Documente Academic
Documente Profesional
Documente Cultură
1. MECHANICAL TYPE
1 16
2 17
3 18
4
5 19
6
H.F
7
8
9
10
11
12
13 20
21
14
22
15
24
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SAFETY SOL.
CIGAR,OPTION
15A
½Ç³»µî,˚è±âÆÇ
¶óÀÌÆ®
20A
LIGHT
NO
25A
PA TE :
PART NO US
¿É¼Ç
20A
25
OPTION
RT E TH
NA (Ç˚¹ E DE
20A
ME ø ) :
RO M
IO
HORN
D
INO
A
È¥
C
&T
: Ç» 21S4SIG
15A
Áî¹ -01NATE
Ú½ 04 D
(FU
º 0 FU
SE SE
BO .
X)
23
6507A3CD07
3-1
2. PILOT TYPE
1 16
2 17
3 18
4
5 19
6
H.F
7
8
9
10
11
12
13 20
21
14
22
15
¾ÈÀü ¼Ö·¹³ëÀ̵å
¿£Áø½ºÅé ¼Ö,¿É¼Ç
SAFETY SOL.
CIGAR,OPTION
15A
½Ç³»µî,˚è±âÆÇ
¶óÀÌÆ®
20A
LIGHT
NO
25A
PA TE :
RT US
¿É¼Ç
20A
PA NO
OPTION
RT E TH
NA ( Ç˚¹ E DE
20A
ME ø ) :
RO M
IO
HORN
D
INO
A
È¥
C
&T
: Ç» 21S4SIG
15A
NA
Áî¹ -01 TE
Ú½ 04 D
(FU
º 0 FU
SE SE
BO .
X)
23
6507A3CD01A
3-2
3. LOCATION
AIRCON HARNESS
WATER TEMP
SENSOR
(CD-8)
1
2
MASTER S/W
FUEL SENDER
6 4
EARTH
HYD TEMP
(CD-1)
(CN-144)
(CS-61A) (CN-82)
8507AEL52
3-3
1. POWER CIRCUIT
The negative terminal of the battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Starter [CN-45(B+) Fusible link [CN-95(1Ą2)] Alternator[CN-74(B)]
Fusible link [CN-60(1Ą2)]
Start relay [CR-23(1)]
Pre-heat relay [CR-24(1, C2)]
I/conn [CN-1(3)] Start switch [CS-2(1)]
I/conn [CN-1(14)] Power relay [CR-35(30)]
Fuel cut-off relay [CR-51(30)]
I/conn [CN-36(1)] Fuse box(No.6) I/conn [CN-37(6)]
Control unit [CN-58(36)]
Horn relay [CR-2(1, 2)]
öI/conn : Intermediate connector
2) CHECK POINT
Engine Start switch Disconnect switch Check point Voltage
Η - GND(Battery)
Θ - GND(Fusible link)
OFF OFF ON DC 10~14V
Ι - GND(Fuse box No.6)
Κ - GND(Start switch B terminal)
ö GND : Ground
3-6
POWER CIRCUIT
FUSE BOX
CONTROL UNIT
1 2 3 4 5 6
20A
15A
25A
20A
20A
15A
HOUR METER
CIGAR,OPTION
BATT B+
SAFETY SOL
87 86
87 86
85
85
3
1
N.C
N.C
30
30
2
4
OPTION
LIGHT
HORN
CR-35
CR-51
CN-58
CR-2
33
34
35
36
30
30
86
86
85
85
87
87
2
3
1
4
R
R
B
B
0.85WR
GW
GW
0.85GB
1.25RG
GW
1.25LW
1.25LB
2.0RB
1.25R
G44
G43
1A
1
31A
31E
31
CN-37
CN-36
4
5
6
1
3
2
1
CR-23
C2 1 C1
B
GW
G5
C1
R
1E 5R
1
3 2 C2
1G
2
31
START RY
CR-24
1G R 1 C1
C2
CN-1 C1
1F 5R
1 1
2 2 2 C2
56 R R 1K
3
PRE-HEAT RY
4
5
6
7
1 R R 1A
8
9
10
11
12
2
13 CN-60
1F R R 1 1 5R
14 2
21A 5R
15 1
FUSIBLE LINK
CN-95
20 5R
1
21 5R
2
2
CN-74
1 I G
2 L
3 ~
21 5R U
B
4
56
ALTERNATOR
R
20 5R
CN-45
CS-2
B+
5
4
1
6
2
3
M
B
0, I
1
M
STARTER
I 0 H
4
3
2
6
5
C ST ACC BR H CS-74
START KEY SW
BATTERY MASTER SW
(12V)
1
8507A7EL03
3-7
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery (+) terminal Starter(B+ terminal) Fusible link [CN-60]
I/conn[CN-1(3)] Start switch [CS-2(1)]
Start relay [CR-23(1)]
(1) When start key switch is in ON position
Start switch ON [CS-2(2)] I/conn[CN-1(1)] Diode [DO-3] Alternator [CN-74(2)]
[CS-2(3)] Power relay [CR-35(85), (30)Ą(87)] I/conn [CN-36(2)]
Fuse box(No.2) I/conn [CN-1(5)] Engine stop solenoid [CN-79(1)]
(2) When start key switch is in START position
Start switch START [CS-2(5)] I/conn[CN-1(1)] Anti-restart relay[CR-5(30)Ą(87a)]
Fuel cut-off relay[CR-51(30)Ą(87)] I/conn[CN-1(2)]
Stop solenoid[CN-79(2)]
I/conn[CN-1(7)] Start relay[CR-23(C2),(1)Ą(2)]
Starter[CN-45(M)]
(3) Anti-restart system
After 5 seconds from the engine starts to run, Control unit turns off the start safety relay to protect
the starter from inadvertent restarting.
Control unit [CN-58(19)] Anti-restart relay[CR-5(30)Ą(87a)] Anti-restart system operation
2) CHECK POINT
3-8
CN-36
1G R 0.85WR
1
3.0WB
5
6 2
5
C ST
CS-2
1.25R SAFETY SOL 15A
1
6 1
G 34 6 ROr 1.25LW CIGAR,OPTION 20A
2
3 5
2
2
25A
B
1 2.0RB LIGHT
ACC BR
4
3
FUSE BOX
GrW 36 3
H
4 3 1.25LB ROOM,INDICATOR 20A
4
L 55 4
0, I
2 1.25RG OPTION 20A
5
R 56 5
1 15A
START KEY SW
I 0 H
0.85GB HORN
6
6
CN-37
3
STARTING CIRCUIT
CR-35
33 WB
87 87 86
G43 B CN-58
86
1 R 1 IG 12V
30
36 GrW 2 FUEL SENDOR
85 30 85
POWER RY 3 WATER TEMP SENDOR
4 BUZZER STOP
CR-51 5 SAFETY SIG(SWITCH)
35 V
87 87 86 6 MODEL SELECT(GND810)
G44 B SERIAL TX
86 7
FUEL
1A R 8 SERIAL RX
30
53A BW 9 ALT LEVEL
85 30 85
10 HYD FILTER WARN'G
CUT-OFF RY
1
56
35
55
1F
11 AIR FILTER
6A
53A
CR-48 12 ENG OIL PS
L
V
4
R
R
R
4 3
CONTROL UNIT
BW
ROr
3 14 HYD TEMP
32 L
2 15 PROGRAM DUMP
5
4
1
9
8
7
6
3
15
14
12
11
10
13
CN-1
1 2 1 16 SAFETY RY
3-9
SAFETY RY
17 CHARGE LAMP
L
V
R
R
R
18 GND(SERIAL)
ROr
1
3
19 ANTI-RESTART RY
BW 26
1A
1K
23
34 G
CR-5
30
32E L 87a 87 85
86
87
54 Br
85
53 RW 30 86
87a
ANTI-RESTART RY
1
1
24
20
3
6
21
21
20
22
23
22
(12V)
21A
26
1E
24
BATTERY
G5
5R
L
G6 B
W
5R
ROr
6A ROr
5R
5R
5R
5R
B
5R
3W
BW
1
1
2
2
1
2
2
1
2
1
2
1
DO-2
DO-3
CN-60
CN-74
CN-95
CN-79
I
L
F
H
B
DIODE
DIODE
2
1
M
C2
C1
B+
3
STOP SOL.
CR-23
CN-45
CS-74
~
1
STARTER
U
START RY
MASTER SW
M
C2
C1
FUSIBLE LINK
ALTERNATOR
8507A7EL04
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the start switch to the
ON position. Charging current generated by the operating alternator flows into the battery through
the fusible link CN-95.
The current also flows from the alternator to each electrical component through the fusible link CN-20
and the fuse box.
1) OPERATING FLOW
(1) Warning indicator flow
Alternator L terminal [CN-74(1)] I/conn [CN-1(4)] Control unit [CN-58(9)Ą(17)]
I/conn [CN-56(9)] Charging warning lamp ON.
(2) Charging flow
Alternator B Fusible link [CN-95(2)Ą(1)] Starter [CN-45(B+)] Battery(+) terminl
Charging
2) CHECK POINT
3-10
6
CN-36
0.85WR
1
3.0WB
2
6 1.25R SAFETY SOL 15A
1
5
C ST
CS-2 1
1.25LW CIGAR,OPTION 20A
2
6 2
5 2.0RB LIGHT 25A
3
3
FUSE BOX
2
3
B
1 1.25LB 20A
ACC BR
4 ROOM,INDICATOR
4
GrW 36 4
H
4 3 1.25RG OPTION 20A
5
L 55 5
0, I
2 15A
R 0.85GB HORN
6
56 6
1
START KEY SW
I 0 H
CN-37
CR-35
33 WB
CHARGING CIRCUIT
87 87 86
G43 B
86
1 R
30
36 GrW
85 30 85
POWER RY
CN-58
4A RW
1 IG 12V
2 FUEL SENDOR
3 WATER TEMP SENDOR
4 BUZZER STOP
5 SAFETY SIG(SWITCH)
6 MODEL SELECT(GND810)
7 SERIAL TX
8 SERIAL RX
26 W
9 ALT LEVEL
10 HYD FILTER WARN'G
3-11
1
26
56
55
1F
11 AIR FILTER
12 ENG OIL PS
R
R
R
CONTROL UNIT
W
13 SAFETY SIG.(MICRO SW)
14 HYD TEMP
15 PROGRAM DUMP
5
4
1
9
8
7
6
3
15
14
12
11
10
13
CN-1
16 SAFETY RY
26 VW
17 CHARGE LAMP
L
R
R
R
W
18 GND(SERIAL)
1
ANTI-RESTART RY
5
19
1A
1K
23
1
2
5
4
1
9
8
7
6
3
12
11
10
CN-56
VW
5
1
9
20
21
21
20
22
22
23
(12V)
21A
BATTERY
2
5R
L
G
4
G
W
5R
5R
5R
5R
5R
3
1
2
1
2
2
1
2
1
DO-2
CN-95
CN-60
CN-74
I
L
CHARGING
B
DIODE
M
B+
3
CN-45
CS-74
~
FUSIBLE LINK
STARTER
U
MASTER SW
M
ALTERNATOR
8507A7EL05
4. LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No. 3) Beacon switch [CS-23(5)Ą(1)] Beacon lamp[CL-7] ON
Beacon switch indicator lamp ON
Main light switch [CS-21(1, 4)] Switch ON, 1st step
(7) Main light switch indicator lamp ON
(5) RH front work lamp ON [CL-6]
LH front work lamp ON [CL-5]
Switch ON, 2nd step (2)
Rear work lamp [CL-22] ON
2) CHECK POINT
3-12
LAMP CIRCUIT
FUSE BOX
1 2 3 4 5 6
20A
15A
25A
20A
20A
15A
ROOM,INDICATOR
CIGAR,OPTION
SAFETY SOL
OPTION
LIGHT
HORN
OVERHEAT
0.85GB
1.25RG
1.25LW
1.25LB
2.0RB
1.25R
HYD. TEMP
CN-56
1
CN-37
2
4
5
6
1
3
2 GLOW
3
Fuel gauge, cigar lighter,
RW
aircon controller lamp ON 4
R
5
AIR-FILTER
16
6
4
1 2 7
8
9
CS-21
10
FUEL
B G33
9 10 10 RW 11
RW 19A 11
9
12
4 8
2 RW 19
7
6
5 OIL PS
7 1
G 42
5 5
R 16E
4
3
HIGH FLOW
L 43
I 0
2
R 16A
1
LIGHT SW HYD. FILTER
5
CS-23
B G33
9 10 10 CN-48
RW 44A 4F RW CHARGING
9
+ -
8 h
8
6 7
5
2 HOUR METER
6 PARKING
7 R 16
5 5 Control unit [CN-58(33]
1
4
3
2 CL-7
RW 44 44 RW
1
G32 B M
BEACON SW
BEACON
3
CL-6
G 42
B G31
FRONT WORK, RH
3
CL-5
G 42A
B G5
FRONT WORK, LH
4
CL-22
L 43
B G42
REAR WORK
6
CL-1
R RW 4H
1
X B B G7
2
ROOM LAMP
6507A7EL06
3-13
5. PREHEATING CIRCUIT
When the start switch is set to the ON position, the control unit starts counting the specified time and
the indicator is lit. After 5~20 seconds, the control unit turns OFF the indicator to indicate that
preheating is completed.
1) OPERATING FLOW
ö Start switch : ON position
Control unit [CN-58(30)] I/conn [CN-1(6)] Pre-heat relay [CR-24(C1)Ą(2)]
Preheating [CN-80]
Control unit [CN-58(31)] I/conn [CN-56(3)] Glow(preheater) lamp ON
2) CHECK POINT
3-14
PREHEATING CIRCUIT
FUSE BOX
CONTROL UNIT
25A
20A
20A
15A
FUEL SENDOR
POWER RY
HOUR METER
ROOM,INDICATOR
GLOW LAMP
GLOW RY
CIGAR,OPTION
BATT B+
SAFETY SOL
87 86
85
IG 12V
N.C
N.C
N.C
30
OPTION
LIGHT
HORN
CN-58
CR-35
30
31
32
33
34
35
36
1
2
3
30
86
85
87
CR-24
1G R 1 C1
C2
GrW
Y
WB
7
0.85WR
GW
0.85GB
1.25RG
RW
1.25LW
1.25LB
3.0WB
C1
R
2.0RB
B
1.25R
Y
L
1F 5R
1
G43
25 5W
4A
30
14
31
C2
33
36
2 2
1
CN-37
PRE-HEAT RY
CN-36
4
5
6
1
3
2
1
4
R
CN-80
25 5W
1G
PRE-HEAT
5
DO-6
7A Y
1
1H R
2
CN-1
55 L L 23 DIODE
1
2
56 R R 1K
3
4
5
30 Y Y 7
6 DO-2
23 L
7 1
22 G
1 R R 1A 2
8
9 DIODE
10
11
12
1
13 CN-60
1F R R 1 1 5R
14 2
21A 5R
15 1
FUSIBLE LINK
CN-95
20 5R
1
21 5R
2
CN-56
1
2
2
14 L L 3
3
4 CN-74
GLOW 22 G
5 1 I G
2 L
6 3 ~
7
36
55
56
21 5R U
8 B
R
GrW
L
3 9
10
ALTERNATOR
11 20 5R
12 CN-45
CS-2
B+
5
4
1
6
2
3
M
B
0, I
1
M
STARTER
I 0 H
4
3
2
6
5
C ST ACC BR H CS-74
START KEY SW
BATTERY MASTER SW
(12V)
8507A7EL07
3-15
6. SAFETY CIRCUIT
After an operator brings the seat bar down and starts the engine, the operator must momentarily
press the reset switch to get the boom/bucket function unlocked.
They hydraulic system of the loader will remain active until the seat bar is raised or the start switch is
turned OFF.
1) OPERATING FLOW
Fuse box(No.1) I/conn [CN-37(1)] Micro switch [CS-4(1)]
Safety relay [CR-48(2)]
ö Seat bar : Down position
Micro switch [CS-4(1)Ą(2)] I/conn [CN-8(1)Ą(2)]
Safety relay [CR-48(1)Ą(4)] I/conn [CN-2(6, 8)]
MCV solenoid [CN-130A(2), 130B(2)] : Mechanical type
Pilot lock valve [CN-144(2), CN-145(2)] : Pilot type
ö Reset switch : ON position
Safety(Reset) switch [CS-52(6)Ą(2)] Control unit [CN-58(5)Ą(16)]
Safety relay [CR48(3)Ą(4)] I/conn [CN-2(6, 8)] Parking solenoid [CN-71(2)]
Safety solenoid [CN-68(2)]
ö Once the safety solenoid is operated, the solenoid is energized continuously till the seat bar
is raised or the start switch is turned OFF.
2) CHECK POINT
3-16
1
2
2
1
32 L 1.25R SAFETY SOL 15A
3
1
5
6
1.25LW CIGAR,OPTION 20A
2
2
MICRO SW
3
7
9
1
2
2
6
1
4
5
8
25A
3
LIGHT
10
2.0RB
SAFETY SWITCH
1
3 FUSE BOX
CS-4
CS-52
1.25LB ROOM,INDICATOR 20A
4
4
L
G
1.25RG OPTION 20A
RW
GW
5
5
0.85GB HORN 15A
2
6
39
5
2
6
32A
CN-37
CN-8
1
40
2E RW
2
CN-58
1 IG 12V
2 FUEL SENDOR
3 WATER TEMP SENDOR
4 BUZZER STOP
5 GW
5 SAFETY SIG(SWITCH)
6 MODEL SELECT(GND810)
7 SERIAL TX
8 SERIAL RX
9 ALT LEVEL
10 HYD FILTER WARN'G
11 AIR FILTER
12 ENG OIL PS
2 RW
CONTROL UNIT
15 PROGRAM DUMP
2 WOr
16 SAFETY RY
17 CHARGE LAMP
3-17
18 GND(SERIAL)
38
Br
38A
54
19 ANTI-RESTART RY
W
W
CR-48
38 W
5
4
1
9
8
7
6
3
4 4 3
15
14
12
11
10
13
CN-2
3
32 L
2
W
W
2A RW
1 2 1
SAFETY RY
14
14D
3
54
32E L
Br
14
87
85
86
30
G1
3
1
4
2
14A
87a
G12
CR-5
4
B
B
W
G3
G2
G4
14B
14A
14C
30 86
87a 87 85
1
2
1
2
B
B
B
W
W
W
CN-71
CN-68
ANTI-RESTART RY
3
1
1
1
1
4
2
2
2
2
MCV
DO-4
CN-143
6507A7EL09
CN-130B
CN-130A
DIODE
SAFETY SOL.
PARKING SOL.
AUX.SOL
TILT SOL
BOOM SOL
1
2
2
1
32 L 1.25R SAFETY SOL 15A
3
1
5
6
1.25LW CIGAR,OPTION 20A
2
2
MICRO SW
3
7
9
1
2
2
6
1
4
5
8
25A
3
LIGHT
10
2.0RB
SAFETY SWITCH
1
FUSE BOX
3
CS-4
CS-52
1.25LB ROOM,INDICATOR 20A
4
4
L
G
1.25RG OPTION 20A
RW
GW
5
5
0.85GB HORN 15A
2
6
39
5
2
6
32A
CN-37
CN-8
1
40
2E RW
2
CN-58
1 IG 12V
2 FUEL SENDOR
3 WATER TEMP SENDOR
4 BUZZER STOP
5 GW
5 SAFETY SIG(SWITCH)
6 MODEL SELECT(GND810)
7 SERIAL TX
SAFETY CIRCUIT (PILOT TYPE)
8 SERIAL RX
9 ALT LEVEL
10 HYD FILTER WARN'G
11 AIR FILTER
12 ENG OIL PS
2 RW
CONTROL UNIT
3-18
18 GND(SERIAL)
38
Br
38A
54
19 ANTI-RESTART RY
W
W
CR-48
38 W
5
4
1
9
8
7
6
3
4 4 3
15
14
12
11
10
13
CN-2
3
32 L
2
W
W
2A RW
1 2 1
SAFETY RY
14
14D
3
54
32E L
Br
14
G1
G4
14A
14B
14C
14E
4
B
B
W
W
W
87
85
86
30
W
87a
CR-5
1
2
1
1
2
2
1
1
2
2
TRAVEL
DO-4
30 86
87a 87 85
CN-71
CN-68
DIODE
WORKING
CN-144
CN-145
ANTI-RESTART RY
SAFETY SOL.
PARKING SOL.
6507A7EL08
PILOT LOCK V/V 1-