09 - (2014) Wiring Diagrams (2601)

US, Canada, Mexico
Electrical Circuit Diagram Manual - 3200, RXT, DuraStar®, TranStar® Natural Gas (NG), TranStar®, WorkStar®
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagram Manual
3200
RXT
®
DuraStar - 4100, 4300, 4400
TranStar® Natural Gas (NG)
TranStar® - 8500, 8600
WorkStar® - 7300, 7400, 7500, 7600, 7700
0000002601
Navistar, Inc.
October 2014
Revision 6
2701 Navistar Drive, Lisle, IL 60532 USA
© 2014 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. TABLE OF CONTENTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2.1. ABBREVIATIONS, P. 1..................................................................................... 1
2.2. ACRONYMS, P. 2. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. . .. . 2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3. .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4... .... .... .... .... .... .... ... .... .... .... ... 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. LAMP BULB CHART, P. 7. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . 7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8... .... .... .... .... .... .... .... .... .... .... ... .... .... ... 8
2.9. SCHEMATIC SYMBOL CHART, P. 9.. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... . 9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10. . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . 10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11... ..... ..... ..... .... ..... ..... .... ..... ..... .... ..... . 11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P.12. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 12
3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM

CONTROLLER (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1. BATTERY FEED, DUAL, P. 1... ... ... ... ... .... ... ... ... ... .... ... ... ... ... .... ... ... ... ... ... .... ... ... 13
3.2. BATTERY FEED, DUAL (CONT.), P. 2. . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . 14
3.3. BATTERY FEED, DUAL (CONT.), P. 3. . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . 15
3.4. ACCESSORY FEED, P. 4.... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... .... .... ..... .... .... 16
3.5. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5. . . . . . . . . . 17
3.6. IGNITION FEED – RELAY 1, P. 6... .. .. ... .. .. ... .. ... .. .. ... .. .. ... .. .. ... .. ... .. .. ... .. .. ... .. .. ... .. 18
3.8. IGNITION FEED – RELAY 2 (CONT.), P. 7A.. ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... 20
3.10. J1708 DATA LINK – PUBLIC EFFECTS, P. 9.. ...... ...... ...... ....... ...... ...... ...... ...... ....... 22
3.11. J1708 DATA LINK – PUBLIC EFFECTS (CONT.), P. 10... ... ... ... ... ... .... ... ... ... ... ... ... ... ... 23
3.12. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11. . . . . . . . . . . . . . . . . . . . . . . 24
3.13. J1939 DATA LINK, P. 12.. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . 25
3.14. J1939 DATA LINK WITH ALTEC, P. 12A. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . 26
3.15. J1939 DATA LINK WITH ALTEC (CONT.), P. 12B.. .... .... ..... .... .... .... ..... .... .... .... ..... .... 27
3.16. J1939 DATA LINK WITH ALTEC (CONT.), P. 12C..... ............... ................ ............... .. 28
3.17. J1939 DATA LINK WITH OPTIONS, P. 12D. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . 29
3.18. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 30
3.19. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13A. . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . 31
3.20. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13B. . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . 32
3.21. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. 33
3.22. J1939 DATA LINK – I6 ENGINE, P. 15. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . 34
3.23. J1939 DATA LINK – IBB ENGINE, P. 16. . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . 35
3.24. J1939 DATA LINK – IBB ENGINE (CONT.), P. 16A.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . 36
3.25. GROUND – IP, P. 17... .... .... .... ..... .... .... .... .... .... .... ..... .... .... .... .... .... .... ..... .... .... 37
3.26. GROUND – IP (CONT.), P. 18.. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. 38
3.27. GROUND – IP (CONT.), P. 19.. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. 39
3.28. GROUND – IP (CONT.), P. 20.. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. 40
3.29. GROUND – CHASSIS, P. 21. .. . . . . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . 41
3.30. GROUND – CHASSIS (CONT.), P. 22.. .. .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. 42
3.33. GROUND – CHASSIS WITH HEAVY DUTY DIESEL, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
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TABLE OF CONTENTS (CONT.)

3.34. ENGINE GROUND – V8 ENGINE, P. 26. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... . 46
3.35. ENGINE GROUND – IBB ENGINE, P. 27. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. 47
3.36. ENGINE GROUND – IBB ENGINE (CONT.), P. 27A... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 48
3.37. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3.38. ZERO VOLT REFERENCE, P. 28. .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... ... 50
3.39. ZERO VOLT REFERENCE (CONT.), P. 28A..... ....... ....... ....... ...... ....... ....... ....... ...... 51
3.40. BATTERY FEED, SINGLE, P. 29.. ..... .... ..... .... .... ..... .... ..... .... .... ..... .... .... ..... .... .... 52
3.41. BATTERY FEED, SINGLE (CONT.), P. 30. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . 53
3.42. J1939 DATA LINK – V8 ENGINE, P. 31. . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . 54
3.43. GROUND – SEAT AND SEATBELT SENSOR, P. 32. . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . . 55
3.44. LATCHING RELAY, P. 33... .......... .......... ......... .......... .......... .......... .......... ......... 56
3.45. J1939 DATA LINK I6 ENGINE, P. 34. ....... ........ ....... ........ ....... ........ ........ ....... ....... 57
3.46. ENGINE GROUND I6 ENGINE, P. 35.. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . 58
3.47. J1939 DATA LINK WITH ALTEC, P. 36... ... .. ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. ... ... .. ... .. ... .. 59
3.48. J1939 DATA LINK – ISL–G ENGINE, P. 37. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . 60
3.49. TRAILER SOCKET GROUND, P. 38. .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . 61
3.50. TRAILER SOCKET GROUND (CONT.), P. 38A. . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 62
3.51. SART CLOCK MODULE, P. 39.. ..... .... .... .... ..... .... .... .... ..... .... .... .... ..... .... .... .... .... 63
4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.1. CIGAR LIGHTER AND POWER FEED, P. 1. .... .... .... .... ... .... .... .... .... .... .... .... .... .... ... 64
4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.3. CB POWER RADIO, P. 3. ......... ......... ......... ......... ......... ......... ......... ......... ........ 66
4.4. COMPASS DISPLAY, P. 4... ..... ..... ...... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... 67
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. 68
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6.. .. .. .. .. . .. .. .. .. . .. .. .. .. . 69
4.7. HORN, ELECTRIC AND AIR, P. 7. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . 70
4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8. .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. 71
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9.. ...... ..... ..... ..... ...... ..... ..... ..... ..... 72
4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10... .. ... .. ... .. ... .. ... .. ... .. ... .. .. 73
4.11. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10A. . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . 74
4.12. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 11.. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . 75
4.13. POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB, P. 11A. . . 76
4.14. 2-WAY RADIO, P. 12. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . 77
4.15. 2–WAY RADIO (CONT.), P. 12A... ..... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... 78
4.16. WINDSHIELD WIPER, P. 13. ....... ....... ....... ....... ....... ....... ....... ....... ....... ....... ...... 79
4.17. WASHER PUMP, P. 14.. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. 80
4.18. SWITCH PACK WITH OPTIONAL GAUGE PACK, P. 15.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 81
4.19. ROOF AUXILIARY LOAD, P. 16... ............ ............ ............ ........... ............ ........... 82
4.20. SATELLITE COMMUNICATION – QUALCOMM IMCT, P. 17.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .. . . . . 83
4.21. SATELLITE COMMUNICATION – TRIPMASTER, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.22. COMPUTER PREWIRED – XATA SYSTEM, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
4.23. CADEC GPS SYSTEM, P. 20. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 86
4.24. SATELLITE COMMUNICATION – MOBILEMAX, P. 21. ... .. ... ... ... .. ... ... ... .. ... ... ... .. ... ... .. 87
4.25. SELF CONTAINED AIR SEAT, P. 22.. ....... ........ ....... ........ ....... ....... ........ ....... ....... 88
4.26. HEATED SEATS, P. 23.. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... .. 89
4.27. INTENTIONALLY LEFT BLANK, P. 24.................... ....................... ....................... 90
4.30. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.31. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27A. . . . . . . . . . . . . . . . . . . . 94
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4.32. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27B. . . . . . . . . . . . . . . . . . . . 95
4.33. BACK-UP CAMERA, P. 28.. .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... 96
4.34. SATELLITE COMMUNICATION – QUALCOMM IMCT WITH MVPC KEYBOARD, P. 29. . . . . . . . 97
4.35. AIR SHIELD LIGHT, P. 30..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 98
4.36. SATELLITE COMMUNICATION – QUALCOMM OMNIVISION, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
4.37. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 32. . . . . . . . . . . . . . . 100
4.38. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR, P. 33. . . . . . . . . . . . . . . 101
4.39. SEATBELT AND SEAT SENSOR, P. 34. . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 102
4.40. SEATBELT AND SEAT SENSOR (CONT.), P. 35. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 103
4.41. SEATBELT AND SEAT SENSOR (CONT.), P. 36. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 104
4.42. SEATBELT AND SEAT SENSOR (CONT.), P. 36A. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . 105
4.43. PASS CODE, P. 37. ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... ... .. ... ... ... . 106
4.44. DRIVER DISPLAY – VEHICLE INFORMATION, P. 38.. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . 107
4.45. DRIVER DISPLAY – VEHICLE INFORMATION (CONT.), P. 39... .. .. ... .. .. ... .. .. ... .. .. ... .. .. . 108
4.46. DUAL POWER TAKE OFF, P. 40. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 109
4.47. SATELLITE COMM WITH ANTENA, CABLE AND TRANSISTOR, P. 41. . . . . . . . . . . . . . . . . . . . . . . . . 110
4.48. DATA LINK TRANSLATOR, P. 42.. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. ... .. .. .. . 111
4.49. PEOPLENET COMMUNICATIONS, P. 43. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . 112
5. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

5.1. STARTING AND CRANKING I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1.. .. . .. . 113
5.2. STARTING AND CRANKING CUMMINS ISB ENGINE WITH MANUAL TRANSMISSION,
P. 1A.. .................. .................. .................. .................. .................. ........... 114
5.3. STARTING AND CRANKING IBB ENGINES WITH MANUAL TRANSMISSION, P. 2. . . . . . . . . . . 115
5.4. STARTING AND CRANKING I6 AND V8 ENGINES WITH ALLISON TRANSMISSION, P. 3. . . 116
5.5. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON TRANSMISSION,
P. 3A.. .................. .................. .................. .................. .................. ........... 117
5.6. STARTING AND CRANKING IBB ENGINES WITH ALLISON TRANSMISSION, P. 4. . . . . . . . . . . 118
5.7. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND
EATON HYBRID TRANSMISSION, P. 5. . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . 119
5.8. STARTING AND CRANKING IBB ENGINES WITH AUTOSHIFT ULTRASHIFT , P. 6. . . . . . . . . . 120
5.9. I6 POWER PACK, P. 7. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. . 121
5.10. ROCKER START, P. 8. .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 122
5.11. STARTING AND CRANKING ISL–G ENGINE WITH ALLISON TRANSMISSION, P. 9. . . . . . . . . 123
5.12. STARTER – ALTERNATOR CONNECTIONS, P. 10............... ........................ .......... 124
5.13. ENGINE STARTING AND CRANKING WITH CUMMINS ISB, P. 11............. .................. 125
5.14. STARTING & CRANKING WITH I6, I-367 ENGINE, P. 12. .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . 126
6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

6.1. FAN WIRING, I6 / V8 ENGINES, P. 1. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. 127
6.2. SNOW VALVE, P. 2............. ................. ................ ................ ................. ....... 128
6.3. SNOW VALVE (CONT.), P. 2A. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 129
6.4. SNOW VALVE (CONT.), P. 2B. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 130
6.5. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
6.6. FAN WIRING – IBB ENGINE, P. 4. .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. ... ... ... ... ... ... . 132
6.7. FAN WIRING – IBB ENGINE (CONT.), P. 4A... ..... ..... ...... ..... ..... ..... ..... ...... ..... ..... .. 133
6.8. ELECTRIC AIR COMPRESSOR WITH MD, P. 5. . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . 134
6.9. FAN WIRING – ISL–G ENGINE, P. 6... ........ ....... ........ ....... ........ ....... ....... ........ ... 135
7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1.. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. 136
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7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 2.. ....... ........ ....... ....... .. 137
7.6. CRUISE CONTROL, P. 6.. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... 141
7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . 142
7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 8...................... ......... 143
7.9. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 9...................... ......... 144
7.10. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7.11. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12...................... ................... 147
7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
7.16. ENGINE ECM POWER – V8 ENGINE, P. 16..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... . 151
7.17. ELECTRONIC ENGINE CONTROLS – I6 ENGINE, P. 17. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. 152
7.18. ELECTRONIC ENGINE CONTROLS – I6 ENGINE (CONT.) WITH EXHAUST BRAKE, P.
18...... ................... ................... ................... .................. ................... ...... 153
7.19. ELECTRONIC ENGINE CONTROLS – I6 ENGINE (CONT.) WITH W.I.F., P. 19... ...... ....... . 154
7.20. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM, P. 20. . . . . . . . . . . . . . . . 155
7.21. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.), P. 21. . . . . . 156
7.22. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.), P. 22. . . . . . 157
7.23. ELECTRONIC ENGINE CONTROLS (ISL– G ENGINE), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
7.24. ELECTRONIC ENGINE CONTROLS (ISL – G ENGINE) (CONT.), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . 159
7.25. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE), P. 25.. . . . . .. . . . . .. . . . . .. . . . . .. . . . 160
7.26. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 26. . . . . . . . . . . . . . . . . . 161
7.31. ENGINE ECM POWER (2010 SCR 13L ENGINE) (CONT.), P. 31. ....... ........ ........ ....... .. 166
7.32. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
7.33. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33. . . .. . . . . . . . . . . . . . . . . . . . . . . 168
7.34. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33A. . . . . . . . . . . . . . . . . . . . . . . . . 169
7.35. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 34. . . .. . . . . . . . . . . . . . . . . . . . . . . 170
7.36. CAB J1939 DATA LINK (2010 SCR 13L ENGINE), P. 35. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . 171
7.37. INTERNATIONAL BIG BORE ENGINE (IBBE) (2010 SCR 13L ENGINE), P. 36. ... ... ... ... .... 172
7.38. ACCELERATOR – MWM E6 (2010 SCR 13L ENGINE), P. 37. . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 173
7.39. EATON VORAD – VS400 (2010 SCR 13L ENGINE), P. 38... ....... ........ ....... ....... ....... .. 174
7.40. EATON VORAD – VS400 (2010 SCR 13L ENGINE) (CONT.), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
7.41. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . 176
7.42. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . 177
7.43. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42. . . . . . . . . . . . . . . . 178
7.44. AMMETER CONNECTIONS, P. 43..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ...... ..... ..... . 179
7.45. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD), P. 44. . . . . . . . . . . . . . . . . 180
7.46. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD), P. 45. . . . . . . . . . . . . . . . . 181
7.47. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.), P. 46. . . . . . 182
7.48. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.), P. 47. . . . . . 183
7.49. AIR CLEANER LEFT AND RIGHT SIDE WITH I6, I-367 ENGINE, P. 48. . . . . . . . . . . . . . . . . . . . . . . . . 184
7.50. COMMON CLEAN POWER FEED WITH I6, I-367 ENGINE, P. 49. . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . 185
7.51. COMMON CLEAN POWER FEED WITH I6, I-367 ENGINE (CONT.), P. 50...... ....... ....... .. 186
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7.52. RIGHT SIDE SURGE TANK WITH I6, I-367 ENGINE, P. 51.... ......................... ........... 187
7.53. ENGINE BODY BUILDER – 12 VZA WITH I6, I-367 ENGINE, P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
7.54. I6, I-367 ENGINE DEF AND AFTERTREATMENT WITH SCR, P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
7.55. I6, I-367 ENGINE DEF AND AFTERTREATMENT, P. 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
7.56. I6, I-367 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 55.................... ............. 191
7.61. I6, I-367 ENGINE DEF AND AFTERTREATMENT (CONT.) P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
8. GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . 197
8.1. IP / GAUGES, P. 1........ ........ ......... ........ ........ ......... ........ ......... ........ ........ .... 197
8.2. WARNING LIGHT LIST, P. 2. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . 198
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3....... ............. ............ ............ ............ ............ ............ ..... 199
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER, VOLTMETER
AND WATER TEMP GAUGE CIRCUITS, P. 4........................................................ 200
8.5. IP GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6.. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. 202
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7..... ........................... ............. 203
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
8.9. FUEL GAUGE CIRCUITRY, P. 8A. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. . .. .. .. .. 205
8.10. DIFFERENTIAL LOCK WARNING LAMPS, P. 9.. ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... .. ... . 206
8.11. PARK BRAKE SWITCH HYDRAULIC, P. 10. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . 207
8.12. GAUGES AND WARNING LIGHTS – AMMETER, P. 11. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. 208
8.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . 209
8.14. WARNING LIGHTS – RIGHT BANK – OPTIONAL, P. 13.. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 210
8.15. WARNING LIGHTS – LEFT BANK – OPTIONAL, P. 14.. ... ... ... .. ... ... ... .. ... ... ... .. ... ... ... . 211
8.16. LOAD MONITORING, P. 15.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. 212
8.17. LOAD MONITORING (CONT.), P. 15A. ... .. .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. ... .. ... .. .. . 213
8.18. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16. . . . . . . . . . . . . . . . . 214
8.19. FUEL HEATER CONNECTIONS, P. 17.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 215
8.20. FUEL HEATER CONNECTIONS (CONT.), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. 217
9.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
9.3. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS,
P. 3... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 219
9.4. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LIGHTS
(CONT.), P. 3A.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. 220
(CONT.), P. 4. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 221
(CONT.), P. 5. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 222
(CONT.), P. 6. ... ... ... ... ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 223
9.8. LIGHT SYSTEMS – TURN SIGNAL AND STOP SWITCHES, P. 7.. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. 224
9.9. DOME LIGHT, MAP LIGHT, P. 8.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 225
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 9. . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . 226
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9.11. DOME LIGHT, MAP LIGHT (CONT.), P. 10.. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... 227
9.12. LIGHT SYSTEM, FOG LIGHT, P. 11.. ............... ............... ................ ............... .... 228
9.13. HEADLIGHTS, P. 12. .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. 229
9.14. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
9.15. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . 231
9.16. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
9.17. PANEL LIGHTS, P. 15.. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . 233
9.18. PANEL LIGHTS (CONT.), P. 15A. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . 234
9.19. LIGHT SYSTEM, WORK LIGHT, P. 16. ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... 235
9.20. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 16A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
9.21. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
9.22. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 18. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . . .. . 238
9.23. LIGHT SYSTEM – CLEARANCE, MARKER, PARK TAIL, TURN AND STOP LIGHTS
(CONT.), P. 19...................................................................... ...................... 239
9.24. CUSTOMER SUPPLIED LIGHTS, P. 20.. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. 240
9.25. BACK UP LIGHT SWITCH WITH I6, I-367 ENGINE, P. 21. . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . 241
10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

10.1. ABS – BENDIX AIR, P. 1. .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . 242
10.2. ABS – BENDIX AIR (CONT.), P. 2. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. 243
10.3. ABS – BENDIX AIR (CONT.), P. 3. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... .. .. .. 244
10.4. ABS – BENDIX AIR (CONT.), P. 3A.. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . 245
10.5. ABS – WABCO AIR, P. 4. .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . 246
10.6. ABS – WABCO AIR (CONT.), P. 5. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... 247
10.7. WABCO FULL POWER BRAKES, P. 6.. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . . 248
10.8. WABCO FULL POWER BRAKES (CONT.), P. 7.. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. 249
10.9. WABCO FULL POWER BRAKES (CONT.), P. 8.. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. 250
10.10. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . 251
10.11. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 10. . . . . . . . . . . . . . 252
10.12. TRAILER SOCKET – BOC AND EOF, P. 11. .... .... .... ... .... .... .... ... .... .... ... .... .... .... ... . 253
10.13. BODY BUILDER AND TRAILER SOCKET – BOC AND EOF, P. 12. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 254
10.14. 12V TRAILER SOCKET, P. 12A....................................................... ................. 255
10.15. BODY BUILDER PRE-WIRING, P. 13.. ......... ......... ........ ......... ......... ........ ......... .. 256
10.16. BODY BUILDER PRE-WIRING (CONT.), P. 13A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
10.17. BODY BUILDER CONNECTIONS, P. 14. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . 258
10.18. ALTEC CONNECTIONS, P. 14A... .... ... ... .... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... . 259
10.19. ALTEC CONNECTIONS (CONT.), P. 14B. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 260
10.20. ALTEC CONNECTIONS (CONT.), P. 14C. .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . 261
10.21. ALTEC CONNECTIONS (CONT.), P. 14D. .. . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . 262
10.22. ALTEC CONNECTIONS (CONT.), P. 14E. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 263
10.23. ALTEC CONNECTIONS (CONT.), P. 14F.................. ................... ................... ..... 264
10.24. AUXILIARY TRAILER CIRCUIT, P. 15. . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . 265
10.25. SWITCH – AUX TRAILER SEPARATE, P. 15A. . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . 266
10.26. TWO SPEED AXLE SWITCH, P. 16..... ...... ...... ...... ...... ...... ...... ...... ...... ....... ...... . 267
10.27. AIR SOLENOID, P. 17.. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . 268
10.28. AIR SOLENOID (CONT.), P. 17A. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 269
10.29. AIR SOLENOID (CONT.), P. 17B. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 270
10.30. AIR SOLENOID (CONT.), P. 18.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. ... .. ... 271
10.31. REMOTE POWER MODULE – BATTERY BOX MOUNTED, P. 19. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. 272
10.32. REMOTE POWER MODULE – CAB MOUNTED, P. 20..... ...... ..... ...... ..... ...... ..... ...... . 273
10.33. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
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10.34. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
10.35. REMOTE POWER MODULE – END OF FRAME, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 276
10.36. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 21A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
10.37. FUEL / WATER SEPARATOR, P. 22. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . 278
10.38. FUEL / WATER SEPARATOR, P. 22. . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . . .. . 279
10.39. CUMMINS ISB FUEL / WATER SEPARATOR, P. 22A. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . 280
10.40. ELECTRIC TRAILER BRAKE, P. 23............ ...................................... ................. 281
10.41. LECTRASHIFT ACCOMMODATION, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
10.42. HOUR METER – PTO, P. 25. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 283
10.43. AUXILIARY INPUTS AND DRIVERS, P. 26. .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . 284
10.44. FUEL TRANSFER PUMP, P. 27. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . . .. . 285
10.45. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28. .. ... .. .. ... .. .. ... .. .. .. ... .. .. . 286
10.46. WHEELCHAIR LIFT INTERLOCK, P. 29................... ............................. .............. 287
10.47. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
10.48. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 30. .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. 289
10.49. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE (CONT.), P. 30A. .. .. ... .. .. ... .. .. ... .. .. . 290
10.50. LIFT AXLE (NON-STEERABLE), P. 31. .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . 291
10.51. LIFT AXLE (STEERABLE), P. 32. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. 292
10.52. LIFT AXLE, P. 33. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. 293
10.53. LIFT AXLE (CONT.), P. 34. ... .... .... ... .... ... .... .... ... .... .... ... .... ... .... .... ... .... .... ... .... . 294
10.54. AIR DRYER AND HEATED DRAIN VALVE, P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 295
10.55. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 36. ... ... ... ... .... ... ... ... .... ... ... . 296
10.56. LIFT AXLES WITH CONTROLS FOR THREE LIFT AXLES, P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297
10.57. LIFT AXLES WITH CONTROLS FOR FOUR LIFT AXLES, P. 38.... ...... ..... ...... ..... ...... .. 298
10.58. ABS ROLL OVER STABILITY, P. 39...... ......... .......... ......... .......... ......... .......... .... 299
10.59. ABS ROLL OVER STABILITY (CONT.), P. 40.. .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. . 300
10.60. ABS – BENDIX AIR, P. 41. .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. . 301
10.61. ABS – BENDIX AIR (CONT.), P. 41A... ... .... .... ... .... .... ... .... .... ... .... ... .... .... ... .... .... . 302
10.62. TRANSFER CASE EFFECTS, P. 42. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. 303
10.63. TRANSFER CASE EFFECTS (CONT.), P. 43. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 304
10.64. REMOTE START / STOP, P. 44... ...... ..... ...... ..... ...... ...... ..... ...... ..... ...... ..... ...... .. 305
10.65. AUXILIARY AND POWER SOURCE, P. 45. . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . 306
10.66. ABS – BENDIX AIR 6S / 6M, P. 46. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. 307
10.67. ABS – BENDIX AIR 6S / 6M (CONT.), P. 46A.. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... 308
10.68. ABS – BENDIX AIR 6S / 6M (CONT.), P. 47. ..... .... ..... ..... .... ..... .... ..... ..... .... ..... .... .. 309
10.69. AC CONDENSER EFFECTS, P. 48. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. 310
10.70. AC CONDENSER EFFECTS (CONT.), P. 48A. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. 311
10.71. PRESSURE SWITCH, P. 49............................................................................ 312
10.72. TSS POWER, P. 50. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. 313
10.73. TSS SWITCH INPUT, P. 51........ ............................................... ...................... 314
10.74. TSS TURN LIGHT, P. 52.... ..... ..... ..... ..... .... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .. 315
10.75. TSS STOP, TAIL AND MARKER LIGHT, P. 53. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. 316
10.76. ABS – WABCO AIR 6S / 6M (6X4), P. 54.. .. ... .. ... .. ... ... .. ... .. ... .. ... .. ... .. ... ... .. ... .. ... .. . 317
10.77. ABS – WABCO AIR 6S / 6M (6X4) (CONT.), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
10.78. ABS – BENDIX AIR 6S / 6M (6X4), P. 56.. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 319
10.79. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 56A. ... ... .... ... .... ... ... .... ... ... .... ... .... ... . 320
10.80. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57................................................... 321
10.81. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57A. ... ... .... ... .... ... ... .... ... ... .... ... .... ... . 322
10.82. SCR SYSTEM, P. 58. .. ... ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... .. ... ... .. ... .. ... ... .. ... .. . 323
10.83. SCR SYSTEM (CONT.), P. 59............. .............. .............. ............. .............. ...... 324
10.84. SCR SYSTEM (CONT.), P. 60............. .............. .............. ............. .............. ...... 325
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10.85. LIFT AXLE – 6X2, P. 61. .......... ......... .......... .......... ......... .......... .......... ......... ... 326
10.86. ANTI–THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . 327
10.87. ANTI–THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
10.88. DIAGNOSTIC FLASHER MODULE, P. 63.. .... ... .... ... .... ... .... .... ... .... ... .... .... ... .... ... . 329
10.89. DIAGNOSTIC FLASHER MODULE (CONT.), P. 63A........... ........... ............ ........... ... 330
10.90. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (ISL-G ENGINE), P. 64. . . . 331
10.91. ULTRASHIFT BODYBUILDER WIRING, P. 65.. ... .. ... ... ... ... .. ... ... ... .. ... ... ... ... .. ... ... ... 332
10.92. TRW ABS BRAKES, P. 66..... ...... ..... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... . 333
10.93. ENGINE BRAKE AND ECM WIRING – WITH EURO 3, P. 67.. ......... ........ ......... ........ .. 334
10.94. IDLE CONTROL TEMPERATURE SENSOR, P. 68.. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . . . . .. . . . . . . . . 335
10.95. BODY BUILDER (B) RELAYS AND FUSES WITH PDM, P. 69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
10.96. ABS – WABCO 4S / 4M, P. 70. .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. 337
10.97. HYD BRAKES, P. 71. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 338
11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1. ......... .......... .. 339
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 2. . . . . . . . . 340
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3. . . . . . . . . 341
11.4. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3A.. .. .. .. 342
11.5. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4. ... ... ... .. ... ... ... .. ... ... ... 343
11.6. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5. . . . . . .. . . . . . . . . . . . . . . . 344
11.7. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES, P. 6. . . . . . . . . . . . . . . 345
11.8. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES (CONT.), P. 7. . . . . 346
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... .... 347
11.10. TRANSMISSION, ALLISON MD (WTEC), P. 9... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... .... 348
11.11. EATON AUTOSHIFT, P. 10... ... ... .. ... ... .. ... ... ... .. ... ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... ... 349
11.12. EATON AUTOSHIFT (CONT.), P. 11. .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . 350
11.13. EATON AUTOSHIFT TRANSMISSION WITH I6 ENGINE, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 351
11.14. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 13. . . . . . . . . . . . . . . . . 352
11.15. EATON HYBRID TRANSMISSION, P. 14.... .... .... .... .... .... .... .... .... .... .... .... .... .... .... . 353
11.16. EATON HYBRID TRANSMISSION (CONT.), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
11.21. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL– G, P. 20................. .............. 359
11.22. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL– G (CONT.), P. 21. . . . . . . . . . . . . . . . . . . . 360
11.25. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 24........... ........... ........... ........... ........... ........... ........... ... 363
11.26. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 25. . . . . . . . . . . . . . . . . . . . . . . 364
11.27. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE, P. 26. . . . . . . . 365
11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27. . . . . . . . . . . . . . . . . . . . . . . 366
11.29. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 28. . . . . . . . . . . . . 367
11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . 368
11.31. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 30. . . . . . . . . . . . . . . . 369
11.32. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31. . . . . . . . . . . 370
11.33. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH IBB ENGINE, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . 371
11.34. TRANSMISSION ALLISON MD 3/4000 WITH I6 AND V8 ENGINE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . 372
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11.35. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION HARD
WIRED EFFECTS, P. 34......... ........... ........... ........... ........... ........... ........... ..... 373
11.36. ALLISON TRANSMISSION 3/4000 GEN5 WITH AUTO NEUTRAL, P. 35. . .. . . .. . . .. . . .. . . .. . .. . 374
11.37. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB, P. 36. . . . . . .. . . 375
11.38. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB (CONT.),
P. 37..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 376
P. 38..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 377
P. 39..... ......... ........ ......... ........ ......... ......... ........ ......... ........ ......... ........ .... 378
11.41. MANUAL TRANSMISSION WITH BYPASS SWITCH, P. 40.......... ..................... ......... 379
11.42. ALLISON TRANSMISSION (2013 CUMMINS ISB MD), P. 41........ ......... ......... ........ .... 380
11.43. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . 381
11.44. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . 382
11.45. ALLISON TRANSMISSION TC10 TRANSMISSION, P. 44. . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . 383
11.46. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE, P. 45. . . . . . . . . . . . . . . . . . . . 384
11.47. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE (CONT.), P. 46. . . . . . . . . 385
11.48. TRANSMISSION ALLISON MD WITH I6, I-367 ENGINE, P. 47.......... .......................... 386
11.49. J1939 DATA LINK I6, I-367 ENGINE, P. 48.. ...... ..... ...... ..... ...... ..... ..... ...... ..... ...... .. 387
11.50. ALLISON 1/2000 TRANSMISSION WITH I6, I-367 ENGINE, P. 49.......... ............... ....... 388
11.51. ALLISON 4/5 WTECTRANSMISSION WITH I6, I-367 ENGINE, P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . 389
11.52. TRANSMISSION MODULE WITH I6, I-367 ENGINE, P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
11.53. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 52.. . .. .. .. . .. .. .. . .. .. .. . .. .. .. 391
11.68. AMMETER / TWO WAY RADIO / ENGINE BODY BUILDER WIRING, P. 67. .. ... .. .. .. .. .. .. .. . 406
11.69. J1939 DATA LINK WIRING WITH I6. I-368 ENGINE, P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407
11.70. EATON GEN 3 HCM VEHICLE INTERFACE CONNECTION WITH I6, I-367 ENGINE, P. 69... 408
12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409

12.1. AIR CONDITIONING, P. 1.. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. ... .. . 409
12.2. AIR CONDITIONING (CONT.), P. 2........ .................. ................. ................. ........ 410
12.3. HVAC SYSTEM, P. 3.. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. . 411
12.4. HVAC SYSTEM (CONT.), P. 4. .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . 412
12.5. AUTOTHERM SYSTEM, P. 5. .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. 413
13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1. . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 414
13.2. CONNECTOR COMPOSITES (2A), (3A), (4A), (18A), (19A), P. 1A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
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13.3. CONNECTOR COMPOSITES (254F), (254M), (304), (317), P. 2... .... .... .... ... .... .... .... ... . 416
13.4. CONNECTOR COMPOSITES (400), (411M1), (421), (422), P. 3. . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . 417
13.5. CONNECTOR COMPOSITES (422F), (423), (424), (425), (500), P. 3A. . . . . . . . . . . . . . . . . . . . . . . . . . 418
13.6. CONNECTOR COMPOSITES (608), (662), (663), P. 3B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
13.7. CONNECTOR COMPOSITES (663R), (664), (670), P. 3C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
13.8. CONNECTOR COMPOSITES (670), P. 3D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
13.9. CONNECTOR COMPOSITES (671), (672), (673), P. 3E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
13.10. CONNECTOR COMPOSITES (674), P. 3F.. .... ... ... .... ... ... ... .... ... ... .... ... ... .... ... ... ... . 423
13.11. CONNECTOR COMPOSITES (674), (675), (676), (677), (678), P. 3G.. .. . .. .. .. . .. .. .. . .. .. . .. .. 424
13.12. CONNECTOR COMPOSITES (679), P. 3H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
13.13. CONNECTOR COMPOSITES (679), P. 3I. ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... . 426
13.14. CONNECTOR COMPOSITES (679), P. 3J.. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. 427
13.15. CONNECTOR COMPOSITES (680), (681), (685), P. 3K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
13.16. CONNECTOR COMPOSITES (685), P. 3L.. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 429
13.17. CONNECTOR COMPOSITES (686), P. 3M. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 430
13.18. CONNECTOR COMPOSITES (687), P. 3N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
13.19. CONNECTOR COMPOSITES (687), (687A), (689), P. 3P........ ........ ........ ........ ........ .. 432
13.20. CONNECTOR COMPOSITES (690), P. 3Q. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . 433
13.21. CONNECTOR COMPOSITES (690), (691), (828), P. 3R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
13.22. CONNECTOR COMPOSITES (827), (830M), P. 4.. ............... ............... ............... .... 435
13.23. INTENTIONALLY LEFT BLANK, P. 5............ ....................... ........................ ....... 436
13.24. CONNECTOR COMPOSITES (1007M), (1008FA), (1009F), P. 6.. .... .... .... .... .... .... ... .... . 437
13.25. CONNECTOR COMPOSITES (1010), P. 7.. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 438
13.26. CONNECTOR COMPOSITES (1010), P. 7A. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . 439
13.27. CONNECTOR COMPOSITES (1011), P. 8. .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . 440
13.28. CONNECTOR COMPOSITES (1012), P. 9.. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 441
13.29. CONNECTOR COMPOSITES (1013), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
13.30. CONNECTOR COMPOSITES (1013), P. 10A..... .... ..... ..... .... ..... .... ..... .... ..... ..... .... . 443
13.31. CONNECTOR COMPOSITES (1014), P. 11... ...... ...... ...... ...... ...... ...... ...... ...... ...... . 444
13.32. CONNECTOR COMPOSITES (1014), P. 11A... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... 445
13.43. CONNECTOR COMPOSITES (1023A), (1023B), P. 18. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. ... 456
13.44. CONNECTOR COMPOSITES (1023C), (1023D), P. 19......... ............................ ........ 457
13.45. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458
13.46. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . 459
13.47. CONNECTOR COMPOSITES (1105), (1106), P. 22. ... .... ... ... .... ... .... ... ... .... ... .... ... ... . 460
13.48. CONNECTOR COMPOSITES (1107), (1108), P. 22A. .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. 461
13.49. CONNECTOR COMPOSITES (1109), (1109A), (1110), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
13.50. CONNECTOR COMPOSITES (1112), (1113), (1115), P. 23A.. ..... ..... ...... ..... ..... ..... ..... . 463
13.51. CONNECTOR COMPOSITES (1116), (1120), (1200), P. 23B. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . 464
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13.54. CONNECTOR COMPOSITES (1235), (1236), (1237), P. 24B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 467
13.55. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25. . . . . . . . . . . . . . . . 468
13.56. CONNECTOR COMPOSITES (1242), (1243), (1300), (1300A), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . 469
13.57. CONNECTOR COMPOSITES (1301), (1302), P. 26A...... ......... ......... .......... ......... .... 470
13.58. CONNECTOR COMPOSITES (1303), (1338M), (1378), P. 26B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
13.59. CONNECTOR COMPOSITES (1400), (1401), P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 472
13.60. CONNECTOR COMPOSITES (1402), P. 27A.... ..... .... ..... .... ..... ..... .... ..... .... ..... .... .. 473
13.63. CONNECTOR COMPOSITES (1422), (1423), (1500), P. 29A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 476
13.66. CONNECTOR COMPOSITES (1503), (1510), P. 30B...... ......... ......... .......... ......... .... 479
13.67. CONNECTOR COMPOSITES (1511), (1512), (1559), P. 30C................ ...................... 480
13.71. CONNECTOR COMPOSITES (1603), (1604), (1610), (1623), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
13.73. CONNECTOR COMPOSITES (1650), (1657), (1657M), P. 35A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
13.78. CONNECTOR COMPOSITES (1700), P. 38B.... ..... .... ..... .... ..... ..... .... ..... .... ..... .... .. 491
13.83. CONNECTOR COMPOSITES (1701F), P. 43... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. . 496
13.84. CONNECTOR COMPOSITES (1701F), P. 44... ... .. ... .. ... ... .. ... ... .. ... .. ... ... .. ... .. ... ... .. . 497
13.88. CONNECTOR COMPOSITES (1702), P. 46B.... ..... .... ..... .... ..... ..... .... ..... .... ..... .... .. 501
13.90. CONNECTOR COMPOSITES (1702), (1702B), P. 47A. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. . 503
13.91. CONNECTOR COMPOSITES (1702B), P. 47B. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. 504
13.93. CONNECTOR COMPOSITES (1804), (1807), (1809), (1810), P. 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
13.95. CONNECTOR COMPOSITES (1814), (1815), P. 50A...... ......... ......... .......... ......... .... 508
13.96. CONNECTOR COMPOSITES (1820F), (1820M), (1822), P. 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
13.98. CONNECTOR COMPOSITES (1828), (1829), (1852), (1852A), P. 53........... ........... ....... 511
13.100.CONNECTOR COMPOSITES (1873B), (1873C), (1873D), P. 54A. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 513
13.101.CONNECTOR COMPOSITES (1873E), (1873F), (1873G), P. 54B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
13.102.CONNECTOR COMPOSITES (1873H), (1873J), P. 54C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
13.103.CONNECTOR COMPOSITES (1873P), (1873R), (1873W), P. 54D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516
13.104.CONNECTOR COMPOSITES (1873X), (1873Y), (1873Z), P. 54E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
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13.105.CONNECTOR COMPOSITES (1874), (1847A), (1874B), P. 54F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
13.106.CONNECTOR COMPOSITES (1900), (1901), (1902), (1903), (1910), (1910A), P. 55. . . . . . . . . 519
13.107.CONNECTOR COMPOSITES (1911), (1917), (1918), (1918A), P. 55A. . . . . . . .. . . . . . . . . . .. . . . . . . 520
13.108.CONNECTOR COMPOSITES (1919A), (1920), (1927), (1929), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . 521
13.109.CONNECTOR COMPOSITES (1935), (1936M), (1937N), (1938M), (1939), P. 57. . . . . . . . . . . . . . 522
13.110.CONNECTOR COMPOSITES (1939M), (1941), (1942F), P. 57A. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . 523
13.111.CONNECTOR COMPOSITES (1943M), (1946), (1947), P. 57B.. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. 524
13.112.CONNECTOR COMPOSITES (1948), (1949), (1956), (1957), P. 57C........... ................. 525
13.113.CONNECTOR COMPOSITES (1958), (1959), (1961), (1962), P. 57D........... ................. 526
13.114.CONNECTOR COMPOSITES (1964), P. 57E.. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. 527
13.115.CONNECTOR COMPOSITES (1965), (1965F), (1971), (1981), P. 57F. . . . . . . . . . . . . . . . . . . . . . . . . . 528
13.116.CONNECTOR COMPOSITES (1982), (2000), (2000M), P. 57G. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 529
13.117.CONNECTOR COMPOSITES (2021), (2200), (2201), (2202), (2203), (2223), P. 58. . . . . . . . . . . 530
13.118.CONNECTOR COMPOSITES (2224), (2225), (2501), (2502), P. 58A. ... ... ... ... ... ... ... ... ... 531
13.119.CONNECTOR COMPOSITES (2503), (2505), (2600), (2701), (2702), P. 58B........ ......... .. 532
13.120.CONNECTOR COMPOSITES (3000), (3001), (3002M), (3003), (3004), P. 59. . . . . . . . . . . . . . . . . . 533
13.121.CONNECTOR COMPOSITES (3005), (3100M), (3200), (3200F), P. 59A. ... ... .. ... ... ... ... ... 534
13.122.CONNECTOR COMPOSITES (3201F), (3201M), (3202M), (3203M), (3204), P. 59B. . . . . . . . . . 535
13.123.CONNECTOR COMPOSITES (3205M), (3206), (3208F), (3209M), (3210M), P. 59C. . . . . . . . . . 536
13.124.CONNECTOR COMPOSITES (3211M), (3400), (4004), (4005), (4021), (4021A),
(4021B), P. 60. ..... ..... .... ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... ..... ..... .... ..... . 537
13.125.CONNECTOR COMPOSITES (4022), (4022A), (4022B), (4031), (4032), P. 60A. . . . . . . . . . . . . . . 538
13.126.CONNECTOR COMPOSITES (4033), (4037), (4038), P. 60B.... ....... ........ ........ ........ .. 539
13.127.CONNECTOR COMPOSITES (4040), (4041), (4242A), (4242B), (4242C), (4060), P. 61.. .. .. 540
13.128.CONNECTOR COMPOSITES (4060), P. 61A... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... 541
13.129.CONNECTOR COMPOSITES (4060), (4060A), (4061), (4062), (4070), (4071), P. 61B. . . . . . . 542
13.130.CONNECTOR COMPOSITES (4087), (4087B), (4111M), (4120), P. 62.. ... ... ... ... ... ... ... ... 543
13.131.CONNECTOR COMPOSITES (4320), (4321), (4322), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
13.132.CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64....... ........ ......... .. 545
13.133.CONNECTOR COMPOSITES (4410F), (4410G), (4410H), P. 65. .. ... .. .. .. .. .. .. .. .. .. ... .. .. .. 546
13.134.CONNECTOR COMPOSITES (4410J), (4410K), (4410L), P. 65A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
13.135.CONNECTOR COMPOSITES (4410M), (4411), P. 65B.... .... .... .... .... .... .... .... ... .... .... . 548
13.136.CONNECTOR COMPOSITES (4411A1), (4411A2), (4411A3), (4411A4), (4411A5),
(4411A6), (4411A7), (4411A8), P. 66. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 549
13.137.CONNECTOR COMPOSITES (4411A9), (4411F), (4411M), (4411M1), (4411M2), P. 66A. . . . . 550
13.138.CONNECTOR COMPOSITES (4411M4), (4411M5), (4411M6), (4411M7), (4411N), P. 66B. . . 551
13.139.CONNECTOR COMPOSITES (4411P), (4412A1), (4412A2), (4412F), (4413A1),
(4413A2), (4413A3), (4413A4), P. 66C.... ..... .... ..... .... ..... .... ..... .... ..... .... ..... ..... .... . 552
13.140.CONNECTOR COMPOSITES (4413F), (4413F1), (4413F2), P. 66D. .... ... ... .... ... .... ... ... . 553
13.141.CONNECTOR COMPOSITES (4413F3), (4413F4), (4414), (4450AM), (4450BM), P. 66E. . . . 554
13.142.CONNECTOR COMPOSITES (4450BF), (4450M) (4460AM), P. 66F. . . . .. . . . . . . . .. . . . . . . .. . . . . . 555
13.143.CONNECTOR COMPOSITES (4460BF), (4460BM), P. 66G. . . . .. . . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . 556
13.144.CONNECTOR COMPOSITES (4460M), (4500), (4601), P. 67. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557
13.145.CONNECTOR COMPOSITES (4705), (4706), P. 67A... .... .... ... .... .... .... .... .... .... ... .... . 558
13.146.CONNECTOR COMPOSITES (4706), (4712F1), (4712F3), P. 67B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559
13.147.CONNECTOR COMPOSITES (4800), (4802), P. 67C.......... ................ ................ .... 560
13.148.CONNECTOR COMPOSITES (4803), (4810), (4815), (4830), P. 67D. . . . . . . . . . . . . . . . . . . . . . . . . . . 561
13.149.CONNECTOR COMPOSITES (4831), (4833A), (4833B), (4833C), P. 67E. . . . . . . . . . . . . . . . . . . . . . 562
13.150.CONNECTOR COMPOSITES (4840), (4840F), (4841), (4841F), P. 67F. . . . . . . . . . . . . . . . . . . . . . . . 563
13.151.CONNECTOR COMPOSITES (4705), (4706), (4905), (4906), P. 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
13.152.CONNECTOR COMPOSITES (4906C), (4950), (4951), (4952), (4953), P. 68A. . . . . . . . . . . . . . . . 565
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13.153.CONNECTOR COMPOSITES (5117), (5200), (5899), P. 68B. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. . 566
13.154.CONNECTOR COMPOSITES (6000), P. 68C.... ...... ..... ..... ...... ..... ...... ..... ..... ...... .. 567
13.155.CONNECTOR COMPOSITES (6000), (6003), (6004), P. 68D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
13.156.CONNECTOR COMPOSITES (6005), (6007), (6008), (6009), P. 68E. . . . . . . . . . . . . . . . . . . . . . . . . . . 569
13.157.CONNECTOR COMPOSITES (6011), P. 69. ... .... ... ... .... ... .... ... .... ... .... ... .... ... ... .... . 570
13.158.CONNECTOR COMPOSITES (6012), (6013), P. 69A.. .... .... .... .... ... .... .... .... .... .... .... . 571
13.159.CONNECTOR COMPOSITES (6018) P. 70. . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . .. . . . 572
13.160.CONNECTOR COMPOSITES (6019), P. 71.. ............ ............. ............ ............. ..... 573
13.161.CONNECTOR COMPOSITES (6020M), P. 71A. ........ ........ ........ ........ ......... ........ ... 574
13.162.CONNECTOR COMPOSITES (6020M), P. 72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 575
13.164.CONNECTOR COMPOSITES (6020M), P. 72B. ........ ........ ........ ........ ......... ........ ... 577
13.166.CONNECTOR COMPOSITES (6100), (6102), (6103), (6200), P. 73A. . . . . . . . . . . . . . . . . . . . . . . . . . . 579
13.167.CONNECTOR COMPOSITES (6201), (6201A), (6201B), P. 74.. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. 580
13.168.CONNECTOR COMPOSITES (6260A), (6260F), (6260FP), (6260H), P. 74A. . .. . . . . . . . . . .. . . . . 581
13.169.CONNECTOR COMPOSITES (6260HL), (6260HR), (6260UC), (6260VH), (6260VL),
(6260VM), P. 74B.... .... ..... .... .... .... .... .... .... .... .... ..... .... .... .... .... .... .... .... .... ..... . 582
13.170.CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75. . . . . . . . . . . . . . 583
13.171.CONNECTOR COMPOSITES (6323), (6332), (6333), (6334), P. 75A. . . . . . . . . . . . . . . . . . . . . . . . . . . 584
13.172.CONNECTOR COMPOSITES (6334), (6340), P. 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
13.173.CONNECTOR COMPOSITES (6341), P. 76A.. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... . 586
13.174.CONNECTOR COMPOSITES (6342), (6343), P. 76B.. .... .... .... .... ... .... .... .... .... .... .... . 587
13.175.CONNECTOR COMPOSITES (6400), (6401), (6401A), P. 76C... ... .... ... .... ... .... ... ... .... . 588
13.176.CONNECTOR COMPOSITES (6401), (6407), (6406M), (6408), (6420), P. 77. . . . . . . . . . . . . . . . . . 589
13.177.CONNECTOR COMPOSITES (6561), (6566), (6567), P. 77A.. ........ ........ ........ ........ ... 590
13.178.CONNECTOR COMPOSITES (6568), (6569), P. 77B.. .... .... .... .... ... .... .... .... .... .... .... . 591
13.179.CONNECTOR COMPOSITES (6702), (6703), (6703A), (6704), P. 78. . . . . . . . . . . . . . . . . . . . . . . . . . . 592
13.180.CONNECTOR COMPOSITES (6704M), (6709), (6710), (6712), P. 79. . . . . . . . . . . . . . . . . . . . . . . . . . . 593
13.181.CONNECTOR COMPOSITES (6713), (6715), P. 79A.. .... .... .... .... ... .... .... .... .... .... .... . 594
13.183.CONNECTOR COMPOSITES (6748), (6800), (6801), P. 80A.. ........ ........ ........ ........ ... 596
13.184.CONNECTOR COMPOSITES (6802), (6803), (6804), (6805), (6811), (6812), (6900), P.
80B..... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... .. 597
13.185.CONNECTOR COMPOSITES (6901), (6925), (6969), (7070), P. 81. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
13.187.CONNECTOR COMPOSITES (7104B), (7104F), (7105), P. 82. .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . 600
13.188.CONNECTOR COMPOSITES (7110), (7110A), (7110B), (7111), (7112), (7113), P. 83. . . . . . . . . 601
13.189.CONNECTOR COMPOSITES (7113), (7113A), P. 83A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
13.190.CONNECTOR COMPOSITES (7150), (7150F2), (7152), P. 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
13.191.CONNECTOR COMPOSITES (7150), (7150F2), (7152), P. 84A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 604
13.193.CONNECTOR COMPOSITES (7150), P. 85A.. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... . 606
13.194.CONNECTOR COMPOSITES (7150), P. 85B.. ... ... ... ... ... ... ... .. ... ... ... ... ... ... ... .. ... ... . 607
13.196.CONNECTOR COMPOSITES (7205), (7205F), P. 87.. .. .. .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. . 609
13.197.CONNECTOR COMPOSITES (7206), (7206F), (7207M), P. 87A. .. .. .. .. .. ... .. .. .. .. .. .. .. .. ... 610
13.198.CONNECTOR COMPOSITES (7208M), (7211), (7212), (7213), (7220), P. 88. . . . . . . . . . . . . . . . . . 611
13.199.CONNECTOR COMPOSITES (7250), (7250M), (7251M), P. 89. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . 612
13.200.CONNECTOR COMPOSITES (7350), (7500M), (7500MA), (7500W), P. 89A.. . . . . . . . . . . .. . . . . . 613
13.201.CONNECTOR COMPOSITES (7500M), (7500MA), (7500W), P. 89B. . . . . .. . . . . . . . .. . . . . . . . .. . . . 614
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13.202.CONNECTOR COMPOSITES (7501), (7502), (7502M), (7600), (7600A), P. 90. . . . . . . . . . . . . . . . 615

13.203.CONNECTOR COMPOSITES (7600A), (7600M), (7601), P. 90A.. ..... ..... ..... ..... ..... ..... . 616
13.204.CONNECTOR COMPOSITES (7601), (7601M), (7603), P. 90B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 617
13.205.CONNECTOR COMPOSITES (7603M), (7603MA), (7604M), (7605), (7605M), (7606M),
(7607M), (7608M), P. 91. .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... 618
13.206.CONNECTOR COMPOSITES (7609B), (7609M), P. 91A.. ... ... ... ... ... ... ... ... ... ... .... ... ... 619
13.207.CONNECTOR COMPOSITES (7611), (7615), (7615M), (7621), (7700K), P. 92. . . . . . . . . . . . . . . . 620
13.208.CONNECTOR COMPOSITES (7700M), (7702), (7703), (7750), (7751), P. 92A. . . . . . . . . . . . . . . . 621
13.209.CONNECTOR COMPOSITES (7777), (7800F), (7801), (7801A), (7801B), P. 92B. . . . . . . . . . . . . 622
13.210.CONNECTOR COMPOSITES (7801F), (7801M), (7801M2), (7801R), P. 93. . .. . . . . . . . . . . . . . . . . 623
13.211.CONNECTOR COMPOSITES (7802), (7803), (8703A), (7900), (7901), P. 94........ ......... .. 624
13.212.CONNECTOR COMPOSITES (7905), (7905A), P. 95... .... .... ... .... .... .... .... .... .... ... .... . 625
13.213.CONNECTOR COMPOSITES (7909), P. 95A... ... ... ... .. ... ... ... ... ... ... ... .. ... ... ... ... ... ... 626
13.214.CONNECTOR COMPOSITES (7910), (7911), P. 96...... ..... ..... ..... ..... ..... ...... ..... ..... . 627
13.215.CONNECTOR COMPOSITES (8000), (8000A), (8001), P. 97.... ....... ........ ........ ........ .. 628
13.216.CONNECTOR COMPOSITES (8100A), (8102A), (8102), (8103A), (8150A), (8151A), P.
97A..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... ..... ..... ..... ..... ..... ...... ..... ..... . 629
13.218.CONNECTOR COMPOSITES (8200), (8200X), (8201), (8201X), P. 99.. .. .. .. ... .. .. .. .. .. ... .. 631
13.219.CONNECTOR COMPOSITES (8301), (8301A), (8303), (8410), (8500), P. 99A.. .... ... .... ... . 632
13.220.CONNECTOR COMPOSITES (8500), (8501), (8502), (8502A), (8502B), (8503), P. 100. . . . . . 633
13.221.CONNECTOR COMPOSITES (8503A), (8503B), (8503C), (8505), (8506), (8506A),
(8507), P. 101.. .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... 634
13.222.CONNECTOR COMPOSITES (8507A), (8507B), (8507C), (8508), (8508A), (8509),
(8509A), P. 102. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. 635
13.223.CONNECTOR COMPOSITES (8520), (8600), (8600A), (8601), (8602), (8700), (8700A),
(8700B), (8700C), P. 103. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. . .. 636
13.224.CONNECTOR COMPOSITES (8701A), (8702A), P. 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
13.225.CONNECTOR COMPOSITES (8701),(8702), (8750), (8800), (8802), (8803), P. 105. . . . . . . . . . 638
13.226.CONNECTOR COMPOSITES (8804), (8805), (8805A), (8806), P. 106. . . . . . . . . . . . . . . . . . . . . . . . . . 639
13.227.CONNECTOR COMPOSITES (8807), (8809), (8881), (8882), (8883), P. 107... .. .. ... .. .. .. ... 640
13.228.CONNECTOR COMPOSITES (8883), (8884), P. 108.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 641
13.229.CONNECTOR COMPOSITES (8884A), P. 109. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 642
13.230.CONNECTOR COMPOSITES (8884B), P. 110.................. ............................ ........ 643
13.231.CONNECTOR COMPOSITES (8884C), P. 111....... ........... ........... ........... ........... ... 644
13.232.CONNECTOR COMPOSITES (8885), (8887), (8888), P. 112. . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 645
13.233.CONNECTOR COMPOSITES (8900), (8901M), (8903), P. 113.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. 646
13.234.CONNECTOR COMPOSITES (8993F), (8995), (8996), P. 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
13.235.CONNECTOR COMPOSITES (8997), (8998), (8999), P. 115. . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . 648
13.236.CONNECTOR COMPOSITES (9001), (9001A), (9002), (9003), (9004), (9100), (9100A),
(9101), P. 116. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. 649
13.237.CONNECTOR COMPOSITES (9100B), (9100C), (9101A), (9102), (9102A), (9102B),
(9102C), (9102D), (9102E), (9103), (9103A), P. 117. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 650
13.238.CONNECTOR COMPOSITES (9108A), (9108B), (9108C), (9108D), (9108E), (9108F),
(9108G), (9109), (9120), (9120A), (9260), P. 118. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. 651
13.239.CONNECTOR COMPOSITES (9261), (9263F), (9264M), (9266), (9269), (9270), (9300),
P. 119.. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. 652
13.240.CONNECTOR COMPOSITES (9300), (9301), P. 120.. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. 653
13.241.CONNECTOR COMPOSITES (9300), P. 121. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . 654
13.242.CONNECTOR COMPOSITES (9301), (9303A), (9303D), P. 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655
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13.243.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9357), (9501), (9501A),
P. 123.. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. .. ... .. .. .. ... .. .. .. ... .. .. .. . 656
13.244.CONNECTOR COMPOSITES (9502), (9502A), (9503), (9503A), (9504), (9504A), P. 124. . . . 657
13.245.CONNECTOR COMPOSITES (9505), (9506), P. 125. .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. 658
13.246.CONNECTOR COMPOSITES (9510), (9510A), (9510B), (9510F), (9510H), (9510M), P.
126. ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... ... ... .. ... ... .. ... ... .. ... ... .. ... . 659
13.247.CONNECTOR COMPOSITES (9511), P. 127. . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. . . . . 660
13.248.CONNECTOR COMPOSITES (9512), (9512A), (9512C), (9513), (9513A), (9513B),
(9514), (9514D), (9514F), P. 128. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . 661
13.249.CONNECTOR COMPOSITES (9516), (9516M), (9517), (9518), (9519), (9520), P. 129. . . . . . . 662
13.250.CONNECTOR COMPOSITES (9521), (9522), (9523), P. 130. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. 663
13.252.CONNECTOR COMPOSITES (9531F), (9531M), (9532F), P. 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 665
13.253.CONNECTOR COMPOSITES (9532M), (9533F), (9533M), P. 133. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 666
13.254.CONNECTOR COMPOSITES (9534F), (9534M), (9540), (9540A), (9540B), P. 134. . . . . . . . . . . 667
13.255.CONNECTOR COMPOSITES (9541), (9541A), (9541B), (9542), (9542A), (9542C), P. 135... 668
13.256.CONNECTOR COMPOSITES (9543), (9543A), (9544), (9546), (9547), P. 136. . . . . . . . . . . . . . . . . 669
13.257.CONNECTOR COMPOSITES (9548), (9548A), (9549), (9549A), (9549B), P. 137. . . . . . . . . . . . . 670
13.258.CONNECTOR COMPOSITES (9550), (9550A), (9550B), P. 138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
13.259.CONNECTOR COMPOSITES (9551), (9551A), (9552), P. 139. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 672
13.260.CONNECTOR COMPOSITES (9553), (9554), (9555), (9556), (9557), (9558), P. 140....... ... 673
13.261.CONNECTOR COMPOSITES (9559), (9560), (9561), (9562), P. 141.. .. .. .. .. . .. .. .. .. . .. .. .. .. 674
13.262.CONNECTOR COMPOSITES (9563), (9565), (9570), (9570F), (9625), P. 142. . . . . . . . . . . . . . . . . 675
13.263.CONNECTOR COMPOSITES (9714F), (9715), (9715F), (9715F1), P. 143. . . . . . . . . . . . . . . . . . . . . 676
13.264.CONNECTOR COMPOSITES (9716), (9716M), (9716M1), (9717), P. 144. . . . . . . . . . . . . . . . . . . . . . 677
13.265.CONNECTOR COMPOSITES (9717F), (9717F1), (9718A), (9719M), (9720), P. 145. . . . . . . . . . 678
13.266.CONNECTOR COMPOSITES (9722), (9726), (9727), (9728), P. 146.. .. .. .. .. . .. .. .. .. . .. .. .. .. 679
13.269.CONNECTOR COMPOSITES (9740A), (9740B), (9740C), (9740D), P. 149. . . . . . . . . . . . . . . . . . . . 682
13.270.CONNECTOR COMPOSITES (9745), (9745A), (9746), (9746A), (9747), (9748), (9750),
(9750F), P. 150. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. 683
13.271.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), (9754B),
(9754D), P. 151.. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. . 684
13.272.CONNECTOR COMPOSITES (9755), (9755B), (9755D), (9756), (9758), P. 152. . . . . . . . . . . . . . . 685
13.274.CONNECTOR COMPOSITES (9761F), (9762), (9763) (9764), (9765), (9766), P. 154. . . . .. . . . 687
13.275.CONNECTOR COMPOSITES (9767), (9775F), (9776F), (9777), (9777A), (9777E),
(9777M), (9778), P. 155.. .... ..... .... ..... ..... .... ..... .... ..... .... ..... ..... .... ..... .... ..... .... .. 688
13.276.CONNECTOR COMPOSITES (9778F), (9778F1), (9779F), P. 156....... .......... .......... .... 689
13.277.CONNECTOR COMPOSITES (9779F1), (9780M), (9780M1), P. 157. . . . . . . .. . . . . . . .. . . . . . . .. . . . 690
13.278.CONNECTOR COMPOSITES (9781M), (9782F), (9782M), P. 158. .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. 691
13.279.CONNECTOR COMPOSITES (9783), (9783F), (9783M), (9784M), P. 159. .. . .. . .. .. . .. . .. .. . .. 692
13.280.CONNECTOR COMPOSITES (9800), P. 160.. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. 693
13.281.CONNECTOR COMPOSITES (9800), (9801), (9809), (9810), (9811), (9812), P. 161. . . . . . . . . . 694
13.282.CONNECTOR COMPOSITES (9814), (9814A), (9815), (9815A), (9820F), (9820M),
(9824), P. 162. ... .. .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. ... .. ... .. ... .. .. ... .. . 695
13.283.CONNECTOR COMPOSITES (9830), (9832), (9865M), (9865MA), (9900) P. 163. . . . . . . . . . . . . 696
13.284.CONNECTOR COMPOSITES (9900A), (9900AA), (9900AC), (9900AD), (9900AE),
(9900AF), (9900AG), P. 164.. .... .... ..... .... .... .... ..... .... .... .... ..... .... .... ..... .... .... .... .. 697
13.285.CONNECTOR COMPOSITES (9900C), (9900C1), (9900D), (9900E), P. 165. . .. . . . . . . . . . .. . . . . 698
xv
TABLE OF CONTENTS
13.286.CONNECTOR COMPOSITES (9900G), (9911), (9913A), (9913B), P. 166. . . . . . . . . . . . . . . . . . . . . . 699

13.287.CONNECTOR COMPOSITES (9915), (9916), (9920), (9921), P. 167. .. . .. .. .. .. . .. .. .. .. .. . .. .. 700
13.288.CONNECTOR COMPOSITES (9930), (9965M), (9989), P. 168.... ... ... .... ... .... ... .... ... ... . 701
xvi
1. TABLE OF CONTENTS (CHAPTER 1)
INSTRUCTIONS AND CHARTS (CHAPTER 2)

2.1. ABBREVIATIONS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION

ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
ABBREVIATIONS
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

ACCESS ACCESSORY CRUS CRUISE PWR POWER
ACCUM ACCUMULATOR CUR CURRENT PRESS PRESSURE
AC AIR CONDITIONING DPNL DASHPANEL RAD RADIO
AIR CLNR AIR CLEANER DFTR DEFLECTOR RR REAR
ALT ALTERNATOR DFR DEFROSTER RLY RELAY
ACCEL ACCELERATOR DEG DEGREE RES RESISTOR
AC ALTERNATING CURRENT DIAG DIAGRAM REGEN REGENERATE
AFTR AFTERTREATMENT DSL DIESEL R RIGHT
AMM AMMETER DIFF DIFFERENTIAL RTR ROTOR
AMP AMPERE DIMR DIMMER SNSR SENSOR
AMP HR AMPERE HOUR ELEC ELECTRICAL SHLD SHIELD
AMPL AMPLIFIER ELEX ELECTRONICS SHFT SHIFTER
ARM ARMATURE ENG ENGINE SLPR SLEEPER
ARSR ARRESTER EXH EXHAUST SLV SLEEVE
ASSY ASSEMBLY FL FLUID SPKR SPEAKER
AUX AUXILIARY FWD FORWARD SPR SPRING
B/U BACK-UP FR FRONT STD STANDARD
BTRY BATTERY FREQ FREQUENCY STRG STEERING
BM BENCHMARKING GA GAUGE STLITE SATELLITE
BLK BLOCK GEN GENERATOR SUNSH SUNSHADE
BOOS BOOSTER GND GROUND SW SWITCH
BOT BOTTOM HARN HARNESS SYS SYSTEM
BK BRAKE HDLP HEADLAMP TACH TACHOMETER
BRKR BREAKER HTD HEATED TEMP TEMPERATURE
BRTHR BREATHER HT TR HEAT TREAT TERM TERMINAL
BRI BRIGHT HTR HEATER THROT THROTTLE
BUZ BUZZER HP HORSEPOWER THRU THROUGH
CA CABLE HYD HYDRAULIC TRAC TRACTION
CD CANDELA ID IDENTIFICATION TRLR TRAILER
CP CANDLEPOWER IGN IGNITION XDCR TRANSDUCER
CAP CAPACITOR ILLUM ILLUMINATION XFER TRANSFER
CAT CATERPILLAR IND INDICATOR XFMR TRANSFORMER
CHAS CHASSIS INST INSTRUMENT XSTR TRANSISTOR
CH CHOKE INT INTERMITTENT XMSN TRANSMISSION
CIRC CIRCUIT L LEFT XMTR TRANSMITTER
CLK CLOCK LT LIGHT TRK TRUCK
CW CLOCKWISE LTR LIGHTER UPR UPPER
CLSTR CLUSTER LWR LOWER VLV VALVE
CL CLUTCH MAG MAGNET VERT VERTICAL
COL COLUMN MOD MODULATOR VM VOLTMETER
COMM COMMUTATOR MDL MODULE VOL VOLUME
CMPNT COMPONENT MOT MOTOR WSHR WASHER
CPRSR COMPRESSOR MTD MOUNTED WHL WHEEL
CONN CONNECTOR NEG NEGATIVE WDO WINDOW
CONT CONTINUED N/ NOT WITH WSHLD WINDSHIELD
CSL CONSOLE NO. NUMBER WPR WIPER
CONT CONTACT PASS PASSENGER W/ WITH
CONT CONTROL POSN POSITION W/O WITHOUT
CONV CONVERTER POS POSITIVE
CLR COOLER POT POTENTIOMETER
CTSY COURTESY
CHK DATE CHANGE REV REFERENCE DRAWN NAME
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 18SEP09 INITIAL RELEASE. A 61229V
RELEASE NO. DATE PART NO. SHEET
61229V 18MAY09 AE08058176 001
Figure 1 Abbreviations
1
2.2. ACRONYMS, P. 2

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ACRONYMS
DESCRIPTION ACRONYM DESCRIPTION ACRONYM

ANTILOCK BRAKING SYSTEM ABS HEAVY DUTY DIESEL HDD
ANTENNA COMMUNICATION UNIT ACU HIGH PERFORMANCE TRUCK HPT
ALTERNATING CURRENT AC HEATING, VENTILATION, AND
HVAC
AXLE TO BACK OF CAB AC AIR CONDITIONING
AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM
ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O
ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

IMCT
COMMUNICATION TERMINAL
AUXILIARY POWER UNIT APU
INSTRUMENT PANEL I/P
AMERICAN TRUCKING ASSOCIATION ATA
INDEPENDENT POWER TAKE-OFF IPTO
AUTOMATIC TRACTION CONTROL ATC
INTERNATIONAL BIG BORE ENGINE IBBE
AUDIO VIDEO INTERFACE AVI
LIGHT COMMERCIAL TRANSMISSION LCT
BAROMETRIC ATMOSPHERE PRESSURE BAP
LOW PRESSURE MODULE LPM
BRAKE HORSEPOWER BHP
MEDIUM DUTY MD
BACK OF CAB BOC
MALFUNCTION INDICATION LAMP MIL
CITIZEN BAND CB
MULTIPLEX SWITCH MODULE MSM
COLD CRANKING AMPERES CCA
PYROMETER AMMETER MODULE PAM
CLEAN POWER ELECTRICAL CONNECTOR CEC
POWER DISTRIBUTION CENTER PDC
CENTRAL PROCESSING UNIT CPU
PROGRAMMABLE LOGIC CONTROLLER PLC
CAB OVER ENGINE COE
POWER TAKE-OFF PTO
DIRECT CURRENT DC
PULSE WIDTH MODULATION PWM
DRIVER CONTROL MODULE DCM
REAR AXLE RA
DIGITAL DATA LINK DDL
RADIO FREQUENCY RF
DIESEL OXIDATION CATALYST INLET
DOCT ROLL STABILITY PROGRAM RSP
TEMPERATURE
DIESEL PARTICULATE FILTER DPF SEVERE SERVICE SS
DIESEL PARTICULATE FILTER TRANSMISSION CONTROL MODULE TCM

DPFDP
DELTA PRESSURE TERRESTRIAL COMMUNICATION UNIT TCU
DIESEL PARTICULATE TERRESTRIAL MOBILE
DPFT TMCT
FILTER TEMPERATURE COMMUNICATION TERMINAL
DIESEL TURBOCHARGED DT THERMAL OVERCRANK PROTECTION TOCP
DAY TIME RUNNING LIGHTS DTRL THROTTLE POSITION SENSOR TPS
ELECTRONIC CONTROL MODULE ECM WORLD TRANSMISSION
WTEC
ELECTRONIC CONTROL UNIT ECU ELECTRONIC CONTROLS
EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED OUTPUT VSO
EXHAUST GAS TEMPERATURE EGT VEHICLE SPEED SENSOR VSS
ELECTRO MAGNETIC INTEFERENCE EMI ZERO VOLT REFERENCE ZVR
END OF FRAME EOF VEHICLE SPEED OUTPUT VSO
ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS
FRONT AXLE FA ZERO VOLT REFERENCE ZVR
FRONT END FE
FRONT OF DASH FOD
FULL POWER BRAKE FPB
GLOBAL POSITIONING SYSTEM GPS
HYDRAULIC CONTROL UNIT HCU
HEAVY DUTY HD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20AUG09 AE08058176 002
Figure 2 Acronyms
2
2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT DIAGRAM INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION ON SCHEMATIC AS SHOWN WITH R/D NUMBER
WITH IGNITION OFF UNLESS OTHERWISE NOTED. & CAVITY NUMBER. REFER CONNECTOR
COMPOSITE FOR MORE INFORMATION
R/D NUMBER CAVITY NUMBER
86
30 CAVITY NUMBER R/D NUMBER
B
(12-A) AND/OR D C B A (12)

87
A 87A
85
SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

SOLENOID RELAY - SUPPRESSED
MECHANICAL AS SHOWN BELOW WITHOUT R/D NUMBER
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTER AND FUSE / CIRCUIT BREAKER CONNECTORS.
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
VOLTMETER LOCATION IN FUSE RATING
PRINTED A B
FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

DISTRIBUTING CURRENT TO TWO CIRCUITS.
SPLICE
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

WIRE CONNECTIONS AND / OR INTERNAL CONNECTIONS OR CONTACTS.
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
KEY SWITCH INTERNAL BODY CONTROLLER

(1101M) CONNECTION (1602)
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

COMMON GROUND INDIVIDUAL GROUND WITH G INDICATES
WITH G INDICATES
CIRCUIT NUMBER CIRCUIT NUMBER A GROUND CIRCUIT
A GROUND CIRCUIT
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 003
Figure 3 Circuit Diagram Instructions
3
2.4. CIRCUIT NUMBER IDENTIFICATION AND COLOR, P. 4

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 LTBL ALTERNATOR-FIELD
2 RD ALTERNATOR-CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
YL SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (+)
5
GN SERIAL / DATA COMMUNICATION J1939/11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR-RESISTANCE
8
9 GY ZERO VOLT REFERENCE (ZVR)
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 LTBL ACCESORY FEED
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK STARTER CONTROL
18 PK GLOW PLUG / PREHEATER
19 GY ENGINE SHUTDOWN
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY ENGINE EXHAUST BRAKE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENT & GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY AIR DRYER HEATER
40 GY LOW AIR PRESSURE WARNING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 004
Figure 4 Circuit Number Identification and Color
4
2.5. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 5

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
41 TN AIR TEMPERATURE
42 GY FRONT AXLE ENGAGED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
46 GY POWER TAKEOFF WARNING
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY DIFFERENTIAL LOCK WARNING
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TURN SIGNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DKBL PANEL LIGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LIGHTS
66 YL DAYTIME RUNNING LIGHTS
67 GY OBSTACLE AVOIDANCE / REMOTE SENSOR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP LIGHTS
71
LTBL BACK-UP LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRC MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX RELAY - FEED
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 005
Figure 5 Circuit Number Identification and Color (Cont.)
5
2.6. CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT.), P. 6

CHAPTER 2
CIRCUIT NUMBER IDENTIFICATION AND COLOR (CONT)
CIRCUIT
COLOR DESCRIPTION
NUMBER
81 LTGN POWER DOOR LOCKS

82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOW PLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITION SENSOR (APS)
100 GY AIR HORN (ELECTRIC SOLENOID ACTUATED)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HIGH VOLTAGE ALTERNATOR AC CHARGE
107 GY INTRUMENT CLUSTER ELECTRONIC FEED (5V)
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY INTRUMENT CLUSTER ELECTRONIC GROUND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR XMBR)
P CHASSIS / WHEEL BASE SECTION
R CHASSIS / SUSPENSION / REAR AXLE / AXLES
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V SLEEPER ROOF / BACK PANEL WIRING
W WARDROBE CABINET WIRING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 006
Figure 6 Circuit Number Identification and Color (Cont.)
6
2.7. LAMP BULB CHART, P. 7

CHAPTER 2
LAMP BULB CHART
BULB TRADE
BULB APPLICATION CANDLEPOWER OR WATT
NUMBER
BACK-UP LIGHTS 32 CP GE1156
CLEARANCE & IDENTIFICATION SMALL 3 CP GE168
COURTESY LIGHT 21 CP 1142
DOME LIGHTS 21 CP 1142
FOG LIGHTS 100 WATT 4921 - 1
LOW BEAMS 55 WATT GE9007
HIGH BEAMS 60 WATT GE9007
CIGAR LIGHTER 1 CP 1455
MAP LIGHT 3 CP 1816
SIDE MARKER 2548
STOP & TURN / TAIL & LICENSE PLATE 32 / 3 CP 3157
TURN SIGNAL / MARKER (FENDER) 32 / 3 CP 3157
TURN SIGNAL & MARKER LIGHT 2356
WORK (TRAILER HOOK) 35 WATT 4411
BACK-UP LIGHTS UPPER AND LOWER BUNK READING LIGHT 15 CP 1003
CABINET / WARDROBE LIGHT 5W 7575
UNDER BUNK LIGHT 21 CP / 2(12 CP) 577 / 211
ACCENT LIGHT 2 (12 CP) 211
DOME LIGHT LAMP 15 WATT F15T8 - CW
SLEEPER FLOOR LIGHT 4 CP W5W
HEATER AND AIR CONDITIONER CONTROL 3 CP 168
LUGGAGE COMPARTMENT LIGHT 6 CP 99
READING LIGHT 15 CP 1003
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 007
Figure 7 Lamp Bulb Chart
7
2.8. RELAY FUNCTION AND WIRING GUIDE, P. 8

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE RELAY FUNCTION AND WIRING GUIDE
RELAY VIEWED FROM INSERTION END RELAY SCHEMATIC
MINIATURE - ISO (1)

ENERGIZING COIL
86
NORMALLY CLOSED
87A CONTACT
30
NORMALLY OPEN
87 CONTACT
85
COMMON CONTACT
ENERGIZING COIL
MINIATURE - 280 (1)
30 86 86
30
87
85 87A 87 87A
85
MICRO - 280 (1)
30 86
85 87A 87
MICRO - ISO (1)

NORMALLY OPEN
ENERGIZING COIL CONTACT
1
2 3
5 3
NORMALLY CLOSED 4
CONTACT 5
1 COMMON CONTACT 4
ENERGIZING COIL 2
MICRO - 4 PIN (1)
30 86
85 87
86
30
MINI MICRO - 4 PIN (2) 87
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSION RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 008
Figure 8 Relay Function and Wiring Guide
8
2.9. SCHEMATIC SYMBOL CHART, P. 9

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 2
SCHEMATIC SYMBOL CHART
SYMBOL DESCRIPTION SYMBOL DESCRIPTION
A B
CIGAR LIGHTER
AIR DRYER
TYPE 1 TYPE 2 OR 3
ALARM A A
CIRCUIT BREAKER
B
B
DIODE
G ALTERNATOR
B
DIODE, LIGHT
AMMETER
+ - EMITTING
BATTERY FAN SOLENOID

+ -
BLUNT CUT CIRCUIT

FEMALE TERMINAL
B
BUSBAR FUSE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 009
Figure 9 Schematic Symbol Chart
9
2.10. SCHEMATIC SYMBOL CHART (CONT.), P. 10

CHAPTER 2
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE SCHEMATIC SYMBOL CHART (CONT)
FUSES W/ BUSBAR HORN
BATT
FUSIBLE LINK
OFF
S IGN ACC KEY SWITCH
A B D C
GROUND N/ STUD
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
GROUND W/ STUD
F B A C E
LIGHT W/ SWITCH
HEATER
HOLDER, FUSE LIGHT, DOUBLE

W/ BUSBAR FILAMENT
LIGHT, SINGLE
BRACE FILAMENT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 010
Figure 10 Schematic Symbol Chart (Cont.)
10
2.11. SCHEMATIC SYMBOL CHART (CONT.), P. 11

CHAPTER 2
MALE TERMINAL RESISTOR
A B
MOTOR
SENDER - FUEL,
OIL, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
TERMINAL SENSOR, YAW
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 011
11
2.12. SCHEMATIC SYMBOL CHART (CONT.), P.12

CHAPTER 2
SWITCH, PUSH
SPEAKER
BUTTON
OHMS
TERMINATING RESISTOR
120
C
SPLICE
THERMOSTAT
STUD
VALVE, ETHER
BOTTLE
B
B
S S
S
M
START MOTOR
A W/ TOCP B
G
A
B
VALVE, MODULATOR
C
SWITCH, MECHANICAL
(NORMALLY OPEN)
DIODE ASSEMBLY
SWITCH, MECHANICAL B
(NORMALLY CLOSED)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19MAY09 AE08058176 012
12
12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND

ELECTRICAL SYSTEM CONTROLLER (CHAPTER 3)
3.1. BATTERY FEED, DUAL, P. 1
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL
NAVISTAR, INC.
FUSE F7-C (1016) HEAT SHRINK
A14MA F3 E3 A14G BATTERY OWNER

BATTERY 12RD 16RD OPERATOR
15A
FUSE F8-C (1017) CENTER CHASSIS /
A14MB F3 E3 A20 RPM JUMPER
+ - 12RD 16LTGN (4410D / 4410DF)
10A CH10_19,20,21
CH5_01,03,05
A14FDU IVIS POWER CONN

(1982)
STARTER B+
16RD
FUSE F2-B (1011) CH4_42
TERMINAL
E2 F2 A84 CIGAR LIGHTER POWER

(1854/1903)
IBB ENGINE
BLOCK TYPE
16LTGN
I6 / V8 ENGINE
15A CH4_01
(A14MC)
A14AF
FUSE
200A
18RD MOBILEMAX POWER /

IP CONNECTOR
A14AH (1242) CH4_21
18RD
DFM CONN 2
2RD
FUSE F2-F (1011)

@A14T (1949)
C2 D2
K14H
14RD
2RD
A14MC CH10_63
12RD
10A
A14CE CADEC GPS CONNECTOR
CH3_02
16RD (830) CH4_20
A14EB BRAKE PRESS SWITCH
MEGA FUSE
18RD (1825) CH4_19

(1001)
A14SD TRIPMASTER DATA

100A
(1000)
100A
RECORDER
MEGA
FUSE
18RD
(827) CH4_18
XATA MODULE
A14F
A14M
A14EA
A14K
8RD
8RD
8RD
16RD (1910/1910A) CH4_19

A14EA PEOPLENET CONN
14RD (1938M) CH4_43
A14AF IMCT SYSTEM
18RD QUALCOMM (2703)
#A14W
A14X
A14
6RD
CH4_17
6RD
6RD
A14MD
ACCESSORY RELAY #1
12RD
(1013 / 1011) CH3_04
A86PA CIGAR LIGHTER
16LTGN POWER SOURCE
FUSE F3-C (1012) (1860) CH4_02
*A14Y
A14ME D3 C3 A86N
6RD
TWO POST POWER SOURCE

12RD 14LTGN
20A (1861) CH4_02
A14N
8RD
CIGAR LIGHTER PWR SOURCE

A86R
14LTGN / TWO POST PWR SOURCE
(1860 / 1861) CH4_01
LATCHING IGNITION RELAY #2
A14NA
RELAY (1012 / 1014)
12RD
(1007) CH3_05
CH3_33 A65AB
AUX ROOF RELAY
FUSE F6-B (1015) 16OR
(1010) CH4_16,CH09_20
A14NB B3 A3 A12Z AUX ROOF RELAY
12RD 16LTBL (1010) CH4_16
A14J 20A
CH3_02 WINDSHIELD RELAY (LEFT)
8RD A78A
14LTGN (1019-R2) CH4_11
A14T IGNITION RELAY #3

CH3_02,03 A14NC (1012 / 1014)
8RD
12RD CH3_05
W/ AUX &
POWER SOURCE A72C AUX POWER RELAY
A14P
CH3_03,05 12OR (1873) CH10_45
8RD FUSE F7-F (1016)
FULL POWER CONNECTOR
A14ND A2 B2 A94L
(9511) CH10_06
A14H 12RD 12GY
CH3_03 30A ISO TRAILER SOCKET
8RD
OR *25A (9738M) CH10_11
A78A
14LTGN *WINDSHIELD RELAY (LEFT)
FUSE F8-E (1017) (1019-R2) CH4_11
A14NE A1 B1 A14F
COOLANT PUMP RELAY
12RD 12RD
20A (1019-R1)
C1 CH11_16
FUSE F8-A (1017)
* W/ LOAD SHEDDING E1 F1 A92FB COLUMN SHIFTER
# N/ LOAD SHEDDING 16TN RELAY
@ W/ DIAGNOSTIC FLASHER MODULE 10A (1017) CH11_03
A17H START RELAY

16PK (1010) CH5_05
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A14FDU, F 92218B
A14EA, A14ME, A65AB & (A14MC). 61229V 20APR09 AE08058177 001
Figure 13 Battery Feed, Dual
13
3.2. BATTERY FEED, DUAL (CONT.), P. 2

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.
FUSE F6-D (1015)

A14FA B1 A1 A19V FUEL HEATER RELAY
12RD 12GY (1018) CH10_22
*20A OR 30A
A72E AUX TRLR SKT SW
18OR (1110) CH10_15
TRAILER W/ BODY BUILDER &

FUSE F7-B (1016) N/ 7 WAY SOCKET
E2 A14BA
A14FB F2
BATTERY FEED 16RD
12RD BODY / ACCESSORY
CH3_01 A72A
**20A OR 25A TRAILER AUX RELAY
OR 30A 12OR (1016)
A72K CH10_10
A14W
12OR
6RD
TRAILER W/ 7 WAY SOCKET &

N/ BODY BUILDER
FUSE F7-A (1016)
A14FD DOOR POD SIGNAL
A14F E1 F1
A81C (3209) CH4_06
12RD
8RD 30A 12LTGN SEATBELT DATA
A14R RECORDER
18RD (8998) CH4_36
FUSE F7-E (1016) A14MV MVPC FEED
B1 16RD (1338) CH4_29
A14FE A1
A14A TELEMATICS 1
12RD
10A 16RD (1J) CH4_24
A14A
HEATED SEAT N/ PASSENGER 14RD
DRIVER SEAT POWER
SEAT A14A (1918) CH4_22
FUSE F7-H (1016) 12RD
A14KA A4 B4 A81D RIGHT CREW DOOR POD
12RD 12LTGN (3209) CH4_06
30A
FUSE F6-C (1015) A92AB

APG ENABLE RELAY
A14K A14KB B2 A2 16TN
(9739) CH11_16
8RD 12RD 10A A37V FUEL TRANSFER PUMP
FUSE F8-G (1017) 18TN RELAY (1015) CH10_27
NOTES: A3
A14KC B3 A14NS
1. ** 20A - W/ BODY ACCESSORY ETB CONTROLLER
25A - W/ TRAILER
12RD 30A TYPE I CB12BK (1923) CH10_23
AUXILIARY FUSE F10-C (1019)
CENTER PIN A14KD E3 F3 A70BF BODY STOP RELAY
- ACC OR BAT 12RD 14RD
20A (1020) CH10_10
30A - W/ TRAILER
AUXILIARY FEED FUSE F1-B (1010)
A14JA E2 F2 A75D HVAC CONTROL
2. * 20A - N/ I6 ENGINE 12RD 18LTGN (1200) CH12_01
30A - W/ I6 ENGINE 5A
A14JB IGNITION RELAY #1
12RD (1011 / 1013) CH3_05
FUSE F2-A (1011)
BATTERY FEED F1 E1 TRAILER LEFT
A14JC (A56J)
CH3_01 TURN RELAY
12RD 15A
(1011) CH10_09
FUSE F2-C (1011)
6RD
A14
A14JD F3 E3 TRAILER RIGHT

(A57J) TURN RELAY
12RD
15A (1011) CH10_09
FUSE F2-E (1011)
RADIO
A14J A14JF C1 D1 A86A
(1300/1303)
8RD 12RD 18LTGN
10A CH4_33,33C
A86A A86AA RADIO CONNECTION
18LTGN 20LTGN (1301) CH4_32
FUSE F6-A (1015)
A14JE B4 A4 A75 HVAC LPM
12RD 12LTGN (1220) CH12_02
30A
FUSE F4-E (1013)
D1 PASSENGER DOOR
A14TD C1 A81A POD SIGNAL
12RD 12LTGN (3202) CH4_05
30A
FUSE F4-A (1013)
DRIVER DOOR
A14T A14TC G1 H1 A81B POD SIGNAL
8RD 12RD 12LTGN (3202) CH4_05
30A
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED REF FOR R/D E 92218B
1303.REMOVED CIRC A14A,A147L. 61229V 15APR09 AE08058177 002
Figure 14 Battery Feed, Dual (Cont.)
14
3.3. BATTERY FEED, DUAL (CONT.), P. 3

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, DUAL (CONT)
NAVISTAR, INC.
FUSE F2-G (1011)

A14PA C3 D3 A28
NOTES: CLUSTER CONNECTOR
1.* 10A - ALLISON XMSN 12RD 16TN (1500) CH8_05
OR 15A
KEY SWITCH
EATON HYBRID (1100) CH3_05,
A15
XMSN CH10_44,CH5_01,02,03,04,06
FUSE F3-A (1012) 18RD
30A - EATON AUTOSHIFT CH5_04,05,06
OR D1 C1
A14PB A98H DIAGNOSTIC CONN
ULTRASHIFT XMSN
12RD 18BK (1650) CH3_09
2.* 10A - PAM 10A
15A - WINDSHIELD A15 KEY SWITCH
RELAY 16RD (1100MA) CH3_04
3.* 15A - WABCO AIR ABS N/ ETB W/ ETB
30A - BENDIX AIR ABS FUSE F8-D (1017) A72J
TRAILER ABS
120R
ECU RELAY
A14P A14PC F4 E4 A94UA (1017) CH10_10
8RD 12RD 12GY
30A A94T IP / CENTER CHASSIS
10GY (1701) CH10_23
W/ BRKR
A94TC BODY ACC/TRAILER
12GY AUX RELAY
FUSE F8-H (1017)
(1016) CH10_15A
A4 B4 EATON HYBRID HEAT
A14PD @A14G
EXCHANGER FAN RELAY
10RD 12RD
25A (1019-R3) CH11_16
A14JT
AIR CHARGE RELAY
20RD
(1020) CH7_16
&A14F
*A14PE FUSE F8-F IP / ENGINE
14RD
12RD (1017) (1702) CH11_26
A2 B2
#A14PE A92BT SHIFT SELECTOR
10RD 18TN (1852) CH11_05,23
*10A OR 30A
C7 DCM CONN
A44Y
(1800)
18GY
A14H
PEC FAN RELAY
16PK
(1873) CH11_16
FUSE F3-D (1012)
A14HA D4 C4
(A54J) TRAILER MARKER
12RD
20A A58J LIGHT RELAY
BATTERY FEED
FUSE F3-B (1012) 18WH (1012) CH10_09,053
CH3_01
A14HB D2 C2 TRAILER TAIL
(A68J) LIGHT RELAY
12RD
20A (1012) CH10_09
A14A
ROOF/TACHO GRAPH (1965)
6RD
A14
FUSE F7-D (1016) 18RD

E4 CH10_62
A14HC F4
(A70J)
TRAILER STOP RELAY
12RD
30A (1016) CH10_10
*A14HH FUSE F11-D
12RD (1020)
SWITCH PACK
#A14HH A14FF (1512)
16RD E4 16RD CH04_15
FUSE F11-A F4
(1020) 5A
A14H A14HD A94BF HYD BRAKE
8RD 14RD 18GY LIGHT SWITCH
E1 F1
5A (4037) CH10_06
FUSE F8-B (1017)

A14HE F2 E2
A94AY ABS#1,BENDIX
12RD 12RD (1400) CH10_01
*15A OR 30A A94AY WABCO ABS
14GY (1420) CH10_05
A40C AIR CPRSR RELAY

14GY (1874) CH3_03
FUSE F2-H (1011)

A78 AUX ROOF LOAD RELAY
C4 D4 14BK (1010) CH04_11A
A14T A14TA
8RD 12RD WINDSHIELD
(A14TA)
*10A A78 RELAY (RIGHT)

OR 16LTGN (1020-R4) CH4_11
15A
A26D PAM
A14T
18TN
8RD
(4087) CH8_11
E4 F4 A63
* BATTERY FEED W/ PDM FUSE F2-D IP / ROOF
18DKBL (2000) CH9_08
# BATTERY FEED W/ STD (1011) 10A
@ W/ PTO W/ AIR BRAKE FUSE F10-D (1019)
& W/ BYPASS SWITCH A14TB E4 F4 A14JT FUEL PUMP RELAY
12RD 16RD (1020) CH7_17
15A
A14A POWER DISPLAY
20PK (2224) CH04_39
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A94T, A14F, E 92218B
A14PE, A44Y, A14FF,A44Y,A14TA. 61229V 09APR09 AE08058177 003
Figure 15 Battery Feed, Dual (Cont.)
15
3.4. ACCESSORY FEED, P. 4

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ACCESSORY FEED
NAVISTAR, INC.
BATTERY FEED
CH3_01
KEY SWITCH
(1100/1100MA)
6RD
A14
BATT
OFF
ACC IGN S
A14P
8RD
C A
D B FUSE F3-A (1012)
C1 D1
A15 A14PB
18RD 12RD
18LTBL
10A
A12
BODY CONTROLLER #J3

(1600)
FUSE F4-J (1013)

ACCESSORY
ALTEC INTERCONNECT @A12AL A1 B1
A12B A12C SWITCH
PASS (8884B) 14PK A1
18LTBL 18LTBL INPUT
CH10_14B 5A DIN1
18LTBL
W/ BODY BUILDER
A12A
EFFECTS
A14MD A14M A14M BATTERY FEED
12RD 8RD 8RD CH3_01,29
BODY ACCESSORY
RELAY A12Q
BODY / ACC TRAILER
(1016) CH10_10 18LTBL
J1 A1 AUX RELAY /
AUX TRAILER SOCKET SW
86 FUSE F9-B A72B
30 (1016/1110)
(1018) 16OR
ACCESSORY CH10_10,15
E2 F2 WHEELCHAIR
RELAY #1 A89CA
(1013 / 1011) LIFT RELAY
87 18PL
87A 5A (1019) CH10_29
85 IP MTD ROOF AUX
A12X
A2 J2 LOAD SWITCH
18LTBL
(1106) CH4_16
12LTBL
A12-GBK
A72SE POWER DISPLAY

A12V
20LTBL
18WH
(2224) CH04_39
A94AM OPT WARNING LIGHT
16GY (1511) CH08_14
FUSE F4-K (1013)
B2 SWITCH PACK
A2 A12F
18LTBL (1101) CH4_15
10A
RADIO
A11-GBA
A86 CONNECTION
10WH
20LTGN (1301) CH04_32

FUSE F4-F (1013)
CB RADIO
C2 D2 A86F POWER CONNECTOR
18LTGN (2303) CH04_03
10A
RADIO
A86
(1300 / 1300A)
18LTGN
CH04_33,33D
A11-GKJ
A86 RADIO
20LTGN
6WH
(1303)
CH04_33C
FUSE F4-B (1013)
MIRROR SWITCH /
G2 H2 A78V DRIVER POWER
(A12V) 18LTGN MIRROR
10A (3000)
CH4_09
LEFT SIDE
CAB GROUND
(4081)
CH3-18
@ W/ALTEC
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1100MA & E 92218B
CIRC A72B, A94AM,A72SE. 61229V 09APR09 AE08058177 004
Figure 16 Accessory Feed
16
3.5. IGNITION FEED – STANDARD, THEFT DETERRENT, REMOTE START / STOP, P. 5

CHAPTER 3
IGNITION FEED - STANDARD, THEFT DETERRENT,
NAVISTAR, INC. REMOTE START / STOP
KEY SWITCH
(1100)
NOTE: CH3_29,30
BATTERY 1. * A14 IS 4RD BATT
FEED A14W IS A14, 4RD ALTEC INTERCONNECT
CH3_01 @A13DBAL PASS (8884B)
A14N IS A14P 14BN
2. ** A14N IS A14H CH10_14B
OFF
6RD
A14
S IGN ACC
FUSE F3-A (1012) A B C W/ THEFT

D BODY
DETERRENT
D1 C1 CONTROLLER #J4
A14P A14PB A15
(1601)
8RD 12RD 18RD
10A
N/ REMOTE OR
THEFT
N/ THEFT DETERRENT
DETERRENT
TO SART CLOCK A97AA RD5 (LSD)
MODULE(1610) 18PL FUSE F1-A A13XA
(1010) 16PK
E4
ENGINE ECM/ECM 1 A13DB 86
A97UA F1 E1 A13F 18PK
(6020M / 6018) 5 85
CH7_02,12,25 16PL 18PK 2 A104A
5A
W/ THEFT 18DKBL
CRANK INHIBIT RELAY A97AA DETERRENT
(1019) CH11_13 16PL & N/ REMOTE
START STOP AUX POWER
RELAY
A13FN
18PK
A13F A13F 1 3 (1873)

REMOTE-STOP RELAY
(1018) CH10_44 18PK 16PK
30 87A
W/ REMOTE (A13FC)
START / STOP
A13FD THEFT DETERRENT
18PK J3 J4 W/ REMOTE START / STOP
85
87 87A A104J
REMOTE STOP RELAY
IGNITION 16DKBL
(1018) CH10_44
RELAY #1
(1011 / 1013)
FUSE F4-D
86 30
(1013)
CH3_06
A13-GBN A4 A3
18WH
A14JB A14J *A14 BATTERY FEED
CH3_01,30
A11-GBA
12RD 8RD 6RD

10WH
FUSE F5-B
(A13FB) (1014)
CH3_07
J1 J2
A13-GFD
85
18WH
A13FE
87 87A
18PK
IGNITION
RELAY#2
(1012 / 1014)
A11-GKJ
30
86
6WH
A2 A1
A14NA *A14N *A14W BATTERY FEED
12RD 8RD 6RD CH3_29
TRAILER
ABS ECU FUSE F5-D
RELAY A13FF (A13FA) (1014)
(1017) 18PK
J3 J4 CH3_08
LEFT CH6_05
SIDE CH10_10,22 85
A13-GFE
CAB GND
87A
18WH
(4081) 87 IGNITION
CH3-18 RELAY#3
(1012 / 1014)
30
86
A4 A3
TRAILER ABS
A13-GFF A14NC **A14N **A14W BATTERY FEED
ECU RELAY
18WH 12RD 8RD 6RD CH3_30
(1017)
CH10_10
@ W/ALTEC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REMOVED SPLICE NEAR F 92218B
R/D 1873. 61229V 21APR09 AE08058177 005
Figure 17 Ignition Feed – Standard, Theft Deterrent, Remote Start / Stop
17
3.6. IGNITION FEED – RELAY 1, P. 6

CHAPTER 3
IGNITION FEED - RELAY 1
NAVISTAR, INC.
W/ IBBE & W/ULTRASHIFT

A97UA IBB ENGINE ECM 1
16PL (6018) CH07_07
IGNITION FUSE F4-D (1013)
RELAY #1 W/ULTRASHIFT CRANK INHIBIT RELAY
A97AA
(1011/1013) (A13FC) H4 (1019) CH11_13
G4 IP/ENGINE 16PL
CH3_05 10A (1702/1702)
A19 34 K19B K19BA ENGINE\MELROSE
E4 (6011) CH7_48
16GY 12GY 14GY
(A13FC)
W/ENGINE ISB
*A87KA WASHER PUMP
18GY (4021) CH4_14
FUSE F4-H (1013) **A87MB WASHER PUMP UNDER CAB WASHER PUMP
C4 D4 18GY (9745 / 9747) CH4_14
(A13FC)
10A
FUSE F4-M (1013)

A13 BODY CONTROLLER #J3
A4 B4 16PK (1600) CH12_01
10A
A13FC
12PK
A28A CLUSTER CONNECTOR

18TN (1500) CH8_05
FUSE F4-L (1013) A73A HVAC CONTROL
18LTGN (1200) CH12_01
A3 B3
10A
W/HARDWIRED WARN LT-R A13B RIGHT BANK OPTIONAL WARNING
18PK LIGHTS MESSAGE WAIT
(1510) CH4_17,21 CH8_13
W/ RIGHT SIDE A13BH RIGHT BANK OPTIONAL WARNING
WARNING 18PK LIGHTS MESSAGE WAIT
(1510) CH4_17,21 CH8_13
A13BD
FUSE F4-G (1013) 18PK
A13B LEFT BANK OPTIONAL WARNING
C3 D3 18PK A13BE LIGHTS / WARNING LIGHTS DIFF
(A13FC)
10A 18PK LOCK/ FRONT AXLE ENGAGE

(1511) CH8_09,12,14
A13BG
18PK
2-WAY RADIO
A86P BATTERY IGN
16LTGN (1915) CH4_12, 12A
E3
OVERHEAD MTD 2 WAY RADIO /
FUSE F9-A (1018) A86P FLOOR MTD 2-WAY RADIO CONNECTIONS
16LTGN (6900) CH4_12
A13FM
12PK E1 A13C ROOF/ANTI-THEFT
F1
5A 18PK (1964) CH10_62A
A44C PARK BRAKE RELAY

18GY (1015) CH10_61
W/I6 A92#163 IP / ENGINE
18TN (1702) CH11_05,27,50
A92A163 T HANDLE SHIFTER
16TN (422F) CH11_03
TCM / TCU CONN
A92#163
(7151/ 7150/ 7152/ 7150F/7150F2)
16TN
CH11_01,05
A92A163 COLUMN MTD SHIFTER / SHIFT SELECTOR
FUSE F4-C (1013) 18TN (1828 / 1852) CH11_03,05,23
W/ MERITOR G XMSN
G3 H3 A13A MERITOR G POWER
10A 16PK (7111) CH11_13 CH9_21
A92YD EATON T-HANDLE
16TN (7900) CH11_11
A13D IP/ENGINE
14PK (1702)
A13D CH11_26,64
16PK
WTEC SHIFT SELECTOR
A92A163
(1852/1852A)
18TN
* - W/ MD CH11_23
** - W/ SS, RH A92FN COLUMN SHIFTER RELAY
16TN (1017)
CH11_32
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADD REF CH11_50,64 G 92603H
TO CIRC A92#163, A13D RESP. 61229V 22APR09 AE08058177 006
Figure 18 Ignition Feed – Relay 1
18

CHAPTER 3
NAVISTAR, INC.
IGNITION FEED - RELAY 2
A13B EATON HYBRID HCM

12PK (7910) CH11_15
A13Z INVERTER IGN
18PK (7899) CH5_07
IGNITION FUSE F5-B (1014)
RELAY #2 H2 A13X AUXILIARY POWER RELAY
(A13FB)
(1012 / 1014) 16PK (1873) CH10_45
G2
CH3_05 10A TSS CONN
A94T
18GY (1941) CH10_50
E2 *A13DFM DFM CONN 2

18PK (1949)
CH10_63
BACK-UP MONITOR
FUSE F5-F (1014) A67F
CONNECTION
C2 18GY
D2 (9999) CH4_28
10A
FUSE F5-K (1014)

A39
A2 B2 16GY
AIR DRYER
20A
(9900) CH10_35
A39B
16GY
AIR DRYER
AIR DRYER W/ HALDEX DRAIN VALVE
W/ STANDARD
DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_35
A13CE CADEC GPS CONN
16PK (830) CH4_20
A13FG QUALCOMM IMCT

18PK (1902) CH4_17
MOBILEMAX POWER /
A13FG
IP CONNECTOR
18PK
A13FB (1242) CH4_21
B1
12PK A13SD
A1 10A TRIPMASTER DATA RECORDER
FUSE F5-J (1014) 18PK
(827) CH4_18
A70DA BRAKE PRESSURE
18GY SWITCH
(1825) CH4_18
A92J AUTO NEUTRAL RELAY

18TN (1017) CH11_25
A17HB START ENABLE RELAY

16PK (1017) CH5_05
FUSE F5-E (1014)

D1 A17HB CLUTCH SWITCH
C1 18PK (1807) CH5_01
10A W/ CONTROLS FOR
A59H AXLE ENABLE SWITCH
ONE LIFT AXLE
18GY (1108) CH10_30
A59J LIFT AXLE RELAY
FUSE F11-C (1020) 18GY (1019) CH10_30
A13FL E3 F3 A147AB ECM CONTROL
E1
12PK 18PK (1873N) CH10_64
5A
A59H AXLE ENABLE SWITCH
18GY (1020) CH10_31,32
N/ CONTROLS FOR
A59J LIFT AXLE RELAY
ONE LIFT AXLE
18GY (1021) CH10_31,32
FUSE F5-A (1014) A44Y PRESSURE SWITCH
H1 16GY (4070) CH11_03
G1 A44Y
10A AIR PARK SOLENOID
16GY (4905) CH10_29,CH11_03
A44N CTR CHASSIS
18GY (1701)
A13DA SNOWVALVE SWITCH
* W/ DIAGNOSTIC FLASHER MODULE
18PK (1107) CH6_02
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED CIRC A67E FROMF 92372W
R/D 1014. 61229V 21APR09

AE08058177 007
19
3.8. IGNITION FEED – RELAY 2 (CONT.), P. 7A

CHAPTER 3
NAVISTAR, INC.
IGNITION FEED - RELAY 2 (CONT)
IGNITION FUSE F5-B (1014)

RELAY #2 H2 OPTIONAL RELAY 1
(A13FB) A88V
(1012 / 1014) (1873C)
G2 18LTGN
CH3_05 10A CH04_40
IP/ENGINE
(1702/1702)
(A13FB)
EATON GEN3 HCM
9 VEHICLE INTERFACE
A13B K13B
(7910)
12PK 12PK
CH11_69
IP/CTR CHASSIS
A13
(1701)
14PK
CH10_63A
FUSE F5-F (1014) A67F BACK UP MOINTOR

C2 18GY (6901)
D2
10A CH04_28
(A13FB)
A67A A67AC VS-400 DRIVER

16PK 18PK DISPLAY
(1943M)
CH04_27A
AIR DRYER
W/ STANDARD
DRAIN VALVE
FUSE F5-K (1014)
A39
A2 B2 16GY
20A
A39B
IP / CENTER CHASSIS
16GY
(1701)
CH10_35
A39A
16GY
AIR DRYER W/ HALDEX
DRAIN VALVE
QUALCOMM OMNIVISION
FUSE F5-J (1014) POWER
A13EE
(1918A) CH04_31
A1 B1 16DKBL
A13FB
12PK PEOPLENET
10A A13EE
COMMUNICATIONS
18PK
(1939) CH4_43
FUSE F5-E (1014) C1 D1 A13TC IP / CENTER CHASSIS

16PK (1701)
10A
CH10_27
(A13FB)
DATA LINK TRANSLATOR

A98M (1961)
18PK CH4_42
H1
FUSE F5-A (1014) A13A AUTO NEUTRAL RELAY
G1
18PK (1017)
10A CH06_2B
A13A SNOWVALVE SWITCH

18PK (1873E/1873G)
CH6_2A
A13H HIGH LOW REVERSING
12RD MOTOR M2(-)
(1873W)
CH10_30A
MJV0088 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC A13B, K13B B 92603H
AT R/D 1014 & 1702 RESP. 92218B 31JUL13 AE08058177 07A
Figure 20 Ignition Feed – Relay 2 (Cont.)
20

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IGNITION FEED - RELAY 3
NAVISTAR, INC.
21 IP / ENGINE
A13A (1702)
14PK
IGNITION FUSE F5-D (1014)
RELAY #3 A92RA
(A13FA) RETARDER RELAY
(1012 / 1014) H4 18TN
G4 10A
CH3_05 (1019) CH11_24
E4
FUSE F5-H (1014)

A28V COMPASS MODULE
C4 D4 16TN (1912) CH4_04
10A
(A13FA)
FUSE F5-M (1014) N/ ALLISON XMSN

A4 B4 A71 BACK-UP LIGHT SWITCH
16OR (1702) CH9_01
(A13FA)
10A
W/ ALLISON XMSN
A71 BACK-UP LAMP RELAY

16OR (1010) CH9_02
FUSE F5-C
(1014) G3 H3 A22AC TPMS 2 INCH DISPLAY
18PK (1559) CH04_39
5A
A90L DIODE CONN
FUSE F5-L (1014) 18GY (4041) CH10_66
A3 B3 EATON HYBRID
A13FA A17D
CRANKING RELAY R2
12PK 16RD
10A (1019) CH11_15, 69
(A13FA)
A97S ENGINE SENSOR

14PL INTERFACE
(6033) CH7_30
A13A A13B ROOF / TACHOGRAPH

18PK 18PK (1965) CH10_62A
HEAT SHRINK
FUSE F5-G (1014)
A13B OWNER OPERATOR
D3 16PK
C3 10A
(A13FA)
(1014) E3 FUSE F11-B (1020)

E2 F2 A97DF IP/ENGINE
A13FR
18PL
12PK
(1702) CH7_04,54
5A OR &15A
N/ DISPLAY
W/ SEAT 2 A13AA VDR 1
A13FS
18RD (8881) CH04_36A
12PK W/ DRVR
A14R SEATBELT DATA RECORDER
A13FT
W/ F/RE TRUCK
12PK
PROV 18RD (8998) CH04_36

##A105 HEATED SEAT DRIVER
18LTGN (1918) CH4_23
FUSE F7-G (1016)
A3 HEATED SEAT PASSENGER
B3 @A105
/ HEATED SEAT DRIVER
16LTGN
(1935 / 1918) CH4_23
*10A OR 20A %A13AB A13A
SEATBELT DATA RECORDER
18RD 18RD
(8881) CH04_36A
## HEATED SEAT N/ PASSENGER SEAT *10A - DRIVER SEAT
@ HEATED SEAT W/ PASSENGER SEAT 20A - DRIVER SEAT AND
% W/ DISPLAY W/ SEAT 2 W/ FUSE PASSENGER SEAT
&15A - W/ ISL-G
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED REF CH7_54 TO H 92603H
CIRC A97DF. 61229V 22APR09 AE08058177 008
21
3.10. J1708 DATA LINK – PUBLIC EFFECTS, P. 9

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS
NAVISTAR, INC.
BATTERY FEED
CH3_01,29
DIAGNOSTIC
6RD
A14
EATON GEN3 TCM CONN K3AA(+) CONN
(7909) 18DKBL FUSE F3-A (1012) (1650)
CH11_12, CH11_14,66
D1 C1
A14P A14PB A98H
B
8RD 12RD 18BK
10A
IBBE TCM K3BA(+) A11-GS A98-G

18DKBL 18WH A
(7105) CH11_26 12WH
I6 ECM #K3A(+)
(6020) CH7_02 18DKBL ENGINE
/ IP LEFT SIDE
(1702/1702) CAB GND
K3A(+) (1005)
18DKBL
V8 ECM 35
(6020M) CH7_12 A3AA(+) A3CC(+)
K3A(-) F
18DKBL 18DKBL
18GY 36
A3AA(-) A3CC(-)
G
18GY 18GY
EATON GEN3 K3AA(-)
TCM CONN 18GY
(7909) CH11_12
CH11_14,66
I6 ECM #K3A(-)
(6020) CH7_02 18GY
IBBE TCM K3BA(-)

(7105) CH11_26 18GY
J1708
J1708
PUBLIC (+)
PUBLIC (-)
(1660)
(1661)
A A3BB(-) A
A3BB(+)
18GY
18DKBL
B A3AC(+) B
A3AC(-)
18DKBL 18GY
TRIPMASTER DATA
MAX CONNECTION TRIPMASTER
(827) DATA
RECORDER
E
J1708
18BK
(-)
D
J1708
18BK
(+)
C C
A3C(+) A3C(-)
18DKBL 18GY
CENTER / IP
FULL POWER CHASSIS
CONNECTOR (1701/1701F)
(9511) # W/ ALLISON XMSN
19
J1708 N3C(+)
(+) 31
18DKBL
18
J1708 N3C(-)
26
(-) 18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED REF CH11_66 TO D 92603H
CIRC K3AA(+), K3AA(-). 61229V 24APR09 AE08058177 009
Figure 22 J1708 Data Link – Public Effects
22
3.11. J1708 DATA LINK – PUBLIC EFFECTS (CONT.), P. 10

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PUBLIC EFFECTS (CONT)
NAVISTAR, INC.
CADEC CADEC GPS

J1708 (+ / -) CONNECTOR
(830M) LINK
(73)
TRANSLATOR
J1708 E (1961)
D3CE(-) J1708
PUBLIC (+) B 18GY PUBLIC (-)
(1660) D (1661)
D3CE(+)
A 8 9
18DKBL
C C
A3M(+) A3M(-)
18LTBL 18GY
D A3CE(+) A3CE(-) D
18DKBL 18GY
IMCT SYSTEM QUALCOMM
QUALCOMM
CONN POWER
ACU (2702 / 1902)
(2703)
B B
J1708 - 18RD D3BD(-)
18GY
A A
18BN D3BC(+)
J1708 +
18DKBL
A3AB(+)
18DKBL
A3AB(+)
18DKBL
A3BD(+) A3BD(-)
E 18DKBL 18GY E
A3AB(-)
A3BD(+) 18GY
18DKBL A3AB(-)
PEOPLENET COMM /
PEOPLENET VID INPUT XATA MODULE 18GY
(1939/1939M) (1910) A3BD(-)
F G 18GY
CH4_43
(-)
J1708
HEAT
(+)
J1708
SHRINK D
J1708(-) T3BH(-)
(1239)
C QUALCOMM
MOBILEMAX OMNIVISION
J1708(+) T3BH(+) POWER / IP ACCESSORY
(1238)
CONNECTOR (1919A)
A3BE(+) (1242)
F 18DKBL A3BE(-) F
J1939 (+)
J1939 (-)
IVIS DATA 18GY
SEATBELT DATA LINK CONN

RECORDER (1981)
(8998)
F G
4 5
A3D(+) A3D(-)
20DKBL 20GY
A3FD(+) A3FD(-)
18DKBL 18GY
BENDIX ABS#1 WABCO ABS

(1400) (1420)
(+)
J1708 (A)
J1587 (B)
J1708 (-)
(-)
J1708 (B)
J1587 (A)
J1708 (+)
14 13 11 10
A3BA(+)
A3BA(-)
18DKBL
G 18GY G
A3BA(+) A3BA(-)
18DKBL 18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - REMOVED R/D 2J. D 92372W
61229V 24APR09 AE08058177 010
Figure 23 J1708 Data Link – Public Effects (Cont.)
23
3.12. J1708 DATA LINK – PRIVATE WITH POWER WINDOW AND LOCK, P. 11

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1708 DATA LINK - PRIVATE W/ POWER WINDOW
NAVISTAR, INC. & LOCK
J1708
DOOR POD SIGNAL
PRIVATE (+) IP DOOR POD / DOOR (3202)
(1927) (3200)
DOOR POD
B A
A3D(+) E3W(+) DATA +
(DRIVER)
D
18DKBL 18DKBL
B
C E3X(-) DATA -
A3E(+) C
18GY
18DKBL
D
A3F(+)
18DKBL
E
A3C(+)
18DKBL
DOOR POD SIGNAL
IP DOOR POD / DOOR
A (3202)
A3B(+) (3204)
18DKBL
(PASSENGER)
A
DOOR POD
E3W(+)
D DATA +
18DKBL
B
E3X(-)
C DATA -
18GY
BODY SWITCH PACK

CONTROLLER #J5 (1101)
(1602)
SW DATA
D
LINK(+)
E2 SWITCH D/L"+"
SWDL+
(J1708+)
E
SW DATA
LINK(-) E1 SWITCH D/L"-"
SWDL-
(1708-)
RIGHT CREW DOOR POD

(2602)
DATA
(+) A
DATA B
J1708 (-)
PRIVATE (-)
(1929)
D3BB(+)
18GY
18GY
D3CC(-)
A
A3B(-) IP DOOR POD / DOOR
18GY (2600)
E B
A3C(-) D3Y(+)
18GY 18DKBL
D E
A3F(-) D3Z(-)
18GY 18GY
C
18GY
18GY
A3E(-)
D3AA(-)
D3B(+)
LEFT CREW DOOR POD

18GY
(2601)
B
A3D(-)
18GY DATA B
(-)
DATA A
(+)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD CIRC DESIGNATOR B 62476L
AT 1101 SWITCH PACK. 61229V 24APR09 AE08058177 011
Figure 24 J1708 Data Link – Private with Power Window and Lock
24
3.13. J1939 DATA LINK, P. 12

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK
NAVISTAR, INC.
J1939
TERMINATING
RESISTOR-A
(9511)
(9530)
120 OHMS J1939 J1939

(+) (-) VS - 400
DRIVER
14 15 DISPLAY
A C (1943M)
A5E(+)
7
18YL
N5B(-)
N5C(+)
N5C(-)
N5B(+)
18GN
18YL
18GN
18YL
A5E(-)
6
18GN
J1939
TERMINATING
RESISTOR-A
(1657)
A5LI(+)
18YL
N5A(+)
N5A(-)
A A5RM(+)
18YL
18GN
A5LI(+)
18YL J1939
18YL
OHMS ADAPTER
J1939 ADAPTER
120
(1025)
A5RM(-) CH3_12A
18GN
C
CH03_13A
A5LI(-)
A5C(+)
A5C(-)
CENTER 18GN (1025)
18YL
18GN
CHASSIS / A5LI(-)
62 61
IP 18GN
(1701) ALTEC
INTERCONNECT
A5A(-)
A5A(+)
(8884A)
18GN
18YL
A5AL(+) A5W(+) ECM

12 A5R(+)
18YL 18YL (6020M)
18YL
CH3_15,31
A5AL(-) A5W(-)
18GN 13 18GN A5RA(+) W/ AIR ABS
18YL CH3_14,36
FULL POWER
A5RL(+) A5RK(+) A5RJ(+)
J1939
18YL 18YL 18YL
ADAPTER
(1025)
A5RL(-) A5RK(-) A5RJ(-) CH3_13,13A
18GN 18GN 18GN
A5(-) A5D(+) A5RA(-)
18YL 18YL W/ AIR ABS
18GN CH3_14,36
A5(+) A5D(-)
A5Y(+)
A5Y(-)
A5R(-)
A5B(+)
18GN 18GN
A4(-)
A4(+)
ECM
18YL
18GN
18GN
18YL
18YL
18GN
(6020M)
A5B(-)
A5D(+)
A5D(-)
CH3_15,31
18GN
18YL
18GN
A5(+)
A5(-)
18YL
18GN
A5B(-)
A5B(+)
18GN
18YL
12 11
F3 F2
J1939+ J1939-
J1939+ J1939-
DATALINK
37 38 C D
DATALINK
IP / FWD CHASSIS DIAGNOSTIC
CLUSTER
(1700) BODY CONNECTOR
CONNECTOR
(1501)
(1602)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 8884A,ADDED D 92218B
CIRC A5D(+),A5D(-),A5W(+),A5W(-). 61229V 24APR09 AE08058177 012
Figure 25 J1939 Data Link
25
3.14. J1939 DATA LINK WITH ALTEC, P. 12A
CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ ALTEC
NAVISTAR, INC.
PAM MODULE
(4087 / 4087B)
ENGINE/IP
(1702)
A5R(-) A5P(-)
18GN 8
17 18GN
K5AA(-) K5A(-) A5R(-) A5P(-)
DCU JUMPER 18GN
18GN 18GN 18GN
INTERCONNECT A5R(-) A5P(+)
(6342) 18GN 7
18YL
CH11_48,60 11
K5AA(+) K5A(+) A5R(+) A5P(+)
61,68
18YL 18YL 18YL 18YL
A5R(+)
18YL
A5RA(+)
A5RA(-)
18YL
18GN
A5R(+)
ABS #1 18YL
(1400)
A5N(+)
8 18YL
A5N(+)
18YL
A5N(-)
7
18GN
A5N(-)
18GN
A5RJ(-)
A5RJ(+)
A5RA(+)
A5RA(-)
18GN
18YL
18YL
18GN
CLUSTER CONN
(1501)
A5D(+) A5RM(+)
12
18YL
18YL SART CLOCK
MODULE
(1610)
A5D(-) A5RM(-)
11 CH03_12B, 12C
18GN 18GN
A5C(+)
A5C(-)
18YL
18GN
VS-400 DRIVER SART CLOCK

DISPLAY MODULE
(1943M) (1610)
A5E(+) A5RM(+) A5S(+)

7 C
18YL 18YL 18YL
A5E(-) A5RM(-) A5S(-)

6 D
18GN 18GN 18GN
A5RB(+)
A5RB(-)
18YL
18GN
@A5J(+)
18YL H
J1939
SPLICE
(1026)
@A5J(-) TPMS 2 INCH
J1939 SPLICE E DISPLAY
18GN (1559)
(1025)
A5F(-) A5M(-)
F 5
18GN 18YL
A5F(+) A5M(+) 4
G
18YL 18GN
@ W/WINGMAN,OPT,AMM,IBB.
23112202 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC K5A(-) AND C 92603H
K5A(+) AT R/D 1702. 92218B 31JUL13 AE08058177 12A
Figure 26 J1939 Data Link with ALTEC
26
3.15. J1939 DATA LINK WITH ALTEC (CONT.), P. 12B
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 3

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ ALTEC (CONT)
NAVISTAR, INC.
CLUSTER CONN A5RM(+)

(1501) 18GN
TPMS 2 INCH
CH03_12A
DISPLAY
A5RM(-) (1559)
18GN
CLUSTER CONN
A5RB(-) A5M(-)
(1501) 5
18GN 18GN
A5RP(-)
A5RN(+) 18GN
12
18YL A5RP(+)
4
18YL
11
A5RN(-) A5M(+)
18GN 18YL
SART CLOCK A5RR(-) A5RQ(-)

MODULE 18GN 18GN J1939 SPLICE
(1610) A5RJ(-) (1025)
A5RJ(-)
18GN
18GN
D A5S(-) A5RJ(-) F
18GN 18GN
A5RR(+) A5RQ(+)
18YL 18YL
C A5S(+) A5RJ(+)
G
18YL 18YL
A5RJ(+) A5RB(+) A5RJ(+)
18YL 18YL 18YL
A5RJ(-)
A5RJ(+)
J1939 PUBLIC
18GN
18YL
(1657)
A5M(+)
A
18YL
A5M(-)
C
18GN
ABS # 1
(1400)
A5RA(+)
A5RA(-)
A5N(+)
8
18YL
18GN
18YL
A5N(-)
7
18GN
A5R(+)
A5P(-)
A5R(+)
A5P(+)
A5R(-)
A5P(+)
A5R(-)
A5R(-)
A5R(+)
A5P(-)
18YL
18GN
18YL
18YL
18GN
18YL
18GN
18YL
18GN
18GN
7 8
17 11
IP/ENGINE
LEFT PAM (1702)
MODULE
(4087B)

0610 12NOV13 INITIAL RELEASE. A 92218B
92218B 31JUL13 AE08058177 12B
Figure 27 J1939 Data Link with ALTEC (Cont.)
27
3.16. J1939 DATA LINK WITH ALTEC (CONT.), P. 12C

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ ALTEC (CONT)
NAVISTAR, INC.
J1939 SPLICE
(1025)
G F
A5RS(+)
A5RS(-)
CLUSTER CONN
18YL
18GN
(1501)
CH03_12A
A5R(-)
18GN IP/ ENGINE
(1702)
A5RA(-) A5R(-)
18GN 18GN
A5RM(-) A5RB(-) A5R(-) 17
18GN 18GN 18GN
A5R(-)
18GN
A5RM(+) A5RB(+) A5R(+)
11
18GN 18YL 18YL
A5R(+)
18YL
A5RA(+) A5R(+)
QUALCOMM OMNI 18YL 18YL
A5RA(-)
A5RA(+)
ACCESSORY
(1937N) A5R(+)
18GN
18YL
18YL
A5Y(+)
A
18YL
C A5Y(-)
18GN
WABCO ABS
ABS# 1 CONN
(1400) (1420)
A5N(+) A5N(+)
18YL 18YL
8 A5N(+) A5N(+) 3
18YL 18YL
A5N(-) A5N(-)
18GN 18GN
A5N(-) A5N(-) 1
7
18GN 18GN
A5V(-)
A5T(+)
A5V(+)
A5T(-)
18GN
18YL
18YL
18GN
XATANET MODULE
(1910A)
A5Y(-)
D
18GN
A5Y(+)
C
18YL

92218B 31JUL13 AE08058177 12C
Figure 28 J1939 Data Link with ALTEC (Cont.)
28
3.17. J1939 DATA LINK WITH OPTIONS, P. 12D

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTION
NAVISTAR, INC.
J1939 ADAPTER
(1025)
G F
A5RS(-)
A5RS(+)
A5F(-)
A5F(+)
18GN
18GN
18YL
SART CLOCK 18YL NET MODULE
MODULE (1910A)
(1610)
A5RJ(-)
18GN
A5S(-) A5Y(-)
D D
18GN 18GN
A5S(+) A5Y(+) C
C
18YL 18YL
A5RJ(+)
18YL
A5RA(-)
A5RA(+)
A5G(-)
A5G(+)
18GN
18YL
18GN
18YL
VS-400 DRIVER
DISPLAY
(1943M)
A5E(+)
7 18YL
6 A5E(-)
18GN
A5RM(+)
A5RM(-)
A5C(+)
A5C(-)
18YL
18YL
18GN
18GN
IP / FWD CHASSIS
CLUSTER CONN (1700/1700)
(1501) CH04_27A
A5D(+)
12
18YL
11 A5D(-)
18GN
A3(+)
A3(-)
18YL
18GN
A5RK(+)
A5RK(-)
A5A(-)
A5A(+)
18GN
18YL
18YL
18GN
DIAGNOSTIC CONN BODY CONTROLLER #J5

(1650) (1602)
A5W(+)
18YL
A5B(+) A5(+) A4(+)
C F3
18YL 18YL 18YL
A5B(-) A5(-) A4(-)
D F2
18GN 18GN 18GN
A5W(-)
18GN

92218B 07AUG13 AE08058177 12D
Figure 29 J1939 Data Link with Options
29
3.18. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS (CONT)
NAVISTAR, INC.
SHIFT SELECTOR
(1852 / 1852A)
SEATBELT DATA RECORDER 15 J1939(+)

(8998)
GAUGE SWITCH PACK
8 J1939(-)
J1939(+) (1512)
6
J1939(-) 7 J1939(+)
11
10 J1939(-)
PAM PAM
(4087/ (4087/
4087B) 4087B)
CH3_14 CH3_14
RESISTOR-A
CH3_12,12A,
12B,12C
J1939 ADAPTER J1939 ADAPTER
(1025) (1026)
A
A5RF(-) A5RD(-)
18GN 18GN
B
A5FA(-)
A5R(-)
18GN
18GN
C
A5RH(-)
B
18LTGN A5C(-)
D 18GN
C
A5RE(-)
18GN
E
A5D(-) D
18GN
RESISTOR-A
CH3_12,12A
A5F(-)
18GN
F F
A5RJ(-)
18GN
G G
A5RJ(+)
18YL
A5F(+)
18YL
J
H
A5RE(+)
A5D(+)
18YL
18YL
K
L
K A5RH(+) A5C(+)
18YL 18YL
L
A5FA(+) A5RD(+)
18YL 18YL
M M
A5RF(+) A5R(+)
18YL 18YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED R/D 1227M, D 92372W
1231, 1J, 1912. 61229V 24APR09 AE08058177 013
Figure 30 J1939 Data Link with Options (Cont.)
30
3.19. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13A

J1939 DATALINK - W/ OPTIONS(CONT)
NAVISTAR, INC.
J1939 SPLICE
(1025)
B DIGNOSTIC CONN
A5B(-)
(1658)
18GN
CH03_34A
E
A5(-)
18GN SEATBELT DATA RECORDER
@5(-) @5A(-)
(8881)
18GN 18GN
CH04_36A
A5M(-) DATALINK TRANSLATOR

18GN (1961)
A5M(-) CH04_42
18GN
A5A(-)
ROOF/ANTI-THEFT
18GN (1964)
CH10_62A
F
A5RS(-) QUAL/COMM
18GN OMNI XATA NET MODULE
(1937N/1910A)
CH03_12C,CH04_27C
A5RQ(-) A5RP(-)
18GN 18GN TPMS 2 INCH DISPLAY
A5RP(+) (1559)
A5RS(-) 18YL CH04_39
18GN
A5F(-)
18GN
A5RQ(+)
18YL
G
A5RS(+)
18YL A5M(-)
18GN TPMS 2 INCH DISPLAY/
A5F(+) A5M(+) CLUSTER CONN
18YL 18YL (1559/1501)
CH03_13A,CH04_27A
A5RS(+) CH3_39
18YL
A5M(+)
18YL
A5A(+)
18YL
A5A(-)
DATALINK TRANSLATOR
18GN
A5M(+) (1961)
A5MA(+) CH04_42
18YL 18YL
H
A5(+)
18YL
@5(+) @5A(+)
18GN 18GN
A5FD(-)
18GN IVIS DATALINK
CONN
A5FD(+) (1981)
18YL CH04_42
L
A5B(+) DIGNOSTIC CONN
18YL (1658)
CH03_34A
@ SEAT BELT PRE WIRING 1 TO 3IVOR W/Z SEAT INDICATION.

0488 24JAN14 ADDED CIRC 5(-),5A(-),B 92372W
5(+) & 5A(+) AT R/D 1025. 92218B 31JUL13 AE08058177 13A
31
3.20. J1939 DATA LINK WITH OPTIONS (CONT.), P. 13B

CHAPTER 3
J1939 DATALINK - W/ OPTIONS(CONT)
NAVISTAR, INC.
J1939 ADAPTER
(1026)
F J1939 ADAPTER
A5RF(-) (1025)
18GN CH03_13
C
A5RE(-)
18LTGN
D
B I/O MIC DISPLAY

A5C(-) (2225)
20LTGN CH04_39
A5C(-) GUAGE SWITCH PACK

18GN (1512)
CH04_15
A
A5RD(-) A5RC(-)
18GN 18GN
A5R(-)
18GN
A5R(-)
18GN
A5N(-)
A5P(-)
18GN
A5N(-)
AB5U(-)
A5P(-)
18GN
18GN
18GN
18GN
PEOPLENET
PAM VID INPUT
IP/ENGINE WABCO MODULE (1939M)
(1702/ ABS #1 ABS (4087/
1702) (1400) (1420) 4087B)
17
7 1 8 11
A5R(-)
18GN
11 12
8 3 7
A5P(+)
AB5U(+)
A5N(+)
A5P(+)
18YL
A5N(+)
18YL
18YL
A5R(+)
18YL
A5R(+)
18YL
18YL
18YL
A5R(+)
18YL
M
A5RD(+) A5RC(+)
18YL 18YL
L I/O MIC DISPLAY

A5C(+) (2225)
20YL CH04_39
A5C(+) GUAGE SWITCH PACK

18YL (1512)
CH04_15
K
A5RE(+)
18YL
J
G J1939 ADAPTER
A5RF(+)
(1025)
18YL
CH03_13

92218B 31JUL13 AE08058177 13B
32
3.21. J1939 DATA LINK WITH OPTIONS (CONT.), P. 14

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - W/ OPTIONS (CONT)
NAVISTAR, INC.
PAM
(4087 / 4087B)
A5P(+)
7
18YL
A5P(-)
8
18GN
A5R(+)
18YL
IP / ENGINE
(1702) CH3_15
A5R(-)
18GN
A5RA(+)
18YL
BENDIX
W/ PAM
A5RA(+) A5R(+)
18YL 18YL
A5RA(-)
18GN
J1939 TERMINATING
RESISTOR-A
(1657)
CH3_12
A5RA(-) A5R(-)
18GN 18GN
A5RD(-)
J1939
J1939 ADAPTER 18GN
DATA LINK
(1026)
CH3_13,15,37
CH3_13
A5RD(+)
18YL
J1939 A5RJ(-)
TERMINATING 18GN
RESISTOR-A ABS #1
(9530) CH3_12 A5RJ(+)
18YL (1400)
WABCO ABS
(1420)
3 A5N(+) A5N(+)
J1939 HIGH 8 J1939 HIGH
18YL 18YL
A5N(-) A5N(-)
J1939 LOW 1 7 J1939 LOW
18GN 18GN
A5RJ(+) J1939 TERMINAL

18YL RESISTANCE
(9530)
A5RJ(-)
CH3_12
18GN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

012 10APR13 ADDED REFERENCE OF B 86976G
CHAPTER 037. 61229V 24APR09 AE08058177 014
33
3.22. J1939 DATA LINK – I6 ENGINE, P. 15

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - I6 ENGINE
NAVISTAR, INC.
J1939
RESISTOR
ENGINE (7801M)
DCU
A
(6340)
CH7_17
J1939
OHMS
120
DATA LINK
CH3_14
CH3_12
K5AA(+)
K5AA(+)
C
18YL
18GN
K5AA(+)
K5AA(+)
18YL
18YL
##K5C(+)
A5R(+)
A5R(-)
##K5C(-)
18YL
**K5C(+)
18GN
**K5C(-)
#K5D(+)
#K5D(-)
*K5D(+)
*K5D(-)
18YL
18GN
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) 5KCC(+) K5B(+) ECM
IP / (6020M)
18YL 18YL 18YL
ENGINE
(1702)
#K5A(+) K5CC(+) K5B(+)
11 18YL 18YL 18YL
61 J1939 H
*K5A(+) K5CC(+) K5B(+)
18YL 18YL 18YL
**K5A(+) K5BB(+) K5B(+)

18YL 18YL 18YL
K5B128
K5C(+)
18YL
K5C(+)
18YL
18YL
K5AA(-)
18GN ENGINE
XMSN DCU
*K5A128
MODULE 3 (6340)
18YL K5AA(-)
(1503) CH7_17
**K5#128 18GN
CH11_31
18YL
##K5A(-) K5CC(-) K5B(-)

18GN 18GN 18GN
#K5A(-) K5CC(-) K5B(-)

17 18GN 18GN 18GN
62 J1939 L
*K5A(-) K5CC(-) K5B(-)
18GN 18GN 18GN
**K5A(-) K5BB(-) K5B(-)
18GN 18GN 18GN
K5C(-)
K5AA(-)
K5B108
ENGINE
K5C(-)
18GN
18GN
18GN
18GN
DCU EATON GEN 3 TCM

(6340) (7105 / 7909)
CH7_17 K5AA(-)
18GN
#K5E(-)
*K5A108 2 J1939 -
XMSN MODULE 3 18GN
(1503) CH11_31 18GN
#K5E(+)
18YL 3 J1939 +
*K5#128
XMSN MODULE
*K5#108
18YL
(7150)
18GN
**K5A128 TRANSMISSION
J1939 + 28
18YL MODULE HCM
(7151) (7910)
**K5A108
J1939 - 8
18GN
J1939 - @K5BE(-) J1939 -
8 2
18GN
## W/ BACKBONE
# W/ EATON AUTOSHIFT GEN 3 @K5BE(+)
* W/ ALLISON LCT GEN 4 28 J1939 + 3 J1939 +
18YL
** W/ ALLISON WTEC GEN 4
@ W/ EATON HYBRID GEN 3
310698 CIRCUIT DIAGRAM, 42/42/44/85/8600 & 73/74/7500

CNA1 30SEP10 DRAWING REVISED. B 68076W
61229V 27APR09 AE08058177 015
Figure 34 J1939 Data Link – I6 Engine
34
3.23. J1939 DATA LINK – IBB ENGINE, P. 16

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE J1939 DATA LINK - IBB ENGINE
OHMS
120
C
J1939
RESISTOR
(7110)
EATON
K5C128
K5C108
K5TB(+)
K5TB(+)
18GN
18GN
18GN
GEN3 TCM
18YL
18YL
K5TB(-)
18YL
K5TB(-)
CONNECTOR
(7105)
K5V(-) 2 J1939
W/ ALLISON GEN4 3000/3500 18GN (-)
AND 4000/4500 XMSN K5V(+)
3 J1939
18YL (+)
W/ MANUAL XMSN
18GN
K5TA(+)
18YL
K5TA(-)
W/ AUTOSHIFT AND
ULTRASHIFT GEN3 XMSN ECM 1
(6018)
IP / ENGINE K5R(+) K5S(+)

(1702) 18YL 18YL
11 K5R(+)
A5R(+) K5S(+)
18YL 18YL 34
18YL
K5R128 K5S128
18YL 18YL
K5A128
CH3_14
18YL
K5R(-) K5S(-)
18GN 18GN
17
A5R(-) K5R(-) K5S(-)
18GN 47
18GN 18GN
K5R108 K5S108
W/ AUTOSHIFT &
18GN 18GN
ULTRASHIFT
GEN3 XMSN
K5B128
K5A108
18GN
18YL
W/ MANUAL &
MERITOR G XMSN
W/ ALLISON GEN4
3000/3500 &
4000/4500 XMSN
TCU CONNECTOR
K5B108
18GN
(7150)
J1939 (+) 28
J1939 (-) 8
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058177 016
Figure 35 J1939 Data Link – IBB Engine
35
3.24. J1939 DATA LINK – IBB ENGINE (CONT.), P. 16A

CHAPTER 3
J1939 DATA LINK-IBB ENGINE (CONT)
NAVISTAR, INC.
W/ MANUAL TRANSMISSION
ECM 1
DASH CONN
(6018)
(1702)
11
K5S(+) K5R(+) A5R(+)
J1939+ 34
20YL 18YL 18YL ABS #1
(1400)
17 CH03_12A,12B
K5S(-) K5R(-) A5R(-)
J1939- 47 20GN 18GN 18GN
DEF HARNESS
INTERCONNECT
(674)
K5TB(+) 17
5A(+)
18YL 18YL ACM 96
WAY J1
16 (685)
K5TB(-) 5A(-)
18GN CH07_35
18GN
W/ AUTO TRANSMISSION & ULTRASHIFT TRANSMISSION
BOSCH ECM 1 DASH CONN

(6018) (1702)
K5S(+) 11
K5R(+) A5R(+)
J1939+ 34 20YL 18YL 18YL
ABS #1
K5S(-) 17 (1400)
K5R(-) A5R(-)
J1939- 47 20GN CH03_12A,12B
18GN 18GN
DEF HARNESS
INTERCONNECT
(674)
17
K5TB(+) 5A(-)
18YL 18GN
ACM 96 WAY J1
K5TB(-) 16
5A(+) (685)
18GN CH07_35
18YL
EATON GEN3
TCM CONNECTOR
(7105)
K5V(+)
J1939+ 3
18YL
K5V(-)
J1939- 2
18GN

92218B 31JUL13 AE08058177 16A
Figure 36 J1939 Data Link – IBB Engine (Cont.)
36
3.25. GROUND – IP, P. 17
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP
NAVISTAR, INC.
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL BODY CONTROLLER #J2
A11-GB DC
POST GROUND PLATE) E (1604)
12WH GROUND
A11-GAA
12WH A86-G RADIO
18WH (1300) CH4_33
RADIO CONNECTION
A86-G
(1301) CH4_32
20WH
FULL POWER CONNECTOR /
A90-D HYD POWER PARK SWITCH
16GY (9511 / 1109) CH10_06
A94-GA BENDIX ABS ECU

12WH (1400) CH10_01
WABCO ABS ECU /
A94-GA IP / CHASSIS CONNECTORS
16WH (1420 / 1700 / 1701) CH10_04,05
A11-GAB
GAUGE SWITCH PACK
18WH
W/ 5TH WHEEL JAW (1512) CH4_15
UNLOCK AND MONITOR
A116-GAC 5TH WHEEL JAW LOCK / UNLOCK
18WH (1019) CH10_42
A11-GAL A62-GA PASS CODE (1116) CH4_37

16WH 18WH
A14-GAC LATCHING RELAY
18WH (1007) CH3_33
A28-GAD COMPASS
16WH (1912) CH4_04
A17-GAE CRANK INHIBIT RELAY

18WH (1019) CH11_25
A17-GAE START RELAY

18WH (1010) CH5_02,04
A84-GAF CIGAR LIGHTER

16WH (1854) CH4_01
A65-GAG CUSTOMER SUPPLIED WORK LIGHT
16WH (2200 / 2201) CH9_17
A62-GAG HORN SWITCH
18WH (1029) CH4_08
A62-GAH EATON T-HANDLE SHIFTER
18WH (7900) CH11_11
W/ EATON SHIFT 3
W/ PARK PAWL A92-GAH SHIFT SELECTOR
18WH (1852) CH11_05, 23
XMSN ALLISON
3000 / 4000 WT
A92-GAH COLUMN MOUNTED SHIFTER
18WH (1828) CH11_03
ALLISON LCT
W/ COLUMN A92-GAH FELSTED SHIFTER
18WH PARK BRAKE
AUTO PARK BRAKE (425) CH11_03
W/ T HANDLE SHIFTER
AUTO NEUTRAL LIGHT RELAY
A92-GAJ
(1019) CH11_25
18WH
A67-GAK BACK-UP MONITOR CONNECTION
18WH (9999) CH4_28
A23-GAK SNOWVALVE SWITCH
18WH (1107) CH6_02
A92-GAL RIGHT BANK OPTIONAL
18WH WARNING LIGHTS
(1510) CH8_13
RIGHT BANK OPTIONAL
A92-GAJ
WARNING LIGHTS
18TN
(1510) CH8_13
A72-GAL
BODY ACC TRAILER AUX RELAY
16WH
(1016) CH10_15A
A11-GAM ETB CONTROLLER
16WH (1923) CH10_23
AUX TRAILER SOCKET
A72-GAM
SWITCH CONNECTOR
18WH
(1110) CH10_15
A11-GAN GROUND ADAPTER
18WH (8995) CH3_32
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003;REVISED D 74736R
CIRCUITS. 61229V 05JUN09 AE08058177 017
Figure 37 Ground – IP
37
3.26. GROUND – IP (CONT.), P. 18

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - IP (CONT)
NAVISTAR, INC.
A11-GBA A11-GKJ LEFT SIDE CAB GROUND

10WH 6WH (4081)
A86-GBB CIGAR LIGHTER POWER SOURCE

16WH (1860) CH4_02
A63-GBC DRIVER / PASSENGER

18WH COURTESY LIGHT
(3400) CH9_08
A11-GBD PAM
18WH (4087) CH8_11
A11-GBE MVPC FEED

16WH (1338) CH4_29
TRIPMASTER DATA RECORDER /

A11-GBE
TRIPMASTER HEADLIGHT INPUT RELAY
18WH
(827 / 1019) CH4_18
A11-GBE XATA MODULE

16WH (1910) CH4_19
MOBILEMAX
A11-GBE
POWER / IP CONNECTOR
18WH
(1242) CH4_21
A11-GBE CADEC GPS CONNECTOR

16WH (830) CH4_20
A11-GBE QUALCOMM OMNI VISION POWER

16WH (1918A) CH4_31
A11-GBF QUALCOMM IMCT

18WH POWER CONN
(2702 / 1902) CH4_17
A11-GBF MOBILEMAX
18WH POWER / IP CONNECTOR
(1242) CH4_21
A44-GBG
PARK BRAKE RELAY
18WH
(1015) CH7_09
A78-GBR
18WH WINDSHIELD RELAY (LEFT)
*A78-GBR (1019 - R3) CH4_11
16WH
A11-GBJ BODY BUILDER CONN
12WH (4450M) CH10_14
A12-GBK ACCESSORY RELAY #1

18WH (1013 / 1011) CH3_04
A86-GBL TWO POST POWER SOURCE

14WH (1861) CH4_02
TWO POST POWER SOURCE /

A86-GBL CIGAR LIGHTER POWER SOURCE
14WH (1861 / 1860) CH4_01
AXLE ENABLE SW /
A59-GBM LIFT AXLE CONTROL
16WH (1108 / 1227)
CH10_30,31,32,36,37,38
A58-GBM
18WH AIR SHIELD LIGHT CONNECTOR
(5117) CH4_30
A13-GBN
IGNITION RELAY #1
18WH
(1011 / 1013) CH3_05
A12-GBP ROOF AUX LOAD SWITCH /

AUX ROOF RELAY
16WH
(1106 / 1010) CH4_16
* W/ POWER MIRROR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 CIRC A78-GBR WAS D 92218B
A78-GBH. 61229V 05JUN09 AE08058177 018
Figure 38 Ground – IP (Cont.)
38

CHAPTER 3
NAVISTAR, INC.
A11-GCA A11-GKJ LEFT SIDE CAB GROUND

10WH 6WH (4081)
A11-GCB AUX POWER RELAY

18WH (1873) CH10_45,24
A62-GCB ROCKER START SWITCH

18WH (1105) CH5_08
A96-GCC HIGH BEAM RELAY /

18YL LOW BEAM RELAY
(1018) CH9_13
A37-GCD FUEL TRANSFER PUMP RELAY

18WH (1015) CH10_27
A78-GCE MIRROR SW CONN

16WH (254F) CH4_09
A78-GCF PASSENGER POWER

16WH MIRROR
(3003) CH4_09
A19-GCG FUEL HEATER RELAY

18WH (1018) CH10_22
A11-GCH TRAILER TURN RELAYS

16WH (1011) CH10_09
A67-GCJ VORAD CPU CONN

16WH (1227M) CH4_25
A67-GCJ VS - 400 DRIVER DISPLAY /

16WH FORWARD RADAR
(1943M / 8901M) CH4_27
A65-GCK AUX ROOF LOAD RELAY
18WH (1010) CH4_11A
A11-GCK DIODE ASSY
14GY (9915) CH10_24
A72-GCL BODY / ACCESSORY

18WH TRAILER AUX RELAY
(1016) CH10_10
A11-GCM
TELEMATICS
18WH
(1J) CH4_24
A11-GCN
12WH
DRIVER SEAT POWER /
HEATER SEAT PASSENGER
*A11-GCN (1918 / 1935) CH4_22
14WH
*A105-GCP DRIVER SEAT POWER

18WH (1918) CH4_23
@A105-GCP DRIVER SEAT POWER / PASSENGER

16WH (1918 / 1935)
CH4_23
* - HEATED SEAT N/ PASSENGER SEAT

@ - HEATED SEAT W/ PASSENGER SEAT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED CIRC A11-GCN D 92372W
FOR 18 WIRE GAUGE. 61229V 05JUN09 AE08058177 019
39

CHAPTER 3
NAVISTAR, INC.
MARKER AND CLEARANCE LIGHT

A63-GA (2002 / 2003 / 2004 /
16WH 2005 / 2006)
CH9_06
BODY CONTROLLER #J5

(1602)
A11-GT A11-GAC AC COUPLED

E16 GROUND
12WH 18WH
A11-GKD SWITCH PACK

18WH (1101A) CH4_15
A11-GF CB RADIO POWER CONNECTOR

16WH (2303) CH4_03
A11-GS A28-G CLUSTER CONNECTOR

12WH 16WH (1500) CH8_05
A98-G DIAGNOSTIC CONNECTOR

18WH (1650) CH3_09
LEFT SIDE
A74-G HVAC CONTROL
CAB GROUND
18WH (1200) CH12_01
(4081)
LEFT SIDE A11-GA TURN SIGNAL SWITCH

CAB GROUND 18WH (1810) CH4_14
(1005)
A81-GA DRIVER DOOR POD

12WH (3202) CH4_05
OUTSIDE DASH
A81-GB
12WH
A81-GH DOOR POD SIGNAL
** (3209) CH4_06
** A81-GC
8WH 4 DOORS 12WH
10WH 2 DOORS
12WH 1 DOOR A81-G PASSENGER DOOR POD
K11-G
16WH
12WH (3202) CH4_05
A81-GH DOOR POD SIGNAL

A11-GKJ
12WH (3202) CH4_05

6WH
ENGINE
LEFT SIDE A72-GY AUX POWER
GROUND PLATE 12WH (1875) CH10_45
(6304A)
A11-GBA GROUND SPLICE

10WH CH3_18
A11-GCA GROUND SPLICE

10WH CH3_19
A75-G HVAC LPM

12WH (1220) CH12_02
A82-G WIPER MOTOR

14WH (4500) CH4_13
A78-G HEATED WINDSHIELD (OPTIONAL)

12BK (3005) CH4_11
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 REVISED CIRC A11-GBA, C 74736R
A11-GCA. 61229V 05JUN09 AE08058177 020
40
3.29. GROUND – CHASSIS, P. 21

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS
NAVISTAR, INC.
GROUND
ADAPTER #01 @M11-GD
(8800) 12WH
A
M11-GD M11-G LEFT SIDE
12WH 12WH DASH MTD
DUAL POST
GND PLATE
(4307)
B LEFT FOG LIGHT

M64-GA
(8201/8201X)
16WH
CH9_11
W/AUX SNOW PLOW LIGHTS
M11R-GE LEFT / RIGHT AUX

14WH SNOW PLOW LIGHT
(8102L / 8102R)
M11-GE M11L-GE CH9_14A
14WH 14WH
D SNOWPLOW HARNESS CONNECTOR

M11-GE
(8102/8103)
14WH
CH9_14
W/SNOW PLOW LIGHTS
M54-GA LEFT GUIDE POST LIGHT

16WH (8150)
CH9_04
C RIGHT FOG LIGHT

M64-GB
(8200/8200X)
16WH
CH9_11
W/GUIDE POST LIGHT
E
M54-GB RIGHT GUIDE POST LIGHT
16WH (8151)
CH9_04
W/LEFT SINGLE HEATED MIRROR

M78-GC
16WH LEFT HEATED MIRROR
FORWARD HOOD MOUNTED
(8700/8700B)
M78-GA
CH4_10,10A
16WH
M78-GB RIGHT HEATED MIRROR

16WH FORWARD HOOD MOUNTED
(8701/8702)
CH4_10,10A
W/RIGHT SINGLE HEATED MIRROR
WHEELCHAIR INTERLOCK
M11-GW (4906)
16WH CH10_29
W/WHEELCHAIR INTERLOCK
F AIR PARK SOLENOID
M44-GW (4905)
16WH CH10_29
W/AIR PARK SOLENOID
ELECTRIC HORN
M85-GC M85-GA (8312)
16WH 16WH CH4_07
@ FOR DURASTAR ONLY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 ADDED CIRC M11-GD AT D 92372W
R/D 8800. 61229V 27APR09 AE08058177 021
Figure 41 Ground – Chassis
41
3.30. GROUND – CHASSIS (CONT.), P. 22

CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE GROUND - CHASSIS (CONT)
ISOLATED GROUND
ADAPTER BODY CONTROLLER #J5
(8802) (1602)
A
N9
E7 ZVR
16GY
W/ RIGHT SIDE MTD SINGLE UC TANK

AND W/ M - NGV - RH - HDD
B RH - HDD RIGHT FUEL SENDER
N9R
18GY (9103) CH8_08
W/ LEFT SIDE MTD SINGLE TANK

AND N/ M - NGV - RH - HDD
N9A LEFT FUEL SENDER

18GY (9100) CH8_08
W/ AF MTD FUEL TANK
N9G LEFT FUEL SENDER

18GY (9100) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
C
N9B RIGHT GAUGE FUEL SENDER
18GY (9101) CH8_08
W/ DUAL TANKS AND W/ TRANSFER PUMP
AND W/ M - NGV - RH - HDD
N9R RH - HDD RIGHT FUEL SENDER

18GY (9103) CH8_08
W/ RIGHT SIDE UC WASHER BOTTLE

D
N87HA RIGHT UC LEVEL SENSOR
18GY (9748) CH4_14
W/ SS / RH WASHER PUMP AND
LEVEL SENSOR
N87H SS WASHER LEVEL SENSOR

18GY (9746) CH4_14
W/ REAR AXLE TEMP

F
N9F
18GY
AXLE TEMP SENDER
(9811 / 9812) CH8_07
N9H
18GY
W/ REAR AND RIGHT REAR AXLE TEMP
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058177 022
Figure 42 Ground – Chassis (Cont.)
42

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.
N59-GA SECOND PUSHER LIFT AXLE SOLENOID

18WH (9763) CH10_34
N59-GB N59-GC FIRST PUSHER LIFT AXLE SOLENOID
CHASSIS GROUND 18WH 18WH (9762) CH10_33
ADAPTER
N59-GD LIFT AXLE SOLENOID
(8806)
18WH (9820) CH10_33
@@N59-GB
18WH
C SECOND PUSHER LIFT AXLE SOLENOID
%N59-GB (9763) CH10_34
18WH
E
N59-GE FOURTH PUSHER AXLE
18WH (9765) CH10_34
B
N42-G FRONT AXLE ENGAGEMENT SENSOR
18WH (9754) CH8_14
W/ LCT XMSN
N42-G TRANSTER CASE SW PIGTAIL
16GY (9754D) CH8_12
N47T-G ODOMETER SHUT OFF
18GY (7621) CH10_43
@@N59-GD LIFT AXLE SOLENOID
D 18WH (9820) CH10_33
%N59-GD THIRD PUSHER AXLE
18WH (9764) CH10_34
A N11-GC CHASSIS GROUND ADAPTER
14WH (8807) CH3_24
F
N59-GA FIRST PUSHER LIFT AXLE SOLENOID
18WH (9767) CH10_33
N59-GA N59-GC FIRST PUSHER LIFT AXLE SOLENOID
18WH 18WH (9762) CH10_33
N59-GD LIFT AXLE SOLENIOD
18WH (9820) CH10_33
N59-GA N59-GB SECOND PUSHER LIFT AXLE SOLENOID
18WH 18WH (9763) CH10_34
N59-GC
GROUND ADAPTER 18WH FIRST PUSHER LIFT AXLE SOLENOID
CENTER HARNESS (9762) CH10_33
N59-GA
(8809)
18WH
A
N11-GB
12WH
N10-GN LEFT SIDE DASH MTD
18TN DUAL POST GND PLATE
N10-GL LOW VOLTAGE CONN
N10-GK (9717B)
18WH (9738) CH11_19
16WH
N10-GM
18WH
N92AD-G APG ENABLE RELAY
18WH (9739) CH11_16
B FUEL TRANSFER PUMP (XMSN MTD)
N37-G
18WH (9102A/9102) CH10_27
C
N10-GS END OF FRAME REMOTE PWR MODULE
14WH (4410M) CH10_21
N10-GR FIRST REMOTE POWER MODULE
14WH (4410A/4410D) CH10_20
N65-G CUSTOMER SUPPLIED LIGHT
14WH (9720A) CH09_16A
N112-GD LIFT GATE / MODULE
16WH (7804) CH10_28
D
N65-G WORK LIGHT
16WH (9720) CH9_16
*N112-GD
16WH LIFT GATE
*N112-GD (7803)
*N65-G
16WH 16WH
WORK LIGHT
*N11-GD *N65-G
(9718A)
16WH 16WH
*N65-G
16WH WORK LIGHT
*N65-G (9766)
16WH
N11-GD LIFT GATE/MODULE
16WH (7804)CH10_28
F
N59-G AIR SOLENOID GROUND ADAPTER
12WH (8805) CH3_24
N59A-G AIR HORN
16WH (9737) CH4_07
E
N49-G FRONT / REAR AXLE % - W/ 3 STEERABLE PUSHER AXLES
18WH DIFF LOCK WARNING LIGHT @ - W/ 4 STEERABLE PUSHER IN CAB CONTROL
(9814 / 9815) CH8_09 @@ - W/ STEERABLE TAG AND 2 PUSH IN CAB CONTROLS
* FOR DURASTAR ONLY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. D 92372W
61229V 27APR09 AE08058177 023
43

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS (CONT)
NAVISTAR, INC.
AIR SOLENOID
GROUND ADAPTER
(8805) @N19-G FUEL HEATER
16WH (9801) CH10_22
F N19-G FUEL HEATER
16WH (9108/9109) CH10_22
N44-GB SAAR
18WH (9777M) CH10_08
**N59R-G
AIR SOLENOID
18WH
4-PACK
E (9740B) CH10_18
*N59R-G
14WH
AIR SOLENOID
D
N59L-G 4-PACK
14WH (9740A) CH10_18
AIR SOLENOID
N59X-G 4-PACK
14WH (9740B/9740C)
C CH10_17,17A
N59F-G AIR SOLENOID
14WH 4-PACK
B (9740) CH10_17
N59A-G AIR SOLENOID
14WH 4-PACK
(9736/9740) CH10_17,17A
N59A-G
16WH AIR HORN SOLENOID
(9737) CH4_07
N59-G HORN SINGLE SOLENOID

16WH (9739) CH10_17A
A N59-G GROUND ADAPTER
12WH CENTER CHASSIS
CHASSIS GROUND (8809) CH3_23
ADAPTER N11-GBB BODY BUILDER CONNECTION
(8807) 12WH (4460BM/4450AM) CH10_13,14
F BODY BUILDER
N11-GD
CONNECTOR
12WH
(4450M) CH10_13
N22-G CTI ECU
16WH (4320) CH10_49
N10-GB LEFT MODESTY TURN LAMP /
14WH RIGHT MODESTY TURN LAMP
E (9315 / 9316) CH9_05
N11-GC
CHASSIS GROUND ADAPTER
14WH
(8806) CH3_23
N42-G XFER CASE SWITCH PIGTAIL

18WH (9754B) CH8_12
N42-G XFER CASE SWITCH PIGTAIL
16GY (9754D) CH8_12
N10-GB MODESTY LAMP INCANDESCENT LT
14WH (9757) CH09_18A
B
N10-G STOP,TAIL & TURN
12WH (9303) CH9_01,02,05
A LEFT SIDE DASH MTD
N11-GA
DUAL POST GND PLATE
12WH
(9717B)
C N39-GB
AIR DRYER
16WH
(9900) CH10_35
W/ RIGHT SIDE MOUNTED
N39-GB AIR DRYER
16WH (9900E) CH10_35
@N39-GB LSM BOC FUEL SENDER
16WH (9900A)CH10_35
@N39-GB EXTENDED CAB AIR DRYER
16WH (9900C)CH10_35
@N39-GB @M39-GB AIR DRYER
16WH 16WH (9900E) CH10_35
CENTER/FWD
D (9300/9300)
N39-GF HEATED DRAIN VALVE
18WH (9001) CH10_35
RIGHT SIDE HEATED
N39-GF DRAIN VALVE
* -W/ 12 PACK 18WH (9002) CH10_35
** -W/ 16 PACK N39-G HTD DRAIN VALVE LSM
@ FOR DURASTAR ONLY 18WH (9004) CH10_35
LEFT SIDE BOC HEATED
N39-GF DRAIN VALVE
18WH (9003 / 9003B) CH10_35
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 ADDED CIRC N19-G AND D 92372W
N39-GB FOR DURASTAR. 61229V 27APR09 AE08058177 024
44
3.33. GROUND – CHASSIS WITH HEAVY DUTY DIESEL, P. 25

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - CHASSIS W/ HEAVY DUTY DIESEL
NAVISTAR, INC.
M11-G
12WH LEFT SIDE DASH MTD
DUAL POST GND PLATE
(4307)
M85-GF ELECTRIC HORN

16WH (8303) CH4_07
GROUND ADAPTER
(8803)
RIGHT HEADLIGHT
M11-GA TURN SIGNAL
A 14WH (8000) CH9_14
M11-GD
12WH LEFT HEADLIGHT
M11-GB
14WH TURN SIGNAL
(8001) CH9_14
M11-GC
12WH
RADIATOR
GROUND
(8600)
B
M64-GA LEFT FOG LIGHT
16WH (8201) CH9_11
C
M64-GB RIGHT FOG LIGHT
16WH (8200) CH9_11
D
M54-GA LEFT GUIDE POST LIGHT
16WH (8150) CH9_04
E RIGHT GUIDE POST LIGHT

M54-GB
16WH (8151) CH9_04
F
M85-GH ELECTRIC HORN #2
16WH (8305) CH4_07
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 ADDED:CIRC M85-GF & B 62476L
R/D 4307. 61229V 05JUN09 AE08058177 025
Figure 45 Ground – Chassis with Heavy Duty Diesel
45
3.34. ENGINE GROUND – V8 ENGINE, P. 26

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - V8 ENGINE
NAVISTAR, INC.
GROUND ADAPTER
(6704M)
B FREON COMPRESSOR
K77-G
16WH (6200) CH12_04
D
K10-GG E-FAN
16WH (6561) CH6_01
ENGINE BLOCK GND

(6304A)
C A
K10-GB
14WH
B
K19-GP
16PL
K19-GM
14GY
ENGINE / MELROSE
(6011) CH7_14
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 RMVD 6704 CAV F,E; B 62476L
ADDED CIRC D,ENG BLK GND. 61229V 05JUN09 AE08058177 026
Figure 46 Engine Ground – V8 Engine
46
3.35. ENGINE GROUND – IBB ENGINE, P. 27

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE GROUND - IBB ENGINE
NAVISTAR, INC.
GROUND ADAPTER
(6704A)
C FREON COMPRESSOR
K77-G (6200)
16WH CH12_04
K10WH5 K92A16
10WH 14WH ECM 1
(6018)
CH7_11
K92B16
14WH
A HARNESS GROUND
K10-GB K10-GA
10WH 10WH (LOCATED AT LEFT SIDE
ENGINE BLOCK GROUND)
(6314)
K10WH1 ENGINE SENSOR INTERFACE

12WH (6033)
CH7_11
ECM 0V SPLICE
(6707)
A ECM 1
K34-GA (6018)
18WH CH6_04
D VARIABLE SPEED FAN

K23B1 (6420)
18TN CH6_04
ECM 5V SPLICE
(6706)
E
K92A4 BODY BUILDER CONNECTOR 2
18TN (4706)
CH6_04
B ECM 1
K34BB (6018)
18TN CH6_04
CH7_07
D
K23A1
VARIABLE SPEED FAN
18TN
(6420)
CH6_04
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REVISED 6314 TITLE; B 62476L
RMVD K92A3;K10WH5 WAS 16 GA. 61229V 05JUN09 AE08058177 027
Figure 47 Engine Ground – IBB Engine
47
3.36. ENGINE GROUND – IBB ENGINE (CONT.), P. 27A

CHAPTER 3
ENGINE GROUND IBB ENGINE (CONT)
NAVISTAR, INC.
ECM COMM 2
K92D16
GROUD ADAPTER (6019)
14WH
(6704) CH07_25
K92BA16
14WH ECM COMM 1
A (6018)
K92B16 K92C16
CH07_25
14WH 14WH
B ECM COMM 1
K92A16
14WH (6018)
CH07_25
DEF HARNESS
K95-GA
PWR & GROUND
10TN
(690)
D CH07_33,33A
K10WH1 K10-GA
12WH 10WH
E HARNESS GROUND
K10WH5
14WH (6314)
C FREON COMPRESSOR
K77-G
16WH (6200)
CH12_04
F K10-GL K10-GJ
12WH 16WH ENGINE SENSOR
INTERFACE
(6033)
K10-GK CH07_30
16WH
ZERO VOLT REFERENCE BODY CONTROLLER #J5

(6702) ENGINE / IP (1602)
(1702/1702)
A 2
K9AA A9E A9AA
20GY E5 ZVR
16GY 18GY
B A / C PRESSURE TRANSDUCER
K9AAA
(6201/6201B)
18GY
CH12_03
D AIR FILTER RESTRICTION GUAGE

K9AAB
(6703A)
18GY
CH07_028
C XMSN OIL TEMP

K9AAD
18GY (7700K)
CH08_16
E AUTO STOP / START ENGINE

K9AA OIL TEMP SENSOR
18GY (2010)
CH08_16

92218B 31JUL13 AE08058177 27A
Figure 48 Engine Ground – IBB Engine (Cont.)
48
3.37. ALTERNATOR POWER AND GROUND (IBB ENGINE), P. 27B

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALTERNATOR POWER & GROUND (IBB ENGINE)
NAVISTAR, INC.
2GA STARTER
POWER
(6305A)
ALTERNATOR POWER
K2A-FL K2 2AWG BOSCH
10RS 2RD (6100G)
K2B-FL
10RS
ALTERNATOR POWER
K2A-FL K2 2AWG
10RS 2RD (6100K)
K2B-FL
10RS
STARTER POWER
ALTERNATOR POWER
DELCO K2
DELCO 1AWG
(6317M) 1RD
(6100H)
K2C-FL
10RS ALTERNATOR POWER
K2A-FL K2
DELCO 2AWG
10RS 2RD
K2B-FL (6100J)
10RS
2GA
POWER
(6305B)
K2A-FL ALTERNATOR POWER

K2
10RS 2AWG L-N
2RD
(6100F)
K2B-FL
10RS
ALTERNATOR POWER
K2A-FL K2
1AWG L-N
10RS 1RD
(6100D / 6010L)
K2B-FL
10RS
K2C-FL
10RS
1GA ALTERNATOR
GROUND
(6310)
ALTERNATOR GROUND
DELCO 1AWG K2-G
(6101H) 1WH
ALTERNATOR GROUND K2-G

1AWG L-N 1WH
(6101D / 6101K) 2GA ALTERNATOR
GROUND
(6303)
ALTERNATOR GROUND
2AWG L-N K2-G
(6101F) 2WH

2AWG BOSCH 2WH
(6101G / 6101M)

DELCO 2AWG 2WH
(6101J)

92218B 31JUL13 AE08058177 27B
Figure 49 Alternator Power and Ground (IBB Engine)
49
3.38. ZERO VOLT REFERENCE, P. 28

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ZERO VOLT REFERENCE
NAVISTAR, INC.
BODY CONTROLLER #J5

(1602)
A9ZA
E3 ZVR
18GY
AIR COMPRESSOR
A9ZB HYD BRAKES
18GY (8505) CH8_06
AC PRESSURE TRANSDUCER
A9ZB
(6201) CH12_03,01
18GY
WHEELCHAIR LIFT RELAY
A9ZC
(1019) CH10_29
18GY
AC ACCUM THERMISTOR INLET /
A75ZD
AC ACCUM THERMISTOR OUTLET
18GY
(4018 / 4019) CH12_04
A9ZE HORN SWITCH
18GY (1029) CH4_08
A9ZF FUSE INPUTS DRIVER

18GY CH10_26
A9104ZG HOOD SWITCH

18GY (8805) CH11_15
A116ZG 5TH WHEEL JAW LOCK / UNLOCK RELAY

18GY (1019) CH10_42
ZERO VOLT REFERENCE W/ V8 ENGINE
(6747) ECM
K95NN
18TN (6020M) CH7_15
A
K97AN ECM-IC ENGINE
18PL (6020M) CH7_01
D EGT1 SENSOR BLACK
K95F4
(6260) CH7_05
18TN BODY CONTROLLER
C DPFT SENSOR #J5
K95A1 (6261 / 6262 / 6263) (1602)
18TN CH7_05
ENGINE / IP
J (1702-2) A9AA
K9E A9E
18GY E5 ZVR
18GY 20GY
K TWO SPEED
K9TS
18GY AXLE CONNECTOR
L (7103M) CH10_16
K9A AC PRESSURE TRANSDUCER
18GY (8602) CH12_03
W/ MERITOR G XMSN
K9T XMSN OIL TEMP SENSOR
18GY (7703) CH8_16
W/ EATON AUTOSHIFT
M 3 GEN3 XMSN
18GY (7702) CH8_16
W/ MANUAL XMSN
18GY (7700M) CH8_16
E
K10-GB
16WH
ENGINE BLOCK GND STUD

(6304A)
F
K77-G
FREON COMPRESSOR
18WH
(6200) CH12_04
G
K34-G LEFT SURGE TANK
18WH
(6400) CH7_03
H K23-G FAN AIR SOLENOID
18WH (4111M) CH6_01
K23-G FAN CLUTCH
18WH (6406M) CH6_01
B
K34-GG LOW COOLANT SENSOR
18WH (6400) CH7_13
W/ V8 ENGINE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 REMOVED CONN 1620; C 74736R
ADDED SPLICE & RENAMED CIRC. 61229V 05JUN09 AE08058177 028
Figure 50 Zero Volt Reference
50
3.39. ZERO VOLT REFERENCE (CONT.), P. 28A

CHAPTER 3
ZERO VOLT REFERENCE (CONT)
NAVISTAR, INC.
ECM
(6020M)
ECM ZVR/ECM SV/

BC ZVR SPLICE K97ZD
(6747) 18PL 37
A
K97AN K97SA MAF/ATT CONN
18PL 18PL (8000-B)
CH7_48
K97SA MAF/AAT CONN

18PL (7777-B)
CH7_48
E ENGINE/MELROSE
K10-GB K19-GA K19-G
(6011)
16WH 10GY 14GY
CH7_53
ENGINE BLOCK
K10-GC
GROUND STUD
8WH
(6304A)
AFTER TREATMENT
K95-G
(674-8)INTERCONNECT
10TN
CH7_57,59
K95-GB UPSTREAM NOX SENSOR

18TN (608-4)
CH7_53
LOW COOLANT MODULE

G
K34-G CONNECTOR
18WH (6710-D)
CH7_51
L AC PRESSURE TRANSDUCER
K9A (8602/*8602B)
18GY CH12_03
* W/SS CARRYOVER

- - INITIAL RELEASE. A 92603H
92603H 29MAY14 AE08058177 28A
Figure 51 Zero Volt Reference (Cont.)
51
3.40. BATTERY FEED, SINGLE, P. 29

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BATTERY FEED, SINGLE
NAVISTAR, INC.
BATTERY
CH5_01,03,05
+ -
STARTER B+
TERMINAL
I6 / V8 ENGINE
FUSE F6-C (1015)

FUEL TRANSFER
A14KB B2 A2 A37V PUMP RELAY
12RD 18TN
10A (1015) CH10_27
IBB ENGINE
200A BLOCK
TYPE FUSE
FUSE F7-C (1016) HEAT SHRINK
A14MA F3 E3 A14G OWNER OPERATOR

12RD 16RD (1919)
15A
K14H
4RD
2RD
FUSE F2-B (1011) CIGAR LIGHTER

A14MC E2 F2 A84 (1854)
12RD 16LTGN CH4_01
15A
A84 CONSOLE CIGAR LIGHTER
16LTGN (1903) CH4_02
A14MD
ACCESSORY RELAY #1
MEGA FUSE
12RD
(1013 / 1011) CH3_04
150A
A86PA CIGAR LIGHTER

16LTGN POWER SOURCE
A14M
8RD
FUSE F3-C (1012) (1860) CH4_02
A14ME D3 C3 A86N TWO POST POWER SOURCE

12RD 14LTGN (1861) CH4_02
20A
CIGAR LIGHTER PWR SOURCE
A86R
4RD
A14
/ TWO POST PWR SOURCE

14LTGN
(1860 / 1861) CH4_01
FUSE F10-C (1019)
A14KD E3 F3 A70BF BODY STOP RELAY
12RD 14RD (1021) CH10_10
20A
IGNITION RELAY #2
A14NA
(1012 / 1014)
12RD
A14P
8RD
CH3_05
FUSE F2-G (1011)
A14PA C3 D3 A28 CLUSTER CONNECTOR
12RD 16TN (1500) CH8_05
15A
A14J
A14H
A14T
8RD
8RD
8RD
FUSE F3-A (1012)

A14PB D1 C1 A98H DIAGNOSTIC CONN
12RD 18BK (1650) CH3_09
10A
KEY SWITCH
A15 (1100) CH3_04,05,
18RD CH10_44
CH5_01,02,03,04,05,06
FUSE F8-D (1017)
CH3_30 A14PC F4 E4 A72J TRAILER ABS
12RD 12OR ECU RELAY
30A (1017)
A94UA CH10_10
12GY
FUSE F8-F (1017)
A2 SHIFTER SELECTOR
A14PE B2 A92BT
(1852)
12RD 18TN
10A CH11_05,23
IP/CTR CHASSIS
(1701/1701F)
FUSE F7-F (1016)
26 ISO TRAILER
A14ND A2 B2 A94L N94TA
SOCKET(9783M)
12RD 12GY 12YL
30A CH10_11
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : CIRC A84. B 92218B
62476L 17NOV09 AE08058177 029
Figure 52 Battery Feed, Single
52
3.41. BATTERY FEED, SINGLE (CONT.), P. 30

CHAPTER 3
BATTERY FEED, SINGLE (CONT)
NAVISTAR, INC.
FUSE F1-B (1010)

A14JA E2 F2 A75D HVAC CONTROL
STARTER B+ TERMINAL
BATTERY 12RD 18LTGN (1200) CH12_01

5A
+ - A14JB IGNITION RELAY#1
CH5_01,03,05
12RD (1011 / 1013) CH3_05

FUSE F2-A (1011)
A14JC F1 E1 (A56J) TRAILER LEFT TURN
12RD (1011) CH10_09
15A
200A BLOCK
TYPE FUSE
FUSE F2-C (1011)

I6 / V8 ENGINE
A14JD F3 E3 (A57J) TRAILER RIGHT TURN

12RD (1011) CH10_09
15A
FUSE F6-A (1015)
A14JE B4 A4 A75 HVAC UNIT

12RD 12LTGN (1200) CH12_02
30A
A14JF FUSE F2-E (1011)

A86A RADIO
K14H
18RD
2RD
4RD
C1 D1 18LTGN (1300) CH4_33

A14JF
12RD A86A RADIO
10A A86AA
18LTGN (1300)
20LTGN
FUSE F10-D (1019) CH4_32
A14TF E4 F4 A14JT AIR CHARGE RELAY
12RD 16RD (1020) CH07_43
MEGA FUSE
IBB ENGINE
150A
FUSE F7-B (1016) +A14A PASS CODE

18RD (1116) CH10_62
E2
A14FB F2
12RD
5A +A14B ROOF/ANTI-THEFT
18RD (1964) CH10_62
FUSE F2-D (1011)

4RD
A14
A14TA E4 F4 A63 IP / ROOF

12RD 18DKBL (2000) CH9_08
10A
A14J
FUSE F4-A (1013) DRIVER DOOR
8RD
A14TC G1 H1 A81B POD SIGNAL
12RD 12LTGN (3202) CH4_05
30A
A14T
8RD
FUSE F4-E (1013)
PASSENGER DOOR
A14TD C1 D1 A81A POD SIGNAL
12RD 12LTGN (3202) CH4_05
A14H
30A
8RD
FUSE F6-D (1015)
A19V FUEL HEATER RELAY
A14P
A14M
8RD
12GY
8RD
A1 (1018) CH10_22
A14FA B1
12RD
+A98H DIAGNOSTIC CONNECTOR
*20A OR 30A
18BK (1658) CH3_34,34A
A14NC IGNITION RELAY#3

BATTERY 12RD (1012 / 1014) CH3_05
CH3_29 FUSE F3-D (1012)
TRAILER MARKER
A14HA D4 C4
(A54J) LIGHT RELAY
12RD (1012) CH10_09
20A
FUSE F3-B (1012)

TRAILER TAIL
A14HB D2 C2
(A68J) LIGHT RELAY
12RD (1012) CH10_09
20A
FUSE F7-D (1016)
A14HC F4 E4 TRAILER STOP RELAY

(A70J)
12RD (1016) CH10_10
30A
FUSE F11-A (1020)

HYD BRAKE
A14HD E1 F1 A94BF
LIGHT SWITCH
14RD 18GY
5A (4037) CH10_06
* 20A - N/ I6 ENGINE
30A - W/ I6 ENGINE FUSE F8-B (1017) A94AY ABS#1 / BENDIX
F2 E2 12RD (1400) CH10_01
A14HE
12RD
+ - I6 ENGINE 30A OR 15A A94AY WABCO ABS
14GY (1420) CH10_05
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : CIRC A14JF & D 92218B
FUSE F10-D. 62476L 17NOV09 AE08058177 030
Figure 53 Battery Feed, Single (Cont.)
53
3.42. J1939 DATA LINK – V8 ENGINE, P. 31

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - V8 ENGINE
NAVISTAR, INC.
J1939
RESISTOR
(7801M)
A
J1939
OHMS
120
DATA LINK
CH3_14
CH3_12
C
##K5C(+)
##K5C(-)
**K5C(+)
**K5C(-)
A5R(-)
A5R(+)
*K5D(+)
*K5D(-)
18GN
18YL
18YL
18GN
18YL
18GN
18YL
18GN
##K5A(+) K5B(+) ECM
IP / (6020M)
18YL 20YL
ENGINE
(1702)
11
53 J1939 H
*K5A(+) K5B(+)
18YL 20YL
**K5A(+) K5B(+)
18YL 20YL
K5B128
K5C(+)
18YL
18YL
##K5A(-) K5B(-)
18GN 20GN
17
54 J1939 L
*K5A(-) K5B(-)
18GN 20GN
**K5A(-) K5B(-)
18GN 20GN
K5C(-)
K5B108
18GN
18GN
XMSN MODULE
(7150)
XMSN MODULE IN CAB
(7152)
**K5A128
*K5#128
J1939 + 28
*K5#108
18YL
18YL
18GN
**K5A108 TRANSMISSION
J1939 - 8
18GN CONTROL
MODULE
(7151)
## W/ MANUAL XMSN
8 J1939 - * W/ ALLISON LCT GEN4
** W/ ALLISON WTEC GEN4
28 J1939 +
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CIRC K5B(+)/(-) WERE B 68076W
18 GA. 62476L 18NOV09 AE08058177 031
Figure 54 J1939 Data Link – V8 Engine
54
3.43. GROUND – SEAT AND SEATBELT SENSOR, P. 32

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF GROUND - SEAT AND SEATBELT SENSOR
NAVISTAR, INC.
GROUND ADAPTER
(8995)
1
@A11-GAN A11-GAA
18WH 12WH
#A11-GAN
14WH
LEFT SIDE
CAB GROUND
(1004)
3
A11-GAA
18WH
9
A11-GGA
18WH
4 ROOF IP (1)
A11-GBA
18WH SEAT CONNECTION
(8996)
10 CH4_34
A11-GHA
18WH
5
A11-GCA
18WH
11
A11-GJA
18WH
6
A11-GDA
18WH
12
A11-GKA
18WH
7
A11-GEA
18WH
ROOF IP (2)
13 SEAT CONNECTION
A11-GLA
(8997)
18WH
CH4_35
8
A11-GFA
18WH
14
A11-GMA
18WH
2
A11-G
18WH
A11AB
SEAT BELT DATA RECORDER
18WH
(8998) CH4_36 *
A11-G2 @A11-G3 (8881) CH4_36A **
18WH 18WH
* PREWIRE ONLY
@A11-G2
** WITH WELDON
18WH
@ W/ SEATBELT PRE WIRING 1 TO 3.

# VDR W/2 SEAT INDICATION.
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. E 92372W
62476L 18NOV09 AE08058177 032
Figure 55 Ground – Seat and Seatbelt Sensor
55
3.44. LATCHING RELAY, P. 33

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LATCHING RELAY
NAVISTAR, INC.
BATTERY
MEGA FUSE BLOCK TYPE
(1001) FUSE
2RD
+ -
100A
200A
LOAD SHEDDING CONN

(1008F / 1008M) MEGA FUSE
(1000)
A14X A14X
6RD 6RD
100A
BODY CONTROLLER #J4

LATCHING RELAY (1601)
LATCHING RELAY
(1007F / 1007M)
(1007)
C
A14LA A14LA
2 F6 LOAD SHEDDING ON
18RD 18RD
B1
A
A14LB A14LB
3 F7 LOAD SHEDDING OFF
18RD 18RD
B
A14-LN A14-GL A14-GAC
1 18WH 18WH 18WH
A11-GAA
B2 A14-LM 12WH
4
18WH
NEGATIVE STUD
(1004)
(LEFT SIDE DASH MOUNTED DUAL
LOAD SHEDDING CONN POST GROUND PLATE)
(1009M / 1009F)
A14Y A14Y BATT FEED

6RD 6RD CH3_01
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 CAVITY F7, F6 WAS H, D 92218B
G. 62476L 13JAN10 AE08058177 033
Figure 56 Latching Relay
56
3.45. J1939 DATA LINK I6 ENGINE, P. 34

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATALINK I-6 ENGINE
NAVISTAR, INC.
DIAGNOSTIC CONN
(1658)
A98-GCA A98-GCJ A98-GCA A11-GKJ

4 18WH 18WH 10WH 6WH
DIGNOSTIC CONN
A98-GCB (1650)
5 18WH LEFT SIDE CAB GROUND
(4081)
A98A
18GY J
A98B
7 18GY ECM/IP
(1702B)
A98S
18GY 8
A97ZB
9
START ENABLE RELAY 18GY
(1017)
CH10_62 A19C 10
18GY
A98H FUSE F6-D J1939 SPLICE

16 18BK (1015) (1025)
CH03_30
A
A5A(-) E
18GN
F
ROOF/
ANTI-THEFT
G
(1964)
CH10_62A
H
A5A(+)
18YL
J
A5B(-)
14 18GN
K
A5B(+) L
6 18YL
M
U021653 CIRCUIT DIAGRAM, 42/43/44/85/ 8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A11-GKJ. A 92218B
82436B 08NOV11 AE08058177 034
Figure 57 J1939 Data Link I6 Engine
57
3.46. ENGINE GROUND I6 ENGINE, P. 35
Figure 58 Engine Ground I6 Engine
58
3.47. J1939 DATA LINK WITH ALTEC, P. 36

CHAPTER 03
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK W/ ALTEC
NAVISTAR, INC.
WABCO ABS #1
(1400)
J1939 HIGH
J1939 LOW
J1939
TERMINATING
RESISTOR-A
(9511)
(9530)
7
J1939 J1939 120 OHMS
(-) (+)
15 14 PAM MODULE
A C
(4087)
J1939
IP/ ENGINE
&&N5C(+)
TERMINATING
&&N5C(-)
CH3_15,37
WABCO ABS
&&N5B(+)
&&N5B(-)
RESISTOR
(1702)
18YL
(1420)
18GN
(1657)
18YL
18GN
8
7
J1939 HIGH
J1939 LOW
J1939 ADAPTER
120
(1025)
OHMS
CH_13
A
@@A5N(-)
@@A5N(+)
**A5P(-)
**A5P(+)
18GN
&&N5A(+)
&&N5A(-)
18YL
18GN
18YL
3
%A5P(-)
18YL
18GN
18GN
%A5P(+)
ALTEC
&A5LI(+)
18YL
&A5LI(-)
INTERCONNECT
&A5R(-)
&A5R(+)
18YL
(8884A)
18GN
*A5RJ(+)
*A5RJ(-)
18GN
18YL
A5N(+)
A5N(-)
CENTER
18YL
18GN
18YL
18GN
CHASSIS /
62 61 %A5R(+)
IP
18YL
(1701) IP / ENGINE
&&A5A(-)
&&A5A(+)
(1702)
%A5R(-)
CH3_15,37
18GN
18YL
18GN
**A5RA(+)
**A5RA(-)
&A5RA(+)
18YL
18YL
18YL
&A5RA(-)
18GN
A5RL(+) A5RK(+)
18YL 18YL **A5RJ(+) %A5R(+)
12 A5AL(+) 18YL 18YL
18YL IP / ENGINE
A5RL(-) A5RK(-) (1702)
18GN 18GN **A5RJ(-) %A5R(-) CH3_15,37
A5AL(-) 18GN 18GN
13
18GN
%A5R(+)
18YL
IP / ENGINE
A5(+)
(1702)
A5(-)
18YL
18GN
%A5R(-) CH3_15,37
A5D(+)
A5D(-)
18GN
18YL
18GN
**A5N(-)
**A5N(+)
18GN
A5B(-)
A5B(+)
18YL
18GN
18YL
F3 F2
12 11
J1939-
J1939+
J1939-
J1939+
C D
DIAGNOSTIC
7
8
BODY CONNECTOR
J1939-
J1939+
CLUSTER
(1602) CONNECTOR
(1501)
WABCO ABS #1
(1400)
@ J1939 WABCO AIR ABS W/ALTEC N/OPTIONS

@@ J1939 PWRTRAIN W/ALTEC W/ABS 6
* J1939 PWRTRAIN W/ALTEC W/FULL PWR BRAKES W/OPTIONS W/FULL PWR BRAKES
** J1939 PWRTRAIN W/ALTEC W/ABS 6 W/AMMETER N/OPTIONS

&& J1939 PWRTRAIN W/FULL PWR BRAKES W/ALTEC
% J1939 PWRTRAIN & FULL & N/OPT W/ALTEC
%% J1939 PWRTRAIN W/ALTEC W/FULL PWR BRAKES W/AMMETER N/OPTIONS
& J1939 PWRTRAIN W/WABCO ABS W/ALTEC
23074070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

012 10APR13 ADDED REFERENCE OF B 86976G
CHAPTER 037. 91317U 17SEP12 AE08058177 036
Figure 59 J1939 Data Link with ALTEC
59
3.48. J1939 DATA LINK – ISL–G ENGINE, P. 37

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK - ISL-G ENGINE
NAVISTAR, INC.
J1939
RESISTOR
(7110/7110A)
OHMS
120
C
K5C128
K5C108
18YL
18GN
ENGINE J1939
(6803)
IP / ENGINE
(1702)
11
A5R(+) K5R128 K5S128
A
18YL 18YL 20YL
K5A128
18YL
CH3_14,36
J1939
DATA LINK
17
K5R108 K5S108
A5R(-) B
18GN 20GN
18GN
K5B128
K5A108
18YL
18GN
K5B108
TCU CONNECTOR
18GN
(7150)
J1939 (+) 28
J1939 (-) 8

012 10APR13 INITIAL RELEASE. A 86976G
86976G 14FEB13 AE08058177 037
Figure 60 J1939 Data Link – ISL–G Engine
60
3.49. TRAILER SOCKET GROUND, P. 38

TRAILER SOCKET GROUND
NAVISTAR, INC.
N10C
8WH
BLACK ABS TRAILER N10A N10B

SOCKET GROUND 8WH 8WH
(9783F)
N10F
8WH
TRAILER SOCKET N10G GREEN ABS TRAILER

GROUND-FRONT 8WH SOCKET GROUND
OF CAB (9778F)
(9717A)
N10D N10E
8WH 8WH
@N10D
N10D
8WH
8WH
N10F
8WH
TRAILER SOCKET
GROUND 2
(9717)
@M11-GD GND ADAPTER #01

12WH (8800)
CH03_21
@M11-GA RIGHT HEADLIGHT
@M11-GC 14WH T/S HARNESS CONN
12WH (8000)
CH9_14
LEFT HEADLIGHT
@M11-GB T/S HARNESS CONN
14WH (8001)
CH19_14
RADIATOR GROUND
(8600) ELECTRIC HORN
@M85-GA (8301)
16WH CH04_08
@M11-G
12WH
@ FOR DURASTAR ONLY
FORWARD GROUND
(4307)

0488 24JAN14 REVISED AND REDRAWN. B 92372W
92218B 31JUL13 AE08058177 038
Figure 61 Trailer Socket Ground
61
3.50. TRAILER SOCKET GROUND (CONT.), P. 38A

CHAPTER 3
TRAILER SOCKET GROUND (CONT)
NAVISTAR, INC.
ISO TRAILER SOCKET ISO TRAILER SOCKET

(9782M) (9782F)
R94T A
A
10DKBL
B R94TA
B
12YL
TRAILER SOCKET
TRAILER GROUND GROUND
(9717F1) (9778F1)
R10A
8WH
EOF BODY CIRCUITS

(9724A)
R10
8WH
TRAILER SOCKET
TRAILER GROUND
GROUND
(9717F)
(978F)
R10A
8WH
EOF BODY CIRCUITS

(9724)
R10
8WH
ISO TRAILER SOCKET GND ISO TRAILER SOCKET GND

(9714F) (9776F)
R10B
8WH
REMOTE POWER MODULE REMOTE POWER MODULE

POSITIVE FEED POSITIVE FEED
(4411N) (4411P)
R14
8RD
RADIATOR GROUND RADIATOR FRAME GROUND

(8600) (4005B)
M11-GC
12WH
RADIATOR FRAME GROUND

HIGH CAB
(4005C)
M11-GC
12WH

92218B 17AUG13 AE08058177 38A
Figure 62 Trailer Socket Ground (Cont.)
62
3.51. SART CLOCK MODULE, P. 39

CHAPTER 3
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SART CLOCK MODULE
NAVISTAR, INC.
SART CLOCK
MODULE
(1610)
FUSE F1-A
(1010) IGNITION RELAY #1
A97AA A13FN
BTRY A (1013)
18PL 18PK
F1 E1 CH03_05
GROUND STUD
A97-GA
GND B (1004)
18WH
CH03_39
BODY CNTRL-J5
(1602)
@A5S(+) @A5RM(+) @A5RK(+) @A5RL(+) @A5(+)

C F3
J1939+ 18YL 18YL 18YL 18YL 18YL
@A5S(-) @A5RM(-) @A5RK(-) @A5RL(-) @A5(-)

D F2
J1939- 18GN 18GN 18GN 18GN 18GN
@A5D(-)
@A5Y(+)
@A5B(-)
@A5Y(-)
@A5D(+)
18GN
18YL
18GN
18GN
18YL
@A5RJ(-)
@A5RJ(+)
@A5B(+)
18GN
18YL
18YL
G F 12 11 C D 61 62
INSTRUMENT CLUSTER DIAGNOSTIC CONN FWD CHASSIS

J1939 SPLICE (1501) (1650) (1700)
(1025)
@ W/DURASTAR

92218B 31JUL13 AE08058177 039
Figure 63 SART Clock Module
63
CAB ACCESSORIES (CHAPTER 4)

4.1. CIGAR LIGHTER AND POWER FEED, P. 1

CHAPTER 4
CIGAR LIGHTER AND POWER FEED
NAVISTAR, INC.
CIGAR LIGHTER
W/SINGLE BATT FEED

CIGAR LTR POWER
(1854)
FUSE F2-B (1011)
A BATTERY
A84 F2 E2 A14MC A14M A14 FEED
16LTGN 12RD 8RD 4RD CH3_29
15A
A A84-GAF
16WH BATTERY
A11-GAA
A14W FEED
12WH
6RD CH3_01
CIGAR LTR GND
(1853) W/DUAL BATT FEED
LEFT SIDE
CAB GROUND
(1004)
CH3-17
NOTE: CH3_29
POWER SOURCE & CIGAR LIGHTER TYPE
1. * A14, 4RD
BATTERY
FEED
CH3_01
CH3_29
*A14W
6RD
A14M
8RD
FUSE F3-C (1012)

D3 C3
A14ME
12RD
20A
14LTGN
A86R
AUX POWER
(1901)
A86RC
A
14LTGN
A86-GRC A86-GBL A11-GBA

B
14WH 14WH 10WH
TWO POST
A11-GKJ
POWER SOURCE
6WH
(1861)
A
A86S
14LTGN
B
A86-GS
14WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REMOVED R/D 1860. D 92218B
61229V 19APR09 AE08058178 001
Figure 64 Cigar Lighter and Power Feed
64
4.2. CIGAR LIGHTER AND POWER FEED (CONT.), P. 2

CHAPTER 4
NAVISTAR, INC.
CIGAR LIGHTER AND POWER FEED (CONT)
POWER SOURCE - TWO POST

TWO POST
POWER SOURCE
FUSE F3-C (1012) (1861)
D3 C3 A
BATTERY FEED A14W A14M A14ME A86N
CH03_01 6RD 8RD 12RD 14LTGN
20A
B
A11-GBA A86-GBL
10WH 14WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
POWER SOURCE - CIGAR LIGHTER TYPE
BATTERY
FEED
CH3_01
AUX POWER
A14W
6RD
(1901)
FUSE F3-C (1012)
D3 C3
A14M A14ME A86PA A
8RD 12RD 16LTGN
20A
A11-GBA A86-GBB
B
10WH 16WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
CIGAR LIGHTER W/ EAGLE INTERIOR
CONSOLE CIGAR
LIGHTER
(1903) FUSE F2-B
(1011)
A84 A14MC A14M A14 BATTERY FEED
A
16LTGN 12RD 8RD 4RD CH03_29
F2 E2
15A
A84-G A11-GAA
C
16WH 12WH
NEG STUD
(1004)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1903, 1011 C 92218B
& REMOVED R/D 1860. 61229V 19APR09 AE08058178 002
Figure 65 Cigar Lighter and Power Feed (Cont.)
65
4.3. CB POWER RADIO, P. 3

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CB POWER RADIO
NAVISTAR, INC.
ACCESSORY RELAY #1
(1013 / 1011)
CH3_04
(A12V)
G2
FUSE F4-F (1013)
10A
C2
D2
20LTGN
18LTGN
18LTGN
A86F
*A86
**A86
CB RADIO ROOF / IP
CONSOLE / ROOF
POWER CONNECTOR CONNECTION
(2502)
(2303) (2000)
12
A
C86F D86F RADIO RADIO
A
16LTGN 16LTGN (1300) (1301)
CH4_33 CH4_32
B 11
C86-GF C11-GF D11-GF
B
16WH 16WH 16WH
16WH
A11-GF
10WH
A11-GS
LEFT SIDE
CAB GROUND
(1005)
* SPEAKER W/ RADIO 12 WAY

** SPEAKER W/ RADIO 16 WAY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 29APR10 REVISED 1005 TITLE. B 62476L
61229V 19APR09 AE08058178 003
Figure 66 CB Power Radio
66
4.4. COMPASS DISPLAY, P. 4

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMPASS DISPLAY
NAVISTAR, INC.
COMPASS MODULE
(1912)
FUSE F5-H (1014) IGNITION

A28V D4 C4 RELAY #3
1 (A13FA) (1012 / 1014)
16TN
10A CH3_08
A5CA(+)
2
18YL J1939 ADAPTER
(1026)
A5CA(-) CH3_13
3
18GN
A28-GAD
4
16WH
A11-GAA
12WH
LEFT SIDE
CAB GND
(1004)
CH3-17
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003; C 74736R
REVISED CIRCUITS. 61229V 08APR09 AE08058178 004
Figure 67 Compass Display
67
4.5. FRONT DOOR WINDOWS AND LOCKS (POWER), P. 5

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT DOOR WINDOWS AND LOCKS (POWER)
NAVISTAR, INC.
BATTERY
FEED NOTE: CH3_30
CH3_01 1. CIRCUIT A14 IS 4RD
CH3_30
FUSE F4-E (1013)
C1 D1
*A14 A14T A14TD
6RD 8RD 12RD
30A
FUSE F4-A( 1013)
A14TC G1 H1
12RD
30A
J1708 A3D(-) A3E(-) J1708

PRIVATE (+) / (-) 18GY 18GY PRIVATE (+) / (-)
(1927 / 1929) (1927 / 1929)
CH3_11 A3D(+) A3E(+) CH3_11
18DKBL 18DKBL
12LTGN
12LTGN
A81A
A81B
DOOR POD
DOOR POD DOOR / IP SIGNAL
DOOR / IP
SIGNAL DOOR POD (3202)
DOOR POD
(3202) (3200) (3204)
A A
E3W(+) E3W(+) DATA +
DATA + D D
18DKBL 18DKBL
B B
DATA - E3X(-) E3X(-)
C C DATA -
18GY 18GY
C C
DOOR POD
POWER G E81B E81B G POWER
12LTGN
DOOR POD
12LTGN
D D
E81-GA A81-GA A81-G E81-GA
GND E E GROUND
12WH 12WH 12WH 12WH
PASSENGER
A81-GH
8WH
A81-GH
A81-GH
12WH
10WH
POWER WINDOW N/ CREW

DRIVER
DOOR POD DOOR POD

LEFT FRONT DOOR
LOAD LOAD
(3201) (3201)
A A WINDOW
WINDOW
B B WINDOW
WINDOW
LEFT SIDE
LOCK C CAB GROUND C LOCK
(1005)
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
E81A
E83A
E81E
E83E
14LTGN
14LTGN
14LTGN
14LTGN
E83A
E83E
E81A
E81E
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 005
Figure 68 Front Door Windows and Locks (Power)
68
4.6. FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW, P. 6

FRONT DOOR WINDOWS AND LOCKS (POWER) FOR CREW
NAVISTAR, INC.
BATTERY
FEED
CH3_01
A3F(-)
18GY J1708
PRIVATE (+) / (-)
(1927 / 1929)
A14W
A3F(+)
6RD
18DKBL CH3_11
FUSE F7-H (1016)

A14K A4
A14KA B4 A81D
8RD 12RD 12LTGN
30A
A81-GC
FUSE F7-A (1016) 12WH A81-GH
A14F E1
A14FD F1 A81C 8WH
A81-GB
8RD 12RD 12LTGN 12WH
30A
DOOR / IP LEFT SIDE

DOOR POD A E B F D C CAB GND
(2600) (1005)
RIGHT CREW
DOOR POD LEFT CREW DOOR POD
18DKBL DOOR POD
12LTGN
D81-GC
12LTGN
D81-GB
18GY
12WH
12WH
D81C
D81D
SIGNAL
D3Y(+)
DOOR POD
D3Z(-)
(2602) SIGNAL
(3209) (2601) (3209)
G C C G
T81E T81E
POWER POWER
12LTGN 12LTGN
C B B C
DOOR POD
T3AA(-) D3AA(-) D3CC(-) T3AA(-)
DOOR POD
DATA - DATA -
18GY 18GY 18GY 18GY
D A A D
T3BB(+) D3B(+) D3BB(+) T3BB(+)
DATA + DATA +
18DKBL 18DKBL 18DKBL 18DKBL
E D D E
T81-GD D81-GF D81-GD T81-GD
GND GND
12WH 12WH 12WH 12WH
B F E A
T8B D81-GG D81-GE T8A
ADDRESS 1 18WH ADDRESS 2
18WH 18WH 18WH
DOOR POD DOOR POD

LOAD LOAD
(3201) (3201)
WINDOW A A WINDOW
LEFT CREW
RIGHT CREW
WINDOW B B WINDOW
LOCK C C LOCK
LOCK D D LOCK
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
14LTGN
F81A
E81A
F81E
F83A
E83A
E83E
E81E
F83E
B A A B B A A B
DOOR LOCK WINDOW MOTOR WINDOW MOTOR DOOR LOCK

(3203) (3100) (3100) (3203)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 006
Figure 69 Front Door Windows and Locks (Power) for Crew
69
4.7. HORN, ELECTRIC AND AIR, P. 7

CHAPTER 4
HORN - ELECTRIC AND AIR
NAVISTAR, INC.
DISC BODY CONTROLLER #J1

HORN FWD CHASSIS / IP (1603)
(8303) (1700-21)
A ELECTRIC
M85E A85E HORN
E
16GY 16GY 10A2
B LEFT SIDE
*M85-GF M11-G
DASH MOUNTED
16WH 12WH
DUAL POST
GROUND PLATE
GROUND (4307)
ADAPTER
(8803)
F
#M85-GF N/ ADAPTER
16WH
A
*- W/ADAPTER M11-GD M11-G
#- N/ADAPTER LEFT SIDE
12WH 12WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
FOR NGV - SS BODY CONTROLLER #J1

FWD CHASSIS / IP (1603)
(1700)
A 21 ELECTRIC
ELECTRIC M85E A85E HORN
E
HORN 16GY 16GY 10A2
(8301A)
B
*M85-GC M11-G FORWARD GROUND
16WH 12WH STUD
(4307)
GROUND
ADAPTER #01
(8800)
E
#M85-GC
16WH
LEFT SIDE *- N/ADAPTER
DASH MOUNTED A
M11-G M11-GD #- W/ADAPTER
DUAL POST
12WH 12WH
GROUND PLATE
(4307)
BODY CONTROLLER #J5

(1602)
CENTER CHASSIS / IP
(1701/1701) AIR HORN
AIR HORN N59B A59B SOLENOID
E12 AIR SOLENOID #1
@(9737) 18GY 32 18GY
1A2
A
B
N59A-G
16WH
AIR SOLENOID
B GND ADAPTER
A
N59-G (8805)
12WH
F
N59A-G
16WH CHASSIS
GND ADAPTER
LEFT SIDE DASH MOUNTED A (8809)
N11-GB
DUAL POST GROUND PLATE 12WH
(9717B)
@ FOR DURASTAR ONLY.
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08APR09 AE08058178 007
Figure 70 Horn, Electric and Air
70
4.8. HORN, ELECTRIC AND AIR (CONT.), P. 8

CHAPTER 4
HORN - ELECTRIC AND AIR (CONT)
NAVISTAR, INC.
AIR HORN BODY CONTROLLER #J3

(1600)
BODY CONTROLLER #J5

(1602) ELECTRIC
CH3-28 HORN
SWITCH
DIN6
ZVR A9ZA
E3
18GY B1 A5
CLOCK SPRING
20GY
A100
A85B
20GY
IP / DCM (1809)
ELECTRIC
(1800/1800F)
HORN
A9ZE
18GY
B10
D
B85B
20
18GY
HORN SWITCH
(1029)
20
2B
A85L
18GY
3
PANEL LIGHT
FEED 8
SPLICE A62DE
CH9_15 18DKBL
10
A62-GAG
18WH
D4
A24 AIR
18GY HORN
B11 C
AIR HORN
A11-GAA
A85C A85K B85C

SWITCH F8 18
12WH
18GY 18GY 18GY

DIN25
A85C
18GY
N/ CENTER
PANEL SWITCH A4 A
A9AA
ZVR E5 A9V 20
18GY
18GY
18GY
18GY
B9V
B9R
BODY CONTROLLER #J5
(1602)
W/ CENTER PANEL
LEFT SIDE SWITCH & STEERING ZVR GROUND
CAB GROUND WHEEL SWITCH 1 3 ADAPTER
(1004) (1009)
CH3-17
ELECTRIC HORN
ELECTRIC
BODY CONTROLLER #J1 IP / FORWARD HORN
(1603) CHASSIS (@8301/8310)
NGV - RH
(1700/1700)
NGV - RH - MRD
ELECTRIC 21 A
HORN A85E M85E
E 16GY
10A2 16GY
LEFT SIDE B
DASH MOUNTED M85-GA*
M11-G
DUAL POST STUD 16WH
12WH
(4307)
F M85-GA#
GROUND ADAPTER # 01
16WH
(8800)
A
M11-GD M11-G
12WH 12WH
LEFT SIDE
*- N/ADAPTER DASH MOUNTED
#- W/ADAPTER DUAL POST STUD
@- FOR DURASTAR ONLY. (4307)
300474 CIRCUIT DIAGRAM,

0488 24JAN14 REVISED AND REDRAWN. F 92372W
61229V 09APR09
AE08058178 008
Figure 71 Horn, Electric and Air (Cont.)
71
4.9. MIRRORS (HEATED, LIGHTED AND POWER), P. 9

CHAPTER 4
MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.
* W/ HOOD HEATED
# W/ HEATED & MOTORIZED
W/ WINDSHIELD
(8701 / 1020-R4 / 1010)

PASSENGER
POWER
AUX ROOF LOAD RELAY

MIRROR
HEATER
LIGHT
ATN GND
WSHLD RELAY(R) /
BODY CONTROLLER
R HTD MIRROR /
BODY
CH4_10,11,11A
AXIS
U/D
AXIS CONTROLLER #J2
L/R
(1604)
PARK MARKER
CH09_03A
CLEARANCE
A B C D F E G
G IDENTIFICATION
(1603)
CLUSTER LAMP
18LTGN
18YL
CONNECTOR 18BN 10A17
16BL
18OR
18RD
18BK
(1500)
16BN
A58
DIMR
OUT2 A62DA
5 BASE 1
PASS
#A78BB
PANEL
16LTGN
18DKBL
18OR
A57D
ADAPTER
LT A B C D H F J DOOR
(1623)
(3003)
18LTGN
A
18LTGN
BODY
18DKBL
A78E
A62DD
A78F
16LTGN
18LTGN
*A78B
CONTROLLER #J1
A78D
D
(1603) A58DB
18BN
C
RIGHT A58DA
HEATED 18BN
FUSE F4-B (1013)
MIRROR L ACCESSORY
H2 G2
18DKBL
10A15 RELAY #1
A62BD
(A12V)
LEFT 18LTGN 10A (1013 / 1011)
A78V
HEATED A78A CH3_04

A78-GCE
MIRROR H 16LTGN
16WH
10A16 BODY CONTROLLER
A78AA *A78AB
A56D (1603)
16LTGN 16LTGN
18OR CH09_03A
DRIVER A78-GCF
BODY
A B C D E F J G H DOOR 16WH
CONTROLLER #J1
(3000) A11-GCA
(1603)
10WH
CH4_10,11
20YL
A11-GKJ
6WH
20BLGN
20WHBL
16BL
18DKGN
20YL
18BK
20YL
20BN
18RD
20OR
20WH
18BK
20OR
LEFT SIDE
CAB GND
MIRROR SW (4081)
CONN CH3-19
DRIVER POWER (254F) A1 A2 A3 A4 B1 B2 B3 B4
MIRROR
A B C D F E G
AXIS
ATN GND
L/R
AXIS
U/D
A78-GD
20DKBL
20LTGN
20LTGN
20LTGN
20LTGN
20LTGN
A78F
A62D
20WH
A78K
A78L
20RD
A78C
A78D
A78A
HEATER
LIGHT
MIRROR SWITCH
(254M)
CH4_10
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A56D, A57D.D 92218B
61229V 09APR09 AE08058178 009
Figure 72 Mirrors (Heated, Lighted and Power)
72
4.10. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER) (CONT)
NAVISTAR, INC.
MIRROR SWITCH
(254M)
A1
A62D
20DKBL
A2
A78L
20RD
A3
A78K
20LTGN
DRIVER / PASSENGER A4
A78-GD
POWER MIRROR 20WH
(254F) B1
A78A
CH4_09
20LTGN
A78D B2
20LTGN
B3
A78C
20LTGN
A78F B4
20LTGN
W/ DUAL HEATED MIRROR PWD

LEFT HEATED MIRROR W/ HOOD,
FWD HOOD MTD W/ WSHLD
BODY CONTROLLER #J1
(8700/#8700A)
(1603)
FWD CHAS / IP A78AD

(1700/1700) 16LTGN
M78AC A78AC A78AA LEFT HEATED
A H MIRROR
16LTGN 16LTGN 16LTGN
64 10A16
GROUND ADAPTER
(8800)
E A
M11-GD
12WH
*M78-GA M78-GC
B
16WH 16WH
M11-G
12WH
RIGHT HEATED MIRROR

FWD HOOD MTD
FORWARD GROUND
(8701/#8701A)
(4308)
M78-GB
B W/ DUAL HEATED
16WH
MIRROR
LEFT SIDE DASH MTD
M78-GB DUAL POST GND PLATE
16WH *M78-GB (4307)
16WH
FORWARD CHASSIS / IP
(1700/1700)
RIGHT HEATED
M78BC A78BC A78BA MIRROR
A L BODY CONTROLLER #J1
16LTGN 16LTGN 16LTGN 10A15
63 (1603)
A78BD
16LTGN
PASS HEATED
A78BB MIRROR
W/ DUAL HEATED MIRROR PWD 16LTGN (3003) CH4_09
W/ HOOD, * W/M-NGV-MD
W/ WSHLD # W/M-NGV-SS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 8700A,8701A.E 92603H
61229V 03JUN09 AE08058178 010
Figure 73 Mirrors (Heated, Lighted and Power) (Cont.)
73
4.11. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 10A

CHAPTER 4
NAVISTAR, INC.
RIGHT HEATED
MIRROR FWD
IP/FWD CHASSIS
HOOD MID HIGH
(1700 / 1700)
VISIBILITY HOOD
(8702/&8702A)
63
PASS DOOR
A78BB A78BC M78BC
(3003) A
16LTGN 16LTGN 16LTGN
CH4_9,10
B
*M78-GB
16WH
GROUND ADAPTER
(8800)
A
M11-GD
12WH
M11-G
12WH
#M78-GA
16WH
LEFT HEATED
MIRROR FWD
LEFT SIDE DASH MOUNTED HOOD HIGH
DUAL POST GROUND PLATE VISIBILITY HOOD
(4307) (8700B/&8700C)
B
BODY 64
CONTROLLER #1 A78AA A78AC M78AC
16LTGN A
(1603) 16LTGN 16LTGN
CH4_10
* RIGHT SINGLE HEATED MIRROR HIGH CB

# LEFT SINGLE HEATED MIRROR PREWIRE HIGH CAB
& W/ WORKSTAR

- - INITIAL RELEASE. B 92603H
92218B 30JUL13 AE08058178 10A
74
4.12. MIRRORS (HEATED, LIGHTED AND POWER) (CONT.), P. 11

NAVISTAR, INC.
WINDSHIELD
GROUND
RIGHT
LEFT
3001 3004 3005
A78-G
12BK
LOAD RELAY
AUX ROOF
CH4_11A
(1010)
A11-GBA
10WH
A11-GKJ
6WH
@A78-GBR
#A78-GBR
16WH
18WH
A78-GBH
A78-GBH
18WH
A78B
14BK
18WH
A78C
14BK
LEFT SIDE
CAB GROUND
BATTERY
(4081)
FEED
CH3-18
CH3_01
A1 A2 B2 B1
85 85
87A 87A WINDSHIELD
87 87
6RD
A14
WINDSHIELD RELAY
RELAY (LEFT) (RIGHT)
(1019-R3) (1020-R4)
30 30
86 86
C2 C1 A1 A2
A14T
8RD
BATTERY
16LTGN
14LTGN
16LTGN
FEED
A78BC
*A78A
A78
CH3_01
FUSE F2-H
(1011)
16LTGN
A78AC
C4
A14W
D4 A14TA
6RD
14LTGN
12RD
A78A
15A
FUSE F6-B (1015)
A3 B3 A14NB A14N
12RD 8RD
20A
BODY
FUSE F7-F (1016)
CONTROLLER #J1
(1603) B2 A2 A14ND
12RD
25A
RIGHT HTD A78BB PASSENGER POWER MIRROR

L A78BA
MIRROR 16LTGN (3003)
16LTGN
10A15 CH4_09
LEFT HTD DRIVER POWER MIRROR

A78AA A78AB
MIRROR H (3000)
16LTGN 16LTGN
10A16 CH4_09
* W/ PWR MIRROR
# MIRRORS-HTD W/WSHLD W/FUSE
@ PWR MIRRORS-HEATED W/WINSHIELD W/FUSE W/FPB
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A78-GBR. E 92218B
61229V 03JUN09 AE08058178 011
75
4.13. POWER MIRRORS – HEATED AND MOTORIZED WITH WINDSHIELD WITH FPB,
P. 11A

CHAPTER 4
POWER MIRRORS - HEATED & MOTORIZED
NAVISTAR, INC. W/ WINDSHIELD W/ FPB
WINDSHIELD
(3004)
WINDSHIELD RELAY
A78-GBH (LEFT)
A78B 18WH (1019-R2)
RIGHT
14BK CH4_11
A65-GCK A11-GCA
18WH 10WH
D3 D4
A11-GKJ
6WH
85
87A
87
AUX ROOF
LOAD RELAY
(1010)
30
86
C4 C3
WORK
LIGHT
LEFT SIDE CAB GND
(9720)
(4081)
CH9_16
CH3-19
14BK
*A65
16OR
A78
BODY CONTROLLER #J1

(1603)
FUSE F2-H
(1011)
D4 *A65AA *A65A
G WORK LIGHT
16OR 16OR
16LTGN
A78BC
15A
C4
RIGHT HTD
A14TA
A78BA
12RD
16LTGN L MIRROR
10A15
PASSENGER POWER MIRROR

A14T
A78BB
8RD
16LTGN (3003)
CH4_09
6RD
A14
CH3-01
BATTERY FEED
* W/ WORK LIGHT W/ DAY CAB

& CUSTOMER INSTALLED ON
W/ BACK-UP
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A14, A14T C 92218B
AND A14TA. 62476L 03DEC09 AE08058178 11A
Figure 76 Power Mirrors – Heated and Motorized with Windshield with FPB
76
4.14. 2-WAY RADIO, P. 12

CHAPTER 4
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 2 - WAY RADIO
IGNITION
RELAY #1
(1011 / 1013)
CH3_05
(A13FC)
A4
A13FC
12PK
2-WAY RADIO BATT RADIO

BATTERY FEED FUSE POSITIVE CONN
A3 N14HB A B N14HC
+ 10RD 10RD
20A
N14HC
BATT RADIO
10RD
NEGATIVE CONN
C3 N14-GD N14-GD
- 10WH 10WH
2 WAY RADIO
E3 B A IP / ENGINE
CONNECTION
FUSE F9-A (1018)
(6334)
G3 A13FM E1 F1
12PK
5A
A11-GAP
A11-GAP
16LTGN
16WH
16WH
16LTGN
A14HC
A86P
A14HF
16RD
16RD
A86P
HEAT SHRINK
B A C
IGN GND BATTERY
OVERHEAD MTD
2 WAY RADIO FLOOR MOUNTED
CONNECTION 2-WAY RADIO
(6900) CONNECTIONS
(6334)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 19APR09 AE08058178 012
Figure 77 2–Way Radio
77
4.15. 2–WAY RADIO (CONT.), P. 12A
CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 2-WAY RADIO (CONT)
NAVISTAR, INC.
2-WAY RADIO
BATTERY POWER
(6334)
PDM 15 WAY
(6567)
K14HC
10
14RD
2-WAY RADIO
IP/ENGINE 9 A B OVERHEAD
(1702/1702)
(6900)
A14HF
16RD
A14HF
A
16RD
A11-GAP
A11-GAP 16WH
B
14WH
A86P
C
16LTGN
2-WAY RADIO
BAT POS
(1913)
FUEL PUMP/AMMETER/
A14HC
TWO WAY RADIO
16RD
(4060A)
A14HC
14RD A14HF
14RD
A14HC
4
14RD
A11-GAP
5
14WH
2-WAY RADIO
BAT NEG
(1914)
A11-GAP
16WH
A11-GAP
14WH
A11-GAP
14WH
2-WAY RADIO
BAT IGN
FUSE F7-A FUSE F4-C MERITOR
(1915)
(1018) (1013) G POWER
A86P A13FM A13A (7111)
16LTGN 12PK G3 16PK CH11_13
H3
F1 E1
IGNITION
A86P (A13FC) RELAY #1
16LTGN
(1011/1013)
CH03_05,06

- - R/D 4060A WAS 4062. B 92603H
92218B 30JUL13 AE08058178 12A
Figure 78 2–Way Radio (Cont.)
78
4.16. WINDSHIELD WIPER, P. 13

CHAPTER 4
WINDSHIELD WIPER
NAVISTAR, INC.
BODY CONTROLLER #J2

(1604)
WIPER MOTOR
(4500) WINDSHIELD
A82 WIPER POWER
C/B A 10A20
16GY
A
B+ A82D A82E
16GY 16GY
B HVAC
PRK A82V LPM
WV50V 16GY
A (1220)
2.2uFx2
C
GND A82-G A75-G
5
14WH 12WH
A11-GKJ
4.4uH x3
D
6WH
HIGH A82K
16GY
A82M
16GY
A82N
16GY
E
LOW A82L
16GY
LEFT SIDE CAB GROUND

(4081)
(LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE)
BODY CONTROLLER #J4 WIPER HIGH / LOW WIPER POWER

(1601) RELAY RELAY
(1012) (1012)
WINDSHIELD G3 G1
WIPER
85 86 86 85
HIGH / LOW A82H J4 J2
SPEED E6 18GY
RD2 (LSD)
G4 G2
87 87
H4 J3 A82P J1 H2
16GY
87A 30 30 87A
WINDSHIELD
WIPER POWER A82F
E7
RD1 (LSD) 18GY
TURN SIGNAL
IP / DCM
SWITCH
BODY CONTROLLER #J3 (1800)
(1810)
(1600) WIPER 0
C9 8
WIPER SW 'O' A82A B82
A9 20GN
DIN10 20GY 18GY
C1 11 WIPER 1
WIPER SW '1' A82B B82A
A10
DIN11 20GY 18GY
20RD
B1 5
WIPER SW '2' A82C B82B
A11
DIN12 20GY 18GY
WIPER 2
BODY CONTROLLER #J5 20OR

(1602)
A4 7
A9AA A9V B9V B9S
ZVR E5 20WH
18GY 18GY 18GY 18GY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. C 67657R
61229V 19APR09 AE08058178 013
Figure 79 Windshield Wiper
79
4.17. WASHER PUMP, P. 14

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WASHER PUMP
NAVISTAR, INC.
GN RELAY #1
(1013)
CH3_06
TURN SIGNAL
(A13FC)
SWITCH DCM / IP
(1810) (1800/1800F) BODY CONTROLLER #J3
WASHER (1600)
12 A5
B87A #A87A #A87B
20YL A15 WASHER PUMP
18GY 18GY 20GY DIN16
*A87A *A87B
6 B11-GAA A3 20GY 20GY WASHER FLUID
20WH 18WH A87C LOW SWITCH
A8
18GY DIN9
FUSE F4-H (1013)
C4 D4 *A87MB
18GY
10A
%%A87EA
%A87EA
#A87KA
A87DB
18GY
18GY
18GY
18GY
A11-GS A11-GA BODY CONTROLLER #J5
12WH 18WH (1602)
LEFT SIDE
A9BB A9B
CAB GND E7 ZVR
18GY 18GY
(1005)
18GY
A87BA
A9
18GY
IP / FORWARD
CHASSIS 17 18 19 20
(1700/1700) IP / CENTER
59 58 44 41 13 CHASSIS
M87C
18GY
(1701/1701F)
**N87EA
M9BB
18GY
@N87EA
18GY
18GY
16GY
WASHER FLUID
N9
1
N87MB
N87MB
N87DB
N87DB
M87KA
M87BA
LEVEL SENSOR
18GY
16GY
18GY
16GY
18GY
18GY
(W/ MD
OPTIONAL)
(@4022A/B) 2
RIGHT SS
1 1
UC WASHER
LEVEL LEVEL
SENSOR SENSOR ISOLATED GROUND
2 2 (9746/
(9748) ADAPTER
9746A) (8802)
@N87H
18GY
**N87HA
A
18GY
D
1 2 1 2 1 2
WASHER PUMP
RIGHT UNDER WASHER PUMP
(W/ MD)
CAB WASHER PUMP (W/ SS / RH - MRD)
(4021)
(W/ RH - HDD) (9745)
(@4021A/B)
(9747)
* W/ SS, W/ RH - MRD, W/ RH - HDD
# W/ MD
** W/ RH - HDD
%% WASHER - W/LEVEL (SS/RH)
% W/ CTR CHAS - W/ LEVEL
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 9746A. E 92603H
61229V 08APR09 AE08058178 014
Figure 80 Washer Pump
80
4.18. SWITCH PACK WITH OPTIONAL GAUGE PACK, P. 15

CHAPTER 4
NAVISTAR, INC.
SWITCH PACK W/OPTIONAL GAUGE PACK
GAUGE / SWITCH PACK

FUSE F11-D
(1512)
(1020)
E1 BATTERY
A14FF F4 E4 A14HH A14HD A14H A14
BATTERY 7 FEED
16RD 12RD 14RD 8RD 6RD
5A CH3_01
A5C(+) J1939 ADAPTER
J1939(+) 11 SWITCH PACK
18YL (1026)
A5C(-) CH3_13 (1101A)
J1939(-) 10
18GN
A
A11-GJ
GROUND 1 GROUND
18WH
A12FC B
ACCESSORY 8
18LTBL POWER
C
A62S
BACKLIGHT 2 BACKLIGHT
18DKBL
FUSE F4-K
A11-GAB SWITCH PACK
GROUND 4 ACC (1013)
18WH (1101)
RELAY #1 G2
(A12V)
A11-GAA
(1013) B
B2
12WH
CH3_04 A12F
ACCESSORY
A2 10A 18LTBL
POWER
REAR TURNS
PANEL ADAPTER
(1625)
J1708 PRIVATE L C
A62DB
(+) / (-) BACKLIGHT
18DKBL
(1927 / 1929) CLUSTER CONN
BODY CH3_11 (1500)
CONTROLLER #J5 LEFT SIDE J
CAB GND A62 DIMR OUT1
(1602) 4
(1004) 18DKBL PANEL LT
SW DATA CH3-17
LINK(+) E2 A3A(+)
18DKBL D
(J1708+)
SW DATA
A3C(+) LINK (+)
SW DATA 18DKBL
E
LINK(-) E1 A3A(-) SW DATA
(J1708-) 18GY LINK (-)
A3C(-)
18GY) A
A11-GS A11-GKD
GROUND
12WH 18WH
LEFT SIDE DASH MOUNTED
DUAL POST GROUND PLATE W/ POWER WINDOWS / LOCKS
(1005) CH3_11
SWITCH PACK
(1101)
A
GROUND
B
TO PREVIOUS POWER
SWITCH PACK C
BACKLIGHT
D SW DATA
LINK (+)
E SW DATA
LINK (-)
F
ADDRESS
SEL
NOTE:
SWITCH PACK
FOR MULTIPLE SWITCH
(1101A)
B PACKS, CONNECT 1101
ACCESSORY OF NEXT SWITCH PACK
TO NEXT POWER TO 1101A OF PREVIOUS
C SWITCH PACK.
SWITCH BACKLIGHT
PACK OR
D SW DATA CONNECT OPTIONAL GAUGE
OPTIONAL
GAUGE PACK LINK (+) PACK TO LAST SWITCH
E PACK.
SW DATA
LINK (-)
A
GROUND
F
ADDRESS
SEL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 FUSE F11-D WAS FUSE D 92218B
F11-A & ADDED CIRC A14HH. 61229V 24APR09 AE08058178 015
Figure 81 Switch Pack with Optional Gauge Pack
81
4.19. ROOF AUXILIARY LOAD, P. 16

CHAPTER 4
ROOF AUX LOAD
NAVISTAR, INC.
* W/ WORK LIGHT CUSTOMER ACCESSORY

SUPPLIED RELAY #1
(1013 / 1011)
CH3_04
RIGHT FRONT ROOF

LOCATED IN UPPER
RIGHT FRONT ROOF

LOCATED IN UPPER
(A12V)
ROOF AUX LOAD
CONNECTIONS
A2
12LTBL
A12V
D58-GW
14WH
14BN
D58W
FUSE F9-B (1018)

HEAT SHRINK
E2
IP / AUX ROOF
A B
(2021 / 2020) 5A
F2
BATTERY
18LTBL
A12-GB
16LTBL
A12X
FEED
A12U
16WH
CH3_01 CUSTOMER SUPPLIED IP MTD ROOF AUX
WORK LIGHT LOAD SWITCH
(2200 / 2201) (1106)
A14W
CH9_17
6RD
2B
*A65AC
A12Y
16OR
D4 18LTBL
D3 3
A14N
8RD
85
87
18LTBL
AUX ROOF
A12V
RELAY
(1010)
30
86
A14NB
12RD
C4 C3
FUSE F6-B
A12-GC
7
16WH
(1015) *A65AB
16OR
B3 A3
A12Z
16LTBL
20A
9
A11-GBA A12-GBP A12-GA
10WH 16WH 16WH
A11-GKJ
6WH
CLUSTER DIMR 8
OUT2 A62DA A62DJ
CONNECTOR 5
PANEL 18DKBL 18DKBL
(1500)
LT
LEFT SIDE
CAB GROUND
(4081)
CH3-18
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - RMVD R/D 1002,1006; C 74736R
Figure 82 Roof Auxiliary Load
82
4.20. SATELLITE COMMUNICATION – QUALCOMM IMCT, P. 17

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM IMCT
NAVISTAR, INC.
ANTENNA COMMUNICATION IGNITION

UNIT SHIELDED CABLES BATTERY
RELAY #1
FEED
(1011 / 1013)
CH3_01
CH3_06
(DU_TX+) W 24 WHVT 4 (DU_YX+) IGNITION
A14W
RELAY #2
6RD
(A13FC)
(DU_RX+) R 24 WHOR 1 (DU_RX-) (1012 /
1014)
CH3_05
(DU_TX-/TX) V 24 WHBL 3 (DU_TX-TX)
W/ BOTH RT SIDE
(DU_RX-/RX) T 24 WHRD 2 (DU_RX-RH)
A14M
8RD
G4
WARNING
FUSE F4-G (1013)
(DU_VCC) C 18 WHYL 8 (DU_VCC)
A13FC
12PK
(DU_VCC) D 18 WHGN 9 (DU_VCC)
(DU_GND) E 18 WHBK 5 (DU_GND)
FUSE F2-F (1011)
A14MC
C3
12RD
(A13FB)
(DU_GND) F 18 WHGY 6 (DU_GND) 10A
(NC) D3
7
SHIELDED
A13B
18PK
CABLES C2
IMCT SYSTEM QUALCOMM QUALCOMM
W/ RT SIDE
CONNECTOR POWER POWER
A13B
18PK
WARNING
10A
(2703) (2702 / 1902)
G2
YL D2
(BAT+) M 16 YL C
A13BH
C
18PK
D14AF A14AF
YL
YL 16RD 18RD
A13FB
12PK
(BAT+) R 16 YL
F F
LIGHTS / GN D62B A62B
G
FUSE F5-J (1014)

RPM 18 GN 16DKBL 18DKBL
G B
RIGHT BANK
OPTIONAL A1
WARNING
LIGHTS
(1510) 10A
MESSAGE B1
WAIT
E E
WH
D13F A13FG
(IGNITION) A 18 WH
16PK 18PK
BN A A
D3AB(+) A3AB(+) J1708
(J1708+/TX) J 18 BN
18DKBL 18DKBL PUBLIC (+) / (-)
RD B B (1660 / 1661)
D3AB(-) A3AB(-)
(J1708-/RX) K 18 RD CH3_10
18GY 18GY
BK
(BAT-) S 16 BK D D
D11-GG A11-GBF A11-GBA
BK BK
16WH 18WH 10WH
(BAT-) U 16 BK
A11-GKJ
6WH
TTRACS B 18 BL A (TTRACS)
AXLE L 18 OR B (AXLE)
(NOT USED)
(PANIC)
PANIC H 18 BK A
(NOT USED)
18 GY (LOOP)
LEFT SIDE
CAB GROUND
18 GY (LOOP)
(4081)
ADHESIVE HEATSHRINK SLEEVE CH3-10
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; C 74736R
Figure 83 Satellite Communication – Qualcomm IMCT
83
4.21. SATELLITE COMMUNICATION – TRIPMASTER, P. 18

CHAPTER 4
SATELLITE COMMUNICATION - TRIPMASTER
NAVISTAR, INC.
BATTERY
FEED
CH3_01
A14W
6RD
FUSE F2-F (1011)
C2 D2 A52AB
A14M A14MC A52 IP/FORWARD
8RD 12RD 18YL 14YL
10A CHASSIS
(1700)
HEAD LIGHT
A53AB A53 CH9_12
W/ TRIPMASTER
18YL 14YL
& N/ SNOWPLOW
C1 A1
TRIPMASTER
DATA MAX 85
TRIPMASTER DATA CONNECTION
A53ABA
87
18YL
RECORDER (827) TRIPMASTER
HEADLIGHT
INPUT RELAY
30 (1019)
86
A2 C2
A
A14SD
+12V BATTERY 18RD
18RD
A53-G
18GY
F
SWITCH 2(LIGHT) 18YL A50S
18YL
C
A11-GSD A11-GBE A11-GBA
GROUND 18GY 18WH 18WH 10WH
A11-GKJ
E
A3AC(-)
J1708(-)
6WH
18BK
18GY J1708
PUBLIC
D
A3AC(+) CH3_09
J1708(+) 18BK 18DKBL
LEFT SIDE
CAB GROUND
(4081)
CH3-18
FUSE FUSE
B FUSE F5-J F5-J F5-J
A13SD (1014) (1014) (1014)
IGNITION 18PK
18PK B1 A1 A2 G2 IGNITION
A13FB (A13FB) RELAY #2
G 12PK
A70EA 10A (1014)
SWITCH 1(BRK) 14OR CH3_05
18OR
BRAKE PRESSURE
SWITCH DCM / IP
(1825) (1800)
C D1
B70R
18OR
D D2
B70CD A70DA
18GY 18GY
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A135D AND C 92218B
A70DA. 61229V 16APR09 AE08058178 018
Figure 84 Satellite Communication – Tripmaster
84
4.22. COMPUTER PREWIRED – XATA SYSTEM, P. 19

CHAPTER 4
COMPUTER PREWIRED - XATA SYSTEM
NAVISTAR, INC.
FUSE F2-F (1011)

BATTERY A14MC C2 D2
A14W A14M
FEED 12RD
6RD 8RD
CH3_01 10A
J1708 DATA LINK

PUBLIC
CH3_10
BRAKE PRESS SW DCM / IP
(1825) (1800/1800F)
C D1 A11-GBA
B70R A14EB
18OR 18RD 10WH
D D2
B70CD
18GY
A11-GKJ
A3BE(-)
A11-GBE
A3BE(+)
18DKBL
A14EA
16WH
18GY
6WH
16RD
A14EBA
18RD
XATA XATA MODULE

A A D C B
(1911) (1910/1910A)
LEFT SIDE
CAB GROUND
(4081)
RD
WH
GN
BK
J1708(-)
POWER
J1708(+)
E1
GROUND
BRAKE
XATA APPLICATION MODULE (XAM) / MOBILE APPLICATION SERVER (MAS)

VEHICLE INTERFACE MODULE
XATANET GRD A11-GXN NEG STUD

(1910G) 8WH (1005)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1910G C 92218B
& 1005. 61229V 16APR09 AE08058178 019
Figure 85 Computer Prewired – XATA System
85
4.23. CADEC GPS SYSTEM, P. 20

CHAPTER 4
CADEC GPS SYSTEM
NAVISTAR, INC.
IGNITION
RELAY #2
(1012 / 1014)
CH3_05
BATTERY
FEED
CH3_01
(A13FB)
A11-GBA
A14W
6RD
10WH
A11-GKJ
6WH
A2
A14M
8RD
FUSE F5-J (1014)

A1 B1
A11-GBE
A13FB
16WH
12PK
10A LEFT SIDE
FUSE F2-F (1011) CAB GROUND
A14MC C2 D2 (4081)
12RD CH3-18
10A A13CE
16PK
A14CE
A3CE(+)
16RD
18DKBL
J1708 PUBLIC
DATA LINK
A3CE(-) CH3_10
18GY
CADEC GPS
CONNECTOR A B C D E CADEC
(830) J1708 (+/-)
(73)
D3CE(-)
B
18GY
D3CE(+)
18DKBL A
D11CE-G
D14CE
D13CE
16RD
16PK
16RD
CADEC CADEC
CONNECTOR #1 CONNECTOR #3
(74) (76)
D13CE1 D13CE3
A A
16PK 16PK
D14CE1 D14CE3
B B
16RD 16RD
D11CE1-G D11CE3-G
C C
16WH 16WH
CADEC
CONNECTOR #2
(75)
D14CE2
B
16RD
D13CE2
A
16PK
D11CE2-G
C
16WH
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; B 74736R
Figure 86 Cadec GPS System
86
4.24. SATELLITE COMMUNICATION – MOBILEMAX, P. 21

CHAPTER 4
SATELLITE COMMUNICATION - MOBILEMAX
NAVISTAR, INC.
(1011 / 1013)
IGNITION
RELAY #1
CH3_06
(A13FC)
FUSE F4-G
(1013)
MOBILEMAX
POWER / IP
C3 MOBILEMAX
CONNECTOR
DISCRETE
10A (1242)
(1243)
D3 B A E G F D C
SIDE WARNING
W/ BOTH RT
BATTERY
A13B
18PK
CH3_01
B
FEED
A13B
18PK
A11-GBF
A11-GBE
18WH
18WH
18DKBL
A3AB(-)
A3AB(+)
A62B
18DKBL
A13BH
A14AH
A14AF
A13FG
18PK
18GY
18RD
18RD
(1012 / 1014)
18PK
A14W
6RD
IGNITION
RELAY #2
RIGHT BANK
CH3_07
OPTIONAL
B G WARNING
LIGHTS
(1510)
W/ RT SIDE
WARNING
MESSAGE
A11-GBA
WAIT
10WH
A14M
8RD
(A13FB)
FUSE F2-F (1011) J1708 PUBLIC

C2 D2 (+) / (-)
A14MC (1660 / 1661)
12RD CH3_10
10A
A11-GKJ
FUSE F5-J (1014)

6WH
A1 B1
A13FB
12PK
G2 A2 10A
LEFT SIDE
CAB GROUND
(4081)
CH3-18
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REMOVED CIRC A13FC. D 92218B
61229V 16APR09 AE08058178 021
Figure 87 Satellite Communication – MobileMax
87
4.25. SELF CONTAINED AIR SEAT, P. 22

CHAPTER 4
NAVISTAR, INC.
SELF CONTAINED AIR SEAT
BATTERY
FEED
CH3_01
DRIVER SEAT HEATED SEAT

A B POWER A B PASSENGER
(1918) (1935)
A14W
6RD
A11-GR
14WH
12WH
14RD
*AH
A14C
12RD
*AD
A11-GP
A14F
8RD
12WH
A14B
12RD
A14FE
12RD
FUSE F7-E (1016)

A1 B1 A14A
12RD
10A
*A14A
A11-GCN
14RD
*A11-GCN
12WH
14WH
A11-GCA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
* HEATED SEAT N/ PASSENGER SEAT
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 REMOVED R/D 1008, B 74736R
ADDED SPLICE,REVISED CIRCUITS. 61229V 20APR09 AE08058178 022
Figure 88 Self Contained Air Seat
88
4.26. HEATED SEATS, P. 23

CHAPTER 4
HEATED SEATS
NAVISTAR, INC.
HEATED SEAT DRIVER SEAT

A B B A
PASSENGER POWER
(1935) (1918)
A105-GA
16LTGN
A105GCP
A105A
A105-GB
16WH
16LTGN
18LTGN
18WH
A105B
A105
16WH
HEATED SEAT
N/ PASSENGER SEAT
IGNITION
RELAY #3
(1014)
CH3_05
16LTGN
A105
HEATED SEAT
W/ PASSENGER SEAT
(A13FA)
A105GCP
FUSE F7-G (1016)

16WH
A3 B3
A13FR A13FT
E3
12PK 12PK
FUSE F11-C
*10A OR 20A
(1014)
A11-GCA
10WH
*10A - DRIVER SEAT

20A - DRIVER SEAT &
PASSENGER SEAT
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-19
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED FUSE 1014. C 92218B
PART NO.
RELEASE NO. DATE SHEET
61229V 20APR09
AE08058178 023
Figure 89 Heated Seats
89
4.27. INTENTIONALLY LEFT BLANK, P. 24

CHAPTER 4
NAVISTAR, INC.
INTENTIONALLY LEFT BLANK
INTENTIONALLY
LEFT BLANK
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED GEOMETRY. D 92372W
61229V 08APR09 AE08058178 024
Figure 90 Intentionally Left Blank
90

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTENTIONALLY LEFT BLANK
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REMOVED GEOMETRY. C 92218B
61229V 15APR09 AE08058178 025
91

CHAPTER 4
NAVISTAR, INC.
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

RELAY #2 CONNECTION
(1012 / 1014) (9999)
CH3_07
GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
MONITOR A C
B
CONNECTION
(6901)
A67-GAK
A67F
18GY
18WH
A67H
18GY
FUSE F5-F
C2
(1014)
10A
D2
A11-GAA
12WH
TURN SIGNAL
ADAPTER
(400)
CH9_01,02
LEFT SIDE
CAB GND
(1004)
CH3-17
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003; C 74736R
92
4.30. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400, P. 27

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COLLISION AVOIDANCE SYSTEM - EATON VORAD-VS400
NAVISTAR, INC.
VORAD VS-400
FORWARD / IP
SIDE SENSOR CENTER CHASSIS / CHASSIS VS-400
(1241F) FORWARD CHASSIS (1700) SIDE DISPLAY
(9300) (1942F)
12 41
N67D M67D A67D
5 2
16GY 16GY 18GY
11 40
N67C M67C A67C
4 1
16GY 16GY 18GY
10 39
N67B M67B A67B
3 3
16GY 16GY 18GY
FUSE F5-F
(1014) IGN
D2 C2 RELAY #2
(A13FB)
(1012 / 1014)
10A CH3_05
A67A
16PK
VS-400
DRIVER DISPLAY
(1943M)
9 46
N67AB M67AB A67AB A67AC
1 4
16PK 16PK 18PK 18PK
45
2 N67-GC A67-GA A67GB
16WH 5
18WH 18WH
A67-GCJ
M67-GA
18WH
16WH
J1939
TERMINATING VORAD VS-400
RESISTOR GROUND
(1657) (9771)
A
M1(+) M2(+)
37
18YL 18YL
OHMS
120
A11-GCA
10WH
C
M1(-) M2(-)
38
18GN 18GN
24
A67AA
18PK
A11-GKJ
6WH
M67AA
M3(-)
M3(+)
18PK
18GN
18YL
VORAD VS-400 LEFT SIDE

FORWARD RADAR GROUND STUD
5 4 10 9
(8901M) (4081)
CH3-19
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1008; C 74736R
Figure 93 Eaton Vorad Collision Avoidance System VS400
93
4.31. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27A

COLLISION AVOIDANCE SYSTEM - EATON
NAVISTAR, INC. VORAD-VS400(CONT)
FORWARD / IP
CENTER CHASSIS / VS-400
CHASSIS
FORWARD CHASSIS SIDE DISPLAY
(1700/1700)
(9300) (1942F)
63
12 M67D A67D
2
16GY 18GY
19
M67C A67C
11 1
16GY 18GY
18
M67B A67B
10 3
16GY 18GY
FUSE F5-F IGN

(1014) RELAY #2
44 (1012/
D2 C2
M67AB A67AB A67A (A13FB) 1014)
9
16PK 18PK 16PK 10A CH3_05
A67AC
4 VS-400
18PK
47 DRIVER
A67-GA A67GB DISPLAY
VORAD VS-400 5
18WH 18WH (1943M)
FORWARD RADAR
43
(8901M) A67-GAA
18PK
A67-GCJ A11-GCA
9 M67GA 16WH 10WH
18PK
A11-GKJ
10 M67AA
6WH
18PK
37
M5B(+) M5A(+) A3(+) J1939 TERMINATING
4
18YL 18YL 18YL RESISTER
38
M5A(-) A3(-) (1657)
M5B(-)
5 CH03_12D
18GN 18GN 18GN
M5E(-)
M5E(+)
18GN
18YL
LEFT SIDE
J1939
CAB GROUND
M5A(+)
M5A(-)
TERMINATING
(4081)
18YL
18GN
RESISTOR
(1657)
A
M5C(+)
18YL
OHMS
120
C
M5C(-)
18GN
SART WAVE
TPMS RECEIVER
(8993F)
M5D(+)
12
18YL
M5D(-)
11
18GN

92218B 07AUG13 AE08058178 27A
Figure 94 Eaton Vorad Collision Avoidance System VS400 (Cont.)
94
4.32. EATON VORAD COLLISION AVOIDANCE SYSTEM VS400 (CONT.), P. 27B

COLLISION AVOIDANCE SYSTEM EATON
NAVISTAR, INC. VORAD-VS400 (CONT)
J1939
TERMINATING FORWARD
RESISTOR CHASSIS/ IP
(1657M) (1700/1700)
M5B(+) M5A(+)
18YL 18YL
A 43 FUSE F5-E
M5CC(+) M5A(+) A67AA A67A
18YL 18PK 16PK (1014)
18YL
CH04_27A
M5E(+)
OHMS
M5A(+)
120
18YL 18YL
M5B(-)
M5A(-)
18GN
18GN
C 44 A67AB
M5CC(-) M5A(-)
18GN 18GN 18PK
M5E(-) M5A(-)
18GN 18GN
SMART WAVE
TPMS RECEIVER
(8993F)
12 M5C(+)
18YL
M5D(+)
18YL
11 M5C(-)
18GN
M5D(-) FUSE F5-F

18GN (1014-C)
17 FUSE
M22AA A22AA
2 (A13FB) (1014-A3)
18TN 18PK
H3 G3 CH03_08
26
M22-GB M22-GA A22-GA TPMS 2 INCH DISPLAY
1 18WH (1559)
18TN 16TN
CH04_39
68
M22-GA
BENDIX WINGMAN 16TN
(8903)
VS-400
A67-GB DRIVER
M5B(-) DISPLAY
6 18WH
20GN (1943M)
M5B(+) CH04_27A
1
20YL
47
M67-GA A67-GA A67-GCJ
5 A67-GCA
20WH 18WH 16WH 10WH
63
M67AA A67D VS-400
A11-GKJ
8 20PK SIDE DISPLAY
18GY
6WH
(1942F)
CH04_27A
LEFT SIDE
CAB GND
(4081)

92218B 07AUG13
AE08058178 27B
Figure 95 Eaton Vorad Collision Avoidance System VS400 (Cont.)
95
4.33. BACK-UP CAMERA, P. 28

CHAPTER 4
NAVISTAR, INC.
BACK-UP CAMERA
IGNITION BACK-UP MONITOR

RELAY #2 CONNECTION
(1012 / 1014) (9999)
CH3_07
GROUND
SIGNAL
SUPPLY
1 3 4
(A13FB)
GB12RD
GB12BK
18LTGN
GB12-G
18RD
18BK
BACK-UP
MONITOR A C
B
CONNECTION
(6901)
A67-GAK
A67F
18GY
18WH
A67H
18GY
FUSE F5-F
C2
(1014)
10A
D2
A11-GAA
12WH
TURN SIGNAL
ADAPTER
(400)
CH9_01,02
LEFT SIDE
CAB GND
(1004)
CH3-17
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003; C 74736R
Figure 96 Back-Up Camera
96
4.34. SATELLITE COMMUNICATION – QUALCOMM IMCT WITH MVPC KEYBOARD,

P. 29

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM
IMCT W/ MVPC KEYBOARD
NAVISTAR, INC.
BATTERY
FEED
CH3_01
A14W
6RD
A14F
8RD
MVPC FEED
(1338)
FUSE F7-E (1016)
A B1 A1
RD A14MV A14FE
E5
16RD 12RD
10A
GROUND ADAPTER
(1006)
B
A11-GBE
E4 BK
16WH
A11-GBA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
CH3-18
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; B 74736R
Figure 97 Satellite Communication – Qualcomm IMCT with MVPC Keyboard
97
4.35. AIR SHIELD LIGHT, P. 30

CHAPTER 4
AIR SHIELD LIGHT
NAVISTAR, INC.
AIR SHIELD LIGHT

CONNECTIONS
(LOCATED IN UPPER (LOCATED IN UPPER

RIGHT REAR ROOF) RIGHT REAR ROOF)
HEAT SHRINK
18WH
18BK
WH
AIR SHIELD A BK B
LIGHT CONNECTOR
(5117)
18WH
18BK
WH
BK
IP / AUX ROOF A B
(2021 / 2022)
A58-GBM
18WH
A58C
18BN
A11-GBA
10WH
16BN
A68A
F
A11-GKJ
TAIL
6WH
LIGHTS
10A18
BODY
CONTROLLER #J2
(1604)
LEFT SIDE
CAB GROUND
(4081)
CH3-18
CONTROL FOR AIR SHIELD LIGHT = (HEAD LIGHTS AND OR PARK LIGHTS) AND ACC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006;REVISED B 74736R
CIRCUITS. 61229V 27APR09 AE08058178 030
Figure 98 Air Shield Light
98
4.36. SATELLITE COMMUNICATION – QUALCOMM OMNIVISION, P. 31

CHAPTER 4
SATELLITE COMMUNICATION - QUALCOMM OMNIVISION
NAVISTAR, INC.
QUALCOMM BATTERY
OMNI VISION FEED
POWER CH3_01
(1918A)
FUSE F2-F (1011)
D2 C2 A14W
A14ED A14MC A14M
A 6RD
16RD 12RD 8RD
10A
FUSE F5-J (1014)

B1 G2 IGNITION
A1 A13FB A2
A13EE (A13FB) RELAY #2
B
16DKBL 12PK (1014)
10A
CH3_05
A11-GBE
C
16WH
LEFT SIDE A11-GKJ A11-GBA

CAB GROUND 6WH 10WH
(4081)
CH3-18
PREMIUM
ROOF
(2503) LEFT CONSOLE
SPEAKER
8 (2305)
A86HB
18LTGN A
7 C86H
A86JB 18LTGN
18LTGN +
6 B -
QUALCOMM C86J
G 18LTGN
OMNI VISION
9
ACCESSORY
(1919A) F
RIGHT CONSOLE
SPEAKER
A86JA
G D (2304)
18LTGN
A
C86L
A86HA
20LTGN
C 18LTGN
20LTGN
F
A86K
18LTGN +
A86L
B -
C86K
A
18LTGN
B
RADIO
(1300) IGNITION
E RELAY #1
A86-GD1
(1013)
11
18WH
CH3_05
QUALCOMM
OMNI VISION
SPKR SW 12
(1920)
A86J (A13FC)
14
18LTGN
A86H
13
18LTGN
FUSE F4-G (1013)

D3 C3
A98F A13BJ A13B
B
18TN 18PK 18PK
QUALCOMM 10A
OMNIVISION
RIGHT BANK
REMOTE CONTROL
G B OPTIONAL
(1917)
WARNING LIGHT
(1510)
A86-GND A86-GD2
E B
18WH 18WH
A86RCD
A A
18LTGN
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A13BJ IN D 92218B
R/D 1510. 61229V 28APR09 AE08058178 031
Figure 99 Satellite Communication – Qualcomm Omnivision
99
4.37. RADIO (ENTERTAINMENT), SPEAKERS – WITH 12 WAY CONNECTOR, P. 32

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 12 WAY
NAVISTAR, INC. CONNECTOR
NOTE: CH3_30
RADIO 1. * CIRCUIT A14 IS 4RD
CONNECTION
(1301)
FUSE F2-E (1011)

BATTERY
D1 C1
A86AA A86A A14JF A14J A14 FEED
RADIO MEMORY 12
20LTGN 18LTGN 12RD 8RD 6RD CH3_01
10A CH3_30
PREMIUM LEFT CONSOLE

ROOF SPEAKER
W/ PREMIUM TRIM
(2503) (2305)
8 A
A86H C86H
LEFT FRONT + 1
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 2
20LTGN 18LTGN
RIGHT CONSOLE
W/ PREMIUM TRIM SPEAKER
(2304)
9 A
A86K C86K
RIGHT FRONT + 7
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 8
20LTGN 18LTGN
IP / ROOF LEFT REAR

CONNECTION SPEAKER
(2000) (2302)
13 A
A86BA D86B
LEFT REAR + 3
20LTGN 18LTGN
+
1 B -
A86CA D86C
LEFT REAR - 4
20LTGN 18LTGN
RIGHT REAR
SPEAKER
(2301)
5 A
A86DA D86D
RIGHT REAR + 9
20LTGN 18LTGN
+
4 B -
RIGHT REAR - A86EA D86E
10
20LTGN 18LTGN
FUSE F4-F (1013)

ACCESSORY
A86 D2 C2
RELAY #1
RADIO POWER 6 (A12V)
20LTGN (1013 / 1011)
10A CH3_04
CB RADIO
A86F
POWER CONN
18LTGN
(2303)
CH4_03
A86-G
GROUND 5 20WH
LEFT SIDE
CAB GND
(1004)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058178 032
Figure 100 Radio (Entertainment), Speakers – with 12 Way Connector
100
4.38. RADIO (ENTERTAINMENT), SPEAKERS – WITH 16 WAY CONNECTOR, P. 33

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF RADIO (ENTERTAINMENT), SPEAKERS - W/ 16 WAY
NAVISTAR, INC. CONNECTOR
RADIO
(1300)
FUSE F4-F
ACCESSORY
(1013)
RELAY #1
A86 D2 C2 (1013 / 1011)
RADIO POWER 4 (A12V)
18LTGN CH3_04
10A
CB RADIO
A86F
POWER CONN
18LTGN
FUSE F2-E (1011) (2303) CH4_03
A86A D1 C1 A14JF A14J A14
RADIO MEMORY 7 BATTERY FEED
18LTGN 12RD 8RD 6RD CH3_01,30
10A
REAR TURNS
PANEL ADAPTER CLUSTER CONNECTOR
(1625) (1500)
M J
A62E A62 DIMR OUT1
PANEL LIGHT 6 4
18DKBL 18DKBL PANEL LT
BASE 1
ADAPTER BODY CONTROLLER #J2
(1623) (1604)
B A
PARK MARKER
A54D A58
PARK LIGHTS 3 G CLEARANCE
18BN 16BN ID LAMP
10A17
PREMIUM ROOF RIGHT CONSOLE SPEAKER

W/ PREMIUM
(2503) (2304)
TRIM
9 A
A86K C86K
RIGHT FRONT + 11
20LTGN 18LTGN
+
6 B -
A86L C86L
RIGHT FRONT - 12
20LTGN 18LTGN
LEFT CONSOLE
W/ PREMIUM
SPEAKER
TRIM
(2305)
8 A
LEFT FRONT + A86H C86H
13
20LTGN 18LTGN
+
7 B -
A86J C86J
LEFT FRONT - 14
20LTGN 18LTGN
IP / ROOF RIGHT REAR

CONNECTION SPEAKER
(2000) (2301)
5 A
A86DA D86D
RIGHT REAR + 9 20LTGN 18LTGN
+
4 B -
A86EA D86E
RIGHT REAR - 10
20LTGN 18LTGN
LEFT REAR
SPEAKER
(2302)
13 A
LEFT REAR + A86BA D86B
15
20LTGN 18LTGN
+
1 B -
LEFT REAR - A86CA D86C
16
20LTGN 18LTGN
GROUND A86-G
8
18WH
LEFT SIDE
CAB GND
(1004)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 03JUN09 AE08058178 033
Figure 101 Radio (Entertainment), Speakers – with 16 Way Connector
101
4.39. SEATBELT AND SEAT SENSOR, P. 34

NAVISTAR, INC.
SEATBELT & SEAT SENSOR
FRONT FRONT
DRIVER DRIVER PASSENGER PASSENGER
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2997) (2996) (2999) (2998)
(3000) (3001)
A B A B A B A B A B A B
D11-GGA
D11-GHA
D11-GCA
D11-GJA
D11-GAA
D11-GBA
D11-GA
D11-GB
D11-GG
D11-GH
D11-GC
D11-GJ
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP (1)
SEAT
1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8996)
A11-GAA
A11-GBA
A11-GJA
A11-GHA
A11-GCA
A11-GGA
A11-GH
A11-GA
A11-GC
A11-GB
A11-GJ
A11-GG
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
@A11-GA
@A11-GB
@A11-GG
@A11-GH
18WH
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND (8999) *
ADAPTER CH4_36
(8995) (8882) **
CH3_32 CH4_36A
@A11-GA2 @A11-GA1
18WH 18WH
SEATBELT @A11-GG2 @A11-GG1
SEAT 18WH 18WH SEATBELT
INDICATOR SEAT
(8882) INDICATOR
@A11-GB2 @A11-GB1
CH4_36A (8999)
18WH 18WH
CH4_36
@A11-GH2 @A11-GH1
18WH 18WH
* PREWIRE ONLY
** WITH WELDON
@ SEATBELT PRE-WIRING 1 TO 3/VDR W/2 SEAT INDICATION.
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. C 92372W
62476L 22DEC09 AE08058178 034
Figure 102 Seatbelt and Seat Sensor
102
4.40. SEATBELT AND SEAT SENSOR (CONT.), P. 35

NAVISTAR, INC.
SEATBELT & SEAT SENSOR (CONT)
REAR REAR
LEFT REAR LEFT REAR RIGHT REAR RIGHT REAR
CENTER CENTER
SEATBELT SEAT SEATBELT SEAT
SEATBELT SEAT
SWITCH SWITCH SWITCH SWITCH
SWITCH SWITCH
(2995) (2994) (2993) (2992)
(2990) (2991)
A B A B A B A B A B A B
D11-GLA
D11-GDA
D11-GKA
D11-GEA
D11-GMA
D11-GFA
D11-GM
D11-GD
D11-GK
D11-GE
D11-GF
D11-GL
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
ROOF IP(2)
SEAT 1 2 3 4 5 6 7 8 9 10 11 12
CONNECTION
(8997)
A11-GDA
A11-GKA
A11-GMA
A11-GLA
A11-GEA
A11-GFA
A11-GD
A11-GK
A11-GE
A11-GM
A11-GF
A11-GL
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
18WH
#A11-GM
18WH
#A11-GF
18WH
#A11-GD
#A11-GK
18WH
#A11-GE
#A11-GL
18WH
18WH
18WH
SEATBELT
SEAT
INDICATOR
GROUND
(8999) *
ADAPTER
CH4_36
(8995)
(8882) **
CH3_32
CH4_36A
#A11-GD2 #A11-GD1
18WH 18WH
#A11-GK2 #A11-GK1
18WH 18WH SEATBELT
SEATBELT SEAT
SEAT #A11-GE2 #A11-GE1 INDICATOR
INDICATOR 18WH 18WH (8999)
(8882) CH4_36
CH4_36A
#A11-GL2 #A11-GL1
18WH 18WH
#A11-GF2 #A11-GF1
18WH 18WH
SEATBELT
SEAT
#A11-GM2 #A11-GM1 INDICATOR
18WH 18WH (8999)
CH4_36
* PREWIRE ONLY
** WITH WELDON
# W/VDR AND SEATBELT PREWIRE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - REVISED AND REDRAWN. C 92372W
62476L 18NOV09 AE08058178 035
Figure 103 Seatbelt and Seat Sensor (Cont.)
103
4.41. SEATBELT AND SEAT SENSOR (CONT.), P. 36

NAVISTAR, INC.
SEATBELT
SEAT INDICATOR
(8999)
#A11-GM1
18WH
A11-GM
7 18WH
#A11-GF1
18WH
6 A11-GF
18WH
#A11-GL1
18WH
A11-GL
8 18WH
#A11-GE1
18WH
A11-GE ROOF IP (2)
5 18WH SEAT CONNECTION
#A11-GK1
(8997)
18WH
A11-GK CH4_35
9
18WH
#A11-GD1
18WH
A11-GD
4 18WH
A11-GJ
10 18WH
3 A11-GC
18WH
A11-GH
11
@A11-GH1 18WH
18WH
A11-GB
2 ROOF IP (1)
@A11-GB1 18WH
SEAT CONNECTION
18WH
A11-GG (8996)
12 CH4_34
18WH
@A11-GG1
18WH
A11-GA
1
18WH
@A11-GA1
18WH
SEATBELT
DATA RECORDER @A11-G3 @A11-G
(8998) * 18WH 18WH GROUND ADAPTER
A11-G (8995)
12 18WH CH3_32
FUSE F7-E (1016) FUSE F11-C(1014)
A14RB3 A3 A13FT A13FR E3 IGN RELAY # 3
10 (A13FA) (1012/1014)
18RD 12PK 12PK
10A CH3_05
@A14RC @A14R
18RD 18RD A3D(+)
4
20DKBL J1708
PUBLIC(+) / (-)
(1660 / 1661)
5 A3D(-) CH3_10 SEATBELT DATA
20GY RECORDER
@A14RA
18RD (8881)
A5D(+) CH04_36A
6
18YL J1939 ADAPTER
(1025)
A5D(-) CH3_13
7
18GN
@A14RB IP/ROOF
18RD (8883)
CH04_36A
# W/VDR AND SEATBELT PREWIRE
@ SEATBELT PRE-WIRING 1 TO 3/VDR W/2 SEAT INDICATION.
* PREWIRE ONLY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 18NOV09 AE08058178 036
104
4.42. SEATBELT AND SEAT SENSOR (CONT.), P. 36A

NAVISTAR, INC.
VDR2
(8882)
#A11-GM2
18WH
A11-GM
9 18WH
#A11-GF2
18WH
4 A11-GF
18WH
#A11-GL2
18WH
A11-GL
8 18WH
#A11-GE2
18WH ROOF IP (2)
A11-GE
5 SEAT CONNECTION
18WH
#A11-GK2 (8997)
18WH CH4_35
A11-GK
10
18WH
A11-GD2
18WH
A11-GD
3 18WH
A11-GJ
7 18WH
6 A11-GC
18WH
A11-GH
11
18WH ROOF IP (1)
@A11-GH2
SEAT CONNECTION
18WH
(8996)
A11-GB
2 CH4_34
18WH
@A11-GB2
18WH
A11-GG
12
18WH
@A11-GG2
18WH
A11-GA
1
18WH
@A11-GA2
18WH
VDR1
(8881)
A5(+)
8 18YL J1939 SPLICE VDR DISPLAY
@A5(+) @A5(+) (1025)
IP/ROOF (2000N) **
18YL 18YL CH3_13A
A5(-) (8883)
5
@A5(-) 18GN @A5(-)
18GN 18GN A
6 A5A A5A 2
18GN 18GN
B
A5B A5B
7 1
@A11-G2 18YL 18YL
18WH C
A11A A11AA A11AA
12 3
18WH @A11-G1 18WH 18WH
18WH A13AA D A13AA
A13A
10 4
18RD @A14RB 18RD 18RD
@A14RA 18RD
A11AB
18RD GROUND-SEAT &
@A11-G 18WH
SEATBELT (8995)
18WH A13AB CH3_32
FUSE F7-G 18RD
(1016)
A3 E3 IGN RELAY # 3
A13AA B3 A13FT A13FR
FUSE F7-E (A13FA) (1012/1014)
18RD 12PK 12PK
@A14R 10A CH3_05
(1016) FUSE F11-C
18RD
CH04_36 (1014)
A11-GAN A11-GAA
18WH 12WH
* WITH WELDON
** WITH DISPLAY MODULE
NEG STUD
@ SEAT BELT PRE WIRING 1TO3/VDR W/2 SEAT INDICATION
(1004)
# W/VDR AND SEATBELT PREVIEW.
U00PMH4 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

71817V 30JUL10 AE08058178 36A
105
4.43. PASS CODE, P. 37

CHAPTER 4
PASS CODE
NAVISTAR, INC.
BATT FEED
CH3_01
PASS
CODE FUSE
(1116) F7-H (1016)
3 B4 A4
A14A A14KA A14K A14W
18RD 12RD 8RD 6RD
30A
2B
A45D ROOF/ANTI-THEPT
G
18WH (1964)
10 A11-GAA
A62-GA A11-GAL
18WH 16WH 12WH
PANEL
8
A62D A62DF LIGHT FEED
18DKBL 18DKBL SPLICE
CH9_015
NEG STUD
(1004)
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 INITIAL RELEASE. A 74736R
74736R 02DEC10 AE08058178 037
Figure 106 Pass Code
106
4.44. DRIVER DISPLAY – VEHICLE INFORMATION, P. 38

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION
NAVISTAR, INC.
RAND MCNALLY GPS

POWER
(2223)
ACCESSORY A12A
A
18LTBL
A12E
18LTBL
B4 A4
86
30
NOT USABLE
RELAY
(1020)
87 87A
85 IP/CENTER CHASSIS
(1701/1701F)
A3 B3
A44Z
41
18GY FUSE
A12D (1013) FUSE F4-B
(A12V)
14LTBL (1013)
E2 CH3_04
A10AE
GROUND B
18WH
A11-GAA
12WH
GROUND STUD
(1004)
310618 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1020 & 1701.B 92218B
83596E 25JAN12 AE08058178 038
Figure 107 Driver Display – Vehicle Information
107
4.45. DRIVER DISPLAY – VEHICLE INFORMATION (CONT.), P. 39

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DRIVER DISPLAY - VEHICLE INFORMATION (CONT)
NAVISTAR, INC.
POWER DISPLAY
(2224)
FUSE F10-D
(1019)
A14A A14TF A14J A14 BATTERY FEED
1
20PK 8RD CH03_01,02
F4 E4 12RD 6RD
15A
A10AA A10-GAB A11-GAA

2
20WH 20WH 12WH
A10AB NEG STUD

5 20WH (1004)
FUSE F7-B
(1018) A12V ACCESSORY RELAY #1
A12SE
3 20LTBL 12LTBL (A12V) (1013)
F2 E2 CH3_04
A86B(+) A86C(+)
6 1
20YL 18YL RADIO
A86B(-) (1300)
A86C(-)
7 2
20LTGN 18GN
I/O MIC DISPLAY

(2225)
A10AC
10 20WH
BODY CONTROLLER # J5
A10AD
15 (1602)
20LTGN
A9ZH A9ZA
1 E3
20WH 18GY
A5C(+)
8 20YL J1939 ADAPTER
(1026)
A5C(-) CH03_13B
16
20LTGN
A86GA
11 20LTGN
A86GB RADIO CONNECTOR
12 20LTGN (1302)
A86GC CH04_33D
13 20LTGN
IP/FWD CHASSIS
A86GD (1700/1700)
14
20LTGN
TPMS 2 INCH 26 M22-GA M22-GB SMARTWAVE TPMS
A22-GA
DISPLAY 16TN RECEIVER
18WH 18TN
(1559) FUSE F5-C (8993F)
(1014) CH04_27B
A22AC FUSE F5-D
1 (A13FA)
18PK (1014)
H3 5A G3
CH3_08
A22-GB A11-GBA A11-GKJ LEFT SIDE
2
18WH 10WH 6WH CAB GND CLUSTER
A5RQ(+) (4081) CONN
A5RP(+)
4 18YL J1939 ADAPTER (1501)
18YL
(1025)
A5M(+) A5F(+) A5RQ(-)
CH03_13A
18YL 18YL 18GN
A5RP(-) A5RR(-) A5RN(-)
5 11
18GN 18GN 18GN
A5M(-) A5F(-)
A5RR(+) A5RN(+)
18GN 18GN 12
18GN 18YL
A5RM(+) A5D(+)
DIAGNOSTIC
18YL 18YL
J1939 ADAPTER CONN
A5RM(-) A5D(-) (1650)
(1025) 18GN 18GN CH03_12
CH03_13A

92218B 30JUL13 AE08058178 039
Figure 108 Driver Display – Vehicle Information (Cont.)
108
4.46. DUAL POWER TAKE OFF, P. 40

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DUAL POWER TAKE OFF
NAVISTAR, INC.
BODY CONTROLLER #J5

(1602)
PTO
(7800)
CH10_25
A88B
18LTGN F14
IP/ENGINE
(1702/1702)
A88C F15
18LTGN
14
K88 E3
18LTGN 18LTGN
A88
41
K88A
18LTGN
5 1
86
30
PTO OPTIONAL
(7801) RELAY 1
CH10_25 87 (1873C)
87A
85
2 4
A88V
F5-B (1014)
18LTGN
A9ZC A9ZA
18GY
H2
18GY
FUSE
18LTGN
A88VA
G2
A9ZB
18GY
(A13FB)
5 1
86
30
PTO B
RELAY
(1873D)
87
IGNITION
87A
RELAY #2 85
(1014) 4
2
CH03_05
A88A
18LTGN

92218B 30JUL13 AE08058178 040
Figure 109 Dual Power Take Off
109
4.47. SATELLITE COMM WITH ANTENA, CABLE AND TRANSISTOR, P. 41

SATELLITE COMM-W/ANTENA,
CABLE & TRANSISTOR
NAVISTAR, INC.
SATELLITE RADIO ANTENNA SATELLITE RADIO ANTENNA

(3A) (4A)
ACORE
1 1
22BK
ASHILD
2 2
22NONE
ANTENNA CABLE CABLE ANTENNA

(1A) (2A)
ACORE
1 22BK 1
ASHILD
2 2
22NONE
IVIS DATA LINK

SUPPLY CABLE
IVIS DATA LINK CONN (18A)
(19A)
6 AWHT A
18WH
ARED
8 B
18RD
AGRN
12 D
18GN
AYEL
13 C
18YL
14 AGRY
18GY G
15 ABLU F
18DKBL

92218B 30JUL13 AE08058178 041
Figure 110 Satellite Comm with Antena, Cable and Transistor
110
4.48. DATA LINK TRANSLATOR, P. 42
NA ISTAR INC ELECTRICAL CIRCUIT DIAGRAM

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DATA LINK TRANSLATOR
NAVISTAR, INC.

(1961)
FUSE F5-A
(1014)
FUSE F11-C
A98M H1 G1A13FL
1 (1020)
18BK 12PK
10A CH03_07
A5MA(+) A5M(+)
6
18YL 18YL
A5M(+) J1939 ADAPTER

18YL (1025)
CH03_13A
A5MA(-) A5M(-)
7 18GN J1708
18YL
A5M(-) PUBLIC (+)
18GN (1660)
C
A3M(+)
8
18LTBL
F
A98-GB
10 A
18WH A3BB(+)
18DKBL
DIAGNOSTIC
CONN J1708
A98-GC PUBLIC (-)
12 (1650) A
18WH (1661)
CH03_09 A3BB(-)
18GY
C
A8M(-)
9
18GY
F
A98-GAN A11-GAA
IVIS DATA LINK CONN 18WH 12WH
(1981)
A5FD(+) LEFT SIDE

C 18YL CAB GROUND
(1004)
A5FD(-)
D
18GN
A3FD(+)
F
18DKBL
A3FD(-)
G IVIS POWER CONN
18GY
(1982)
A11-GFE A11-GFF
A 16WH PIN
MEGA FUSE F3 E3
A14MB 10A A14FDU
(1001) RCPT
12RD 16RD
CH03_01 FUSE F8-C
(1017)
A11-GBE A11-GBA A11-GKJ

14WH 10WH 6WH
D2 C2 LEFT SIDE
A14FDT A14MC A14M
B CAB GND
14RD 10A 12RD 8RD
(4081)
W/ LOAD SHEADING
FUSE F2-F
(1011) A14TE A14T BATTERY FEED
12RD 8RD CH03_01
W/ SINGLE BATTERY FEED


92218B 30JUL13 AE08058178 042
Figure 111 Data Link Translator
111
4.49. PEOPLENET COMMUNICATIONS, P. 43

CHAPTER 4
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PEOPLENET COMMUNICATIONS
NAVISTAR, INC.
EOPLENET COMMUNICATIONS
(1939)
J1708 PUBLIC (+)

A3BD(+)
A (1660)
18DKBL
CH03_10
A3BD(-) J1708 PUBLIC (-)

B 18GY (1661)
CH03_10
A14ED
C 18RD
FUSE F3-J
(1014)
A13EE A13FB IGNITION RELAY #2
E 18PK 12PK (A13FB) (1012/1014)
B1 A1 CH3_05
A11-GBE A11-GBA A11-GKJ

D 10WH 6WH
18WH

(4081)
PEOPLENET CONN
(1938M)
A11-GBF
A 14WH
FUSE F2-F
(1011)
A14EA A14MC A14M A14W
B 14RD 12RD 8RD 6RD
D2 C2
BATTERY FEED
CH03_01
PEOPLENET VID CONN

(1939M)
A3BD(+)
J1708 PUBLIC (+)
4 18DKBL
(1660) CH03_10
A3BD(-) J1708 PUBLIC (-)

5 18GY (1661) CH03_10
A5U(-) A5RC(-) A5RD(-)

11 18GN 18GN 18GN
J1939 ADAPTER
(1026)
A5U(+) A5RC(+) CH03_13B
A5RD(+)
12 18YL 18YL 18YL

92218B 30JUL13 AE08058178 043
Figure 112 Peoplenet Communications
112
12V CHARGING AND CRANKING SYSTEM (CHAPTER 5)

5.1. STARTING AND CRANKING I6 / V8 ENGINES WITH MANUAL TRANSMISSION, P. 1

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
I6 / V8 ENGINE W/ MANUAL TRANSMISSION
KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY FEED C1 D1
A14 A14P A14PB
CH3_01,29 8RD 12RD BATT
6RD
10A
ALTERNATOR
BATTERY
R FEED
18RD
A15
CH3_01 OFF
S IGN ACC
G B
A B D C
K2
START RELAY
N/ ROCKER START
K14H
(1010)
2RD
K2-G
87A
A17H W/ ROCKER START
30
SEE NOTE
16PK (I6 ONLY)
SEE NOTE A4 A17BA ROCKER START SW
16PK (1105) CH5_08
87
B3
LEFT SIDE
A17A
18PK
ENGINE FUSE F5-E (1014)
IGNITION
BLOCK D1 C1
B4 (A13FB) RELAY #2
GROUND
86
CH3_05
10A
85
K11-GL
A17C
16PK
A17M
18PK
2WH
FUSIBLE A3 BODY CONTROLLER #J3

LINKS (1600)
CLUTCH
LEFT SIDE SWITCH
IP / B4
DASH MTD INPUT
DUAL POST ENGINE AIN4
(1702) 16 18 15
GND PLATE
BODY CONTROLLER #J5
K17C
16PK
BATTERIES (1602)
2/ORD
K17K
18PK
*K17E
18PK
A9AA
1/ORD E5 ZVR
+ + 18GY
A17HB
18GY
18PK
A17B
18PK
A97A
18PL
A9V
K17E
18PK
B
B
1/OBK S S
- - S
2/0BK
D7 D8 C11 A4 IP / DCM
M
LEFT SIDE (1800)
FRAME GND
(LOCATED AT B
B96A
18PL
B17J
18PK
B17H
18PK
18GY
LEFT FRAME G
B9V
ECM
RAIL NEAR
(6020M)
K17M
18PK
STARTER) A
64
THERMAL
B9VB
18GY
2/0BK
OVERCRANK
LEFT SIDE
(6316)
FRAME GND
60 (LOCATED AT
W/ THERMAL
LEFT FRAME
OVERCRANK
RAIL NEAR CLUTCH SWITCH
PROTECTION A B C D
STARTER) (1807)
ECM
(6020)
*K17M
1200 OHM
1200 OHM
ENGINE 18PK
CRANK K17L
7
INHIBIT 18PK
N/ THERMAL OVERCRANK
START PROTECTION
65
ENABLE
RELAY NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3-10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
* W/ V8 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. C 67657R
61229V 22APR09 AE08058179 001
Figure 113 Starting and Cranking I6 / V8 Engines with Manual Transmission
113
5.2. STARTING AND CRANKING CUMMINS ISB ENGINE WITH MANUAL

TRANSMISSION, P. 1A

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
CUMMINS ISB ENGINE W/ MANUAL TRANSMISSION
KEY SWITCH
(1100)
W/DUAL CAB FEED
FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD D1 C1
10A
BATTERY FEED
PDM TO CAB
18RD
A15
(1003)
OFF
S IGN ACC
A B D C
A14
4RD A17A
18PK
BATTERY FEED
PDM TO CAB A17B
(1003B) 18PK
C4 B4
W/SINGLE CAB FEED
85
87A
87 START
RELAY
(1019)
IP / 30
86
ENGINE 16 18 40
(1702) A3 C3
A17-G
A17A
18PK
18WH A17C
K17A
16PK
18PK
B4 B3
85
+ 4/O RD
87 NEUTRAL
RELAY
1010)
30
86
- A3 A4
A17B
4/0 BK
18PK
B
BATTERIES B NEG STUD
S S (1004)
20PK
18PK
K18T
S
K17
A11-GAA
12WH
LEFT SIDE FRAME GND M
(LOCATED AT LEFT FRAME
RAIL NEAR STARTER)
G CLUTCH
SWITCH
B4
A17-GA
INPUT
18WH
AIN4
A97A
18PL
A17-GB BODY
18WH CONTROLLER
4/0 BK #J3
ECM
(1600)
(6000)
IP/
C11 A4
18GY
STARTER LOCK OUT D8 D7
A9V
DCM
RELAY SIGNAL
83 (1800)
18PL
18PK
B96A
B17H
18PK
B17J
18GY
B9V
ECM K18R
76
GENERAL
A9AA
18GY
18PK
RETURN
B9VB
18GY
E5
KA18S
18PK ZVR
A B C D
GRID HEATER
ENABLE BODY
CLUTCH CONTROLLER
1200 OHM
1200 OHM
(2001)
SWITCH #J5
(1807) (1602)
U026390 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

AZE2 13DEC13 INITIAL RELEASE. A 92145L
92145L 05AUG13 AE08058179 01A
Figure 114 Starting and Cranking Cummins ISB Engine with Manual Transmission
114
5.3. STARTING AND CRANKING IBB ENGINES WITH MANUAL TRANSMISSION, P. 2

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ MANUAL TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY D1 C1
A14 A14P A14PB (1100/1100MA)
FEED
6RD 8RD 12RD
CH3_01,03
10A BATT
18RD
A15
OFF
S IGN ACC
A B D C
CAB N/ ROCKER START

POWER W/ AUTO NEUT
STUD
START RELAY A17H ALTEC INTERCONNECT
(1010) 18PK PASS (8884B)
A17H CH10_14B
87A
30
ALTERNATOR 16PK
A4 ROCKER START
@A17H
R A17H
16PK
SWITCH
K14H
16PK
2RD
B3 (1105) CH5_08
87
W/ ROCKER START
G B
BLOCK TYPE
K2 B4
@A21EAL
86
RD
85
18DKBL
200A
FUSE
A17-GAE
A3 BODY
18WH
SEE NOTE
16PK
A17C
CONTROLLER #J3
K2-G
(1600)
WH
FUSIBLE CLUTCH
LINKS SWITCH
A11-GAA B4
12WH INPUT
SEE NOTE
AIN4
16 IP / ENGINE
ENGINE BODY
JUMP (1702/1702) LEFT SIDE CONTROLLER #J5
LEFT SIDE
START DASH MOUNTED
GROUND (1602)
STUD DUAL POST STUD
(1004)
2/ORD
CH3-17 A9AA
K17 E5 ZVR
18GY
16PK
3/ORD
A97A
18PL
A17A
18PK
18PK
A17D
18GY
A9V
B
B
S S
1/ORD S
+ +
M IP / DCM
D7 D8 C11 A4
(1800/1800F)
1/OBK 2/0BK
- - G
18GY
B9V
2BK
THERMAL
BATTERIES
OVERCRANK
(6316M)
K11-G
B96A
18PL
B17J
18PK
18PK
B17H
4WH
2WH
B9VB
18GY
2/0BK
CLUTCH SWITCH
A B C D
(1807)
1200 OHM
1200 OHM
LEFT SIDE DASH MTD

DUAL POST GND PLATE
LEFT SIDE
FRAME GROUND
RAIL NEAR STARTER)
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL

WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
NOTE: CH3_29
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
1. * A14, 4RD
@W/ALTEC
@ W/ ALTEC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A17H TO F 92218B
RD 1010. ADDED REF RD 1100MA. 61229V 17APR09 AE08058179 002
Figure 115 Starting and Cranking IBB Engines with Manual Transmission
115
5.4. STARTING AND CRANKING I6 AND V8 ENGINES WITH ALLISON TRANSMISSION,

P. 3

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
I6 AND V8 ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
FUSE F3-A (1012) (1100)
BATTERY D1 C1
A14 A14P A14PB
FEED BATT
6RD 8RD 12RD
CH3_01,29 10A
ALTERNATOR
18RD
BATTERY OFF
A15
FEED S IGN ACC
R
CH3_01
A B D C
G B
N/ ROCKER START
K2 START RELAY
A17H
(1010)
K14H
2RD
16PK
W/ AUTO NEUTRAL
A17 CRANK INHIBIT RELAY
87A
SEE NOTE 18PK
30
(1019) CH11_25
K2-G
A17BA ROCKER START SWITCH

16PK (1105) CH5_08
SEE NOTE B3 A4
87
W/ ROCKER START
A17A
18PK
LEFT SIDE
ENGINE
BLOCK B4 W/ AUTO NEUTRAL
GROUND
86
A3
85
A17QR CRANK INHIBIT RELAY
A17C
16PK
A17M
18PK
FUSIBLE 18PK (1019) CH11_25

K11-GL
2WH
LINKS
A104CC HOOD SWITCH

18DKBL (8805) CH10_44
IP / ENGINE
16 18 (1702)
LEFT SIDE
DASH MTD
W/ REMOTE
DUAL POST
START STOP
GND PLATE
K17C
16PK
W/ I6 & V8
K17K
18PK
BATTERIES
ENGINE W/ V8 ENGINE
ECM
K17M
K17M
18PK
18PK
1/ORD (6020M)
+ + 2/ORD
ENGINE
B 64 CRANK
B
S S INHIBIT
1/OBK
- - S
M N/ THERMAL
ECM
OVERCRANK
(6020M)
B PROTECTION
G
ENGINE
A 7 CRANK
K17L INHIBIT
18PK
THERMAL W/ THERMAL
OVERCRANK OVERCRANK
2/0BK
(6316M) PROTECTION
2/0BK
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
NOTE: WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED V8 ENGINE B 62476L
EFFECTS. 61229V 24APR09 AE08058179 003
Figure 116 Starting and Cranking I6 and V8 Engines with Allison Transmission
116
5.5. STARTING AND CRANKING CUMMINS ISB ENGINE WITH ALLISON

TRANSMISSION, P. 3A

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
CUMMINS ISB ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
(1100)
W/DUAL CAB FEED FUSE F3-A (1012)
A14 A14P A14PB BATT
6RD 8RD 12RD C1 D1
10A
BATTERY FEED
PDM TO CAB
18RD
A15
(1003)
OFF
S IGN ACC
A B D C
A14
4RD
BATTERY FEED
A17A
PDM TO CAB
18PK
(1003B)
A17B
W/SINGLE CAB FEED 18PK
C4 B4
85
87A
87 CRANK
INHIBIT
(1019)
30
86
+ 4/O RD A3 C3
A17A
18PK
A17-G
18WH A17B
IP / 18PK
ENGINE A17C
- (1702) 18PK
B4 B3
4/0 BK
85
B
BATTERIES B
S S 87 NEUTRAL
16 20 18 40
S RELAY
1010)
M 30
86
K17A
16PK
A3 A4
LEFT SIDE FRAME
GND(LOCATED AT G
LEFT FRAME RAIL
NEAR STARTER)
4/0 BK
A17-GB A11-GAA
18WH 12WH
ALLISON TCM K92A141
(7151) 41
18TN
18PK
K18T
20PK
K17
ECM
(6000)
STARTER LOCK OUT

RELAY SIGNAL
83
ECM K18R
76
GENERAL 18PK
RETURN
KA18S
18PK
GRID HEATER
ENABLE
(2001)

92145L 05AUG13 AE08058179 03A
Figure 117 Starting and Cranking Cummins ISB Engine with Allison Transmission
117
5.6. STARTING AND CRANKING IBB ENGINES WITH ALLISON TRANSMISSION, P. 4

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ ALLISON TRANSMISSION
FUSE F3-A (1012) KEY SWITCH

BATTERY D1 C1 (1100)
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01,03 10A BATT
18RD
A15
NOTE: CH3_29
1. * A14, 4RD OFF
S IGN ACC
W/ ROCKER START A B
D C
START RELAY
(1010) N/ ROCKER START
87A
A17H ALTEC INTERCONNECT
30
16PK PASS (8884B)
ROCKER START
ALTERNATOR A4 A17H CH10_14B
SWITCH
16PK (1105) CH5_08
R SEE NOTE
87
B3
W/ REMOTE START STOP
A104CC HOOD SWITCH
B4 18DKBL (8805) CH10_44
G B @A21EAL A17H
K2
A17-GAE
18DKBL
86
16PK
CAB RD
18WH
85
A17R AUTO NEUTRAL LIGHT RELAY
POWER
A3 18PK (1019)
A17C
16PK
STUD
CH11_25
K2-G
A92#141
WH
2X12BL A11-GAA
FUSIBLE 18TN
12WH W/ AUTO NEUTRAL
LINKS LEFT SIDE
DASH MOUNTED
DUAL POST STUD
K14H
SEE NOTE (1004)

1RD
CH3-17 IP / ENGINE
20 (1702/1702)
16
ENGINE EATON GEN3
BLOCK TCM CONNECTOR
BLOCK TYPE
GROUND (7105)
JUMP
16PK
K17
200A
FUSE
2/ORD
START START
K17B
STUD 32 ENABLE
18PK
3/ORD RELAY +
3/ORD
W/ EATON XMSN
BATTERIES B
B
S S
S ALLISON TCU CONN
+ 1/ORD
+ (7150 / 7151(IN CAB))
M
K92#141
41 NEUTRAL
18TN START
1/OBK 2/OBK
- - G
LEFT SIDE
2BK
FRAME GROUND
(LOCATED AT
LEFT FRAME RAIL
N14AZ
10RD
K11-G
NEAR STARTER)
4WH
2WH
2/0BK IBB TCM

(7150 / 7150F
ALLISON XMSN
(IN CAB))
ECM NEGATIVE ECU CONN (7104F)
A
10A
(9260) B
N92-G K92-G K92#109
14WH 9 GROUND
12WH 18GY
A
B K92#169
ECM POSITIVE 69 GROUND
LEFT SIDE 18TN
(9261) A
CAB GND N14BB N92A K92A170 K92#170 70 BATTERY +
10RD 12RD 14RD 18TN
A
K92#110 10 BATTERY +
NOTE: WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL 18PK
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 - 12BL
@ W/ ALTEC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 CHANGE REF FOR CIRC E 92218B
A17R. 61229V 17APR09 AE08058179 004
Figure 118 Starting and Cranking IBB Engines with Allison Transmission
118
5.7. STARTING AND CRANKING I6 ENGINE WITH AUTOSHIFT, ULTRASHIFT AND

EATON HYBRID TRANSMISSION, P. 5

ELECTRICAL CIRCUIT DIAGRAMCHAPTER 5
STARTING & CRANKING I6 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. W/ AUTOSHIFT, ULTRASHIFT XMSN & EATON HYBRID
KEY SWITCH
(1100)
FUSE F3-A (1012) BATT

BATTERY
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01 D1 10A C1
OFF
ALTERNATOR
18RD
BATTERY S IGN ACC
A15
FEED
R CH3_01 A B D C
SEE
NOTE
G N/ ROCKER START,
B
EATON HYBRID
A17H
K14H
2RD
K2
16PK
W/ EATON HYBRID
A17H
87A
CH3_01
START RELAY 16PK
30
(1010) A4 A17BA ROCKER START SWITCH
16PK (1105) CH5_08
K2-G
FUSIBLE B3 W/ ROCKER
87
LINKS START
A17A
18PK
START ENABLE RELAY
SEE NOTE B4 (1017)
N/ EATON
86
A3 HYBRID
85
87A
LEFT SIDE
30
ENGINE A17J J1
A17M
18PK
BLOCK 16PK
GROUND
A17B
A17EB
16PK
87
18PK G2
A17HB
W/ HYBRID
K11-GL
2WH
16PK
A17L
18PK G1
85
86
A17C
16PK
J2
LEFT SIDE CRANKING
DASH MTD RELAY-R2
DUAL POST (1019)
A17K
GND PLATE CH11_15
18PK
16 IP / ENGINE
D1
18 15 21 20 19
2/ORD
(1702)
FUSE F5-E (1014)
10A
K17C
16PK
BATTERIES
K17K
18PK
18PK
16PK
K17L
K17J
C1
18PK
K17F
1/ORD
+ + B
K17K
18PK
B
S S
S
A1
1/OBK M
- - EATON GEN 3
A13FB
12PK
TCM CONNECTOR
B
K17M
18PK
(7909 / 7105)
G
CH11_12,14,26
A ECM A2
(6020M)
2/0BK
N/ THERMAL
OVERCRANK
THERMAL G2
PROTECTION START
2/0BK
OVERCRANK 65 ENABLE
(6304) RELAY
18PK
K17L
(A13FB)
ENGINE
7 CRANK
INHIBIT
W/ THERMAL
LEFT SIDE FRAME GND OVERCRANK
(LOCATED AT LEFT FRAME PROTECTION
NOTE: RAIL NEAR STARTER)
W/ 4 GAUGE CHARGE CIRCUITS K2 - G & K2 FUSIBLE LINKS ARE 2 - 12BL IGN RELAY #2
W/ 2 GAUGE CHARGE CIRCUITS K2A - G & K2A FUSIBLE LINKS ARE 2 - 10RS (1012 / 1014)
W/ 1 GAUGE CHARGE CIRCUITS K2 - GB & K2B FUSIBLE LINKS ARE 3 - 10RS CH3_05
FOR CIRCUIT K14H FUSIBLE LINKS ARE 2 - 12BL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058179 005
Figure 119 Starting and Cranking I6 Engine with Autoshift, Ultrashift, and Eaton Hybrid Transmission
119
5.8. STARTING AND CRANKING IBB ENGINES WITH AUTOSHIFT ULTRASHIFT , P. 6

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
IBB ENGINE W/ AUTOSHIFT ULTRASHIFT
KEY SWITCH
(1100)
FUSE F3-A (1012)
BATTERY FEED A14 A14P A14PB BATT
CH3_03 6RD 8RD 12RD
D1 10A
C1
18RD
A15
OFF
S IGN ACC
A B D C
N/ ROCKER
START
A17H
ALTERNATOR 16PK
START RELAY ALTEC INTERCONNECT PASS
(1010) (8884B) CH10_14B
R
@A21EAL @A17H
87A
SEE NOTE
16PK
30
18DKBL
G B ROCKER START
A17H
K2 16PK SWITCH (1105)
A4
RD CH5_08
87
B3
W/ ROCKER START
CAB
K2-G
86
POWER SEE NOTE B4
WH
85
STUD
18PK
A17K
A3
A17J
16PK
A17C
16PK
A17L
18PK
FUSIBLE
LINKS
K14H
2RD
IP / ENGINE
(1702/1702)
ENGINE 16 21 19 20
LEFT SIDE
GROUND JUMP
BLOCK TYPE
START
STUD
200A
FUSE
2/ORD
16PK
K17
EATON GEN3
TCM CONNECTOR
(7105)
3/ORD
START
K17B ENABLE
32
+ 1/ORD
+ 3/ORD 18PK RELAY +
START
K17-GC
4 ENABLE
18WH
RELAY -
1/OBK B
- - S S
B
K17C START
S 16PK 26 ENABLE
LATCH
BATTERIES
M
2/0BK
K11-G
4WH
G
2WH
2BK
2/0BK
LEFT SIDE
DASH MTD
DUAL POST
GND PLATE
LEFT SIDE
FRAME GROUND
NOTE: RAIL NEAR STARTER)
WITH 2 GAUGE CHARGE CIRCUITS K2-G, K2 FUSELINKS ARE 2 -
@W/ALTEC
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A17H IN C 92218B
R/D 1010. 61229V 17APR09 AE08058179 006
Figure 120 Starting and Cranking IBB Engines with Autoshift Ultrashift
120
5.9. I6 POWER PACK, P. 7

CHAPTER 5
I6 POWER PACK
ALTERNATOR J1939
FIELD RESISTOR
(9740) (7801L)
A
K1(+)
14RD 120
150A OHMS
B CHARGE
K1(-)
14WH FIELD
C A
A- A+
INVERTER
3 PHASE AC C A
(9743) B
K106C
4OR
3 PHASE AC
(9742)
K106B
4OR
18GN
18YL
K5F(+)
K5F(-)
3 PHASE AC
(9741)
K106A INVERTER
4OR J1939 CONN
(7801R)
A A
K5E(+) K5G(+)
18YL 18YL
OHMS
120
C C
K5E(-) K5G(-)
18GN 18GN
J1939
INVERTER
(7801F)
INVERTER IGN
(7899) ENGINE / IP
+ - (1702-5) FUSE F5-B (1014)
J1939 K13Z IGN RELAY #2
A A13Z
A (A13FB) (1012 / 1014)
18PK 18PK G2
B H2 CH3_05
10A
IGN
C
GFCI
-
STUDS
+ - + INVERTER
BATTERIES
1/0RD + 1/0RD +
150A
1/0BK - 1/0BK -
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058179 007
Figure 121 I6 Power Pack
121
5.10. ROCKER START, P. 8

CHAPTER 5
ROCKER START
NAVISTAR, INC.
ROCKER START START RELAY

A17BA
SWITCH (1010)
16PK
(1105) CH5_01,03,05
FUEL PUMP
2B 3 START RELAY
RELAY A13FJ A17H
(1020) (1010)
18PK 16PK
CH10_22 CH5_02,04,06
CLUSTER
CONNECTOR
(1500)
DIMR 8 10 FWD/IP
OUT2 A62DA A62DH A62-GCB A67-GD
5 (1700)
PANEL 18DKBL 18DKBL 18WH 18WH (CH4_27)
LT
A11-GCA
10WH
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REF R/D 1020 WAS R/D D 92218B
1018. 61229V 22APR09 AE08058179 008
Figure 122 Rocker Start
122
5.11. STARTING AND CRANKING ISL–G ENGINE WITH ALLISON TRANSMISSION, P. 9

CHAPTER 5
STARTING & CRANKING
NAVISTAR, INC.
ISL-G ENGINE W/ ALLISON TRANSMISSION
KEY SWITCH
(1100)
BATT
FUSE F3-A (1012)

BATTERY FEED A14P A14PB D1 C1
A14
CH3_01,29 6RD 8RD 12RD
10A OFF
18RD
S IGN ACC
A15
A B D C
CNG STATUS
(1873P)
ALTERNATOR
CH10_64
A147DE
R
G (1019-F1)
B
K2 START RELAY CH10_61
A147C
A147A
18PK
18PK
2RD (1010)
W/ AUTO NEUTRAL
87A
A17 CRANK INHIBIT RELAY
30
18PK (1019) CH11_25
K2-G
SEE NOTE A17BA ROCKER START SWITCH

16PK (1105) CH5_08
B3 A4
87
SEE NOTE
A17A
W/ ROCKER START
18PK
K2B-FL
10RS
LEFT SIDE
ENGINE B4
W/ AUTO NEUTRAL
86
BLOCK
A3
85
GROUND
A17C
16PK
A17M
18PK
A17QR
A147B
18PK
18PK CRANK INHIBIT RELAY

K11-GL
FUSIBLE (1019) CH11_25

2WH
LINKS
A104CC HOOD SWITCH

18DKBL (8805) CH10_44
K2A-FL
IP / ENGINE
10RS
16 18 (1702)
W/ REMOTE
START STOP
K17K
18PK
16PK
16PK
K17
W/ I6 & V8
K17
ENGINE
BATTERIES
K17M
18PK
1/ORD
+ + 2/ORD
B
B
S S N/ THERMAL
1/OBK
- - S
OVERCRANK
PROTECTION
M
W/ THERMAL ECM
K17D OVERCRANK (6020M)
B
16PK PROTECTION
G
K2-G
ENGINE
2WH
A 7 CRANK
K17L INHIBIT
18PK
THERMAL
2/0BK
2/0BK
OVERCRANK W/ REMY STARTER

(6316M)
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSIBLE LINKS ARE 2 - 12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A-G & K2A FUSIBLE LINKS ARE 2 - 10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSIBLE LINKS ARE 3 - 10RS
LEFT SIDE FRAME GND FOR CIRCUIT K14H FUSIBLE LINKS ARE 2-12BL
(LOCATED AT LEFT FRAME @W/ ALTEC
RAIL NEAR STARTER)

86976G 14FEB13 AE08058179 009
Figure 123 Starting and Cranking ISL–G Engine with Allison Transmission
123
5.12. STARTER – ALTERNATOR CONNECTIONS, P. 10

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTER-ALTERNATOR CONNECTIONS
NAVISTAR, INC.
GRID HEATER ECM

K18S K18R
ENABLE #1 (6000)
18PK 18PK
(2001) CH7_03
L-N-2GA L-N-PWR
PWR @ K2 K2-FLA @ STARTER
ALT 2RD 6TN (301)
(300)
28SI-2GA
28SI-2GA
PWR @ K2 K2-FLA
PWR @
ALT 2RD 10RS
STARTER
(330)
(331)
K2-FLB
10RS
L-N-2GA L-N-2GA
GND @ K2-G GND @
ALT 2BK STARTER
(400) (401)
36SI-2GA 36SI-2GA
GND @ K2-G GND @
ALT 2BK STARTER
(410) (411)
28SI-2GA 28SI-2GA
GND @ K2-G GND @
ALT 2BK STARTER
(440) (441)

0488 24JAN14 INITIAL RELEASE. A 92372W
92372W 18DEC13 AE08058179 010
Figure 124 Starter – Alternator Connections
124
5.13. ENGINE STARTING AND CRANKING WITH CUMMINS ISB, P. 11

ENGINE STARTING AND CRANKING W/CUMMING ISB
NAVISTAR, INC.
KEY SWITCH
(1100)
BATT
OFF
S IGN ACC
A B D C
FUSE F3-A
BATTERY (1012)
A14 A14P A14PB A15
FEED
ALTERNATOR 6RD 8RD 12RD D1 10A C1 18RD
CH03_01
@A17A
%A17A
18PK
BATTERY
18PK
SEE @A17B
FEED CRANK
NOTE 18PK
CH3_01 INHIBIT
G B RELAY %A17C
K2 (1019) 18PK START
RELAY
K14H
2RD
(1010)
B4 B3
%A17-GB
85 87A
@A17C
18WH
K2-G
A17C
16PK
18PK
FUSIBLE 87
LINKS
IP/ENGINE
SEE NOTE INTERCONNECT 30
(1702/1702) 86
A3 A4
LEFT SIDE
16 20
ENGINE D8 %A17B
@A17-G
BLOCK 18PK
18WH
GROUND DCM
CONN
K11-GL
(1800) DCM
2WH
CONN
(1800)
K92A141
%A17-GA
K17A
16PK
D7
18TN
18WH
LEFT SIDE
DASH MTD
A11-GAA
DUAL POST
12WH
GND PLATE
2/ORD
BATTERIES
ALLISON TCM
1/ORD
(7151)
+ + B
B
CH7_05
S S @ W/ ALLISION XMSN
S NEG STUD
(1004) % W/ MANUAL XMSN
1/OBK M
- -
B
G
A
2/0BK
2/0BK
THERMAL
OVERCRANK
(6304)
LEFT SIDE FRAME GND

RAIL NEAR STARTER)

92372W 18DEC13 AE08058179 011
Figure 125 Engine Starting and Cranking with Cummins ISB
125
5.14. STARTING & CRANKING WITH I6, I-367 ENGINE, P. 12

CHAPTER 5
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF STARTING & CRANKING W/I6, I-367 ENGINE
NAVISTAR, INC.
KEY SWITCH
(1100)
BATT
FUSE F3-A (1012)

BATTERY D1 C1
A14 A14P A14PB
FEED
6RD 8RD 12RD
CH3_01,29 10A OFF
18RD
S IGN ACC
A15
A B D C
ALTERNATOR
ALTERNATOR POWER
@K2B A17AL A17 IP/ENGINE
GND
R 2RD 18PK 18PK (1702)
##K2-G CH11_69
2WH %K2B
G 1RD
B
A17H
16PK
@@K2-GB *K2A START RELAY
1WH 2RD (1010)
87A
@@K2-GC %K2
30
1WH 4RD
A4
%K2-G
4WH
B3
87
A17A
18PK
A17A
16PK
K2E-FL
18PK
A17B
K2B-FL
%K2-FL
6LTBL
6LTBL
8LTBL
ENGINE
B4
BLOCK
86
GROUND A3
**A17J
85
**A17K
A17C
16PK
A17M
18PK
16PK
XMSN CONTROL
18PK
A92#141 MODULE/TRANS
18TN MODULE 2
A17L (1502)
18PK A92#141 CH11_58
18TN
FUSIBLE IP/ENGINE
21 16 18 19 20
LINKS (1702/1702)
K92A141 TRANS MODULE1

**K17J
K17C
16PK
(1501)
16PK
18WH
**K17K
K17K
18PK
K17L
18PK
K17M
18PK
18PK
CH11_55
BATTERIES
1/ORD 2/ORD EATON GEN3

+ + TCM CONN
(7909)
STARTER
CH11_64
POWER B
(6312) B
S S
1/OBK
- - S
N/ THERMAL
OVERCRANK
M PROTECTION
ECM
2 (6020M)
G
ENGINE
1 7 CRANK
K17L INHIBIT
18PK
THERMAL
2/0BK
OVERCRANK
2/0BK
(6316M)
W/ THERMAL
OVERCRANK
PROTECTION
LEFT SIDE FRAME GND

RAIL NEAR STARTER)
** W/ EATON AUTO/ULTRASHIFT XMSN

* FOR R/D 6103/6103A/6120/6312
@ FOR R/D 6115
% FOR R/D 6100/6313/6303/6101-4 GAUGE
@@ FOR R/D 6310/6106/6113-1 GAUGE
## FOR R/D 6104/6307/6101A/637A/6119/6350/6115-2 GAUGE

92603H 30MAY14 AE08058179 012
Figure 126 Starting & Cranking With I6, I-367 Engine
126
FANS AND ENGINE ACCESSORIES (CHAPTER 6)

6.1. FAN WIRING, I6 / V8 ENGINES, P. 1
CHAPTER 6
FAN WIRING - I6 / V8 ENGINE
NAVISTAR, INC.
W/ I6 ENGINE
ECM
(6020)
K23B ENGINE FAN

58
FAN RELAY 18TN CONTROL
(1015)
IP / ENGINE
D4 (1702)
85
86
29
C3 A23B
(4111M)
A23C
18TN
18TN
24 A
87
D3 A23A K23A
18TN 18TN
C4 FAN AIR
B SOLENOID
ZVR K23-G
30
87A
(6747) 16WH
18TN
H
A23
W/ HORTON FAN FAN

CLUTCH
K23A
(6406)
J 18TN
W/ BORG A
WARNER FAN
18GY
K9E
ENGINE \ MELROSE K23-G B

(6011) 18WH
CH7_01,53
ENGINE/IP
(1702-2) BODY
A9E A9AA CONTROLLER #J2
E5 ZVR
20GY 18GY (1604)
ECM
W/ V8 ENGINE
(6020M)
FAN RELAY
(1015) K23L ENGINE FAN
IP / ENGINE 91
18TN CONTROL
D4 (1702)
85
86
C3 29
A23B
A23C
18TN
18TN
K23C ENGINE FAN
24 58
D3 18TN CONTROL
87
A23A K23E
18TN 18VT
C4
30
87A
E-FAN
(6561)
18TN
A23
GROUND
SPLICE K23D
(6704M) A
16TN
D
K10-GG
B
16WH
C
ENGINE \ MELROSE K10-GB
(6011) 14WH
CH7_01
ENGINE BLOCK GND

(6304A)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED REF CH7_55 FOR C 92603H
CIR A23 W/I6 ENGINE. 61229V 20APR09

AE08058180 001
Figure 127 Fan Wiring, I6 / V8 Engines
127
6.2. SNOW VALVE, P. 2

CHAPTER 6
SNOWVALVE
NAVISTAR, INC.
LEFT BANK OPTIONAL

WARNING LIGHT
(1511)
A
A23M
18TN
SNOW VALVE H
A23F
IGN RELAY #3
18TN
(1012 / 1014)
CH3_05
(A13FB)
SNOWVALVE MODULE
(4120)
A SNOWVALVE
G1
FUSE F5-A
SWITCH
(1014)
(1107)
10A
9
7
B
A23H
DUAL FUNCTION
18TN
H1
REED SWITCH
(NO & NC)
2B
3
C
A23J
18TN A13DA
1
18PK
D
A23K
18TN A23-GAK
6
5B
CURRENT 18WH
MOTOR PROTECT
4
E
A23L
18TN
8
NC READ
10
A11-GAA
SWITCH
12WH
CLUSTER CONNECTOR
(1500)
DIMR
OUT2 A62DA A62DG
5
PANEL 18DKBL 18LTBL
LT LEFT SIDE
CAB GND
(1004)
CH3-17
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1002,1003; C 74736R
Figure 128 Snow Valve
128
6.3. SNOW VALVE (CONT.), P. 2A

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SNOW VALVE (CONT)
NAVISTAR, INC.
A11-GAK A11-GAA
18WH 12WH
CAB NEG STUD IGNITION RELAY #3

(1004) (A13FB) (1012/1014)
CH03_05
LEFT BANK
A11-GC
OPTIONAL WARNING
A11-GB
18WH
18WH
LIGHT
(1511)
G1
10A
FUSE F5-A
5 1 (1014)
H1
86 SNOWVALVE MODULE
30 A H
SNOW VALVE (4120)
RELAY
(1873H/1873F)
A
A23C
87 87A
18TN
85
A23DB
2 4 3 18TN NC READ
E SWITCH
A23DA
A23E
18TN
18TN
A23G
18TN
A13A CURRENT
18PK D PROTECT
A23D
18TN
A23F
18TN C
A23B
A23DC 18TN DUAL
18TN FUNCTION
J
A11-GD B REED
SNOW
18WH A23A SWITCH
VALVE
5 18TN (NO & NC)
1
BODY 86
30
CONRTL#J1
(1603)
87 87A
85
2 4 3
A23H
18TN
SNOW VALVE
RELAY
(1873G/1873E)
SNOWVALVE
SWITCH
(1107)
9
7
BODY CONTROLLER#J3
BODY
(1602)
CONRTL#J3
2B
3
(1600)
A9ZC A9ZA
ZRV
1
SNOW VALVE *A9B 18GY E3

B1 18GY
SWITCH 18GY
AIN1 CLUSTER CONN
@A9B
6
B15 (1500)
5B
AIN16 18GY
4
A62DG DIMR OUT2

A62DA
5 PANEL LT
18LTBL 18DKBL
8
10
A11-GA
18WH
* SNOW VALVE EFFECT W/IBB ENGINE

@ SNOW VALVE EFFECT W/IBB ENGINE W/EAGLE INTERIOR

92218B 29JUL13 AE08058180 02A
Figure 129 Snow Valve (Cont.)
129
6.4. SNOW VALVE (CONT.), P. 2B

CHAPTER 6
SNOW VALVE (CONT)
NAVISTAR, INC.
OPT
WARNING LIGHT
(1511)
A
A23DB
18TN
H
A23C
18TN
BODY CONTROLLER #J1

SNOWVALVE MODULE (1602)
(4120)
E3 ZRV
A SNOWVALVE
SWITCH
A92A
18GY
(1107)
9
7
B
A23A
DUAL FUNCTION
18TN
REED SWITCH
(NO & NC)
2B
3
C
A23B CLUSTER CONNECTOR
18TN A9ZC (1500)
1
18GY
D
A23D 5 DIMR OUT2
18TN PANEL LT
6
5B
CURRENT
18DKBL
MOTOR
A62DA
PROTECT E
4
A23E
18TN
8
NC READ 10
SWITCH BODY CONTROLLER #J3
A62DG (1600)
18LTBL
*A9B SNOW VALVE
B1
18GY SWITCH AIN1
@A9B
B15 AIN16
18GY
A11-GAK A11-GA
18WH 18WH
FUSE F5-A
A11-GB
A11-GAA
18WH
(1014)
12WH
FUSE F5-A
A11-GD (1014) (A13FB)
18WH CH3_07 G1 10A H1
A11-GC
18WH A13A
AUTO
NEUTRAL G3 J3 G1 J1 18PK
LIGHT 86 30 86 30
RELAY AUTO
(1019) NEUTRAL
RELAY
CAB NEG STUD 87 87 (1017)
(1004)
85 87A 85 87A
J4 G4 H4 A23-DA J2 G2 H2 A23-DC
18TN 18TN
A23H
18TN
BODY CONTROLLER
A23G
18TN
(1603)
SNOW A23F
J
VALVE 18TN
* SNOW VALVE EFFECT W/IBB ENGINE
@ SNOW VALVE EFFECT W/IBB ENGINE W/EAGLE INTERIOR

92218B 29JUL13 AE08058180 02B
Figure 130 Snow Valve (Cont.)
130
6.5. STARTING AID – COLD START ASSIST (IBB ENGINE), P. 3

CHAPTER 6
STARTING AID - COLD START ASSIST
(IBB ENGINE)
NAVISTAR, INC.
COLD START
ASSIST RELAY ENGINE SENSOR INTERFACE
(8410) (6033)
K21B3
8 19 CSRD
18TN
K21B2
7 20 CSRE
18TN
K21B1
6 21 CSRC
18TN
K21A2
2 12TN
K21A1
1 12TN
FLAME START
GLOW PLUG
(6564)
*K14A
3 8RD
K14A K21-FL
8RD 12BL
FLAME START ASSIST

BATTERY POWER
#K14A (6565)
8RD
FLAME START
(6570)
* N/ ZERO VOLT REFERENCE

# W/ ZERO VOLT REFERENCE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : RD 6570, C 92218B
CIRC K14A. 61229V 27APR09 AE08058180 003
Figure 131 Starting Aid – Cold Start Assist (IBB Engine)
131
6.6. FAN WIRING – IBB ENGINE, P. 4

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE
NAVISTAR, INC.
W/ 2 SPEED FAN
ECM CONNECTOR 2 ENGINE SENSOR

(6019) INTERFACE
(6033)
7 %K97A 11
18PL
%K97 10
20
18PL
6 %K23
18TN
ECM CONNECTOR 1
(6018)
(6400)
A FAN SOLENOID
&K23
EFAN 12V 30
18TN
B
K23-G
EFAN 18 18WH
& W/ 2 SPEED FAN N/2015 OBD & GHG COMPLIANT

% W/ 2 SPEED FAN W/2015 OBD & GHG COPLAINT
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0239 20FEB14 REVISED AND REDRAWN. E 92524A
61229V 27APR09 AE08058180 004
Figure 132 Fan Wiring – IBB Engine
132
6.7. FAN WIRING – IBB ENGINE (CONT.), P. 4A

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FAN WIRING - IBB ENGINE (CONT)
NAVISTAR, INC.
W/ VARIABLE SPEED FAN
ENGINE SENSOR INTERFACE

ECM 2 (6033)
(6019)
@K97A
7 11
18PL
@K97
20 10
18PL
LOW COLLANT
SENDER
@K23
6 (6401)
18TN
K34D
ECL 49 1
18TN
ECM CONNECTOR 1 VARIABLE SPEED

(6018) FAN DRIVE
2 (6420)
K34B
ECL 12V 42
18TN
#K23
EFAN 12V 30 18TN 3
K23-G
EFAN 18 1
18TN
K23C
58 5
18TN
K23A1
49 18TN 2
8 *K34-GA *K23B1 4
18WH 18WH
%K23B1
18WH
*K92A20 1
16GY
IP/ENG
(1702)
@ W/ VARIABLE SPEED FAN W/2015 OBD AND GHG COMPLIANT

# W/ VARIABLE SPEED FAN N/2015 OBD AND GHG COMPLIANT
* W/ VARIABLE SPEED FAN W/ ULTRASHIFT
PLUS XMSN & W/ BODY BUILDER
% W/ VARIABLE SPEED FAN N/ ULTRASHIFT
PLUS XMSN & N/ BODY BUILDER

0239 20FEB14 INITIAL RELEASE. A 92524A
92524A 14FEB14 AE08058180 04A
Figure 133 Fan Wiring – IBB Engine (Cont.)
133
6.8. ELECTRIC AIR COMPRESSOR WITH MD, P. 5

CHAPTER 6
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRIC AIR COMPRESSOR W/MD
NAVISTAR, INC.
FUSE F8-B
(1017)
A14HE A14H BATTERY
A40C
12RD 8RD FEED
14GY E2 F2
15A CH3_01
TRAILER ABS
FUSE F1-C ECU RELAY
(1010) (1017-G3) IGNITION
A40 A13FH A13FF RELAY#3
18GY 18PK 18PK (1012/1014)
F3 E3
CH3_05
5A
2 1
86 AIR COMPRESSOR
30 RELAY
(1874)
87
87A ELECTRIC CPRSR ELECTRIC CPRSR
85 FORWARD CHASSIS
AIR PRESSURE SW AIR PRESSURE SW
4 (1700)
5 3 (6102)
OPEN @ 115 PSI
RESET @ 90 PSI
50
A
A40-G
18GY
A40A K40A
14GY 14GY
NEGATIVE
STUD
(1004)
14GY
K40B
ELECTRIC CPRSR
AIR PRESSURE PWR
(6103)
A
+
ELECTRIC
AIR
B
CPRSR K40B-G
MOTOR 14WH
-
GROUND
STUD
(4307)
U00LXD2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 INITIAL RELEASE. A 68076W
68076W 22SEP10 AE08058180 005
Figure 134 Electric Air Compressor with MD
134
6.9. FAN WIRING – ISL–G ENGINE, P. 6

CHAPTER 6
FAN WIRING - ISL-G ENGINE
NAVISTAR, INC.
ENGINE INTERFACE
(6800) FAN SOLENOID
(6400)
A
K23
N
18TN
B
K23-G
P
16WH
K34E
Q
16TN
COOLANT MODULE
(1378)
LOW COOLANT SENSOR

(6401A) C
K34
A B
16TN
B K95A1 E
16TN
K99D-C
A
ECM 18PL
(6800)
CH7_23 K95-GD
D
18WH

86976G 14FEB13 AE08058180 006
Figure 135 Fan Wiring – ISL–G Engine
135
ELECTRONIC ENGINES (CHAPTER 7)

7.1. ELECTRONIC ENGINE CONTROLS, I6 ENGINES, P. 1

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE)
NAVISTAR, INC.
C
N14-GB N97-GC
10WH 10WH
ENGINE A
N14-G N97-GA
DCU K97KF BATTERY
10WH 10WH BAT ECM (+)VE
(6340) 20PL
CH7_17 (9261)
ECM (-)VE ENG ECM FUSE
(9260) (9258) C
ECM - + N14BD
10RD
A B N14BC
10RD
(6020M)
40A A
N14AY A B N14BA
LOW COOLANT 10RD 10RD
K97UB K34C 40A
K97AA
KEY IGN 31
10RD
18PL MODULE CONN
14VT ENG ECM FUSE
(6710) CH7_03 N97B (9254)
K97UA FUSE F1-A 10RD
IPR PWR 45 K97UD 18VT (1010) 2 K97XB A B N97A
18GY
85
CH7_02
86
16VT 10RD
MAIN 20A ENGINE
K97J K97JA 5
POWER 70 DCU FUSE DCU
18PL 18PL ECM POWER
RELAY RELAY (9269) POSITIVE
4 FEED
87
K97FA K97F (6022)
ECM PWR 1 (9270)
14PL 10PL
CH7_17
K97JB
1 K97X
18VT
K97FB K97XA
ECM PWR 3 8VT
14PL 10PL
87A
30
K97H
K97FC 10RD
ECM PWR 5 14PL
ECM TIMER FUSE ZERO VOLT
(7070) REFERENCE
K97AN K97AM A
K97AN (6747)
ECM TMR 46 18RD 18RD
A 5A B 18PL
K97AX ENGINE/IP
EGRP 26 (1702-2)
18PL
J
2 K97HB A9E K9E
29
85
AAT2
18PL 20GY 18GY
86
K97ZD BODY
A9AA
18GY
ZVR 37 18PL 5 EGR / TURBO CONTROLLER #J2
POWER RELAY
K97-G
(1604)
(6023)
8WH
87
K97A 4
ECM GND K97-GX 10PL
6 1 E5 ZVR
14WH K97HA
10PL
87A
30
4 K97-GW MAF / AAT CONN

ECM GND
14WH (7777 / 8000)
ECM GND K97-GV

2 K97E
14WH A
18PL
K97SA
B
ENGINE / MELROSE 18PL
(6011)70 K97J
18PL K97-GG D
14WH K97A-G
ENGINE DCU E
K97-GS 18PL
K97B-G (6340)
EGR GND 23 14WH C
16WH CH7_17
K97AT
GRID HTR K97-GB 18PL
12
GND 14WH
K97AS
EGRP 14
18PL
MAF GND 3 ENGINE / IP
(1702)
MAF PWR 4 W/ FUEL HEATER
34
FUEL HTR K19BA K19B A19 FUEL HEATER RELAY
2
PWR 14GY 12GY 12GY (1018) CH10_22
K97UC
KEY PWR 13
16PL
K97AZ
ACT PWR 1
14PL FUSE F10-A(1019)
1 FAN RELAY
K97Z A97Z A23
FUEL HTR (1015)
K19-G 10VT 10VT F1 18TN
GND 11 E1 CH6_01
14GY 5A
ENGINE LEFT
K19-GA SIDE GROUND
12GY (6304A)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - CIRCUIT K97HA GAUGE E 92222M
WAS 18 AT R/D 6023. 61229V 27APR09 AE08058181 001
Figure 136 Electronic Engine Controls, I6 Engines
136
7.2. ELECTRONIC ENGINE CONTROLS, I6 ENGINES (CONT.), P. 2

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_15
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
APS SIGNAL K97B A97B B97Y
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30 B5 D
K97FT A97FU B99U
5V REF 9 18PL 18PL
18PL
33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6
K97WB E
A97WC B99W
APS2 GND 36 18PL 18PL
18PL
IGNITION
RELAY #1
A13FN
(1011 / 1013)
FUSE F1-A 18PK
CH3_05
(1010)
ECM 37 KEY SWITCH
K97UA A97UA A13F (1100)
(6020M)
18VT 16PL F1 18PK CH03_05,
CH7_01 E1
5A CH11_12
N/ ULTRASHIFT
ENGINE / IP
(1702)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED:A97FU,A97WC,B99WB 68076W
K97FT,K97WB; RVSD REF 1804. 61229V 27APR09

AE08058181 002
Figure 137 Electronic Engine Controls, I6 Engines (Cont.)
137

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
LOW COOLANT MODULE CONN

(6710)
ECM
(6020M) K34C
A
CH7_01 14VT
K34B
C
18TN
K34-GA
D
16WH
ECM
(6020M) RIGHT SS SURGE TANK
(6401)
A
K34A
18TN
MAG
COOLANT LEVEL B
42 K34-GB
SENSOR 16WH
LEFT MD SURGE TANK

(6400)
A
K34A
ZVR
18TN
(6747)
K34-G MAG
G 18WH B
K34-G
18WH
J
BODY
CONTROLLER #J2
18GY
(1604)
K9E
ENGINE/IP
(1702-2)
A9E A9AA
E5 ZVR
20GY 18GY
TRANSMISSION
MODULE 2
(1502)
K92#141 10 ZVR
18TN ALLISON XMSN MODULE /
ALLISON XMSN CONTROL MODULE/
ALLISON XMSN MODULE IN CAB
(7150 / 7151 /7152)
K92#141 NEUTRAL
41
18TN START
W/ AUTO NEUTRAL XMSN
AUTO NEUTRAL
K17B
LIGHT RELAY
18PK
(1019) CH11_25
W/ MANUAL XMSN
START ENABLE K17E CLUTCH SWITCH (1807)
65
RELAY 18PK CH5_01
W/ AUTOSHIFT & ULTRASHIFT XMSN

K17F START ENABLE RELAY (1017)
18PK (1017) CH5_05
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED R/D 6710,6747, B 62476L
1502,1604,RMVD R/D 6704M. 61229V 27APR09 AE08058181 003
138

ELECTRONIC ENGINE CONTROLS (I6 ENGINE) (CONT)
NAVISTAR, INC.
IGNITION
ENGINE ECM
ENGINE / IP RELAY #3
BODY BUILDER
(1702) CH3_08
(7207M) FUSE F11-B
(1020)
38
KQ97DF F2 E2 E3 A4 A13FA
A97DF A13FS A13FR
9 18PL (A13FA)
18PL 12PK 12PK 12PK
5A (1014) (1014)
IP / DCM
30
KQ97FV K97FU A97FU (1800)
8 ACCEL
18PL 18PL 18PL B5 PEDAL
B99U
MODULE
ENGINE / IP 18PL
(1804)
(1702-32)
K97WC A97WC CH7_02
B6
18PL 18PL
ECM
(6020M)
KQ97FT VOLTAGE
27 5V REF
18PL
KQ97WA KQ97WB SIGNAL

10 18PL 35 RETURN
18PL
ECM
ENGINE SPEEDO
(6020M)
SIGNAL
ENGINE / IP (1945)
(1702-38) ENGINE
VEHICLE SPEED KQ47T A47T
72 58 FAN
OUTPUT 18GY 18GY
CONTROL
STOP ENGINE
KQ97EW
LAMP 22 1
18PL
KQ97SE
OWL 21 2
18PL
PRESET PTO KQ97CB
16 1 BODY BUILDER CONNECTION
ENABLE 18PL
PRIOR TO NOV 2008:
RESUME PTO KQ46A BLUNT CUT WIRES LOCATED
49 2
SPEED 18GY BY 42-WAY IP/ENGINE (1702)
VARIABLE PTO KQ97CC
60 3
ENABLE 18PL AFTER NOV 2008:
12-WAY (7207) & 2-WAY (7208)
SET PTO KQ46B
68 4 LOCATED BY CAB GROUND STUD
SPEED 18GY
CLEAN TACH KQ97AR
71 5 BODY
OUTPUT 18PL
BUILDER
VEHICLE SPEED KQ47B
72 6 (4110M)
OUTPUT 18GY
TRANSFER CASE KQ97XC

11 11
STATUS 18PL
REM KQ99F
50 12
ACCELERATOR 18PL
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 7207M WAS 4110M; B 62476L
RMVD 1604 AND 6747. 61229V 27APR09 AE08058181 004
139

CHAPTER 7
NAVISTAR, INC.
ECM EGT1 SENSOR BLACK

(6020M) (6260)
ZERO VOLT
K95K REFERENCE
EGT1 8 2 EGT1
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR ENGINE / IP

LIGHT GREY (1702-2) J
(6261)
K9E
18GY
20GY
K95J
A9E
17 2 EGT2
EGT2 18TN
K95F3 1 SIG GND
18TN
EXHAUST DELTA P
SENSOR
A9AA
18GY
BODY
(6263) CONTROLLER# J2
(1604)
K95A1 K95F1 SIG
1
18TN 18TN GND
K95 E5 ZVR
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
18TN 2 DELTA P
DELTA P
EGT3 SENSOR
DARK GREY
(6262)
K95F2 1 SIG GND

18TN ALLISON XMSN
K95L CONTROL MODULE
EGT3 67 2 EGT3 (7151)
18TN
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON 1/2/3/4000
BULKHEAD
(7205M)
K47B125 K47C125 SPEED

18TN D
18TN OUTPUT
W/ LCT XMSN
W/ BODY BUILDER
K47A125 TRANSMISSION MODULE

TRANSMISSION MODULE 3
18TN (7150)
(1503) CH11_31
W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A
K47
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED K47A125 TO REF B 68076W
6020M CAV 54. RMVD REF 7152. 61229V 27APR09 AE08058181 005
140
7.6. CRUISE CONTROL, P. 6

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CRUISE CONTROL
NAVISTAR, INC.
STEERING WHEEL SWITCHES
CRUISE OFF
SET
CRUISE ON
RESUME
1210 OHM
2370 OHM
6190 OHM
B A
CLOCK SPRING
(1809)
B A
18GY
B9R
18PL
B96
18GY
B9V
DCM / IP
(1800) B12 A4
20GY
18GY
A97
A9V
A9AA
18GY
B16 E5
CRUISE
SWITCH ZVR
INPUT
AIN17
BODY CONTROLLER BODY CONTROLLER

# J3 # J5
(1600) (1602)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REMOVED CONN 1009. B 67657R
61229V 27APR09 AE08058181 006
Figure 141 Cruise Control
141
7.7. ELECTRONIC ENGINE CONTROLS, IBB ENGINES, P. 7

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC.
ECM 1
(6018) ENGINE SENSOR
INTERFACE
(6033)
K41-GA
IAT GND 9 6
18WH
15 K41A
IAT 5
18TN
K41C
MAF 12V 20 8
18TN
21 K41-GB 9
MAF GND
18WH
K41B
MAF 44 7
18TN
HCI INJECTOR
(6260VH)
K95H
1 10
18TN
K95J
2 11 BODY BUILDER
18TN
CONNECTOR 2
(4706)
K92A5 ECM 5V ADAPTER
REMP1 13 A (6706)
18TN
B
K34BB
FSS 5V 49
18TN
E
K92A4
BODY B
18TN
CONTROLLER
(4706) K92A3
C
18TN
BODY BUILDER CONN
FSS GND 24 (4705)
K92A17
57 J
18TN
K92A16
56 18TN H
FUSE F4-D
ENGINE / IP IGNITION
(1013)
(1702-37) H4 G4 RELAY #1
KEYPWR K13A A97UA
17 (A13FC) (1011 / 1013)
18PK 16PL
10A CH3_06
N/ ULTRASHIFT
ENG DIAGNOSTIC
CONNECTOR CRANK INHIBIT RELAY
A97UA
(4328) (1019)
16PL
CH11_13
K98GN
CAN_L 35 B
18GN W/ ULTRASHIFT
K98YL
CAN_H 48 A
18YL
EXHAUST
LAMBDA SENSOR
(6260VN)
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH
46 K95VB 3
HEATER - 18TN
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED 4705;RMVD 6707; B 62476L
CIRC K92A5 WAS K95A5. 61229V 27APR09 AE08058181 007
Figure 142 Electronic Engine Controls, IBB Engines
142
7.8. ELECTRONIC ENGINE CONTROLS, IBB ENGINES (CONT.), P. 8

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
(CONT)
NAVISTAR, INC.
ECM 1 AFTERTREATMENT
(6018) SENSOR
(6720)
K95-GC
EGT3 GND 10 6
18WH
27 K95C
EGT3 5
18TN
K95B
EGT2 16 3
18TN
K95-GA
EGT1 GND 22 2
18WH
K95A
EGT1 28 1
18TN
K95-GB
EGT2 GND 55 4
18WH
K95E
EGDP 12 8
18TN
K95DA
18TN 9
AFTERTREATMENT
FUEL TEMP & PRESS
(6260VM)
K95D K95DC
3
18TN 18TN
K95-GE
AFP1 GND 41 1
18WH
K95T
AFT 26 2
18TN
K95V
AFP1 25 4
18TN
DUAL ANALOG
ENGINE / IP IP / DCM ACCELERATOR
(1702) (1800) (1804)
23 B4 B
K97B A97B B97Y
APS1 GND 23
18PL 18PL 18PL
28 C4 A
K99B A99B B99V
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL 18PL 18PL
29 B6 E
K97N A97N B99W
APS2 GND 11 18PL 18PL 18PL
24 C6 F
A99D B99E
18PL 18PL
30 B5 D
K99D A97M B99U
APS2 5V 50 18PL 18PL 18PL
ECM 2
(6019)
8 AUTO - NEUTRAL
AFP2 5V
SWITCH
(1814))
APS1 54
K97M 9 C7
APS2 55 B92L C D
18PL A92DL
16TN 16TN
EATON GEN 3 TCM
(7105) 12 C8
A92DM B92DM
K92DL 16TN 18TN
19
16TN
K92DM
33
16TN
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. C 67657R
61229V 27APR09 AE08058181 008
Figure 143 Electronic Engine Controls, IBB Engines (Cont.)
143

CHAPTER 7
NAVISTAR, INC.
(CONT)
ECU 2
BODY BUILDER CONN
(6019)
(4705)
K92A11
RPRE 48 18TN B
BODY CONTROLLER #J4
K92A12 (1601)
RVAR 35 18TN C
K92A13 PARK
SCS 52 18TN D A44
BRAKE F1
18GY
K92A8 RELAY
TACH 9 18TN G
K92A9
RAS 23 18TN E
K92A10
RPRE 30 F
18TN
K92A15
18TN A
A46D
18GY
N/ BODY ENGINE/IP
BUILDER (1702) D3 C3
38 85
K47T
18GY 87
AIR FILTER PARK BRAKE
RESTRICTION RELAY
5
GAUGE (1015)
(6703) 30
86
K28
B ZERO VOLT
18TN 2 C4 D4
REFERENCE A46C
(6702) 18GY
A44-GBG
D
K9AAB
20GY
18WH
A9E
A
18GY
A
K9AA
16GY
BODY
A9AA
18GY
CONTROLLER #J5
(1602)
ZERO
A11-GBA
E5 VOLT
10WH
BODY BUILDER REFERENCE
CONNECTOR 2
(4706)
K92A1
AES 13 18TN H
K92A14
WEL 17 18TN D
K92A2
WIFL 28 18TN E
K92A6
A11-GKJ
WTSL 15 18TN F
6WH
K92A7
XCS 10 18TN G
K92A3
ECM 5V C
18TN
ADAPTER
(6706) K92A4
18TN B
CH3_27 HCI FUEL
VALVE
(6260VL)
K95K LEFT SIDE CAB

ASV-H 7 1 GROUND
18TN
(4081)
K95M CH3-18
ASV-L 20 18TN 2
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; C 74736R
144

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (IBB ENGINE)
NAVISTAR, INC. (CONT)
ECU 2 HCI FUEL

(6019) PRESSURE
(6730)
K95S
APF2 50 3
18TN
K95R
APF2 GND 42 2
18TN
K95D K95DB
APF2 5V 8 1
18TN 18TN
INTAKE AIR
TEMPERATURE
(6703)
K41-G K41-GC
IAT GND 43 B
18WH 16WH
K41
A
16TN
ENGINE SENSOR
INTERFACE
(6033)
15
K97Y
EGRD 16 14
18TN
W/ DAVCO FUEL / DAVCO

WATER SEPARATOR WIF SENSOR
(1874)
K95-GF
WIF GND 34 2
18WH
K95W
WIF 37 1
18TN
RAYCOR
W/ RAYCOR FUEL / WIF SENSOR
WATER SEPARATOR (1874B)
K95-GF
2
18WH
K95W
1
18TN
AFTERTREATMENT
SENSOR
(6720)
K95-GD
EGDP GND 41 18WH 7
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 6033;CIRC B 62476L
K95R COLOR WAS WH. 61229V 27APR09 AE08058181 010
145

CHAPTER 7
NAVISTAR, INC.
(CONT)
ECM 1
(6018)
K92C16
GROUND 6
14WH
K92BA16 K92B16 GROUND
GROUND 4 14WH 14WH ADAPTER
K92A16 (6704A)
GROUND 2 CH3_27
14WH
ECM FUSE
K14G K14J B A K14AF ECM BATTERY
BATTERY 1 14RD FEED
10RD 10RD
30A (1027)
14RD
K14H
K14HA
BATTERY 3 14RD
14RD
K14K
K14L
TIMER 19
18RD
K14KA
BATTERY 5
14RD
ECM 2
(6019)
K14M
BATTERY 1
14RD
K92D16
GROUND 2 14WH
ENGINE SENSOR
INTERFACE
(6033)
K10-GJ
GROUND 1
16WH
GROUND
K10-GK K10WH1 ADAPTER
GROUND 2 16WH 12WH (6704A)
CH3_27
K14F ENGINE / IP FUSE F5-L

BATTERY 3
18RD (1702-42) (1014) IGNITION
K14FA K97VT1 A97S B3 A3 RELAY #3
BATTERY 4 (A13FA) (1012 / 1014)
18RD 12VT 14PL
15A CH3_05
VSS
(7600)
K47A
VSS-L 13 B
18GY
VSS-H 12 K47
A
18GY
W/ MANUAL TRANSMISSION
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RMVD CIRC K10-GL, B 62476L
K92#125,K14FB;CIRC K14J WAS K14S. 61229V 27APR09 AE08058181 011
146
7.12. ELECTRONIC ENGINE CONTROLS, V8 ENGINES, P. 12

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS - V8 ENGINE
NAVISTAR, INC.
ENGINE ECM
ENGINE / IP
(6020M)
(1702)
35
K3A(+) A3AA(+)
J1708 (+) 32 J1708
18DKBL 18DKBL PUBLIC (+) / (-)
36 (1660 / 1661)
K3A(-) A3AA(-)
31 CH3_09
J1708 (-) 18GY 18GY
FUSE F1-A (1010)
37 F1 E1
IGNITION K97UB A97UA A13F KEY SWITCH
97 CH3_05
KEY POWER 18PL 16PL 5A 18PK
FUSE F10-A(1019)
ENGINE /
1 E1 F1 FAN RELAY
MELROSE K97NA A97Z A23
(1015)
(6011) 10PL 10VT 18TN
5A CH6_01
CH7_14
IP / DCM ACCELERATOR
(1800) PEDAL MODULE
(1804)
23 B4 B
4 18PL
GND 18PL 18PL
28 C4 A
ACCELERATOR K99B A99B B99V
POSITION 72 18PL
18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 25 18PL 18PL
18PL
30 B5 D
IDLE K97FU A97M B99U
VALIDATION 67 18PL 18PL
18PL
SWITCH E
32 B6
K97WC A97WC B99W
MAT 47 18PL 18PL 18PL
33 C6 F
K97M A97M B99E
SIG_RTNI_2 6
18PL 18PL 18PL
38
K47T
INJ_E_R 89
18GY ENG ECM BODY
ENG SPEEDO SIGNAL
BUILDER (7207M)
(1945)
MAF_RTN 75 K46A 2
18GY A47T
A
77 K46B 4 18GY
18GY
K47B 6
18GY
INJ_D_R K97AR
92 5
18PL
79 K97CB 1
18PL
K97CC
CAN1H 13 3
18PL
K97FV
68 8
18PL
EGRVP 46 K97WA 10
18PL
34 K97XC 11
18PL
K99F
74 12
18PL
ENG ECM BODY

BUILDER 2 (7208M)
TBVC 41 K97EW 1
18PL
35 K97SE 2
18PL
ENGINE / MELROSE
9 K97T
MAP (6011)
18PL CH7_14
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 INITIAL RELEASE. A 62476L
62476L 20NOV09 AE08058181 012
Figure 147 Electronic Engine Controls, V8 Engines
147
7.13. ELECTRONIC ENGINE CONTROLS, V8 ENGINES (CONT.), P. 13

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
XMSN CONTROL
ECM
MODULE
(6020M)
(7150 / 7151)
K92#141 NEUTRAL
EGRTCL 60 41 START
18TN
MANUAL SPEED SENSOR
W/ MANUAL XMSN
(7601M / 7611)
B
48 K47A
ECT 18GY
XMSN CONTROL
A MODULE
K47 (7151)
18GY
K47#125 SPEEDO
25
18TN METER
IAT K47B125 K47#125

69
18TN 18TN
ALLISON 3 / 4000
K47C125 SPEEDO VIW A ALLISON
18TN D 1 / 2000 VIW C
METER
W/ WTEC XMSN (7205M)
TCM
K47A125 (7150)
18TN
25 SPEEDO
METER
K97N ENGINE / MELROSE

K97JC
63 10PL (6011)
18PL
5 4 3 CH7_14
85 87A
ECM MAIN
POWER RELAY 87
(6022)
30
86
K14KA K97XB 2 1
INJ_H_D 98
18RD 16VT
K97XA
10PL
ENGINE / MELROSE
K97T
MAP 9 (6011)
18PL LOW COOLANT SENSOR
CH7_14
(6400)
K34AA LOW COOLANT

8 A
18TN SENSOR
B GND2
ZERO VOLT
REFERENCE
(6747)
B
K34-GG
18WH
J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENG / IP
(1702-2)
A9E A9AA
18GY E5 ZVR
20GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 02DEC09 AE08058181 013
Figure 148 Electronic Engine Controls, V8 Engines (Cont.)
148

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.
ENGINE / MELROSE
(6011)
ECM
K97T
SIG_RTNI_2 6 (6020M)
18PL
CH7_12,13 ENGINE LEFT
SIDE BLOCK
GROUND
(6304A)
IP / ENGINE
CKP- K19-GM K19-GP
1 (1702)
14GY 12GY
K19BA K19B
8 34
14GY 12GY
ECM MAIN
K97NC K97NB K97D POWER RELAY
FVCV 16
14PL 10PL 16PL (6022)
CH7_13
ENGINE / IP
K97NA (1702)
10PL
CH7_12
(6405)
K97D FUEL
B
16PL COOLER
K59A A SOLENOID
18GY
ECM
(6020M)
14
K97ND
16PL 83
K97NE
84
16PL
K97NF
85
16PL
K97-GH K97-GK
MAP 9 87
14WH 18WH
K97-GL
86
18WH
K97-GM
18WH 88
K97X K14KA
98
8VT 18RD
BATTERY
K97AA
10RD
+ -
BTRY ECM
ENG ECM FUSE
POSITIVE
(9258)
(9261)
B A
N14BC N14BD
10RD 10RD
ECM
NEGATIVE
(6260-C)
K97-GN K97-GP N14-GB
8WH 10WH 10WH
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED:CIRC K97D, K59A;B 68076W
REF 6405. RMVD CIR K37B. 62476L 02DEC09 AE08058181 014
149

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (V8 ENGINE) (CONT)
NAVISTAR, INC.

(6020M) (6260)
ZERO VOLT
VREF1_1 K95KK
7 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
A
K95NN
5 18TN
ENGINE / IP
(1702-2) J
K9E
EGT2 SENSOR 18GY
LIGHT GREY
20GY
A9E
(6261)
K95JJ
EOP 73 2 EGT2
18TN
K95F3
1 SIG GND
18TN
A9AA
18GY
BODY
CONTROLLER# J2
(1604)
EXHAUST DELTA P
SENSOR
(6263) E5 ZVR
K95A1 K95F1 SIG

1
18TN 18TN GND
K95JT
VREF1_2 26 3 5V REF
18TN
K95HH
51 2 DELTA P
18TN
EGT3 SENSOR
DARK GREY
(6262)
K95F2 1 SIG GND

18TN
K95LL
SIG_RTN1_1 29 2 EGT3
18TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CONN 6020M: CAV 7 WAS B 68076W
27, 29 WAS 7, 73 WAS 30. 62476L 03DEC09 AE08058181 015
150
7.16. ENGINE ECM POWER – V8 ENGINE, P. 16

ENGINE ECM POWER - V8 ENGINE
NAVISTAR, INC.
FUEL HEATER
ENGINE / MELROSE
RELAY A13FP A37B
(6011)
(1018) 18PK 18TN
CH7_14
CH10_22
D4 D3
85
AIR CHARGE 87A
87
RELAY
(1020)
30
86
C3 C4
BATTERY FEED
20RD
A14JT
CH3_01
A37A
20TN
ECM
(6020M)
ENGINE / IP
(1702)
K37A
8RD
A14
EP 20
20TN B4
FUSE F8-H
25A
(1017)
A4
A14PD A14P
10RD 10RD
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 11DEC09 AE08058181 016
Figure 151 Engine ECM Power – V8 Engine
151
7.17. ELECTRONIC ENGINE CONTROLS – I6 ENGINE, P. 17

CHAPTER 7
NAVISTAR, INC.
ENGINE DCU
(6340)CH7_17
K97KB-G
GND 1
16WH
K97KC-G
GND 2
16WH
TO ECM
K97KD-G K97-G5
GND 3 GND
16WH 14WH
CH7_01
K97KE-G
GND 4
16WH
K97KF-G
GND 5
16WH
ENGINE DCU
K97KB POSITIVE FEED
PWR 6 (9270)
16PL
K97KC
PWR 7 A DCU
16PL N97A
K97K FUSE
10RD 10RD (9269)
K97KD
PWR 8 CH7_01
16PL
K97KE
PWR 9
16PL
K5AB(+) K5AA(+)
CAN_H_2 14 J1939 H CH3_15
20YL 18YL
K5AB(-) K5AA(-)
CAN_L_2 15 J1939 L CH3_15
20LTGN 18GN
K97KF ECM IGN

IGN 52 CH7_01
20PL
ENGINE DCU ENGINE/MELROSE

(6011) A14JT FUSE F10-D
SIGNAL (6341)
16RD (1019)
CH3_03
K97KM
10 10 ADV L
20PL
K97KL ADV H
30 9
20PL A13FP FUEL HEATER
K97KK 18PK RELAY (1018)
21 8 AFP1 GND CH10_22
20PL
K97KG C4 D4
22 5 AFT
20PL
86
30
K97KH FUEL
23 6 AFP1 VREF
20PL PUMP
RELAY
K97KT ASV L (1020) 87A 87
11 19
20PL
85
K97KS
31 18 ASV H C3 D3
20PL
K97KP
41 16 AFP2 GND
20PL
K97KR
42 17 AFP2
20PL
A37A
K97KN 16TN
43 15 AFP2 VREF
20PL
K97KJ FUEL PUMP

80 7 AFP1 (4060)
20PL
FUEL PUMP
K97KV
16PL
20 POWER
B
ECM
(6020M)
FUEL A
K97KU A37B
PUMP 76
18PL 16TN
CNTRL

68076W 16JUL10 AE08058181 017
-
Figure 152 Electronic Engine Controls – I6 Engine
152
7.18. ELECTRONIC ENGINE CONTROLS – I6 ENGINE (CONT.) WITH EXHAUST

BRAKE, P. 18

NAVISTAR, INC. W/ EXHAUST BRAKE
ECM
(6020M) W/ EATON AUTOSHIFT XMSN
W/ ALLISON XMSN
K3AB(+)
18DKBL
J1708(+) 25
K3A(+)
18DKBL J1708 PUBLIC J1708 PUBLIC
DATA LINK DATA LINK
K3A(-) CH3_09 CH3_09
18GY
J1708(-) 10
K3AB(-)
18GY
K5B(+)
J1939(+) 61 J1939
18YL
DATA LINK
K5B(-) CH3_15
J1939(-) 62
18GN
N/ THERMAL OVERCRANK PROTECTION
K17M START RELAY (1010)
ENGINE CRANK 18PK CH5_01,03,05
INHIBIT 7
K17L THERMAL OVERCRANK (6316)
18PK CH5_01,03,05
ACCELERATOR
W/ THERMAL OVERCRANK PROTECTION IP / DCM PEDAL MODULE
(1800) (1804)
23 B4 B
34
GND 18PL 18PL 18PL
ACCELERATOR 28 C4 A
K99B A99B B99V
POSITION 33
18PL 18PL 18PL
SIGNAL
22 C5 C
K97C A97C B97P
5V REF 63
18PL 18PL 18PL
30 B5 D
K97FT A97FU B99U
5V REF 9 18PL 18PL
18PL
33 C6 F
K97M A97M B99E
APS2 48 18PL 18PL
18PL
32 B6 E
K97WB A97WC B99W
APS2 GND 36 18PL 18PL
18PL
ECM
(6020M) ENGINE / IP
CH7_01 (1702)
IGNITION
RELAY #1
A13FN
(1011 / 1013
FUSE F1-A 18PK
CH3_05
(1010)
37 KEY SWITCH
K97UA A97UA A13F (1100)
18VT 16PL F1 18PK CH03_05,
E1
5A CH11_12
N/ ULTRASHIFT
EXHAUST
2 BRAKE RELAY
EXHAUST BRAKE 11 24A
663
18VT
5
EXHAUST BRAKE 4 24D EXHAUST EXHAUST BRAKE
18VT BRAKE FUSE
1C B5 (663R) GROUND
4
K97UA STUD
18VT (6312)
1 C6
K97UA K24B
18VT 16PL

012 07JUN13 ADDED MODELS IN TITLE A 92055Y
BLOCK. 76737G 16JUN11 AE08058181 018
Figure 153 Electronic Engine Controls – I6 Engine (Cont.) with Exhaust Brake
153
7.19. ELECTRONIC ENGINE CONTROLS – I6 ENGINE (CONT.) WITH W.I.F., P. 19

w/ W.I.F.
NAVISTAR, INC.

(6020M) (6260)
ZERO VOLT
K95K
EGT1 8 2 EGT1 REFERENCE
18TN
ADAPTER
K95F4 (6747)
1 SIG GND
18TN
D
EGT2 SENSOR ENGINE / IP

LIGHT GREY (1702-2)
(6261)
K95J 1 J
17 2 EGT2 K9E
EGT2 18TN
18GY
K95F3
20GY
1 SIG GND
A9E
18TN
EXHAUST DELTA P
20GY
A9E
SENSOR
(6263)
K95F1
A9AA
18GY
K95A1 SIG BODY
1
18TN 18TN GND CONTROLLER# J2
(1604)
K95
5V REF 51 3 5V REF
18TN
EXHAUST 19 K95H
2 DELTA P E5 ZVR
DELTA P 18TN
EGT3 SENSOR
DARK GREY
(6262)
STUD
(6304A)
K95F2 1 SIG GND W.I.F.
18TN (1874)
K95L
EGT3 67 2 EGT3
18TN
K47#125 SPEED
VSS+ 54 18TN 25
OUTPUT
W/ LCT XMSN
K47#125
N/ BODY BUILDER
18TN ALLISON XMSN
CONTROL MODULE
(7151)
K47B125 K47C125 SPEED

18TN D
18TN OUTPUT
W/ LCT XMSN
W/ BODY BUILDER
ALLISON 1/2/3/4000
K47A125 TRANSMISSION MODULE 3 BULKHEAD
18TN (1503) CH11_31 (7205M)
W/ WTEC XMSN
K47A125 SPEED
18TN 25
OUTPUT
SPEED SENSOR
(7601;7601M;7611;7609M)
A TRANSMISSION MODULE
K47 (7150)
18GY
7601 : W/ MERITOR G XMSN
B 7601M: W/ MANUAL XMSN
K47A
VSS- 53 7611 : W/ AUX XMSN
18GY
7609M: W/ EATON GEN3

012 07JUN13 ADDED MODELS IN SHEET A 92055Y
DESCRIPTION. 76737G 16JUN11 AE08058181 019
Figure 154 Electronic Engine Controls – I6 Engine (Cont.) with W.I.F.
154
7.20. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM, P. 20

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
NAVISTAR, INC. W/ SCR SYSTEM
ECM
CONNECTOR
(6020M)
IP/ENGINE DCM
(1702) (1800)
76 32 B6
K99W A99W
GROUND 2
20PL 18PL
80 23 C6
K99E A99E
APS 2
20PL 18PL
84 30 B5
K99U A99U
APS2 5V 18PL
20PL
78 33 B4
K97Y A97Y
GROUND 1
20PL 18PL
79 22 C4
K99V A99V
APS 1 18PL
20PL
82 28 C5
K97P A97P
APS1 5V 18PL
20PL
40 37
K97U K97UA A97UA BRAZIL IGNITION RELAY
KEY SWITCH (1971)
20PK 20PL 18PK
CH10_62
61
START K97UB K14P
SWITCH 20PK 12RD
2 SCR POWER/ENGINE
K97LB K14LA
BATTERY +3 INTERCONNECTION
14VT 12RD
(4841) CH10_58
10
K97-GV K10-GU
BATTERY -1
14WH 12WH ECM GND
CONN
11 (6334)
K97-GW
BATTERY -2 14WH A
K97-GG
5 14WH ENGINE
K97-GA
BATTERY -3 ECM GND
14WH
CONN
(8888)
6 B
K97-GB K97-G N97-G
BATTERY -4 A
14WH 10WH 10WH
3 C
K97TC K97H N97A
BATTERY +4
N97-GB
14VT 10VT 10RD
10WH
8
K97HB
BATTERY +1 14BT A BATT ECM
K97X N97AA
NEGATIVE
9 10VT 10RD
K97JA CONN
BATTERY +2 14VT CLEAN PWR & GND (9260)
(6323)
A C A B C
ENGINE ECM FEED BATT ECM

(9254) POSITIVE
N14AY N14BA
N14-GA
N97-GB
CONN
N14-G
10RD 10RD
10WH
10WH
10WH
A 40 A B (9261)
ENGINE IDM FEED
(9258)
N14BD N14BC
10RD A B 10RD
40 A
BATTERY

2933 05DEC12 REMOVED CONN 4841A A 91776J
AND CIRC K14L 82436B 08NOV11 AE08058181 020
Figure 155 Electronic Engine Controls – I6 Engine with SCR System
155
7.21. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.),

P. 21

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF W/ SCR SYSTEM (CONT)
NAVISTAR, INC.
ECM
IP/ENGINE
CONNECTOR
(1702)
(6020M)
17
A5C(-) A5R(-)
34 18LT GN 18GN
K5A(-)
J1939 L 2
20LT GN
K5E(-)
18LT GN
SCR/ENGINE CLUSTER CONN
(4840) (1501)
K5E(+) CH10_58 CH3_12
35 18YL
K5A(+)
J1939 H 2
20YL 11
A5C(+) A5R(+)
18YL 18YL
AMBIENT TEMP 62
K41
SENSOR
20TN
SCR/ENGINE INTERCONNECTION
AMBIENT TEMP 65 (4840) CH10_58
SENSOR GND K110-G
20GY
89
K98A
ISO-K
20BK
IP/ECM
66 (1702B) CH3_34
ENGINE STOP K19C
SWITCH 20GY
K12D IP/ECM
16LT BL (1702B) CH3_34
SWITCHED BATT 4 K12 2-AXLE-SPD SWITCH

K9EA
PLUS OUTPUT 14LT BL (7103) CH10_22
18TN
K47D 1
K12B
16LT BL 18GY
VEHICLE SPEED
67 2 SENSOR
K47A K47C
SPEED SENSOR (7601M)
20GY 18GY
69 3
K47 K47B
SPEED SENSOR
20GY 18GY
WIF SENSOR 24 1
K111A K111D
GROUND WIF
20TN 18TN
SENSOR LEFT SURGE
(1874) TANK
25 2
K111B K111E (6400)
WIF SENSOR
20TN 18TN
64 2
COOLANT K34B K34D
LEVEL SENSOR 20TN 18TN
MAG
68 1
COOLANT K34A K34C
LEVEL SENSOR 20TN 18TN
15
EXHAUST K24A
BRAKE 14GY EXHAUST BRAKE
FUSE
(663R)
STARTER PWR K24B K24C
(6312) CH3_35 16GY A B 16GY 2
1
15 A 86
30
EXHAUST EXHAUST BRAKE
BRAKE RELAY
(1C) (663)
87A 87 85
A 3 4 5
K24E
16GY
EXHAUST 13
K24D
BRAKE 14GY

012 07JUN13 ADDED (CONT) IN SHEET B 92055Y
DESCRIPTION. 82436B 08NOV11 AE08058181 021
Figure 156 Electronic Engine Controls – I6 Engine with SCR System (Cont.)
156
7.22. ELECTRONIC ENGINE CONTROLS – I6 ENGINE WITH SCR SYSTEM (CONT.),

P. 22

ELECTRONIC ENGINE CONTROL - (I6 ENGINE)
W/ SCR SYSTEM (CONT)
NAVISTAR, INC.
ECM ZVR/BC ZVR

(6747)
A 29 FREON
ECM CONNECTOR
K97ZD ZVR COMPRESSOR
(6020)
20PL (6200)
E
K10-GB ENGINE BLOCK GND
16WH (6304A) A
F
+K77-G
18WH
BODY CNRTL - J1
(1603) IP/ENGINE
(1702)
B
A/C C 10
+K77A +K77A
COMPRESSOR 16LT GN 16LT GN
K17-GA
G
18WH
K17-G
16WH
K17-GB
18WH 1 2
30 86
CRANKING RELAY
(662)
87A 87 85
H 3 4 5
K17CB 15
16PK K17E A17B DCM CONN
18PK 18PK (1800) CH5_1
STARTER PWR K17CA
(6312) 16PK 18
CH3_35 1 2 K17M K17M START RELAY
30 86 18PK 18PK (1010) CH5_1
START RELAY
STARTER (664)
87A 87 85
CONTROL
(6346) 3 4 5
16
K17C K17CC A17C START RELAY
16PK 16PK 16PK (1010) CH5_1
J 2
K9E A9E IP/ROOF
18GY 20GY (2000) CH9_10
L BODY CNRTL - J5
+K9A
(1602)
18GY
A E6 +5V OUT
SSOUT
A/C PRESSURE B 3
+K6A +A6A BODY CNRTL - J3
TRANSDUCER
18GY 20GY (1600)
(8602) C 4
+K77B +A77B
18LT GN 20LT GN B12 AC PRESSURE
TRANSDUCER
2-AXLE-SPD SIGNAL
SWITCH
(7103)
C 39
*K93A *K93 *A93 ROOF/TACHOGRAPH
20LT BL 20LT BL 18TN (1965) CH10_62
20LT BL
D
*K93B
*K9EA ECM CONNECTOR

18TN (6020) CH10_21 ECM CONNECTOR
(6020)
FUSE F5-L
74 2 SPEED (1014)
AXLE
B3 A3
12PK
13FA
10 A
FUSE F5-M
A 6 (1014)
K71B K71
BACK-UP LIGHT 16OR 16OR B4 A4
SWITCH 10 A
(7500)
B 7 TURN SIGNAL
K71C K71AB
* - W/ MANUAL XMSN 13GUV 16OR ADAPTER
16OR
+ - W/ AIR CONDITIONER (400) CH9_2

DESCRIPTION. 82436B 08NOV11 AE08058181 022
Figure 157 Electronic Engine Controls – I6 Engine with SCR System (Cont.)
157
7.23. ELECTRONIC ENGINE CONTROLS (ISL– G ENGINE), P. 23

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (ISL-G ENGINE)
NAVISTAR, INC.
DUAL ANALOG
ENGINE INTERFACE
ENGINE / IP IP / DCM ACCELERATOR
(6800)
(1702) (1800) (1804)
23 B4 B
K97B A97B B97Y
APS1 GND J
18PL 18PL 18PL
28 C4 A
K99B A99B B99V
APS1 X
18PL 18PL 18PL
22 C5 C
K97C A97C B97P
APS1 5V G
18PL 18PL 18PL
29 B6 E
K97N A97N B99W
APS2 GND L
18PL 18PL 18PL
24 C6 F
K97M A99D B99E
APS2 W
18PL 18PL 18PL
30 B5 D
K99D-B K99D-A A97M B99U
APS2 5V K
18PL 18PL 18PL 18PL
K99D-C
18PL COOLANT MODULE
K95-GD (1378)
18WH CH06_06
AFTERTREATMENT
ECO
(6805)
K95-GC K95-GB
H 18WH A
18WH
F K95B B
18TN
K95C
S 18TN C
ENGINE INTERFACE
(6801)
K95D AFTERTREATMENT
20 TEMP
18TN
(6804)
K95A
14 1
18TN
K95-GA
2
18TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

86976G 14FEB13 AE08058181 023
Figure 158 Electronic Engine Controls (ISL– G Engine)
158
7.24. ELECTRONIC ENGINE CONTROLS (ISL – G ENGINE) (CONT.), P. 24

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (ISL-G ENGINE)
(6802)
ECM FUSE
K14JA K14J B A K14AF ECM BATTERY
BATTERY 4 12RD FEED
10RD 10RD
30A (1027)
(6713)
K14JB
BATTERY 3 12RD
(6801)
K13AF ENGINE / IP FUSE F11-B

BATTERY 27 (1702)
16RD (1020) IGNITION
A97K F2 E2 RELAY #3
K13AL K13AD
BATTERY 30 (A13FA) (1012 / 1014)
16PK 14PK 14PK
42 15A CH3_05
FUSE F4-D
(1013) IGNITION
K13AE A97E H4 G4
31 (A13FC) RELAY #1
16PK 18PK
15 (1011 / 1013)
CH3_06
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

86976G 14FEB13 AE08058181 024
Figure 159 Electronic Engine Controls (ISL – G Engine) (Cont.)
159
7.25. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE), P. 25

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L ENG)
NAVISTAR, INC.
PDM 4 WAY
(6566/6568)
ECM 1 1 3 ECA
(6018)
(7501)
BATTERY(+) K14G K14J2 K14N

1 C
14RD 10RD 10RD
K14H
14RD
K11-G
B
10WH
K10-GD
10WH
K14J
10RD
3 K14HA
BATTERY(+)
14RD
14RD
K14K
K14KA 1GA ALTERNATOR

BATTERY(+) 5 GROUND
14RD
(6314)
K14L
TIMER 19
18RD
ENGINE / IP
(1702/1702)
37 ULTRASHIFT XMSN
K13A K13 A97UA
KEYPWR 17 RELAY(1019)
18PK 18PK 16PL
CH11_13
BODY BUILDER
CONNECTOR
K92A5 A
REMP1 13 (4706)
18TN
&&K92A3
REMP1 GND 24 C
18TN
W/ULTRASHIFT XMSN
ENGINE / IP
K92A3 (1702/1702)
18TN
26 OPTIONAL
##K92A20A ##K92A20 A92A3
16WH 18TN RELAY1
18WH
1 (1873C)
**K92A20 A92A20
16GY 16TN CH10_65
@K34-GA @K23B1
18WH 18WH
4 VARIABLE
%K23B1 SPEED FAN
FSS GND 8 (6420)
18WH
&K92A16 *K10WH5 K10-GA

GND 2
14WH 10GY 8WH
*K92BA16 *K92B16 **K92A16 B

GND 4 GROUND SPLICE 1GA ALTERNATOR
14WH 14GY 14WH
(6704) GROUND
#K92B16 A (6314)
*K92C16
GND 6
14WH 14WH
K98GN ENGINE
35 B
20GN DIAGNOSTIC
K98YL CONN
48 A
20YL (6704)
ECM 2 * N/ ZERO VOLT REFERENCE

(6019) # W/ ZERO VOLT REFERENCE
@ W/ ULTRASHIFT
K92D16 % N/ ULTRASHIFT
TIMER 2
14WH ** W/VARIABLE SPEED FAN
K14M ## W/2 SPEED FAN
BATTERY(+) 1
14RD & W/MANUAL TRANSMISSION
&& W/BODY BUILDER CONNECTION

92218B 29JUL13
AE08058181 025
Figure 160 Electronic Engine Control (2010 SCR 13L Engine)
160
7.26. ELECTRONIC ENGINE CONTROL (2010 SCR 13L ENGINE) (CONT.), P. 26

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROL(2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
ECM 1
(6018)
K41A
IAT 15 5
18TN
MAF 12V 54 K41C 8
18TN
MAF GND 21 K41-GB 9
18WH ENGINE SENSOR
K41B INTERFACE
MAF 44 18TN
7
(6033)
K41-GA
IAT GND 9 6
18WH
ADD TRANS K47A125

12
MODULE 3 18TN
(1503)
CH11_038
K95VC
HEATER + 33 4
18TN
NVOLT 39 K95VE
6
18TN
K95VIR
VIRGND 40 2
18WH EXHAUST
K95VB LAMBDA SENSOR
46 3
HEATER - 18TN (6260VN)
K95VA
PUMPCUR 52 1
18TN
K95VD
TRIMRPS 53 5
18TN
K5S128 K5B128
CAN_BH 34 TCU CONN
20YL 18YL
(7150)
CH03_16B ACCELERATOR
ENGINE / IP PEDAL MODULE
IP / DCM
(1702/1702) (1809)
(1800)
THROTTLE IDLE
22 C5 C
K97C A97C B97P
APS1 5V 36 18PL
18PL 18PL
28 C4 A
K99B A99B
B99V
18PL 18PL
18PL
23 B4 B
K97B A97B B97Y
APS1 GND 23
18PL 18PL 18PL
30 B5 D
K99D A97M B97U
APS2 5V 50 18PL 18PL
18PL
B6 E
29
K97N A97N B99W
APS2 GND 11 18PL 18PL 18PL
24 C6 F
A99D B99E
ECM 2 18PL 18PL
(6019) 31
A92YB EATON AUTOSHIFT
18PL ULTRASHIFT
APS1 54 SELECTOR
(7905)
K97M
APS2 55 CH11_10
18PL
K92A18 K92A18A
RPRE 48
18TN 16TN

92218B 31JUL13 AE08058181 026
Figure 161 Electronic Engine Control (2010 SCR 13L Engine) (Cont.)
161

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR 13L
NAVISTAR, INC. ENGINE)(CONT)
ECM 1 #K23
(6018) 18TN FAN SOLENOID
#K23-G (6400)
18WH CH6-04
*K23
EFAN 12V 30
18TN
VARIABLE SPEED
EFAN 18 *K23-G FAN DRIVE (6420)
18TN CH6-04
K23C
FSS 58
18TN
K34B LOW COOLANT

ECL 12V 42 2
18TN SENDER
K34D (*6401 / #6407)
1
18TN
K34B
18TN B LOW COOLANT
ECM 2
SENDER L/S
(6019) K34D A (6408)
18TN
W/ 2 SPEED FAN
ECL 49
ENGINE SENSOR
TNTERFACE
(6033) GROUND ADAPTER
(6704)
F
K10-GJ K10-GL
1
16WH 12WH
K10-GK C
2 K10WH1
16WH 12WH
K10-GA
10WH
1GA ALTERNATOR
GROUND
(6314)
* W/ VARIABLE SPEED FAN 8600

# W/ 2 SPEED FAN 7000

- - INITIAL RELEASE. A 92218B
92218B 29JUL13 AE08058181 027
162

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS (2010 SCR
13L ENG) (CONT)
NAVISTAR, INC.
ECM 2
(6019)
BODY BUILDER CONN 2
(4706)
K92A19
RPAS 46 18TN J
K92A1
AES 13 18TN H
K92A14
WEL 17 18TN D
K92A2
WIFL 28 18TN E
K92A6
WTSL 15 18TN F
K92A7
XCS 10 18TN G
K92A4
37 18TN B
ECM 1 BODY BUILDER CONN

(6018) (4705)
K92A16
57 H
18TN
K92A17
56 J BODY
18TN
CONTROLLER #J4
K92A12 (1601)
RVAR 35 C
18TN
K92A13
SCS 52 18TN D
F1
K92A8
TACH 9 G
18TN
K92A9
RAS 23 E
18TN
**K92A10
RPRE 30 F
18TN
**K92A15
18GY
A44
18TN A
*K92A11
16TN #K92A11
RPRE 48 18TN B
ENGINE/IP
CRANK
(1702/1702)
INHIBIT
27 RELAY
A92A1
18TN (1019)
CH10_65 D3 C3
38 85
&K47T A46D PARK
AIR FILTER
18GY 18GY 87 BRAKE
RESTRICTION CRANK
GAUGE INHIBIT RELAY
*K92A18 *K92A18A 34
(6703A) A92A18 (1015)
RELAY
18TN 16TN 16TN 30
(1019) 86
B 5
K28 A46C CH10_65 C4 D4
A44-GBG
18TN 18GY
18WH
A 2
K9AAB A9C
18GY 20GY
K9AAB K9AA
A9AA
18GY
18GY 16GY
K9AAB
ZERO VOLT A11-GBA
18GY
REFERRENCE 10WH
(6702)
** W/ BODY BUILDER
CH3_27A A11-GKJ
E5
@ N/ BODY BUILDER
6WH
# N/ ULTRA XMSN
* W/ ULTRA XMSN
& W/ BODY BUIDER CONNECTION,
ROAD SPEED LEFT SIDE CAB
BODY CONTROLLER #J5 GROUND
(1602) (4081)

92218B 29JUL13 AE08058181 028
163

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC. 13L ENG)(CONT)
AAT CHASSIS
ECM 2 ENGINE AMBIENT
INTERCONNECT
(6019) #M41E AIR TEMP
(6715)
18GY (*5899/#6013)
2
K41E *M41E
IAT GND 43 18TN 15
18TN
1
*M41D
14
18TN
#M41D
18GY ENGINE SENSOR
INTERFACE
(6033)
K41D
15
16TN
K97Y
EGRD 16 14
18TN
DAVCO
N/ M-NGV-SS-HDD FUEL / WIF SENSOR
WATER SEPARATOR (1874)
K95-GF
WIF GND 34 18WH 2
K95W
WIF 37 1
18TN
RAYCOR
W/ M-NGV-SS-HDD FUEL /
WIF SENSOR
WATER SEPARATOR
(1874B)
K95-GF
2
18WH
K95W
1
18TN
BODY CONTROLLER #J5 IP/ENGINE

(1602) (1702/1702)
12 ALTERNATOR WARNING
A28B K13
F9 LIGHT
18TN 18LTBL
(6102)
* W/ TRANSTAR
# W/ WORKSTAR

92218B 29JUL13 AE08058181 029
164

CHAPTER 7
ELECTRONIC ENGINE CONTROLS (2010 SCR
NAVISTAR, INC.
13L ENG)(CONT)
ENGINE SENSOR
INTERFACE
(6033)
ENGINE / IP
K14F
BATTERY 3 (1702/1702)
14RD
42 FUSE F5-L
K14FA K97VT1 A97S
BATTERY 4 14RD 14PL (1014-B3)
14RD
CH3_08
1GA ALTERNATOR
K10-GJ K10WH1 K10-GA
GROUND 1 GROUND
16WH 12GY 8WH (6314)
K10-GK
GROUND 2 16WH
K21B3
CSRD 19 18TN FLAME START
K21B2 RELAY
CSRC 20 18TN (8410)
CH6_03
K21B1
CSRE 21 18TN
VSS
(7600)
*K47A B
VSS-L 13
18GY
*K47 A
VSS-H 12
18GY
TRANSFER CASE JUMPER
TO CENTER CHASSIS
(9750F)
#K47A
B
18GY
#K47
A
18GY
* MANUAL XMSN SPEEDO CIRC

# W/AUX XMSN EFFECTS

92218B 29JUL13 AE08058181 030
165
7.31. ENGINE ECM POWER (2010 SCR 13L ENGINE) (CONT.), P. 31

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENGINE ECM POWER (2010 SCR 13L ENG)
NAVISTAR, INC.
FUEL HEATER
RELAY A13FP
(1018) 18PK
CH10_22
D4 D3
85
87A
87 AIR CHARGE
RELAY
(1020)
30
86
C3 C4
A14JT
16RD
I6 ENGINE
FUEL PUMP
(4060)
A37A
B
16TN
A37B
A F4
18TN
FUSE F10-D
25A
(1019)
E4
A14TF A14J A14 BATTERY FEED
12RD 8RD 4RD CH3_01

92218B 29JUL13 AE08058181 031
Figure 166 Engine ECM Power (2010 SCR 13L Engine) (Cont.)
166
7.32. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE), P. 32

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)
NAVISTAR, INC.
AFTERTREATMENT CONN
(670)
ACM 96 WAY J1
(685) DPF SENSOR TABLE
(672)
7
95O 9
42 5
20TN 18GY
8
95P 95
70 6
20TN 18TN DEF DOSER
(673)
11
95S 95(+)
77 1
20TN 18TN
12
95T 95(-)
53 2
20TN 18TN
ACM 58 WAY J2
(686)
9 95A
95Q
32 18TN 7
20TN
10 6
95R
42 18GY 8
20TN
10B
3
18WH
13B
4
18PK
SCR SENSOR TABLE

DEF HARNESS
(671)
PWR & GND 3
(690) 95-GE 10 10A 9
CH7_33,33A 16TN 16WH 18WH
4
DEF HARNESS 95-EB 13 13A 10
INTERCONNECT 16TN 16PK 18PK
(674)
CH7_33

92218B 29JUL13 AE08058181 032
Figure 167 DEF & Aftertreatment (2010 SCR 13L Engine)
167
7.33. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33

CHAPTER 7
DEF & AFTERTREATMENT (2010 SCR
NAVISTAR, INC. 13L ENG) (CONT)
DEF HARNESS NON VENTED AIR

ACM J1 W/ TRANSTAR INTERCONNECT SHUTOFF VALVE (ASOV)
(685) (674) (6260A)
1
95H K95H
79 2
20TN 18TN
2 FUEL PRESSURE
95I K95I SENSOR(FPS)
32 1
20TN 18TN (6260FP)
5
95L K95L
72 3
20TN 18TN
6
95M K95M
18 2
20TN 18TN
7
95N K95N
89 1
20TN 18TN
8
95G K95G
5 1
20TN 18TN HYDRO CARBON
9 DOSING VALVE
95F K95F
29 2 (HCI)(6260H)
20TN 18TN
ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
13 (6260F)
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95-AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 16TN 13
14TN 12TN (6567)
95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)
AFTERTREATMENT
PDM (679)
A8
NOX SENSOR
13BB
A10 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN
K95-GB
95AV AFTERTREATMENT 4
A7 18TN
10TN HARNESS
95EB INTERCONNECT
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI
A9
10TN
10TN 95-GE HARNESS

16TN INTERCONNECT
95-GC
B9 (670) CH7_32
18TN
95-GG 95-GH 95-GD 4
3 TANK SENSOR
DEF PUMP 12TN 12TN 16TN
TEMP/LEVEL PDM 15 WAY
(680) (678) (6567)
4
95-GB
6
16TN
95-GF 95-G
95AL 4
B8 5 12TN 14TN
16TN ACM J2
SUCTION HEATER 95-GA (686)
95AF 95AI
B2 LINE (677) 14TN 6
16TN 16TN
CH07_34
95AW
C6
12TN
B10

92218B 29JUL13 AE08058181 033
Figure 168 DEF & Aftertreatment (2010 SCR 13L Engine) (Cont.)
168
7.34. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 33A

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR
NAVISTAR, INC. 13L ENG) (CONT)
DEF HARNESS NON VENTED AIR

ACM J1 INTERCONNECT SHUTOFF VALVE (ASOV)
W/ WORKSTAR
(685) (674) (6260A)
1
95H K95H
79 2
20TN 18TN
2 FUEL PRESSURE
95I K95I SENSOR(FPS)
32 1
20TN 18TN (6260FP)
5
95L K95L
72 3
20TN 18TN
6
95M K95M
18 2
20TN 18TN
7
95N K95N
89 1
20TN 18TN
8
95G K95G
5 1
20TN 18TN HYDRO CARBON
9 DOSING VALVE
95F K95F
29 2 (HCI)(6260H)
20TN 18TN
ACM 58WAY J2
(686)
3
95J K95J
21 2
20TN 18TN
4 K95K FUEL SUPPLY
95K
7 18TN 1 SOLENOID(DFSOV)
18TN
13 (6260F)
95AK4A 95AK4 K95AK4
5
14TN 16TN 16TN
95AK3 12 K95AK3
95AK3A K95-AK2 PDM 15-WAY
3 16TN 16TN 13
14TN 12TN (6567/6569)
95AS
33
18TN
10
13BA 13B K13B K13A ECM 1
41 17
20PK 18PK 18PK 18PK (6018)
AFTERTREATMENT
PDM (679)
A4
NOX SENSOR
13BB
A6 (608)
18PK
20
95EC 95ED 95E K95E
C5 1
12TN 14TN 18TN 18TN
K95-GB
95AV AFTERTREATMENT 4
A3 18TN
10TN HARNESS K10-GA
95EB INTERCONNECT 10WH
C3 K95-GA K10-GA
16TN (670) 10TN 8WH
95AU CH7_32
C1
10TN
95EA
DEF HARNESS HARNESS
16TN
A1 PWR & GROUND GROUND
(690) (6314)
95DC 95DE 95A1 1
C4 K95AKI
10TN 10TN 10TN 12TN
95DB 2
C2 95-GD1 K95-G
10TN 10TN
10TN
95DA AFTERTREATMENT
95-GI
A5
10TN
10TN 95-GE HARNESS

16TN INTERCONNECT
95-GC
B5 (670) CH7_32
18TN
95-GG 95-GH 95-GD 4
3 TANK SENSOR
DEF PUMP 12TN 12TN 16TN
TEMP/LEVEL PDM 15 WAY
(680) (678) (6567/6769)
95-GB 4
16TN 6
95-GF 95-G
95AL 4
B4 5 12TN 14TN
16TN ACM J2
95-GA (686)
95AF 95AI SUCTION HEATER
B2 14TN 6
16TN 16TN LINE (677)
95AW CH07_34
B6
12TN
C6

92218B 31JUL13 AE08058181 33A
169
7.35. DEF & AFTERTREATMENT (2010 SCR 13L ENGINE) (CONT.), P. 34

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF & AFTERTREATMENT (2010 SCR 13L ENG)(CONT)
NAVISTAR, INC.
ACM 58
WAYJ2 SUPPLY
(686) MODULE
(680)
95Y
46 9
18TN
95X
2 8
18TN
95Z
48 10
20TN
95U
57 2
20TN
95V
45 3
20TN
34 95AB
12
20TN
TANK SENSOR
95-GB 6
(678)
16TN
CH7_33
95AJ
47 1
20TN DEF TANK
HEATING
VALVE
ACM 96 95AK
4 (691)
WAY J1 20TN
(685)
55
*95AX
B3
20TN
#95AX
63 B7 AFTERTREATMENT
20TN
PDM
95AY (679)
7 B1
20TN
95AT
8 A2 SUPPLY
20TN
MODULE
95AF (680)
B2
16TN
95W
17 4
20TN
95AA
56 11
20TN
95AC
52 1
18TN
BACK FLOW
95AG HEATER PRESSURE
2 (675)
16TN HEATER
(676)
95AD
28 1
18TN
95AAA 95AH
2
16TN 16TN
95AE
4
18TN
1
SUCTION
HEATER
95AI (677)
2
16TN
* W/WORKSTAR
# W/TRANSTAR

92218B 29JUL13 AE08058181 034
170
7.36. CAB J1939 DATA LINK (2010 SCR 13L ENGINE), P. 35

CHAPTER 7
CAB J1939 DATA LINK (2010 SCR 13L ENG)
NAVISTAR, INC.
DEF HARNESS *K5B128

*K5A128
ACM 96 WAY INTERCONNECT 18YL
18YL
J1 (685) (674)
17 K5B(+)
5AC(+) 5A(+) TC10 TCU
15
20YL 18YL ECM1
18YL (7350)
16 (6018)
CH11_44
5AC(-) 5A(-) K5B(-) CH3_16A
16
20GN 18GN 18GN
*K5A108 *K5B108
18GN J1939 ENG
PUBLIC CAN 18GN
DIAG-CAN A C,
TERM RESISTOR (6798)
(681)
A
5AB(-)
A
18GN
B
K5B(+)
K5B(-)
5AB(+)
18YL
C
18GN
18YL
ENGINE SENSOR
INTERFACE
(6033)
K5A(+)
16
18YL
K5A(-)
17
18GN
K5C(-)
K5C(+)
18GN
18YL
NOX SENSOR
(608)
18
K5(-) K5D(-)
18GN 18GN 2
19
K5(+) K5D(+)
3
18YL 18YL
AFTERTREATMENT
HARNESS SCR SENSOR
INTERCONNECT TABLE
(670) (671)
5(+) 5 5B(+)
5A(+)
7
18YL 18YL 18YL
6
ACM 58 WAY 5(-) 5A(-) 5B(-)
18GN 8
J1 (686) 18GN 18GN
1
5BB(+) 5B(+) 5(+)
14 11
20YL 18YL 18YL
2
5BB(-) 5B(-) 5(-)
15 12
20GN 18GN 18GN
DEF SENSOR
TANK SENSOR TABLE
(678) (672)
5BA(+) K5D(+)
2 2
18YL 18YL
5BA(-) K5D(+)
1 1
18GN 18YL
* W/ ALLISON TC10 TRANSMISSION

0488 22JAN14 ADDED CIRC K5A128, B 84576N
K5B128,K5A108 & K5B108 AT R/D 674. 92218B 29JUL13 AE08058181 035
Figure 171 Cab J1939 Data Link (2010 SCR 13L Engine)
171
7.37. INTERNATIONAL BIG BORE ENGINE (IBBE) (2010 SCR 13L ENGINE), P. 36

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL BIG BORE ENGINE (IBBE) (2010
NAVISTAR, INC. SCR 13L ENG)
CENTER/FWD HVAC
ENGINE/IP IP/FWD TEMP SENSOR/
(1702/1702) (1700/1700) AC REMOTE
(6003)
61
A41D M41A
15 1
18TN 18GY
62
A41E M41B
18 2
ECM1 18TN 18GY
(6033)
FUSE F5-L FUSE
42 A97S (1014) (1014)
K14FA K97VT1 A13FA IGNITION
4 14PL (A13FA)
14RD 14RD 12PK RELAY #2
B3 A3 A4 E4
K14F 15A (1012/1014)
3
14RD CH03_08
*A23A BODY CONTROLLER #J5

F13
16TN (1602)
* W/ FAN WIRING

92218B 29JUL13 AE08058181 036
Figure 172 International Big Bore Engine (IBBE) (2010 SCR 13L Engine)
172
7.38. ACCELERATOR – MWM E6 (2010 SCR 13L ENGINE), P. 37

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ACCELERATOR - MWM E5 (2010 SCR 13L ENG)
NAVISTAR, INC.
ENG/IP IP/DCM
ECM 1 (1702/1702) (1800/1800F)
(6018)
22
K97C A99V
APS1 15V 36 18PL C4
18PL
K99D
APS2 5V 50 18PL
23
K97B #A99E
APS1 GND 23 18PL 18PL C6
#A97M
18PL
ECM 2
(6019)
28
K99B
APS1 54 A97P
18PL C5
18PL
NEUTRAL SWITCH
(7802)
#A99W
18PL
32
K97S *A97WC
B B6
18VT 18PL
33
K97J *A97Y
A B4
18VT 18PL
30
*A97FU
18PL B5
#A99U
18PL
BODY CONTROLLER #J5

(1600) IP/DCM
(1800/1800F)
B12
AIN17 B16 A97
20GY
* ACCELERATOR W/ V8, I6 ENGINE

# ACCELERATOR W/ MWM 5 ENGINE

92218B 29JUL13 AE08058181 037
Figure 173 Accelerator – MWM E6 (2010 SCR 13L Engine)
173
7.39. EATON VORAD – VS400 (2010 SCR 13L ENGINE), P. 38

EATON VORAD - VS400 (2010 SCR 13L ENG)
NAVISTAR, INC.
ECM CONN 1 J1939 TERMINATOR

(6018) (7710B)
#K5S108 #K5A108 #K5C108

47 20GN C
18LTGN 18LTGN
*K5S108 *K5A108 *K5C108
18GN 18GN 18GN
#K5S128 #K5A128 #K5C128

34 18YL A
20YL 18YL
*K5S128 *K5A128 *K5C128
18YL 18YL 18YL
ADD TRANS MODULE 3
(1503)
TCU CONN
*K5B128
(7150) 12
18YL
#K5B108
8 18LTGN
*K5B108
4
18GN
#K5B128
28
18YL
ENGINE / IP
(1702 / 1702)
#K5R128
11
18YL
*K5R128
18YL
#K5R108
17
18LTGN
*K5R108
18GN
* ALLISON XMSN IN CAB & W/ RELOCATED TERM RESISTER

# ALLISON XMSN W/ RELOCATED TERM RESISTER

92218B 29JUL13 AE08058181 038
Figure 174 Eaton Vorad – VS400 (2010 SCR 13L Engine)
174
7.40. EATON VORAD – VS400 (2010 SCR 13L ENGINE) (CONT.), P. 39

EATON VORAD - VS400 (2010 SCR 13L ENG) (CONT)
NAVISTAR, INC.
TC10 TCU
*K5R108 *K5S108 *K5B108 (7350)
18GN 18GN 18GN CH11_44
ECM CONN 1
ENGINE / IP
(6018)
(1702 / 1702)
K5S108 K5R108
47 20GN 17
18GN
K5S108 K5R108
20GN 18GN
K5S128 K5R128
34 11
20YL 18YL
K5S128 K5R128
20YL 18YL
TC10 TCU
*K5R128 *K5S128 *K5B128
(7350)
18YL 18YL 18YL
CH11_44
K5A108
K5A128
K5A128
K5A108
18YL
18GN
18GN
18YL
DCM HARNESS
ADD TRANS MODULE 3 ENTERCONNECT
(1503) (674)
K5B128 K5C128
12 17
18YL 18YL
K5B108 K5C108
4 16
18GN 18GN
TCU CONN
(7150)
K5B128 K5C128
28 18YL 18YL
K5B108 K5C108
8
18GN 18LTGN

- - ADDED EFFECTS FOR B 84576N
ALLISON TC10 XMSN. 92218B 31JUL13 AE08058181 039
Figure 175 Eaton Vorad – VS400 (2010 SCR 13L Engine) (Cont.)
175
7.41. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 40

CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONICS ENGINE CONTROL (2013 CUMMINS
ISB MD)
NAVISTAR, INC.
ECM K14A PDM 4 WAY IGNITION RELAY

1
(6000) 10RD (6566) (1011/1013)
CH3_06,05
(A13FC)
K14A5 K14A7 K14A6
ECM PWR 1
16RD 10RD 10RD
ECM PWR 27 K14A2

16RD
K14A1
ECM PWR 28
FUSE F4-D
16RD
(1013)
K14A4
ECM PWR 25
16RD ENGINE/IP
K14A3 (1702/1702)
ECM PWR 26
16RD
10A 37
KEY SWITCH K13B K13A K13C K13 A97VA
INPUT SIG 5 16PK 16PL
18PK 14PK 14PK
B A
ECM IGNITION FUSE DEF HARNESS
(6100) INTERCONNECT 2
DEF TANK HARNESS (672/687A)
INTERCONNECT 1 4
K13 13D
K6E (687/687)
16PK 16PK
18PL DEF PUMP
8 AFTER- AFTER-
K6F 95J (680)
18GY 16TN TREATMENT TREATMENT
CH7_45
K6D HARNESS PDM
SENSOR *K6A K6E
8 (670/670) (679)
SUPPLY 20GY 18GY 18GY
30 CH7_46
K6D 6A
18PL 18GY DPF SENSOR
TABLE
ENGINE ENGINE/IP
K6C (672)
BODY BUILDER (1702/1702)
18GY CH7_47
(7207M)
30 DCM CONN
*K6B A97M
18GY 18PL (1800-B5)
CH7_26
#K6A #K6B
20PL 18PL DEF TANK HARNESS
K6E INTERCONNECT 1
18PL (687) CH07_46
AFTER-
K6C K6D
TREATMENT HARNESS
18PL 18PL
(670-10)CH7_45
CUMMINS
K95 K95A WIF
WIF 13 1
20TN 18TN (1874A) GROUND SPLICE
PACK
2 (6747)
B
K95-G
18WH
AMBIENT K41A K41 AMBIENT

65 2
AIR TEMP 20TN 18TN AIR TEMP
(6715)
1
D
K41-G
18TN
ECM RETURN A
#K9
(SWITCH/ 62
20GY
TEMP1 LEVEL)
E
*K9A *K9B
20GY 20GY
K11-G1
K9C ENGINE
16WH
20GY BODY BUILDER
(7207M-6)
* W/BODY BUILDER
# N/BODY BUILDER
GR0UND
(6304)

92372W 16DEC13 AE08058181 040
Figure 176 Electronics Engine Control (2013 Cummins ISB MD)
176
7.42. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD), P. 41

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ELECTRONICS ENGINE CONTROL (2013 CUMMINS
NAVISTAR, INC. ISB MD) (CONT)
ECM
(6000) COOLANT LEVEL
SENSOR
(6401)
ENGINE COOLANT K34 K34A

35 1
LEVEL 20TN 18TN
C
K34-G
2
18TN
GROUND
SPLICE PACK
(6747)
E
K11-G1
16WH
GROUND
(6304)
DEF TANK
HARNESS INTERCONNECT 1
(687/687)
7 DEF PUMP
ECM RETURN 32 K9A K95H 95H
20GY 18TN 16TN (680)
SENSOR
CH7_45
AFTERTREATMENT
HARNESS
(670/670)
7 DPF SENSOR
K9 9A
20GY 18GY TABLE
(672)
CH7_44
K10-G
10WH
K10-GA K10-GF
ECM RETURN 49 ECM GROUND
16WH 10WH (6304)
K10-GB
ECM RETURN 50 16WH
K10-GC
ECM RETURN 51
16WH
ECM RETURN K10-GD

52
16WH
K10-GE
ECM RETURN 73
16WH

92372W 16DEC13 AE08058181 041
Figure 177 Electronics Engine Control (2013 Cummins ISB MD)
177
7.43. ELECTRONICS ENGINE CONTROL (2013 CUMMINS ISB MD) (CONT.), P. 42

CHAPTER 7
ELECTRONICS ENGINE CONTROL (2013 CUMMINS
ISB MD) (CONT)
NAVISTAR, INC.
DCM CONN
ECM
ENGINE/IP (1800)
(6000)
(1702) #A99E
C6
23 18PL
PWM_ACCELRATOR K97B *A97B
33 18PL B4
_POS1_RETURN 20PL
#A99V
22 C4
18PL
PWM_ACCELRATOR K97C *A97C
9 20PL C5
_POS1_SUPPLY 18PL
#A97Y
18PL B4
33
ANALOG_ACCEL- @A97M
K97M
RATOR_POS2_ 64 18PL C6
20PL
SIGNAL
#A99W
C4
32 18PL
ANALOG_ACCEL-
K97N @A97WC
RATOR_POS2_ 61 18PL B6
20PL
RETURN
#A97P
C5
28 18PL
ANALOG_ACCEL-
K99B *A99B
RATOR_POS1_ 10 C4
20PL 18PL
SIGNAL
18 BODY CONTROL-J5
STARTER_LOCKOUT_ K17 (1602)
83
RELAY_SIGNAL 20PK
11 A23A
%K5B(+) %K5A(+) F13
J1939(+) 22 16TN
20YL 18YL
&K5(+) &K5A(+) J1939 SPLICE
20YL 18YL (1026)
17
%K5B(-) %K5A(-)
J1939(-) 46 A5R(+)
20GN 18GN M
18YL
&K5B(-) &K5A(-)
A5R(-)
20GN 18GN A
18GN
40
K18R K18T A92(-) EATON AUTOSHIFT 3
ECM RETURN 76
18PK 18PK 18GN ULTRASHIFT 3
SELECTOR
CRUISE_CONTROL/ K46A (7905/7905A)
19 2 CH11_10
PTO_RESUME_SW 20GY
CRUISE_CONTROL/ K46B
12 4
PTO_SET_SW 20GY ENGINE
TACHOMETER_ K97AR BODY BUILDER
30 5 (7207M)
OUTPUT_SIGNAL 20PL
REMOTE_ACCEL-
K99A
ERATOR_PEDAL_ 63 8
20PL
LEVEL
CRUISE_CONTROL/ K99B
90 10
PTO_ON/OFF_SW 20PL
REMOTE_PTO_ K99C
94 11
ON/OFF_SW 20PL
REMOTE_ACCEL_ K99F
67 12
ON/OFF_SW 20PL
INTAKE_AIR_
HEATER RELAY_ 75 K18
SIGNAL(MR) 18PK
VEHICLE_SPEED_ K47B A VEHICLE SPEED GRID HEATER
SENSOR_SIGNAL(+) 60 10GY SENSOR ENABLE#2
(7600) (2000)
VEHICLE_SPEED_ K47C
SENSOR_SIGNAL(-) 59
20GY B
ECM_RETURN_ K95AA
(GENERAL) 57 20TN 4 COOLANT FLOW
K95AB VALVE
DEF_TANK_HEATING 82 1
20TN (5200)
_VALVE DEF HARNESS
INTERCONNECT 2
(672/687A)
K95-GA 5
DEF_SUPPLY_MODULE 95-GAD AFTERTREATMENT
_HEATER_RELAY 7 20TN 16TN PDM
K95C 1 (679)
SCR_LINE_HEATER 95C
40 20TN CH7_46
_DIAGNOSTIC 3 16TN
* ACCELERATOR,I6/V8,IBB
# ACCELERATOR-MWM E5 % AUX TRAILER-N/ETB
@ ACCELERATOR,IBB & AUXILIARY POWER SOURCE & AUX 40 AMP CIR

92372W 16DEC13 AE08058181 042
Figure 178 Electronics Engine Control (2013 Cummins ISB MD) (Cont.)
178
7.44. AMMETER CONNECTIONS, P. 43

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AMMETER CONNECTIONS
NAVISTAR, INC.
AMMETER
(4601)
K26B
A
18TN
B K26A
18TN
AMMETER
GROUND
(6304)
AMMETER
(6332)

92372W 13JAN14 AE08058181 043
Figure 179 Ammeter Connections
179
7.45. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD), P. 44

CHAPTER 7
DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC.
ISB MD)
POWERTRAIN
DEF TANK HARNESS HARNESS SCR SENSOR
INTERCONNECT 2 INTERCONNECT TABLE
(687A/672) (670/670) (671)
AFTER-
TREATMENT PDM 3 1
13C K5(+) 5A(+)
(679) 16PK 11
18YL 20YL
CH7_46 7 2
5C(-) K5(-) 5A(-)
18GN 20GN 12
18LTGN
TERM
RESISTOR DPF SENSOR TABLE
(681) (672)
CH7_47
6 4
5C(+) K13A K13 13F 13B
4
18YL 16PK 16PK 16PK 18PK
K13B
18PK
5
OEM CROSSOVER K5A(+) 5B(+) 5D(+)
(8500) 1
18YL 20YL 18YL
CH7_06
6
K5A(-) 5B(-) 5D(-)
2
18GN 20GN 18GN
K95H K9 7 9A
18TN 20GY 18GY 5
ECM 10
K6E *K6D 6A
(6000) 8
18PL 18PL 18GY
CH7_40,41
K6F *K6E
18GY 18GY
ECM DEF HARNESS K10-G3 *K10-G4

(6000) INTERCONNECT 16BK 16BK ECM
(687) (6000)
3
CH7_45 K10-G3 #K10-G4 10-GD 10B CH_
18WH 3
16WH 16WH 16WH
DPF DELTA 8
K95 95B
PRESSURE 41 6
20TN 18TN
9 95A
K95A
7
20TN 18TN
DPF OUTLET
42
PRESSURE
ECM
(6000) DEF DOSER
(673)
DEF_POSING_ 11
K95(+) 95(+)
INJ_VALVE_ 77 20YL 1
20YL
HIGH
DEF_POSING_ 12
K95(-) 95(-)
INJ_VALVE_ 53 2
20GN 20GN
LOW
* GROUND W/TCM,W/508001
# GROUND N/TCM,W/508002

92372W 17DEC13 AE08058181 044
Figure 180 DEF and Aftertreatment Control (2013 – Cummins ISB MD)
180
7.46. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD), P. 45

CHAPTER 7
DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
NAVISTAR, INC.
ISB MD)
DEF TANK HARNESS DEF PUMP

INTERCONNECT 1 (680)
ECM (6000)
(687/687)
1
DEF_SUPPLY_MODULE K95D 95D
79 9
_PUMP_SUPPLY 20TN 18TN
3
DEF_SUPPLY_MODUL- K95F 95F
6 18TN 10
E_PUMP_MODE/TEMP 20TN
5 95K
DEF_REVERTING_ K95G
81 18TN 11
VALVE 20TN
9
DEF_PRESSURE_ K95K 95K
16 20TN 3
SENSOR_SIGNAL 18TN
2
DEF_SUPPLY_ K95E 95E 95L
54 20TN 18TN 8
MODULE_RETURN 16TN
95N
12
16TN
AFTERTREATMENT POM
(679)
95N
B8
16TN
6
DEF LINE K95-GB 95-GBD 95-GBA
3 B1
HEATER RELAY 16TN 16TN 16TN
95-GBB
B3
16TN
95-GBC
B5
16TN
K95A1 10 95AB
SCR_LINE_HEATER 95A
39 B2
_DIAGNOSTIC_2 20TN 16TN 16TN
12
SCR_LINE_HEATER K95B 95B 95BB
38 B4
_DIAGNOSTIC_1 20TN 16TN 16TN
B6
10C
A10
16WH
16WH
10C
BACKFLOW HEATER LINE

(675)
95AA
1
16TN
95GA
2
16TN
PRESSURE HEATER LINE

SCR_LINE_HEATER K95MA
84 (676)
_CURRENT_MONITOR_1 20TN
95BA
1
16TN
11
SCR_LINE_HEATER K95MB K95M 95MA 95-GB
85 2
_CURRENT_MONITOR_2 20TN 16TN 16TN 16TN
*K10-G3
SUCTION HEATER LINE
16BK
(677)
ECM/TCM/AT 4
GND K10-GG #K10-G3 10-GC 95GC
10WH 16WH 16WH 2
(500) 16TN
CH11_43 K95CB K95CA
1
16TN 16TN
DEF PUMP
(680)
ECM 7
(6000) K95H 95H
4
CH7_41 18TN 16TN
8
ECM K6E 95I
16TN 2
(6000) 18PL
CH7_40

92372W 13JAN14 AE08058181 045
Figure 181 DEF and Aftertreatment Control (2013 – Cummins ISB MD)
181
7.47. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.),
P. 46

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
AFTER TREATMENT
PDM
(679)
14E
C6 DEF HARNESS
16RD
INTERCONNECT 2
(687A/672)
B10 POWERTRAIN
3 HARNESS INTER-
13C K13A
B9 16PK 16PK CONNECT(670)
CH7_44
2
14F K14B
C2
16RD 16RD PDM 15 WAY
8 (6567) CH11_43
95-GAD K14A
B7
16TN 16RD
13B 4 ECM IGNITION
13D K13D
C5 16PK FUSE(6000)
16PK 16PK
5 CH7_40
14B 14A K95-GA
C4 ECM (6000)
16PK 16RD 20TN
14C CH7_42
A9 16RD
1
95CB 95C K95C ECM (6000)
B6 16TN
16TN 20TN CH7_42
DEF PUMP
(680)
95N
B8 16TN 5
95S
C1 16TN
95TA
A1 16TN
95TB 95T
A3
16TN 16TN
95TC
A5
16TN
95P
C3 16TN
95PA
A8
16TN
95PB
A7
16TN
95RA
A2 16TN
95RB
A4
16TN
95RC
A6
16TN

92372W 13JAN14 AE08058181 046
Figure 182 DEF and Aftertreatment Control (2013 – Cummins ISB MD) (Cont.)
182
7.48. DEF AND AFTERTREATMENT CONTROL (2013 – CUMMINS ISB MD) (CONT.),
P. 47

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DEF AND AFTERTREATMENT CONTROL (2013-CUMMINS
TANK SENSOR SCR SENSOR

TEMP/LEVEL TABLE
(678) (671)
5A(-) 5C(-)
1 8
18GN 18GN
5A(+) 5C(+)
2 7
18YL 18YL
10B 10A
3 18WH 9
18WH
13A 13A
4 18PK 10
18PK
DEF PUMP
(680)
10A
6
16WH
TERM RESISTOR
DEF HARNESS (681)
INTERCONNECT 2
(672/687A)
6
K5(-) 5C(-) 5B(-)
18GN A
POWERTRAIN 18LTGN 18GN
HARNESS
INTERCONNECT
(670) 7
K5(+) 5C(+) 5B(+)
CH7_44 C
18YL 18YL 18YL

92372W 17DEC13 AE08058181 047
Figure 183 DEF and Aftertreatment Control (2013 – Cummins ISB MD) (Cont.)
183
7.49. AIR CLEANER LEFT AND RIGHT SIDE WITH I6, I-367 ENGINE, P. 48

CHAPTER 7
AIR CLEANER LEFT AND RIGHT SIDE W/I6, I-367
NAVISTAR, INC.
ENGINE
DCU JUMPER INTERCONNECT #1

ENGINE/MELROSE (6342)
(6011)
K97KG
5 4
18PL
6 K97KH
5
18PL
K97KJ
7 11
18PL
8 K97KK
3
18PL
K97KL
9 6
18PL
K97KM
10 1
18PL
15 K97KN
10
18PL
K97KP
16 8
18PL
K97KR
17 18PL 9
K97KS
18 18PL 7
K97KT
19 18PL 2
ZVR
(6747) K97SA
B
CH3_28A 18PL
K97A-G
3 18PL E
MAF/AAT
K97AS CONN
4 18PL C (7777)
K97E
A
18PL
K97AT
D
18PL
ENGINE/MELROSE
(6011)
CH7_53
K97AT
D
18PL
K97A-G
18WH E
MAF/ATT
CONN
K97AS C (8000)
18PL
ZVR K97SA
B
(6747) 18PL
CH3_28A
K97E A
18PL
29 ECM
K97AX
14 (6020M)
18PL 26
ENGINE/IP
34 FUSE
K19BA K19B A19
2 F4-D
14GY 12GY 16GY
(1013)
CH3_06

0488 24JUN14 INITIAL RELEASE. A 92603H
92603H 23MAY14 AE08058181 048
Figure 184 Air Cleaner Left and Right Side with I6, I-367 Engine
184
7.50. COMMON CLEAN POWER FEED WITH I6, I-367 ENGINE, P. 49
CHAPTER 7
COMMON CLEAN POWER FEED W/I6, I-367 ENGINE
NAVISTAR, INC.
ECM TIMER CONN

(7070)
K97AM
B
14VT
K97AP A
14LTGN
K97X
10VT
K97XB
ECM
16VT
(6020M)
K97XA
10PL
2 1 K97AN 46
18LTGN
86
30
K97FA 1
ECM POWER
14PL
RELAY
(6022) 87
87A
K97FB 3
85 14PL
5 4 3
K97F K97FC
5
10PL 14PL
PDM 4-WAY
(6566) K97JA K97J 70
18PL 18PL
1 K97HA
10PL
K97H K97HB
4
10RD 18PL
2 1
K90A
2
10RD 86
30
EGR/TURBO
POWER RELAY
(6023) 87
87A
K90B
10RD
85
5 4 3
K97JB
K97A
10PL
18VT
HYD PUMP
BATTERY FEED
(9570F)
ENGINE/MELROSE K97AZ
(6011) 14PL
CH7_53

92603H 12JUN14 AE08058181 049
Figure 185 Common Clean Power Feed with I6, I-367 Engine
185
7.51. COMMON CLEAN POWER FEED WITH I6, I-367 ENGINE (CONT.), P. 50

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF COMMON CLEAN POWER FEED W/I6, I-367 ENGINE
ECM
(6020M) BATTERY ECM
NEGATIVE CONN
(9260)
K97-GV K97-GG K97-GC
2 14WH 18WH C
18WH
POWERTRAIN
K97-GW INTERCONNECT
4 14WH (674) ACM J2
K95-GG 95-GF CONN
K95-GF
10TN 12WH (686)
12TN 7 CH7_57
K97-GX
6 14WH DCU JUMPER
INTERCONNECT #2
(6343)
K97KB-G
16WH 1
K97KC-G
16WH 2
PDM 15-WAY
(6567)
K97KB
16PL 3
K97K
1
12PL
K97KC
16PL 4
AFTERTREATMENT
INTERCONNECT
(674)
1 AFTERTREATMENT POWER GROUND

K95AK1 95AK1
13 (689)
12TN 12TN
CH7_59
12
K95AK3
95AK3
K95AK2 16TN ACM J2 CONN
16TN
4 12TN (686)
13
K95AK4 CH7_57
95AK4
16TN
16TN
K14AW EATON GEN3 TCM

7 12RD (7909)
CH11_64
XMSN MODULE
K92D170 K92#170
(7150)
12PK 18PK
CH11_47
K92#170 TRANSMODULE
18GY (1502)
CH11_56
K92B110 K92A110 XMSN CONTROL MODULE

12PK 18PK (7151)
CH11_45
K92A110 TRANS MODULE 1
18YL (1501)
CH11_54

92603H 12JUN14 AE08058181 050
Figure 186 Common Clean Power Feed with I6, I-367 Engine (Cont.)
186
7.52. RIGHT SIDE SURGE TANK WITH I6, I-367 ENGINE, P. 51

CHAPTER 7
RIGHT SIDE SURGE TANK W/I6, I-367 ENGINE
NAVISTAR, INC.
LOW COOLANT
MODULE CONN RIGHT SS
(6710) SURGE TANK
(6401)
K34A
B A
18TN
K34-GB
E B
16WH
ECM
(6020M)
K34B
C 42
18TN
K97FT
18PL 9
K97FT
18PL
IP/DCM
ENG/IP
(1800)
(1702/1702)
K34C K97FS A97FU

A 14VT 18PL 18PL
30 B5
A97M
18PL
ZVR
K34-G
D (6747)
18WH
CH03_28A

92603H 12JUN14 AE08058181 051
Figure 187 Right Side Surge Tank with I6, I-367 Engine
187
7.53. ENGINE BODY BUILDER – 12 VZA WITH I6, I-367 ENGINE, P. 52

CHAPTER 7
NAVISTAR, INC.
ENGINE BODY BUILDER -12 VZA W/I6, I-367 ENGINE
ECM
(6020M)
K97EW
22 1
18PL ENGINE ECM
BODY BUILDER 2
K97SE (7208M)
21 2
18PL
K47A125 XMSN MODULE

54 18TN (7150)
CH11_47
49 K46A
2
18GY
68 K46B
4
18GY
71 K97AR
5
18PL
ENGINE ECM
BODY BUILDER 1
16 K97CB (7207M)
1
18PL
60 K97CC
3
18PL
K97FV
27 8
18PL
11 K97XC
11
18PL
50 K99F
12
18PL
K97WT K97WA
35 10
18PL 18PL
FUEL PUMP/
K97WS
AMMETER/ TWO
18PL
WAY RADIO
IP/ENGINE CH11_67
(1702)
FUSE 11-B A97DF K97DF

9
(1020-F2) 18PL 18PL
CH3_8
38
A47T
ENGINE 18GY
SPEEDO
SIGNAL K47D
A47T
(1945) 16GY
16GY
9
K47T
18GY
K47B
72 6
18GY
K47B K47C
18GY 18GY

92603H 12JUN14 AE08058181 052
Figure 188 Engine Body Builder – 12 VZA with I6, I-367 Engine
188
7.54. I6, I-367 ENGINE DEF AND AFTERTREATMENT WITH SCR, P. 53

CHAPTER 7
I6, I-367 ENGINE DEF & AFTERTREATMENT W/ SCR
NAVISTAR, INC.
MAP/AAT CONN
K97AT (7777)
18PL CH07_48
ENGINE/MELROSE MAP/AAT CONN
K97AT (8000)
(6011) 18PL CH07_48
EGR/TURBO POWER
K97AZ K97A RELAY
1
14PL 10PL (6023)
ENG/IP CH7_49
FUSE F10-A UPSTREAM
(1702/1702)
FAN RELAY NOX SENSOR
(1019)
K97Z 1 W/ I6 (608)
A97Z A23
10VT 10VT 18TN (1015)
E1 F1 CH6_01
K5C(+) K5D(+)
18YL 18YL 3
K5A(+) K5B(+)
21 18YL POWERTRAIN
18YL
INTERCONNECT
(674)
ENGINE A K5(+) 4 5(+)

DIAGNOSTIC 18YL 18YL
(6748) AFTERTREATMENT
K5(-) 5 5(-)
B INTERCONNECT
18GN 18GN (670)
3 CH7_59
95E
K5A(-) K5B(-)
22 18TN
18GN 18GN
K95E
1
K5D(-) 18TN
K5C(-) 2
18GN 18GN
K95-GB
4
18TN
ECM ZVR/ECM5V/
BC ZVR SPLICE
K19-G K19-GA K10-GB
11 (6747-E)
14GY 10GY 16WH CH3_28A
K97B-G K97-G K97-GA BATT ECM NEG CONN

23 16WH 10WH A
8WH (9260)
K97-GB ENGINE/IP
12 14WH (1702)
K19BA 34 FUEL HEATER RELAY

K19B A19
2 14GY (1018)
12GY 12GY CH10_22
1 FAN RELAY
K97UA A97Z
(1015)
18VT 10VT
CH6_01
POWERTRAIN INTERCONNECT
(674) ACM J2 CONN
K97UC 13B (686)
K97AT
13 16PL 18PK CH7_57
18PL 10
DEF HARNESS
13BB
INTERCONNECT #1
18PK
(690)
CH7_55
ECM
(6020M)
DCU JUMPER
K97UB K97KF 14
INTERCONNECT #1
31 18PL 20PL (6342)
K97UD
45 18GY

92603H 12JUN14 AE08058181 053
Figure 189 I6, I-367 Engine DEF and Aftertreatment with SCR
189
7.55. I6, I-367 ENGINE DEF AND AFTERTREATMENT, P. 54
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-367 ENGINE DEF & AFTERTREATMENT
NAVISTAR, INC.
DEF HARNESS
SUPPLY MODULE ACM J2 CONN
INTERCONNECT#1
(680) (686)
(687)
8
95U 95U
2 57
20TN 20TN
6
95AB 95AB
12 34
20TN 20TN
2
95X 95X
8 18TN 2
18TN
1
95Y 95Y
9 18TN 46
18TN
3
95Z
95Z
10 20TN 48
20TN
5
95AA 95AA
11 ACM J1
20TN 20TN 56
CONN
7 (685)
95W 95W
4 17
20TN 20TN
DEF HARNESS
INTERCONNECT#2(690)
1 ACM J2
95V 95V
3 45 CONN
20TN 20TN
(686)
95AL SUPPLY MODULE HEATER

5 16TN RELAY (672_R2) CH7_55
IGNITION
95-GB 95-GC RELAY_R3
6 18WH
16WH (679-B5) TANK/SENSOR
95-GH CH7_55 TEMP/LEVEL
AFTERTREATMENT
12WH (678)
POWER & GROUND
(689)
95-GG 95-GD
3 12WH 16WH 3
95-ED
2 12TN
IGNITION FUSE
IGNITION (679-F3)
95AW 95EC 95EA
ACM J2 RELAY R3 12TN 12TN 16TN
4
CONN (679-B6)
C6 C5
(686) CH7_55
5BA(-) 9
5BB(-) 5BA(-)
15 18GN 1
20GN 18GN
5B(-)
20GN
10
5BB(+) 5BA(+) 5BA(+)
14 18YL 18YL 2
20YL
5B(+)
20YL DEF HARNESS
INTERCONNECT#2(690)

92603H 12JUN14 AE08058181 054
Figure 190 I6, I-367 Engine DEF and Aftertreatment
190
7.56. I6, I-367 ENGINE DEF AND AFTERTREATMENT (CONT.), P. 55
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-367 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
LINE HEATERS FUSE ACM J1

(679-F1) LINE (685)
C2 C1 HEATER RELAY 4
95DB 95AU (679-R1) 95AT 95AT
95DE 8
10TN 10TN 20TN 20TN
10TN A1 A2
AFTERTREATMENT 30 86 DEF HARNESS
POWER & GND INTERCONNECT #1
(689) (687)
95A1 DEF HARNESS

1 87A
10TN INTERCONNECT #2
87 85 (690)
B2 B1 4
95AY 95AY
95AF
16TN
7
20TN 20TN
BACKFLOW
HEATER LINE
(675)
95AG 95AAA
1 16TN
16TN
DEF HARNESS
INTERCONNECT #2 ACM J1
(690) CONN
(685)
95AC 95AC
2 52
18TN 18TN
2
PRESSURE HEATER LINE

(676)
95AH
1
16TN
5
95AD 95AD
2 28
18TN 18TN
SUCTION HEATER LINE

(677)
95AZ
1
16TN
6
95AE 95AE
2 4
18TN 18TN
7
C4 C3 95AX 95AX
95DC 95AV 63
10TN 20TN 20TN
18TN
A1 B3
LINE HEATERS FUSE 86
30
(679-F2)
SUPPLY MODULE
HEATER RELAY
ACM J2
87A (679-R2)
CONNECTOR
87 85 (686)
SUPPLY
95AL B4 A4 3
MODULE 95AS 95AS
16TN 33
(680) 18TN 18TN
CH7_54 8
95DE 95DA 13BB 13BB
10TN 18TN 18PK 18PK
A6 POWERTRAIN
A5
INTERCONNECT
AFTERTREATMENT 86
30 (674)
POWER AND GROUND
(689) ECM
IGNITION RELAY K97AT
(679-R3) 18PL (6020M)
95A1 10
1 87A CH7_53
10TN
87 85
IGNITION FUSE B6 B5 SUPPLY MODULE
95AW 95-GC
(679-F3) (680)
12TN 18WH
CH7_54 CH7_54

92603H 12JUN14 AE08058181 055
Figure 191 I6, I-367 Engine DEF and Aftertreatment (Cont.)
191
CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-367 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
ACM J1 CONN DEF DOSER

(685) (673)
95T
53 2
20TN
95T
20TN
95S 1
77
20TN
95S
20TN
COOLANT FLOW VALVE

(691)
95AK
55 4
20TN
AFTERTREATMENT
INTERCONNECT
(670)
12
11
95EA
42 7
20TN
95NN
20TN
70 95P 8
20TN
95P
20TN
DEF SENSOR TABLE

(672)
9
18GY 5
95
6
18TN
POWERTRAIN
INTERCONNECT
(674)
6 K5C(+) J1939 ADAPTER
5AC(+) 5A(+)
15 (1025)
20YL 18YL 18YL
CH11_48
9 ECM
5AC(-) 5A(-) K5C(-) (6020M)
16
20GN 18GN 18GN CH11_68
5AB(+)
A
18YL TERMINATING
RESISTOR
(681)
5AB(-) C
18GN

92603H 12JUN14 AE08058181 056
192
CHAPTER 7
I6, I-367 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
ACM J2 CONN AFTERTREATMENT

(686) INTERCONEECT
(670)
95EC
32 9
20TN
95RR
20TN
95R 10
42
20TN
95R
20TN
COOLANT FLOW VALVE

(691)
95AJ
47 1
20TN
DPF SENSOR TABLE

(672)
95A
18TN 7
6 8
18GY
POWERTRAIN
INTERCONNECT
(674)
10 ENGINE/MELROSE
13BA 13B K97AT
41 (6011)
20PK 18PK 18PL
CH7_53
12
95AK3A 95AK3 K95AK3
3 16TN
14TN 16TN PDM 15-WAY
(6567)
13
K95AK4 CH7_50
95AK4A 95AK4
5
14TN 16TN 16TN
7 ECM
95-GF K95-GF
4 95-G (6020M)
12WH 12TN
14WH CH7_50
8
95-GD1 K95-G K10-GB ECM ZVR
6 95-GA
10WH 10TN 16WH (6747)
14WH
CH3_28A

92603H 12JUN14
AE08058181 057
193
CHAPTER 7
NAVISTAR, INC.
I6, I-367 ENGINE DEF & AFTERTREATMENT (CONT)
SCR SENSOR DPF SENSOR

TABLE TABLE
(671) (672)
5D(+) 5C(+)
7 1
18YL 18YL
8 5D(-) 5C(-)
2
18GN 18GN
10A 10B
9 3
18WH 18WH
10 13A 13BF
4
18PK 18PK
AFTERTREATMENT POWER & GROUND

(689)
95ED
2
12TN
95-GJ
12WH 3
TANK/TEMP SENSOR
DEF HARNESS CONN#2 LEVEL
(690) (678)
10
5BB(+) 5BA(+) 5BA(+)
11 18YL 18YL 2
18YL
5B(+)
18YL 9
5BA(-) 5BA(-)
12 5BB(-) 1
18GN 18GN
18GN
5B(-)
18GN

92603H 12JUN14 AE08058181 058
194

CHAPTER 7
I6, I-367 ENGINE DEF & AFTERTREATMENT(CONT)
NAVISTAR, INC.
AFTERTREATMENT
INTERCONNECT
(670) ACM J2 CONN
(686)
5B(+) 5BB(+)
1 14
18YL 20YL
5B(-) 5BB(-)
2 18GN 15
20GN
POWERTRAIN
INTERCONNECT
(674)
5(+) 4 K5(+)
5 18YL 18YL
UPSTREAME NOX
SENSOR
(608)
5(-) 5 K5(-) CH7_53
6 18GN 18GN
8 K10-GB ECM ZVR

95-GE 95-GD K95-G
3 16WH (6747)
16WH 10WH 10GN
CH3_28A
UPSTREAME NOX
95EB 95E 3 K95E SENSOR
4 16TN 18TN
18TN (608)
CH7_53
1
K95AK1
12TN PDM 15 WAY
(6567)
95-GE
CH7_50
16WH
95A1
1 AFTERTREATMENT
10TN
POWER & GROUND
95-GJ 3 (689)
12WH
95ED
16TN
95EB
2
12TN
SCR SENSOR
TABLE
(671)
13A
10
18PK
10A
9
18WH

92603H 12JUN14 AE08058181 059
195
7.61. I6, I-367 ENGINE DEF AND AFTERTREATMENT (CONT.) P. 60

CHAPTER 7
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF I6, I-367 ENGINE DEF & AFTERTREATMENT (CONT)
NAVISTAR, INC.
PDM PRODUCT GRAPHIC (18 WAY)
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 B1
C6 C5 C4 C3 C2 C1
RELAYS FUSES
R1 LINE HEATERS F1 LINE HEATERS

R2 SUPPLY MODULE F2 SUPPLY MODULE
HEATER HEATER
R3 IGNITION F3 IGNITION

92603H 12JUN14
AE08058181 060
196
GAUGES WITH AND WITHOUT INTERNAL WARNING LIGHT (CHAPTER 8)

8.1. IP / GAUGES, P. 1

CHAPTER 8
IP / GAUGES
INSTRUMENT PANEL GAUGES
WARN SENSOR
GAUGE SIGNAL PATH
LIGHT LOCATION
RPM (TACH) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
MPH/KPH (SPD) NO ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
FUEL YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL TANK
VOLT YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER -
INSIDE CAB-DASH
AIR 1 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PNL
STEERING COL
AIR 2 (PRES) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AREA
WATER (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
ENG OIL (TEMP) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
OIL (PRES) YES ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER ENGINE
TRANS (TEMP) YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
AIR APPLICATION NO SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FWD CHASSIS
REAR AXLE TEMP YES SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER AXLE
NOTES:
1. WARNING LIGHTS ARE PART OF THE GAUGES AND ARE LOCATED IN THE GAUGE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 001
Figure 197 IP/Gauges
197
8.2. WARNING LIGHT LIST, P. 2

CHAPTER 8
WARNING LIGHTS LIST
IP WARNING LIGHTS
WARNING LIGHT
SIGNAL PATH SENSOR LOCATION
TITLE
RANGE INHIBITED TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
FUEL FILTER SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(YELLOW LED)
ENGINE
ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RED LED)
BRAKE PRESSURE (O) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
BRAKE FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER BRK RESERVOIR
TRAC CTRL TRUCK ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
CHECK TRANS TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER
TRAILER ABS TRLR ABS CTRLR / DRIVE TRAIN J1939 / CLUSTER
WASHER FLUID SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER WASHER BOTTLE
(LEFT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER TURN SIG SW
AIR BAG DISCRETE NOT ON DATA BUS
WATER IN FUEL SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER FUEL FILTER
COOLANT LEVEL ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER SURGE TANK
CHECK ELECT SYS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
PARK (P) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER SWITCH
CRUISE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
ABS TRUCK CTRLR / DRIVE TRAIN J1939 / CLUSTER
(RIGHT TURN) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
WAIT TO START ENGINE CTRLR / DRIVE TRAIN J1939 / CLUSTER
FASTEN BELTS SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
(HIGH BEAM IND) SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
COLD AMB PROT SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
RETARD OVERHEAT TRANS CTRLR / DRIVE TRAIN J1939 / CLUSTER TRANSMISSION
CHECK AC SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
AUTO NEUTRAL DISCRETE NOT ON DATA BUS SWITCH
ALTERNATOR DISCRETE NOT ON DATA BUS
PTO/THROTTLE SYSTEM CTRLR / DRIVE TRAIN J1939 / CLUSTER
OPTIMIZED IDLE DISCRETE NOT ON DATA BUS
SNOW VALVE DISCRETE NOT ON DATA BUS SNOW VALVE
FR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS FWD RR AXLE
RR AXLE DIFF LOCK DISCRETE NOT ON DATA BUS RR RR AXLE
MESSAGE WAIT DISCRETE NOT ON DATA BUS
PTO DISCRETE NOT ON DATA BUS
CONVERTER TEMP DISCRETE NOT ON DATA BUS
TOUCH LOC RELEASE DISCRETE NOT ON DATA BUS
PARK FLUID SYSTEM CTRLR/DRIVE TRAIN
FR AXLE ENGAGED DISCRETE NOT ON DATA BUS TRANSFER CASE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 002
Figure 198 Warning Light List
198
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS

CONTROLLER, P. 3

ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE WARNING LIGHTS CONTROLLED BY ENGINE,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TRANSMISSION, ABS CONTROLLER
THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE,TRANSMISSION,

OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITS
THAT CAN BE OR NEEDS TO BE SHOWN:
DO NOT SHIFT
ENGINE (YELLOW LENS)
ENGINE (RED LENS)
TRAC CTRL
CHECK TRANS
TRAILER ABS
CHECK ELECTR SYS
ABS
WAIT TO START
RETARD OVERHEAT
AUTO NEUTRAL
OPTIMIZED IDLE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 003
Figure 199 Warning Lights Controlled by Engine, Transmission, ABS Controller
199
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACHOMETER,

VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS
REFER TO CONSOLIDATED ENGINE / VEHICLE CONTROLLER

DIAGNOSTICS MANUAL EGES-175 (DT466E), EGES-190 (T444E), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUIT FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:
ENGINE OIL PRESSURE GAUGE
ENGINE OIL TEMPERATURE GAUGE
SPEEDOMETER GAUGE
TACHOMETER GAUGE
WATER TEMPERATURE GAUGE
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 28APR09 AE08058182 004
Figure 200 Engine Oil Pressure and Temp, Speedometer, Tachometer, Voltmeter and Water Temp
Gauge Circuits
200
8.5. IP GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5

CHAPTER 8
IP GAUGES & WARNING LIGHTS - GAUGE CLUSTER
NAVISTAR, INC.
CLUSTER CONNECTOR
(1500) BATTERY
FUSE F2-G (1011) FEED
D3 C3 CH3_01,29
A28 A14PA A14P A14
2
BATTERY 16TN 12RD 8RD 6RD
15A IGNITION
REAR TURNS RELAY #1
DIMR OUT1 A62 (1011 / 1013)
4 PANEL ADAPTER
PANEL LT 18DKBL CH3_06
(1625) CH9_15
A62BD DRIVER DOOR

18DKBL CONN (3000)
(A13FC)
CH4_09
DIMR OUT2 A62DA PANEL LIGHT FEED

5
PANEL LT 18DKBL SPLICE CH9_15
A62P ETON T-HANDLE SHIFTER

18DKBL (7900) CH11_11
A4
A62BE WTEC SHIFT SELECTOR
18GY (1852A) CH11_23
DIMR OUT3
6
PANEL LT
A13FC
12PK
A62P ETON AUTOSHIFT 3
18DKBL ULTRASHIFT SELECTOR
(7905) CH11_10
A62BE SHIFT SELECTOR
18GY (1852)
FUSE F4-L (1013)
IGNITION CH11_05
A28A B3 A3
7
18TN
10A
A28-G A11-GS
GROUND 1 12WH
16WH
LEFT SIDE
CAB GND
(1005)
AUX TRLR
SOCKET SW A72CA
9
(DIN1) 18OR
AUX TRAILER
AUX TRLR SOCKET SWITCH
SOCKET SW A72D CONNECTOR
10
(DIN2) 18OR (1110)
BODY CONTROLLER #J5 CH10_15
(1602)
HEAD LIGHT
HEADLIGHT A52C
14 E11 ENABLE
ENABLE 20YL
HLE
FWD / CENTER HVAC
IP / FWD CHASSIS TEMP SENDER / AC REMOTE
(1700) (6003 / 6005)
25 2
A110AD M110AD
ZVR 8 18GY
18GY
2
CLUSTER CONNECTOR
(1501)
16 1
A41 1
OUTSIDE 9 M41
TEMP 18GY 18GY
(AIN3)
AUX TRLR A110C

SOCKET SW 4
18GY
(ZVR)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 CONN 1500: REVISED C 74736R
CAV 5,6 CIRCUITS. 61229V 08APR09 AE08058182 005
Figure 201 IP Gauges and Warning Lights — Gauge Cluster
201
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR PRESSURE INPUT CIRCUIT
NAVISTAR, INC.
PRIMARY AIR
TRANSDUCER
(1811)
A
B9VC
18GY
BODY IP / DCM
(1800)
#B6HB
CONTROLLER#J5 SECONDARY AIR
B9VF
18GY
18GY
B9VE
18GY
(1602) TRANSDUCER
A4 (1812)
A9AA A9V B9V
ZVR E5
18GY 18GY 18GY A
*B6H
18GY
B3 B
+5V OUTPUT A6 #B6H B6HA
E4
SSOUT 18GY 18GY 18GY
C
+5V OUTPUT A6H
E8
SSOUT 18GY
BODY
B6HC
18GY
BRAKE SYSTEM AIR APPLICATION
CONTROLLER#J3
KNEELING BUS TRANSDUCER
(1600)
(1822)
PRIMARY AIR C12
A40 B40 A
PRESSURE B2 18GY 18GY
AIN2
B2
SECONDARY AIR B40A B
A40A
PRESSURE B3
18GY 18GY
AIN3
BRAKE C2 C
A40B B40F
APPLICATION B14
18GY 18GY
PRESSURE * W/ HYD & AIR PARK BRAKE
AIN15 # W/ AIR BRAKE
WITH HYDRAULIC BRAKES

BODY CONTROLLER#J5
(1602) IP / FORWARD AIR COMPRESSOR
CH3-28 CHASSIS HYD BRAKES
(1700/1700) (8505)
27 A
ZVR A9ZA A9ZB M9A
E3
18GY 18GY 18GY
BODY 28 B
+5V OUTPUT A6A M6A
CONTROLLER#J5 E8 18GY
SSOUT 18GY
(1602)
29 C
BODY PRIMARY AIR A40 M40
CONTROLLER#J3 PRESSURE B2 18GY 18GY
(1600) AIN2
WABCO AIR ABS
LEFT FRONT MODULATOR
(8508A)
*M94AB M94ABF M94ABM

3
14GY 12GY 14GY
*M94AA M94AAF M94AAM

2
14GY 12GY 14GY
*M94AL M94ALF M94ALM

1
14GY 12GY 14GY
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09APR09
AE08058182 006
Figure 202 Air Pressure Input Circuit
202
8.7. AXLE TEMPERATURE, GAUGE INPUT CIRCUIT, P. 7

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, GAUGE INPUT CIRCUIT
NAVISTAR, INC.
REAR REAR AXLE

TEMP SENSOR
@R9C (9812)
18GY
2
%R9
18GY
W/ REAR AXLE TEMP
1
R32
18TN
FORWARD REAR AXLE

*R9C TEMP SENSOR
18GY (9811)
2
%R9A
18GY
*R32
18TN
1
18GY
R9B
%R32A
18TN
R70
18OR
BLACKOUT
LIGHTING
CENTER / REAR CHASSIS (9720)
A
(9800/9800) 11 6 5
B
R68
18BN
18GY
N32A
18TN
18TN
18GY
N9H
N32
N9F
BODY
CENTER CHASSIS / IP CONTROLLER #J3
(1701/1701F) (1600)
ISOLATED GROUND FRONT AXLE

43
ADAPTER A32A OIL TEMP
B10
(8802) 18TN AIN11
F 44
A32 B11 REAR AXLE
18TN OIL TEMP
AIN12
E
N9F BODY CONTROLLER #J5
18GY (1602)
CENTER CHASSIS/IP
(1701F/1701)
A
N9 A9 A9B E7 ZVR
16GY 18GY 18GY
13
* W/ REAR AXLE TEMP 6X2

% W/ REAR & RR AXLE TEMP
@ W/ REAR AXLE TEMP
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC R9C, R32. C 92218B
61229V 08APR09 AE08058182 007
Figure 203 Axle Temperature, Gauge Input Circuit
203
8.8. FUEL GAUGE CIRCUITRY (SINGLE TANK AND DUAL TANK), P. 8

CHAPTER 8
FUEL GAUGE CIRCUITRY (SINGLE TANK AND
DUAL TANK)
NAVISTAR, INC.
BODY CONTROLLER #J3

(1600)
FUEL SNSR
SIGNAL 1 A36A
B8
DRAW TANK 18TN
SENSOR RESISTANCE
FUEL SNSR A36B FULL - 29 TO 37 OHMS
SIGNAL 2 B9 EMPTY - 234 TO 246 OHMS
18TN
STORAGE TANK
IP / CENTER
LEFT FUEL 29 27 CHASSIS RIGHT FUEL
STORAGE TANK (1701/1701F) DRAW TANK
LEVEL SENSOR LEVEL SENSOR
(9100/*9100A) (9101)
A A
N36B N36A
18TN 18TN
B B
N9A N9B
18GY 18GY
AF MOUNTED N9B
LEFT FUEL RH - HDD RIGHT
REAR / CENTER 16GY
STORAGE TANK DRAW TANK
CHASSIS FUEL LEVEL SENSOR
LEVEL SENSOR
(9800/9800) (9103)
(9100)
A 5 A
R36 N36A N36A
18TN 18TN 18TN
B 10 B
R9D N9G N9R
18GY 16GY 18GY
BODY CONTROLLER #J5

CENTER CHASSIS / IP
(1602)
(1701/1701F)
13 A9 A9B ZVR
E7
18GY 18GY
16GY
N9
B C A * W/DURASTAR
ISOLATED GROUND
ADAPTER
(8802)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 9100A. D 92372W
61229V 08APR09 AE08058182 008
Figure 204 Fuel Gauge Circuitry (Single Tank and Dual Tank)
204
8.9. FUEL GAUGE CIRCUITRY, P. 8A

CHAPTER 8
FUEL GUAGE CIRCUITARY
NAVISTAR, INC.
DAVCO WIF SENSOR

POWERTRAIN/CTR CHASSIS
(*7113)
WIF CONNECTION
(7112)
1 N95A
1
18TN
N95-GA
2 2
18WH
DAVCO WIF SENSOR EXT

(*7113A)
1 N95A
18TN
2 N95-GA
18WH
IDLE CONTROL IDLE CONTROL

TEMP SENDER TEMP SENDER
(#9809) (#9810)
N41
1 1
16TN
2 N41-G 2
16TN BODY CONTROLLER #J3
(1600)
A36B FUEL LEVEL SENSOR

B9 LEFT-AIN10
18TN
A36A B8 FUEL LEVEL SENSOR

18TN RIGHT-AIN09
IP/CENTER CHASSIS
LSM FUEL SENDER 29 27 (1701/1701F)
(9100/&9100A)
A
@N36A
18GY
N36A LEFT SIDE FUEL
18TN SENDER DUAL TANK
(#9103A)
B A
@N9-G
18GY
LSM FUEL SENDER

(9101/&9101A)
B
A %N36A
18TN BODY
CONTROLLER
&N36A #J5
18TN (1602)
&N9B N9-G
18GY 18GY
B
%N9-G 13
N9 A9 A9B E7 ZVR
18GY
16GY 18GY 18GY
CTR CHASSIS/IP
(1701/1701F)
B C A
* W/ WORKSTAR
# W/ TRANSTAR
ISOLATED GROUND ADAPTER @ W/ FUEL TANK FOR HIGH CAB
(8802) % W/ FUEL TANK FOR MEDIUM CAB
& W/ DURASTAR

- - ADDED R/D 9100A AND B 92372W
9101A. 92218B 29JUL13 AE08058182 08A
Figure 205 Fuel Gauge Circuitry
205
8.10. DIFFERENTIAL LOCK WARNING LAMPS, P. 9

CHAPTER 8
DIFFERENTIAL LOCK WARNING LAMPS
NAVISTAR, INC.
IGNITION RELAY #1
(1011 / 1013) (A13FC) A4
CH3_06
A13FC
12PK
FUSE F4-G (1013)
A3
REAR REAR AXLE DIFF
C3
LOCK WARNING LIGHT /
RR AXLE DIFF MERITOR
10A
WARNING LIGHT LEFT BANK OPTIONAL
(*9815 / #9815A) WARNING LIGHTS
REAR / CENTER CENTER CHASSIS / IP (1511)
D3
CHASSIS (1701F/1701)
#R49A (9800/9800) RR AXLE
18WH DIFF LOCK
8 45 E
*R49A N49A A49A
A
18GY 18GY 18GY
D
9 A13BG
R49-GA N49-G
A13B
18PK
B 18PK
18WH 18WH
R49-GA R10-GB
18WH 18WH
FR AXLE
R49-G DIFF LOCK
B
B A13BD
18WH
18PK
7 50 G
*R49 N49 A49
A
18GY 18GY 18GY
#R49
18WH
FRONT REAR AXLE DIFF

LOCK WARNING LIGHT /
REAR AXLE MERITOR
LOCK WARN LIGHT
(*9814 / #9814A)
E
CHASSIS GROUND
ADAPTER
(8809) A
N11-GB
12WH

DUAL POST GROUND PLATE
(9717B)
* W/ REAR AXLE DIFF LOCK WARNING LIGHT

# W/ REAR AXLE MERITOR DIFF LOCK WARNING LIGHT
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/75

0610 12NOV13 ADDED R/D 9815A, C 92218B
9814A. 61229V 08APR09 AE08058182 009
Figure 206 Differential Lock Warning Lamps
206
8.11. PARK BRAKE SWITCH HYDRAULIC, P. 10
NAVISTAR, INC ELECTRICAL CIRCUIT CHAPTER

DIAGRAM 8
PARK BRAKE SWITCH HYDRAULIC
NAVISTAR, INC.
W/ HYDRAULIC BRAKES
PARK BRAKE
(1815)
A B
WHITE
18WH
BLK1
18BK
B44BB
18WH
18GY
B9V
DCM / IP
B7 A4
(1800)
18GY
A9V
A44A
16GY
A9AA
20GY
A12 E5
PARK BRAKE
ZVR
SWITCH DIN3
BODY BODY
CONTROLLER J3 CONTROLLER #J5
(1600) (1602)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 REVISED AND REDRAWN. B 67657R
61229V 03JUN09 AE08058182 010
Figure 207 Park Brake Switch Hydraulic
207
8.12. GAUGES AND WARNING LIGHTS – AMMETER, P. 11
CHAPTER 8
GAUGES & WARNING LIGHTS - AMMETER
NAVISTAR, INC.
BATTERY
FEED
PAM MODULE
CH3_01
(4087/4087B)
FUSE F2-H (1011)
A26D D4 C4 A14TA A14T A14

6
18TN 12RD 8RD 6RD
10A
W/ I6 &
V8 ENGINE
IP / ENGINE
AMMETER AMMETER CONN
(4061)
(6333)
A A
*A26A K26A K26A
11 10TN
18TN 18TN
STARTER
GROUND
ENGINE HARNESS
AMMETER
SENSE BATTERY
(6332) AMMETER
B A SENSE
*A26B K26B N26B N26B
10
18TN 18TN 14TN 10TN
FUEL PUMP/AMMETER/
TWO WAY RADIO
(4060A)
BATTERY
NEGATIVE
POST
#A26A 6
18TN
#A26B
7 CLUSTER CONNECTOR
18TN
(1501)
A5P(+) A5RA(+) A5RJ(+) A5D(+)

7 12 J1939+
18YL 18YL 18YL 18YL
A5P(-) A5RA(-) A5RJ(-) A5D(-)

8 11 J1939-
18GN 18GN 18GN 18GN
A11-GBD A11-GBA
12
18WH 10WH
A11-GKJ
6WH
* W/ LEFT SIDE AMMETER

# W/ LEFT SIDE AMMETER W/ SCR
LEFT SIDE
CAB GROUND
(4081)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 4060A & E 92603H
CIRC #A26A, #A26B. 61229V 24APR09 AE08058182 011
Figure 208 Gauges and Warning Lights – Ammeter
208
8.13. FRONT AXLE ENGAGEMENT WARNING LAMP, P. 12

CHAPTER 8
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF FRONT AXLE ENGAGEMENT WARNING LAMP
NAVISTAR, INC.
FUSE F4-G
(1013)
IGNITION A4 A3 C3 D3
RELAY #1 A13FC A13B
(A13FC)
(1011 / 1013) 12PK 18PK
10A
CH3_05
LEFT BANK OPTIONAL
WARNING LIGHTS
(1511)
C
A13BE
18PK FR AXLE
F ENGAGED
TRANSFER CASE
SWITCH PIGTAIL
CENTER / IP
(9754B)
CHASSIS
(1701-65) CHASSIS SOLENOID
A
N42 A42 GND ADAPTER
16GY 16GY (8806)
A B
N42-G
B 18WH
B
TRANSFER CASE
N11-GC
14WH
SWITCH PIGTAIL
(9754D)
A CHASSIS GND
N42
ADAPTER
16GY
(8807)
A
E
N42-G
N42-G 18WH
C 16GY
C
N42-G
16GY
N11-GA A
N/ LIFT AXLE 12WH

(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE; B 62476L
ADDED 8806. 61229V 28APR09 AE08058182 012
Figure 209 Front Axle Engagement Warning Lamp
209
8.14. WARNING LIGHTS – RIGHT BANK – OPTIONAL, P. 13

CHAPTER 8
WARNING LIGHTS - RIGHT BANK - OPTIONAL
NAVISTAR, INC.
RIGHT BANK OPTIONAL

WARNING LIGHTS
(1510) W/ SIX SPEED LCT
BODY CONTROLLER #J4

A92AA
A (1601)
18TN
CH11_01 FUSE
A13BK A13B
18PK 18PK (1013-D3)
CH03_06
A13BJ
18PK
W/ RT SIDE WARNING
FUSE F4-G (1013) IGNITION

C3 A3 A4
A13B D3 A13FC RELAY #1
B (A13FC)
18PK 12PK (1013) (1011 / 1013)
10A
W/ BOTH RT CH3_06
SIDE WARNING
A13BH A13B
18PK 18PK
N/ AUTO NEUTRAL
RETARDER RELAY
A92RK W/ RETARDER
C (1019)
18TN
CH11_24
QUALCOMM
OMNIVISION QUALCOMM CONN POWER MCT
(1919A) (2701) CONNECTOR
D62B A 62QA
A98F F
B 16LTGN LIGHT
18TN 16DKBL
QUALCOMM CONN POWER IMCT
(2703) CONNECTOR
F D98F F LIGHTS
A62B 18GN G
18DKBL 18TN / RPM
QUALCOMM QUALCOMM CONN POWER TMCT
(1902) (2701F) CONNECTOR
C
D62QA MESSAGE
W/ QUALCOMM SATELLITE 22GN 12
16RD LIGHT
COMMUNICATION SYSTEM
A62B MOBILE MAX
G B
18DKBL DISCRETE
(1243)
W/ MOBILEMAX SATELLITE
A92-GAL
F
18WH
N/ AUTO NEUTRAL W/ RETARDER

W/ SIX SPEED LCT
A92-GAJ
H
18TN
A111-GA A62-G A11-GAL

A11-GAA
18WH 18WH 16WH

12WH
A92APA
E AUTO NEUTRAL
18TN
LIGHT RELAY
A92-GR A92-GJ (1019)
D 18WH 18WH CH11_25,35
WIF CONN
A110D A110 (1962)
20TN 18TN CH10_62A
LEFT SIDE
CAB GND
(1004)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A111-GA, E 92218B
A111D, A92A, A13BK, A13BJ. 61229V 28APR09 AE08058182 013
Figure 210 Warning Lights – Right Bank – Optional
210
8.15. WARNING LIGHTS – LEFT BANK – OPTIONAL, P. 14

CHAPTER 8
WARNING LIGHTS - LEFT BANK - OPTIONAL
NAVISTAR, INC.
FUSE F9-B FUSE F4-K

(1018) (1013)
A12V ACC
A94AM
(A12V) RELAY #1
16GY F2 12LTBL A2 G2
E2 (1011 / 1013)
CH3_04
IGNITION
W/ SWITCH-AUX ISO RELAY #3 IGNITION
TRAILER SOCKET (1012 / 1014) RELAY #1
CH3_05 (1011 / 1013)
FUSE F5-D CH3_05
(1014)
LEFT BANK OPTIONAL
WARNING LIGHTS A94AM H4 G4
(A13FA)
(A13FC)
(1511) 16GY
10A
A94TA ISO TRAILER SOCKET
12YL (9783M) CH10_11
A SNOWVALVE
A23M
(1107)
18TN
SNOWVALVE CH6_02
A4
H
A23F SNOWVALVE
18TN (4120)
G CH6_02
A13FC
A49
12PK
REAR REAR FRONT REAR AXLE
18GY
AXLE DIFFERNTIAL LOCK
DIFF LOCK B WARNING LIGHT
A13BD
18PK (9814) FUSE F4-G
CH8_09 (1013)
D
FRONT REAR
A13BG A13B D3 C3 A3
18PK 18PK
AXLE 10A
E
DIFF LOCK A49A
18GY
C
A13BE
FRONT REAR 18PK
AXLE F
DIFF LOCK A42
16GY
REAR REAR AXLE

FRONT AXLE DIFFERENTIAL
ENGAGEMENT
IP / CENTER LOCK WARNING LIGHT
SENSOR (9815)
CHASSIS
(9754) CH8_09
(1701F/1701)
A 65
N42
16GY
A
CHASSIS GND
ADAPTER
(8806)
B
B B
N42-G
18WH
CHASSIS GND
N42-G
18WH
ADAPTER
(8807)
E
N11-GC
14WH
A
N11-GA
12WH
N/ LIFT AXLE

(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED FUSE F9-B(1018).C 92218B
61229V 28APR09 AE08058182 014
Figure 211 Warning Lights – Left Bank – Optional
211
8.16. LOAD MONITORING, P. 15

CHAPTER 8
LOAD MONITORING
NAVISTAR, INC.
ZERO VOLT REFERENCE

ZERO VOLT REFERENCE
SENSOR #2 )- FRONT
SENSOR #1 )- REAR
AIN 2 (PRESSURE
AIN 1 (PRESSURE
5 VOLT OUT
CLUSTER CONN 7 1 2 8 8 CLUSTER CONN
(1501) (1500)
W/ REAR AXLE
LOAD INDICATING
W/ REAR AND FRONT
AXLE LOAD INDICATING
A110B
A106
18GY
18GY
18GY
A110AD
A61
A106B
18GY
18GY
A61B
18GY
A106B
A106A
18GY
18GY
IP / CENTER
55 56 57 CHASSIS IP / FWD CHASSIS
(1701/1701F) 19 20 25 (1700/1700)
N106B
M110AD
N110B
N61B
18GY
18GY
18GY
M106A
18GY
18GY
18GY
M61
CENTER /
C B A REAR CHASSIS
(9775)
18GY
18GY
R61C
18GY
18GY
18GY
18GY
R61D
R9N
R6J
R6H
R9M
TEMP SENSOR
M110AA
(6004/8601)
18GY
CH10_48,48A
B B B
M110AB
18GY
C C C
A A
A
REAR LOAD REAR LOAD

FRONT LOAD
INDICATOR (4X2) OR INDICATOR (6X4)
INDICATOR
(9830) (9832)
(8750)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED REF FOR R/D 8601C 92218B
. 61229V 28APR09 AE08058182 015
Figure 212 Load Monitoring
212
8.17. LOAD MONITORING (CONT.), P. 15A

CHAPTER 8
LOAD MONITORING (CONT)
NAVISTAR, INC.
CLUSTER CONNECTOR
(1501)
IP/CENTER CHASSIS
(1701/1701F)
57
ZERO VOLT 1 A110B N110B
REFERENCE 18GY 18GY
56
A106B N106B
5V OUT 2
18GY 18GY
AIN I 55
A61B N61B B
(PRESSURE 7 18GY 18GY
SENSOR #1
REAR)
LOAD
INDICATOR
C
(9865M)

92218B 29JUL13 AE08058182 15A
Figure 213 Load Monitoring (Cont.)
213
8.18. AIR PARK BRAKE AND MANUAL TRANSMISSION OIL TEMP GAUGE, P. 16

CHAPTER 8
AIR PARK BRAKE & MANUAL TRANSMISSION
OIL TEMP GAUGE
NAVISTAR, INC.
MANUAL TRANSMISSION OIL TEMP GAUGE BODY CONTROLLER #J3

BODY CONTROLLER #J5
(1600)
(1602)
MANUAL
XMSN OIL
A9AA A9E A31
ZVR E5 B7 TEMP
18GY 20GY 18TN
SENSOR
AIN8
IP / ENGINE
2 34 13
EATON XMSN OIL TEMP (1702/1702)
(7700K)
1 K31
18TN
XMSN OIL TEMP SENSOR
##K9AA
@@K9AAD
16GY
K31B
K31F
18TN
18TN
(7703)
18GY
1
K31E
2
K9AA 16TN
16GY
W/ MERITOR-G
& W/ I6 ENGINE
##K9AAD
18GY 2
K9T
ZVR 18GY
(6702)
C K9AAD W/ IBB ENG
K30BC
16TN
18GY
K9E
18GY
W/ IBB ENG (7700M)
A 1
**K9AA
16GY
E
K9AA
16GY W/ MANUAL
XMSN
2
K9T
B A
18GY
AUTO STOP/START
ENGINE OIL
(7702)
TEMP SENSOR
1 (2010) * N/ AC
** W/ AC
@@ W/ REMOTE AC
** N/ REMOTE AC
2
K9T
18GY J M ZERO VOLT
REFERENCE
W/ I6 (6747)
AIR PARK BRAKE

*B44BB *WHITE
BODY CONTROLLER #J3 IP / DCM
18WH 18WH PARK
(1600) (1800/1800F)
PARK BRAKE BRAKE
(1813) (1815)
AIR PARK B7
BRAKE A44A #B44BB
A12 A
SWITCH 16GY 18GY C
DIN13
B9VD D
B
BODY CONTROLLER #J5 18GY
(1602)
A4
A9AA A9V B9V *BLK1
ZVR E5
18GY 18GY 18GY 18BK
* W/ HYD FULL POWER BRAKE & LEVER PARK

# W/ AIR BRAKE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 2010 AND D 92218B
CIRC K9AAD, K9AA. 61229V 03JUN09 AE08058182 016
Figure 214 Air Park Brake and Manual Transmission Oil Temp Gauge
214
8.19. FUEL HEATER CONNECTIONS, P. 17

CHAPTER 8
FUEL HEATER CONNECTIONS
NAVISTAR, INC.
GROUND
SPLICE
PACK
(6747)
H
K18F
10WH
K11-G1 E
16WH
GROUND
(6304)
FUEL HEATER
(6709)
K18D K18E
10WH B
18WH
FUEL HEATER A
RELAY K18C K18G
3
5 (6710) 1 10PK 10PK PDM 4 WAY
85 (6566)
30 2
HYD BRAKE
(9570F)
K90A K90B
87 87A 10RD A
10RD ENGINE/IP
86
(1702/1702)
2 4 K18B
10PK 34 LEFT HIGH BEAM OR
K18B *A92A18 PUMP-1 RELAY
10PK 16TN (1019-C3)
#A19 FUSE F4-D
16GY (1013-H4)
CH3_06
* W/ ULTRASHIFTVP & ENGINE BRKE

# W/ ISB ENGINE MTD

92372W 10JAN14 AE08058182 017
Figure 215 Fuel Heater Connections
215
8.20. FUEL HEATER CONNECTIONS (CONT.), P. 18

CHAPTER 8
FUEL HEATER CONNECTION (CONT)
NAVISTAR, INC.
FULL POWER CTR CHASSIS/IP

CONN N90E (1701F/1701)
(9511) 18GY
N90C N90E FUSE F1-C
18GY 16GY 24 (1010)
1 N90E A90E A13FK
18GY 18GY 18PK
F3 E3
FUEL HEATER
(4042A)
N19A
A D3
16GY CTR/FWD
CHASSIS 86
HARNESS
CONNECTOR 85
FUEL HEATER FWD/IP F4
(9301) FUEL HEATER
(4042B) (1700) RELAY
(1018)
A 6 87 D4
N19B M19A A19A
A
16GY 16GY 16GY
30 87A
FUEL HEATER
(4042C)
N19C F3
A19-CGC
A
16GY
18WH
FUEL HEATER
(4042A)
M19A
A
16GY
BATTERY FEED
(1000) FUSE F8-A
A11-GCA
(1015)
A14W A14F A19V
10WH
A14FA
6RD 8RD 12RD B1 12GY
A1
LEFT SIDE
GROUND STUD
(4081)
A11-GKJ
6WH

92603H 29MAY14 AE08058182 018
Figure 216 Fuel Heater Connections (Cont.)
216
LIGHTS (CHAPTER 9)
9.1. BACK-UP LIGHTS WITHOUT ALLISON TRANSMISSION, P. 1

CHAPTER 9
BACK-UP LIGHT - N/ ALLISON TRANSMISSION
NAVISTAR, INC.
BODY CONTROLLER #J1 LIFT AXLE

(1603) REVERSE RELAY
CHASSIS BACK-UP MONITOR
(1019)
CONN CONNECTION
TURN SIGNAL
RIGHT FRONT
CH10_30,36,
(9761) (9999)
37,38
CH10_33 CH4_28
BODY A71D
CONTROLLER #J5 180R
(1602)
10A4
CH9_16 TURN SIGNAL
ADAPTER
(400)
M A
W/ LIFT
A
A57A AXLE
16OR
A71P
IGNITION 180R
RELAY #3
A71N
(1012 / 1014)
160R
CH3_08
L N/ BODY BUILDER
A67H
W/ BODY BUILDER 18GY
K
(A13FA)
A71A
16OR CHASSIS GND
ADAPTER
A71BA A71A
(8807)
J 16OR 16OR
B
A71BB
16LTBL
FUSE F5-M (1014) IP / CENTER

A4 B4 CHASSIS A
73 1 N11-GA
(1701)
12WH
N10-G
BACKUP 10A
12WH
BODY
14OR
N71A
LIGHT
BUILDER A71BB
SWITCH
(4450M) 16LTBL LEFT SIDE
(7500M) A B CH10_14 DASH MOUNTED
A71AB
16OR
16OR
DUAL POST
A71
A71B
18TN
CENTER /
BACK-UP GROUND PLATE
REAR
A71A
18OR
1 12 ALARM (9717B)
CHASSIS
(102 dBA)
(9800)
R10-G
R10-G
14OR
12WH
IP / ENGINE
12WH
14OR
R71
6 7
R71
(1702)
16BK
W/ V8 ENGINE
16RD
R10-GA
R71A
14OR
BACK-UP
12WH
16OR
K71B
16OR
K71A
16OR
K71A
16OR
K71B
16OR
K71
ALARM
(1808)
K71C
16OR
LEFT TAIL RIGHT TAIL

W/ I6 ENGINE A E LIGHT LIGHT A E
(71) (72)
W/ IBB ENGINE A A
S71C
14LTBL
BACK-UP A B
E E
LIGHT S10-GC
SWITCH 14WH
SEE NOTE
BACK-UP LIGHT
BACK UP ALARM (+VE)
(829)
A
R71C
14OR
A NOTE:
R10-GC
12WH STOP,TAIL W/ I6 ENGINE :(7502M,7500M,7500MA)
& TURN W/ IBB ENGINE :(7500W)
(830) (9303) W/ V8 ENGINE :(7500M)
BACK UP ALARM (-VE) @ W/ ALLISON TC10 TRANSMISSION
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 ADDED R/D 7500M. D 92372W
61229V 21APR09 AE08058183 001
Figure 217 Back-Up Lights without Allison Transmission
217
9.2. BACK-UP LIGHTS WITH ALLISON TRANSMISSION, P. 2

CHAPTER 9
BACK-UP LIGHT - W/ ALLISON TRANSMISSION
NAVISTAR, INC.
TURN SIGNAL
ADAPTER
(400)
M
A71D BODY
18OR CONTROLLER #J5
(1602) CH9_16
A71N CHASSIS CONN

16OR (9761) CH10_33
BACK-UP
BACK-UP
L ALARM
MONITOR
A67H (102 DBA)
CONNECTION
18GY
(9999) CH4_28
W/ LIFT AXLE
LIFT AXLE
A71P
REVERSE RELAY 16BK
180R
(1019)
W/ BACK-UP LIGHT CH10_30,36,37,38
ALLISON CENTER CHASSIS / 16RD
IP / CENTER REAR CHASSIS
CHASSIS (9800)
(1701)
K 1 1
A71A N71A R71 STOP TAIL
16OR 14OR 14OR & TURN
A71BA A71A 12 (9303) BACK-UP
16OR 16OR R10-G
ALARM A E
12WH
E A (1808)
BODY A A
73 S71C
A71BB A71BB BUILDER
(4450M) 14LTBL
16LTBL 16LTBL
CH10_14 E
S10-GC E
J
14WH
CHASSIS GROUND
ADAPTER
(71) (72)
(8807)
B
N10-G
12WH
A
N11-GA LEFT TAIL RIGHT TAIL
12WH LIGHT LIGHT
A71AB
16OR
BACK-UP
LIGHT
I6 / V8 TCM W/ LCT
(9717B) (7151)
I6 / V8 TCM W/ WTEC
(7150)
IBBE TCM
IP / ENGINE (7150)
(1702-7)
A92#165 K92#165 REVERSE
18TN 65
18TN WARNING
XMSN MODULE #1
BACK-UP LAMP (1501)
D2 D1
RELAY
85 K92#165
87A (1010)
18TN 17
87
XMSN MODULE #2
(1502)
30
86
FUSE F5-M K92#165
2
C1 C2 (1014) 18TN
IGNITION
A71C A71 B4 A4 RELAY #3
(A13FA)
18OR 16OR (1012 / 1014)
10A CH3_08
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CIRC A71AB WAS A71A. C 68076W
61229V 22APR09 AE08058183 002
Figure 218 Back-Up Lights with Allison Transmission
218
9.3. LIGHT SYSTEMS – CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LIGHTS, P. 3

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS
TURN SIGNAL BODY CONTROLLER#J1 * W/ BODY BUILDER

ADAPTER N/ VORAD # W/ BB INSIDE CAB
(1603)
(400)
A57A
A 16OR RIGHT FRONT
A TURN SIGNAL
A57AB A57A 10A4
16OR 16OR
W/ VORAD EATON VORAD
A57NA CONN #2
18OR (1231)
VS-400
A57AC 4 SIDE DISPLAY CH4_25
16OR (1942F)
A57E TSS CONN 2
B 16LTGN CH10_52
A57D RIGHT FRONT
16OR MARKER & TURN LIGHT (8000) /
64 BODY BUILDER
*A57BC N57BC SNOWPLOW HARNESS
16LTGN 16LTGN (4450AM/4460AM) CONNECTOR (8102)
IP/CENTER CHASSIS CH10_14 CH9_04,14, 14A
C (1701/1701F)
#A57BC BODY BUILDER TURN / STOP
16LTGN (4460M)
E LEFT FRONT BODY
A56A CH10_13A
B TURN SIGNAL CONTROLLER#J1
16OR
10A3 (1603)
A56E
16YL TSS CONN 2
F LEFT FRONT
A56D CH10_52
MARKER & TURN LIGHT (8801) /
16OR SNOWPLOW HARNESS CONNECTOR (8102)
42 BODY BUILDER CH9_04,14, 14A
*A56BC N56BC
16YL 16YL (4450AM/4460AM)
IP/CENTER CHASSIS CH10_14
G BODY BUILDER TURN / STOP
#A56BC (1701/1701F)
(4460M)
16YL
J CH10_13A
A71AB
BACK-UP LIGHT SWITCH /
16OR
BACK-UP LIGHT RELAY (1010)
N/ BODY BUILDER CH9_01,02
A71A
K 16OR STOP , TAIL & TURN LIGHTS
(9303)
A71BA A71A CH9_05
16OR 16OR
IP/CTR CHASSIS
W/ BODY A71BB (1701)
BUILDER 16LTBL CH10_14
L
A67H BACK-UP MONITOR CONNECTION
18GY (9999)
CH4_28
70
A71N N71N CHASSIS CONNECTOR
16OR 16OR (9761)
IP/CENTER CHASSIS CH10_33
(1701/1701F) LIFT AXLE REVERSE RELAY
A71P
18OR (1019)
CH10_30,36,37,38
W/ AIR SHIELD LIGHT

A58C IP / AUX ROOF
18BN (2021)
CH4_30
A68
BODY STOP,TAIL & TURN LIGHTS
16BN
CONTROLLER#J2 4 (9303)
(1604) N68
CH9_05
14BN
IP/CENTER CHASSIS
RADIO
(1701/1701F) A54D
TAIL LIGHTS A68A (1300)
F 18BN CH4_33
10A18 16BN
A68 A58DA DRIVER POWER MIRROR
16BN 18BN (3000) CH4_09
PARK MARKER W/ TAIL LIGHT A58DB PASSENGER POWER MIRROR
CLEARANCE STANDARD 18BN (3003) CH4_09
IDENTIFICATION G
16BN
LAMP A58T
A58
CLEARANCE LIGHT
10A17 18BN (345) CH9_06
A54B LEFT & RIGHT FRONT MARKER &
16BN TURN LIGHT /
SNOWPLOW HARNESS CONNECTOR
BASE 1 (8102)
ADAPTER A B C D E F G CH9_04,14, 14A
(1623)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REF RD 4460M WAS C 92218B
4450BM & 4460BM 61229V 07APR09 AE08058183 003
Figure 219 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights
219
LIGHTS (CONT.), P. 3A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
NAVISTAR, INC. TURN & STOP LIGHTS (CONT)
TURN SIGNAL ADAPTER IP/FWD CHASSIS

(400) (1700/1700)
F 14 M56B
A56D A56F
16YL 16OR
16YL RIGHT/LEFT
HEADLIGHT
TURN SIGNAL
B 15
M57B (8000/8001)
A57D A57F
16OR CH09_14
16LTGN 16LTGN
IP/CENTER CHASSIS
(1701/1701F)
30
A56J N56J
16OR MODESTY LAMP
16YL
INCANDESCENT
LIGHT
28 (9357)
N10-GC
A57J 16WH CH09_18
16LTGN
@N56BB
H 12 16YL
A56R
N56BB
16YL BODY BUILDER
16YL
CONN
(4450M/4450AM)
D 63 CH10_14
N57BB
A57R 16LTGN
16LTGN @N57BB
16LTGN
BODY CONTROLLER #J1

(1603) IP/FWD CHASSIS
(1700/1700)
15
A57N A57 M57B
A 16OR
16OR 16OR RIGHT/LEFT
HEADLIGHT
TURN SIGNAL
14 (8000/8001)
A56N A56 M56B CH09_14
B
16OR 16OR 16OR
IP/CENTER CHASSIS
(1701/1701F)
2
A56A N56
D
14OR 14OR STOP TAIL & TURN
LIGHTS
(9303D)
3 CH09_05,18
A57A N57
M
14OR 14OR
A57D
18OR
PASS DOOR/DRIVER DOOR
(3003/3000)
CH04_09
A56D
18OR
@ W/ DURASTAR

- - ADDED CIRC N56BB & B 92372W
N57BB AT R/D 1701. 92218B 31JUL13 AE08058183 03A
Figure 220 Light Systems – Clearance, Marker, Park, Tail, Turn and Stop Lights (Cont.)
220
LIGHTS (CONT.), P. 4
CHAPTER 9
LIGHT SYSTEM - CLEARANCE, MARKER, PARK, TAIL,
TURN & STOP LIGHTS (CONT)
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800 / 8803)
E D A
M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
M54-GB
M54-GA DUAL POST
16WH
16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT (8150/ (8151/
A B
*8150A) B A
*8151A)
M54J
16BN
16BN
M54H
B E D (8000/*8000A)
(8001/*8001A) D E B M11-GA M11-G

14WH 12WH
BODY BUILDER M11-GB M11-G
(4450M) 14WH 12WH
M57B
16OR
C LEFT SIDE DASH MTD M54D
14BN
M54B
B
DUAL POST GND STUD 14BN LEFT SIDE
(4307) DASH MOUNTED
M54C
DUAL POST
14BN
16LTGN
N56BB
N57BB
GROUND STUD
16YL
M56B (4307)
16OR
FORWARD / IP 14 5 15
CHASSIS
IP / CENTER (1700) A54B BASE 1
BODY ADAPTER PACK
CHASSIS 16BN
A57B
16OR
63 12 CONTROLLER #J1 (1623)

(1701)
(1603) CH9_03
LEFT REAR
D TURN SIGNAL
10A6
RIGHT REAR A57D

M TURN SIGNAL
A56BB
TURN SIGNAL ADAPTER

16LTGN
16OR
16YL
A57BB
10A7 (400)
A56C
16OR
A57C
16OR
A56B A56D CH9_03

16OR 16OR
C G E A B F
16OR
A56J
A57J
16OR
16OR
16OR
A56
A57
REAR TURNS
PANEL ADAPTER
(1625)
CH9_05 * W/ WORKSTAR
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 8150A,8151A C 92603H
8000A,8001A. 61229V 07APR09 AE08058183 004
221

CHAPTER 9
NAVISTAR, INC.
CH9_04
CH9_03
CH9_04
A57J
16OR
A56J
16OR
A71A
16OR
16BN
16OR
16OR
A68
A56
A57
IP /
CENTER
CHASSIS 2 4 1 3 30 28
(1701/
1701F)
14OR
14BN
N56
14OR
N71A
14OR
N68
N57
N56J
16OR
CHASSIS GND
ADAPTER
(8807)
E
N10-GB
N10-GD
14WH
N10-GC
N57J
16OR
16WH
16WH
B
N10-G
12WH
A
CENTER / REAR B C N11-GA C B

CHASSIS 12WH
(9800) 3
2 4 12 1 (9315) (9316)
R10-G
14OR
12WH
14OR
14BN
14OR
R56
R71
R68
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL LEFT SIDE DASH MOUNTED
& TURN LIGHTS DUAL POST GROUND PLATE
(9303/9303A) (9717B)
RIGHT TAIL
C B E A C LIGHT
(9303C)
C
E
TAIL LIGHT
A
TURN / STOP BACK-UP LIGHT BACK-UP LIGHT

LIGHT TURN / STOP
LIGHT
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED RD 9303A. C 92218B
61229V 07APR09 AE08058183 005
222

NAVISTAR, INC.
W/ SUNSHADE
9 E
D58N D58L A58T
18BN 18BN 18BN BASE 1
2 ADAPTER
D58-GF D58-GA A63-GA (1623)
18WH 18WH 16WH A
CONNECT SUNSHADE (345)
TO MID MARKER LAMP (2004) A B
ROOF / IP
12WH
A11-GT
(2000)
D58-GA
18WH
D58A
18BK
16BN
A58
LEFT SIDE
CAB GND
(1005)
D58-GD
18WH
G
D58-GC
D58-GF
D58-GB
18WH
18WH
18WH
D58-GE
18WH
D58D
D58E
18BN
18BN
18BN
D58F
D58B
18BN
D58C
18BN
PARK MARKER
CLEARANCE
IDENTIFICATION
A B A B A B A B A B LAMP
10A17
BODY
CONTROLLER#J2
CLEARANCE CLEARANCE CLEARANCE CLEARANCE CLEARANCE
(1604)
LIGHT LIGHT LIGHT LIGHT LIGHT
(520) (521) (522) (523) (524)
BASE 1
CAB MOUNTED - N/ SUNSHADE
A E ADAPTER
(1623)
A58T A63-GA A11-GT

BODY 18BN 16WH 12WH
CONTROLLER #J2
(1604)
IP / ROOF 9 2
PARK MARKER (2000) W/ EXTENDED CAB
CLEARANCE LEFT SIDE
IDENTIFICATION A58 CAB GND
G
LAMP 16BN W/ STANDARD CAB (1005)
D63-GA
18WH
10A17
18BN
REAR DOME
D58L
D63-GA
18WH
D63-GH
LIGHT
18WH
(2115)
D58-GC
CH9_09
18WH
D58M
D58-GD
D58-GF
18WH
18WH
D58Z
18BN
18BN
D58R
D58-GE
D58N
18WH
18BN
18BN
D58-GH
D58P
18BN
18WH
18WH
D58-GJ
A B A B A B A B A B
LEFT LEFT RIGHT

MID RIGHT
CLEARANCE LAMP MARKER LAMP CLEARANCE LAMP
MARKER LAMP MARKER LAMP
(2002) (2003) (2006)
(2004) (2005)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058183 006
223
9.8. LIGHT SYSTEMS – TURN SIGNAL AND STOP SWITCHES, P. 7

CHAPTER 9
LIGHT SYSTEM - TURN SIGNAL & STOP SWITCHES
NAVISTAR, INC.
LEFT RIGHT
TURN TURN HAZARD
150
6.8V
STOP LIGHT#1
D C CONNECTOR
(1823)
W/ AIR
BRAKES
18GY
B9VG
B70A
18OR
STOP LIGHT#2
CONNECTOR
(1824)
TURN SIGNAL 1 2 7
SWITCH
6.8V
(1810) D
B9VH
18GY
150
C
B70
18OR
B56A
18OR
B57A
18OR
B9S
18GY
18GY
B9V
DCM / IP A1 A2 A4 A6 B9
(1800/1800F)
A56L
20OR
A57R
20OR
#A70
18GY
BODY
A70A
*A70
20RD
20RD
18GY
A9V
CONTROLLER#J3
(1600)
LEFT TURN
SIGNAL SWITCH
INPUT A7
DIN8
RIGHT TURN
A9AA
18GY
SIGNAL SWITCH A6
INPUT
DIN7
BODY
CONTROLLER#J5
(1602)
ZVR E5
BRAKE SWITCH
INPUT E15
AIN5
BRAKE SWITCH
INPUT E14
AIN5
* BRAKE SYSTEM INTERLOCK W/ BRKR

# BRAKE - TRW HYD W/ FUSE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A70 TO RD C 92218B
1800. 61229V 25APR09 AE08058183 007
Figure 224 Light Systems – Turn Signal and Stop Switches
224
9.9. DOME LIGHT, MAP LIGHT, P. 8
NAVISTAR, INC ELECTRICAL CIRCUIT DIAGRAM9

CHAPTER
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT
NAVISTAR, INC.
BODY
W/ FRONT DOOR CIRCUITRY
CONTROLLER #J2
(1604)
CAB
* N/ CITIZEN BAND DOME LIGHT
# W/ DUAL CITIZEN BAND CIRCUIT
@ W/ STANDARD CAB 10A8
A11-GBA
** W/ EXTENDED /
10WH
J
TRAVEL CREW CAB
A63-GBC
% W/ EXTENDED CAB BATTERY
18WH
A14
## W/ TRAVEL CREW CAB FEED
18DKBL
6RD
18DKBL
A63A
A63A
CH3_01,30
A14T
8RD
A11-GKJ
FUSE F2-D (1011)
A63DA
6WH
C4 E4 F4
A14TA 18DKBL
12RD
10A
18DKBL
A63DC
A11-GT
A63-GDV
A63-GDW
12WH
18DKBL
18WH
A63DB
A11-GS
18WH
A63-GA
LEFT SIDE
12WH
18DKBL
A11-GF
16WH
CAB GROUND
16WH
A63 (4081)
CH3_18
DOOR / IP DOOR / IP
LEFT SIDE CONNECTOR F E F E CONNECTOR
DASH MOUNTED (3200) (3204)
IP /
18DKBL
DUAL POST
18DKBL
E63-G
E63BB
ROOF
E63-G
E63BB
18WH
11 6 2
18WH
GROUND PLATE 10
(2000)
(1005)
**D63-GA
@D11-GF
**D11-GF
18DKBL
18DKBL
@D63D
**D63D
18DKBL
@D63E
16WH
18DKBL
**D63E
18WH
16WH
(3400) A B A B (3400)
ROOF / CONSOLE REAR DOME LIGHT DRIVER SIDE PASS SIDE

(2502) (2115) CH9_09 COURTESY LIGHT COURTESY LIGHT
W/ PREMIUM TRIM DOME / MAP CONSOLE / ROOF

(2117M) *C11-GF
(2502)
16WH
B B
#C63-GE #C11-GF D11-GF
18WH 16WH 16WH
%D63J
18DKBL
C C
C63D @D63D
REAR
18DKBL 18DKBL
DOME
##D63N LIGHT
18DKBL (2115)
F D CH9_09
C63E @D63E
DOME 18DKBL 18DKBL
LIGHT MAP MAP
**D63C
LIGHT LIGHT
18DKBL
W/ STANDARD TRIM DOME LAMP ROOF / CONSOLE

(2116M) (2502)
*C11-GF
16WH D11-GF
B B 16WH
#C63-GE #C11-GF
18WH 16WH %D63J
18DKBL
C @D63D
C63D REAR DOME LIGHT
18DKBL C 18DKBL (2115)
##D63N CH9_09
A 18DKBL
C63E @D63E
18DKBL 18DKBL
D
**D63C
18DKBL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006;REVISED C 74736R
CIRCUITS. 61229V 19APR09 AE08058183 008
Figure 225 Dome Light, Map Light
225
9.10. DOME LIGHT, MAP LIGHT (CONT.), P. 9

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF DOME LIGHT, MAP LIGHT (CONT)
NAVISTAR, INC.
BODY CONTROLLER #J2

(1604)
IP/ROOF
A63DA A63A
(2000) J
20DKBL 18DKBL
CH09_08
W/ EXTENDED CAB
A11-GBA
A63-GBC
REAR DOME
10WH
18WH
LIGHT
(2115)
B
D63-GA D63-GH
16WH 18WH
18DKBL
A63-GDW
A63-GDV
A11-GKJ
18DKBL
A63DB
A63DC
C
18WH
18WH
D63K
6WH
D63E
IP /
18DKBL 18DKBL
ROOF
A
(2000) D63D D63L
CH9_08 18DKBL 18DKBL
18DKBL
18DKBL
D11-GF
D63J
D63C
16WH
LEFT SIDE
CAB GROUND
(4081)
A B A B
IP/DOOR COURTESY IP/DOOR COURTESY

LIGHT & SPEAKER LIGHT & SPEAKER
ROOF / CONSOLE (3206)
(3205M)
(2502)
CH9_08
W/ TRAVEL CREW CAB
D63-GA D63-GH
16WH 18WH
REAR DOME LIGHT
D63-GK (2115)
18DKBL
18DKBL
B
D63E
IP / ROOF
(2000)
CH9_08
C
D63L
18DKBL
18DKBL
D63D
D63-GJ
18DKBL
18DKBL
A
D63P
D63R
18DKBL
D63M
18DKBL
18DKBL
D11-GF
18DKBL
16WH
D63N
D63C
ROOF / DOOR
A B A B ROOF / DOOR
(2116 / 3201)
(2117 / 3201)
18DKBL
18DKBL
E63-G
E63BB
E63-G
E63BB
18WH
18WH
ROOF / CONSOLE
(2502)
CH9_08
LEFT CREW RIGHT CREW

COURTESY COURTESY
LIGHT LIGHT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED RD 3205M, 3206, B 92218B
1604. 61229V 21APR09

AE08058183 009
Figure 226 Dome Light, Map Light (Cont.)
226
9.11. DOME LIGHT, MAP LIGHT (CONT.), P. 10

CHAPTER 9
DOME LIGHT, MAP LIGHT (CONT)
W/ PTC CAB
W/ CREW CAB
BODY BODY
CONTROLLER#J3 CONTROLLER#J5
(1600) (1602)
BODY BODY
CONTROLLER#J3 CONTROLLER#J5 DOOR
(1600) (1602) SW ZVR
INPUT
DOOR DIN14 E5
SW
INPUT A13
A9AA
18GY
DIN14 ZVR
A13 E5
18DKBL
A63DF
18GY
A9L
A9AA
18GY
18DKBL
A63DF
IP / ROOF
(2000) 3 14
18DKBL
18WH
D63A
D9L
18GY
A9L
IP / ROOF LEFT
(2000) 3 14 DOOR DOME
SWITCH
18DKBL
D63A
18GY
D9L
W/ STANDARD & EXTENDED CAB

BODY BODY
CONTROLLER#J3 CONTROLLER#J5
(1600) (1602)
DOOR
SW
ZVR
INPUT
DIN14
E5
A13
18GY
A9A
18DKBL
A63DF
18DKBL
18DKBL
18DKBL
18GY
D9W
18GY
18GY
D63J
D63K
18DKBL
D9D
18GY
D63H
D9Y
D9N
D63B
18GY
A9L
IP / ROOF 14
3
(2000)
18DKBL
D63A
18GY
D9L
LEFT CREW RIGHT CREW

LEFT DOOR RIGHT DOOR
DOOR DOME DOOR DOME
DOME SW DOME SW
SW SW
18DKBL
D63H
18DKBL
18GY
D9N
D63B
18GY
D9D
LEFT DOOR
RIGHT DOOR
DOME SW
DOME SW
NOTE:
1. SWITCHES SHOWN W/ DOORS OPEN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 25APR09 AE08058183 010
Figure 227 Dome Light, Map Light (Cont.)
227
9.12. LIGHT SYSTEM, FOG LIGHT, P. 11

CHAPTER 9
LIGHT SYSTEM, FOG LIGHT
NAVISTAR, INC.
BODY
CONTROLLER #J1
(1603)
RIGHT FOG LAMP A64B

K
10A9 16YL
LEFT FOG LAMP A64A

10A14 F 16YL
GROUND GROUND
*M64-GA
ADAPTER#01 ADAPTER#01
16WH
(8800) (8800)
IP /
B FORWARD
M64-GA
16WH 22 23 CHASSIS C A
(1700/1700)
A
M11-GD M11-G
12WH 12WH
M11-GD
12WH
M64-GB
LEFT SIDE
*M64B
*M64A
16YL
M64A
16YL
16YL
M64B
16YL
16WH
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
*M64-GB
16WH
W/ RH - HDD
GROUND
M11-G
12WH
ADAPTER
W/ RH - HDD
(8803)
C
M64-GB
16WH
B
M64-GA
16WH LEFT SIDE
DASH MOUNTED
A
M11-GD DUAL POST
12WH B A GROUND PLATE
A B (4307)
M11-G
12WH
RIGHT FOG
LIGHT
LEFT FOG
(8200/8200X)
LIGHT
(8201/8201X)
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE * FOR DURASTAR ONLY.
(4307)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC M64-GA & D 92372W
M64-GB AT R/D 8800 & 8200/8200X. 61229V 08APR09 AE08058183 011
Figure 228 Light System, Fog Light
228
9.13. HEADLIGHTS, P. 12

CHAPTER 9
HEADLIGHTS
NAVISTAR, INC.
BODY
BODY BODY
CONTROLLER #J2
CONTROLLER #J3 CONTROLLER #J5
(1604)
(1600) (1602)
HEADLIGHT
HIGH LOW HIGH LOW FTP
DIMMER
BEAM BEAM BEAM BEAM SWITCH
SWITCH
LEFT LEFT RIGHT RIGHT DIN15 ZVR
DIN4
10A11 10A13 10A10 10A12
C B K H A4 A14 E5
LEFT A52PC
HIGH / LOW 14YL
BEAM RELAY
(1018) A53PB
CH9_13 14YL
A52AA
14YL
A53AA
A52PD
A53PA
14YL
14YL
A53B
14YL
14YL
14YL
A52D
14YL
14YL
A53
HEADLIGHT
A52
A102A
A52A
20YL
A9AA
18GY
20YL
W/ TRIPMASTER
& N/ SNOWPLOW
TRIPMASTER A53AB
HEADLIGHT 18YL
INPUT RELAY
RIGHT
(1019) A52AB
HIGH /
CH4_18 18YL
LOW
14YL
18GY
14YL
A53
A9V
A52
BEAM
RELAY
(1018)
HEADLIGHT CH9_13
STANDARD
IP / FORWARD
IP / DCM
CHASSIS 1 2 3 4 A7 A8 A4
(1800)
(1700)
18GY
B9V
14YL
M53B
14YL
14YL
14YL
M52D
M52
M53
B102A
B52A
18YL
18YL
M11-GA
14WH
W/ GUIDE
18GY
POST LIGHTS
B9S
M11-GB
14WH
M11-G
12WH
B A C A C B 3 4 7
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
(4307)
DIMMER FTP
RIGHT HEADLIGHT TURN SIGNAL SWITCH

LEFT HEADLIGHT
TURN / SIGNAL HARNESS (1810)
TURN / SIGNAL HARNESS
(8001/8001A) (8000/8000A)
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 8001A,8000A.D 92603H
61229V 08APR09 AE08058183 012
Figure 229 Headlights
229
9.14. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS, P. 13

CHAPTER 9
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUX HEADLIGHTS, SNOWPLOW LIGHTS
NAVISTAR, INC.
BODY
CONTROLLER #J4
(1601)
RIGHT PLOW
RD12 (HSD)
RD30 (HSD)
LEFT PLOW
LIGHTS
LIGHTS
BODY
CONTROLLER #J2
(1604)
CH9_12
F9 E14
A96LA
18YL
A96RA
18YL
A96RB
A52PD
14YL
18YL
A53PB
14YL
A52PC
A53PA
14YL
14YL
A96LB
18YL
LEFT LOW LEFT HIGH RIGHT LOW RIGHT HIGH

BEAM RELAY BEAM RELAY BEAM RELAY BEAM RELAY
(1018) (1018) (1018) (1018)
G3 J3 A3 C3 G1 J1 A1 C1
86 86 86 86
30 30 30 30
87 87 87 87
87A 87A 87A 87A

85 85 85 85
J4 J2 C2 A2 B2
G4 H4 C4 A4 B4 G2 H2
A96-GCC
18YL
A96-GC
A96-GD
14YL
A52D
18YL
A52E
14YL
14YL
14YL
A53F
A53B
14YL
18YL
A52
A52B
14YL
A96-GB
18YL
A11-GCA
A53
10WH
14YL
A53E
14YL
A11-GKJ
6WH
LEFT SIDE
CAB GROUND
(4081) IP / FORWARD CHASSIS
CH3_19 (1700)
CH9_14
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003,1008; C 74736R
RVSD GROUND CIRCUITS. 61229V 07APR09 AE08058183 013
Figure 230 Auxiliary Headlights, Snow Plow Lights
230
9.15. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14
CHAPTER 9
AUX HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
BODY CONTROLLER#J1 (1603)

CH09_3A
TURN SIGNAL
DFM TURN
ADAPTER
BASE 1 CONN 1 SIGNAL (400)
ADAPTER (1948) ADAPTER HEADLIGHT RELAY CH9_03A
CH10_63(400) DFM CONN 1
A57N
16OR
(1623) (1018)
A56N
16OR
CH9_03 (1948)
CH9_03 CH9_13
CH10_63
A56D
16OR
A57D
16OR
16LTGN
14YL
A52D
A53B
14YL
A57F
14YL
@A57
16OR
16OR
@A56
16OR
A54B
16BN
16YL
A56F
14YL
A52B
14YL
A53F
A53E
A52E
14YL
14YL
A52
14YL
A57
16OR
A53
A56
A57B
16OR
16OR
A56
IP / FORWARD
CHASSIS
(1700/1700)
5 14 15 8 9 10 11 1 2 4 3 RIGHT HEADLIGHT
TURN SIGNAL
(8000)
M53E
14YL
M53F
14YL
M52B
14YL
M52E
14YL
@M57B
@M56B
M57B
16OR
16OR
14BN
M54B
M56B
16OR
16OR
M52D
A
14YL
M53B
C
14YL
M57C D
16OR
M54D
E
14BN
B
M11-GA
14WH
W/DURASTAR ONLY
M53
C
14YL
M11-G
12WH
M52
A
14YL
LEFT
SIDE
M56C D CAB
16OR GND
(4307)
M54C
E
14BN
LEFT HEADLIGHT
M11-G M11-GB TURN SIGNAL
B
12WH 14WH (8001)
LEFT SIDE DASH MTD RADIATOR

M11-GC
DUAL POST GND PLATE GROUND
12WH
(4307)
M64LO
M64HI
(8600)
14YL
M54F
14BN
14YL
16OR
M57D
16YL
M56D
DURASTAR ONLY
D
M11-GE
14WH
A
E F C A B M11-G M11-GD
D
12WH 12WH
GROUND
SNOWPLOW LEFT SIDE
ADAPTER#01
HARNESS CONN CAB GND
@ W/ DIAGNOSTIC FLASHER MODULE (8800)
(8102/*8103) (4307)
* W/ M-NGV-SS
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 COLOR OR WAS LTGN FOR F 92603H
CIRC M57D. 61229V 07APR09 AE08058183 014
Figure 231 Auxiliary Headlights, Snow Plow Lights (Cont.)
231
9.16. AUXILIARY HEADLIGHTS, SNOW PLOW LIGHTS (CONT.), P. 14A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AUXILLARY HEADLIGHTS, SNOWPLOW LIGHTS (CONT)
NAVISTAR, INC.
LEFT HEADLIGHT
TURN SIGNAL
(8001)
M56D M56C D
LEFT AUX SNOW 16YL 16OR
PLOW LIGHT M54C
M64LOL
(8102L) 14BN E
14YL
D
M11L-GE M11-GE
A
14WH 14WH GROUND
ADAPTER #1
(8800)
M64HIL
A
14YL M11-GE
M54FL 14WH
B M54D E
14BN
14BN
M57C D
16OR
RIGHT AUX SNOW

PLOW LIGHT
(8102R) M11R-GE RIGHT HEADLIGHT
14WH TURN SIGNAL
(8000)
M11-G
M64HIR
12WH
A
14YL
M64LOR
14YL
LEFT SIDE
M54FR
B CAB GROUND
14BN (4307)
M57D
16LTGN
M52B
M53F
14YL
14YL
M56B
16OR
M52E
14YL
M53E
14YL
M54B
14BN
M57B
16OR
10 IP/FORWARD CHASSIS
14 8 9 11 5 15
(1700/1700)
16BN
A54B
A57B
16OR
A52E
14YL
A53F
14YL
14YL
A52B
A56B
A53E
14YL
16OR
HEADLIGHT
CH09_13
(1018)
RELAY
A57D
16OR
A56D
16OR
TURN
ADAPTER
CH09_03
SIGNAL
(400)
CH09_03
ADAPTER
BASE 1
(1623)
TURN
CH09_03
SIGNAL
ADAPTER
(400)

92218B 31JUL13 AE08058183 14A
Figure 232 Auxiliary Headlights, Snow Plow Lights (Cont.)
232
9.17. PANEL LIGHTS, P. 15

CHAPTER 9
NAVISTAR, INC. PANEL LIGHTS
ENGINE BRAKE
A62B (1115)
18DKBL CH10_67
A62DA CLUSTER
18DKBL CONNECTOR
(1500)
CH8_05
TSS TRLR
A62DB A62TT
(1957)
18DKBL 18DKBL
CH10_51
A62DG SNOW VALVE SWITCH
18LTBL (1107)
CH6_02
A62DD DRIVER DOOR
18DKBL (3000)
CH4_09
ROCKER START SWITCH

A62DH (1105)
18DKBL CH5_08
IP MTD ROOF AUX

A62DJ LOAD SWITCH
18DKBL (1106)
CH4_16
AUX TRAILER SOCKET

A62DK SWITCH CONNECTOR
18DKBL (1110)
CH10_15
A62DE HORN SWITCH

18DKBL (1029)
CH4_08
A62DF A62D PASS CODE

18DKBL 18DKBL (1116)
CH4_37
REAR TURNS
PANEL ADAPTER
(1625)
J A62 CLUSTER CONNECTOR

18DKBL (1500)
CH8_05
M RADIO
A62E
18DKBL (1300)
CH4_33
K A62DA HVAC CONTROL

18DKBL (1200)
CH12_01
L
A62DB SWITCH PACK
18DKBL (1101)
CH4_15
C
A57BB
16LTGN BODY BUILDER
(4450M)
G CH10_14
A56BB
16YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED CIRC A62DK. D 92372W
61229V 20APR09 AE08058183 015
Figure 233 Panel Lights
233
9.18. PANEL LIGHTS (CONT.), P. 15A

PANEL LIGHTS (CONT)
NAVISTAR, INC.
BODY CONTROLLER #J1

(1603)
REAR TURNS
PANEL ADAPTER
(1625) A57C
M
16OR
A
A70A
16RD D
IP/CTR CHASSIS
(1701/1701F)
B 2
A70B N56
16RD 14OR STOP, TAIL &
3 TURN
A57 N57
LIGHTS
16OR 14OR
(9303A)
4
N68 CH09_05
14BN
BODY BUILDER TURN/STOP
A70BB
(4460M)
16RD
CH10_13A
C
A70BB A70BL BODY BUILDER TURN/STOP/
16RD 16RD IP/CTR CHASSIS
(4460M/1701)
CH10_13A,14
A70BB
16RD
IP/CTR CHASSIS
A57BB (1701/1701F)
16LTGN CH10_14
A57BB
16LTGN BODY BUILDER
E
A56C (4450M)
16OR CH10_13A
A68A
F
16BN
F
A56
BODY CONTROLLER #J2
16OR
(1604)
A68B
16BN
A56BB
G 16YL
A68BB
16BN IP/CTR CHASSIS
(1701/1701F)
71
A68BB N68BB
14BN BODY BUILDER
16BN
12 (4450M)
A56BB N56BB CH10_14)
16YL 16YL
H
A56K
16OR TRAILER LEFT TURN RELAY
D (1011)
A57K CH10_09
16OR
J
A62 CLUSTER CONNECTOR
18DKBL (1500)
CH08_05
K HVAC CONTROL
A62DA
18DKBL (1200)
CH12_01
L SWITCH PACK
A62DB
18DKBL (1101)
CH04_15
A62DE A62E RADIO

18DKBL 18DKBL (1300A)
CH04_33D
M
A62E
RADIO
18DKBL
(1300)
CH04_33

92218B 31JUL13 AE08058183 15A
Figure 234 Panel Lights (Cont.)
234
9.19. LIGHT SYSTEM, WORK LIGHT, P. 16

CHAPTER 9
LIGHT SYSTEM, WORK LIGHT
NAVISTAR, INC.
WORK LIGHTS BOC

AUX ROOF LOAD RELAY
*A65
(1010)
BODY 16OR
CH4_11A WORK
CONTROLLER #J1
(1603) IP / CENTER LIGHT
WORK BOC CHASSIS
CHASSIS (9720)
(9718A)
(1701-68)
A A
WORK LIGHT G A65 N65 J65
10A5 16OR 16OR 16BK WORK
D B B LIGHT
N65-G J11-GK
16WH 16WH
N65-G GROUND ADAPTER

WORK 16WH (8809)
LIGHT BOC CH10_28
A
N11-GB
12WH WORK LIGHT
GROUND BOC / LIFT GATE
ADAPTER
* W/ WORK LIGHT (8809)
W/ DAYCAB & CUSTOMER
INSTALLED ON
(9717B)
W/ BACK-UP
WORK LIGHTS EOF

BODY WORK
CONTROLLER #J1 CTR/RR WORK EOF
(1603) CHASSIS CHASSIS
IP / CENTER
(9766) (9767)
CHASSIS
(1701-68)
A A
WORK LIGHT G A65 N65 R65
10A5 16OR 16OR 16OR
D B B
N65-G R65-G
16WH 16WH
GROUND
ADAPTER N65-G
GROUND ADAPTER
(8809) WORK 16WH (8809)
LIGHT EOF
16WH
J11-GK
16BK
CH10_28
J65
A
N11-GB
12WH
WORK LIGHT
EOF / LIFT GATE

WORK
LIGHT B A
(9717B)
(9720)
CUSTOMER
PROVIDED
WORK LIGHT
WORK LIGHTS ON W/ BACKUPS

BODY
CONTROLLER #J5
(1602)
TURN SIGNAL ADAPTER
(400)
M
BACKUP LIGHT A71D
F10
STATE 18OR
DIN23
J
BACK-UP LIGHT SWITCH / A71A
BACK-UP LAMP RELAY 16OR
(1010) CH9_01,02
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC A65; B 62476L
REVISED 9717B TITLE. 61229V 09APR09

AE08058183 016
Figure 235 Light System, Work Light
235
9.20. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 16A

LIGHT SYSTEM, WORK LIGHT (CONT)
NAVISTAR, INC.
CUSTOMER SUPPLIED
WORK LIGHT LSM
CTR CHASSIS/IP
(9719A)
(1701F/1701)
A 70
N65A AUX ROOF
N65C A65AC
16OR RELAY
16OR 16OR
68 (1010)
B N65-GC A65 CH09_020
16WH 16OR BODY
CONTROLLER #J1
(1603)
CUSTOMER SUPPLIED
WORK LIGHT RSM
(9720A)
A
N65B
16OR
B
N65-GD N65-GB
16WH 16WH
CUSTOMER SUPPLIED GROUND ADAPTER

WORK LIGHT RSM N65-GA N65-G (8809)
(9718A) 16WH 14WH
D
*N65-G N11-GD
16WH 16WH
B
#N65-G
16WH A
A
N65 N11-GB
16OR 12WH
GROUND AT DASH
(9717B)
* WORKLIGHT W/ LIFT GATE

# WORKLIGHT N/ LIFT GATE

92218B 31JUL13 AE08058183 16A
Figure 236 Light System, Work Light (Cont.)
236
9.21. CUSTOMER SUPPLIED WORK LIGHT WIRING, P. 17

CHAPTER 9
CUSTOMER SUPPLIED WORK LIGHT WIRING
NAVISTAR, INC.
AUX ROOF RELAY

A65AC
(1010)
16OR
CH4_16
CUSTOMER SUPPLIED CUSTOMER SUPPLIED

WORK LIGHT WORK LIGHT
(2200) (2201)
A65AD A65AE
A B
18OR 18OR
B A65-GC A65-GD A
18WH 18WH
A65-GAG
16WH
A11-GAA
12WH
LEFT SIDE
CAB GROUMD
(1004)
CH3_17
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003; B 74736R
REVISED CIRCUITS. 62476L 03DEC09 AE08058183 017
Figure 237 Customer Supplied Work Light Wiring
237
9.22. LIGHT SYSTEM, WORK LIGHT (CONT.), P. 18

CHAPTER 9
NAVISTAR, INC.
TURN SIGNAL ADAPTER

(400)
CH09_03
* WASHER BOTTLE EFFECT 2010 SCR FORWARD CHASSIS/IP

# REAR & RR AXLE TEMP (1700/1700)
CH9_04
BODY BODY CONTROLLER

BODY CONTROLLER (1600)
(1603) CH08_07
F
M
A57J
16OR
A56J
16OR
A71A
16OR
18TN
16BN
16OR
A32
A68
16OR
A57
A56
IP /
CENTER
CHASSIS 2 44 4 1 3 30 28
(1701/1701F)
*N10-GC
16WH
#N32
18TN
14OR
14BN
N56
14OR
14OR
N71A
CHASSIS GND
N68
N57
16OR
N56J
ADAPTER
(8807)
E
N10-GB
14WH
B
N10-G
12WH
N10-GD
*N10-GD
N10-GC
16OR
N57J
16WH
AF11-GTL
16WH
16WH
N10-G
12WH
14OR
(9315/*9357)
B C C B
N11-GA
12WH
CENTER/REAR
CHASSIS 12 2 4 6 1 3
(9316)
(9800/9800)
R11-GTL
14OR
R11-GTL
R70
14OR
14OR
14OR
14BN
14OR
R56
R71
R68
12WH
R57
LEFT RIGHT
MODESTY MODESTY
TURN LAMP TURN LAMP
STOP , TAIL DUAL POST GROUND PLATE
& TURN LIGHTS (9717B)
(9303/9303D)
F B D E A C
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC
14WH
A A
S71C
14LTBL
LEFT TAIL RIGHT TAIL

TAIL LIGHT
LIGHT LIGHT
(71) (72)
TURN / STOP BACK-UP LIGHT BACK-UP LIGHT

LIGHT
TURN / STOP

0610 12NOV13 ADDED RD 9303D & 9357.A 92218B
76737G 16JUN11 AE08058183 018
Figure 238 Light System, Work Light (Cont.)
238
9.23. LIGHT SYSTEM – CLEARANCE, MARKER, PARK TAIL, TURN AND STOP LIGHTS
(CONT.), P. 19

CHAPTER 9
NAVISTAR, INC.
GROUND
ADAPTER#01
(8800 / 8803)
E D A
M11-GD M11-G
LEFT FRONT 12WH 12WH
MARKER & TURN
RIGHT FRONT
LIGHT
LEFT MARKER &
TURN LIGHT GUIDE TURN LIGHT
POST RIGHT GUIDE
LIGHT LEFT SIDE
POST LIGHT
DASH MOUNTED
M54-GB
M54-GA DUAL POST
16WH
16WH
RIGHT GROUND STUD
PARK LIGHT
FENDER (4307)
TURN LIGHT
LEFT FENDER
TURN LIGHT
A B
B A
M54H
16BN
(8150) (8151)
M54J
16BN
RADIATOR GROUND B E D A C
(8000)
(8600)
(8001) A C D E M11-GC
B
12WH
M11-GB M11-G M11-GA M11-G

14WH 12WH 14WH 12WH
M57B
16OR
LEFT SIDE DASH MTD M54D LEFT SIDE
14BN
M54B
DUAL POST GND STUD 14BN DASH MOUNTED

(4307) DUAL POST
M54C GROUND STUD
14BN MA52D (4307)
M56B 14BN
16OR
MA52
14YL
M53B FORWARD / IP
MA53 1 2 14 5 15 3 4
14BN CHASSIS
14YL
(1700/1700)
BODY
A57B
16OR
CONTROLLER #J1
(1603)
LEFT REAR BASE 1
ADAPTER PACK
D TURN SIGNAL A54B
(1623)
10A6 16BN CH9_03
RIGHT REAR A57D
M TURN SIGNAL 16OR TURN SIGNAL ADAPTER
10A7 (400)
A56C
16OR
A57C
16OR
A56B A56D CH9_03

16OR 16OR
E A B F
16OR
A56J
A57J
16OR
16OR
16OR
A56
A57
REAR TURNS
PANEL ADAPTER
(1625)
(STOP, TAIL & TURN LIGHTS)

(9303)
CH9_05

0610 12NOV13 CIRC M52 & M53 WAS A 92218B
MA52D1 & MA53D1. 76737G 16JUN11 AE08058183 019
Figure 239 Light System – Clearance, Marker, Park Tail, Turn and Stop Lights (Cont.)
239
9.24. CUSTOMER SUPPLIED LIGHTS, P. 20

NAVISTAR, INC.
CUSTOMER SUPPLIED LIGHTS
CUSTOMER SUPPLIED
WORK LIGHT
(2200/2202)
A65AD A65AC
A
18OR 16OR
A65-GC A65GAG
B
18WH 16WH
A11-GKJ
6WH
A11-GAA
CUSTOMER SUPPLIED
12WH
A11-GCA
WORK LIGHT
10WH
(2201/2203)
A65-GD
A
18WH
A65AE
B
18OR
A65-GCK
CENTER CHASSIS/IP
18WH
(1701F/1701)
CUST SUPPLIED
70
WORK LIGHT LSM N65C A65AC
(9719A) 16OR 16OR
CH9_16A
FUSE F6-B
(1015)
BATTERY FEED A14N A14NB B3 A3 A65AB
CH03_01 8RD 12RD 16OR
20A
BODY CONTROLLER #J1

(1603)
A65
G
16OR

92218B 31JUL13 AE08058183 020
Figure 240 Customer Supplied Lights
240
9.25. BACK UP LIGHT SWITCH WITH I6, I-367 ENGINE, P. 21
CHAPTER 9
BACK UP LIGHT SWITCH W/I6,I-367 ENGINE
NAVISTAR, INC.
A
K71
BACKUP 18OR FUSE F5-L
ROOF/ (1014)
LIGHT
TACHOGRAPH A13B A13A
SWITCH
B (1965) 18PK 18PK
(7502M) K71A B3 A3
CH10_62A
16OR
ENGINE/IP
(1702/1702) FUSE F5-M
6 (1014)
A A13FA
K71B A71
16OR 16OR 12PK
BACKUP B4 A4
LIGHT
SWITCH B 7 TURN SIGNAL
(7500M) K71C A71AB ADAPTER
16OR 16OR (400-J)
CH9_02
A
K71D
BACKUP 16OR
LIGHT
SWITCH
B
(7500MA) K71E
16OR
MERITTOR
POWER
(7111)
FUSE F4-C
8 (1013) IGNITION
K13A A13A RELAY
A (A13FC)
16PK 16PK (1011/
H3 G3
1013)
CH3_05,06
K11-G
B
16WH
ENGINE BLOCK
GROUND
REMOTE SENSE
(6304A)
FUSE (1F)
A REMOTE SENSE
K7B
14RD BATTERY CONN
(945)
B
K7A REMOTE TERM
14RD (943)
GRID GRID HEATER

K14K PDM SIDE
HEATER
4RD (6561)
(6560)

92603H 12JUN14 AE08058183 021
Figure 241 Back Up Light Switch with I6, I-367 Engine
241
CHASSIS ACCESSORIES (CHAPTER 10)

10.1. ABS – BENDIX AIR, P. 1

CHAPTER 10
ABS - BENDIX AIR
NAVISTAR, INC.
ABS#1
(1400)
FUSE F8-B (1017)
E2 F2 BATTERY
A94AY A14HE A14H A14
BATTERY 16 FEED
12RD 12RD 8RD 6RD
30A CH3_01
TRAILER ABS
FUSE F1-C (1010) ECU RELAY
(1017 - G3) IGNITION
A94V F3 E3 A13FH A13FF RELAY#3
IGNITION 3
18GY 18PK 18PK (1012 / 1014)
5A CH3_05
A5N(-)
J1939 LOW 7
18GN J1939
DATA LINK
A5N(+) CH3_14
J1939 HIGH 8 18YL
J1587 (B) / A3BA(-)

J1708 (-) 13 18GY J1708 PUBLIC
DATALINK
A3BA(+) CH3_10
J1587 (A) /
14
J1708 (+) 18DKBL
BENDIX AUTO
W/ TRACTION
TRACTION
CONTROL
CONTROL
IP / CENTER CENTER / REAR
CHASSIS CHASSIS (4950 / 4952 /
(1701/1701F) (9800/9800) 4953)
2
15 23 1 1
TCV CMN A94BN N94BN R94BD
4
(DA) 16GY 16GY 16BN
14 24 2
A94BM N94BM R94BE
TCV (DA) 5 16GY 16GY 16YL
RIGHT REAR
WHEEL SPEED
(9503) SENSOR
1
R94C
18BK
16DKBL
2
R94D
18BK
16YL
18 15
WSS DA A94BH N94BH
10
RIGHT (+) 16GY 16GY
BENDIX AIR
19 16
A94BF ABS 6S/6M RIGHT WHEEL
WSS DA N94BF
11 16GY SPEED SENSOR
RIGHT (-) 16GY
(9523) FRONT REAR AXLE
1
R94PP
A94-GA 18BK
GROUND 1 16DKBL
12WH
LEFT SIDE 2
R94RR
CAB GROUND 18BK
16YL
(1004)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : RD 4952,4953. C 92218B
61229V 08APR09 AE08058184 001
Figure 242 ABS – Bendix Air
242
10.2. ABS – BENDIX AIR (CONT.), P. 2

CHAPTER 10
ABS - BENDIX AIR (CONT)
NAVISTAR, INC.
ABS#2
IP / FORWARD
(1401)
CHASSIS
(1700) (8500) BENDIX LEFT
ABS MODULATOR
29 C
PMV SA A94B M94B
1
LEFT HLD 16GY 18GY B
27 A A
PMV SA A94 M94
2
LEFT REL 16GY 18GY
28 B C
PMV SA A94A M94A
3
LEFT CMN 16GY 18GY
31 2
WSS SA A94D M94D
8 BENDIX LEFT
LEFT (-) 16GY 18GY
FRONT AIR ABS
30 1 SPEED SENSOR
WSS SA A94C M94C (8502A/*8502)
5
LEFT (+) 16GY 18GY
2
M94L(-) BENDIX LEFT
18GY WHEEL
1 SPEED SENSOR
M94L(+) (#8502)
18GY
BENDIX RIGHT
ABS MODULATOR
(8501)
PMV SA 34 A
A94H M94H
RIGHT REL 7
16GY 18GY
B
35 B A
PMV SA A94J M94J
RIGHT CMN 6 16GY 18GY
36 C C
PMV SA A94K M94K
4
RIGHT HLD 16GY 18GY
1
M94R(+)
18GY RIGHT BENDIX
ABS WHEEL
2
M94R(-) SPEED SENSOR
18GY (#8503)
32 1
WSS SA A94E M94E
RIGHT (+) 11 16GY 18GY BENDIX RIGHT
FRONT AIR ABS
33 2
WSS SA A94F M94F SPEED SENSOR
14
RIGHT (-) 16GY 18GY
(8503A/*8503B/*8503C)
* W/ WORKSTAR
# W/ DURASTAR
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 8502,8503B, B 92603H
8503C. 61229V 08APR09 AE08058184 002
Figure 243 ABS – Bendix Air (Cont.)
243
10.3. ABS – BENDIX AIR (CONT.), P. 3

CHAPTER 10
ABS - BENDIX AIR (CONT)
NAVISTAR, INC.
LEFT REAR WHEEL SPEED

(9501) SENSOR
ABS#2
(1401) 2
R94B
18BK
16OR
1
R94A
16GY 18BK
CHASSIS CHASSIS LEFT WHEEL SPEED SENSOR
(1701/1701F) (9800) FRONT/REAR
(9521) AXLE
17 14 2
WSS DA 18 A94BD N94BD R94N
18BK
LEFT (-) 16GY 16GY 16OR
16 13 1
WSS DA N94BE R94M
A94BE
LEFT (+) 15 16GY 16GY 18BK
16GY
RR LEFT MODULATOR
(9502A)
A
R94LA
16GY B
B A
R94LB
16GY
C C
R94LC
16GY
(9502) LEFT MODULATOR
23 17 A
PMV DA A94BA N94BA R94E
17 16GY 16BK B
LEFT REL 16GY
24 18 B A
PMV DA A94BB N94BB R94F
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94H
16
LEFT HLD 16GY 16GY 16BN
(9504) RIGHT MODULATOR
21 20 A
PMV DA A94BJ N94BJ R94J
13 B
RIGHT REL 16GY 16GY 16PL
22 21 B A
PMV DA A94BK N94BK R94K
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94L
RIGHT HLD 10 16GY 16GY 16LTBL
(9504A)
A
R94RJ
16GY B
B A
R94RK
16GY
C C
R94RL
16GY
RR RIGHT MODULATOR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : RD 9502A, B 92218B
9504A. 61229V 27APR09 AE08058184 003
244
10.4. ABS – BENDIX AIR (CONT.), P. 3A

CHAPTER 10
ABS - BENDIX AIR(CONT)
NAVISTAR, INC.
RR LEFT WHEEL
SPEED SENSOR
BENDIX 6-CHANNEL
(9501A)
ABS INLINE CONN
(9516M)
1 R94P 1
16GY
2 R94Q
2
16GY
RR RIGHT WHEEL
SPEED SENSOR
(9503A)
R94R
3 1
16GY
R94S
4 2
16GY
5TH MODULATOR
REAR REAR AXLE
(9506)
R94T
5 A
16GY
R94U
6 16GY B
R94V
7 16GY C

92218B 31JUL13 AE08058184 03A
245
10.5. ABS – WABCO AIR, P. 4

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR 4S/4M
NAVISTAR, INC.
WABCO ABS IP / CENTER CENTER / REAR

(1421) CHASSIS CHASSIS
(1701) (9800) (9519) WABCO RIGHT
REAR REAR AIR
17 20 1 ABS MODULATOR
RIGHT REAR A94WU N94WU R94WU
9
MOD OUTLET 18GY 16GY 18BL
25 21 2
A94-G6 N94-G6 B
R94G6
16WH 16WH 18GN A
16 22 3
RIGHT REAR A94WW N94WW R94WW
8 C
MOD INLET 18GY 16GY 18BN
WABCO RIGHT
(9517) REAR REAR WHEEL
@N94WT SPEED SENSOR
16GY
23 2
RIGHT REAR 16
A94WT N94WT R94WT
WHEEL SPEED 18 18BK
18GY 14GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94WS
WHEEL SPEED 17 18GY 14GY 18BK
18BK
SENSOR
@N94WS
16GY
(4951)
WABCO AUTO
21 24 2 TRACTION CONTROL
TRACTION A94WZ R94WZ
N94WZ
CONTROL 7 18BL
18GY 18GY
VALVE (+)
W/
TRACTION
CONTROL 2
20 23 1
TRACTION 1
A94WX N94WX R94WX
CONTROL 16 18GY 18BN
18GY
VALVE (-)
(9518)
WABCO LEFT
24 18 2 REAR REAR AIR
A94-G7 N94-G7 R94G7 ABS MODULATOR
16WH 16WH 18GN
A94-GA
16WH
B
LEFT SIDE
CAB GND A
(1004)
18 17 1
LEFT REAR A94WN N94WN R94WN C
5
MOD OUTLET 18GY 16GY 18BL
19 19 3
LEFT REAR A94WR N94WR R94WR
2
MOD INLET 18GY 16GY 18BN
(9516) WABCO LEFT REAR REAR

WHEEL SPEED SENSOR
LEFT REAR 15 14 2
WHEEL SPEED A94WM N94WM R94WM
18BK
SENSOR 14 18GY 16GY 18BN
LEFT REAR 14 13 1
WHEEL SPEED 11 A94WL N94WL R94WL
18BK
SENSOR 18GY 16GY 18BK
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC @N94WT, E 92603H
@N94WS. 61229V 08APR09 AE08058184 004
Figure 246 ABS – WABCO Air
246
10.6. ABS – WABCO AIR (CONT.), P. 5

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR (CONT)
NAVISTAR, INC.
WABCO LEFT AIR

WABCO ABS ABS MODULATOR
(1421)
IP / FWD CHASSIS
(1700/1700) (8508)
B
29 1 A
LEFT FRONT A94AL M94AL
6
MOD OUTLET 18GY 14BL
28 2 C
A94AA M94AA
16GY 14GN
27 3
LEFT FRONT A94AB M94AB
3
MOD INLET 18GY 14BN WABCO RIGHT AIR
ABS MODULATOR
(*8509A/8509)
M94AH
14BL
1 B
36
RIGHT FRONT A94AH *M94AH *M94AHF *M94AHM
4 18GY 16GY A
MOD OUTLET 14GY 14GY
M94AJ
14GN
35 2 C
A94AJ *M94AJ *M94AJF *M94AJM
16GY 14GY 12GY 14GY
M94AK
14BN
A94AK 34 3
RIGHT FRONT *M94AK *M94AKF *M94AKM
1 18GY
MOD INLET 14GY 12GY 14GY
(8506/*8506A)
LEFT FRONT 30 1
WHL SPEED A94AC M94AC
12 18BK WABCO LEFT
SENSOR 18GY 18BN
FRONT AIR ABS
LEFT FRONT 31 2 SPEED SENSOR
A94AD M94AD
WHL SPEED 15 18BK
18GY 18BK
SENSOR
(8507/*8507A/*8507B/*8507C)
RIGHT FRONT 32 1
WHL SPEED 10 A94AE M94AE 18BK
18BN WABCO RIGHT
SENSOR 18GY
FRONT AIR ABS
RIGHT FRONT 33 2 SPEED SENSOR
A94AF M94AF
WHL SPEED 13 18BK
18BK
18GY
SENSOR
WABCO ABS
(1420)
A94A-G2 A94-GA
GROUND 9
16WH 16WH
ECU GROUND 4 A94A-G1
18WH
A3BA(+)
J1708 (A) 11 J1708 PUBLIC (+) / (-)
18DKBL LEFT SIDE
(1660 / 1661)
J1708 (B)10 A3BA(-) CH3_10 CAB GND
18GY (1004)
A5N(+)
J1939 HIGH 3 J1939 DATA LINK
18YL
A5N(-) CH3_14
J1939 LOW 1
18GN
FUSE F8-B (1017)
A94AY E2 F2 A14HE A14H A14
BATTERY 8 BATTERY FEED
14GY 12RD 8RD 6RD CH3_01,30
15A
TRAILER ABS
FUSE F1-C (1010) IGNITION
ECU RELAY
RELAY#3
F3 E3 (1017 - G3)
ECU IGNITION 7 A94V A13FH A13FF (1012 / 1014)
14GY 18PK 18PK CH3_05
5A
* W/ WORKSTAR W/ DURASTAR
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 8506A,8509A,C 92603H
8507A/B/C. 61229V 08APR09 AE08058184 005
Figure 247 ABS – WABCO Air (Cont.)
247
10.7. WABCO FULL POWER BRAKES, P. 6

CHAPTER 10
WABCO FULL POWER BRAKES
NAVISTAR, INC.
HYD PUMP 2
@N90 UNDERHOOD PDM FEED
A
12GY (9570)
FULL POWER
CONNECTOR W/ AIR ACTUATED
(9511) POWER PARK BRAKE
MAXI-FUSE
MEGA FUSE / FUSIBLE
(9310)
LINK
PUMP B A
N90 N90J N90K-FL (LOCATED NEAR EXTERIOR
MOTOR 16
12GY 10RD 14GY DASH LEFT SIDE)
2 SUPPLY
30A (1000)
N5C(+) J1939
J1939(+) 14
18YL TERMINATING
RESISTOR-A
J1939(-) N5C(-)
15 (9530)
18GN
CH3_12
CENTER CHASSIS / IP A14P A14 BATTERY

(1701F/1701) 8RD 4RD FEED
CH3_29
FUSE F7-F (1016)
26 B2 A2 BATTERY
SOLENOID N94L A94L A14ND A14N A14W
17 FEED
VALVE 12GY 12GY 12RD 8RD 6RD
30A CH3_01
SUPPLY
BATTERY
A14HD A14H A14
FEED
14RD 8RD 6RD
CH3_01,30
IP / FORWARD
CHASSIS HYD BRAKE
(1700/1700) LIGHT SWITCH
FUSE F11-A (1020) (4037)
34 2
E1 F1 A94BF M94BF
18GY 18GY
22 5A 33
BRAKE 1
N90BA A90B M90B
10
SWITCH 18GY 18GY 18GY
HYD POWER PARK

SWITCH
(1109/1109A)
21 1
PARK BRAKE N44A A44A
11 18GY
SWITCH 18GY
W/ POWERED PARK BRAKE
60 2
REFERENCE N90K A90-K A90-M
6 18GY 18GY
GROUND 18GY
A90-D
16GY
A90-D
16GY
LEFT SIDE DASH MTD
N/ POWERED PARK BRAKE
DUAL POST GND STUD
(1004)
BODY
CONTROLLER #J5
(1602)
20 BRAKE
BRAKE N90F A90F
3 E14 SWITCH
LIGHT 18GY 18GY INPUT
SIGNAL AIN5
@ FOR DURASTAR ONLY

300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 9570. D 92372W
61229V 09APR09 AE08058184 006
Figure 248 WABCO Full Power Brakes
248
10.8. WABCO FULL POWER BRAKES (CONT.), P. 7

WABCO FULL POWER BRAKES (CONT)
NAVISTAR, INC.
FULL POWER
CENTER CHASSIS / IP
CONNECTOR
(1701)
(9511)
19
J1708 N3C(+) A3C(+) J1708 PUBLIC
(+) 31
18DKBL 18DKBL (+) / (-)
18 (1660 / 1661)
N3C(-) A3C(-)
J1708 26 CH3_09
18GY 18GY
(-)
LEFT FRONT
IP / FWD CHASSIS HYD ABS
(1700) (8502)
WHEEL SENSOR
14 30 1
L FR WHL N94L(+) A94L(+) M94L(+)
SPEED 29 18GY 18GY 18BK
SENSOR
15 31 2
L FR WHL N94L(-) A94L(-) M94L(-)
SPEED 24 18GY 18GY 18BN
SENSOR
RIGHT FRONT
HYD ABS
(8503)
WHEEL SENSOR
R FR WHL 16 35 1
N94R(+) A94R(+) M94R(+)
SPEED 30
18GY 18GY 18BK
SENSOR
17 36 2
R FR WHL N94R(-) A94R(-) M94R(-)
SPEED 25 18GY
18GY 18BN
SENSOR
HYD BRAKE
FLUID SENSOR
(4038)
LOW 23 32
N90H A90H M90H
BRAKE 9 B
18GY 18GY 16GY
FLUID
SUPPLY
VALVE
(9506)
PARK N44B
BRAKE 4 1
18GY
VALVE
N90E-G
2
18WH
25 38
N10-GV A10-GV M10-GV
A
16WH 18WH 16WH
N10-GV
W/ AIR ACTUATED POWER
@N90A-GA
16WH
N90A-GA
N90A-GA
PARK BRAKE
N90A-G
@N10-GV
@N90A-GA
12WH
12WH
12WH
8WH
N90A-G
18WH N10-GV
12WH
8WH
18WH
W/ HYD ACTUATED POWER
PARK BRAKE N90A-G N90A-GA
12WH 12WH
N/ POWER PARK BRAKES

PUMP MOTOR#1
(9510)
GROUND (9717C)
(LOCATED AT LEFT UPPER
EXTERIOR CAB GROUND STUD) GROUND
1 (9717C)
WABCO HYD ABS
HYD PUMP MAXI-FUSE (LOCATED AT LEFT UPPER
N/ PWR PARK BRK
BATTERY HYD PUMP#1 EXTERIOR CAB GROUND STUD)
@N90B @N90A
FEED (9311)
10RD 12GY
(9550) B
N14H A N90A
2
8RD 12LTBL
30A
N90BB
12GY WABCO HYD ABS W/ CLEAN PWR
HYD PUMP
HYD PUMP MOTOR FEED BTRY FEED HYD PUMP MAXI-FUSE @ FOR DURASTAR ONLY
(9520) (9550) BTRY FEED (9280)
(LOCATED AT ALT N90A N90KA N14KA A B N14KB
BATTERY
POSITIVE STUD) 10RD 10RD 10RD 10RD POSITIVE
40A
300474 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. C 92372W
61229V 09APR09 AE08058184 007
Figure 249 WABCO Full Power Brakes (Cont.)
249
10.9. WABCO FULL POWER BRAKES (CONT.), P. 8

CHAPTER 10
NAVISTAR, INC. WABCO FULL POWER BRAKES (CONT)

CENTER / REAR CHASSIS
(9511)
(9800) (9505)
R RR WHL 16 2
SPEED N94N(-) R94R
27 RIGHT REAR
SENSOR 18GY 18BN
WHEEL SPEED
15 1 SENSOR
R RR WHL N94N(+) R94P
SPEED 22
18GY 18BK
SENSOR
(9911)
14 2
L RR WHL N94M(-) R94N LEFT REAR
SPEED 23
18GY 18BN WHEEL SPEED
SENSOR SENSOR
13 1
L RR WHL N94M(+) R94M
SPEED 28
18GY 18BK
SENSOR
PUMP MOTOR N90-G

18
2 GND 12WH GROUND
W/ AIR ACTUATED POWER PARK BRAKE
(9717D)
REFERENCE N94-GB (LOCATED AT
19
GROUND 12WH LEFT LOWER
EXTERIOR CAB
N94-GB N90-GA GROUND STUD)
12WH 12WH
SAAR
N90D-G W/ HYD ACTUATED
SOLENOID
16WH POWER PARK BRAKE
(9777A)
B SAHR
(9777)
N94-GE
B GND
A 18WH
PARK BRAKE N44C

5
VALVE 2 18GY
PARK BRAKE N44D OUT

7 C IGNITION
TRAVEL W/ HYD ACTUATED 18GY
RELAY #3
SENSOR POWER PARK BRAKE
N90D (1012 / 1014)
A POWER
16GY CH3_05
CENTER CHASSIS / IP
(1701) TRAILER ABS
N90E FUSE F1-C
N90C ECU RELAY
16GY (1010)
18GY (1017 - G3)
24
F3 E3 A13FF
N90E A90E A13FH
IGNITION 1
18GY 18GY 18PK 18PK
10A
N90E
18GY
N/ POWER
PARK BRAKE 41 SAAR
(9777M)
W/ AIR ACTUATED
POWER PARK BREAK N44N
18GY A POWER
IP / CENTER
BODY CONTROLLER #J5 CHASSIS
(1602) (1701-58)
GROUND
SAAR INPUT A44D N44M
ADAPTER F16 C OUT
DIN17 18GY 18GY
(8805)
F
N44-GB
B GND
18WH
W/ AIR ACTUATED
POWER PARK BRAKE
A LEFT SIDE
N59-G N11-GB
12WH 12WH CAB GND
(9717B)
F A GROUND ADAPTER
(8809)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B,9717D B 62476L
TITLES. 61229V 06APR09 AE08058184 008
Figure 250 WABCO Full Power Brakes (Cont.)
250
10.10. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP, P. 9

NAVISTAR, INC. BODY BUILDER & TRAILER - TURN, MARKERS & STOP
BODY CONTROLLER #J4
(1601) W/ AUX TRAILER SEPARATE
TRAILER
LEFT TURN F13 A56C
SIGNAL 18OR
REAR TURN SIGNAL W/ AUX TRAILER COMBINED
RD29 (HSD) ADAPTER IP / CENTER
H (1625) A56T CHASSIS
A56K
10YL (1701)
16OR CH10_11,12
BODY H1 H2 BATTERY
CONTROLLER#J1 85 FEED
TRAILER CH3_01,30
(1603)
87 LEFT TURN
E L R RELAY
A56C
D TURN (1011)
16OR SIGNAL
6RD
A14
10A3 30
86
FUSE F2-A
A A57C R R J2 J1 (1011)
16OR M TURN
SIGNAL E1 F1 A14J
(A56J) A14JC
10A4 12RD 8RD
D 15A
A57K
16OR
A56-GC W/ AUX TRAILER
18WH COMBINED IP / CENTER
TRAILER
RIGHT TURN E15 A57C A57T CHASSIS
SIGNAL 18OR 10LTGN (1701)
RD11 (HSD) W/ AUX H3 H4 CH10_11,12
TRLR 85
A14H
TRAILER RIGHT
8RD
SEPARATE
87 TURN RELAY
(1011)
FUSE F2-C
30
86 (1011)
J4 J3 E3 F3 A14JD
A57-GC (A57J)
12RD
18WH 15A
*A54T IP / CENTER CHASSIS
10BN (1701)
A54BB CH10_11,12,14
16BN
TRAILER BODY BUILDER CONN
**A54 A54BB
MARKER F14 A54C (4450M)
12BN 16BN
LIGHTS 18BN CH10_13A
E3 F3 A54T
RD27 (HSD) IP / CENTER CHASSIS
85 10BN
(1701)
A54-GC
A54BB
18WH
87 CH10_11,12,14
16BN
A11-GCH
TRAILER MARKER
16WH
LIGHT RELAY FUSE F3-D

30 (1012)
86 (1012)
F4 C4 D4 A14HA
E4 (A54J)
12RD
20A
A68BB
IP / CENTER CHASSIS
14BN
(1701)
TRAILER *A68T
A68C CH10_11,12
TAIL LIGHTS E10 10BN
A11-GCA
18BN #A68BB BODY BUILDER

RD10 (HSD)
10WH
14BN CONNECTION
**A68A A68BB (4450M)
E1 F1 12BN 14BN CH10_13A
A68-GC
85 A68T EOF BODY CIRCUIT

18WH
10BN (9724) CH10_12

A68A
87 A68BB IP / CENTER
12BN
14BN
A11-GKJ
CHASSIS
TRAILER A68T (1701)
6WH
TAIL LIGHT 10BN

30 CH10_12,14
86 RELAY
FUSE F3-B
F2 E2 (1012)
(1012)
A70-GT
18WH
C2 D2 A14HB
(A68J)
12RD
20A
LEFT SIDE
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER
CAB GROUND
# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET
(4081)
TRAILER STOP RELAY**TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
CH3_19
(1016) , CH10_10
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : CIRC A68A, E 92218B
A68BB FOR RD 1012. 61229V 06APR09 AE08058184 009
Figure 251 Body Builder and Trailer – Turn, Markers and Stop
251
10.11. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (CONT.), P. 10

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER - TURN, MARKERS & STOP
BODY CONTROLLER #J5

(1602)
ELECTRIC W/ ELECTRIC
TRAILER TRAILER BRAKE
A70ER
BRAKE F10
18RD
CONTROLLER
INPUT *A70D A70ET A70T IP / CENTER
DIN23 18OR 10RD 10RD CHASSIS
A70D A70T (1701) BATTERY
18OR 10RD CH10_11,12 FEED
G3 J3
CH3_01
**A70CA 85
,29,30
18OR N/ ELECTRIC
TRAILER 87
TRAILER BRAKE
STOP RELAY
BODY
(1016)
A14
6RD
CONTROLLER #J4
(1601)
TRAILER 86 30 FUSE F7-D (1016)
TAIL
J4 G4 E4 F4 A14HC A14H
LT RLY (A70J)
(1012) A70-GT 12RD 8RD
TRAILER 30A
CH10_09 18WH
OR BODY W/ DRAIN VALVE N/ DRAIN VALVE
BUILDER F15 A70BB
STOP 14RD IP / CENTER
LIGHT **A70C A70BB A70BL CHASSIS
RD28 (HSD) 14RD 14RD 14RD (1701)
*#A70C A70BA A70BB CH10_14
18OR 14RD 14RD
D2 D1 BATTERY
HTD DRAIN
VALVE (9001) FEED
A70BD
CH10_35 CH3_01,29
14RD
85
A70-GC
18WH
87 A70BB BODY BUILDER

TRAILER BODY STOP
14RD TURN / STOP
A14W
4RD
A14
6RD
AUX RELAY
E11 A70BB A70BL (4460M)
CIRCUIT (1020)
14RD 14RD CH10_13A
RD9 (HSD)
86 30 A14M
FUSE F10-C (1019) 8RD
C1 C2 E3 A14KD
ACC RELAY A70BF F3 A14K
ACCESSORY ##A72E
(1013/1011) 14RD 12RD 8RD
RELAY #1 18OR 20A
CH3_04 *#A12BB BODY BUILDER
(1013 / 1011) *#A12Q
16LTBL (4450M)
CH3_04 18LTBL
##A72AA A72 CH10_13A
AUX TRLR SOCKET @A72F
(A12V)
12OR 10OR
SW CONN (1110) 16OR @A72V IP / CENTER CHAS
CH10_15 A72B 12DKBL (1701)
G1 G2 CH10_12,14
16OR A12BB
FUSE F9-B 85
BODY / 16LTBL
(1018)
G2 A12V ACCESSORY 87 AUX TRAILER SOCKET
12LTBL A72B
E2 5A F2 TRAILER SWITCH CONNECTOR
FUSE F4-K A2 14OR
AUX RELAY (1110) CH10_15
(1013)
(1016)
86 30 FUSE F7-B (1016)
A11-GKJ A11-GCA A12-GCL
10WH 18WH J2 J1 ##A72K E2 F2 A14FB A14F
6WH
12OR 12RD 8RD
LEFT SIDE *#A14BA 20A / 25A W/ ELECTRIC
CAB GROUND IGNITION 16RD / 30A TRAILER BRAKE
(4081) RELAY#3 @A72A IP / CENTER CHASSIS
CH3_19 (1012 / 1014) A13FF 12OR
A72 (1701)
CH3_05 18PK
10OR CH10_12
WABCO ABS FUSE F1-C BODY ACC TRAILER AUX RELAY
A94V
(1420) (1010) (A94TC) (1016)
14GY A13FH
CH10_05 CH10_15A
F3 E3 18PK A94T
G3 G4 IP / CENTER CHASSIS
5A 10GY
(1701)
18GY
A94V
85
CH10_11,12
87 TRAILER ABS
BENDIX ABS#1,WABCO ABS N/ ELECTRIC
ECU RELAY
(1400),(1420) TRAILER BRAKE
(1017)
CH10_01,CH10_05
FUSE F8-D
FUEL HEATER 86 30 (1017)
RELAY (1018) A13FK
J4 J3 A94UA E4 F4 A14PC A14P
CH10_22 18PK
12GY 12RD 8RD
IGNITION A13-GFF 30A
RELAY #3 A72J
18WH
(1012 / 1014) 12OR W/ ELECTRIC TRAILER BRAKE
CH3_05 A94TB
BODY ACC TRAILER AUX RELAY 12GY
(1017) CH10_15A
* TRAILER W/ 7 WAY SOCKET & N/ BODY BUILDER ** TRAILER W/ BODY BUILDER & W/ 7 WAY SOCKET
*# TRAILER W/ BODY BUILDER & N/ 7 WAY SOCKET @ SWITCH - AUX ISO TRAILER SOCKET
## SWITCH - AUX TRAILER SEPARATE W/ AUX
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A70BB,A72B,D 92218B
A70BL,A12BB,(A12V). 61229V 20APR09 AE08058184 010
Figure 252 Body Builder and Trailer – Turn, Markers and Stop (Cont.)
252
10.12. TRAILER SOCKET – BOC AND EOF, P. 11

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
TRAILER TRAILER
# W/ TRAILER SOCKET BOC SOCKET#2 SOCKET#2
* W/ TRAILER & AUX 150 SOCKET BOC (9716/9716M) (9779F) BLACKOUT
TRUCK
N56F B
R56A TRAILER
10YL B
10YL LIGHTING
(9719M)
C
N57F R57A
10LTGN C R70L
10LTGN BLACKOUT C
12RD
A TRUCK
IP / CENTER N54F
R58A LIGHTING
CHASSIS 10BN A R54L
10BK (9304) B
(1701/1701F) 12TN
TRAILER
5 TRAILER
LEFT TURN R54H
A56T N56D SOCKET#2 A
RELAY 12BN
10YL 10YL (9779F)
(1011) EOF BODY
CH10_09 N56T N56E CIRCUIT
B R70H
10YL 10YL D
TSS CONN 2 A56TS 12OR
(1941) 16YL
#N56T
CH10_52 A57TS
10YL
16LTGN
TRAILER N57D
RIGHT TURN 6 10LTGN
RELAY A57T N57T N57E TRAILER
C
(1011) 10LTGN 10LTGN 10LTGN SOCKET GROUND
CH10_09 #N57T (9778F)
A54TS 10LTGN
TSS CONN 2 16BN
(1941) N54T N54E
A68TS A
CH10_53 10BN 10BN
16BN
#N54T
TRAILER 10BN
7
N10G
8WH
MARKER A54T N54D TRAILER
LT RELAY 10BN 10BK SOCKET#1
(1012) (9780M)
CH10_09 N68D
10BN
N10F
TRLR TAIL
N10B
8WH
8WH
8
LIGHT RELAY A68T N68T N68E
B
(1012) 10BN 10BN 10BN
CH10_09 #N68T
10BN
TRLR STOP N70D
RELAY 9 10RD TRAILER
R10A
A70T N70T N70E SOCKET
8WH
(1016) A
10RD 10RD 10RD GROUND
CH10_10
#N70T
N10A
N10C
(9717A)
8WH
8WH
AUX TRLR N/ ETB
10RD
N72V
TRLR ABS
10 10DKBL
ECU RELAY A94T N94T N94E
(1017) C
10GY 10GY 10GY
CH10_10 #N94T
A94T
ETB 10GY
10DKBL N10D
CONTROLLER
TRAILER TRAILER 8WH
(1923)
SOCKET#1 SOCKET#1
CH10_23
(9715/9715F) (9780M) (9717F)
AUX TRAILER
W/ ETB B
TSS N68F R68A (9717) (9783F)
B (9717A)
CONN 1 10BN 10BN
A94TM
(1946) 12GY
A
CH10_50 N70F R70A A
10RD 10RD TRAILER SOCKET GROUND
LEFT BANK 26 C (LOCATED AT LEFT UPPER
OPTIONAL A94TA N94F R94A
C EXTERIOR CAB GROUND STUD)
WARNING 12YL 10GY 10DKBL
LIGHTS 11
(1511) A72V
*N94T
A94L
12GY
CH8-14 12DKBL A
10DKBL ISO TRAILER
BODY SOCKET
*N94TA
ACC B (9783M)
12YL
TRAILER
AUX N72V ISO TRAILER
FUSE F7 A
RELAY 10DKBL SOCKET
(1016)
(1016) (9784M)
B2 A2
CH10_10 A14ND *A14N *A14W BTRY FEED
30A 12RD 8RD 6RD CH3_01
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CAV 11 TO RD D 92218B
1701,UPDATED GAUGE & COLOR FOR RD 1701. 61229V 27APR09

AE08058184 011
Figure 253 Trailer Socket – BOC and EOF
253
10.13. BODY BUILDER AND TRAILER SOCKET – BOC AND EOF, P. 12

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER & TRAILER SOCKET - BOC & EOF
NAVISTAR, INC.
A56R
16LTGN
A54 BODY CONTROLLER#1 DFM CONN#1
16BN (1601) (1948)
A56L CH10_63A CH10_63A
16YL
R72 TRAILER
TSS CONN 1 IP / CENTER TRAILER AUX
10LTGN AUX POWER
(1946) CHASSIS (9722/9722)
(9783)
CH10_50 (1701/1701F)
A9 GY
16 A
TRLR ABS N72 R72EB EOF BODY
4T 10LTGN
ECU RELAY E 10OR CIRCUIT
(1017) A72 (9724/
CH10_10 10OR N57C 9724A)
11 C
10LTGN
BODY / ACC A72 BLACK AUX
TRLR AUX N56C
10OR B TRAILER#2
RELAY 10YL
(9782F)
(1016) N54C
A72V A
CH10_10 10BN
12DKBL
W/ ISO
TRAILER SOCKET#2
TRAILER
N56T (9716)
SOCKET
5 10YL
TRAILER LEFT A56T B
TURN RELAY N56T R56
10YL 10YL
(1011) CH10_09 10YL
N54T
10BN A
TRAILER MARKER 7
A54T N54T EOF
LIGHT RELAY R58
10BN 10BN BODY
(1012) CH10_09 10BN
C CIRCUIT
6
N57T R57 (9724/
TRAILER RIGHT 10LTGN 10LTGN 9724A)
TURN RELAY A57T
N57T TRAILER
(1011) CH10_09 10LTGN R10
10LTGN GND
N54B (9717F) 8WH
A
10BN
R10A
8WH
N56B
B GREEN ABS
10YL
TRAILER
N57B C SOCKET#2
10LTGN (9779F) TRAILER
SOCKET GND
(9778F)
N72
N10E
8WH
C
12OR
N68C BLACK AUX
B
10BN TRAILER#1
(9781M)
N10D
IGNTIONRELAY#2 N70C
N10F
8WH
A
8WH
(1012/1014) 10RD
CH10_63A A13
14PK
TRAILER TAIL 8 TRAILER SOCKET#1 TRAILER
LIGHT RELAY A68T N68T (9715/9715) SOCKET GND
(1012) CH10_09 12BN 10BN (9717F)
TSS CONN 1 B
A70TS N68T R68
(1946) TRAILER GND
14RD 10BN 10BN
CH10_50 (9717)
N70T
TRAILER STOP 9 10RD A
RELAY (1016) A70T N70T R70 EOF
CH10_10 10RD 10RD 10RD BODY
AUX TRAILER N/ ETB CIRCUIT
C (9724/
10
TRAILER ABS A94T N94T R94 9724A)
ECU RELAY 10GY 10GY 10GY
(1017) CH10_10
12GY
A94T
10DKBL
BODY ACC TRLR GREEN ABS

A94T
AUX RELAY TRAILER SOCKET#1

(1016) (9780M)
CH10_15A
AUX TRAILER N70B A
ETB 10RD
W/ ETB
CONTROLLER
(1923) N68B
B
CH10_23 A13Z 10BN
BODY
18PK CONTROLLER#J4 N94T
(1601) C
A70 10DKBL
CH10_63A
16RD
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A56L,A54, D 92218B
A56R,A13,A70,A13Z. 61229V 06APR09

AE08058184 012
Figure 254 Body Builder and Trailer Socket – BOC and EOF
254
10.14. 12V TRAILER SOCKET, P. 12A

NAVISTAR, INC.
12V TRAILER SOCKET
12V TRAILER INTERCONNECT

(9729)
12V TRAILER SOCKET 2
(9726)
R58
D A
14BK
R56
B B
16YL
R57
C C
16LTGN
12V TRAILER SOCKET 1

(9727)
R71
E A
16OR
R68
A B
14BN
R12
F C
14LTBL
R11-GA R11-G
G
10WH 8WH
12V TRAILER
SOCKET GROUND
(9728)
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 CAV C WAS D FOR RD B 92218B
9727. 62476L 03DEC09 AE08058184 12A
Figure 255 12V Trailer Socket
255
10.15. BODY BUILDER PRE-WIRING, P. 13

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER PRE-WIRING
NAVISTAR, INC.
W/ PRE WIRING HARNESS
BODY
BUILDER FORWARD CHASSIS /
(7220) IP
(1700/1700)
52
MTEM1 ATEM1
1
16GY 16GY
53
MTEM2 ATEM2
2
16GY 16GY
54
MTEM3 ATEM3
3
16GY 16GY
55
MTEM4 ATEM4
4
16GY 16GY
BODY BUILDER
56 (1)
MTEM5 ATEM5
5
16GY 16GY
57
MTEM6 ATEM6
6
16GY 16GY
58
MTEM7 ATEM7
7
16GY 16GY
59
MTEM8 ATEM8
8
16GY 16GY
W/ ACC FEED WIRING
BODY BUILDER
ACC FEEDS FORWARD CHASSIS /
(7230) IP
(1700/1700)
M103M
A 65
12LTGN
M103N
B 66
12LTGN
M103P
C 67
12LTGN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 UPDATED CAVITIES FOR B 92218B
RD 7230.CHANGE PREFIX FOR RD 1700. 61229V 04JUN09 AE08058184 013
Figure 256 Body Builder Pre-Wiring
256
10.16. BODY BUILDER PRE-WIRING (CONT.), P. 13A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER PRE-WIRING (CONT)
NAVISTAR, INC.
BODY BUILDER
CONNECTION
(4450M) *A68BB A68A
12BN TRAILER TAIL
14BN
LIGHT RELAY
#A68BB (1012)
A
14BN CH10_09
A68BB
16BN
REAR TURNS
B A56BB PANEL ADAPTER
16YL (1625)
CH09_15A
C A57BB
16LTGN
A58BB
14BN
TRAILER MARKER
#A54BB
D LIGHT RELAY
16BN
(1012)
CH10_09, 53
*A54BB A54
16BN 12BN
A71BB A71BA TURNS SIGNALADAPTER

E (400)
16LTBL 16OR
CH09_01, 02
A71A IP/CENTER CHASSIS

16OR (1701)
CH09_01, 02
A12BB BODY ACC/TRAILER

F
16LTBL AUX RELAY
(1016)
CH10_10
A11-GBJ A11-GBA A11-GKJ

G
12WH 10WH 6WH
LEFT SIDE
BODY BUILDER CAB GROUND
TURN/STOP (4081)
(4460M)
A A56BC
16YL
TURNS SIGNALADAPTER
(400)
B A57BC CH09_03
16LTGN
A70BL A70BB
16RD 16RD REAR TURNS
PANEL SPLICE
C A70BB (1625)
16RD CH09_15A
A70BL A70BB
14RD 14RD
BODY STOP RELAY
(1020)
A70BB CH10_10
14RD
* TRAILER W/ 7-WAY SOCKET & N/ BODY BUILDER

# TRAILER N/ 7-WAY SOCKET & W/ BODY BUILDER

92218B 31JUL13 AE08058184 13A
Figure 257 Body Builder Pre-Wiring (Cont.)
257
10.17. BODY BUILDER CONNECTIONS, P. 14

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER CONNECTIONS
NAVISTAR, INC.
REAR TURNS IP /
CENTER CHASSIS BODY BUILDER
PANEL ADAPTER
@A68BB (1701/1701F) (4450M)
(1625)
CH09_15A 16BN
71
TRLR TAIL *A68BB N68BB
14BN 14BN A
LIGHT RELAY
(1012) N68BB
CH10_09 14BN
DFM CONN 1 #A56BC

(1948) 16OR
CH10_63
@A56R
TURN SIGNAL ADAPTER 16YL 12
(400) CH09_3A %A56BB N56BB
B
REAR TURNS 16YL 16YL
N56BB
PANEL ADAPTER
63 16YL
(1625)
%A57BB N57BB
CH9_15, 15A C
16LTGN 16LTGN
TURN SIGNAL ADAPTER @A57R
(400) CH09_3A 16LTGN
DFM CONN 1 #A57BC
(1948) 16OR
CH10_63
&A58BB
TRLR MKR N57BB
14BN
LT RELAY 74 16LTGN
*A54BB N54BB
(1012) D
16BN 14BN
CH10_09, 53 N54BB
14BN
73
TURN SIGNAL N71BB
A71BB E
ADPTR (400) 16LTBL 16LTBL
CH9_01,02,03 N71BB
75 16LTBL
BODY / A12BB N12BB
F
ACCESSORY 16LTBL 14LTBL
TRAILER
N11-GD
AUX RELAY G
F 12WH
(1016)
CH10_10 N11-GD
A 12WH
N11-GA
FOR DURASTAR ONLY
12WH
CHASSIS GND LEFT SIDE DASH MTD
ADAPTER DUAL POST GND PLATE
(8807) (9717B)
G
R11-GBB G
12WH
A
R68BB
A
14BN
B
R56BB B BODY
16OR BUILDER
C CONN
FOR DURASTAR ONLY R57BB
C (4460BM)
16OR
D
R58BB
D
14BN
E
R71BB
E
16OR
F
N12BB R12BB
14LTBL F
14LTBL
BODY BUILDER
CONNECTION
(4450AM / 4450BF)
N56BC N11-GBB
TURN 42 G
16YL 12WH
SIGNAL A56BC N56BC
A
ADAPTER 16YL 16YL
(400) N57BC BODY
CH9_03, 64 16LTGN BUILDER
CH10_52 A57BC N57BC
B TURN / STOP
16LTGN 16LTGN
(4460M)
N70BB
72
BODY STOP **A70BB 14RD N70BB
C
RELAY 14RD 14RD
(1020) **A70BL
CH10_10 BODY BUILDER
14RD
TURN / STOP
@A70BB (4460AM / 4460BF)
REAR TURNS
PANEL 16RD A
R56BC
ADAPTER &A70BL A
16OR
(1625) 16RD B
CH09_15A R57BC BODY
B BUILDER
16OR
C TURN / STOP
R70BB (4450BM)
C
14OR
@ W/ TURN SIGNALS
# W/ TURN SIGNALS LIGHTS W/BODY BUILDER * TRAILER W/ BB INSIDE CAB & W/ 7-WAY SCKT
& W/ TURN SIGNAL W/ALTEC
** W/ TRAILER-W/BB & N/AUTO DRAIN # W/ DIAGNOSTIC FLASHER MODULE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. F 92372W
61229V 04JUN09 AE08058184 014
Figure 258 Body Builder Connections
258
10.18. ALTEC CONNECTIONS, P. 14A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALTEC CONNECTIONS
NAVISTAR, INC.
ALTEC INTERCONNECT
(8884A)
A01DAL
1
10BK
5 A05DAL
14WH
C0N "D"
D1 10GA
A06DAL D2 PLUG
6
12RD
D3 PLUG
D4 14GA
A07DAL
7 D5 14GA
12GY
D6 12GA
D7 12GA
A08DAL
8 D8 12GA
12DKBL
D9 14GA
D10 14GA
A09DAL
9 BLUNT CUT CIRCUIT D11 14GA
14WH
(8884D) D12 18GA
D13 18GA
A10DAL
10 D14 14GA
14WH
D15 14GA
D16 PLUG
A11DAL
11 D17 PLUG
14WH
D18 PLUG
14 A14DAL NOTE : ALTEC CIRCUIT NAMES

14WH
A15DAL
15
14WH
#A041DAL #A042DAL
14RD 14RD
##A041DAL ##A042DAL
14RD 14RD
BLUNT CUT
CIRCUIT
&&&A041DAL &&&A042DAL
4 (8884D)
14RD 14RD
***A041DAL ***A042DAL
14RD 14RD
%%%A041DAL %%%A042DAL
14RD 14RD
NOTE:
# TRAILER W/ALTEC W/BODY BUILDER N/AUTO DRAIN

## TURN SIGNAL W/ALTEC
&&& TURN SIGNAL W/ALTEC
*** TRAILER W/ALTEC W/BODY BUILDER IN CAB N/7 WAY
%%% TRAILER W/ALTEC W/BODY BUILDER IN CAB W/7 WAY
30000085 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 WIRE GAUGE & COLOR B 92218B
14WH WAS 10BK. 91317U 11SEP12 AE08058184 14A
Figure 259 ALTEC Connections
259
10.19. ALTEC CONNECTIONS (CONT.), P. 14B

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALTEC CONNECTIONS (CONT)
NAVISTAR, INC.
ALTEC INTERCONNECT PASS

CONN "E"
(8884B)
E1 14GA
ACCESSORY RELAY
(1013) E2 14GA
A12AL A12A BODY CONTROLLER #J3
4 14PK CH3_04 (1600) E3 14GA
18LTBL
FUSE F4-J (1013) E4 14GA

A12B A1 B1
A12C
18LTBL
18LTBL
A1 E5 18GA
5A ACCESSORY
SWITCH E6 18GA
INPUT
DIN1 E7 18GA
&A24EAL A44A
24 A12
18BK 16GY E8 18GA
DCM/IP
E9 18GA
A44AA (1800)
B7
16GY E10 18GA
E11 18GA
IP/CHASSIS
&&A24EAL A44A (1701)
18BN 18GY
E12 18GA
CH3_07
E13 18GA
A44AA
1
HYD POWER PARK SW E14 18GA
18GY (1109A)
E15 18GA
FUSE (1010) E16 18GA
%A13FAL E1 F1 A97AA CRANK INHIBIT RELAY E17 18GA
2 14BN 16PL CH7_02-12
CH11_13, CH3_05 E18 18GA
**A13DBAL AUX POWER RELAY E19 18GA
14BN (1873) CH3_05
E20 18GA
*A104JAL REMOTE START/STOP RELAY
14BN (1018) CH10_44 BATTERY FEED E21 18GA
CH3_01
KEY SWITCH E22 18GA
(1100)
E23 18GA
6RD
**A13DB
A14
1 BATT
14BN E24 18GA
%A13F
14BN E25 18GA
*A104J OFF E26 18GA

14BN ACC IGN S
A14P
E27 18GA
8RD
%A13F C D B A
FUSE F3-A (1012)
14BN
C1 D1
A15 A14PB NOTE : ALTEC CIRCUIT NAMES
18RD 12RD
10A
#A21EAL A17AL
18DKBL 18PK
IP/ENGINE
(1702/1702)
5 HCM
A17 K17 (7910)
18PK 18PK CH11_15
@A21EAL A17HAL
18DKBL 16PK
A17H START RELAY

16PK (1010)
CH05_02
A17H
18PK
START RELAY
%%A21EAL (1010)CH5_01,02,03,04,05,06
21 %%A17H
18DKBL
16PK
BATTERY FEED
CH3_01
KEY SWITCH
@@@A12
3 (1100MA)
14PK
6RD
A14
BATT
@@A12
14PK
%%A17HAL
A17HAL
16PK
18PK
OFF
ACC IGN S
A14P
8RD
C D B A
FUSE F3-A (1012)
A15 A14PB
16RD 12RD
10A
FUSE
(1010)
TO SART MODULE A97AA A13F
(1610-A) 18PK W/ CENTER CONTROLS
18PL
CH03_39 F1 E1
& PARKING BRAKE W/ ALTEC

&& W/FULL PWR, PARK BK W/FUSE W/ALTEC
** IGN FEED W/ ALTEC W/ THEFT DETERRENT
* IGN FEED W/ ALTEC W/ REMOTE START/STOP
% IGN FEED W/ ALTEC W/ ROCKER START N/ OPTIONS
%% START CONTROL W/ ALTEC & W/ REMOTE STAR/STOP
# START CONTROL W/ ALTEC
@ START CONTROL W/ ALTEC W/ 16 W/ EATON HYBRID
@@ ACCESSORY FEED W/ ALTEC
@@@ ACCESSORY FEED W/ ALTEC N/ BODY BUILDER IN CENTER PANEL
30000085 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A12A,A12B, C 92218B
A17AL,A17H. 91317U 11SEP12 AE08058184 14B
Figure 260 ALTEC Connections (Cont.)
260
10.20. ALTEC CONNECTIONS (CONT.), P. 14C

ALTEC CONNECTONS (CONT)
NAVISTAR, INC.
ALTEC INTERCONNECT PASS

ALTEC SWITCH PACK CONNECTOR
(8884B)
(8884C)
A10EAL
10 M
18YL
A11EAL
11 L
18OR
A12EAL CONN "E"
12 K
18OR
E1 14GA
A13EAL
13 J E2 14GA
18PK
E3 14GA
A14EAL
14 H E4 14GA
18BK
E5 18GA
A15EAL
15 G E6 18GA
18LTGN
E7 18GA
A16EAL
16 F E8 18GA
18DKBL
A17EAL E9 18GA
17 18PL V
E10 18GA
A18EAL E11 18GA
18 U
18RD E12 18GA
A19EAL E13 18GA
19 T
18TN
E14 18GA
A20EAL
20 S E15 18GA
18LTGN
E16 18GA
A22EAL
22 B E17 18GA
18WH
E18 18GA
A23EAL
23 C E19 18GA
18RD
A26EAL E20 18GA
26 W
18RD E21 18GA
A27EAL E22 18GA
27 D
18BN E23 18GA
A29EAL E24 18GA
29 E
18BN E25 18GA
A5EAL
5 R E26 18GA
18LTGN
E27 18GA
A6EAL
6 Q
18BK
NOTE : ALTEC CIRCUIT NAMES
A7EAL
7 P
18GY
A8EAL
8 18PL O
A9EAL
9 18YL N
A CLUSTER CONNECTOR
(1500)
A62EAL A62DA CH8_05
18BK 18DKBL
A25EAL
25
18WH
BLUNT CUT CIRCUIT

(8884D)
A28EAL
28
18WH
23074070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 WIRE GAUGE & COLOR C 92218B
18WH WAS 18RD. 91317U 11SEP12 AE08058184 14C
261
10.21. ALTEC CONNECTIONS (CONT.), P. 14D

ALTEC CONNECTONS
NAVISTAR, INC.
ALTEC BOC CONNECTOR

(8883)
ALTEC ENGINE BB CONN

(8885)
N20AL
20 18GY 1
N21AL
21 18GY 5
N23AL
23 11
18GY
N24AL
24 3
18GY
N5AL
5 12
18GY
N6AL
6 18GY 8
N7AL
7 10
18GY
N8AL
8 4
18GY
N9AL
9 2
18GY
N1AL
1 12GY BLUNT CUT CIRCUIT
(8886)
N2AL
2 14GY
ALTEC TRANS BB ALLISON 1/2000

(8887)
N10AL
10 G
18GY
N12AL
12 B
18GY
N13AL
13 C
18GY
N15AL
15 E
18GY
N16AL
16 F
18GY
N18AL
18 18GY A
ALTEC TRANS BB ALLISON 3/4000

(8888)
N10AL
10 F
18GY
N12AL
11 B
18GY
N12AL
12 D
18GY
N14AL
14 E
18GY
N15AL
15 A
18GY
N17AL
17 18GY G
N18AL
18 18GY C
23074070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 RD 8883 WAS 8884. C 92218B
91317U 27SEP12 AE08058184 14D
262
10.22. ALTEC CONNECTIONS (CONT.), P. 14E

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALTEC CONNECTIONS (CONT)
NAVISTAR, INC.
N1AL
A
12GY
ALTEC BLUNT
CUT CKTS
N2AL
B (8886)
14GY
1
ALTEC BOC
CONNECTOR
N5AL
(8884) 5 12
18GY
N6AL
6 8
18GY
N7AL
7 10
18GY
N8AL
8 4
18GY
N9AL
9 2
18GY
ALTEC ENGINE
N20AL BB CONN
20 1
18GY (8885)
N21AL
21 5
18GY
N23AL
23 11
18GY
N24AL
24 3
18GY
CHASSIS GND
SPLICE PACK
8807 N22-GB
A
18WH
F
N22-G N22-GC
16WH F CT1 PCU
18WH
4321
E
N22-GD H
18WH
N11GC
14WH
N59-GA
18WH
N10A
8WH
N22-GF PRESSURE
B
18WH SWITCH
F A 4323
CHASSIS GND
TRAILER SOCKET
SPLICE
GROUND
(8806)
(9717A)

92603H 29MAY14 AE08058184 14E
263
10.23. ALTEC CONNECTIONS (CONT.), P. 14F
CHAPTER 10
NAVISTAR, INC. ALTEC CONNECTION (CONT)
ALTEC TRANS BB
ALLISON 1/2000
(8887)
N10AL G
18GY
ALTEC BOC N12AL

B
CONNECTOR 18GY
(8884)
N13AL
18GY C
N15AL
18GY E
10 N16AL F
18GY
12 N18AL A
18GY
13
ALTEC TRANS
15
BB ALLISON
3/4000(8888)
16
18 N10AL
F
18GY
11
N11AL
B
18GY
14
N12AL
D
18GY
17
N14AL E
18GY
N15AL
A
18GY
N17AL
G
18GY
N18AL
C
18GY

92603H 29MAY14 AE08058184 14F
264
10.24. AUXILIARY TRAILER CIRCUIT, P. 15

CHAPTER 10
NAVISTAR, INC.
AUX TRAILER CIRCUIT
LEFT SIDE
CAB GND
(1004)
CH3_17
BATTERY
FEED
CH3_01
A11-GAA
AUX TRAILER
12WH
SOCKET SWITCH
CONNECTOR
(1110)
A14W
6RD
A72-GAM 9
18WH
GREEN
7
A72AA A72B
BODY / 14OR
12OR
ACCESSORY 9
#A72ED 7
TRAILER
A14F
CLUSTER 18OR
8RD
AUX RELAY
CONNECTOR (1016) *A72FA
CH10_10 *A72F 18OR
(1500)
AUX TRLR 16OR 3
A72CA 3
SOCKET SW 9
(DIN1) 18OR
FUSE F7-B (1016)
F2 E2
A14FB A72E
12RD 18OR
20A / 25A / 30A
*A72B 2B 2B
(1501)
16OR
AUX TRLR
4 A110C
SOCKET SW
18GY
(ZVR)
(1500)
AUX TRLR 1
A72D 1
SOCKET SW 10 18OR
(DIN2)
6
F2 10
#A72EC
FUSE F9-B
18OR
(1018) 10A
E2 5B
AMBER 4
IGNITION
RELAY #3 A12V 8
(1012 / 1014) 12DKBL
CH3_04 8 10
18DKBL
#A62DK
CLUSTER CONNECTOR
(1500)
DIMR
A62DA OUT2
BODY / #A72-GB 5
18DKBL PANEL
ACCESSORY 18WH
LT
TRAILER
A72-GD
18WH
AUX RELAY LIFT AXLE RELAY

(1016) (1019)
CH10_15A A72EF
18OR
87A
H2
30 J1
BODY CONTROLLER #J4
(1601) G2 87
PARK
BRAKE A44 J2 * W/ SWITCH - AUX ISO
F1
RELAY 18GY TRAILER SOCKET
85 # AUX TRAILER - CENTER
HSD G1
PIN SW CONTROLLED
86
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A72ED,A12V.D 92218B
61229V 15APR09 AE08058184 015
Figure 265 Auxiliary Trailer Circuit
265
10.25. SWITCH – AUX TRAILER SEPARATE, P. 15A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF SWITCH - AUX TRAILER SEPARATE
NAVISTAR, INC.
TRAILER ABS
A94TB ECU RELAY
12GY (1017)
CH10_10
LIFT AXLE RELAY A72EF

(1019) 18OR
CH10_15
GREEN ABS
TRAILER
A94TA A94T SOCKET #1
12GY 12GY (9780M)
CH10_12
G1 G2
85
87A
BODY ACC 87
TRAILER AUX RELAY
(1016)
30
86
J2 J1 TRAILER ABS
ECU RELAY
(A94TC)
(1017)
CH10_10A
A94TC
BATTERY FEED
12GY
AUX TRAILER CH3_01

SOCKET SW CONN A72-GB
(1110) 18WH
CH10_15
FUSE F8-D
A72-GAL
6RD
A14
(1017)
16WH
E4
30A
F4
A14PC A14P
12RD 8RD
A11-GAA
12WH
LEFT SIDE
CAB GND
(1004)
CH3-17
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003; RVSD B 74736R
GND CIRC; ADDED A94TB. 62476L 03DEC09

AE08058184 15A
Figure 266 Switch – Aux Trailer Separate
266
10.26. TWO SPEED AXLE SWITCH, P. 16

CHAPTER 10
TWO SPEED AXLE SWITCH
NAVISTAR, INC.
I6 / V8 ENGINE
TWO SPEED
AXLE CONNECTOR BODY
(7103M) CONTROLLER #J5
(1602)
ENGINE / IP
A (1702-39)
K93 A93 TWO SPEED
18TN F11 AXLE SWITCH
18TN
INPUT
C K
K9TS
18GY
ZERO VOLT
REFERENCE
(6747)
J
K9E BODY
18GY CONTROLLER #J5
(1602)
ENGINE / IP
(1702-2)
A9E A9AA
20GY 18GY E5 ZVR
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED V8 ENGINE B 62476L
EFFECTS. 61229V 22APR09 AE08058184 016
Figure 267 Two Speed Axle Switch
267
10.27. AIR SOLENOID, P. 17

CHAPTER 10
AIR SOLENOID
NAVISTAR, INC.
AIR SOLENOID 4-PACK

CENTER CHASSIS / IP BODY CONTROLLER #J5
(9736)
(1701F/1701) (1602)
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C
33 AIR
N59C A59C
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A @A59DB @A59D
N59A-G
14WH 18GY 18GY
AIR SOLENOID 4-PACK @A59DA

(9740) 18GY
A
**N59F-G
14WH
B 36 AIR
**N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
**N59H A59H F4 SOLENOID#6
18GY 18GY RD23 (HSD)
D
38 AIR
**N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
**N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID
GROUND ADAPTER
AIR SOLENOID 4-PACK (8805) BODY CONTROLLER #J4
(9740C) (1601)
B
B C
*N59G A
18GY
C
*N59H A OMNIVISION PTO
18GY (1936M)
CHAS GND ADPTR

D (8809)
*N59J * W/ SOLENOID AIR, 8
18GY N59-G F PACK 4X2, 4X4
12WH ** W/ SOLENOID AIR, 8
PACK 6X2, 6X4, 6X6
A @ W/ SOLENOID AIR, 8
E N11-GB
PACK W/ PTO
*N59K 12WH
# W/ SOLENOID AIR, 4-16 PACK
18GY
*N59X-G DUAL POST GND PLATE
14WH (9717B)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED RD 1936M. C 92218B
61229V 06APR09 AE08058184 017
Figure 268 Air Solenoid
268
10.28. AIR SOLENOID (CONT.), P. 17A

CHAPTER 10
AIR SOLENOID (CONT)
NAVISTAR, INC.
HORN SINGLE SOLENOID

(9739)
N59C
A
18GY
B N59-G
16WH
4-PACK SOLENOID
6X4 OR 4X2
(9740A) CENTER CHASSIS / IP BODY CONTROLLER #J5
(1701F/1701) (1602)
B
32 AIR HORN SOLENOID
N59B A59B
E12 AIR SOLENOID#1
18GY 18GY
1A2
C
33 AIR
N59C A59C
F10 SOLENOID#2
18GY 18GY
RD25 (HSD)
D
N59D 34 AIR
A59D
18GY 18GY E12 SOLENOID#3
RD14 (HSD)
E 35
N59E A59E AIR
18GY F8 SOLENOID#4
18GY
RD24 (HSD)
A
N59A-G
14WH
B
N59G
18GY
36 AIR
A59G
E13 SOLENOID#5
C 18GY
RD15 (HSD)
N59H
18GY
37 AIR
A59H F4 SOLENOID#6
D
18GY RD23 (HSD)
N59J
18GY
38 AIR
A59J E9
E SOLENOID#7
18GY
RD16 (HSD)
N59K
18GY
A 39
N59X-G A59K AIR
14WH 18GY F5 SOLENOID#8
RD22 (HSD)
8-PACK SOLENOID
6X4 OR 4X2 BODY CONTROLLER #J4
B
(9740B) (1601)
C
N59-G F
12WH
A CHAS GND ADPTR

N11-GB (8809)
A 12WH
AIR SOLENOID
GROUND ADAPTER LEFT SIDE DASH MTD
(8805) DUAL POST GND PLATE
(9717B)

92218B 31JUL13 AE08058184 17A
Figure 269 Air Solenoid (Cont.)
269
10.29. AIR SOLENOID (CONT.), P. 17B
CHAPTER 10
NAVISTAR, INC. AIR SOLENOID (CONT)
AIR SOLENOID 4-PACK BODY CONTROLLER #J4

(9740B) CHASSIS / DASH (1601)
(1701F/1701)
B
46
N59M A59M
F6
18GY 18GY
54
N59S A59S
18GY E10
18GY
C
47
N59N A59N
F7
18GY 18GY
55
N59T A59T
E15
18GY 18GY
D
48
N59P A59P
18GY F2
18GY
56
N59V A59V
18GY F14
18GY
E 49
N59Q A59Q
F3
18GY 18GY
57
N59W A59W
A F13
18GY 18GY
AIR SOLENOID 8-PACK

(9740D)
B 36 AIR
N59G A59G
E13 SOLENOID#5
18GY 18GY
RD15 (HSD)
C 37 AIR
N59H A59H F4 SOLENOID#6
D
38 AIR
N59J A59J E9 SOLENOID#7
18GY 18GY
RD16 (HSD)
39
E AIR
N59K A59K
18GY F5 SOLENOID#8
18GY
RD22 (HSD)
AIR SOLENOID
A
N59F-G GROUND ADAPTER
14WH N59R-G (8805)
14WH
E
N59R-G
18WH
C
N59-G F
CHASSIS GND ADAPTER
12WH (8809)
N11-GB A
12WH
LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)

92603H 29MAY14 AE08058184 17B
270
10.30. AIR SOLENOID (CONT.), P. 18

CHAPTER 10
AIR SOLENOID (CONT)
NAVISTAR, INC.
AIR SOLENOID
4-PACK
(9740A)
A
#N59L-G
14WH
CENTER / IP CHASSIS BODY CONTROLLER #J4
(1701) (1601)
B 46
#N59M A59M AIR SOLENOID#9
F6
C
47 AIR SOLENOID#10
#N59N A59N
F7
D 48
#N59P A59P AIR SOLENOID#11
F2
E 49
#N59Q A59Q AIR SOLENOID#12
18GY F3 RD20 (HSD)
18GY
AIR SOLENOID
4-PACK
(9740B)
*N59M
B 18GY 54
**N59S A59S AIR SOLENOID#13
E10
*N59N
C 18GY 55
**N59T A59T AIR SOLENOID#14
E15
*N59P
D 18GY 56
**N59V A59V AIR SOLENOID#15
F14
*N59Q
E 18GY
57 AIR SOLENOID#16
**N59W A59W
F13
**N59R-G
A 18WH
*N59R-G
14WH
D
AIR SOLENOID
GROUND ADAPTER
E (8805)
* SOLENOID AIR , 12 PACK

** SOLENOID AIR , 16 PACK
# SOLENOID AIR , 12 & 16 PACK A
F
N59-G CHASSIS
12WH GROUND
ADAPTER
N11-GB A (8809)
12WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
(9717B)
300672 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717B TITLE. B 62476L
61229V 06APR09 AE08058184 018
271
10.31. REMOTE POWER MODULE – BATTERY BOX MOUNTED, P. 19

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - BATTERY BOX MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5 J1939 PRIVATE
B1939- B1939+ (1602) TERMINATING
RESISTOR
F5 F6
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
A20 E3 F3 A14MB A14M A14W BATTERY
16LTGN 12RD 8RD 6RD FEED
10A CH3_01
IP / CENTER 52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
&N5E(+)
16LTGN
16LTGN
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410F) &N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N11-GPM
LEFT SIDE
14WH
&N14W
16RD
DASH MTD
18GN
&N5(+)
&N59F
18YL
&N5(-)
DUAL POST
14GY
GND PLATE
(9717B)
(4410B / 4410D)
1 2 3 4 6
(4411-A)
J1 N14Z
J5 4RD
J2 4RD
1 2 3 4 6 1ST REMOTE
POWER MODULE FUSIBLE
(4410A) LINK
18GN
18YL
*N5(+)
*N5(-)
*N11-GPM
BATTERY
*N14W
14GY
14WH
*N59F
16RD
POSITIVE
TERMINAL
*FUSIBLE
LINK
2ND REMOTE
POWER MODULE
1 2 3 4 6 (4410B) (4411A-A)
J1
*N14BE
J5 *4RD
J2 4RD
* W/ 2ND REMOTE POWER MODULE

# W/ LSM BATTERY BOX
& W/ RSM BATTERY BOX
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20MAY09 AE08058184 019
Figure 272 Remote Power Module – Battery Box Mounted
272
10.32. REMOTE POWER MODULE – CAB MOUNTED, P. 20

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - CAB MOUNTED
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5
B1939- B1939+ (1602)
J1939 PRIVATE
F5 F6 TERMINATING RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
10A CH3_01
IP / CENTER
52 53 51
CHASSIS
(1701)
GROUND PACK
(8809)
&N5E(+)
16LTGN
16LTGN
#N5E(+)
18GN
18GN
&N5E(-)
18YL
18YL
#N5E(-)
&N20
#N20
C A
CENTER CHASSIS /
RPM JUMPER
(4410D / 4410DF)
&N10-GR
N11-GB
12WH
14WH
1 2 3 4 6
#N10-GR
14WH
&N4(+)
18GN
&N14C
18YL
16RD
&N4(-)
LEFT SIDE
&N10-GR
14WH
&N59C
14GY
DASH MTD
DUAL POST
GND PLATE
(9717B)
(4410DM / 4410D)
#4RD (4411F-A) (4413F-A)
1 2 3 4 6
J1 (4411M-A)
&14 N14C M14Z
J5 &4RD
J2 4RD 4RD 4RD
1 2 3 4 6 1ST REMOTE
POWER MODULE
(4410A)
FUSIBLE
LINK
*N11-GPM
14WH
14GY
*N14W
*N59F
16RD
START
18GN
18YL
*N5(+)
*N5(-)
MOTOR
BATTERY
2ND REMOTE TERMINAL
POWER MODULE
(4410B) *FUSIBLE
*#4RD LINK
2 3 4 (4411M-A)
1 6 (4412F-A)
(4412F-A)
J1 *&14D *N14H M14
J5 *&4RD
4RD 4RD 4RD
J2
* W/ 2ND REMOTE POWER MODULE
# W/ UNDER CAB MTD
& W/ INSIDE CAB MTD
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 04JUN09 AE08058184 020
Figure 273 Remote Power Module – Cab Mounted
273
10.33. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20A
CHAPTER 10
REMOTE POWER MODULE - CAB MOUNTED (CONT)
NAVISTAR, INC.

N14C A
POSITIVE FEED A POSITIVE FEED
4RD
(4413F) (4411)
@N14C
4RD
*N14C4
A A POSITIVE FEED
POSITIVE FEED 4RD
(4413F1) (4411M1)
##N14CY
4RD
REMOTE POWER MODULE
#N14C2 A POSITIVE FEED 2
4RD
(4411M4)
##N14CZ
4RD REMOTE POWER MODULE
REMOTE POWER MODULE
A *N14H A POSITIVE FEED 2
POSITIVE FEED 2
4RD (4411M)
(4412F)
REMOTE POWER MODULE

#N14H
A POSITIVE FEED
4RD
(4411M5)

N14CA
POSITIVE FEED A A POSITIVE FEED
4RD
(4413F3) (4414)
REMOTE POWER MODULE

REMOTE POWER MODULE
*N14E POSITIVE FEED
POSITIVE FEED A A
4RD (4411M2)
(4413F2)
REMOTE POWER MODULE

#N14E
A POSITIVE FEED
4RD (4411M6)

A N14CX A POSITIVE FEED
POSITIVE FEED
4RRD (4411M7)
(4413F4)
## W/ WORKSTAR W/ DURASTAR
* REMOTE POWER UNIT UNDER CAB
# REMOTE POWER MODULE

0488 25JUN14 ADDED CIRC N14CY & C 92603H
N14CZ AT R/D 4413F1. 92218B 31JUL13 AE08058184 20A
Figure 274 Remote Power Module – Cab Mounted (Cont.)
274
10.34. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 20B
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MOUDLE-CAB MOUNTED (CONT)
NAVISTAR, INC.
REMOTE POWER REMOTE POWER

MODULE N14CX MODULE
A A
POSITIVE FEED 4RD POSITIVE FEED
(4411A7) (4413A4)

MODULE N14C MODULE
A A
(4411A8) (4412A2)

MODULE N14CA MODULE
A A
(4411A9) (4412A1)

MODULE N14H MODULE
A A
(4411A1) (4413A3)

MODULE N14CY MODULE
A A
(4411A2) (4413A2)

MODULE N14E MODULE
A A
(4411A3) (4413A1)

MODULE N14H MODULE
A A
(4411A4) (4413A3)

MODULE N14CZ MODULE
A A
(4411A5) (4413A2)

MODULE N14E MODULE
A A
(4411A6) (4413A1)

MODULE N14CY MODULE
A A
(411M1) (4413F1)

92603H 29MAY14 AE08058184 20B
275
10.35. REMOTE POWER MODULE – END OF FRAME, P. 21

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE - END OF FRAME
NAVISTAR, INC.
J1939(-) J1939(+) BODY

DATA LINK DATA LINK CONTROLLER #J5
J1939 PRIVATE
B1939- B1939+ (1602)
TERMINATING
F5 F6 RESISTOR
(1626)
A
A5EB(+)
18YL A5ET(+)
A5E(+)
OHMS
18YL 18YL
120
A5EB(-)
18GN C
A5E(-) A5ET(-)
18GN 18GN
FUSE F8-C (1017)
10A CH3_01
IP / CENTER J1
REMOTE POWER
CHASSIS 52 53 51 J5
MODULE
(1701) J2
(4410E)
2 3 4 6
16LTGN
16LTGN
18GN
#N20A
18GN
*N5E(+)
#N5F(+)
18YL
4RD
*N5E(-)
*N20
18YL
#N5F(-)
#N10-GP
CENTER CHASSIS /
14WH *N10-GS
REAR CHASSIS GROUND PACK
(4410H / 4410F) 14WH (8809)
C
1 2 3 4 6
R14D
N14Z
16RD
4RD
R1A(-) A
18GN
R1A(+)
18YL R10-GPN
14WH
R59C
N11-GB
12WH
SECOND AIR
14GY SOLENOID
1 2 3 4 6 7 PACK
R10-GPM
(4410K)
18GN
16RD
14WH
18YL
14GY
R1(+)
R14
R1(-)
R59
FIRST AIR
1 2 3 4 6
SOLENOID FUSIBLE
R59D 7 PACK LINK
14GY (4410L) LEFT SIDE
R10-GPP
CAB GROUND
14WH R1B(+) (9717B)
R1B(-) 18YL
18GN R14E
16RD
END OF FRAME
1 REMOTE POWER MODULE FUSIBLE
2 3 4 6 (4413F-A)
(4410M) LINK
J1 R14 N14Z
N14C
J5 4RD
4RD 4RD 4RD
J2
(4411M-A) (4411F-A)
START MOTOR
BATTERY
TERMINAL
* W/ END OF FRAME REMOTE POWER MODULE
# W/ FWD MTD REMOTE POWER MODULE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CIRC N10-GP; B 62476L
RVSD 9717B TITLE;RMVD CIRC N10-GR. 61229V 04JUN09 AE08058184 021
Figure 276 Remote Power Module – End of Frame
276
10.36. REMOTE POWER MODULE – CAB MOUNTED (CONT.), P. 21A
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF REMOTE POWER MODULE END OF FRAME (CONT)
NAVISTAR, INC.
REMOTE POWER
MODULE DATALINK
BODY CONTROLLER#J5 DASH/CHASSIS & LOGIC POWER
(1602) 1701/1701F (4410G)
52
A5EB(+) A5E(+) N5E(+)
F6 18YL 18YL 3
18YL
A5E(-) 53
A5EB(-) N5E(-)
F5 18GN 4
18GN 18GN
F3 E3 51
A14M A14MB A20 N20
6
8RD 12RD 16LTGN 16LTGN
FUSE (1017)
N10-GR 2
F8-C
14WH
BATTERY FEED
REMOTE POWER MODULE
(MEGAFUSE TO CAB)
DATALINK & LOGIC POWER
(1000)
(4410J)
A14W
6RD N10-GP
14WH 2
N5F(+)
3
18YL
N5F(-)
4
18GN
N20
6
16LTGN
CHASSIS GND
SPLICE PACK REMOTE POWER MODULE
(8809) DATALINK & LOGIC POWER
(4410L)
C
N10-GS
2
14WH
GROUND AT DASH 3
(9717B)
A
N11-GB 4
12WH
6

92603H 29MAY14 AE08058184 21A
277
10.37. FUEL / WATER SEPARATOR, P. 22

CHAPTER 10
FUEL / WATER SEPARATOR
NAVISTAR, INC.
A11-GCA
10WH
ROCKER BTRY BTRY
A11-GKJ
START SWITCH
A19-GCG
W/ ROCKER START A13FJ FEED FEED
(1105)
6WH
18PK
18WH
CH3_01 CH3_30
CH5_08
A14W
A13FP FUEL HEATER
4RD
A14
6RD
18PK RELAY
(1020-D4)
(1018) F4
IGNITION TRAILER ABS
ECU RELAY FUSE F1-C
85
RELAY #3
86
LEFT
(1012 / (1017) (1010)
A13FH A13FK D3 SIDE
A13FF
1014) 18PK 18PK CAB GND
A14T
A14F
18PK
8RD
G3 E3
8RD
CH3_05 A19 (4081)
16GY D4 CH3_19
87
IP / CENTER CHASSIS 67
(1701/1701F) FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
FUEL WATER /
16GY
N19
30
12GY 12RD
SEPARATOR
20A
- CENTER CHASSIS
FUEL HEATER IP/ENGINE
A19A
16GY
(9108A/9108B/#9108C/ A (1702/1702) ENGINE/
#9108D/#9108E/#9108F K19B MELROSE
A19 K19BA
#9108G/9109/*9801) FUEL WATER / (6011)
12GY 12GY 14GY
SEPARATOR - 34 CH7_53
CHASSIS FWD CHASSIS
GROUND WATER IN
A19B FILTER
ADAPTER F13
16GY DIN20
(8805)
IP / FORWARD
F B
CHASSIS 6 7 BODY CONTROLLER #J5
N19-G
(1700/1700) (1602)
16WH
CHASSIS GND FUAL WATER/SEPARATOR

M19A
16GY
M19B
16GY
ADAPTER HEATED-ENGINE
M19A
16GY
(8809)
A F
N59-G
12WH
A
N11-GB
12WH 22
FUEL
HEATER WATER
LEFT SIDE PROBE
DASH MOUNTED
DUAL POST BODY BUILDER
# W/ WORKSTAR
GROUND PLATE (9300)
* W/ DURASTAR
(9717B)
ENGINE MOUNTED ROCKER START SWITCH

FUEL FILTER A13FJ (1105)
W/ I6 ENGINE CH5_08 A11-GCA
18PK BATTERY
10WH
A19-GCG
A11-GKJ
W/ ROCKER FEED
A13FP
START CH3_01
18WH
6WH
18PK
(1020-D4)
FUEL HEATER
A14W
FUSE F1-C
6RD
IGNITION TRAILER ABS RELAY

(1010)
RELAY #3 ECU RELAY (1018) F4
(1012 / (1017) A13FH LEFT SIDE
E3
A13FF CAB GROUND
85
1014)
86
18PK 18PK D3 (4081)

CH3_05 G3 A13FK
CH3_19
18PK
A14F
ENGINE / IP
8RD
ENGINE / (1702/1702) D4
87
K19BA K19B A19 FUSE F6-D

MELROSE 9 (1015)
14GY 12GY 12GY
(6011) 34 F3
A19V A1 B1 A14FA
12RD
30
12GY
30A
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 9108C/D/E G 92603H
9108F/G. 61229V 27APR09

AE08058184 022
Figure 278 Fuel / Water Separator
278
10.38. FUEL / WATER SEPARATOR, P. 22

CHAPTER 10
FUEL / WATER SEPARATOR
NAVISTAR, INC.
A11-GCA
10WH
ROCKER BTRY BTRY
A11-GKJ
START SWITCH
A19-GCG
W/ ROCKER START A13FJ FEED FEED
(1105)
6WH
18PK
18WH
CH3_01 CH3_30
CH5_08
A14W
A13FP FUEL HEATER
4RD
A14
6RD
18PK RELAY
(1020-D4)
(1018) F4
IGNITION TRAILER ABS
ECU RELAY FUSE F1-C
85
RELAY #3
86
LEFT
(1012 / (1017) (1010)
A13FH A13FK D3 SIDE
A13FF
A14T
A14F
18PK
8RD
G3 E3
8RD
CH3_05 A19 (4081)
16GY D4 CH3_19
87
IP / CENTER CHASSIS 67
(1701/1701F) FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
FUEL WATER /
16GY
N19
30
12GY 12RD
SEPARATOR
20A
- CENTER CHASSIS
FUEL HEATER IP/ENGINE
A19A
16GY
(9108A/9108B/#9108C/ A (1702/1702) ENGINE/
#9108D/#9108E/#9108F K19B MELROSE
A19 K19BA
#9108G/9109/*9801) FUEL WATER / (6011)
12GY 12GY 14GY
SEPARATOR - 34 CH7_53
CHASSIS FWD CHASSIS
GROUND WATER IN
A19B FILTER
ADAPTER F13
16GY DIN20
(8805)
IP / FORWARD
F B
CHASSIS 6 7 BODY CONTROLLER #J5
N19-G
(1700/1700) (1602)
16WH
CHASSIS GND FUAL WATER/SEPARATOR

M19A
16GY
M19B
16GY
ADAPTER HEATED-ENGINE
M19A
16GY
(8809)
A F
N59-G
12WH
A
N11-GB
12WH 22
FUEL
HEATER WATER
LEFT SIDE PROBE
DASH MOUNTED
DUAL POST BODY BUILDER
# W/ WORKSTAR
GROUND PLATE (9300)
* W/ DURASTAR
(9717B)
ENGINE MOUNTED ROCKER START SWITCH

FUEL FILTER A13FJ (1105)
W/ I6 ENGINE CH5_08 A11-GCA
18PK BATTERY
10WH
A19-GCG
A11-GKJ
W/ ROCKER FEED
A13FP
START CH3_01
18WH
6WH
18PK
(1020-D4)
FUEL HEATER
A14W
FUSE F1-C
6RD
IGNITION TRAILER ABS RELAY

(1010)
RELAY #3 ECU RELAY (1018) F4
(1012 / (1017) A13FH LEFT SIDE
E3
A13FF CAB GROUND
85
1014)
86
18PK 18PK D3 (4081)

CH3_05 G3 A13FK
CH3_19
18PK
A14F
ENGINE / IP
8RD
ENGINE / (1702/1702) D4
87
K19BA K19B A19 FUSE F6-D

MELROSE 9 (1015)
14GY 12GY 12GY
(6011) 34 F3
A19V A1 B1 A14FA
12RD
30
12GY
30A
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 9108C/D/E G 92603H
9108F/G. 61229V 27APR09

AE08058184 022
Figure 279 Fuel / Water Separator
279
10.39. CUMMINS ISB FUEL / WATER SEPARATOR, P. 22A

CHAPTER 10
CUMMINS ISB FUEL / WATER SEPARATOR
NAVISTAR, INC.
A11-GCA
10WH BATTERY FEED
PDM TO CAB
A11-GKJ
(1003B)
A19-GCG
6WH
18WH
BATTERY FEED
PDM TO CAB
(1003)
FUEL HEATER
4RD
A14
6RD
A14
RELAY
(1018) F4
IGNITION TRAILER ABS W/DUAL CAB
ECU RELAY FUSE F1-C FEED
85
RELAY #3
86
LEFT
(1012 / (1017) (1010)
A13FF A13FH A13FK D3 SIDE
A14T
A14F
18PK
8RD
G3 E3
8RD
CH3_05 (4081)
CH3_19
87
A19
16GY D4 FUSE F6-D (1015)
F3 A19V A1 B1 A14FA
CHASSIS
30
12GY 12RD
IP/CENTER CHASSIS GROUND 20A
(1701) ADAPTER
67
(8805) W/SINGLE
16GY
CAB FEED
N19
F
F
N59-G CHASSIS GND
12WH ADAPTER
A
(8809)
A
N11-GB
12WH
FUEL
HEATER
LEFT SIDE
(9801)
DASH MOUNTED
DUAL POST
GROUND PLATE
B (9717B)
N19-G
16WH
ISB CHASSIS MOUNTED FUEL WATER SEPARATOR (FEATURE CODE 0015LLH)
ENGINE/IP ENGINE/IP FUSE F4-D

(1702F) (1702M) (1013)
34
IGNITION
K18A A19 H4 G4 RELAY #1
(A13FC)
18WH 16GY (1011/1013)
5A
CH3_06
85
86
K18D
18WH UNDERHOOD PDM
PDM 4-WAY (DRIVER'S SIDE
ENGINE COMPARTMENT)
87
K18B (6566)
10PK 2C
3
K18C K18G
30
10PK 10PK
50A
FUEL HEATER
(6709)
A
K18F
K18E POWER FEED #2
16WH K11-G1 GROUND
B 10WH (CLEAN POWER)
16WH (6304)
H E
GROUND SPLICE K14A

POWERTRAIN
PACK 00RD
OVERLAY HARNESS
(6747)
CHASSIS
ISB ENGINE MOUNTED FUEL WATER SEPARATOR (ALWAYS PRESENT)
POWER PDM

92145L 05AUG13 AE08058184 22A
Figure 280 Cummins ISB Fuel / Water Separator
280
10.40. ELECTRIC TRAILER BRAKE, P. 23

CHAPTER 10
ELECTRIC TRAILER BRAKE
NAVISTAR, INC.
FUSE F8-G (1017)

ETB BATTERY
CONTROLLER A14NS B3 A3 A14KC A14K A14W FEED
(1923) 12BK 12RD 8RD 6RD CH3_01
30A
BODY CONTROLLE #J5

(1602)
FUSE F10-B (1019) ELECTRIC

ETB TRAILER
F2 E2 A70ER
CONTROLLER A70NS A70E BRAKE
18RD F10
(1923) 16RD 10RD CONTROLLER
15A INPUT
DIN23
IP / CENTER CHASSIS
(1701/1701F)
TRAILER SOCKET#1
ETB 10 (9715)
CONTROLLER A94T N94T CH10_11
(1923) 10DKBL 10GY GREEN ABS TRAILER
SOCKET #1
FUSE F8-D (1017) (9780M)
CH10_12
BATTERY FEED F4 E4
A14 A14P A14PC A94T
CH03_01 6RD 8RD 12RD 10GY
30A
ETB A11-GAM
CONTROLLER 16WH
(1923)
A11-GAA
12WH

DUAL POST GROUND STUD
(1004)
CH3_17
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC N94T,ADDED D 92218B
FUSE F8-D. 61229V 27APR09 AE08058184 023
Figure 281 Electric Trailer Brake
281
10.41. LECTRASHIFT ACCOMMODATION, P. 24

CHAPTER 10
LECTRASHIFT ACCOMODATION
NAVISTAR, INC.
BATTERY FEED
(4007A)
M14L
10RD
A A11-GCB A11-GCA
MAXI FUSE
HOLDER 18WH 10WH
40A
(4004)
A11-GKJ
B
6WH
12LTGN
M103C
FWD CHASSIS / IP LEFT SIDE

(1700/1700) CAB GND
12 (4081)
AUX POWER CH3_19
A14LP
RELAY
10RD
1 (1873) 5
86
30
87
87A
FWD CHASSIS / IP 85
(1700/1700) 4 2
40A BODY
BUILDER 13
BODY
M103D A12BD
FEED CONTROLLER #J4
12LTGN 12LTBL
(4069) (1601)
DIODE ASSY
PTO
(9915)
A14LSC
A12LC ENGAGEMENT
12RD
E11
1 18PK RELAY
A14BC RD9 (HSD)
16RD
EATON GEN3
HCM VEHICLE
2 IP / ENGINE
A11-GCK A11-GCA 42 INTERFACE CONN
(1702/1702) (7910)
14GY 10WH
A11-GKJ
6WH
K17A
4 IGNITION
16WH
LEFT SIDE
CAB GND
K14LSC
W/ I6 ENGINE
12WH
(4081)
HEAT SHRINK CH3_19
K14LSB
HOLD 18RD
INDIACTOR
(9724) K14LSA
18BK
HEAT SHRINK A B C
BODY
BUILDER
LECTRASHIFT
HOLD IN PULL IN PTO
COIL COIL (9913B)
LECTRASHIFT
PTO SWITCH
PTO
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 CIRC M103C & M103D E 92603H
WAS M14WB & M12BD RESP. 61229V 27APR09 AE08058184 024
Figure 282 Lectrashift Accommodation
282
10.42. HOUR METER – PTO, P. 25

CHAPTER 10
HOUR METER - PTO
NAVISTAR, INC.
BODY
CONTROLLER #J3
(1600)
PTO
STATE A88B
B7
INPUT 16LTGN
AIN8
RESISTANCE
MODULE OUT
IP / ENG
(422) 41 14
(1702/1702)
A92#112
C
18TN
16LTGN
16LTGN
14LTGN
K88A
K88B
K88
W/ IBB AND
W/ 1 PTO HOUR METER
W/ 2 PTO
HOUR METER
W/ IBB ENGINE
W/ I6 & V8
ENGINE
HEAT SHRINK
PTO PTO PTO

(7801) (7800) HOUR
METER
(7950)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 CIRC A92#112 WAS C 92218B
A92#122. 61229V 27APR09 AE08058184 025
Figure 283 Hour Meter – PTO
283
10.43. AUXILIARY INPUTS AND DRIVERS, P. 26

CHAPTER 10
AUX INPUTS & DRIVERS
NAVISTAR, INC.
BODY CONTROLLER#J5
(1602)
A103A TEM AUX INPUT 1

F14
18LTGN DIN19
A103B TEM AUX INPUT 2

F12
18LTGN DIN21
BODY CONTROLLER#J4
HEAT
(1601)
SHRINK
A103C TEM AUX RELAY DRIVER 1

E2
18LTGN RD4 (LSD)
A103D
E1 TEM AUX RELAY DRIVER 2
18LTGN
RD7 (LSD)
A9ZF A9ZA BODY CONTROLLER#J5

E3 ZVR
18GY 18GY (1602)
CH3_28
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1620, B 74736R
Figure 284 Auxiliary Inputs and Drivers
284
10.44. FUEL TRANSFER PUMP, P. 27
CHAPTER 10
FUEL TRANSFER PUMP
NAVISTAR, INC.
BTRY
BODY A14M A14
FEED
CONTROLLER #J4 8RD 4RD
CH3_29
(1601)
FUSE F6-C (1015)

FUEL
TRANSFER A2 B2 BTRY
A37 A37V A14KB A14K A14W
PUMP F11 18TN 18TN 12RD 8RD 6RD FEED
RD26 (HSD) 10A CH3_01
GROUND ADAPTER
REAR HARNESS
C1 D1 (8809)
86 B
30
FUEL TRANSFER
PUMP RELAY
(1015)
85 87 FUSE F4-E
A
N11-GB
D2 C2 CH03_07 12WH
(1014)
LEFT SIDE
DASH MOUNTED
DUAL POST
GROUND PLATE
A37-GCD
(9717B)
16TN
A37D
18WH
A13TC
16PK
FUEL TRANSFER
PUMP (XMSN MTD)
(9102A)
A
#N10GA
IP / CENTER 18WH
76
CHASSIS
(1701/1701F)
B
#N37C
16TN
A11-GCA
10WH
CHASSIS GND
*N37D
16TN
SPLICE PACK
(8809)
B
*N37-G
18WH
A
N11-GB
12WH
A11-GKJ
6WH
LEFT SIDE DASH MTD

DUAL POST GND PLATE
(9717B)
FUEL TRANSFER
PUMP
(9102)
LEFT SIDE A
CAB GROUND
(4081)
CH3_19
* DUAL TANKS & W/ XFER PUMP (RSM)

& W/ M-NGV-MD
# DUAL TANKS & W/ XFER PUMP (XMSN MTD) NOTE: RIGHT SIDE MOUNTED OR
& W/ M-NGV-SS-MRD,M-NGV-RH-MRD, TRANSMISSION MOUNTED
M-NGV-SS-7500 & W/ M-NGV-SS-7600
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 CIRC N10GA & N37C F 92603H
WAS N37-G & N37D RESP. 61229V 27APR09 AE08058184 027
Figure 285 Fuel Transfer Pump
285
10.45. POWER SOURCE, CUSTOMER INSTALLED LIFT GATE, P. 28

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF POWER SOURCE, CUSTOMER INSTALLED LIFT GATE
NAVISTAR, INC.
GROUND
ADAPTER
(8809)
LEFT SIDE
DASH MOUNTED A
N11-GB
DUAL POST
12WH
GND PLATE
(9717B) D
N11-GD
16WH
WORK LIGHT N65-G

(9720) 16WH
CH9_16
BODY CONTROLLER #J1
(1603)
IP / CHASSIS
N112-GD
N112-GD
INTERCONNECT
16WH
16WH
(1701-66)
LIFT
A112
GATE J
16GY
10A9
FUSIBLE LINK
10 RS
LIFT
16GY
N112
GATE
- +
2RD
14A
CHASSIS /
200 AMP A B
LIFT GATE
SOLENOID
(7803/7803A)
2 RD
- +
J112-GD
16WH
18TN
J112
C&1
16 RD
16 TN
BATTERY PRODUCTION LIFT GATE /

MODULE MODULE B
A
(C1 300 - LG) (7804)
VOLTAGE SENSING RD
CONTROL CIRCUIT (GROUND) TN
CONTROL CIRCUIT (POSITIVE) LTGN 16 LTGN
MODULE FEED OR 16OR
GROUNDING MODULE WH 16WH
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 7803A. C 92603H
61229V 27APR09 AE08058184 028
Figure 286 Power Source, Customer Installed Lift Gate
286
10.46. WHEELCHAIR LIFT INTERLOCK, P. 29
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WHEELCHAIR LIFT INTERLOCK
NAVISTAR, INC.
AIR PARK SOLENOID

W/ WHEELCHAIR (4905)
LIFT INTERLOCK
M44Y A
16GY
FUSE F5-A IP / FWD CHASSIS
(1014) (1700/1700)
IGNITION
RELAY #2 G2 G1 H1 47
A13FB A44Y
(1012 / 1014) (A13FB) B
12PK 16GY
CH3_07 10A
ALLISON 3 / 4000 WHEELCHAIR INTERLOCK

W/ WHEELCHAIR LIGHT INTERLOCK (4906)
IP / ENGINE
A92#103 M44W
(1702) A
18TN 16WH
CH11_03
48
T HANDLE SHIFTER A92B103 M92#103
D
(422F) CH11_03,32 18TN 18TN
49
IP / ENGINE / VIW C A92#101 M92#101
(1702 / 7206F) 18TN B
18TN
CH11_03,09,53
W/ T - HANDLE
BODY CONTROLLER #J4 SHIFTER
(1601) W/ WHEELCHAIR
LIFT INTERLOCK
46
WHEELCHAIR A89AR M89AR
LIFT SOLENOID E1 G
18PL 18PK
RD7 (LSD)
IP / CENTER CHASSIS
(1701/1701F)
PARK BRAKE A44 N44
RELAY F1
16GY 16GY
RD21 (HSD) 69 W/ PARK
PARK BRAKE BRAKE
SIGNAL BOC INTERLOCK
(4451)
DIODE ASSY *A89CF
(1900) 18PL
*A89CE *A122E
18PL 18PL 45
B
A89CE M89CE
18PL H
18PL
BODY CONTROLLER #J5 E

ACCESSORY RELAY #1
(1602)
A
WHEELCHAIR
DOOR
(1013 / 1011)
SWITCH
DIN3
M11-GW
F13
M44-GW
E11
16WH
16WH
CH3_04
*A89CC
18DKBL
A89CC
A89CB
18PL
20YL
18PL
A50
G1 J1
GROUND ADAPTER#01
(A12V)
86 (8800)
30
WHEELCHAIR 10
F
LIFT RELAY
(1019)
87
87A
FUSE F9-B 85 A
G2 CLUSTER CONN M11-G M11-GD
(1018) J2 G2 H2 (1501) 12WH 12WH
A12V E2 F2
A89CA A9ZC
A2 12LTBL 18PL 18GY
5A LEFT SIDE DASH MOUNTED
FUSE F4-K
(1013) A9ZA
ZVR E3 (4307)
18GY
BODY CONTROLLER #J5

(1602) * W/ LIFT SWITCH W/ LIFT INDICATOR
CH3_28
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED REF CH11_53 TO E 92603H
CIRC A92#101. 61229V 27APR09 AE08058184 029
Figure 287 Wheelchair Lift Interlock
287
10.47. WHEELCHAIR LIFT INTERLOCK (CONT.), P. 29A

WHEELCHAIR LEFT INTERLOCK (CONT)
NAVISTAR, INC.
FELTED SHIFTER
PARK BRAKE
LIFT SWITCH (425)
(1120)
#A122AB
B
18PL
*A122AB
5
18PL
6 A122B
18WH
DIODE ASSY
A122C (9916)
18DKBL
1
AG2-GAD A11-GAA
7
18WH 12WH
2
LEFT SIDE
GND STUD
(1004)
IP/FORWARD CHASSIS
(1700/1700)
A122D 46
18WH
A92#103 37
18TN
*A92#101 49
18TN
LCT COLUMN SHIFTER
(1828) #A92#101
18TN
IP/ENGINE
(1702/1702)
G A122AB 40
18PL
21
A92B103 VIEW A
F A92A103 K92C103 K92B103
18TN (7205)
18TN 18YL 18YL
CH11_36
%A92-GAH 31
B
18GY
&A92-GAH
18WH
BODY CONTROLLER #J3

(1600)
DCM CONN
(1800/1800F)
A44A A44AA
D B7
18GY 18GY
* W/ T-HANDLE SHIFTER
# W/ COLUMN SHIFTER
& N/ LIFT SWITCH
% W/ LIFT SWITCH

92218B 31JUL13 AE08058184 29A
Figure 288 Wheelchair Lift Interlock (Cont.)
288
10.48. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE, P. 30

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE
NAVISTAR, INC.
A59-GD AXLE UP / DOWN

SWITCH #2 (1023B) IGNITION RELAY #2
18WH
CH10_36 (1012 / 1014)
CH3_07
A59-GE AXLE UP / DOWN
18WH SWITCH #3 (1023C)
CH10_37
(A13FB)
AXLE UP / DOWN
A59-GF SWITCH #4 (1023D)
18WH CH10_38
FUSE F11-C (1020)

G1
E3 A13FL A13FB
F3 (1014)
12PK 12PK
5A (1014) A1
AXLE ENABLE
SWITCH
A59U AXLE UP / DOWN
(1108)
18GY SWITCH #2 (1023B)
CH10_36
2B 1
A59H
A59V AXLE UP / DOWN
18GY
18GY SWITCH #3 (1023C)
CH10_37
A59-GBM A59-GA A59T A59W
18WH AXLE UP / DOWN
16WH 10 8 18GY 18GY
SWITCH #4 (1023D)
A11-GBA
CH10_38
10WH
A59-GM
A59-GB
18WH
18WH
A59S A59KA
18GY 18GY
B2 A1
10 2B 85
AXLE 87A
A59R
UP / DOWN LIFT AXLE

18GY
87
A11-GKJ
SWITCH #1 REVERSE
6WH
(1023A) RELAY
8 1 (1019)
A59J
18GY
30
86
A59A
18GY
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
A71P ADAPTER
A59MB
18WH
18GY
180R (400)
CH9_01,02,03
LEFT SIDE
CAB GROUND
LIFT AXLE
(4081)
RELAY
CH3_18
(1019)
IP / CENTER CHASSIS J1 J2
(1701-60)
86
30
N59EF
18GY
87
87A
85
H2 G2 G1
FIRST PUSHER A59L

LIFT AXLE 18GY
SOLENOID
(9762)
CH10_33
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006;REVISED C 74736R
CIRCUITS. 61229V 27APR09 AE08058184 030
Figure 289 Lift Axle with Controls for One Lift Axle
289
10.49. LIFT AXLE WITH CONTROLS FOR ONE LIFT AXLE (CONT.), P. 30A

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT AXLE W/ CONTROLS FOR ONE LIFT AXLE (CONT)
NAVISTAR, INC.
45 46 48 47 68 67 66 65
IP / CENTER CHASSIS
BODY CONTROLLER (1701/1701F)
(1602)
A6-GA
F11 16GY
A6-GB
F13 16OR
A6-GD
F9
16LTGN
A6-GC
F8
16DKBL
BODY CONTROLLER #J4

(1601)
E13
E9
F4
F5
18BN
18LTBL
18LTGN
A13D
12PK
A6C
A13C
12PK
A13B
12PK
A13A
12PK
A6A
A6B
HIGH/LOW
REVERSING
18GY
A6D
MOTOR M2
(+)RELAY
(1873X)
5 1 5 1
86 30 86 30
87 87A 87 87A 3
85 85
2 3 FRONT OF
4 2 4 AXLE
A11-GN FRONT AXLE
HIGH/LOW REVERSING
12LTBL REVERSING
REVERSING M1(+)RELAY
MOTOR M2 A11-GM M1(-)RELAY
(1873Z)
(-)RELAY 18LTBL (1873Y) 1
(1873W) 5 1
86 30 5 86 30
A13H
12RD
A13G
12RD
87
FUSE F5-A
A11-GL
G1 30A H1
87
(1014)
12LTBL 85 87A 85 87A

2 3 2
4 4
3
12LTBL
A11-GJ
A11-GK
18LTBL
A13E
(A13FB)
12RD
NEGATIVE STUD
(1006) A11-GH
12LTBL
A11-G1
18LTBL A11-GG
FUSE F5-J 12LTBL
IGN FEED
CH3_05,06
(1014)
IGN RELAY #2
(1012/1014) (A13FB) A13F
CH03_05 B1 A1 12RD
30A

- - SWAPPED CAV 47 & 48 B 92372W
WITH CIRCS AT R/D 1701F. 92218B 01AUG13 AE08058184 30A
Figure 290 Lift Axle with Controls for One Lift Axle (Cont.)
290
10.50. LIFT AXLE (NON-STEERABLE), P. 31

CHAPTER 10
LIFT AXLE (NON - STEERABLE)
NAVISTAR, INC.
IGNITION RELAY#2
(1012 / 1014)
CH3_07
(A13FB)
FUSE F11-C
(1020)
LIFT AXLE
F3 E3 G1 RELAY
A13FL A13FB
A1 (1021)
12PK 12PK
5A (1014) (1014)
T59L
LIFT AXLE 18BK
CONTROL
(1227)
87A
30
B
18GY
A59H
A59J T59J
18GY 18BK 1
AXLE ENABLE T59K
87
SWITCH 4 18BK
(1020)
2
A 85
T59H 2B 1 T59R 86
18BK 18BK 5
10 8 T59T
18BK
T59-GC
18WH
T59-GA
18WH
18BK
T59S
GROUND ADAPTER
(1006)
12 C
A59-G T59-G
16WH 18WH
T59-GB
1 18WH
10 2B
AXLE
UP / DOWN
A11-GD
10WH
SWITCH
(1022)
8 1
18BK
T59A
T59M
18BK
A11-GKJ
6WH
CHASSIS
CONNECTOR
(1027-A)
T59MA
18BK
LEFT SIDE
CAB GROUND
(4081)
CHASSIS CONNECTOR
(9761)
CH10_33, 34
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD 4081 TITLE; B 62476L
CH3_07 WAS CH3_05. 61229V 27APR09 AE08058184 031
Figure 291 Lift Axle (Non-Steerable)
291
10.51. LIFT AXLE (STEERABLE), P. 32

CHAPTER 10
LIFT AXLE (STEERABLE)
NAVISTAR, INC.
IGN RELAY #2
(1012 / 1014)
CH3_05
FUSE F11-C
(1020) A59-GBM A11-GBA
A59J 16WH 10WH
G2 G1 E3 F3
A13FB A13FL 18GY
(A13FB)
A11-GKJ
12PK 12PK
5A A59H
(1014)
6WH
18GY
LIFT AXLE
CONTROL A B C
(1227)
LEFT SIDE
T59-G
CAB GROUND
18WH
T59H
18BK (4081)
CH3_18
T59-GB
18WH
LIFT AXLE
T59J
18BK
REVERSE RELAY
T59-GD
18WH
(1019)
T59-GA
87A
18WH
130
4
30 87A
AXLE T59K 1 3 T59KA
LIFT AXLE 87
ENABLE 18BK 18BK
RELAY
SWITCH
(1021)
(1020) 87 4
2 T59-GC
18WH
2B 1 5 86 85 2
T59R T59-GM
18BK 18WH
5 86 85
T59L
10 8 T59T 18BK
18BK
T59-GE
18WH
T59V
T59S
18BK
18BK
T59U
18BK
W/ 2,3 LIFT
W/ 3 LIFT AXLE
AXLE W/ ALL (1,2,3)
LIFT AXLE
10 2B 10 2B 2B 10
UP / DOWN UP / DOWN
SWITCH # 3 UP / DOWN
SWITCH # 2
(1025) SWITCH # 1
(1024)
(1022)
8 1 8 1 1 8
T59B
18BK
T59A
18BK
T59C
18BK
T71P
18BK
T59MB
T59NB
18BK
T59PB
18BK
18BK
CHASSIS
CONN C B A REVERSE CONN
(1027)
T59NB
18BK
T59MB CHASSIS CONNECTOR

18BK (9761)
T59PB T71N CH10_33,34
18BK 18BK
CHASSIS CONNECTOR
(9761)
CH10_33
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; C 74736R
Figure 292 Lift Axle (Steerable)
292
10.52. LIFT AXLE, P. 33
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIFT AXLE
NAVISTAR, INC.
UP / DOWN LIFT AXLE

AXLE UP / DOWN SWITCH #1,2,3 REVERSE
SWITCH (10122 / 1024 / 1025) RELAY
(1022) CH10_32 (1019)
CH10_31 CH10_32
W/ 14 RAR &
NON STEERABLE
LIFT AXLE
T59MB
T59NB
T71N
18BK
18BK
18BK
T59MA
18BK
T59PB
18BK
CHASSIS E
A C B
CONN
(9761)
SWITCH(1023A)
AXLE UP/DOWN
CH10_30
16OR
N71N
@N59ED
#N59ED
18GY
18GY
SWITCH #3(1023C)
IP / CENTER CHASSIS
A59MB
GND ADAPTER
18GY
CTR HARNESS
(8806)
(1701/1701F)
LIFT AXLE
UP /DOWN
F
CH10_37
CHASSIS
#N59-GA
IP/CENTER
GROUND 70
18WH
CHASSIS 60
ADAPTER (1701/1701F)
(8806) AXLE
UP / DOWN
N59-GA
SW #1
18WH
D
(1023A)
CH10_30
C N59-GB
18WH
A71N
16OR
**N59EF
CHASSIS ##N59EF
N59EF
GROUND
18GY
18GY
18GY
%%N59-GC
%N59-GD
%N59ED
#N59-GC
*N59-GC
#N59-GD
ADAPTER
&N59-ED
*N59-GD
@N59-GA
N59-GA
*N59ED
18GY
18WH
18GY
18WH
18WH
18WH
18WH
(8807)
18WH
18WH
18WH
18GY
A E
N11-GC
14WH
A
TURN SIGNAL
CH9_01,02,03
ADAPTER
(400)
N11-GA
12WH
B A
B A
LEFT SIDE LIFT AXLE FIRST PUSHER

R59DD
R59DC
18GY
18GY
DASH MTD SOLENOID LIFT AXLE

DUAL POST (9820M) SOLENOID
GND PLATE (9762)
(9717B)
* W/ STEERABLE TAG & 2 PUSH

# W/ STEERABLE TAG & 1 PUSH
@ W/ TAG
B A % W/ STEERABLE TAG & 2 PUSH IN CAB CONTROLS
** W/ STEERABLE PUSHER
TAG AXLE ## W/ 1 PUSHER
(9824) %% W/ 2 STEERABLE PUSHERS
& W/ STEERABLE TAG IN CAB CONTROLS
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - R/D 9820M WAS 9820. D 92603H
61229V 27APR09 AE08058184 033
Figure 293 Lift Axle
293
10.53. LIFT AXLE (CONT.), P. 34

CHAPTER 10
LIFT AXLE (CONT)
NAVISTAR, INC.
AXLE UP / DOWN UP / DOWN

BODY CONTROLLER#J4
SWITCH SWITCH #1,2,3
(1601)
(1022) (1022 / 1024 / 1025)
CH10_31 CH10_32
AIR
W/ 14 RAR & SOLENOID
NON STEERABLE # 10
T59MA
LIFT AXLE
18BK
F7
T59MB
18BK
CHASSIS
CONN A C
(9761)
A59N
18GY
LIFT AXLE UP / DOWN GND ADAPTER
CHASSIS HARNESS
(8806)
SWITCH #3 (1023C)
SWITCH #2 (1023B)
CHASSIS
AXLE UP / DOWN
GROUND D E
CENTER CHASSIS / IP
ADAPTER
(8806)
N59-GD
N59-GE
18WH
(1701-47)
18WH
CH10_37
F
CH10_36
N59-GA
18WH
N59-GB
18WH
C
@N59-GB
18WH
#N59-GB
%N59-GA
CHASSIS
*N59EC
**N59-ED
18WH
@N59ED
18WH
GROUND
@N59EC
18GY
18GY
18GY
18GY
ADAPTER
(8807)
N59EB
18GY
A E
N11-GC
12WH
A
N11-GA
12WH
B A A B B A
LEFT SIDE
DASH MTD
SECOND PUSHER THIRD PUSHER FOURTH PUSHER
DUAL POST
LIFT AXLE AXLE (9764) AXLE (9765)
GND PLATE
SOLENOID
(9717B)
(9763)
* W/ STEERABLE PUSHERS
@ W/ LIFT AXLES IN CAB CONTROLS
% W/ STEERABLE TAG & 2 PUSH
# W/ 2 STEERABLE PUSHERS
** W/ 3 STEERABLE PUSHERS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD CIRC A59RB. C 74736R
61229V 05JUN09 AE08058184 034
Figure 294 Lift Axle (Cont.)
294
10.54. AIR DRYER AND HEATED DRAIN VALVE, P. 35

CHAPTER 10
AIR DRYER & HEATED DRAIN VALVE
NAVISTAR, INC.
BODY STOP RELAY

FUSE F5-K
(1020)
(1014)
CH10_10
IGNITION
B2 A2 A13FB RELAY #2
20A 12PK (1012 / 1014)
A70BD
CH3_07
14RD
AIR DRYER
AIR DRYER RIGHT
W/ STANDARD
SIDE MTD FORWARD
DRAIN VALVE AIR DRYER
FRONT WHEEL
(9900E)
CENTER CHASSIS /
A39B
16GY
16GY
E4
A39
FORWARD CHASSIS
(9300/9300)
FUSE F1-D
5A
(1010) 23 A
N39B M39B
A39A
F4 16GY 16GY
16GY
AIR DRYER
AIR DRYER 24 B
W/ HALDEX N39-GB M39-GB
W/ STANDARD
DRAIN VALVE 16WH
A39A
16GY
DRAIN VALVE 16WH

1
@M39-GB
16GY
2 @M39-GB
@N39-GB
16WH
16WH
IP / CENTER 31
40
CHASSIS
(1701/1701F)
@N39B
N39B
16GY
N39A
18GY
GROUND ADAPTER
16GY
@N39B CENTER HARNESS

16GY (8807)
C
N39-GB
N39-GF
A
16WH
@N39-GB
18WH
16WH
N11-GA
12WH
HEATED DRAIN
VALVE A B
(**9001)
AIR DRYER
(#/*9900)
A B LEFT SIDE DASH MTD
DUAL POST GND PLATE
(9717B)
@ W/ DURASTAR
*NOTE CAV A CAV B **NOTE CAV A CAV B

LEFT - 9900A N39B/16GY N39-GB/16WH LEFT - 9001 N39A/18GY N39-GF/18WH
RIGHT - 9900 N39B/16GY N39-GB/16WH RIGHT - 9002 N39A/18GY N39-GF/18WH
LEFT REAR - 9900C N39B/18GY N39-GB/16WH LEFT BOC - 9003 N39A/18GY N39-GF/18WH
RIGHT REAR - 9900D N39B/16GY N39-GB/16WH LEFT -HALDEX - 9001A N39A/18GY N39-GF/18WH
LEFT REAR AD - IP 9900C1 N39B/18GY N39-GB/16WH LEFT BOC HALDEX 9003B N39A/18GY N39-GF/18WH
R SIDE AIR DRYER -9900G N39B/16GY N39-GB/16WH LSM UNDERCAB - 9004 N39A/18GY N39-G/18WH
EXT CAB - 9900E N39B/16GY N39-GB/16WH
#NOTE CAV A CAV B

I/S LEFT TRAIL-9900AC N39B/16GY N39-GB/16WH
O/S LEFT TRAIL-9900AD N39B/16GY N39-GB/16WH
O/S LEFT TRAIL-9900AE N39B/16GY N39-GB/16WH
O/S RIGHT TRAIL-9900AF N39B/16GY N39-GB/16WH
O/S RIGHT TRAIL-9900AG N39B/16GY N39-GB/16WH
O/S LEFT TRAIL EXT CAB-9900AA N39B/16GY N39-GB/16WH
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - REVISED AND REDRAWN. E 92603H
61229V 09JUN09 AE08058184 035
Figure 295 Air Dryer and Heated Drain Valve
295
10.55. LIFT AXLE WITH CONTROLS FOR TWO LIFT AXLES, P. 36

LIFT AXLE W/ CONTROLS FOR TWO LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
A59-GB SWITCH #1 (1023A)
18WH CH10_30 IGNITION RELAY #2
(1012 / 1014)
CH3_05
AXLE UP / DOWN
A59-GE
SWITCH #3 (1023C)
18WH
CH10_37
A13FB
AXLE UP / DOWN
12PK
A59-GF
SWITCH #4 (1023D)
18WH
CH10_38
FUSE F11-C
(1020)
G1
E3 A13FL
F3 (A13FB) (1014)
12PK
5A (1014) A1
AXLE ENABLE
SWITCH AXLE UP / DOWN
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_30
2B 1 A59V AXLE UP / DOWN

A59H 18GY SWITCH #3 (1023C)
18GY CH10_37
A59-GBM A59W AXLE UP / DOWN

A59-GA A59T
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_38
A11-GBA
10WH
A59-GM
18WH
A59-GD A59U A59KA

18WH 18GY 18GY
B2 A1
10 2B 85
A11-GKJ
AXLE 87A
UP / DOWN
6WH
LIFT AXLE
A59R
18GY
87
SWITCH #2 REVERSE
(1023B) RELAY
8 1 (1019)
18GY
A59J
30
A59B
18GY
86
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
10 2B A71P ADAPTER
18WH
A59NB
LEFT SIDE
18GY
180R (400)
CAB GROUND
CH9_01,02,03
(4081)
CH3_18
LIFT AXLE
8 1
RELAY
18GY
A59D
(1019)
J1 J2
86
30
LIFT AXLE
UP / DOWN
SWITCH #4 87
(1023D)
87A
85
H2 G2 G1
A59L
18GY
IP / CENTER
CHASSIS
(1701/1701F)
61 SECOND PUSHER LIFT

N59EC AXLE SOLENOID
18GY (9763)
CH10_34
47 AIR SOLENOID
A59RB N59N 4-PACK
18GY 18GY (9740B)
CH10_18
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED RD 1023D & 1701.D 92218B
61229V 27APR09 AE08058184 036
Figure 296 Lift Axle with Controls for Two Lift Axles
296
10.56. LIFT AXLES WITH CONTROLS FOR THREE LIFT AXLES, P. 37

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR THREE LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_30 IGNITION RELAY #2
(1012 / 1014)
AXLE UP / DOWN CH3_05
A59-GD
SWITCH #2 (1023B)
18WH
CH10_36
(A13FB)
AXLE UP / DOWN
A59-GF
SWITCH #4 (1023D)
18WH
CH10_38
FUSE F11-C
(1020)
G1
E3 A13FL A13FB
F3
12PK 12PK
5A (1014) G2
AXLE ENABLE
A59S
(1108) SWITCH #1 (1023A)
18GY
CH10_30
2B 1 A59U AXLE UP / DOWN

A59H 18GY SWITCH #2 (1023B)
18GY CH10_36
A59-GBM A59W AXLE UP / DOWN

A59-GA A59T
16WH 18GY SWITCH #4 (1023D)
18WH 10 8 18GY CH10_38
A11-GBA
10WH
A59-GM
18WH
A59-GE A59V A59KA

18WH 18GY 18GY
B2 A1
10 2B 85
A11-GKJ
87A
AXLE
6WH
A59R
LIFT AXLE
18GY
UP / DOWN 87
REVERSE
SWITCH #3
RELAY
(1023C)
8 1 (1019)
A59J
18GY
30
86
A59C
18GY
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
A71P ADAPTER
18WH
A59PB
LEFT SIDE
18GY
180R (400)
CAB GROUND
CH9_01,02,03
(4081)
CH3_18
LIFT AXLE
RELAY
IP / CENTER CHAS (1019)
J1 J2
(1701-62)
86
30
N59ED
18GY
87
87A
85
H2 G2 G1
LIFT AXLE SOLENOID / A59L

THIRD PUSHER AXLE 18GY
(9820 / 9764)
CH10_33, 34
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006; C 74736R
Figure 297 Lift Axles with Controls for Three Lift Axles
297
10.57. LIFT AXLES WITH CONTROLS FOR FOUR LIFT AXLES, P. 38

CHAPTER 10
LIFT AXLE W/ CONTROLS FOR FOUR LIFT AXLES
NAVISTAR, INC.
AXLE UP / DOWN
18WH CH10_30
IGNITION RELAY #2
AXLE UP / DOWN (1012 / 1014)
A59-GE
SWITCH #3 (1023C) CH3_05
18WH
CH10_37
AXLE UP / DOWN
(A13FB)
A59-GD
SWITCH #2 (1023B)
18WH
CH10_36
FUSE F11-C
(1020)
G1
E3 A13FL A13FB
F3 (1014)
12PK 12PK
(1014) A1
AXLE ENABLE 5A
(1108) A59S
SWITCH #1 (1023A)
18GY
CH10_30
A59V AXLE UP / DOWN

2B 1
A59H 18GY SWITCH #3 (1023C)
18GY CH10_37
A59-GBM A59U AXLE UP / DOWN

A59-GA A59T
16WH 18GY SWITCH #2 (1023B)
18WH 10 8 18GY CH10_36
A11-GBA
18WH
A59-GM
18WH
A59KA
18GY
B2 A1
85
A11-GKJ
87A
6WH
LIFT AXLE
A59R
18GY
87
REVERSE
RELAY
(1019)
A59J
18GY
30
86
C1 C2
A59K
18GY TURN SIGNAL
A59-GC
A71P ADAPTER
18WH
LEFT SIDE 180R (400)

CAB GROUND CH9_01,02,03
(4081)
CH3_18
LIFT AXLE
RELAY
(1019)
J1 J2
86
30
87
87A
85
H2 G2 G1
A59L
18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1006,1023D; C 74736R
Figure 298 Lift Axles with Controls for Four Lift Axles
298
10.58. ABS ROLL OVER STABILITY, P. 39

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS ROLL OVER STABILITY
NAVISTAR, INC.
CENTER CHASSIS
/ FORWARD CHASSIS
(RSP CONNECTOR)
FORWARD
BENDIX TTC (9524)
CHASSIS / IP ABS#3
(9512) (1700) (1402)
5 69
1 N94SJ M94SJ A94SJ 5
16GY 16GY 16GY
6 70
2 N94SK M94SK A94SK 3
16GY 16GY 16GY
TRAILER MODULATOR
(9513)
ABS#4
(1403)
9 73
C N94SL M94SL A94SL
6
16GY 16GY 16GY
7 71
N94SM M94SM A94SM
A 9
16GY 16GY 16GY
8 72
N94SN M94SN A94SN 12
B
16GY 16GY 16GY
RR CHASSIS /
RSP TRANSDUCER
CENTER CHASSIS
(9510A)
(9510)
C N94SH 12 M94SH 76
*R94SH A94SH
C 16GY 16GY 16GY 3
16GY
B 11 75
*R94SVC N94SVC M94SVC A94SVC
B
16GY 16GY 16GY 16GY ABS#4
A 10 74
*R94SZC N94SZC M94SZC A94SZC (1403)
A
16GY 16GY 16GY 16GY CH10_40
REAR RSP TRANSDUCER

(9510B)
@R94SH
C
16GY
@R94SVC
B
16GY
A @R94SZC
16GY
BENDIX YAW SENSOR
(9514)
1 50
N94SAB M94SAB A94SAB
1 18GY 16GY 18GY
2 60
2 N94SCB M94SCB A94SCB ABS ESP /
18GY 16GY 18GY RSP ADAPTER
(1410)
N94SBB 3 42
M94SBB A94SBB CH10_40
3 18GY
16GY 18GY
4 51
N94SDB M94SDB A94SDB
4 18GY 16GY 18GY
NOTE
* - W/ 4X2
@ - W/ 6X4
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0486 11DEC12 ADDED TWIST SYMBOL. B 91749M
61229V 27APR09 AE08058184 039
Figure 299 ABS Roll Over Stability
299
10.59. ABS ROLL OVER STABILITY (CONT.), P. 40

ABS ROLL OVER STABILITY (CONT)
NAVISTAR, INC.
A94SA
18GY
SS / MD RSM A94SB
YAW SENSOR 18GY
(9514F / 9514D) A94SC
CH10_41 18GY
A94SD
18GY
ABS ESP / RSP
STEERING WHEEL CAB HARNESS STEERING
ADAPTER
POSITION SENSOR WHEEL SENSOR
(1410)
(1821) (1820/1820M)
C F
B94SC A94SC
1
20GY 20GY
A C
B94SA A94SA
2
20GY 20GY
B J
B94SB A94SB
3
20GY 20GY
D M
B94SD A94SD
4 20GY
20GY
B
A94SAB
*A94SAB 18GY
18GY L
ABS# 4 A94SDB
(1403) BENDIX YAW *A94SDB 18GY
SENSOR 18GY E
A94SCB
(9514)
*A94SCB 18GY
CH10_39 H
18GY A94SBB
*A94SBB 18GY
18GY
K
A94SDA
7
18GY
A94SBA G
8
18GY
A94SCA D
10 18GY
A94SAA A
11 18GY
A94SVD A94SVC
18GY 18GY RSP TRANSDUCER
(9510A / 9510B)
*A94SVD A94SVC CH10_39
4
16GY 16GY MD ABS ADV 3RD
(9510H)
*A94SZD A94SZC CH10_41
1 16GY
16GY A94SV
A94SZD 18GY ABS PRIMARY AIR
18GY A94SVE IP / DCM TRANSDUCER
18GY (1800/1800F) (1826)
*A94SV C3
18GY B94SV B94SVA
A94SZE B
18GY 18GY
18GY A94SZ C10
18GY B94SZ B94SZA A
A94SZ 18GY 18GY
18GY D5
A94SE B94SE C
2
16GY 18GY
ABS SECONDARY AIR
*A94SE
TRANSDUCER (1828)
18GY
B94SVB
B
*A94SF 18GY
16GY B94SZB A
18GY
D6
*A94SF B94SF C
5
18GY 18GY
* W/ M-NGV-RH-HDD
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A94SV & D 92218B
A94SZE. 61229V 27APR09 AE08058184 040
Figure 300 ABS Roll Over Stability (Cont.)
300
10.60. ABS – BENDIX AIR, P. 41

CHAPTER 10
ABS - BENDIX AIR
NAVISTAR, INC.
SS / MD RSM CENTER CHASSIS / IP

YAW SENSOR (1701)
(9514F / 9514D)
54
N94SAB A94SA
1
18GY 18GY
56
N94SBB A94SB
3
18GY 18GY ABS ESP / RSP
ADAPTER
55 (1410)
N94SCB A94SC
2 CH10_40
18GY 18GY
57
N94SDB A94SD
4
18GY 18GY
MD LSM AIR
ABS#3
VALVE BACKSHELL
(1402)
(9512A / 9512C / 9512B)
49
N94SJ A94SJ
1 5
18GY 18GY
69
N94SK A94SK
2 3
18GY 18GY
MD LSM ABS#4
5TH TRANSDUCER (1403)
(9513A / 9513B)
46
N94SL A94SL
C 6
18GY 18GY
47
N94SM A94SM
A 9
18GY 18GY
48
N94SN A94SN
B 12
18GY 18GY
MD ABS ADV
3RD TRANSDUCER
(9510H)
62
N94SH A94SH
A 3
18GY 18GY
61
N94SVC A94SVC
B
18GY 18GY ABS#4
(1403)
60
N94SZC A94SZC CH10_40
C
18GY 18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED:1403, B 62476L
9513A/9513B. 61229V 28APR09 AE08058184 041
Figure 301 ABS – Bendix Air
301
10.61. ABS – BENDIX AIR (CONT.), P. 41A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - BENDIX AIR (CONT)
NAVISTAR, INC.
IP/CENTER
CHASSIS
(1701/1701F) HILL START AID
ABS #3
(9625/6925)
(1402)
50
*A94AB
16GY
61
A94AA N94AA 1
2
16GY 16GY
65
#A94AB N94AB
3 16GY 2
16GY
@A94AC %A94AB
16GY 16GY
69
@A94SK N94SK
2
16GY 18GY
49
A94SJ N94SJ
1
5 18GY
16GY
SS ABS ADV
ATR VALVE
(9512C)
ABS #3
(1403)
46
6 A94SL N94SL
C
18GY 18GY
47
9 A94SM N94SM A
18GY 18GY
48
A94SN N94SN
12 B
18GY 18GY
MD RSM 5TH
IP/FORWARD MODULATOR
CHASSIS (9513B)
(1700/1700)
70 RSP CONNECTOR
%A94SK
M94SK (9524)
16GY
16GY CH10_39
* XMSN, EATON HEV W/BRKR W/AIR BRAKE W/HSA

# BRAKE - ABS PREMIUM W/HSA & W/FUSE
@ BRAKE - ABS PREMIUM W/RSP, ESP &
W/HSA & W/ M-NGV-SS W/FUSE
% BRAKE - ABS PREMIUM W/RSP, ESP &
W/HSA & W/ M-NGV-RH-HDD W/FUSE

92218B 31JUL13 AE08058184 41A
302
10.62. TRANSFER CASE EFFECTS, P. 42

TRANSFER CASE EFFECTS
NAVISTAR, INC.
IGNITION
JAW LOCK RELAY #2
MONITOR CENTER CHASSIS / IP (1012 / 1014)
FUSE F5-E CH3_05
(9989) (1701F/1701)
(1014)
60 D1 C1
N116M A116M
A (A13FB)
18GY 18GY
10A
66
N116U
B
16GY BODY
69 CONTROLLER #J5
N116L (1602)
C
16GY
AXLE SWITCH
TWO SPEED
N116-GA
D
18WH
A116L
A116U
18GY
18GY
INPUT
GROUND F11
JAW LOCK
(9717F)
A116LB
G3 G4 G1 18GY G2
85 85
87A 87A
5th WHEEL JAW 87 87 5th WHEEL JAW
UNLOCK RELAY
LOCK RELAY
(1019-R2)
(1019-R1)
30 30
86 86
J4 J3 J2 J1
A116U-G
A116L-G
A116UZ
A116LZ
A116UB
18GY
18GY
18GY
18GY
18GY
A116ZG
18GY
A9ZA
18GY
A116-GAC
18GY
A11-GAA
BODY CONTROLLER #J5

12WH
(1602)
ZVR E3
SAAR I/P F16

DIN17
LEFT SIDE
CAB GND
(1004)
CH3_17
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 SWAP CIRC FOR CAV 66 D 92218B
& 69 OF RD 1701. 61229V 28APR09 AE08058184 042
Figure 303 Transfer Case Effects
303
10.63. TRANSFER CASE EFFECTS (CONT.), P. 43
CHAPTER 10
TRANSFER CASE EFFECTS (CONT)
NAVISTAR, INC.
XMSN TO
TRANSFER CASE TRANSFER CASE
(9750) N/ LIFT AXLE (9755/9755D/9755B)
N47A
A A
16GY
N47B
B B
16GY
AUX
XMSN
(9756)
N47C
A
16GY
N47D B
16GY
AUX XMSN
W/ ODOMETER SHUT OFF
ODOMETER SHUT OFF

(7621) CENTER CHASSIS / IP
(1701F/1701)
65
N47TS A47TS
1 F16
16GY 18GY
N47TV CHASSIS GROUND

3 BODY CONTROLLER #J3
18GY SPLICE
(1602)
(8806)
RING
TERMINAL
(7620) D
N47T-G
2
18GY
A
N11-GC
14WH
CHASSIS GROUND
SPLICE PACK
(8807)
A
N11-GA
12WH
GROUND
AT DASH
(9717B)
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 9755B. D 92603H
61229V 28APR09 AE08058184 043
Figure 304 Transfer Case Effects (Cont.)
304
10.64. REMOTE START / STOP, P. 44

CHAPTER 10
REMOTE START / STOP
NAVISTAR, INC.
ALTEC INTERCONNECT
N/ THEFT DETERRENT PASS (8884B)
@A104JAL
KEY SWITCH 14BN CH10_14B
BATTERY FEED
(1100) W/ THEFT DETERRENT
CH3_01 A104J A104J
AUX POWER RELAY
BATT 18DKBL 16DKBL
A104C (1873) CH3_05
16DKBL
6RD
A14
A104JA
G3 J3 18DKBL
OFF CRANK
86
18DKBL
S IGN ACC 30 ENGINE ECM INHIBIT
A104B
W/ I6 & W/ A97AA RELAY
A D ULTRASHIFT 16PL (1019)
A14P
8RD
B C CH11_13
DM3
87
A15 FUSE F1-A IP / ENGINE
18RD 87A
85 (1010) (1702/1702)
FUSE F3-A (1012) G4 H4 ECM 1
A104AA J4 37
C1 A13F E1 F1 K13
A14PB D1 A97UA (6018)
18DKBL
18PK 16PL 18PK CH7_25
12RD 5A
10A REMOTE - STOP RELAY
BODY CONTROLLER#J5 (1018)
A59RE W/ ENGINE ECM
(1602) 18GY I6 ENGINE
REMOTE START/ REMOTE START A104JD PUMP RELAY
STOP SWITCH A104D RELAY 18DKBL (1020) A2
INPUT RELAY F15 18DKBL (1018)
A1
A59CD
A1 C1
18GY
DIN18
86
86 30
30
16DKBL
A104CA
18DKBL
A104E
87
87
BODY CONTROLLER#J4 87A
87A 85
(1601) 85
C2 B2 B1
ENGINE STOP A2 B2
RELAY E2 A59CE
RD4 (LSD) A59RC 18GY
18GY
A59RD
ENGINE START
16GY
A104L
RELAY E16 18DKBL PUMP
RD13 (HSD) INHIBIT
RELAY
PUMP INHIBIT A59RA
E1 (1018)
18GY
18DKBL
18DKBL
RELAY
A104F
A3 C3
A104N
RD7 (LSD)
A104CB
18DKBL
F3 A59Q DIODE 86
30
18GY ASSY
(9915)
IP / CENTER
CHASSIS 87
1 2
43 87A
(1701/1701F)
85
C4 A4 B4
44
A59CA
16GY
16DKBL
N104CA
A104JC
16DKBL
18DKBL
N59CA
A104H
16GY
AUX DASH CONNECTOR IP / FORWARD HOOD

(4305) CHASSIS SWITCH
(1700/1700) (8805/*8805A)
BODY BUILDER
44
M104CB B
18DKBL
B 43 A
REMOTE M104CC
85
B+ 18DKBL
86
START /
STOP G1
A
A104JB
18DKBL
SWITCH J2
B S
PUMP
87
G2 W/ I6 ENGINE
MOTOR REMOTE
SOLENOID M START / STOP START RELAY
(9778) J1 A104CC
(1010)
18DKBL
H2 CH5_03
30
87A
A104CC
START RELAY
18DKBL
G CH5_04 (1010)
W/IBB ENGINE
PUMP SWITCH RELAY
GROUND MOTOR (1018)
* W/ M-NGV-SS
@ W/ ALTEC
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D *8805A. D 92603H
61229V 04JUN09 AE08058184 044
Figure 305 Remote Start / Stop
305
10.65. AUXILIARY AND POWER SOURCE, P. 45

CHAPTER 10
AUX & POWER SOURCE
NAVISTAR, INC.
CUSTOMER 30A AUX CIRCUIT

AUX POWER RELAY
(1601)
86 5
CUSTOMER AUX 85
A12BC 2
A14WC
40A CIRCUIT
14RD
E5
RD8 (LSD) 18LTBL
IP / FORWARD CHASSIS 4
(1700/1700) 87
BLUNT CUT WIRE
W/ HEAT SHRINK 13 30 1
BODY BUILDER M12BD A12BD
3
FEED 12LTBL 12LTBL
87A
BTRY FEED MAXI FUSE
(4007A) (4004)
12
M14L A B M14WB A14WB
12RD 12RD 12RD
30A
CUSTOMER
40A AUX CIRCUIT BODY AUX POWER RELAY
CONTROLLER #J4 (1873/1873B)
(1601)
86 5
CUSTOMER AUX 85
2
A103BA
16LTGN
40A CIRCUIT A103AA
E5
RD8 (LSD) 18LTGN
IP / FORWARD
CHASSIS 87
(1700/1700) 4
BLUNT CUT WIRE 13 1

30
W/ HEAT SHRINK M103D A103D
3
BODY BUILDER 12LTGN 12LTGN
87A
FEED
(4069)
BTRY FEED MAXI FUSE

(4007A) (4004)
12
M14L A B M103C A103C
10RD 12LTGN 10LTGN
40A
AUX POWER SOURCE BTRY FEED

CH3_01
AUX POWER RELAY
A14W
6RD
(1873)
FUSE F7-F
AUX POWER (1016)
AUX POWER AUX POWER CONNECTOR
(1875) 87A B2 A2
(1874/1874) (1872/1872) 1 A72C A14ND A14N
3
12OR 12RD 8RD
30 30A
A A
D72A D72A A72A 4
A 87
12OR 12OR 12OR
5
FUSE F5-B (1014)
B B 85 2 H2 G2 IGNITION
A11-GCB
D72-G D72-G A72-GY A13X

B (A13FB) RELAY #2
18WH
12WH 12WH 12WH 86 16PK

10A (1012 / 1014)
CH3_07
A11-GCA
10WH
LEFT SIDE
CAB GROUND A11-GKJ
(4081) 6WH
CH3_19
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REF RD 1873/1873B WAS D 92218B
1873. 61229V 04JUN09

AE08058184 045
Figure 306 Auxiliary and Power Source
306
10.66. ABS – BENDIX AIR 6S / 6M, P. 46

CHAPTER 10
ABS - BENDIX AIR 6S / 6M
NAVISTAR, INC.
ABS#6S/6M
(9524)
(9501)
1
R94G
1
16GY
LEFT WHEEL
2 SPEED SENSOR
R94H
9
16OR
LEFT
MODULATOR
(9502)
A
R94F
2
16BK
B
B A
R94E
5 16RD
C C
R94D
7 16BN
(9503)
1
R94J
4
16DKBL RIGHT WHEEL
2 SPEED SENSOR
R94K
12
16YL
RIGHT
(9504) MODULATOR
A
R94C
3
16PL B
B A
R94A
6
16LTGN
C C
R94B
8
16LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0486 11DEC12 REMOVED TWIST SYMBOL. B 91749M
61229V 08JUN09
AE08058184 046
Figure 307 ABS – Bendix Air 6S / 6M
307
10.67. ABS – BENDIX AIR 6S / 6M (CONT.), P. 46A

CHAPTER 10
ABS - BENDIX AIR 6S / 6M (CONT)
NAVISTAR, INC.
ABS#6S/6M
(9524)
(9549)
1
R94A
1
16GY
BENDIX 6S/6M
REAR REAR ABS
2
R94B SPEED SENS
9
16GY
BENDIX 6S/6M LEFT

REAR REAR AIR ABS
MODULATOR
(9548)
A
R94E
2
16GY
B
B A
R94D
5 16GY
C C
R94C
7
16GY
(9551)
1
R94F
4
16GY BENDIX 6S/6M
2 REAR REAR ABS
R94G SPEED SENS
12
16GY
BENDIX 6S/6M RIGHT

REAR REAR AIR ABS
(9550) MODULATOR
A
R94L
3
16GY B
B A
R94K
6 16GY
C C
R94H
8
16GY

92218B 31JUL13
AE08058184 46A
Figure 308 ABS – Bendix Air 6S / 6M (Cont.)
308
10.68. ABS – BENDIX AIR 6S / 6M (CONT.), P. 47

CHAPTER 10
ABS - BENDIX AIR 6S / 6M (CONT)
ABS#2
(1401)
CHASSIS CHASSIS
(9800) LEFT MODULATOR
(1701)
FRONT REAR AXLE
(9520)
23 17 A
PMV DA A94BA N94BA R94S
17 16GY 16BK
LEFT REL 16GY B
24 18 B A
PMV DA A94BB N94BB R94T
12
LEFT CMN 16GY 16GY 16RD
25
19 C C
PMV DA A94BC N94BC R94U
16 16BN
LEFT HLD 16GY 16GY
RIGHT MODULATOR
FRONT REAR AXLE
(9522)
21 20 A
PMV DA A94BJ N94BJ R94V
13 B
22 21 B A
PMV DA A94BK N94BK R94W
9
RIGHT CMN 16GY 16GY 16LTGN
20 22 C C
PMV DA A94BL N94BL R94X
RIGHT HLD 10
16GY 16GY 16LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 08JUN09 AE08058184 047
Figure 309 ABS – Bendix Air 6S / 6M (Cont.)
309
10.69. AC CONDENSER EFFECTS, P. 48

CHAPTER 10
AC CONDENSER EFFECTS
NAVISTAR, INC.
BATTERY FEED MEGA FUSE

TO AC REMOTE CONDENSER
(6006)
AC REMOTE CONDENSER
(6009 / *6012)
AC REMOTE CONDENSER
(6007)
N77B
A
12RD
N77K N77J
1 B
14LTGN 12RD
12RD
N77A
AC REMOTE CONDENSER
(6008)
N77L N77H
3 B
14LTGN 12RD
N77C N77-GA
5
18LTGN 12WH
N77-GB
6
14LTGN
N77-GC N77-GD
8
14LTGN 12WH
N77D
10
18LTGN
AC REMOTE
CONDENSER GND
(6005)
CENTER / FORWARD HVAC

TEMP SENDER / AC REMOTE FORWARD / IP BODY CONTROLLER #2
(6004 / 6005) (1700) (1601)
3 48
N77E M77 A77P
2 F16
18LTGN 18BK 18LTGN
4 49
N77F M77A A77S
7 F12
18LTGN 18BK 18LTGN
1 16
M41 A41
18GY 18GY
2 25 CLUSTER CONN
M110AD A110AD (1501)
CENTER / REAR HVAC 18GY 18GY
TEMP SENDER
(6013) 9 OUTSIDE
FRONT LOAD TEMP
M110AA
INDICATOR
18GY
N41A (8750)
1
18GY CH8_15 CLUSTER CONN
(1500)
N109A
2
18GY 8 ZVR
* W/ EXTENDED / CREW CAB
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 01DEC09 AE08058184 048
Figure 310 AC Condenser Effects
310
10.70. AC CONDENSER EFFECTS (CONT.), P. 48A
NA ISTAR INC ELECTRICAL CIRCUIT DIAGRAM CHAPTER 10

AC CONDENSOR EFFECTS (CONT)
NAVISTAR, INC.
BODY CONTROLLER #2
CENTER/FORWARD HVAC
(1601)
TEMP SENSOR/AC REMOTE FORWARD CHASSIS/IP
(6003) (1700/1700)
48 A77P
3 M77
18LTGN F16
18BK
49 A77S
4 M77A F12
18LTGN
18BK
FELSTED SHIFTER PARK BRAKE

(425)
61
1 M77 A44L
B
18BK 18GY
62
M77 A44J
2 C
18BK 18GY
CLUSTER CONN CLUSTER CONN

(1501) (1500)
FRONT LOAD INDICATOR
8 9
A110AD
CH08_15
18GY
18GY
A41
(8750)
IP/FORWARD CHASSIS
25 16 (1700/1700)
M110AB
18GY
#M110AD
*M110B
#M41
16TN
*M41
18GY
18GY
16GY
M110AA
18GY
B A 2 1
TEMP SENDER IDLE CONTROL

(8601) TEMP SENDER
(8804)
* PREMIUM TRIM
# AMBIENT TEMPERATURE SENSORS

92218B 31JUL13 AE08058184 48A
Figure 311 AC Condenser Effects (Cont.)
311
10.71. PRESSURE SWITCH, P. 49

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF PRESSURE SWITCH
NAVISTAR, INC.
CTI ECU
(4320) CTI PCU
(4321)
N22H
B1 C
18TN
N22F
B2 B
18TN
N22J
B3 D
18TN
N22L
D1 G
18TN
N22K
D2 E
18TN
N22M
E1 K
18TN
N22-GB
A
18WH
N22-GC
F
18WH
N22-GD
18WH H
CHASSIS GROUND
ADAPTER (8807)
F
N22-G
16WH
N22-GE PRESSURE SWITCH
K2 (4323) N11-GA A
18WH
12WH
B
N22-GF
18WH

N22S
G3 DUAL POST GND PLATE
18TN
(9717B) CTI PCU
TRANSDUCER
(4322)
N22N
H3 A
18TN
N22P B
H2
18TN
N22R
H1 C
18TN
BODY BUILDER
(9300)
N3C(+)
C1 18
18DKBL
N3C(-)
C2 19
18GY
N22A
J1 15
18TN
N98(-)
J3 17
18BK
N22B
K1 14
18TN
N98(+)
K3 16
18BK
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 01DEC09 AE08058184 049
Figure 312 Pressure Switch
312
10.72. TSS POWER, P. 50

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TSS POWER
NAVISTAR, INC.
BTRY FEED
TSS POWER
(4007B)
FUSE HOLDER
(4005)
TSS CONN 1
A
(1946) M14L
10RD
IP / FWD CHASSIS
(1700/1700) 40A
B
TSS A14T 68 M14T
D
PWR 10RD 10RD
1 K92A20 ECM1
A97Z
16GY (6018)
10VT
CH07_25
IP/ENGINE
(1702/1702)
PARK BRAKE RELAY
A23 (1015-C4)
FUSE 18TN CH10_61
(1019)
A94P A94PM A94TM
ABS OUT A TRAILER SOCKET#1
12GY 12GY E1 F1 12GY
10A (9780M)
CH10_11
FUSE
(1019) IP / CTR CHASSIS
A94PE A94TE
(1701)
16GY E2 15A F2 16GY
CH10_12
A70NS
16RD ETB CONTROLLER
(1923)
CH10_23
A11-TSS A11-GKJ
TSS GND E
10WH 6WH
TRAILER SOCKET#1 LEFT SIDE

A70TS (9715) GROUND STUD
STOP O/P B CH10_12
14RD (4081)
A55A BODY CONTROLLER J5

FLASHER C
120R (1602)
OUT
CH10_52
TSS CONN 2
(1941)
FUSE F5-B
A94T (1014)
ABS IN D
18GY CH3_07
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED RD 1702 & 1923. C 92218B
74736R 25NOV10 AE08058184 050
Figure 313 TSS Power
313
10.73. TSS SWITCH INPUT, P. 51

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TSS SWITCH INPUT
NAVISTAR, INC.
TSS CONN 3
(1947) TSS
TRLR
(1957)
3
INPUT A54ST
E
TRAILER 18BN
(CONNECTED)
2B
A54-GT
18WH
10
8
A62TT
18DKBL
TSS
LEARN
(1956)
3
INPUT A54SL
F
(SELF LEARN) 18BN
2B
A54-GL
18WH
10
8
A62TL
18DKBL
A54-GAK A11-GAA
18WH 12WH
TSS
24V/12V
(1958)
3
INPUT A54SV
G
(12V/24V) 18BN
NEG STUD
2B (1004)
A54-GV
18WH
8
A62TV
18DKBL
TSS ALARM
(1959)
3
INPUT A54SA
H
(ALARM) 18BN
2B
A54-GA
18WH
10
CLUSTER CONNECTOR A62

(1500) 8
18DKBL A62TA
18DKBL
DIMR OUT 18DKBL

A62DB
5
PANEL LT
PASS CODE
A62DA A62DF
(1116)
18DKBL 18DKBL
CH10_62
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED REF RD 1004. C 92218B
74736R 25NOV10 AE08058184 051
Figure 314 TSS Switch Input
314
10.74. TSS TURN LIGHT, P. 52

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TSS TURN LIGHT
NAVISTAR, INC.
TRLR LEFT
TSS CONN 2
TURN RELAY
(1941)
R1(1011)
30 J1
A55D
16OR
87A
A56C A56B H2
LEFT F BODY
TURN 18YL 16YL
87 CONTROLLER J1
A56-GC J2 (1603)
18WH
85 86 H1 LEFT
A56A
18YL B TURN
TRLR RIGHT
TURN RELAY
R2(1011) A RIGHT
TURN
30 J3
A55C
160R
87A
RIGHT A57C A57B H4
H
TURN 18LTGN 16LTGN
87
J4
85 86 H3 A57A
18LTGN
A57-GC
BODY
LEFT
18WH
G CONTROLLER J5
TURN TRLR
TSS CONN 1 (1602)
O/P
(1946)
RIGHT A55A A55B

J FLASHER C F10 DIN23
TURN TRLR
A56TS
12OR 16OR
16YL
OUT
O/P
16LTGN
A57TS
A11-GAM
18WH
TRLR SOCKET#2 A11-GAA

TURN SIGNAL
(9779F) 12WH
ADAPTER
CH10_11
(400)
E
A56E
16YL
NEG STUD
(1004)
G
A56BC
16YL
A
A57E BODY BUILDER TURN / STOP
16LTGN (4450BM / 4460M)
CH10_14
C
A57BC
16LTGN
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A11-GAA B 92218B
FOR RD 1004. 74736R 24NOV10 AE08058184 052
Figure 315 TSS Turn Light
315
10.75. TSS STOP, TAIL AND MARKER LIGHT, P. 53

CHAPTER 10
TSS STOP, TAIL AND MARKER LT
NAVISTAR, INC.
TSS CONN 2
(1941)
BODY CONTROLLER J4
(1601)
TRAILER
TRAILER A68F A68T
B E10 TAIL LT
TAIL 18BN 18BN
A68E
AUX I/P A TRAILER
18BN F15
STOP
TRAILER A70T
E
STOP 18RD F14 TRAILER
MARKER
TRAILER A54TS
K
O/P 16BN
TRAILER SOCKET#2
(9779F) A58
A68TS CH10_11 18BN
AUX O/P C
16BN
#A54BB
ECE W/BB IN CAB 16BN
(4450M)
*A58BB
CH10_13A
14BN
ECE W/BB BOC *A58BB

(1701) 14BN F3 E3
CH10_14 87 85
87A
TRAILER
MARKER LT
R4(1012)
30 86
E4 F4
A58-GC
A58J
18WH
18WH
FUSE F3-D
(1012)
CH3_03
A11-GAM
18WH
A11-GAA
12WH
* TURN SIGNAL W/ALTEC

# TRAILER W/BODY BUILDER N/7 WAY
NEG STUD
(1004)
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A54BB FOR B 92218B
RD 1012. 74736R 24NOV10 AE08058184 053
Figure 316 TSS Stop, Tail and Marker Light
316
10.76. ABS – WABCO AIR 6S / 6M (6X4), P. 54

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR 6S/6M (6X4)
NAVISTAR, INC.
WABCO RIGHT
WABCO ABS IP / CENTER CENTER / REAR REAR REAR
(1423) CHASSIS CHASSIS AIR ABS MODULATOR
(1701/1701F) (9800/9800) (9551/9569)
B
17 20 1 A
RIGHT REAR A94WU N94WU R94P
15 18BL
MOD OUTLET 18GY 16GY
16 22 3
RIGHT REAR C
A94WW N94WW R94S
MOD INLET 12 18GY 16GY 18BN
25 21 2
A94-G6 N94-G6 R94G9
16WH 16WH 18GN
WABCO RIGHT
(9554/9568) REAR REAR
WHEEL SPEED SENSOR
23 2
RIGHT REAR 16
A94WT N94WT R94U
WHEEL SPEED 14 18BK
18GY 14GY 18BN
SENSOR
22 15 1
RIGHT REAR A94WS N94WS R94T
WHEEL SPEED 11 18GY 14GY 18BK
18BK
SENSOR
(9553/9566)
24 WABCO LEFT REAR REAR

18 2 AIR ABS MODULATOR
A94-G7 N94-G7 R94G8
16WH 16WH 18GN
B
18 17 1
A94WN A
LEFT REAR N94WN R94L
6 18GY
MOD OUTLET 16GY 18BL
19 19 3 C
LEFT REAR A94WR N94WR R94M
3 18GY
MOD INLET 16GY 18BN
(9552/9567) WABCO LEFT REAR REAR

WHEEL SPEED SENSOR
LEFT REAR 15 14 2
WHEEL SPEED A94WM N94WM R94K
2 18BK
SENSOR 18GY 16GY 18BN
LEFT REAR 14 13 1
WHEEL SPEED A94WL N94WL R94J
5 18BK
SENSOR 18GY 16GY 18BK
LEFT SIDE
CAB GND
A94-GA7 WABCO RIGHT FR REAR AIR ABS
(1004)
16WH MODULATOR (9546) CH10_55
A94-GA
16WH A94-GA6 WABCO LEFT FR REAR AIR ABS
16WH MODULATOR (9544) CH10_55

0610 12NOV13 ADDED REF RD 9566, B 92218B
9567,9568,9569. 77096T 24MAY11 AE08058184 054
Figure 317 ABS – WABCO Air 6S / 6M (6X4)
317
10.77. ABS – WABCO AIR 6S / 6M (6X4) (CONT.), P. 55

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO AIR 6S/6M (6X4) (CONT)
NAVISTAR, INC.
WABCO LEFT
FRONT REAR AIR
ABS MODULATOR
WABCO ABS IP / FWD
FWD/CENTER CENTER/REAR
(1421) CHASSIS
CHASSIS CHASSIS
(1700/1700) (9533) (9544/9564)
(9534)
B
24 1 1 1 A
A94B M94B N94B R94B
5
18GY 18GY 16GY 18BL
37 2 2 3 C
A94A M94A N94A R94A
2
18GY 18GY 16GY 18BN
38 3 3 2
A94-GA6 M94-GA6 N94-GA6 R94G6
16WH 16WH 16WH 18GN
WABCO LEFT
(9565/9545) FRONT REAR WHEEL
SPEED SENSOR
45 7
7 1
A94E M94E N94E R94E
11 18BK 18BK
18GY 18GY 16GY
46 8 8 2
A94F M94F N94F R94F
14 18BK
18GY 18GY 16GY 18BN
LEFT SIDE
CAB GND
(1004)
CH10_54
WABCO RIGHT
(9546/9570)
FRONT REAR AIR
41 6 6 2 ABS MODULATOR
A94-GA7 M94-GA7 N94-GA7 R94G7
16WH 16WH 16GY 18GN
B
39 4 4 1
R94C A
A94C M94C N94C
8 18BL
18GY 18GY 16GY
40 5 5 3 C
A94D M94D N94D R94D
9 18GY
18GY 16GY 18BN
WABCO RIGHT
(9547/9571) FRONT REAR WHEEL
SPEED SENSOR
49 10 10 2
A94H M94H N94H R94H
18 18BK
18GY 18GY 16GY 18BN
48 9 9
R94N 1
A94G M94G N94G
17 18BK 18BK
18GY 18GY 16GY

0610 12NOV13 ADDED RD 9545,9564, C 92218B
9570/9571. 77096T 16MAY11

AE08058184 055
Figure 318 ABS – WABCO Air 6S/6M (6X4) (Cont.)
318
10.78. ABS – BENDIX AIR 6S / 6M (6X4), P. 56

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - BENDIX AIR 6S/6M (6X4)
NAVISTAR, INC.
BENDIX LEFT
REAR REAR AIR
IP / FWD ABS MODULATOR
FWD/CENTER CENTER/REAR
ABS #3 CHASSIS CHASSIS CHASSIS (9548/9558/9548A)
(1402) (1700/1700) (9531F/9531M) (9532/9532F)
38 3 3 A
A94BZ M94BZ N94BZ R94E
7
16GY 16GY 16GY 16GY
24 1 1 C
4 A94BP M94BP N94BP R94C
16GY 16GY 16GY 16GY
37 2 2
A94BY M94BY N94BY
6 R94D
16GY 16GY 16GY
16GY
BENDIX LEFT REAR

REAR WHEEL
SPEED SENSOR
(9549/9559/9549A/9549B)
45 7
7 1
A94BR M94BR N94BR R94A
11 16GY 18BK
16GY 16GY 16GY
46 8 8 2
A94BQ M94BQ N94BQ R94B
14 18BK
16GY 16GY 16GY 16GY
BENDIX RIGHT
REAR REAR AIR
ABS MODULATOR
(9550/9561/9550A/9550B)
41 6 6 A
A94BS M94BS N94BS R94L
13
16GY 16GY 16GY 16GY
40 5 5 C
A94BU M94BU N94BU R94H
10
16GY 16GY 16GY 16GY
39 4 4
A94BT M94BT N94BT R94K
9
16GY 16GY 16GY 16GY
BENDIX RIGHT
REAR REAR WHEEL
SPEED SENSOR
(9551/9560/9551A)
49 10 10 2
A94BV M94BV N94BV R94G
15 18BK
16GY 16GY 16GY 16GY
48 9 9
R94F 1
A94BW M94BW N94BW
12 16GY 18BK
16GY 16GY 16GY

- - CAV 37 WAS 20 AT R/D D 92603H
1700. 77096T 24MAY11 AE08058184 056
Figure 319 ABS – Bendix Air 6S / 6M (6X4)
319
10.79. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 56A

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - BENDIX AIR 6S/6M (6X4) (CONT)
NAVISTAR, INC.
BENDIX LEFT
IP / FWD FWD/CENTER CENTER/REAR MODULATOR
ABS #3 CHASSIS CHASSIS CHASSIS (9502)
(1402) (1700/1700) (9531) (9532)
38 3 3 A
A94BZ M94BZ N94BZ R94E
7
16GY 16GY 16GY 16GY
24 1 1 C
4 A94BP M94BP N94BP R94H
16GY 16GY 16GY 16GY
37 2 2
A94BY M94BY N94BY R94F
6
16GY 16GY 16GY 16GY
BENDIX LEFT
WHEEL
SPEED SENSOR
(9501)
45 7
7 1
A94BR M94BR N94BR R94A
11 16GY 18BK
16GY 16GY 16GY
46 8 8 2
A94BQ M94BQ N94BQ R94B
14 18BK
16GY 16GY 16GY 16GY
BENDIX RIGHT
MODULATOR
(9504)
41 6 6 A
A94BS M94BS N94BS R94J
13
16GY 16GY 16GY 16GY
40 5 5 C
A94BU M94BU N94BU R94L
10
16GY 16GY 16GY 16GY
39 4 4
A94BT M94BT N94BT R94K
9
16GY 16GY 16GY 16GY
BENDIX RIGHT
WHEEL
SPEED SENSOR
(9503)
49 10 10 2
A94BV M94BV N94BV R94D
15 18BK
16GY 16GY 16GY 16GY
48 9 9
R94C 1
A94BW M94BW N94BW
12 16GY 18BK
16GY 16GY 16GY

92218B 31JUL13 AE08058184 56A
Figure 320 ABS – Bendix Air 6S / 6M (6X4) (Cont.)
320
10.80. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57

CHAPTER 10
NAVISTAR, INC.
BENDIX LEFT
ABS #2 IP / CENTER CENTER / REAR FRONT REAR
(1401) CHASSIS CHASSIS AIR ABS MODULATOR
(1701/1701F) (9800/9800) (9541/9541A/9541B/9556)
B
23 17 A A
PMV DA A94BA N94BA R94M
17 16BK
LEFT REL 16GY 16GY
25 19 C C
PMV DA A94BC N94BC R94P
16
24 18 B
PMV DA A94BB N94BB R94N
LEFT CMN 12
16GY 16GY 16RD
BENDIX LEFT
FRONT REAR
WHEEL SPEED SENSOR
(9540/9540A/9540B/9557)
16 1
13
WSS DA A94BE N94BE R94R
15 18BK
LEFT (+) 16GY 16GY 16GY
17 14 2
WSS DA A94BD N94BD R94S
18 18BK
BENDIX RIGHT
FRONT REAR
AIR ABS MODULATOR
(9543/9543A/9543C/9562)
B
21 20 A A
PMV DA A94BJ N94BJ R94T
13
20 22 C C
PMV DA A94BL N94BL R94V
10
RIGHT HLD 16GY 16GY 16LTBL
22 21 B
LEFT REAR A94BK N94BK R94U
9 16GY 16GY
MOD INLET 16LTGN
BENDIX RIGHT
IP / CENTER CENTER / REAR FRONT REAR
ABS #1 CHASSIS CHASSIS WHEEL SPEED SENSOR
(1400) (1701/1701F) (9800/9800)
(9542/9542A/9542C/9563)
18 15 1
WSS DA
A94BH N94BH R94W
RIGHT (+) 10 18BK
16GY 16GY 16DKBL
19 16 2
WSS DA A94BF N94BF R94X
11 18BK
RIGHT (-) 16GY 16GY 16YL

0610 12NOV13 ADDED RD 9541A/B, C 92218B
9556,9540A/B,9557,9542A/C AND 9543A/C. 77096T 16MAY11 AE08058184 057
321
10.81. ABS – BENDIX AIR 6S / 6M (6X4) (CONT.), P. 57A

CHAPTER 10
NAVISTAR, INC.
IP / CENTER BENDIX LEFT

ABS #2 CENTER / REAR
CHASSIS FRONT REAR
(1401) CHASSIS
(1701/1701F) (9520) AIR ABS MODULATOR
(9800/9800)
B
23 17 A A
PMV DA A94BA N94BA R94BZ
17
LEFT REL 16GY 16GY 16BK
25 19 C C
PMV DA A94BC N94BC R94BP
16
24 18 B
PMV DA A94BB N94BB R94BY
LEFT CMN 12 16RD
16GY 16GY
BENDIX LEFT
(9521) FRONT REAR
WHEEL SPEED SENSOR
16 1
13
WSS DA A94BE N94BE R94BR
15 18BK
LEFT (+) 16GY 16GY 16GY
17 14 2
WSS DA A94BD N94BD R94BQ
18 18BK
BENDIX RIGHT
FRONT REAR
AIR ABS MODULATOR
(9522)
B
21 20 A A
PMV DA A94BJ N94BJ R94BS
13
20 22 C
R94BW C
PMV DA A94BL N94BL
10
RIGHT HLD 16GY 16GY 16LTBL
22 21 B
LEFT REAR A94BK N94BK R94BT
9 16GY 16GY 16LTGN
MOD INLET

ABS #1 CHASSIS CHASSIS
BENDIX RIGHT
(1400) (1701/1701F) (9800/9800)
(9523) FRONT REAR
WHEEL SPEED SENSOR
18 15 1
WSS DA
A94BH N94BH R94BW
RIGHT (+) 10 18BK
16GY 16GY 16DKBL
19 16 2
WSS DA A94BF N94BF R94BV
11 18BK
RIGHT (-) 16GY 16GY 16YL

92218B 31JUL13 AE08058184 57A
322
10.82. SCR SYSTEM, P. 58

NAVISTAR, INC. SCR SYSTEM
AMBIENT
SCR/ENGINE TEMPERATURE
INTERCONNECTION SENSOR POWERTRAIN/CHASSIS
(4840) (4842) TEMP SENDER CONNECTION
(0028)
G A A
K41 K41 K41D
20TN 18TN 18TN
H B B
K110-G K110-G K110-GE
20GY 18GY 18GY
K5DE(-)
18GN
J1939
120 RESISTOR
ECM (7801)
C A
CONNECTOR
(6020) CH7_21 A
K5E(-) K5DF(-) K5DG(-)
18LT GN 18GN 18GN
K5D(-)
18GN DCU
CONN
(4800)
K5D(+) CH10_59
18YL
B
K5E(+) K5DF(+) K5DG(+) NOX
18YL 18YL 18YL SENSOR
(4803)
K5DE(+) 3
18YL
SCR POWER/ENGINE
INTERCONNECTION
2
(4841)
K10-GV
B 18WH
K10-GU K10-GW
12WH 12WH 1
K10-GU DCU CONNECTOR
12WH (4800) CH10_59
K14PQ
ECM C 18RD
CONNECTOR K14P K14PR
(6020) CH7_21 12RD 12RD
K14P DCU CONNECTOR
18RD (4800) CH10_59
SCR FUSE
A (4841A)
K14LA K14L K14LA DCU CONNECTOR
12RD 12RD 12RD (4800) CH10_59
A B
35 A

2933 05DEC12 ADDED CONN 4841A, A 91776J
0028; UPDATED 7801, 4842 82436B 08NOV11 AE08058184 058
Figure 323 SCR System
323
10.83. SCR SYSTEM (CONT.), P. 59

SCR SYSTEM (CONT)
NAVISTAR, INC.
DCU CONNECTOR
(4800)
1
DRIVER K113A
POSITIVE 1 18PL
2
K14LA SCR FUSE
PWR
12RD (4841A) CH10_58
7
PUMP K115P K115PQ
18BK 18BK
8 DCU BOX
PUMP K115R K115RS CONNECTOR
18BK 18BK (4802) CH10_60
11
DOSING BOX K115T K115TU
HEATER 18BK 18BK
12
1M LINE K113C LINE HEAT CONNECTOR
HEATER 18PL (4833C) CH10_60
13
INJECTOR K116J INJECTOR CONNECTOR
18GY (4810) CH10_60
18 COOLANT VALVE
TANK HEAT K116K K116KL SOLENOID CONNECTOR
COOLANT VALVE 18GY 16GY (4815) CH10_60
21
PRE CAT K117A TEMPERATURE SENSOR
TEMP 18LT GN (4831) CH10_60
23
UREA K115V K115VW
PRESSURE 18BK 18BK DCU BOX
CONNECTOR
25 (4802) CH10_60
SENSORS K119C
SUPPLY 18BN
26
KEYSWITCH K14P ENGINE
18RD (4841) CH10_58
29
J1939 K5D(+)
18YL
ENGINE
44 (4840) CH10_58
J1939 K5D(-)
18GN
30 DCU BOX CONNECTOR

DRIVER K116L LINE HEAT
(4802) CH10_60
POSITIVE 2 16GY CONNECTOR
(4833A)
31
GROUND K10-GU ENGINE
12WH (4841) CH10_58 1
K113AA
33 18PL
UREA TANK K120A
LEVEL 18OR TEMPERATURE, 2
LEVEL SENSOR
35 (4830) CH10_60
UREA TANK K120B
TEMPERATURE 18OR
LINE HEAT
40 CONNECTOR
SENSORS K10-GJ DCU BOX CONNECTOR (4833B)
GROUND 18WH (4802) CH10_60
1
45
3M LINE K113D K113AB
HEATER 12TN 18PL
46 2
4M LINE K113E
HEATER 16TN

DESCRIPTION. 91776J 29OCT11 AE08058184 059
Figure 324 SCR System (Cont.)
324
10.84. SCR SYSTEM (CONT.), P. 60

SCR SYSTEM (CONT)
NAVISTAR, INC.
DCU BOX CONNECTOR

DCU CONNECTOR K116KL
(4802)
(4800) CH10_59 16GY
4 COOLANT VALVE
1
DCU HEATER K115TU DCU CONNECTOR SOLENOID
18BK (4800) CH10_59 CONNECTOR
1 (4815)
K116LM
16GY
K116L DCU CONNECTOR

16GY (4800) CH10_59
1
2
DRIVER K116LN K116LO
POSITIVE 18GY 18GY INJECTOR
CONNECTOR
2 (4810)
DCU CONNECTOR K116J
(4800) CH10_59 18GY
1
K116LP
18GY LINE HEAT
CONNECTOR
2 (4833C)
DCU CONNECTOR K113C
(4800) CH10_59 18PL
K119CD A
18RD
K119C DCU CONNECTOR

18BN (4800) CH10_59
9
SENSORS K119CE
SUPPLY 18BN TEMPERATURE,
E
K19GO LEVEL
18WH SENSOR
(4830)
B
K120A
18YL
DCU CONNECTOR
(4800) CH10_59 D
K120B
18OR
C
K10-GN
18WH
10
K10-GM K10-GJ DCU CONNECTOR TEMPERATURE
SENSORS
18WH 18WH (4800) CH10_59 SENSOR
GROUND
(4831)
1
K10-GK
18WH
3 2
K115PQ DCU CONNECTOR K117A
PUMP
18RD (4800) CH10_59 18GY
4
PUMP K115RS DCU CONNECTOR
18BK (4800) CH10_59
11
UREA K115VW
PRESSURE 18BK

012 07JUN13 ADDDED (CONT) IN SHEETB 92055Y
DESCRIPTION. 91776J 31OCT11 AE08058184 060
Figure 325 SCR System (Cont.)
325
10.85. LIFT AXLE – 6X2, P. 61

CHAPTER 10
LIFT AXLE - 6X2
NAVISTAR, INC.
FUSE
A23
BODY CNRTL - J3 (1019-F1)
18TN B7 DCM CONN
(1600) CH10_50 A44B
18GY (1800)
PARK BRAKE A12 C4 D4

A44A
SWITCH
18GY 30 86
PARK BRAKE RELAY

BODY CNRTL - J5 (1015)
(1602) 87A 87 85
D3 C3
FUSE F9_A
E3 A9ZA A97ZB *A44C (1018)
18GY 18GY 18GY CH3_6
PARK BRAKE
SWITCH
E4 A6
IP/CTR CHASSIS #A44C ROOF / TECHOGRAPH
(1701/1701F) 18PK (1965)
18GY
CH10_62A
44
A38G N110B
18GY 18GY
DCM CONN
(1800)
B3 43
A6B A6A N106B
18GY 16GY 18GY
B
LOAD
BODY CNRTL - J3 INDICATOR
(1600) (9865M)
C
BRAKE B14 60
A38A N61B
APPLICATION
18GY 18GY
PRESSURE
ABS #3
(1402) A
7 46 5
A94LA N94TAA BENDIX 6-CHANNEL
18GY 16GY ABS INLINE CONN
(9516)
9 47 6
A94LB N94U
18GY 16GY
10 48 7
A94LC N94V
18GY 16GY
54 1
11
N94LD N94P
18GY 16GY
14 55 2
A94LE N94Q
18GY 16GY
12 56 3
A94LF N94RA
18GY 16GY
15 57 4
A94LG N94S
18GY 16GY
TSS
CONN. 1
(1946) FUSE F10-A (1019) A
10
A94PM E1 F1 A94TM N94TM
A 12GY 12GY 10GY
5 A
A94P
FUSE F10-B (1019) B ISO-7638-2
16GY 11
A94PE E2 F2 A94TE N94TE TRAILER ABS
16GY 16GY 10GY SOCKET
15 A (9786M)
H C
70
A94W N94W
18GY 10GY
OPT WARNING F
A40-GAC ROOF/TACHOGRAPH BODY CNRTL - J4
LTS
18WH (1965) (1601)
(1510)
CH10_62
C F9 LEFT PLOW
A40
LIGHTS
18WH
* STARTER CONTROL-MWM EURO W/ANTI-THEFT

# WATER IN FUEL- MWM EURO 3

0610 12NOV13 ADDED CIRC A44C,A6. B 92218B
82436B 29OCT11 AE08058184 061
Figure 326 Lift Axle – 6X2
326
10.86. ANTI–THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62

NAVISTAR, INC. ANTI-THEFT SYSTEM WITH I6 ENGINE (0012NVM)
TACHOGRAPH ROOF/TACHOGRAPH TACHOGRAPH TACHOGRAPH SPEED

CONN 2 (1965) SENSOR SENSOR
(2502) (7600A) (7600)
A A A 1
D47TA A47TA K47TA
18GY 18GY 14GY
B B B 2
D47TB A47TB K47TB
18GY 18GY 14GY
C C C 3
D47TC A47TC K47TC
18GY 18GY 14GY
D
D D 4
D47TD A47TD K47TD
18GY 18GY 14GY
TACHOGRAPH 2 H PASS
CONN 3 D93 A93 IP/ENGINE CODE
(2503) 18TN 18TN (1702) CH7_22 (1116)
TACHOGRAPH 2B
ROOF/ANTI-THEFT A45D
CONN 1
(2501) (1964) CH10_62A 18WH
E
1 3
D14A A14A MEGA FUSE FUSE F7-B A14A
18RD 18RD CH3_30 (1016) CH3_30 18RD
A62DF CLUSTER CONNECTOR

F 18DK BL (1500) CH10_51
2
D62C A62C
18DK BL 18DK BL 8
A62D
18DK BL
10
A62-GA
18DK BL
B8 DCM CONN
A44-G (1800)
18GY
5 ANTI-THEFT
D11-GBA A45-G
K PANIC BUTTON
18WH 18LT GN
D11-GB A11-GB (1967)
6 18WH 18WH
D11-GBB A45-GC BRAZIL IGN RELAY
18WH 18LT GN (1971) CH10_62A
A11-GC ROOF/ANTI-THEFT
18WH (1964) CH10_62A
OPTIONAL
WARNING
18LT GN
A45-GB
A11-GAA LIGHTS
12WH (1510)
A11-GAL CH10_61
18WH
ROOF/ANTI-THEFT A45B A40-GAC
(1964) CH10_62A 18LT GN 18WH
1 2 NEG
30 86 STUD
ANTI-THEFT (1004)
RELAY
(1873J)
87A 87 85
3 4 5
A19C
18GY
ECM/IP
(1702B) CH3_34
A97ZB
18GY

2933 05DEC12 REDRAWN A 91776J
82436B 29OCT11 AE08058184 062
Figure 327 Anti–Theft System with I6 Engine (0012NVM)
327
10.87. ANTI–THEFT SYSTEM WITH I6 ENGINE (0012NVM), P. 62A

CHAPTER 10
ANTI-THEFT SYSTEM WITH I6/IBB ENGINE (0012NVM)
NAVISTAR, INC.
ROOF/TACHOGRAPH A45-GC
(1965) CH10_62 18LT GN
1 2
30 86
BRAZIL IGN
RELAY
(1971)
87A 87 85
ANTI-THEFT 3 4 5
CONN ROOF/ANTI-THEFT
(2701) (1964) A97UA
18PK
A97UC
A
18PK
BLOCKING 12 D45A A45A
OUTPUT 18LT GN 18LT GN
C AUTONEUTRAL
11
ENGINE POWER D13D A13D LIGHT RELAY
SUPPLY 18PK 18PK (1019)
CH11_40
POWER 14 B
D45B A45B ROOF/TACHOGRAPH
DECREASE
18LT GN 18LT GN (1965) CH10_62
HIGH
10 D ANTI-THEFT
PANIC D45C A45C
BUTTON PANIC BUTTON
18LT GN 18LT GN
(1966)
8 E
CAN H D5A(+) A5A(+)
VEHICLE 18YL
18YL
J1939 SPLICE
16 F (1025) CH3_34
CAN L D5A(-) A5A(-)
VEHICLE 18GN 18GN
AUTONOMOUS 15 G
D45D A45D PASS CODE
BLOCKING
18LT GN 18WH (1116) CH10_62
SIGNAL #2
3 H
KL15 D13C A13C FUSE F9-A
18PK 18PK (1018) CH3_6
1 K
KL30 - A14B FUSE F7-B
D14B
BATTERY 18RD (1016) CH3_30
18RD
J
D11-GC A11-GC ROOF/TACHOGRAPH
9 18WH 18WH (1965) CH10_62
D11-GCA
KL31 18WH
B
D11-GCB
18WH BUZZER
CONN
13 A (2702)
D45E
BUZZER
18LT GN
WIF CONN ECM / IP

(1962) (1702B)
A11 A111B
B 2
18TN 18TN
D A111A
1
18TN
A A111C
18PK
OPT WARNING LIGHT

A111D (1510)
ROOF/TACHOGRAPH
20TN CH08_13
(1965)
ECM POWER / PARK BRAKE RELAY

G A13B A44C
(1915)
18PK 18PK
CH10_61
CH10_
FUSE F5-L (1014)

A3 IGNITION RELAY #3
B3 A13FA
A13A (1012/1014)
(A13FA)
18PK 12PK CH03_08
15A
FUSE F5-M
(1014)
A13FA IP/ENGINE
A71
12PK (1702)
16OR
A4 B4 CH9_21

- - ADDED FUSW F5-M AND C 92603H
CIRC A71. 92218B 31JUL13 AE08058184 62A
Figure 328 Anti–Theft System with I6 Engine (0012NVM)
328
10.88. DIAGNOSTIC FLASHER MODULE, P. 63

CHAPTER 10
NAVISTAR, INC. DIAGNOSTIC FLASHER MODULE
DFM MODULE DFM CONN 1

(1948)
CENTER CHASSIS
LEFT REAR A56BC
A (1701)
TRACTOR 16OR
CH10_14
FORWARD CHASSIS
LEFT FRONT A56
B (1700)
TRACTOR 16OR
CH9_14
ELECTRIC
TRAILER
A55A A55 BRAKE BODY CONTROLLER #J5
LEFT INDICATOR D F10
18OR 18OR CONTROLLER (1602)
INPUT
DIN23
A55B
RIGHT INDICATOR E
18OR
FORWARD CHASSIS
RIGHT FRONT A57
G (1700)
TRACTOR 16OR
CH9_14
RIGHT REAR CENTER CHASSIS

A57BC
H (1701)
TRACTOR 16OR
CH10_14
DFM CONN 2
(1949)
A A56A LEFT
LEFT TURN IN B
18OR TURN
BODY CONTROLLER #J1
(1603)
A57A RIGHT
RIGHT TURN IN K A
18OR TURN
*A11-GC
16WH
NEGATIVE STUD
(1006)
A11-GC A11-GB
GROUND E 16WH 12WH
BODY CONTROLLER #J2
(1604)
NEGATIVE STUD
BACKUP (1004)
A11-GBC LIGHT
12WH E
STATE
DIN23
A14T1 A14T
+V F
16RD 14RD FUSE BLOCK
(1011-D2)
CH3_01
A14T2
+V G
16RD
FUSE BLOCK 2
A13DFM
IGNITION SIGNAL H (1014-H2)
18PK
IN CH3_07
* ECE 48, W/ BODY BUILDER IN CAB - FUSE

W/ DIGNOSTIC FLASHER MODULE
W/ DIAGNOSTIC FLASHER MODULE

0610 12NOV13 ADDED CIRC A11-GC TO B 92218B
RD 1949. 90376R 11SEP12 AE08058184 063
Figure 329 Diagnostic Flasher Module
329
10.89. DIAGNOSTIC FLASHER MODULE (CONT.), P. 63A

NAVISTAR, INC.
DIAGNOSTIC FLASHER MODULE (CONT)
BODY CONTROLLER #J4 IP / CENTER CHASSIS

(1601) (1701 / 1701F)
10
A13Z N94T
F13
18PK 10GY
7 TRAILER SOCKET #1
A54 N54T
F14 (9715)
16BN 10BN
CH10_12
9
A70 N70T
F15
16RD 10RD
DFM CONN #1
(1948)
5 TRAILER SOCKET #2
A56L N56T
C (9716)
16YL 10YL
CH10_12
6
A57R N57T
F
16LTGN 10LTGN
FUSE F5-F
IGNITION 8
(1014)
RELAY #2 A13 N68T
(A13FB)
(1012/1014) 14PK 10BN
CH03_05 C2 D2
10A

92218B 31JUL13 AE08058184 63A
Figure 330 Diagnostic Flasher Module (Cont.)
330
10.90. BODY BUILDER AND TRAILER – TURN, MARKERS AND STOP (ISL-G ENGINE),
P. 64

BODY BUILDER & TRAILER - TURN, MARKERS & STOP
NAVISTAR, INC.
(ISL-G ENGINE)
LATCHING RELAY A14-GAC

A147R
(1007M) 18WH
18PK
CH3_33
(1020-D4)
(1015)
BATTERY FEED A147L
CH3_02 16PK
B2 A2
IGN RELAY #2 (1020)

A147AB
(1012/1014) 18PK
CH3_07,05 E3 F3 D1 C1
A147AA 30 86
A147M
18PK
18PK
1 2
30 86 IGNITION
ECM RELAY 87
POWERTRAIN/IP 87A
CONTROL (1015)
ENGINE INTERFACE 85
(1702) (1873N) 87
(6800) 87A C2 D2
85
37 3 5
K13A A97L
A
18PK 18PK
THERMAL OVERCRANK 16
K17 A147B
(6316M) 18PK
16PK
CH5_09 CNG STATUS
(1873P)
1 5
FUEL CONTROL CENTER CHASSIS/IP 30 86
(9120/9120A) (1701)
76 87
N147E A147T 87A
IGNITION 2 16PK 85
16TN A147DD 3 4 2
16PK A147C A147DA
29
N147A A147DC A147DB 18PK 16PK
IGNITION 3 16TN 16PK 16PK A147J
A4 18PK
27 30 86
FUEL LEVEL N147B A147N 1600
4 ALLISON
SGNL 16TN 18PK J3/B8 RELAY
87
67 (1010) 87A
85
PROXIMITY 6 N147D A147P 1602
B3 A3
SW 16TN 18PK J5/F15 A147A
18PK
13
FUEL LEVEL A147B
5
RTN 1601 18PK
A147K
J4/E5
N147F
18PK
N147C
16TN
16TN
GROUND 1 A147G
CRANK FUSE
18PK
F3A, 10A
1 5
N147-G
(1019-E1) 30 86
16TN
ISOLATED GND 1601 CRANK

E
SPLICE PACK J4/E2 INHABIT

(1873R) 87
(8802) 87A
1601 85
J4/E1 3 2
A147F
18PK
VCM
A147S
CAB GND STUD 18PK
(9121)
A147H
(1017-B4)
18PK
TCU CONN A92#141

(7150) 18TN
CH11_23

86976G 14FEB13
AE08058184 064
Figure 331 Body Builder and Trailer – Turn, Markers and Stop (ISL-G Engine)
331
10.91. ULTRASHIFT BODYBUILDER WIRING, P. 65
CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ULTRASHIFT BODYBUILDER WIRING
NAVISTAR, INC.
W/ULTRASHIFT VP
A11-GAA
12WH
CAB NEG STUD ECM CONN

A92-GAJ
(1004) (6019)
18WH
CH07_28
W/ ULTRASHIFTTVP
IP/ENGINE
(1702/1702)
34
A92A18 K92A18A K92A18
A3 16TN 16TN 18TN
C3
85 @K92H
30 EATON GEN3
18WH
TCM CONN
CRANK (7909)
INHIBIT @K92E
87 @A92H 18LTBL CH11_64
RELAY
87A 16TN
(1019) 86 BODY BUILDER
27 CONN
C4 A4 A92A1 K92A11
(4705)
18TN 16TN
CH07_28
@A92E
16TN EATON
25
A92DN K92DN GEN3 TCM
18TN 24
18TN
A92-GN1
CONN
(7105)
18WH
A92DN1
1
18TN
A92A20 K92A20 K92A20A ECM CONN

16TN 16WH 18WH (6018)
@A92F CH07_25
16TN
26
A92A3 K92A3 BODY BUILDER
18TN 18TN CONN
(4706)
CH07_25
5 1
EATON GEN3
@K92F TCM CONN
85
30 18LTGN (7909)
OPTIONAL
CH11_64
RELAY 1
(1873C)
87
87A
86
2 4 3
@ ENGINE ECM W/ ULTRASHIFT DM3
W/ SPEEDO
ENGINE SPEEDO SIGNAL

IP/ENGINE ECM 2
(1945)
(1702/1702) (6019)
38
A47T K47T
A 30
16GY 18GY
A47T 9
B
18GY

- - ADDED CIRC FOR B 92603H
@ENGINE ECM W/ULTRASHIFT DM3. 92218B 31JUL13 AE08058184 065
Figure 332 Ultrashift BodyBuilder Wiring
332
10.92. TRW ABS BRAKES, P. 66

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRW ABS BRAKES
NAVISTAR, INC.
W/HYDROMAX
IGNITION RELAY #3
(1012/1014)
CH03_05,08
(A13FA)
BODY CONTROLLER
FUSE F5-C
J4
(1014)
(1601)
G3 H3 A90L
18GY
5A A
RELAY A90J
CONTROL F16 18GY
B
A90K
16GY
C
DIODE CONN
(4041)
BODY CONTROLLER
J3
(1600)
HYD PUMP
A90HB MEGAFUSE
MOTOR B10
18GY UNFUSED STUD
MONITOR
(4029)
A14-FL
A14 STARTER B+
HYD PUMP K14H
12RD TERMINAL
FLOW/DIFF B6 4RD
16BK CH5_01
MONITOR
MOTOR
A90M SENSOR
18GY 5 1 (4034)
85
30 HYDROMAX
BOOST PUMP HYDRAULIC
RELAY CONN PUMP MOTOR
87 (4033)
87A
86
2 4 HYDRAULIC
A90F MOTOR GROUND
A90A
12GY (4035)
16GY
A90H
14GY
A90HA A90-GM
14GY 12WH
MOTOR SENSE
B A FUSE (4040)
FUSE CAP
5A
(4040C)
B A A B
(A90B) (A90C) A90CA A90-G A90-GA
16GY 16GY 16GY 16WH 12WH
GROUND
N.O. (4005)
DIFFERENTIAL CLOSES FLOW SWITCH N.C.
OPENS (LOCATED LEFT UPPER
PRESSURE SWITCH W/PRESSURE (4031)
W/FLOW EXTERIOR CAB GROUND STUD)
(4032) DIFFERENCE

92218B 31JUL13 AE08058184 066
Figure 333 TRW ABS Brakes
333
10.93. ENGINE BRAKE AND ECM WIRING – WITH EURO 3, P. 67

ENGINE BRAKE AND ECM WIRING - W/ EURO 3
NAVISTAR, INC.
BLANKING CODE
CONN
(9930)
IP/ENGINE
(1702/1702)
A97AA A97A
1 13
18RD 18RD
A97AB
2
18PK
A97B
3 25
18LTGN
A97C
4 27
18LTBL
DIGNOSTIC CONNECTOR
(1650) IP/ECM
(1702B)
J A98A
8
18GY
DCM BRAKES
(1422)
A A12A
3
16LTBL
DCM CONN
(1800)
D3 A101A
4
18TN
D4 A101B
5
18TN
ENGINE BRAKE
(1115)
3
A97ZA
6
18DKBL
2B
A24
7
18GY
8 PASS CODE
A62B A62DF A62D
(1116)
18DKBL 18DKBL 18DKBL
CH04_37
10
A62-G A11-GAL A11-GAA
18WH 16WH 12WH
OPT WARNING LIGHT A111-GA

(1510) 18WH
CH08_13
LEFT SIDE
CAB GROUND
(1004)

92218B 31JUL13 AE08058184 067
Figure 334 Engine Brake and ECM Wiring – with Euro 3
334
10.94. IDLE CONTROL TEMPERATURE SENSOR, P. 68

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IDLE CONTROL TEMP SENSOR
NAVISTAR, INC.
IDLE CONTROL
TEMP SENSOR
TEMP SENDER
(7750)
(7751)
R41 A
1
16TN
R41
2 B
16TN

92218B 31JUL13 AE08058184 068
Figure 335 Idle Control Temperature Sensor
335
10.95. BODY BUILDER (B) RELAYS AND FUSES WITH PDM, P. 69

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF BODY BUILDER (B) RELAYS & FUSES W/PDM
NAVISTAR, INC.
FUSE / RELAY BLOCK BODY CONTROLLER

(6969) (1601)
A103J
G1 F6
18LTGN
A103K
C1 F7
18LTGN
A103L
C3 F2
18LTGN
A103D
J1
12RD
B1
A103E
E1
12RD
B2
A103F
E3
12RD
B3 IP / FWD CHASSIS
(1700/1701F)
A103P
C4 67
12LTGN
A103M A103MJ
G2 65
12LTGN 12LTGN
A103N A103NJ 66
C2
12LTGN 12LTGN * W/ MEGAFUSE
# W/ PDM
A11J-GR
E4
18WH
A11G-GN A11-FGAP A11-GAA

J2
18WH 16WH 12WH
A11H-GP NEG STUD

E2
18WH (1004)
A103A
A1 12RD
A103B A103 *A103-FL CAB ACCESSORY FEED

A2 10RS AT MEGA FUSES
12RD 6RD
(1821)
A103C
A3
12RD #A103-FL
10RS
AUX BODY
*A103S *A103-FL
FEED STUD
6RD 10RS
(1870)
BODY CONTROLLER
FEED AT PDM
(4008/4008A) #A103-FL
10RS
A14D-FL A14D
10RS 6RD CAB ACCESSORY FEED
AT PDM
(1822)
BODY CONTROLLER
AT MEGA FUSES A14D-FL A14D
(4007 / 4007A) BODY CONTROLLER
10RS 6RD
FEED STUD
(1605)

92218B 31JUL13 AE08058184 069
Figure 336 Body Builder (B) Relays and Fuses with PDM
336
10.96. ABS – WABCO 4S / 4M, P. 70

CHAPTER 10
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ABS - WABCO 4S/4M
NAVISTAR, INC.
CENTER/REAR CHASSIS
IP / CENTER
(9800/9800)
(1701/1701F)
25 21
LEFT A94-96 N94-96 N94-96C N94GGR [R94G9]
WABCO RIGHT
SIDE 16WH 14GY 10GY 12GY 18GN
REAR AIR ABS
CAB
24 18 REAR MODULATOR
GND
A94-97 N94-97 N94-97C N94GTR [R94G8] (9551/9569)
(1004)
16WH 14GY 10GY 12GY 18GN CH10_54
CH10_54
18 19
A94WN N94WN N94WRC N94WRR [R94M]
18GY 12GY 18BN WABCO LEFT
14GY 10GY
REAR AIR ABS
REAR MODULATOR
17 (9553/9566)
19
A94WR N94WR N94WNC N94WNR [R94L] CH10_54
18GY 14GY 10GY 12GY 18BL
WABCO
ABS
(1423)
CH10_54
17 22
A94WV N94WV N94WWC N94WWR [R94S]
18GY 14GY 10GY 12GY 18BN
16 20
A94WW N94WW N94WVC N94WVR [R94P]
18GY 14GY 10GY 12GY 18BL

92372W 17DEC13 AE08058184 070
Figure 337 ABS – WABCO 4S / 4M
337
10.97. HYD BRAKES, P. 71

CHAPTER 10
HYD BRAKES
NAVISTAR, INC.
HYD BRAKES
FLUID LEVEL SENSOR FORWARD/IP IP/CTR CHASSIS
(4038) (1700/1700) (1701/1701F) HYD BRAKE GND
(9717C)
38 25
A M10-GV A10-GV N10-GV N90A-GA
16WH 18WH 16WH 8WH
N10-GV
18WH FILL POWER CONN
(9511)
32 23
B M90H M90H N90H 9
16GY 18GY 18GY
HYD BRAKE
LIGHT SWITCH
(4037)
1 33 22
M90B A90B N90BA 10
18GY 18GY 18GY
FUSE F11-A
2 34 (1020)
M94BF A94BF A14HD A14H
18GY 18GY F1 14RD 8RD
E1
BATTERY FEED
PDM TO CAB &
MEGAFUSE TO CAB
(1003B/1000B/1003/1001)
A14
4RD
A14
6RD

92603H 30MAY14 AE08058184 071
Figure 338 HYD Brakes
338
TRANSMISSIONS (CHAPTER 11)

11.1. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINE, P. 1

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON GEN 4 1/2000 TRANSMISSION
NAVISTAR, INC. W/ I6 AND V8 ENGINE
XMSN CONTROL MODULE

(7151)
ECM
POSITIVE TRANS ECU FEED FUSE BATTERIES
K92#170
VPWR 70 (9261-B) (9255)
18PK
K92A110 K92B110 N14BB B A N14AZ
VPWR 10
18PK 10PK 10RD
10A
10RD +
ECM NEGATIVE
(9260-B)
K92#109 K92-G N14-GA
GND 9 18GY 10GY 10WH -
K92#169
GND 69
18GY FUSE F4-C (1013)
ALLISON G4 IGNITION RLY#1
A92#163 H3 G3 A13FC
1 / 2000 LCT (A13FC) (1011 / 1013)
16TN 12PK CH3_06
W/ T-HANDLE 10A
SHIFTER
COLUMN SHIFTER RELAY
K92#163 A92#163
IGNITION 63 (1017)
18YL 16TN
CH11_03
ENGINE / IP ALLISON LCT
(1702 - 8) W/ COLUMN SHIFTER
ALLISON 3 / 4000
K92#103 VIW A ALLISON
ENGINE / IP
18YL 1 / 2000 VIW C
(1702)
W/ LCT BODY K92B103
CH11_03 (7205F)
INPUT BUILDER 18YL
SIGNAL K92#103 K92C103
A INPUT SIGNAL
RETURN 3 18YL 18YL RETURN
K92#143
INPUT 3 43 B INPUT 3
18LTBL
K92#150
OUTPUT 7 50 C OUTPUT 7
18PK
K92#105
OUTPUT 5 5 18OR H OUTPUT 5
WHEELCHAIR WHEELCHAIR
*K92#101 INTERLOCK *K92C101 INTERLOCK
18LTBL (4906) 18LTBL (4906)
CH11_03 CH11_03
*K92#101 *K92B101
18LTBL 18LTBL
K92#101
INPUT 6 1 E INPUT 6
18LTBL
XMSN MOD 1 K92#101
(1501)
18LTBL
CH11_30
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
OUTPUT 3 45 G OUTPUT 3
18OR
BODY CONTROLLER
#J4 (1601)
ENGINE / IP
(1702-12) 6 SPEED
K92#161 A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RELAY
K5#128
J1939 (+) 28 RIGHT BANK 6 SPEED
18YL
J1939 WARNING LIGHTS A92AA
E16 LED
DATA LINK (1510) 18TN RELAY
K5#108 CH3_15
J1939 (-) 8 CH8_13
18GN
K92#142 T HANDLE SHIFTER / COLUMN MTD SHIFTER

INPUT 5 42 18WH (422F / 1828)
CH11_03
* W/ I6 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CONN 1601. D 74736R
61229V 22APR09 AE08058185 001
Figure 339 Allison Gen 4 1/2000 Transmission with I6 and V8 Engine
339
11.2. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 2

DIAGRAM 11
ALLISON GEN 4 1/2000 TRANSMISSION
NAVISTAR, INC.
W/ I6 AND V8 ENGINE (CONT)
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD

(7151) (7350)
K92#176
TRANS ID 76 24 TRANS ID
18YL
INTERNAL MODE SWITCH P K92#134

34 23 INTERNAL MODE SWITCH P
18WH
INTERNAL MODE SWITCH A K92#173

73 22 INTERNAL MODE SWITCH A
18LTBL
K92#153
INTERNAL MODE SWITCH B 53 21 INTERNAL MODE SWITCH B
18YL
K92#114
INTERNAL MODE SWITCH C 14 20 INTERNAL MODE SWITCH C
18GY
K92#174
MAIN MOD 74 19 MAIN MOD
18LTBL
K92#138
INTERNAL MODE SWITCH NS 38 18 INTERNAL MODE SWITCH NS
18OR
K92#136
PRESSURE CONTROL SOLENOID 2 36 17 PRESS CONTROL SOLENOID 2
18OR
HIGH SIDE DRIVER 2 71 K92#171

16 HIGH SIDE DRIVER 2
18YL
K92#155
PRESSURE CONTROL SOLENOID 1 55 18WH 15 PRESS CONTROL SOLENOID 1
K92#111
HIGH SIDE DRIVER 1 11 14 HIGH SIDE DRIVER 1
18OR
K92#177
PRESSURE SWITCH 4 77 18LTGN 11 PRESSURE SWITCH 4
K92#178
TORQUE CONVERTER CLUTCH 78 10 TORQUE CONVERTER CLUTCH
18WH
K92#158
SIGNAL RETURN 58 18LTGN 9 SIGNAL RETURN
K31#154
SUMP TEMP 54 8 SUMP TEMP
18TN
PRESSURE SWITCH 2 79 K92#179

7 PRESSURE SWITCH 2
18PK
K92#157
PRESSURE SWITCH 3 57 6 PRESSURE SWITCH 3
18WH
K92#117
18LTBL
K92#151
SHIFT SOLENOID 3 51 3 SHIFT SOLENOID 3
18WH
K92#152
18LTGN
K92#133
18YL
A
ENGINE SPEED K48#159
59 ENGINE SPEED
HIGH 18TN
SENSOR
B (7604M)
39
LOW 18OR
A
K47#160
OUTPUT SPEED 60
18YL OUTPUT SPEED
HIGH
SENSOR
B (7600M)
OUTPUT SPEED K47#140
40
LOW 18LTGN
K92#180 A
TURBINE SPEED
80 18OR TURBINE SPEED
HIGH
SENSOR
B (7607M)
TURBINE SPEED K92#120
20
LOW 18LTBL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 SENSORS 7600M, 7604M, C 68076W
7607M WERE 7600, 7604, 7607. 61229V 22APR09 AE08058185 002
Figure 340 Allison GEN 4 1/2000 Transmission with I6 and V8 Engines (Cont.)
340
11.3. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3

NAVISTAR, INC.
IGN RELAY #2 IP / FWD CHASSIS

FELSTED (1012 / 1014) FUSE F5-A (1700)
SHIFTER CH3_07 (1014)
PARK BRAKE G2 G1 H1 47
A13FB A44Y M44J
(425) (A13FB)
12PK 16GY 18GY
10A DUMP SOLENOID
A44L 61
M44L (4071)
B B
18GY 18GY
A44J
C 18GY 62
PRESSURE
A92-GAH SWITCH
A 18WH (4070)
A11-GAA
IGNITION
12WH
RELAY #1 A D C
M44K
(1011 / 1013)
CH3_06 18GY
FUSE F8-A (1017)

(A13FC)
F1 E1 BATTERY
A14NE A14N A14W
FEED
A1 12RD 8RD 6RD
10A CH3_01
*A92#163 TC10 TCU
LEFT SIDE 16TN (7350)CH11_44
DASH MTD 87A 30
H1 XMSN CONTROL
DUAL POST A92FN A92#163
COLUMN MOUNTED MODULE
GND STUD G4 16TN G2 16TN
SHIFTER (7151)CH11_01
(1004) A92FB J1
A13FC
COLUMN
12PK
(1828) CH3_17 87
16TN BODY
SHIFTER
CONTROLLER #J4
RELAY
A44L A92FBA J2 (1601)
G (1017)
18GY 10A 16TN LCT COLUMN
H3 85 86 G1 SHIFTER
A44J G3
A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
TCU CONN RD3 (LSD)
C A92A163 (7150F / A92#145
18TN 7150F2) LCT SHIFTER
18TN
CH11_09 PB POSITION
A92D
D E8 UNLOCK
18TN XMSN MODULE 1
T HANDLE SHIFTER SOLENOID
(1501) A92#145
(422F) RD6 (LSD)
CH11_27 18TN
A92A163
A
16TN
A92D
B
18TN
A92B103 WHEELCHAIR
A92A103
INTERLOCK
18TN 18TN
A92#103
(4906) CH10_29
18TN
A92#103
D IP / ENGINE
18TN
(1702)
A92#142
C
18TN
21
N/ WHEELCHAIR K92#103
LIFT INTERLOCK 18YL
A92#103
18TN
A92A103 A92#103
F 18TN XMSN
18TN K92B103
CONTROL
18YL
W/ WHEELCHAIR MODULE
LIFT INTERLOCK (7151)
CH11_01
19
A92#142 K92#142 XMSN
E 18TN MODULE 1
18WH
(1501)
A92-GAH A11-GAA
B CH11_30
A92B103
18WH 12WH K92C101

18TN
18LTBL
40
A92#101 K92#101
18TN 18LTBL
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004)
CH3_17 WHEELCHAIR INTERLOCK * W/ ALLISON TC10 TRANSMISSION
(4906) CH10_29
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC K92#163 TO E 84576N
R/D 1017. 61229V 21APR09 AE08058185 003
341
11.4. ALLISON GEN 4 1/2000 TRANSMISSION WITH I6 AND V8 ENGINES (CONT.), P. 3A

NAVISTAR, INC.
IP/ ENGINE
INTERCONNECT F4-C
(1702) (1013) 2 WAY RADIO
PA92#163 H3 G3 BAT NEG
CL86P
8
16TN 16LTGN (1915)
10A
YY92#161 BODY CONTROLLER J4

12 18TN (1601)
PA92A163
PA92#142 E4
19
16TN
18TN
GQ92#103
21 E8
18T
E16
PA92D
18TN
T HANDLE SHIFTER
OPT WARNING LTS (422F)
(1501) A
YY92AA
A B
18TN
SS120
YY92-GAJ D
H 18TN
VY-11GA
12WH
NEG STUD
(1004)
300149 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DESCRIPTION. 91682A 08AUG12 AE08058185 03A
342
11.5. TRANSMISSION, ALLISON MD WITH I6 AND V8 ENGINES, P. 4

CHAPTER 11
TRANSMISSION ALLISON MD W/ I6 AND V8 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE
(7150) BATTERY
ECM NEGATIVE
(9260-B)
K92B169 K92-G N14-GA
GND 69 18GY 10GY 10WH - +
K92C109
GND 9
18GY ECM POSITIVE XMSN ECU FEED
(9261-B) FUSE (9255)
K92#170 K92D170 N14BB B A N14A2
BATTERY FEED 70
18PK 10PK 10RD 10RD
10A
K92B110
BATTERY FEED 10
18PK
**K92#161 RETARD
INPUT 7 61
18OR REQUEST
#K92#161 SWITCH
18OR (423)
SIGNAL K92#103 **K92D103
3 CH11_24
RETURN 18YL 18YL
RETARDER RELAY
**K92#124
OUTPUT 5 24 (1019)
18WH
CH11_24
XMSN MOD
K5A108 B INPUT 7
J1939(-) 8 (7150)
18GN CH3_15
**K92B103 SIGNAL
K47A125 A
VSS + 25 ECM (6020) 18YL RETURN
18TN ALLISON 3/4000
CH7_05
#K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205F)
K92#105
OUTPUT 4 5 F OUTPUT 4
18OR
K92#164
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL
INPUT 12 *K92#157 C INPUT 12

57
18WH
K92#122 E INPUT 4
INPUT 4 22
18YL ENGINE / IP
(1702-7)
REVERSE 65 K92#165 A92#165 BACK UP LAMP RELAY
WARNING 18TN 18TN (1010) CH9_02
XMSN MODULE
J1939(+) K5A128
28 (7150) CH3_15
18YL
RETARDER
K92#119 ACCUMULATOR
19 K92C103 SIGNAL
18LTBL (7212) CH11_24 C
18YL RETURN
**K92#101
INPUT 6 1 A INPUT 6
18LTBL
K92#117 B INPUT 10
INPUT 10 17
18LTBL
N/ AUTO NEUTRAL
K92#142
INPUT 5 42 E INPUT 5
18WH ALLISON 3/4000
ALLISON 1/2000
K92#130 (7206F)
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
INPUT 1 23 K92#123 H INPUT 1

18LTGN
N/ AUTO NEUTRAL
K92#145
18OR
AUTO NEUTRAL
K92#145 RELAY
18OR (1017) * W/ V8 ENGINE
W/ AUTO NEUTRAL CH11_25 ** W/ RETARDER XMSN
# W/ AUTO NEUTRAL W/ GEN4
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED: CIRC K47A125, C 68076W
K5A108, K5A128, K92#119. 61229V 21APR09 AE08058185 004
Figure 343 Transmission, Allison MD with I6 and V8 Engines
343
11.6. TRANSMISSION, ALLISON MD 3/4000 WITH I6 AND V8 ENGINES, P. 5

CHAPTER 11
TRANSMISSION ALLISON MD 3/4000
TRANSMISSION MODULE
(7150)
AUTO NEUTRAL / AUTO NEUTRAL
**K92A141 LIGHT / CRANK INHIBIT RELAY
18TN (1017 / 1019)
CH11_25
ECM
(6020M)
STANDARD
W/ GEN4 START
NEUTRAL K92#141
41 65 ENABLE
START 18TN RELAY
ECM
(6020M)
SHIFT SELECTOR
(1852)
*K92#141 EGR
60
18TN TCL
FUSE F8-F (1017)

BATTERY A2 B2 A92BT
*A14 A14P A14PE
FEED 18TN 13 BATTERY
6RD 8RD 10RD
CH3_01,29 10A
SEE NOTE
CLUSTER CONNECTOR
(1500)
DIMR
OUT2 A62BE
6 3 DIMMER INPUT
PANEL 18GY
LT
ALLISON
3000 / 4000 WT
W/ WHEELCHAIR
INTERLOCK
FUSE F4-C(1013)
IGNITION RELAY #1 H3 A92A163
A13FC G3
(1011 / 1013) (A13FC) 12 IGNITION
12PK 18TN
CH3_06 G4 10A
ENGINE / IP W/ AUTO NEUTRAL
(1702) W/ RETARDER
WTEC GEN4
8
K92#163 A92#163
IGNITION 63 18YL 18TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18YL 18TN 11 SIGNAL
A92-GAH
5 GROUND
18WH
A11-GAA
12WH
NOTE: CH3_29
1. A14, 4RD
* W/ V8 ENGINE
** W/ AUTO NEUTRAL
LEFT SIDE DASH MTD
DUAL POST GND STUD
(1004)
CH3_17
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1002,1003; D 74736R
REVISED CIRCUITS. 61229V 22APR09

AE08058185 005
Figure 344 Transmission, Allison MD 3/4000 with I6 and V8 Engines
344
11.7. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES, P. 6

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON MD / HD (WTEC)
TRANSMISSION
BULKHEAD 4000
(7251M)
K92A112 SENSOR
16
18PK POWER
I6 / V8
XMSN MODULE I6 / V8 K92#116 SIGNAL
(7150) XMSN MODULE 15
W/ WTEC HD 18LTBL RETURN
(7150)/(1502)
W/ WTEC MD K92A131
CH11_07,28 11 HIGH SIDE
18YL DRIVER 3
TRANSMISSION K92#133 PRESS CONT
K92#136 9
BULKHEAD 3000 18YL SOLENOID 3
18OR (7250M) (1502) K92#136
PRESS CONTROL CH11_07 CH11_28 18OR
K92#136 PRESS CONT
SOLENOID 1 36 4
18OR SOLENOID 1
(PCS1) TRANSMISSION I6 / V8
TORQUE
K92#151 BULKHEAD 3000 XMSN MODULE K92#137
12 CONVERTER
18WH (7250M) (7150)/(1502) 18WH
CLUTCH
CH11_07 CH11_07,28
SHIFT K92#151 SHIFT
51 10
SOLENOID 1 18WH SOLENOID 1
(1502) CH11_28 K92#151
TRANSMISSION 18WH
K31#154 BULKHEAD 3000 I6/V8 XMSN MODULE
K92#152 PRESS CONT
18TN (7250M) (7150)/(1502) 5
18LTGN SOLENOID 2
CH11_07 CH11_07,28
K31#154
18TN K31#154
XMSN MOD 2
(1502) 18TN
CH11_28
*K92#118
PRROGNOSTICS 18 17 PRESSURE
18GY SWITCH 2
TRANSMISSION XMSN MOD 3
K92#111 K92#118
BULKHEAD 3000 (1503)
18OR 18GY
(7250M) CH11_07 CH11_31
HIGH SIDE
DRIVER 1 11 K92#111 HIGH SIDE
1
(HSD1) 18OR XMSN MOD 2 DRIVER 1
K92#111
(1502)
HIGH SIDE 18OR
K92#171 CH11_28 HIGH SIDE
DRIVER 2 71 6
18YL (1502) K92#171 DRIVER 2
(HSD2)
K92#171 CH11_28 18YL
TRANSMISSION
18YL BULKHEAD 3000 7150/(1503) K92#155 PRESS CONT
2
(7250M) CH11_07,31 18WH SOLENOID 4
K92#174 CH11_07 K92A158 SIGNAL
I6/V8 XMSN MODULE 19
18LTBL 18LTGN RETURN
(7150)/(1502)
K92#174 CH11_07,28
18LTBL XMSN MOD 3
K92#174
(1503)
18LTBL
K92#176 CH11_31
18YL
XMSN MOD 3 K92#176
XMSN (1503) CH11_31 18YL
K92#176 BULKHEAD 3000 K92#177 PRESSURE
I6 XMSN MODULE 3
18YL (7250M) 18LTGN SWITCH 1
(7150)/(1502)
CH11_07 CH11_07,28
(7603M)/(7603MA)
A
59 18TN
HIGH
XMSN MOD3 (1503) K48#159 ENGINE SPEED
CH11_31 18TN B SENSOR
39 18OR
LOW
SENSOR 18OR
(7603) CH11_31 (7605M)/(7608M)
A
60 18YL
HIGH
K47#160 OUTPUT SPEED
XMSN MOD3 (1503)
18YL B SENSOR
CH11_31
40
LOW 18LTGN
XMSN MOD3 (1503) K47#140
CH11_31 18LTGN
* W/I6 ENGINE ONLY

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CH11_28,31 C 68076W
INTERCONNECTS. 61229V 22APR09

AE08058185 006
Figure 345 Transmission, Allison MD / HD (WTEC) with I6 and V8 Engines
345
11.8. TRANSMISSION, ALLISON MD / HD (WTEC) WITH I6 AND V8 ENGINES (CONT.),

P. 7
NAVISTAR, INC ELECTRICAL CIRCUITCHAPTER

DIAGRAM 11
TRANSMISSION ALLISON MD / HD (WTEC)
NAVISTAR, INC.
XMSN MODULE1 K92#115

I6 / V8 (1501) 18WH
XMSN MODULE (7150) CH11_27
RETARD *K92#115
15 A
SOLENOID 18WH
K92A131 K92C131 (7212) RETARDER
(1502)
18PK 18YL CH11_24 SOLENOID
CH11_28
(7213)
#K92#118 XMSN
PROGNOSTICS 18 K92#175
18GY MOD3
18OR B
HIGH SIDE (1503)
DRIVER 3 *K92A131 K92D131 CH11_31
31 K92D131
(HSD 3) 18YL 18YL
TRANSMISSION 18YL
BULKHEAD 4000 RESISTANCE
K92A131 K92D158 SPLICE
(7251M) MODULE OUT
18YL 18LTGN K92C158
(422) (1502)
CH11_06 18LTGN
K92#131 CH11_24 CH11_28
18YL K92A175 RETARDER
18OR TEMP SENDER
RETARD *K92#175 *K92A175 B (7211)
75
LAMP 18OR 18OR A
TURBINE
SIGNAL *K92A158 K92C158 SPEED SENSOR
58
RETURN 18LTGN 18LTGN (7615M)
TRANS
K92A158 BULKHEAD 4000 A
18LTGN (7251M)
CH11_06 (1503) K92#180
K92A158
CH11_31 18OR B
18LTGN
TURBINE
SPEED K92#180
80 RESISTANCE
HIGH 18OR
K92B112 MODULE OUT K92C120 (1503)
K92#180 18PK (422) 18LTBL CH11_31
18OR CH11_24
TRANS BULKHEAD 3000
TURBINE K92B131
K92C120 (7250M)
SPEED 20 18YL
18LTBL
LOW K92B131
11 HSD 3
K92A120 18YL
18LTBL
K92B158 SIGNAL
WTEC MD 19 RETURN
18LTGN
W/ RETARDER
PRESSURE
WTEC MD 17 SWITCH 2
W/ AUTO TURBINE
NEUTRAL 13 SPEED HIGH
WTEC HD
TURBINE
STANDARD 14
SPEED LOW
SENSOR K92A112 K92C112
POWER 12 16 SENSOR
18PK 18PK POWER
K92A112
18PK
K92A112 I6 / V8 XMSN K92#174
8 MAIN MOD
18PK TRANSMISSION MODULE 18LTBL
SIGNAL K92#116 BULKHEAD 4000 (7150) K92#176
16 (7251M) CH11_06 20 TRANS ID
RETURN 18LTBL CH11_06 18YL
K92#116 SIGNAL
15
18LTBL RETURN
PRESS CONT TRANSMISSION I6 / V8 XMSN MODULE
K92#133 K92#111
SOLENOID 3 33 BULKHEAD 4000 (7150) 1 HSD1
18YL 18OR
(PCS 3) (7251M) CH11_06 CH11_06
K92#133
9 PCS3
18YL
TORQUE TRANSMISSION I6 / V8 XMSN MODULE
K92#137 K92#171
CONVERTER 37 BULKHEAD 4000 (7150) 6 HSD2
18WH 18YL
CLUTCH (7251M) CH11_06 CH11_06
K92#137
12 TCC
PRESS CONT 18WH TRANSMISSION I6 / V8 XMSN MODULE
SOLENOID 2 K92#152 BULKHEAD 4000 K92#136
52 (7150) 4 PCS1
(PCS 2) 18LTGN (7251M) CH11_06 18OR
CH11_06
K92#152
5 PCS2
PRESS CONT 18LTGN TRANSMISSION I6 / V8 XMSN MODULE
SOLENOID 4 K92#155 BULKHEAD 4000 K92#151 SHIFT
55 (7150) 10
(PCS 4) 18WH (7251M) CH11_06 18WH SOLENOID 1
CH11_06
K92#155
2 PCS4
18WH
TRANSMISSION I6 / V8 XMSN MODULE
PRESSURE K92#177 K31#154
77 BULKHEAD 4000 (7150) 18 SUMP TEMP
SWITCH 1 18LTGN 18TN
(7251M) CH11_06 CH11_06
K92#177 PRESSURE
3
18LTGN SWITCH 1
# W/ I6 ENGINE *W/ I6 ENGINE W/ RETARDER ONLY
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED RETARDER AND C 68076W
PROGNOSTICS CIRCUITS. 61229V 22APR09 AE08058185 007
Figure 346 Transmission, Allison MD / HD (WTEC) with I6 and V8 Engines (Cont.)
346
11.9. TRANSMISSION, ALLISON MD (WTEC), P. 8

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC)
NAVISTAR, INC.
TCM BULKHEAD
TCU CONNECTOR CONNECTOR
(7150F2 (IN CAB)) (7250F)
K92#174
18TN
K92#111
HSD 1 11 1 HSD 1
18OR
PRESSURE CONT K92#155

55 2 PCS 4
SOLENOID 4 18TN
K92#177 PRESSURE
PRESSURE 77 3
18LTGN SWITCH 1
SWITCH 1
PRESSURE CONT K92#136 4

36 PCS 1
SOLENOID 1 18OR

52 5 PCS 2
SOLENOID 2 18LTGN
K92#171
HSD 2 71 6 HSD 2
18TN

33 9 PCS 3
SOLENOID 3 18YL
K92#151
SHIFT 51 10 SS 1
18WH
SOLENOID 1
TORQUE K92#137
CONVERTER 37 12 TCC
18TN
CLUTCH
K92#116 SIGNAL
SIGNAL RETURN 16 15
18LTBL RETURN
K92A112
SENSOR POWER 12 16 SENSOR
18PK
POWER
ENGINE / IP
(1702)
41
K92#112 K92B112 A92#112 RESISTANCE
18PK 18TN 18TN MODULE OUT
31 (422)
K92#156 A92#156
RMR INPUT 56 CH11_24
18TN 18TN
K31#154
18TN
K92A158 ANALOG
SIGNAL RETURN 58 19
18LTGN RETURN
TRANS ID K92#176
76 20 TRANS ID
18YL
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 K92A112 WAS TN, B 62476L
K92A158 WAS K92#158;CH11_24 WAS CH11_11. 61229V 20APR09 AE08058185 008
Figure 347 Transmission, Allison MD (WTEC)
347
11.10. TRANSMISSION, ALLISON MD (WTEC), P. 9

CHAPTER 11
TRANSMISSION ALLISON MD (WTEC) (CONT)
NAVISTAR, INC.
BODY CONTROLLER #J4

(1601)
ENGINE / IP
(1702-25) AUTO NEUTRAL RELAY OR
XMSN MOD 1 LCT COLUMN SHIFTER
(1501) K92A117 K92DL A92#117 E3 IGNITION RELAY
CH11_27 18LTBL 18LTBL 18TN RD3
W/ AUTO NEUTRAL
XMSN K92A142
MOD 3 18WH
(1503) K92#142
E INPUT 5
CH11_31 18WH
TRANSMISSION MODULE
(7150)
K92#101
INPUT 6 1 A INPUT 6
18LTBL
#K92#101 #K92B101
18LTBL 18LTBL
ENGINE / IP
ENGINE / IP (1702-40)
(1702) #K92C101
ALLISON
18LTBL
3/4000
WC INTLK A92#101 (7206F)
(4906) 18TN
CH10_29
+K92#103 +K92A103
18YL 18YL INPUT
*+K92C103 SIGNAL
W/ AUTO C RETURN
NEUTRAL 18YL
RETARD REQUEST
INPUT SIGNAL +K92#103 *+K92D103
3 SWITCH
RETURN 18YL 18YL
(423)CH11_24
W/ WHEELCHAIR INPUT
INTERLOCK *+K92B103
A SIGNAL
18YL
RETURN
+K92B103
XMSN
18YL
MOD 1 *K92#103
(1501) 18YL
CH11_27 W/ RETARDER
ALLISON
1/2000
XMSN MOD 1 K92#101 3/4000
(1501) CH11_30 E
18LTBL (7205F)
K92#122
18YL
XMSN
MOD 1 K92#105 F OUTPUT 4
(1501) 18OR
CH11_27
K92#162
H INPUT 9
18YL
* - W/ IN CAB
+ - N/ IN CAB
# - W/ WHEELCHAIR INTERLOCK
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 REDRAWN. C 68076W
61229V 03JUN09
AE08058185 009
Figure 348 Transmission, Allison MD (WTEC)
348
11.11. EATON AUTOSHIFT, P. 10

CHAPTER 11
EATON AUTOSHIFT
NAVISTAR, INC.
W/ ULTRASHIFT & AUTOSHIFT

W/ IBB ENGINE
EATON GEN3
TCM CONNECTOR
(7105) CH11_26
W/ I6 ENGINE
W/ I6 ENGINE
EATON GEN3 TCM
EATON GEN3 TCM (7105)
(7105) CH11_12
CH11_12
EATON GEN3
TCM CONN EATON GEN3 TCM
(7909) (7105)
CH11_64 CH11_26
K92AE
16TN
EATON GEN3
TCM CONNECTOR
K92(+)
(7105)
K92(-)
K92B
18TN
K98YL
K92YB
K98GN
K92AE
K92A
18TN
K92ER
18YL
18YL
16TN
18GN
K92J
18TN
16TN
18GN
18TN
CH11_26
EATON GEN3
W/ IBB ENGINE K92(+) TCM CONN
18GN W/ IBB ENGINE (7909)
K92YB
16TN
CH11_64
K92(+)
18YL
CLUSTER
IP / ENGINE 40 CONNECTOR
31 39 41
(1702/1702) (1500)
DIMR
OUT3
6
PANEL
LT
A92(-)
A92(+)
18DKBL
A92YB
A92AE
A62P
18GN
18YL
16TN
16TN
C1 J3 F2 F1 B3
IGNITION GND1 J1939 - J1939 + VDASH
EATON AUTOSHIFT 3
ULTRASHIFT SELECTOR
(7905 / 7905A)
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED REF R/D 7909 E 92603H
W/RESP CIRS. 61229V 27APR09

AE08058185 010
Figure 349 Eaton Autoshift
349
11.12. EATON AUTOSHIFT (CONT.), P. 11

CHAPTER 11
EATON AUTOSHIFT (CONT)
NAVISTAR, INC.
BODY
CONTROLLER #J4
(1601)
PB POSITION
(1011 / 1013) E8 UNLOCK SOLENOID
RD6 (LSD)
IGNITION
RELAY #1
CH3_05
CLUSTER
CONNECTOR
(1500)
(A13FC)
DIMR OUT 3
6
PANEL LT
FUSE F4-C
G3
(1013)
10A
H3
A11-GAA
12WH
A62-GAH
18DKBL
A92YE
A92YD
18WH
A62P
16TN
18TN
LEFT SIDE DASH

MTD DUAL POST
GND STUD
(1004)
CH3_17
A B C D
PARK BACK BACK

PARK
LOCK LIGHT LIGHT
LOCK
IGNITION INPUT GND
EATON T-HANDLE
SHIFTER
(7900)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : FUSE 1013. D 92218B
61229V 08JUN09
AE08058185 011
Figure 350 Eaton Autoshift (Cont.)
350
11.13. EATON AUTOSHIFT TRANSMISSION WITH I6 ENGINE, P. 12

NAVISTAR, INC.
EATON AUTOSHIFT TRANSMISSION W/ I6 ENGINE
EATON GEN3 TCM

CONN ENGINE / IP
(7909) (1702)
FUSE F8-F (1017)
A14A B2 A2 A14 BATTERY

9 A14PE A14P
12RD 8RD 6RD FEED
10RD
30A CH3_01
FUSE F4-C (1013)

8 G4 IGNITION
K13D A13D H3 G3 A13FC
IGNITION 35 (A13FC) RELAY #1
14PK 16PK 12K
(1011 / 1013)
10A
CH3_06
A92YD EATON T HANDLE
16TN SHIFTER
25 (7900) CH11_11
MEIIR K92E A92E
20
CONTACT 18LTBL 16TN
CRANK INHIBIT
27 RELAY
K92H A92H
MEIIR + 22 (1019)
18WH 16TN
CH11_13
PARK PAWL
26
K92F A92F ACTUATOR
MEIIR - 21
18LTGN 16TN (7901)
K92BL
INPUT 2 15 4
16TN
K92YL
INPUT 1 16 3
16TN
K92BK
COMMON 17 1
16TN
W/ EATON ULTRASHIFT
HV-PARK PAWL XMSN
K92RD
2
16TN
SHIFT
31 K92YB
CONTROL
16TN
POWER +
K92(+)
J1939 + 28 EATON AUTOSHIFT 3
18YL
ULTRASHIFT SELECTOR
(7905)
K92(-) CH11_10
J1939 - 27
18GN
SHIFT K92AE
CONTROL 25
16TN
POWER -
11 K3AC(-) K3AA(-)
J1708 -
18GY 18GY J1708
PUBLIC (+) / (-)
K3AC(+) K3AA(+) CH3_09
J1708 + 10
18DKBL 18DKBL
START
K17L
ENABLE 32
18PK
RELAY +
START ENABLE
START K17J RELAY
ENABLE 26
16PK (1017)
LATCH CH5_05
START 4 K17K
ENABLE 18PK
RELAY -
K11-GAM
GROUND 36
12WH
ENGINE BLOCK
LEFT SIDE GROUND
(9260)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 K92YB WAS 18 GA;RVSD B 62476L
9260 TITLE;CH3_06 WAS CH3_05. 61229V 08JUN09 AE08058185 012
Figure 351 Eaton Autoshift Transmission with I6 Engine
351
11.14. EATON ULTRASHIFT GEN 3 / MERITOR G MANUAL TRANSMISSION, P. 13

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON ULTRASHIFT GEN3 / MERITOR G MANUAL
NAVISTAR, INC. TRANSMISSION
EATON ULTRASHIFT GEN3 TRANSMISSION
ECM W/ IBB ENG

CONN 1 ENGINE / IP
(6018) K13A K13 (1702/1702)
18PK IGNITION
CH07_25 18PK
37 RELAY #1
ECM 1 K13A A97UA
(1011 / 1013)
(6018) 18PK 16PL
CH3_06
CH7_07 16
K17A A17A
STARTER MAG CRANK INHIBIT W/ IBB ENGINE
16PK 18PK
W/ ULTRASHIFT
(A13FC)
SWITCH (6306) RELAY
24 (1019)
ECM 2 K97M A97V
(6019) 18PL 18PL
CH7_08
FUSE F4-D (1013)
EATON GEN3 TCM 30
87A
(7105) K92E C3 A97AA H4 G4
16TN B4 16PL
25 10A
MEIIR K92E A92E A4
20 87
CONTACT 18LTBL 16TN FUSE F1-A
27 (1010)
A3 KEY
K92H A92H F1 E1
MEIIR + 22 16TN A97AA A13F SWITCH
18WH
85 16PL 18PK (1100)
K92H 86 C4 5A CH3_05
18TN 40
A17-G
K18T IGNITION
18WH A13FN
18PK RELAY #1
A92F 18PK
MEIIR - 21 K92F (1011 / 1013)
16TN
18LTGN 26 CH3_05
K92F
18TN 18
A17B W/ I6 ENGINE
GAD HEATER
18PK W/ ULTRASHIFT
ENABLE#1 K18S
(2001) 18PK
W/ IBB
ECM
(6000-83) K17
CH7_03 20PK
MERITOR G - MANUAL TRANSMISSION
MERITOR G POWER
(7111)
ENGINE / IP
(1702/1702)
FUSE F4-C (1013)
IGNITION
8 H3 G3 G4
K13A A13A A13FC RELAY #1
IGNITION A (A13FC)
16PK 16PK 12K (1011 / 1013)
10A CH3_06
ENGINE LEFT
GROUND B K11-G SIDE GROUND
16WH (6304A)
W/ I6 ENGINE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09
AE08058185 013
Figure 352 Eaton Ultrashift Gen 3 / Meritor G Manual Transmission
352
11.15. EATON HYBRID TRANSMISSION, P. 14

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION
NAVISTAR, INC.
EATON GEN3 TCM CONN ENGINE / IP

(7909) (1702)
25 CRANK INHIBIT
K92E A92E
MEIIR CONTACT 20 18LTBL
RELAY(1019)
16TN
CH11_13
8
IGNITION K13D A13D FUSE F4-C (1013)
35
14PK 16PK CH3_06
21
START ENABLE K17J A17J
26 16PK
LATCH 16PK
START
19 ENABLE
K17K A17K
START ENABLE - RELAY AUTOSHIFT
4 18PK
18PK (1010) SELECTOR
20
K17L A17L CH5_05 (7905)
START ENABLE + 32
18PK 18PK
31
K92YB A92YB
SHIFTER PWR 31 C1
16TN 16TN
41
K92(+) A92(+)
SHIFTER CAN+ 28 F1
18YL 18YL
40
K92(-) A92(-)
SHIFTER CAN- 27 F2
18GN 18GN
39
K92AE A92AE
SHIFTER GND 25 J3
16TN 16TN
A62P
ECM B3
18DKBL
(6020M)
K3AB(-)
10
18GY
DIMR CLUSTER
K3AB(+)
25 OUT 3 CONNECTOR
18DKBL 6
PANEL (1500)
LT CH8_05
DIAGNOSTIC
35
K3AC(+) K3AG(+) K3AA(+) A3AA(+) CONN
J1587+ 10
18DKBL 18DKBL 18DKBL 18DKBL (1650)
36 J1708
K3AC(-) K3AG(-) K3AA(-) A3AA(-)
J1587- 11 DATALINK
18GY 18GY 18GY 18GY
(1660/1661)
CH3_09
K3G(+)
18DKBL HCM (7910)
K3G(-) CH11_15
18GY
K5E(-) K5BE(-)
J1939- 2 18GN
18GN HCM
K5E(+) K5BE(+) (7910)CH11_15
J1939+ 3
18YL 18YL
HYBRID POWER & GND ECM NEGATIVE

BATTERY
(7104A) (9260)
B B
K11-GAM N92-G N14-GA
GND 36
12WH 10WH 10WH - +
ECM POSITIVE
TRANSMISSION ECU
(9520-A)
A (9255)
K14AW N92A N14BB N14AZ
+12V BATT 38
12RD 10RD 10RD 10RD
B A
30A
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 REF FOR CIRC A62P WAS B 74736R
CONN 1002. 61229V 27APR09 AE08058185 014
Figure 353 Eaton Hybrid Transmission
353
11.16. EATON HYBRID TRANSMISSION (CONT.), P. 15

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON HYBRID TRANSMISSION (CONT)
NAVISTAR, INC.
ECA
(9755)
12V BATTERIES
HCM HCM NEGATIVE
K92YA (7911)
IGNITION H (9269-A)
16TN CH11_16 N92-GB N14-GB
EATON CAN- B
K98D(-) 10WH 10WH - +
18GN
EATON ENGINE
K98D(+) SPEED SENSOR
EATON CAN+ A (7606M)
18YL
K47(+) 1
SPEED + F
16WH ECM POSITIVE TRANSMISSION
K47(-) (9266) ECU FEED FUSE
SPEED - G 2
16BK (9256)
B B A
N92B N14AW N14BE
10RD 10RD 10RD
30A
TRANSMISSION ECU
(9756)
FEED FUSE (9256)
A B A N14BF
K14AY N14AX N14AX
+12V C 12RD 10RD
10RD 10RD
30A
K92-GD
GND B
12WH BATT
HCM (7910) KEY SWITCH

(1100)
K92-GC ENGINE / IP OFF
GND 36 S IGN ACC
12WH (1702)
K92C
+12V BATT 38
12RD A B D C
5
K17 A17
CRANK REQUEST 20 18PK 18PK
K3G(+) EATON A98B(+) CHASSIS
J1587+ 10 18DKBL GEN3 18YL / IP CONN
TCM CONN DIAGNOSTIC
A98B(-) (1701)
K3G(-) (7909) CONN
J1587- 11 18GN CH11_18
18GY CH11_14 (1650)
25
K98C(+) K98(+) A98(+) A98A(+)
EATON CAN+ 28 18YL 18YL
H
18YL 18YL
K98C(-) 26
K98(-) A98(-) A98A(-)
EATON CAN- 27 18GN J
18GN 18GN 18GN
K17FA 14
A17F
CRANK LATCH 26
16PK 16PK
42
4 K17A A17A
CRANK RELAY - 16WH 16WH CRANKING
RELAY R2
(1019)
27 J4
K17B A17B
CRANK RELAY + 32
18PK 16PK
86 85 G3
IGNITION 9
K13B A13B (1014)
35
12PK 12PK CH3_07
K5BE(+) EATON GEN3 G4

J1939+ 3
18YL TCM CONN 87
START
K5BE(-) (7909) J3
2 A17EB RELAY
J1939- 18GN CH11_14
16PK (1010)
SER-LIGHT 23 K98D 30 CH5_05
18BK HCM DIAG 87A
(9921)
IGNITION
DASH CONN CH11_16 FUSE F5-L (1014) RELAY #3
(1700)
A17D B3 A3 A13FA (1012 / 1014)
HOOD SWITCH 16RD 12PK CH3_08
44 10A
(8805) A104CB
M104CB
18DKBL 18DKBL
HOOD SW BODY
43 BODY
B A M104CC A9104ZG A9ZA F11 INPUT FOR CONTROLLER
E3 ZVR CONTROLLER
18DKBL 18GY 18GY HEV (1602)
(1602)
CH3_28
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 CIRC A9104ZG WAS C 74736R
A9/104 FOR CONN 8805. 61229V 27APR09 AE08058185 015
Figure 354 Eaton Hybrid Transmission (Cont.)
354

NAVISTAR, INC.
HCM (7911)
SER-BAT-PLUS N98E N98D

17
18BK 18BK
N98F
SER-BAT-MINUS 31 XMSN / CHASSIS BATTERY FEED
18BK
(9920) CH3_01
N98G HCM
SER-IGN 25 18BK HCM DIAG
A
K98D (7910)
B C A D (9921)
18BK CH11_15
B
A14NE
N92YA K92YA ECA
12RD
ECA-IGN 13 (9755)
18TN 16TN
IP / CTR CHASSIS CH11_15
(1701F/1701) FUSE F8-E
(1017)
46 A1
N92HB A92HB A14F B1
COOL PMP RETN 4
18TN 18TN 12RD
G1 G2 20A
H2
BTRY FEED
85
45 87A CH3_03
COOLANT PUMP
*A92HA
87 RELAY
18TN
(1019-R1)
60
A14PD
N92HA #A92HA
10RD
COOLANT PUMP 32 30
18TN 18TN 86
J2
48
A92HG J1
14TN FUSE F8-H
67 (1017)
N92HD A92HD A14G B4 A4
HEAT-FAN-RETN 37
12TN 12TN
A1 A2 B2 12RD 25A
85
87A HEAT
BATTERY FEED
87 EXCHANGER
CH3_01
FAN RELAY
70 (1019-R3)
HEAT-EX-FAN 35 N92HC A92HC
12TN 12TN 30
86
49 C2 C1
A92HH
14TN
FUSE F8-F
47
N92HE A92HE A92HF (1017)
PEC FAN 26 A14H B2 A2 A14PE
18TN 18TN 18TN 10RD
76 2 3 16PK
A92AB 4 10A
16TN 85
87A
87
PEC FAN RELAY
APG ENABLE 28 (1873)
30
FUSE F6-C 86
IP/CENTER
(1015)
A2 5 1 CHASSIS
B2 A92HJ
(1701/1701F)
12TN
CH11_18
N92AB 10A
16TN A14KB A14K A14W
N92AA
BTRY FEED
18TN
5 1 12RD 8RD 6RD

CH3_01
86
30
APG ENABLE
RELAY
(9739)
87
87A N92AE
85
N11-GB
18TN
12WH
GROUND 2 N92AF
4 N92AC
ADAPTER 18TN
18TN
(8809)
N92AG HYBRID
LEFT SIDE 18TN
A APG
DASH MTD
N10-GL (9738)
DUAL POST
18WH CH11_19
GND PLATE
N92AD-G N10-GM
B (9717B)
18WH 18WH
N10-GK
N10-GN * W/HYD BRAKE
16WH
18TN # W/AIR BRAKE
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A92HA, D 92218B
A92HG,A92HH. 61229V 28APR09 AE08058185 016
355

CHAPTER 11
EATON HYBRID TRANSMISSION
(CONT)
NAVISTAR, INC.
HV INVERTER
HIGH VOLTAGE
B DC -
A DC +
18 AWG 1 INTERLOCK
2 INTERLOCK
3 PHASE HV CABLE
GROUND STRAP
(9753A) (9761)
TM
N92TA
1 50
18TN
N92TB TM_GND
ELECTRIC DRIVE MOTOR
2 38
18TN
(9753) REZ_S3
5 AWG
5 AWG
N92RA
1 53
18TN
REZ_S2
N92RB
2 52
18TN
REZ_S1
N92RC
3 54
18TN
N92RD REZ_S4
4 51
18TN
N92RE
5 55 REZ_MINUS
18TN
N92RF
6 56 REZ_PLUS
18TN
N92RG
48
18TN
PEC
HIGH (9751) 49
VOLTAGE
N98H(+)
CAN HIGH 1 14 HV_BAT_CAN_HIGH
A DC + 18YL
N98H(-)
CAN LOW 2 28 HV_BAT_CAN_LOW
B DC - 18GN
N92PA 16
BCU (+) 6 VB_V
18 AWG 1 INTERLOCK 18TN
N92PB
PRECHG + 17 18TN 29 PRECHG_PLUS
2 INTERLOCK
N92PC
MAIN(+) + 9 18TN 30 MAIN_PLUS_PLUS
HIGH N92PD
MAIN(-) + 13 18TN 31 MAIN_MINUS_PLUS
VOLTAGE
N92PE
14 AWG A DC + BCU (-) 7 18TN 34 GND_BC
N92PF
MAIN(+) - 11 35 MAIN_PLUS_MINUS
14 AWG B DC - 18TN
DC-DC
CONV N92PG
MAIN(-) - 15 36 MAIN_MINUS_MINUS
CH11_18 18 AWG INTERLOCK 18TN
1
N92PH
PRECHG - 19 37 PRECHG_MINUS
18TN
18 AWG 2 INTERLOCK
N92PJ
RELAY OFF 5 18TN 43 RELAY_OFF
N92DE
HV RELAY (+) 3 HCM
18TN
(7911)
N92DC
HV RELAY (-) 4 CH11_18
18TN
CHASSIS / IP
N92HJ
BATTERY FAN (+) 12 (1701)
12TN
CH11_18
N11-GHE N11-GHG
BATTERY FAN (-) 14
12WH 12WH
DASH GND STUD
(9717E)
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 REVISED 9717E TITLE. B 62476L
61229V 15JUN09 AE08058185 017
356

NAVISTAR, INC. EATON HYBRID TRANSMISSION (CONT)
N92HJ HV INVERTER
PEC 12TN (9761)
(9751)
N92DE
CH11_17
18TN N11-GHA
47 RELAY_OFF_GND
18WH
N92DC
18TN N11-GHB
1 G1
*DC-DC CONVERTER 18WH
N11-GHC
HIGH VOLTAGE 2 G2
18WH
A 14 AWG
15 ENABLE
B 14 AWG
PEC
CH11_17 N98(+)
1 18 AWG 13 EATON_CAN_PLUS
18YL
2 18 AWG
N98(-)
27 EATON_CAN_MINUS
18GN
BATTERIES
C
+ - N98A(-)
18GN
BUS
TERMINATING
18GN
120
N98(-)
CUBE RESISTOR
150A OHMS
FUSE (9759)
N14HA A
12V+ N98A(+)
2RD
18YL
N10-GHH
12V-
2WH
18YL
N98(+)
N98K(-)
(9752)
18GN HYBRID
*N11-GHF
APG
4 18WH (9738)
N98K(+) CH11_19
1 18YL
CHASSIS / IP
3 CONNECTOR
(1701)
HCM N98B(-) 44
A98B(-)
(7911) 18GN HCM
18GN
43 (7910)
N92DA N98B(+) A98B(+) CH11_15
DC-DC THERM 11 18TN 18YL 18YL
66 A92HJ PEC FAN RELAY
N92DB
DC-DC FDBK 19 18TN 12TN (1873)
CH11_16
49 A92HH
N92HH HEAT EXCHANGER
HV RELAY - 5 14TN 14TN FAN RLY (1019-R3)
48 CH11_16
N92HG A92HG CLNT PUMP RELAY
HV RELAY + 33 14TN 14TN (1019-R1)
CH11_16
N92DF
INV ENABLE 2
18TN
N11-GHD
12WH
HEAT A
N11-GHG DASH GND STUD
EXCHANGER
N11-GHJ 12WH (9717E)
(9760) B
12WH
N11-GHH
14WH
N11-GHK
2
12WH
COOLANT
3 N92HT
PUMP
12TN
(9758)
N92HS
4 * W/ PTO VERSION ONLY
12TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 RVSD TITLES:9738,7910, B 62476L
1873,1019-R3,1019-R1,9717E. 61229V 03JUN09 AE08058185 018
357

NAVISTAR, INC.
HYBRID APG
LOW VOLTAGE
CONN #1
LOW VOLTAGE
(9738)
CONN #2
BUS N98K(+)
4 EATON CAN HIGH
TERMINATING 18YL UNIT
RESISTOR 1 16 AWG
IDENTIFIER 1
(9759) N98K(-)
5 EATON CAN LOW
CH11_18 18GN
UNIT
N92AE IDENTIFIER 2 2
1 APG ENABLE
18TN
APG ENABLE
RELAY N92AF UNIT
2 APG ENABLE 3
(9739) 18TN IDENTIFIER 3
CH11_16
N92AG
3 APG ENABLE
18TN GROUND 4
N10-GL VEHICLE
18WH 6 CHASSIS GROUND
GROUND 5
ADAPTER N10-GM VEHICLE
18WH 7
(8809) CHASSIS GROUND
CH11_16
N10-GN VEHICLE 6
8
18TN CHASSIS GROUND
POWER PANEL
(120V AC)
AC VOLTAGE
POWER ELECTRONIC
120V AC CARRIER
NEUTRAL 1 1 1 NEUTRAL 1
12 AWG HVDC
120V AC HVDC (+) 1 10 AWG 1 HVDC (+)

12 AWG
120V AC INTERLOCK 2 18 AWG 2 INTERLOCK

12 AWG
120V AC INTERLOCK 3 18 AWG 3 INTERLOCK

4 4 PHASE 1
PHASE 1 12 AWG
120V AC HVDC (-) 4 10 AWG 4 HVDC (-)

PHASE 2 5 5 PHASE 2
12 AWG
GROUND GROUND
PHASE 3 120V AC 5 18 AWG 5
6 6 PHASE 3 (SHIELD) (SHIELD)
12 AWG
CHASSIS CHASSIS
120V AC
GROUND E E GROUND
12 AWG
(SHIELD) (SHIELD)
CHASSIS
GFCI GROUND
GROUND STUD
ON / OFF
SWITCH
CHASSIS
GROUND
GROUND
STUD
LOW VOLTAGE
CONN #3
OUTLET PANEL
ON SIGNAL 1 16 AWG 1 ON SIGNAL
OUTLET CHASSIS
2 16 AWG 2
PANEL GROUND
GROUND
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 CIRC N10-GN,COLOR WAS B 62476L
WH. 61229V 03JUN09 AE08058185 019
358
11.21. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL– G, P. 20

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE & ISL-G
NAVISTAR, INC.
BODY CONTROLLER #J4

TCU CONNECTOR
(1601)
(7150) ENGINE / IP
(1702/1702) AUTO NEUTRAL RLY OR
INPUT 10 **K92#117 A92#117 LCT COLUMN SHFT
17 E3
18TN 18TN IGN RLY RD3
25
VIW C
(7206)
*K92#117
18TN B INPUT 10
INPUT 5 K92#142
42 E INPUT 5
18WH
INPUT 6 K92#101
1 A INPUT 6
18LTBL
OUTPUT 1 K92#130
30 G OUTPUT 1
18WH
K92#143
INPUT 3 43 D INPUT 3
18 LTBL
*K92#145
18OR
ENGINE / IP
(1702/1702) AUTO NEUTRAL
**K92#145 A92#145 RLY (1017)
18OR 18TN CH11_25,35
6
23 K92#123 H INPUT 1
INPUT 1
18LTBL
INPUT
INPUT SIGNAL **K92#103 K92A103
3 C SIGNAL
RETURN 18YL 18YL
RETURN
*K92#103 K92A103
18YL 18YL
K92C103
18YL RETARD REQUEST SWITCH
(423)
**K92#161
CH11_24,34
18TN
VIW A
K92B103
(7205)
18YL
INPUT
K92B103
A SIGNAL
18YL RETURN
INPUT 7 *K92#161
61 B INPUT 7
18TN
K92#157 INPUT 12
INPUT 12 57 C
18WH
5 K92#105 F OUTPUT 4
OUTPUT 4
18TN
OUTPUT 6 **K92#164
64 G OUTPUT 6
18LTBL
ADD TRANS MODULE 2 *K92#164
(1502) 18LTBL
K92#162 CH11_28,37 INPUT 9
INPUT 9 62 H
18YL
K92#122 INPUT 4
INPUT 4 22 E
18YL
*K92#124 OUTPUT 5
OUTPUT 5 24 D
18TN
ENGINE / IP
(1702/1702) RETARDER RELAY
**K92#124 A92#124 (1019)
18TN 18TN CH11_24,34
27
K5B128
J1939(+) 28 J1939
18YL
DATA LINK
J1939(-) K5B108 CH3_16,16B,16C
8
18GN
* W/ ALLISON GEN5 3000 / 3500, 4000 / 4500 XMSN

** W/ ALLISON GEN5 XMSN W/ RETARDER
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : CIRC K92#164. E 92218B
61229V 28APR09 AE08058185 020
Figure 359 Transmission Allison with IBB Engine and ISL– G
359
11.22. TRANSMISSION ALLISON WITH IBB ENGINE AND ISL– G (CONT.), P. 21

CHAPTER 11
TRANSMISSION ALLISON W/ IBB ENGINE & ISL-G
TCU CONNECTOR
(7150)
GND K92#169
69
18TN
K92#109 K92-G
GND 9
18GY 14WH
K92#110 K92A170
BATTERY FEED 10 7 PDM 15-WAY
18PK 14RD
(6567)
K92#170
BATTERY FEED 70
18TN
TRANSMISSION
CLEAN GROUND
HSD 3 *K92#131 TCM BULKHEAD
31 (7104F)
18YL CONNECTOR
**K92#131 (7250)
K92A131
18YL CH11_22
18YL
B
##K92#131 TRANS MODULE 2
18YL (1502) RETARDER
CH11_28,37 SOLENOID
K92B131 (7213)
18YL A
RETARD K92#115
15
SOLENOID 18WH
K92#115
ADD TRANS MODULE 1
18WH
(1501)
CH11_27,36 B
K92C131 RETARDER
18YL ACCUMULATOR
SOLENOID
RETARDER K92#119 K92A119
19 (7212)
ACCUM 18LTBL 18LTBL A
*K92#158
ANALOG 58 TCM BULKHEAD
18LTGN
RETURN CONNECTOR
**K92#158 (7250)
K92A158
18LTGN CH11_22
18LTGN
RESISTANCE
K92C158
MODULE OUT
18LTGN
(422)
CH11_24,34 B
K92B158
18LTGN
RETARDER
TEMP
K92A175 SOLENOID
RETARD K92#175
75 A (7211)
LAMP 18OR 18OR
A
K48#139
18OR ALLISON ENGINE
SPEED SENSOR
B (7603M)
K48#159
18TN
B
LOW 39 ALLISON ENGINE
18OR
SPEED SENSOR
A (7603)
HIGH 59
18TN ENGINE / IP
(1702/1702)
BACK-UP LAMP
REVERSE 7 A92#165
K92#165 RELAY
WARNING 65
18TN 18TN (1010)
CH9_02 B
K47#140
OUTPUT SPEED 40
18LTGN ALLISON OUTPUT
LOW
SPEED SENSOR
K47#160 A (7605)
OUTPUT SPEED
60 18YL
HIGH

## W/ ALLISON GEN5 XMSN IN CAB & AUTO NEUTRAL & RETARDER
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : RD 7104F, C 92218B
6567 & 7603M. 61229V 28APR09 AE08058185 021
Figure 360 Transmission Allison with IBB Engine and ISL– G (Cont.)
360

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE & ISL-G
TCU CONNECTOR TCM BULKHEAD

(7150) CONNECTOR
(7250)
K92#111
HSD 1 11 1 HSD 1
18OR
SOLENOID 4 55 2 PCS 4
18TN
PRESSURE K92#177 PRESSURE
77 3
SWITCH 1 18LTGN SWITCH 1
SOLENOID 1 36 18OR 4 PCS 1
K92#152
PRESSURE CONT 52 18LTGN 5 PCS 2
SOLENOID 2
K92#171
HSD 2 71 6 HSD 2
18TN
K92#174
18TN
33 9 PCS 3
SOLENOID 3 18YL
K92#151 SS 1
SHIFT 51 10
18WH
SOLENOID 1
TCU CONNECTOR K92#131
11
(7150) 18YL
K92A131
CH11_21
18YL
*K92#112
SENSOR POWER 12 18TN 16 SENSOR
POWER
**K92#112 K92A112
18TN 18TN
**K92B112
18TN
ENGINE / IP
(1702)
41
A92#112 RESISTANCE
18TN MODULE OUT
RETARDER K92#156 31 (422)
A92#156
MODULATION 56 18TN CH11_11
18TN
REQUEST
K92#116
SIGNAL RETURN 16 SIGNAL
18LTBL 15
RETURN
TORQUE K92#137
CONVERTER 37 18TN 12 TCC
CLUTCH K92#154
TRANS ID 54 18 SUMP TEMP
18TN
SUMP TEMP 76 K92#176
20 TRANS ID
18YL
K92#158
19
TCU CONNECTOR 18LTGN
(7150) CH11_21 K92A158
18LTGN
K92#120
14
TCU CONNECTOR 18LTBL
(7150) CH11_23 K92#180
13
18TN

310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

012 07JUN13 REVISED AND UPDATED. C 92055Y
61229V 28APR09 AE08058185 022
361

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION ALLISON W/ IBB ENGINE
NAVISTAR, INC. & ISL-G (CONT)
TCU CONNECTOR ENGINE SENSOR

(7150) INTERLOCK
(6033)
K47A125
25 12
18TN
TCM BULKHEAD CONNECTOR

K92#120 (7250) (7615)
18LTBL CH11_22
TURBINE B
SPEED K92#120
20
LOW 18DKBL ALLISON
TURBINE
TURBINE K92#180 A SPEED
80 18OR SENSOR
SPEED
HIGH
K92#180 TCM BULKHEAD
18TN CONNECTOR
(7250)
CH11_22
ENGINE / IP
(1702/1702)
FUSE F4-C (1013)
8 H3 G3 IGNITION RELAY #1
IGNITION K92#163 A92#163
63 (A13FC) (1011 / 1013)
18TN 16TN
20 10A CH3_06
NEUTRAL K92#141 A92#141 ALLISON NEUTRAL RELAY
41
START 18TN 18TN (1010/1010-A3)
19
K92#134 A92#134 CH10_64
DIRECTION 34
18TN 18TN
SIGNAL
*K92#134 TC10 TCU

18TN (7350)
WTEC SHIFT
CH11_44
SELECTOR
(1852/1852A)
DIRECTION
SIGNAL
11
FUSE F8-F (1017)
A92BT B2 A2
BATTERY 13 A14PE A14P A14 BATTERY FEED
18TN 10RD CH3_01,29
8RD 6RD
10A
FUSE F4-C(1013) IGNITION

A92A163H3 G3 RELAY #1
IGNITION 12 (A13FC)
18TN (1011 / 1013)
10A CH3_05
J1939 (+) 8 A5FA(+)
18YL J1939 ADAPTER
(1025)
CH3_13
J1939 (-) 15 A5FA(-)
18GN
DIMR
A62BE CLUSTER
DIMMER OUT 3
3 18GY 6 CONNECTOR
INPUT PANEL
(1500)
LT
A92-GAH
GROUND 5
18WH
A11-GAA
12WH
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004) CH3_17
310698 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 22JAN14 ADDED CIRC K92#134 TO F 84576N
R/D 1702 CAV 19. 61229V 28APR09

AE08058185 023
362
11.25. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION

HARD WIRED EFFECTS, P. 24

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION RETARDER CONTROLS WIRING
NAVISTAR, INC. W/ MD XMSN HARD WIRED EFFECTS
IP / ENGINE
RESISTANCE
(1702)
MODULE OUT
(422)
26 I6 XMSN MODULE
A A92#158 K92D158 (7150) / (1502)
18TN 18LTGN CH11_07,28,53,59
RESISTANCE C
MODULE
B
K92D158 IBB TCU CONNECTOR

18LTGN (7150F2 / 7150)
A92#156
A92#112
CH11_21
18TN
18TN
XMSN MOD2
RESISTANCE K92B112 K92A112 (1502)
MODULE IN A B D C 18PK 18PK CH11_28,59
(421)
XMSN MODULE
A92RF
A92RE
A92RH
(7150)
A92RJ
18TN
18TN
18TN
18TN
41
K92B112 K92A112
12 OIL LEVEL
18PK 18PK
31 SENSOR PWR
K92#156
56 RMR INPUT
18TN
K92#156 XMSN MOD 3
18PK (1503)
CH11_31,62
K92#156 TRANS MODULE
3 18TN (7150)
2 CH11_50
XMSN MOD 3
RETARDER 1 K92#156 (1503)
OUTPUT 18TN CH11_31,62
5
SWITCH K92C103 TCU CONN
(424) 18YL (7150) CH11_20
RETARD
4 6
REQUEST
IBB XMSN MODULE
SWITCH K92D103 (7150F2 / 7150)
(423) 18YL CH11_09
21
A92#103 K92D103 I6 XMSN MODULE
18TN 18YL (7150)
1 2
CH11_04,47
39 I6 / IBB XMSN MODULE /
A92#161 K92#161
TCU CONN
18TN 18OR
(7150)/(7150F)/(7150F2)/(1503)
CH11_04,20,09,31,47,62
I6 XMSN MODULE /
27
K92#124 TCU CONN
18WH (7150)/(1501)
CH11_04,09,27,47,55
K92#124 TCU CONN

A92#124
RETARDER 18TN (7150) CH11_20

18TN
RELAY
(1019)
RIGHT BANK OPTIONAL 87A

30
WARNING LIGHTS J1 RETARDER
A92RK H2
(1510) ACCUMULATOR
18TN XMSN MOD
CH8_13 SOLENOID
(7150) K92#119
87 (7212)
CH11_04,47 18LTBL
FUSE F5-D (1014)
IGNITION
RELAY #3 G4 H4 A92RA G1 XMSN MOD 1
(A13FA) K92#119
(1012 / 1014) 18TN (1501) A
18LTBL
CH3_05 10A 85 86 CH11_27
J2 SPLICE K92C131
B
(7213) 18YL
A92RB
CH11_07
18TN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - RMVD R/D 7250M. C 92603H
61229V 03JUN09
AE08058185 024
Figure 363 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
363
11.26. ALLISON TRANSMISSION 3/4000 GEN 4 WITH AUTO NEUTRAL, P. 25

CHAPTER 11
ALLISON TRANSMISSION 3/4000 GEN4
NAVISTAR, INC. W/ AUTO NEUTRAL
IGNITION
RELAY #2
BODY CONTROLLER #J4 (1012 / 1014)
(1601) CH3_07
AUTO NEUTRAL A92#117

RELAY E3
18TN
(A13FB)
RD3 (LSD)
TCM
ENGINE / IP
(7150 / 7152) K92#117 (1702) FUSE F5-E (1014)
18LTBL
A1 C1
A13FB D1
25 G2
&K92A117 &K92DL 12PK
INPUT 10 17 10A
A92J
18TN
18LTBL 18LTBL A92JA
&K92A142 18TN
INPUT 5 42
18WH AUTO NEUTRAL
TRANSMISSION RELAY
MODULE K92#145 (1017)
(7150 / 7152) 18OR 85
CH11_04
6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
*K92#145
TCU CONN
18OR
(7150) G2
CH11_20 87
20
NEUTRAL K92A141 A92#141 A17S H2 J1 *A92BC
41
START 18WH 18TN 18PK 18TN
87A 30
XMSN MODULE K92A141
ECM (7150) 18TN
(6020M) CH11_05
START 15
ENABLE #K17B #@A17B
65
RELAY 18PK 18PK
A17R
18PK
#@A17R
18PK
@K17B
EGRTCL 60 18PK
CRANK INHIBIT RELAY

(1019) AUTO NEUTRAL
LIGHT RELAY
START
(1019)
87A RELAY
30 (1010) J4
START RELAY
A17 CH5_04 86
(1010) 85 G3
18PK C3 START RELAY A92-GJ
CH5_03
A17QR (1010) 18WH
87
18PK CH5_03
A4
87
A17T
J3
C4 18PK A92APA H4
86 85
A17-GAE RIGHT BANK 18TN
18WH A3 OPTIONAL 30
87A
WARNING LIGHTS
(1510)
E
AUTO NEUTRAL
D
A11-GAA
A92-GR
12WH
18WH
A92-GAJ
18WH
* W/ IBB ENGINE
LEFT SIDE DASH MTD # W/ I6 ENGINE
DUAL POST GND STUD @ W/ V8 ENGINE
(1004) & W/ ALLISION WTEC
CH3_17 W/ AUTO NEUTRAL
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1003;REVISED D 74736R
CIRCUITS. 61229V 03JUN09

AE08058185 025
Figure 364 Allison Transmission 3/4000 Gen 4 with Auto Neutral
364
11.27. EATON AUTO AND ULTRASHIFT GEN 3 TRANSMISSION WITH IBB ENGINE,
P. 26

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF EATON AUTO & ULTRASHIFT GEN3 TRANSMISSION
NAVISTAR, INC. W/ IBB ENGINE
EATON GEN3 TCM

CONN
PDM 15-WAY
(7105)
(6567/6569)
K14A XMSN PTO

BATTERY + 38 A
12RD (7502)
K92DP
18 A
18TN
K92DR
34 B
18TN
ENGINE / IP
(1702/1702) FUSE F4-C
(1013) IGNITION
K13A 8 H3 G3
A13D RELAY #1
IGNITION 35 14PK (A13FC)
14PK (1011 / 1013)
10A CH3_05
25
K92E A92E
MEIIR 20 16TN 16TN
CONTACT CRANK INHIBIT
27
K92H A92H RELAY
MEIIR + 22 18TN 16TN (1019)
26 CH11_13
K92F A92F
MEIIR - 21 16TN
18TN
31
SHIFT K92ER A92YB
CONTROL 31
18TN 16TN
POWER +
K98YL 41
A92(+) EATON AUTOSHIFT 3
J1939 + 28 18YL 18YL ULTRASHIFT SELECTOR
40
#K98GN A92(-) (7905/7905A)
J1939 - 27 CH11_10
18GN 18YL
39
SHIFT CONTROL #K92J A92AE
25
POWER - 18TN 16TN
SHIFT CONTROL *K92A

16
MANUAL NEUTRAL 18TN
SHIFT CONTROL *K92B

17
COMMON NEUTRAL 18TN
36
K3BA(-) A3AA(-) A3CC(-)
J1708 - 11 DIAGNOSTIC CONN
18GY 18GY 18GY
35 (1650)
K3BA(+) A3AA(+) A3CC(+)
J1708 + 10 CH3_09
ENGINE / IP
(1702/1702)
20 A17L
START ENABLE K17B
32 18PK
RELAY + 18PK
21 A17J
START ENABLE K17C START RELAY
26 16PK
LATCH 16PK (1017)
19 CH5_05
START ENABLE K17-GC A17K
4 18PK 18PK
RELAY -
9
K92DL
19 16TN
12
K92DM
33
16TN
K92DL
C
16TN PARK BRAKE
K92DM AUTO NEUTRAL
D (1814/1815)
16TN
K10-GE K10-GD
GROUND 36 LOCATED AT LEFT SIDE
12WH 10WH ENGINE BLOCK GROUND
(6314)
K5V(-)
J1939 - 2 J1939 * W/ AUTOSHIFT GEN4 TRANSMISSION
18GN
DATA LINK AND PHOENIX SHIFTER
K5V(+) CH3_16,16A # W/ AUTOSHIFT GEN3 TRANSMISSION
J1939 + 3
18YL AND PHOENIX SHIFTER
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED : RD 6567/6569, C 92218B
7502,1814/1815. 61229V 03JUN09 AE08058185 026
Figure 365 Eaton Auto and Ultrashift Gen 3 Transmission with IBB Engine
365
11.28. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 27

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
(IN-CAB CONN) RETARDER ACCUMULATOR SOLENOID
(1501) (7212) CH11_24
BATTERY
ECM -VE
(9260-B)
K92C109 K92-G N14-GA
4 18GY 10GY 10WH - +
K92B169
TRANSMISSION
10GY
K92#119 MODULE 2
15
18LTBL (1502)
K92#170
CH11_28,29
18PK XMSN ECU
ECM +VE FEED FUSE
(9261-B) (9255)
K92B110 K92D110 N14BB B A N14AZ
5
18PK 10PK 10RD 10RD
(10A)
ENGINE/
#K92A117 IP ENGINE / IP BODY CONTROLLER #J4
18LTBL (1702) (1702) (1601) IGN RELAY #1
CH11_09
25 AUTO (1011 / 1013)
-K92#117 A92#117
6 E3 NEUTRAL CH3_05
18LTBL 18TN
RELAY
19 SHIFT
K92#134 A92#134 SELECTOR
11 18TN 11 GROUND
18YL (1852)
(A13FC)
20
#K92A141 A92#141
12 AUTO NEUTRAL RELAY
18TN 18TN
ECM (1017) CH11_25
K92#141 (6020)
18TN CH6_01
6
#K92#145 A92#145 COLUMN SHIFTER RELAY
14 18OR 18TN (1017) CH11_03
27
K92#124 A92#124 RETARDER RELAY
16
18YL 18WH (1019) CH11_24
FUSE F4-C (1013)
8 G4
K92#163 A92#163 H3 G3 A13FC
18 18TN
18YL 12PK
(10A)
K92#117 ALLISON 3/4000

18LTBL (7206F)
K92#105 (7205)
3 B
18OR CH11_09
K92#145
K92#162 F OUTPUT 4
(7205F) 18OR
17 18YL CH11_09
ALLISON 3/4000
K92#122 ALLISON 1/2000
7 H INPUT 4
18YL (7205F)
K92#103 CH11_09
2 (7205F)
18YL E INPUT 9
CH11_30
SPLICE
#K92#103
(7205F)
18YL
CH11_09
K92#101
1 A INPUT 1
18LTBL
K92#115 RETARDER SOLENOID
9 (7213)
18GY
CH11_07
K92#123
8 H OUTPUT 1
18LTGN
K92#130
10 G INPUT 3
18WH
K92#143
13 D INPUT 6
18LTBL
* W/RETARDER
# W/AUTO NEUTRAL - W/AUTO NEUTRAL + RETARDER
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/747500

62476L 04DEC09 AE08058185 027
Figure 366 WTEC Transmission with Gen4 with MD with I6 Engine
366
11.29. WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 28

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)
NAVISTAR, INC.
TRANSMISSION BULKHEAD 3
(IN-CAB CONN)
(7250M)
(1502)
*K31#154 BULKHEAD
18TN (7251M) CH11_06
K31#154
17 18 SUMP TEMP
18TN
K92#111 HIGH SIDE
5 1
18OR DRIVER 1
*K92#111 BULKHEAD (7251M)
18OR CH11_06
K92#116
7 15 SIGNAL RETURN
18LTBL
18LTBL CH11_06
K92#133
10 9 PCS 3
18YL
18YL CH11_06
K92#136
11 4 PCS 1
18OR
18OR CH11_06
K92#137
12 12 TCC
18WH
18WH K92#151 CH11_06
15 10 SHIFT
18WH SOLENOID 1
18WH CH11_06
K92#152
16 5 PCS 2
*K92#152 18LTGN BULKHEAD (7251M)
18LTGN CH11_06
K92#171 HIGH SIDE
14 6
*K92#171 18YL DRIVER 2
BULKHEAD (7251M)
18YL CH11_06
8 K92#177 3 PRESSURE
*K92#177 18LTGN BULKHEAD (7251M) SWITCH 1
18LTGN CH11_06
K92#131 HIGH SIDE
9 11
*K92A131 18YL DRIVER 3
BULKHEAD (7251M)
18YL CH11_06
-K92A131 SPLICE (7213)
18YL CH11_07
K92A112
6 16 SENSOR POWER
*K92A112 18PK
BULKHEAD (7251M)
18PK CH11_06
-K92A112 SPLICE IP/ENGINE
18PK (1702) CH11_24
K92A158
13 19 SIGNAL RETURN
18LTGN
*K92A158 BULKHEAD (7251M)
18LTGN CH11_06
-K92A158
18LTGN
K92B158
ENGINE / IP 18LTGN
(1702-7) BACK-UP LAMP
K92#165 A92#165 RELAY
2
18TN 18TN (1010)
CH9_02 RETARDER
TEMP
ALLISON 3 / 4000 K92C158 SENDER
K92#164 ALLISON 1 / 2000 18LTGN (7211)
1 CH11_07
18LTBL (7205F)
CH11_29
K92#170 K92D158 IP / ENGINE
4
18PK 18LTGN (1702)
TRANSMISSON
CH11_24
MODULE 1
(1501)
K92B169 CH11_27
3
18GY
* W/HD (4000) XMSN
- W/RETARDER
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED RETARDER EFFECTSB 68076W
62476L 04DEC09 AE08058185 028
Figure 367 WTEC Transmission with Gen4 with MD with I6 Engine (Cont.)
367
11.30. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 29

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
(IN-CAB CONN)
TRANSMISSION BULKHEAD
(1502)
(7350)
K31#154
14 8 SUMP TEMP
18TN
K92#111 HIGH SIDE

3 14
18OR DRIVER 1
K92#114 INTERNAL
4 20
18GY MODE SW C
K92#117 PRESSURE
5 4
18LTBL SWITCH 1
K92#133 SHIFT
6 2
18YL SOLENOID 2
K92#134 INTERNAL
7 23
18WH MODE SW P
K92#136
8 17 PRESS CONTROL
18OR
SOLENOID 2
K92#138 INTERNAL
9 18
18OR MODE SW NS
K92#151 SHIFT
11 3
18WH SOLENOID 3
K92#152 SHIFT
12 1
18LTGN SOLENOID 1
K92#153 INTERNAL
13 21
18YL MODE SW B
K92#155 PRESS CONTROL

15 15
18WH SOLENOID 1
K92#157 PRESSURE
16 6
18WH SWITCH 3
K92#158
17 9 SIGNAL
18LTGN
RETURN
K92#141 ECM (6020M)
10
18TN CH06_01
TRANSMISSON
K92#170 MODULE 1 ALLISON 3 / 4000
1
18PK (1501) ALLISON 1 / 2000
CH11_27 (7205F)
TRANSMISSON
MODULE 2 K92#164
(1502) G OUTPUT 6
18LTBL
CH11_28
K92#123
2 F OUTPUT 4
18LTGN
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#141. B 68076W
CIR K92#151 WAS K92#157. 62476L 04DEC09 AE08058185 029
Figure 368 LCT Transmission with Gen4 with MD with I6 Engine
368
11.31. LCT TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE (CONT.), P. 30

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT XMSN W/ GEN4 W/ MD W/ I6 ENGINE (CONT)
NAVISTAR, INC.
(IN-CAB CONN)
(1501) BATTERY
ECM
NEGATIVE
(9260-B)
K92#109 K92-G N14-GA
4 18GY 10GY 10WH - +
K92#169
18 ECM XMSN ECU
18GY
POSITIVE FEED FUSE
(9261-B) (9255)
K92A110 K92B110 N14BB B A N14AZ
5
18PK 10PK 10RD 10RD
(10A)
TRANSMISSION
ALLISION 3/4000 K92#170
MODULE 2
(7206F) 18PK
(1502)
ALLISION
CH11_28
INPUT 1/2000
K92C103 3/4000
SIGNAL C
18YL XMSN MOD 1 (7205F)
RETURN K92#103
(1501)
18YL
CH11_27
INPUT
K92#103 K92B103
2 A SIGNAL
18YL 18YL
RETURN
K92#103 K92C103
18YL 18YL
K92#105
3 H
*K47#125 18OR
K47C125
8 D OUTPUT 5
18TN 18TN
K92#143
12 B INPUT 7
18LTBL
K92#150
13 C INPUT 12
18PK ECM
K47#125 (6020M)
18TN
K92B103
K92#101 K47B125
18YL
(7205F) 54 VSS+
1
18LTBL CH11_09 18TN
ENGINE / IP
(1702)
21
A92#103 T HANDLE SHIFTER
18TN (422F)
19
K92#142 A92#142 CH11_03
11
18WH 18TN
8
A92#163 FUSE F4-C
18TN (1013) CH11_27
7
K92#165 A92#165
17 BACK-UP SHIFTER RELAY
18TN 18TN
(1010) CH9_02
B
K92#120
6
18LTBL TURBINE SPEED
SENSOR
A
K92#180 (7607M)
7
18OR
A
K48#139
9
18OR ENGINE SPEED
B SENSOR
K48#159 (7604M)
10
18TN
K92#163
16
18YL
B
K47#140
14
18LTGN OUTPUT SPEED
A SENSOR
K47#160 (7608M)
15
18YL
* W/BODY BUILDER CIRCUIT

360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED A92#163,K92#101,B 68076W
K92#103,K92#105,K92#125,K92#163 62476L 04DEC09 AE08058185 030
Figure 369 LCT Transmission with Gen4 with MD with I6 Engine (Cont.)
369
11.32. LCT AND WTEC TRANSMISSION WITH GEN4 WITH MD WITH I6 ENGINE, P. 31

DIAGRAM 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LCT & WTEC XMSN W/ GEN4 W/ MD W/ I6 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE 3 TRANSMISSION BULKHEAD

(IN-CAB CONN) ENGINE SPEED (7350)
-K48#139
(1503) SENSOR
18OR
*K48#139 (7603MA) CH11_06
18OR
#K92#171 HIGH SIDE
1 16
-K47#140 18YL DRIVER 1
OUTPUT SPEED SENSOR
18LTGN #K92#173 (7608M) CH11_06
2 22 INTERNAL
18LTBL MODE SW A
B
*K47#140 ENGINE
18LTGN SPEED
*K92A120 SENSOR
A
18LTBL (7603M)
#K92#174
3 19 MAIN MOD
18LTBL
-K92C120 (7615) CH11_07
18LTBL
#K92#176
4 24 XMSN ID
18YL
A
OUTPUT
*-K5A108
J1939 CH03_15 SPEED
18GN
SENSOR
B (7605M)
*K92#155
18WH
#K92#177 PRESSURE
5 11
18LTGN SWITCH 4
-K92#155 BULKHEAD (7251M)
18WH CH11_06 TORQUE
#K92#178
6 10 CONVERTER
18WH
CLUTCH
#K92#179
7 7 PRESSURE
18PK
-K92#174 BULKHEAD (7251M) SWITCH 2
18LTBL CH11_06
-K92#176 BULKHEAD (7251M) ALLISON 3 / 4000

18YL CH11_06 ALLISON 1 / 2000
(7205F)
* K92#161 IP/ENGINE (1702)
15
18OR CH11_24
#K92#145
8 G OUTPUT 4
18OR
*K92#174
ECM (6020M)
*K92#176
-*K47A125
18LTBL
18TN CH07_05
18YL
-*K5A128 ECM (6020M)

12 TRANSMISSION BULKHEAD
18YL CH03_15 (7250M)
-K47#160 OUTPUT SPEED SENSOR
10 18YL (7608M) CH11_06
*K47#160
2 PCS 4
18YL
#K5#128
18YL J1939 CH03_15 8 MAIN MOD
-K92#180 TURBINE
11 18OR (7615M) CH11_07 20 XMSN ID
*K92#180
18OR
#K5#108 SPLICE (7151)
18GN CH03_15 TURBINE
14
-K48#159 SPEED SENSOR SPEED HIGH
18TN (7603MA) CH11_06
*K48#159 TURBINE
9 13
18TN SPEED LOW
-*K92#142 (7206F)
K92A142 18WH CH11_09
ENGINE/IP 17 PRESSURE SW 2
13 18WH (1702) CH11_09
K92#156
14 IP/ENGINE
18PK
* K92A175 RETARDER (7211) (1702) CH11_24
16 18OR CH11_07
*K92#118
18 # W/ LCT XMSN
18GY
-K92#118 BULKHEAD (7251M) - W/ HD XMSN
18GY CH11_06 * W/ MD TRANSMISSION
W/ AUTO NEUTRAL 13WUA
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

62476L 04DEC09
AE08058185 031
Figure 370 LCT and WTEC Transmission with Gen4 with MD with I6 Engine
370
11.33. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH IBB ENGINE, P. 32
CHAPTER 11
ALLISON GEN 4/5 1/2000 TRANSMISSION
W/ IBB ENGINE
NAVISTAR, INC.
DCM CONN
(1800)
BODY
B7 A44AA CONTROLLER #J3
FELSTED 18GY (1600)
SHIFTER
PARK BRAKE **A44-GAH A44A IP / FWD CHASSIS
(425) 18GY B14
18GY (1700/1700)
##A44L
B 61
18GY
##A44J
C 18GY 62
##A92-GAH
(1011/1013)
A 18WH
A11-GAA
IGNITION
RELAY #1
FUSE F8-A (1017)
12WH
F1 E1 BATTERY
CH3_06
A14NE A14N A14W
FEED
A1 12RD 8RD 6RD
10A CH3_01
XMSN CONTROL MODULE
(7150)
87A 30 CH11_23
#A92FN H1 G2 A92#163 TRANS MODULE
COLUMN MOUNTED 16TN 16TN (1501)
(A13FC)
SHIFTER J1
LEFT SIDE *A92FB CH11_55
(1828) 87 COLUMN
GND STUD 16TN BODY
SHIFTER
(1004) CONTROLLER #J4
RELAY
#A44L #A92FBAJ2 (1601)
G (1017)
18GY 10A 16TN LCT COLUMN
H3 85 86 G1 SHIFTER
#A44J G3
A92RD E3 IGNITION
H 18GY FUSE F4-C 16TN RELAY
(1013)
RD3 (LSD)
C #A92A163
18TN LCT SHIFTER
PB POSITION
A92D
D E8 UNLOCK
18TN
T HANDLE SHIFTER SOLENOID
(422F) N/ WHEELCHAIR RD6 (LSD)
LIFT INTERLOCK
*A92A163
A
16TN
A92D
B
18TN
A92A103
18TN
%A92#103
18TN
A92#103
D IP / ENGINE
18TN
(1702/1702)
*A92#142
C
18TN
21
TCU CONN
K92C103
A92B103 A92A103 (7150)
A92#103 18YL
18TN 18TN CH11_20
18TN
K92#103 TRANS MODULE
A92A103 A92#103 (1501)
F 18YL
18TN 18TN CH11_55
W/ WHEELCHAIR
LIFT INTERLOCK
19 TRANS MODULE
@@A92#142 K92#142
E (1501)
18TN 18WH CH11_55
A92-GAH A11-GAA
B
18WH 12WH
IP / FWD CHASSIS
(1700/1700)
@A92B103
18TN
*A92B103
LEFT SIDE DASH MTD 48
18TN
DUAL POST GND STUD #K92B103
(1004) 18TN
CH3_17 K92#103
37
18TN
* ALLISON XMSN 1/2000 T-HANDLE SHIFTER

# ALLISON XMSN 1/2000 COLUMN SHIFTER
@ ALLISON 3/4000 W/WHEELCHAIR LIFT INTLCK
% ALLISON 3/2000 W/WHEELCHAIR LIFT INTLCK
** XMSN, ALSN 1000/2000 T-HANDLE, WC LIFT
## XMSN, ALSN 1/2000 T-HANDLE, AUTO PB
@@ XMSN, ALSN W/PARK COLUMN SHIFTER

- - ADDED CIRC K92#103 & B 92603H
K92#142 IN 1702. 92218B 29JUL13 AE08058185 032
Figure 371 Allison Gen 4/5 1/2000 Transmission with IBB Engine
371
11.34. TRANSMISSION ALLISON MD 3/4000 WITH I6 AND V8 ENGINE, P. 33

CHAPTER 11
TRANSMISSION ALLISON MD 3/4000
SHIFT SELECTOR
(1852)
FUSE F8-F (1017)

BATTERY A2 B2 A92BT
*A14 A14P A14PE
FEED 18TN 13 BATTERY
6RD 8RD 10RD
CH3_01,29 10A
SEE NOTE
CLUSTER CONNECTOR
(1500)
DIMR
OUT2 A62BE
6 3 DIMMER INPUT
PANEL 18GY
LT
ALLISON
3000 / 4000 WT
W/ WHEELCHAIR
INTERLOCK
FUSE F4-C(1013)
IGNITION RELAY #1 G3 H3 A92A163
(1011 / 1013) (A13FC) 12 IGNITION
18TN
TRANSMISSION CH3_06 10A
MODULE ENGINE / IP
(7150) W/ AUTO NEUTRAL
(1702/1702) W/ RETARDER
WTEC GEN4
8
IGNITION K92#163 A92#163
63 18TN
18TN
19
DIRECTION K92#134 A92#134 DIRECTION
SIGNAL 34 18TN 18TN
11 SIGNAL
A92-GAH
5 GROUND
18WH
A11-GAA
12WH
NOTE: CH3_29
1. A14, 4RD
* W/ V8 ENGINE
LEFT SIDE DASH MTD

DUAL POST GND STUD
(1004)
CH3_17

92218B 29JUL13
AE08058185 033
Figure 372 Transmission Allison MD 3/4000 with I6 and V8 Engine
372
11.35. TRANSMISSION RETARDER CONTROLS WIRING WITH MD TRANSMISSION

HARD WIRED EFFECTS, P. 34

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION RETARDER CONTROLS WIRING
NAVISTAR, INC. W/ MD XMSN HARD WIRED EFFECTS
IP / ENGINE
RESISTANCE
(1702/1702)
MODULE OUT
(422)
TCU CONNECTOR
A 26
A92#158 K92C158 TCM BULKHEAD CONN /
18TN 18LTGN (7150 / 7250)
RESISTANCE C
CH11_21,37
MODULE
B
XMSN MOD 2
K92#112
A92#156
A92#112
(1502)
18TN
18TN
18TN
CH11_37
RESISTANCE
TCM BULKHEAD CONN
MODULE IN A B D C
K92A112 (7250)
(421)
18TN
K92A112 SENSOR
16 POWER
A92RF
A92RE
A92RH
18TN
A92RJ
18TN
18TN
18TN
18TN
K92B112 XMSN MODULE

18TN (7150)
41
K92B112 K92#112
12 OIL LEVEL
18TN 18TN
31 SENSOR PWR
@K92#156
56 RMR INPUT
3 18TN
2 #K92#156 XMSN MOD 3
18TN (1503)
CH11_38
RETARDER 1
OUTPUT
5
SWITCH
(424)
RETARD
4 6
REQUEST
SWITCH
(423)
21 TCU CONN
A92#103 K92C103
18TN (7150)
1 2 18YL
CH11_20
39 ADD TRANS MODULE 3 /

A92#161 K92#161 TCU CONN
18TN 18TN (7150 / 1503)
CH11_20,38
27 ADD TRANS MODULE 1

#K92#124
18TN (1501)
CH11_36
@K92#124 TCU CONN

(7150)
A92#124
RETARDER 18TN
CH11_20
18TN
RELAY
(1019)
RIGHT BANK OPTIONAL 87A

30
WARNING LIGHTS A92RK H2 J1 * XMSN, MISC, N/ AUTO NEUT
(1510) 18TN W/ RETR
CH8_13 # W/ ALLISION GEN4 4500
87 XMSN IN CAB W/ RETR
FUSE F5-D (1014) @ W/ ALLISION GEN 4 3000/3500/
IGNITION 4000/4500 XMSN W/ RETR
RELAY #3 G4 H4 *A92RA G1
(A13FA)
(1012 / 1014) 18TN
CH3_05 10A 85 86
J2
*A92RB
18TN

92218B 29JUL13
AE08058185 034
Figure 373 Transmission Retarder Controls Wiring with MD Transmission Hard Wired Effects
373
11.36. ALLISON TRANSMISSION 3/4000 GEN5 WITH AUTO NEUTRAL, P. 35
CHAPTER 11
ALLISON TRANSMISSION 3/4000 GEN4/5
NAVISTAR, INC. W/ AUTO NEUTRAL
IGNITION
BODY CONTROLLER #J4 RELAY #2
(1601) (1012 / 1014)
CH3_07
AUTO NEUTRAL A92#117
RELAY E3 18TN
(A13FB)
RD3 (LSD)
TCM
(7150) ENGINE / IP
*K92#117 (1702/1702) FUSE F5-E (1014)
18TN A2 A1 C1
A13FB D1
25 G2
%K92A117 %K92#117 12PK
INPUT 10 17 10A
A92J
18TN
18TN 18TN A92JA
%K92#142 18TN
INPUT 5 42
18TN AUTO NEUTRAL
TRANSMISSION RELAY
MODULE (1017)
(7151/1503) K92#145
85
CH11_49,62 18OR
6 86 J2
G1
K92#145 A92#145
OUTPUT 3 45
18OR 18TN
TRANS
MODULE K92#145 G2
(1501) 18OR 87
CH11_55 20
NEUTRAL K92#141 A92#141 A17S H2 J1 A92BC
41
START 18TN 18TN 18PK 18TN
87A 30
PDM 15-WAY
(6567)
15
K14HC A17B
10
14RD 18PK
START RELAY
#A17R
18PK
(1010)
CH5_03
CRANK INHIBIT RELAY

(1019) AUTO NEUTRAL
LIGHT RELAY
(1019)
87A
30 J4
START RELAY
A17 START 86
(1010) &A17R 85 G3
18PK C3 RELAY A92-GJ
CH5_03 18PK
A17QR (1010) 18WH
87
A4 18PK CH5_03
87
A17T
J3
C4 18PK A92APA H4
86 85
A17-GAE RIGHT BANK 18TN
18WH A3 OPTIONAL 30
87A
WARNING LIGHTS
(1510)
E
AUTO NEUTRAL
D
A11-GAA
A92-GR
12WH
18WH
A92-GAJ
18WH
& W/ ALLISION WTEC

LEFT SIDE DASH MTD W/ AUTO NEUTRAL
DUAL POST GND STUD # W/ INTL I6/V8 ENGINE
(1004) % W/ ALLISON AUTO NEUTRAL(13AAZ)
CH3_17 * W/ ALLISON AUTO NEUTRAL(13WUA)

- - ADDED CIRC K92#145 IN B 92603H
CAV 6 AT 1702. 92218B 29JUL13 AE08058185 035
Figure 374 LCT and WTEC Transmission with Gen4 with MD with I6 Engine
374
11.37. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB, P. 36

NAVISTAR, INC.
WTEC XMSN W/ GEN5 W/ MD W/ IBB ENGINE -IN CAB
RETARDER ACCUMULATOR
ADD TRANS MODULE 1 SOLENOID
(1501) (7212)
CH11_21
K92#109 K92-G
4 18GY 14WH TRANSMISSION
K92A11
18LTBL
CLEAN GROUND
(7104F)
K92#169 TRANSMISSION
18TN MODULE 2
(1502)
K92#119 K92#170
15 CH11_37
18LTBL 18TN
PDM 15-WAY
(6567)
K92#110 K92A170
5 7
18PK 14RD
#K92A117 K92#117 ENGINE / IP BODY CONTROLLER #J4

18TN 18TN (1702/1702) (1601) IGN RELAY #1
25 (1011 / 1013)
K92#117 A92#117
6 F16 CH3_05
18TN 18TN
19 SHIFT
K92#134 A92#134 SELECTOR
11 18TN 11 GROUND
18TN (1852)
(A13FC)
20
K92#141 A92#141
12
18TN 18TN
AUTO NEUTRAL RELAY
(1017)
6 CH11_35
#K92#145 A92#145
14 18OR 18TN
27 RETARDER RELAY
K92#124 A92#124
16 (1019)
18TN 18TN CH11_34
FUSE F4-C (1013)
8 H3 G4
K92#163 A92#163 G3 A13FC
18 18TN 18TN 12PK
(10A)
VIEW C
K92#117
(7206)
18TN
K92#145
F OUTPUT 4
18OR
K92#103 K92B103 VIEW A

2 18YL 18YL (7205)
CH11_38
#K92#103
18YL C
K92#101
1 A INPUT 1
18LTBL
RETARDER SOLENOID
K92#115
9 (7213)
18WH
CH11_21
K92#123
8 H OUTPUT 1
18LTBL
K92#130
10 G INPUT 3
18WH
K92#143
13 D INPUT 6
18LTBL
ADD TRANS
K92#142
MODULE 2 E
18TN
(1503)
CH11_39
# W/AUTO NEUTRAL

92218B 29JUL13 AE08058185 036
Figure 375 WTEC Transmission with Gen5 with MD with IBB Engine – In Cab
375
11.38. WTEC TRANSMISSION WITH GEN5 WITH MD WITH IBB ENGINE – IN CAB
(CONT.), P. 37

WTEC XMSN W/ GEN4 W/ MD W/ IBB ENGINE
NAVISTAR, INC.
-IN CAB (CONT)
(IN-CAB CONN) TCM BULKHEAD CONN
(1502) (7250)
K92#154
17 18 SUMP TEMP
18TN
K92#111 HIGH SIDE
5 1
18OR DRIVER 1
K92#116
7 15 SIGNAL RETURN
18LTBL
K92#133
10 9 PCS 3
18YL
K92#136
11 4 PCS 1
18OR
K92#137
12 12 TCC
18TN
K92#151 SHIFT
15 10
18WH SOLENOID 1
K92#152
16 5 PCS 2
18LTGN
K92#171 HIGH SIDE

14 6
18TN DRIVER 2
8 K92#177 3 PRESSURE
18LTGN SWITCH 1
#K92#131 HIGH SIDE

9 11
18YL DRIVER 3
-K92#131 -K92A131
18YL 18YL
K92#112
6 16 SENSOR POWER
18TN
K92#158
13 19 SIGNAL RETURN
18LTGN
-K92#158
18LTGN
ENGINE / IP K92A158
(1702/1702) 18LTGN
7 BACK-UP LAMP
K92#165 A92#165 RELAY
2 RETARDER
18TN 18TN (1010)
CH9_02 TEMP
K92B158 SENDER
K92#164 VIEW A 18LTGN (7211)
1 (7205)
18LTBL CH11_21
CH11_20
IP / ENGINE
K92C158
(1702)
K92#169 A92#109 18LTGN
3 CH11_34
18TN 18GY
ADD TRANS MODULE 1
(1501)
K92#170 A92#110 CH11_36
4
18TN 18PK
* W/ HD (4000) XMSN
- W/ RETARDER
# W/ AUTO NEUTRAL

92218B 29JUL13 AE08058185 037
Figure 376 WTEC Transmission with Gen5 with MD with IBB Engine – In Cab (Cont.)
376
(CONT.), P. 38

CHAPTER 11
WTEC XMSN W/ GEN5 W/ MD W/ IBB ENGINE - IN CAB (CONT)
NAVISTAR, INC.
ADD TRANS MODULE 3 ALLISION ENGINE

(1503) SPEED SENSOR
(7603M)
A
K48#139
1 18BK
18OR
B
9 K48#159 18BK
18TN
ENGINE/IP
(1702/1702)
K92#161 39 A92#161
15 RETARD REQUEST SWITCH
18TN 18TN (423)
CH11_34
ENG/IP
13 K92#142 K92#117 (1702)
18TN 18TN CH11_36
TCM BULK CONN

(7250)
3 K92#120
14
18LTBL
11 K92#180
13
18TN
5 K92#155
2
18TN
6 K92#174
8
18TN
7 K92#176
20
18YL
K92#156 ENG/IP
14 (1702)
18TN
CH11_34
K5B128 J1939 TERMINATOR
12 K5C128
18YL (7110B)
18YL
CH03_16B
K5A128 ENG/IP
K5R128
18YL (1702)
18YL CH03_16B
K5S128 ECM 1
18YL (6018)
CH03_16B
K5B108 J1939 TERMINATOR
4 K5C108
18GN (7110B)
18GN
CH03_16B
K5R108 ENG/IP
K5A108
18GN (1702)
18GN
CH03_16B
K5S108 ECM 1
18GN (6018)
CH03_16B
16 K92#175 K92A175 RETARDER TEMP
18OR 18OR SOLENOID
(7211)
CH11_21
8 K47A125 ENGINE SENSOR INTERFACE

18TN (6033)
CH07_26

92218B 29JUL13 AE08058185 038
377
(CONT.), P. 39

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF WTEC XMSN W/ GEN5 W/ MD W/ IBB ENGINE -
NAVISTAR, INC. IN CAB (CONT)
ADD TRANS MODULE 1

(1501)
VIEW A
(7205)
16 K92#124
D
18TN
17 K92#162
H
18YL
3 K92#105
F
18TN
7 K92#122
E
18YL
K92#103
2 K92B103 A
18YL
18YL
B
ADD TRANS MODULE 3

(1503)
K92#161
15 18TN
K92#157
17
18WH
B
K48#139
1 18BK
18OR
ALLISION ENGINE
A SPEED SENSOR
9 K48#159 18BK (7603)
18TN
B
K92#120
3 18BK
18LTBL
ALLISION TURBINE
A SPEED SENSOR
K92#180
11 18OR 18BK (7615)
K5B128
12 K5C128 16 DEF HARNESS
18YL
18YL INTERCONNECT
(674)
17
ENG/IP
K5A128 (1702)
K5R128
18YL CH03_16B
18YL
K5S128 ECM 1
20YL (6018)
4 K5B108 K5C108 CH03_16B
18GN
18GN
K5R108 ENG/IP
K5A108
18GN (1702)
18GN
CH03_16B
K5S108 ECM 1
20GN (6018)
K92#142 VIEW C
13 CH03_16B
18TN (7206)
CH11_36
B
2 K47#140
18BK
18LTGN ALLISION OUTPUT
SPEED SENSOR
A
(7605)
10 K47#160 18BK
18YL

92218B 29JUL13 AE08058185 039
378
11.41. MANUAL TRANSMISSION WITH BYPASS SWITCH, P. 40

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MANUAL TRANSMISSION WITH BYPASS SWITCH
NAVISTAR, INC.
IP/ENGINE
(1702)
B
A92A
OPT WARNING 19
16TN
LIGHT G
(1510) A92G
25
14TN
A92AH
36
14TN
A97UA 37
18PK
A11-GAA A11-G
12WH 16WH
G3 J3
LEFT SIDE CAB
86
GND 30
AUTO NEUTRAL
(1004)
LIGHT RELAY
(1019)
87
87A
85
BODY CONTROLLER #J4 J4 G4
(1601)
BRAZIL IGN RELAY

A92 A97UC A97UB
E14 (1971)
16TN 18PK 18PK CH10_62A

92218B 29JUL13 AE08058185 040
Figure 379 Manual Transmission with Bypass Switch
379
11.42. ALLISON TRANSMISSION (2013 CUMMINS ISB MD), P. 41

CHAPTER 11
NAVISTAR, INC. ALLISION TRANSMISSION (2013 CUMMINS ISB MD)
ALLISION BULKHEAD
ALLISION TCM
(7350)
(7151)
K92#111
VBAT (HSD1) 11 14
180R
K92#114
DIGITAL INTERFACE 14 20
18GY
K92#117
18LTBL
K92#133
GND 33 2
18YL
K92#134 23
DIGITAL INTERFACE 34
18WH
K92#136
GND 36 17
180R
K92#138
180R
K92#151
GND 51 3
18WH
K92#152
GND 52 1
18LTGN
K92#153
18YL
K92#154
18TN
K92#155 15
GND 55
18WH
K92#157
18WH
K92#158
SENSOR SUPPLY 58 9
18LTGN
K92#171
VBAT (HSD2) 71 16
18YL
K92#173
18LTBL
K92#174 19
GND 74
18LTBL
K92#176
ANALOG INTERFACE 76 24
18YL
K92#177
18LTBL
K92#178
GND 78 10
18WH
K92#179
18PK

92372W 13JAN14 AE08058185 041
Figure 380 Allison Transmission (2013 Cummins ISB MD)
380
11.43. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 42

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISION TRANSMISSION (2013 CUMMINS ISB MD)
ALLISION BODY BUILDER

ALLISION TCM
(7205F)
(7151)
K92#123
DIGITAL INTERFACE 23 F
18LTGN
K92#145
GND 45 G
180R
K92#101
DIGITAL INTERFACE 1 E
18LTBL
K92#105
GND 5 H
18OR
K92#143 B
DIGITAL INTERFACE 43
18LTBL
K92#150
GND 50 C
18PK
K92#103 K92C103
GND 3 A
180R 18YL
ENGINE/IP
(1702/1702)
BODY CNTRL-J4
(1601)
25
K92#123 *A92#117
F16 SAAR INPUT
18LTBL 18TN
#A92#117 AUTO NEUTRAL RELAY

E3
12 18TN
DIGITAL INTERFACE 61 K92#161 #A92#161 E4 THEFT DETERRENT
18WH 18TN
6
K92#145 A92#145
DIGITAL INTERFACE 18TN AUTO NUETRAL
18OR
RELAY (1017)
20 CH11_35
K92#141 A92#141
VBAT 41
18TN 18TN
19 LCT T-HANDLE
K92#142 A92#142 SHIFTER(422F-C)
DIGITAL INTERFACE 42 18TN
18WH CH11_03
8 FUSE
K92#163 A92#163
POWER SUPPLY 63 (1013-H3)
18YL 18TN
CH11_23
7
K92#165 A92#165 BACKUP LAMP RELAY
GND 65
18TN 18TN (1010-D2)
CH9_02
B TURBINE
SPEED INTERFACE 20 K92#120
18LTBL SPEED
K92#180 SENSOR
SPEED INTERFACE 80
18OR A (7607M)
K92#139 B ENGINE
SPEED INTERFACE 39
18OR SPEED
K92#159 SENSOR
SPEED INTERFACE 59 (7604M)
18TN A
K92#160 A OUTPUT
SPEED INTERFACE 60
18YL SPEED
K92#160 SENSOR
SPEED INTERFACE 40 (7600M)
18YL B
* XMSN MISC-W/LCT,W/AUTO NEUTRAL

# XMSN MISC-W/AUTO NEUTRAL

92372W 13JAN14 AE08058185 042
Figure 381 Allison Transmission (2013 Cummins ISB MD) (Cont.)
381
11.44. ALLISON TRANSMISSION (2013 CUMMINS ISB MD) (CONT.), P. 43

CHAPTER 11
ALLISION TRANSMISSION (2013 CUMMINS
NAVISTAR, INC.
ISB MD)(CONT)
K5C(-) K5B(+)
18GN 20YL ECM
(6000)
K5B(-) CH7_42
K5C(+)
18YL 20GN
ALLISION TCM
(7151) J1939 W/ALLISION
(7801B)
CAN 1 K5#108 K5D(-)

J1939(-) 8 C
18GN 18YL
DATA LINK
CAN 1
J1939(+) K5#128 K5D(+)
28 A
DATA LINK 18YL 18YL
K10B K10A
POWER SUPPLY 9
18BK 18BK
K10C PDM 15 WAY

POWER SUPPLY 69
18BK (6567)
10 K14B K14A
POWER SUPPLY 7
18RD 12RD
POWER SUPPLY K14C

70
18RD
K14
12RD 13
DEF HARNESS
INTERCONNECT 2
(687A/672)
2
14F K14B
AFTER-
16RD 16RD
REATMENT
PDM
8
(679) 14A K14A
CH7_46 16RD 16RD
ECM/TCM/AT GND
(500)
OEM CROSSOVER
(8500) B
*K10-G2 K10-GG
13 C
18WH 10WH
#K10-G2
18BK
K13B
6
18PK
POWERTRAIN
HARNESS
K5A(+) INTERCONNECT
2
18YL (670)
CH7_45
K5A(-)
9
18GN
* GROUND W/TCM, LSVC

# GROUND W/TCM, RSVC, RSBOC

92372W 13JAN14
AE08058185 043
Figure 382 Allison Transmission (2013 Cummins ISB MD) (Cont.)
382
11.45. ALLISON TRANSMISSION TC10 TRANSMISSION, P. 44

CHAPTER 11
ALLISON TC10 TRANSMISSION
NAVISTAR, INC.
TC10 TCU
DASH CONNECTOR
(7350)
(1702)
TURN SIGNAL ADAPTER
7 (400)
K92#165 A71AB
4 CH9_01,02
18TN 16OR
8 COLUMN SHIFTER RELAY
K92#163 A92#163 (1017)
16 18TN 16TN CH11_03
19
K92#134 A92#134
19 18TN WTEC SHIFT SELECTOR
18TN
(1852A)
CH11_23
K92#110 PDM 15-WAY

22 7
12RD (6567)
K47A125 ENGINE SENSOR

10 12 INTERFACE
18TN
(6033)
TRANSMISSION
K92-G CLEAN GROUND
3 12WH 2
(7104B)
DEF HARNESS
K5B108 K5A108 INTERCONNECT
12 18GN 18GN (674)
CH7_35
K5S108 ECM 1
K5R108
18GN (6018)
18GN
CH7_39
K5S128 K5R128 ECM 1

K5B128
18 18YL (6018)
18YL 18YL
CH7_39
DEF HARNESS
K5A128
INTERCONNECT
18YL
(674)
CH7_35

- - INITIAL RELEASE. A 84576N
84576N 13JAN14 AE08058185 044
Figure 383 Allison Transmission TC10 Transmission
383
11.46. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE, P. 45
CHAPTER 11
ALLISON GEN 4/5 1/2000 TRANSMISSION
NAVISTAR, INC.
W/I6, I-367 ENGINE
XMSN CONTROL MODULE

(7151)
K92#170
VPWR 70
18PK
PDM 15-WAY
K92A110 K92B110
VPWR 10 (6567)
18PK 12PK
CH7_50
K92#109 K92-G
GND 9 B ECM NEGATIVE
18GY 10GY (9260)
K92#169
GND 69
18GY
ENGINE / IP
(1702)
8 COLUMN SHIFTER RELAY

K92#163 A92#163
IGNITION 63 (1017)
18YL 16TN
CH11_03
ALLISON LCT
W/ COLUMN SHIFTER
ALLISON 3 / 4000
K92#103 VIW A ALLISON
ENGINE / IP
18YL 1 / 2000 VIW C
(1702)
W/ LCT BODY K92B103
CH11_03 (7205F)
INPUT BUILDER 18YL
SIGNAL K92#103 K92C103
A INPUT SIGNAL
RETURN 3 18YL 18YL RETURN
K92#143
18LTBL
K92#150
OUTPUT 7 50 C OUTPUT 7
18PK
K92#105
OUTPUT 5 5 18OR H OUTPUT 5
ENGINE/IP ENGINE/IP
K92#101 K92C101
(1702) (1702)
18LTBL 18LTBL
CH11_03 CH11_03
K92#101 K92B101
18LTBL 18LTBL
K92#101
INPUT 6 1 E INPUT 6
18LTBL
K92#123
INPUT 1 23 18LTGN F INPUT 1
K92#145
18OR
BODY CONTROLLER
ENGINE / IP
#J4 (1601)
(1702/1702)
12 6 SPEED
K92#161 A92#161
INPUT 7 61 E4 DISABLE
18TN 18TN RELAY
K5#128
J1939 (+) 28
18YL ECM
(6020M)
K5#108 CH11_68
J1939 (-) 8
18GN
K92#142 T HANDLE SHIFTER / COLUMN MTD SHIFTER

INPUT 5 42 18WH (422F / 1828)
CH11_03

92603H 22MAY14 AE08058185 045
Figure 384 Allison Gen 4/5 1/2000 Transmission with I6, 1-367 Engine
384
11.47. ALLISON GEN 4/5 1/2000 TRANSMISSION WITH I6, 1-367 ENGINE (CONT.), P. 46
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ALLISON GEN 4/5 1/2000 TRANSMISSION
NAVISTAR, INC. W/I6, I-367 ENGINE (CONT)
TRANSMISSION CONTROL MODULE TRANSMISSION BULKHEAD

(7151) (7350)
K92#176
18YL
INTERNAL MODE SWITCH P K92#134

34 23 INTERNAL MODE SWITCH P
18WH
INTERNAL MODE SWITCH A K92#173

73 22 INTERNAL MODE SWITCH A
18LTBL
K92#153
INTERNAL MODE SWITCH B 53 21 INTERNAL MODE SWITCH B
18YL
K92#114
INTERNAL MODE SWITCH C 14 20 INTERNAL MODE SWITCH C
18GY
K92#174
18LTBL
K92#138
INTERNAL MODE SWITCH NS 38 18 INTERNAL MODE SWITCH NS
18OR
K92#136
PRESSURE CONTROL SOLENOID 2 36 17 PRESS CONTROL SOLENOID 2
18OR
HIGH SIDE DRIVER 2 71 K92#171

16 HIGH SIDE DRIVER 2
18YL
K92#155
PRESSURE CONTROL SOLENOID 1 55 18WH 15 PRESS CONTROL SOLENOID 1
K92#111
HIGH SIDE DRIVER 1 11 14 HIGH SIDE DRIVER 1
18OR
K92#177
PRESSURE SWITCH 4 77 18LTGN 11 PRESSURE SWITCH 4
K92#178
18WH
K92#158
SIGNAL RETURN 58 18LTGN 9 SIGNAL RETURN
K31#154
18TN
PRESSURE SWITCH 2 79 K92#179

7 PRESSURE SWITCH 2
18PK
K92#157
18WH
K92#117
18LTBL
K92#151
18WH
K92#152
18LTGN
K92#133
18YL
A
59 ENGINE SPEED
HIGH 18TN
SENSOR
B (7604M)
39
LOW 18OR
A
K47#160
OUTPUT SPEED 60
18YL OUTPUT SPEED
HIGH
SENSOR
B (7600M)
40
LOW 18LTGN
K92#180 A
TURBINE SPEED
HIGH
SENSOR
B (7607M)
20
LOW 18LTBL

92603H 22MAY14 AE08058185 046
Figure 385 Allison Gen 4/5 1/2000 Transmission with I6, 1-367 Engine (Cont.)
385
11.48. TRANSMISSION ALLISON MD WITH I6, I-367 ENGINE, P. 47
CHAPTER 11
TRANSMISSION ALLISON MD W/I6, I-367 ENGINE
NAVISTAR, INC.
TRANSMISSION MODULE ECM NEGATIVE

(7150) (9260)
K92B169 K92-G
GND 69 B
18GY 10GY
K92C109
GND 9
18GY
PDM-15 WAY
K92#170 K92D170
BATTERY FEED 70 (6567)
18PK 10PK
CH7_50
K92B110
BATTERY FEED 10
18PK
K92#161 RETARD
INPUT 7 61
18OR REQUEST
K92#161 SWITCH
18OR (423)
SIGNAL K92#103 K92D103
3 CH11_24
RETURN 18YL 18YL
ENGINE/IP
K92#124 (1702)
OUTPUT 5 24
18WH CH11_24
B INPUT 7
ECM K92B103 SIGNAL

K47A125 A
VSS + 25 (6020) 18YL RETURN
18TN ALLISON 3/4000
CH7_52
K92#124 ALLISON 1/2000
D OUTPUT 5
18WH (7205F)
K92#105
18OR
K92#164
18LTBL
K92#162
INPUT 9 62 H INPUT 9
18YL XMSN CONTROL
MODULE K47C125
(7151) 18TN
K92#122 CH11_49
18YL
XMSN MODULE
K92B101
(7150)
18LTBL
RETARDER CH11_53
K92#119 ACCUMULATOR
19 K92C103 SIGNAL
18LTBL (7212) C
CH11_56 18YL RETURN
K92#101
INPUT 6 1 A INPUT 6
18LTBL
K92#117
18LTBL
K92#142
18WH ALLISON 3/4000
ALLISON 1/2000
K92#130 (7206F)
18WH
K92#143 D INPUT 3
INPUT 3 43
18LTBL
INPUT 1 23 K92#123 H INPUT 1

18LTGN
K92#145
18OR

92603H 22MAY14 AE08058185 047
Figure 386 Transmission Allison MD with I6, I-367 Engine
386
11.49. J1939 DATA LINK I6, I-367 ENGINE, P. 48
CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK I6,I-367 ENGINE
NAVISTAR, INC.
XMSN MODULE
(7150)
J1939-
J1939+
28 8
K5A108
K5A128
18GN
18YL
AFTER TREATMENT
INTERCONNECT
(674)
6
K5C(+) 5A(+) ACM J1
18YL 18YL CONN
9 5A(-) (685)
K5C(-)
18GN 18GN CH7_56
K5B108
K5B128
18GN
18YL
ECM
(6020M)
K5B(+)
61
18YL
K5B(-)
62
18GN
K5BB(-)
K5BB(+)
18GN
18YL
DCU JUMPER
INTERCONNECT#1
(6342)
K5AA(-)
13 18GN
K5AA(+)
12 18YL
K5A(-)
K5A(+)
18GN
18YL
11 17 ENGINE/IP
(1702/1702)
A5R(-)
A5R(+)
18GN
18YL
J1939
DATA LINK
CH3_12A

92603H 22MAY14 AE08058185 048
Figure 387 J1939 Data Link I6, I-367 Engine
387
11.50. ALLISON 1/2000 TRANSMISSION WITH I6, I-367 ENGINE, P. 49
CHAPTER 11
ALLISON 1/2000 TRANSMISSION W/I6,I-367 ENGINE
NAVISTAR, INC.
20 START RELAY
A92#141
(1010)
18TN
CH05_12
ENG/DASH
(1702/1702) ALLISON 1/2000
K47C125 ALLISON 3/4000
XMSN CONTROL MODULE (7205F) ECM
(7151) 18TN
CH11_47 (6020M)
K47#125 K47B125
18TN 18TN
&K47#125
25 18TN 54
K92A141
18TN
K92#141
41 65
18TN
BODY CONTROLLER #J4

(1601)
ENGINE/IP
K92#123 K92B123
(1702/1702)
18LTBL 18LTGN A92#117 F16
18TN
25
K92#123 A92#117
23 E3
18LTBL 18TN
K92#145 K92B145
180R 180R
6 AUTO NUETRAL
K92#145 A92#145 RELAY (1017)
45
180R 18TN CH10_09
ALLISON 1/2000
ALLISON 3/4000
(7205F)
K92A123
F OUTPUT 4
18LTGN
K92A145
G OUTPUT 6
18OR
TRANS BULKHEAD TRANS MODULE 3

(7350) (1503)
K92#179
7 7
18PK
K92#178
10 6
18WH
11 K92#177
5
18LTGN
K92#171
16 1
18YL
K92#174
19 3
18LTBL
K92#173
22 18LTBL 2
24 K92#176
4
18YL

92603H 22MAY14 AE08058185 049
Figure 388 Allison 1/2000 Transmission with I6, I-367 Engine
388
11.51. ALLISON 4/5 WTECTRANSMISSION WITH I6, I-367 ENGINE, P. 50
CHAPTER 11
ALLISON GEN 4/5 WTEC TRANSMISSION
W/I6, I-367 ENGINE
NAVISTAR, INC.
TRANS MODULE
(7150)
ENGINE/IP
(1702/1702)
FUSE F4-C
(1013)
8
K92#163 A92#163 H3 G3 IGNITION
IGNITION 63 (A13FC) RELAY#1
18YL 16TN
10A CH3_06
RETARDER 31
K92#156 A92#156 RESISTANCE MOD OUT
MODULATION 56 (422-B)
18PK 18TN
REQUEST CH11_24
20 ALLISON RELAY
K92A141 A92#141
NUETRAL START 41 18TN (1010)
18TN
CH10_64
ECM
K92#141
65 (6020M)
18TN
#K92#117 BODY CONTROL-J4

ENGINE/IP
18LTBL (1601)
(1702)
LCT
*K92A117 25 COLUMN
*K92DL A92#117
I/P 10 17 18LTBL E3 SHIFTER
18LTBL 18TN
IGNITION
RELEAY
*K92A142
I/P 5 42
18WH
B
39 ENGINE
LOW 180R
SPEED
A SENSOR
K48#159 (7603M/7603MA)
ENGINE SPEED 59
18TN
HIGH
A
O/P SPEED K47#160
60 OUTPUT
HIGH 18YL
SPEED
B SENSOR
O/P SPEED K47#140 (7605M/7608M)
40
LOW 18LTGN
* W/AUTONEUTRAL 13AAZ
# W/AUTONEUTRAL 13WUA

92603H 22MAY14 AE08058185 050
Figure 389 Allison 4/5 WTECTransmission with I6, I-367 Engine
389
11.52. TRANSMISSION MODULE WITH I6, I-367 ENGINE, P. 51
CHAPTER 11
NAVISTAR, INC.
TRANSMISSION MODULE W/I6, I-367 ENGINE
XMSN MODULE
(7150) TRANS BULKHAD 4000
(7251M)
PRESS CONTROL SOLENOID K92#136 PRESS CONTROL SOLENOID

36 4
(PCS1) 18OR (PCSI)
SHIFT SOLENOID 1 K92#151 SHIFT SOLENOID 1

51 10
18WH
K31#154
18TN
K92#118 PROGNOSTICS
PROGNOSTICS 18 17
18GY
K92#111
HIGH SIDE DRIVER 1 (HSD1) 11 1 HIGH SIDE DRIVER 1 (HSD1)
18OR
K92A131
18YL
K92#171
18YL
K92#174
18LTBL
TRANS ID 76 K92#176
20 TRANS ID
18YL
K92A112
SENSOR POWER 12 16 SENSOR POWER
18PK
K92#116
SIGNAL RETURN 16 15 SIGNAL RETURN
18LTBL
PRESS CONT SOLENOID 3 K92#133 PRESS CONT SOLENOID 3
33 9
(PCS 3) 18YL (PCS 3)
K92#137
18WH

52 18LTGN 5
(PCS 2) (PCS 2)
PRESS CONT SOLENOID 4 K92#155
55 2 PRESS CONT SOLENOID 4
(PCS 4) 18WH
(PCS 4)
77 K92#177
PRESSURE SWITCH 1 3 PRESSURE SWITCH 1
18LTGN
K92#158
18LTGN

92603H 22MAY14 AE08058185 051
Figure 390 Transmission Module with I6, I-367 Engine
390
11.53. TRANSMISSION MODULE WITH I6, I-367 ENGINE (CONT.), P. 52

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION MODULE W/I6, I-367 ENGINE (CONT)
NAVISTAR, INC.
XMSN MODULE
TRANS BULKHEAD 3000
(7150)
(7250M)
HIGH SIDE DRIVER 1 K92#111 HIGH SIDE DRIVER 1

11 1
(HSD1) 18OR (HSD1)
PRESS CONTROL SOLENOID 36 K92#136

4 PRESS CONTROL SOLENOID
1 (PCS1) 18OR
1 (PCS1)
K92#151
18WH
54 K31#154 SUMP TEMP

SUMP TEMP 18
18TN
K92#118 PROGNOSTICS
PROGNOSTICS 18 17
18GY
HIGH SIDE DRIVER 3 K92#131 HIGH SIDE DRIVER 3

31 11
(HSD3) 18YL (HSD3)
K92#171
HIGH SIDE DRIVER 2 HIGH SIDE DRIVER 2
71 18YL 6
(HSD2) (HSD2)
K92#174
MAIN MOD 74 18LTBL 8 MAIN MOD
TRANS ID K92#176
76 20 TRANS ID
18YL
K92A112
SENSOR POWER 12 16 SENSOR POWER
18PK
K92#116
18LTBL

33 18YL 9 (PCS3)
(PCS3)
K92#137
TORQUE COVERTER CLUTCH 37 12 TORQUE COVERTER CLUTCH
18WH

52 5
(PCS2) 18LTGN (PCS2)

55 2
(PCS4) 18WH (PCS4)
K92#177
18LTGN
SIGNAL RETURN K92A158

58 19 SIGNAL RETURN
18LTGN
K92#180
TURBINE SPEED HIGH 80 13 TURBINE SPEED HIGH
18OR
K92A120
TURBINE SPEED LOW 20 14 TURBINE SPEED LOW
18LTBL

92603H 22MAY14 AE08058185 052
Figure 391 Transmission Module with I6, I-367 Engine (Cont.)
391
CHAPTER 11
TRANSMISSION MODULE W/I6, I-367 ENGINE (CONT)
NAVISTAR, INC.
XMSN MODULE
(7150)

HIGH
A SENSOR
K92C120 (7615M)
TURBINE SPEED
20 18LTBL
LOW
B
A
RETARD K92#115
SOLENOID 15 18WH RETARDER
SOLENOID
TRANS (7213)
MODULE 1 K92#115 B
(1501) 18WH
CH11_54
HIGH SIDE K92A131 K92D131

31
DRIVER 3 18YL 18YL
(HSD3)
RETARDER
TEMP
SENDER
(7211)
K92#175 K92A175
75 A
18OR 18OR
K92A158 K92C158
SIGNAL RETURN 58 18LTGN B
18LTGN
K92B158
18LTGN TRANS BULKHED-3000
(7250M_19)
CH11_57
RESISTANCE
26
K92D158 A92#158 MODULE OUT
18LTGN 18TN (422)
CH11_24
K92C101 40
K92#101 A92#101 IP/FWD CHASSIS
INPUT 6 1 18LTBL 18LTBL (1700-49)
18TN
CH10_29
ENGINE/IP
(1702/1702)
ALLISON 314000
K92B101 ALLISON 112000
18LTBL (7206F-A)
CH11_47

92603H 22MAY14
AE08058185 053
392

CHAPTER 11
NAVISTAR, INC.
TRANS MODULE 1
(1501)
TURBINE
SPEED SENSOR
K92#180 A (7607M)
7
18OR
B
K92#120
6
18LTBL OUTPUT
SPEED SENSOR
K47#160 A (7600M)
15
18YL
B
K47#140
14
18LTGN
ENGINE
SPEED SENSOR
A (7604M)
10 K48#159
18TN
B
9 K48#139 RETARDER
18OR SOLENOID
(7213)
K92#115
CH11_53
18WH
K92#170 TRANS MODULE 2
18PK (1502-1)
CH11_58
K92A110 K92B110 PDM 15-WAY
VPWR 5
18YL 12PK ECM NEGATIVE (6567-7)
(9260) CH7_50
K92#109 K92-G
GND 4 B
18GY 10GY
K92#169
GND 18
18YL K47#125
8 54
18TN ECM
(6020M)
12 K92#141 65
18TN
K92#101
1 E
18LTBL
K92#122
7
18YL
3 K92#105 H
180R
K92#105 ALLISION 1/2000

F
180R ALLISION 3/4000
K92#162 (7205F)
17
18YL
K92#143
12 18LTBL B
K92#150 C
13
18PK

92603H 22MAY14 AE08058185 054
393

CHAPTER 11
NAVISTAR, INC.
TRANS MODULE 1 ALLISON 3/4000

(1501) (7206F)
K92#117
6 B
18LTBL
K92#123
8 H
18LTGN
K92#143
13 D
18LTBL
K92#101
1 18LTBL A
K92#145
14 18OR F
K92#130
10 18WH G
K92#103 K92C103
2 C
18YL 18YL
ENGINE / DASH
(1702/1702)
LCT COLUMN
19
K92#142 A92#142 SHIFTER
11
18WH 18TN (1828-E)
CH11_32
K92#134
18YL COLUMN
8 SHIFTER
K92#163 RELAY
16 A92#163
18YL (1017-G2)
16TN
CH11_32
27
K92#124 RETARDER RELAY
A92#124
18WH (1019)
18TN
CH11_24
K92#163
18
18YL
T HANDLER
21 SHIFTER
K92#103 A92#103
2 (422F)
18YL 18TN
CH11_32
25 BODY
K92#117 A92#117
6 E3 CONTROLLER J4
18LTBL 18TN
(1601)
20 START RELAY
K92A141 A92#141
12 (1010)
18WH 18TN
CH05_12
6 AUTO NEUTRAL
K92#145 A92#145 RELAY
14
180R 18TN (1017-G1)
CH11_35

92603H 22MAY14 AE08058185 055
394

CHAPTER 11
NAVISTAR, INC.
TRANS MODULE 1 RETARDER

(1501) ACCUMALATOR
SOLENOID
TRANS MODLE
K92#119 (7212)
(7150)
18LTBL
CH11_47
K92#119
15 A
18LTBL
K92C131
K92B131
18YL B
18YL
TRANS BULKHEAD
(7250M-11)
CH11_57 ENGINE/IP
(1702)
CRANK INHIBIT
25
K92A117 K92DL A92DN RELAY
6 18TN 18TN (1019-C4)
18LTBL
CH10_65
TRANS MODULE
(1503)
K92A142
13 18WH LCT COLUMN
SHIFTER
(1828)
21 A92#103
K92#103 K92B103
2 18TN F
18YL 18YL
ALLISON 1/2000
ALLISON 3/4000
(7205F)
K92C103
18YL A
K92B110 K92#170
5 18GY 18GY 4
K92D170 DDM 15 WAY

12PK (6567-7)
TRANS MODULE
CH7_50
(1502)
K92C109 K92B169
4 18GY 3
18GY
BATT ECM
NEG CONN
(9260)
K92-G
10GY B

92603H 22MAY14 AE08058185 056
395

CHAPTER 11
NAVISTAR, INC.
TRANS BULKHEAD-3000
TRANS MODULE 2 (7250M)
(1502)
K92#111
5 18OR 1
K92A112
6 18PK 16
K92#116
7 18LTBL 15
K92#177
8 18LTGN 3
K92#131
9 18YL 11
RETARDER ACCUMALATOR
SOLENOID (7212) K92#B131
CH11_56 18YL
K92#133
10 9
18YL
K92#136
11 4
18OR
K92#137
12 12
18WH
K92A158
13 19
18LTGN
XMSN MODULE
K92B158
(7150)
18LTGN
CH11_53
14 K92#171
6
18YL
K92#151
15 10
18WH
16 K92#152
5
18LTGN
17 K31#154
18
18TN
TRANS BULKHEAD
TRANS MODULE 2 4000
(1502) (7251M)
K92#111
5 18OR 1
K92A112
6 18PK 16
K92#116
7 18LTBL 15
K92#177
8 18LTGN 3
K92A131
9 18YL 11
K92#133
10 18YL 9
K92#136
11 18OR 4
K92#137
12 18WH 12
K92A158
13 18LTGN 19
K92#171
14 18YL 6
K92#151
15 18WH 10
K92#152
16 18LTGN 5
K31#154
17 18TN 18

92603H 22MAY14 AE08058185 057
396
CHAPTER 11
NAVISTAR, INC. TRANSMISSION MODULE W/I6, I-367 ENGINE (CONT)
TRANS MODULE 2 TRANS BULKHEAD

(1502) (7350)
K92#111
3 14
18OR
K92#114
4 20
18GY
K92#117
5 4
18LTBL
K92#133
6 2
18YL
K92#134
7 23
18WH
K92#136
8 18OR 17
K92#138
9 18
18OR
K92#151
11 3
18WH
K92#151
18TN
K92#152
12 1
18LTGN
K92#153
13 18YL 21
K31#154
14 18TN 8
K92#155
15 15
18WH
K92#157
16 18WH 6
K92#158
17 9
18LTGN
ECM
(6020M)
K92#141
10 65
18TN
TRANS MODULE1
K92#170
(1501)
18PK
CH11_54
K92#164
1 G
18LTBL
ALLISON 1/2000
ALLISON 3/4000
K92#123
2 F (7205F)
18LTGN
ENGINE/IP
(1702/1702)
20 START RELAY
K92#141 A92#141 (1010)
18TN 18TN CH5_12
25
K92#123 A92#117
E3 BODY
18LTGN 18TN
CONTROLLER
A92#117 #J4
F16
18TN (1601)

92603H 23MAY14 AE08058185 058
397

CHAPTER 11
NAVISTAR, INC.
TRANS MODULE 2
(1502)
ENGINE/IP
(1702)
41
K92A112 K92B112 A92#112
6 18PK 18PK 18TN
RESISTANCE
MODULE OUT
(422)
26
K92A158 K92D158 CH11_24
A92#158
13 18LTGN 18LTGN 18TN
TRANS BULK HEAD-3000

(7250M)
K92C112
18PK 16
K92B158
18LTGN 19
RETARDER TEMP SENDER

(7211)
K92C158 B
TRANS MODULES 18LTGN
(1503)
K92#175 K92A175
16 180R 18OR A

92603H 22MAY14 AE08058185 059
398

CHAPTER 11
NAVISTAR, INC.
ENGINE/IP
TRANS MODULE 3 (1702)
(1503)
17
K5A108 K5B108 K5BB(-) K5A(-)
4 18GN 18GN 18GN
18GN
11
K5A128 K5B128 K5BB(+) K5A(+)
12 18YL 18YL 18YL
18YL
A5R(-)
A5R(+)
K5AA(+)
K5AA(-)
K5B(+)
K5C(+)
K5C(-)
18GN
18YL
K5B(-)
18YL
18YL
18YL
18GN
18GN
18GN
J1939
DATALINK
AFTERTRATMENT CH3_12A
INTERCONNECT
9 6 62 13
(674) 61 12
5A(-)
5A(+)
DCV JUMPER
18GN
18YL
INTERCONNECT #1
(6342)
ECM
(6020M)
5AC(+)
5AC(-)
20YL
20GN
16 15
ACM J1 CONN
(685)

92603H 22MAY14
AE08058185 060
399

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF TRANSMISSION MODULE W/I6, I-367 ENGINE (CONT)
NAVISTAR, INC.
ENGINE/IP
TRANS MODULE 3 (1702)
(1503)
17
K5#108 K5C(-) K5CC(-) K5A(-)
9 18GN 18GN 18GN
18GN
11
K5#128 K5D(+) K5CC(+) K5A(+)
10 18YL 18YL 18YL
18YL
A5R(-)
A5R(+)
K5AA(+)
K5AA(-)
K5D(+)
K5B(+)
K5D(-)
18GN
18YL
K5B(-)
18YL
18YL
18YL
18GN
18GN
18GN
J1939
DATALINK
CH3_12A
AFTERTRATMENT
INTERCONNECT 9 6 62 13
61 12
(674)
DCV JUMPER
5A(-)
5A(+)
INTERCONNECT #1
18GN
18YL
(6342)
ECM
(6020M)
5AC(+)
5AC(-)
20YL
20GN
16 15
ACM J1 CONN
(685)

92603H 22MAY14 AE08058185 061
400

CHAPTER 11
NAVISTAR, INC.
TRANS MODULE 3
(1503)
K47A125 ECM
8 18TN 54 (6020M)
ENGINE/IP
(1702)
RESISTANCE
31 MODULE OUT
K92#156 K92#156
14 (422-B)
18PK 18TN
CH11_24
BODY CONTROLLER #
(1601)
12 K92#161
K92#161
18TN 18TN E4
15
RETARD
K92#161 39 K92#161 REQUEST SWI
180R 18TN (423-1)
CH11_24

92603H 22MAY14 AE08058185 062
401

CHAPTER 11
NAVISTAR, INC.
TRANS BULKHEAD
TRANS MODULE 3 3000
(1503) (7250M)
K92A120
3 18LTBL 14
K92#155
5 18WH 2
K92#174
6 18LTBL 8
K92#176
7 20
18YL
K92#180
11 180R 13
K92#118
18 18GY 17
K92#155
5 18WH 2
K92#174
6 18LTBL 8
TRANS BULKHEAD
K92#176 4000
7 18YL 20 (7251M)
K92#118
18 18GY 17
K92#142
13 ALLISON 3/4000
18WH E
(7206F)
K92#145 ALLISON 1/2000

8 180R G ALLISON 3/4000
(7205F)
K48#139
1 180R B
ENGINE SPEED
K48#159 SENSOR
9 18TN A (7603M/7603MA)
K47#140
2 18LTGN B OUTPUT SPEED
K47#160 SENSOR
10 18YL A (7605M/7608M)
K92#180
11 180R A TURBINE SPEED
K92C120 SENSOR
3 18LTBL B (7615M)

92603H 22MAY14 AE08058185 063
402

CHAPTER 11
NAVISTAR, INC.
EATON GEN3
TCM CONN
ENGINE/IP
(7909)
(1702/1702)
19
K17K A17K
4
18PK 18PK
21 START RELAY
K17J A17J
26 (1010)
16PK 16PK
20 CH5_12
K17L A17L
32
18PK 18PK
25
K92E A92E
20
18LTBL 16TN
26
K92F A92F CRANK INHIBIT RELAY
21
18LTGN 16TN (1019-A4)
27
K92H A92H CH10_65
22
18WH 16TN
39
K92AE A92AE
25
16TN 16TN
40
27 K92(-) A92(-)
18GN EATON AUTOSHIFT 3 /
18GN
ALTRASHIFT SELECTOR
41 (7905/7905A)
K92(+) A92(+)
28 CH11_10
18YL 18YL
31
K92YB A92YB
31
16TN 16TN
FUSE F4-C IGNITION
8 (1013)
K13D A13D RELAY#1
35 (A13FC)
14PK 14PK (1011/1013)
H3 G3
CH3_06
A13D
16PK
K92BK
17 16TN 1
K92BL
15 16TN 4
PARK PAWL
K92RD
31 2 (7901)
16TN
K92YL
16 3
16TN
K11-GAM BATT ECM

36 12WH B NEG CONN
(9260)
K14AW
PDM 15 WAY
38 12RD
(6567)
CH7-51

92603H 22MAY14 AE08058185 064
403

CHAPTER 11
NAVISTAR, INC.
ECM
(6020M)
K5B(-)
18GN 62
EATON GEN 3 K5B(-)

TCM CONN 18GN
(7909)
K5E(-) K5C(-) K5CC(-)

2 18GN
18GN 18GN
AFTERTREATMENT
INTERCONNECT
(674)
K5D(-) K5EA(-) K5CC(-)

9 K5C(-)
18GN 18GN 18GN
18GN
EATON JEN 3 HCM ENG/IP
VEHICLE (1702)
INTERFACE CONN
K5D(+)
6 (7910)
18YL
K5A(-)
K5BE(-) 17
2 18GN
18GN
K5BE(+)
18YL 3
K5EA(+) K5CC(+) K5A(+)

K5C(+)
18YL 18YL 18YL 11
18YL
K5E(+) K5C(+) K5CC(+)

3 18YL 18YL 18YL
K5B(+)
18YL
ECM
(6020M)
K5B(+)
18YL 61

92603H 22MAY14 AE08058185 065
404

CHAPTER 11
NAVISTAR, INC.
EATON GEN3 HCM

VEHICLE INTERFACE ECM
CONN (6020M)
(7910)
11 10 25 10
K3AB(+)
K3AB(-)
K3G(+)
18DKBL
K3G(-)
18DKBL
K3AB(+)
K3AB(-)
18DKBL
18GY
18GY
18GY
EATON GEN3
TCM CONN
(7909) ENGINE/IP
(1702)
35
K3AC(+) K3AG(+) K3AA(+)
10
K3AA(+)
18DKBL
36
K3AC(-) K3AG(-) K3AA(-)
11
18GY 18GY 18GY
K3AA(-)
18GY
DIAGNOSTIC CONN
A3AA(-)
(1650)
18GY
CH3_09
DIAGNOSTIC CONN
(1650) A3AA(+)
CH3_09 18DKBL
RELOCATED
J1939 RELOCATED
TERMINATING J1939
RESISTOR RESISTOR
(7801) INTERCONNECT
(7802)
K5C(+)
A A
18YL
K5C(-)
C C
18GN

92603H 23MAY14 AE08058185 066
405
11.68. AMMETER / TWO WAY RADIO / ENGINE BODY BUILDER WIRING, P. 67

CHAPTER 11
AMMETER/TWO WAY RADIO/
NAVISTAR, INC.
ENGINE BODY BUILDER WIRING
FUEL PUMP/
AMMETER/
TWO WAY RADIO
(4060)
ECM
(6020M)
K97KU
1 18PL 76
K10S
3 18GY 47
K97ST
8 18PL 35
K97WS K97WT
18PL 18PL
ENGINE ECM
K97WA BODY BUILDER 1
18PL (7207M-10)
CH7_52
K97KV ENGINE/
2 16PL 20 MELROSE
(6011)
BATT RADIO
K14HC POSITIVE
4 A
10RD CONN
(9264M)
BATT RADIO
K14-GD NEGATIVE
5 A
10WH CONN
(9263F)
K26A AMMETER
6 14TN A CONNECTION
(6333)
K26B AMMETER
7 14TN A CONNECTION
BATTERY SIDE
(6332)

92603H 22MAY14 AE08058185 067
Figure 406 Ammeter / Two Way Radio / Engine Body Builder Wiring
406
11.69. J1939 DATA LINK WIRING WITH I6. I-368 ENGINE, P. 68

CHAPTER 11
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF J1939 DATA LINK WIRING W/I6, I-367 ENGINE
NAVISTAR, INC.
W/BACK BONE
AFTER TREATMENT
INTERCONNECT
(674)
9 5A(-)
K5C(-)
18GN 18GN ACM J1 CONN
(685)
K5C(+) 6 5A(+) CH7_56
18YL 18YL
ECM
(6020M) ENGINE/IP
(1702/1702)
K5CC(+) 11
K5B(+) K5A(+) A5R(+)
61 18YL 18YL 18YL PAM MODULE
18YL
(4087/4087B)
K5B(-) K5CC(-) K5A(-) 17 A5R(-) CH3_12A
62 18GN 18GN 18GN 18GN
DCU JUMPER
INTERCONNECT #1
(6342)
K5AA(+)
18YL 12
K5AA(-)
18GN 13
W/ALLISON LCT GEN 4/5
XMSN CONTROL
MODULE
(7151) K5#108 AFTER TREATMENT
CH11_45 18GN INTERCONNECT
K5#128 (674)
XMSN CONTROL ACM J1 CONN
18YL
MODULE 9 (685)
(7151) K5C(-) K5D(-) 5A(-) CH7_56
CH11_45 18GN 18GN 18GN
6 ACM J1 CONN
K5C(+) K5D(+) 5A(+) (685)
18YL 18YL 18YL CH7_56
ECM
ENGINE/IP
(6020M)
(1702/1702)
11 PAM MODULE
K5B(+) K5CC(+) K5A(+) A5R(+) (4087/4087B)
61 18YL 18YL 18YL 18YL CH3_12A
K5CC(-) K5A(-) 17 PAM MODULE

K5B(-) A5R(-)
62 18GN 18GN (4087/4087B)
18GN 18GN
CH3_12A
DCU JUMPER
INTERCONNECT #1
(6342)
K5AA(+)
18YL 12
K5AA(-)
18GN 13

92603H 23MAY14 AE08058185 068
Figure 407 J1939 Data Link Wiring with I6. I-368 Engine
407
11.70. EATON GEN 3 HCM VEHICLE INTERFACE CONNECTION WITH I6, I-367
ENGINE, P. 69
CHAPTER 11
EATON GEN 3 HCM VEHICLE INTERFACE CONNCTION
W/I6, I-367 ENGINE
NAVISTAR, INC.
EATON GEN 3
HCM VEHICLE
INTERFACE
CONN
(7910)
ENGINE/IP
(1702/1702) IGNITION
FUSE F5-B RELAY
9 (1014) (1011/
K13B A13B
35 12PK (A13FB) 1014)
12PK CH3_7A
H2 G2
5 KEY SWITCH
K17 A17 A17AL
20 (1100-B)
18PK 18PK 18PK
CH5_12
14
K17FA A17F
26 16PK
16PK
27
K17B A17B
32 18PK J4 G4
16PK
42 86
A17A 30
4 K17A
16WH EATON HYBRID
16WH
CRANKING
87 RELAY R2
87A (1019)
85
G3 J3
FUSE F5-M FUSE F5-L
IGNITION
(1014) (1014) A17D REMOTE
RELAY A13FA
(A13FA) 16RD START STOP
(1012/1014) 12PK
A4 B3 A3 (9778)
CH3_8
25 43
K98C(-) K98(-) A98(+) A98B(+) N104CA
27 18GN 18GN 18YL 18YL 16DKBL B
26 44
K98C(+) K98(+) A98(-) A98B(-) N59CA
28 18YL 18YL 18GN 18GN 16GY A
IP/CTR CHASSIS
(1701/1701F)
DIAGNOSTIC
CONN
CLUTCH (1650)
DATA LINK
(9755)
A98A(-)
J
K98D(+) 18GN
18YL A
A98A(+)
K98D(-) H
B 18YL
18GN
EATON ENGINE
SPEED SENSPR
(7606M)
K47(+)
1 F
16WH
K47(-)
2 16BK G
K98D K92YA
23 H
18BK 16TN
A B
XMSN/CHASSIS
(9920)

92603H 12JUN14 AE08058185 069
Figure 408 Eaton Gen 3 HCM Vehicle Interface Connection with I6, I-367 Engine
408
AIR CONDITIONING (CHAPTER 12)

12.1. AIR CONDITIONING, P. 1

CHAPTER 12
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING
NAVISTAR, INC.
HVAC CONTROL
(1200)
FUSE F1-B
(1010)
BATTERY
A75D F2 E2 A14JA A14J A14
BATTERY A2 FEED
18LTGN 12RD 8RD 4RD
5A CH3_01,30
FUSE F4-L
(1013)
G4 IGN RELAY #1
A73A B3 A3 A13FC
SW IGN A1 (A13FC) (1011 / 1013)
18LTGN 12PK
10A CH3_06
A28A CLUSTER
18TN (1500)
CH8_05
GROUND A74-G
B6
18WH
A11-GS
12WH
LEFT SIDE
CAB GND
(1005)
REAR TURNS
CLUSTER CONNECTOR PANEL ADAPTER
(1500) (1625)
J
DIMR OUT1 A62
4
PANEL LT 18DKBL
K BODY CONTROLLER #J3

A62DA (1600)
PANEL DIM I/P A12
18DKBL
A77 A/C REQUEST

AC REQUEST OUTPUT A4 A2 DIN2
20LTGN
A/C
A75C
DIAGNOSTICS A9 A3 DIAGNOSTICS
20LTGN
FUSE F4-M DIN3
(1013)
IGN RELAY #1 G4 B4 IGN SWITCH
A4 A13
(1011 / 1013) (A13FC) A16 INPUT
16PK
CH3_05 10A DIN5
BODY CONTROLLER #J5

(1602)
1 A9ZB A9ZA
E3 ZVR
18GY 18GY
AC PRESSURE 2
TRANSDUCER
(6201) 3
A6A +5V OUT
E6 SSOUT
18GY
BODY CONTROLLER #J3

(1600)
AC PRESSURE
A77B
B12 TRANSDUCER
18LTGN SIGNAL
AINI3
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 RMVD R/D 1620; D 74736R
Figure 409 Air Conditioning
409
12.2. AIR CONDITIONING (CONT.), P. 2

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AIR CONDITIONING (CONT)
NAVISTAR, INC.
HVAC LPM
(1220)
BATTERY
FEED
CH3_01,30 A11-GKJ A75-G
5
6WH 12WH
RIGHT SIDE DASH MOUNTED
6RD
A14
(4081)
FUSE F6-A
(1015)
6
A14J A14JE B4 A4 A75
HVAC CONTROL
(1200) 8RD 12RD 12LTGN
30A
4
A75A
BLOWER FAN CNTRL A11
18LTGN
A B
HVAC UNIT BLOWER

MODE MOTOR
(1210)
ACTUATOR
A B
MODE DOOR A74
B9 18LTGN
MOTOR +
B A
MODE DOOR A74A
B10
MOTOR - 18LTGN
TEMP
ACTUATOR
C B
TEMP SEN A74B
B11
MOTOR 1 + 18LTGN
D A
TEMP SEN A74C
B12
MOTOR - 18LTGN
HVAC RECIRC
MOTOR
(4017)
E A
RECIRC MOTOR + B1 A74D
18LTGN
F F
A74E
RECIRC MOTOR - B2
18LTGN
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED:A11-GKJ,CH3_30; B 62476L
REVISED 4081 TITLE. 61229V 22APR09 AE08058186 002
Figure 410 Air Conditioning (Cont.)
410
12.3. HVAC SYSTEM, P. 3

HVAC SYSTEM
NAVISTAR, INC.
W/ IBB & ISL-G ENGINE
ZERO VOLT
REFERENCE
(6702)
A
**K9AAA
**K9AA
A9ZB
18GY
18GY
16GY
BODY CONTROLLER #J5
(1602)
(6201/6201A/
6201B) ENGINE / IP
(1702/1702) A9ZA
E3 ZVR
AC PRESSURE 1 18GY
TRANSDUCER
2 ZVR
*K9AA A9E A9AA
E5
18GY**K9AAA **K9AA 20GY 18GY
2 16GY 3 +5V
18GY
K6DB A6A OUTPUT
E6
18GY 20GY SSOUT
BODY CONTROLLER #J3

(1600)
A/C PRESSURE
3 4 TRANSDUCER
K77B A77B
B12 SIGNAL
18LTGN 20LTGN
AIN13
* W/ AC & N/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION

** W/ AC & W/ TRANSMISSION OIL TEMP GAUGE OR AIR RESTRICTION
W/ I6 / V8 ENGINE
BODY CONTROLLER #J3

ENGINE / IP (1600)
(8602) (1702/1702)
C 4 A/C PRESSURE
K77B A77B
B12 TRANSDUCER
18LTGN 20LTGN
SIGNAL
A/C PRESSURE
TRANSDUCER
BODY CONTROLLER #J5
(1602)
B 3 +5V
K6A A6A
20GY E6 OUTPUT
18GY
SSOUT
2
A9E A9AA
E5 ZVR
20GY 18GY
ECM ZVR/ECM 5V/

BC ZVR SPLICE
(6747)
J
K9E
18GY
A L
K9A
18GY
300647 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC K9AAA, K9AAE 92218B
. 61229V 21APR09
AE08058186 003
Figure 411 HVAC System
411
12.4. HVAC SYSTEM (CONT.), P. 4

CHAPTER 12
HVAC SYSTEM (CONT)
NAVISTAR, INC.
GND ADAPTER
(6704M)
C
#K10-GB
14WH
%K10-GA
%K77-G
K10-GA
@K77-G
16WH
10WH
16WH
10WH
ENGINE LEFT
SIDE GND STUD
(6304A)
B
#K77-G
18WH
ECM ZVR/ECM 5V/
BC ZVR SPLICE
GND SPLICE (6747)
@K77-G
(6704)
16WH F
CH03_27A
FREON *K77-G
COMPRESSOR 18WH
(6200)
2 J
HARNESS GROUND A A9AA A9E K9E
BODY CONTROLLER #J5
(6314) 18GY 20GY 18GY
(1602)
(LOCATED AT LEFT ENGINE / IP
SIDE ENGINE (1702/1702)
BLOCK GROUND)
B ZVR E5
BODY CONTROLLER #J1

*#K77A ENGINE / IP (1603)
16LTGN (1702/1702)
10 A/C
@K77 A77A
C COMPRESSOR
* W/ I6 ENGINE 16LTGN 16LTGN
10A1
@ W/ IBB ENGINE
# W/ V8 ENGINE
% W/ ISL-G ENGINE
FREEZE
THERMISTOR
(4019) HVAC UNIT
(1210) BODY CONTROLLER #J3
(1600)
A
G A/C ACCUMULATOR
A75E
20LTGN B13 OUTLET SENSOR
AIN14
H
A75ZVRA A/C ACCUMULATOR
B B5
18GY INLET SENSOR
AIN6
LOW PRESSURE
SWITCH J
A77D
20LTGN
K
A75ZVRB
18GY
A75ZD
18GY
BODY CONTROLLER #J5

(1602)
A9ZA
ZVR E3
18GY
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC K77-G. H 92218B
61229V 22APR09
AE08058186 004
Figure 412 HVAC System (Cont.)
412
12.5. AUTOTHERM SYSTEM, P. 5

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE AUTOTHERM SYSTEM
HVAC CONTROL HEAD

(1200)
IGN RELAY#1 A73A

A13FC
(1011/1013) (A13FC) A1
12PK 18LTGN
CH3_05 G4
A3
FUSE F4-L (1013)

10A
B3
HVAC
(1210)
18LTGN
A73A
A75B
H
18LTGN
10 9 P4
K1
87A 30
BATTERY 87
86
P6
1
85
REFERENCE AUTOTHERM WIRING
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 27APR09 AE08058186 005
Figure 413 Autotherm System
413
CONNECTOR COMPOSITES (CHAPTER 13)

13.1. CONNECTOR COMPOSITES (1), (1J), (2J), P. 1
CHAPTER 13
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
BODY CONNECTOR(1)
(LOCATED ON LEFT SIDE KICK PANEL)
F1 E1
F16 E16
CONNECTOR 3598707C1
BODY LOCK 1618846C1
CAV CIRC GAUGE COLOR TERMINAL CAV CIRC GAUGE COLOR TERMINAL
E1 ATEM1 16 GY 3522073C1 F1 - - - -
E2 ATEM2 16 GY 3522073C1 F2 - - - -
E3 ATEM3 16 GY 3522073C1 F3 - - - -
E4 ATEM4 16 GY 3522073C1 F4 - - - -
E5 ATEM5 16 GY 3522073C1 F5 - - - -
E6 ATEM6 16 GY 3522073C1 F6 - - - -
E7 ATEM7 16 GY 3522073C1 F7 - - - -
E8 ATEM8 16 GY 3522073C1 F8 - - - -
E9 - - - - F9 - - - -
E10 - - - - F10 - - - -
E11 - - - - F11 - - - -
E12 - - - - F12 - - - -
E13 - - - - F13 - - - -
E14 - - - - F14- - - - -
E15 - - - - F15 - - - -
E16 - - - - F16 - - - -
EXHAUST BRAKE (1C)

ANTENNA CABLE (1A)
(LOCATED ON LEFT SIDE OF THE ENGINE)
(LOCATED ON LEFT SIDE OF THE ENGINE)
CONNECTOR 3547279C93
CONNECTOR 0188395R1
1 [BDORE] 22 BK ASSY A 24E 16 GY 0879630R1
2 [BDHLD] 22 NONE ASSY
310702 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 1A. F 92603H
61229V 24MAR09 AE08058187 001
Figure 414 Connector Composites (1), (1J), (2J)
414
13.2. CONNECTOR COMPOSITES (2A), (3A), (4A), (18A), (19A), P. 1A
CHAPTER 13
NAVISTAR, INC.
ANTENNA CABLE
SATELLITE RADIO ANTENNA
(2A)
(3A)
CONNECTOR 3624343C1
1 [ACORE] 22 BK ASSY 1 [ACORE] 22 BK ASSY
2 [ASHLD] 22 NONE ASSY 2 [ASHLD] 22 NONE ASSY
SATELLITE RADIO ANT

(4A)
CAV CIRC GAUGE COLOR TERMINAL

1 [ACORE] 22 BK ASSY
2 [ASHLD] 22 NONE ASSY
CONNECTOR 3624343CX
IVIS DATA LINK SUPPLY CABLE

(18A) CAV CIRC GAUGE COLOR TERMINAL
A [AWHT] 18 WH ASSY
B [ARED] 18 RD ASSY
D C [AYEL] 18 YL ASSY
E
C D [AGRN] 18 GN ASSY
F A B E PLUG - - -
F [ABLU] 18 DK BL ASSY
J
G G [AGRY] 18 GY ASSY
H

1 PLUG - - -
IVIS DATA LINK CONN 2 PLUG - - -
(19A)
3 PLUG - - -
4 PLUG - - -
10
5 PLUG - - -
5 15 6 [AWHT] 18 WH ASSY
7 PLUG - - -
8 [ARED] 18 RD ASSY
9 PLUG - - -
10 PLUG - - -
11 PLUG - - -
1 11 12 [AGRN] 18 GN ASSY
13 [AYEL] 18 YL ASSY
6 14 [AGRY] 18 GY ASSY
15 [ABLU] 18 DK BL ASSY
CONNECTOR 3686068C9X
310702 CIRCUIT DIAGRAM,42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 2A,3A,4A, C 92603H
18A,19A. 61229V 24MAR09 AE08058187 01A
Figure 415 Connector Composites (1), (1J), (2J)
415
13.3. CONNECTOR COMPOSITES (254F), (254M), (304), (317), P. 2

CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
NAVISTAR, INC.
MIRROR SWITCH CONN CAV CIRC GAUGE COLOR TERMINAL

(254F) A1 A62D 20 DKBL 3662109C1
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) A2 A78L 20 RD 3662109C1
A3 A78K 20 LTGN 3662109C1
B4 A4
A4 A78-GD 20 WH 3662109C1
B1 A78A 20 LTGN 3662109C1
B2 A78D 20 LTGN 3662109C1
B3 A78C 20 LTGN 3662109C1
B4 A78F 20 LTGN 3662109C1
B1 A1
CONNECTOR 3662108C1
MIRROR SWITCH CONN

(254M)
(LOCATED IN INSTRUMENT PANEL CAV CIRC GAUGE COLOR TERMINAL
BEHIND CENTER PANEL) A1 A62D 20 DKBL 3535805C1
A2 A78L 20 RD 3535805C1
B1 A1 A3 A78K 20 LTGN 3535805C1
A4 A78-GD 20 WH 3535805C1
B1 A78A 20 LTGN 3535805C1
B2 A78D 20 LTGN 3535805C1
B3 A78C 20 LTGN 3535805C1
B4 A4
B4 A78F 20 LTGN 3535805C1
CONNECTOR 3510243C1
BACK-UP LIGHT
(304)
(LOCATED ON TRASMISSION)
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

B
A 71 16 BK 1667742C1 1661872C1
B 71A 16 WH 1667742C1 1661872C1
A
CONNECTOR 3543888C1
BODY LOCK 1661874C1
CB SLEEVE LIGHT
(317)
(LOCATED ON TRASMISSION)
A CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A 71 16 BK 0425058C1 089000-CB
B B PLUG - - - -
C 71A 16 WH 0425058C1 089000-CB
C
CONNECTOR 089000-CB
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 304 & 317; D 92372W
REMOVED R/D 400. 61229V 20APR09 AE08058187 002
Figure 416 Connector Composites (254F), (254M), (304), (317)
416
13.4. CONNECTOR COMPOSITES (400), (411M1), (421), (422), P. 3
CHAPTER 13
NAVISTAR, INC.
TURN SIGNAL ADAPTER CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(400)
A* A57E 16 LTGN 3535303C1 3535424C1
(LOCATED ON MODULE BRACKET)
A* A57A 16 OR 3535303C1 3535424C1
M B* A57D 16 OR 3535303C1 3535424C1
L
B* A57D 16 LTGN 3535303C1 3535424C1
K
J C A57BC 16 LTGN 3535303C1 3535424C1
H
G
D A57R 16 LTGN 3535303C1 3535424C1
F E* A56E 16 YL 3535303C1 3535424C1
E
E* A56A 16 OR 3535303C1 3535424C1
D
C F* A56D 16 OR 3535303C1 3535424C1
B
A
F* A56D 16 YL 3535303C1 3535424C1
G A56BC 16 YL 3535303C1 3535424C1
H A56R 16 YL 3535303C1 3535424C1
CONNECTOR 3543733C1 J A71AB 16 OR 3535303C1 3535424C1
BODY LOCK 3543732C1 K* A71BA 16 OR 3535303C1 3535424C1
K* A71A 16 OR 3535303C1 3535424C1
L* A67H 18 GY 3535303C1 3535424C1
L# A71P 18 OR 3535303C1 3535424C1
* MUTUALLY EXCLUSIVE
# W/ LIFT AXLE L* A71N 16 OR 3535303C1 3535424C1
M A71D 18 OR 3535303C1 3535424C1
REMOTE POWER MODULE POSITIVE FEED

(411M1)
(LOCATED IN INSTRUMENT PANEL CENTER)

A N14CY 4 RD 3517757C1
CONNECTOR 3517760C1
RESISTANCE MODULE IN
(421)
A
CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE
B
A A92RE 18 TN 0587578C1 3517771C1
C B A92RF 18 TN 0587578C1 3517771C1
C A92RH 18 TN 0587578C1 3517771C1
D
D A92RJ 18 TN 0587578C1 3517771C1
RESISTANCE MODULE OUT

(422)
C CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A A92#158 18 TN 0587578C1 3517771C1
B
B A92#156 18 TN 0587578C1 3517771C1
A C A92#112 18 TN 0587578C1 3517771C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 411M1. E 92603H
61229V 20APR09 AE08058187 003
Figure 417 Connector Composites (400), (411M1), (421), (422)
417
13.5. CONNECTOR COMPOSITES (422F), (423), (424), (425), (500), P. 3A
CHAPTER 13
NAVISTAR, INC.
LCT T-HANDLE SHIFTER

RETARDER REQUEST SWITCH
(422F)
(423)
(LOCATED IN INSTRUMENT PANEL)
A
6
B
C 2 5
D
1 4
CONNECTOR 3540756C1
BODY LOCK 3540758C1
CONNECTOR 1673743C1

A A92A163 16 TN 1661875C1 1661872C1
B A92D 18 TN 1661875C1 3568570C1
1 A92#161 18 TN 1661224C1
C A92#142 18 TN 1661875C1 3568570C1
2 A92#103 18 TN 1661224C1
D* A92#103 18 TN 1661875C1 3568570C1
4 PLUG - - -
D* A92A103 18 TN 1661875C1 3568570C1
5 PLUG - - -
D* A92B103 18 TN 1661875C1 3568570C1
6 PLUG - - -
RETARDER OUTPUT SWITCH FELSTED SHIFTER PARK BRAKE

(424) (425)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
3 6
C
B
2 A
CONNECTOR 1667741C1
1 4 BODY LOCK 1667771C1
CONNECTOR 1687783C1
CAV CIRC GAUGE COLOR TERMINAL A* A92-GAH 18 WH 1661875C1 3568570C1
1 PLUG - - - A* A44-GAH 18 GY 1661875C1 3568570C1
2 A92RE 18 TN 1661224C1 B* A44L 18 GY 1661875C1 3568570C1
3 A92RF 18 TN 1661224C1 B* A122AB 18 PL 1661875C1 3568570C1
4 A92RH 18 TN 1661224C1 C A44J 18 GY 1661875C1 3568570C1
6 A92RJ 18 TN 1661224C1
ECM\TCM\AT GND
(500)
A PLUG - - 1675431C1 -
B# K10A 10 BK 2025425C1 1667735C1
A B* K10-GG 10 WH 2025425C1 1667735C1

C K10-GG 10 WH 2025425C1 1667735C1
B
C
* GROUND W/A3000 TAM, W/508002
# GROUND W/TCM W/508004
CONNECTOR 1667732C1
BODY LOCK 1667734C1

- - UPDATED TITLE C 92603H
DESCRIPTION. 82436B 01NOV11 AE08058187 03A
Figure 418 Connector Composites (422F), (423), (424), (425), (500)
418
13.6. CONNECTOR COMPOSITES (608), (662), (663), P. 3B
CHAPTER 13
NAVISTAR, INC.
UPSTREAM NOX SENSOR

(608) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED IN ENGINE) 1* K95E 18 TN 3992815C1 3532128C1
1# K95E 18 TN 3830792C1 3532128C1
2* K5D(-) 18 GN 3992815C1 3532128C1
3 1 2# K5D(-) 18 GN 3830792C1 3532128C1
3* K5D(+) 18 YL 3992815C1 3532128C1
4 2
3# K5D(+) 18 YL 3830792C1 3532128C1
4* K95-GB 18 TN 3992815C1 3532128C1
4# K95-GB 18 TN 3830792C1 3532128C1
CONNECTOR 3993814C1
* W/MXF13L SCR ENGINE
# W/I6 2010 SCR ENGINE
CRANKING RELAY
(662)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER)
30 86
1 2
1 17-GA 18 WH 2039343C1 3517771C1
2 17-GB 18 WH 2039343C1 3517771C1
3 PLUG - - 0587579C1 3517771C1
5 3 4 4 K17M 18 PK 2039343C1 3517771C1
85 87A 87 5 K17E 18 PK 2039343C1 3517771C1
EXHAUST BRAKE RELAY

(663)

30 86 1 K24C 16 GY 2039343C1 0589391C1
1 2 2 24A 14 GY 3535486C1 1652325C1

3 PLUG - - 0587579C1 -
4 24E 16 GY 2039343C1 1652325C1
5 24D 14 GY 3535486C1 1652325C1
5 3 4
85 87A 87

0488 25JUN14 ADDED EFFECTS FOR I6 C 92603H
2010 SCR ENGINE.FOR R/D 608. 92218B 29JUL13 AE08058187 03B
Figure 419 Connector Composites (608), (662), (663)
419
13.7. CONNECTOR COMPOSITES (663R), (664), (670), P. 3C
CHAPTER 13
NAVISTAR, INC.
EXHAUST BRAKE FUSE

(663R)
B CAV CIRC GAUGE COLOR TERMINAL SEAL/SLEEVE

A K24B 16 GY 1661707C1 N/A
B K24C 16 GY 1661707C1 N/A
A
CONNECTOR 1667639C1
START RELAY
(664)
(LOCATED ON LEFT SIDE OF ENGINE)

4 1 K17CA 16 PK 3895713C1 N/A
5 2 2 K17CB 16 PK 3895713C1 N/A
3 3 PLUG - - - -
4 K17C 16 PK 1661707C1 N/A
1 5 K17CC 16 PK 3895713C1 N/A
AFTERTREATMENT HARNESS INTERCONNECT

(670) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE) 1 5(+) 18 YL 3709927C1
2 5(-) 18 GN 3709927C1
3 10 16 WH 3709927C1
1 6 4 13 16 PK 3709927C1
5 5A(+) 18 YL 3709927C1
7 12
6 5A(-) 18 GN 3709927C1
7 9 18 GY 3709927C1
8 95 18 TN 3709927C1
CONNECTOR 3957650C1
9 95A 18 TN 3709927C1
10 6 18 GY 3709927C1
11 95(+) 18 TN 3709927C1
12 95(-) 18 TN 3709927C1

DESCRIPTION. 92218B 29JUL13 AE08058187 03C
Figure 420 Connector Composites (663R), (664), (670)
420
13.8. CONNECTOR COMPOSITES (670), P. 3D
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT HARNESS POWERTRAIN HARNERSS INTERCONNECT

(670) (670)
(LOCATED IN ENGINE) (LOCATED IN ENGINE)
6 7
7 6
12 1
1 12
CONNECTOR 3601924C1
BODY LOCK 3601925C1
CONNECTOR 3755933C1
CAV CIRCUIT GAUGE COLOR TERMINAL BODY LOCK 1689501C1
1 K5(+) 18 YL 1651988C1
CAV CIRCUIT GAUGE COLOR TERMINAL
2 K5(-) 18 GN 1651988C1
1 5A(+) 20 YL 1651987C1
3* K10-G4 16 WH 1651988C1
2 5A(-) 20 GN 1651987C1
3# K10-G4 16 BK 1651988C1
3 10-GD 16 WH 1651987C1
4 K13 16 PK 1651988C1
4 13F 16 PK 1651987C1
5 K5A(+) 18 YL 1651988C1
5 5B(+) 20 YL 1651987C1
6 K5A(-) 18 GN 1651988C1
6 5B(-) 20 GN 1651987C1
7 K9 20 GY 1651988C1
7 9A 18 GY 1651987C1
8 K95 20 TN 1651988C1
8 95B 18 TN 1651987C1
9 K95A 20 TN 1651988C1
9 95A 18 TN 1651987C1
10 @ K6E 18 GY 1651988C1
10 6A 18 GY 1651987C1
10% K6D 18 PL 1651988C1
11 95A(-) 18 TN 1651987C1
11 K95(+) 20 YL 1651988C1
12 95A(+) 18 TN 1651987C1
12 K95(-) 20 GN 1651988C1
* GROUND N/TCM W/508002

# GROUND W/TCM W/508004
@ OEM SENSOR SUPPLY W/ BODY BUILDER
% OEM SENSOR SUPPLY N/ BODY BUILDER
AFTERTREATMENT INTERCONNECT
(670)
(LOCATED IN ENGINE)
6** 5(-) 18 GN 3686943C1
7* 95O 20 TN 3686945C1
6 1 7** 95EA 20 TN 3686943C1
8* 95P 20 TN 3686945C1
12 7 8** 95P 20 TN 3686943C1
9* 95Q 20 TN 3686945C1
CONNECTOR 3959006C1 9** 95EC 20 TN 3686943C1
10* 95R 20 TN 3686945C1
10** 95R 20 TN 3686943C1
1* 5B(+) 18 YL 3686945C1
1** 5B(+) 18 YL 3686943C1 11* 95S 20 TN 3686945C1
11** 95S 20 TN 3686943C1
2* 5B(-) 18 GN 3686945C1
12* 95T 20 TN 3686945C1
2** 5B(-) 18 GN 3686943C1
12** 95T 20 TN 3686943C1
3* 95-GE 16 TN 3686946C1
3** 95-GE 16 WH 3686944C1
4* 95EB 16 TN 3686946C1 * W/ AFTERTREATMENT SWITCH BACK
4** 95EB 16 TN 3686944C1 ** W/ AFTERTREATMENT W/ VERT-VERT
5* 5(+) 18 YL 3686945C1
5** 5(+) 18 YL 3686943C1
6* 5(-) 18 GN 3686945C1

0488 25JUN14 REVISED AND REDRAWN. C 92603H
92218B 29JUL13 AE08058187 03D
Figure 421 Connector Composites (670)
421
13.9. CONNECTOR COMPOSITES (671), (672), (673), P. 3E
CHAPTER 13
NAVISTAR, INC.

1 PLUG - - 3527276C1
2 PLUG - - 3527276C1
SCR SENSOR TABLE
3 PLUG - - 3527276C1
(671)
(LOCATED IN ENGINE) 4 PLUG - - 3527276C1
5 PLUG - - 3527276C1
7 6 6 PLUG - - 3527276C1
7* 5B(+) 18 YL 3989895C1
7** 5D(+) 18 YL 3989895C1
7# 5C(+) 18 YL 3989895C1
8* 5B(-) 18 GN 3989895C1
8** 5D(-) 18 GN 3989895C1
8# 5C(-) 18 GN 3989895C1
9 10A 18 WH 3989895C1
10 13A 18 PK 3989895C1
12 1
11* 5(+) 18 YL 3989895C1
CONNECTOR 3989896C1 11** 5BB(+) 18 YL 3989895C1

BODY LOCK 3553460C1 11** 5B(+) 18 YL 3989895C1
11# 5A(+) 20 YL 3989895C1
* W/ TRANSTAR AND W/ WORKSTAR
# W/ DURASTAR 12* 5(-) 18 GN 3989895C1
** W/WORKSTAR & DURASTAR 12** 5BB(-) 18 GN 3989895C1
12** 5B(-) 18 GN 3989895C1
12# 5A(-) 20 GN 3989895C1
DPF SENSOR TABLE CAV CIRCUIT GAUGE COLOR TERMINAL

(672) 1*** 5C(+) 18 YL 3989895C1
(LOCATED IN ENGINE)
1# 5D(+) 18 YL 3989895C1
2*** 5C(-) 18 GN 3989895C1
5 4 2# 5D(-) 18 GN 3989895C1
3*** 10B 18 WH 3989895C1
4 13B 18 PK 3989895C1
* W/ TRANSTAR AND W/ WORKSTAR
4** 13BF 18 PK 3989895C1
# W/ DURASTAR
**W/WORKSTAR, DURASTAR. 5*** 9 18 GY 3989895C1
5# 9A 18 GY 3989895C1
8 1 6*** 95 18 TN 3989895C1
6# 95B 18 TN 3989895C1
7*** 95A 18 TN 3989895C1
CONNECTOR 3989894C1
BODY LOCK 3539144C1 8*** 6 18 GY 3989895C1
8# 6A 18 GY 3989895C1
DEF TANK HARNESS INTERCONNECT 2 DEF DOSER

(672) (673)
(LOCATED ON ENGINE) (LOCATED IN ENGINE)
1 CONNECTOR 3690364C
W/ DURASTAR
2
CONNECTOR 3755935C1
BODY LOCK 3755937C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K95C 20 TN 1651988C1 1* 95(+) 18 TN 3689960C1 3623615C1
2 K14B 16 RD 1651988C1 1# 95A(-) 18 TN 3689960C1 3623615C1

3 K13A 16 PK 1651988C1 1% 95S 20 TN 3689960C1 3623615C1
4 K13D 16 PK 1651988C1 2* 95(-) 18 TN 3689960C1 3623615C1
5 K95-GA 20 TN 1651988C1 2# 95A(+) 18 TN 3689960C1 3623615C1
6 K5(-) 18 LTGN 1651988C1 2% 95T 20 TN 3689960C1 3623615C1
7 K5(+) 18 YL 1651988C1 * W/ TRANSTAR AND W/ WORKSTAR
# W/ DURASTAR
8 K14A 16 RD 1651988C1 % W/WORKSTAR AND DURASTAR;I6 2010 ENGINE.

92218B 29JUL13 AE08058187 03E
422
13.10. CONNECTOR COMPOSITES (674), P. 3F
CHAPTER 13
NAVISTAR, INC.
DEF HARNESS INTERCONNECT PWRTRAIN HARNESS

10 1
(674) INTERCONNECT
(LOCATED IN ENGINE) 11 20
(674)
(LOCATED IN ENGINE)
CONNECTOR 3990231C1

1 K95H 18 TN 3686945C1 CONNECTOR 3990222C1
2 K95I 18 TN 3686945C1
3 K95J 18 TN 3686945C1
1 95H 20 TN 3709927C1
4 K95K 18 TN 3686945C1
2 95I 20 TN 3709927C1
5 K95L 18 TN 3686945C1
3 95J 20 TN 3709927C1
6 K95M 18 TN 3686945C1
4 95K 18 TN 3709927C1
7 K95N 18 TN 3686945C1
5 95L 20 TN 3709927C1
8 K95G 18 TN 3686945C1
6 95M 20 TN 3709927C1
9 K95F 18 TN 3686945C1
7 95N 20 TN 3709927C1
10 K13B 18 PK 3686945C1
8 95G 20 TN 3709927C1
11 PLUG - - 3833742C1
9 95F 20 TN 3709927C1
12 K95AK3 16 TN 3686946C1
10 13B 18 PK 3709927C1
13 K95AK4 16 TN 3686946C1
11 PLUG - - 3833742C1
14 PLUG - - 3833742C1
12 95AK3 16 TN 3709927C1
15 PLUG - - 3833742C1
13 95AK4 16 TN 3709927C1
16* K5TB(-) 18 GN 3686945C1
14 PLUG - - 3833742C1
16# K5C108 18 LTGN 3686945C1
15 PLUG - - 3833742C1
16# K5C108 18 GN 3686945C1
16 5A(-) 18 GN 3709927C1
17% K5TB(+) 18 YL 3686945C1
17 5A(+) 18 YL 3709927C1
17# K5C128 18 YL 3686945C1
18 5(-) 18 GN 3709927C1
18 K5(-) 18 GN 3686945C1
19 5(+) 18 YL 3709927C1
19 K5(+) 18 YL 3686945C1
20 95E 18 TN 3709927C1
20 K95E 18 TN 3686945C1
* W/AUTOSHIFT GEN3 TRANSMISSION

# W/ALLISON GEN4 3000/3500
TRANSMISSION
% W/MANUAL TRANSMISSION
(674)
CAV CIRCUIT GAUGE COLOR TERMINAL (674)
(LOCATED IN ENGINE)
(LOCATED IN ENGINE)
1 95A1 10 TN 3612307C1
2 PLUG - - -
14 7 3 95E 18 TN 3613771C1
7 6
4 5(+) 18 YL 3613771C1
5 5(-) 18 GN 3613771C1
6 5A(+) 18 YL 3613771C1
7 95-GF 12 WH 3612307C1
8 95-GD1 10 WH 3612307C1
9 5A(-) 18 GN 3613771C1
10 13B 18 PK 3613771C1 12 1
11 PLUG - - -
12 95AK3 16 TN 3613770C1 CONNECTOR 3601923C1
8 1 13 95AK4 16 TN 3613770C1 BODY LOCK 3601925C1
CONNECTOR 3754688C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 K10 16 WH 1680205C1 7 K13A 18 RD 1680205C1
2 K95 18 TN 1680205C1 8 K13 16 PK 1680205C1
3 K95AF 18 TN 1680205C1 9 K5(-) 18 LT GN 1680205C1
4 K95-G 16 WH 1680205C1 10 K5(+) 18 YL 1680205C1
5 PLUG - - 0453133C1 11 K14A 16 RD 1680205C1
6 K14 16 RD 1680205C1 12 PLUG - - 0453133C1

0488 25JUN14 MOVED R/D 673 AND C 92603H
ADDED R/D 674. 92218B 29JUL13 AE08058187 03F
423
13.11. CONNECTOR COMPOSITES (674), (675), (676), (677), (678), P. 3G
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT INTERCONNECT CAV CIRCUIT GAUGE COLOR TERMINAL

(674) 1 K95AK1 12 TN 3612308C1
(LOCATED IN ENGINE)
2 PLUG - - 3573076C1
3 K95E 18 TN 3618272C1
14 7 4 K5(+) 18 YL 3618272C1
5 K5(-) 18 GN 3618272C1
6* K5C(+) 18 YL 3618272C1
6# K5D(+) 18 YL 3618272C1
7 K95-GF 12 TN 3612308C1
8 K95-G 10 TN 3612308C1
9* K5C(-) 18 GN 3618272C1
9# K5D(-) 18 GN 3618272C1
10 K97AT 18 PL 3618272C1
10 K97AT 18 PL 3618272C1
8 1 11 PLUG - - 3573076C1
CONNECTOR 3754687C1 12 K95AK3 16 TN 3618273C1

13 K95AK4 16 TN 3618273C1
* J1939 BACKBONE W/LOW/MID/HIGH CAB
# W/EATON AUTOSHIFT 3 W/MID/HIGH CAB 14 PLUG - - 3573076C1
BACKFLOW HEATER LINE

(675) PRESSURE HEATER LINE
(LOCATED IN ENGINE) (676)
(LOCATED IN ENGINE)
2 1
2 1
* W/ WORKSTAR,W/ TRANSTAR
# W/ DURASTAR * W/ WORKSTAR,W/ TRANSTAR
% W/WORKSTAR AND DURASTAR,I6,2010 SCR ENGINE # W/ DURASTAR
% W/WORKSTAR AND DURASTAR,I6,2010,SCR ENGINE
1* 95AC 18 TN 1680205C1 1* 95AD 18 TN 1680205C1
1% 95AG 16 TN 1680205C1 1% 95AH 16 TN 1680205C1
1# 95AA 16 TN 1680205C1 1# 95BA 16 TN 1680205C1
2* 95AG 16 TN 1680205C1 2* 95AH 16 TN 1680205C1
2% 95AC 18 TN 1680205C1 2% 95AD 18 TN 1680205C1
2# 95-GA 16 TN 1680205C1 2# 95-GB 16 TN 1680205C1
SUCTION HEATER LINE TANK SENSOR TEMP/LEVEL

(677) (678)
CONNECTOR 3991593C1
4 BODY LOCK 3545579C1
1
2 1 * W/ WORKSTAR,W/ TRANSTAR &
DURASTAR
# W/ DURASTAR
% W/WORKSTAR AND DURASTAR
CONNECTOR 3854645C91 2 3
* W/ WORKSTAR, W/ TRANSTAR CAV CIRCUIT GAUGE COLOR TERMINAL
# W/ DURASTAR
1* 5BA(-) 18 GN 3572625C1
% W/WORKSTAR AND DURASTAR,
I6 2010 SCR ENGINE 1# 5A(-) 18 GN 3572625C1
CAV CIRCUIT GAUGE COLOR TERMINAL 2* 5BA(+) 18 YL 3572625C1
1* 95AE 18 TN 1680205C1 2# 5A(+) 18 YL 3572625C1
1% 95AZ 16 TN 1680205C1 3* 95-GD 16 TN 3572625C1
1# 95CA 16 TN 1680205C1 3% 95-GD 16 WH 3572625C1
2* 95AI 16 TN 1680205C1 3# 10B 18 WH 3572625C1
2% 95AE 18 TN 1680205C1 4* 95EA 16 TN 3572625C1
2# 95-GC 16 TN 1680205C1 4# 13A 18 PK 3572625C1

92218B 29JUL13 AE08058187 03G
Figure 424 Connector Composites (674), (675), (676), (677), (678)
424
13.12. CONNECTOR COMPOSITES (679), P. 3H
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT PDM CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(679) B7* 95AX 20 TN 2033819C1 3517771C1
(LOCATED IN ENGINE) B7# 95-GAD 16 TN 2033819C1 1652325C1
B8* 95AL 16 TN 2033819C1 1652325C1
B8# 95N 16 TN 2033819C1 1652325C1
B9* 95-GC 18 TN 2033819C1 3517771C1
B9** 95-GC 18 WH 2033819C1 3517771C1
B9# 13C 16 PK 2033819C1 1652325C1
E D C B A
B10* 95AW 12 TN 2033816C1 0589391C1
12
B10# 14E 16 RD 2033819C1 1652325C1
11 B11 PLUG - - 0587579C1 -
10 B12 PLUG - - 0587579C1 -
C1* 95AU 10 TN 1687847C1 0589390C1
9
C1# 95S 16 TN 2033819C1 1652325C1
8
C2* 95DB 10 TN 1687847C1 0589390C1
7 C2** 95DB 18 TN 2033819C1 3517771C1
6 C2# 14F 16 RD 2033819C1 1652325C1
C3* 95AV 10 TN 1687847C1 0589390C1
5
C3# 95P 16 TN 2033819C1 1652325C1
4
C4* 95DC 10 TN 1687847C1 0589390C1
3
C4** 95DC 18 TN 2033819C1 3517771C1
2 C4# 14B 16 RD 2033819C1 1652325C1
1 C5* 95EC 12 TN 2033816C1 0589391C1

C5# 13B 16 PK 2033819C1 1652325C1
C6* 95AW 12 TN 2033816C1 0589391C1
C6# 14E 16 RD 2033819C1 1652325C1
C7 PLUG - - 0587579C1 -
C8 PLUG - - 0587579C1 -
C9 PLUG - - 0587579C1 -
C10 PLUG - - 0587579C1 -
C11 PLUG - - 0587579C1 -
C12 PLUG - - 0587579C1 -
A1* 95AU 10 TN 1687847C1 0589390C1
D1 PLUG - - 0587579C1 -
A1# 95TA 16 TN 2033819C1 1652325C1
D2 PLUG - - 0587579C1 -
A2* 95AT 20 TN 2033819C1 3517771C1
D3 PLUG - - 0587579C1 -
A2# 95RA 16 TN 2033819C1 1652325C1
D4 PLUG - - 0587579C1 -
A3# 95TB 16 TN 2033819C1 1652325C1
D5 PLUG - - 0587579C1 -
A4# 95RB 16 TN 2033819C1 1652325C1
D6 PLUG - - 0587579C1 -
A5# 95TC 16 TN 2033819C1 1652325C1
D7 PLUG - - 0587579C1 -
A6# 95RC 16 TN 2033819C1 1652325C1
D8 PLUG - - 0587579C1 -
A7* 95AV 10 TN 1687847C1 0589390C1
D9 PLUG - - 0587579C1 -
A7# 95PB 16 TN 2033819C1 1652325C1
D10 PLUG - - 0587579C1 -
A8* 95AS 18 TN 2033819C1 3517771C1
D11 PLUG - - 0587579C1 -
A8# 95PA 16 TN 2033819C1 1652325C1
D12 PLUG - - 0587579C1 -
A9* 95DA 10 TN 1687847C1 0589390C1
E1 PLUG - - 0587579C1 -
A9* 95DA 18 TN 2033819C1 3517771C1
E2 PLUG - - 0587579C1 -
A9# 14C 16 RD 2033819C1 1652325C1
E3 PLUG - - 0587579C1 -
A10* 13BB 18 PK 2033819C1 3517771C1
E4 PLUG - - 0587579C1 -
A10# 10C 16 WH 2033819C1 1652325C1
E5 PLUG - - 0587579C1 -
A11 PLUG - - 0587579C1 -
E6 PLUG - - 0587579C1 -
A12 PLUG - - 0587579C1 -
E7 PLUG - - 0587579C1 -
B1* 95AY 20 TN 2033819C1 3517771C1
E8 PLUG - - 0587579C1 -
B1# 95-GBA 16 TN 2033819C1 1652325C1
E9 PLUG - - 0587579C1 -
B2* 95AF 16 TN 2033819C1 1652325C1
E10 PLUG - - 0587579C1 -
B2# 95AB 16 TN 2033819C1 1652325C1
E11 PLUG - - 0587579C1 -
B3# 95-GBB 16 TN 2033819C1 1652325C1
E12 PLUG - - 0587579C1 -
B4# 95BB 16 TN 2033819C1 1652325C1
* W/ TRANSTAR AND W/ WORKSTAR AND W/DURASTAR
B5# 95-GBC 16 TN 2033819C1 1652325C1
# W/ DURASTAR
B6# 95CB 16 TN 2033819C1 1652325C1 ** W/WORKSTAR AND DURASTAR

0488 25JUN14 ADDED CIRC 95DA,95-GC,C 92603H
95DB AND 95DC IN CAV A9,B9,C2,C4. 92218B 29JUL13 AE08058187 03H
425
13.13. CONNECTOR COMPOSITES (679), P. 3I
CHAPTER 13
NAVISTAR, INC.
AFTERTREATMENT PDM
(679)
(LOCATED IN ENGINE)
12 11 10 9 8 7 6 5 4 3 2 1
CONNECTOR 6114508C1
BODY LOCK 6114510C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A1 95AU 10 TN 1687847C1 0589390C1 C6 95AW 12 TN 2033816C1 0589391C1
A2 95AT 20 TN 2033819C1 3517771C1 C7 PLUG - - 0587579C1 -
A3 95AV 10 TN 1687847C1 0589390C1 C8 PLUG - - 0587579C1 -
A4 95AS 18 TN 2033819C1 3517771C1 C9 PLUG - - 0587579C1 -
A5 95DA 10 TN 1687847C1 0589390C1 C10 PLUG - - 0587579C1 -
A6 13BB 18 PK 2033819C1 3517771C1 C11 PLUG - - 0587579C1 -
A7 PLUG - - 0587579C1 - C12 PLUG - - 0587579C1 -
A8 PLUG - - 0587579C1 - D1 PLUG - - 0587579C1 -
A9 PLUG - - 0587579C1 - D2 PLUG - - 0587579C1 -
A10 PLUG - - 0587579C1 - D3 PLUG - - 0587579C1 -
A11 PLUG - - 0587579C1 - D4 PLUG - - 0587579C1 -
A12 PLUG - - 0587579C1 - D5 PLUG - - 0587579C1 -
B1 95AY 20 TN 2033819C1 3517771C1 D6 PLUG - - 0587579C1 -
B2 95AF 16 TN 2033819C1 1652325C1 D7 PLUG - - 0587579C1 -
B3 95AX 20 TN 2033819C1 3517771C1 D8 PLUG - - 0587579C1 -
B4 95AL 16 TN 2033819C1 1652325C1 D9 PLUG - - 0587579C1 -
B5 95-GC 18 TN 2033819C1 3517771C1 D10 PLUG - - 0587579C1 -
B6 95AW 12 TN 2033816C1 0589391C1 D11 PLUG - - 0587579C1 -
B7 PLUG - - 0587579C1 - D12 PLUG - - 0587579C1 -
B8 PLUG - - 0587579C1 - E1 PLUG - - 0587579C1 -
B9 PLUG - - 0587579C1 - E2 PLUG - - 0587579C1 -
B10 PLUG - - 0587579C1 - E3 PLUG - - 0587579C1 -
B11 PLUG - - 0587579C1 - E4 PLUG - - 0587579C1 -
B12 PLUG - - 0587579C1 - E5 PLUG - - 0587579C1 -
C1 95AU 10 TN 1687847C1 0589390C1 E6 PLUG - - 0587579C1 -
C2 95DB 10 TN 1687847C1 0589390C1 E7 PLUG - - 0587579C1 -
C3 95AV 10 TN 1687847C1 0589390C1 E8 PLUG - - 0587579C1 -
C4 95DC 10 TN 1687847C1 0589390C1 E9 PLUG - - 0587579C1 -
C5 95EC 12 TN 2033816C1 0589391C1 E10 PLUG - - 0587579C1 -
E11 PLUG - - 0587579C1 -
E12 PLUG - - 0587579C1 -

DESCRIPTION. 92218B 29JUL13 AE08058187 03I
426
13.14. CONNECTOR COMPOSITES (679), P. 3J
CHAPTER 13
NAVISTAR, INC.

A1 95AU 10 TN 1687847C1 0589390C1
A2 95AT 20 TN 2033819C1 3517771C1
A3 95AV 10 TN 1687847C1 0589390C1
A4 95AS 18 TN 2033819C1 3517771C1
AFTERTREATMENT PDM
A5 95DA 18 TN 2033819C1 3517771C1
(679)
(LOCATED IN ENGINE) A6 13BB 18 PK 2033819C1 3517771C1
B1 95AY 20 TN 2033819C1 3517771C1
1 B2 95AF 16 TN 2033819C1 1652325C1

6
B3 95AX 20 TN 2033819C1 3517771C1
B4 95AL 16 TN 2033819C1 1652325C1
B5 95-GC 18 WH 2033819C1 3517771C1
B6 95AW 12 TN 2033816C1 0589391C1
C1 95AU 10 TN 1687847C1 0589390C1
12 7 C2 95DB 18 TN 2033819C1 3517771C1
C3 95AV 10 TN 1687847C1 0589390C1
CONNECTOR 3754414C92 C4 95DC 18 TN 2033819C1 3517771C1

C5 95EC 12 TN 2033816C1 0589391C1
C6 95AW 12 TN 2033816C1 0589391C1

0488 25JUN14 ADDED R/D 679.MVD R/D C 92603H
680,681&685 ON SHEET 03K. 92218B 29JUL13 AE08058187 03J
427
13.15. CONNECTOR COMPOSITES (680), (681), (685), P. 3K
CHAPTER 13
NAVISTAR, INC.

1 PLUG - - 3577744C1 -
2* 95U 20 TN 3989902C1 3922307C1
2# 95J 16 TN 3712037C1 3573653C1
3* 95V 20 TN 3989902C1 3922307C1
DEF PUMP
3# 95K 16 TN 3712037C1 3573653C1
(680)
(LOCATED IN ENGINE) 4* 95W 20 TN 3989902C1 3922307C1
4# 95H 16 TN 3712037C1 3573653C1
1 5* 95AL 16 TN 3712037C1 3573653C1

6
5# 95N 16 TN 3712037C1 3573653C1
6* 95-GB 16 TN 3712037C1 3573653C1
6% 95-GB 16 WH 3712037C1 3573653C1
6# 10A 16 WH 3712037C1 3573653C1
7 PLUG - - 3577744C1 -
12 7 8* 95X 18 TN 3989902C1 3573653C1
8# 95L 16 TN 3712037C1 3573653C1
9* 95Y 18 TN 3989902C1 3573653C1
CONNECTOR 3850730C1
9# 95D 16 TN 3712037C1 3573653C1
10* 95Z 20 TN 3989902C1 3922307C1
* W/ TRANSTAR AND W/ WORKSTAR &
W/DURASTAR 10# 95F 16 TN 3712037C1 3573653C1
# W/ DURASTAR 11* 95AA 20 TN 3989902C1 3922307C1
% W/WORKSTAR AND W/DURASTAR 11# 95G 16 TN 3712037C1 3573653C1
12* 95AB 20 TN 3989902C1 3922307C1
12# 95M 16 TN 3712037C1 3573653C1
J1939 PUBLIC CAN TERM RESISTOR

(681)
(LOCATED IN ENGINE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A* 5AB(-) 18 GN 1661875C1 3568570C1
A% 5AB(+) 18 YL 1661875C1 3568570C1
C A# 5B(-) 18 GN 1661875C1 3568570C1
B B PLUG - - 2025431C1 -
C* 5AB(+) 18 YL 1661875C1 3568570C1
A
C% 5AB(-) 18 GN 1661875C1 3568570C1
C# 5B(+) 18 YL 1661875C1 3568570C1
CONNECTOR 1667741C1 * W/ TRANSTAR AND W/ WORKSTAR
BODY LOCK 1667771C1 # W/ DURASTAR
% W/WORKSTAR AND W/DURASTAR
ACM J1
(685)
(LOCATED IN ENGINE)
1 PLUG - - 3744547C1
2 PLUG - - 3744547C1
10 1 3 PLUG - - 3744547C1
20 11
4 95AE 18 TN 3743666C1
30 21
40 31 92 91
5 95G 20 TN 3743668C1
94 93
50 41 96 95 6 PLUG - - 3744547C1
60 51
70 61 7 95AY 20 TN 3743668C1
80 71 8 95AT 20 TN 3743668C1
90 81 9 PLUG - - 3744547C1
10 PLUG - - 3744547C1
CONNECTOR 6113090C1 CHART CONTINUE ON SHEET 03K

BODY LOCK 3743662C1

0488 25JUN14 ADDED R/D 680 & 681. C 92603H
92218B 29JUL13 AE08058187 03K
428
13.16. CONNECTOR COMPOSITES (685), P. 3L
CHAPTER 13
NAVISTAR, INC. CONNECTOR BODY COMPOSITES MATING VIEW SHOWN

CHART CONTINUE FROM SHEET 03J
41 PLUG - - 3744547C1
42 95O 20 TN 3743668C1
42# 95EA 20 TN 3743668C1
ACM J1
42# 95NN 20 TN 3743668C1
(685)
(LOCATED IN ENGINE) 43 PLUG - - 3744547C1
44 PLUG - - 3744547C1
45 PLUG - - 3744547C1
46 PLUG - - 3744547C1
10 1 47 PLUG - - 3744547C1
20 11
30 21 48 PLUG - - 3744547C1
40 31 92 91
49 PLUG - - 3744547C1
94 93
50 41 96 95 50 PLUG - - 3744547C1
60 51
70 61 51 PLUG - - 3744547C1
80 71 52# 95AC 18 TN 3743666C1
90 81
53# 95T 20 TN 3743668C1
54 PLUG - - 3744547C1
55# 95AK 20 TN 3743668C1
56# 95AA 20 TN 3743668C1
CONNECTOR 6113090C1 57 PLUG - - 3744547C1
BODY LOCK 3743662C1 58 PLUG - - 3744547C1
59 PLUG - - 3744547C1
60 PLUG - - 3744547C1
61 PLUG - - 3744547C1
62 PLUG - - 3744547C1
11 PLUG - - 3744547C1
63# 95AX 20 TN 3743668C1
12 PLUG - - 3744547C1
64 PLUG - - 3744547C1
13 PLUG - - 3744547C1
65 PLUG - - 3744547C1
14 PLUG - - 3744547C1
66 PLUG - - 3744547C1
15# 5AC(+) 20 YL 3743668C1
67 PLUG - - 3744547C1
16# 5AC(-) 20 GN 3743668C1
68 PLUG - - 3744547C1
17# 95W 20 TN 3743668C1
69 PLUG - - 3744547C1
18 95M 20 TN 3743668C1
70# 95P 20 TN 3743668C1
19 PLUG - - 3744547C1
71 PLUG - - 3744547C1
20 PLUG - - 3744547C1
72 95L 20 TN 3743668C1
21 PLUG - 37445474C1
73 PLUG - - 3744547C1
22 PLUG - - 37445474C1
74 PLUG - - 3744547C1
23 PLUG - - 37445474C1
75 PLUG - - 3744547C1
24 PLUG - - 37445474C1
76 PLUG - - 3744547C1
25 PLUG - - 37445474C1
77# 95S 20 TN 3743668C1
26 PLUG - - 37445474C1
78 PLUG - - 3744547C1
27 PLUG - - 37445474C1
79 95H 20 TN 3743668C1
28# 95AD 18 TN 3743666C1
80 PLUG - - 3744547C1
29 95F 20 TN 3743668C1
81 PLUG - - 3744547C1
30 PLUG - - 37445474C1
82 PLUG - - 3744547C1
31 PLUG - - 37445474C1
83 PLUG - - 3744547C1
32 95I 20 TN 3743668C1
84 PLUG - - 3744547C1
33 PLUG - - 37445474C1
85 PLUG - - 3744547C1
34 PLUG - - 37445474C1
86 PLUG - - 3744547C1
35 PLUG - - 37445474C1
87 PLUG - - 3744547C1
36 PLUG - - 37445474C1
88 PLUG - - 3744547C1
37 PLUG - - 37445474C1
89 95N 20 TN 3743668C1
38 PLUG - - 37445474C1
90 PLUG - - 3744547C1
39 PLUG - - 37445474C1
40 PLUG - - 37445474C1
# W/DURASTAR W/WORKSTAR,I6 2010 SCR ENGINE.

92603H 16APR14 AE08058187 03L
429
13.17. CONNECTOR COMPOSITES (686), P. 3M
CHAPTER 13
NAVISTAR, INC.
ACM J2
(686)
(LOCATED IN ENGINE)

20 PLUG - - 3744547C1 -
21 95J 20 TN 3743668C1 N/A
22 PLUG - - 3744547C1 -
7 19
1 2 23 PLUG - - 3744547C1 -
24 PLUG - - 3744547C1 -
25 PLUG - - 3744547C1 -
26 PLUG - - 3744547C1 -
5 6
27 PLUG - - 3744547C1 -
46 58
28 PLUG - - 3744547C1 -
29 PLUG - - 3744547C1 -
30 PLUG - - 3744547C1 -
31 PLUG - - 3744547C1 -
CONNECTOR 6113125C1 32* 95RR 20 TN 3743668C1 N/A
BODY LOCK 3752515C1
32* 95EC 20 TN 3743668C1
33 95AS 18 TN 3743666C1 N/A
34 95AB 20 TN 3743668C1 N/A
* MUTUALLY EXCLUSIVE 35 PLUG - - 3744547C1 -
36 PLUG - - 3744547C1 -
37 PLUG - - 3744547C1 -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 38 PLUG - - 3744547C1 -
1 PLUG - - 3744547C1 - 39 PLUG - - 3744547C1 -
2 95X 18 TN 3752551C1 3752554C1 40 PLUG - - 3744547C1 -
3 95AK3A 14 TN 3752552C1 3752555C1 41 13BA 20 PK 3743668C1 N/A
4 95-G 14 TN 3752552C1 3752555C1 42 95R 20 TN 3743668C1 N/A
5 95AK4A 14 TN 3752552C1 3752555C1 43 PLUG - - 3744547C1 -
6 95-GA 14 TN 3752552C1 3752555C1 44 PLUG - - 3744547C1 -
7 95K 18 TN 3743666C1 N/A 45 95V 20 TN 3743668C1 N/A
8 PLUG - - 3744547C1 - 46 95Y 18 TN 3743666C1 N/A
9 PLUG - - 3744547C1 - 47 95AJ 20 TN 3743668C1 N/A
10 PLUG - - 3744547C1 - 48 95Z 20 TN 3743668C1 N/A
11 PLUG - - 3744547C1 - 49 PLUG - - 3744547C1 -
12 PLUG - - 3744547C1 - 50 PLUG - - 3744547C1 -
13 PLUG - - 3744547C1 - 51 PLUG - - 3744547C1 -
14 5BB(+) 20 YL 3743668C1 N/A 52 PLUG - - 3744547C1 -
15 5BB(-) 20 GN 3743668C1 N/A 53 PLUG - - 3744547C1 -
16 PLUG - - 3744547C1 - 54 PLUG - - 3744547C1 -
17 PLUG - - 3744547C1 - 55 PLUG - - 3744547C1 -
18 PLUG - - 3744547C1 - 56 PLUG - - 3744547C1 -
19 PLUG - - 3744547C1 - 57 95U 20 TN 3743668C1 N/A
58 PLUG - - 3744547C1 -

0488 25JUN14 ADDED R/D 686.MVD B 92603H
PREVIOUS R/D`S. 92218B 29JUL13 AE08058187 03M
430
13.18. CONNECTOR COMPOSITES (687), P. 3N
CHAPTER 13
NAVISTAR, INC.
DEF TANK HARNESS INTERCONNECT 1 CAV CIRCUIT GAUGE COLOR TERMINAL

(687)
1 K95D 20 TN 1651988C1
(LOCATED ON ENGINE)
2 K95E 20 TN 1651988C1
3 K95F 20 TN 1651988C1
7 6
4* K10-G3 16 WH 1651988C1
4# K10-G3 16 BK 1651988C1
5 K95G 20 TN 1651988C1
6 K95-GB 16 TN 1651988C1
7 K95H 18 TN 1651988C1
8** K6F 18 GY 1651988C1
8## K6E 18 PL 1651988C1
12 1 9 K95K 20 TN 1651988C1
10 K95A1 20 TN 1651988C1
CONNECTOR 3601923C1
11 K95M 16 TN 1651988C1
BODY LOCK 3601925C1
12 K95B 20 TN 1651988C1
* GROUND N/ TCM, W/ 508002
# GROUND W/ TCM, W/ 508004 W/ DURASTAR
** OEM SENSOR SUPPLY W/ BODY BUILDER
## OEM SENSOR SUPPLY N/ BODY BUILDER
DEF TANK HARNESS INTERCONNECT 1

(LOCATED ON ENGINE) 1 95D 16 TN 1651987C1
2 95E 18 TN 1651987C1
6 7
3 95F 16 TN 1651987C1
4 10-GC 16 WH 1651987C1
5 95G 16 TN 1651987C1
6 95-GBD 16 TN 1651987C1
7 95H 16 TN 1651987C1
8 95J 16 TN 1651987C1
9 95K 16 TN 1651987C1
10 95A 16 TN 1651987C1
11 95MA 16 TN 1651987C1
1 12
12 95B 16 TN 1651987C1
CONNECTOR 3755931C1
BODY LOCK 1689501C1 W/ DURASTAR
DEF HARNESS INTERCONNECT #1

(LOCATED IN ENGINE)
1* 95Y 18 TN 1680205C1
1* 95Y 18 TN 1651969C1
2* 95X 18 TN 1680205C1
2* 95X 18 TN 1651969C1
3* 95Z 20 TN 3757932C1
3* 95Z 20 TN 1651969C1
4* 95AT 20 TN 3757932C1
4* 95AT 20 TN 1651969C1
CONNECTOR 3755935C1 5* 95AA 20 TN 3757932C1
BODY LOCK 3755937C1
5* 95AA 20 TN 1651969C1
6* 95AB 20 TN 3757932C1
6* 95AB 20 TN 1651969C1
7* 95W 20 TN 3757932C1
7* 95W 20 TN 1651969C1
8* 95U 20 TN 3757932C1
8* 95U 20 TN 1651969C1

0488 25JUN14 ADDED R/D 687,687A. B 92603H
MVD PREVIOUS R/D'S. 92372W 13DEC13 AE08058187 03N
431
13.19. CONNECTOR COMPOSITES (687), (687A), (689), P. 3P
CHAPTER 13
NAVISTAR, INC.

(LOCATED IN ENGINE)
1 95Y 18 TN 1680206C1
2 95X 18 TN 1680206C1
3 95Z 20 TN 3754236C1
4 95AT 20 TN 3754236C1
5 95AA 20 TN 3754236C1
6 95AB 20 TN 3754236C1
7 95W 20 TN 3754236C1
8 95U 20 TN 3754236C1
CONNECTOR 3755934C1
BODY LOCK 3534767C1
DEF TANK HARNESS INTERCONNECT 1

(687A) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN ENGINE)
1 95C 16 TN 1651987C1
2 14F 16 RD 1651987C1
3 13C 16 PK 1651987C1
4 13D 16 PK 1651987C1
5 95-GAD 16 TN 1651987C1
6 5C(-) 18 GN 1651987C1
7 5C(+) 18 YL 1651987C1
8 14A 16 RD 1651987C1
CONNECTOR 3755934C1

(689)
(LOCATED IN ENGINE)
1
1 95A1 10 TN 3612308C1
2 95ED 12 TN 3612308C1
3 95-GG 12 WH 3612308C1
4
CONNECTOR 3754685C1

(689)
(LOCATED IN ENGINE)

1 95A1 10 TN 3612307C1
2 95ED 12 TN 3612307C1
3 95-GJ 12 WH 3612307C1
1
CONNECTOR 3754686C1

92372W 13DEC13 AE08058187 03P
Figure 432 Connector Composites (687), (687A), (689)
432
13.20. CONNECTOR COMPOSITES (690), P. 3Q
CHAPTER 13
NAVISTAR, INC.

(690)
(LOCATED IN ENGINE)
6 7 1 95V 20 TN 3754236C1
2 95AC 18 TN 1680206C1
3 95AS 18 TN 1680206C1
4 95AY 20 TN 3754236C1
5 95AD 18 TN 1680206C1
6 95AE 18 TN 1680206C1
7 95AX 20 TN 3754236C1
8 13BB 18 PK 1680206C1
9 5BA(-) 18 GN 1651968C1
1 12 10 5BA(+) 18 YL 1651968C1
11 PLUG - - 0453133C1
CONNECTOR 3755931C1
12 PLUG - - 0453133C1
BODY LOCK 1689501C1
DEF HARNESS INTERCONNECT #2 CAV CIRCUIT GAUGE COLOR TERMINAL

(690)
1* 95V 20 TN 3757932C1
(LOCATED IN ENGINE)
1* 95V 20 TN 1651969C1
2 95AC 18 TN 1680205C1
3 95AS 18 TN 1680205C1
7 6
4* 95AY 20 TN 3757932C1
4* 95AY 20 TN 1651969C1
5 95AD 18 TN 1680205C1
6 95AE 18 TN 1680205C1
7* 95AX 20 TN 3757932C1
7* 95AX 20 TN 1651969C1
8 13BB 18 PK 1680205C1
12 1 9* 5BA(-) 18 GN 1651969C1
9* 5BA(-) 18 GN 3572625C1
10* 5BA(+) 18 YL 1651969C1
CONNECTOR 3601923C1 10* 5BA(+) 18 YL 3572625C1
BODY LOCK 3601925C1
11 PLUG - - 0453133C1
12 PLUG - - 0453133C1

92372W 13DEC13
AE08058187 03Q
433
13.21. CONNECTOR COMPOSITES (690), (691), (828), P. 3R
CHAPTER 13
NAVISTAR, INC.
DEF HARNESS PWR & GND PWR TRAIN HARNESS PWR & GND
(690) (690)
2 2
1 1
CONNECTOR 6105357C1 CONNECTOR 6105358C1
1 K95AK1 12 TN 3612308C1 1 95A1 10 TN 3612307C1
2 K95-G 10 TN 3612308C1 2 95-GD1 10 TN 3612307C1
COOLANT VALVE
(691)
(LOCATED IN ENGINE)
1 95AJ 20 TN 3601686C1 3733609C1
2 PLUG - - 3532129C1 -
1 4
3 PLUG - - 3532129C1 -
4 95AK 20 TN 3601686C1 3733609C1
3 2
CONNECTOR 3714731C1
RIGHT TAIL LIGHT CONN

(828)

E A RD 14 RD 2033816C1 0589391C1
B PLUG - - 0587579C1 -
D
C PLUG - - 0587579C1 -
C D PLUG - - 0587579C1 -
E WH 14 WH 2033816C1 0589391C1
B
W/ DURASTAR
CONNECTOR 1661375C2
BODY LOCK 1661376C1
BACK-UP LIGHT CONN

(828)

A
A RD 14 RD 2033912C1 0589391C1
B WH 14 WH 2033912C1 0589391C1
B
W/ DURASTAR
CONNECTOR 1671611C1
BODY LOCK 1671608C1

92372W 13DEC13 AE08058187 03R
434
13.22. CONNECTOR COMPOSITES (827), (830M), P. 4

CHAPTER 13
NAVISTAR, INC.
ROCKWELL TRIPMASTER DATA MAX II (827)

(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
D E
C F
B G
A H
CONNECTOR 2005836C1
BODY LOCK 2006504C1

A A14SD 18 RD 1661212C1
B A13SD 18 PK 1661212C1
C A11-GSD 18 WH 1661212C1
D A3AC(+) 18 DKBL 1661212C1
E A3AC(-) 18 GY 1661212C1
F A50S 18 YL 1661212C1
G A70EA 18 OR 1661212C1
H - - - -
CADEC GPS CONNECTOR (830M)

(LOCATED IN INSTRUMENT
PANEL RIGHT SIDE)
F A
E B
D C
CONNECTOR 1661201C1

A A14CE 16 RD 1661212C1
B A13CE 16 PK 1661212C1
C A11-GBE 16 WH 1661212C1
D A3CE(+) 18 DKBL 1661212C1
E A3CE(-) 18 GY 1661212C1
F - - - -
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - CONN 830M: CAV C WAS D 74736R
A11CE-G; RMVD CONN 1002. 61229V 20APR09 AE08058187 004
Figure 435 Connector Composites (827), (830M)
435

CHAPTER 13
NAVISTAR, INC.
INTENTIONALLY
LEFT BLANK
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 REMOVED CONN 1003 & E 74736R
1006. 61229V 20APR09 AE08058187 005
436
13.24. CONNECTOR COMPOSITES (1007M), (1008FA), (1009F), P. 6

NAVISTAR, INC.
LATCHING RELAY
(1007M)
(LOCATED AT BELOW DASH BOARD ON ENGINE COVER)
A A14LB 18 RD 1661261C1
A
B A14-GAC 18 WH 1661261C1
B
C A14LA 18 RD 1661261C1
C
CONNECTOR 1661889C1
BODY LOCK 1661890C1
LOAD SHEDDING B2 STUD

(1008FA)
(LOCATED NEAR DASH PANEL)

A A14X 6 RD 1621478C1
CONNECTOR 2007311C1
LOAD SHEDDING B1 STUD

(1009F)
(LOCATED NEAR DASH PANEL)

A A14Y 6 RD 1621479C1
CONNECTOR 2007312C1
310702 CIRCUIT DIAGRAM, 42/42/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED R/D 1007, F 92372W
1007F. 20APR09 61229V AE08058187 006
Figure 437 Connector Composites (1007M), (1008FA), (1009F)
437
13.25. CONNECTOR COMPOSITES (1010), P. 7
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #1
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) B3* A17C 16 PK 3573311C1
4 3 2 1 B3* A17J 16 PK 3573311C1
E B3* A17C 16 PK 3573312C1

B4* A17K 18 PK 3534164C1
F
B4* A17M 18 PK 3534164C1
A B C D B4* A17-GAE 18 WH 3534164C1
B4# A17-GB 18 WH 3534164C1
1
B4% A17C 18 PK 3534164C1
2 C1 A71C 18 OR 3534164C1
C2* A71 16 OR 3573312C1
3
C2* A71C 18 OR 3573312C1
4 C3* A12-GC 16 WH 3573312C1
C3* A78BC 16 LTGN 3573312C1
CONNECTOR 3599539C1
C3* A65AA 16 OR 3573312C1
BODY LOCK 3599541C1
C3* A65 16 OR 3573312C1
C4* A65AB 16 OR 3573312C1
C4* A12Z 16 LTBL 3573312C1
A1 PLUG - - -
C4* A78 14 BK 3573312C1
A2 PLUG - - -
D1* A71AB 16 OR 3573312C1
A3* A17EB 16 PK 3573312C1
D1* A71AL 16 OR 3573312C1
A3* A104CC 18 DKBL 3573312C1
D2 A92#165 18 TN 3534164C1
A3* A92#141 18 TN 3534164C1
D3* A65AC 16 OR 3573312C1
A3* A17R 18 PK 3573312C1
D3* A12U 16 LTBL 3573312C1
A3* A92#141 18 TN 3573312C1
D3* A78B 14 BK 3573312C1
A3* A17QR 18 PK 3534164C1
D4* A12Y 18 LTBL 3534164C1
A3* A17QR 18 PK 3573312C1
D4* A78-GBH 18 WH 3534164C1
A3* A17D 18 PK 3534164C1
D4* A65-GCK 18 WH 3534164C1
A3* A17L 18 PK 3534164C1
E1* A13F 16 PK 3573312C1
A3* A17A 18 PK 3515517C1
E1* A13F 18 PK 3573312C1
A3* A17A 16 PK 3573312C1
E1* A13FN 18 PK 3573312C1
A3* A17A 18 PK 3534164C1
E1* A13FN 18 PK 3573311C1
A3# A17B 18 PK 3599539C1
E1* A13FAL 14 BN 3573311C1
A3% A17-G 18 WH 3534164C1
E2 A14JA 12 RD 3573311C1
A3%% A17B 18 PK 3534164C1
E3* A13FH 18 PK 3573312C1
A3* A17N 18 PK 3573312C1
E3* A13FK 18 PK 3573312C1
A4* A47J 18 PK 3573312C1
E4 A70BD 14 RD 3573312C1
A4* A17A 18 PK 3573312C1
F1* A97UA 16 PL 3573312C1
A4* A17A 16 PK 3573311C1
F1* A97AA 16 PL 3573312C1
A4* A17H 16 PK 3573311C1
F1* A97AA 18 PL 3515517C1
A4* A104CC 18 DKBL 3573312C1
F2 A75D 18 LTGN 3534164C1
A4* A17 18 PK 3573312C1
F3* A90E 18 GY 3534164C1
A4* A17BA 16 PK 3573312C1
F3* A40 18 GY 3573312C1
A4# A17A 18 PK 3515897C1
F3* A90E 18 GY 3573312C1
A4# A17B 18 PK 3515897C1
F3* A94V 14 GY 3573312C1
A4% A17A 18 PK 3534164C1
F3* A94V 18 GY 3534164C1
A4%% A17B 18 PK 3573312C1
F4 A39A 16 GY 3573312C1
A4%%% A17H 16 PK 3573312C1
B1 PLUG - - -
B2 PLUG - - -
B3# A17C 18 PK 3534164C1
# STRTR CNTL,CUMMINS ISB
B3% A17B 18 PK 3534164C1 W/MANUAL XMSN
B3* A17M 18 PK 3534164C1 % STRTR CNTL,CUMMINS ISB
B3* A147A 18 PK 3534164C1 W/ALLISION XMSN
%% STARTER CNTL,CUMMINS
ISB W/MANUAL XMSN
%%% STARTER CONT,I6 ENG
W/CTR PANEL CONT W/ALTEC
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. J 92603H
61229V 20APR09 AE08058187 007
438
13.26. CONNECTOR COMPOSITES (1010), P. 7A
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #1
(1010)
4 3 2 1
A B C D
CONNECTOR 3599539C1
BODY LOCK 3599541C1
FUSE LOCATION CAVITY RATING PART NUMBER DESCRIPTION

FUSE BREAKER
F1-A E1, F1 5/10 3534208C1/3534209C1 - ENGINE CONTROL UNIT
F1-B E2, F2 5 3534208C1 - CAB HVAC CONTROL
F1-C E3, F3 5 3534208C1 - AIR ABS / HYD FPB-HBCU
F1-D E4, F4 5 3534208C1 - DRAIN VALVE (HALDEX) AUTOMATIC
RELAY LOCATION - CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 NOT USABLE FOR RELAY
A3, A4, B3, B4 3600330C1 START RELAY
C1, C2, D1, D2 3600330C1 BACK-UP LAMP RELAY
C3, C4, D3, D4 3600330C1 AUX ROOF LOAD RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20APR09 AE08058187 07A
439

NAVISTAR, INC.
FUSEBLOCK #2
(1011)
4 3 2 1 CAV CIRCUIT GAUGE COLOR TERMINAL

D1 A86A 18 LTGN 3534164C1
A D2* A14ED 18 RD 3573311C1
D2* A14T 14 RD 3516158C1
B D2* A14EA 16 RD 3515517C1
D2* A14EA 16 RD 3573312C1
C D2 A14EA 14 RD 3573311C1
D2* A14SD 18 RD 3534164C1
D D2* A14AF 18 RD 3534164C1
D2* A14AF 18 RD 3573312C1
E D2* A14AH 18 RD 3573312C1
D2* A14CE 16 RD 3573312C1
F D2* A14ED 16 RD 3573312C1
D2* A14EB 18 RD 3573312C1
G D2* A14FDT 14 RD 3516158C1
D3 A28 16 TN 3573312C1
H D4* A26D 18 TN 3534164C1
D4* A78 16 LTGN 3573312C1
J D4* A78 14 BK 3573312C1
E1 (A56J) 3536301C1
E2* (A14MC) 3536299C1
E2* A14MC 12 RD 3573311C1
E3 (A57J) 3536301C1
CONNECTOR 3534572C1 E4* (A14TA) 3536299C1
BODY LOCK 3536085C1
E4* A14TA 12 RD 3573311C1
F1 A14JC 12 RD 3573311C1
CAV CIRCUIT GAUGE COLOR TERMINAL F2 A84 16 LTGN 3573312C1
A1 A14MD 12 RD 3573311C1 F3 A14JD 12 RD 3573311C1
A2 A12-GBK 18 WH 3534164C1 F4 A63 18 DKBL 3534164C1
A3 A14JB 12 RD 3573311C1 G1 (A56J) 3536301C1
A4* A13-GBN 18 WH 3573312C1 G2 PLUG - - -
A4* A13-GFD 18 WH 3573312C1 G3 (A57J) 3536301C1
B1 PLUG - - - G4 PLUG - - -
B2 PLUG - - - H1* A56A 18 YL 3534164C1
B3 PLUG - - - H1* A56C 18 OR 3534164C1
B4 PLUG - - - H1* A56K 16 OR 3573312C1
C1* A14JF 12 RD 3573311C1 H2* A56B 16 YL 3573312C1
C1* A14JF 18 RD 3534164C1 H2* A56T 10 YL 3573311C1
C2* A14MC 12 RD 3536299C1 H3* A57A 18 LTGN 3534164C1
C2* A14TE 12 RD 3573311C1 H3* A57C 18 OR 3534164C1
C3 A14PA 12 RD 3573311C1 H3* A57K 16 OR 3573312C1
C4 A14TA 12 RD 3536299C1 H4* A57B 16 LTGN 3573312C1
H4* A57T 10 LTGN 3573311C1
CHART CONTINUE ON SHEET 08A
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - UPDATED CAVITIES. E 92218B
61229V 20APR09 AE08058187 008
440
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #3 CAV CIRCUIT GAUGE COLOR TERMINAL

(1012)
C3* A86PA 16 LTGN 3573312C1
C3* A86N 14 LTGN 3573312C1
4 3 2 1
C3* A86R 14 LTGN 3573312C1
C4* (A54J) 3536299C1
A
C4* A58J 18 WH 3515517C1
D1 A14PB 12 RD 3573311C1
B
D2 A14HB 12 RD 3573311C1
D3 A14ME 12 RD 3573311C1
C
D4 A14HA 12 RD 3573311C1
E1 A68C 18 BN 3534164C1
D
E2 (A68J) 3536299C1
E3* A54C 18 BN 3534164C1
E
E3* A58 18 BN 3534164C1
E4 (A54J) 3536299C1
F
E4* A58J 18 WH 3515517C1
F1* A68A 12 BN 3573311C1
G
F1* A68T 10 BN 3573311C1
F1* A68BB 14 BN 3573312C1
H
F2* A68-GC 18 WH 3573312C1
F2* A70-GT 18 WH 3573312C1
J
F3* A54 12 BN 3573311C1
F3* A54T 10 BN 3573311C1
F3* A54BB 16 BN 3573312C1
CONNECTOR 3534572C1 F3* A58BB 14 BN 3573312C1
BODY LOCK 3536085C1 F4* A54-GC 18 WH 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL F4* A68-GC 18 WH 3573312C1
A1 A14NA 12 RD 3573311C1 F4* A58-GC 18 WH 3534164C1
A2* A13-GFD 18 WH 3573312C1 G1 A82M 16 GY 3573312C1
A2* A13-GFE 18 WH 3573312C1 G2 A82E 16 GY 3573312C1
A3* A14NC 12 RD 3573311C1 G3 A82N 16 GY 3573312C1
A3* A14HF 12 RD 3573311C1 G4 A82K 16 GY 3573312C1
A4* A13-GFE 18 WH 3573312C1 H1 PLUG - - -
A4* A13-GFF 18 WH 3573312C1 H2 A82V 16 GY 3573312C1
B1 PLUG - - - H3 PLUG - - -
B2 PLUG - - - H4 A82L 16 GY 3573312C1
B3 PLUG - - - J1 A82P 16 GY 3573312C1
B4 PLUG - - - J2 A82F 18 GY 3534164C1
C1* A15 16 RD 3573312C1 J3 A82P 16 GY 3573312C1
C1* A98H 18 BK 3573312C1 J4 A82H 18 GY 3534164C1
C1# A15 18 RD 3573312C1
C2 (A68J) 3536299C1 * MUTUALLY EXCLUSIVE

FUSE BREAKER
F3-A C1, D1 10 3534209C1 3536178C1 KEY SWITCH / DIAGNOSTIC
F3-B C2, D2 20 3534211C1 3536180C1 TRAILER / BODY TAIL LIGHT
F3-C C3, D3 20 3534211C1 3536179C1 AUXILIARY POWER SOURCES
F3-D C4, D4 20 3534211C1 3536180C1 TRAILER / BODY MARKER LIGHT

A1, A2 3600329C1 IGNITION RELAY # 2 @
A3, A4 3600329C1 IGNITION RELAY # 3 @
E1, E2, F1, F2 3600330C1 TRAILER TAIL LIGHT RELAY
E3, E4, F3, F4 3600330C1 TRAILER MARKER LIGHT RELAY
G1, G2, H2, J1, J2 3519350C1 WIPER POWER RELAY
G3, G4, H4, J3, J4 3519350C1 WIPER HI / LO RELAY
@ ALSO SEE CONNECTOR 1014
# ACCESORY FEED - STANDARD

310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A15 TO CAV E 92603H
C1. 61229V 20APR09 AE08058187 009
441
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #4
(1013)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
4 3 2 1 C4 (A13FC) 3536306C1
D1 A81A 12 LTGN 3573311C1
A D2* A86 18 LTGN 3573312C1
D2* A86 20 LTGN 3573312C1
B D2* A86F 18 LTGN 3573312C1
D3 A13B 18 PK 3534164C1
C
D4* A87KA 18 GY 3534164C1
D4* A87MB 18 GY 3534164C1
D E1 PLUG - - -
E2 (A12V) 3536306C1
E E2 A12D 14 LTBL 3536306C1
E3 (A13FC) 3536304C1
F E4 (A13FC) 3536306C1
G1 A14TC 12 RD 3573311C1
G G2 (A12V) 3536306C1
G3* (A13FC) 3536304C1
H G3* A13FM 12 PK 3536304C1
G4 (A13FC) 3536306C1
J H1 A81B 12 LTGN 3573311C1
H2 A78V 18 LTGN 3534164C1
H3* A92A163 18 TN 3573312C1
H3* A13A 16 PK 3573312C1
CONNECTOR 3534572C1 H3* A13D 14 PK 3573312C1
BODY LOCK 3536085C1
H3* A92#163 16 TN 3573312C1
H3* A92FN 16 TN 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL H3* A13D 16 PK 3573311C1
A1* A12B 18 LTBL 3515517C1 H3* A92YD 16 TN 3573311C1
A1* A12B 18 LTBL 3534164C1 H3@ A92A163 18 TN 3573312C1
A2 A12V 12 LTBL 3536306C1 H3@@ A92#163 18 TN 3573312C1
A3 A13FC 12 PK 3536304C1 H3** A92#163 16 TN 3573311C1
A4 A13FC 12 PK 3516158C1 H3** A92A163 16 TN 3573311C1
B1 A12C 18 LTBL 3534164C1 H4* A97AA 16 PL 3573312C1
B2 A12F 18 LTBL 3534164C1 H4* A97UA 16 PL 3573312C1
B3* A73A 18 LTGN 3573312C1 H4* A97E 18 PK 3534164C1
B3* A28A 18 TN 3573312C1 H4# A19 16 GY 3534572C1
B4 A13 16 PK 3573312C1 J1* A12A 18 LTBL 3534164C1
C1 A14TD 12 RD 3573311C1 J1* A12A 18 LTBL 3573312C1
C2 (A12V) 3536306C1 J1* A12Q 18 LTBL 3573312C1
C3 (A13FC) 3536304C1 J2 (A12V) 3536306C1
J3* A13FD 18 PK 3573312C1
* MUTUALLY EXCLUSIVE J3* A13FN 18 PK 3573312C1
# FUEL WATER 1 SEP-HEATED ENGINE ISB

@ XMSN,3000/4000 W/FUSE MRD
@@ W/WTEC GENY XMSN W/FUSE W/CTR CONTROLS
** W/ALSN 1000/2000 XMSN, T-HANDLE
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. G 92603H
61229V 21APR09 AE08058187 010
442
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #4
(1013)
4 3 2 1
CONNECTOR 3534572C1
BODY LOCK 3536085C1

FUSE BREAKER
F4-A G1, H1 30 3534213C1 3536182C1 POWER WINDOW / DOOR-DRIVER
F4-B G2, H2 10 3534209C1 3536178C1 POWER MIRRORS
F4-C G3, H3 10 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT
F4-D G4, H4 10 3534209C1 3536178C1 ENGINE CONTROL UNIT
F4-E C1, D1 30 3534213C1 3536182C1 POWER WINDOW / DOOR PASSENGER
F4-F C2, D2 10 3534209C1 3536178C1 CB RADIO / ENTERTAINMENT RADIO
F4-G C3, D3 10 3534209C1 3536178C1 OPTIONAL WARNING LIGHTS
F4-H C4, D4 10 3534209C1 3536178C1 WINDSHIELD WASHER PUMP
F4-J A1, B1 5 3534208C1 - BODY CONTROLLER
F4-K A2, B2 10 3534209C1 3536178C1 SWITCH PACK
F4-L A3, B3 10 3534209C1 3536178C1 CLUSTER / CAB HVAC CONTROLLER
F4-M A4, B4 10 3534209C1 3536178C1 BODY CONTROLLER / CAB HVAC LPM
RELAY LOCATION
PART NUMBER DESCRIPTION
- CAVITY
J1, J2 3600329C1 ACCESSORY RELAY # 1 @
J3, J4 3600329C1 IGNITION RELAY # 1 @
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09 AE08058187 10A
443
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #5
(1014)
4 3 2 1 CAV CIRCUIT GAUGE COLOR TERMINAL

B3* A13A 18 PK 3515517C1
A B3* A17D 16 RD 3573312C1
B3* A97S 14 PL 3573312C1
B B4 A71 16 OR 3573312C1
C1 (A13FB) 3536304C1
C C2 (A13FB) 3536306C1
C3 (A13FA) 3536304C1
D C4 (A13FA) 3536306C1
D1* A92J 18 TN 3515517C1
E D1* A17HB 18 PK 3534164C1
D1* A17HB 16 PK 3573312C1
F D1* A13TC 16 PK 3515517C1
D1* A116M 18 GY 3515517C1
G D1% A92J 18 TN 3534164C1
D2* A67F 18 GY 3534164C1
H D2* A67A 16 PK 3573312C1
D2* A13 14 PK 3573312C1
J D2* A67AD 18 PK 3534164C1
D3 A13B 16 PK 3573312C1
D4* A28V 16 TN 3573312C1
E1 (A13FB) 3536304C1
CONNECTOR 3534572C1 E2 (A13FB) 3536306C1

BODY LOCK 3536085C1 E3* (A13FA) 3536304C1
E3* A13FR 12 PK 3536304C1
CAV CIRCUIT GAUGE COLOR TERMINAL E4 (A13FA) 3536306C1
A1 A13FB 12 PK 3536304C1 G1 (A13FB) 3536304C1
A2 A13FB 12 PK 3516158C1 G1 A13FL 12 PK 3536304C1
A3 A13FA 12 PK 3536304C1 G2 (A13FB) 3536306C1
A4 A13FA 12 PK 3536306C1 G3 (A13FA) 3536304C1
B1* A13EE 18 PK 3515517C1 G4 (A13FA) 3536306C1
B1* A13F 12 RD 3573311C1 H1* A13H 12 RD 3573311C1
B1* A13SD 18 PK 3573312C1 H1* A13DA 18 PK 3515517C1
B1* A13FG 18 PK 3515517C1 H1* A13A 18 PK 3515517C1
B1* A13FG 18 PK 3534164C1 H1* A44Y 16 GY 3573312C1
B1* A13CE 16 PK 3573312C1 H1* A98M 18 BK 3515517C1
B1* A13EE 16 DKBL 3515517C1 H1* A13A 18 PK 3515517C1
B1* A70DA 18 GY 3573312C1 H1* A44N 18 GY 3573312C1
B2* A39 16 GY 3573311C1 H2* A88V 18 LTGN 3534164C1

B2* A39A 16 GY 3573311C1 H2* A13X 16 PK 3573312C1
B2* A39B 16 GY 3573312C1 H2* A13DFM 18 PK 3534164C1

H2* A13Z 18 PK 3534164C1
H2* A13B 12 PK 3573311C1
H2* A94T 18 GY 3534164C1
% XMSN MISC,AUTO NEUT,ISB W/RETR W/FUSE W/BRKR
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A92J AT F 92603H
CAV DI. 61229V 21APR09 AE08058187 011
444
CHAPTER 13
NAVISTAR, INC.
CHART CONTINUE FROM SHEET 011
FUSEBLOCK #5
(1014)
4 3 2 1
B CAV CIRCUIT GAUGE COLOR TERMINAL

H3* A90L 18 GY 3534164C1
C H3* A22AA 18 PK 3573312C1
H3* A22AC 18 PK 3573312C1
D H3* A22AA 18 PK 1666118C1
H4* A13A 14 PK 3573312C1
E H4* A92RA 18 TN 3534164C1
J1* A13FD 18 PK 3573312C1
F J1* A13FE 18 PK 3573312C1
J2 (A13FB) 3536306C1
G J3 A13FF 18 PK 3573312C1
J3& A13FE 18 PK 3573312C1
H J4 (A13FA) 3536306C1
J
& IGN FEED W/ACTEC N/OPTIONS
CONNECTOR 3534572C1
BODY LOCK 3536085C1

FUSE BREAKER
F5-A G1, H1 10 3534209C1 3536178C1 AIR PARK BRAKE
F5-B G2, H2 10 3534209C1 3536178C1 INVERTER / AUX POWER SOURCE / EATON HYBRID
F5-C G3, H3 5 3534208C1 - ACCELERATOR
F5-D G4, H4 10 3534209C1 3536178C1 SNOW VALVE / RETARDER / COLLISION WARN
CLUTCH / START ENABLE / AUTO NEUTRAL / 5TH

F5-E C1, D1 10 3534209C1 3536178C1
WHEEL JAW UNLOCK
F5-F C2, D2 10 3534209C1 3536178C1 DISPLAY SYSTEMS / BACK-UP CAMERA

F5-G C3, D3 10 3534209C1 3536178C1 OWNER OPERATOR
F5-H C4, D4 10 3534209C1 3536178C1 COMPASS MODULE
F5-J A1, B1 10 3534209C1 3536178C1 SATELLITE COMMUNICATION
F5-K A2, B2 20 3534211C1 3536180C1 AIR DRYER / HEATED DRAIN VALVE
F5-L A3, B3 10 3534209C1 3536178C1 IBBE EIM / EATON HYBRID
F5-M A4, B4 10 3534209C1 3536178C1 BACK-UP LIGHTS


0488 25JUN14 ADDED CIRC A13FF TO B 92603H
CAV J3. 92218B 30JUL13 AE08058187 11A
445

CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #6
(1015)
B
4
4 3 2 1
C 3
D 2
1
A
CONNECTOR 3599501C1
BODY LOCK 3599541C1
B2 A14KB 12 RD 3573311C1
B3 A14NB 12 RD 3573311C1
B4 A14JE 12 RD 3573311C1
C1 A37 18 TN 3515517C1
C2 A37D 16 TN 3515517C1
C3* A44C 18 PK 3515517C1
C3* A44C 18 GY 3515517C1
C3* A44 18 GY 3515517C1
C3* A23B 18 TN 3515517C1
C4* A44A 18 GY 3515517C1
C4* A46C 18 GY 3515517C1
C4* A23 18 TN 3536295C1
C4* A23C 18 TN 3536295C1
CAV CIRCUIT GAUGE COLOR TERMINAL D1 A37V 18 TN 3534164C1
A1* A98H 18 BK 3515517C1 D2 A37-GCD 18 WH 3534164C1
A1* A19V 12 GY 3516158C1 D3* A46D 18 GY 3515517C1
A2* A37V 18 TN 3515517C1 D3* A23A 18 TN 3534164C1
A2* A92AB 16 TN 3515517C1 D3* A9ZB 18 GY 3515517C1
A3* A78A 14 LTGN 3516158C1 D3* A97ZB 18 GY 3515517C1
A3* A12Z 16 LTBL 3515517C1 D4* A44B 18 GY 3515517C1
A3* A65AB 16 OR 3515517C1 D4* A23C 18 TN 3534164C1
A4 A75 12 LTGN 3516158C1 D4* A44-GBG 18 WH 3515517C1
B1 A14FA 12 RD 3573311C1

FUSE BREAKER
F6-A A4, B4 30 3534213C1 3536182C1 CAB HVAC BLOWER MOTOR
F6-B A3, B3 20 3534211C1 3536180C1 AUXILIARY ROOF LOAD

F6-C A2, B2 10 3534209C1 3536178C1 FUEL TRANSFER PUMP
3534211C1 / 3536180C1 /
F6-D A1, B1 20 / 30 FUEL HEATER
3534213C1 3536182C1

C1, C2, D1, D2 3600330C1 FUEL TRANSFER PUMP RELAY
C3, C4, D3, D4 3600330C1 RELAY SEE NOTE
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REVISED AND UPDATED. G 92218B
61229V 21APR09 AE08058187 012
446

FUSEBLOCK #7
(1016)
4 3 2 1
A B4 A81D 12 LTGN 3573311C1
C1 PLUG - - -
B C2 PLUG - - -
C3 PLUG - - -
C C4 PLUG - - -
D1 PLUG - - -
D D2 PLUG - - -
D3 PLUG - - -
E D4 PLUG - - -
E1 A14FD 12 RD 3573311C1
F E2* A14A 18 RD 3573312C1
E2* A72E 18 OR 3515517C1
G E2* A14BA 16 RD 3573312C1
E2* A14B 18 RD 3573312C1
H E2* A72K 12 OR 3573311C1
E2* A72A 12 OR 3573311C1
J E3 A14G 16 RD 3573312C1
E4 (A70J) 3536299C1
E4 A14A 18 RD 3515517C1
F1 A81C 12 LTGN 3573311C1
F2 A14FB 12 RD 3573311C1
CONNECTOR 3534572C1 F3 A14MA 12 RD 3573311C1
BODY LOCK 3536085C1
F4 A14HC 12 RD 3573311C1
G1* A12Q 18 LTBL 3515517C1
G1* A12Q 18 LTBL 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL G1* A72F 16 OR 3573312C1
A1 A14FE 12 RD 3573311C1 G1* A72E 18 OR 3534164C1
A2 A14ND 12 RD 3573311C1 G1* A72B 16 OR 3573312C1
A3 A13FT 12 PK 3573311C1 G1* A72EF 18 OR 3515517C1
A4 A14KA 12 RD 3573311C1 G2* A72AA 12 OR 3573311C1
B1* A14A 14 RD 3573312C1 G2* A94TA 12 GY 3573311C1
B1* A14A 12 RD 3573311C1 G2* A12BB 16 LTBL 3573312C1
B1* A14MV 16 RD 3573312C1 G2* A72V 12 DKBL 3573311C1
B1* A14A 16 RD 3573312C1 G3* A70D 18 OR 3515517C1
B2* A72C 12 OR 3573311C1 G3* A70D 18 OR 3534164C1
B2* A94L 12 GY 3573311C1 G4 (A70J) 3536299C1
B2* A78A 14 LTGN 3573312C1 H1 PLUG - - -
B3* A105 18 LTGN 3534164C1 H2 PLUG - - -
B3* A105 16 LTGN 3573312C1 H3 PLUG - - -
B3* A13AB 18 RD 3534164C1 H4 PLUG - - -
B3* A13AA 18 RD 3534164C1
B3* A14R 18 RD 3534164C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 21APR09
AE08058187 013
447
CHAPTER 13
FUSEBLOCK #7
(1016)
4 3 2 1
A
B J1* A14BA 16 RD 3573312C1
J1* A72K 12 OR 3573311C1
C J1* A72A 12 OR 3573311C1
J1* A14BA 16 RD 3573312C1
D J1* A94TC 12 GY 3573311C1
J2* A72-GCL 18 WH 3534164C1
E J2* A72-GAL 16 WH 3573312C1
J2* A12-GCL 18 WH 3515517C1
F J2* A72-GCL 18 WH 3573312C1
J2* A72-GB 18 WH 3573312C1
G J2* A12-GCL 18 WH 3534164C1
A70ET 10 RD 3573311C1
J3*
H A70T 10 GY 3573311C1
J4* A70-GT 18 WH 3573312C1
J J4* A70-GC 18 WH 3573312C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1

FUSE BREAKER
F7-A E1, F1 30 3534213C1 3536182C1 POWER WINDOW / DOOR - LEFT REAR
F7-B E2, F2 SEE NOTE 3534211C1 3536180C1 BODY ACCESSORY / TRAILER AUX /
3534212C1 3536181C1 TACHOGRAPH
3534213C1 3536182C1
F7-C E3, F3 15 3534210C1 3536179C1 OWNER OPERATOR
F7-D E4, F4 30 3534213C1 3536182C1 TRAILER STOP LIGHTS
F7-E A1, B1 10 3534209C1 3536178C1 DISPLAY SYSTEMS / DRIVER AIR SEAT
F7-F A2, B2 30/25 3534213C1 3536182C1 HYD FPB -SOLENOID / AUX POWER
3534212C1 3536181C1 SOURCE / HEATED WINDSHIELD
F7-G A3, B3 10/20 3534209C1 3534209C1 DRIVER SEAT / PASSENGER SEAT
3536180C1 3536180C1
F7-H A4, B4 30 3534213C1 3536182C1 POWER WINDOW / DOOR - RIGHT REAR

G1, G2, J1, J2, H2 3600329C1 BODY ACC / TRAILER AUX RELAY
G3, G4, J3, J4, H4 3600329C1 TRAILER STOP RELAY
NOTE:10A W/TRAILER AUX CTR PIN-SWITCH

20A W/BODY ACC
25A W/TRAILER AUX CTR PIN-ACC OR BAT
30A W/TRAILER AUX FEED

0488 25JUN14 ADDED CIRC A12-GCL B 92603H
TO CAV J2. 92218B 30JUL13

AE08058187 13A
448

FUSEBLOCK #8
(1017)
4 3 2 1
D1 PLUG - - -
A
D2 PLUG - - -
D3 PLUG - - -
B
D4 PLUG - - -
E1 (A14NE) 3536301C1
C
E2* A40C 14 GY 3573312C1
E2* A94AY 14 GY 3573312C1
D
E2* A94AY 12 RD 3573311C1
E3* A14FDU 16 RD 3573312C1
E
E3* A20 16 LTGN 3573312C1
E4* A94UA 12 GY 3573311C1
F
E4* A72J 12 OR 3573311C1
E4* A94TC 12 GY 3536299C1
G
E4* A94T 10 GY 3573311C1
F1* A17H 16 PK 3573312C1
H
F1* A92FB 16 TN 3573312C1
F2 A14HE 12 RD 3573311C1
J
F3 A14MB 12 RD 3573311C1
F4 A14PC 12 RD 3573311C1
G1* A11-GD 18 WH 3534164C1
G1* A92#145 18 TN 3534164C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 G1* A92RD 16 TN 3573312C1
G1* A17L 18 PK 3534164C1
G2* A23B 18 TN 3534164C1
G2* A92JA 18 TN 3534164C1
G2* A92#163 16 TN 3573312C1
CAV CIRCUIT GAUGE COLOR TERMINAL G2* A17B 18 PK 3573312C1
A1* A14NE 12 RD 3573311C1 G2* A17J 16 PK 3573312C1
A1* A14NE 12 RD 3576301C1 G3* A13FH 18 PK 3573312C1
A2* A14PE 10 RD 3573311C1 G3* A13FF 18 PK 3573312C1
A2* A14PE 12 RD 3573311C1 G4* (A94TC) 3536299C1
A3 A14KC 12 RD 3573311C1 G4* A94T 10 GY 3573311C1
A4 A14PD 10 RD 3573311C1 G4* A72 10 OR 3573311C1
B1 A14F 12 RD 3573311C1 H1 A92FN 16 TN 3573312C1
B2* A14H 16 PK 3573312C1 H2* A23DC 18 TN 3534164C1
B2* A92BT 18 TN 3534164C1 H2* A17S 18 PK 3534164C1
B2* A44Y 18 GY 3515517C1 H2* A23DC 18 TN 3534164C1
B3 A14NS 12 BK 3573311C1 H3 PLUG - - -
B4* A14F 14 RD 3573312C1 H4 PLUG - - -
B4* A14G 12 RD 3573311C1
C1 (A14NE) 3536301C1
C2 PLUG - - -
C3 PLUG - - -
C4 PLUG - - -
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REVISED AND UPDATED. F 92218B
61229V 21APR09 AE08058187 014
449
CHAPTER 13
FUSEBLOCK #8
(1017)
4 3 2 1
A
B J1* A92FB 16 TN 3573311C1
J1* A92FBA 16 TN 3573311C1
C J1* A17HB 16 PK 3573312C1
J1* A13A 18 PK 3534164C1
D J1* A92BC 18 TN 3534164C1
J1* A92APA 18 TN 3534164C1
E J2* A92J 18 TN 3573312C1
J2* A92JA 18 TN 3573312C1
F J2* A23H 18 TN 3534164C1
J2* A92FBA 16 TN 3573312C1
G J2* A17K 18 PK 3534164C1
J3* A94TB 12 GY 3573311C1
H J3* A94UA 12 GY 3573311C1
J3* A72J 12 OR 3573311C1
J J4 A13-GFF 18 WH 3515517C1
CONNECTOR 3534572C1 * MUTUALLY EXCLUSIVE

BODY LOCK 3536085C1

FUSE BREAKER
F8-A E1, F1 10 3534209C1 3536178C1 TRANSMISSION SHIFTER / EATON HYBRID
3534213C1/ 3536182C1/
F8-B E2, F2 30 / 15 BENDIX AIR ABS / WABCO AIR ABS
3534210C1 3536179C1
F8-C E3, F3 10 3534209C1 3536178C1 REMOTE POWER UNIT
F8-D E4, F4 30 3534213C1 3536182C1 TRAILER AIR ABS / ETB AUX
INTERNATIONAL BIG BORE ENGINE / EATON

F8-E A1, B1 20 3534211C1 3536180C1
HYBRID
F8-F A2, B2 NOTE 2 3534209C1 3536178C1 TRANSMISSION CONTROL UNIT

F8-G A3, B3 30 3534213C1 3536182C1 ELECTRIC TRAILER BRAKES
ENGINE CONTROL UNIT / EATON HYBRID

F8-H A4, B4 NOTE 3 3534212C1 3536181C1
HEAT EXCHANGER FAN RELAY

G1, G2, J1, J2, H2 3519350C1 OPTIONAL RELAY SEE NOTE 1
G3, G4, J3, J4, H4 3519350C1 TRAILER ABS ECU RELAY
NOTE 1: AUTO NEUTRAL NOTE 2: 10A - ALLISION TRANSMISSION

START ENABLE RELAY 30A - EATON AUTOSHIFT OR ULTRASHIFT TRANSMISSION
COLUMN SHIFTER
NOTE 3: 25A - INTERNATIONAL BIG BORE (IBBE)
OR EATON HYBRID HEAT EXCHANGER FAN

0488 25JUN14 ADDED CIRC A92APA TO B 92603H
CAV J1. 92218B 30JUL13 AE08058187 14A
450


FUSEBLOCK #9 B4* A52 14 YL 3573312C1
(1018)
B4* A59CA 16 GY 3573312C1
C1* A52PD 14 YL 3573312C1
C1* A104JC 18 DKBL 3573312C1
C1* A104JD 18 DKBL 3573312C1
4 3 2 1 C2* A104E 18 DKBL 3534164C1
C2* A96-GC 18 YL 3515517C1
A C3* A52PC 14 YL 3573312C1
C3* A59RD 16 GY 3573312C1
B C4* A104JD 18 DKBL 3534164C1
C4* A96-GB 18 YL 3573312C1
C C4* A96-GD 18 YL 3573312C1
D1 PLUG - - -
D D2 PLUG - - -
D3* A13FK 18 PK 3573312C1
E D3* A13FP 18 PK 3573312C1
D4* A19 16 GY 3573311C1
F D4* A19A 16 GY 3573311C1
D4* A19 12 GY 3573311C1
G D4# A19 16 GY 3573312C1
E1 A13FM 12 PK 3573311C1
H E2 A12V 12 LTBL 3573311C1
E3 PLUG - - -
J E4 PLUG - - -
F1* A86P 16 LTGN 3573312C1
F1* A13C 18 PK 3573312C1
F1* A44C 18 GY 3573312C1
F2* A12X 18 LTBL 3534164C1
F2* A72B 16 OR 3573312C1
F2* A72B 16 OR 3573311C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 F2* A94AM 16 GY 3573311C1
F2* A89CA 18 PL 3534164C1
F2* A12SE 20 LTBL 3535484C1
F2* A89CA 18 PL 3515517C1
F3 A19V 12 GY 3573311C1
F4 A19-GCG 18 WH 3534164C1
A1* A104F 18 DKBL 3573312C1
G1* A104JC 18 DKBL 3573312C1
A1* A96RB 18 YL 3534164C1
G1* A96RB 18 YL 3573312C1
A1* A104L 18 DKBL 3573312C1
G1* A104JB 18 DKBL 3573312C1
A2* A104N 18 DKBL 3573312C1
G1* A96RA 18 YL 3573312C1
A2* A52E 14 YL 3573312C1
G2* A53F 14 YL 3573312C1
A2* A104CB 18 DKBL 3573312C1
G2* A104C 16 DKBL 3573312C1
A3* A96LB 18 YL 3573312C1
G3* A104C 16 DKBL 3573312C1
A3* A96LA 18 YL 3573312C1
G3* A96LB 18 YL 3534164C1
A3* A59RA 18 GY 3534164C1
G3* A104B 18 DKBL 3573312C1
A4 A52B 14 YL 3573312C1
G4* A53E 14 YL 3573312C1
B1 PLUG - - -
G4* A104B 18 DKBL 3534164C1
B2* A59RC 18 GY 3534164C1
H1 PLUG - - -
B2* A52D 14 YL 3573312C1
H2 A53B 14 YL 3573312C1
B3 PLUG - - -
H3 PLUG - - -
H4* A53 14 YL 3573312C1
H4* A13F 18 PK 3534164C1
# FUEL WATER/SEP-HEATED-CHASSIS ISB
SHEET CONTINUE ON SHEET 15A
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC A19 WITH H 92372W
16 WIRE GAUGE AT CAV D4. 61229V 22APR09 AE08058187 015
451

FUSEBLOCK #9
(1018)
4 3 2 1
A CAV CIRCUIT GAUGE COLOR TERMINAL

J1* A104JB 18 DKBL 3573312C1
B J1* A104JA 18 DKBL 3573312C1
J1* A53PA 14 YL 3573312C1
C J2* A96-GC 18 YL 3573312C1
J2* A96-GD 18 YL 3573312C1
D J2* A104H 16 DKBL 3573312C1
J3* A104JA 18 DKBL 3573311C1
E J3* A104J 16 DKBL 3573312C1
J3* A104JAL 14 BN 3573311C1
F J3* A53PB 14 YL 3573312C1
J3* A104J 18 DKBL 3573312C1
G J4* A96-GB 18 YL 3573312C1
J4* A96-GCC 18 YL 3573312C1
H J4* A104AA 18 DKBL 3534164C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1

FUSE BREAKER
F9-A E1, F1 5 3534208C1 - 2 WAY RADIO
F9-B E2, F2 5 3534208C1 - AUX ROOF LOAD / WHEEL CHAIR LIFT

G1, G2, H2, J1, J2 3519350C1 RIGHT LOW BEAM OR SWITCH RELAY
G3, G4, H4, J3, J4 3519350C1 LEFT LOW BEAM OR REMOTE-S RELAY
A1, A2, B2, C1, C2 3519350C1 RIGHT HIGH BEAM OR REMOTE-S RELAY
A3, A4, B4, C3, C4 3519350C1 LEFT HIGH BEAM OR PUMP-I RELAY
D3, D4, E4, F3, F4 3519350C1 FUEL HEATER RELAY

92218B 30JUL13 AE08058187 15A
452
CHAPTER 13
NAVISTAR, INC.
FUSEBLOCK #10 CAV CIRCUIT GAUGE COLOR TERMINAL

(1019)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) B4@ A17A 18 PK 3534164C1
4 3 2 1 C1* A50S 18 YL 3534164C1
C1* A78A 14 LTGN 3573312C1
A C1* A92HH 14 TN 3573312C1
C1* A59K 18 GY 3534164C1
B C2* A53-G 18 GY 3534164C1
C2* A78AC 16 LTGN 3573312C1
C C2* A92HC 12 TN 3573311C1
C2* A71P 18 OR 3534164C1
D C3* A17 18 PK 3515517C1
C3* A97AA 16 PL 3573312C1
E C3* A92A18 16 TN 3573312C1
C3* A17 18 PK 3534164C1
F C3# A17C 18 PK 3534164C1
C3% A17B 18 PK 3534164C1
G C4* A17T 18 PK 3534164C1
C4* A17T 18 PK 3515517C1
H C4* A92DN1 18 TN 3573312C1
C4* A92F 16 TN 3573312C1
J C4* A92DN 18 TN 3573312C1
C4@ A17B 18 PK 3534164C1
D1 PLUG - - -
CONNECTOR 3534572C1 D2 PLUG - - -

BODY LOCK 3536085C1 D3 PLUG - - -
D4 PLUG - - -
E1* A94PM 12 GY 3573311C1
A1* A53AB 18 YL 3573312C1
E1* A97Z 10 VT 3573311C1
A1* A59-GM 18 WH 3534164C1
E1* A147G 18 PK 3534164C1
A1* A53ABA 18 YL 3573312C1
E2* A70E 10 RD 3573311C1
A1* A92HD 12 TN 3573311C1
E2* A94PE 16 GY 3573312C1
A1* A78-GBH 18 WH 3573312C1
E3* A14KD 12 RD 3573311C1
A1* A78-GBR 18 WH 3573312C1
E3* A14MG 12 RD 3573311C1
A1* A78-GBR 16 WH 3573312C1
E4* A14TB 12 RD 3573311C1
A2* A52AB 18 YL 3573312C1
E4* A14TF 12 RD 3573311C1
A2* A53ABA 18 YL 3573312C1
E4* A14JG 12 RD 3573311C1
A2* A14G 12 RD 3573311C1
F1* A94TM 12 GY 3573311C1
A2* A78C 14 BK 3573312C1
F1* A23 18 TN 3534164C1
A3* A92-GN1 18 WH 3573312C1
F1* A147DE 18 PK 1661208C1
A3* A17-GAE 18 WH 3515517C1
F2* A70NS 16 RD 3573312C1
A3* A92H 16 TN 3573312C1
F2* A94TE 16 GY 3573312C1
A3* A17-GAE 18 WH 3534164C1
F3* A70BF 14 RD 3573312C1
A3* A92-GAJ 18 WH 3573312C1
F4* A14A 20 PK 3535484C1
A3@ A17-G 18 WH 3534164C1
F4* A14JT 16 RD 3573312C1
A4* A92E 16 TN 3573312C1
G1* A92RA 18 TN 3573312C1
A4* A17QR 18 PK 3534164C1
G1* A92RB 18 TN 3573312C1
A4* A92A1 18 TN 3534164C1
G1* A89CB 18 PL 3534164C1
B1 PLUG - - -
G1* A92HF 18 TN 3573312C1
B2 A59KA 18 GY 3534164C1
G1* A59-GC 18 WH 3534164C1
B3 PLUG - - -
G1* A89CB 18 PL 3515517C1
B4* A97UA 16 PL 3573312C1
G1* A72-GD 18 WH 3515517C1
* MUTUALLY EXCLUSIVE G1* A92HB 18 TN 3573312C1
@ ENGINE START W/CUMMINS ISB
% STRTR CNTL,CUMMINS ISB W/ALLISION XMSN G1* A116LB 18 GY 3534164C1
# STRTR CNTL,CUMMINS ISB W/MANUAL XMSN G2* A14F 12 RD 3573311C1
G2* A59K 18 GY 3573312C1
CHART CONTINUED ON SHEET 16A G2* A59L 18 GY 3573312C1

G2* A9ZC 18 GY 3534164C1
G2* A116L 18 GY 3534164C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A78-GBR G 92603H
TO CAV A1. 61229V 22APR09 AE08058187 016
453
CHAPTER 13
NAVISTAR, INC.

H1 PLUG - - -
FUSEBLOCK #10 H2* A92RK 18 TN 3534164C1
(1019) H2* A72EF 18 OR 3515517C1
H3 PLUG - - -
4 3 2 1 H4* A23E 18 TN 3534164C1
H4* A17B 18 PK 3573312C1
A H4* A92BC 18 TN 3573312C1
H4* A92BC 18 TN 3534164C1
B J1* A116L-G 18 GY 3534164C1
J1* A72EC 18 OR 3515517C1
C J1* A92RB 18 TN 3534164C1
J1* A89CC 18 PL 3534164C1
D J1* A92HG 14 TN 3573312C1
J1* A59J 18 GY 3534164C1
E J1* A89CC 18 DKBL 3515517C1
J2* A92HA 18 TN 3515517C1
F J2* A92#124 18 TN 3534164C1
J2* A89CA 18 PL 3534164C1
G J2* A92HA 18 TN 3534164C1
J2* A59L 18 GY 3573312C1
H J2* A59R 18 GY 3573312C1
J2* A89CA 18 PL 3515517C1
J J2* A116LZ 18 GY 3534164C1
J2* A44 18 GY 3515517C1
J3* A92AH 14 TN 3573312C1
J3* A92APA 18 TN 3534164C1
CONNECTOR 3534572C1
BODY LOCK 3536085C1 J3* A17D 16 RD 3573312C1
J3* A11-GC 18 WH 3534164C1
J3* A116U-G 18 GY 3534164C1
G3* A92-GJ 18 WH 3534164C1
J4* A17R 18 PK 3515517C1
G3* A11-GB 18 WH 3534164C1
J4* A92 16 TN 3573312C1
G3* A11-G 16 WH 3573312C1
J4* A17B 16 PK 3573312C1
G3* A17A 16 WH 3573312C1
J4* A23G 18 TN 3534164C1
G3* A116UB 18 GY 3534164C1
J4* A17R 18 PK 3534164C1
G4* A23DA 18 TN 3534164C1
J4* A23G 18 TN 3534164C1
G4* A97UC 18 PK 3534164C1
J4* A116UZ 18 GY 3534164C1
G4* A17EB 16 PK 3573311C1
J4* A17R 18 PK 3515517C1
G4* A17F 16 PK 3573311C1
G4* A116U 18 GY 3534164C1 * MUTUALLY EXCLUSIVE

FUSE BREAKER
3534208C1 /
F10-A E1, F1 5/10 3536178C1 FAN SOLENOID / IBBE / HCI
3534209C1
F10-B E2, F2 15 3534210C1 3536179C1 ELECTRIC TRAILER BRAKES
F10-C E3, F3 20 3534211C1 3536180C1 BODY STOP
F10-D E4, F4 20 3534211C1 3536180C1 FUEL PUMP/DRIVER DISPLAY
RELAY LOCATION -CAVITY PART NUMBER DESCRIPTION

A1, A2, B2, C1, C2 3519350C1 OPTIONAL RELAY SEE NOTE
A3, A4, B4, C3, C4 3519350C1 CRANK-I OR IGN INTERRUPT RELAY
RETARDER / WHEEL CHAIR LIFT / LIFT AXLE / 5TH
G1, G2, J1, J2, H2 3519350C1
WHEEL LOCK RELAY
AUTO NEUTRAL LIGHT RELAY / WINDSHIELD / CRANK /

G3, G4, J3, J4, H4 3519350C1
5TH WHEEL UNLOCK RELAY
NOTE :- TRIP HEADLIGHT INPUT RELAY, LIFT AXLE REVERSE RELAY
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A23DA TO E 92603H
CAV G4. 62476L 19NOV09 AE08058187 16A
454
CHAPTER 13
NAVISTAR, INC.

A1* A59RE 18 GY 3534164C1
A1* A78BC 16 LTGN 3515517C1
A2* A59CD 18 GY 3534164C1
A2* A78 16 LTGN 3515517C1
A3* A12D 14 LTBL 3573311C1
A3* A12E 18 LTBL 3573311C1
A4 A12E 18 LTBL 3515517C1
FUSEBLOCK #11
B1* A59RD 16 GY 3573312C1
(1020)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE) B1* A78B 14 BK 3516158C1
B2* A59CE 18 GY 3534164C1
B2* A78-GBH 18 WH 3515517C1
B3 A44Z 18 GY 3515517C1
B4 A12A 18 LTBL 3515517C1
C1 A70-GC 18 WH 3534164C1
C2* A70BF 14 RD 3573312C1
1 C3* A37B 18 TN 3534164C1
C3* A97KU 18 TN 3534164C1
2 C4 A14JT 16 RD 3573312C1
D1* A70BB 14 RD 3573312C1
3 D1* A70BA 14 RD 3573312C1
D2 A70C 18 OR 3515517C1
4 D2* A70C 14 RD 3573312C1
D2* A70C 18 OR 3534164C1
A B C D
D3* A37A 16 TN 3573312C1
D3* A97KV 16 TN 3573312C1
E
D4* A13FP 18 PK 3534164C1
D4* A13FJ 18 PK 3573312C1
F
D4* A13FP 18 PK 3515517C1
4 3 2 1 D4* A13FP 18 PK 3515512C1

D4* A147M 18 PK 3573312C1
E1* A14HD 14 RD 3516158C1
E1* A14HD 14 RD 3573311C1
E1* A14HH 16 RD 3573311C1
CONNECTOR 3599540C1 E1* A14HH 16 RD 3516158C1

BODY LOCK 3599541C1 E2 A13FS 12 PK 3573311C1
E3 A13FL 12 PK 3573311C1
E4* A14HH 16 RD 3515517C1
E4* A14HH 16 RD 3573312C1
F1 A94BF 18 GY 3534164C1
F2* A97DF 18 PL 3534164C1
F2* A97K 14 PK 3573312C1
F3* A59H 18 GY 3573312C1
F3* A59J 18 GY 3573312C1
F4 A14FF 16 RD 3573312C1

FUSE
F11-A E1, F1 5 3534208C1 AGSP / DISPLAY / HYD FPB BRK SWITCH
F11-B E2, F2 5 3534208C1 ENGINE BODY BUILDER
F11-C E3, F3 5 3534208C1 LIFT AXLE
F11-D E4, F4 5 3534208C1 FUEL COOLER SOLENOID
F11-E A3, B3 5 3534208C1 SAAR
F11-F A4, B4 5 3534208C1 RAND MCNALLY GPS
RELAY LOCATION CAVITY PART NUMBER DESCRIPTION

A1, A2, B1, B2 3600330C1 PUMP RELAY / HEATED WINDSHIELD
A3, A4, B3, B4 NOT USABLE FOR RELAY
C1, C2, D1, D2 3600330C1 BODY STOP RELAY
C3, C4, D3, D4 3600330C1 I6/V8 PUMP RELAY
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058187 017
455
13.43. CONNECTOR COMPOSITES (1023A), (1023B), P. 18

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE CONNECTOR BODY COMPOSITES MATING VIEW SHOWN
LIFT AXLE UP / DOWN SWITCH #2 (1023B)


A59B 18 GY 3541250C1
10 8 1
A59NB 18 GY 3541250C1
3 6 2B A59U 18 GY 1661224C1
3 - - - -
2B 5B
4 - - - -
5B - - - -
6 - - - -
1 4 7 - - - -
8 A59B 18 GY 1661224C1
9 7
9 - - - -
10 A59-GD 18 WH 1661224C1
CONNECTOR 3520850C1
LIFT AXLE UP / DOWN SWITCH #1 (1023A)


A59A 18 GY 3541250C1
1
10 8 A59MB 18 GY 3541250C1
2B A59S 18 GY 1661224C1
3 6 3 - - - -
4 - - - -
2B 5B
5B - - - -
6 - - - -
7 - - - -
1 4
8 A59A 18 GY 1661224C1
9 7 9 - - - -
10 A59-GB 18 WH 1661224C1
CONNECTOR 3520850C1
310702 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 22APR09 AE08058187 018
Figure 456 Connector Composites (1023A), (1023B)
456
13.44. CONNECTOR COMPOSITES (1023C), (1023D), P. 19

NAVISTAR, INC.
LIFT AXLE UP / DOWN SWITCH #3

(1023C)

A59C 18 GY 3541250C1
1
A59PB 18 GY 3541250C1
10 8
2B A59V 18 GY 1661224C1
3 6 3 PLUG - - -
4 PLUG - - -
2B 5B 5B PLUG - - -
6 PLUG - - -
7 PLUG - - -
1 4 8 A59C 18 GY 1661224C1
9 PLUG - - -
9 7
10 A59-GE 18 WH 1661224C1
CONNECTOR 3520850C1
LIFT AXLE UP/DOWN SWITCH #4

(1023D)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL
1* A59D 18 GY 3541250C1
1* A59RB 18 GY 3541250C1
10 8 2B PLUG - - -
3 PLUG - - -
3 6 4 PLUG - - -
5B PLUG - - -
2B 5B
6 PLUG - - -
7 PLUG - - -
8 A59D 18 GY 1661224C1
1 4
9 PLUG - - -
9 7 10 PLUG - - -
CONNECTOR 3520850C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1023D. C 92218B
61229V 09JUN09 AE08058187 019
Figure 457 Connector Composites (1023C), (1023D)
457
13.45. CONNECTOR COMPOSITES (1025), (1026), (1029), P. 20

CHAPTER 13
NAVISTAR, INC.
(1026)
J1939 SPLICE (LOCATED IN INSTRUMENT PANEL CENTER)
(1025)
(LOCATED IN INSTUMENT PANEL CENTER)
A M
B L
C K
D J
A M E H
B L F G
C K CONNECTOR 3601838C1
D J BODY LOCK 3601839C1

E H A* A5C(-) 18 GN 3534164C1
F G A* A5RD(-) 18 GN 3534164C1
A* A5R(-) 18 GN 3534164C1
B* A5C(-) 18 GN 3534164C1
B* A5C(-) 20 LTGN 3535484C1
CONNECTOR 3601838C1 C A5RE(-) 18 LTGN 3534164C1
BODY LOCK 3601839C1
D A5RE(-) 18 LTGN 3534164C1
E* A5CA(-) 18 GN 3534164C1
E% A5J(-) 18 GN 3534164C1
CAV CIRCUIT GAUGE COLOR TERMINAL F A5RF(-) 18 GN 3534164C1
A A5RF(-) 18 GN 3534164C1 G A5RF(+) 18 YL 3534164C1
B* A5B(-) 18 GN 3534164C1 H* A5CA(+) 18 YL 3534164C1
B* A5FA(-) 18 GN 3534164C1 H% A5J(+) 18 YL 3534164C1
C A5RH(-) 18 LTGN 3534164C1 J A5RE(+) 18 YL 3534164C1
D A5RH(-) 18 LTGN 3534164C1 K A5RE(+) 18 YL 3534164C1
E* A5M(-) 18 GN 3534164C1 L* A5C(+) 18 YL 3534164C1
E* A5A(-) 18 GN 3534164C1 L* A5C(+) 20 YL 3535484C1
E* A5D3(-) 18 YL 3534164C1 M* A5RD(+) 18 YL 3534164C1
E* A5(-) 18 GN 3534164C1 M* A5C(+) 18 YL 3534164C1
E* A5D(-) 18 GN 3534164C1 M* A5R(+) 18 YL 3534164C1
F* A5RJ(-) 18 GN 3534164C1 * MUTUALLY EXCLUSIVE
F* A5RS(-) 18 GN 3534164C1 % J1939 PWRTRN W/AIR ABS,AMM & OPT W/WINGMAN.
F* A5RQ(-) 18 GN 3534164C1 HORN SWITCH
F* A5F(-) 18 GN 3534164C1 (1029)
G* A5RJ(+) 18 YL 3534164C1
G* A5RS(+) 18 YL 3534164C1
G* A5RQ(+) 18 YL 3534164C1 10 8
G* A5F(+) 18 YL 3534164C1 3 6
H* A5M(+) 18 YL 3534164C1 2B 5B
H* A5D3(+) 18 GN 3534164C1
H* A5A(+) 18 YL 3534164C1
1 4
H* A5(+) 18 YL 3534164C1
9 7
H* A5D(+) 18 YL 3534164C1
J A5RH(+) 18 YL 3534164C1
CONNECTOR 3520850C1
K A5RH(+) 18 YL 3534164C1
L* A5B(+) 18 YL 3534164C1
1 PLUG - - -
L* A5FA(+) 18 YL 3534164C1
2B A85L 18 GY 1661224C1
M A5RF(+) 18 YL 3534164C1
3 A9ZE 18 GY 1661224C1
4 PLUG - - -
5B PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 A62DE 18 DKBL 1661224C1
9 PLUG - - -
10 A62-GAG 18 WH 1661224C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A5J(-) & G 92603H
A5J(+) TO R/D 1026. 61229V 09JUN09 AE08058187 020
458
13.46. CONNECTOR COMPOSITES (1100), (1100MA), (1101), (1101A), P. 21

NAVISTAR, INC.
KEY SWITCH CONN

KEY SWITCH
(1100MA)
(1100)
A D A D
B B
C C
CONNECTOR 3546518C1
BODY LOCK 3546519C1 CONNECTOR 3546518C1
BODY LOCK 3546519C1
A A15 18 RD 1661208C1
B* A17H 16 PK 1661208C1
B# A17HAL 16 PK 1661208C1
B# A17 18 PK 1661208C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B* A17AL 18 PK 1661208C1 A A15 16 RD 1661208C1
B@ A17A 18 PK 1661208C1 B* A17H 16 PK 1661208C1
C A12 18 LTBL 1661208C1 B* A17H 18 PK 1661208C1
C* A12 14 PK 3566715C1 B* A17HAL 16 PK 1661208C1
D* A13DB 18 PK 1661208C1 B* A17HAL 18 PK 1661208C1
D* A13F 18 PK 1661208C1 C A12 18 LTBL 1661208C1
D* A104J 18 DKBL 1661208C1 C* A12 14 PK 3566715C1
D* A13DB 14 BN 3566715C1 D* A13F 14 BN 3566715C1
D* A13F 14 BN 3566715C1 D A13F 18 PK 1661208C1
D* A104J 14 BN 3566715C1
# INTL I6 & EATON HYBRID
@ STRTR CNTL, CUMMINS ISB
W/ ALLISION XMSN
LOC 1 & 2 SWITCH PACK SWITCH PACK

(1101) (1101A)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED IN INSTRUMENT PANEL CENTER)
F A
D C
B
E B E C
F A D

BODY LOCK 2031873C1 BODY LOCK 2031874C1
A A11-GKD 18 WH 1661261C1 A A11-GJ 18 WH 1661262C1
B A12F 18 LTBL 1661261C1 B A12FC 18 LTBL 1661262C1
C A62DB 18 DKBL 1661261C1 C A62S 18 DKBL 1661262C1
D* A3C(+) 18 DKBL 1661261C1 D PLUG - - -
D* A3A(+) 18 DKBL 1661261C1 E PLUG - - -
E* A3C(-) 18 GY 1661261C1 F PLUG - - -
E* A3A(-) 18 GY 1661261C1
F PLUG - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED CIRC A17AL AND D 92218B
A17A IN R/D 1100. 61229V 09JUN09 AE08058187 021
Figure 459 Connector Composites (1100), (1100MA), (1101), (1101A)
459
13.47. CONNECTOR COMPOSITES (1105), (1106), P. 22

NAVISTAR, INC.
ROCKER START SWITCH

(1105)
1 - - - -
2B A13FJ 18 PK 1661224C1
10 8
3# A17BA 16 PK 1661224C1
3 6 3# A17H 16 PK 1661224C1
4 - - - -
2B 5B
5B - - - -
6 - - - -
7 - - - -
1 4 8 A62DH 18 DKBL 1661224C1
9 - - - -
9 7
10 A62-GCB 18 WH 1661224C1
# MUTUALLY EXCLUSIVE
CONNECTOR 3520850C1
IP AUX ROOF LOAD SWITCH

(1106)

1 - - - -
10 8 2B A12X 18 LTBL 1661224C1
A12Y 18 LTBL 3541250C1
3 6 3
A12V 18 LTBL 3541250C1
2B 5B 4 - - - -
5B - - - -
6 - - - -
1 4 7 A12V 18 LTBL 1661224C1

8 A62DJ 18 DKBL 1661224C1
9 7 9 A12-GA 16 WH 1661224C1
10 - - - -
CONNECTOR 3520850C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1107 & 1108. D 92218B
61229V 09JUN09 AE08058187 022
Figure 460 Connector Composites (1105), (1106)
460
13.48. CONNECTOR COMPOSITES (1107), (1108), P. 22A

NAVISTAR, INC.
SNOW VALVE SWITCH

(1107)
1* A23M 18 TN 1661224C1
1* A9B 18 GY 1661224C1
10 8
2B* A9ZC 18 GY 1661224C1
3 6 2B* A13DA 18 PK 1661224C1
3 A23J 18 TN 1661224C1
2B 5B
4 A23L 18 TN 1661224C1
5B A23-GAK 18 WH 1661224C1
6 A23K 18 TN 1661224C1
1 4 7* A23H 18 TN 1661224C1
7* A23A 18 TN 1661224C1
9 7
8* A62DG 18 DKBL 1661224C1
8* A62DG 18 LTBL 1661224C1
9 PLUG - - -
CONNECTOR 3520850C1 10 A11-GA 18 WH 1661224C1
LEFT AXLE ENABLE SWITCH

(1108)

1 A59R 18 GY 1661224C1
2B A59H 18 GY 1661224C1
10 8 3 - - - -
4 - - - -
3 6
5B - - - -
2B 5B 6 - - - -
7 - - - -
8 A59T 18 GY 1661224C1
9 - - - -
1 4
10 A59-GA 18 WH 1661224C1
9 7
CONNECTOR 3520850C1

92218B 30JUL13 AE08058187 22A
461
13.49. CONNECTOR COMPOSITES (1109), (1109A), (1110), P. 23
CHAPTER 13
NAVISTAR, INC.
HYDRAULIC POWER PACK SWITCH

(1109)
A A A44A 18 GY 3518963C1
B A90-M 18 GY 3518963C1
B
CONNECTOR 3518182C1
BODY LOCK 3518184C1
HYDRAULIC POWER PACK SWITCH

(1109A)
A
B
A A44AA 18 GY 3518963C1
B A90-M 18 GY 3518963C1
CONNECTOR 3518182C1
BODY LOCK 3518184C1

1 A72D 18 OR 1661224C1
2B@ A110C 18 GY 1661224C1
2B@ A72B 16 OR 1661224C1
2B* A72E 18 OR 1661224C1
AUX TRAILER SOCKET SWITCH 3@ A72CA 18 OR 1661224C1
(1110)
3@ A72FA 18 OR 1661226C1
3@ A72F 16 OR 1661226C1
3@ A72ED 18 OR 3541250C1
3@ A72EC 18 OR 3541250C1
10 8 4 PLUG - - -
5B PLUG - - -
3 6 6 PLUG - - -
7@ A72B 14 OR 1661226C1
2B 5B
7@ A72FA 18 OR 1661224C1
7@ A72ED 18 OR 1661224C1
8 A62DK 18 DKBL 1661224C1
1 4
9@ A72-GAM 18 WH 1661224C1
9 7 10@ A72-GB 18 WH 3541250C1

10@ A72-GD 18 WH 3541250C1
CONNECTOR 3520850C1
@ MUTUALLY EXCLUSIVE
* W/AUX TRAILER-CENTER PIN SW CONTROLLED.
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A72E TO F 92603H
R/D 1110. 61229V 09JUN09 AE08058187 023
Figure 462 Connector Composites (1109), (1109A), (1110)
462
13.50. CONNECTOR COMPOSITES (1112), (1113), (1115), P. 23A

NAVISTAR, INC.
DRIVER SEAT BELT ALARM

(1112)
(LOCATED NEAR DRIVER SEAT)

C A* A79B 18 GY 0587576C1
A* A79A 18 GY 0587576C1
B B PLUG - - -
C* A9BC 18 GY 0587576C1
A C* A9ZJ 18 GY 0587576C1
PASS SEAT BELT ALARM

(1113)
(LOCATED NEAR PASSENGER SEAT)
C
B A A79C 18 GY 0587576C1
B PLUG - - -
A C A9BD 18 GY 0587576C1
ENGINE BRAKE
(1115)
(LOCATED BEHIND DASH PANEL)

10 8 1 PLUG - - -
2B A24 18 GY 1661224C1
3 6
3 A97ZA 18 DKBL 1661224C1
2B 5B 4 PLUG - - -
5B PLUG - - -
6 PLUG - - -
7 PLUG - - -
1 4
8 A62B 18 DKBL 1661224C1
9 7 9 PLUG - - -
10 A62-G 18 WH 1661224C1
CONNECTOR 3520850C1

92218B 30JUL13 AE08058187 23A
463

NAVISTAR, INC.
PASS CODE
(1116)
(LOCATED BEHIND CENTRAL PANEL TSS SWITCH PACK)
1 PLUG - - -
10 8 2B A45D 18 WH 1661224C1
3 A14A 18 RD 1661224C1
3 6 4 PLUG - - -
5B PLUG - - -
2B 5B
6 PLUG - - -
7 PLUG - - -
8 A62D 18 DKBL 1661224C1
1 4 9 PLUG - - -
9 7 10 A62-GA 18 WH 1661224C1
CONN 3520850C1
LIFT SWITCH CAV CIRCUIT GAUGE COLOR TERMINAL

(1120)
(LOCATED AT LEFT SIDE OF DRIVER SEAT) 1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
7 8
5 A122AB 18 PL 1661224C1
4 1 6* A122B 18 WH 3541250C1
5 2 6* A122C 18 DKBL 3541250C1
7 A62-GAD 18 WH 1661224C1
6 3 8 A122C 18 DKBL 1661224C1

9 PLUG - - -
9 10
10 PLUG - - -
CONNECTOR 3546261C1

A1 A73A 18 LTGN 3522073C1
A2 A75D 18 LTGN 3522073C1
HVAC CONTROL A3 PLUG - - -
(1200)
A4 A77 20 LTGN 3534303C1
A5 PLUG - - -
A6 PLUG - - -
B
A7 PLUG - - -
1 2 3 4 5 6 7 8 9 101112
A8 PLUG - - -
A9 A75C 20 LTGN 3534303C1
A10 PLUG - - -
A11 A75A 18 LTGN 3522073C1
A12 A62DA 18 DKBL 3522073C1
B1 A74D 18 LTGN 3522073C1
B2 A74E 18 LTGN 3522073C1
B3 PLUG - - -
B4 PLUG - - -
B5 PLUG - - -
CONNECTOR 3534302C1 B6 A74-G 18 WH 3522073C1
BODY LOCK1 3539892C1
B7 PLUG - - -
B8 PLUG - - -
B9 A74 18 LTGN 3522073C1
B10 A74A 18 LTGN 3522073C1
B11 A74B 18 LTGN 3522073C1
B12 A74C 18 LTGN 3522073C1

92218B 30JUL13 AE08058187 23B
464

NAVISTAR, INC.
HVAC UNIT
HVAC LPM
(1210)
(1220)
(LOCATED ON RIGHT SIDE KICK PANEL HVAC LPM)
A K
B J 4
C H 6
3
D G 2
E F 5
1
CONNECTOR 3837771C1
BODY LOCK 3540614C1
CONNECTOR 3627940C1

A A74 18 LTGN 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A74A 18 LTGN 1661261C1 1 PLUG - - -
C A74B 18 LTGN 1661261C1 2 PLUG - - -
D A74C 18 LTGN 1661261C1 3 PLUG - - -
E A75D 18 LTGN 1661261C1 4 A75A 18 LTGN 3544884C1
F A74E 18 LTGN 1661261C1 5 A75-G 12 WH 3605694C1
G A75E 20 LTGN 3544254C1 6 A75 12 LTGN 3605694C1
H A75ZVRA 18 GY 1661261C1
J A77D 20 LTGN 3544254C1
K A75ZVRB 18 GY 1661261C1
LIFT AXLE CONTROL

(1227)
A
B
C
CONNECTOR 1661889C1
BODY LOCK 1661890C1

A A59H 18 GY 1661261C1
B A59J 18 GY 1661261C1
C A59-GBM 16 WH 1661261C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 RMVD R/D 1228. D 92218B
61229V 09JUN09 AE08058187 024
465

NAVISTAR, INC.
TRANS CONTROL MODULE

(1234)
(LOCATED ON TRANSMISSION) 27 PLUG - - -
28 A5#128 18 YL 3686945C1
21 41 29 PLUG - - -
30 PLUG - - -
1 61 31 PLUG - - -
32 PLUG - - -
33 A92#133 18 YL 3686945C1
34 A92#134 18 WH 3686945C1
35 PLUG - - -
36 A92#136 18 OR 3686945C1
37 PLUG - - -
38 A92#138 18 OR 3686945C1
39 A48#139 18 OR 3686945C1
40 A47#140 18 LTGN 3686945C1
41 A92#141 18 TN 3686945C1
42 A92#142 18 WH 3686945C1
43 A92#143 18 LTBL 3686945C1
44 PLUG - - -
45 A92#145 18 OR 3686945C1
46 PLUG - - -
20 80 47 PLUG - - -
48 PLUG - - -
49 PLUG - - -
40 60
50 A92#150 18 PK 3686945C1
CONNECTOR 3605713C1
BODY LOCK 3606525C1 51 A92#151 18 WH 3686945C1
52 A92#152 18 LTGN 3686945C1
53 A92#153 18 YL 3686945C1
54 A31#154 18 TN 3686945C1
1 A92#101 18 LTBL 3686945C1
55 A92#155 18 WH 3686945C1
2 PLUG - - -
56 PLUG - - -
3 A92#103 18 YL 3686945C1
57 A92#157 18 WH 3686945C1
4 PLUG - - -
58 A92#158 18 LTGN 3686945C1
5 A92#105 18 OR 3686945C1
59 A48#159 18 TN 3686945C1
6 PLUG - - -
60 A47#160 18 YL 3686945C1
7 PLUG - - -
61 A92#161 18 OR 3686945C1
8 A5#108 18 GN 3686945C1 62 PLUG - - -
9 A92#109 18 GY 3686945C1 63 A92#163 18 YL 3686945C1
10 A92A110 18 PK 3686945C1 64 PLUG - - -
11 A92#111 18 OR 3686945C1 65 A92#165 18 TN 3686945C1
12 PLUG - - - 66 PLUG - - -
13 PLUG - - - 67 PLUG - - -
14 A92#114 18 GY 3686945C1 68 PLUG - - -
15 PLUG - - - 69 A92#169 18 GY 3686945C1
16 PLUG - - - 70 A92#170 18 PK 3686945C1
17 A92#117 18 LTBL 3686945C1 71 A92#171 18 YL 3686945C1
18 PLUG - - - 72 PLUG - - -
19 PLUG - - - 73 A92#173 18 LTBL 3686945C1
20 A92#120 18 LTBL 3686945C1 74 A92#174 18 LTBL 3686945C1
21 PLUG - - - 75 PLUG - - -
22 PLUG - - - 76 A92#176 18 YL 3686945C1
23 A92#123 18 LTGN 3686945C1 77 A92#177 18 LTGN 3686945C1
24 PLUG - - - 78 A92#178 18 WH 3686945C1
25 A47#125 18 TN 3686945C1 79 A92#179 18 PK 3686945C1
26 PLUG - - - 80 A92#180 18 OR 3686945C1
W/ DURASTAR

92372W 14DEC13 AE08058187 24A
466

NAVISTAR, INC.
TRANS CONTROL MODULE 1 TRANS CONTROL MODULE 2

(1235) (1236)
(LOCATED ON TRANSMISSION) (LOCATED ON TRANSMISSION)
18 8 9 17
9 1 1 10
1 A92#101 18 LTBL 3627612C1 1 A92#170 18 PK 3880571C1
2 A92#103 18 YL 3627612C1 2 A92#123 18 LTGN 3880571C1
3 A92#105 18 OR 3627612C1 3 A92#111 18 OR 3880571C1
4 A92#109 18 GY 3627612C1 4 A92#114 18 GY 3880571C1
5 A92A110 18 PK 3627612C1 5 A92#117 18 LTBL 3880571C1
6 A92#120 18 LTBL 3627612C1 6 A92#133 18 YL 3880571C1
7 A92#180 18 OR 3627612C1 7 A92#134 18 WH 3880571C1
8 A47#125 18 TN 3627612C1 8 A92#136 18 OR 3880571C1
9 A48#139 18 OR 3627612C1 9 A92#138 18 OR 3880571C1
10 A48#159 18 TN 3627612C1 10 A92#141 18 TN 3880571C1
11 A92#142 18 WH 3627612C1 11 A92#151 18 WH 3880571C1
12 A92#143 18 LTBL 3627612C1 12 A92#152 18 LTGN 3880571C1
13 A92#150 18 PK 3627612C1 13 A92#153 18 YL 3880571C1
14 A47#140 18 LTGN 3627612C1 14 A31#154 18 TN 3880571C1
15 A47#160 18 YL 3627612C1 15 A92#155 18 WH 3880571C1
16 A92#163 18 YL 3627612C1 16 A92#157 18 WH 3880571C1
17 A92#165 18 TN 3627612C1 17 A92#158 18 LTGN 3880571C1
18 A92#169 18 GY 3627612C1
W/ DURASTAR
W/ DURASTAR
TRANS CONTROL MODULE 3 CAV CIRCUIT GAUGE COLOR TERMINAL

(1237) 1 A92#171 18 YL 2018639C1
(LOCATED ON TRANSMISSION) 2 A92#173 18 LTBL 2018639C1
3 A92#174 18 LTBL 2018639C1
4 A92#176 18 YL 2018639C1
8 18
5 A92#177 18 LTGN 2018639C1
7 17
6 16 6 A92#178 18 WH 2018639C1
5 7 A92#179 18 PK 2018639C1
15
8 A92#145 18 OR 2018639C1
14
9 A5#108 18 GN 2018639C1
13
12 10 A5#128 18 YL 2018639C1
4 11 PLUG - - -
3 11
12 PLUG - - -
2 10
13 PLUG - - -
1 9
14 PLUG - - -
15 A92#161 18 OR 2018639C1
CONNECTOR 2018589C1 16 PLUG - - -
17 PLUG - - -
18 PLUG - - -
W/ DURASTAR

92372W 14DEC13 AE08058187 24B
467
13.55. CONNECTOR COMPOSITES (1229), (1230F), (1231), (1240F), (1241F), P. 25

DIAGRAM 13
NAVISTAR, INC.
VORAD SIDE DISPLAY (1229)

(LOCATED IN RIGHT SIDE 'A' PILLAR) EATON VORAD CONNECTOR #1 (1230F)
E D C B A
G H J
CONNECTOR 3545777C1
BODY LOCK 3545778C1
K
1 - - - -
CONNECTOR 3538635C1
2 A73T 16 LTBL 3522073C1
BODY LOCK 3538636C1
3 A73S 16 LTBL 3522073C1
4 A73P 16 LTBL 3522073C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A67E 16 LTBL 1661875C1 1661872C1
B A67-GCJ 16 WH 1661875C1 1661872C1
VORAD RIGHT SIDE SENSOR (1240F) C A67D 16 LTBL 1661875C1 1661872C1
(LOCATED BY LEFT FRAME RAIL NEAR D A67C 16 LTBL 1661875C1 1661872C1
BACK OF CAB)
E A67B 16 LTBL 1661875C1 1661872C1
F A67A 16 LTBL 1661875C1 1661872C1
G A98VE+ 16 BK 1661875C1 1661872C1
H A98VE- 16 BK 1661875C1 1661872C1
B A J A70CD 16 LTBL 1661875C1 1661872C1
K A73L 16 LTBL 1661875C1 1661872C1
C
CONNECTOR 3519059C1 EATON VORAD CONNECTOR #2 (1231)


A N73R 16 LTBL 1680206C1
A B C D E
K J
B N73M 16 LTBL 1680206C1

C N73AF 16 LTBL 1680206C1
H
VORAD RIGHT SIDE SENSOR (1241F)

GF
(LOCATED BY LEFT FRAME RAIL NEAR

BACK OF CAB)
CONNECTOR 3538634C1
6 1 BODY LOCK 3538636C1
5 2
4 3 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A A73M 16 LTBL 1667742C1 1661872C1
B A73N 16 LTBL 1667742C1 1661872C1
CONNECTOR 3673640C1
C A57NA 18 OR 1667742C1 3568570C1
CAV CIRCUIT GAUGE COLOR TERMINAL D A73P 16 LTBL 1667742C1 1661872C1
1 N67AB 16 PK 3572626C1 E A73U 16 LTBL 1667742C1 1661872C1
2 N67-GC 16 WH 3572626C1 F A73V 16 LTBL 1667742C1 1661872C1
3 N67B 16 GY 3572626C1 G A73W 16 LTBL 1667742C1 1661872C1
4 N67C 16 GY 3572626C1 H A73X 16 LTBL 1667742C1 1661872C1
5 N67D 16 GY 3572626C1 J A5AK(+) 18 YL 1667742C1 3568570C1
6 - - - - K A5AK(-) 18 GN 1667742C1 3568570C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 13JUN11 CONN 1230F: CAV B WAS C 74736R
A67-G. 61229V 09JUN09 AE08058187 025
Figure 468 Connector Composites (1229), (1230F), (1231), (1240F), (1241F)
468
13.56. CONNECTOR COMPOSITES (1242), (1243), (1300), (1300A), P. 26

NAVISTAR, INC.
MOBILEMAX DISCRETE I/O

MOBILEMAX POWER INPUT
(1243)
(1242)
(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)
(LOCATED INSIDE NEAR BACK OF CAB LEFT SIDE)
A H D E
B G C F
C F B G
D E A H
A A14AF 18 RD 1661208C1 A PLUG - - -
B A14AH 18 RD 1661208C1 B A62B 18 DKBL 1661212C1
C A11-GBE 18 WH 1661208C1 C PLUG - - -
D A11-GBF 18 WH 1661208C1 D PLUG - - -
E A13FG 18 PK 1661208C1 E PLUG - - -
F A3AB(+) 18 DKBL 1661208C1 F PLUG - - -
G A3AB(-) 18 GY 1661208C1 G PLUG - - -
H PLUG - - - H PLUG - - -
RADIO RADIO
(1300) (1300A)
(LOCATED IN INSTRUMENT PANEL) LOCATED IN INSTRUMENT PANEL)
9 10 1 2
9 10 1 2
11 12 3 4
11 12 3 4
13 14 5 6
13 14 5 6
15 16 7 8
15 16 7 8
CONNECTOR 3597143C1
CAV CIRCUIT GAUGE COLOR TERMINAL CONNECTOR 3597143C1

1 A86C(+) 18 YL 3597102C1
2 A86C(-) 18 GN 3597102C1 CAV CIRCUIT GAUGE COLOR TERMINAL
3 A54D 18 BN 3597102C1 1 PLUG - - -
4 A86 18 LTGN 3597102C1 2 PLUG - - -
5 PLUG - - - 3 A54D 18 BN 3597102C1
6 A62E 18 DKBL 3597102C1 4 A86AE 18 LTGN 3597102C1
7 A86A 18 LTGN 3597102C1 5 PLUG - - -
8 A86-G 18 WH 3597102C1 6 A62E 18 DKBL 3597102C1
9 A86DA 20 LTGN 3597102C1 7 A86A 18 LTGN 3597102C1
10 A86EA 20 LTGN 3597102C1 8 A86-G 18 WH 3597102C1
11* A86K 20 LTGN 3597102C1 9 A86DA 20 LTGN 3597102C1
11# A86K 18 LTGN 3597102C1 10 A86EA 20 LTGN 3597102C1
12* A86L 20 LTGN 3597102C1 11 A86K 20 LTGN 3597102C1
12# A86L 18 LTGN 3597102C1 12 A86L 20 LTGN 3597102C1
13* A86H 20 LTGN 3597102C1 13 A86H 20 LTGN 3597102C1
13# A86H 18 LTGN 3597102C1 14 A86J 20 LTGN 3597102C1
14* A86J 20 LTGN 3597102C1 15 A86BA 20 LTGN 3597102C1
14# A86J 18 LTGN 3597102C1 16 A86CA 20 LTGN 3597102C1
15 A86BA 20 LTGN 3597102C1
16 A86CA 20 LTGN 3597102C1
* W/ PREM TRIM
# W/ QUALCOMM OMNIVISION
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1300A & D 92218B
MVD R/D 1301,1338M. 61229V 09JUN09 AE08058187 026
Figure 469 Connector Composites (1242), (1243), (1300), (1300A)
469

NAVISTAR, INC.
RADIO CONNECTOR
(1301)
(LOCATED IN INSTRUMENT PANEL - RADIO)
1 A86H 20 LTGN 3580404C1
2 A86J 20 LTGN 3580404C1
1 7 3 A86BA 20 LTGN 3580404C1
4 A86CA 20 LTGN 3580404C1
2 8
5 A86-G 20 WH 3580404C1
3 9
6 A86 20 LTGN 3580404C1
4 10 7 A86K 20 LTGN 3580404C1
5 11 8 A86L 20 LTGN 3580404C1
9 A86DA 20 LTGN 3580404C1
6 12
10 A86EA 20 LTGN 3580404C1
11 PLUG - - -
CONNECTOR 3580403C1 12 A86AA 20 LTGN 3580404C1

1 PLUG - - -
RADIO CONN
2 PLUG - - -
(1302)
LOCATED IN INSTRUMENT PANEL-RADIO) 3 PLUG - - -
4 PLUG - - -
5 A86W 18 LTGN 3600062C1
6 PLUG - - -
1 2 7 A86GA 20 LTGN 3600062C1

3
4 5 8 PLUG - - -
6
9 A86GC 20 LTGN 3600062C1
7 8 10 A86GB 20 LTGN 3600062C1
9
10 11 11 A86GD 20 LTGN 3600062C1
12
12 PLUG - - -
13 14
15 13 PLUG - - -
16 17
18 14 PLUG - - -
19 20
15 A86A(+) 20 LTGN 3600062C1
16 A86A(-) 20 LTGN 3600062C1
17 PLUG - - -

19 PLUG - - -
20 PLUG - - -

0610 12NOV13 ADDED R/D 1301 & 1302 B 92218B
AND MVD R/D 1378. 92218B 31JUL13 AE08058187 26A
470
13.58. CONNECTOR COMPOSITES (1303), (1338M), (1378), P. 26B

NAVISTAR, INC.

1 A86K 20 LTGN 3703731C1
2 A86H 20 LTGN 3703731C1
3 A86L 20 LTGN 3703731C1
RADIO CONN 4 A86J 20 LTGN 3703731C1
(1303)
LOCATED IN INSTRUMENT PANEL-RADIO) 5 A86DA 20 LTGN 3703731C1
6 PLUG - - -
7 A86EA 20 LTGN 3703731C1
8 PLUG - - -
15 13 11 9 7 5 3 1
9 A86BA 20 LTGN 3703731C1
16 14 12 10 8 6 4 2 10 PLUG - - -
11 A86CA 20 LTGN 3703731C1
12 PLUG - - -
13 A86 20 LTGN 3703731C1
15 A86AA 20 LTGN 3703732C1
16 A86-G 20 WH 3703732C1
MVPC POWER
(1338M)
(LOCATED AT INSTRUMENT PANEL RIGHT SIDE)
A
A A14MV 16 RD 1661209C1
B
B A11-GBE 16 WH 1661209C1
CONNECTOR 1669972C1
COOLANT MODULE
(1378)
(LOCATED IN FRONT OF ENGINE)

E
A K99D-C 18 PL 2033819C1
D B K34 16 TN 2033819C1
C C K34E 16 TN 2033819C1
D K95-GD 18 WH 2033819C1
B
E K95A1 16 TN 2033819C1
A
CONNECTOR 1687789C1
BODY LOCK 1661376C1

92218B 30JUL13 AE08058187 26B
Figure 471 Connector Composites (1303), (1338M), (1378)
471

ABS#1 CAV CIRCUIT GAUGE COLOR TERMINAL

(1400)
1 A94-GA 12 WH 3597157C1
(LOCATED ON RIGHT SIDE
KICK PANEL ABS MODULE) 2 PLUG - - -
3 A94V 18 GY 3598072C1
4 A94BN 16 GY 3598073C1
18 17 16 5 A94BM 16 GY 3598073C1
6 PLUG - - -
7 A5N(-) 18 GN 3598072C1
8 A5N(+) 18 YL 3598072C1
9 PLUG - - -
10 A94BH 16 GY 3598073C1
11 A94BF 16 GY 3598073C1
12 PLUG - - -
13 A3BA(-) 18 GY 3598072C1
14 A3BA(+) 18 DKBL 3598072C1
3 2 1
15 PLUG - - -
16 A94AY 12 RD 3597157C1
CONNECTOR 3596926C1
BODY LOCK 3562309C1 17 PLUG - - -
18 PLUG - - -

ABS#2 1 A94B 16 GY 3598073C1
(1401) 2 A94 16 GY 3598073C1
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
3 A94A 16 GY 3598073C1
4 A94K 16 GY 3598073C1
5 A94C 16 GY 3598073C1
18 17 16 6 A94J 16 GY 3598073C1
7 A94H 16 GY 3598073C1
8 A94D 16 GY 3598073C1
9 A94BK 16 GY 3598073C1
10 A94BL 16 GY 3598073C1
11 A94E 16 GY 3598073C1
12 A94BB 16 GY 3598073C1
13 A94BJ 16 GY 3598073C1
14 A94F 16 GY 3598073C1
3 2 1 15 A94BE 16 GY 3598073C1
16 A94BC 16 GY 3598073C1
CONNECTOR 3596929C1 17 A94BA 16 GY 3598073C1
18 A94BD 16 GY 3598073C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1402 & CHANGE C 92218B
VIEW OF R/D 1400. 61229V 09JUN09 AE08058187 027
472
CHAPTER 13

1 PLUG - - -
2 A94AA 16 GY 3598073C1
2% A94AA 14 GY 3598073C1
3* A94AB 16 GY 3598073C1
3* A94AC 16 GY 3598073C1
3* A94SK 16 GY 3598073C1
3* A94SK 18 GY 3598072C1
3% A95AB 14 GY 3598073C1
ABS# 3
4 A94BP 16 GY 3598073C1
(1402)
(LOCATED ON RIGHT SIDE KICK 5 A94SJ 18 GY 3598072C1
PANEL ABS MODULE) 5& A94SJ 16 GY 3598073C1
6 A94BY 16 GY 3598073C1
7* A94LA 18 GY 3598072C1
7* A94BZ 16 GY 3598073C1
15 14 13
8 PLUG - - -
9* A94LB 18 GY 3598072C1
9* A94BT 16 GY 3598073C1
10* A94LC 18 GY 3598072C1
10* A94BU 16 GY 3598073C1
11* A94LD 18 GY 3598072C1
11* A94BR 16 GY 3598073C1
12* A94LF 18 GY 3598072C1
12* A94BW 16 GY 3598073C1
3 2 1
13 A94BS 16 GY 3598073C1
14* A94LE 18 GY 3598072C1
14* A94BQ 16 GY 3598073C1
CONNECTOR 3596928C1
15* A94LG 18 GY 3598072C1
15* A94BV 16 GY 3598073C1
% W/AIR BRAKE W/HSA
& ABS W/RSP & ESP & M-NGV-RH-HDD

0488 25JUN14 ADDED CIRC A94AA, B 92603H
A95AB & A94SJ TO CAV 2,3 & 5 RESP. 92218B 30JUL13 AE08058187 27A
473

NAVISTAR, INC.
ABS #4
(1403)
(LOCATED AT RIGHT SIDE CAV CIRCUIT GAUGE COLOR TERMINAL
KICK PANEL ABS MODULE) 1* A94SZD 16 GY 3598073C1
1* A94SZ 18 GY 3598072C1
1* A94SZD 18 GY 3598072C1
2* A94SE 16 GY 3598073C1
2* A94SE 18 GY 3598072C1
3* A94SH 16 GY 3598073C1
12 11 10 3* A94SH 18 GY 3598072C1
4* A94SVD 16 GY 3598073C1
4* A94SV 18 GY 3598072C1
4* A94VSD 18 GY 3598072C1
5* A94SF 16 GY 3598073C1
5* A94SF 18 GY 3598072C1
6* A94SL 16 GY 3598073C1
6* A94SL 18 GY 3598072C1
3 2 1 7 A94SDA 18 GY 3598072C1
8 A94SBA 18 GY 3598072C1
9* A94SM 16 GY 3598073C1
CONNECTOR 3596927C1 9* A94SM 18 GY 3598072C1
10 A94SCA 18 GY 3598072C1
11 A94SAA 18 GY 3598072C1
12* A94SN 16 GY 3598073C1
12* A94SN 18 GY 3598072C1
ABS ESP / RSP ADAPTER

(1410)

A A94SAA 18 GY 3534164C1
B A94SAB 18 GY 3534164C1
C* A94SA 20 GY 3535484C1
A M C* A94SA 18 GY 3534164C1
D A94SCA 18 GY 3534164C1
B L E A94SCB 18 GY 3534164C1
F* A94SC 20 GY 3535484C1
C K F* A94SC 18 GY 3534164C1
D J G A94SBA 18 GY 3534164C1
H A94SBB 18 GY 3534164C1
E H J* A94SB 20 GY 3535484C1
F G J* A94SB 18 GY 3534164C1
K A94SDA 18 GY 3534164C1
L A94SDB 18 GY 3534164C1
CONNECTOR 3601838C1
M* A94SD 20 GY 3535484C1
BODY LOCK 3601839C1
M* A94SD 18 GY 3534164C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED BODY LOCK FOR C 92218B
R/D 1410. 61229V 09JUN09 AE08058187 028
474
CHAPTER 13
NAVISTAR, INC.
WABCO ABS CONN 1 A5N(-) 18 GN 3548971C1

(1420) 2 PLUG - - -
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE) 3 A5N(+) 18 YL 3548971C1
4 A94A-G1 18 WH 3548971C1
15 14 13
5 PLUG - - -
6 PLUG - - -
7 A94V 14 GY 3548972C1
8 A94AY 14 GY 3548972C1
9 A94A-G2 16 WH 3548970C1
10 A3BA(-) 18 GY 3548971C1
11 A3BA(+) 18 DKBL 3548971C1
12 PLUG - - -
3 2 1
13 PLUG - - -
14 PLUG - - -
CONNECTOR 3557922C1
BODY LOCK 3549120C1 15 PLUG - - -

1 A94AK 18 GY 3548971C1
2* A94A 18 GY 3548971C1
2* A94WR 18 GY 3548971C1
WABCO ABS CONN 2% A94WR 14 GY 3548972C1
(1421) 3 A94AB 18 GY 3548971C1
(LOCATED ON RIGHT SIDE KICK PANEL ABS MODULE)
3% A94AB 14 GY 3548972C1
4 A94AH 18 GY 3548971C1
18 17 16
4% A94AH 14 GY 3548972C1
5* A94B 18 GY 3548971C1
5* A94WN 18 GY 3548971C1
5% A94WN 14 GY 3548972C1
6 A94AL 18 GY 3548971C1
6% A94AL 14 GY 3548972C1
7 A94WZ 18 GY 3548971C1
8* A94C 18 GY 3548971C1
8* A94WW 18 GY 3548971C1
8% A94WW 14 GY 3548972C1
3 2 1
9* A94D 18 GY 3548971C1
CONNECTOR 3557921C1 9* A94WU 18 GY 3548971C1
BODY LOCK 3562309C1
9% A94WU 14 GY 3548972C1
10 A94AE 18 GY 3548971C1
11* A94E 18 GY 3548971C1
* MUTUALLY EXCLUSIVE 11* A94WL 18 GY 3548971C1
% BRAKE W/ WABCO 12 A94AC 18 GY 3548971C1
13 A94AF 18 GY 3548971C1
14* A94F 18 GY 3548971C1
14* A94WM 18 GY 3548971C1
15 A94AD 18 GY 3548971C1
16 A94WX 18 GY 3548971C1
17* A94G 18 GY 3548971C1
17* A94WS 18 GY 3548971C1
18* A94H 18 GY 3548971C1
18* A94WT 18 GY 3548971C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. E 92603H
61229V 09JUN09 AE08058187 029
475
CHAPTER 13
NAVISTAR, INC.
DCM BRAKES
(1422)
(LOCATED IN CAB)

A A12A 16 LTBL 2033911C1
CONNECTOR 1669834C1
BODY LOCK 1675053C1
WABCO ABS CONN

(LOCATED ON RIGHT SIDE KICK
1 PLUG - - -
PANEL ABS MODULE)
2 A94WM 18 GY 3548971C1
3 A94WR 18 GY 3548971C1
15 14 13
3% A94WR 14 GY 3548972C1
4 PLUG - - -
5 A94WL 18 GY 3548971C1
6 A94WN 18 GY 3548971C1
6% A94WN 14 GY 3548972C1
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
3 2 1 10 PLUG - - -
11 A94WS 18 GY 3548971C1
CONNECTOR 3548978C1 12 A94WW 18 GY 3548971C1

BODY LOCK 3549120C1 12% A94WW 14 GY 3548972C1
13 PLUG - - -
14 A94WT 18 GY 3548971C1
% - W/ BRAKE - WABCO AIR ABC/AIR ATC 15 A94WU 18 GY 3548971C1

15% A94WU 14 GY 3548972C1

CLUSTER CONNECTOR 1 A28-G 16 WH 2018639C1
(1500) 2 A28 16 TN 2018639C1
3 PLUG - - -
4 A62 18 DKBL 2018639C1
*5 A62DA 18 DKBL 2018639C1
7 1 *5 A62BD 18 DKBL 2018639C1
8 2
*6 A62P 18 DKBL 2018639C1
9 3
*6 A62BE 18 GY 2018639C1
10 7 A28A 18 TN 2018639C1
11 8 A110AD 18 GY 2018639C1
12 4 9 A72CA 18 OR 2018639C1
13 5 10 A72D 18 OR 2018639C1
14 6 11 PLUG - - -
12 PLUG - - -
14 A52C 20 YL 2018639C1

0488 25JUN14 ADDED CIRC A94WW AND B 92603H
A94WU TO R/D 1423. 92218B 30JUL13 AE08058187 29A
476
CHAPTER 13
NAVISTAR, INC.

1 A110B 18 GY 2018639C1
CLUSTER CONNECTOR (1501) 2* A106B 18 GY 2018639C1
2* A106 18 GY 2018639C1
3 PLUG - - -
4 A110C 18 GY 2018639C1
5 12
5 PLUG - - -
4 11
6 PLUG - - -
10 7 A61B 18 GY 2018639C1
9
8 A61 18 GY 2018639C1
3 8 9 A41 18 GY 2018639C1
2 7 10 A50 20 YL 2018639C1
1 6 11* A5D(-) 18 GN 2018639C1
11* A5RN(-) 18 GN 2018639C1
CONNECTOR 2018590C1 12* A5RN(+) 18 YL 2018639C1
12* A5D(+) 18 YL 2018639C1

TRANSMISSION MODULE 1 1 K92#101 18 LTBL 2018639C1
(1501)
2 K92#103 18 YL 2018639C1
(LOCATED ON TRANSMISSION)
3% K92#105 18 TN 2018639C1
3@ K92#105 18 OR 2018639C1
8 18 4% K92#109 18 GY 2018639C1
7 17 4@ K92#109 18 WH 2018639C1
6 16 4@ K92C109 18 GY 2018639C1
5 5% K92#110 18 PK 2018639C1
15
14 5@ K92A110 18 YL 2018639C1
13 5@ K92B110 18 GY 2018639C1
12 6* K92A117 18 TN 2018639C1
4
3 11 6# K92#117 18 TN 2018639C1
2 10 6@ K92#120 18 LTBL 2018639C1
1 9 6@ K92#117 18 LTBL 2018639C1
7% K92#122 18 YL 2018639C1
CONNECTOR 2018589C1 7@ K92#180 18 YL 2018639C1
8% K92#123 18 LTBL 2018639C1
8@ K92#123 18 LTGN 2018639C1
8@ K47#125 18 TN 2018639C1
* W/ALLISON GEN4 3000/3500 TRANSMISSION IN CAB &
AUTO NEUTRAL (13AAZ) 9% K92#115 18 WH 2018639C1
# W/ALLISON GEN4 3000/3500 TRANSMISSION IN CAB 9@ K48#139 18 OR 2018639C1
@ W/I6 2010 SCR ENGINE
10% K92#130 18 WH 2018639C1
% W/MXF13L SCR ENGINE
10@ K48#159 18 TN 2018639C1
11% K92#134 18 TN 2018639C1
11@ K92#142 18 WH 2018639C1
11@ K92#134 18 YL 2018639C1
12% K92#141 18 TN 2018639C1
12@ K92A141 18 WH 2018639C1
12@ K92#143 18 LTBL 2018639C1
13% K92#143 18 LTBL 2018639C1
13@ K92#150 18 PK 2018639C1
14% K92#145 18 OR 2018639C1
14@ K47#140 18 LTGN 2018639C1
15% K92#119 18 LTBL 2018639C1
15@ K47#160 18 YL 2018639C1
16% K92#124 18 TN 2018639C1
16@ K92#163 18 YL 2018639C1
17% K92#162 18 YL 2018639C1
17@ K92#165 18 TN 2018639C1
18% K92#163 18 TN 2018639C1
18@ K92#169 18 YL 2018639C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REMOVED R/D 1502. F 92603H
UPDATED CIRC OF R/D 1501. 61229V 09JUN09 AE08058187 030
477
CHAPTER 13
NAVISTAR, INC.

1 K92#164 18 LTBL 3717171C1
(1502)
(LOCATED ON TRANSMISSION) 2 K92#165 18 TN 3717171C1
3 K92#169 18 TN 3717171C1
4 K92#170 18 TN 3717171C1
1 10
5 K92#111 18 OR 3717171C1
6 K92#112 18 TN 3717171C1
7 K92#116 18 LTBL 3717171C1
8 K92#177 18 LTGN 3717171C1
9 K92#131 18 YL 3717171C1
10 K92#133 18 YL 3717171C1
11 K92#136 18 OR 3717171C1
12 K92#137 18 TN 3717171C1
13 K92#158 18 LTGN 3717171C1
14 K92#171 18 TN 3717171C1
15 K92#151 18 WH 3717171C1
9 17 16 K92#152 18 LTGN 3717171C1
CONNECTOR 1661603C1 17 K92#154 18 TN 3717171C1

1* K92#170 18 PK 3717171C1
1** K92#164 18 LTBL 3717171C1
2** K92#165 18 TN 3717171C1
2# K92#123 18 LTGN 3717171C1
3## K92B169 18 GY 3717171C1
3&& K92#169 18 WH 3717171C1
3&& K92#169 18 GY 3717171C1
TRANS MODULE 2 3@ K92#111 18 OR 3717171C1
(1502) 4## K92#170 18 GY 3717171C1
(LOCATED AT LEFT SIDE OF TRANSMISSION)
4@ K92#114 18 GY 3717171C1
5@ K92#117 18 LTBL 3717171C1
1 10 5** K92#111 18 OR 3717171C1
6& K92A112 18 PK 3717171C1
6@ K92#133 18 YL 3717171C1
7@ K92#134 18 WH 3717171C1
7** K92#116 18 LTBL 3717171C1
8@ K92#136 18 OR 3717171C1
8** K92#177 18 LTGN 3717171C1
9& K92A131 18 PK 3717171C1
9@ K92#138 18 OR 3717171C1
9** K92#131 18 YL 3717171C1
9** K92A131 18 YL 3717171C1
10 K92#141 18 TN 3717171C1
10** K92#133 18 YL 3717171C1
11@ K92#151 18 WH 3717171C1
9 17 11** K92#136 18 OR 3717171C1

11% K92#151 18 TN 3717171C1
12@ K92#152 18 LTGN 3717171C1
CONNECTOR 1661601C1
12** K92#137 18 WH 3717171C1
13& K92A158 18 LTGN 3717171C1
* 2000 XMSN W/TCM LOCATION INSIDE CAB 13@ K92#153 18 YL 3717171C1
W/ RSM UC BATT BOX
14@ K31#154 18 TN 3717171C1
** WTEC MD, STANDARD W/GEN4 IN CAB W/MID/HIGH CAB
# ALLISON LCT W/GEN4 IN CAB, W/BODY BUILDER 14** K92#171 18 YL 3717171C1
W/MID/HIGH CAB 15@ K92#155 18 WH 3717171C1
## CLEAN POWER FEED, 3/4000 XMSN W/TCM LOCATION
15** K92#151 18 WH 3717171C1
INSIDE CAB W/ RSM UC BATT BOX
@ ALLISON LCT GEN4 W/6TH GEAR IN CAB W/LOW CAB 16@ K92#157 18 WH 3717171C1
& WTEC MD, W/RETARDER HWRD W/GEN4 IN 16** K92#152 18 LTGN 3717171C1
CAB W/MID/HIGH CAB 17@ K92#158 18 LTGN 3717171C1
% ALLISON LCT W/GEN4 IN CAB, N/BODY
BUILDER W/MID/HIGH CAB 17** K31#154 18 TN 3717171C1
&& W/I6 2010 SCR ENGINE
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 1502, MVD G 92603H
R/D 1503, 1510. 62476L 18NOV09 AE08058187 30A
478
13.66. CONNECTOR COMPOSITES (1503), (1510), P. 30B
CHAPTER 13
NAVISTAR, INC.
(1503)
(LOCATED AT LEFT SIDE OF TRANSMISSION)
1** K48#139 18 OR 3627612C1
18 8 1@ K92#171 18 YL 3627612C1
1@ K92#173 18 LTBL 3627612C1
2** K47#140 18 LTGN 3627612C1
2@ K92#173 18 LTBL 3627612C1
3** K92#120 18 LTBL 3627612C1
3@ K92#174 18 LTBL 3627612C1
3@ K92C120 18 LTBL 3627612C1
3@ K92A120 18 LTBL 3627612C1
4** K5B108 18 GN 3627612C1
4@ K92#176 18 YL 3627612C1
4@ K5A108 18 GN 3627612C1
5** K92#155 18 TN 3627612C1
5@ K92#177 18 LTGN 3627612C1
5@ K92#155 18 WH 3627612C1
6** K92#174 18 TN 3627612C1
6@ K92#178 18 WH 3627612C1
9 1
6@ K92#174 18 LTBL 3627612C1
CONNECTOR 3627615C1
7** K92#176 18 YL 3627612C1
* W/ALLISON GEN4 3000/3500 TRANSMISSION IN CAB 7@ K92#179 18 PK 3627612C1
# W/ALLISON GEN4 4000/4500 TRANSMISSION IN CAB
8** K47A125 18 TN 3627612C1
** W/MXF13L SCR ENGINE
@ W/I6 2010 SCR ENGINE 8@ K92#145 18 OR 3627612C1
9** K48#159 18 TN 3627612C1
OPTIONAL WARNING LIGHTS 9@ K5A108 18 GN 3627612C1
(1510) 9@ K5#108 18 TN 3627612C1
(LOCATED IN INSTRUMENT PANEL RIGHT
10** K47#160 18 YL 3627612C1
REAR OF CLUSTER)
10@ K5#128 18 YL 3627612C1
A H 11* K92#180 18 TN 3627612C1
11# K92#180 18 OR 3627612C1
B G
12** K5B128 18 YL 3627612C1
C F 12@ K5D(+) 18 YL 3627612C1
D E 12@ K5A128 18 YL 3627612C1
13** K92#142 18 TN 3627612C1
CONNECTOR 2005835C1
13@ K92A142 18 WH 3627612C1
BODY LOCK 2006503C1
14** K92#156 18 TN 3627612C1
CAV CIRCUIT GAUGE COLOR TERMINAL 14@ K92#156 18 PK 3627612C1
A* A92AA 18 TN 1661208C1 15** K92#161 18 TN 3627612C1
A* A13BK 18 PK 1661208C1 15@ K92#161 18 OR 3627612C1
B* A92A 16 TN 1661208C1 16** K92#175 18 OR 3627612C1
B* A13BH 18 PK 1661208C1 17** K92#157 18 WH 3627612C1
B* A13BJ 18 PK 1661208C1 18@ K92#118 18 GY 3627612C1
C* A92RK 18 TN 1661208C1
C* A40 18 WH 1661208C1
D* A92-GR 18 WH 1661208C1
D* A111D 20 TN 1661208C1
D% A92G 18 WH 1661208C1
E* A95APA 18 TN 1661208C1
E* A111-GA 18 WN 1661208C1
E& A92APA 18 TN 1661208C1
F* A92-GAL 18 WH 1661208C1
F* A40-GAC 18 WH 1661208C1
G* A62B 18 DKBL 1661208C1
G* A98F 18 TN 1661208C1 & - W/I6 /V8, N/RETR
% - W/ISB N/RETR W/FUSE
G* A92G 14 TN 3566715C1
* - MUTUALLY EXCLUSIVE
H* A92-GAJ 18 TN 1661208C1
H* A94W 18 GY 1661208C1

0488 25JUN14 ADDED R/D 1503 & 1510,E 92603H
MVD PREVIOUS R/D'S. 68076W 09SEP10 AE08058187 30B
479
13.67. CONNECTOR COMPOSITES (1511), (1512), (1559), P. 30C
CHAPTER 13
NAVISTAR, INC.
OPTIONAL WARNING LIGHTS

(1511)
(LOCATED IN INSTRUMENT PANEL LEFT REAR OF CLUSTER)
A H
B G
C F
D E
CONNECTOR 2005835C1
BODY LOCK 2006503C1

A* A23M 18 TN 1661208C1
A* A23DB 18 TN 1661208C1
A* A94AM 16 GY 1661208C1
B A13BD 18 PK 1661208C1
C A13BE 18 PK 1661208C1
D A13BG 18 PK 1661208C1
E A49A 18 GY 1661208C1
F A42 16 GY 1661208C1
G A49 18 GY 1661208C1
H* A23F 18 TN 1661208C1
H* A94TA 12 YL 3566715C1
H* A23C 18 TN 1661208C1
GAUGE SWITCH PACK

(1512)
(LOCATED IN INSTRUMENT PANEL BEHIND CENTER PANEL
7 1
8 2
9 3 TPMS 2 INCH DISPLAY
10 (1559)
11 (LOCATED IN INSTRUMENT PANEL CENTER)
12 4
13 5
14 6
CONNECTOR 3548792C1
1 6
CAV CIRCUIT GAUGE COLOR TERMINAL 2 5
1 A11-GJ 18 WH 2018639C1 3 4
2 A62S 18 DKBL 2018639C1
CONNECTOR 3572899C1
3 PLUG - - - BODY LOCK 2005242C1
4 A11-GAB 18 WH 2018639C1
5 PLUG - - -
1 A22AC 18 PK 1680205C1
6 PLUG - - -
2 A22-GB 18 WH 1680205C1
7 A14FF 16 RD 2018639C1
3 PLUG - - -
8 A12FC 18 LTBL 2018639C1
4* A5RP(+) 18 YL 1680205C1
9 PLUG - - -
4* A5M(+) 18 YL 1680205C1
10 A5C(-) 18 GN 2018639C1
5* A5RP(-) 18 GN 1680205C1
11 A5C(+) 18 YL 2018639C1
5* A5M(-) 18 GN 1680205C1
12 PLUG - - -
6 PLUG - - -
13 PLUG - - -
14 PLUG - - - * MUTUALLY EXCLUSIVE

92603H 15APR14 AE08058187 30C
480

NAVISTAR, INC.

A1 A12C 18 LTBL 3522073C1
A2 A77 20 LTGN 3534303C1
A3 A75C 20 LTGN 3534303C1
A4 A52A 20 YL 3534303C1
A5 A85B 20 GY 3534303C1
BODY CONTROLLER #J3
A6 A57R 20 OR 3534303C1
(1600)
ATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER) A7 A56L 20 OR 3534303C1
A8* A87EA 18 GY 3522073C1
A8* A87C 18 GY 3522073C1
A9 A82A 20 GY 3534303C1
B1 A1
A10 A82B 20 GY 3534303C1
A11 A82C 20 GY 3534303C1
A12* A44A 16 GY 3522073C1
A12* A44A 18 GY 3522073C1
A13 A63DF 18 DKBL 3522073C1
A14 A102A 20 YL 3534303C1
A15 A87B 20 GY 3534303C1
A16 AA13 16 PK 3522073C1
B1* A9B 18 GY 3522073C1
B1* A100 20 GY 3534303C1
B2 A40 18 GY 3522073C1
B3 A40A 18 GY 3522073C1
B4 A97A 18 PL 3522073C1
B5 A77D 20 LTGN 3534303C1
B16 A16
B6 A90M 18 GY 3522073C1
B7* A31 18 TN 3522073C1
B7* A88B 16 LTGN 3522073C1
CONNECTOR 3598706C1 B8 A36A 18 TN 3522073C1

BODY LOCK1 1618846C1 B9 A36B 18 TN 3522073C1
BODY LOCK2 1618847C1 B10* A32A 18 TN 3522073C1
B10* A90HB 18 GY 3522073C1
B11 A32 18 TN 3522073C1
B12* A77B 20 LTGN 3534303C1
B12* A77B 18 LTGN 3522073C1
B13 A75E 20 LTGN 3534303C1
B14* A40B 18 GY 3522073C1
B14* A38A 18 GY 3522073C1
B14* A44A 18 GY 3522073C1
B15 A9B 18 GY 3522073C1
B16 A97 20 GY 3534303C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC A44A WITH F 92372W
18 WIRE GAUGE AT CAV A12. 61229V 09JUN09 AE08058187 031
481
CHAPTER 13
NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK PANEL - BODY CONTROLLER)
F1 E1
F16 E16
CONNECTOR 3598707C1

E1* A59RA 18 GY 3522073C1
E1* A89AR 18 PL 3522073C1
E1* A103D 18 LTGN 3522073C1
E1* A147S 18 PK 3522073C1
E2 A104AA 18 DKBL 3522073C1
E2* A103C 18 LTGN 3522073C1 F1 A44 18 GY 3522073C1
E2* A147F 18 PK 3522073C1 F1 A44 16 GY 3522073C1

F2 A59P 18 GY 3522073C1
E3* A92#117 18 TN 3522073C1
F3 A59Q 18 GY 3522073C1
E3* A92RD 16 TN 3522073C1
E4* A104A 18 DKBL 3522073C1 F4 A59H 18 GY 3522073C1
F5 A59K 18 GY 3522073C1
E4* A92#161 18 TN 3522073C1
E5* A103AA 18 LTGN 3522073C1 F6* A59M 18 GY 3522073C1
F6* A14LA 18 RD 3522073C1
E5* A12BC 18 LTBL 3522073C1
E5* A147K 18 PK 3522073C1 F7* A59N 18 GY 3522073C1
E6 A82H 18 GY 3522073C1 F7* A14LB 18 RD 3522073C1

F8 A59E 18 GY 3522073C1
E7 A82F 18 GY 3522073C1
F9* A96LA 18 YL 3522073C1
E8* A92D 18 TN 3522073C1
E8* A92YE 18 TN 3522073C1 F9* A40 18 WH 3522073C1
E9 A59J 18 GY 3522073C1 F10 A59C 18 GY 3522073C1

F11 A37 18 TN 3522073C1
E10* A68C 18 BN 3522073C1
E10* A59S 18 GY 3522073C1 F12 A77S 18 LTGN 3522073C1
E10* A68T 18 BN 3522073C1 F13* A56C 18 OR 3522073C1
E11* A72E 18 OR 3522073C1 F13* A59W 18 GY 3522073C1

F14* A54C 18 BN 3522073C1
E11* A12LC 18 PK 3522073C1
F14* A59V 18 GY 3522073C1
E12 A59D 18 GY 3522073C1
E13 A59G 18 GY 3522073C1 F14* A58 18 BN 3522073C1
E14 A96RA 18 YL 3522073C1 F15* A70D 18 OR 3522073C1

F15* A70CA 18 OR 3522073C1
E15* A57C 18 OR 3522073C1
F15* A70C 18 OR 3522073C1
E15* A59T 18 GY 3522073C1
F15* A70T 18 RD 3522073C1
E16* A104L 18 DKBL 3522073C1
F16 A77P 18 LTGN 3522073C1
E16* A92AA 18 TN 3522073C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

012 10APR13 ADDED CIRCUITS A147S, F 86976G
A147F, A147K. 61229V 09JUN09 AE08058187 032
482

NAVISTAR, INC.
BODY CONTROLLER #J5

(1602)
(LOCATED ON LEFT SIDE KICK PANEL)
E14* A70 20 RD 3534303C1
F1 E1 E14* A70 18 GY 3522073C1
E14* A90F 18 GY 3522073C1
E15 A70A 20 RD 3534303C1
E16 A11-GAC 18 WH 3522073C1
F1 PLUG - - -
F2 A5(-) 18 GN 3522073C1
F3 A5(+) 18 YL 3522073C1
F4 PLUG - - -
F5 A5EB(-) 18 GN 3522073C1
F6 A5EB(+) 18 YL 3522073C1
F7 PLUG - - -
F8* A6-GC 16 DKBL 3522073C1
F8* A24 18 GY 3522073C1
F16 E16 F8* A85C 18 GY 3522073C1
F9* A6-GD 16 LTGN 3522073C1
F9* A79A 18 GY 3522073C1
CONNECTOR 3598705C1 F9* A28B 18 TN 3522073C1
BODY LOCK1 1618846C1 F10* A55 18 OR 3522073C1
F10* A70ER 18 RD 3522073C1
F10* A71D 18 OR 3522073C1
CAV CIRCUIT GAUGE COLOR TERMINAL F10* A55B 16 OR 3522073C1
E1* A3B(-) 18 GY 3522073C1 F11* A6-GA 16 GY 3522073C1
E1* A3A(-) 18 GY 3522073C1 F11* A93 18 TN 3522073C1
E2* A3B(+) 18 DKBL 3522073C1 F11* A104CB 18 DKBL 3522073C1
E2* A3A(+) 18 DKBL 3522073C1 F11* A116LB 18 GY 3522073C1
E3 A9ZA 18 GY 3522073C1 F12 A103B 18 LTGN 3522073C1
E4* A6 18 GY 3522073C1 F13* A6-GB 16 OR 3522073C1
E5 A9AA 18 GY 3522073C1 F13* A19B 16 GY 3522073C1
E6* A6A 20 GY 3534303C1 F13* A89CC 18 PL 3522073C1
E6* A6A 18 GY 3522073C1 F13* A23A 16 TN 3522073C1
E7 A9B 18 GY 3522073C1 F13* A89CC 18 DKBL 3522073C1
E8* A6A 18 GY 3522073C1 F14* A88B 18 LTGN 3522073C1
E8* A6H 18 GY 3522073C1 F14* A103A 18 LTGN 3522073C1
E9 PLUG - - - F15* A88C 18 LTGN 3522073C1
E10 PLUG - - - F15* A104D 18 DKBL 3522073C1
E11* A50 20 YL 3534303C1 F16* A44D 18 GY 3522073C1
E11* A52C 20 YL 3534303C1 F16* A47TS 18 GY 3522073C1
E12 A59B 18 GY 3522073C1 F16* A116UB 18 GY 3522073C1
E13 PLUG - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REVISED AND REDRAWN. E 92218B
61229V 09JUN09 AE08058187 033
483
13.71. CONNECTOR COMPOSITES (1603), (1604), (1610), (1623), P. 34
CHAPTER 13
NAVISTAR, INC.

(LOCATED ON LEFT SIDE KICK
(LOCATED ON LEFT SIDE KICK
PANEL)
PANEL)
F A E A
M G K F

A A82 16 GY 3544876C1
A A57A 16 OR 3544876C1
B A56A 16 OR 3544876C1 B* A53AA 14 YL 3544877C1
B* A53PB 14 YL 3544877C1
C A77A 16 LTGN 3544876C1
B* A53 14 YL 3544877C1
D A56C 16 OR 3544876C1
C* A52AA 14 YL 3544877C1
E A85E 16 GY 3544876C1
C* A52PC 14 YL 3544877C1
F A64A 16 YL 3544876C1
C* A52 14 YL 3544877C1
G* A65 16 OR 3544876C1
D - - - -
G* A65A 16 OR 3544876C1
E A11-GB 12 WH 3544877C1
H* A78A 16 LTGN 3544876C1
F* A68A 16 BN 3544876C1
H* A78AA 16 LTGN 3544876C1
F* A68 16 BN 3544876C1
J A112 16 GY 3544876C1
G A58 16 BN 3544876C1
K A64B 16 YL 3544876C1
H* A53B 14 YL 3544877C1
L* A78B 16 LTGN 3544876C1
H* A53PA 14 YL 3544877C1
L* A78BA 16 LTGN 3544876C1
J A63A 18 DKBL 3544876C1
M A57C 16 OR 3544876C1
K* A52D 14 YL 3544877C1
K* A52PD 14 YL 3544877C1
TO SART CLOCK MODULE BASE 1 ADAPTER (1623)

(1610) (LOCATED IN INSTRUMENT PANEL CENTER)
G
F
A
E
D CONNECTOR 2006789C1
B BODY LOCK 2006792C1
C C
D B
A
3540756C1 CONN CAV CIRCUIT GAUGE COLOR TERMINAL
3540758C1 LOCK A A58 16 BN 1661208C1
A* A58 16 BN 1661209C1
B A54D 18 BN 1661208C1
CAV CIRCUIT GAUGE COLOR TERMINAL C A58DA 18 BN 1661208C1
A A97AA 18 PL 1661875C1 D A58DB 18 BN 1661208C1
B A97GA 18 WH 1661875C1 E A58T 18 BN 1661208C1
C A5S(+) 18 YL 1661875C1 F A54B 16 BN 1661208C1
D A5S(-) 18 GN 1661875C1 F* A54B 16 BN 1661209C1
G - - - -
* BASE HARNESS, W/FUSE W/LIFT INDICATOR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 TERMINAL NO WAS F 92603H
1661208C1 FOR R/D 1623 FOR CAV A & F. 61229V 09JUN09 AE08058187 034
Figure 484 Connector Composites (1603), (1604), (1610), (1623)
484

NAVISTAR, INC.
REAR TURNS PANEL SPLICE CAP

(LOCATED IN INSTRUMENT PANEL CENTER) A* A57C 16 OR 3535303C1 3535424C1
A* A70A 16 RD 3535303C1 3535424C1
B* A57 16 OR 3535303C1 3535424C1
B* A70B 16 RD 3535303C1 3535424C1
M C* A57BB 16 LTGN 3535303C1 3535424C1
L C* A70BB 16 RD 3535303C1 3535424C1

D A57K 16 OR 3535303C1 3535424C1
K
E* A56C 16 OR 3535303C1 3535424C1
J
E* A68A 16 BN 3535303C1 3535424C1
H
F* A56 16 OR 3535303C1 3535424C1
G F* A68B 16 BN 3535303C1 3535424C1
F G* A56BB 16 YL 3535303C1 3535424C1
E G* A68BB 16 BN 3535303C1 3535424C1
H A56K 16 OR 3535303C1 3535424C1
D
J A62 18 DKBL 3535303C1 3535424C1
C
K A62DA 18 DKBL 3535303C1 3535424C1
B
L A62DB 18 DKBL 3535303C1 3535424C1
A M* A62DE 18 DKBL 3535303C1 3535424C1
M* A62E 18 DKBL 3535303C1 3535424C1

BODY LOCK 3543732C1
J1939 PRIVATE
(1626)

C A A5ET(+) 18 YL 1661875C1 3568570C1
B PLUG - - - -
B
C A5ET(-) 18 GN 1661875C1 3568570C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1650,1657 D 92218B
AND 1657M. 61229V 09JUN09 AE08058187 035
485
13.73. CONNECTOR COMPOSITES (1650), (1657), (1657M), P. 35A

NAVISTAR, INC.
DIAGNOSTIC CONNECTOR
(1650)
(LOCATED UNDER INSTRUMENT PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
LEFT OF STEERING COLUMN)
A A98-G 18 WH 1651968C1
B A98H 18 BK 1651968C1
C* A5B(+) 18 YL 1651968C1
C* A5D(+) 18 YL 1651968C1
D D* A5B(-) 18 GN 1651968C1
E
C D* A5D(-) 18 GN 1651968C1
F A B E PLUG - - -
F A3CC(+) 18 DKBL 1651968C1
J
G G A3CC(-) 18 GY 1651968C1
H H A98A(+) 18 YL 1651968C1
J* A98A(-) 18 GN 1651968C1
J* A98A 18 GY 1651968C1
J1939 PUBLIC
(1657)

A* A5M(+) 18 YL 1661875C1 3568570C1
A* A5LI(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - - -
B C* A5M(-) 18 GN 1661875C1 3568570C1
A C* A5LI(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
J1939 TERMINATING RESISTOR

(1657M)
(LOCATED NEAR TPMS)
A* M5C(+) 18 YL 1661875C1 3568570C1
A* M5B(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - - -
B C* M5C(-) 18 GN 1661875C1 3568570C1
A C* M5BI(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1

92218B 30JUL13 AE08058187 35A
Figure 486 Connector Composites (1650), (1657), (1657M)
486

DIAGNOSTIC CONNECTOR
(1658)
(LOCATED IN INSTRUMENT PANEL CENTER) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 A98-GCA 18 WH 3577762C1
16 8 5 98-GCB 18 WH 3577762C1
6 A5B(+) 18 YL 3577762C1
7 A98B 18 GY 3577762C1
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
9 1 11 PLUG - - -
12 PLUG - - -
13 PLUG - - -
14 A5B(-) 18 GN 3577762C1
15 PLUG - - -
16 A98H 18 BK 3577762C1
CONNECTOR 3574267C1
BODY LOCK 3576926C1
J1708 PUBLIC (+)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE) A A3BB(+) 18 DKBL 1661208C1
B A3AC(+) 18 DKBL 1661208C1
C* A3M(+) 18 LTBL 1661208C1
G
C* A3C(+) 18 DKBL 1661208C1
F D A3CE(+) 18 DKBL 1661208C1
E E* A3AB(+) 18 DKBL 1661208C1

E* A3BD(+) 18 DKBL 1661208C1
D
F* A3BE(+) 18 DKBL 1661208C1
C F* A3FD(+) 18 DKBL 1661208C1
B F* A3D(+) 20 DKBL 1661208C1

G A3BA(+) 18 DKBL 1661208C1

BODY LOCK 2006792C1
J1708 PUBLIC (-)

(1661)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)

A A3BB(-) 18 GY 1661208C1
G B A3AC(-) 18 GY 1661208C1
F C* A3M(-) 18 GY 1661208C1
C* A3C(-) 18 GY 1661208C1
E
D A3CE(-) 18 GY 1661208C1
D E* A3AB(-) 18 GY 1661208C1
C E* A3BD(-) 18 GY 1661208C1
F* A3BE(-) 18 GY 1661208C1
B
F* A3FD(-) 18 GY 1661208C1
F* A3D(-) 20 GY 1661208C1
A G A3BA(-) 18 GY 1661208C1
CONNECTOR 2006789C1
BODY LOCK 2006792C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 036
487

NAVISTAR, INC.
DASH HARNESS CONN/ FORWARD CHESSIS CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL
(1700)
(LOCATED ON DASH PANEL LEFT SIDE UPPER) 27* M94 18 GY 3549418C1
27* M9A 18 GY 3549418C1
27* [M94AB] 14 BN 3549417C1
28* M6A 18 GY 3549418C1
12
1
13
26
50 38 28* M94A 18 GY 3549418C1
39 27
28* [M94AA] 14 GN 3549417C1
29* M40 18 GY 3549418C1
51
64
29* M94B 18 GY 3549418C1
65
76
29* [M94AL] 14 BL 3549417C1

30* M94L+ 18 BK 3549418C1
30* M94C 18 GY 3549418C1
CONNECTOR 3595624C1 30* [M94AC] 18 BN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 31* M94L- 18 BN 3549418C1
1 M52 14 YL 3549416C1 31* MC94D 18 GY 3549418C1
2 M53 14 YL 3549416C1 31* [M94AD] 18 BK 3549418C1
3 M52D 14 YL 3549416C1 32* M90H 16 GY 3549417C1
4 M53B 14 YL 3549416C1 32* M94E 18 GY 3549418C1
5 M54B 14 BN 3595624C1 32* [M94AE] 18 BN 3549418C1
6 M19A 16 GY 3549416C1 33* M94F 18 GY 3549418C1
7 M19B 16 GY 3549416C1 33* [M94AF] 18 BK 3549418C1
8 M53E 14 YL 3549416C1 34* M94BF 18 GY 3549418C1
9 M53F 14 YL 3549416C1 34* M94H 18 GY 3549418C1
10 M52B 14 YL 3549416C1 34* [M94AK] 14 BN 3549417C1
11 M52E 14 YL 3549416C1 35* M94R+ 18 BK 3549418C1
12* M14LP 10 RD 3549415C1 35* M94J 18 GY 3549418C1
12* M103C 12 LTGN 3549415C1 35* [M94AJ] 14 GN 3549417C1
12* M14WB 12 RD 3549415C1 36* M94R- 18 BN 3549418C1
13* M103D 12 LTGN 3549415C1 36* M94K 18 GY 3549418C1
13* M12BD 12 LTBL 3549415C1 36* [M94AH] 14 BL 3549417C1
14 M56B 16 OR 3549417C1 37* M94BY 16 GY 3549417C1
15 M57B 16 OR 3549417C1 37* M67A 16 VT 3549417C1
16* M41 18 GY 3549418C1 37* M94A 18 GY 3549418C1
16* M41 16 TN 3549417C1 37* M5A(+) 18 YL 3549418C1
17* M22AA 18 TN 3549418C1 38* M10-GV 16 WH 3549418C1
17* M22AA 18 TN 3549418C1 38* M67B 16 VT 3549417C1
18* M67B 16 GY 3549417C1 38* M94-GA6 16 WH 3549417C1
18* M9BB 18 GY 3549418C1 38* M5A(-) 18 GN 3549418C1
19* M61 18 GY 3549418C1 38* M94BZ 16 GY 3549417C1
19* M87KA 16 GY 3549417C1 39* M73R 16 LTGN 3549417C1
19* M67C 16 GY 3549417C1 39* M94C 18 GY 3549418C1
20* M87BA 18 GY 3549418C1 39* M94BT 16 GY 3549417C1
20* M106A 18 GY 3549418C1 40* M73M 16 LTGN 3549417C1
20* M94BY 16 GY 3549417C1 40* M94D 18 GY 3549418C1
21 M85E 16 GY 3549417C1 40* M94BU 16 GY 3549417C1
22 M64A 16 YL 3549417C1 41* M73AF 16 LTGN 3549417C1
23 M64B 16 YL 3549417C1 41* M94-GA7 16 WH 3549417C1
24* ML67C 16 VT 3549417C1 41* M94BS 16 GY 3549417C1
24* MP94B 18 GY 3549418C1 42 M94SBB 16 GY 3549417C1
24* M94BP 16 GY 3549417C1 43* M104CC 18 DKBL 3549418C1
25* M110AD 18 GY 3549418C1 43* M5A(+) 18 YL 3549418C1
25* M110AD 16 GY 3549417C1 43* M67AA 18 PK 3549418C1
26* M67D 16 VT 3549416C1 44* M104CB 18 DKBL 3549418C1
26* M22-GA 16 TN 3549416C1 44* M67AB 16 PK 3549417C1
44* M5A(-) 18 GN 3549418C1
45* M94E 18 GY 3549418C1
45* M94BR 16 GY 3549417C1
CHART CONTINUED ON SHEET 38
45* M89CE 18 PL 3549418C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REVISED AND REDRAWN. C 92218B
61229V 09JUN09 AE08058187 037
488

NAVISTAR, INC.
CHART CONTINUED FROM SHEET 37 CAV CIRCUIT GAUGE COLOR TERMINAL

51 M94SDB 16 GY 3549416C1
52* M6VDC 18 GY 3549418C1
DASH HARNESS CONN/ FORWARD CHESSIS CONN 52* MTEM1 16 GY 3549417C1
(1700) 53* M9VA 18 GY 3549418C1
(LOCATED ON DASH PANEL LEFT SIDE UPPER)
53* MTEM2 16 GY 3549417C1
54* MA1 18 GY 3549418C1
54* MTEM3 16 GY 3549417C1
55* MA2 18 GY 3549418C1
76
64
12
50
38
26
55* MTEM4 16 GY 3549417C1

56* MA3 18 GY 3549418C1
56* MTEM5 16 GY 3549417C1
57* MA4 18 GY 3549418C1
57* MTEM6 16 GY 3549417C1
58* MA5 18 GY 3549418C1
58* MTEM7 16 GY 3549417C1
59* M11-GM 18 GY 3549418C1
59* MTEM8 16 GY 3549417C1
60 M94SCB 16 GY 3549417C1
61* M41A 18 GY 3549418C1
13
39
27
51
65
61* M44L 18 GY 3549418C1

61* M41D 18 GY 3549418C1
62* M41E 18 GY 3549418C1
62* M41B 18 GY 3549418C1
CONNECTOR 3595624C1
63* M78BC 16 LTGN 3549417C1
63* M67D 16 GY 3549417C1
63* M67AA 20 PK 3549418C1
46* M89AR 18 PK 3549418C1
64 M78AC 16 LTGN 3549416C1
46* M94F 18 GY 3549418C1
65 M103M 12 LTGN 3549415C1
46* M94BQ 16 GY 3549417C1
66 M103N 12 LTGN 3549415C1
47* M44Y 16 GY 3549417C1
67 M103P 12 LTGN 3549415C1
47* M44J 18 GY 3549418C1
68* M14T 10 RD 3549415C1
47* M67-GA 18 WH 3549418C1
68* M22-GA 16 TN 3549415C1
47* M67-GA 20 WH 3549418C1
69 M94SJ 16 GY 3549416C1
48* M92#103 18 TN 3549418C1
70 M94SK 16 GY 3549416C1
48* M94G 18 GY 3549418C1
71 M94SM 16 GY 3549416C1
48* M94BW 16 GY 3549417C1
72 M94SN 16 GY 3549416C1
48* M77 18 BK 3549418C1
73 M94SL 16 GY 3549416C1
49* M94H 18 GY 3549418C1
74 M94SZC 16 GY 3549416C1
49* M94BV 16 GY 3549417C1
75 M94SVC 16 GY 3549416C1
49* M92#101 18 TN 3549418C1
76 M94SH 16 GY 3549416C1
49* M77A 18 BK 3549418C1
50* M94SAB 16 GY 3549417C1 * MUTUALLY EXCLUSIVE
50* M40A 14 GY 3549417C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 REVISED AND REDRAWN. C 92218B
61229V 09JUN09 AE08058187 038
489
CHAPTER 13
NAVISTAR, INC.
DASH HARNESS CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(1700) 31** M94L(-) 18 GY 3549418C1
(LOCATED IN DASH PANEL LEFT SODE UPPER)
31% M94AD 18 GY 3549418C1
32** M90H 16 GY 3549417C1
32@ M94E 18 GY 3549418C1
1 12
32% M94AE 18 GY 3549418C1

13 26
27 38 33** M90B 18 GY 3549418C1

39 50
51 64 33@ M94F 18 GY 3549418C1

65 76 33% M94AF 18 GY 3549418C1
34@ M94H 18 GY 3549418C1
34** M94BF 18 GY 3549418C1
CONNECTOR 3595624C1 34% M94AK 14 GY 3549417C1
35@ M94J 18 GY 3549418C1
35% M94AJ 14 GY 3549417C1
1 M52 14 YL 3549416C1
35** M94R(+) 18 GY 3549418C1
2 M53 14 YL 3549416C1
36@ M94K 18 GY 3549418C1
3 M52D 14 YL 3549416C1
36% M94AH 14 GY 3549417C1
4 M53B 14 YL 3549416C1
36** M94R(-) 18 GY 3549418C1
5 M54B 14 BN 3549416C1
37 M94BY 16 GY 3549417C1
6* [M19A] 16 GY 3549416C1
38** M10-GV 16 WH 3549417C1
6# M19A 16 GY 3549416C1
38## M94BZ 16 GY 3549417C1
7 PLUG - - 3598921C1
39 M94BT 16 GY 3549417C1
8 M53E 14 YL 3549416C1
40 M94BU 16 GY 3549417C1
9 M53F 14 YL 3549416C1
41 M94BS 16 GY 3549417C1
10 M52B 14 YL 3549416C1
42 M94SBB 16 GY 3549417C1
11 M52E 14 YL 3549416C1
43 M104CC 18 DKBL 3549418C1
12 M103C 12 LTGN 3549415C1
44 M104CB 18 DKBL 3549418C1
13 M103D 12 LTGN 3549415C1
45 M94BR 16 GY 3549417C1
14 M56B 16 OR 3549417C1
46 M94BQ 16 GY 3549417C1
15 M57B 16 OR 3549417C1
47@@ M44Y 16 GY 3549417C1
16 PLUG - - 3598921C1
47%% M44J 18 GY 3549418C1
17 M87C 18 GY 3549418C1
48@@ M92#103 18 TN 3549418C1
18 M9BB 18 GY 3549418C1
48## M94BW 16 GY 3549417C1
19 M87KA 16 GY 3549417C1
49@@ M92#101 18 TN 3549418C1
20 M87BA 18 GY 3549418C1
49## M94BV 16 GY 3549417C1
21 M85E 16 GY 3549417C1
50&& M40A 14 GY 3549417C1
22 M64A 16 YL 3549417C1
50*** M94SAB 16 GY 3549417C1
23 M64B 16 YL 3549417C1
24 M94BP 16 GY 3549417C1
25 PLUG - - 3598921C1
26 PLUG - - 3598921C1
27@ M94 18 GY 3549418C1
27% M94AB 14 GY 3549417C1
* DUAL FUEL/WATER SEPARATOR, LOW CAB/MID CAB
27& M9A 18 GY 3549418C1 # FUEL/WATER SEPARATOR, MID CAB
28@ M94AA 14 GY 3549417C1 @ BENDIX AIR ABS, LOW CAB
% WABCO AIR ABS, LOW CAB
28% M94A 18 GY 3549418C1
& COMPRESSOR/TANK FOR HYD CHASSIS
28& M6A 18 GY 3549418C1 ** WABCO HYD ABS, LOW CAB
29@ M40 18 GY 3549418C1 ## BENDIX ABS 6CH N/ADV
@@ WHEELCHAIR LIFT INTERLOCK
29% M94B 18 GY 3549418C1
%% AUTO APPLY PARK BRAKE
29& M94AL 14 GY 3549417C1 && ELEC COMPRESSOR FOR HYD CHASSIS
30@ M94C 18 GY 3549418C1 *** BENDIX ABS 4CH W/ADV
30** M94L(+) 18 GY 3549418C1
30% M94AC 18 GY 3549418C1
31@ M94D 18 GY 3549418C1

92603H 16APR14 AE08058187 38A
490
13.78. CONNECTOR COMPOSITES (1700), P. 38B
CHAPTER 13
NAVISTAR, INC.
DASH HARNESS CONNECTOR

(1700)
(LOCATED IN DASH PANEL LEFT SODE UPPER)
1 12
13 26
27 38
39 50
51 64
65 76
CONNECTOR 3595624C1

51 M94SDB 16 GY 3549416C1
* DUAL FUEL/WATER SEPARATOR, LOW CAB/MID CAB
52 MTEM1 16 GY 3549417C1
# FUEL/WATER SEPARATOR, MID CAB
53 MTEM2 16 GY 3549417C1 @ BENDIX AIR ABS, LOW CAB
54 MTEM3 16 GY 3549417C1 % WABCO AIR ABS, LOW CAB
& COMPRESSOR/TANK FOR HYD CHASSIS
55 MTEM4 16 GY 3549417C1
** WABCO HYD ABS, LOW CAB
56 MTEM5 16 GY 3549417C1 ## BENDIX ABS 6CH N/ADV
57 MTEM6 16 GY 3549417C1 @@ WHEELCHAIR LIFT INTERLOCK
%% AUTO APPLY PARK BRAKE
58 MTEM7 16 GY 3549417C1
&& ELEC COMPRESSOR FOR HYD CHASSIS
59 MTEM8 16 GY 3549417C1 *** BENDIX ABS 4CH W/ADV
60 M94SCB 16 GY 3549417C1
61 M44L 18 GY 3549418C1
62 PLUG - - 3598921C1
63 M78BC 16 LTGN 3549417C1
64 M78AC 16 LTGN 3549416C1
65 M103M 12 LTGN 3549415C1
66 M103N 12 LTGN 3549415C1
67 M103P 12 LTGN 3549415C1
68 PLUG - - 3598921C1
69 M94SJ 16 GY 3549416C1
70 M94SK 16 GY 3549416C1
71 M94SM 16 GY 3549416C1
72 M94SN 16 GY 3549416C1
73 M94SL 16 GY 3549416C1
74 M94SZC 16 GY 3549416C1
75 M94SVC 16 GY 3549416C1
76 M94SH 16 GY 3549416C1

92603H 16APR14 AE08058187 38B
491
CHAPTER 13
NAVISTAR, INC.
FORWARD CHASSIS
(1700)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER))
12 1
26 13
38 27
39
24* A94B 18 GY 2003343C1
50
24* A94BP 16 GY 3574285C1
64 51
25 A110AD 18 GY 2003343C1
76 65
26 A22-GA 18 WH 3574289C1
27* A94AB 14 GY 2003343C1
27* A9ZB 18 GY 2003343C1
27* A94 16 GY 3574285C1
CONNECTOR 3595625C1
28* A94AA 14 GY 3574285C1
28* A6A 18 GY 2003343C1
28% A94A 16 GY 3574285C1
1 A52 14 YL 3574288C1
29* A94AL 14 GY 2003343C1
2 A53 14 YL 3574288C1
29* A40 18 GY 2003343C1
3 A52D 14 YL 3574288C1
29% A94B 16 GY 3574285C1
4 A53B 14 YL 3574288C1
30* A94L(+) 18 GY 2003343C1
5 A54B 16 BN 3574288C1
30* A94AC 18 GY 2003343C1
6 A19A 16 GY 3574288C1
30* A94C 16 GY 3574285C1
7 PLUG - - -
31* A94L(-) 18 GY 2003343C1
8 A53E 14 YL 3574288C1
31* A94AD 18 GY 2003343C1
9 A53F 14 YL 3574288C1
31* A94D 16 GY 3574285C1
10 A52B 14 YL 3574288C1
32* A90H 18 GY 2003343C1
11 A52E 14 YL 3574288C1
32* A94AE 18 GY 2003343C1
12* A14LP 10 RD 3574287C1
32* A94E 16 GY 3574285C1
12* A14WB 12 RD 3574287C1
33* A90B 18 GY 2003343C1
12* A103C 10 LTGN 3574287C1
33* A94AF 18 GY 2003343C1
13* A12BD 12 LTBL 3574287C1
33* A94F 16 GY 3574285C1
13* A103D 12 LTGN 3574287C1
34* A94AK 14 GY 2003343C1
14* A56B 16 OR 3574285C1
34* A94BF 18 GY 2003343C1
14* A56F 16 YL 3574285C1
34* A94H 16 GY 3574285C1
14* A56 16 OR 3574285C1
35* A94R(+) 18 GY 2003343C1
15* A57B 16 OR 3574285C1
35* A94AJ 14 GY 3574285C1
15* A57F 16 LTGN 3574285C1
35* A94J 16 GY 3574285C1
15* A57 16 OR 3574285C1
36* A94R(-) 18 GY 2003343C1
16 A41 18 GY 2003343C1
36* A94AH 14 GY 2003343C1
17* A22AA 18 PK 2003343C1
36* A94K 16 GY 3574285C1
17* A87C 18 GY 2003343C1
18 A9BB 18 GY 2003343C1
19* A87KA 18 GY 2003343C1 * MUTUALLY EXCLUSIVE
19* A61 18 GY 2003343C1 # BENDIX WINGMAN W/FUSE W/BRKR
% BRAKE-ABS STANDARD W/FUSE
19* A87KA 18 GY 2003343C1 & PWR MIRRORS-HTD & HOOD-HTD & W/MOTORIZED & W/BRKR
20* A87BA 18 GY 2003343C1
20* A106A 18 GY 2003343C1
20# A67AA 18 PK 2003343C1
21 A85E 16 GY 3574285C1
CHART CONTINUED ON SHEET 40
22 A64A 16 YL 3574285C1
23 A64B 16 YL 3574285C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. F 92603H
61229V 09JUN09 AE08058187 039
492
CHAPTER 13
NAVISTAR, INC.
FORWARD CHASSIS
(1700)
(LOCATED ON FRONT LEFT DASH PANEL (UPPER))

48* A77P 18 LTGN 2003343C1
12 1
48* A94BW 16 GY 3574285C1
26 13 49* A92#101 18 TN 2003343C1
38 27
49* A94H 18 GY 2003343C1
50 39
49* A77S 18 LTGN 2003343C1
64 51
49* A94BV 16 GY 3574285C1
76 65 50* A40A 14 GY 3574285C1
50* A94SAB 18 GY 2003343C1
51 A94SDB 18 GY 3574289C1
52 ATEM1 16 GY 3574285C1
CONNECTOR 3595625C1
53 ATEM2 16 GY 3574285C1
54 ATEM3 16 GY 3574285C1
55 ATEM4 16 GY 3574285C1
37* A94A 18 GY 2003343C1
56 ATEM5 16 GY 3574285C1
37* A92#103 18 TN 2003343C1
57 ATEM6 16 GY 3574285C1
37* A3(+) 18 YL 2003343C1
58 ATEM7 16 GY 3574285C1
37* A94BY 16 GY 3574285C1
59 ATEM8 16 GY 3574285C1
37* A5B(+) 18 YL 2003343C1
60 A94SCB 18 GY 2003343C1
37* A5Y(+) 18 YL 2003343C1
61* A41D 18 TN 2003343C1
38* A5B(-) 18 GN 2003343C1
61* A44L 18 GY 2003343C1
38* A5Y(-) 18 GN 2003343C1
61* A5Y(-) 18 GN 2003343C1
38* A94-GA6 14 WH 3574285C1
62* A41E 18 TN 2003343C1
38* A10-GV 18 WH 2003343C1
62* A44J 18 GY 2003343C1
38* A3(-) 18 GN 2003343C1
62* ASY(+) 18 YL 2003343C1
38* A94BZ 16 GY 3574285C1
63* A78BC 16 LTGN 3574285C1
39* A94C 18 GY 2003343C1
63* A78BD 16 LTGN 3574285C1
39* A94BT 16 GY 3574285C1
63& A78BA 16 LTGN 3574285C1
40* A94D 18 GY 2003343C1
64* A78AC 16 LTGN 3574288C1
40* A94BU 16 GY 3574285C1
64* A78AD 16 LTGN 3574288C1
41* A94-GA7 14 WH 3574285C1
64& A78AA 16 LTGN 3574288C1
41* A94BS 16 GY 3574285C1
65 A103M 12 LTGN 3574287C1
42 A94SBB 18 GY 2003343C1
66 A103N 12 LTGN 3574287C1
43* A9104ZG 18 GY 2003343C1
67 A103P 12 LTGN 3574287C1
43* A104CC 18 DKBL 2003343C1
68 A14T 10 RD 3574287C1
44* A104CB 18 DKBL 2003343C1
69 A94SJ 16 GY 3574288C1
45* A89CE 18 PL 2003343C1
70 A94SK 16 GY 3574288C1
45* A94E 18 GY 2003343C1
71 A94SM 16 GY 3574288C1
45* A122E 18 PL 2003343C1
72 A94SN 16 GY 3574288C1
45* A94BR 16 GY 3574285C1
73 A94SL 16 GY 3574288C1
46* A94F 18 GY 2003343C1
74 A94SZC 16 GY 3574288C1
46* A122D 18 WH 2003343C1
75 A94SVC 16 GY 3574288C1
46* A89AR 18 PL 2003343C1
76 A94SH 16 GY 3574288C1
46* A94BQ 16 GY 3574285C1
46* A94F 18 GY 2003343C1
46* A122D 18 WH 2003343C1
47* A44Y 16 GY 3574285C1
47* A67-GA 18 WH 2003343C1
48* A92#103 18 TN 2003343C1
48* A92B103 18 TN 2003343C1
48* A94G 18 GY 2003343C1
48* A89CF 18 PL 2003343C1
& PWR MIRRORS-HTD & HOOD-HTD & W/MOTORIZED & W/BRKR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JUN14 ADDED CIRC A78BA & F 92603H
A78AA TO CAV 63 7 64. 61229V 09JUN09 AE08058187 040
493
CHAPTER 13
IP/ CENTER CHASSIS

(1701)
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
16* A94WW 18 GY 2003343C1
12 1 16* A94R(+) 18 GY 2003343C1
16* A94BE 16 GY 3574285C1
26 13
16* A94WW 14 GY 3574285C1
38 27
39
17* A94WU 18 GY 2003343C1
50
17* A94R(-) 18 GY 2003343C1
64 51
17* A94BD 16 GY 3574285C1
76 65
17* A94WU 14 GY 3574285C1
18* A3C(-) 18 GY 2003343C1
18* A94WN 18 GY 2003343C1
18* A94BH 16 GY 3574285C1
CONNECTOR 3595623C1
18* A94WN 14 GY 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL 19* A3C(+) 18 DKBL 2003343C1
1 A71A 16 OR 3574288C1 19* A94WR 18 GY 2003343C1
2* A56 16 OR 3574288C1 19* A94BF 16 GY 3574285C1
2* A70B 16 RD 3574288C1 19* A94WR 14 GY 3574285C1
2* A56A 14 OR 3574288C1 20* A94WX 18 GY 2003343C1
3* A57 16 OR 3574288C1 20* A90F 18 GY 2003343C1
3* A57A 14 OR 3574288C1 20* A94BL 16 GY 3574285C1
4* A68B 16 BN 3574288C1 21* A44A 18 GY 2003343C1
4* A68 16 BN 3574288C1 21* A94WZ 18 GY 2003343C1
5* A56T 10 YL 3574287C1 21* A94BJ 16 GY 3574285C1
5* A56TS 16 YL 3574288C1 22* A94WS 18 GY 2003343C1
5* A56L 16 YL 3574288C1 22* A90B 18 GY 2003343C1
6* A57T 10 LTGN 3574287C1 22* A94BK 16 GY 3574285C1
6* A57TS 16 LTGN 3574288C1 23* A94WT 18 GY 2003343C1
6* A57R 16 LTGN 3574288C1 23* A90H 18 GY 2003343C1
7* A54TS 16 BN 3574288C1 23* A94BA 16 GY 3574285C1
7* A54T 10 BN 3574287C1 24* A94-G7 16 WH 3574285C1
7* A54 16 BN 3574288C1 24* A90E 18 GY 2003343C1
8* A13 14 PK 3574288C1 24* A94BB 16 GY 3574285C1
8* A68TS 16 BN 3574288C1 24* A94-G7 14 WH 3574285C1
8* A68T 10 BN 3574287C1 25* A94-G6 16 WH 3574285C1
9* A70T 10 GY 3574287C1 25* A10-GV 18 WH 2003343C1
9* A70T 10 RD 3574287C1 25* A94BC 16 GY 3574285C1
9* A70TS 14 RD 3574288C1 25* A94-G6 14 WH 3574285C1
9* A70 16 RD 3574288C1 26* A94L 12 GY 3574287C1
10* A94TM 12 GY 3574287C1 26* A94TA 12 YL 3574287C1
10* A94T 10 GY 3574287C1 27 A36A 18 TN 2003343C1
10* A94T 10 DKBL 3574287C1 28* A57J 16 OR 3574285C1
10* A94T 12 GY 3574287C1 28* A57J 16 LTGN 3574285C1
10* A132 18 PK 3574289C1 29 A36B 18 TN 2003343C1
11* A94TE 16 GY 3574288C1 30* A56J 16 OR 3574285C1
11* A72 10 OR 3574287C1 30* A56J 16 YL 3574285C1
11* A72V 12 DKBL 3574287C1 31* A39 16 GY 3574285C1
12* A56BB 16 YL 3574288C1 31* A39B 16 GY 3574285C1
12* A56R 16 YL 3574288C1 32 A59B 18 GY 2003343C1
12* A56BC 16 OR 3574288C1 33 A59C 18 GY 2003343C1
13 A9 18 GY 3574289C1 34 A59D 18 GY 2003343C1
14* A94WL 18 GY 2003343C1 35* A59DB 18 GY 2003343C1
14* A94L(+) 18 GY 2003343C1 35* A59E 18 GY 2003343C1
14* A94BM 16 GY 3574285C1
15* A94WM 18 GY 2003343C1
15* A94L(-) 18 GY 2003343C1
15* A94BN 16 GY 3574285C1 CHART CONTINUED ON SHEET 42
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. H 92603H
61229V 09JUN09 AE08058187 041
494
CHAPTER 13
NAVISTAR, INC.

CHART CONTINUED FROM SHEET 41
49* A92HH 14 TN 3574285C1
IP / CENTER CHASSIS 49* A59Q 18 GY 2003343C1
(1701) 49* A94SJ 18 GY 2003343C1
(LOCATED ON FRONT LEFT DASH PANEL (LOWER))
50* A49 18 GY 2003343C1
50* A94AB 16 GY 3574285C1
50* A94AB 14 GY 3574285C1
12 1
51 A20 16 LTGN 3574288C1
52 A5E(+) 18 YL 2003343C1
26 13
53 A5E(-) 18 GN 2003343C1
38 27
54* A94LD 18 GY 2003343C1
50 39
54* A59S 18 GY 2003343C1
64 51
54* A94SA 18 GY 2003343C1
76 65 55* A61B 18 GY 2003343C1
55* A94LE 18 GY 2003343C1
55* A59T 18 GY 2003343C1
55* A94SC 18 GY 2003343C1
CONNECTOR 3595623C1 56* A106B 18 GY 2003343C1
56* A94LF 18 GY 2003343C1
CAV CIRCUIT GAUGE COLOR TERMINAL 56* A59V 18 GY 2003343C1
36 A59G 18 GY 2003343C1 56* A94SB 18 GY 2003343C1
37 A59H 18 GY 2003343C1 57* A110B 18 GY 2003343C1
38 A59J 18 GY 2003343C1 57* A94LG 18 GY 2003343C1
39 A59K 18 GY 2003343C1 57* A59W 18 GY 2003343C1
40 A39A 16 GY 3574285C1 57* A94SD 18 GY 2003343C1
41* A44Z 18 GY 2003343C1 58* A87DB 18 GY 2003343C1
41* A87EA 18 GY 2003343C1 58* A44D 18 GY 2003343C1
42 A56BC 16 YL 3574285C1 59* A87MB 18 GY 2003343C1
43* A98B(+) 18 YL 2003343C1 59* A44N 18 GY 2003343C1
43* A104CA 16 DKBL 3574285C1 60* A90-K 18 GY 2003343C1
43* A6A 16 GY 3574285C1 60* A92HA 18 TN 2003343C1
43* A32A 18 TN 2003343C1 60* A59MB 18 GY 2003343C1
44* A98B(-) 18 GN 2003343C1 60* A94SZC 18 GY 2003343C1
44* A59CA 16 GY 3574285C1 60* A116M 18 GY 2003343C1
44* A87EA 18 GY 2003343C1 60* A38A 18 GY 2003343C1
44* A59Q 18 GY 2003343C1 60* A90-D 16 GY 3574285C1
44* A32 18 TN 2003343C1 61* A5A(-) 18 GN 2003343C1
44* A38G 18 GY 2003343C1 61* A59NB 18 GY 2003343C1
45* A49A 18 GY 2003343C1 61* A94SVC 18 GY 2003343C1
45* A92HA 18 TN 2003343C1 61* A5A(-) 18 GN 2003343C1
45* A6-GA 16 GY 3574285C1 61* A94AA 16 GY 3574285C1
46* A92HB 18 TN 2003343C1 61* A94AA 14 GY 3574285C1
46* A6-GB 16 OR 3574285C1 62* A59PB 18 GY 2003343C1
46* A59M 18 GY 2003343C1 62* A5A(+) 18 YL 2003343C1
46* A94LA 18 GY 2003343C1 62* A94SH 18 GY 2003343C1
46* A94SL 18 GY 2003343C1 63* A57BB 16 LTGN 3574285C1
47* A92HE 18 TN 2003343C1 63* A57R 16 LTGN 3574285C1
47* A59RB 18 GY 2003343C1 63* A57BC 16 OR 3574285C1
47* A6-GC 16 DKBL 3574285C1 64 A57BC 16 LTGN 3574288C1
47* A59N 18 GY 2003343C1 65* A13A 12 PK 3574287C1
47* A94LB 18 GY 2003343C1 65* A42 16 GY 3574288C1
47* A94SM 18 GY 2003343C1 65* A94AB 16 GY 3574288C1
48* A92HG 14 TN 3574285C1 65* A47TS 18 GY 3574289C1
48* A6-GD 16 LTGN 3574285C1 65* A94AB 14 GY 3574288C1
48* A59P 18 GY 2003343C1 66* A13B 12 PK 3574287C1
48* A94LC 18 GY 2003343C1 66* A92HJ 12 TN 3574287C1
48* A94SN 18 GY 2003343C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A94AB & G 92603H
A94AA TO CAV 50 & 61. 61229V 09JUN09 AE08058187 042
495
13.83. CONNECTOR COMPOSITES (1701F), P. 43
CHAPTER 13
NAVISTAR, INC.
TOR TO DASH HARNESS / CENTER CHASSIS / IP

(1701F)
CATED ON FRONT LEFT DASH PANEL (LOWER))
20*@ N90F 18 GY 3549418C1
21* N94BJ 16 GY 3549417C1
12 1
26 13
21*# N94WZ 18 GY 3549418C1
38 27
21*@ N44A 18 GY 3549418C1
50 39
64 51 22* N94BK 16 GY 3549417C1

76 65
22*# N94WS 14 GY 3549417C1
22*@ N90BA 18 GY 3549418C1
23* N94BA 16 GY 3549417C1
CONNECTOR 3595622C1 23*# N94WT 14 GY 3549417C1

23*@ N90H 18 GY 3549418C1
24* N94BB 16 GY 3549417C1
1 N71A 14 OR 3549416C1
24*# N94-G7 16 WH 3549417C1
2 N56 14 OR 3549416C1
24*@ N90E 18 GY 3549418C1
3 N57 14 OR 3549416C1
24*@ N90E 16 GY 3549417C1
4 N68 14 BN 3549416C1
24% N94-G7 14 GY 3549417C1
5* N56T 10 YL 3549415C1
25* N94BC 16 GY 3549417C1
5*# N56D 10 YL 3549415C1
25*# N94-G6 16 WH 3549417C1
6* N57T 10 LTGN 3549415C1
25*@ N10-GV 16 WH 3549417C1
6*# N57D 10 LTGN 3549415C1
25*@ N10-GV 18 WH 3549418C1
7*# N54D 10 BK 3549415C1
25% N94-G6 14 GY 3549417C1
7* N54T 10 BN 3549415C1
26*# N94TA 12 YL 3549415C1
8*# N68D 10 BN 3549415C1
26*@ N94L 12 GY 3549415C1
8* N68T 10 BN 3549415C1
27 N36A 18 TN 3549418C1
9*# N70D 10 RD 3549415C1
27& N36-B 18 TN 3549418C1
9* N70T 10 RD 3549415C1
27&& N36-S 18 TN 3549418C1
10*# N94T 10 DKBL 3549415C1
28# N10-GC 16 WH 3549417C1
10* N94T 10 GY 3549415C1
29*# N36A 18 GY 3549418C1
11*# N72 12 OR 3549415C1
29*# N36A 18 TN 3549418C1
11*# N72V 10 DKBL 3549415C1
29*@ N36B 18 TN 3549418C1
11*# N72 10 OR 3549415C1
30# N56J 16 OR 3549417C1
12 N56BB 16 YL 3549416C1
31* N39B 18 GY 3549418C1
13 N9 16 GY 3549416C1
31* N39B 16 GY 3549417C1
14* N94BM 16 GY 3549417C1
32* N59B 18 GY 3549418C1
14*# N94WL 16 GY 3549417C1
32*# N59C 18 GY 3549418C1
14*@ N94L(+) 18 GY 3549418C1
33 N59C 18 GY 3549418C1
15* N94BN 16 GY 3549417C1
34 N59D 18 GY 3549418C1
15*# N94WM 16 GY 3549417C1
35 N59E 18 GY 3549418C1
15*@ N94L(-) 18 GY 3549418C1
36 N59G 18 GY 3549418C1
16* N94BE 16 GY 3549417C1
36** N59G 14 WH 3549417C1
16*# N94WW 16 GY 3549417C1
37 N59H 18 GY 3549418C1
16*@ N94R(+) 18 GY 3549418C1
38 N59J 18 GY 3549418C1
17* N94BD 16 GY 3549417C1
39 N59K 18 GY 3549418C1
17*# N94WU 16 GY 3549417C1
40 N39A 18 GY 3549418C1
17*@ N94R(-) 18 GY 3549418C1
41*# N87EA 18 GY 3549418C1
18* N94BH 16 GY 3549417C1
41*@ N44N 18 GY 3549418C1
18*# N94WN 16 GY 3549417C1
42 N56BC 16 YL 3549417C1
18*@ N3C(-) 18 GY 3549418C1
43*# N32A 18 TN 3549418C1
19* N94BF 16 GY 3549417C1
43*# N104CA 16 DKBL 3549417C1
19*# N94WR 16 GY 3549417C1
44* N32 18 TN 3549418C1
19*@ N3C(+) 18 DKBL 3549418C1
44*# N59CA 16 GY 3549417C1
20* N94BL 16 GY 3549417C1
45 N49A 18 GY 3549418C1
20*# N94WX 18 GY 3549418C1
# W/ IBB ENGINE
@ W/ CUMMINS ISB ENGINE
&& DUAL BOC TANK FOR MEDIUM CAB CHART CONTINUED ON SHEET 44
& DUAL UNCAB TANK FOR HIGH CAB
% W/WABCO AIR ABS
** SOLENOID AIR, SPACK 6X4, W/FOS TANKS
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 043
Figure 496 Connector Composites (1701F)
496
13.84. CONNECTOR COMPOSITES (1701F), P. 44
CHAPTER 13

CONNECTOR TO DASH HARNESS /
CENTER CHASSIS / IP
(1701F)
(LOCATED ON FRONT
LEFT DASH PANEL (LOWER))
76
64
12
50
38
26
13
39
27
51
65
1
CONNECTOR 3595622C1

46*# N59M 18 GY 3549418C1 CAV CIRC GAUGE COLOR TERMINAL
46*# N94SL 18 GY 3549418C1 60*# N59ED 18 GY 3549418C1
47*# N59N 18 GY 3549418C1 60*# N59EF 18 GY 3549418C1
47*# N94SM 18 GY 3549418C1 60*@ N90K 18 GY 3549418C1
48*# N59P 18 GY 3549418C1 60%% N94SZC 18 GY 3549418C1
48*# N94SN 18 GY 3549418C1 61*# N94AA 16 GY 3549417C1
49*# N59Q 18 GY 3549418C1 61*# N59EC 18 GY 3549418C1
49*# N94SJ 18 GY 3549418C1 61*@ N5A(-) 18 GN 3549418C1
50# N49 18 GY 3549418C1 61%% N94SVC 18 GY 3549418C1
51 N20 16 LTGN 3549416C1 62*# N59ED 18 GY 3549418C1
52 N5E(+) 18 YL 3549418C1 62*@ N5A(+) 18 YL 3549418C1
53 N5E(-) 18 GN 3549418C1 62%% N94SH 18 GY 3549418C1
54*# N59S 18 GY 3549418C1 63 N57BB 16 LTGN 3549417C1
54*# N94SAB 18 GY 3549418C1 64 N57BC 16 LTGN 3549416C1
55*# N61B 18 GY 3549418C1 65*# N94AB 16 GY 3549416C1
55*# N59T 18 GY 3549418C1 65*# N42 16 GY 3549416C1
55*# N94SCB 18 GY 3549418C1 65*# N47TS 16 GY 3549416C1
56*# N106B 18 GY 3549418C1 66*# N116U 16 GY 3549416C1
56*# N59V 18 GY 3549418C1 66*@ N112 16 GY 3549416C1
56*# N94SBB 18 GY 3549418C1 67 N19 16 GY 3549416C1
57*# N110B 18 GY 3549418C1 68 N65 16 OR 3549416C1
57*# N59W 18 GY 3549418C1 69*# N116L 16 GY 3549416C1
57*# N94SDB 18 GY 3549418C1 69*# N94SK 18 GY 3549416C1
58*# N87DB 18 GY 3549418C1 70*# N65C 16 OR 3549416C1
58*@ N44M 18 GY 3549418C1 70*# N71N 16 OR 3549416C1
58## N87DA 16 GY 3549417C1 71 N68BB 14 BN 3549416C1
59# N87MB 16 GY 3549417C1 72 N70BB 14 RD 3549416C1
59## N87DB 16 GY 3549418C1 73 N71BB 16 LTBL 3549416C1
60*# N116M 18 GY 3549418C1 74 N54BB 14 BN 3549416C1

75 N12BB 14 LTBL 3549416C1
76@ N37D 16 TN 3549416C1
* MUTUALLY EXCLUSIVE 76%* N37C 16 TN 3549418C1
# W/ IBB ENGINE
%% BENDIX ABS ADVANCED W/MD N/TRUCK W/RSM EXH
## WASHER PUMP & LEVEL SENSOR AND LOW/MID CAB
%* W/DUAL UNCAB TANK
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 044
Figure 497 Connector Composites (1701F)
497

NAVISTAR, INC.
W/ IBB ENGINE
ENGINE / IP INTERCONNECT
(1702)
(LOCATED ON FRONT CENTER DASH PANEL)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
%21 K92A11 16 TN 1667742C1
10 12 13 15
21# K17C 16 PK 3549417C1
5
1 9 21* K92C103 18 YL 3549418C1
22 K97C 18 PL 3549418C1
23 K97B 18 PL 3549418C1
CONNECTOR 3595620C1
24 K97M 18 PL 3549418C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1 25# K92E 16 TN 3549417C1
25* K92#117 18 TN 3549418C1
CAV CIRCUIT GAUGE COLOR TERMINAL 26# K92F 18 TN 3549418C1
1% A92A20 16 WH 3549416C1 26* K92C158 18 LTGN 3549418C1
1% A92A20 16 GY 0239481R1 27# K92H 18 TN 3549418C1
1% A92A20 16 GY 3549416C1 27* K92#124 18 TN 3549418C1
2# K17C 16 PK 3549417C1 27@ K92A11 16 TN 3549417C1
2* K92C103 18 YL 3549418C1 28 K99B 18 PL 3549418C1
2% K9AA 16 GY 3549417C1 29 K19N 18 PL 3549418C1
2% K9AA 18 GY 3549418C1 29 K97N 18 PL 3549418C1
2% K9AAD 18 GY 3549418C1 30 K99D 18 PL 3549418C1
2% K9AAB 18 GY 3549418C1 30 K99D-A 18 PL 3549418C1
3 K6DB 18 GY 3549418C1 31# K92ER 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 31* K92#156 18 TN 3549418C1
5 K28 18 TN 3549418C1 32 K97S 18 VT 3549418C1
6% K71A 16 OR 3549417C1 33 K97J 18 VT 3549418C1
6*% K92#145 18 OR 3549418C1 34 PLUG - - 3508928C1
7# K71B 16 OR 3549417C1 35 K3BA(+) 18 DKBL 3549418C1
7*% K92#165 18 TN 3549418C1 36 K3BA(-) 18 GY 3549418C1
8% K92#163 18 TN 3549418C1 37 K13A 18 PK 3549418C1
8* K13A 14 PK 3549417C1 38% K47T 18 GY 3549418C1
9 K92DL 16 TN 3549416C1 38% K92A15 18 TN 3549418C1
10 K77 16 LTGN 3549417C1 39*% K92#161 18 TN 3549418C1
11# K5R(+) 18 YL 3549418C1 39#% K92J 18 TN 3549418C1
11* K5R128 18 YL 3549418C1 39% K92A 18 TN 3549418C1
12% K92DM 16 TN 3549417C1 40% K98GN 18 GN 3549418C1
12% K92#161 18 TN 2003343C1 40% K92B 18 TN 3549418C1
13 K31 18 TN 3549418C1 41*% K92B112 18 TN 3549418C1
14 K88 16 LTGN 3549417C1 41% K88A 16 LTGN 3549417C1
15 K13AE 18 PK 3549418C1 41#% K98YL 18 YL 3549418C1
16 K17 16 PK 3549417C1 42 K97VT1 12 VT 3549415C1
17# K5R(-) 18 GN 3549418C1 42 K13AD 14 PK 3549416C1
17* K5R108 18 GN 3549418C1

18 K97P 18 PL 3549418C1 @ MUTUALLY EXCLUSIVE
* W/ ALLISON XMSN
19* K92#134 18 TN 3549418C1
# W/ AUTOSHIFT AND ULTRASHIFT
19# K17-GC 18 PK 3549418C1 GEN3 XMSN
20# K17B 18 PK 3549418C1 @ W/ ULTRASHIFT PLUS XMSN
% MUTUALLY EXCLUSIVE
20* K92#141 18 TN 3549418C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 045
498
CHAPTER 13
NAVISTAR, INC.

11*# K5R128 18 YL 3549418C1
(1702)
(LOCATED ON FRONT CENTER DASH PANEL) 11*@ K5A(+) 18 YL 3549418C1
12*# K92DM 16 TN 3549417C1
12*# K1B 18 LTBL 3549418C1
34 42 12*@ K92#161 18 TN 3549418C1

38 13# K31 18 TN 3549418C1
28 33
30 31
13& K31F 18 TN 3549418C1
CONNECTOR 3595620C1 13& K31E 16 TN 3549417C1

22 24 25 27
16 18 19 21
BODY LOCK 3598916C1 13& K31B 18 TN 3549417C1
BODY LOCK 3598917C1 14# K88 16 LTGN 3549417C1
10 12 13 15 14& K88B 14 LTGN 3549417C1
5 14& K17FA 16 PK 3549417C1
1 9
15# K14HC 14 RD 3549417C1
15*@ K88 14 LTGN 3549417C1
CAV CIRCUIT GAUGE COLOR TERMINAL 15& K17E 18 PK 3549418C1
1*# K92A20 16 GY 3549416C1 15& K17F 18 PK 3549418C1
1*# K92A20 16 WH 3549416C1 15& K17B 18 PK 3549418C1
1& K97Z 10 VT 3549415C1 16 K17 16 PK 3549417C1
2*# K9AA 16 GY 3549417C1 16& K17C 16 PK 3549417C1
2*# K9AAB 18 GY 3549418C1 17*# K5R(-) 18 GN 3549418C1
2*# K9AAD 18 GY 3549418C1 17*# K5R108 18 GN 3549418C1
2*# K9AA 18 GY 3549418C1 17*# K5R108 18 LTGN 3549418C1
2*@ K146 16 GY 3549417C1 17*@ K5A(-) 18 GN 3549418C1
2& K9E 18 GY 3549418C1 18 K17 20 PK 3549418C1
3*# K6DB 18 GY 3549418C1 18& K17K 18 PK 3549418C1
3*@ K77A 18 LTGN 3549418C1 18& K17M 18 PK 3549418C1
3& K6A 18 GY 3549418C1 19*# K92#134 18 TN 3549418C1
4 K77B 18 LTGN 3549418C1 19*# K17-GC 18 PK 3549418C1
5# K28 18 TN 3549418C1 19*@ K92#142 18 WH 3549418C1
5& K17 18 PK 3549418C1 19& K17K 18 PK 3549418C1
6*# K71A 16 OR 3549417C1 19& K92#134 18 YL 3549418C1
6*# K92#145 18 OR 3549418C1 20*# K92#141 18 TN 3549418C1
6*@ K71A 18 OR 3549418C1 20*# K17B 18 PK 3549418C1
6& K71B 16 OR 3549417C1 20*@ K92A141 18 TN 3549418C1
6& K71D 16 OR 3549417C1 20& K17L 18 PK 3549418C1
6& K71 18 OR 3549418C1 21*# K92C103 18 YL 3549418C1
6& K92B145 18 OR 3549418C1 21*# K17C 16 PK 3549417C1
7*# K71B 16 OR 3549417C1 21*@ K92B103 18 YL 3549418C1
7*# K92#165 18 TN 3549418C1 21& K17J 16 PK 3549417C1
7*@ K71B 18 TN 3549418C1 21& K92#103 18 YL 3549418C1
7& K71C 16 OR 3549417C1 21& K92D103 18 YL 3549418C1
7& K71E 16 OR 3549417C1 22*# K97C 18 PL 3549418C1
7& K71A 16 OR 3549417C1 22*@ K97C 20 PL 3549418C1
8*# K13A 14 PK 3549417C1 23*# K97B 18 PL 3549418C1
8*# K92#163 18 TN 3549418C1 23*@ K97B 20 PL 3549418C1
8*@ K92#163 18 YL 3549418C1 24# K97M 18 PL 3549418C1
8& K13A 16 PK 3549417C1 24& K23A 18 TN 3549418C1
8& K13D 14 PK 3549417C1 25*# K92#117 18 TN 3549418C1
9# K92DL 16 TN 1661875C1 25*# K92E 16 TN 3549417C1
9& K47D 16 GY 3549416C1 25*# K92DN 18 TN 3549418C1
9& K13B 14 PK 3549415C1 25*@ K92#123 18 LTBL 3549418C1
10*# K77 16 LTGN 3549417C1 25& K98(+) 18 YL 3549418C1
10*@ K77 18 LTGN 3549418C1 25& K92E 18 LTBL 3549418C1
10& K77A 18 LTGN 3549417C1 25& K92#123 18 LTBL 3549418C1
11*# K5R(+) 18 YL 3549418C1 25& K92B123 18 LTBL 3549418C1
25& K92DL 18 LTBL 3549418C1
# W/ IBB ENGINE 25& K92#117 18 LTBL 3549418C1
@ W/ CUMMINS ISB ENGINE 25& K92#123 18 LTGN 3549418C1
& W/ I6 2010 SCR ENGINE
26*# K92A3 18 TN 3549418C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JUN14 ADDED EFFECTS FOR I6 F 92603H
2010 SCR ENGINE. 61229V 09JUN09 AE08058187 046
499
CHAPTER 13
NAVISTAR, INC.
(1702)
34 42
38
28 33
30 31
22 24 25 27
16 18 19 21
10 12 13 15
5
1 9
CONNECTOR 3595620C1
BODY LOCK 3598916C1
BODY LOCK 3598917C1

26*# K92C158 18 LTGN 3549418C1 CAV CIRCUIT GAUGE COLOR TERMINAL
26*# K92F 18 TN 3549418C1 36& K3A(-) 18 GY 3549418C1
26& K98(-) 18 GN 3549418C1 37*# K13 18 PK 3549418C1
26& K92D158 18 LTGN 3549418C1 37*@ K13 16 PK 3549417C1
26& K92F 18 LTGN 3549418C1 37& K97UA 18 VT 3549418C1
27*# K92A11 16 TN 3549417C1 38*# K92A15 18 TN 3549418C1
27*# K92#124 18 TN 3549418C1 38*# K47T 18 GY 3549418C1
27*# K92H 18 TN 3549418C1 38& K97DF 18 PL 3549418C1
27& K17B 18 PK 3549418C1 39*# K92A 18 TN 3549418C1
27& K92H 18 WH 3549418C1 39*# K92J 18 TN 3549418C1
27& K92#124 18 WH 3549418C1 39*# K92#161 18 TN 3549418C1
28*# K99B 18 PL 3549418C1 39& K93 18 TN 3549418C1
28*@ K99B 20 PL 3549418C1 39& K92#161 18 OR 3549418C1
29# K97N 18 PL 3549418C1 39& K92AE 16 TN 3549417C1
29& K23B 18 TN 3549418C1 40*# K92B 18 TN 3549418C1
30*# K99D 18 PL 3549418C1 40*# K98GN 18 GN 3549418C1
30*@ K6B 18 GY 3549418C1 40*@ K18T 18 PK 3549418C1
30*@ K6B 18 PL 3549418C1 40& K92C101 18 LTBL 3549418C1
30& K97FS 18 PL 3549418C1 40& K92#101 18 LTBL 3549418C1
30& K97FT 18 PL 3549418C1 40& K92(-) 18 GN 3549418C1
31*# K92A18A 16 TN 3549418C1 41*# K92B112 18 TN 3549418C1
31*# K92ER 18 TN 3549418C1 41*# K88A 16 LTGN 3549417C1
31*# K92#156 18 TN 3549418C1 41*# K98YL 18 YL 3549418C1
31& K92#156 18 PK 3549418C1 41& K92B112 18 PK 3549418C1
31& K92YB 16 TN 3549417C1 41& K92(+) 16 YL 3549418C1
32*# K97S 18 VT 3549418C1 42# K97VT1 14 RD 3549416C1
32*@ K97N 20 PL 3549418C1 42& K14LSC 12 WH 3549415C1
32& K97WB 18 PL 3549418C1 42& K17A 16 WH 3549416C1
33*# K97J 18 VT 3549418C1

33*@ K97M 20 PL 3549418C1 * MUTUALLY EXCLUSIVE
# W/ IBB ENGINE
33& K97M 18 PL 3549418C1
34*# K92A18A 16 TN 3549416C1 & W/ I6 2010 SCR ENGINE
34*# K30BC 16 TN 3549416C1
34*@ K18A 18 WH 3574277C1
34& K19B 12 GY 3549415C1
35# K3BA(+) 18 DKBL 3549418C1
35& K3AA(+) 18 DKBL 3549418C1
35& K3A(+) 18 DKBL 3549418C1
36# K3BA(-) 18 GY 3549418C1
36& K3AA(-) 18 GY 3549418C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CONN 3595620C1. A 92603H
MVD PREVIOUS R/D,S. 61229V 09JUN09 AE08058187 46A
500
13.88. CONNECTOR COMPOSITES (1702), P. 46B
CHAPTER 13
ENGINE / IP INTERCONNECT (1702) IP / ENGINE INTERCONNECT (1702)
(LOCATED ON FRONT CENTER DASH PANEL) (LOCATED ON FRONT CENTER DASH PANEL)
W/ I6 ENGINE
34 42 9 2127 42
15 33
38
28 33
30 31 19 25
13 31
22 24 25 27
16 18 19 21 5 38
12 30
10 12 13 15 18 24
5
1 9 10 28
1 34
16 22
CONNECTOR 3595620C1
BODY LOCK 3598919C1
1 PLUG - - 3508928C1
1 PLUG - - 3508928C1
2 A9E 18 GY 3549418C1
2 A9E 20 GY 2003343C1
3 K6A 18 GY 3549418C1
3 A6A 20 GY 2003343C1
4 K77B 18 LT GN 3549418C1
4 A77B 20 LT GN 2003343C1
5 PLUG - - 3508928C1
5 PLUG - - 3508928C1
6 K71B 16 OR 3549417C1
6 K71 16 OR 3574285C1
7 K71C 16 OR 3549417C1
7 K71AB 16 OR 3574285C1
8 PLUG - - 3508928C1
8 PLUG - - 3508928C1
9 PLUG - - 3508928C1
9 PLUG - - 3508928C1
10 K77A 16 LT GN 3549417C1
10 K77A 16 LT GN 3595621C1
11 A5C(+) 18 YL 3549418C1
11 A5R(+) 18 YL 2003343C1
12 PLUG - - 3508928C1
12 PLUG - - 3508928C1
13 PLUG - - 3508928C1
13 PLUG - - 3508928C1
14 PLUG - - 3508928C1
14 PLUG - - 3508928C1
15 K17E 18 PK 3549418C1
15 A17B 18 PK 2003343C1
16 K17CC 16 PK 3549417C1
16 A17C 16 PK 3595621C1
17 A5C(-) 18 LT GN 3549418C1
17 A5R(-) 18 GN 2003343C1
18 K17M 18 PK 3549418C1
18 K17M 18 PK 2003343C1
19 PLUG - - 3508928C1
19 PLUG - - 3508928C1
20 PLUG - - 3508928C1
20 PLUG - - 3508928C1
21 PLUG - - 3508928C1
21 PLUG - - 3508928C1
22 K99V 20 PL 3549418C1
22 A99V 18 PL 2003343C1
23 K99E 20 PL 3549418C1
23 A99E 18 PL 2003343C1
24 PLUG - - 3508928C1
24 PLUG - - 3508928C1
25 PLUG - - 3508928C1
25 PLUG - - 3508928C1
26 PLUG - - 3508928C1
26 PLUG - - 3508928C1
27 PLUG - - 3508928C1
27 PLUG - - 3508928C1
28 K97P 20 PL 3549418C1
28 A97P 18 PL 2003343C1
29 PLUG - - 3508928C1
29 PLUG - - 3508928C1
30 K99U 20 PL 3549418C1
30 A99U 18 PL 2003343C1
31 PLUG - - 3508928C1
31 PLUG - - 3508928C1
32 K99W 20 PL 3549418C1
32 A99W 18 PL 2003343C1
33 K97Y 20 PL 3549418C1
33 A97Y 18 PL 2003343C1
34 PLUG - - 3508928C1
34 PLUG - - 3508928C1
35 PLUG - - 3508928C1
35 PLUG - - 3508928C1
36 PLUG - - 3508928C1
36 PLUG - - 3508928C1
37 K97UA 20 PL 3549418C1
37 A97UA 18 PK 2003343C1
38 PLUG - - 3508928C1
38 PLUG - - 3508928C1
39 K93 20 LT BL 3549418C1
39 K93 18 TN 2003343C1
40 PLUG - - 3508928C1
40 PLUG - - 3508928C1
41 PLUG - - 3508928C1
41 PLUG - - 3508928C1
42 PLUG - - 3508928C1
42 PLUG - - 3508928C1

92603H 15APR14 AE08058187 46B
501
CHAPTER 13
NAVISTAR, INC.
ENGINE / IP INTERCONNECT CAV CIRCUIT GAUGE COLOR TERMINAL

(1702) 11 A5R(+) 18 YL 2003343C1
12* A28B 18 TN 2003343C1
12* A92#161 18 TN 2003343C1
13* A97A 18 RD 2003343C1
34 42
13* A31 18 TN 2003343C1
38
28 33 14* A88 18 LTGN 2003343C1
30 31
14* A17F 16 PK 3574285C1
22 24 25 27 14* A88B 16 LTGN 3574285C1
16 18 19 21 15* A14HF 14 RD 3574285C1
15* A17B 18 PK 2003343C1
10 12 13 15
15* A14HC 14 RD 3574285C1
5
1 9 15* A41D 18 TN 2003343C1
16* A17C 16 PK 3574285C1
16@ A17A 18 PK 2003343C1
17 A5R(-) 18 GN 2003343C1
CONNECTOR 3595621C1 18* A17M 18 PK 2003343C1

BODY LOCK 3598918C1 18* A41E 18 TN 2003343C1
BODY LOCK 3598919C1 18* A23A 16 TN 3574285C1
CAV CIRCUIT GAUGE COLOR TERMINAL 18@ A17B 18 PK 2003343C1
1* A97Z 10 VT 3574287C1 19* A92A 16 TN 3574285C1
1* A92A20 16 TN 3574288C1 19* A92#142 18 TN 2003343C1
2 A9E 20 GY 2003343C1 19* A17K 18 PK 2003343C1
3 A6A 20 GY 2003343C1 19* A92#134 18 TN 2003343C1
4 A77B 20 LTGN 2003343C1 20* A14F 14 RD 3574285C1
5* A13Z 18 PK 2003343C1 20* A92#141 18 TN 2003343C1
5* A17 18 PK 2003343C1 20* A17L 18 PK 2003343C1
5* A46C 18 GY 2003343C1 20% A17C 18 PK 2003343C1
6* A71 16 OR 3574285C1 20* A17L 18 PK 2003343C1
6* A92#145 18 TN 2003343C1 21* A13A 14 PK 3574285C1
7* A71AB 16 OR 3574285C1 21* A92#103 18 TN 2003343C1
7* A92#165 18 TN 2003343C1 21* A17J 16 PK 3574285C1
8* A13A 16 PK 3574285C1 21* A92A103 18 TN 2003343C1
8* A92#163 16 TN 3574285C1 22* AL97C 18 PL 2003343C1
8* A13D 16 PK 3574285C1 22* A99V 18 PL 2003343C1
8& A13D 14 PK 3574285C1 23* A97B 18 PL 2003343C1
8&& A92#163 18 TN 2003343C1 23* A99E 18 PL 2003343C1
9** A14HF 14 RD 3574288C1 24* A99D 18 PL 2003343C1
9*** A14HC 14 RD 3574288C1 24* A23A 18 TN 2003343C1
9* A13B 12 PK 3574287C1 25* A92G 14 TN 3574285C1
9* A47T 16 GY 3574288C1 25* A92E 16 TN 3574285C1
10 A77A 16 LT GN 3574285C1 25* A98(+) 18 YL 2003343C1
* MUTUALLY EXCLUSIVE 25* A97B 18 LTGN 2003343C1

% START CNTL, CUMMINS ISB 25* A92DN 18 TN 2003343C1
W/ALLISON XMSN
# FUEL WATER/SEP - HEATED -
ENGINE ISB CHART CONTINUE ON SHEET 47A
& XMSN, EATON AUTO / ULTRASHIFT3/VP
&& XMSN, WTEC GEN4 W/ CTR CONTROLES
** 2-WAY RADIO, OVERHEAD MTD W/ WORKSTAR SCR
*** 2-WAY RADIO, FLOOR MTD W/ WORKSTAR SCR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 047
502
13.90. CONNECTOR COMPOSITES (1702), (1702B), P. 47A

NAVISTAR, INC.
CHART CONTINUE FROM SHEET 047 CAV CIRCUIT GAUGE COLOR TERMINAL
37* A97UA 18 PK 2003343C1
ENGINE / IP INTERCONNECT 37* A97UA 16 PL 3574285C1
(1702)
38* A97DF 18 PL 2003343C1
38* A47T 18 GY 2003343C1
38* A46D 18 GY 2003343C1
39* A92AE 16 TN 3574285C1
34 42
39* A92#161 18 TN 2003343C1
38
28
30 31 33 39* A93 18 TN 2003343C1
40* A92(-) 18 GN 2003343C1
CONNECTOR 3595621C1
22 24 25 27 40* A92#101 18 TN 2003343C1
BODY LOCK 3598918C1
16 18 19 21 BODY LOCK 3598919C1 40@ A17-G 18 WH 2003343C1
41* A88A 18 LTGN 2003343C1
10 12 13 15
41* A92(+) 18 YL 2003343C1
5
1 9 41* A92#112 18 TN 2003343C1
42* A14LSC 12 RD 3574287C1
42* A17A 16 WH 3574288C1
CAV CIRCUIT GAUGE COLOR TERMINAL 42* A97S 14 PL 3574288C1
25* A92#117 18 TN 2003343C1
26* A92#158 18 TN 2003343C1
26* A92F 16 TN 3574285C1
26* A98(-) 18 GN 2003343C1 ECM/IP
(1702B)
26* A92A3 18 TN 2003343C1
27* A92#124 18 TN 2003343C1
27* A92H 16 TN 3574285C1 6 7
27* A17B 16 PK 3574285C1
27* A97C 18 LTBL 2003343C1
27* A92A1 18 TN 2003343C1
28* A99B 18 PL 2003343C1
28* A97P 18 PL 2003343C1
29* A97N 18 PL 2003343C1
29* A23B 18 TN 2003343C1
30* A97M 18 PL 2003343C1
30* A97FU 18 PL 2003343C1 1 12
30* A99U 18 PL 2003343C1
CONNECTOR 1689499C1
31* A92YB 16 TN 3574285C1
31* A92#156 18 TN 2003343C1
31* A92#101 18 TN 2003343C1 CAV CIRCUIT GAUGE COLOR TERMINAL
32* A97WC 18 PL 2003343C1 1 A111A 18 TN 1680206C1
32* A99W 18 PL 2003343C1 2 A111 18 TN 1680206C1
32* A47TC 18 GY 2003343C1 3 A12A 16 LTBL 1680206C1
33* A97M 18 PL 2003343C1 4 A101A 18 TN 1680206C1
33* A97Y 18 PL 2003343C1 5 A101B 18 TN 1680206C1
34* A19 12 GY 3574287C1 6 A97ZA 18 DKBL 1680206C1
34* A92A18 16 TN 3574288C1 7 A24 18 GY 1680206C1
34# A19 16 GY 3574288C1 8* A98S 18 GY 1680206C1
35 A3AA(+) 18 DKBL 2003343C1 8 A98A 18 GY 1680206C1
36* A92AH 14 TN 3574285C1 9 A97ZB 18 GY 1680206C1
36* A3AA(-) 18 GY 2003343C1 10 A19C 18 GY 1680206C1
* MUTUALLY EXCLUSIVE 11 PLUG - - -

% START CNTL, CUMMINS ISB 12 PLUG - - -
W/ALLISON XMSN
# FUEL WATER/SEP - HEATED - * MUTUALLY EXCLUSIVE
ENGINE ISB
30000090 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

92218B 31JUL13 AE08058187 47A
Figure 503 Connector Composites (1702), (1702B)
503
13.91. CONNECTOR COMPOSITES (1702B), P. 47B

NAVISTAR, INC.
IP/ECM
(1702B)
6 7
1 12
CONNECTOR 3601924C1
BODY LOCK 3601925C1

1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 K98A 20 BK 1651988C1
9 K12D 16 LTBL 1651988C1
10 K19C 20 GY 1651988C1
11 PLUG - - -
12 PLUG - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 47B
Figure 504 Connector Composites (1702B)
504

DCM CONN
(1800)
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN)
B C CAV CIRCUIT GAUGE COLOR TERMINAL

A D
1 1 B11* A85K 18 GY 3544884C1
1 1
2 2 B11* A100 20 GY 3544883C1
2 2
3 3 B11* A85C 18 GY 3544884C1
3 4 4 3
B12 A97 20 GY 3544883C1
5 5
4 4 C1 A82B 20 GY 3544883C1
6 6
C2 A40B 18 GY 3544884C1
7 7 C3* A94SVE 18 GY 3544884C1
5 5
8 8 C3* A94SV 18 GY 3544884C1
6 9 9 6 C4* A99B 18 PL 3544884C1
1010
7 7 C4* A99V 18 PL 3544884C1
11 11
8 8 C5* A97C 18 PL 3544884C1
1212
A D C5* A97P 18 PL 3544884C1
B C
C6* A99D 18 PL 3544884C1
C6* A97M 18 PL 3544884C1
CONNECTOR 3553649C1 C6* A99E 18 PL 3544884C1

BODY LOCK 3553650C1 C7* A44Y 18 GY 3544884C1
C7* A44Y 18 GY 3544884C1
C8 A86V 18 LTGN 3544884C1
C9 A82A 20 GY 3544883C1
C10* A94SZE 18 GY 3544884C1
A1 A56L 20 OR 3544883C1
C10* A94SZ 18 GY 3544884C1
A2 A57R 20 OR 3544883C1
C11 A97A 18 PL 3544884C1
A3 A11-GA 18 WH 3544876C1
C12 A40 18 GY 3544884C1
A4 A9V 18 GY 3544876C1
D1* A70EA 18 OR 3544884C1
A5* A87A 18 GY 3544876C1
D1* A14EB 18 RD 3544884C1
A5* A87A 20 GY 3544875C1
D2* A70DA 18 GY 3544884C1
A6 A70A 20 RD 3544875C1
D2* A14EBA 18 RD 3544884C1
A7 A52A 20 YL 3544883C1
D3* A101A 18 TN 3544876C1
A8 A102A 20 YL 3544883C1
D3* A62DD 18 DKBL 3544876C1
B1 A82C 20 GY 3544883C1
D4* A101B 18 TN 3544876C1
B2 A40A 18 GY 3544884C1
D4* A24 18 GY 3544876C1
B3* A6B 18 GY 3544884C1
D5* A94SE 18 GY 3544876C1
B3* A6 18 GY 3544884C1
D5* A94SE 16 GY 3544876C1
B3* A6H 18 GY 3544884C1
D6* A94SF 18 GY 3544876C1
B4* A97B 18 PL 3544884C1
D6* A94SF 16 GY 3544876C1
B4* A97Y 18 PL 3544884C1
D7* A17B 18 PK 3544884C1
B5* A97M 18 PL 3544884C1
D7* A17A 18 PK 3544884C1
B5* A97FU 18 PL 3544884C1
D7# A17-GA 18 WH 3544884C1
B5* A99U 18 PL 3544884C1
D8* A17HB 18 PK 3544884C1
B6* A97N 18 PL 3544884C1
D8* A17D 18 PK 3544884C1
B6* A97WC 18 PL 3544884C1
D8# A17-GB 18 WH 3544884C1
B6* A99W 18 PL 3544884C1
B7* A44AA 16 GY 3544884C1
B7* A44AA 18 GY 3544884C1 * MUTUALLY EXCLUSIVE
B7* A44B 18 GY 3544884C1
# STRTR CNTL, CUMMINS ISB
B7* A44A 16 GY 3544884C1 W/MANUAL XMSN
B8* A44-G 18 GY 3544884C1
B8* A86W 18 LTGN 3544884C1
B9* A70 20 RD 3544883C1
B9* A70 18 GY 3544884C1
B10 A85B 20 GY 3544883C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REVISED AND REDRAWN. G 92372W
61229V 09JUN09 AE08058187 048
505

DIAGRAM 13
NAVISTAR, INC.
DUAL ANALOG ACCELERATOR

(1804)
(LOCATED ABOVE ACCELERATOR PEDAL)

F A B99V 18 PL 1651943C1
E B B97Y 18 PL 1651943C1
D C B97P 18 PL 1651943C1
C D B99U 18 PL 1651943C1
B E B99W 18 PL 1651943C1
A F B99E 18 PL 1651943C1
CONNECTOR 1687790C1
CLUTCH SWITCH
(1807)
(LOCATED ON CLUTCH PEDAL)
A
A B17J 18 PK 1667742C1 3568570C1
B B B17H 18 PK 1667742C1 3568570C1
C C B96A 18 PL 1667742C1 3568570C1
D D B9VB 18 GY 1667742C1 3568570C1
CONNECTOR 3540757C1
BODY LOCK 3540758C1
CLOCK SPRING
(1809)
(LOCATED IN STEERING COLUMN)

D A B9R 18 GY 1661261C1
C
B B96 18 PL 1661261C1
B
C B85C 18 GY 1661261C1
A
D B85B 18 GY 1661261C1
CONNECTOR 3547870C1
BODY LOCK 3515764C1

TURN SIGNAL SWITCH
(1810) 1 B56A 18 OR 3571717C1
(LOCATED ON STEERING COLUMN) 2 B57A 18 OR 3571717C1
3 B52A 18 YL 3571717C1
4 B102A 18 YL 3571717C1
5 B82B 18 GY 3571717C1
6 B11-GAA 18 WH 3571717C1
6
1 7 B9S 18 GY 3571717C1
12 8 B82 18 GY 3571717C1
7
9 - - - -
10 - - - -
11 B82A 18 GY 3571717C1
CONNECTOR 3539212C1
12 B87A 18 GY 3571717C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

MEF2 22JUN10 ADDED CONN 1804, C 67657R
1807, 1809 AND 1810. 61229V 09JUN09 AE08058187 049
506

NAVISTAR, INC.
PRIMARY AIR TRANSDUCER

(1811)
(LOCATED AT BASE OF STEERING COLUMN)
A B9VC 18 GY 1651943C1
B B* B6HB 18 GY 1651943C1
C
A B** B6H 18 GY 1651943C1
C B40 18 GY 1651943C1
* W/ AIR BRAKES
** W/ HYD AND AIR PARK BRAKES
CONNECTOR 1678137C1
SECONDARY AIR TRANSDUCER

(1812)

B
C A B9VE 18 GY 1651943C1
A B B6HA 18 GY 1651943C1
C B40A 18 GY 1651943C1
CONNECTOR 1678137C1
PARK BRAKE
(1813)

D A PLUG - - - -
B A B PLUG - - - -
C C B44BB 18 GY 1661875C1 3568570C1

D B9VD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1814 & 1815. D 92218B
61229V 09JUN09 AE08058187 050
507

NAVISTAR, INC.
AUTO - NEUTRAL SWITCH

(1814)
A PLUG - - - -
B PLUG - - - -
D C K92DL 16 TN 1661875C1 1661872C1
B A D K92DM 16 TN 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
AUTO NEUTRAL PARK BRAKE

(1815)

A PLUG - - - -
D B PLUG - - - -
B A C K92DL 16 TN 1661875C1 1661872C1
C D K92DM 16 TN 1661875C1 1661872C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
PARK BRAKE
(1815)
A WHITE 18 WH 1661261C1
A
B BLK1 18 BK 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661264C1

92218B 30JUL13 AE08058187 50A
508
13.96. CONNECTOR COMPOSITES (1820F), (1820M), (1822), P. 51

NAVISTAR, INC.
RSP/ESP SWS
(1820M)
RSP / ESP SWITCH (LOCATED IN INSTRUMENT PANEL TO THE
CAB HARNESS STEERING WHEEL SENSOR RIGHT OF STEERING COLUMN)
(1820F)
(LOCATED IN INSTRUMENT PANEL TO THE
RIGHT OF STEERING COLUMN) DC
AB
A B CONNECTOR 1667305C1
BODY LOCK 1661263C1
D C

CONNECTOR 1667529C1
A@ A94SAB 18 GY 1661261C1
A@ A94SA 20 GY 3544254C1
B@ A94SBB 18 GY 1661261C1
B@ A94SB 20 GY 3544254C1
A B94SA 20 GY 3634481C1
C@ A94SCB 18 GY 1661261C1
B B94SB 20 GY 3634481C1
C@ A94SC 20 GY 3544254C1
C B94SC 20 GY 3634481C1
D@ A94SDB 18 GY 1661261C1
D B94SD 20 GY 3634481C1
D@ A94SD 20 GY 3544254C1
@ MUTUALLY EXCLUSIVE
TRANSDUCER CONNECTOR
(1822)
B
C
A
CONNECTOR 1678137C1

A B9VF 18 GY 1651943C1
B B6HC 18 GY 1651943C1
C B40F 18 GY 1651943C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED R/D 1821. E 92372W
61229V 09JUN09 AE08058187 051
Figure 509 Connector Composites (1820F), (1820M), (1822)
509

CHAPTER 13
NAVISTAR, INC.
STOP LIGHT # 1
(1823)
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B A A - - - - -
B - - - - -
C
C B70A 18 OR 1661875C1 3568570C1
D B9VG 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
STOP LIGHT # 2
(1824)

D A - - - - -
B A B - - - - -
C B70 18 OR 1661875C1 3568570C1
C
D B9VH 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
BRAKE PRESSURE SWITCH

(1825)

D A - - - - -
B A B - - - - -
C B70R 18 OR 1661875C1 3568570C1
C
D B70CD 18 GY 1661875C1 3568570C1
CONNECTOR 1661777C1
BODY LOCK 1661873C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 REMOVED R/D 1826. D 92372W
61229V 09JUN09 AE08058187 052
510
13.98. CONNECTOR COMPOSITES (1828), (1829), (1852), (1852A), P. 53

NAVISTAR, INC.
ABS SECONDARY AIR TRANSDUCER

(1828)
(LOCATED NEAR BRAKE PEDAL)
A B94SZB 18 GY 1651943C1
B
C B B94SVB 18 GY 1651943C1
A C B94SF 18 GY 1651943C1
CONNECTOR 1678137C1
LCT COLUMN SHIFTER A PLUG - - - -

(1828) B* A92-GAH 18 GY 1661875C1 3568570C1
(LOCATED ON THE BACK OF LCT SHIFT SELECTOR) B# A92-GAH 18 WH 1661875C1 3568570C1
C A92A163 18 TN 1661875C1 3568570C2
D A92D 18 TN 1661875C1 3568570C4
E E A92#142 18 TN 1661875C1 3568570C5
F F@ A92A103 18 TN 1661875C1 3568570C6

D F* A92B103 18 TN 1661875C1 3568570C7
C F# A92#103 18 TN 1661875C1 3568570C8

G& A44L 18 GY 1661875C1 3568570C9
B G* A122AB 18 PL 1661875C1 3568570C10
A H A44J 18 GY 1661875C1 3568570C11

G
H
* ALSN W/PARK COL SHFT,WC LIFT, V8, W/FUSE W/LIFT SWITCH
# XMSN, ALSN W/PARK COL SHFT W/FUSE
@ ALSN W/PARK COL SHFT,WC LIFT W/FUSE
CONNECTOR 3525872C1
& XMSN, ALSN 1000/2000 COL SHFT W/FUSE
BODY LOCK 3525873C1
2ND BRAKE SWITCH INPUT

(1829)
(LOCATED NEAR BRAKE PEDAL)

A BY12 18 LTBL 2033819C1 3517771C1
CONNECTOR 1664531C1
WTEC SHIFT SELECTOR CONN

(1852 / 1852A)
(LOCATED IN INSTRUMENT PANEL NEAR SHIFTER) 1 PLUG - - -
2 PLUG - - -
3 A62BE 18 GY 3517243C1
16 8 4 PLUG - - -
5 A92-GAH 18 WH 3517243C1
6 PLUG - - -
7 PLUG - - -
8 A5FA(+) 18 YL 3517243C1
9 PLUG - - -
10 PLUG - - -
1 11 A92#134 18 TN 3517243C1
9
12 A92A163 18 TN 3517243C1
13 A92BT 18 TN 3517243C1
15 A5FA(-) 18 GN 3517243C1
16 PLUG - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - RESOLVED OVERLAPPING. E 92372W
61229V 09JUN09
AE08058187 053
Figure 511 Connector Composites (1828), (1852), (1852A)
511

NAVISTAR, INC.
TWO POST POWER SOURCE AUX-POWER CONNECTOR

(1861) (1872)
(LOCATED IN INSTRUMENT PANEL CENTER) (LOCATED AT INSTRUMENT PANEL CENTER)
(JUMPER HARNESS)
A B
B
* W/ CIGAR
@ N/ CIGAR
CONNECTOR 3517473C1
A
A* A86S 14 LTGN 3517476C1
A@ A86N 14 LTGN 3517476C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B* A86-GS 14 WH 3517476C1 A A72A 12 OR 1673747C1 0589391C1
B@ A86-GBL 14 WH 3517476C1 B A72-GY 12 WH 1673747C1 0589391C1
AUX-POWER RELAY
(1873)
(LOCATED AT INSTRUMENT PANEL CENTER)
4 3 1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
1* A13F 16 PK 2018946C1 5* A13XA 16 PK 1661709C1
1# A104J 16 DKBL 2018946C1 5%% A13DBAL 14 BN 1661710C1
1@ A103BA 16 LTGN 1661228C1 5* A13DB 18 PK 1661709C1
1@ A103C 10 LTGN 1661228C1 5% A11-GCB 18 WH 1659673C1
1% A14LP 10 RD 1661710C1 5@ A103BA 16 LTGN 2018946C1
1& A72C 12 OR 2022374C1 5** A14WC 14 RD 2018946C1
1** A14WB 12 RD 1661228C1 5## A92HE 18 TN 1659673C1
1** A14WC 14 RD 1661228C1
1## A92HJ 12 TN 2022374C1
2@ A103AA 18 LTGN 1659673C1 * IGNITION FEED-THEFT DETERRENT
# IGN-THEFT DETERRENT REMOTE START/STOP
2% A12LC 18 PK 1659673C1
@ AUXILIARY 40 AMP CIRCUIT
2@@ A104A 18 DKBL 1659673C1 % LECTRASHIFT PTO
2& A13X 16 PK 1661709C1 & AUXILIARY POWER SOURCE W/FUSE
** AUXILIARY 30 AMP CIRCUIT
2** A12BC 18 LTBL 1659673C1
## XMSN, EATON HEV W/BRKR W/PTO W/AIR BRAKE
2## A92HF 18 TN 1659673C1 @@ BODY INTEGRATED, THEFT DETERRENT SYS
3 A13XA 16 PK 2018946C1 %% IGNITION FEED-THEFT DETERRENT W/ALTEC
4& A72A 12 OR 2022374C1

4@ A103D 12 LTGN 2022374C1
4% A14BC 16 RD 1661710C1
4% A14LSC 12 RD 1661710C1
4** A12BD 12 LTBL 2022374C1
4## A14H 16 PK 1661709C1
5%% A13XA 16 PK 1661710C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1873J,1873N, H 92218B
& UPDATED CIRC OF R/D 1873. 61229V 09JUN09 AE08058187 054
512
13.100. CONNECTOR COMPOSITES (1873B), (1873C), (1873D), P. 54A

NAVISTAR, INC.
AUX-POWER RELAY
(1873B)

5 1* A103BA 16 LTGN 1661228C1
1* A103C 10 LTGN 1661228C1
4 3 1 2 A103AA 18 LTGN 1659673C1

3 PLUG - - -
4 A103D 12 LTGN 1661710C1
2 5 A103BA 16 LTGN 1661709C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
OPTIONAL RELAY
(1873C)
1* A88B 18 LTGN 1659673C1
1* A92A20 16 TN 1661709C1
5 2* A88V 18 LTGN 1661709C1
2* A88VA 18 LTGN 1661709C1
4 3 1 2* A92-GN1 18 WH 1659673C1
3 PLUG - - -
4* A9ZB 18 GY 1661709C1
2 4* A9ZC 18 GY 1661709C1
4* A92A3 18 TN 1659673C1
5* A88 18 LTGN 1659673C1
5* A92DN1 18 TN 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
PTO B RELAY
(1873D)

1 A88C 18 LTGN 1659673C1
5
2 A88A 18 LTGN 1659673C1
3 PLUG - - -
4 3 1
4 A9ZB 18 GY 1659673C1
5 A88VA 18 LTGN 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1873P,1873R,B 92218B
& 1874. 86976G 18FEB13 AE08058187 54A
Figure 513 Connector Composites (1873B), (1873C), (1873D)
513
13.101. CONNECTOR COMPOSITES (1873E), (1873F), (1873G), P. 54B

NAVISTAR, INC.
SNOW VALVE RELAY

(1873E)
5 CAV CIRCUIT GAUGE COLOR TERMINAL

1 A13A 18 PK 1659673C1
4 3 1 2 A23H 18 TN 1659673C1
3 A23DC 18 TN 1659673C1
4 A23B 18 TN 1659673C1
2 5 A11-GD 18 WH 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
SNOW VALVE RELAY

(1873F)

5
1 A11-GC 18 WH 1659673C1
2 A23G 18 TN 1659673C1
4 3 1
3 A23E 18 TN 1659673C1
4 A23DA 18 TN 1659673C1
5 A11-GB 18 WH 1659673C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1
SNOW VALVE RELAY

(1873G)

1 A13A 18 PK 1659673C1
5
2 A23H 18 TN 1659673C1
3 A23DC 18 TN 1659673C1
4 3 1
4 A23B 18 TN 1659673C1
5 A11-GD 18 WH 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

92218B 30JUL13 AE08058187 54B
Figure 514 Connector Composites (1873E), (1873F), (1873G)
514
13.102. CONNECTOR COMPOSITES (1873H), (1873J), P. 54C

NAVISTAR, INC.
SNOW VALVE RELAY

(1873H)

1 A11-GC 18 WH 1659673C1
4 3 1 2 A23G 18 TN 1659673C1
3 A23E 18 TN 1659673C1
4 A23DA 18 TN 1659673C1
2 5 A11-GB 18 WH 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
ANTI THEFT RELAY

(1873J)

241 1 A45B 18 LTGN 2025418C1
2 A45-GB 18 LTGN 2025418C1
5 3 A97ZB 18 GY 1659673C1
4 A19C 18 GY 2025418C1
3 5 PLUG - - -
CONNECTOR 2028683C1
BODY LOCK 2028684C1

0488 24JAN14 REMOVED R/D 1873N. B 92372W
92218B 30JUL13 AE08058187 54C
Figure 515 Connector Composites (1873H), (1873J)
515
13.103. CONNECTOR COMPOSITES (1873P), (1873R), (1873W), P. 54D

NAVISTAR, INC.
CNG STATUS (1873P)


5 1 A147T 16 PK 1661709C1
2 A147DA 16 PK 1661709C1
1 3 A147C 18 PK 1659673C1
4 3 A147DA 16 PK 1661710C1
4
A147DB 16 PK 1661710C1
2 5 A147F 18 PK 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
CRANK INHIBIT (1873R)


5 1 A147G 18 PK 1659673C1
2 A147H 18 PK 1659673C1
4 3 1 3 A147J 18 PK 1659673C1
4 PLUG - - -
5 A147K 18 PK 1659673C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1
HIGH/LOW REVERSING MOTOR M2(-)

(1873W)
1 A13D 12 PK 1661710C1
2 A11-GM 18 LTBL 1659673C1
5 3* A11-GL 12 LTBL 3729549C1

3* A11-GN 12 LTBL 3729549C1
1 4* A13G 12 RD 3729549C1
4 3 4* A13H 12 RD 3729549C1
5 A6D 18 GY 1659673C1
2
CONNECTOR 0593385C1
BODY LOCK 0593387C1

92218B 30JUL13 AE08058187 54D
Figure 516 Connector Composites (1873P), (1873R), (1873W)
516
13.104. CONNECTOR COMPOSITES (1873X), (1873Y), (1873Z), P. 54E

NAVISTAR, INC.
HIGH/LOW REVERSING MOTOR M2(+)

(1873X)

1 A13C 12 PK 1661710C1
4 3 1 2* A11-GM 18 LTBL 1661709C1

2* A11-GK 18 LTBL 1661709C1
3* A11-GL 12 LTBL 3729549C1
2 3* A11-GJ 12 LTBL 3729549C1
4 A13G 12 RD 1661710C1
5 A6C 18 BN 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1 * MUTUALLY EXCLUSIVE
FRONT AXLE REVERSING M1(-) RELAY

(1873Y)

5
1 A13B 12 PK 1661710C1
2* A11-GK 18 LTBL 3729549C1
4 3 1
2* A11-GI 18 LTBL 3729549C1
3* A11-GJ 12 LTBL 3729549C1
3* A11-GH 12 LTBL 3729549C1
2
4* A13E 12 RD 3729549C1
4* A13F 12 RD 3729549C1
5 A6B 18 LTGN 1659673C1

BODY LOCK 0593387C1
FRONT AXLE REVERSING M1(+) RELAY

(1873Z)

1 A13A 12 PK 1661710C1
5
2* A11-GI 18 LTBL 3729549C1
2* A11-GG 12 LTBL 3729549C1
4 3 1
3* A11-GG 12 LTBL 3729549C1
3* A11-GH 12 LTBL 3729549C1
2 4 A13E 12 RD 1661710C1
5 A6A 18 LTBL 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1

92218B 30JUL13 AE08058187 54E
Figure 517 Connector Composites (1873X), (1873Y), (1873Z)
517
13.105. CONNECTOR COMPOSITES (1874), (1847A), (1874B), P. 54F

NAVISTAR, INC.
WATER IN FUEL SENSOR (W.I.F)

(1874)

B A K111-G 16 TN 2036586C1
B K111A 18 TN 2036586C1
A
CONNECTOR 2036583C1
WIF SENSOR
(1874)

1 K95W 18 TN 3561584C1 3536867C1
2 K95-GF 18 WH 3561584C1 3536867C1
1 2
AIR COMPRESSOR RELAY

(1874)

1 A40C 14 GY 1661709C1
5 2 A40 18 GY 1659673C1
3 PLUG - - -
4 3 1 4 A40A 14 GY 1661709C1
5 A40-G 18 GY 1659673C1
CONNECTOR 0593385C1
BODY LOCK 0593387C1
CUMMINS WIF CAV CIRCUIT GAUGE COLOR TERMINAL

(1874A)
1 K95A 18 TN 1651969C1
2 K95-G 18 WH 1651969C1
2 1 W/DURASTAR
CONNECTOR 3850892C1
BODY LOCK 3518184C1
WORKSTAR WIF SENSOR

(1874B)

2 1 1 K95W 18 TN 1680205C1
2 K95-GF 18 WH 1680205C1
CONNECTOR 3602747C1
BODY LOCK 3539784C1

0488 24JAN14 ADDED R/D 1874A. B 92372W
92218B 30JUL13 AE08058187 54F
Figure 518 Connector Composites (1874), (1847A), (1874B)
518
13.106. CONNECTOR COMPOSITES (1900), (1901), (1902), (1903), (1910), (1910A), P. 55
CHAPTER 13
WHEEL CHAIR LIFT INTERLOCK DIODE

(1900)
(LOCATED IN INSTRUMENT PANEL
NEAR DCM BREAKOUT)
A A89CB 18 PL 0879630R1
B B A89CE 18 PL 0879630R1
CONNECTOR 0872291R1
AUX POWER CAV CIRCUIT GAUGE COLOR TERMINAL

(1901)
(LOCATED AT INSTRUMENT PANEL CENTER) A* A86RC 14 LTGN 3566715C1
A* A86PA 16 LTGN 1661208C1
A# A86PA 16 LTGN 1661209C1
A
B* A86-GRC 14 WH 3566715C1
B* A86-GBB 16 WH 1661208C1
B B# A86-GBB 16 WH 1661209C1
CONNECTOR 1661196C1 # POWER SORCE-CIGAR LIGHTER
QUALCOM POWER
(1902)
(LOCATED IN RIGHT SIDE INSTRUMENT PANEL)
F A CAV CIRCUIT GAUGE COLOR TERMINAL
E B A A3AB(+) 18 DKBL 1661212C1

B A3AB(-) 18 GY 1661212C1
D C
C A14AF 18 RD 1661212C1
D A11-GBF 18 WH 1661212C1
CONNECTOR 1661201C1 E A13FG 18 PK 1661212C1
F A62B 18 DKBL 1661212C1
CONSOLE CIGAR LIGHTER

(1903)
(LOCATED AT CENTER PANEL)
A A84 16 LTGN 3534165C1
B A B PLUG - - -
C A84-G 16 WH 3534165C1
C
CONNECTOR 3590298C1
BODY LOCK 3557682C1
XATA MODULE
(1910)/(1910A)
(LOCATED AT RIGHT SIDE BACK OF DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A A14EA 16 RD 1661261C1
DC B A11-GBE 16 WH 1661261C1
C* A3BE(+) 18 DKBL 1661261C1
AB C* A5Y(+) 18 YL 1661261C1
D* A3BE(-) 18 GY 1661261C1
CONNECTOR 1667305C1 D* A5Y(-) 18 GN 1661261C1
BODY LOCK 1661263C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A86PA & F 92603H
A86-GBB TO R/D 1901. 61229V 09JUN09 AE08058187 055
Figure 519 Connector Composites (1900), (1901), (1902), (1903), (1910), (1910A)
519
13.107. CONNECTOR COMPOSITES (1911), (1917), (1918), (1918A), P. 55A

XATA
(1911)
(LOCATED AT RIGHT SIDE BACK OF DOOR)

A A A14EBA 18 RD 0241117R1
CONNECTOR 0188393R1
QUALCOMM OMNIVISION REMOTE CTRL

(1917)
(LOCATED AT INSTRUMENT PANEL)

A
A A86RCD 18 LTGN 1661261C1
B
B A86-GD2 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
DRIVER SEAT POWER

(LOCATED BEHIND DRIVER SEAT ON FLOOR) A* A105-GB 16 WH 0587577C1 1652325C1
A# AD 14 RD 0587577C1 0589391C1
A@ A14B 12 RD 1673748C1 0589391C1
A A% A105GCP 18 WH 0587578C1 3517771C1

B* A105B 16 LTGN 0587577C1 1652325C1
B B# AH 14 WH 0587577C1 0589391C1
B@ A11-GP 12 WH 1673748C1 0589391C1
B% A105 18 LTGN 0587578C1 3517771C1
CONNECTOR 0587567C91 * SEAT-HEATED W/DRVR & PASS

# SELF CONTAINED AIR SEAT W/DRVR
@ SELF CONTAINED AIR SEAT PASS
% SEAT-HEATED W/DRVR
QUALCOMM OMNIVISION POWER

(1918A)
(LOCATED BEHIND DRIVER SEAT ON FLOOR)
A A14ED 16 RD 1661212C1
C B A13EE 16 DKBL 1661212C1
B C A11-GBE 16 WH 1661212C1
CONNECTOR 1661199C1

0488 24JAN14 REMOVED R/D 1912. B 92372W
92218B 30JUL13 AE08058187 55A
Figure 520 Connector Composites (1911), (1917), (1918), (1918A)
520
13.108. CONNECTOR COMPOSITES (1919A), (1920), (1927), (1929), P. 56

NAVISTAR, INC.
QUALCOMM OMNIVISION ACCESSORY

(1919A)
(LOCATED BEHIND DRIVER SEAT ON FLOOR) A A86RCD 18 LTGN 1661212C1
B A98F 18 TN 1661212C1
C A3BD(+) 18 DKBL 1661212C1
D E D A3BD(-) 18 GY 1661212C1
C F E A86-GND 18 WH 1661212C1
B G F A86HA 18 LTGN 1661212C1

G A86JA 18 LTGN 1661212C1
A H H PLUG - - -
CONNECTOR 2005836C1
BODY LOCK 2006504C1
QUALCOMM OMNIVISION ACCESSSORY

(1920)
PANEL BY DRIVER DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A A86H 18 LTGN 1661212C1
B A86J 18 LTGN 1661212C1
D E C A86HA 18 LTGN 1661212C1
C F D A86JA 18 LTGN 1661212C1
B G E A86-GD1 18 WH 1661212C1
F A86HB 18 LTGN 1661212C1
A H
G A86JB 18 LTGN 1661212C1
CONNECTOR 2005836C1 H PLUG - - -
BODY LOCK 2006504C1
J1708 PRIVATE (+)

(1927)
LEFT OF KEY SWITCH)
G CAV CIRCUIT GAUGE COLOR TERMINAL

F A A3B(+) 18 DKBL 1661208C1
B A3D(+) 18 DKBL 1661208C1
E
C A3E(+) 18 DKBL 1661208C1
D D A3F(+) 18 DKBL 1661208C1
C E A3C(+) 18 DKBL 1661208C1
F PLUG - - -
B
G PLUG - - -
CONNECTOR 2006789C1
BODY LOCK 2006792C1
J1708 PRIVATE (-)

(1929)
LEFT OF KEY SWITCH)
G CAV CIRCUIT GAUGE COLOR TERMINAL
F A A3B(-) 18 GY 1661208C1
B A3D(-) 18 GY 1661208C1
E C A3E(-) 18 GY 1661208C1
D D A3F(-) 18 GY 1661208C1
C E A3C(-) 18 GY 1661208C1
F PLUG - - -
B G PLUG - - -
CONNECTOR 2006789C1
BODY LOCK 2006792C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 MVD R/D 1918 AND D 92218B
UPDATED NAME OF R/D 1920. 61229V 09JUN09 AE08058187 056
Figure 521 Connector Composites (1919A), (1920), (1927), (1929)
521
13.109. CONNECTOR COMPOSITES (1935), (1936M), (1937N), (1938M), (1939), P. 57

NAVISTAR, INC.
HEATED SEAT PASSENGER CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(1935)
A* A105-GA 16 WH 0587577C1 1652325C1
(LOCATED BEHIND PASSENGER SEAT ON FLOOR)
A* A14C 12 RD 1673748C1 0589391C1
B* A105A 16 LTGN 0587577C1 1652325C1
B* A11-GR 12 WH 1673748C1 0589391C1
A
*MUTUALLY EXCLUSIVE
B CONNECTOR 0587567C91
OMNIVISION PTO
(1936M)
(LOCATED IN RIGHT SIDE IN INSTRUMENT PANEL)
A A59DA 18 GY 0587576C1 1652325C1
B B PLUG - - - -
QUALCOMM OMNI ACCESSORY

(1937N)
(LOCATED BEHIND DRIVER SEAT ON FLOOR)
A A5Y(+) 18 YL 1661875C1 3568570C1
C
B PLUG - - - -
B C A5Y(-) 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
PEOPLENET CONN
(1938M)

A A11-GBF 14 WH 3534167C1
B A B A14EA 14 RD 3534167C1
CONNECTOR 3554818C1
BODY LOCK 3554821C1
PEOPLENET COMMUNICATIONS
(1939)
A A3BD(+) 18 DKBL 1661875C1 3568570C1
B A3BD(-) 18 GY 1661875C1 3568570C1
F A C A14ED 18 RD 1661875C1 1661872C1
E B D A11-GBE 18 WH 1661875C1 3568570C1
E A13EE 18 PK 1661875C1 3568570C1
D C
F PLUG - - - -
CONNECTOR 2011340C1
BODY LOCK 2011364C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1936M,1937N,D 92218B
1938M,1939 AND UPDATED. 61229V 09JUN09 AE08058187 057
Figure 522 Connector Composites (1935), (1936M), (1937N), (1938M), (1939)
522
13.110. CONNECTOR COMPOSITES (1939M), (1941), (1942F), P. 57A

NAVISTAR, INC.
PEOPLENET VID INPUT

(1939M) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
7 6
3 PLUG - - -
4 A3BD(+) 18 DKBL 3518963C1
5 A3BD(-) 18 GY 3518963C1
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
9 PLUG - - -
10 PLUG - - -
12 1 11 AB5U(-) 18 GN 3518963C1
12 AB5U(+) 18 YL 3518963C1
CONNECTOR 3553404C1
BODY LOCK 3553460C1
TSS CONN 2
(1941)
(LOCATED BEHIND CENTRAL
PANEL LEFT SIDE)
A A68E 18 BN 1661262C1
E F B A68F 18 BN 1661262C1
D G C A68TS 16 BN 1661262C1
C H D A94T 18 GY 1661262C1
B J E A70T 18 RD 1661262C1
A K F A56C 18 YL 1661262C1
G A56TS 16 YL 1661262C1
CONNECTOR 3540613C1 H A57C 18 LTGN 1661262C1

BODY LOCK 3540615C1 J A57TS 16 LTGN 1661262C1
K A54TS 16 BN 1661262C1
VS-400 SIDE DISPLAY

(1942F)
(LOCATED IN RIGHT SIDE
'A' PILLAR)
1 A67C 18 GY 3572626C1
2 A67D 18 GY 3572626C1
4 1
3 A67B 18 GY 3572626C1
3 2 4 A57AC 16 OR 3572626C1
CONNECTOR 3673259C1
BODY LOCK 3503599C1
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 1939M,1941, C 92218B
AND 1942F. 74736R 03DEC10 AE08058187 57A
Figure 523 Connector Composites (1939M), (1941), (1942F)
523
13.111. CONNECTOR COMPOSITES (1943M), (1946), (1947), P. 57B
CHAPTER 13
NAVISTAR, INC.

1 PLUG - - -
VS-400 DRIVER DISPLAY 2 PLUG- - - -
(1943M)
3 PLUG- - - -
RIGHT SIDE) 4 A67AC 18 PK 3673333C1
5 A67-GB 18 WH 3673333C1
6* A5E(-) 18 GN 3673333C1
6* A5J(-) 18 GN 3673332C1
4 3 2 1
7* A5E(+) 18 YL 3673333C1
8 7 6 5
7* A5J(+) 18 YL 3673332C1
7& A5J(+) 18 YL 3673332C1
CONNECTOR 3673332C1 8 - - - -
& W/I6 SCR 2010 ENGINE.
TSS CONN 1
(1946)
(LOCATED BEHIND CENTRAL PANEL LEFT SIDE)
A A A94P 16 GY 2033911C1 1652325C1
B B A70TS 14 RD 2033912C1 1652325C1
C C A55A 12 OR 2033912C1 0589391C1
D D A14T 10 RD 1687848C1 0589390C1
E E A11-TSS 10 WH 1687848C1 0589390C1
CONNECTOR 1677851C1
BODY LOCK 1677914C1
TSS CONN.3
(LOCATED BEHIND CENTRAL PANEL LEFT SIDE) A PLUG - - -
B PLUG - - -
H A C PLUG - - -
G B D PLUG - - -
F C E A54ST 18 BN 1661262C1
E D F A54SL 18 BN 1661262C1
G A54SV 18 BN 1661262C1
CONNECTOR 3515763C1 H A54SA 18 BN 1661262C1
BODY LOCK 3515765C1
23069371 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC A5J(+) TO G 92603H
R/D 1943M IN CAV 7. 74736R 09FEB11 AE08058187 57B
Figure 524 Connector Composites (1943M), (1946), (1947)
524
13.112. CONNECTOR COMPOSITES (1948), (1949), (1956), (1957), P. 57C

CHAPTER 13
NAVISTAR, INC.
DFM CONN 1 DFM CONN 2

(1948) (1949)
(LOCATED NEAR LUGGAGE COMPARTMENT) (LOCATED NEAR LUGGAGE COMPARTMENT)
A K
B J
D C B A C H
D G
E F
H G F E
CONNECTOR 3540612C1
CONNECTOR 3745398C1 BODY LOCK 3540614C1
BODY LOCK 3745399C1
A A56A 18 OR 1661261C1
CAV CIRCUIT GAUGE COLOR TERMINAL B PLUG - - -
A A56BC 16 OR 1661261C1 C PLUG - - -
B A56 16 OR 1661261C1 D PLUG - - -
C A56L 16 YL 1661261C1 E A11-GC 16 WH 1661261C1
D A55A 18 OR 1661261C1 F A14T1 16 RD 1661261C1
E A55B 18 OR 1661261C1 G A14T2 16 RD 1661261C1
F A57R 16 LTGN 1661261C1 H A13DFM 18 PK 1661261C1
G A57 16 OR 1661261C1 J PLUG - - -
H A57BC 16 OR 1661261C1 K A57A 18 OR 1661261C1
W/ DIAGNOSTIC FLASHER MODULE W/ DIAGNOSTIC FLASHER MODULE
TSS LEARN (1956) TSS TRAILER (1957)

(LOCATED BEHIND CENTRAL PANEL TSS SWITCH PACK) (LOCATED BEHIND CENTRAL PANEL TSS SWITCH PACK)
10 8 10 8
3 6 3 6
2B 5B 2B 5B
1 4 1 4
9 7 9 7
1 PLUG - - - 1 PLUG - - -
2B A54-GL 18 WH 1661224C1 2B A54-GT 18 WH 1661224C1
3 A54SL 18 BN 1661224C1 3 A54ST 18 BN 1661224C1
4 PLUG - - - 4 PLUG - - -
5B PLUG - - - 5B PLUG - - -
6 PLUG - - - 6 PLUG - - -
7 PLUG - - - 7 PLUG - - -
8 A62TL 18 DKBL 1661224C1 8 A62TT 18 DKBL 1661224C1
9 PLUG - - - 9 PLUG - - -
10 PLUG - - - 10 PLUG - - -

0610 12NOV13 ADDED R/D 1948,1949 B 92218B
,1956 AND 1957. 82436B 03NOV11 AE08058187 57C
525
13.113. CONNECTOR COMPOSITES (1958), (1959), (1961), (1962), P. 57D

TSS 24V/12V
(1958)
(LOCATED BEHIND CENTRAL
PANEL TSS SWITCH PACK)
1 PLUG - - -
10 8 2B A54-GV 18 WH 1661224C1
3 A54SV 18 BN 1661224C1
3 6
4 PLUG - - -
2B 5B 5B PLUG - - -
6 PLUG - - -
7 PLUG - - -
1 4
8 A62TV 18 DKBL 1661224C1
9 7 9 PLUG - - -
10 PLUG - - -
CONNECTOR 3520850C1
TSS ALARM (1959)

(LOCATED BEHIND CENTRAL PANEL TSS SWITCH PACK)
1 PLUG - - -
10 8 2B A54-GA 18 WH 1661224C1
3 A54SA 18 BN 1661224C1
3 6
4 PLUG - - -
2B 5B 5B PLUG - - -
6 PLUG - - -
7 PLUG - - -
1 4
8 A62TA 18 DKBL 1661224C1
9 7 9 PLUG - - -
10 PLUG - - -
CONNECTOR 3520850C1

(LOCATED IN CAB) 1 A98M 18 BK 3518963C1
2 PLUG - - -
7 6 3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6* A5MA(+) 18 YL 3518963C1
6* A5M(+) 18 YL 3518963C1
7* A5MA(-) 18 GN 3518963C1
12 1 7* A5M(-) 18 GN 3518963C1
CONNECTOR 3586750C1 8 A3M(+) 18 LTBL 3518963C1
BODY LOCK 3553460C1 9 A3M(-) 18 GY 3518963C1
10 A98-GB 18 WH 3518963C1
11 PLUG - - -
12 A98-GC 18 WH 3518963C1
WIF CONNECTOR
(1962)
(LOCATED IN CAB)
D
C A A111C 18 PK 2036586C1
B B A111B 18 TN 2036586C1
C PLUG - - -
A
D A111A 18 TN 2036586C1
CONNECTOR 2036585C1

92218B 30JUL13 AE08058187 57D
526
13.114. CONNECTOR COMPOSITES (1964), P. 57E


A D45A 18 LT GN 1661261C1
B D45B 18 LT GN 1661261C1
IP/ROOF/ANTI-THEFT (1964) C D13D 18 PK 1661261C1
(LOCATED IN INSTRUMENT PANEL BY DRIVER DOOR)
D D45C 18 LT GN 1661261C1
E D5A(+) 18 YL 1661261C1
A K F D5(-) 18 GN 1661261C1
G D45D 18 LT GN 1661261C1
B J
H D13C 18 PK 1661261C1
C H
J D11-GC 18 WH 1661261C1
D G
E F K D14B 18 RD 1661261C1
CONNECTOR 3540612C1
BODY LOCK 3540614C1
ROOF / TACHOGRAPH
(1964)
PANEL BY DRIVER DOOR)
A A45A 18 LTGN 1661262C1
B A45B 18 LTGN 1661262C1
E F
C A13D 18 PK 1661262C1
D G
D A45C 18 LTGN 1661262C1
C H
E A5A(+) 18 YL 1661262C1
B J F A5A(-) 18 GN 1661262C1
A K G A45D 18 WH 1661262C1
H A13C 18 PK 1661262C1
J A11-GC 18 WH 1661262C1
CONNECTOR 3540613C1
BODY LOCK 3540614C1 K A14B 18 RD 1661262C1

92218B 30JUL13 AE08058187 57E
527
13.115. CONNECTOR COMPOSITES (1965), (1965F), (1971), (1981), P. 57F

ROOF / TACHOGRAPH
(1965) IP/ROOF/TACHOGRAPH
(LOCATED IN INSTRUMENT PANEL (1965F)
BY DRIVER DOOR) (LOCATED IN INSTRUMENT PANEL
BY DRIVER DOOR)
K A
J B E F
H C D G
G D C H
F E B J
A K
CONNECTOR 3540612C1
BODY LOCK 3540614C1
CONNECTOR 3540613C1
BODY LOCK 3540615C1
A A47TA 18 GY 1661261C1 CAV CIRCUIT GAUGE COLOR TERMINAL
B A47TB 18 GY 1661261C1 A D47TA 18 GY 1661262C1
C A47TC 18 GY 1661261C1 B D47TB 18 GY 1661262C1
D A47TD 18 GY 1661261C1 C D47TC 18 GY 1661262C1
E A14A 18 RD 1661261C1 D D47TD 18 GY 1661262C1
F A62C 18 DKBL 1661261C1 E D14A 18 RD 1661262C1
G A13B 18 PK 1661261C1 F D62C 18 DK BL 1661262C1
H A93 18 TN 1661261C1 G PLUG - - 1661262C1
J PLUG - - - H D93 18 TN 1661262C1
K A11-GB 18 WH 1661261C1 J PLUG - - 1661262C1
K D11-GB 18 WH 1661262C1
IVIS DATA LINK CONN

BRAZIL IGN RELAY (1981)
(1971) (LOCATED IN CAB)
NEAR DCM BREKOUT)
D
E
241 C
F A B
5 J
G
H
3
CONNECTOR 2028683C1

A A11-GFE 14 WH 1659750C1
1 A45A 18 LTGN 2025418C1
B A14FDT 14 RD 1659750C1
2 A45-GC 18 LTGN 2025418C1
C A5FD(+) 18 YL 3519069C1
3 A13D 18 PK 1659673C1
D A5FD(-) 18 GN 3519069C1
4 A97UB 18 PK 2025418C1
E PLUG - - -
5 PLUG - - -
F A3FD(+) 18 DKBL 3519069C1
G A3FD(-) 18 GY 3519069C1
H PLUG - - -
J PLUG - - -

92218B 30JUL13
AE08058187 57F
Figure 528 Connector Composites (1965), (1965F), (1971), (1981)
528
13.116. CONNECTOR COMPOSITES (1982), (2000), (2000M), P. 57G

IVIS POWER CONN

(1982)
(LOCATED IN CAB)

R
PIN A11-GFF 16 WH 0418646C1 089000-CM
RCPT A14FDU 16 RD 0418644C1 089000-CM
P
CONNECTOR 089000-CM

1* A86CA 20 LTGN 3544692C1
1* A86J 20 LTGN 3544692C1
2 A63-GA 16 WH 3544694C1
3 A63DF 18 DKBL 3544692C1
ROOF / IP CONNECTION
(2000) 4* A86EA 20 LTGN 3544692C1
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) 4* A86L 20 LTGN 3544692C1
5* A86DA 20 LTGN 3544692C1
1 2 3 4 5 6
5* A86K 20 LTGN 3544692C1
6* A63DA 18 DKBL 3544692C1
6* A63DA 20 LTGN 3544692C1
6* A63A 18 DKBL 3544692C1
7 PLUG - - -
8 PLUG - - -
9 A58T 18 BN 3544692C1
7 8 9 10 11 121314 10 A63 18 DKBL 3544692C1
11 A11-GF 16 WH 3544694C1
CONNECTOR 3544690C1 12 A86F 18 LTGN 3544692C1
13* A86BA 20 LTGN 3544692C1
13* A86H 20 LTGN 3544692C1
14 A9L 18 GY 3544692C1
ROOF / IP CONNECTION
(2000M) CAV CIRCUIT GAUGE COLOR TERMINAL
A D5A 18 GN 1661212C1
B D5B 18 YL 1661212C1
F A
C D11AA 18 WH 1661212C1
E B D D14AA 18 RD 1661212C1
D C E PLUG - - -
F PLUG - - -
CONNECTOR 1661201C1 W/DURASTAR

- - ADDED R/D 2000M. B 92372W
REMOVED R/D 2010. 92218B 30JUL13 AE08058187 57G
Figure 529 Connector Composites (1982), (2000), (2000M)
529
13.117. CONNECTOR COMPOSITES (2021), (2200), (2201), (2202), (2203), (2223), P. 58
CHAPTER 13
CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
NAVISTAR, INC.
AUX/IP ROOF
(2021)

A* A58C 18 BN 3534164C1
A# A12U 16 LTBL 3534165C1
B# A12-GB 16 WH 3534165C1
A B B* A58-GBM 18 WH 3534164C1
* TAIL LIGHT W/AIR SHIELD

CONNECTOR 3554817C1 # TAIL LIGHT W/ROOF AUXILIARY LOAD
CUSTOMER SUPPIED WORK LIGHT

(2200)
(LOCATED IN CAB)
A A A65AD 18 OR 1661261C1
B B A65-GC 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CUSTOMER SUPPIED WORK LIGHT

(2201)
(LOCATED IN CAB)
A A A65-GD 18 WH 1661261C1
B B A65AE 18 OR 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CUSTOMER SUPPLIED WORK LIGHT

(2202)
(LOCATED IN CAB)

B A A65AD 18 OR 1661261C1
B A65-GC 18 WH 1661261C1
CONNECTOR 1661259C1
BODY LOCK 1661263C1
CUSTOMER SUPPLIED WORK LIGHT

(2203)
(LOCATED IN CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
A A65-GD 18 WH 1661261C1
A
B A65AE 18 OR 1661261C1
B
CONNECTOR 1661259C1
BODY LOCK 1661263C1
RAND MCNALLY GPS DISPLAY

(LOCATED IN INSTRUMENT PANEL-CENTER)
(2223)

A A12A 18 LTBL 1661208C1
B B A10AE 18 WH 1661208C1
CONNECTOR 1669972C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 2021. H 92603H
61229V 09JUN09
AE08058187 058
Figure 530 Connector Composites (2021), (2200), (2201), (2202), (2203), (2223)
530
13.118. CONNECTOR COMPOSITES (2224), (2225), (2501), (2502), P. 58A

NAVISTAR, INC.
POWER DISPLAY
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A14A 20 PK 3535805C1
2 A10AA 20 WH 3535805C1
3 A12SE 20 LTBL 3535805C1
4 PLUG - - -
4 1
5 A10AB 20 WH 3535805C1
8 5 6 A86B(+) 20 YL 3535805C1
7 A86B(-) 20 LTGN 3535805C1
8 PLUG - - -
CONNECTOR 3833917C1

1 A9ZH 20 WH 3867325C1
2 PLUG - - -
3 PLUG - - -
I/O MIC DISPLAY 4 PLUG - - -

(2225) 5 PLUG - - -
(LOCATED IN INSTRUMENT PANEL CENTER) 6 PLUG - - -
7 PLUG - - -
8 A5C(+) 20 YL 3867325C1
1 8
9 PLUG - - -
9 16 10 A10AC 20 WH 3867325C1
CONNECTOR 3834322C1 11 A86GA 20 LTGN 3867325C1
12 A86GB 20 LTGN 3867325C1
13 A86GC 20 LTGN 3867325C1
14 A86GD 20 LTGN 3867325C1
15 A10AD 20 LTGN 3867325C1
16 A5C(-) 20 LTGN 3867325C1
TACHOGRAPH CONN 1
(2501)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14A 18 RD 3548971C1
2 D62C 18 DK BL 3548971C1
1 5 3 PLUG - - 3548971C1
2 6 4 PLUG - - 3548971C1
5 D11-GBA 18 WH 3548971C1
3 7
6 D11-GBB 18 WH 3548971C1
4 8
7 PLUG - - 3548971C1
8 PLUG - - 3548971C1
CONNECTOR 3719275C1
TACHOGRAPH CONN 2 (2502)

1 D47TA 18 GY 3548971C1
2 D47TB 18 GY 3548971C1
1 5 3 D477TC 18 GY 3548971C1
2 6 4 D47TD 18 GY 3548971C1
5 PLUG - - 3548971C1
3 7
6 PLUG - - 3548971C1
4 8
7 PLUG - - 3548971C1
8 PLUG - - 3548971C1
CONNECTOR 3719276C1

0610 12NOV13 ADDED R/D 2224,2225, B 92218B
2501 & 2502. 91776J 30NOV12

AE08058187 58A
531
13.119. CONNECTOR COMPOSITES (2503), (2505), (2600), (2701), (2702), P. 58B

NAVISTAR, INC. CONNECTOR BODY COMPOSITE - MATING VIEW SHOWN
PREM ROOF ANTI-THEFT CONN (2701)

(2503) (LOCATED INSIDE CAB)
1 2 3 4
16 8
5 6 7 8 9 10
9 1

1 D14B 18 RD 3577376C1
1 PLUG - - -
2 PLUG - - 3577376C1
2 PLUG - - -
3 D13C 18 PK 3577376C1
3 PLUG - - -
4 PLUG - - 3577376C1
4 PLUG - - -
5 PLUG - - 3577376C1
5 PLUG - - -
6 PLUG - - 3577376C1
6* A86L 20 LTGN 3544692C1
7 PLUG - - 3577376C1
6# A86L 18 LTGN 3544692C1
8 D5A(+) 18 YL 3577376C1
7* A86JB 18 LTGN 3544692C1
9 D11-GCA 18 WH 3577376C1
7# A86J 20 LTGN 3544692C1
10 D45C 18 LT GN 3577376C1
8* A86HB 18 LTGN 3544692C1
11 D13D 18 PK 3577376C1
8# A86H 20 LTGN 3544692C1
12 D45A 18 LT GN 3577376C1
9* A86K 20 LTGN 3544692C1
13 D45E 18 LT GN 3577376C1
9# A86K 18 LTGN 3544692C1
14 D45B 18 LT GN 3577376C1
10 PLUG - - -
15 D45D 18 LT GN 3577376C1
* SPEAKER & RADIO 12WAY W/PREM TRIM
16 D5(-) 18 GN 3577376C1
# QUALCOM OMNIVISION
PREM ROOF
BUZZER CONN (2702)
(2505)
(LOCATED INSIDE CAB)
A
1 B
CONNECTOR 1661259C1

A D11-GCB 18 WH 1661261C1
CONNECTOR 3811207C1 B D45E 18 LT GN 1661261C1

1 A86A(-) 20 LTGN 3834457C1 3665870C1
2 A86A(+) 20 LTGN 3834457C1 3665870C1
ROOF / IP CREW ROOF (2600)

(LOCATED IN INSTRUMENT PANEL LEFT SIDE) CAV CIRCUIT GAUGE COLOR TERMINAL
A A81C 12 LTGN 3544877C1
B A3F(+) 18 DKBL 3544876C1
C A81D 12 LTGN 3544877C1
D A81-GB 12 WH 3544877C1
F E D C B A E A3F(-) 18 GY 3544876C1
F A81-GC 12 WH 3544877C1
CONNECTOR 3550639C1

92218B 30JUL13
AE08058187 58B
Figure 532 Connector Composites (2503), (2505), (2600), (2701), (2702)
532
13.120. CONNECTOR COMPOSITES (3000), (3001), (3002M), (3003), (3004), P. 59
CHAPTER 13
NAVISTAR, INC.

A A78D 18 LTGN 1661261C1
DRIVER DOOR CONN
B A78E 18 LTGN 1661261C1
(3000)
(LOCATED IN INSTRUMENT PANEL C A78F 18 LTGN 1661261C1
BY DRIVER DOOR) D* A78AB 16 LTGN 1661261C1
A K D# A78A 16 LTGN 1661261C1
B J E& A62DD 18 DKBL 1661261C1
C H E% A62BD 18 DKBL 1661261C1
D G F A58DA 18 BN 1661261C1
E F G A78V 18 LTGN 1661261C1

H A78-GCE 16 WH 1661261C1
CONNECTOR 3540612C1
J A56D 18 OR 1661261C1
BODY LOCK 3540614C1
**J A41D 18 TN 1661261C1
* DUAL HTD MIR, PWR W/HOOD W/WSHLD
**J A97ST 18 GY 1661261C1
# PWR MIRRORS-HTD W/MOTORIZED W/TURN SIGNAL
& ADAPTER-PANEL LT -BUS BAR K PLUG - - -
% ADAPTER-PANEL LT MOTORIZED MIRRORS **K A41E 18 TN 1661261C1
** BASE HARNESS,W/I6 SCR
**K A10S 18 GY 1661261C1
HEATED WINDSHIELD LEFT SIDE

(3001)
BY DRIVER DOOR)
A A A78C 14 BK 0188396R1
CONNECTOR 0899167R1
WINDOW MOTOR DOOR POD

(3002M)
(LOCATED IN REAR DOOR)

A T83C 12 LTGN 2039344C1
B T83F 12 LTGN 2039344C1
A B
W/DURASTAR
CONNECTOR 3534424C1
BODY LOCK 3534425C1
PASS DOOR CAV CIRCUIT GAUGE COLOR TERMINAL

(3003)
A A78D 18 LTGN 1661261C1
BY PASSENGER DOOR) B A78E 18 LTGN 1661261C1
C A78F 18 LTGN 1661261C1
A K
D* A78BB 16 LTGN 1661261C1
B J D* A78B 16 LTGN 1661261C1
C H E PLUG - - -
D G F A58DB 18 BN 1661261C1
E F
G PLUG - - -
CONNECTOR 3540612C1 H A78-GCF 16 WH 1661261C1
BODY LOCK 3540614C1
J A57D 18 OR 1661261C1
* MUTUALLY EXCLUSIVE K PLUG - - -
HEATED WINDSHIELD RIGHT SIDE

(3004)
BY PASSENGER DOOR)
A
A A78B 14 BK 0188396R1
CONNECTOR 0899167R1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 059
Figure 533 Connector Composites (3000), (3001), (3002M), (3003), (3004)
533
13.121. CONNECTOR COMPOSITES (3005), (3100M), (3200), (3200F), P. 59A

NAVISTAR, INC.
HEATED WINDSHIELD GROUND

(3005)
(LOCATED IN CAB)
A A78-G 12 BK 1660577C1
CONNECTOR 0899167R1
WINDOW MOTOR
(3100M)
(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

A E83A 14 LTGN 3535486C1
A B B E83E 14 LTGN 3535486C1
CONNECTOR 3534424C1
BODY LOCK 3534425C1
DOOR / IP CONN
(3200)
(LOCATED IN INSTRUMENT PANEL CAV CIRCUIT GAUGE COLOR TERMINAL
BY DRIVER DOOR)
A A3D(+) 18 DKBL 1661208C1
B A3D(-) 18 GY 1661208C1
D C C A81B 12 LTGN 3566715C1
D* A81-GA 12 WH 3566715C1
E B
D* A81-GH 12 WH 3566715C1
F A E A63-GDW 18 WH 1661208C1
F A63DB 18 DKBL 1661208C1
DOOR/ IP DOOR POD

(3200F)
(LOCATED IN DRIVER DOOR AND PASSENGER DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL
A E3W(+) 18 DKBL 1661212C1
B E3X(-) 18 GY 1661212C1
F A C E81B 12 LTGN 3534167C1
D E81-GA 12 WH 3534167C1
E B
E E63-G 18 WH 1661212C1
D C F E63BB 18 DKBL 1661212C1
W/DURASTAR
CONNECTOR 1661201C1
DOOR/ ROOF DOOR POD

(3200F)
(LOCATED IN DRIVER DOOR AND PASSENGER DOOR)

B
A E63BB 18 DKBL 1661262C1
A B E63-G 18 WH 1661262C1

BODY LOCK 1661264C1

- - ADDED R/D 3100M,3200F;B 92372W
RMVD R/D 3204,3205M & 3206. 92218B 30JUL13 AE08058187 59A
Figure 534 Connector Composites (3005), (3100M), (3200), (3200F)
534
13.122. CONNECTOR COMPOSITES (3201F), (3201M), (3202M), (3203M), (3204), P. 59B

NAVISTAR, INC.
DOOR/ ROOF DOOR POD

(3201F)
(LOCATED AT BOTH REAR DOORS
ELECTRICAL CONNECTIONS)
B A E63BB 18 DKBL 1661262C1
B E63-G 18 WH 1661262C1
A
W/DURASTAR
CONNECTOR 1661260C1
BODY LOCK 1661264C1
DOOR POD LOAD

(3201M)
(LOCATED IN DOOR (DRIVER AND PASSENGER))
D CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C A E83E 14 LTGN 2033816C1 0589391C1

B E83A 14 LTGN 2033816C1 0589391C1
B
C E81A 14 LTGN 2033816C1 0589391C1
A D E81E 14 LTGN 2033816C1 0589391C1

BODY LOCK 3535483C1
DOOR POD SIGNAL

(3202M)
(LOCATED IN DOOR (DRIVER AND
PASSENGER))
A PLUG - - 2025432C1 -
B PLUG - - 2025432C1 -
D
C E3X(-) 18 GY 1661875C1 1661872C1

C
D E3W(+) 18 DKBL 1661875C1 1661872C1

F
B
E E81-GA 12 WH 2031531C1 2025428C1

G
G E81B 12 LTGN 2031531C1 2025428C1

A
CONNECTOR 3540565C1
W/DURASTAR
BODY LOCK 3540617C1
DOOR LOCK
(3203M)
(LOCATED IN DOOR (DRIVER
AND PASSENGER))
B
A E81A 14 LTGN 2033816C1 0589391C1
A B E81E 14 LTGN 2033816C1 0589391C1

BODY LOCK 1671608C1
DOOR / IP DOOR POD (3204)

BY PASSENGER DOOR)
A A3E(+) 18 DKBL 1661208C1
D C B A3E(-) 18 GY 1661208C1
C A81A 12 LTGN 3566715C1
E B
D A81-G 12 WH 3566715C1
F A E A63-GDV 18 WH 1661208C1
F A63DC 18 DKBL 1661208C1
CONNECTOR 1661200C1

- - INITIAL RELEASE. A 92372W
92372W 23JAN14 AE08058187 59B
Figure 535 Connector Composites (3201F), (3201M), (3202M), (3203M), (3204)
535
13.123. CONNECTOR COMPOSITES (3205M), (3206), (3208F), (3209M), (3210M), P. 59C

NAVISTAR, INC.
IP/DOOR COURTESY LIGHT & SPEAKER

(3205M)
A A63DB 18 DKBL 1661261C1
DC B A63-GDW 18 WH 1661261C1
C A86H 20 LTGN 3544254C1
AB
D A86J 20 LTGN 3544254C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1
IP/DOOR COURTESY LIGHT & SPEAKER

(3206)
DC A A63DC 18 DK BL 1661261C1
B A63-GDV 18 WH 1661261C1
AB C A86K 20 LTGN 3544254C1
D A86L 20 LTGN 3544254C1
CONNECTOR 1667305C1
BODY LOCK 1661263C1
DOOR /ROOF DOOR POD

(3208F)
A T3BB(+) 18 DKBL 1661212C1
B T3AA(-) 18 GY 1661212C1
F A
C T81E 12 LTGN 3534167C1
E B D T81-GD 12 WH 3534167C1
E T81-GE 18 WH 1661212C1
D C F T81-GG 18 WH 1661212C1
W/DURASTAR
CONNECTOR 1661201C1
DOOR POD SIGNAL

(3209M)
(LOCATED IN DOOR)

D
A T81-GE 18 WH 1661875C1 1661872C1

E
B T81-GG 18 WH 1661875C1 1661872C1

C
C T3AA(-) 18 GY 1661875C1 1661872C1

F
D T3BB(+) 18 DKBL 1661875C1 1661872C1

B
E T81-GD 12 WH 2031531C1 2025428C1

G
A
F PLUG - - 2025431C1 -
G T81E 12 LTGN 2031531C1 2025428C1
DOOR POD LOAD

(3210M)
(LOCATED IN DOOR) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A T83F 12 LTGN 2033816C1 0589390C1
D B T83C 12 LTGN 2033816C1 0589390C1
C T81C 12 LTGN 2033816C1 0589390C1
C
D T81F 12 LTGN 2033816C1 0589390C1
B
A W/DURASTAR
CONNECTOR 3535482C1
BODY LOCK 3535483C1

92372W 23JAN14 AE08058187 59C
Figure 536 Connector Composites (3205M), (3206), (3208F), (3209M), (3210M)
536
13.124. CONNECTOR COMPOSITES (3211M), (3400), (4004), (4005), (4021), (4021A),

(4021B), P. 60
CHAPTER 13
NAVISTAR, INC.
DOOR LOCK DOOR POD

(3211M)
(LOCATED IN DOOR)

B A T81C 12 LTGN 2033816C1 0589390C1
B T81F 12 LTGN 2033816C1 0589390C1
A
W/ DURASTAR
CONNECTOR 1671610C1
BODY LOCK 1671608C1
COURTSEY LIGHT
A (3400) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN DOOR(DRIVER
B AND PASSENGER) A E63BB 18 DKBL 1661261C1
B E63-G 18 WH 1661261C1
CONNECTOR 1661259C1
MAXI FUSE HOLDER

(LOCATED IN CAB) A* M14L 10 RD 3515522C1 3515525C1
A* M14WB 12 RD 3614762C1 3541256C1
A
B* M103C 12 LTGN 3614762C1 3541256C1
B* M14WB 12 RD 3614762C1 3541256C1
B
CONNECTOR 3525613C1
TSS POWER FUSE HOLDER

(4005)
(LOCATED IN CAB)
A M14L 10 RD 3515522C1 3515525C1
A
B M14T 10 RD 3515522C1 3515525C1
B
CONNECTOR 3525613C1
WASHER PUMP
(4021)
(LOCATED ON FRONT SIDE OF WASHER BOTTLE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
ON LEFT FRAME RAIL) 1 M87KA 16 GY 3561584C1 3536868C1
2 M87BA 18 GY 3561584C1 3536868C1
1 2
CONNECTOR 3536864C1
WASHER PUMP (4300 4X2)/

WASHER BOTTLE PUMP, RIGHT SIDE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(4021A) 1# M87KA 16 GY 3561584C1 3536868C1
(LOCATED ON FRONT SIDE OF WASHER BOTTLE
1* M87KA 16 GY 3536865C1 3536868C1
ON LEFT FRAME RAIL)
2# M87BA 18 GY 3561584C1 3536868C1
2* M87BA 18 GY 3536865C1 3536868C1
1 2
* W/ CUMMINS ISB ENGINE AND W/I6 2010 SCR ENGINE

# W/ IBB ENGINE
CONNECTOR 3536864C1
WASHER BOTTLE PUMP, LEFT SIDE/WASHER PUMP

(4021B)
(LOCATED ON FRONT SIDE OF WASHER BOTTLE
ON LEFT FRAME RAIL) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 M87KA 16 GY 3561584C1 3536868C1
2 M87BA 18 GY 3561584C1 3536868C1
1 2
CONNECTOR 3536864C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 UPDATED R/D NAME E 92603H
4021A, 4021B. 61229V 09JUN09 AE08058187 060
Figure 537 Connector Composites (3211M), (3400), (4004), (4005), (4021), (4021A), (4021B)
537
13.125. CONNECTOR COMPOSITES (4022), (4022A), (4022B), (4031), (4032), P. 60A
CHAPTER 13
NAVISTAR, INC.
WASHER FLUID LEVEL SENSOR

(4022)
(LOCATED ON OUTBOARD SIDE OF WASHER
BOTTLE ON LEFT FRAME RAIL. 4X4 4300
ONLY LOCATED ON RIGHT SIDE FRAME RAIL)

2 1 M87C 18 GY 3554322C1 3554318C1
1 2 M9BB 18 GY 3554322C1 3554318C1
CONNECTOR 3554317C1
WASHER FLUID LEVEL SENSOR (4300 4X2)/

WASHER BOTTLE PUMP/FLUID LEVEL, RIGHT SIDE
(4022A)
(LOCATED ON OUTBOARD SIDE OF WASHER CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
BOTTLE ON LEFT FRAME RAIL. 4X4 4300
ONLY LOCATED ON RIGHT SIDE FRAME RAIL) 1# M87C 18 GY 3554322C1 3554318C1
1* M87C 18 GY 3561584C1 3536868C1
2# M9BB 18 GY 3554322C1 3554318C1
2 2* M9BB 18 GY 3561584C1 3536868C1
1
* W/ CUMMINS ISB ENGINE
# W/ IBB ENGINE AND W/I6 2010 SCR ENGINE.
CONNECTOR 3554317C1
WASHER FLUID LEVEL SENSOR/

WASHER BOTTLE PUMP/FLUID LEVEL, LEFT SIDE
(4022B)
(LOCATED ON OUTBOARD SIDE OF WASHER
BOTTLE ON LEFT FRAME RAIL. 4X4 4300 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
ONLY LOCATED ON RIGHT SIDE FRAME RAIL) 1 M87C 18 GY 3554322C1 3554318C1
2 M9BB 18 GY 3554322C1 3554318C1
2
1
CONNECTOR 3554317C1
FLOW SWITCH
(4031)
(LOCATED ON HYDROMAX UNIT
ON LEFT SIDE OF DASH)
B A A90CA 16 GY 2036586C1
B A90-G 16 WH 2036586C1
A
CONNECTOR 2036584C1
DIFF PRESSURE SWITCH

(4032)
(LOCATED ON HYDROMAX UNIT ON
LEFT SIDE OF DASH)

A A [A90C] 16 GY ASSY
B [A90B] 16 GY ASSY
B

0488 25JUN14 UPDATED R/D NAME C 92603H
4022A, 4022B. 92218B 30JUL13 AE08058187 60A
Figure 538 Connector Composites (4022), (4022A), (4022B), (4031), (4032)
538

NAVISTAR, INC.
BOOST PUMP RELAY

(4033)
(LOCATED ON HYDROMAX
UNIT ON LEFT SIDE OF DASH)
1 A14 12 RD 1661708C1
2 A90A 16 GY 3895713C1
4 3 PLUG - - -
4 A90F 12 GY 1661708C1
2 3 5
5 A90K 16 GY 3895713C1
1
HYD BRAKE LIGHT SWITCH

(4037)
(LOCATED ON EXTERIOR DASH NEAR DCM)
1
1 M90B 18 GY 3522190C1 3522193C1
2 2 M94BF 18 GY 3522190C1 3522193C1
3
3 PLUG - - 3522197C1 -
CONNECTOR 3522187C1
HYD BRAKES FLUID LEVEL SENSOR

(4038)
(LOCATED ON EXTERIOR DASH NEAR DCM)

B A M10-GV 16 WH 2036586C1
A B M90H 16 GY 2036586C1
CONNECTOR 2036583C1

92372W 14DEC13 AE08058187 60B
539
13.127. CONNECTOR COMPOSITES (4040), (4041), (4242A), (4242B), (4242C), (4060),

P. 61
CHAPTER 13
NAVISTAR, INC.
MOTOR SENSOR FUSE DIODE CONN

(4040) (4041)
(LOCATED NEAR HYDROMAX UNIT ON LEFT (LOCATED NEAR HVAC MODULE IN IP)
SIDE OF DASH)
B
B C
A
A CONNECTOR 0598839C1

CONNECTOR 1667639C1
A A90L 18 GY 0333732C1
CAV CIRCUIT GAUGE COLOR TERMINAL B A90J 18 GY 0333732C1
A A90H 14 GY 1661707C1 C AP90K 16 GY 0333732C1
B A90HA 14 GY 1661707C1
FUEL HEATER
FUEL HEATER (4042A)
(4042A)

CAV CIRCUIT GAUGE COLOR TERMINAL A [N19A] 16 GY ASSY
A [M19A] 16 GY ASSY
FUEL HEATER
(4042B)
IP/ENGINE AMMETER CONN
(4060)
A
A [N19B] 16 GY ASSY B
C
FUEL HEATER
(4042C)
CONNECTOR 3614759C1

A A26A 18 TN 0587578C1 1652325C1
B A26B 18 TN 0587578C1 1652325C1
C PLUG - - 1675451C1 -
A [N19C] 16 GY ASSY
I6 ENGINE FUEL PUMP

(4060)
(LOCATED NEAR ENGINE)
A A37A 16 TN 0587578C1 3517771C1
B A* A37B 18 TN 0587578C1 3517771C1
* W/I6 FUEL PUMP
B A37B 18 TN 1652325C1 1652325C1
A B* A37A 16 TN 0587577C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 4042A,4042B.F 92603H
61229V 09JUN09
AE08058187 061
Figure 540 Connector Composites (4040), (4041), (4242A), (4242B), (4242C), (4060)
540
CHAPTER 13
NAVISTAR, INC.
ENGINE/IP AMMETER CONN

(4060)

C A K26A 18 TN 0587576C1 3517771C1
B K26B 18 TN 0587576C1 3517771C1
B C PLUG - - 1675451C1 -
CONNECTOR 3614758C1
I6 ENGINE/IP FUEL PUMP

(4060)
B A K97KU 18 PL 0587576C1 3517771C1

B K97KV 16 PL 0587575C1 1652325C1
FUEL PUMP/AMMETER/TWO WAY RADIO

(4060)
(LOCATED NEAR ENGINE) 1 K97KU 18 PL 3618272C1
2 K97KV 16 PL 3618273C1
3 K10S 18 GY 3618272C1
4 K14HC 10 RD 3612308C1
5 K14-GD 10 WH 3612308C1
6 K26A 14 TN 3618273C1
7 K26B 14 TN 3618273C1
8* K97ST 18 PL 3618272C1
8# K97WS 18 PL 3618272C1
9 PLUG - - 3573076C1
10 PLUG - - 3573076C1
* N/ENGINE BODY BUILDER

CONNECTOR 6112506C1 # W/ENGINE BODY BUILDER
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 4060.MVD B 92603H
R/D 4061,4062,4010 & 4011. 61229V 09JUN09 AE08058187 61A
541
13.129. CONNECTOR COMPOSITES (4060), (4060A), (4061), (4062), (4070), (4071),

P. 61B
CHAPTER 13
NAVISTAR, INC.
FUEL PUMP/AMMETER /TWO WAY RADIO

(4060A) CAV CIRCUIT GAUGE COLOR TERMINAL
10 5 1 A37B 18 TN 3613771C1
2 A37A 16 TN 3613770C1
3 A10S 18 GY 3573077C1
4 A14HF 14 RD 3613770C1
4 A14HC 14 RD 3613770C1
5 A11-GAP 14 WH 3613770C1
5 A11-GAP 14 WH 3613770C1
6 A26A 18 TN 3573077C1
6 A26A 18 TN 3573077C1
7 A26B 18 TN 3573077C1
6 1 7 A26B 18 TN 3573077C1
CONNECTOR 3690369C1 8 A97ST 18 GY 3573077C1
I6 ENGINE/IP FUEL PUMP

(4060)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K97KU 18 PL 0587576C1 3517771C1
A B K97KV 16 PL 0587575C1 1652325C1
IP/ENG AMMETER SCR 2-WAY RADIO CLEAN POWER

(4061) (4062)
(LOCATED ON FRONT CENTER DASH PANEL) (LOCATED NEAR ENGINE)
1
CONNECTOR 3626435C1
CONNECTOR 1671611C1
BODY LOCK 1671608C1 CAV CIRCUIT GAUGE COLOR TERMINAL
1* A14HF 14 RD 3613770C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1* A14HC 14 RD 3613770C1
A A26A 18 TN 2033911C1 1652325C1 2 A11-GAP 14 WH 3613770C1
B A26B 18 TN 2033911C1 1652325C1
PRESSURE SWITCH
(4070)
(LOCATED ON EXTERIOR DASH DUMP SOLENOID
NEAR IP / FORWARD PASS THRU) (4071)
(LOCATED ON EXTERIOR DASH
NEAR IP / FORWARD PASS THRU)
D
B A
C B
CONNECTOR 1661777C1 A
BODY LOCK 1661873C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CONNECTOR 1671610C1
A PLUG - - 2025431C1 - BODY LOCK 1671608C1
B PLUG - - 2025431C1 - CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
C M44J 18 GY 1661875C1 1661872C1 A M44K 18 GY 2033819C1 1652325C1
D M44K 18 GY 1661875C1 1661872C1 B M44L 18 GY 2033819C1 1652325C1

92218B 30JUL13 AE08058187 61B
Figure 542 Connector Composites (4060), (4060A), (4061), (4062), (4070), (4071)
542
13.130. CONNECTOR COMPOSITES (4087), (4087B), (4111M), (4120), P. 62
CHAPTER 13
NAVISTAR, INC.
PAM MODULE
(4087)
(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT) 1 PLUG - - -
2 PLUG - - -
7 6
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 A26D 18 TN 3518963C1
7 A5P(+) 18 YL 3518963C1
8 A5P(-) 18 GN 3518963C1
10 A26B 18 TN 3518963C1
11 A26A 18 TN 3518963C1
12 1 12 A11-GBD 18 WH 3518963C1
CONNECTOR 3553404C1
BODY LOCK 3553460C1
LEFT PAM MODULE

(4087B)
(LOCATED ON EXTERIOR DASH NEAR HVAC UNIT) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
7 6
2 PLUG - - -
3 PLUG - - -
4 PLUG - - -
5 PLUG - - -
6 A26D 18 TN 3518963C1
7 A5P(+) 18 YL 3518963C1
8 A5P(-) 18 GN 3518963C1
10 A26B 18 TN 3518963C1
12 1 11 A26A 18 TN 3518963C1
CONNECTOR 3553404C1 12 A11-GBD 18 WH 3518963C1

BODY LOCK 3553460C1
FAN AIR SOLENOID

(4111M)
(LOCATED NEAR ENGINE FAN DRIVE)
A& K23A 18 TN 1661875C1 1661872C1
A* K23A 18 TN 1661875C1 1661872C1
A
B& K23-G 18 WH 1661875C1 1661872C1
B B* K23-G 18 WH 1661875C1 3568570C1
& W/ I6 ENGINE
CONNECTOR 3522068C1 * W/ I6 2010 SCR ENGINE
BODY LOCK 1661874C1
SNOW VALVE
(4120)
(LOCATED ON AIR CLEANEAR) A* A23F 18 TN 1661875C1 3568570C1
A* A23C 18 TN 1661875C1 3568570C1
D B* A23H 18 TN 1661875C1 3568570C1
C B* A23A 18 TN 1661875C1 3568570C1
C* A23J 18 TN 1661875C1 3568570C1
B C* A23B 18 TN 1661875C1 3568570C1
D* A23K 18 TN 1661875C1 3568570C1
A D* A23D 18 TN 1661875C1 3568570C1
E E* A23L 18 TN 1661875C1 3568570C1
E* A23E 18 TN 1661875C1 3568570C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC K23A & D 92603H
K23-G TO R/D 4111M. 61229V 09JUN09 AE08058187 062
Figure 543 Connector Composites (4087), (4087B), (4111M), (4120)
543

NAVISTAR, INC.
CTI ECU
(4320)
(LOCATED BY LEFT FRAME RAIL) K1 N22B 18 TN 3554090C1
K2 N22-GE 18 WH 3554090C1
321 K3 N98(+) 18 BK 3565443C1
J1 N22A 18 TN 3554090C1
J2 PLUG - - -
K
J3 N98(-) 18 BK 3565443C1
J
H1 N22R 18 TN 3554090C1
H
H2 N22P 18 TN 3554090C1
G
H3 N22N 18 TN 3554090C1
F
G1 PLUG - - -
G2 PLUG - - -
G3 N22S 18 TN 3554090C1
F1 PLUG - - -
E
F2 PLUG - - -
D
F3 PLUG - - -
C
E1 N22M 18 TN 3554090C1
B
E2 PLUG - - -
A
E3 PLUG - - -
D1 N22L 18 TN 3554090C1
D2 N22K 18 TN 3554090C1
CONNECTOR 3554089C1 D3 PLUG - - -

C1 N3(+) 18 DKBL 3565443C1
C2 N3C(-) 18 GY 3565443C1
C3 PLUG - - -
B1 N22H 18 TN 3554090C1
B2 N22F 18 TN 3554090C1
W/ WORKSTAR
B3 N22J 18 TN 3554090C1
A1 PLUG - - -
A2 PLUG - - -
A3 PLUG - - -
CTI PCU
(4321)
(LOCATED BY LEFT FRAME RAIL) A N22GB 18 WH 1661875C1 1661872C1
B N22F 18 TN 1661875C1 1661872C1
C N22H 18 TN 1661875C1 1661872C1
E F D N22J 18 TN 1661875C1 1661872C1
D G E N22K 18 TN 1661875C1 1661872C1
C H F N22-GC 18 WH 1661875C1 1661872C1
B J G N22L 18 TN 1661875C1 1661872C1

H N22-GD 18 WH 1661875C1 1661872C1
A K
K N22M 18 TN 1661875C1 1661872C1
J PLUG - - - -
CONNECTOR 3538635C1
BODY LOCK 3538636C1 W/ WORKSTAR
CTI PCU TRANSDUCER

(4322)
(LOCATED BY LEFT FRAME RAIL)

C A N22N 18 TN 1661875C1 1661872C1
B B N22P 18 TN 1661875C1 1661872C1

C N22R 18 TN 1661875C1 1661872C1
A
CONNECTOR 1667741C1
BODY LOCK 1667771C1 W/ WORKSTAR
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED TERMINAL NO B 92218B
3554090C1 IN R/D 4320. 61229V 09JUN09 AE08058187 063
544
13.132. CONNECTOR COMPOSITES (4323), (4328), (4410D), (4410E), P. 64

CHAPTER 13
NAVISTAR, INC.
PRESSURE SW
(4323)
(LOCATED BY LEFT FRAME RAIL)

B
A N22S 18 TN 0587576C1 1652325C1
B N22-GF 18 WH 0587576C1 1652325C1
A
W/ WORKSTAR
ENGINE DIAGNOSTICS CONNECTOR

(4328)

A K98YL 20 YL 1651987C1
B A B K98GN 20 GN 1651987C1
C PLUG - - -
C
CONNECTOR 3602454C1
BODY LOCK 1655705C1
REMOTE POWER MODULE

(4410D)
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB)
1 PLUG - - 0453133C1
2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
1 6 4 N5E(-) 18 GN 1680205C1
2 5 5 PLUG - - 0453133C1
3 4 6 N20 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
REMOTE POWER MODULE

(4410E)
DATALINK & LOGIC POWER 1 PLUG - - 0453133C1
(LOCATED NEAR LEFT FRAME RAIL BACK OF CAB) 2 N10-GP 14 WH 2034787C1
3 N5F(+) 18 YL 3572625C1
3* N5F(+) 18 YL 1686205C1
4 N5F(-) 18 GN 3572625C1
1 6 4* N5F(-) 18 GN 1686205C1
2 5 5 PLUG - - 0453133C1
6 N20A 16 LTGN 1680205C1
3 4
W/ WORKSTAR AND DURASTAR
CONNECTOR 3572899C1 * W/ RPU BOC & EOF DATALINK W/ MIDCAB

BODY LOCK 2005242C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC N5F(+) AND E 92603H
N5F(-) TO R/D 4410E. 61229V 09JUN09 AE08058187 064
Figure 545 Connector Composites (4323), (4328), (4410D), (4410E)
545
13.133. CONNECTOR COMPOSITES (4410F), (4410G), (4410H), P. 65
CHAPTER 13
NAVISTAR, INC.
REMOTE POWER MODULE DATALINK & LOGIC POWER

(4410F)
(LOCATED BETWEEN CENTER
CHASSIS AND REAR CHASSIS) CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - 0453133C1
2 N10-GR 14 WH 2034787C1
6 1 3 N5E(+) 18 YL 1680205C1
5 2 4 N5E(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
4 3
6 N20 16 LT GN 1680205C1
CONNECTOR 3572899C1 W/ WORKSTAR

BODY LOCK 2005242C1
REMOTE POWER MODULE

(4410F)
(LOCATED BETWEEN CENTER CAV CIRCUIT GAUGE COLOR TERMINAL
CHASSIS AND REAR CHASSIS) 1# R59 14 GY 2034788C1
1* R59C 14 GY 2034788C1
2# R10-GPM 14 WH 2034788C1
2* R10-GPN 14 WH 2034788C1
6 1
3# R1(+) 18 YL 3572626C1
5 2 3* R1A(+) 18 YL 3572626C1
4 3 4# R1(-) 18 GN 3572626C1
4* R1A(-) 18 GN 3572626C1
5 PLUG - - 0453133C1
6# R14 16 RD 1680206C1
CONNECTOR 3572900C1 6* R14D 16 RD 1680206C1
BODY LOCK 2005243C1
* FOR AIR SOLENOID
# FOR REMOTE POWER FOF
W/ WORKSTAR

(4410G)
(LOCATED BETWWEN CENTER CHASSIS AND REAR CHASSIS)
1 PLUG - - 0453133C1
2 N10-GR 14 WH 2034787C1
3 N5E(+) 18 YL 1680205C1
1 6
4 N5E(-) 18 GN 1680205C1
2 5 5 PLUG - - 0453133C1
3 4 6 N20 16 LTGN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
REMOTE POWER MODULE

(4410H)
DATALINK & LOGIC POWER CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED BETWEEN CENTER 1 PLUG - - 0453133C1
CHASSIS AND REAR CHASSIS) 2* N10-GS 14 WH 2034787C1
2 N10-GP 14 WH 2034787C1
3 N5F(+) 18 YL 1680205C1
3* N5E(+) 18 YL 1680205C1
1 6 4 N5F(-) 18 GN 1680205C1
2 5 4* N5E(-) 18 GN 1680205C1
3 4 5 PLUG - - 0453133C1
6* N20 16 LTGN 1680205C1
CONNECTOR 3572899C1 6 N20A 16 LTGN 1680205C1
BODY LOCK 2005242C1
* FOR RPU EOF DATALINK

W/ WORKSTAR
# FOR RPU EOC & EOF DATALINK
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 4410G. D 92603H
61229V 09JUN09 AE08058187 065
Figure 546 Connector Composites (4410F), (4410G), (4410H)
546
13.134. CONNECTOR COMPOSITES (4410J), (4410K), (4410L), P. 65A
CHAPTER 13
NAVISTAR, INC.

(4410J)
(LOCATED NEAR END OF FRAME)

1 PLUG - - 0453133C1
2 N10-GP 14 WH 2034787C1
1 6 3 N5F(+) 18 YL 1680205C1
2 5 4 N5F(-) 18 GN 1680205C1
3 4 5 PLUG - - 0453133C1
6 N20A 16 LT GN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
2ND AIR SOLENOID 7-PAK

(4410K)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
1 R59C 14 GY 2034787C1
2 R10-GPN 14 WH 2034787C1
3 R1A(+) 18 YL 3572625C1
1 6 4 R1A(-) 18 GN 3572625C1
2 5 5 PLUG - - 0453133C1
3 4 6 R14D 16 RD 3572625C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1
1ST AIR SOLENOID 7-PAK

(4410L)
(LOCATED INSIDE LEFT FRAME RAIL UNDER CAB) CAV CIRCUIT GAUGE COLOR TERMINAL
1 R59D 14 GY 2034787C1
2 R10-GPP 14 WH 2034787C1
3 R1B(+) 18 YL 1680205C1
1 6 4 R1B(-) 18 GN 1680205C1
2 5 5 PLUG - - 0453133C1
3 4 6 R14E 16 RD 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1

(4410L) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED BETWWEN CENTER CHASSIS AND REAR CHASSIS) 1 PLUG - - 0453133C1
2 N10-GS 14 WH 2034787C1
2 N10-GP 14 WH 2034787C1
3 N5F(+) 18 YL 1680205C1
1 6 3 N5E(+) 18 YL 1680205C1
2 5 4 N5F(-) 18 GN 1680205C1
3 4 4 N5E(-) 18 GN 1680205C1
5 PLUG - - 0453133C1
6 N20A 16 LT GN 1680205C1
6 N20 16 LT GN 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1

0488 25JUN14 ADDED R/D 4410J,4410L.B 92603H
MVD R/D 4410M AND 4411 ON SHEET 65B. 92218B 30JUL13 AE08058187 65A
Figure 547 Connector Composites (4410J), (4410K), (4410L)
547
13.135. CONNECTOR COMPOSITES (4410M), (4411), P. 65B
CHAPTER 13
NAVISTAR, INC.
REMOTE POWER MODULE DATALINK & LOGIC POWER CAV CIRCUIT GAUGE COLOR TERMINAL
(4410M)
1# R59D 14 GY 2034787C1
(LOCATED NEAR END OF FRAME)
1* R59 14 GY 2034787C1
2# R10-GPP 14 WH 2034787C1
2* R10-GPM 14 WH 2034787C1
3# R1B(+) 18 YL 3572625C1
1 6
3* R1(+) 18 YL 3572625C1
2 5 4# R1B(-) 18 GN 3572625C1
3 4 4* R1(-) 18 GN 3572625C1
5 PLUG - - 0453133C1
6# R14E 16 RD 1680205C1
CONNECTOR 3572899C1
BODY LOCK 2005242C1 6* R14 16 RD 1680205C1
* POWER UNIT EOF
# AIR SOLENOID
REMOTE POWER MODULE POSITIVE FEED 2

(4411)
(LOCATED AT BACK OF CAB)

A N14C 4 RD 3517757C1
W/ WORKSTAR AND W/ DURASTAR
CONNECTOR 3517760C1

92218B 30JUL13 AE08058187 65B
Figure 548 Connector Composites (4410M), (4411)
548
13.136. CONNECTOR COMPOSITES (4411A1), (4411A2), (4411A3), (4411A4), (4411A5),

(4411A6), (4411A7), (4411A8), P. 66
CHAPTER 13
NAVISTAR, INC.
REMOTE POWER MODULE POSITIVE FEED REMOTE POWER MODULE POSITIVE FEED
(4411A1) (4411A2)
(LOCATED AT BACK OF CAB) (LOCATED AT BACK OF CAB)
CONNECTOR 3517760C1
CONNECTOR 3517760C1
A N14CY 4 RD 3517757C1
A N14H 4 RD 3517757C1
(4411A3) (4411A4)
A N14E 4 RD 3517757C1 A N14H 4 RD 3517757C1
(4411A5) (4411A6)
A N14CZ 4 RD 3517757C1 A N14E 4 RD 3517757C1
(4411A7) (4411A8)
A N14CX 4 RD 3517757C1 A N14C 4 RD 3517757C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 066
Figure 549 Connector Composites (4411A1), (4411A2), (4411A3), (4411A4), (4411A5), (4411A6),
(4411A7), (4411A8)
549
13.137. CONNECTOR COMPOSITES (4411A9), (4411F), (4411M), (4411M1), (4411M2),

P. 66A
CHAPTER 13
NAVISTAR, INC.

(4411A9)

A N14CA 4 RD 3517757C1
CONNECTOR 3517760C1

(4411F)

1 R14 4 RD 3517758C1
CONNECTOR 3517759C1
REMOTE POWER MODULE POWER FEED 2

(4411M) REMOTE POWER MODULE POWER FEED 2
(LOCATED AT BACK OF CAB) (4411M)

A N14H 4 RD 3517757C1
1 R14 4 RD 3517757C1

REMOTE POWER MODULE POSITIVE FEED (4411M2)
(4411M1) (LOCATED AT BACK OF CAB)
CONNECTOR 3517760C1
CONNECTOR 3517760C1
A N14E 4 RD 3517757C1
A N14CY 4 RD 3517757C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. B 92603H
61229V 09JUN09 AE08058187 66A
Figure 550 Connector Composites (4411A9), (4411F), (4411M), (4411M1), (4411M2)
550
13.138. CONNECTOR COMPOSITES (4411M4), (4411M5), (4411M6), (4411M7), (4411N),

P. 66B
CHAPTER 13
NAVISTAR, INC.
REMOTE POWER MODULE POSITIVE FEED 2

(4411M4)

A N14CZ 4 RD 3517757C1
CONNECTOR 3517760C1

(4411M5)

A N14H 4 RD 3517757C1
CONNECTOR 3517760C1

(4411M6)

A N14E 4 RD 3517757C1
W/ WORKSTAR
CONNECTOR 3517760C1
RPM POSITIVE FEED
(4411M7)

A N14CX 4 RD 3517757C1
W/ WORKSTAR
CONNECTOR 3517760C1

(4411N)

1 R14 4 RD 3517758C1
CONNECTOR 3517759C1

92218B 30JUL13 AE08058187 66B
Figure 551 Connector Composites (4411M4), (4411M5), (4411M6), (4411M7), (4411N)
551
13.139. CONNECTOR COMPOSITES (4411P), (4412A1), (4412A2), (4412F), (4413A1),

(4413A2), (4413A3), (4413A4), P. 66C
CHAPTER 13
NAVISTAR, INC.
(4411P) (4412A1)
CONNECTOR 3517760C1
CONNECTOR 3517759C1
1 R14 4 RD 3517757C1 A N14CA 4 RD 3517758C1
REMOTE POWER MODULE POSITIVE FEED REMOTE POWER MODULE POSITIVE FEED 2
(4412A2) (4412F)

A N14C 4 RD 3517758C1
A N14H 4 RD 3517758C1
(4413A1)
(4413A2)
CONNECTOR 3517759C1
CONNECTOR 3517759C1
A N14E 4 RD 3517758C1 A N14CY 4 RD 3517758C1

A N14CZ 4 RD 3517758C1

(4413A3) REMOTE POWER MODULE POSITIVE FEED
(LOCATED AT BACK OF CAB) (4413A4)

A N14CX 4 RD 3517758C1
A N14H 4 RD 3517758C1

92218B 30JUL13 AE08058187 66C
Figure 552 Connector Composites (4411P), (4412A1), (4412A2), (4412F), (4413A1), (4413A2), (4413A3),
(4413A4)
552
13.140. CONNECTOR COMPOSITES (4413F), (4413F1), (4413F2), P. 66D
CHAPTER 13
NAVISTAR, INC.

(4413F)
A N14C 4 RD 3517758C1
CONNECTOR 3517759C1

(4413F1)

A# N14CY 4 RD 3517758C1
A* N14CZ 4 RD 3517758C1
# W/ WORKSTAR
* W/ DURASTAR
CONNECTOR 3517759C1

(4413F2)

1 N14E 4 RD 3517758C1
CONNECTOR 3517759C1

0488 25JUN14 ADDED R/D 4413F,4413F1B 92603H
AND 4413F2.MVD PREVIOUS R/D'S. 92218B 30JUL13 AE08058187 66D
Figure 553 Connector Composites (4413F), (4413F1), (4413F2)
553
13.141. CONNECTOR COMPOSITES (4413F3), (4413F4), (4414), (4450AM), (4450BM),

P. 66E
CHAPTER 13
NAVISTAR, INC.

(4413F3)

A N14CA 4 RD 3517758C1
CONNECTOR 3517759C1

(4413F4)

A N14CX 4 RD 3517758C1
CONNECTOR 3517759C1
REMOTE PWR MDL +VE FEED

(4414)

A N14CA 4 RD 3517757C1
CONNECTOR 3517760C1
BODY BUILDER CONNECTION

(4450AM) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
(LOCATED BETWEEN CENTER CHASSIS AND
A N68BB 14 BN 3535486C1 0589391C1
REAR CHASSIS)
B N56BB 16 YL 2039343C1 1652325C1
C N57BB 16 LTGN 2039343C1 1652325C1
F
E G D N54BB 14 BN 3535486C1 0589391C1
A
D B E N71BB 16 LTBL 2039343C1 1652325C1
C
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1
BODY BUILDER TURN / STOP

(4450BM)
(LOCATED BETWEEN CENTER CHASSIS AND
REAR CHASSIS)

A
A R56BC 16 OR 2033819C1 1652325C1
B R57BC 16 OR 2033819C1 1652325C1
B
C R70BB 14 OR 2033816C1 0589391C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

0488 25JUN14 ADDED R/D 4413F3,F4, B 92603H
4414,4450AM AND 4450BM. 92218B 30JUL13 AE08058187 66E
Figure 554 Connector Composites (4413F3), (4413F4), (4414), (4450AM), (4450BM)
554
13.142. CONNECTOR COMPOSITES (4450BF), (4450M) (4460AM), P. 66F
CHAPTER 13
NAVISTAR, INC.

(4450BF)

A R68BB 14 BN 2033912C1 0589391C1
C
D B B R56BB 16 OR 2033911C1 1652325C1
A C R57BB 16 OR 2033911C1 1652325C1
E G D R58BB 14 BN 2033912C1 0589391C1
F E R71BB 16 OR 2033911C1 1652325C1
F R12BB 14 LTBL 2033912C1 0589391C1
G R11-GBB 12 WH 2033912C1 0589390C1
BODY LOCK 2039342C1

(4450M)
A N68BB 14 BN 3535486C1 0589391C1
B N56BB 16 YL 2039343C1 1652325C1
F
E G
C N57BB 16 LTGN 2039343C1 1652325C1
A
D N54BB 14 BN 3535486C1 0589391C1
D B
C E N71BB 16 LTBL 2039343C1 1652325C1
F N12BB 14 LTBL 3535486C1 0589391C1
G N11-GD 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1
(4450M)
(LOCATED NEAR LEFT FRAME RAIL
BACK OF CAB)
A* A68BB 16 BN 2039343C1 1652325C1
A* A68BB 14 BN 3535486C1 1652325C1
B A56BB 16 YL 2039343C1 1652325C1
F
E G C A57BB 16 LTGN 2039343C1 1652325C1
A D* A58BB 14 BN 3535486C1 1652325C1
D B D* A54BB 16 BN 2039343C1 1652325C1
C E A71BB 16 LTBL 2039343C1 1652325C1
F A12BB 16 LTBL 2039343C1 1652325C1
G A11-GBJ 12 WH 2039344C1 0589391C1
BODY LOCK 2039342C1 * MUTUALLY EXCLUSIVE

(4460AM)
CHASSIS AND REAR CHASSIS)

A N56BC 16 YL 2033819C1 1652325C1
B B N57BC 16 LTGN 2033819C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1

92218B 30JUL13 AE08058187 66F
Figure 555 Connector Composites (4450BF), (4450M) (4460AM)
555
13.143. CONNECTOR COMPOSITES (4460BF), (4460BM), P. 66G
CHAPTER 13
NAVISTAR, INC.

(4460BM)
(LOCATED AT END OF FRAME NEAR REAR AXLES)
F
E G
D B A R68BB 14 BN 3535486C1 0589391C1
C B R56BB 16 OR 2039343C1 1652325C1
C R57BB 16 OR 2039343C1 1652325C1
D R58BB 14 BN 3535486C1 0589391C1
E R71BB 16 OR 2039343C1 1652325C1
F R12BB 14 LTBL 3535486C1 0589391C1
CONNECTOR 2039311C91 G R11-GBB 12 WH 2039344C1 0589390C1
BODY LOCK 2039342C1

(4460BF)
(LOCATED AT MAIN CHASSIS TO
REAR CHASSIS INTERCONNECT)

A R56BC 16 OR 2033911C1 1652325C1
B B R57BC 16 OR 2033911C1 1652325C1
C R70BB 14 OR 2033912C1 0589391C1
C
CONNECTOR 3553961C1
BODY LOCK 3554019C1

92218B 06AUG13 AE08058187 66G
Figure 556 Connector Composites (4460BF), (4460BM)
556
13.144. CONNECTOR COMPOSITES (4460M), (4500), (4601), P. 67

NAVISTAR, INC.

(4460M)
BODY BUILDER TURN/STOP
(4460M)
CHASSIS AN REAR CHASSIS)
A
A
B
B
C
C
CONNECTOR 1686834C1
BODY LOCK 1664408C1
CONNECTOR 1686834C1
BODY LOCK 1664408C1

A A56BC 16 YL 2033819C1 1652325C1
B A57BC 16 LTGN 2033819C1 1652325C1
A N56BC 16 YL 2033819C1 1652325C1
C* A70BL 16 RD 2033819C1 1652325C1
B N57BC 16 LTGN 2033819C1 1652325C1
C* A70BL 14 RD 2033816C1 1652325C1
C N70BB 14 RD 2033816C1 0589391C1
C* A70BB 16 RD 2033819C1 1652325C1
C* A70BB 14 RD 2033816C1 1652325C1
WINDSHIELD WIPER MOTOR

(4500)
(LOCATED UNDER HOOD) AMMETER
(4601)
(LOCATED IN ENGINE COMPARTMENT)
D
B
C
A
B
A
CONNECTOR 1671610C1
BODY LOCK 1671608C1
CONNECTOR 1661375C2
BODY LOCK 1661376C1
A A82D 16 GY 2033819C1 1652325C1 A K26B 18 TN 2033819C1 1652325C1
B A82V 16 GY 2033819C1 1652325C1 B K26A 18 TN 2033819C1 1652325C1
C A82-G 14 WH 2033816C1 1652325C1

D A82K 16 GY 2033819C1 1652325C1
W/DURASTAR
E A82L 16 GY 2033819C1 1652325C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 4601. RMVD C 92372W
R/D 4705. 61229V 09JUN09 AE08058187 067
Figure 557 Connector Composites (4460M), (4500), (4601)
557

NAVISTAR, INC.
BODY BUILDER CONNECTOR

(4705)
(LOCATED IN ENGINE)

5 4
1 K92A15 18 TN 3518963C1
2 K92A11 18 TN 3518963C1
3 K92A12 18 TN 3518963C1
4 K92A13 18 TN 3518963C1
5 K92A9 18 TN 3518963C1
6 K92A10 18 TN 3518963C1
8 1
7 K92A8 18 TN 3518963C1
8 PLUG - - 3527276C1
CONNECTOR 3539139C1
BODY LOCK 3539144C1

(4705)
(LOCATED IN ENGINE)
A K92A15 18 TN 1667742C1 1661872C1
B* K92A11 18 TN 1667742C1 3568570C1
A K
B# K92A11 16 TN 1667742C1 1661872C1
B J C K92A12 18 TN 1667742C1 3568570C1
D K92A13 18 TN 1667742C1 3568570C1
C H
E K92A9 18 TN 1667742C1 3568570C1
D F K92A10 18 TN 1667742C1 3568570C1
G
G K92A8 18 TN 1667742C1 3568570C1
E F
H K92A16 18 TN 1667742C1 3568570C1
J K92A17 18 TN 1667742C1 3568570C1
K PLUG - - 2025431C1 -
CONNECTOR 3538634C1 * W/ BODY BUILDER CONNECTION

BODY LOCK 3538636C1 # W/ BODY BUILDER CONNECTION, W/ ULTRASHIFT,
W/ PROSTAR/LONESTAR

(4706)
(LOCATED IN ENGINE)

A K92A5 18 TN 1661875C1 3568570C1
E B K92A4 18 TN 1661875C1 1661872C1

F
C K92A3 18 TN 1661875C1 3568570C1
D G D K92A14 18 TN 1661875C1 3568570C1
E K92A2 18 TN 1661875C1 3568570C1
C H
F K92A6 18 TN 1661875C1 3568570C1
B J G K92A7 18 TN 1661875C1 3568570C1
A H K92A1 18 TN 1661875C1 3568570C1

K
J K92A19 18 TN 1661875C1 3568570C1
K PLUG - - 2025431C1 -
CONNECTOR 3538635C1
BODY LOCK 3538636C1

- - REVISED AND REDRAWN. B 92372W
82436B 03NOV11 AE08058187 67A
558
13.146. CONNECTOR COMPOSITES (4706), (4712F1), (4712F3), P. 67B

NAVISTAR, INC.

(4706)
(LOCATED IN ENGINE)
1 K92A5 18 TN 3518961C1
4 5
2 K92A4 18 TN 3518961C1
3 K92A3 18 TN 3518961C1
4 K92A14 18 TN 3518961C1
5 K92A2 18 TN 3518961C1
6 K92A6 18 TN 3518961C1
7 K92A7 18 TN 3518961C1
1 8 8 K92A1 18 TN 3518961C1
CONNECTOR 3539140C1
BODY LOCK 3539145C1
DASH/TRANS CONNECTION
(4712F1)

A L71C 16 OR 1667742C1 1661872C1
H B L71B 16 OR 1667742C1 1661872C1
A G C PLUG - - 2025431C1 -
D PLUG - - 2025431C1 -
B
E PLUG - - 2025431C1 -
C F L17D 18 PK 1667742C1 3568570C1
D F G PLUG - - 2025431C1 -
H PLUG - - 2025431C1 -
E
W/DURASTAR
CONNECTOR 3525874C1
BODY LOCK 1671608C1
DASH/TRANS CONNECTION
(4712F3)

A L71C 16 OR 1667742C1 1661872C1
H B L71C 16 OR 1667742C1 1661872C1
A G C L71B 16 OR 1667742C1 1661872C1
B D PLUG - - 2025431C1 -
E L71B 16 OR 1667742C1 1661872C1
C
F L17D 18 PK 1667742C1 3568570C1
D F G L17D 18 PK 1667742C1 1661872C1
E H PLUG - - 2025431C1 -

BODY LOCK 1671608C1

82436B 08NOV11 AE08058187 67B
Figure 559 Connector Composites (4706), (4712F1), (4712F3)
559
13.147. CONNECTOR COMPOSITES (4800), (4802), P. 67C

DCU CONNECTOR (4800)

(LOCATED ON FRONT SIDE OF DCU)
3 15
1 2 16 17
18 29
30 31 45 46
21 K117A 18 GY 3590850C1 N/A
22 PLUG - - 3590850C1 N/A
32 44 23 K115V 18 BK 3590850C1 N/A

24 PLUG - - 3590850C1 N/A
CONNECTOR 3590395C1
25 K119C 18 BN 3590850C1 N/A
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 26 K14P 18 RD 3590850C1 N/A
1 K113A 18 PL 3592388C1 3592384C1 27 PLUG - - 3590850C1 N/A
2 K14LA 12 RD 3592382C1 3592377C1 28 PLUG - - 3590850C1 N/A
3 PLUG - - 3590850C1 N/A 29 K5D(+) 18 YL 3590850C1 N/A
4 PLUG - - 3590850C1 N/A 30 K116L 16 GY 3592387C1 3592384C1
5 PLUG - - 3590850C1 N/A 31 K10-GU 12 WH 3592382C1 3592377C1
6 PLUG - - 3590850C1 N/A 32 PLUG - - 3590850C1 N/A
7 K115P 18 BK 3590850C1 N/A 33 K120A 18 YL 3590850C1 N/A
8 K115R 18 BK 3590850C1 N/A 34 PLUG - - 3590850C1 N/A
9 PLUG - - 3590850C1 N/A 35 K120B 18 OR 3590850C1 N/A
10 PLUG - - 3590850C1 N/A 36 PLUG - - 3590850C1 N/A
11 K115T 18 BK 3590850C1 N/A 37 PLUG - - 3590850C1 N/A
12 K113C 18 PL 3590850C1 N/A 38 PLUG - - 3590850C1 N/A
13 K116J 18 GY 3590850C1 N/A 39 PLUG - - 3590850C1 N/A
14 PLUG - - 3590850C1 N/A 40 K10-GJ 18 WH 3590850C1 N/A
15 PLUG - - 3590850C1 N/A 41 PLUG - - 3590850C1 N/A
16 PLUG - - 3592382C1 3592377C1 42 PLUG - - 3590850C1 N/A
17 PLUG - - 3592388C1 3592384C1 43 PLUG - - 3590850C1 N/A
18 K116K 18 GY 3590850C1 N/A 44 K5D(-) 18 GN 3590850C1 N/A
19 PLUG - - 3590850C1 N/A 45 K113D 12 TN 3592382C1 3592377C1
20 PLUG - - 3590850C1 N/A 46 K113E 16 TN 1680205C1 3592384C1
DCU BOX CONNECTOR (4802)

(LOCATED ABOVE DCU)
1 K115TU 18 BK 3731379C1
2 K116LN 18 GY 3731379C1
3 K115PQ 18 RD 3731379C1
4 K115RS 18 BK 3731379C1
5 PLUG - - 3731379C1
6 PLUG - - 3731379C1
7 PLUG - - 3731379C1
8 PLUG - - 3731379C1
9 K119CE 18 BN 3731379C1
10 K10-GM 18 WH 3731379C1
11 K115VW 18 BK 3731379C1
12 PLUG - - 3731379C1
CONNECTOR 3916047C1 13 PLUG - - 3731379C1
BODY LOCK 3711020C1 14 PLUG - - 3731379C1
15 PLUG - - 3731379C1
16 PLUG - - 3731379C1

- - REVISED AND REDRAWN. B 92372W
82346B 08NOV11 AE08058187 67C
560
13.148. CONNECTOR COMPOSITES (4803), (4810), (4815), (4830), P. 67D

CHAPTER 13
NOX SENSOR CONNECTOR (4803)

(LOCATED BY RIGHT FRAME RAIL)

5
1 K14PQ 18 RD 3734893C1 3680160C1
4
2 K10-GV 18 WH 3734893C1 3680160C1
3 3 K5DE(-) 18 GN 3734893C1 3680160C1
2 4 K5DE(+) 18 YL 3734893C1 3680160C1
1 5 PLUG - - 3734893C1 3680160C1
CONNECTOR 3905767C1
INJECTOR CONNECTOR (4810)

(LOCATED ABOVE MUFFLER EXHAUST)

1 K116LO 18 GY 3733327C1 3573653C1
1 2
2 K116J 18 GY 3733327C1 3573653C1
CONNECTOR 3733328C1
COOLANT VALVE SOLENOID CONNECTOR (4815)

(LOCATED BY RIGHT FRAME RAIL ABOVE DEF TANK)

4 1
1 K116LM 16 GY 3679224C1 3601687C1
2 3 2 PLUG - - 3679224C1 3601687C1

3 PLUG - - 3679224C1 3601687C1
4 K116KL 16 GY 3679224C1 3601687C1
CONNECTOR 3714731C1
TEMPERATURE, LEVEL SENSOR

(LOCATED ABOVE DEF TANK)
(4830)
D
C A K119CD 18 RD 1661875C1 3568570C1
B K120A 18 YL 1661875C1 3568570C1
B
C K10-GN 18 WH 1661875C1 3568570C1
A D K120B 18 OR 1661875C1 3568570C1
E E K19GO 18 WH 1661875C1 3568570C1
CONNECTOR 3522251C1
BODY LOCK 3522253C1

- - ADDED R/D 4803,4810, B 92372W
4815 & 4830. RMVD PREVIOUS R/D'S. 82436B 08NOV11 AE08058187 67D
561
13.149. CONNECTOR COMPOSITES (4831), (4833A), (4833B), (4833C), P. 67E

TEMPERATURE SENSOR CONNECTOR (4831)

(LOCATED ABOVE EXHAUST PIPE)

1 K10-GK 18 WH 3601686C1 3733609C1
4 1
2 K117A 18 GY 3601686C1 3733609C1
2 3 3 PLUG - - 3601686C1 3733609C1
4 PLUG - - 3601686C1 3733609C1
CONNECTOR 3601685C1
LINE HEAT CONNECTOR (4833A)

(LOCATED BEHIND DEF TANK)

1 2 1 K113AA 18 PL 1680205C1
2 K113D 12 TN 1680205C1
BODY LOCK 3711020C1
LINE HEAT CONNECTOR (4833B)

(LOCATED BEHIND DEF TANK)

1 K113AB 18 PL 1680205C1
1 2 2 K113E 16 TN 1680205C1
BODY LOCK 3711020C1
LINE HEAT CONNECTOR (4833C)

(LOCATED ABOVE DEF TANK)

1 K116LP 18 GY 1680205C1
1 2
2 K113C 18 PL 1680205C1
BODY LOCK 3711020C1

0488 24JAN14 ADDED R/D 4831,4833A C 92372W
4833B/C. RMVD PREVIOUS R/D'S 82436B 03NOV11 AE08058187 67E
Figure 562 Connector Composites (4831), (4833A), (4833B), (4833C)
562
13.150. CONNECTOR COMPOSITES (4840), (4840F), (4841), (4841F), P. 67F

SCR INTERCONNECTION (4840)

(LOCATED ABOVE TRANSMISSION) ENGINE INTERCONNECTION (4840F)
(LOCATED ABOVE TRANSMISSION)
E
F H
D G A
C B
B C
A F D
G E
H
CONNECTOR 3525874C1
CONNECTOR 3525872C1
BODY LOCK 3525875C1
BODY LOCK 3525873C1
A K5E(-) 18 LT GN 1661875C1 3568570C1 A K5DF(-) 18 GN 1667742C1 3568570C1
B K5E(+) 18 YL 1661875C1 3568570C1 B K5DF(+) 18 YL 1667742C1 3568570C1
C PLUG - - 1661875C1 3568570C1 C PLUG - - 1667742C1 3568570C1
D PLUG - - 1661875C1 3568570C1 D PLUG - - 1667742C1 3568570C1
E PLUG - - 1661875C1 3568570C1 E PLUG - - 1667742C1 3568570C1
F PLUG - - 1661875C1 3568570C1 F PLUG - - 1667742C1 3568570C1
G 41 20 TN 1661875C1 3568570C1 G 41 18 TN 1667742C1 3568570C1
H 110-G 20 GY 1661875C1 3568570C1 H 110-G 18 GY 1667742C1 3568570C1
SCR POWER (4841)

ENGINE INTERCONNECTION (4841F)
C A
B B
A
C
CONNECTOR 1667733C1
BODY LOCK 1667734C1
A K14LA 12 RD 1667737C1 1671603C1 A K14L 12 RD 2025424C1 1671603C1
B K10-GU 12 WH 1667737C1 1671603C1 B K10-GW 12 WH 2025424C1 1671603C1
C K14P 12 RD 1667737C1 1671603C1 C K14PR 12 RD 2025424C1 1671603C1

92372W 16DEC13 AE08058187 67F
Figure 563 Connector Composites (4840), (4840F), (4841), (4841F)
563

NAVISTAR, INC.

(4705)

A K92A15 18 TN 1667742C1 1661872C1
B K92A11 18 TN 1667742C1 3568570C1
A K
C K92A12 18 TN 1667742C1 3568570C1
B J D K92A13 18 TN 1667742C1 3568570C1
CONNECTOR 3538634C1 E K92A9 18 TN 1667742C1 3568570C1
C H BODY LOCK 3538636C1
F K92A10 18 TN 1667742C1 3568570C1
D G K92A8 18 TN 1667742C1 3568570C1
G
H K92A16 18 TN 1667742C1 3568570C1
E F
J K92A17 18 TN 1667742C1 3568570C1
K PLUG - - 2025431C1 -

(4706)
A K92A5 18 TN 1661875C1 3568570C1
B K92A4 18 TN 1661875C1 1661872C1
A K C K92A3 18 TN 1661875C1 3568570C1
B J D K92A14 18 TN 1661875C1 3568570C1

E K92A2 18 TN 1661875C1 3568570C1
CONNECTOR 3538634C1
C H BODY LOCK 3538636C1 F K92A6 18 TN 1661875C1 3568570C1
G K92A7 18 TN 1661875C1 3568570C1
D
G H K92A1 18 TN 1661875C1 3568570C1
E F J PLUG - - 2025431C1 -
K PLUG - - 2025431C1 -
BODY BUILDER CONNECTOR 2 (4706)

AIR PARK SOLENOID (4905)
4 5 (LOCATED ON EXTERIOR DASH NEAR DCM)
CONNECTOR 3539140C1 B
BODY LOCK 3539145C1
A
1 8

CONNECTOR 1671610C1
1 K92A5 18 TN 3518961C1 BODY LOCK 1671608C1
2 K92A4 18 TN 3518961C1
3 K92A3 18 TN 3518961C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
4 K92A14 18 TN 3518961C1 A M44Y 16 GY 2033819C1 1652325C1
5 K92A2 18 TN 3518961C1 B* M44W 16 WH 2033819C1 1652325C1
6 K92A6 18 TN 3518961C1 B* M44-GW 16 WH 2033819C1 1652325C1
7 K92A7 18 TN 3518961C1
8 K92A1 18 TN 3518961C1
WHEEL CHAIR INTERLOCK (4906)

(LOCATED ON EXTERIOR DASH NEAR
IP / FORWARD PASSTHRU) A M44W 16 WH 1661875C1 1661872C1
B M92#101 18 TN 1661875C1 3568570C1
E C PLUG - - 202543C1 -
D F
D M92#103 18 TN 1661875C1 3568570C1
C CONNECTOR 3525872C1 E M11-GW 16 WH 1661875C1 1661872C1
B BODY LOCK 3525873C1 F PLUG - - 202543C1 -

G M89AR 18 PK 1661875C1 3568570C1
A G
H M89CE 18 PL 1661875C1 3568570C1
H
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

DLV1 28APR10 ADDED CONN 4705 AND B 62476L
4706. 61229V 09JUN09

AE08058187 068
564
13.152. CONNECTOR COMPOSITES (4906C), (4950), (4951), (4952), (4953), P. 68A
CHAPTER 13
NAVISTAR, INC.
WHEEL CHAIR INTERLOCK CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

(4906C)
A M44J 18 WH 1667742C1 1661872C1
(LOCATED ON EXTERIOR DASH NEAR
FORWARD /IP PASS THRU) A* M44J 18 WH 1667742C1 1661872C1
B M92C 18 TN 1667742C1 1661872C1
H C PLUG - - 202543C1 -
A G D M92C 18 TN 1667742C1 1661872C1
E M44J 18 WH 1667742C1 1661872C1
B
E* M44J 18 GY 166742C1 1661872C1
C F PLUG - - 202543C1 -
G PLUG - - 202543C1 -
D F
H PLUG - - 202543C1 -
E
* WHEEL CHAIR LIFT INTERLOCK
CONNECTOR 3525874C1
BODY LOCK 3525875C1
BENDIX AUTO TRACTION CONTROL

(4950)
(LOCATED AT END OF FRAME AT REAR AXLE)
2
1 R94BD 16 BN 3679224C1 3601687C1
2 R94BE 16 YL 3679224C1 3601687C1
CONNECTOR 3678796C1
WABCO AUTO TRACTION CONTROL

(4951)
(LOCATED AT END OF FRAME AT REAR AXLE)

2
1 [R94WX] 18 BN ASSY
2 [R94WZ] 18 BL ASSY
CONNECTOR 3710092C1
BENDIX ATC ECE ADR

(4952)
(LOCATED ON CROSSMEMBER OF REAR AXLE)
1 R94BD 16 BN 3679224C1 3601687C1
1 2 R94BE 16 YL 3679224C1 3601687C1
CONNECTOR 3678796C1
BENDIX ATC ECE ADR

(LOCATED ON CROSSMEMBER OF REAR AXLE
1 R94BD 16 BN 3679224C1 3601687C1
2 R94BE 16 YL 3679224C1 3601687C1
CONNECTOR 3678796C1
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC M44J TO C 92603H
CAV A AND E. 62476L 19NOV09 AE08058187 68A
Figure 565 Connector Composites (4906C), (4950), (4951), (4952), (4953)
565

NAVISTAR, INC.
AIR SHIELD LIGHT CONN

(5117)
(LOCATED IN UPPER LEFT
SIDE OF SLEEPER)

A
A BLACK 16 BK 1667742C1 1661872C1
B
B WHITE 16 WH 1667742C1 1661872C1
C
C PLUG - - - -
W/ DURASTAR
CONNECTOR 1661889C1
BODY LOCK 1661890C1
AIR SHIELD LIGHT CONN

(5517)
(LOCATED IN UPPER LEFT
SIDE OF SLEEPER)
C CAV CIRCUIT GAUGE COLOR TERMINAL

A BK 18 BK 1661262C1
B
B WH 18 WH 1661262C1
A
W/ DURASTAR
CONNECTOR 1661891C1
BODY LOCK 1661892C1
COOLANT FLOW VALVE

(5200)

1 K95AB 20 TN 3601686C1 3733609C1
1 4 2 PLUG - - 3532129C1 -
3 PLUG - - 3532129C1 -
3 2
4 K95AA 20 TN 3601686C1 3733609C1
W/ DURASTAR
CONNECTOR 3714731C1
BENDIX ATC ECE ADR

(5899) W/ TRANSTAR
(LOCATED ON CROSSMEMBER OF REAR AXLE W/ DURASTAR

A A* M41D 18 TN 1661875C1 1661872C1
A# M41D 18 BK 1661875C1 1661872C1
B B* M41E 18 TN 1661875C1 1661872C1
B# M41E 18 GY 1661875C1 1661872C1
* W/ IBB ENGINE
CONNECTOR 3522068C1
# W/ CUMMINS ISB ENGINE
BODY LOCK 1661874C1
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 5117,5200 & C 92372W
5899. RMVD PREVIOUS R/D'S. 62476L 19NOV09 AE08058187 68B
566
13.154. CONNECTOR COMPOSITES (6000), P. 68C

NAVISTAR, INC.
ECM
W/ DURASTAR
(6000)
(LOCATED IN LEFT SIDE OF ENGINE)
36 PLUG - - 3744547C1
37 PLUG - - 3744547C1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 38 K95B 20 TN 3743668C1
39 K95A1 20 TN 3743668C1
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
40 K95C 20 TN 3743668C1
41 K95 20 TN 3743668C1
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
42 K95A 20 TN 3743668C1
43 PLUG - - 3744547C1
44 PLUG - - 3744547C1
45 PLUG - - 3744547C1
46@ K5(-) 20 GN 3743668C1
CONNECTOR 3945694C1 46% K5B(-) 20 GN 3743668C1
BODY LOCK 3743662C1 47 PLUG - - 3744547C1
48 PLUG - - 3744547C1
49 K10-GA 16 WH 3743666C1
50 K10-GB 16 WH 3743666C1
1 K14A5 16 RD 3743666C1
51 K10-GC 16 WH 3743666C1
2 PLUG - - 3744547C1
52 K10-GD 16 WH 3743666C1
3 K95-GB 16 TN 3743666C1
53 K95(-) 20 GN 3743668C1
4 PLUG - - 3744547C1
54 K95E 20 TN 3743668C1
5 K13B 18 PK 3743666C1
55 PLUG - - 3744547C1
6 K95F 20 TN 3743668C1
56 PLUG - - 3744547C1
7 K95-GA 20 TN 3743668C1
57 K95AA 20 TN 3743668C1
8* K6A 20 GY 3743668C1
58 PLUG - - 3744547C1
8# K6A 20 PL 3743668C1
59 K47C 20 GY 3743668C1
9 K97C 20 PL 3743668C1
60 K47B 20 GY 3743668C1
10 K99B 20 PL 3743668C1
61 K97N 20 PL 3743668C1
11 PLUG - - 3744547C1
62@@ K9 20 GY 3743668C1
12 K46B 20 GY 3743668C1
62%% K9A 20 GY 3743668C1
13 K95 20 TN 3743668C1
63 K99A 20 PL 3743668C1
14 PLUG - - 3744547C1
64 K97M 20 PL 3743668C1
15 PLUG - - 3744547C1
65 K41A 20 TN 3743668C1
16 K95K 20 TN 3743668C1
66 PLUG - - 3744547C1
17 PLUG - - 3744547C1
67 K99F 20 PL 3743668C1
18 PLUG - - 3744547C1
68 PLUG - - 3744547C1
19 K46A 20 GY 3743668C1
69 PLUG - - 3744547C1
20 PLUG - - 3744547C1
70 PLUG - - 3744547C1
21 PLUG - - 3744547C1
71 PLUG - - 3744547C1
22@ K5(+) 20 YL 3743668C1
72 PLUG - - 3744547C1
22% K5B(+) 20 YL 3743668C1
73 K10-GE 16 WH 3743666C1
23 PLUG - - 3744547C1
74 PLUG - - 3744547C1
24 PLUG - - 3744547C1
75 K18 18 PK 3743666C1
25 K14A4 16 RD 3743666C1
76 K18R 18 PK 3743666C1
26 K14A3 16 RD 3743666C1
77 K95(+) 20 YL 3743668C1
27 K14A2 16 RD 3743666C1
78 PLUG - - 3744547C1
28 K14A1 16 RD 3743666C1
79 K95D 20 TN 3743668C1
29 PLUG - - 3744547C1
80 PLUG - - 3744547C1
30 K97AR 20 PL 3743668C1
31 PLUG - - 3744547C1
* OEM SENSOR SUPPLY W/ BODY BUILDER
32 K9A 20 GY 3743668C1 # OEM SENSOR SUPPLY N/ BODY BUILDER
33 K97B 20 PL 3743668C1 @ J1939 W/ MANUAL TRANSMISSION
% J1939 W/ ALLISON TRANSMISSION
34 PLUG - - 3744547C1
& GROUND W/ TCM, W/ 508004
35 K34 20 TN 3743668C1 @@ ECM RETURN N/ BODY BUILDER
%% ECM RETURN W/ BODY BUILDER

- - ADDED R/D 6000. RMVD B 92372W
PREVIOUS R/D'S. 92218B 30JUL13 AE08058187 68C
567
13.155. CONNECTOR COMPOSITES (6000), (6003), (6004), P. 68D

NAVISTAR, INC.
W/ DURASTAR
ECM CAV CIRCUIT GAUGE COLOR TERMINAL

(6000) 81 K95G 20 TN 3743668C1
(LOCATED IN LEFT SIDE OF ENGINE) 82 K95AB 20 TN 3743668C1
83 K17 20 PK 3743668C1
84 K95MA 20 TN 3743668C1
85 K95MB 20 TN 3743668C1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 86 PLUG - - 3744547C1
87 PLUG - - 3744547C1
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
88 PLUG - - 3744547C1
89 PLUG - - 3744547C1
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
90 K99B 20 PL 3743668C1
91 PLUG - - 3744547C1
92 PLUG - - 3744547C1
93 PLUG - - 3744547C1
CONNECTOR 3945694C1 94 K99C 20 PL 3743668C1
BODY LOCK 3743662C1
95 PLUG - - 3744547C1
96 PLUG - - 3744547C1
FORWARD / CENTER HAVC

TEMPERATURE SENDER / AC REMOTE CENTER / FORWARD HVAC
(6003) TEMPERATURE SENSOR / AC REMOTE
(LOCATED AT BOTTOM OF (6004)
RECIRCULATION SHIELD) (LOCATED AT BOTTOM OF RECIRCULATION SHIELD)
4 1
4
CONNECTOR 3820175C1
1
CONNECTOR 3820176C1

1 N41A 18 GY 3618272C1
1 M41A 18 GY 3613771C1
2 N109A 18 GY 3618272C1
2 M41B 18 GY 3613777C1
3 N77E 18 LTGN 3618272C1
3 M77 18 BK 3613771C1
4 N77F 18 LTGN 3618272C1
4 M77A 18 BK 3613771C1
W/ TRANSTAR

92372W 16DEC13 AE08058187 68D
568
13.156. CONNECTOR COMPOSITES (6005), (6007), (6008), (6009), P. 68E

NAVISTAR, INC.
FORWARD / CENTER HAVC

TEMPERATURE SENDER / AC REMOTE
(6005)
(LOCATED AT BOTTOM OF
RECIRCULATION SHIELD)

1 M41 18 GY 3613771C1
2 M110AD 18 GY 3613771C1
3 M77 18 BK 3613771C1
4 M77A 18 BK 3613771C1
1
CONNECTOR 3820176C1
AC REMOTE CONDENSOR AC REMOTE CONDENSOR

(6007) (6008)
(LOCATED IN CAB) (LOCATED IN CAB)
B B
A A
A N77B 12 RD 3679001C1 A N77A 12 RD 3679001C1
2 N77J 12 RD 3679001C1 B N77H 12 RD 3679001C1
AC REMOTE CONDENSOR DAY CAB

(6009)
(LOCATED IN CAB)
10 5 CAV CIRCUIT GAUGE COLOR TERMINAL

1 N77K 14 LTGN 3613770C1
2 N77E 18 LTGN 3613771C1
3 N77L 14 LTGN 3613770C1
4 PLUG - - -
5 N77C 18 LTGN 3613771C1
6 N77-GB 14 LTGN 3613770C1
7 N77F 18 LTGN 3613771C1
8 N77-GC 14 LTGN 3613770C1
9 PLUG - - -
6 1 10 N77D 18 LTGN 3613771C1
CONNECTOR 3690369C1

92372W 16DEC13 AE08058187 68E
Figure 569 Connector Composites (6005), (6007), (6008), (6009))
569
CHAPTER 13
NAVISTAR, INC.
ENGINE / MELROSE
(6011) ENGINE / MELROSE
(LOCATED ON THE LEFT SIDE OF ENGINE) (6011)
(LOCATED ON THE LEFT SIDE OF ENGINE)
12 24 16 8
11 23
15 7
14 6
13 5
12 4
11 3
10 2
2 14 9 1
1 13
CONNECTOR 3849648C1
CONNECTOR 3857801C1

1 K97AZ 14 PL 3613770C1
2# K97BA 14 GY 3613770C1
2 K19-BA 14 GY 3613770C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
3* K97A-G 18 PL 3857802C1 1 K19-GM 14 GY 3850092C1 3578677C1
3** K97A-G 18 WH 3857802C1 2 PLUG - - - -
4 K97AS 18 PL 3857802C1 3 PLUG - - - -
5 K97KG 20 PL 3860055C1 4 PLUG - - - -
5## K97KG 18 PL 3857802C1 5 PLUG - - - -
6 K97KH 20 PL 3860055C1 6 K97T 18 PL 3850120C1 -
6## K97KH 18 PL 3857802C1 7 PLUG - - - -
7 K97KJ 20 PL 3860055C1 8 K19BA 14 GY 3850092C1 3578677C1
7## K97KJ 18 PL 3857802C1 9 K97-GH 14 WH 3850092C1 3578677C1
8 K97KK 20 PL 3860055C1 10 PLUG - - - -
8## K97KK 18 PL 3857802C1 11 PLUG - - - -
9 K97KL 20 PL 3860055C1 12 PLUG - - - -
9## K97KZ 18 PL 3857802C1 13 PLUG - - - -
10 K97KM 20 PL 3860055C1 14 PLUG - - - -
10## K97KM 18 PL 3857802C1 15 PLUG - - - -
11 K19-G 14 GY 3613770C1 16 K97NC 14 PL 3850092C1 3578677C1
12 K97-GB 14 WH 3613770C1
13 K97UC 16 PL 3613770C1
14 K97AX 18 PL 3613771C1
WITH V8 ENGINE
15 K97KN 20 PL 3860055C1
15## K97KN 18 PL 3857802C1
16 K97KP 20 PL 3860055C1
16## K97KP 18 PL 3857802C1
17 K97KR 20 PL 3860055C1
17## K97KR 18 PL 3857802C1
18 K97KS 20 PL 3860055C1
18## K97KS 18 PL 3857802C1
19 K97KT 20 PL 3860055C1
WITH I6 ENGINE
19## K97KT 18 PL 3857802C1
20 K97KV 16 PL 3857802C1
* AIR CLEANER LEFT SIDE
21 K5A(+) 18 YL 3857802C1
# W/FUEL FILTER WIRING W/LOW/MID/HIGH CAB
22 K5A(-) 18 GN 3857802C1 ** AIR CLEANER RIGHT SIDE
23 K97B-G 16 WH 3613770C1 ## AFTERTREATMENT WIRING W/SCR
24 PLUG - - 3857803C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. F 92603H
61229V 09JUN09 AE08058187 069
570

NAVISTAR, INC.
AC REMOTE CONDENSER EXT / CREW CAB

(6012)
(LOCATED IN CAB)

1 N77K 14 LTGN 3613770C1
2 N77E 18 LTGN 3613771C1
3 N77L 14 LTGN 3613770C1
4 PLUG - - 3573076C1
5 N77C 18 LTGN 3613771C1
6 N77-GB 14 LTGN 3613770C1
7 N77F 18 LTGN 3613771C1
8 N77-GC 14 LTGN 3613770C1
9 PLUG - - 3573076C1
6 1
10 N77D 18 LTGN 3613771C1
CONNECTOR 3690369C1
CENTER / REAR HVAC TEMP SENDER

(6013)
(LOCATED BETWEEN REAR AND CENTER CHASSIS HARNESS)

1 N41A 18 GY 3618272C1
2 N109A 18 GY 3618272C1
3 PLUG - - 3573076C1
4 PLUG - - 3573076C1
4
CONNECTOR 3820175C1
ENGINE AMBIENT TEMP SENSOR

(6013)

A M41D 18 GY 1661875C1 1661872C1
A B M41E 18 GY 1661872C1 1661872C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1

0610 12NOV13 ADDED R/D 6013. B 92218B
68076W 14SEP10 AE08058187 69A
571
13.159. CONNECTOR COMPOSITES (6018) P. 70

CHAPTER 13
NAVISTAR, INC.
ECM
(6018)
58 46
6 5
4 3
19 7 2 1
CONNECTOR 3687798C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE
1 K14G 14 RD 3687802C1 3624233C1 31 PLUG - - 3623614C1 -
2 K92A16 14 WH 3687802C1 3624233C1 32 PLUG - - 3623614C1 -
3 K14HA 14 RD 3687802C1 3624233C1 33 K95VC 18 TN 3687804C1 -
4 K92BA16 14 WH 3687802C1 3624233C1 34** K5S(+) 18 YL 3687804C1 -
5 K14KA 14 RD 3687802C1 3624233C1 34## K55128 20 YL 3687804C1 -
6 K92C16 14 WH 3687802C1 3624233C1 34## K5S128 18 YL 3687804C1 -
7 PLUG - - 3623614C1 - 34@ K5R128 18 YL 3687804C1
8* K34-GA 18 WH 3687804C1 - 35 K98GN 20 GN 3687804C1 -
8* K23B1 18 WH 3687804C1 - 36 K97C 18 PL 3687804C1 -
8* K92A20A 18 WH 3687804C1 - 37 K92A4 18 TN 3687804C1 -
9 K41-GA 18 WH 3687804C1 - 38 PLUG - - 3623614C1 -
10 PLUG - - - - 39 K95VE 18 TN 3687804C1 -
11 K97N 18 PL 3687804C1 - 40 K95VIR 18 WH 3687804C1 -
12 PLUG - - - - 41 PLUG - - - -
13 K92A5 18 TN 3687804C1 - 42* K23 18 TN 3687804C1 -
14 PLUG - - 3623614C1 - 42# K34B 18 TN 3687804C1
15 K41A 18 TN 3687804C1 - 43 PLUG - - 3623614C1 -
16 PLUG - - - - 44 K41B 18 TN 3687804C1 -
17 K13A 18 PK 3687804C1 - 45 PLUG - - 3623614C1 -
18* K23-G 18 TN 3687804C1 - 46 K95VB 18 TN 3687804C1 -
18# K23-G 18 WH 3687804C1 - 47# K53108 18 TN 3687804C1 -
19 K14L 18 RD 3687804C1 - 47** K5S(-) 18 GN 3687804C1 -
20 PLUG - - - - 47## K5S108 18 TN 3687804C1 -
21 K41-GB 18 WH 3687804C1 - 47@ K5R108 18 GN 3687804C1
22 PLUG - - - - 48 K98YL 20 YL 3687804C1 -
23 K97B 18 PL 3687804C1 - 49# K34BB 18 TN 3687804C1 -
24 K92A3 18 TN 3687804C1 - 49* K23A1 18 TN 3687804C1
25 PLUG - - - - 50 K99D 18 PL 3687804C1 -
26 PLUG - - - - 51 PLUG - - 3623614C1 -
27 PLUG - - - - 52 K95VA 18 TN 3687804C1 -
28 PLUG - - - - 53 K95VD 18 TN 3687804C1 -
29 PLUG - - - - 54 PLUG - - - -
30 K23 18 TN 3687804C1 - 55 PLUG - - - -
* W/ VARIABLE SPEED FAN 56 K92A17 18 TN 3687804C1 -
# W/ 2 SPEED FAN
57 K92A16 18 TN 3687804C1
** W/ ULTRASHIFT & AUTOSHIFT TRANSMISSION
## W/ ALLISON TRANSMISSION 58 K23C 18 TN 3687804C1 -
@ W/ ALLISON TC10 TRANSMISSION
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 22JAN14 ADDED CIRC K5R128 AT D 84576N
CAV 34 & K5R108 AT CAV 47. 61229V 09JUN09 AE08058187 070
572

CHAPTER 13
NAVISTAR, INC.
ECM CONNECTOR
(6019)
1 2 7 19
3 4
5 6
46 58
CONNECTOR 3687797C1
CAV CIR GAUGE COLOR TERMINAL SEAL/SLEEVE

1 K14M 14 RD 3687802C1 3624233C1
31 PLUG - - 3623614C1 -
2 K92D16 14 WH 3687802C1 3624233C1
32 PLUG - - 3623614C1 -
3 PLUG - - 3623614C1 -
33 PLUG - - 3623614C1 -
4 PLUG - - 3623614C1 -
34 K95-GF 18 WH 3687804C1 -
5 PLUG - - 3623614C1 -
35 K92A12 18 TN 3687804C1 -
6# K23 18 TN 3689959C1 3623615C1
36 PLUG - - 3623614C1 -
7# K97A 18 PL 3687804C1 -
37 K95W 18 TN 3687804C1 -
8 PLUG - - 3623614C3 -
38 PLUG - - 3623614C1 -
9 K92A8 18 TN 3687804C1 -
39 PLUG - - 3623614C1 -
10 K92A7 18 TN 3687804C1 -
40 PLUG - - 3623614C1 -
11 PLUG - - 3623614C1 -
41 PLUG - - 3623614C2 -
12 PLUG - - 3623614C1 -
42 PLUG - - 3623614C3 -
13 K92A1 18 TN 3687804C1 -
43 K41E 18 TN 3687814C1 -
14 PLUG - - 3623614C1 -
44 PLUG - - 3623614C1 -
15 K92A6 18 TN 3687804C1 -
45 PLUG - - 3623614C1 -
16 K97Y 18 TN 3687804C1 -
46 K92A19 18 TN 3623614C1 -
17 K92A14 18 TN 3687804C1 -
47 PLUG - - 3623614C1 -
18 PLUG - - 3623614C1 -
48* K92A11 18 TN 3687804C1 -
19 PLUG - - 3623614C1 -
48* K92A18 18 TN 3687804C1 -
20# K97 18 PL 3687804C1
49 K34D 18 TN 3687804C1 -
21 PLUG - - 3623614C1 -
50 K95S 18 TN 3687804C1 -
22 PLUG - - 3623614C1 -
51 PLUG - - 3623614C1 -
23 K92A9 18 TN 3687804C1 -
52 K92A13 18 TN 3687804C1 -
24 PLUG - - 3623614C1 -
53 PLUG - - 3623614C1 -
25 PLUG - - 3623614C1 -
54 K99B 18 PL 3687804C1 -
26 PLUG - - 3623614C1 -
55 K97M 18 PL 3687804C1 -
27 PLUG - - 3623614C1 -
56 PLUG - - 3623614C1 -
28 K92A2 18 TN 3687804C1 -
57 PLUG - - 3623614C1 -
29 PLUG - - 3623614C1 -
58 PLUG - - 3623614C1 -
30* K92A10 18 TN 3687804C1 -
30* K47T 18 GY 3687804C1 -
# W/ 2015 OBD & GHG COMPLIANT
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0239 20FEB14 ADDED CIRC IN CAV 6,7 D 92524A
AND 20. 61229V 09JUN09 AE08058187 071
573
13.161. CONNECTOR COMPOSITES (6020M), P. 71A
CHAPTER 13
NAVISTAR, INC.
ECM (6020M)
1 K97FA 14 PL 3613275C1 3509903C1
2 K97-GV 14 WH 3613275C1 3509903C1
59 6 3 K97FB 14 PL 3613275C1 3509903C1
76 5
58 41 4 K97-GW 14 WH 3613275C1 3509903C1
4
3 5 K97FC 14 PL 3613275C1 3509903C1
40 24 6 K97-GX 14 WH 3613275C1 3509903C1
2
23 7 1 7* K17M 18 PK 3612254C1 -
7* K17L 18 PK 3612254C1 -
8 K95K 18 TN 3612254C1 -
9 K97FT 18 PL 3612253C1 -
9& K97FT 18 PL 3612254C1
CONNECTOR 3612247C1 10@ K3A(-) 18 GY 3612254C1 -
BODY LOCK2 3612249C1 10** K3AB(-) 18 GY 3612254C1 -
11 K97XC 18 PL 3612254C1 -
12 PLUG - - 3612253C1 -
W/ I6 NGINE
13 PLUG - - 3612253C1 -
14 PLUG - - 3612253C1 -
@ W/ ALLISON
# W/ MANUAL XMSN 15 PLUG - - 3612253C1 -
@@ W/ GEN4 16 K97CB 18 PL 3612254C1 -
** W/ EATON AUTOSHIFT
17 K95J 18 TN 3612254C1 -
## W/ ALLISON W/ AUTO NEUTRAL 18 PLUG - - 3612253C1 -
% W/ ENGINE BODY CONTROL - 12VYL 19 K95H 18 TN 3612254C1 -
(ACC WIRING SPECIAL ROAD SPEED WIRE)
20 PLUG - - 3612253C1 -
%% W/ ENGINE BODY CONTROL - 12VZA
(REMOTE CONTROL PTO MAXFORCE ENGINES) 21 K97SE 18 PL 3612254C1 -
& W/I6 2010 SCR ENGINE 22 K97EW 18 PL 3612254C1 -
&& W/ 12 VZA , I6 2010 SCR ENGINE
23 PLUG - - 3612253C1 -
&&&W/ 12 VYL , I6 2010 SCR ENGINE
24 PLUG - - 3612253C1 -
25@ K3A(+) 18 DKBL 3612254C1 -
25** K3AB(+) 18 DKBL 3612254C1 -
26 K97AX 18 PL 3612254C1 -
27%% K97FV 18 PL 3612254C1 -
28 PLUG - - 3612253C1 -
29 K97E 18 PL 3612254C1 -
30 PLUG - - 3612253C1 -
31 K97UB 18 PL 3612254C1 -
32 PLUG - - 3612253C1 -
33 K99B 18 PL 3612254C1 -
34 K97B 18 PL 3612254C1 -
35% K97WA 18 PL 3612254C1 -
CHART CONT ON SHEET 072.
35&& K97WT 18 PL 3612254C1
35&&& K97ST 18 PL 3612254C1
36 K97WB 18 PL 3612253C1 -
36& K97WB 18 PL 3612254C1
37 K97ZD 18 PL 3612254C1 -
38 PLUG - - 3612253C1 -
39 PLUG - - 3612253C1 -
40 PLUG - - 3612253C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 09JUN09 AE08058187 71A
Figure 574 Connector Composites (6020M)
574
13.162. CONNECTOR COMPOSITES (6020M), P. 72
CHAPTER 13
NAVISTAR, INC.

41 PLUG - - 3612253C1 -
ECM (6020M)
42* K34A 18 TN 3612254C1 -
42* K34B 18 TN 3612254C1
43 PLUG - - 3612253C1 -
44 PLUG - - 3612253C1 -
59 6 45 K97UD 18 GY 3612254C1 -
76 5
46 PLUG - - 3612253C1 -
58 41
4 46& K97AM 18 LTGN 3612254C1
3
40 24 47 PLUG - - 3612253C1 -
2
23 7 1 47& K10S 18 GY 3612254C1
48 K97M 18 PL 3612254C1 -
49 K46A 18 GY 3612254C1 -
50 K99F 18 PL 3612254C1 -
51 K95 18 TN 3612254C1 -
CONNECTOR 3612247C1 52 PLUG - - 3612253C1 -
BODY LOCK1 3612248C1 53 K47A 18 GY 3612254C1 -
54# K47 18 GY 3612254C1 -
W/ I6 NGINE 54@ K47#125 18 TN 3612254C1 -
54* K47B125 18 TN 3612254C1 -
54* K47A125 18 TN 3612254C1 -
@ W/ ALLISON
# W/ MANUAL XMSN 55 PLUG - - 3612253C1 -
@@ W/ GEN4 56 PLUG - - 3612253C1 -
** W/ EATON AUTOSHIFT 57 PLUG - - 3612253C1 -
## W/ ALLISON W/ AUTO NEUTRAL 58 K23B 18 TN 3612254C1 -
% W/ ENGINE BODY CONTROL - 12VYL 59 PLUG - - 3612253C1 -
(ACC WIRING SPECIAL ROAD SPEED WIRE) 60 K97CC 18 PL 3612254C1 -
%% W/ ENGINE BODY CONTROL - 12VZA
(REMOTE CONTROL PTO MAXFORCE ENGINES) 61 K5B(+) 18 YL 3612254C1 -
& W/I6 2010 SCR ENGINE 62 K5B(-) 18 GN 3612254C1 -
&& W/ 12 VZA , I6 2010 SCR ENGINE 63 K97C 18 PL 3612254C1 -
&&&W/ 12 VYL , I6 2010 SCR ENGINE
64 PLUG - - 3612253C1 -
65# K17E 18 PK 3612254C1 -
65** K17F 18 PK 3612254C1 -
65@@ K92#141 18 TN 3612254C1 -
65## K17B 18 PK 3612254C1 -
66 PLUG - - 3612253C1 -
67 K95L 18 TN 3612254C1 -
68 K46B 18 GY 3612254C1 -
CHART CONT FROM SHEET 71A. 69 PLUG - - 3612253C1 -

70 K97J 18 PL 3612254C1 -
71 K97AR 18 PL 3612254C1 -
72%% K47B 18 GY 3612254C1 -
72% K47T 18 GY 3612254C1 -
73 PLUG - - 3612253C1 -
74 PLUG - - 3612253C1 -
75 PLUG - - 3612253C1 -
76 K97KU 18 PL 3612253C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 REVISED AND REDRAWN. D 92603H
61229V 09JUN09 AE08058187 072
575

CHAPTER 13
NAVISTAR, INC.
W/ V8 NGINE
ECM (6020M)
82 43 21
98 64
93
14
CONNECTOR 6086794C1
88
7
83
44 22 1
65 * W/ MANUAL XMSN
@ W/ GEN4
& W/ AUTO NEUTRAL
@@ W/ ALLISION XMSN

1 K5G(+) 18 YL 6086793C1
33 PLUG - - 6086793C1
2 PLUG - - 6086793C1
34 K97XC 18 PL 6086791C1
3 PLUG - - 6086793C1
35 K97SE 18 PL 6086791C1
4 K97B 18 PL 6086791C1
36 PLUG - - 6086793C1
5 K97NN 18 TN 6086791C1
37 PLUG - - 6086793C1
6 K97M 18 PL 6086791C1
38 PLUG - - 6086793C1
7 K95KK 18 TN 6086791C1
39 PLUG - - 6086793C1
8 K34AA 18 TN 6086791C1
40 PLUG - - 6086793C1
9 K97T 18 PL 6086791C1
41 K97EW 18 PL 6086791C1
10 PLUG - - 6086793C1
42 PLUG - - 6086793C1
11 PLUG - - 6086793C1
43 PLUG - - 6086793C1
12 PLUG - - 6086793C1
44 PLUG - - 6086793C1
13 K97CC 18 PL 6086791C1
45 PLUG - - 6086793C1
14 K59A 18 GY 6086793C1
46 K97WA 18 PL 6086791C1
15 PLUG - - 6086793C1
47 K97WC 18 PL 6086791C1
16 PLUG - - 6086793C1
48 K47A 18 GY 6086791C1
17 PLUG - - 6086793C1
49 PLUG - - 6086793C1
18 PLUG - - 6086793C1
50 PLUG - - 6086793C1
19 PLUG - - 6086793C1
51 K95HH 18 TN 6086791C1
20 PLUG - - 6086791C1
52 PLUG - - 6086793C1
21 PLUG - - 6086793C1
53 K5B(+) 18 YL 6086791C1
22 K5G(-) 18 GN 6086793C1
54 K5B(-) 18 GN 6086791C1
23 PLUG - - 6086793C1
55 PLUG - - 6086793C1
24 PLUG - - 6086793C1
56 PLUG - - 6086793C1
25 K95C 18 PL 6086791C1
57 PLUG - - 6086793C1
26 K97JT 18 TN 6086791C1
58 K23C 18 TN 6086791C1
27 PLUG - - 6086791C1
59 PLUG - - 6086793C1
28 PLUG - - 6086793C1
60* K17E 18 PK 6086791C1
29 K95LL 18 TN 6086793C1
60& K17B 18 PK 6086791C1
30 PLUG - - 6086791C1
60@ K92#141 18 TN 6086791C1
31 K3A(-) 18 GY 6086791C1
32 K3A(+) 18 DKBL 6086791C1
CHART CONTINUED ON SHEET 72B
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 CHARTS REVISED. B 68076W
62476L 10DEC09 AE08058187 72A
576
13.164. CONNECTOR COMPOSITES (6020M), P. 72B

CHAPTER 13
NAVISTAR, INC.
W/ V8 NGINE
CHART CONTINUED FROM SHEET 72A
ECM (6020M)
82 43 21
98 64
93
14
CONNECTOR 6086794C1
88
7
83
44 22 1
65
* W/ MANUAL XMSN
@ W/ GEN4
& W/ AUTO NEUTRAL
@@ W/ ALLISION XMSN
63 K97JC 18 PL 6086791C1 80 PLUG - - 6086793C1
64 K17M 18 PK 6086791C1 81 PLUG - - 6086793C1
65 PLUG - - 6086793C1 82 PLUG - - 6086793C1
66 PLUG - - 6086793C1 83 K97ND 16 PL 3686944C1
67 K97FU 18 PL 6086791C1 84 K97NE 16 PL 3686944C1
68 K97FV 18 PL 6086791C1 85 K97NF 16 PL 3686944C1
69* K47 18 GY 6086791C1 86 K97-GL 18 WH 3686794C1
69@@ K47A125 18 TN 6086791C1 87 K97-GK 18 WH 3686943C1
69# K47B125 18 TN 6086791C1 88 K97-GM 18 WH 3686943C1
69# K47#125 18 TN 6086791C1 89# K47B 18 GY 3686943C1
70 PLUG - - 6086793C1 89# K47T 18 GY 3686943C1
71 PLUG - - 6086793C1 90 PLUG - - 6086793C1
72 K99B 18 PL 6086791C1 91 K23L 18 TN 3686943C1
73 K95JJ 18 TN 6086793C1 92 K97AR 18 PL 3686943C1
74 K99F 18 PL 6086791C1 93 PLUG - - 6086793C1
75 K46A 18 GY 6086791C1 94 PLUG - - 6086793C1
76 PLUG - - 6086793C1 95 PLUG - - 6086793C1
77 K46B 18 GY 6086791C1 96 PLUG - - 6086793C1
78 PLUG - - 6086793C1 97 K97UB 18 PL 3686943C1
79 K97CB 18 PL 6086791C1 98 K14KA 18 RD 3686943C1
310775 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K95JJ. B 68076W
62476L 10DEC09 AE08058187 72B
577
CHAPTER 13
NAVISTAR, INC.
ECM POWER RELAY

(6022)
(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)

86 30
2 1 1 K97XA 10 PL 3512334C1 0589390C1
2 K97XB 16 VT 2039343C1 1652325C1
3 PLUG - - 0587579C1 -
4 3 5 4 K97F 10 PL 3512334C1 0589390C1
87 87A 85 4* K97N 10 PL 3512334C1 0589390C1
5 K97JA 18 PL 2039343C1 3517771C1
5* K97JC 18 PL 2039343C1 3517771C1
* W/ V8 ENGINE
EGR / TURBO POWER RELAY

(6023)
(LOCATED NEAR THE IP / ENGINE INTERCONNECTION)

86 30 1 K97HA 18 VT 2039343C1 1652325C1
2 1
1* K97HA 10 PL 3512334C1 0589390C1
2 K97HB 18 PL 2039343C1 3517771C1
3 PLUG - - 0587579C1 -
4 3 5
4 K97A 10 PL 3512334C1 0589390C1
87 87A 85
5 K97JB 18 VT 2039343C1 1652325C1
CONNECTOR 3512331C91 * W/ I6 2010 SCR ENGINE
ENGINE SENSOR INTERFACE

(6033)
7 1
10** K97 18 PL 3803140C1 3803134C1
11** K97A 18 PL 3803140C1 3803134C1
12* K47 18 GY 3803140C1 3803134C1
15 12#@ K47A125 18 TN 3803140C1 3803134C1

21
13 K47A 18 GY 3803140C1 3803134C1
CONNECTOR 3803137C1 14 K97Y 18 TN 3803140C1 3803134C1
15 K41D 16 TN 3803140C1 3803134C1
16 K5A(+) 18 YL 3803140C1 3803134C1
17 K5A(-) 18 GN 3803140C1 3803134C1
18 PLUG - - 3803138C1 -
1 K10-GJ 16 WH 3803140C1 3803134C1
19 K21B3 18 TN 3803140C1 3803134C1
2 K10-GK 16 WH 3803140C1 3803134C1
20 K21B2 18 TN 3803140C1 3803134C1
3 K14F 14 RD 3803140C1 3803134C1
21 K21B1 18 TN 3803140C1 3803134C1
4 K14FA 14 RD 3803140C1 3803134C1
5 K14A 18 TN 3803140C1 3803134C1
* W/ MANUAL TRANSMISSION
6 K14-GA 18 WH 3803140C1 3803134C1 # W/ ALLISION TRANSMISSION
7 K41B 18 TN 3803140C1 3803134C1 @ W/ ALLISON TC10 TRANSMISSION
**W/ 2015 OBD & GHG COMPLIANT
8 K41C 18 TN 3803140C1 3803134C1
9 K41-GB 18 WH 3803140C1 3803134C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC K97HA TO F 92603H
R/D 6023 CAV1. 61229V 09JUN09 AE08058187 073
578
CHAPTER 13
NAVISTAR, INC.
IGNITION FUSE ELECTRIC COMPRESSOR AIR PRESSURE SWITCH

(6100) (6102)
B
B
A A
W/ DURASTAR
CONNECTOR 1667639C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K13C 14 PK 1661707C1 A K40A 14 GY 0587575C1 1652325C1
B K13A 14 PK 1661707C1 B K40A 14 GY 0587575C1 1652325C1
ELECTRIC COMPRESSOR AIR PRESSURE SWITCH

ELECTRIC COMPRESSOR AIR PRESSURE POWER
(6102)
(6103)
B A
A B
A M40A 14 GY 0587575C1 1652325C1 A K40B 14 GY 0587577C1 1652325C1
B M40B 14 GY 0587575C1 1652325C1 B K40B-G 14 WH 0587577C1 1652325C1
ELECTRIC COMPRESSOR AIR PRESSURE POWER

(6103)

A M40B 14 GY 0587577C1 1652325C1
A B M40B-G 14 WH 0587577C1 1652325C1

FREON COMPRESSOR
(6200) A* K77-G 16 WH 2033819C1 1652325C1
(LOCATED ON AC COMPRESSOR FRONT A# K77-G 18 LTGN 2033819C1 3517771C1
RIGHT SIDE OF ENGINE)
A@ K77-G 18 WH 2033819C1 1671610C1
B* K77 16 LTGN 2033819C1 1652325C1
B# K77 18 LTGN 2033819C1 3517771C1
B B@ K77A 16 LTGN 2033819C1 1671610C1
A * W/ IBB ENGINE
CONNECTOR 1671610C1
BODY LOCK 1671608C1

0488 25JUN14 ADDED R/D 6102,6103. E 92603H
68076W 23SEP10 AE08058187 73A
579
13.167. CONNECTOR COMPOSITES (6201), (6201A), (6201B), P. 74

NAVISTAR, INC.
A/C PRESSURE TRANSDUCER

(6201)
(LOCATED ON A/C COMPRESSOR FRONT
RIGHT SIDE OF ENGINE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A K77-ZV 18 LTGN 1651943C1 1678137C1
B B K77A 18 LTGN 1651943C1 1678137C1

C C K77B 18 LTGN 1651943C1 1678137C1
A
W/ DURASTAR
CONNECTOR 1678137C1
A/C PRESS TRANDUCER

(6201)
(LOCATED ON A/C COMPRESSOR FRONT
RIGHT SIDE OF ENGINE)

2 1 A9ZB 18 GY 3554322C1 3554318C1
3 2 A6A 18 GY 3554322C1 3554318C1
1
3 A77B 18 LTGN 3554322C1 3554318C1
CONNECTOR 3662921C1
BODY LOCK 3662879C1
(6201)
(LOCATED ON AC COMPRESSOR
FRONT RIGHT SIDE OF ENGINE)
1* K9AA 18 GY 3554322C1 3554318C1
1# K9AAA 18 GY 3554322C1 3554318C1
2 2 K6DB 18 GY 3554322C1 3554318C1
3
3 K77B 18 LTGN 3554322C1 3554318C1
1
CONNECTOR 3662921C1
* N/ XMSN OIL TEMP GAUGE
BODY LOCK 3662879C1
# W/ XMSN OIL TEMP GAUGE
(6201A)
1* K9AA 18 GY 3554322C1 3554318C1
1# K9AAA 18 GY 3554322C1 3554318C1
2 2 K6DB 18 GY 3554322C1 3554318C1
3
3 K77B 18 LTGN 3554322C1 3554318C1
1
* N/ XMSN OIL TEMP GAUGE
# W/ XMSN OIL TEMP GAUGE
CONNECTOR 3662921C1
BODY LOCK 3662879C1
A/C PRESS TRANSDUCER L/S

(6201B)
2 1 K9AAA 18 GY 3554322C1 3554318C1

3 2 K6DB 18 GY 3554322C1 3554318C1
1 3 K77B 18 LTGN 3554322C1 3554318C1
CONNECTOR 3662921C1
BODY LOCK 3662879C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JAN14 ADDED R/D 6201. G 92372W
61229V 09JUN09 AE08058187 074
Figure 580 Connector Composites (6201), (6201A), (6201B)
580
13.168. CONNECTOR COMPOSITES (6260A), (6260F), (6260FP), (6260H), P. 74A

NAVISTAR, INC.
ASOV
(6260A)
(LOCATED IN ENGINE)
2
1 K95I 18 TN 3573077C1
2 K95H 18 TN 3573077C1
1
CONNECTOR 3626436C1
FPS
(6260F)
(LOCATED IN ENGINE)
2
1 K95K 18 TN 3573077C1
2 K95J 18 TN 3573077C1
3 PLUG - - -
1
CONNECTOR 3626435C1
FPS
(6260FP)
(LOCATED IN ENGINE)
3
1 K95N 18 TN 3573077C1
2 K95M 18 TN 3573077C1
3 K95L 18 TN 3573077C1
1
CONNECTOR 3803116C1
HCI
(6260H)
(LOCATED IN ENGINE)

1 K95G 18 TN 3573077C1
2 K95F 18 TN 3573077C1
1
CONNECTOR 3993816C1

0610 12NOV13 ADDED R/D 6260A, B 92218B
6260F, 6260FP AND 6260H. 86976G 12FEB13 AE08058187 74A
Figure 581 Connector Composites (6260A), (6260F), (6260FP), (6260H)
581
13.169. CONNECTOR COMPOSITES (6260HL), (6260HR), (6260UC), (6260VH),

(6260VL), (6260VM), P. 74B

NAVISTAR, INC.
DOCT SENSOR BLACK

(6260HL / 6260HR / 6260UC)
(LOCATED BY RIGHT FRAME RAIL
NEAR TRANSMISSION AREA)

1 K95F4 18 TN 3573077C1
1* K95S4 18 TN 3613771C1
2 K95K 18 TN 3573077C1
2* K95KK 18 TN 3613771C1
* W/ V8 ENGINE
1
CONNECTOR 3626435C1
HCI INJECTOR
(6260VH)
(LOCATED AT LEFT SIDE OF ENGINE)

1
1 K95H 18 TN 3689960C1 3623615C1
2 2 K95J 18 TN 3689960C1 3623615C1
CONNECTOR 3690364C1
HCI INJECTOR
(6260VL)

1
1 K95K 18 TN 3689960C1 3623615C1
2 2 K95M 18 TN 3689960C1 3623615C1
CONNECTOR 3689957C1
HCI INJECTOR
(6260VM)

1 1 K95-GE 18 WH 3689959C1 3623615C1
2
2 K95T 18 TN 3689959C1 3623615C1
3
4 3 K95DC 18 TN 3689959C1 3623615C1
4 K95V 18 TN 3689959C1 3623615C1
CONNECTOR 3689956C1

92218B 30JUL13 AE08058187 74B
Figure 582 Connector Composites (6260HL), (6260HR), (6260UC), (6260VH), (6260VL), (6260VM)
582
13.170. CONNECTOR COMPOSITES (6260VN), (6261), (6262), (6263), (6316M), P. 75
CHAPTER 13
NAVISTAR, INC.
DPF TEMP1 SENSOR LIGHT GREY

EXHAUST LAMBDA SENSOR (6261)
(6260VN) (LOCATED BY RIGHT FRAME RAIL
(LOCATED NEAR ENGINE) NEAR TRANSMISSION AREA)
1 2
3 4
5 6
1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL
1 K95VA 18 TN 3693147C1 3573653C1 1 K95F3 18 TN 3573077C1
2 K95VIR 18 WH 3693147C1 3573653C1 1* K95F3 18 TN 3613771C1
3 K95VB 18 TN 3693147C1 3573653C1 2 K95J 18 TN 3573077C1
4 K95VC 18 TN 3693147C1 3573653C1 2* K95JJ 18 TN 3613771C1
5 K95VD 18 TN 3693147C1 3573653C1
* W/ V8 ENGINE
6 K95VE 18 TN 3693147C1 3573653C1
DPF TEMP1 SENSOR DARK GREY

EXHAUST DPF DELTA P (DPFDP) SENSOR
(6262)
(6263)
(LOCATED BY RIGHT FRAME RAIL
(LOCATED BY RIGHT FRAME
NEAR TRANSMISSION AREA)
RAIL NEAR TRANSMISSION AREA)
2 3
1 1
CONNECTOR 3626438C1
CONNECTOR 3626437C1
CAV CIRCUIT GAUGE COLOR TERMINAL 1 K95F1 18 TN 3573077C1
1 K95F2 18 TN 3573077C1 1* K95F1 18 TN 3613771C1
1* K95F2 18 TN 3613771C1 2 K95H 18 TN 3573077C1
2 K95L 18 TN 3573077C1 2* K95HH 18 TN 3613771C1
2* K95LL 18 TN 3613771C1 3 K95 18 TN 3573077C1
3* K95JT 18 TN 3613771C1
* W/ V8 ENGINE
* W/ V8 ENGINE
THERMAL OVERCRANK STARTER MOTOR OVERCRANK

(6316M) (6316M)
(LOCATED BY STARTER) (LOCATED BY STARTER)
B 2
A 1

BODY LOCK 3662518C1
1 K17L 18 PK 3554322C1 3554318C1
A K17D 16 PK 2036586C1
2 K17K 18 PK 3554322C1 3554318C1
B K17 16 PK 2036586C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 6316M. E 92603H
61229V 09JUN09 AE08058187 075
Figure 583 Connector Composites (6260VN), (6261), (6262), (6263), (6316M)
583
CHAPTER 13
CLEAN PWR & GND CONNECTOR

(6323) AMMETER
(LOCATED ON ENGINE) (6332)
(LOCATED IN ENGINE COMPARTMENT)
A
CONNECTOR 1669834C1
BODY LOCK 1675053C1
CONNECTOR 1667733C1
BODY LOCK 1667734C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE A K26A 18 TN 2033911C1 1652325C1
A K97X 10 VT 1667737C1 1667735C1

B K97-G 10 WH 1667737C1 1667735C1
C K97H 10 VT 1667737C1 1667735C1
AMMETER CONNECTION BATTERY SIDE AMMETER CONNECTION(

(6332) 6333)
(LOCATED IN ENGINE COMPARTMENT) (LOCATED IN ENGINE COMPARTMENT)
CONNECTOR 1664531C1
CONNECTOR 1664531C1
BODY LOCK 1675053C1
BODY LOCK 1675053C1
A K26A 14 TN 2033816C1 0589391C1
A K26B 14 TN 2033816C1 0589391C1
2-WAY RADIO BATTERY POWER

(6334)
(LOCATED IN ENGINE AREA IP/ENGINE INTERLOCK)

B
A* A14HF 16 RD 2033819C1 1652325C1
A# A14HC 16 RD 2033819C1 1652325C1
A
B A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1 * 2-WAY RADIO, OVERHEAD MTD

BODY LOCK 1671608C1 # 2-WAY RADIO, FLOOR MTD
ECM GROUND CONNECTOR ECM GROUND CONNECTOR

(6334) (6334)
(LOCATED ON ENGINE) (LOCATED ON ENGINE)
A A
B B
CONNECTOR 1667638C1

A K97-HH 14 WH 1661231C1 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
B PLUG - - 1661231C1 1 K97-GG 14 WH 3601686C1 N/A

0488 25JUN14 ADDED R/D 6332 AND C 92603H
6333. 82436B 08NOV11 AE08058187 75A
584

DIAGRAM 13
NAVISTAR, INC.
2-WAY RADIO
BATTERY POWER (6334)
(LOCATED IN ENGINE AREA
NEAR IP / ENGINE INTERCONNECT)

A A* A14HC 16 RD 2033819C1 1652325C1
A* A14HF 16 RD 2033819C1 1652325C1
B* A11-GAP 16 WH 2033819C1 1652325C1
B B* A11-GAP 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
ENGINE DCU POWER & GROUND (6340)
43 53
7 9 CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
32 42
B 22 PLUG - - - -
4 6 23 PLUG - - - -
21
31 24 PLUG - - - -
1 3
10 20A 25
26
PLUG
PLUG
-
-
-
-
-
-
-
-
27 PLUG - - - -
28 PLUG - - - -
29 PLUG - - - -
30 PLUG - - - -
31 PLUG - - - -
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 32 PLUG - - - -
1 K97KB-G 16 WH 3710403C1 3535401C1 33 PLUG - - - -
2 K97KC-G 16 WH 3710403C1 3535401C1 34 PLUG - - - -
3 K97KD-G 16 WH 3710403C1 3535401C1 35 PLUG - - - -
4 K97KE-G 16 WH 3710403C1 3535401C1 36 PLUG - - - -
5 K97KF-G 16 WH 3710403C1 3535401C1 37 PLUG - - - -
6 K97KB 16 PL 3710403C1 3535401C1 38 PLUG - - - -
7 K97KC 16 PL 3710403C1 3535401C1 39 PLUG - - - -
8 K97KD 16 PL 3710403C1 3535401C1 40 PLUG - - - -
9 K97KE 16 PL 3710403C1 3535401C1 41 PLUG - - - -
10 PLUG - - - - 42 PLUG - - - -
11 PLUG - - - - 43 PLUG - - - -
12 PLUG - - - - 44 PLUG - - - -
13 PLUG - - - - 45 PLUG - - - -
14 K5AB(+) 20 YL 3710402C1 - 46 PLUG - - - -
15 K5AB(-) 20 LTGN 3710402C1 - 47 PLUG - - - -
16 PLUG - - - - 48 PLUG - - - -
17 PLUG - - - - 49 PLUG - - - -
18 PLUG - - - - 50 PLUG - - - -
19 PLUG - - - - 51 PLUG - - - -
20 PLUG - - - - 52 K97KF 20 PL 3710402C1 -
21 PLUG - - - - 53 PLUG - - - -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED REF 6340. MOVED C 68076W
REF 6400, 6401 TO SHEET 76B. 61229V 09JUN09 AE08058187 076
585

DIAGRAM 13
NAVISTAR, INC.
ENGINE DCU SIGNAL (6341)
67 86
5 6
47 66
A
3 4
27 46
1 2
7 26
B
1 PLUG - - - 44 PLUG - - -
2 PLUG - - - 45 PLUG - - -
3 PLUG - - - 46 PLUG - - -
4 PLUG - - - 47 PLUG - - -
5 PLUG - - - 48 PLUG - - -
6 PLUG - - - 49 PLUG - - -
7 PLUG - - - 50 PLUG - - -
8 PLUG - - - 51 PLUG - - -
9 PLUG - - - 52 PLUG - - -
10 K97KM 20 PL 3710402C1 53 PLUG - - -
11 K97KT 20 PL 3710402C1 54 PLUG - - -
12 PLUG - - - 55 PLUG - - -
13 PLUG - - - 56 PLUG - - -
14 PLUG - - - 57 PLUG - - -
15 PLUG - - - 58 PLUG - - -
16 PLUG - - - 59 PLUG - - -
17 PLUG - - - 60 PLUG - - -
18 PLUG - - - 61 PLUG - - -
19 PLUG - - - 62 PLUG - - -
20 PLUG - - - 63 PLUG - - -
21 K97KK 20 PL 3710402C1 64 PLUG - - -
22 PLUG - - - 65 PLUG - - -
23 PLUG - - - 66 PLUG - - -
24 PLUG - - - 67 PLUG - - -
25 PLUG - - - 68 PLUG - - -
26 PLUG - - - 69 PLUG - - -
27 PLUG - - - 70 PLUG - - -
28 PLUG - - - 71 PLUG - - -
29 PLUG - - - 72 PLUG - - -
30 PLUG - - - 73 PLUG - - -
31 PLUG - - - 74 PLUG - - -
32 PLUG - - - 75 PLUG - - -
33 PLUG - - - 76 PLUG - - -
34 PLUG - - - 77 PLUG - - -
35 PLUG - - - 78 PLUG - - -
36 PLUG - - - 79 PLUG - - -
37 PLUG - - - 80 K97KJ 20 PL 3710402C1
38 PLUG - - - 81 PLUG - - -
39 PLUG - - - 82 PLUG - - -
40 PLUG - - - 83 PLUG - - -
41 K97KP 20 PL 3710402C1 84 PLUG - - -
42 K97KR 20 PL 3710402C1 85 PLUG - - -
43 K97KN 20 PL 3710402C1 86 PLUG - - -

68076W 13SEP10 AE08058187 76A
586
CHAPTER 13

(6342)
1 K97KM 18 PL 3618272C1
2 K97KT 18 PL 3618272C1
14 7 3 K97KK 18 PL 3618272C1
4 K97KG 18 PL 3618272C1
5 K97KH 18 PL 3618272C1
6 K97KL 18 PL 3618272C1
7 K97KS 18 PL 3618272C1
8 K97KP 18 PL 3618272C1
9 K97KR 18 PL 3618272C1
10 K97KN 18 PL 3618272C1
11 K97KJ 18 PL 3618272C1
12 K5AA(+) 18 YL 3618272C1
8 1 13 KW5AA(-) 18 GN 3618272C1
14 K97KF 20 PL 3618272C1
CONNECTOR 3618231C1

(6343)

1 K97KB-G 16 WH 3613770C1
2 K97KC-G 16 WH 3613770C1
3 K97KB 16 PL 3613770C1
4 K97KC 16 PL 3613770C1
1
CONNECTOR 3820176C1

0488 25JUN14 ADDED R/D 6342 & 6343.F 92603H
MVD PREVIOUS R/D'S. 68076W 13SEP10 AE08058187 76B
587
13.175. CONNECTOR COMPOSITES (6400), (6401), (6401A), P. 76C
CHAPTER 13
LEFT SURGE TANK W/MD

(6400)
(LOCATED BY LEFT MOUNTED SURGE TANK)
B CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE

A K34A 18 TN 3554322C1 3554318C1
A
B K34-G 18 WH 3554322C1 3554318C1
CONNECTOR 3662425C1
BODY LOCK 3662518C1
W/ I6 ENGINE W/ V8 ENGINE
LEFT MD SURGE TANK (6400) COOLANT LEVEL SENSOR (6400)
(LOCATED BY LEFT MOUNTED SURGE TANK) (LOCATED IN COOLANT RESERVOIR)
B B
A A
CONNECTOR 2036583C1
CONNECTOR 2036583C1
A K34-GG 18 WH 2036586C1
A K34A 18 TN 2036586C1
B K34AA 18 TN 2036586C1
B K34-G 18 WH 2036586C1
FAN SOLENOID (6400) LEFT SURGE TANK (6400)

(LOCATED IN LEFT REAR OF ENGINE) (LOCATED BY LEFT MOUNTED SURGE TANK)
CONNECTOR 3522068C1
W/ IBB ENGINE W/ I6 ENGINE
A K23 18 TN 1661875C1 3568570C1 A K34C 18 TN 3600050C1 3665870C1
B K23-G 18 WH 1661875C1 3568570C1 B K34D 18 TN 3600050C1 3665870C1
RIGHT SS SURGE TANK (6401) COOLANT LEVEL SENSOR

(LOCATED BY RIGHT MOUNTED SURGE TANK) (6401)
LOCATED ON SURGE TANK))
B
2
A
1
CONNECTOR 1671610C1
W/ DURASTAR CONNECTOR 3554317C1
A K34A 18 TN 2033819C1 3517771C1 1 K34A 18 TN 3554322C1 3554318C1
B K34-GB 16 WH 2033819C1 1652325C1 2 K34-G 18 TN 3554322C1 3554318C1
RIGHT SS SURGE TANK (6401A)

(LOCATED BY RIGHT MOUNTED SURGE TANK)

B
A K34 16 TN 2033819C1 1652325C1
A B K95A1 16 TN 2033819C1 1652325C1
CONNECTOR 1671610C1

68076W 13SEP10 AE08058187 76C
Figure 588 Connector Composites (6400), (6401), (6401A)
588
13.176. CONNECTOR COMPOSITES (6401), (6407), (6406M), (6408), (6420), P. 77
CHAPTER 13
NAVISTAR, INC.
LOW COOLANT SENSOR

(6401/6407)
(LOCATED COOLANT RESERVOIR)
A K34D 18 TN 2036586C1
B B K34B 18 TN 2036586C1
A
CONNECTOR 2036583C1
SENDER/LOW COOLANT SENDER 7000

(6401 / 6407)
(LOCATED ON COOLANT RESERVOIR)

B A K34D 18 TN 3554322C1 3554318C1
A B K34B 18 TN 3554322C1 3554318C1
CONNECTOR 3662425C1
BODY LOCK 3662518C1
AC CLUTCH 1
(6406M)
(LOCATED NEAR TOP RIGHT CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
FORWARD CORNER OF ENGINE)
A K23A 18 TN 1661875C1 1661872C1
B K23G 18 WH 1661875C1 1661872C1
B* K23-G 18 WH 1661875C1 3568570C1
A
* W/ I6 2010 SCR ENGINE
B
CONNECTOR 3522068C1
BODY LOCK 1661874C1
LOW COOLANT SENDER L/S

(6408)
(LOCATED IN ENGINE)

A K34D 18 TN 3554322C1 3554318C1
B
B K34B 18 TN 3554322C1 3554318C1
A
CONNECTOR 3662425C1
BODY LOCK 3662518C1
VARIABLE SPEED FAN

(6420)
(LOCATED IN CAB)

1 K23-G 18 TN 3518963C1
3 6
2 K23A1 18 TN 3518963C1
2 5
3 K23 18 TN 3518963C1
1 4
4 K23B1 18 TN 3518963C1
5 K23C 18 TN 3518963C1
6 PLUG - - 3527276C1
CONNECTOR 3579124C1
BODY LOCK 3579126C1 W/ IBB ENGINE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC K23-G TO D 92603H
R/D 6406M. 61229V 09JUN09 AE08058187 077
Figure 589 Connector Composites (6401), (6407), (6406M), (6408), (6420)
589
CHAPTER 13
NAVISTAR, INC.
E-FAN
(6561)
(LOCATED IN ENGINE)

A A K23D 16 TN 1661875C1 1661872C1
B B K10-GG 16 WH 1661875C1 1661872C1
CONNECTOR 3522068C1 W/ V8 ENGINE

BODY LOCK 1661874C1
PDM 4-WAY
(6566)
(LOCATED IN ENGINE)
1* K14J 10 RD 3752553C1 6113347C1
1# K14A 10 RD 3752553C1 6113347C1
1& K97X 10 VT 3752553C1 6113347C1
1 2 3 4 2#& K90A 10 RD 3752553C1 6113347C1
3* K14N 10 RD 3752553C1 6113347C1
3# K18G 10 PK 3752553C1 6113347C1
4& K97H 10 RD 3752553C1 6113347C1
* W/ IBB ENGINE
CONNECTOR 6113338C1 # W/ CUMMINS ISB ENGINE
& W/ I6 2010 SCR ENGINE

1 PLUG - - 6113350C1 -
@1 K97K 12 PL 3830799C1 3575783C1
PDM 15-WAY 2 PLUG - - 6113350C1 -
(6567)
3 PLUG - - 6113350C1 -
(LOCATED IN ENGINE)
4 K95AK1 12 TN 3830799C1 3575783C1
@4 K95AK2 12 TN 3830799C1 3575783C1
5 PLUG - - 6113350C1 -
6 PLUG - - 6113350C1 -
7* K14A 12 RD 3830799C1 3575783C1
7* K92A170 14 RD 3830798C1 3575783C1
@7 K14AW 12 RD 3830799C1 3575783C1
@7 K92D170 12 PK 3830799C1 3575783C1
CONNECTOR 6113341C1 8 PLUG - - 6113350C1 -

9 PLUG - - 6113350C1 -
@9 K92B110 12 PK 3830799C1 3575783C1
10 K14HC 14 RD 3830798C1 3509903C1
11 PLUG - - 6113350C1 -
12 PLUG - - 6113350C1 -
13 K95AK2 12 TN 3830799C1 3575783C1
13# K14 12 RD 3830799C1 3575783C1
@13 K95AK1 12 TN 3830799C1 3575783C1
14 PLUG - - 6113350C1 -
15 PLUG - - 6113350C1 -
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

92218B 30JUL13 AE08058187 77A
590

NAVISTAR, INC.
PDM 4-WAY
(6568)
(LOCATED IN ENGINE)

1 2 3 4 1 K14J 10 RD 3752553C1 6113347C1
2 PLUG - - - -
3 K14N 10 RD 3752553C1 6113347C1
4 PLUG - - - -
CONNECTOR 6113338C1

1 PLUG - - - -
PDM 15-WAY
(6569) 2 PLUG - - - -
(LOCATED IN ENGINE) 3 PLUG - - - -
4 K95AK1 12 TN 3830799C1 3575783C1
5 PLUG - - - -
6 PLUG - - - -
7 K14A 12 RD 3830799C1 3575783C1
8 PLUG - - - -
9 PLUG - - - -
10 PLUG - - - -
11 PLUG - - - -
CONNECTOR 6113341C1 12 PLUG - - - -
13 K95AK2 12 RD 3830799C1 3575783C1
14 PLUG - - - -
15 PLUG - - - -

92218B 30JUL13 AE08058187 77B
591
13.179. CONNECTOR COMPOSITES (6702), (6703), (6703A), (6704), P. 78

NAVISTAR, INC.
ZERO VOLT REFERENCE

(6702)
(LOCATED AT UPPER REAR SIDE OF ENGINE)

F A K9AA 16 GY 3535303C1 3535424C1
E B K9AAA 18 GY 3535303C1 3535424C1

C K9AAD 18 GY 3535303C1 3535424C1
D
D K9AAB 18 GY 3535303C1 3535424C1
C
E K9AA 18 GY 3535303C1 3535424C1
B F PLUG - - - -
A
W/ IBB ENGINE
CONNECTOR 3543729C1
BODY LOCK 3543731C1
INTAKE AIR TEMPERATURE

(6703)
(LOCATED ON AIR FILTER HOUSING)

A K41 16 TN 1689464C1
B A B K41-GC 16 WH 1689464C1
W/ IBB ENGINE
CONNECTOR 1689462C1
BODY LOCK 1689463C1
AIR FILTER RESTRICTION GAUGE

(6703A)
(LOCATED IN ENGINE)

A A K9AAB 18 GY 1661875C1 1661872C1
B K28 18 TN 1661875C1 1661872C1
B
W/ IBB ENGINE
CONNECTOR 3522068C1
BODY LOCK 1661874C1
GROUND SPLICE
(6704)
(LOCATED IN ENGINE)
F
E A K92B16 14 WH 2033816C1 1652325C1
B K92A16 14 WH 2033816C1 1652325C1
D C K10WH1 12 WH 2033816C1 0589390C1
D K77-G 16 WH 2033819C1 1652325C1
C E K10WH5 14 WH 2033816C1 1652325C1
F K10-GL 12 WH 2033816C1 0589390C1
B
CONNECTOR 3551896C1
BODY LOCK 3551897C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 6704. C 92218B
UPDATED NAME OF R/D 6703A. 61229V 08JUN09 AE08058187 078
Figure 592 Connector Composites (6702), (6703), (6703A), (6704)
592
13.180. CONNECTOR COMPOSITES (6704M), (6709), (6710), (6712), P. 79
CHAPTER 13
NAVISTAR, INC.
GROUND ADAPTER (6704M)

(LOCATED NEAR THE ENGINE ECM CONNECTION)
F
E A PLUG - - 0587579C1 -
B K77-G 16 WH 2033819C1 1652325C1
D
C K10-GB 14 WH 2033816C1 0589391C1
C D K10-GG 16 WH 2033819C1 1652325C1
B E PLUG - - 0587579C1 -
F PLUG - - 0587579C1 -
A
CONNECTOR 3551896C1
BODY LOCK 3551897C1
FUEL HEATER RELAY

FUEL HEATER (6710)
(6709)
86 30
B 2 1
A
4 3 5
87 87A 85


CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE 1 K18C 10 PK 3512334C1 0589390C1
A K18B 10 PK 1687847C1 0589390C1 2 K18A 18 WH 2039343C1 3517771C1
B K18E 10 WH 1687847C1 0589390C1 3 PLUG - - 0587579C1 -
4 K18B 10 PK 3512334C1 0589390C1
W/ DURASTAR
5 K18D 18 WH 2039343C1 3517771C1
W/ DURASTAR
LOW COOLANT MODULE CONN

(6710)
W/ IBB ENGINE
E ECM FUSE (6712)
C
B
B
A
A
CONNECTOR 1687789C1
BODY LOCK 1661376C1
CONNECTOR 3512967C1
BODY LOCK 1675451C1
A K34C 14 VT 2033816C1 0589391C1
B K34A 18 TN 2033819C1 3517771C1
C K34B 18 TN 2033819C1 3517771C1 CAV CIRCUIT GAUGE COLOR TERMINAL
D K34-GX 18 WH 2033819C1 3517771C1 A K14AF 10 RD 3679001C1
E K34-GB 16 WH 2033819C1 1652325C1 B K14J 10 RD 3679001C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED CIRC K34-GB TO F 92603H
R/D 6710. 61229V 08JUN09 AE08058187 079
Figure 593 Connector Composites (6704M), (6709), (6710), (6712)
593

NAVISTAR, INC.
FWD CHASSIS/POWERTRAIN
ECM FUSE (6713)
ENGINE AMBIENT AIR TEMP
(6715)
2
B
CONNECTOR 3512967C1
BODY LOCK 1675451C1
1
CONNECTOR 3626435C1
A K14AF 10 RD 3679001C1 1 M41D 18 BK 3613771C1
B K14J 10 RD 3679001C1 2 M41E 18 GY 3613771C1
W/ CNG ENGINE W/ DURASTAR
AMBIENT AIR TEMP

(6715)
2
1 K41-G 18 TN 3618272C1
2 K41 18 TN 3618272C1
W/ DURASTAR
1
CONNECTOR 3924162C1
AAT CHASSIS NTERCONNECT

(6715)
(LOCATED IN ENGINE)

1 K41D 16 TN 3850120C1 1652325C1
1 2 2 K41E 18 TN 3850120C1 1652325C1
CONNECTOR 6104815C1
ENGINE AMBIENT AIR TEMP

(6715)
(LOCATED AT FRONT OF LEFT FRAME RAIL)

1* M41D 18 GY 3686943C1
1* M41D 18 TN 3686943C1
2* M41E 18 GY 3686943C1
2 1 2* M41E 18 TN 3686943C1
CONNECTOR 3950690C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 6713 & 6715.B 92372W
RELEASE NO. PART NO. SHEET
DATE
92218B 30JUL13 AE08058187 79A
594

NAVISTAR, INC.
W/ IBB ENGINE ECM ZERO VOLT REFERENCE

(6747)
(LOCATED NEAR THE ENGINE ECM CONNECTION)
AFTERTREATMENT SENSOR
JUMPER / AFTERTREATMENT
SENSOR JUMPER-LSM EXHAUST
(6720)
M
10 5
L
K
J
H
G
F
E
D
6 1 C
B
CONNECTOR 3690369C1 A
BODY LOCK 3539144C1

1 K95A 18 TN 3613771C1 CONNECTOR 3543733C1
2 K95-GA 18 WH 3613771C1 BODY LOCK 3543732C1
3 K95B 18 TN 3613771C1
4 K95-GB 18 WH 3613771C1
A@ K97AN 18 PL 3535303C1 3535424C1
5 K95C 18 TN 3613771C1
A* K95NN 18 PL 3535303C1 3535424C1
6 K95-GC 18 WH 3613771C1
A** K97ZD 20 PL 3535302C1 3535423C1
7 K95-GD 18 WH 3613771C1
A@@ K9 20 GY 3535302C1 3535423C1
8 K95E 18 TN 3613771C1
A@@ K9B 20 GY 3535302C1 3535423C1
9 K95DA 18 TN 3613771C1
B* K34-GG 18 WH 3535303C1 3535424C1
10 PLUG - - 3527276C1
B@@ K95-G 18 WH 3535303C1 3535424C1
C@ K95A1 18 TN 3535303C1 3535424C1
C@@ K34-G 18 TN 3535303C1 3535424C1
HCL FUEL PRESSURE D@ K95F4 18 TN 3535303C1 3535424C1
(6730)
(LOCATED IN LEFT SIDE OF ENGINE) D* K95S4 18 TN 3535303C1 3535424C1
D@@ K41-G 18 TN 3535303C1 3535423C1
E** K10-GB 16 WH 3535303C1 3535424C1
E@@ K11-G1 16 WH 3535303C1 3535424C1
F+ K77-G 18 WH 3535303C1 3535424C1
1 F@@ K77-G 18 LTGN 3535303C1 3535424C1
2 G@ K34-G 18 WH 3535303C1 3535424C1

G** K17-G 18 WH 3535303C1 3535424C1
3
H@ K23-G 18 WH 3535303C1 3535424C1
H** K17CB 16 PK 3535303C1 3535424C1
H@@ K18F 16 WH 3535303C1 3535424C1
J** K9E 18 GY 3535303C1 3535424C1
CONNECTOR 3689958C1
J@@ K146 16 GY 3535303C1 3535424C1
K@ K9TS 18 GY 3535303C1 3535424C1
L+ K9A 18 GY 3535303C1 3535424C1
L@@ K77-ZV 18 LTGN 3535303C1 3535424C1
1 K95DB 18 TN 3689959C1 3623615C1
M@ K9T 18 GY 3535303C1 3535424C1
2 K95R 18 TN 3689959C1 3623615C1
3 K95S 18 TN 3689959C1 3623615C1
* - W/ V8 ENGINE
** - W/ I6 ENGINE
+ - W/ AIR CONDITIONER
W/ IBB ENGINE
@ - W/ IBB ENGINE
@@ - W/ CUMMINS ISB ENGINE
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED CIRC FOR CUMMINSE 92372W
ISB ENG FOR R/D 6747. 61229V 08JUN09 AE08058187 080
595

EGNR DIAGNOSTIC CONN

(6748)
(LOCATED IN ENGINE)
ENGINE INTERFACE
(6801)
B A
20 31
21 8 30
C 10
9
2
19
18
22 3 7 29
11 1 17
23 4 6 28
12 5 16
13 15
24 14 27
CONNECTOR 3602454C1 25 26
BODY LOCK 1655705C1
CONNECTOR 3536883C1
A K5B(+) 18 YL 1680206C1
B K5B(-) 18 GN 1680206C1
C PLUG - - - CAV CIRCUIT GAUGE COLOR TERMINAL
1 PLUG - - -
2 PLUG - - -
3 PLUG - - -
ENGINE INTERFACE 4 K97P 18 PL 3572625C1
(6800)
5 PLUG - - -
6 PLUG - - -
7 PLUG - - -
8 PLUG - - -
X
K W
L V
9 PLUG - - -
J
B H
M U 10 PLUG - - -
C A G
N
T 11 PLUG - - -
D
F
O E
S 12 PLUG - - -
P R
Q
13 PLUG - - -
14 K95A 18 TN 3572625C1
15 PLUG - - -
CONNECTOR 6099042C1
16 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL 17 PLUG - - -
A K13A 18 PK 3572625C1 18 PLUG - - -

B PLUG - - - 19 PLUG - - -
C PLUG - - - 20 K95D 18 TN 3572625C1
D PLUG - - - 21 PLUG - - -
E PLUG - - - 22 PLUG - - -
F K95B 18 TN 3572625C1 23 PLUG - - -
G K97C 18 PL 3572625C1 24 PLUG - - -

H K95-GC 18 WH 3572625C1 25 PLUG - - -
J K97B 18 PL 3572625C1 26 PLUG - - -
K K99D-B 18 PL 3572625C1 27 K13AF 16 PK 3572625C1
L K97N 18 PL 3572625C1 28 PLUG - - -

M PLUG - - - 29 PLUG - - -
N K23 18 TN 3572625C1 30 K13AG 16 PK 3572625C1
P K23-G 16 WH 3572625C1 31 K13AE 18 PK 3572625C1
Q K34E 16 TN 3572625C1
R PLUG - - -
S K95C 18 TN 3572625C1
T PLUG - - -
U PLUG - - -
V PLUG - - -
W K97M 18 PL 3572625C1
X K99B 18 PL 3572625C1
30000091 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0610 12NOV13 ADDED R/D 6748. B 92218B
86976G 05FEB13 AE08058187 80A
596
13.184. CONNECTOR COMPOSITES (6802), (6803), (6804), (6805), (6811), (6812),

(6900), P. 80B
CHAPTER 13
NAVISTAR, INC.
ENGINE POWER (6802) ENGINE J1939 (6803)

(LOCATED AT LEFT SIDE OF ENGINE) (LOCATED AT LEFT SIDE OF ENGINE)
1 4 A B
2 3 C


1 PLUG - - - A K5S128 20 YL 1651988C1
2 PLUG - - - B K5S108 20 GN 1651988C1
3 K14JB 12 RD 3557534C1 C PLUG - - -
4 K14JA 12 RD 3557534C1
AFTER TREATMENT TEMP (6804)

AFTER TREATMENT EGO (6805)
(LOCATED AT BACK SIDE OF ENGINE)
(LOCATED AT BACK OF THE ENGINE)
2
A C
B D
1 CONNECTOR 3964616C1
BODY LOCK 3964640C1
CONNECTOR 3626435C1
CAV CIRCUIT GAUGE COLOUR TERMINAL
A K95-GB 18 WH 1661261C1
1 K95A 18 TN 3613771C1
B K95B 18 TN 1661261C1
2 K95-GA 18 WH 3613771C1
C K95C 18 TN 1661261C1
D K95D 18 TN 1661261C1
NG DETECT CLEAN POWER (6811) NG DETECT CLEAN POWER (6812)

(LOCATED AT BATTERY CABLES) (LOCATED AT BATTERY CABLES)
2 2
1
1
1 K147L 14 RD 3613770C1
1 K147L 14 RD 3618273C1
2 K147-G 14 WH 3613770C1
2 K147-G 14 WH 3618273C2
2 WAY RADIO OVERHEAD

(6900)
A* A14HF 14 RD 3566715C1
A
A* A14HF 16 RD 1661209C1
B B* A11-GAP 14 WH 3566715C1
C B* A11-GAP 16 WH 1661209C1
C A86P 16 LTGN 1661209C1
CONNECTOR 1661198C1
30000091 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 6900. B 92603H
86976G 05FEB13
AE08058187 80B
Figure 597 Connector Composites (6802), (6803), (6804), (6805), (6811), (6812), (6900)
597
CHAPTER 13
BACK-UP MONITOR CONNECTION HSA

(6901) (6925)
C 1
B
2
A
CONNECTOR 3678796C1
CONNECTOR 1661199C1

A A67F 18 GY 1661212C1
1 N94AA 16 GY 3679224C1 3601687C1
B A67H 18 GY 1661212C1
2 N94AB 16 GY 3679224C1 3601687C1
C A67-GAK 18 WH 1661212C1

ACC. FUSE/RELAY BLOCK A1 A103A 12 RD 3573311C1
(6969)
(LOCATED IN CAB) A2 A103B 12 RD 3573311C1
4 3 2 1 A3 A103C 12 RD 3573311C1
A4 PLUG - - -
A B1 A103D 12 RD 3573311C1
B2 A103E 12 RD 3573311C1
B B3 A103F 12 RD 3573311C1
B4 PLUG - - -
C C1 A103K 18 LTGN 3534164C1
C2 A103N 12 LTGN 3573311C1
D C3 A103L 18 LTGN 3534164C1
C4 A103P 12 LTGN 3573311C1
E D1 PLUG - - -
D2 PLUG - - -
F D3 PLUG - - -
D4 PLUG - - -
G E1 A103E 12 RD 3573311C1
E2 A11H-GP 18 WH 3534164C1
H E3 A103F 12 RD 3573311C1
E4 A11J-GR 18 WH 3534164C1
J F1 PLUG - - -
F2 PLUG - - -
F3 PLUG - - -
F4 PLUG - - -
CONNECTOR 3534572C1 G1 A103J 18 LT GN 3534164C1
BODY LOCK 3536085C1 G2 A103M 12 LTGN 3573311C1
G3 PLUG - - -
CAV CIRCUIT GAUGE COLOR TERMINAL G4 PLUG - - -
J1 A103D 12 RD 3573311C1 H1 PLUG - - -
J2 A11G-GN 18 WH 3534164C1 H2 PLUG - - -
J3 PLUG - - - H3 PLUG - - -
J4 PLUG - - - H4 PLUG - - -
ECM TIMER FUSE

(7070)
B CAV CIRCUIT GAUGE COLOR TERMINAL

A K97AP 14 LTGN 1661707C1
B K97AM 14 VT 1661707C1
CONNECTOR 1667639C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 25JUN14 ADDED R/D 7070. G 92603H
MVD R/D 6900. 61229V 08JUN09 AE08058187 081
598

TWO SPEED AXLE BOOT CONNECTOR

(7103M)
(LOCATED NEAR TRANSMISSION SHIFT TOWER)

A
A K93 18 TN 1661208C1
B B PLUG - - -
C C K9TS 18 GY 1661208C1
CONNECTOR 1661198C1
TWO SPEED AXLE BOOT CONNECTOR

(7103M)
A L93 18 TN 1661208C1
A B PLUG - - -
C L93G 18 TN 1661208C1
B
C W/ DURASTAR
CONNECTOR 1661198C1
2-AXLE SPEED SWITCH CONNECTOR *W/I6 ENGINE

(7103M)

A PLUG - - 1661875C1 N/A
D
B PLUG - - 1661875C1 N/A
A B C* K93A 20 LT BL 1661875C1 3568570C1
C D* K9EA 18 TN 1661875C1 3568570C1
CONNECTOR 1661777C1

- - ADDED R/D 7103M. B 92372W
92218B 30JUL13 AE08058187 81A
599
13.187. CONNECTOR COMPOSITES (7104B), (7104F), (7105), P. 82

NAVISTAR, INC.
TRANSMISSION CLEAN GROUND TRANSMISSION CLEAN GROUND

(7104F) (7104B)
(LOCATED BY STARTER) (LOCATED BY STARTER)
2 2
1 1
CONNECT0R 3924162C1 CONNECT0R 3924162C1
(W/ IBB ENGINE) (W/2010 SCR 13L ENGINE)
A PLUG - - - A PLUG - - -
B K92-G 14 WH 3618273C1 B K92-G 14 WH 3618273C1
B* K92-G 12 WH 3612308C1
TRANSMISSION CLEAN POWER(7104F)

FOR XMSN ALLISON MD (WTEC)
(LOCATED BY STARTER)
(W/ IBB ENGINE)

A
B A K92A170 14 RD 2033912C1 0589391C1

B K92-G 14 WH 2033912C1 0589391C1
CONNECT0R 1671611C1
BODY LOCK 1671608C1
EATON GEN 3 TCM CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(7105)
13 PLUG - - 3527276C1
(LOCATED ON LEFT SIDE OF TRANSMISSION)
14 PLUG - - 3527276C1
15 PLUG - - 3527276C1
34
31
32
29
16 K92A 18 TN 3555249C1
37
38
17 K92B 18 TN 3555249C1
25
26
23
28
22
13
18
17
18 K92DP 18 TN 3555249C1
19 K92DL 16 TN 3555249C1
10
12
20 K92E 16 TN 3555249C1
7
9
35
36
21 K92F 18 TN 3555249C1
1
6
3
22 K92H 18 TN 3555249C1
23 PLUG - - 3527276C1
24 K92 18 TN 3518963C1
CONNECTOR 3599542C1 25 K92J 18 TN 3555249C1
26 K17C 16 PK 3555249C1
27 K98GN GN 3555249C1
1 PLUG - - 3527276C1
28 K98YL 18 YL 3555249C1
2 K5V(-) 18 GN 3555249C1
29 PLUG - - 3527276C1
3 K5V(+) 18 YL 3555249C1
30 PLUG - - 3527276C1
4 K17-GC 18 PK 3555249C1
31 K92ER 18 TN 3555249C1
5 PLUG - - 3527276C1
32 K17B 18 PK 3555249C1
6 PLUG - - 3527276C1
33 K92DM 16 TN 3555249C1
7 PLUG - - 3527276C1
34 K92DR 18 TN 3555249C1
8 PLUG - - 3527276C1
35 K13A 14 PK 3557534C1
9 PLUG - - 3527276C1
36 K10-GE 12 WH 3557534C1
10 K3BA(+) 18 DKBL 3555249C1
37 PLUG - - 3527276C1
11 K3BA(-) 18 GY 3555249C1
38 K14A 12 RD 3557534C1
12 PLUG - - 3527276C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

- - ADDED R/D 7104B. E 84576N
61229V 08JUN09 AE08058187 082
Figure 600 Connector Composites (7104B), (7104F), (7105)
600
13.188. CONNECTOR COMPOSITES (7110), (7110A), (7110B), (7111), (7112), (7113),

P. 83
CHAPTER 13
NAVISTAR, INC.
J1939 RESISTOR
(7110 / 7110A)
(LOCATED ON LEFT SIDE OF TRANSMISSION) A& K5C128 18 YL 1661875C1 3568570C1
(W/ IBB ENGINE) A#* K5TB(+) 18 YL 1661875C1 3568570C1
B PLUG - - 2025431C1 -
C C& K5C108 18 GN 1661875C1 3568570C1

C*# K5TB(-) 18 GN 1661875C1 3568570C1
B
# W/ AUTOSHIFT, ULTRASHIFT XMSN
A & W/ ALLISON GEN5 XMSN
* W/ MANUAL XMSN
W/ IBB ENGINE
CONNECTOR 1667741C1 W/ ISL-G
BODY LOCK 1667771C1
MERITOR G POWER
(7110B)

A K5C128 18 YL 1661875C1 3568570C1
C
B PLUG - - - -
B C* K5C108 18 LTGN 1661875C1 3568570C1
A C* K5C108 18 GN 1661875C1 3568570C1
CONNECTOR 1667741C1
BODY LOCK 1667771C1
MERITOR G POWER
(7111)

B A K13A 16 PK 2033819C1 1652325C1
B K11-G 16 WH 2033819C1 1652325C1
CONNECTOR 1671610C1
BODY LOCK 1671608C1
POWERTRAIN/CTR CHASSIS WIF CONNECTION

(7112)
(LOCATED IN CHASSIS)
W/ WORKSTAR

1 N95A 18 TN 1651968C1
2 N95-GA 18 WH 1651968C1
CONNECTOR 3539778C1
BODY LOCK 3539785C1
DAVCO WIF SENSOR

(7113)
(LOCATED IN CHASSIS)

1 N95A 18 TN 3561584C1 3536868C1
1 2 2 N95-GA 18 WH 3561584C1 3536868C1
CONNECTOR 3590390C1
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

0488 24JUN14 ADDED R/D 7113. E 92603H
61229V 08JUN09 AE08058187 083
Figure 601 Connector Composites (7110), (7110A), (7110B), (7111), (7112), (7113)
601
13.189. CONNECTOR COMPOSITES (7113), (7113A), P. 83A

NAVISTAR, INC.
DAVCO WIF SENSOR

(7113)

1 N95A 18 TN 3561584C1 3536868C1
2 N95-GA 18 WH 3561584C1 3536868C1
1 2
W/ WORKSTAR
CONNECTOR 3590390C1
DAVCO WIF SENSOR EXT.

(7113A)
(LOCATED AT LEFT SIDE OF ENGINE) CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N95A 18 TN 3561584C1 3536868C1
2 N95-GA 18 WH 3561584C1 3536868C1
W/ WORKSTAR
1 2
CONNECTOR 3590390C1

92218B 30JUL13 AE08058187 83A
Figure 602 Connector Composites (7113), (7113A)
602
13.190. CONNECTOR COMPOSITES (7150), (7150F2), (7152), P. 84

CHAPTER 13
NAVISTAR, INC.
TRANSMISSION MODULE
(7150 / %7150F2)
(LOCATED AT TRANSMISSION TCM CONNECTION)
TRANSMISSION MODULE IN CAB
(7152)
(LOCATED IN CAB)
21 41
1 61
1 K92#101 18 LTBL 3686945C1 20% K92#120 18 LTBL 3686945C1
20 80
2 - - - - 21 - - - -
3 K92#103 18 YL 3686945C1 40 60 22 K92#122 18 YL 3686945C1
3& K92#103 18 LTBL 3686945C1 23 K92#123 18 LTGN 3686945C1
4 - - - - CONNECTOR 3605713C1 23% K92#123 18 LTBL 3686945C1
5 K92#105 18 OR 3686945C1 BODY LOCK 3606525C1 24* K92#124 18 WH 3686945C1
5% K92#105 18 TN 3686945C1 24% K92#124 18 TN 3686945C1
6 - - - - 25## K47A125 18 TN 3686945C1
7 - - - - 25% - - - -
8 K5A108 18 GN 3686945C1 26 - - - -
8% K5B108 18 GN 3686945C1 27 - - - -
9## K92C109 18 GY 3686945C1 28 K5A128 18 YL 3686945C1
9% K92#109 18 GY 3686945C1 28% K5B128 18 YL 3686945C1
10## K92B110 18 PK 3686945C1 29 - - - -
10% K92#110 18 PK 3686945C1 30 K92#130 18 WH 3686945C1
11 K92#111 18 OR 3686945C1 31 K92A131 18 YL 3686945C1
12* K92A112 18 PK 3686945C1 31## K92#131 18 YL 3686945C1
12% K92#12 18 TN 3686945C1 32 - - - -
13 - - - - 33 K92#133 18 YL 3686945C1
14 - - - - 34% K92#134 18 TN 3686945C1
15 K92#115 18 WH 3686945C1 34 K92#134 18 YL 3686945C1
16 K92#116 18 LTBL 3686945C1 35 - - - -
17% K92A117 18 TN 3686945C1 36 K92#136 18 OR 3686945C1
17# K92A117 18 LTBL 3686945C1 37@@ K92#137 18 WH 3686945C1
17**% K92#117 18 TN 3686945C1 37% K92#137 18 TN 3686945C1
17# K92#117 18 LTBL 3686945C1 37&@ K92#137 18 WH 3686945C1
18 K92#118 18 GY 3686945C1 38 - - - -
19 K92#119 18 LTBL 3686945C1 39 K48#139 18 OR 3686945C1
20@@ K92C120 18 LTBL 3686945C1 40 K47#140 18 LTGN 3686945C1
20@ K92A120 18 LTBL 3686945C1 41** K92A141 18 TN 3686945C1
@@ W/ HEAVY DUTY
@ W/ MEDIUM DUTY
## W/ WTEC
* W/ GEN4
** W/ AUTO NEUTRAL
% W/ IBB ENGINE
& W/ V8 ENGINE
CHART CONTINUED ON SHEET 84A
310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92#115, C 68076W
K92#118, K92#119. 61229V 08JUN09

AE08058187 084
Figure 603 Connector Composites (7150), (7150F2), (7152)
603
13.191. CONNECTOR COMPOSITES (7150), (7150F2), (7152), P. 84A

CHAPTER 13
NAVISTAR, INC.
TRANSMISSION MODULE
(7150 / %7150F2)
(LOCATED AT TRANSMISSION TCM CONNECTION)
TRANSMISSION MODULE IN CAB
(7152)
(LOCATED IN CAB)
21 41
1 61

20 80 61* K92#161 18 OR 3686945C1
41 K92#141 18 TN 3686945C1
61% K92#161 18 TN 3686945C1
41** K92A141 18 WH 3686945C1 40 60 62 K92#162 18 YL 3686945C1
42% K92#142 18 TN 3686945C1
63## K92#163 18 YL 3686945C1
42* K92#142 18 WH 3686945C1 CONNECTOR 3605713C1 63% K92#163 18 TN 3686945C1
42 K92A142 18 WH 3686945C1 BODY LOCK 3606525C1
64 K92#164 18 LTBL 3686945C1
43 K92#143 18 LTBL 3686945C1
65 K92#165 18 TN 3686945C1
44 - - - -
66 - - - -
45 K92#145 18 OR 3686945C1
67 - - - -
46 - - - -
68 - - - -
47 - - - -
69## K92B169 18 GY 3686945C1
48 - - - -
69% K92#169 18 TN 3686945C1
49 - - - -
70# K92#170 18 PK 3686945C1
50 - - - -
70% K92#170 18 TN 3686945C1
51 K92#151 18 WH 3686945C1
71@@ K92#171 18 YL 3686945C1
52 K92#152 18 LTGN 3686945C1
71% K92#171 18 TN 3686945C1
53 - - - -
71&@ K92#171 18 YL 3686945C1
54@@ K31#154 18 TN 3686945C1
72 - - - -
54% K92#154 18 TN 3686945C1
73 - - - -
54&@ K31#154 18 TN 3686945C1
74@@ K92#174 18 LTBL 3686945C1
55@@ K92#155 18 WH 3686945C1
74% K92#174 18 TN 3686945C1
55% K92#155 18 TN 3686945C1
74&@ K92#174 18 LTBL 3686945C1
55&@ K92#155 18 WH 3686945C1
75 K92#175 18 OR 3686945C1
56 K92#156 18 PK 3686945C1
75& - - - -
56% K92#156 18 TN 3686945C1
76 K92#176 18 YL 3686945C1
56& - - - -
77 K92#177 18 LTGN 3686945C1
57 K92#157 18 WH 3686945C1
78 - - - -
58 K92A158 18 LTGN 3686945C1
# MUTUALLY EXCLUSIVE 79 - - - -
58% K92#158 18 LTGN 3686945C1
@@ W/ HEAVY DUTY 80# K92#180 18 OR 3686945C1
59 K48#159 18 TN 3686945C1 @ W/ MEDIUM DUTY
80# K92#180 18 TN 3686945C1
60 K47#160 18 YL 3686945C1 ## W/ WTEC
* W/ GEN4
** W/ AUTO NEUTRAL
% W/ IBB ENGINE
& W/ V8 ENGINE
360070 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

CNA1 30SEP10 ADDED CIRC K92A141. B 68076W
61229V 19NOV09
AE08058187 84A
Figure 604 Connector Composites (7150), (7150F2), (7152)
604

NAVISTAR, INC.
W/ 2013 IBB ENGINE
TCU CONNECTOR CAV CIRCUIT GAUGE COLOR TERMINAL

(7150)
(LOCATED AT TRANSMISSION TCM CONNECTION) 26 PLUG - - -
27 PLUG - - -
21 41 28 K5B128 18 YL 3686945C1
1 61 29 PLUG - - -
30 K92#130 18 WH 3686945C1
31 K92#131 18 YL 3686945C1
32 PLUG - - -
33 K92#133 18 YL 3686945C1
34 K92#134 18 TN 3686945C1

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US, Canada, Mexico

2701 Navistar Drive, Lisle, IL 60532 USA

2. INSTRUCTIONS AND CHARTS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. 12 VOLT POWER DISTRIBUTION, GROUNDS, DATA BUS AND ELECTRICAL SYSTEM

TABLE OF CONTENTS (CONT.)

4. CAB ACCESSORIES (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

TABLE OF CONTENTS (CONT.)

5. 12V CHARGING AND CRANKING SYSTEM (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

6. FANS AND ENGINE ACCESSORIES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

7. ELECTRONIC ENGINES (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

9. LIGHTS (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

TABLE OF CONTENTS (CONT.)

10. CHASSIS ACCESSORIES (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339

TABLE OF CONTENTS (CONT.)

12. AIR CONDITIONING (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409

13. CONNECTOR COMPOSITES (CHAPTER 13). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

13.202.CONNECTOR COMPOSITES (7501), (7502), (7502M), (7600), (7600A), P. 90. . . . . . . . . . . . . . . . 615

TABLE OF CONTENTS (CONT.)

TABLE OF CONTENTS (CONT.)

13.286.CONNECTOR COMPOSITES (9900G), (9911), (9913A), (9913B), P. 166. . . . . . . . . . . . . . . . . . . . . . 699

INSTRUCTIONS AND CHARTS (CHAPTER 2)

INTERNATIONAL TRUCK AND ENGINE CORPORATION

ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION ABBREVIATION DESCRIPTION

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 18MAY09 AE08058176 001

INTERNATIONAL TRUCK AND ENGINE CORPORATION

DESCRIPTION ACRONYM DESCRIPTION ACRONYM

AXLE TO FRAME AF INJECTOR DRIVE MODULE IDM

ACCELERATOR PEDAL MODULE APM INPUT/OUTPUT I/O

ACCELERATOR POSITION SENSOR APS INTEGRATED MOBILE

DIESEL PARTICULATE FILTER TRANSMISSION CONTROL MODULE TCM

EXHAUST GAS RECIRCULATION EGR VEHICLE SPEED OUTPUT VSO

EXHAUST GAS TEMPERATURE EGT VEHICLE SPEED SENSOR VSS

ELECTRO MAGNETIC INTEFERENCE EMI ZERO VOLT REFERENCE ZVR

END OF FRAME EOF VEHICLE SPEED OUTPUT VSO

ELECTRIC TRAILER BRAKE ETB VEHICLE SPEED SENSOR VSS

FRONT AXLE FA ZERO VOLT REFERENCE ZVR

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500

61229V 20AUG09 AE08058176 002

2.3. CIRCUIT DIAGRAM INSTRUCTIONS, P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION

A - SWITCH AND RELAY POSITIONS AS SHOWN ON B - MULTIPLE CONNECTIONS ARE DISPLAYED

(12-A) AND/OR D C B A (12)

SWITCH, SINGLE IN-LINE CONNECTORS DISPLAYED

C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS.

D - MULTIPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE CIRCUIT

E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL

KEY SWITCH INTERNAL BODY CONTROLLER

SUFFIX BEGINNING LOCATION SUFFIX BEGINNING

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS NEITHER

CHK DATE CHANGE REV REFERENCE DRAWN NAME

310615 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500