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JANGKRIK COMPLEX PROJECT

FLOATING PRODUCTION UNIT

EPCI-1

TECHNICAL SPECIFICATION FOR AC UPS AND BATTERIES

ARIESTA KUSUMAWARDANA

Issued for Information as per CPY Letter


03 EX-DE 22 Jan 15 Ariesta K. Mahmud H. Hadi M. Bianchi
“000295_O.SF3.LET.0126
02 EX-DE 8 Dec 14 Re-issued for Company Approval Ariesta K. Mahmud H. Hadi M. Bianchi
01 EX-DE 25 Aug 14 Issued for Company Approval Ariesta K. Mahmud H. Hadi Prayudi
00 EX-DE 12 Jun 14 Issued for Company Review C.Curtaz A. Gautier H. El. Kamli
Rev Validity
Number Status Date Description Prepared Checked Approved
Revision Index
COMPANY logo and business name Project name COMPANY Document ID
220801DEST16049
JANGKRIK COMPLEX
eni Muara Bakau B.V. PROJECT Job N.
CONTRACTOR logo and business name CONTRACTOR Document ID
F12515-STC-000-ELE-SPC-16049

Contract N. F12515
Facility Sub Facility Name Scale Sheet of Sheets
Floating Production Unit n.a. 1 / 19

Document Title Supersedes N.

TECHNICAL SPECIFICATION FOR AC UPS AND Superseded by N.


BATTERIES Plant Area Plant Unit
n.a n.a

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UPS AND BATTERIES 03 EX-DE

Project / Initiative name Jangkrik Complex Project


ABSTRACT

This document is to provide detail specification for AC UPS and Batteries.

Document Verification

Prepared by Signature Date


Ariesta K. 22 Jan 2015
Contractor

ARIESTA KUSUMAWARDANA
Prepared

Checked by Signature Date


Mahmud H. Hadi 22 Jan 2015

Approved by Signature Date


M. Bianchi 22 Jan 2015

Checked by Unit Signature Date


Company
Checked

Checked by Unit Signature Date

Approved by Unit Signature Date


Approved
Company

Endorsed by Unit Signature Date

This document is property of Eni Muara Bakau B.V.


It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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TECHNICAL SPECIFICATION FOR AC
UPS AND BATTERIES 03 EX-DE

REVISION List
00 Issued for Company Review
01 Issued for Company Approval
02 Re-issued for Company Approval
03 Issued for Information as per CPY Letter “000295_O.SF3.LET.0126

HOLD List

PIM and automatic earth-fault locator to localize the faulty circuit of each outgoing and
HOLD1
incoming line.

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It shall neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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UPS AND BATTERIES 03 EX-DE

TABLE OF CONTENTS

1. PURPOSE .......................................................................................................... 6

1.1. Project Background .......................................................................................... 6

1.2. Scope of the Document..................................................................................... 6

2. ADDENDUM TO 20162.EQP.ELE.FUN ................................................................. 6


1 GENERAL ........................................................................................................................ 7
1.1 Scope.............................................................................................................................. 7
1.2 Normative Reference ...................................................................................................... 8
1.2.1 Indonesia Standards and Statutory Regulations ............................................................. 8
1.2.2 Industry Code and Standards ......................................................................................... 8
1.2.3 Project Document ........................................................................................................... 9
1.2.4 COMPANY’s Documents .................................................................................................. 9
1.2.5 Classification Society .................................................................................................... 10
1.3 Order of Precedence (ADD) .......................................................................................... 10
1.4 Classification (ADD) ..................................................................................................... 10
1.5 Equipment Worthiness Certificate (ADD) ...................................................................... 10
2. FUNCTIONAL NORMATIVE REQUIREMENTS .................................................................. 11
2.1 Definitions .................................................................................................................... 11
2.2 Symbols and abbreviations ........................................................................................... 11
2.3 Operating Environment ................................................................................................ 11
2.3.1 Design Life ................................................................................................................... 11
2.3.2 Language & Unit ........................................................................................................... 12
2.3.3 Environment Condition ................................................................................................. 12
2.3.4 Inclination and Acceleration ......................................................................................... 12
2.3.5 Electrical Service Condition .......................................................................................... 12
2.3.6 Hazardous Area Classification ...................................................................................... 13
2.4 Functional Requirements .............................................................................................. 13
2.4.1 Functional Characteristics of D.C. UPS .......................................................................... 13
2.4.1.1 up to 2.4.1.2 (ADD) .............................................................................................................. 13
2.4.2 Functional Characteristics of A.C. UPS .......................................................................... 14
2.4.2.2 A.C. UPS Configurations .................................................................................................... 14
2.4.2.3 Operating Conditions ........................................................................................................ 14
2.4.2.6 Operating condition of single equipment ............................................................................... 14
2.4.2.7 Auxiliary circuits .............................................................................................................. 16
2.4.2.9 Noise Limits (ADD) ............................................................................................................ 17
2.4.3 Construction Characteristics ......................................................................................... 17
2.4.3.7 Main Circuit ..................................................................................................................... 17
2.4.3.10 Conductors ..................................................................................................................... 17
2.4.3.12 Accessories and auxiliaries ................................................................................................ 17
2.4.3.14 Spare parts for the pre-commissioning, commissioning and start-up ........................................... 18
2.4.3.16 Earthing and Bonding (ADD) ............................................................................................... 18
2.4.3.17 RAM (Reliability Availability Maintainability) (ADD) ................................................................... 18
2.4.4 Packing for transport .................................................................................................... 18
2.4.5 Preservation and preparation for shipment of UPS equipment (ADD) .......................... 18

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UPS AND BATTERIES 03 EX-DE

2.10 Documentation ............................................................................................................. 18


2.10.3 Documentation used by ................................................................................................ 18
3. METHOD OF COMPANY STANDARDS REQUEST / INFORMATIONS (DELETE) .................. 18

3. ADDENDUM TO 20163.EQP.ELE.FUN ............................................................... 19


1 General ......................................................................................................................... 19
2 Functional Normative Requirements ............................................................................. 19
2.2 Symbols and abbreviations (REPLACE WITH) ............................................................... 19
2.3 Operating Environment (REPLACE WITH) ..................................................................... 19
2.4.1.1 General........................................................................................................................... 19
2.4.2.8 RAM (Reliability Availability Maintainability) (ADD) ................................................................... 19
2.4.4 Preservation and preparation for shipment of Batteries (ADD) .................................... 19
2.10.6 Battery certification requirements (ADD) ..................................................................... 19

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UPS AND BATTERIES 03 EX-DE

1. PURPOSE
1.1. Project Background
Jangkrik Field (also abbreviated as JKK) is a gas discovery made in March 2009. It is located about
70 km from the coast, in the Muara Bakau permit area, Makassar Strait, offshore Borneo of
Indonesia, at a water depth ranging from 250 to 500 m. Eni, through its Indonesian subsidiary,
operates the Muara Bakau PSC with a 55% interest, in joint venture with GDF Suez, holding the
remaining 45% interest.
To date, three exploration wells (Jangkrik-1, Jangkrik-2 and Jangkrik-3) have been drilled. A
Feasibility study, completed in July 2011, has led to the identification of the most attractive concept
for development of Jangkrik Field. The selected concept is based on a subsea development with
seven wells, full treatment facilities on a spread moored FPU and export line to shore at Sapi
landfall.
Jangkrik North East (also abbreviated as JNE), located at about 25 km NNE from JKK is a recent
gas discovery, made in July 2011, through the explorative well Jangkrik North East 1. An appraisal
well has been drilled in September 2011.
The concept defined during the FEED of the Concept Definition phase and confirmed for the
EXECUTION foresees:
 A Barge Shape FPU performing Full Offshore Process;
 7 Subsea Wells for JKK tied back to the FPU (EP3 and EPCI-2 CONTRACTOR scope);
 4 Subsea Wells for JNE tied back to the FPU (EP3 and EPCI-2 CONTRACTOR scope);
 Export gas and condensate pipelines to shore (EPCI-2 CONTRACTOR scope);
Final destination of Jangkrik gas is the Bontang LNG Plant and local market.
Final destination of Jangkrik condensate is Senipah Plant.
1.2. Scope of the Document
Scope of present document is to define additional technical requirements to 20162.EQP.ELE.FUN,
for “Functional Specification for AC & DC Uninterruptible Power supply Systems and D.C. Back-up
Power Supply Systems“ and 20163.EQP.ELE.FUN, for “Functional Specification Storage Batteries
for Stationary Systems “ to be installed as a part of the facilities of the Jangkrik Complex Project.
This specification shall be read in conjunction with COMPANY specification 20162.EQP.ELE.FUN
and 20163.EQP.ELE.FUN. All clauses in 20162.EQP.ELE.FUN and 20163.EQP.ELE.FUN shall be
applicable except for the changes indicated in this document.
Changes to requirements in 20162.EQP.ELE.FUN and 20163.EQP.ELE.FUN are identified as
addition (ADD), replacement (REPLACE WITH), and deletion (DELETE). Requirements that are not
revised remain applicable.
2. ADDENDUM TO 20162.EQP.ELE.FUN
In general the following Codes and Standards reference in the sections of 20162.EQP.ELE.FUN
shall be replaced as per the following table:

CODES REPLACE WITH


CEI EN 50266-2 IEC 60332-3
CEI EN 60044-1 IEC 61869-2
CEI EN 60044-2 IEC 61869-3
CEI EN 60073 IEC 60073
CEI EN 60079-14 IEC 60079-14
CEI EN 60255 IEC 60255

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UPS AND BATTERIES 03 EX-DE

CODES REPLACE WITH


CEI EN 60439-1 IEC 61439-1
CEI EN 60445 IEC 60445
CEI EN 60688 IEC 60688
CEI EN 60695 IEC 60695
CEI EN 60707 IEC 60947-1
CEI EN 60947-2 IEC 60947-2
CEI EN 60947-4-1 IEC 60947-4-1
CEI EN 60947-5-1 IEC 60947-5-1
CEI EN 61558 IEC 61558
CEI EN 61810 IEC 61810

The following section/paragraph numbers correspond to those in 20162.EQP.ELE.FUN document.

1 GENERAL
1.1 Scope
(REPLACE WITH)
The purpose of this Specification is to cover the minimum technical requirements for design,
manufacture, inspection, testing and documentation for A.C. UPS and batteries used on a
Jangkrik Floating and Production Unit (FPU).
The specification for D.C. UPS shall refer to COMPANY specification 20162.EQP.ELE.FUN with
following Type B configuration.
The Vendor scope of supply and responsibilities shall include but not limited to the following as
minimum:
- Design, fabrication and supply of A.C. UPS consist of:
 2x 100% rated rectifier/ charger
 2x 100% rated battery bank
 2x battery isolation circuit breaker
 2x 100% rated inverter
 Bypass transformer and manual bypass switch
 Cables from A.C. UPS to batteries
 Main UPS Distribution board
 Battery monitoring
- Relevant Equipment shall be designed according to DNV classification and (as part of
safety Critical Elements) verified.
- Inspection and testing as per Inspection Data Sheet (I.D.S.)
- Complete documentation submitted as per Required Documentation Data Sheet
(R.D.D.S.)
Beyond the principles and guidelines of the aforesaid minimum requirements, VENDOR is expected
to advise CONTRACTOR of additional solutions or potential deviations likely to give technical or
commercial benefits. VENDOR shall highlight in his proposal, the technical requirements qualified in
the specifications, that cannot be complied with.
Any other additional information not covered by this specification will be specified in the rules and
publications in force and in the project technical documentation, particularly:

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UPS AND BATTERIES 03 EX-DE

a) Data Sheets (T.D.S.)


b) Inspection Data Sheets (I.D.S.)
c) Required Documentation Data Sheet (R.D.D.S.)
Any deviation or modification to the operation, process or equipment described in the applicable
documents, shall be submitted in the form of a deviation request, at pre-order stage and will be
subject to CONTRACTOR & COMPANY agreement.
VENDOR shall be fully responsible for all aspects of the design, supply, inspection and testing of all
equipment and their components installed, and particularly for ensuring compliance with all
applicable requirements to perform its duties, safely and under all service conditions specified. This
shall include responsibility for the coordination and control of all sub-supplier activities.
Any conflict between documents or requirements shall be advised to CONTRACTOR, for clarification
before proceeding.
No deviation or exception will be accepted, after the Purchase Order without prior agreement from
CONTRACTOR.
1.2 Normative Reference
(REPLACE WITH)
The main Normative References that entirely define the A.C. UPS & batteries system as a whole are
herewith listed.
1.2.1 Indonesia Standards and Statutory Regulations
DOCUMENT NUMBER TITLE
The Director General of Oil
Inspection Guidelines For Safety on Facilities, Equipment and
[A1] and gas Decree Nor:
Technology Used in Oil and Gas and Geothermal Activity
84.K/38/DJM/1998
1.2.2 Industry Code and Standards
The electrical system and the relevant equipment shall be designed, manufactured and tested
according to the latest at Effective Date edition of the following IEC Codes and Standards (but not
necessarily limited to):
DOCUMENT NUMBER TITLE
[B1] IEC 60038 IEC standard voltages
Explosive Atmospheres – Part 14: Electrical Installations, Design, Selection
[B2] IEC 60079-14 and Erection
[B3] IEC 60092-101 Electrical Installations in Ships-Part 101: Definition and General Requirements
[B4] IEC 60331 Test for Electric Cables Under Fire Conditions - Circuit Integrity
Test on Electric Cables Under Fire Conditions-Part 3-10: Test for Vertical
[B5] IEC 60332-3-10 Flame Spread of Vertically-Mounted Bunched Wires or Cables - Apparatus
Test on Electric Cables Under Fire Conditions-Part 3-10: Test for Vertical
[B6] IEC 60332-3-22 Flame Spread of Vertically-Mounted Bunched Wires or Cables – Category A
Basic and Safety Principle for Man-Machine, Interface, Marking and
[B7] IEC 60445 Identification – Identification of Equipment Terminals and Conductor
Terminations
Electrical Measuring Transducers for Converting A.C. Electrical Quantities to
[B8] IEC 60688 Analogue or Digital Signals
[B9] IEC 60695 Fire Hazard Testing
[B10] IEC 60896 Stationary Lead Acid Batteries
[B11] IEC 60947 (series) Low Voltage Switchgear and Control Gear
[B12] IEC 61000 Electromagnetic compatibility (EMC)
[B13] IEC 61439 (series) Low-Voltage Switchgear and Control Gear Assemblies
[B14] IEC 61869-1 Instrument transformers – Part 1: General requirements

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UPS AND BATTERIES 03 EX-DE

DOCUMENT NUMBER TITLE


Instrument transformers – Part 2: Additional requirements for current
[B15] IEC 61869-2 transformers
Instrument transformers – Part 3: Additional requirements for inductive voltage
[B16] IEC 61869-3 transformers
[B17] IEC 62040 Uninterruptible Power System
Safety requirements for secondary batteries and battery installations – Section
[B18] IEC 62485-2 2: Stationary batteries.
Recommended Practice for Sizing Lead-Acid Batteries for Stationary
[B19] IEEE Std. 485 Applications
[B20] ISO 80000-1 Quantity and units – Part 1: General

1.2.3 Project Document


DOCUMENT NUMBER TITLE
[C1] 220801DAST38150 HVAC Design Brief
[C2] 220801DBQR30006 Quality Requirement for Vendor
[C3] 220801DBQR45145 Quality Management Requirement
[C4] 220801DBQR45144 Critical Assessment and inspection level
[C5] 220801DECA16019 UPS and Accumulators Batteries Sizing Calculation Report
[C6] 220801DEFP16213 AC UPS Single Line Diagram
[C7] 220801DEFU16200 General One Line Diagram
[C8] 220801DEGA16071 Technical Data Sheet for AC UPS and batteries
[C9] 220801DEGB16095 Inspection Data Sheet for AC UPS and batteries
[C10] 220801DEGC16124 Required Documentation Data Sheet for AC UPS and batteries
[C11] 220801DEST16047 Technical Specification for LV PMCC and Bus-ducts
[C12] 220801DEST16051 Technical Specification for Electrical Management System
[C13] 220801DERV16000 Electrical Design Criteria
[C14] 220801DERV16005 Neutral Earthing Philosophy
[C15] 220801DFRB19400 Fire and Gas Detection Philosophy
[C16] 220801DFSF07520 Project HSE Requirement for Vendor
[C17] 220801DICI13386 Calculation Sheet for Instrument UPS Sizing
[C18] 220801DPRB10003 Shutdown Philosophy
[C19] 220801DNCS37504 FPU Motion Analysis in Operations
[C20] 220801DNCS37505 FPU Motion Analysis from ITM Integration Yard to Site

1.2.4 COMPANY’s Documents


DOCUMENT NUMBER TITLE
[D1] 05497.VAR.ELE.SPC Constructional Methods for Electrical Material for Tropical Climates
[D2] 05883.VAR.GEN.SPC Packing for the Dispatching of Materials and Equipment
[D3] 07424.COO.GEN.SPC General Prescription for Required Technical Documentation
[D4] 20056.EQP.ELE.STD-E3 Explosion-proof connection box with contactor for shedding
[D5] 20162.EQP.ELE.FUN AC & DC Uninterruptible Power Supply System
[D6] 20163.EQP.ELE.FUN Electrical Storage Batteries for stationary System
[D7] 20208.VAR.ELE.SDS Electrical Power System
[D8] 20233.VOF.ELE.PRG FPSO Electrical System
Protective Coating, Galvanizing and Metallising for Internal and External
[D9] 20000.VAR.PAI.FUN Surfaces of Offshore and Onshore Structures and Related Components
[D10] 220800.BER.V45410 Electrical Design Criteria (Onshore / Offshore)
[D11] 27592.VAR.PAI.FUN Painting and Coating for FPSO (New Construction)
[D12] MOD ELE.BLK.010-E7 Explosion-proof connection box for shedding battery.

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COMPANY document identification Revision Index Sheet of
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UPS AND BATTERIES 03 EX-DE

1.2.5 Classification Society


DOCUMENT NUMBER TITLE
Biro Klasifikasi Rules for The Classification and Construction of Seagoing Steel Ships –
[E1] Volume 4 : Rules for The Electrical Installations
Indonesia (BKI)
Biro Klasifikasi Rules for The Classification and Construction of Offshore Installations –
[E2] Volume 5 : Rules for The Electrical Installations
Indonesia (BKI)
Biro Klasifikasi
[E3] Regulations for Electromagnetic Compatibility of electrical Equipment
Indonesia (BKI)
Biro Klasifikasi
[E4] Regulations for The Performance of Type Tests
Indonesia (BKI)
[E5] DNV-OS-A101 Safety Principles and Arrangements
[E6] DNV-OS-D101 Marine and Machinery Systems and Equipment
[E7] DNV-OS-D201 Electrical Installations

1.3 Order of Precedence (ADD)


Should there be any conflict between this document, the requisition, data sheets, drawings,
specifications, codes and standards or lack of clear definition as to the applicability of any
specification or standard, this will be identified by CONTRACTOR in writing to the COMPANY for
resolution / clarification before proceeding.
In general, the order of precedence for all design work shall be:
 Contract
 Indonesian statutory requirements
 Classification Society applicable Rules
 This specification
 Project specifications / technical data sheets
 COMPANY Specifications / Standards
 International / National Standards
 Referenced Industry Codes and Standards
In the event of any conflict arising between referenced standards the more stringent shall be applied.
It shall be the CONTRACTOR’s responsibility to satisfy all technical & certification requirements for
and on behalf of the COMPANY and the local Authorities.
1.4 Classification (ADD)
The entire FPU facilities shall be dual classed by the Classification Societies as follows:
 Biro Klasifikasi Indonesia (BKI);
 DET NORSKE VERITAS (DNV).
Should a Class Certification be required, it shall be stipulated in the Data sheet. Certification details
are given in DNV-OS-D201 Ch.3 sect.1/Table 1-4 [E7].
1.5 Equipment Worthiness Certificate (ADD)
As per Decree Nor: 84.K/38/DJM/1998 from the Director General [A1], a Work Safety Inspection is
not required on A.C. UPS and batteries.

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UPS AND BATTERIES 03 EX-DE

2. FUNCTIONAL NORMATIVE REQUIREMENTS


2.1 Definitions
(ADD)
The COMPANY is the party that initiates the project and ultimately pays for its design and
construction. The COMPANY will generally specify the technical requirements. The COMPANY may
also include an agent or consultant authorised to act for, and on behalf of, the COMPANY.
The CONTRACTOR is the party that carries out all or part of the design, engineering, procurement,
construction, commissioning and management of the new build for the Barge Shaped FPU.
The CLASS is the classification society that classes the new build for the Barge Shaped FPU.
The SUPPLIER (Manufacturer/Vendor) is the party that manufactures or supplies equipment and
services to perform the duties specified by CONTRACTOR.
2.2 Symbols and abbreviations
(ADD)
DOCUMENT NUMBER TITLE
AC Alternating Current
CCR Central Control Room
DC Direct Current
DCS Distributed Control System (process control part)
EMS Electrical Management System
EN European Standard
ESD Emergency Shut Down
HVAC Heating, Ventilation & Air Conditioning
IEC International Electro-technical Commission
IP Ingress Protection
IT Isolation Terra
INV Inverter
kW Kilo Watt
kVA Kilo Volt Ampere
LEL Lower Explosion Limit
Ni-Cd Nickel Cadmium
PIM Permanent Insulation Monitoring (earth fault monitor system)
RT Rectifier/Battery Charger
UPS Uninterruptible Power Supply
VRLA Valve Regulated Lead-Acid
2.3 Operating Environment
(REPLACE WITH)
2.3.1 Design Life
The facility shall be designed for a 20-years operational field life. The design of all equipment shall
include provision for full replacement / component replacement with minimum disruption to plant
operations. Vendor shall be highlighted in the bid document the battery design life. Exception may
be made of VRLA battery design life subject to CONTRACTOR/COMPANY Approval.
The overall UPS system shall have a design lifetime of 20 years when delivering rated output under
the service conditions specified herein and under regulated inspection/maintenance and/or
replacement program in accordance with SUPPLIER’s recommendations and spare parts
philosophy.

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UPS AND BATTERIES 03 EX-DE

SUPPLIER shall provide to CONTRACTOR the life cycle costing, material handling and
replacement/ repair plans for any equipment that will not be designed, specified and procured for the
twenty (20) year design service life, as stated above.
2.3.2 Language & Unit
The English language shall be used as the sole language in this project and for all deliverables and
correspondences. Portions of appropriate Indonesian Laws and Regulation will be translated as
necessary.
Particular attention shall be given to safety and warning labels which shall be written in both English
and Indonesian language.
The International System of Units (SI Units) in accordance to ISO 80000-1 [B20] will be used on all
design and engineering documents and drawings.
2.3.3 Environment Condition
Design temperature shall be 45°C for A.C. UPS and distribution board.
Temperature shall be 20°C to 24°C in local battery in according to document N° 220801DAST38150
[C1].
Air Humidity data are:
Temperature [°C] 39.4 18.9
Relative Air Humidity 79% 90%

In addition, electrical equipment shall be constructed to function safely in a relative humidity up to


95%.
In case any failure of HVAC, UPS Distribution Board located inside Hull shall function at higher
temperature up to 55°C.
The atmospheric conditions inside the rooms shall normally be in accordance with IEC 61439-1
[B13].
Equipment shall comply with the pitch, roll and deflections stated in 2.6.2 of IEC 60092-101 [B3].
2.3.4 Inclination and Acceleration
As per Class rules, A.C. UPS and batteries are to be designed to ensure proper operations under
the below Design Angles of Inclination conditions as required in DNV-OS-D101 Ch.2 sec.1
para.B200 [E6]:
 Surface units – from upright and in level trim to an angle of inclination of 15 ° either way and
simultaneously trimmed up to 5° by the bow or stem.
A.C. UPS and batteries, including all individual components shall also be suitable for service under
the accelerations in transit and in operations as described in the following documents:
 220801DNCS37504 – FPU Motion Analysis in Operations [C19].
 220801DNCS37505 – FPU Motion Analysis from ITM Integration Yard to Site [C20].
A.C. UPS and batteries shall be unaffected by vibrations and shocks.
2.3.5 Electrical Service Condition
All equipment shall be rated for continuous operation unless otherwise specified. The equipment
rating (voltage, current, fault current, etc.) shall be as stated in the data sheet.
Requirement of voltage and frequency for equipment (electrical loads) shall refer to Electrical Design
Criteria, document number 220801DERV16000 section 4.3 and section 4.4.

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UPS AND BATTERIES 03 EX-DE

SUPPLIER shall confirm compliance with THD requirements for Harmonic studies.
The neutral of 400 VAC distribution systems will be isolated (IT system).
The UPS rating and the number of output phases shall be specified in the data sheet. All A.C. UPS
outgoing loads are to be designed for IT system of earthing.
2.3.6 Hazardous Area Classification
As all the A.C. UPS units shall be installed in non-hazardous areas, there is no requirement
regarding IECEx certification class and Explosion protection (Ex) degree.
All elements installed in battery rooms shall be “Hazardous” classified area and certified according to
the IECEx, by Certification Notified Bodies. Self-certifications of the equipment manufacturers will
not be accepted.
The approved equipment, which is required for classified location, shall be labelled, listed, or
certified by a nationally recognized testing organization, such as: CESI (Italy), BASEEFA (UK), PTB
(Germany), UL (USA), INERIS and LCIE (France).
All elements installed in battery rooms shall be suitable, in all respects, for operation in the site
environmental (area classification) and service conditions in which it is installed, as listed in the
project documents. Equipment shall be suitable for long term, continuous operation at part or full
load on the electrical system having the characteristics specified on the relevant data sheets.
All electrical and instrument equipment (including equipment in package units) located within areas
in which combustible materials are processed, handled or stored, or within areas adjacent to where
such materials may be present, shall be selected to reduce the likelihood of an arc, spark or hot
surface, causing a source of ignition. The electrical apparatus for explosive gas atmosphere shall be
selected in compliance with IEC 60079-14 [B2].
On board the FPU outdoor electrical equipment, even if in a non-classified area, shall be suitable for
zone 2. Those electrical device/equipment that need to be running/energized during gas
present/detected or in emergency condition shall be certified for zone 1, gas group IIB (or IIC in
battery room), temperature class T3.
The following shall be suitable for Zone 1:
 All elements installed in battery rooms;
 All emergency exit luminaires;
 Outdoor floodlights;
 Outdoor lighting switches;
 Outdoor power and convenience outlets;
 Local control station.
The electrical apparatus for explosive gas atmosphere shall be selected in compliance with IEC
60079-14 [B2] and shall be provided in accordance with the hazardous area classification
extensions. Gas groups and temperature class of electrical apparatus shall be according to the gas
handled. As a minimum, the electrical material in hazardous area shall be suitable for:
Gas group IIB and temperature class T3.
Gas group IIC and temperature class T3, if installed in battery rooms.

2.4 Functional Requirements


2.4.1 Functional Characteristics of D.C. UPS
2.4.1.1 up to 2.4.1.2 (ADD)
The specification for D.C. UPS shall refer to COMPANY specification 20162.EQP.ELE.FUN with
following Type B configuration.

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2.4.2 Functional Characteristics of A.C. UPS


2.4.2.2 A.C. UPS Configurations
(REPLACE WITH)
A.C. UPS shall be Type B configuration.
Type B: parallel redundant rectifier/inverter units (2x100%), redundant batteries (2x100%),
emergency line, manual by-pass and integrated distribution section.
Other configurations shall be defined in the Data Sheet.
Each rectifier/ inverter unit shall contain the following equipment:
- Rectifier/battery charger power supplied by the electric network;
- Electric batteries;
- Inverter;
- Static switch;
- Manual by-pass switch;
2.4.2.3 Operating Conditions
a) Type A configuration (DELETE)
b) Type B configuration
(ADD)
The bypass shall be capable to supply all UPS loads (connected on Bus-A and/or Bus-B) at the
same time even during failure of both UPS-A and UPS-B.

2.4.2.6 Operating condition of single equipment


a) Rectifier/battery charger (REPLACE WITH)
The rectifier/battery charger fed by the main A.C power supply through the isolation transformer shall
meet the following operating conditions:
• Guarantee a permanent, continuous, stabilized voltage, with a low A.C ripple, regardless of
variations in the external power supply, suitable: for feeding the inverter with the battery
disconnected; and sufficient for maintaining battery operation in floating charge conditions.
• The rectifiers shall operate according to constant voltage, current limiting principles and shall
incorporate an adjustable soft-start feature to gradually accept load on initial energizing.
• The rectifier/ battery charger shall be provided with protection against total overcurrent and
battery overcurrent. This protection may be combined in a single protection module.
• The rectifier/ battery charger shall also be provided with overvoltage protection.
• Recharge the battery every time the external power supply fails and restarted. The
rectifier/battery charger and the isolation transformer shall be capable of supplying 100% of the
total load connected downstream of two redundant UPS modules and the complete battery
charge cycle simultaneously. The battery charge cycle is defined as the rise in battery voltage
from minimum discharge voltage to 90% of rated voltage in a period of 10 hours.
• Periodically restore manually or automatically, the charge lost by the battery when operating in
floating charge condition for long periods. It shall also be possible to carry out this operation with
100% of the load fed by the inverter.
• Allow the initial charging of the batteries during the first commissioning of the system with the
batteries totally discharged, in the time recommended in the Instruction manuals.
• On loss of battery room ventilation, which will be signalled by dry contact(s), Boost charge shall
be inhibited and only Float charge shall be possible. If Boost charge is ongoing, charging will
continue in Float mode.

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b) Electrical Batteries (REPLACE WITH)


Battery type and capacity shall be as indicated in the Data Sheet and in conformity with section 3 of
this specification, ADDENDUM TO 20163.EQP.ELE.FUN.
Batteries for A.C. UPS systems shall be maintenance free, VRLA type, and shall have sufficient
capacity in order to feed the services listed in Doc. No 220801DICI13386 [C17] and Doc No
220801DECA16019 [C5].
Note: VRLA battery doesn't need a regular addition of water. VRLA battery shall have a
recombination fitted with safety relief valve type. The safety relief valve works during hydrogen
evolution became dangerously high and sometime during high rate, charging voltage.
Batteries may feed blocks of loads with differing autonomies (e.g. safety telecom 3 h vs instrument &
control and other telecom 2 h).
SUPPLIER shall suggest and provide the best solution to determine battery voltage with considering
limitation spaces, dimension & weight, and economical.

c) AC distribution system (REPLACE WITH)


A distribution section shall always be provided consisting of manually operated circuit breakers. All
main Electrical & Instrument UPS distribution boards (IT system) shall be provided with PIM and
automatic earth-fault locator to localize the faulty circuit of each outgoing and incoming line [HOLD1].
Individual earth-fault notification shall be generated on the relevant PIM local display (locator), and
common alarm from each PIM shall be transmitted to both DCS and EMS. Detail requirement /
philosophy related to PIMs shall refer to 220801DERV16005 [C14]. Portable earth fault locator shall
be provided to detect, indicate and localize the line fails.
A logic shall be provided to shed non priority loads from the distribution board, depending on battery
measured state of charge.
The distribution boards shall be designed in accordance with IEC 61439-3 [B13] and
220801DEST16047 [C11].
The AC main distribution boards shall be designed for power supply system of 230 VAC, 50 Hz, 3
phases, 3 wire, isolated earthed (IT system).
Distribution boards shall be fixed type, free standing or wall mounting, and flush fronted, front access
only and arranged to form a single structure. The cubicles shall be standard, commercially available
and fully proven.
The minimum ingress of protection coding for the enclosure shall be IP23.
The distribution boards shall be entirely tested in factory. Distribution boards shall be provided with
document pocket, securely fixed to the inside of the door, to hold relevant drawings.
Steel sheets (1.5 mm thickness as a minimum), self-supporting structures and metal made parts
shall be anti-corrosion treated before painting. The material used shall be at least self-
extinguishable.
Bus bar shall be manufactured from solid hard drawn tinned copper and shall be insulated. Bus bar
insulated material shall be use halogen free.
Bus bar and connections shall be adequately sized, braced and supported to withstand the
mechanical forces and thermal effects resulting on the distribution board rated short circuit current.
Bus bar shall be suitable for a nominal current rating in accordance with rating of the incomer unit
and a short circuit current value stated in respective single line diagram. Protection shall be provided
to prevent contacts with live parts.
Equipment shall be designed for bottom cable entries with cable gland.

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“Incoming” circuit breaker: Three pole dry-break unit, compact type, with external pad lockable
command.
"Outgoing" circuit breaker: Three or two-pole dry-break units with direct electromagnetic
instantaneous release. These circuit breakers shall be fitted with:
• An auxiliary double-throw fault contact.
Circuit breaker ratings shall be indicated on data sheets.
An earthing bus bar shall be provided along the full length of the distribution board with provisions for
earth cable at each end. Earthing bus bar shall be tinned copper. All metallic non-current carrying
parts of the equipment shall be bonded together and connected to the earth bus bar. All doors shall
be bonded to the main structure by means of a flexible copper connections arranged so that it
cannot be trapped as the door is opened or closed.
Terminals shall be sized to match the rated current in the circuit. The minimum terminal pitch shall
be 6 mm². Terminals shall be identified with the codes shown on the wiring diagram. All connections
from the outside into the cabinet shall be via terminals (no direct connections on to units). All spare
conductors shall be connected on extra terminals equipment. Terminal blocks shall be arranged and
positioned to afford easy access for carrying out external cable termination’s, testing, inspection and
maintenance. Terminals shall be of the non-loosening type.
Special tools (if necessary): A completed set of any special tools required for operation,
maintenance and testing shall be provided. The Supplier shall provide a list of special tools with
code reference.
Spares installed on each board shall be provided 20% of equipped outgoing. Spare space in panels
shall be minimum 10% and as per distribution boards data sheets.
g) Battery Monitoring (ADD)
Battery Monitoring facilities shall be provided which maintain a continuous assessment of the overall
condition of the battery string under normal operating conditions and provide an alarm when this falls
outside prescribed limits.
The UPS shall also provide for monitor battery testing by means of a short-duration battery
discharge into the load, either manually or automatically.
The monitoring system shall compare the discharge values with the actual pre-programmed battery
discharge characteristics and shall be capable of providing a detailed analysis of the battery overall
condition. Additionally, provisions shall be included to manually select a full battery discharge test by
manually disabling the rectifier output.
2.4.2.7 Auxiliary circuits
d) Remote alarms and measurements (ADD)
Remote monitoring shall include DNV-OS-D201 Appendix A table A-1 [E7].
Trips signals/commands related to ESD shall be hardwired and other signals (status & alarm
signals) by serial link via mod bus TCP/IP.
f) Timer controlled (ADD)
Timer shall be operated and triggered if supply feeder to UPS fails.
During supply feeder to UPS fails, timer controlled shall initiate time delay circuit breaker trip
according to duration time (autonomy) for each load group of related UPS.
The current rating for circuit breaker shall be matched with associated bus bar rating of its UPS
distribution board.
Unless otherwise specified, timer controlled shall refer to Data Sheet for AC UPS and batteries
220801DEGA16071 [C8].

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TECHNICAL SPECIFICATION FOR AC
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2.4.2.9 Noise Limits (ADD)


The sound pressure level measured at a one meter distance from the A.C. systems unit, at any
position, should not exceed 70 dB(A) at any load between zero and rated output of the unit.
2.4.3 Construction Characteristics
2.4.3.7 Main Circuit
f) Motor Starters (DELETE)
g) Batteries cut-off (REPLACE WITH)
Battery circuit breakers shall be installed in safe area close to, or integral with, UPS.
Battery circuit breaker shall be equipped with shunt trip relay to receive external ESD trip signal and
ESD override switch to allow start-up after shutdown or for maintenance purposes. Moreover, under
voltage trip coil is required to protect battery from over discharge when UV detected at battery bank
output. Battery circuit breaker shall have local switch with pad lock facility.
The isolation of battery circuit breaker is isolated at abandon facility level with time delay, if required,
as per 220801DPRB10003 [C18].
After tripping by the ESD, the inverter shall be able to re-start with the batteries connected. Start-up
of the UPS system shall be possible without an external source.
If isolation of battery circuit breaker is located in a battery room classified as a hazardous area, it
shall be IECEx-certified Zone 1, Group IIC, Temperature Class T3 with an Explosion protection
degree Ex ‘d’ in accordance with IEC 60079-1 [B2].
Note: SUPPLIER shall verify the rating of battery circuit breaker.
2.4.3.10 Conductors
(REPLACE WITH)
All the conductors shall be copper made and insulated with 450/750 V rated voltage.
The conductors shall be able to restrain flame spread in bunched laying.
The ability to restrain flame spread shall be established with the successful outcome of the test laid
down in IEC 60332-3-10 [B5] and 60332-3-22 [B6] Category A shall be applied.
The cross-section of conductors and of power cables shall be calculated by Manufacturer in
accordance with the applicable codes. The wiring minimum cross section shall be as follows:
a) 2.5 mm²: power, lighting and ammeter circuits;
b) 1.5 mm²: control circuits, signalling and indication;
The battery cable sizing shall be provided by SUPPLIER and shall consider the short circuit current
in consideration.
All cables and internal wiring shall be frame retardant according to IEC 60332 [B6], low smoke and
halogen free as minimum, and for those cable (outgoing feeders) associated with critical and
emergency services shall be fire resistant in accordance to IEC 60331 [B4].
The cables between the batteries and the battery isolation circuit breaker shall be double insulated
and physically separated from each other and from other cables. Cable cross-section shall be
suitable for a voltage drop less than or equal to 1%.
2.4.3.12 Accessories and auxiliaries
b) Anti-condensation heater (REPLACE WITH)
Anti-condensation heater shall be thermostatically controlled, 230 VAC, 2 phase, 50 Hz (IT system)
and shall be provided with safety screen covers.

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c) Warning plates, caution notices (ADD)


In locations where the dangerous situations may inadvertently be created, warning plate(s) or
caution notice(s) shall be installed, identifying the danger point(s). This may be either in a
compartment or on the outside of an assembly, shall be in both English and Indonesian (Bahasa)
language.
2.4.3.14 Spare parts for the pre-commissioning, commissioning and start-up
(ADD)
The Vendor shall identify the following spares:
• Pre-commissioning, commissioning and start-up spares
• Recommended spares list for two years operation
The spares shall be itemized and priced in the Tender. The Purchaser shall agree pre-
commissioning, commissioning, and start-up spares to be included in Purchase Order.
All spare parts furnished by the Vendor shall be wrapped and packed to preserve items as new
condition under normal storage. The same parts shall be properly tagged so that later identification
as to their intended usage will be facilitated.
2.4.3.16 Earthing and Bonding (ADD)
The earthing and bonding of the UPS shall comply with reference Specification” Earthing, Bonding
and Lightning Protection System”
Surge protection shall be installed in the distribution section such as at the UPS incoming circuits
and distribution boards to protect the network and the UPS from possible over current/over voltage
due to lightning.
All metallic non-current carrying parts of the UPS shall have earth continuity to the earth bar. All
doors shall be bonded to the cabinet structure by earthing flexible cable connection. The cable gland
plates and cable armour shall be bonded to the earthing bar.
2.4.3.17 RAM (Reliability Availability Maintainability) (ADD)
SUPPLIER shall follow information which related to RAM:
• Mean Time between Failures (MTBF)
• Mean Time to Repair (MTTR)
2.4.4 Packing for transport
(ADD)
SUPPLIER shall provide mishandling indicators in every vertical section of A.C. UPS and batteries
prior to equipment packing delivery.
2.4.5 Preservation and preparation for shipment of UPS equipment (ADD)
Package and equipment shall be adequately protected against corrosion and mechanical damage
during shipment to site and outdoor storage for period up to or more than six (6) months or may be
more as per preservation procedure.
2.10 Documentation
(ADD)
Requirements in DNV-OS-D201 (Ch.3 Sec. 1) [E6][E7] shall also be followed.
2.10.3 Documentation used by
(ADD)
Scope shall include the documentation required for the Safety Critical elements Risk Assessment, as
a minimum the Performance Specification.
3. METHOD OF COMPANY STANDARDS REQUEST / INFORMATIONS (DELETE)

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TECHNICAL SPECIFICATION FOR AC
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3. ADDENDUM TO 20163.EQP.ELE.FUN
1 General
(REPLACE WITH)
Requirements shall refer to section 1 of ADDENDUM TO 20162.EQP.ELE.FUN.
2 Functional Normative Requirements
(ADD)
This specification is only covered the type of VRLA storages batteries.
2.2 Symbols and abbreviations (REPLACE WITH)
Requirements shall refer to section 2.2 of ADDENDUM TO 20162.EQP.ELE.FUN.
2.3 Operating Environment (REPLACE WITH)
Requirements shall refer to section 2.3 of ADDENDUM TO 20162.EQP.ELE.FUN.
2.4.1.1 General
(ADD)
Battery room ventilation calculation and other requirements shall follow as per DNV-OS-D201 Ch.2
sec.11 clause 3.2.5 [E6][E7].
The UPS SUPPLIER shall work out the battery room rate of fresh air intake in order to promote
dilution of hydrogen concentration in the air-conditioned battery room by the mechanical ventilation
system (provided by others).
Battery room shall be installed with hydrogen (catalytic) gas detector in order to detect if any release
accumulation hydrogen gas during re-charging the battery. By setting logic 10% LEL (1ooN) H2 gas
detector has an alarm action to CCR and any others action if gas release accumulation > 10% LEL
according to 220801DFRB19400 - Fire and Gas Detection Philosophy [C15].
Unless otherwise specified, Hydrogen gas concentration in the battery room shall be kept below the
4%vol hydrogen LEL threshold.
By considering the enclosed volume of the battery room, the overall ventilation requirements shall be
determined for all the battery banks installed inside the battery room (for the worst case scenario)
using the methodology shown in section 7.2 of IEC 62485-2 [B18].
2.4.2.8 RAM (Reliability Availability Maintainability) (ADD)
SUPPLIER shall follow information which related to RAM:
• Mean Time between Failures (MTBF)
• Mean Time to Repair (MTTR)
2.4.4 Preservation and preparation for shipment of Batteries (ADD)
Package and equipment shall be adequately protected against corrosion and mechanical damage
during shipment to site and outdoor storage for period up to or more than six (6) months or may be
more as per preservation procedure.
2.10.6 Battery certification requirements (ADD)
A battery certificate shall be provided stating the design capacity and the discharge volts per cell
after the specified discharge time as stated on the Data Sheet, for the battery in as new condition.
The installed system will then also be tested during commissioning with commissioning
documentation verifying the integrity of the battery condition.

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