Doc No: GGPL/18-19/EPPM/001-DC Date: 25-Mar-19

Client: ENGINEERING PROCUREMENT & PROJECT MANAGEMENT Item: INSULATING JOINTS

Size & Rating: 8" & 2500# Design Code: ASME SEC VIII DIV-I

GOODRICH GASKETS PVT LTD

8"X2500# [19.05 THK]
PHASE 4 DEVELOPMENT PROJECT
DESIGN PRESSURE + AXIAL FORCE
DESIGN PRESSURE TEST PRESSURE 0.5 SMYS
446 Kg/cm2 558 Kg/cm2 2285

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 CALCULATION OF FLANGE STRESSES AS PER ASME SEC. VIII DIV. I APPENDIX – 2
NOTATION :
A : Outside diameter of the flange
Am : Total required cross-sectional area of bolts
B : Inside diameter of the flange
b : Effective Gasket width
bo : Basic gasket seating width
C : Bolt circle diameter
d : (u ho go²) / v
e : F/ ho
F : Factor g/go
f : Hub stress correction factor
go : Thickness of the hub at the small end
g : Thickness of the hub at the back of the flange
G : Outside diameter of the gasket
H : Hydrostatic end force
Hp : Total joint contact surface compression load
ho : √B go
h : Hublength
K :A/B
L : factor = ((t e + 1 ) / T ) + ( t³/d)
Mo : Total moment acting on the flange
m : Gasket factor ( table 2-5.1for elastomer without fabric with 75 A or more shore durometer)
P : Design pressure
Sa : Allowable stress of bolt material at atmospheric temperature
Sb : Allowable stress of bolt material at design temperature
Sf : Allowable stress of the flange material
T : Factor involving K
t : Thickness of the flange
U : Factor involving K
V : Factor g/go
w : Width
W : Bolt load
Wm : minimum required bolt load for operating condition
Y : factor involving K
Z : factor involving K
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 A (cm) 28.20 pi.Dia (cm) 21.91 K 1.56
Sa (Kg/cm²) 2285.00 S (Kg/cm²) 4570.00
Sb (Kg/cm²) 2285.00 Dm (cm) 20.01
Sf (Kg/cm²) 2285.00 AOP (cm²) 119.69 T 1.650
P (Kg/cm²) 446.00 AF (Kg) 54698.33 U 4.99 Flange 1
t (cm) 4.10 Y 4.54
B (cm) 18.10 Z 2.4
b (cm) 0.09 h0 5.87
h (cm) 3.00 e 0.14
g0 (cm) 1.905 d 295.27
g1 (cm) 2.505 L 1.19
C (cm) 23.15
G (cm) 22.75
f 1.00
m 1.00
F 0.85
V 0.36
g1/g0 1.31

H (Kg) 181203.81 R (cm) 0.02 SH (Kg/cm²) 2269.40

Hp (Kg) 5734.80 hD (cm) 1.27 SR (Kg/cm²) 1493.88
Wm (Kg) 186938.61 hG (cm) 0.20 ST (Kg/cm²) 991.49
Am (cm²) 81.81 hT (cm) 1.36 s1 (Kg/cm²) 1881.64
W (Kg) 186935.85 H (Kg) 181203.81 s2 (Kg/cm²) 1630.45
HD (Kg) 114699.54
HT (Kg) 66504.27 Condition SH≤1.5XSf Result Passed
HG (Kg) 5732.04 SR≤XSf Passed
MD (Kg-cm) 215135.29 ST≤Sf Passed
MG (Kg-cm) 1146.41 s1≤Sf Passed
MT (Kg-cm) 90445.81 s2≤Sf Passed
Mo (Kg-cm) 306727.51
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 1 is checked for above mentioned Stresses and found wihin Acceptable Limits
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 A (cm) 38.10 pi.thk (cm) 21.91 K 2.10
Sa (Kg/cm²) 2285.00 S (Kg/cm²) 4570.00
Sb (Kg/cm²) 2285.00 Dm (cm) 20.01
Sf (Kg/cm²) 2285.00 AOP (cm²) 119.69 T 1.440
P (Kg/cm²) 446.00 AF (Kg) 54698.33 U 3.05 Flange 2
t (cm) 5.10 Y 2.77
B (cm) 18.10 Z 1.59
b (cm) 0.09 h0 5.87
h (cm) 3.00 e 0.12
g0 (cm) 1.905 d 541.44
g1 (cm) 4.405 L 1.36
C (cm) 28.10
G (cm) 22.75
f 1.00
m 1.00
F 0.72
V 0.12
g1/g0 2.31

H (Kg) 181203.81 R (cm) 0.60 SH (Kg/cm²) 1559.83

Hp (Kg) 5734.80 hD (cm) 2.80 SR (Kg/cm²) 2110.85
Wm (Kg) 186938.61 hG (cm) 2.68 ST (Kg/cm²) 1027.52
Am (cm²) 81.81 hT (cm) 3.84 s1 (Kg/cm²) 1835.34
W (Kg) 186935.85 H (Kg) 181203.81 s2 (Kg/cm²) 1293.68
HD (Kg) 114699.54
HT (Kg) 66504.27 Condition SH≤1.5XSf Result Passed
HG (Kg) 5732.04 SR≤XSf Passed
MD (Kg-cm) 474314.04 ST≤Sf Passed
MG (Kg-cm) 15361.87 s1≤Sf Passed
MT (Kg-cm) 255376.40 s2≤Sf Passed
Mo (Kg-cm) 745052.31
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 2 is checked for above mentioned Stresses and found wihin Acceptable Limits
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 A (cm) 38.10 pi.thk (cm) 21.91 K 1.6
Sa (Kg/cm²) 2285.00 S (Kg/cm²) 4570.00
Sb (Kg/cm²) 2285.00 Pi.B (cm) 18.10
Sf (Kg/cm²) 2285.00 Pi.THK (cm) 1.905
P (Kg/cm²) 446.00 Dm (cm) 20.01 Flange 3
t (cm) 7.80 AOP (cm²) 119.69 Y 4.31
B (cm) 23.80 AF (Kg) 54698.33
b (cm) 0.09
h (cm) 15.70
g0 (cm) 3.50
g1 (cm) 3.55
C (cm) 30.95
G (cm) 29.00
f 1.00
m 1.00

H (Kg) 294442.51 R (cm) 0.02

Hp (Kg) 7310.30 hD (cm) 1.80
Wm (Kg) 301752.81 hG (cm) 0.98 ST (Kg/cm²) 2029.29
Am (cm²) 132.06 hT (cm) 2.28
W (Kg) 301757.10 H (Kg) 294442.51
HD (Kg) 198316.31
HT (Kg) 96126.20 Condition ST≤Sf Result Passed
HG (Kg) 7314.59
MD (Kg-cm) 455426.35
MG (Kg-cm) 7168.30
MT (Kg-cm) 219167.74
Mo (Kg-cm) 681762.39
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 3 is checked for above mentioned Stresses and found wihin Acceptable Limits
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 GOODRICH GASKETS PVT LTD
8"X2500# [19.05 THK]
PHASE 4 DEVELOPMENT PROJECT
HYDROTEST CONDITION
DESIGN PRESSURE TEST PRESSURE 0.5 SMYS
446 Kg/cm2 558 Kg/cm2 2285

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 A (cm) 28.20 K 1.56
Sa (Kg/cm²) 2285.00
Sb (Kg/cm²) 2285.00
Sf (Kg/cm²) 2285.00 T 1.650
P (Kg/cm²) 558.00 U 4.99 Flange 1
t (cm) 4.10 Y 4.54
B (cm) 18.10 Z 2.4
b (cm) 0.09 h0 5.87
h (cm) 3.00 e 0.14
g0 (cm) 1.905 d 295.27
g1 (cm) 2.505 L 1.19
C (cm) 23.15
G (cm) 22.75
f 1.00
m 1.00
F 0.85
V 0.36
g1/g0 1.31

H (Kg) 226707.90 R (cm) 0.02 SH (Kg/cm²) 2196.28

Hp (Kg) 7174.93 hD (cm) 1.27 SR (Kg/cm²) 1445.74
Wm (Kg) 233882.83 hG (cm) 0.20 ST (Kg/cm²) 959.56
Am (cm²) 102.36 hT (cm) 1.36 s1 (Kg/cm²) 1821.01
W (Kg) 233892.60 H (Kg) 226707.90 s2 (Kg/cm²) 1577.92
HD (Kg) 143503.01
HT (Kg) 83204.89 Condition SH≤1.5XSf Result Passed
HG (Kg) 7184.70 SR≤XSf Passed
MD (Kg-cm) 182248.82 ST≤Sf Passed
MG (Kg-cm) 1436.94 s1≤Sf Passed
MT (Kg-cm) 113158.65 s2≤Sf Passed
Mo (Kg-cm) 296844.41
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 1 is checked for above mentioned Stresses and found wihin Acceptable Limits
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 A (cm) 38.10 K 2.10
Sa (Kg/cm²) 2285.00
Sb (Kg/cm²) 2285.00
Sf (Kg/cm²) 2285.00 T 1.440
P (Kg/cm²) 558.00 U 3.05 Flange 2
t (cm) 5.10 Y 2.77
B (cm) 18.10 Z 1.59
b (cm) 0.09 h0 5.87
h (cm) 3.00 e 0.12
g0 (cm) 1.905 d 541.44
g1 (cm) 4.405 L 1.36
C (cm) 28.10
G (cm) 22.75
f 1.00
m 1.00
F 0.72
V 0.12
g1/g0 2.31

H (Kg) 226707.90 R (cm) 0.60 SH (Kg/cm²) 1550.45

Hp (Kg) 7174.93 hD (cm) 2.80 SR (Kg/cm²) 2098.15
Wm (Kg) 233882.83 hG (cm) 2.68 ST (Kg/cm²) 1021.34
Am (cm²) 102.36 hT (cm) 3.84 s1 (Kg/cm²) 1824.30
W (Kg) 233892.60 H (Kg) 226707.90 s2 (Kg/cm²) 1285.90
HD (Kg) 143503.01
HT (Kg) 83204.89 Condition SH≤1.5XSf Result Passed
HG (Kg) 7184.70 SR≤XSf Passed
MD (Kg-cm) 401808.43 ST≤Sf Passed
MG (Kg-cm) 19255.00 s1≤Sf Passed
MT (Kg-cm) 319506.78 s2≤Sf Passed
Mo (Kg-cm) 740570.21
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 2 is checked for above mentioned Stresses and found wihin Acceptable Limits
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 A (cm) 38.10 K 1.6
Sa (Kg/cm²) 2285.00
Sb (Kg/cm²) 2285.00
Sf (Kg/cm²) 2285.00
P (Kg/cm²) 558.00 Flange 3
t (cm) 7.80 Y 4.31
B (cm) 23.80
b (cm) 0.09
h (cm) 15.70
g0 (cm) 3.50
g1 (cm) 3.55
C (cm) 30.95
G (cm) 29.00
f 1.00
m 1.00

H (Kg) 368383.23 R (cm) 0.02

Hp (Kg) 9146.07 hD (cm) 1.80
Wm (Kg) 377529.30 hG (cm) 0.98 ST (Kg/cm²) 2172.21
Am (cm²) 165.22 hT (cm) 2.28
W (Kg) 377527.70 H (Kg) 368383.23
HD (Kg) 248117.71
HT (Kg) 120265.52 Condition ST≤Sf Result Passed
HG (Kg) 9144.47
MD (Kg-cm) 446611.88
MG (Kg-cm) 8961.58
MT (Kg-cm) 274205.39
Mo (Kg-cm) 729778.85
Acceptance Norms as per ASME SEC VIII DIV I Clause 2.8
Flange 3 is checked for above mentioned Stresses and found wihin Acceptable Limits
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