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South Pars Gas Field Development Phase 14

ISOICO

Pars Oil and Gas


Preliminary Welding Procedure Specification (pWPS) Company

pWPS No.: PH14-S-022 Date: 25/4/2012 Rev.: 00 Supporting PQR No.: N/A

Applicable Code(s): AWS D1.1(2004) , ISO 15614-1 (2004) Welding Process: SMAW Impact Test Temp.: -40°c
Applicable Specifiacation: SP14-P2-ST-SP-8029- Rev.03 Manual ✘ Auto Semi Auto Back Weld ✘
+10 °
-5 °
JOINT: 45°

Type: Butt Weld Position: 2G 15° 30°

Backing: N/A Vertical Progression: Up Hill Thk. 1: 38.1mm Thk. 2: 38.1mm

1~3 mm
Root Opening: 2~4 Backing Material: N/A

Groove Angle: 45° Root Face: 1~3 2~4 mm

BASE METALS: Max misalignment 3mm or 10% T whichever is less.


Spec.: SP14-P2-ST-SP-8028 Rev.03 Standard: EN 10025 QUALIFICATION RANGE (FOR PLATING) :
Grade: S 355 K2Z35 CEV : 0.41%
Groove: Single Bevel & Single V
QT TM Normalized ✘ Pcm : 0.234%
DIA & WALL THICKNESS: CEV: ≤ 0.43 %
Pipe Dia: Plate Thickness: 38.1 mm Pcm : ≤ 0.244 %

Pipe Dia: Plate Thickness: 38.1 mm


Wall Thickness:
Class c : 19.05mm≤ T ≤76.2mm
FILLER METALS:

AWS Spec.: A-5.5 & A-5.1 AWS Class: E7016-1 & E7018-1 Pipe Diameter: ≥800 and Plate
Material: S 355 K2Z35 & equal or lower specified yield strength steels in group I
Trade Name: ESAB E7016-1OK 53.68 & ESAB E7018-1OK 55.00
of ISO 15614
Manufacture: ESAB Position: 2G
SHIELDING:
TECHNIQUE:
Electrode-Flux (Class): N/A

Gas Composition: N/A Stringer / Weave bead: Both

Gas Cup Size: N/A Multi Pass or Single Pass (Per Side): Multi pass

Inter pass Cleaning: Wire brush/Grinding/Tools cleaning


PREHEAT & PWHT:
Bevel Preparation:Moller machine or CNC machine or by manual grinding machine
Preheat Temp : 75°c Back Gouging: N/A
Inter pass Temp.: Max: 250°c Peening: N/A
Checking by: Templstick or Digital Termometer Method: N/A
PWHT: N/A Tungestan Electrode (Type/Size) : N/A
Filler Metal Current Travel
Pass or Layer Heat Input
Process Dia Type & Volts Speed
No. Class Trade Name Amps Rang Kj/mm
(mm) Polarity mm/min
Root SMAW E7016-1 2.5 ESAB DCEN
2nd Layer SMAW E7018-1 2.5 ESAB DCEP
As Per PQR
Other Layer SMAW E7018-1 3.2/4.0 ESAB DCEP
CAP SMAW E7018-1 3.2 ESAB DCEP
General Note:
1. T(mm) indicates thickness of thicker part in a jonit.
2. Preheating Temp. is to be measured on bevels and at 50mm minimum for bevel at both sides.
3. Max individual bead 's with is 3time of electrode diameter or 16mm whichever is less.
4. Welding shall not discontinue 1/3 of the joint thickness is completed.

ISOICO Third Party (BV)/Company (POGC)


Name: Ahmad Koordani Name:

Date: 25.04.2012 Date:

SP14-P2-52-PR-0035 Gen/QC-Fo-017-Rev.02
Sign: Sign:

SP14-P2-52-PR-0035 Gen/QC-Fo-017-Rev.02

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