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From the house of

Vnext
The Right Fiber Cement Solutions

unfold the reVolution

constructionnext.in
A revolution has begun. One that is going
to change residential and commercial
construction as we know it. One that
will initiate the Next generation of
Construction technology. We call this
revolution ConstructionNext and its
creation Vnext.
Vnext
The Right Fiber Cement Solutions

Designed through technological


innovation and perfected by experience,
Vnext is the future in Fiber Cement
solutions. Pioneering Vnext, are its two key
products: Vboard and Vpanel for interiors
and exteriors respectively.
not wood,
much good!
board
Vboard
- strong as cement.
better than wood.
Fiber cement boards have taken the international
market by storm. The strong portfolio of advantages
make the product widely endorsed and appreciated
by architects and customers worldwide; many of
them are replacing plywood with fiber cement
boards. Fiber cement boards have been used in
some of the iconic buildings of our time as they
save time, money and being aesthetically more
beautiful in their appeal.

Multiple uses of the Vboard has taken this fibre


cement board utilities to the next level for use in
interior as well as exterior applications.
manufacturing
Vboard is a Non Asbestos, autoclaved product. These fibre
cement boards are manufactured by Hatschek process;
later the product is cured using HPSC technology. The
curing is done under high pressure steam to attain strength
and stability to the product. Vboard are composed of
a composite matrix containing special grade cellulose
fibres, ordinary Portland cement, fine silica, quartz, and
some mineral additives.

Vboard is manufactured to meet the requirements of IS


14862:2000. They are available in standard dimensions with
smooth and textured finishes to meet the requirements of
modern building applications.

aesthetics
A beautiful home is an essential requirement and desire of
any individual. Vboard can be craftfully used to decorate
the home as per the taste and choice of the owner as
it has innovative and multiple applications. The high
aesthetic appeal of decorated Vboard can replace other
substitutes like particle boards and wood based materials.

variants
Vboard is available for different applications in
following variants :

Vboard
Vpremium
Vplank
Vboard designer variants with
textured surface finish ( V-Cedar,
V-Stone, V-Oceanic, V-Lake & Hill )
Vply
Vfire resistant board
Vtiles backer board
salient features

Termite Fire Water 100% Environment


Resistant Resistant Resistant Asbestos Free Friendly

Vboard
advantage
Exova warrington
fire-rating certified
Asbestos free
Energy efficient
Termite resistant
Weather resistant
Low shrinkage
Easy workability
Low operational cost
Sound insulation
Aesthetics with durability
Eco-Friendly
Value for money
Water resistant
applications
Vboard is a flexible and aesthetically appealing
product suitable for the following applications:

Wall panelling
False ceiling -
a. Industrial false ceiling
b. Office false ceiling
c. Residential false ceiling
Mezzanine flooring
Wall partitions -
a. Fire rated partitions
b. Acoustic partitions
Facade/external cladding
Kitchen cabinets
Wardrobes
Duct covering
Roof underlay
Doors and many more
wall panelling
Vboard designer variants with textured
surface finishes – V-Cedar, V-Stone,
V-Oceanic and V-Lake &Hill are available as
ready to use wall panels. Options of different
surface finishes are possible using paint, PU
coating and polish on Vboard.
6mm, 8mm V-Stone V-Cedar V-Oceanic V-Lake & Hill
mezzanine flooring
Vboard is available in various thicknesses to meet
the mezzanine floor applications to withstand
the defined stresses and loads. The mezzanine
floor application of the board results in creating
extra space for use as storage, office etc.

18mm, 20mm, 25mm


“Tee” grid false ceiling

Concealed grid false ceiling

false ceiling
Vboard and Vboard designer varients
with textured surface finishes –
“V-Oceanic” and “V-Lake&Hill” offer
smart choices for modern false ceilings
in commercial, industrial and residential
applications.

4mm, 6mm, 8mm

V-Lake & Hill V-Oceanic


Fire rated partition in lobby

wall partitions
Vboard has an added advantage over
other materials being fire water and
termite resistant making it an effective,
elegant, and sturdy partition system.
Vboard also offers acoustic insulation,
thermal insulation, and fire resistance
properties – essentially required for
wall partitions in Offices, malls, hotels,
hospitals, airports, theatres, commercial
and industrial establishments.

8mm, 9mm, 10mm, 12mm

Acoustic partitions
Vplank

facade/external
cladding
The weather resistant property of
Vboard when used as planks with
suitable protective and decorative
finishes, makes it a suitable choice
for applications like facade.

Vpremium board
kitchen
cabinets
The triple advantages of the
Vboard can appropriately
fulfil the conditions to
make it an ideal application
for making kitchen cabinets
and use as a wall cladding
material in water and
moisture prone areas like
kitchens.

12mm, 16mm, 18mm


shelves/wardrobes
Vboard being low shrinkage, termite proof,
water resistant and Asbestos Free makes it the
obvious choice for constructing a cost efficient,
time efficient, healthy and long lasting shelves
and wardrobes. The aesthetic flexibility Vboard
provides, allows for a gorgeous custom-made
design.

10mm, 12mm, 16mm


wet areas
Vboard is resistant to damage from water. This
property makes Vboard a smart choice for
interiors when such areas are prone to constant
contact with moisture. V-Tile as a backer board
provides a suitable base for laying ceramic tiles
in wet areas.

10mm, 12mm
roof underlay
Used as a replacement for RCC slabs, our 12mm
board is popularly used as an underlay roofing
application instead of Reinforced Cement
Concrete. The 12mm board is fixed using a self-
drilling screw and the roof will be finished using
clay tiles or shingles, like Saint Gobain.

12mm
doors
Doors can be constructed using our
Vboard, along with PVC or Aluminium
lipping for protection, with hinges
and handles fixed by nuts and bolts.
There are two types of doors -
Flush door - which is a full door,
designed washrooms and has rural
applications, and Panel door - which
has a board inserted at the top and at
the bottom, designed for toilets and
has urban applications.

12mm, 14mm, 16mm


duct covering
Sewage pipes and air conditioning services
can be covered using our 12mm and 16mm
boards with appropriate members to conceal
these services in order to make the building
more aesthetically appealing.

10mm, 12mm, 16mm


miscellaneous
applications
Vboard is resistant to damage from water. This property
makes Vboard a smart choice for interiors when such
areas are prone to constant contact with moisture. V-Tile
as a backer board provides a suitable base for laying
ceramic tiles in wet areas.
other applications
Vboard has a wide range of applications and
can be used to make fixed furniture like

Computer tables
Office tables
Shoe racks
Cupboards
Black boards
School benches
Shelves
Benches for cafeteria
Toilet doors
working with
Vboard

tools
The simple working method of Vboard is as
easy as working with any other plywood or
particle board and you can hardly find any
difference – fastening is done much like any
other board and no special tools are needed
to do the same.

frame work
Steel supports can be used to fix Vboard
and thin cold roll formed steel sections in
the form of studs and tracks are available
in the market that can ideally be used for
applications like partitions, false ceilings,
floors etc.
Rotary drill Marble saw Screwdriver

nails
8mm Vboard can be directly nailed to
timber supports with round wire nails.
Apilot hole must be pre-drilled for boards
with over 8mm thickness. The length of the
nail should be approximately be 2.5 to 3
times of the board used.

screws
Self drilling CSK screws of appropriate
gauge and length. Brand- Corroshield or
equivalent.
fixing points
The recommended fixing distance between
two fixing points around the perimeter is
200 to 300mm. The fixing distance between
two fixing points in the intermediate
support is 300 to 600mm.

Board thickness Recommended Spacing of Intermediate


edge distance edge fixing

6-12mm 12-18mm 200mm 300mm

16mm 18-24mm 300mm 300mm

20mm & above 24mm or 1.5 times the thickness 300mm 300mm
of the board, whichever is higher.

jointing
Slight dimensional changes might occur
due to shifting temperatures and relative
humidity in air to Vboard and therefore a
provision should be made in the joint by
allowing a gap of 2 to 3mm.
binding
Vboard has an alkalinity pH value 11 to
13. So alkaline resistant glues or adhesives
are to be used for binding the board.
Please refer to adhesives manufacture’s

painting specifications.

Almost all kinds of paints can be applied on


Vboard – distempers, acrylic resins, acrylic
emulsions, epoxy systems polyurethanes
and any other alkali resistant paint.

lamination and veneer


Vboard can be laminated or veneered by
using PVA binder (ex.white fevicol)

tiling
Ready to use tile adhesives are used to
fix the wall and floor tiles to Vboard. All
reputed brands like Dr.Fixit, Ardexendura,
Laticrete etc.
technical & physical specifications
(Vboard manufactured as per IS - 14862:2000, Type B Category ‘3’)
S.No. Properties Units Performance
Physical Characteristics
1 Apparent Density Kg/m3 >1200
2 Standard Weight (For 6mm) Kg/m2 8.9
3 Thickness of boards (Range) mm 4 to 25
4 Dimensions of the boards mm 1220 x 1830, 1220 x 2440,
1220 x 2745 and 1220 x 3050
Mechanical Characteristics
5 Modulus of rupture EMC - Minimum MPa or N/mm2 10
6 Free Moisture Content % 6
7 Water absorption - 22 Hrs. % 36
8 Lamina Bond Strength MPa or N/mm2 0.9
Additional Characteristics
9 Thermal Conductivity (K)
(300 C Mean Temperature) W/m .k 0.172
10 pH value 10.4
11 Acoustic insulation dB 8mm thick Vboard-29 dB
12 Screw Withdrawal (On face) N 1220
13 Nail Withdrawal (On face) N 1010

application matrix
Application Thickness (mm)
Internal 4 6 8 9 10 12 14 16 18 20 25
False Ceiling
Wall Partitions
Wall Panelling
Mezzanine Flooring
Doors
Wet areas
Kitchen Cabinets/
Wardrobes/Shelves
External
Prefab Structures
Wall Cladding
Sign Boards
Roof Underlay
Duct Covering

Vdesigner board variants

V-Cedar V-Lake & Hill V-Stone V-Oceanic


technical & physical specifications
(Vpremium and Vplank manufactured as per ISO 8336/IS 14862 Type “A”
Category ‘3’/ ASTM C 1186 Type “A” Grade II Fiber Cement Boards Standards)
S.No. Property Test Method Unit Requirement Test Results

Physical Characteristics
1. Dimensional Tolerances:
a. Length & Width ASTM C1185/ 0.5% Pass
b. Thickness IS14862 / 0.10% Pass
c. Straightness & Squareness ISO 8336 3mm/m & Pass
4mm/m
2. Density ASTM C1185 Kg /m3 >1250 1298
3. Flexural Strength ( MOR – Wet Condition) ASTM C1185 N/mm2 > 7.0 8.8
4. Water Impermeability ASTM C1185 No water
droplets at
the underside Pass
5. Moisture Movement ASTM C1185 % 0.061
6. Water Absorption ASTM C1185 % 30-36 30.64
7. Moisture Content ASTM C1185 % 4-8 4
8. Water Vapour Transmission ISO 12572 g/m2. Perday 40.6
Water Vapour Resistance Factor (μ) 117
9. Glue-Line Shear Force/Strength ASTM D1037 N 3264.2
10. Direct Screw Withdrawal Resistence ASTM D1037 N 989.7, 643.3
Durability
11. Freeze-Thaw resistance (50 cycles) ASTM C 1185 Pass
12. Warm water resistance ASTM C1185 Pass
13. Soak-Dry resistance (50 cycles) ISO 8336 Pass
14. Heat-Rain resistance (25 cycles) ASTM C1185 Pass
FIRE
15. Ignitability BS 476, Part 5 Class P - not Class P
easily Ignitable
16. Fire Propagation Index BS 476, Part 6 Lower Values 2.79
are better
17. Surface Spread of Flame BS 476, Part 7 Class 1
18. Fire Resistance – Integrity & Insulation BS 476, Both in >120 171 & 148
(in minutes for Non-load bearing, Part 22 minutes
Insulated double-skin partition)
19. Surface Burning Characteristics : ASTM E84 Lower Values
a. Flame Spread Index are better 0
b. Smoke Developed Index 0
c. Class A
Acoustic Characteristics
20 Sound Transmission Coefficient (STC) : DIN 52210 /
a. Bare Board (8mm thick) ISO 140 dB 29
b. Typical Partition (with 10mm dB 45
facing sheets, 72mm stud,
50mm glass wool 48kg/m3)
Thermal Characteristics
21. Thermal Conductivity ASTM C518 W/m0K 0.0748
Kcal/mh0K 0.0643
not wood,
much good!
panel
Vpanel
- instant wall
construction
Vpanel can be used with the aim of achieving cost
effective and time saving solution for construction
of dry walls. Vpanel wall has all the advantages of
a masonry wall with added qualities preferred for
construction. Vpanel is a user friendly product for
installation and proves to be a better substitute for
conventional walls ad any other dry wall solutions.
manufacturing &
aesthetics
Vpanel are manufactured by Visaka industries limited with technical
know-how from M/s Dantotec, Australia .These panels are manufactured
at asbestos free manufacturing unit located at Miryalguda, Andhra
Pradesh, India.

Vpanel are manufactured using a unique technology by which the


asbestos free fibre cement facing sheets and the cementious core are
bonded to form a composite panel with an excellent bonding strength.
The unique semi-circular tongue and groove makes installation of
Vpanel very easy.

Vpanel are considered as a longest, lightest and strongest of all the


dry wall elements available.

Vpanel are energy efficient building products because of their excellent


thermal properties.

Vpanel were evaluated as per the testing methods prescribed in ASTM,


BS, &BIS.

instant wall construction


Vpanel can be used with the aim of achieving cost effective
and time saving solution for construction of dry walls.
Vpanel wall has all the advantages of a masonry wall with
added qualities preferred for construction.Vpanel is a user
friendly product for installation and proves to be a better
substitute for conventional walls ad any other dry wall
solutions.
salient features

Termite Fire Water 100% Environment


Resistant Resistant Resistant Asbestos Free Friendly

Vpanel
advantage
Fire rating 50mm-60min
Fire rating 75mm-120min
Fire rating 100 mm-180min
Asbestos free
Light weight
Time saving
Space saving
Easy workability
Easy to dismantle and relocate
Thermal insulation
Sound insulation
Water resistant
Termite resistant
High strength
Eco- Friendly
applications
Vpanel multiple uses makes it a preferred product for
various applications

A. Pre-fabricated Buildings

Construction site offices


Labour camps
Staff quarters
Canteens
Senior staff accommodations
Guest houses
Ware houses / store rooms
Guard rooms
Villas
Residential houses
Roof top extensions

B. Internal Walls

Office partitions
Residential partitions
Industrial partitions
commercial buildings
Malls

C. External Walls

Villas
Commercial buildings

D. Miscellaneous applications

Compound walls
Trench covers in factories
Kitchen platform top
pre-fab structure
Vpanel proves to be a perfect choice for
camps, site offices, godown, villas, resorts
and infra-structure site facilities. As per
choice the construction can be opted for
dismantling and relocating at another site
instead of a permanent construction.

Construction site office

On-site office
Construction site camps

Roof top extension


Resort under construction

Residential house
Meeting room partition

internal wall
partition
With properties like acoustic
insulation, thermal resistance
and fire rating, Vpanel becomes
the smart choice for internal wall
partitions for commercial and
residential buildings. The slim
Vpanel partition results in higher
carpet area for construction in
shopping malls, commercial
complexes, offices etc.

Office partition
external
walls
The basic properties of
insulation, energy efficiency
and impact resistance make
Vpanel a perfect solution for
external walls. As the product
is available in two thicknesses
of 50mm and 75mm, the
external walls may be made
with 75mm thick panels to
gain the intrinsic qualities of
the product.
Vpanel finishes

veneer wallpaper

texture paint

polish
properties of Vpanel 50mm, 75mm & 100mm thickness
S. No. Properties Units Specification 50mm 75mm
References/Standards
A Physical Properties
I Nominal Weight Per Sq. Mtr Kg/M2 Weight Physical 34 46
II Axial Load
Samples Size 2.5 Meter 0.6 Meters KN/M ASTM E 72 54 90
Safety Factor 2.0 Safety Factor 2.0
Samples Size 1.5 Meter 0.3 Meters KN/M ASTM E 72 65 100
Safety Factor 2.0 Safety Factor 2.0
III Multi Point Load
2.9 Meter Span Kg/M2 ASTM E 72 125 150
2
2.4 Meter Span Kg/M ASTM E 72 200 250
1.5 Meter Span Kg/M2 ASTM E 72 450 500
IV Uniform Distributed Load (Bag Test) KNm/m ASTM E 72 2.5 3.75
V Tensile Strength Parallel to Surface N/MM2 IS 2380 1977 1 0.9
2
VI * Core Bonding Strength N/MM IS 2380 1977 0.3 0.35
VII Modulus of Rupture Kg/cm2 IS 2380 1977 42 31
B Thermal Properties
I Thermal Resistance M2K/W IS:3346 1980 0.3 0.55
II Overall Thermal Transmittance W/ M K 2
IS:3346 1980 1.8 1.5126
C Acoustic Properties
I Sound Transmission Class dB IS:9901 (Part II)-1981 33 36
Din:52210 (Part IV)-1984
ISO:140 (Part III)-1995
D Fire Related Properties
I Fire Rating Minutes BS 476:Part 20&22 60 120
II Surface Spread Flame Class BS 476 : Part 7 Class - I Class - I
III Fire Propagation Index Index BS 476 : Part 6 3.4 3.3
IV Ignitability Performance BS 476 : Part 5 Class - P Class - P
V Combustibility Performance BS 476 : Part 4 Not Combustible Not Combustible
E Resistance to Air & Water BS 4315.2 1970 No dampness, No dampness,
No leakage, No leakage,
Increase in Increase in
weight - 4.5% (max) weight - 4.5% (max)

* No Debonding at the Interface between facing sheet and core material


Vpanel of standard width of 0.6 meters are available in lengths of 2.4, 2.7, 3.0 & 3.3 meters and in thicknesses of 50mm,
75mm & 100mm
application matrix
Application Thickness (mm)
50 75 100
Prefab Structures
Drywall Partitions
Mezzanine Flooring
Compound Wall
1 hr. Fire Rated Partitions
2 hr. Fire Rated Partitions
3 hr. Fire Rated Partitions
Residential Partitions

validation of the product


qualities by external agencies:
Advanced Bridge Engineering Systems (ABES) of Australia assessed
the properties of Vpanel produced by Visaka Industries Limited,
India. Based on the strength and robustness properties of Vpanel,
ABES certified that Vpanel meets the objectives and complies as
a material under the building code of Australia.
testimonials
“Our sites at Naidupet ,Vizag and
Hyderabad are now powered by Vpanel.
We have used it in our site offices and
accommodation shelters and we think
it’s the best. We are highly impressed by
its performance and convenience. We
are definitely going to consider them in
the future as well.”

- Elixir Met Form Pvt. Ltd.

“Vpanel has been a part of our thermal


power tech products. We are markedly
impressed by the efficient operation of
its thermal properties. The operational
strength of Vpanel is commendable.”

- Gayatri Projects

“The Shamshabad international airport


has been using Vpanel and it has worked
like a charm. The ecofriendly attributes
of Vpanel is exactly what we needed.”

- Vara Lakshmi Foundation


(GMR group)

“Vpanel has been extensively used in


the construction of our prefab structures
all over the country, including projects
for Reliance. Vpanel is light weight and
flexible and its efficient quality has
helped us save a lot of time and money”

- REF Technologies
Visaka Industries Ltd. was promoted by Dr. G. Vivekanand
in 1981 to manufacture Fibre Cement Roofing Sheets.

Today, the company has manufacturing plants across


the country with a turnover of `925 crores ($185
million), making it the second largest cement sheet
manufacturer in India. The non-asbestos cement board
& panel division was established in the year 2008. The
company boasts of a massive portfolio with 8 Fibre
Cement Roofing Sheet plants having manufacturing
capacities of 8,30,000 MT per annum, 2 Vboard plants
having manufacturing capacities of 1,20,000 MT per
annum, a Vpanel plant having manufacturing capacity of
3,00,000 Sq.m., and a Textile Yarn plant. With a focused
vision of revolutionizing modern construction as we
know it, the company manufactures the highest quality
products that are exported around the world.

visaka
industries limited
Corporate Office :
Visaka Towers, 1-8-303/69/3,
S.P. Road, Secunderabad,
Andhra Pradesh, India - 500003
Tel: +91-40-2781 3833, 88867 86398.
scan this image to
Export email : export.vboard@visaka.in get in touch with us
Domestic email : domestic.vboard@visaka.in
Web: www.constructionnext.in

Factory 1
contact@pad.net.in | 03/14

Gajalapuram Village,
Nalgonda District,
Andhra Pradesh, India.

Factory 2
Gate no. 262 to 269
Delwadi Village, Daund taluq,
Pune, Maharashtra, India.

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