4 CONN.....39 COVER,JUNC BOX W/GSKT, 2 GANG.....39 FIBERGLASS PAD,RECT LAMP FIXT.....51
BRACKET ADJ HGT 6".....21 CROSS BRACE, LIFT STRUCTURE.....43 FILTER, AIR.....29
BRACKET, CAPACITOR.....37 FILTER, ELEMENT, FUEL.....27
BRACKET, CONTROL BOX, FLOAT,.....15, 37 D FILTER,OIL,KUBOTA.....29
BRACKET, HOLD DOWN, BATTERY,.....15 FITTING 1/8,FITTINF FOR DOWN T.....17
DECAL, COSMETIC, GENIE LOGO, FRONT
BRACKET, SOCKET MOUNT.....51 FITTING 5/16, W TUBE 25.5 45D.....17
FAIRING.....11, 13
BRAKE DISK,.5 BORE,K-1550.....55 FIXTURE ASSEMBLY 1000W RECT.....51
DECAL, COSMETIC, GENIE LOGO, RL4,
BRAKE, RL4 VMAST LOCK.....45 FIXTURE HOUSING BASE,1KW RECT.....51
REAR DOOR.....11, 13
BREAKER, 25A 125VAC SPST.....37 FORMING FUEL TANK SUPPORT FRON....17
DECAL, COSMETIC, TEREX LOGO, FRONT
BREAKER,20A MINI,120VAC 1P,CSA.....37 FORMING FUEL TANK SUPPORT REAR....17
FAIRING.....11, 13
BREAKER,30A 250VAC 2P,CSA.....37 FORMING, SWITCH BRACKET.....43
DECAL, COSMETIC, TEREX LOGO, RL4..11,
BRKT,SOCKET MOGUL FO.....53 FORMING, SWITCH COVER 1.....43
13
BRKT,TRUNION.....53 FORMING, SWITCH COVER 2.....43
Decal, Cosmetic, Terex Logo, RL4.....11
BUSHING, SMALL PINION, FULTON.....55 FORMING, TOWER CRADLE.....49
DECAL, COSMETIC, TEREX LOGO, RL4,
FRAME SPACER,K-1550.....55
REAR DOOR.....11, 13
C DECAL, DANGER, AUTO-START
CABLE 1/8", RL4.....41, 47 HAZARD.....11 G
CABLE 3/16",RL4.....41, 43, 45 Decal, Danger, Auto-start Hazard.....11 GASKET, HANDLE.....25
CABLE GUARD FOR 7P CONN(663400).....39 DECAL, DANGER, ELECTROCUTION GASKET, HOUSING REFLECTOR BASE.....53
CABLE KEEP.KIT (BRACKET TYPE)*.....55 HAZARD.....11, 13 GASKET,HOUSING BASE, TOPFRAME.....51
CABLE KIT, RL4 MAST 2" INCH.....41, 47 Decal, Danger, Explosion Hazard.....11 GASKET,LIGHT SOCKET.....51
CABLE KIT, RL4 MAST 3" INCH.....41, 45 DECAL, DANGER, EXPLOSION HAZARD, GASKET,RECTANGULAR GLASS/LENS.....51
CABLE KIT, RL4 MAST 4" INCH.....41, 43 BATTERY.....11 GASKET,STRAIN RELIEF,1/2.....53
CABLE SET,BATTERY,24" RED&BLK.....39 DECAL, DANGER, INHALATION GEN, COLISEUM, 6KW, 240VAC,.....31
CABLE SET,BATTERY,49" RED&BLK, HAZARD.....11, 13 GEN, COLISEUM, 7KW, 240VAC,.....29, 33
KUBOTA.....39 Decal, Instruction, Lamp Disposal.....11 GEN, COLISEUM, 8KW, 240VAC,.....35
V
V-BELT, KOHLER KDW1003.....27
VIBRATION MOUNT.....29
VIBRATION MOUNT,35".....29
W
WASHER.....15, 25, 29
WASHER LOCK 1/2ZP.....21, 51, 53
WASHER LOCK 3/8ZP.....49
WASHER LOCK STAR 1/2E.....53
WASHER, CUSHIONING.....29
WASHER, LOCK.....29
WASHER, NEOPRENE.....23, 25
WASHER, SNUBBER.....29
WASHER,ALXL,840377,841050.....19
WASHER,CLAMP,RUBBER(833543).....53
WASHER,FLAT,.5X2.25X.188,ZAG......29, 31,
33, 35
WASHER,FLAT,1.000,HARDENED.....21
WASHER,FLAT,1/2,USS,ZAG.....15
WASHER,FLAT,3/4,USS,HRD,ZAG.....15
WASHER,FLAT,5/16,USS,ZAG.......15, 23, 25,
37
WASHER,FLAT,M6 PLTD.FW.....29
WASHER,FLAT,M6,DIN125,ZAB.....25
WASHER,FLAT,M8,DIN125,ZAB.....25
WASHER,FLAT,SAE 1/4",ZINC.....29
WASHER,FLAT,SAE,3/8",Y.....29
WASHER,FLAT,SNUB 1/2X2-3/4 ZN.....29
WASHER,FLAT,USS,1/2",Y.....21, 49
WASHER,FLAT,USS,3/8",Y.....15
WASHER,FLAT,USS,5/16",Y.....29, 31, 33, 35
WASHER,FLAT,USS,5/8",Y.....21
WASHER,LOCK,3/8,ZAG.....29
WASHER,LOCK,5/16,ZAG.....17
WEAR PAD.....49
WEAR PAD, TOWER, RL4.....43, 45
WEARPAD, VMAST BOTTOM.....49
WEARPAD, VMAST, HALF.....47
1266666
Part No.
Rev A3
from SN RL415-101 to RL416-496
RL4 Vertical Mast from SN RL416J-497