Service Guide SW-HF 5.

1 4500

SERVICE GUIDE

KYE SYSTEM CORP

Version 1.1 Page 1 of 33

Service Guide SW-HF 5.1 4500

Revision History

Version Date Change

1.0 23/12/2010

Version 1.1 Page 2 of 33

Service Guide SW-HF 5.1 4500

Table of Contents
Revision History………………………………………………………………….2
Table of contents……………………………………………………………...…3
Getting Start…………………………………………………….………………...4
Conventions Used in this Guide…………………………………………….…4
Safety Precautions………………………………………………………………4
Chapter 1. How to Handle Defective Returns……………………………….5
1.2 Problem………………………………………………………………………6
1.2.1 No power，LED （indicator）unlighted………………………….……7
1.2.2 No sound…………………………………………………………….…….8
1.2.3 Front channel no sound (including either FR or FL no sound)….……9
1.2.4 Rear channel no sound (including either RR or RL no sound)...……10
1.2.5 Center no sound…………………………………………………………11
1.2.6 Woofer no sound………………………………………………….…..…12
1.2.7 Input no sound………………………………………………….……..…13
1.2.8 Remote control no use………………………………….………….…...14
1.2.9 Noise………………………….……………………….……………..….15
1.2.10 LED indicators abnormal…………………………………….………..16
1.2.11 Keystrokes in the front panel no use…………………………………17
Chapter 2. Specification…………………………………………………..……18
Satellite…………………………………………………………………….…….18
Woofer……………………………………………………………………………19
Chapter 3. Block diagram…………………………………………..………….20
Chapter 4. Exploded view………………………………………………………21
Subwoofer……………………………………………………………….……….21
Satellite (Center)…………………………………………………..…….………22
Satellite (Front)……………………………………………………..…………...23
Satellite (Rear)……………………………………………………..……………24
Chapter 5. Part list…………………………………… …………….…………...25
Woofer………………………………………………………….………………..26
Center…………………………………………………………………………...26
Rear………………………………………………………………….…..……...26
Front………………………………………………………………..……..……..26
Chapter 6 Important notes……………………………………………………….27
Chapter 7 Circuit diagram………………………………………………………..28
SW-HF 5.1 4500 MCU SCH…………………………………….…….….…………....28
SW-HF 5.1 4500 input and SPOUT SCH……… ……..……………..……..29
SW-HF 5.1 4500 SAT AMP SCH……………………………………………….30
SW-HF 5.1 SWAMP SCH…………………………………..…………………...31
SW-HF 5.1 4500 SWAMP and Power SCH……………………………………32
SW-HF 5.1 4500 REM SCH……………………………………………………..33

Version 1.1 Page 3 of 33

Service Guide SW-HF 5.1 4500

Getting Started

Conventions Used in the Guide

Pay Special Attention: Instructions that are important to remember and may prevent
mistakes.

Caution: Information that, if not followed, may result in damage to the product.

Safety Precautions

The following precautions should be observed in handing the speaker described in

this guide:
Place the speakers on a flat, level and stable surface.
Do not place the speakers in environments subject to mist, smoke, vibration,
excessive dust, salty or greasy air, or other corrosive gases and fumes.
Do not drop or jolt the speakers.
Do not allow anything to drop into the subwoofer case through its ventilator, as it
could result in fatal electric shock or fire.
Place the unit far enough from other equipments for good heat dissipation.
Do not perform any maintenance with wet hand.
Prevent foreign substance, such as water, other liquids or chemical, from entering
the speakers while performing maintenance procedures on the speakers.

Version 1.1 Page 4 of 33

 Service Guide SW-HF 5.1 4500

Chapter 1. How to Handle Defective Returns

1.1 Overview
Receiving Defective speaker from customers

Verifying problems
Proceeding
Necessary tests

Function NG Function OK
Function NG

Analyzing possible
Malfunction cause

Deciding & proceeding the

Rectification methods

Replace necessary
Defective parts

Verifying problems
Proceeding
Necessary tests

Function OK

Return the speakers with proper

repacking to customers

Version 1.1 Page 5 of 33

Service Guide SW-HF 5.1 4500

1.2 Problems

Item Problem Description

1.2.1 No power，LED （indicator）
1.2.2 No sound
1.2.3 Front channel no sound (including either FR or FL no sound)
1.2.4 Rear channel no sound (including either RR or RL no sound)
1.2.5 Center no sound
1.2.6 Woofer no sound
1.2.7 input no sound
1.2.8 Remote control no use
1.2.9 Noise
1.2.10 LED indicators abnormal
1.2.11 Keystrokes in the front panel no use

Version 1.1 Page 6 of 33

 Service Guide SW-HF 5.1 4500

*Attention
Please follow the numbered sequence marked within parenthesis given in
individual
Flow chat in that this is the best-recommended sequence to rectify the problems.

1.2.1 No power，LED （indicator）unlighted

Problem
No power，LED （indicator）

Analyze 1. Defective connection

1. Defective transformer 1. PCB dried soldered or broken
and between SW-HF5.14500 MCU
2. Defective or damaged 2. Defective or damaged IC2, IC2, CR1
identify PCB JK3 and SW-HF5.1 4500
AC cable or power switch in SW-HF5.14500 MCU PCB
the AMP PCB JACK1
causes

Repair or Repair or resolder or replace

replace replace
Solutions

Version 1.1 Page 7 of 33

 Service Guide SW-HF 5.1 4500

1.2.2 no sound

Problem No sound

1. PCB damaged, dry-soldered or

1. Defective IC or IC2 onSW-HF5.1 4500MCU
short-circuited
Analyze and PCB
2. Assembled wires loosely- connected
identify the 2. Defective ：IC3, IC16，R111，R112，R108，
between SW-HF5.1 4500 MCU PCB
causes EC36，EC38， EC39， in SW-HF5.1 4500 AMP
JK3 and SW-HF5.1 4500 AMP PCB
PCB

Resolder or replace Check and replace defective

Solutions IC or components.

Version 1.1 Page 8 of 33

 Service Guide SW-HF 5.1 4500

1.2.3 Front channel no sound (including either FR or FL no sound )

Problem Front channel no sound (including either FR or FL no sound)

PCB damaged, Defective connection of 1.defective IC3, IC4,IC5,IC7,IC9 or

dry-soldered or front speaker cables and components related in SW-HF5.1
Analyze and short-circuited; jacks, or defective 4500 AMP PCB
identify the speaker cables, jacks or
causes front driver units

Resolder or Re-connect or Check and replace

Solutions replace replace defective IC or
components

Version 1.1 Page 9 of 33

 Service Guide SW-HF 5.1 4500

1.2.4 Rear channel no sound (including either RR or RL no sound)

Problem
Rear channel no sound (including either RR or RL no sound)

PCB damaged, Defective connection Defective 1. Defective IC3, IC4，

dry-soldered or of rear speaker connection of rear IC6,IC10 or components
Analyze and
short-circuited cables and jacks, or audio cables, or related in
identify the
defective speaker JACK SW-HF5.1 4500 AMP
causes
cables, jacks or rear disconnected from PCB
driver units PCB or defective

Repair or Repair or Repair or Check and replace

replacing replacing replacing defective IC or

Solutions components

Version 1.1 Page 10 of 33

 Service Guide SW-HF 5.1 4500

1.2.5 Center no sound

Problem
Center no sound

Analyze and PCB Defective Defective connection 1. Defective IC3,

identify the dry-soldered, connection of of center audio IC4,IC5,IC11 or

causes broken, or short center speaker cables, or JACK components related in
circuit cables and disconnected from SW-HF5.1 4500
jacks, or PCB or defective AMP PCB
defective
speaker cables,
jacks or center
driver units

Check Reconnect Reconnect Check and replace defective

soldering or replace or replace IC or components
Solutions
points on
PCB, and
resolder

Version 1.1 Page 11 of 33

 Service Guide SW-HF 5.1 4500

1.2.6 Woofer no sound

Problem
Woofer no sound

Defective Defective connection 1. Defective IC3,

Analyze and PCB
connection of sub of woofer audio IC4,IC7,IC8,IC12 or
identify the dry-soldered,
speaker cables cables, or JACK components related in
causes broken, or
and jacks, or disconnected from SW-HF5.1 4500 AMP
short circuited
defective speaker PCB or defective PCB
cables, jacks or
woofer driver units

Repair Reconnect Reconnect Check and replace defective IC

or replace or replace or components
Solutions

Version 1.1 Page 12 of 33

 Service Guide SW-HF 5.1 4500

1.2.7 Input no sound

Problem
Input no sound

TV(CD/MP3) GAME input no DVD input no

Analyze and input no sound sound sound
identify the
causes
1. Defective input RCA jack 1. Defective input RCA jack 1. Defective input RCA jack
2. Defective IC3 in 2. Defective IC3 in 2. Defective IC3 in
SW-HF5.1 4500AMP SW-HF5.1 4500AMP SW-HF5.1 4500AMP
PCB or TV- input-related PCB or GAME - PCB or DVD- input-related
components input-related components components

Solutions Check and Check and

Check and
replace replace replace

Version 1.1 Page 13 of 33

Service Guide SW-HF 5.1 4500

 1.2.8 Remote control no use
Problem
Remote control no use

1. Low power supply Remote PCB Defective Defective or

of the battery broken, or its IC or conductive rubber dry-soldered REM1，
Analyze and other components of some keys IC2，R1，EC1，CC1 in
2.Defective
identify the defective SW-HF5.1 4500 MCU
soldering of battery
causes PCB
spring

Replace or Check and Check and Check and

Solutions repair replace replace replace

Version 1.1 Page 14 of 33

Service Guide SW-HF 5.1 4500

 1.2.9. Noise

Problem
Noise

Broken or dry-soldered The power supply of IC is 1. Defective driver units

PCB, or diode damaged normal or not 2. Or caused by the vibration
Analyze and
from the too long lead wire of
identify the
the driver units
causes

Resolder or replace Check and replace Resolder or replace

Solutions

Version 1.1 Page 15 of 33

Service Guide SW-HF 5.1 4500

 1.2.10. LED indicators abnormal

Problem
LED indicators no light

1. Defective, dry-soldered, or broken SW-HF5.1 4500 MCU

PCB
2. LED1, IC2, IC1 damaged
Analyze and
3. R3-R10 SW-HF5.1 4500 MCU PCB
identify the
causes

Solutions Check and replace

Version 1.1 Page 16 of 33

 Service Guide SW-HF 5.1 4500

1.2.11. Keystrokes in the front panel no use

Problem
Keystrokes in the front panel no use

1. Defective, dry-soldered, or broken SW-HF5.1 4500 MCU

PC，
2. IC1 or IC2 damaged
Analyze and
3. keystrokes not well –assembled
identify the
causes

Solutions Check and replace

Version 1.1 Page 17 of 33

Service Guide SW-HF 5.1 4500

Chapter 2. Specifications

Satellite

NOMINAL
NO DESCRIPTION UNIT LIMIT
CEN FR FL
1 RATED OUTPUT POWER @THD 10% W 16 16 16 ≧15.5
2 SENSITIVITY (1KHz) @RATED O/P POWER mV 500 600 600 ±10%
3 SENSITIVITY (1KHz) @1W O/P POWER mV 100 120 120 ±10%
4 MAX INPUT LEVEL@1% THD mV 380 430 430 ±10%
FREQUENCY RESPONSE(1KHz -3DB )
5 Hz 95 95 95 ±10
LOW
6 FREQUENCY RESPONSE(1KHz -3DB ) HI KHz 360 400 400 ±20
7 S/N@RATED O/P POWER dB 84.5 84.5 84.5 ≧70
8 CHANNEL UNBALANCE @REF O/P POWER dB 0.2 0.2 ≦0.5
CHANNEL SEPARATION(ONE
9 CHANNELIN;OTHER CHANNEL INPUT dB 54.5 54.5 ≧40
SHORTING
HUM NOISE (VOLUME MAX;INPUT
10 mV 0.6 0.6 0.6 ≦2
SHORTING)
HUM NOISE (VOLUME MIN INPUT
11 mV 0.5 0.5 0.5 ≦1
SHORTING)

Version 1.1 Page 18 of 33

Service Guide SW-HF 5.1 500

Chapter 2 Specifications

Woofer

NO DESCRIPTION UNIT NOMINAL LIMIT

1 RATED OUTPUT POWER@100Hz(10%THD) W 45 ≧42.5

2 SENSITVITY(100Hz)@RATED O/P POWER mV 130 ±30
3 SENSITIVITY(100Hz)@1W O/P POWER mV 18 ±5
4 MAX INPUT LEVEL@1% THD mV 100 ±15
5 DISTORTION@100Hz REF O/P POWER % 0.1 ≦0.5
FREQUENCY RESPONSE (100Hz
6 Hz 22 ±5
-3DB)LOW
7 FREQUENCY RESPONSE (100Hz -3DB)HI Hz 145 ±15
8 S/N RATIO@100Hz RATED O/P POWER dB 82 ≧70
9 VR MIN NOISE (INPUT SHORTING) mV 0.5 ≦1
10 VR MAX NOISE &HUM (INPUT SHORTING) mV 1 ≦2

Version 1.1 Page 19 of 33

Service Guide SW-HF 5.1 4500

Chapter 3 Block diagram

Version 1.1 Page 20 of 33

Service Guide SW-HF 5.5005

Chapter 4 Exploded view

Subwoofer

Version 1.1 Page 21 of 33

 Service Guide SW-HF 5.1 4500

Chapter 4 Exploded view

Satellite (Center)

Version 1.1 Page 22 of 33

Service Guide SW-HF 5.1 4500

Chapter 4 Exploded view

Satellite (Front)

Version 1.1 Page 23 of 33

Service Guide SW-HF 5.1 4500

Chapter 4 Exploded view

Satellite (Rear)

Version 1.1 Page 24 of 33

Service Guide SW-HF 5.1 4500

Chapter 5 Part list

Woofer

Ref. NO Description Part NO

1 Front Panel EP40360361
2 Transparent LED cover EP41410038
3 plastic post for LED EP41410033
4 big keystroke on the front panel EP40716215
5 small keystrokeS on the front panel EP40714221A
6 SW-HF5.1 4500 MCU 94HB PCBA EP15450002
7 Wooden woofer cabinet EP53450001B
8 heat sink (radiator) EP23011054
9 SW-HF5.1 4500 AMP 94V0 PCBA EP15450001
10 SW-HF5.1 4500 metal back cover EP21100087
11 power switch EP19030008
12 black cable pull- relief EP41610059
13 transformer, 230V/50HZ/12V*2-3.5A/76*35 型 EP13500091
14 bass tube -1 EP41510022
15 basstube -2 EP41510040
16 rubber feet, φ18*3MM EP73060098
17 driver unit, A-170-5 EP16060004
18 black metal grill EP61000143

Version 1.1 Page 25 of 33

Service Guide SW-HF 5.1 4500

Chapter 5 Part list

Center
Ref. NO Description Part NO
1 satellite ring EP40910425
2 cloth grill EP64000204A
3 driver unit, A-78-44 EP16030086
4 wooden center satellite， 067 EP53Y06701B
5 LOGO plate EP41260069
6 ruuber feet, φ12*2MM EP73060099

Rear
Ref. NO Description Part NO
1 satellite ring EP40910423
2 cloth grill EP64000204A
3 driver unit, A-78-43 EP16030085
4 wooden Rear cabinet ， 066 EP53Y06601B
5 LOGO plate EP41260069
6 rubber feet, φ12*2MM EP73060099

Front
Ref. NO Description Part NO
1 satellite ring EP40910423
2 cloth grill EP64000204A
3 driver unit, A-78-43 EP16030085
4 wooden front cabinet, 068 EP53Y06801B
5 LOGO plate EP41260069
6 rubber plate, φ12*2MM EP73060099

Version 1.1 Page 26 of 33

Service Guide SW-HF 5.1 4500

Chapter 6. Important Notes

6.1 Packing requirement for sending the PCB assembly by post

PCB assembly is a kind of sophisticated electronic circuit board.
Well packing will be required when sending them by post.
*Some sophisticated IC components are mounted on the PCB
assembly; hence it is necessary to pack each PCB assembly
with a separate static protecting bag, in order to avoid static
electricity.
*Reliable external packing is also very important when sending
the PCB assembly by post, in that it would avoid unnecessarily
lost or damage.

6.2 Short of spare parts while repairing a speaker system

If you are short of spare parts when you have some speaker
systems waiting to be repaired, it would be recommended to take
the necessary parts from one
Speaker system, so that you may have the as many speaker
systems

Version 1.1 Page 27 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 4500 MCU SCH

Version 1.1 Page 28 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 4500 input and SPOUT SCH

Version 1.1 Page 29 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 4500 SAT AMP SCH

Version 1.1 Page 30 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 SWAMP SCH

Version 1.1 Page 31 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 4500 SWAMP and Power SCH

Version 1.1 Page 32 of 33

Service Guide SW-HF 5.1 4500

Chapter 7. Schematic diagram

SW-HF 5.1 4500 REM SCH

Version 1.1 Page 33 of 33