UNIT –II RESISTANCE WELDING SET-I

1. Which of the following is not true about fusion welding?

a) It depends upon the characteristics of heat source.
b) It depends upon the nature of deposition of the filler material
c) It does not depend upon the heat flow characteristics in the
joint d) It depends upon the gas metal or slag metal reaction
View Answer

Answer: c
Explanation: Fusion welding depends upon the heat flow characteristics in the joint. It is important to study about
heat transfer of the workpiece before welding operation.

2. Which of the following is used to produce heat in the welding process?

a) Electric arc
b) Chemical flame
c) Electric resistance heating
d) All of the Mentioned
View Answer

Answer: d
Explanation: Source of heat depending upon the economy and availability. Electric arc, Chemical flame, Electric
resistance heating etc may be used for the production of heat.

3. In which of the following welding process heat and pressure is applied on the joint but no filler material of flux is
added?
a) Arc welding
b) Resistance welding
c) Gas welding
d) Thermite welding
View Answer
 /

Answer: b
Explanation: In resistance welding process heat and pressure is applied on the joint but no filler material of flux is
added.

4. Resistance is composed of:

(i) Resistance of electrode
(ii) Contact resistance between electrode and work piece
(iii) Contact resistance between two work piece plates
(iv) Resistance of work piece
Which of the following is correct?
a) i
b) ii ,iii,
iv c) ii ,iv
d) i ,ii ,iii, iv
View Answer

Answer: d
Explanation: Total resistance is the equivalent resistance of all resistances present in the welding circuit during
the process of welding.

5. If 20 amperes of current are flowing in the wire for 1 minute of time having a resistance of 1000 ohm. Then the
amount of heat generated in resistance welding in kilo joules will be?
a) 24000 b)
240000 c)
24000000 d)
2400
View Answer

Answer: a
Explanation: Heat produced= I2 R T. Where I is the current, R is resistance and T is time duration.

6. Which of the following is true about electrodes?

a) Low electrical conductivity and low mechanical strength
b) Low electrical conductivity and high mechanical strength
c) High electrical conductivity and low mechanical strength
d) High electrical conductivity and high mechanical
strength View Answer

Answer: d
Explanation: To get maximum efficiency, electrodes should have high electrical conductivity and high mechanical
strength.
7. Which of the following is true about resistance welding?
a) Electrodes of higher resistivity is used for lower resistive piece
b) Electrodes of higher resistivity is used for higher resistive piece
c) Electrodes of lower resistivity is used for lower resistive piece
d) None of the Mentioned
View Answer

Answer: a
Explanation: To get high efficiency, electrodes of higher resistivity is used for lower resistive piece.

8. According to the joules law?

a) The poor conductor heats up to a higher degree than a good conductor
b) The poor conductor heats up to a lower degree than a good conductor
c) The poor conductor heats up to equal degree than a good conductor
d) None of the Mentioned
View Answer

Answer: a
Explanation: Joules law states that poor conductor heats up to a higher degree than a good conductor.

9. Which of the following electrode has very high electrical conductivity but low strength?
a) Copper chromium alloys
b) Copper cobalt alloys c)
Copper beryllium alloys d)
Copper cadmium alloys
View Answer

Answer: d
Explanation: Copper cadmium alloys have very high electrical conductivity but low strength. They produce very
less heat during the current flow.

10. Which of the following electrode has low electrical conductivity but higher strength?
a) Copper chromium alloys
b) Copper cobalt alloys c)
Copper beryllium alloys d)
Copper cadmium alloys
View Answer

Answer: a
Explanation: Copper chromium alloys electrode has low electrical conductivity but higher strength. They generate
more heat during current flow.
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