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for OSM15/OSM25/VT15/VT25
ASSEMBLY INSTRUCTIONS
This document is copyrighted and is intended for users and distributors of Tavrida Electric products. It contains information that is the
intellectual property of Tavrida Electric and this document, or any part thereof, should not be copied or reproduced in any form without
the prior written permission of Tavrida Electric.
is a trademark of Tavrida Electric and should not be reproduced or used in any way without written authorisation.
Tavrida Electric applies a policy of ongoing development and reserves the right to change products without prior notice. Tavrida Electric
does not accept any responsibility for loss or damage incurred as a result of acting or refraining from acting based on information in this
Assembly Instruction.
3 ASSEMBLY INSTRUCTIONS
TABLE OF CONTENTS
1. PRESENTATION ............................................................................................................................................................................ 4
2. SAFETY INFORMATION .................................................................................................................................................................. 4
3. GENERAL INFORMATION ................................................................................................................................................................ 5
4. RecMount_OSM15_1 RECLOSER MOUNTING KIT FOR OSM15_AL/OSM25_AL FOR INSTALLING ON CYLINDRICAL,
TRAPEZOIDAL OR CONICAL POLES (WOODEN OR CONCRETE) AND PLAIN WALLS .................................................................. 7
4.1. Assembly Guide for the RecMount_OSM15_1 (pole mount) ............................................................................................................. 8
5. RecMount_OSM15_EXT EXTENSION KIT FOR PLAIN WALL MOUNTING ....................................................................................... 14
5.1.Assembly Guide for the RecMount_OSM15_EXT (wall mount) ........................................................................................................ 14
6. RecMount_VT_1 AND RecMount_VT_2 VOLTAGE TRANSFORMER MOUNTING KIT ...................................................................... 17
6.1.RecMount_VT_1 voltage transformer mounting kit scope of supply .............................................................................................. 17
6.2. Assembly Guide for the RecMount_VT_1 ......................................................................................................................................... 17
6.3. RecMount_VT_2 voltage transformer mounting kit scope of supply ............................................................................................. 19
6.4.Assembly Guide for the RecMount_VT_2 ......................................................................................................................................... 21
7. RecMount_OSM15_2 MOUNTING KIT FOR INSTALLING ON A-POLE AND LATTICE TOWER ......................................................... 25
7.1.Assembly Guide for the RecMount_OSM15_2 on A-pole ................................................................................................................ 25
7.2.Assembly Guide for the RecMount_OSM15_2 on lattice-tower ....................................................................................................... 32
8. RecMount_OSM15_3 MOUNTING KIT FOR INSTALLING ON H-pole ............................................................................................ 38
8.1.Assembly Guide for the RecMount_OSM15_3 on H-pole ................................................................................................................. 39
9. INSTRUCTIONS FOR TENSIONING AND CUTTING THE BAND ........................................................................................................ 45
10. TIGHTENING TORQUE TABLE ....................................................................................................................................................... 47
11. ANNEX A: RecMount_OSM15_1 and RecMount_VT_2 installation onto a single pole example ........................................... 48
12. ANNEX B: RecMount_OSM15_2 installation onto an A-pole example ...................................................................................... 49
13. ANNEX C: RecMount_OSM15_2 installation onto a lattice tower example .............................................................................. 50
14. ANNEX D: RecMount_OSM15_3 installation onto a H-pole example ........................................................................................ 51
15. AMENDMENT LIST .................................................................................................................................................................... 52
RECLOSER MOUNTING KIT FOR OSM15/OSM25
4
1. PRESENTATION
Thank you for choosing this Tavrida Electric product. The of surge arresters and the VT15/VT25, onto round, wooden and
Recloser Mounting Kit (hereafter RMK) is designed for use as an concrete, trapezoidal, single standing poles, lattice towers, A-
installation set for the OSM15_Al/OSM25_Al, together with a set poles, and H standing poles.
2. SAFETY INFORMATION
The instructions in this manual are not intended as a substitute § Is trained in industry-accepted medium- and low voltage
for competency in the use of the equipment described. safe operating practices and procedures;
Installation, use and repair should only be carried out by trained
§ Is trained in the care and use of protective equipment such as
and experienced personnel, who are familiar with the equipment
flash clothing, safety glasses, face shield, hard hat, rubber
and with electrical safety requirements.
gloves, hot stick, etc.
A competent technician has the following qualifications:
§ Is thoroughly familiar with these instructions; NB! All mounting and lifting operations must be
performed with caution and by trained personnel.
5 ASSEMBLY INSTRUCTIONS
3. GENERAL INFORMATION
a) The RecMount_OSM15_1 Recloser Mounting Kit for OSM15_Al for installing on cylindrical, trapezoidal or conical poles (wooden or
concrete)
b) The RecMount_OSM15_Ext extension kit for plain wall mounting (should be used together with the RecMount_OSM15_1)
c) The RecMount_VT_1 voltage transformer mounting kit for installing on cylindrical, trapezoidal or conical poles (wooden or
concrete)
RECLOSER MOUNTING KIT FOR OSM15/OSM25
6
d) The RecMount_VT_2 voltage transformer mounting kit for installing on cylindrical, trapezoidal or conical poles (wooden or
concrete)
e) The RecMount_OSM15_2 mounting kit for installing on A-pole and lattice tower
2 RecKit_MountMet_Support Support 1
(TEE003.036.02)
3 RecKit_MountMet_Holder Holder 2
(TEE003.037.01)
*Provided on request
RECLOSER MOUNTING KIT FOR OSM15/OSM25
8
a) Attach the surge arresters to the surge arrester brackets TEE003.001.06 using sets of fasteners supplied with the surge arresters,
Fig. 4.1.
Fig. 4.1
b) Attach the Surge Arrester brackets to the OSM15/OSM25 using 4 sets of bolts (M12x30 bolt, D12 washer and D12 spring washer, Fig.
4.2.
Fig. 4.2
9 ASSEMBLY INSTRUCTIONS
c) Attach two TEE003.037.01 holders to the OSM; using 8 sets of bolts (M12x30 bolt, D12 washer and D12 spring washer), Fig. 4.3.
Fig. 4.3
d) Fix the inside bend of the holders with 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer and M12 nut), Fig. 4.4.
Fig. 4.4
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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e) Attach the TEE003.036.02 support to the construction using 12 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer and M12
nut), Fig. 4.5.
Fig. 4.5
11 ASSEMBLY INSTRUCTIONS
ATTENTION! THE MINIMUM LENGTH OF THE LIFTING SLINGS IS 2000MM. THE WEIGHT OF THE OSM AND MOUNT UNIT IS 120KG.
Fig. 4.6
RECLOSER MOUNTING KIT FOR OSM15/OSM25
12
g) Attach the OSM assembly to the pole using the COT37 stainless steel band and the COT36 steel buckle, Fig. 4.7. A total of 4 bands
should be installed to ensure secure fixing. The steel buckle must be fixed with a special tool, CT42.
For steel band installation instructions please refer to section 9 "Instructions for tensioning and cutting the band".
Fig. 4.7
h) Alternative installation methods. Please note that alternative fixing gear is not included in the standard supply. Fig.4.8, Fig. 4.9.
Fig.4.9. Drilling through pole and Installation with M16 threaded rod
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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1 CE70H50-2 Channel 2m 2
b) Attach two extension channels onto Recmount_OSM15_1 using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer), Fig.
5.1.
Fig. 5.1
15 ASSEMBLY INSTRUCTIONS
ATTENTION! THE MINIMUM LENGTH OF THE LIFTING SLINGS IS 2000MM. THE WEIGHT OF THE OSM AND MOUNT UNIT IS 120KG.
Fig. 5.2
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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Extension channels allow the use of more fixing points than the standard kit, and align them wider on the wall. Please note that fixing
gear is not included in the standard supply. Fig. 5.3.
Fig. 5.3.
17 ASSEMBLY INSTRUCTIONS
1 RecKit_MountMet_Plate Plate 1
(TEE 003.039.01)
2 RecKit_MountMet_Support Support 1
(TEE003.036.02)
*Provided on request
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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a) Attach the plate TEE003.039.01 to the VT using the bolts (M12x50 bolt, D12 washer, D12 spring washer and M12 nut), Fig.6.1.
Fig. 6.1
b) Attach the support TEE003.036.02 to the plate TEE003.039.01 using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer and
M12 nut), Fig.6.2.
Fig. 6.2
19 ASSEMBLY INSTRUCTIONS
c) Attach the VT assembly to the pole using the COT37 stainless steel band and the COT36 steel buckle, Fig. 6.3. A total of 4 bands should
be installed to ensure secure fixing. The steel buckle must be fixed with a special tool, CT42.
For steel band installation instructions please refer to section 9 "Instructions for tensioning and cutting the band".
Fig. 6.3
RECLOSER MOUNTING KIT FOR OSM15/OSM25
20
1 RecKit_MountMet_Holder VT holder 1
(TEE003.073.01)
2 RecKit_MountMet_Support Support 1
(TEE003.036.02)
*Provided on request
21 ASSEMBLY INSTRUCTIONS
a) Attach the VT holder TEE003.073.01 to support part TEE003.036.02 using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring
washer), Fig. 6.4.
Fig. 6.4
b) Attach the VT to the holder using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer). The installation of different types of
VTs is shown in Fig.6.5 and Fig.6.6.
Fig. 6.5
RECLOSER MOUNTING KIT FOR OSM15/OSM25
22
Fig. 6.6
c) Lift up the VT assembly by handling equipment using 2 lifting holes, Fig. 6.7.
Fig. 6.7
ATTENTION! THE MINIMUM LENGTH OF THE LIFTING SLINGS IS 2000MM. THE WEIGHT OF THE VT AND MOUNT UNIT IS
APPROXIMATELY 60KG.
23 ASSEMBLY INSTRUCTIONS
d) Attach the VT assembly to the pole using the COT37 stainless steel band and the COT36 steel buckle, Fig. 6.8. A total of 4 bands should
be installed to ensure secure fixing. The steel buckle must be fixed with a special tool, CT42.
For steel band installation instructions please refer to section 9 "Instructions for tensioning and cutting the band".
Fig. 6.8
e) Alternative installation methods. Please note that alternative fixing gear is not included in the standard supply. Fig.6.9, Fig. 6.10.
Fig 6.10. Drilling through pole and Installation with M16 threaded rod
25 ASSEMBLY INSTRUCTIONS
1 RecKit_MountMet_Holder Holder 2
(TEE003.065.01)
3 CE70H50-2 Channel 2m 4
a) Insert long channels into one another to get two main box-shaped beams. Assemble the base frame and install it on the A-pole using
8 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer), Fig. 7.1.
Fig. 7.1
Fig.7.2
27 ASSEMBLY INSTRUCTIONS
Fig. 7.3
d) Attach the surge arresters to the surge arrester brackets TEE003.001.06 using sets of fasteners supplied with the surge arresters,
Fig. 7.4.
Fig. 7.4
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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e) Attach the Surge Arrester brackets to the OSM15/OSM25 using 6 sets of bolts (M12x30 bolt, D12 washer and D12 spring washer) Fig.
7.5, Fig. 7.6.
Fig. 7.5
Fig. 7.6
29 ASSEMBLY INSTRUCTIONS
Fig. 7.7
Attach the OSM assembly to the frame using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer), Fig. 7.8.
Fig.7.8
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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g) Assemble the VT module using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) and 0.5m channels CE70H50, Fig. 7.9.
Fig. 7.9
Fig. 7.10
31 ASSEMBLY INSTRUCTIONS
i) Attach the VT assembly to the frame using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) and 0.5m channel CE70H50,
Fig.7.11.
Fig. 7.11
Fig. 7.12
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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a) Insert long channels into one another to get two main box-shaped beams. Assemble the base frame and install it on the lattice-tower
using 8 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer), Fig. 7.13.
Fig. 7.13
Fig.7.14
33 ASSEMBLY INSTRUCTIONS
Fig. 7.15
d) Attach the surge arresters to the surge arrester brackets TEE003.001.06 using sets of fasteners supplied with the surge arresters,
Fig. 7.16.
Fig. 7.16
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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e) Attach the Surge Arrester brackets to the OSM15/OSM25 using 6 sets of bolts (M12x30 bolt, D12 washer and D12 spring washer) Fig.
7.17, Fig. 7.18.
Fig. 7.17
Fig. 7.18
35 ASSEMBLY INSTRUCTIONS
Fig. 7.19
g) Attach the OSM assembly to the frame using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) Fig.7.20.
Fig.7.20
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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h) Assemble the VT module using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) and 0.5m channels CE70H50, Fig. 7.21.
Fig. 7.21
Fig. 7.22
37 ASSEMBLY INSTRUCTIONS
j) Attach the VT assembly to the frame using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) and 0.5m channel CE70H50
Fig.7.23.
Fig. 7.23
Fig. 7.24
RECLOSER MOUNTING KIT FOR OSM15/OSM25
38
1 RecKit_MountMet_Holder Holder 2
(TEE003.065.01)
3 CE70H50-1 Channel 1m 2
4 CE70H50-3 Channel 3m 2
a) Assemble the base frame and install it on poles using 8 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer), Fig. 8.1.
Fig. 8.1
Fig. 8.2
RECLOSER MOUNTING KIT FOR OSM15/OSM25
40
c) Attach the surge arresters to the surge arrester brackets TEE003.001.06 using sets of fasteners supplied with the surge arresters,
Fig. 8.3.
Fig. 8.3
d) Attach the Surge Arrester brackets to the OSM15/OSM25 using 6 sets of bolts (M12x30 bolt, D12 washer and D12 spring washer) Fig.
8.4, Fig. 8.5.
Fig.8.4
41 ASSEMBLY INSTRUCTIONS
Fig.8.5
e) Attach 1m channel CE70H50 using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer) Fig. 8.6.
Fig. 8.6
RECLOSER MOUNTING KIT FOR OSM15/OSM25
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Fig. 8.7
g) Attach the OSM assembly to the frame using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer) Fig. 8.8.
Fig. 8.8
43 ASSEMBLY INSTRUCTIONS
h) Assemble the VT module using 4 sets of bolts (M12x100 bolt, D12 washer, D12 spring washer) and 0.5m channels CE70H50, Fig. 8.9.
Fig. 8.9
Fig. 8.10
RECLOSER MOUNTING KIT FOR OSM15/OSM25
44
j) Attach the VT assembly to the frame using 4 sets of bolts (M12x30 bolt, D12 washer, D12 spring washer) and 0.5m channels CE70H50
Fig. 8.11.
Fig.8.11
Fig.8.12
45 ASSEMBLY INSTRUCTIONS
Cut off the necessary amount of steel band. For this you can use the built-in, tool cutting device, which requires moving the handle located
near the receiving slot, pressing it against the body of the instrument, putting a steel band into the cutting device, Fig.9.1, and then
squeezing the handle of the knife to cut the band, Fig.9.2. Insert the end of the steel band in the slot ties to a depth of 5 cm, as shown in Fig.
9.3, and bend this section of the buckle with a hammer, Fig.9.4.
Fig.9.1 Fig.9.2
Fig.9.3 Fig.9.4
Hold the product that you want to attach to the post and push the band through the technological holes in the product. The free side of the
band, the one coming out from the buckle, has to be positioned inside the head of the tool and inside the retainer, Fig.9.5. Remember, the
handle of the knife must be pressed against the body of the instrument. After locking the band in the head with the help of the handle,
Fig.9.6, pull the band and turn the handle until the ribbon is around the pole, Fig.9.7. After tightening the ribbon, - expand the tool in the
direction of the band, and with the help of the built-in knife cut the remaining piece of band, Fig.9.8. Block the end of the band, Fig.9.9,
bending the buckle lugs by hammering them, Fig.9.10.
ATTENTION! ALL THE WORK ON THE TENSIONING AND CUTTING OF THE STEEL BAND MUST BE CARRIED OUT WHILE
WEARING SPECIAL GLOVES THAT WILL PROTECT HANDS FROM INJURY.
RECLOSER MOUNTING KIT FOR OSM15/OSM25
46
Fig.9.5 Fig.9.6
Fig.9.7 Fig.9.8
Fig.9.9 Fig.9.10
47 ASSEMBLY INSTRUCTIONS
Type/size of the bolt connection Torque of the copper connections, N m Torque of other connections, N m
M12 72 62
rev. 1. 5.2.2016
This document is copyright and is intended for users and distributors of Tavrida Electric products. It contains information that is the intellectual property of Tavrida Electric
and this document, or any part thereof, should not be copied or reproduced in any form without the prior permission of Tavrida Electric
Tavrida Electric applies a policy of ongoing development and reserves the right to change products without notice. Tavrida Electric does not accept any responsibility for
loss or damage incurred as a result of acting or refraining from action based on information in this Catalogue.