□ INFORMATION

DOCUMENT FOR
□ APPROVAL

□ WORKING

■ FINAL

CLIENT : SPP SHIPBUILDING CO.,LTD.

HULL NO. : H4094/6/7

SERVICE : NO.1&2 H.F.O PURIFIER HEATER - - - - - - 2 Set(s)/Ship

NO.1&2 L.O. PURIFIER HEATER - - - - - - 2 Set(s)/Ship
M/E JACKET WATER PREHEATER - - - - - - 1 Set(s)/Ship
H.F.O HEATER FOR AUX. BOILER - - - - - - 1 Set(s)/Ship

FOR FINAL

SHEET 1 OF

2 2014-03-19 FOR FINAL S.W.BAEK - S.H.KIM Y.S.LEE

2 2014-02-13 FOR WORKING S.H.KIM S.W.BAEK S.C.CHOI Y.S.LEE

FOR APPROVAL
1 2013-01-29 S.H.KIM S.W.BAEK S.C.CHOI Y.S.LEE
(Revised by owner Commnet)
0 2012-10-12 FOR APPROVAL S.H.KIM S.W.BAEK S.C.CHOI Y.S.LEE

NO. DATE DESCRIPTION DRW'N BY CHK'N BY CHK'N BY APP'D BY

Co., Ltd.
☞ Head office & factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea
Tel : +82 51 831 7474 , Fax : +82 51 831 7717
e-mail : mytec@imytec.com
http : //www.imytec.com

Mytec Co., Ltd.

 COMMON TOOL LIST HULL NO.

SHELL & TUBE HEAT EXCHANGER H4094

SUPPLY DRAWING
PER SHIP NO.
NO. NAME SKETCH MATERIAL REMARK
WORK SPARE SPARE

4 00
SPARE GASKET 400
1 - - 1
BOX

2 TUBE PLUG BRASS - 20

10

11

Manufactures
Co., Ltd.
Name & Address
#1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.
 SPARE LIST HULL NO.

NO.1&2 H.F.O PURIFIER HEATER H4094

SUPPLY / SHIP DRAWING NO.

NO. NAME SKETCH MATERIAL REMARK
WORKING SPARE PART NO.

O.D 250 MHS-H4094-

B.C.D 210 NON- HFO-001
1 GASKET 2 2
I.D 142 ASBESTOS
-
8-Ø23 3t
O.D 250 MHS-H4094-
B.C.D 210 NON- HFO-001
2 GASKET 2 2
I.D 142(P:1) ASBESTOS
-
8-Ø23 3t
MHS-H4094-
SAFETY VALVE HFO-001
3 SWO-B 2 2
SPRING
-

Manufactures
Co., Ltd.
Name & Address
#1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.

 SPARE LIST HULL NO.

NO.1&2 L.O. PURIFIER HEATER H4094

SUPPLY / SHIP DRAWING NO.

NO. NAME SKETCH MATERIAL REMARK
WORKING SPARE PART NO.

O.D 250 MHS-H4094-

B.C.D 210 NON- LO-001
1 GASKET 2 2
I.D 142 ASBESTOS
-
8-Ø23 3t
O.D 250 MHS-H4094-
B.C.D 210 NON- LO-001
2 GASKET 2 2
I.D 142(P:1) ASBESTOS
-
8-Ø23 3t
MHS-H4094-
SAFETY VALVE LO-001
3 SWO-B 2 2
SPRING
-

Manufactures
Co., Ltd.
Name & Address
#1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.

 SPARE LIST HULL NO.

M/E JACKET WATER PREHEATER H4094

SUPPLY / SHIP DRAWING NO.

NO. NAME SKETCH MATERIAL REMARK
WORKING SPARE PART NO.

O.D 370 MHS-H4094-

B.C.D 330 NON- MJK-001
1 GASKET 1 1
I.D 270 ASBESTOS
-
12-Ø23 3t
O.D 370 MHS-H4094-
B.C.D 330 NON- MJK-001
2 GASKET 1 1
I.D 270(P:1) ASBESTOS
-
12-Ø23 3t
MHS-H4094-
SAFETY VALVE MJK-001
3 SWO-B 1 1
SPRING
-

Manufactures
Co., Ltd.
Name & Address
#1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.

 SPARE LIST HULL NO.

H.F.O HEATER FOR AUX. BOILER H4094

SUPPLY / SHIP DRAWING NO.

NO. NAME SKETCH MATERIAL REMARK
WORKING SPARE PART NO.

O.D 320 MHS-H4094-

B.C.D 280 NON- AUX-001
1 GASKET 1 1
I.D 218 ASBESTOS
-
12-Ø25 3t
O.D 320 MHS-H4094-
B.C.D 280 NON- AUX-001
2 GASKET 1 1
I.D 218(P:1) ASBESTOS
-
12-Ø25 3t
MHS-H4094-
SAFETY VALVE AUX-001
3 SWO-B 1 1
SPRING
-

Manufactures
Co., Ltd.
Name & Address
#1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717

Mytec Co., Ltd.

 *Hull No. : H4094/6/7 ATTACHMENT #1

34
120

2 PT 1/2"
PT 1/2" 1

38 A

Ø8

Ø12
56 B

THERMOMETER THERMOWELL
2 1
(MAT' L : ALUMINUM ALLOY ) (S.W.SIDE: B.C )
(OTHERS: SUS304 )

N1 Connection Temp. N2 Connection Temp.

NO.1&2 H.F.O PURIFIER "A" / "B" Range "A" / "B" Range
HEATER
50 / 70 0~ 100oC 50 / 70 0~ 150oC
N1 Connection Temp. N2 Connection Temp.
NO.1&2 L.O. PURIFIER "A" / "B" Range "A" / "B" Range
HEATER
50 / 70 0~ 100oC 50 / 70 0~ 150oC
N1 Connection Temp. N2 Connection Temp.
M/E JACKET WATER "A" / "B" Range "A" / "B" Range
PREHEATER
120 / 140 0~ 150oC 120 / 140 0~ 150oC
N1 Connection Temp. N2 Connection Temp.
H.F.O HEATER FOR AUX. "A" / "B" Range "A" / "B" Range
BOILER
80 / 100 0~ 100oC 80 / 100 0~ 200oC

Mytec Co., Ltd.

* Hull No. : H4094/6/7 ATTACHMENT #2

* PRESSURE GAUGE DIA. : φ 69

* FILLING LIQUID : GLYCERINE

Pressure Gauge Range ( kg / cm2 )

SHELL SIDE TUBE SIDE
NO.1&2 H.F.O PURIFIER
0 ~ 10.0 kg / cm2
HEATER
NO.1&2 L.O. PURIFIER
0 ~ 10.0 kg / cm2
HEATER
M/E JACKET WATER
0 ~ 10.0 kg / cm2
PREHEATER
H.F.O HEATER FOR AUX.
0 ~ 50.0 kg / cm2
BOILER

Mytec Co., Ltd.

 INSTRUCTIONAL MANUAL
FOR SHELL & TUBE HEAT EXCHANGER

Mytec Co., Ltd.

Total 9 page with a cover

☞ Head office & factory : #1460-3, Songjeong-Dong, Gangseo-Gu, Busan, Korea

Tel : +82 51 831 7474 , Fax : +82 51 831 7717
E-mail : myt@chol.com

Seoul Office : SK Twintech Tower Rm B-703,Gasan-Dong, Geumcheon-Gu, Seoul, Korea

Tel : +82 02 865 1948, Fax : +81 02 6292 2031
Tel : +82 51 262 2322 , Fax : +81 51 262 9759

Mytec Co., Ltd. ㈜마이텍

 CONTENTS
1. Description - - - - - - - - - - - 3 page 9

2. Installation. - - - - - - - - - - - 4 page 9

3. Operation - - - - - - - - - - - 5 page 9

4. Maintence check and cleaning - - - - - - - - - - - 6 page 9

5. Maintence and regular inspection - - - - - - - - - - - 7 page 9

6. Causes for trouble and inspection - - - - - - - - - - - 9 page 9

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 3 OF 9

1. Description
Our Heaters are primarily installed for the purpose of heating fuel oil and lubricating oil,
diesel oil, water system built as tubular heat exchanger.
Heater basically consists of a carbon steel pipe shell, channel cover which is steel fabricated.
Carbon steel tubes are generally used as tube material and carbon steel plates are used for sheet
material in commercial vessel.
The construction of shell & U-tube type Heater is as bellows.
(1) Shell & Shell head : The shell has the shell head of steel fabrication.
(2) Tube bundle & baffle plate : As the shell side fluid to ward heat pipe can be flowed most
validly, the thermal efficiency of heat exchanger is become higher.
(3) Insulation : shell and channel cover in glass wool insulated with galvanizes steel sheet.

My Tec heaters are delivered with a classification certificate or factory certificate.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 4 OF 9

2. Installation.

(1) Selecting the place of installation and foundation :

The removal space for U-tube bundle and channel cover should considered according to the
out line drawing.
The foundation must have high rigidity in view of loading condition and external force
and be as strong as not to receive any alteration due to aged deterioration

(2) Installing the oil(water) heater

a. The foundation seats must be prepared for proper horizontality.
b. Insert the adjustment place between heater saddle and foundation seat, If the gap will
be appeared.
c. When lifting up the heater, be sure to use the lifting lug.
The shell must be lifted up directly.
d. When connecting each nozzle, the gap between flanges faces and is inclination must not
be compensate with gasket
e. Carry out the connecting works so as to give no external force of piping to the heater.
f. In case of horizontal installation the steam inlet pipe and media outlet pipe must face
up wards.
g. The steam control valve (shell be prepared by shipyard) must always be placed horizontally.
h. The steam trap (shall be prepared by shipyard) should be mounted as close to the condensate
outlet as possible and somewhat lower.
The steam trap is always to be placed horizontally.
i. the oil line must be provided with oil inlet valve and outlet valve.
j. During the operation, pay attention so that no air pockets may exist in the oil line and
heater.
k. Remove all plugs and cover flanges before connection the heater. Make sure sand and other
impurities are removed form all connections, Set up the pipe connections and make sure that
mo forces are transferred to the heat exchanger.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 5 OF 9

3. Operation

(1) Before start-up it is important to make sure that all connections are securely tightened.
(2) The relief(safety) valve must be adjusted to maximum design pressure or low.
(3) Oil(water) inlet and outlet valve should be open.
(4) Operate the oil pump : Alter confirming the pump discharge press, Is proper, fully open the
oil pump discharge valve gradually.
(5) Open the air vent valve of confirm oil comes out.
(6) Operate the oil pump with checking the steam control calve and oil viscosity controller,
oil filter purifier.

Starting Up
- Oil(water) pump start.
- Pressure pulsation and vibration check oil side.
- Leakage check during oil(water) side start up.
- Ventilate oil(water).
- Ventilation and drain on the steam, condensate side.(shipyard installation line)
- Open slowly steam valve.
- Pressure rise and change of temperature check.
- Leakage check curing running steam, condensate side.
- when slight steam can be over serve on the ventilation.
close ventilation on the steam side shipyard installation line)

a. Fluid flow through the heat exchanger must be established before the heating medium is
applied.
b. Operate the heater for one hour stop and retighten all screws.
c. The output of the heater is subject to the supply of dry saturated steam at the inlet steam
valve. The steam pressure applied to be as basis heater size calculation.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 6 OF 9

Shut-down
- Close steam valve.
- Oil(water) recirculate for about 30 minutes after shutdown.
- Oil(water) Pump shut-down.
- Open ventilation (shipyard's connecting pipes.)
- Open drain valve.

a. In stopping operation, take the step reverse to starting of operation, that means, stop
steam flow before stopping the flow of heater oil(water).
Heated oil is to be flowed for about 30 minutes after shutdown steam.
In order to completely cool down the heater.
b. Corrosion occurrences in shut down periods are mainly caused by oxygen.
The corrosion occurs if non-distilled or alkaline water remains in the heat exchanger.
However, even when fully emptied, heaters are exposed to corrosion,
caused by water residues or condition.
Hence, heaters out of service should be protected against corrosion.

4. Maintence check and cleaning

Maintenance check is to carried out with care paying keen attention on the following.

(1) The heater should be clean₩ed regularly every six months by removing the tube insert or at
any tome there is a decrease in output not related to other causes.
(2) If heating tube should break or when it is necessary to check for leakages of water from
loosen expanded area the following procedures are recommended.

a. Drain water completely from drain valve.

b. Remove channel cover.
2
c. Fill heater shell with fresh water and apply air pressure or water pressure of 1Kg/cm
or 0.098 Mpa to the upper part of shell.
d. Dry up oil(water) pipe and tube sheet so as to locate any leakages easily.
e. Tube plug heating tube when leakages are found.
f. If a leakage from the tube is observed by the regular check, Plug the tube of because of
heat transfer efficiency's loss, the bundle must be fully exchanged.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 7 OF 9

(3) Tube bundle cleaning.

The contamination on shell which has a bed effect upon the performance of heater must be removed
completely with constant care. So the heater should be cleaned by either in case of chemical
cleaning.

a. Cleaning of the tube system from the outside is carried out after removing the tube insert
using a sharp liquid jet (citric acid water).
b. Cleaning of the tube system from the inside is carried out after removing the cover by
flushing the tube with e.g. citric acid.
c. after cleaning has been completed the heater must be flushed carefully with fresh water and
allowed to dry afterwards.

(4) Once every year the safety valve must be checked for correct set point.

5. Maintence and regular inspection

In this heater it is important to pay attention to the following items for maintenance and inspection
of each part during the operation.

(1) MAINTENANCE DURING OPERATION.

ITEM INSPECTING PROCEDURE

Temperature or pressure Record heating steam pressure at inlet regularly and pay attention to the
of heating steam relation to heated temperature.

Oil(water) and steam

Inspect each part and flange bolt for looseness.
invasion and leakage
Same condensate and check it for water quality and pH value. Inspect all the
Water quality of
time if oil(water) is mixed in condensate water, However, alkaline condensate
condensate
water will be happened due to the invasion of boiler water.

Air venting of shell Open the air vent valve a little and check if air stays in the shell

Check the temperature control valve for proper function.

Temperature control valve Throttle the steam line and check the temperature control vale for proper
operation.

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 8 OF 9

(2) REGULAR INSPECTION

in order to prevent any accident, the following regular inspection is necessary.

INSPECTION
ITEM INSPECTING PROCEDURE
PERIOD

Heating tube Every

Check the quantity of scale adhering to tube inside
outside 6month
a) Discharge heating steam from channel cover inside and open the
channel cover.
Leakage from Every b) Fill the shell with water and air apply approx.
heating tube 1month c) by drying the tube sheet sufficiently. Leaking position(s) can be
found.
d) Put the brass plug as an emergency measure.
Every
Cleaning or tube
6month or For details, refer to "Tube bundle Cleaning"
inside
1year

Chemical cleaning Every 1year For details, refer to "Tube bundle Cleaning"

Mytec Co., Ltd. ㈜마이텍

 DOC. No. MYT-MA-UST-001
INSTRUCTIONS FOR SHELL & TUBE
REV. 0
HEAT EXCHANGER (U-TUBE TYPE)
PAGE 9 OF 9

6. Causes for trouble and inspection

Oil heater can exhibit satisfactory performance if properly handled and maintained.
Should trouble occur speedy remedies must be taken.

CAUSES FOR TROUBLE AND INSPECTION

TROUBLE POSSIBLE CAUSES CHECK POINT

1) Sale adhesion or
contamination heating
2) Insufficient pressure
Check the following items :
of steam.
3) Excessive oil flow
a) Proper performance of around equipment.
rate.
b) Proper temperature at inlet and outlet of oil(water).
4) Accumulated air in
c) Opening condition of air vent valve in upper area of
upper area of oil
oil(water) side.
Low side.
d) Inlet steam condition.
temperature 5) Low temperature of oil
E) Operating pressure of oil(water) supply pump.
(water) supply inlet.
f) Installation check of steam trap.
6) Close of condensate
g) Temperature of oil(water) supply.
discharge.
h) Proper differential pressure between.
7) Insufficient size of
inlet and outlet of oil(water).
steam control valve.
i) Condition of tube bundle pollution.
8) Mistake setting and
insufficient of
viscosity controller.

1) Excessively much oil

Check and take the following items :
(water)
2) Invasion of foreign
a) Conditions of tube sheet and tube after overhauling
matter and adhesion of
cover.
microorganisms
Damaged B) Remove contamination and microorganisms.
3) Excessive vibration of
tube C) Fill the shell with water and check leaking
tube bundle
location.
4) Excessive vibration of
D) Existence of deteriorated quality of oil
tube bundle
(water and boiler feed water.
5) No flow oil(water)
e) Air pocket the shell.
6) Air pocket

Mytec Co., Ltd. ㈜마이텍