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Abstract
A three-dimensional (3D) boundary element method (BEM) is developed for the analysis of composite laminates with holes. Instead of
using Kelvin-type Green's functions of anisotropic in®nite space, 3D layered Green's functions with the materials of each layer being
generally anisotropic, derived recently in the Fourier transform domain, are implemented into a 3D BEM formulation. A novel numerical
algorithm is designed to calculate layered Green's functions ef®ciently. It should be noted that since layered Green's functions satisfy exactly
the continuity conditions along the interfaces and top and bottom free surfaces a priori, the model becomes truly 2D and discretization is only
needed along the hole surface and prescribed traction and/or displacement boundaries. To test the validity and accuracy of the proposed
method, the present layered BEM formulation is applied to the problem of an in®nite anisotropic plate with a circular hole where the
analytical solution is available. It is found that even with a very coarse mesh, the present BEM can predict the hoop stress very accurately
along the hole surface. The BEM formulation is then applied to analyze two composite laminates (90/0)s and (245/45)s, under a remote in-
plane strain, that have been studied previously with different approaches. For the (90/0)s case, the hoop stresses along the hole surface
predicted by the present layered BEM formulation are in very close agreement with the previous results. For the (245/45)s case, however, it
is found that a nearly converged solution (less than 5% convergence by doubling the mesh) by the present method is at signi®cant variance
with the previous ones that are lack-of-convergence checks. It can be expected that for designing the bolted joints of composites with many
layers, a computational tool developed based on the present techniques would be robust and offer a much better solution with regard to
accuracy, versatility and design cycle time. q 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Boundary element method; Composite laminates with holes; Layered Green's functions
advanced composites in weight-critical aircraft structures, limitations when applied directly to a multilayered compo-
an accurate assessment of the stresses for joints, either site structure with damage, due to certain inherent
fastened or bonded under general loading conditions with de®ciencies associated with this type of BEM formulation
these failure modes, is essential for reliable strength evalua- such as:
tion and failure prediction.
Considerable effort has been made to investigate the fail- (a) the fundamental solution used is for full-space (i.e.
ure of bolted joints in the last two decades. A large body of Kelvin-type) Green's functions;
experimental data has been generated. Three possible ulti- (b) because of (a), all interfaces between different layers
mate in-plane failure modes, namely bearing, shear-out, and need to be discretized;
tension, have been clearly identi®ed. A positive in¯uence on (c) because of (b), the resulting system of algebraic equa-
strength due to lateral constraint, thereby clamping forces, tions may become very large for multilayered 3D compo-
has been demonstrated by numerous researchers (e.g. Refs. site structures, inhibiting a solution on the current PC
[24,3,6]). Stacking sequence and ply orientation [3,17,6], computers.
and geometrical factors of clearance-®t oversize hole, hole
diameter (D), laminate thickness(h) and width (W), and edge To resolve these shortcomings, layered Green's functions
distance (e), e.g. D/h, W/D, e/D ratios, have been documen- that satisfy the interfacial conditions and hence eliminate
ted [9,5]. Stress analyses around a bolted hole have been the need for interface discretization need to be developed.
conducted using boundary layer solutions [25,26], anisotro- Previously, various methods were proposed to derive
pic elasticity solution [4,19], linear laminate ®nite element Green's functions of this type (for a brief review, see Ref.
methods (FEMs) [23,31], 3D discrete layer FEM [14]). Benitez and co-workers [1,2] attempted the imple-
[20,21,13,18], and spline variational method [8]. mentation of one type of layered Green's functions into a
Despite research on the failure of joints, the fundamental BEM formulation.
physics and the basic mechanics principles of the failure In this paper, we present stress analyses of composite
process have remained largely inaccessible. These engineer- laminates with holes using a non-traditional BEM formu-
ing approaches to strength prediction are mainly phenom- lation. That is, instead of using full-space (Kelvin-type)
enological, i.e. empirical strength characterization data with Green's functions, layered Green's functions recently
only indirect association were established between the true developed by Yuan and Yang [32] are implemented into
representation and the physics or mechanics of the failure our BEM formulation. These Green's functions are
process. The damage adjacent to the holes, which affects the derived in the Fourier-transformed domain based on the
stress redistribution and leads to the ultimate failure, has Stroh formalism [27]. To obtain physical-domain Green's
been neglected. Since the failure of joints is clearly a 3D functions, an adaptive quadrature properly connected to
phenomenon, it is obvious that, to be useful in predicting the BEM formulation is proposed. Since the displacement
failure, an accurate 3D stress analysis, including the damage and traction continuity conditions are exactly satis®ed
along the curved bolted boundary, is required. along the layer interfaces and the top and bottom free
The FEM has experienced a tremendous growth in surfaces, discretization is only needed around the holes
composite structural design. It is known as one of the and on the prescribed traction and/or displacement bound-
`domain'-type techniques in which discretizations are intro- aries. To check the accuracy and ef®ciency, our method is
duced in the whole domain. An alternative way to solve ®rst applied to the problem where an in®nite, homoge-
composite structural problems is by using the boundary neous, and anisotropic plate with a circular hole is under
element method (BEM) which discretizes the boundary of a far-®eld stress. It is found that even with a very coarse
a problem only. This technique is developed based on a mesh, the results obtained by our BEM formulation are
transformation of the governing partial differential equa- very close to the exact solutions. The formulation is then
tions, which involve unknown ®elds inside and on the applied to analyze two composite laminates (90/0)s and
boundary of a domain, into an integral equation involving (245/45)s, with a central hole under a remote uniform
®elds on the boundary only. In recent years, the BEM tech- in-plane strain. For the (90/0)s composite laminates, the
nique has been gaining increasing popularity among the hoop stresses along the hole surface predicted by the
numerical methods. The advantages of a BEM over a present layered BEM formulation are in very close agree-
domain-based method include: ment with the previous results. For the (245/45)s compo-
site laminates, however, it is found that a nearly
1. reduced problem dimensionality by one; converged solution (less than 5% convergence by
2. smaller amount of computer storage requirement; doubling the mesh) by the present method differs signi®-
3. no discretization error inside the domain; cantly from the previous ones. The present method
4. accurate stress prediction for stress concentration provides an accurate and ef®cient numerical tool that
problems. can be applied to more complicated problems where
other methods may not be able to access with the current
However, the traditional BEM formulation has its computer power.
E. Pan et al. / Engineering Analysis with Boundary Elements 25 (2001) 31±40 33
2. 3D boundary element formulation type singularity, it can be treated by the rigid body motion
method. At the same time, the calculation of {b} in Eq. (3)
Consider a horizontally layered structure with each layer can be avoided [15]. Therefore, Eq. (3) can be arranged and
being homogeneous, anisotropic, and linearly elastic, solved for the unknown boundary values uj and/or tj. It is
bounded by an internal lateral surface Sin, an external lateral emphasized that since layered Green's functions satisfy
surface Sex, a top surface St, and a bottom surface Sb. For exactly the displacement and traction continuities along
such a structure, the internal displacement can be expressed the layer interfaces, discretization is only needed on the
by the following integral: real problem boundaries, which therefore greatly reduces
Z the problem size and increases the accuracy of the solution.
ui
Xp 1 Tijp
Xp ; Xs uj
Xs dS
Xs Furthermore, if the top and bottom surfaces are traction free,
S
which is the common situation in composite structure analy-
Z sis, no discretization will be necessary on these two
Uijp
Xp ; Xs tj
Xs dS
Xs ;
1
S surfaces. Therefore, the only discretization needed is
along the lateral internal and external surfaces, i.e. S
where uj and tj are the displacement and traction on the total
Sin 1 Sex in Eq. (2).
boundary S Sin 1 Sex 1 St 1 Sb ; and Uijp
Xp ; Xs is the
layered Green's displacement in i-direction at ®eld point
Xs caused by a point force in j-direction at source point
3. Green's functions for composite laminates
Xp. A similar de®nition holds for the layered Green's trac-
tion Tijp
Xp ; Xs : These Green's functions have been derived Green's functions in multilayered anisotropic plates
recently by Yuan and Yang [32] in the Fourier transform have been derived recently by Yuan and Yang [32].
domain and a brief description will be given in the next They are based on the Stroh formalism and 2D Fourier
section. In deriving Eq. (1), a zero body-force has been transforms. For the sake of easy description of the follow-
assumed for the sake of simplicity. ing sections, a brief presentation of Green's functions is
Let Xp approach a point Ys on the boundary, we arrive at given below.
the boundary integral equation Consider a composite laminate that consists of n horizon-
Z tal layers of different anisotropic elastic materials (Fig. 1).
bij
Ys uj
Ys 1 Tijp
Ys ; Xs uj
Xs dS
Xs Let a Cartesian coordinate system (x1, x2, x3) be chosen such
S
Z that the x1 ±x2 plane lies on the bottom surface of the lami-
Uijp
Ys ; Xs tj
Xs dS
Xs ;
2 nate and the composite occupies x3 $ 0: Each layer of the
S laminate occupies the region hj21 # x3 # hj ; j 1; 2; ¼; n
where bij are coef®cients that depend only upon the local with 0 h0 , h1 , ¼ , hn : Along each interface x3 hj
geometry of the boundary at Ys. For a smooth boundary,
j 1; 2; ¼; n 2 1; the displacements and the tractions are
bij 0:5dij ; in which d ij is the Kronecker delta. Discretizing continuous. The ®rst step is to derive Green's functions in
the total boundary S with N nodal points and NE elements, the Fourier-transformed domain with the transform being
Eq. (2) can then be reduced to a set of linear algebraic de®ned as
equations (for i 1; 2; ¼; N ZZ
u~ k
y1 ; y2 ; x3 uk
x1 ; x2 ; x3 eiy´x dx1 dx2 ;
6
X
NE X
NE
{b}{u}i 1 ^ ij {u}j
{H} {G}ij {t}j ;
3
j1 j1 where y
y1 ; y2 is the transform vector, x denotes (x1, x2),
and y´x y1 x1 1 y2 x2 :
where matrices {HÃ } and {G} are the integrals of the layered
Assuming that the laminate is subjected to a concentrated
Green's traction and displacement on the generic element, force at a point
x01 ; x02 ; d in the kth layer
hk21 , d , hk
i.e. shown in Fig. 1, Green's functions (displacements and trac-
Z1 Z1 tions on an (x1,x2)-plane) in the transformed domain were
H^ Tp FuJu dj 1 dj 2
4
21 21
obtained, based on the Stroh formalism, as
0
m
Z1 Z1 u~ m
y1 ; y2 ; x3 e2iy´x ih21 A m ke2ipp h
x3 2hm21
lq m
p
G U FuJu dj 1 dj 2 :
5
m
21 21 h
x3 2hm
1 ih21 Am ke2ipp lq 0m
In Eqs. (4) and (5), F(j 1,j 2) is the shape function matrix and
0
m
J(j 1,j 2) the Jacobian of the mapping from
x; y; z to
j 1 ; j 2 : t~m
y1 ; y2 ; x3 e2iy´x B m ke2ipp h
x3 2hm21
lq m
7
It is noteworthy that since the Green's displacement, U p,
m
h
x3 2hm
has only a weak singularity, the integral for G on the right- 1 Bm ke2ipp lq 0m
hand side of Eq. (5) can be easily carried out numerically.
Although the right-hand side of Eq. (4) involves a Cauchy- m 1; 2; ¼; n and m ± k
34 E. Pan et al. / Engineering Analysis with Boundary Elements 25 (2001) 31±40
hn
hk
(n)
(n-1)
f3
f1
(k) f2
(k-1) x3
x1
(2)
x2
(1)
Fig. 1. A layered composite laminate under a point force acting at x01 ; x02 ; d in the kth layer.
Note that the conditions domain, i.e. the terms in the brackets in Eq. (13). Subse-
quently, full-space Green's functions are superimposed to
u
1 u
2
k ; t
1 2 t
2 d
x1 2 x01 d
x2 2 x02 f at x3 d
k k k obtain layered Green's functions in the physical domain, as
12 shown in Eq. (13). Therefore, the handling of singularities in
are satis®ed by Eqs. (8) and (9). In Eqs. (12), superscripts (1) layered Green's functions is transferred to the treatment of
and (2) denote the regions hk21 # x3 , d and d , x3 # hk ; singularities in full-space Green's functions. Since the latter
respectively. functions have explicit expressions, the numerical treatment
After obtaining Green's functions in the transformed becomes a trivial task.
domain, an adaptive quadrature technique is then employed
to evaluate physical-domain Green's functions. 5. Calculation of layered Green's functions
4. Treatment of singularity in layered Green's functions Calculation of the aforementioned Green's functions for
layered composite structure involves the inverse of the
On calculating layered Green's functions using the adap- Fourier transform that will be done with an adaptive quad-
tive quadrature, we found that it is very dif®cult, if not rature (e.g. Ref. [16]). For the transformed-domain Green's
impossible, to obtain accurate results with the use of numer- displacement, u~ k
y1 ; y2 ; x3 ; in Eq. (6), we apply the inverse
ical integration when the ®eld point is close to the source of the Fourier transform to obtain
point (singular point). Since the contribution from the singu- 1 ZZ
lar point is very critical in the BEM analysis, we propose uk
x1 ; x2 ; x3 u~ k
y1 ; y2 ; x3 e2iy´x dy1 dy2 :
15
4p2
here a method to evaluate this singular value accurately.
Expressing the integral variables (y1,y2) in terms of polar
First, in the transformed domain, we remove the singularity
coordinates (h ,u ), we arrive at
in layered Green's functions by subtracting them with full-
space Green's functions (Green's functions in a homoge- uk
x1 ; x2 ; x3
neous and in®nite space with material property of the source
1 Z2p Z1
layer). After successfully performing the adaptive integra- du u~ k
h; u; x3 e2ih
x1 cos u1x2 sin u
h d h:
tion, full-space Green's functions are then added analyti- 4p2 0 0
8
3
7
Present
6 Present
2 Lekhnitskii (1981) 5
4 Lekhnitskii (1981)
1 3
2
0 1
0
-1 -1
0 15 30 45 60 75 90 0 15 30 45 60 75 90
Polar Angle (Degrees) Polar Angle (Degrees)
Fig. 3. Variation of the normalized hoop stress s uu =s 1 along the hole for Fig. 4. Variation of the normalized hoop stress s uu =s 1 along the hole for
the isotropic case. the anisotropic case with f 08:
5
Present
4
Normalized Hoop Stress
Lekhnitskii (1981)
3
-1
-2
0 30 60 90 120 150 180
Polar Angle (Degrees)
Fig. 5. Variation of the normalized hoop stress s uu =s 1 along the hole for the anisotropic case with f 458:
E. Pan et al. / Engineering Analysis with Boundary Elements 25 (2001) 31±40 37
3 12
Nishioka &
1 8 Iarve (1996)
0 6
Present
32 constant elements 4
-1
32 linear elements 2
-2
Lekhnitskii (1981)
0
-3
-2
-4
0 15 30 45 60 75 90
0 15 30 45 60 75 90
Polar Angle (Degrees) Polar Angle (Degrees)
Fig. 6. Variation of the normalized hoop stress s uu =s 1 along the hole for Fig. 8. Normalized hoop stress s uu =s 1 along the hole in the mid-plane of
the anisotropic case with f 908: the 08-ply
z 3h=8: Four-layered composite laminate (90/0)s.
circular hole. If this plate is subjected to an in-plane uniaxial D. The four orthotropic plies (90/0)s have equal thickness of
far-®eld tension s 1 in the x-direction (Fig. 2), then the exact h/4 each, where h
0:4D is the total thickness of the plate.
closed-form solution for the hoop stress along the hole can be A uniform far-®eld strain 1 1 is applied in the x-direction.
found [10]. In our 3D model, we assume that the plate has a The orthotropic material properties in the material coordi-
thickness of 0.2r (i.e. only 1/5 of the radius of the hole) and nates are selected to be E 1 206:84 GPa; E2 E3
discretize the hole with constant elements. More speci®cally, 20:684 GPa; G13 G23 G12 6:895 GPa; and n13
we discretize the hole in the vertical direction with two n23 n12 0:336 [13].
constant elements and in the circumferential direction with Due to the symmetry of the layered con®guration and
32 constant elements. Therefore, a total of 64 constant loading, the BEM model needs to be applied to only half
elements (in 3D) are used to discretize the surface of the of the layered system (i.e. two plies). Furthermore, using
hole. Numerical results obtained with the present BEM formu- layered Green's functions as the kernel functions in the
lation are shown in Figs. 3±6 and are compared to the corre- BEM formulation, we need only to discretize the surface
sponding exact closed-form solutions [10]. It is shown that of the hole. For this problem, we discretize in the vertical
even with only 32 constant elements in the circumferential direction with six constant elements, and in the circumfer-
direction, the present numerical results are nearly identical ential direction with 48 and 64 constant elements, respec-
to the exact solutions, with the only exception at the peak of tively, for the (90/0)s and (245/45)s cases. Thus, for the
the stress where the numerical results are about 5% larger than former case, we use totally 288 constant elements only,
the corresponding exact solutions. As for the peak stress, and for the latter, 384 constant elements only.
however, a re®ned mesh or a high-order shape function can The normalized hoop stresses s uu =s 1 around the hole in
be implemented to improve the results. This is observed in Fig. the mid-plane of the 08-ply
z 3h=8 and 908-ply
z h=8
6 where the use of linear elements with the same node number are shown in Figs. 8 and 9, respectively, with s 1 being the
as for the constant elements has improved the stress value at equivalent far-®eld stress corresponding to the far-®eld
the peak. strain u 1. The results obtained by Nishioka and Atluri
With the layered BEM formulation being tested success- [13] using the special-hole-®nite elements and by Iarve
fully for the homogeneous plate case, we now apply this [8] using the spline variational method are also shown in
formulation to a four-layered symmetric composite lami- the ®gure. It is obvious that the stress distributions predicted
nate. Fig. 7 shows the geometry of an in®nite laminated by the present layered BEM formulation are in good agree-
plate with a through-the-thickness circular hole of diameter ment with those by Nishioka and Atluri [13] and Iarve [8].
h
θ
∞ ∞
ε ⇐ D ⇒ε
z (x3)
x(x1)
Fig. 7. A four-layered composite laminate (90/0)s with a central hole under a uniform far-®eld strain 1 1 in the x-direction.
38 E. Pan et al. / Engineering Analysis with Boundary Elements 25 (2001) 31±40
1.5 results of Nishioka and Atluri [13], and Rybicki and Hopper
1 [20] are about 120 and 908, respectively. It is noteworthy
Normalized Hoop Stress
4 (1982)
3 Present
-1
-2
0 30 60 90 120 150 180
Polar Angle (Degrees)
Fig. 10. Normalized hoop stress s uu =s 1 along the hole in the mid-plane of the composite laminate (245/45)s
z h=2:
E. Pan et al. / Engineering Analysis with Boundary Elements 25 (2001) 31±40 39
5 Mesh # 1
3 Mesh # 3
-1
-2
0 30 60 90 120 150 180
Polar Angle (Degrees)
Fig. 11. Normalized hoop stress s uu =s 1 along the hole in the mid-plane of the composite laminate (245/45)s
z h=2 for three mesh sizes (meshes 1, 2, and 3
are for 32, 64, and 128 constant elements, respectively).
previous ones that are lack-of-convergence checks. The laminates. In: Garbo SP, editor. Composite materials: testing and
application of such a BEM analysis to layered composite design, ASTM STP 1059, vol. 9. Philadelphia, PA: American Society
for Testing and Materials, 1990. p. 165±90.
structures with discrete damage is currently under investi-
[10] Lekhnitskii SG. Theory of elasticity of an anisotropic elastic body.
gation and the results will be reported in a forthcoming Moscow: Mir, 1981.
paper. [11] Lubin G. Handbook of composites. New York: Van Nostrand Rein-
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[12] Malen K. A uni®ed six-dimensional treatment of elastic Green's func-
Acknowledgements tions and dislocations. Phys Status Solidi (B) 1971;44:661±72.
[13] Nishioka T, Atluri SN. Stress analysis of holes in angle-ply
The authors are grateful for the support from the Air laminates: an ef®cient assumed stress `special-hole-element'
approach and a simple estimation method. Comput Struct 1982;
Force Of®ce of Scienti®c Research under Grant F33615-
15(2):135±47.
97-C-5089, with Dr Richard B. Hall being the project [14] Pan E. Static Green's functions in multilayered half spaces. Appl
manager. They would also like to thank one of the reviewers Math Modelling 1997;21:509±21.
for his/her constructive comments. [15] Pan E, Amadei B. A 3-D boundary element formulation of anisotropic
elasticity with gravity. Appl Math Modelling 1996;20:114±20.
[16] Press WH, Flannery BP, Teukolsky SA, Vetterling WT. Numerical
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