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Date: 2014-09-22
Declaration
We, Harbin Electric International Company Limited (HEI), hereby declare the followings:
1. Intellectual property declaration
The intellectual property and interpretation power of this document belongs to HEI, which
can only be used in Turicorin Project contracted by HEI within technique service agreement.
HEI will not take any direct or indirect responsibility for problems of any kind caused by free
application of the entire or part of this document without authorization from HEI.
HEI reserves the right of final interpretation for this document. If the relevant organization
does not act in accordance with the instruction provided by HEI, the owner/relevant organization
will be responsible for all the consequences thereof.
2. Statement of Applicability
This document is compiled by HEI based on the technical parameter of Indian Tuticorin
2×600MW thermal power plant.
Due without appropriate confirmation of relevant organization condition for Indian Tuticorin
2×600MW thermal power plant and for it is impossible to predict possible accidents during plan
implementation period; this document only serves as an instructional scheme provided by HEI
rather than exclusive compulsory execution scheme for relevant organization.
This document is considered as the foundation for contract settlement between relevant
organization and the owner or with any other parties; likewise, HEI is not responsible for this kind
of action thereof.
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Contents
1 BRIEF..................................................................................................................................... 1
2 MAIN TECHNICAL DATA OF UNIT .................................................................................. 1
3 GUARANTEE VALUES OF UNIT ....................................................................................... 3
4 TEST OBJECTIVE................................................................................................................ 6
5 TEST STANDARD AND CODES.......................................................................................... 6
6 CALIBRATION REQUIREMENTS..................................................................................... 6
7 TEST METHOD .................................................................................................................... 6
8 CALCULATION AND CORRECTION FOR TEST RESULTS........................................ 11
TABLE 1. THE LIST OF MEASURING INSTRUMENTS FOR BOILER ............................. 16
TABLE 2. THE LIST OF MEASURING INSTRUMENTS FOR TURBINE-GENERATOR. 17
FIG.1 LAYOUT OF BOILER MEASURING POINTS ............................................................. 21
FIG.2 LAYOUT OF STEAM & WATER SYSTEM MEASURING POINTS.......................... 22
FIG.3 LAYOUT OF MEASURING POINTS FOR ELECTRIC POWER .............................. 23
APPENDIX 1 HEAT BALANCE DRAWING....................................................................... 24
Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
1 Brief
INDIAN TUTICORIN 2×600MW sub-critical coal-fired thermal power plant was built by The
coast of India Energy Corporation Limited. The design and manufacture of BTG was
sub-contracted by China Harbin Electric Corporation. The performance test of units should be
fulfilled by Harbin Power Equipment Performance Test Center (HPTC).
The steam generator manufactured by Harbin Boiler Co., Ltd. is sub-critical, single reheating,
control circulation, suspended structure, balanced ventilation,solid state slag, steel frame, outdoor
arrangement, drum boiler.
Type HG-2060/17.5-YM9
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Hartz grind
HGI 47 45
ability coefficient
Type N600-16.67/538/538
Power 600 MW
2.1.3 Generator
The generator manufactured by Harbin electric machine Co. Ltd. is QFSN-600-2YHG type.
The main design parameters are as follows:
Type QFSN-600-2YHG
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
3 Guarantee values of unit
3.1 The guarantee values of unit under the Liquidated damages
3.1.1 The conditions of guarantee values
3.1.1.1 Boiler efficiency of BMCR
-- Make-up water 0%
-- Make-up water 0%
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
3.2.1.1 The bottom ash and fly ash unburned carbon content at BMCR
3.2.1.2 The test duration at 40% BMCR (minimum load without oil)
-- Make-up water 3%
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
-- Make-up water 0%
-- Make-up water 0%
-- Make-up water 3%
-- Make-up water 3%
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throttle
-- Make-up water 3%
--Make-up water 0%
4 Test objective
To verify whether the unit attains the guarantee values, which are specified in the contract at
above conditions.
6 Calibration requirements
The main instruments for the test should be calibrated by authorized organizations of China.
The copies of calibration certifications should be submitted to the Employer prior the test.
7 Test method
7.1 Test items and conditions
7.1.1 Preliminary test
The preliminary test should be carried out prior acceptance test. The purpose is as follows.
(1) Assurance whether the unit is in a suitable condition for the conduct of the test.
(2) Checking all test instruments.
(3) Training test personnel.
7.1.2 Preliminary test items are as follows:
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Boiler efficiency *
Boiler output *
If a preliminary test runs accords with all technical requirements of the acceptance test, the
results may be considered as a part of the acceptance test with agreement between the parties
to the test.
7.1.3 Acceptance test
The contents and conditions of the acceptance test are as follows:
Gross power
output
Gross plant
heat rate
Auxiliary
power
consumption
Boiler
efficiency
Boiler output
Atmospheric
emissions
Ash unburned
carbon
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
O2、CO content in the exhaust gas will be measured.
7.2.1.3 Ambient air
The ambient temperature and relative humidity should be measured by dry–wet bulb
thermometer near the forced draught fan.
7.2.1.4 Coal sampling
Raw coal samples should be taken from the outlet of coal feeder, the samples will be added
together, mixed, and split into four equal portions, then put them in the air-tight plastic
containers, one for local laboratory analysis, one for owner, one for HPE, and one held in
reservation.
7.2.1.5 Feed-coal temperature
The temperature of coal should be measured by infrared temperature meter when taking
coal samples at the outlet of coal feeder.
7.2.1.6 The mass flow of air measurement
The mass flow of primary air、secondary air should be measured with existing station
instrumentation.
7.2.1.7 Fly ash and bottom ash sampling
The fly ash should be collected from ESP ash hoppers during the test, after the test, the
bottom ash should be collected when slagging. The samples will be added together, mixed,
and split into four equal portions respectively, then put them in the air-tight plastic
containers, one for local laboratory analysis, one for owner, one for HPE, and one held in
reservation.
7.2.1.8 Emission
The concentration of NOX and particulate matter in the flue gas should be analyzed by
CEMS system from the power plant.
7.2.2 Main measuring items for steam turbine
7.2.1.9 Pressure measurement
Pressure transducers with 0.1 accuracy class shall be used for measuring pressure.
Turbine exhaust pressure shall be measured by using 8 cage probes.
7.2.1.10 Temperature measurement
Temperatures should be measured with type E thermocouples shielded with 0.4 accuracy
class.
7.2.1.11 Flow measurement
(1) The calibrated flow measurement device shall be used for measuring primary
condensate flow. It consists of ASME low β nozzle with throat taps, perforated plate
flow straightener and the up-stream and down-stream pipe section.
(2) The flows of SH&RH desuperheating water and condenser make-up water will be
measured with existing station orifice device.
(3) Leakage flows of valves-steam and gland steam should be calculated with design values
provided by manufacturer.
7.2.1.12 Water level measurement
The water level of hot well, deaerator storage tanks and drum wi11 be measured with
existing station instrumentation and recorded with DCS or metric scales.
7.2.1.13 Measurement of electric
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
7.2.1.14 Measurement of power output at generator terminal
The measurement of gross power output will be measured by two watt-meters method. The
signals will be obtained respectively from PT and CT at the generator terminal by
single-phase power transducers. The power factor will be obtained by existing station
instrumentation.
7.2.1.15 Measurement of auxiliary power consumption
The measurement of auxiliary power consumption of per unit will be measured by two
watt-meters method. The signals will be obtained respectively from PT and CT at the low
voltage side of the auxiliary transformer by single-phase power transducers. (only include
BTG provide the instruments.)
7.3 Test instruments
(1) Refer to the appendix table 1 of test instrument list for Boiler.
(2) Refer to the appendix table 2 of test instrument list for Turbine.
7.4 Arrangement of measurement points
(1) Refer to the attached drawing Fig.1 of boiler measuring points layout sketch.
(2) Refer to the attached drawing Fig.2 of steam & water system measuring points layout
sketch.
(3) Refer to the attached drawing Fig.3 of electrical power measuring points layout sketch.
7.5 Test conditions
(1) The steam generator is operated automatically and maintain main steam pressure and
temperature at the specified value. Other main factors shall be retained at the specified
conditions.
(2) The design fuel should be combusted during the test.
(3) Blow off from steam generator and other parts are entirely closed.
(4) The generator output should be maintained constantly by the load limiter, some devices
will be isolated and shutdown.
(5) The main machines and auxiliaries will be in optimal operation.
(6) Isolation of the test system
The test system must be an independent thermal cycle system.
Auxiliary steam use is limited to only plant operation.
Extraneous flows should be isolated from stabilization of the test load to the end of the
test, bypass system、feed-water recycle pipeline、HP and LP heater bypass pipeline、
Feed-water heater vents and emergency drains and other extraneous steam and water
system should be isolated
(7) Requirement for a steady-state conditions
A. Every effort should be made to run the tests under the specified operating
conditions, or as close to specified operating conditions as possible and should be
maintained stabilization during the test run. The following table lists the
permissible deviation and fluctuations of variables prescribed.
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
* If it is not practical to obtain designed or rated exhaust pressure, the test may be conducted by
agreement at another exhaust pressure, and either party may require that the exhaust pressure
correction curves should be submitted by manufacture.
B. Except endangered reason for instruments or persons, any adjustment which will
affect the test results should not be conducted during the test.
7.6 Duration of test runs and frequency of observation
TMCR 1 2
BMCR 1 4
40%BMCR
一一 2
(The minimum load without oil)
Temperature/Pressure 1 minutes
7.6.3 Once a test has been concluded, the test data should be considered effectively, except for any
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
negative reason to be confirmed by the parties to the test.
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
8.3.1 Calculation for heat rate at test condition
G ms H ms G fw H fw G hrsh H hrsh G crsh H crsh G shs H shs G rsh H rsh
THR t
Pgro
Where:
Turbine-generator heat rate(test condition) ,
THRt --------
kcal/kWh;
Gms -------- Main steam flow,kg/h;
H ms -------- Enthalpy of main steam,kcal /kg;
G fw -------- Final feed water flow,kg/h;
H fw -------- Enthalpy of final feed water,kcal /kg;
Ghrsh -------- Hot-Reheat steam flow,kg/h;
H hrsh -------- Enthalpy of hot-reheat steam flow,kcal /kg;
Gcrsc -------- Cooler-reheat steam flow,kg/h;
H crsc -------- Enthalpy of cooler-reheat steam,kcal /kg;
G shs -------- Superheated spray flow,kg/h;
H shs -------- Enthalpy of superheated spray,kcal /kg;
Grsh -------- Reheater spray water flow,kg/h;
H rsh -------- Enthalpy of reheater spray water,kcal /kg;
Electric power output of generator terminal
Pgro --------
(test condition) ,kW.
8.3.2 Final feed water flow
Based on the condensate flow and heat balance calculation of HP heater and deaerator, the
final feed water flow and each extraction flow can be determined.
8.3.2.1 Heat balance equation of No.1 HP feed water heater
G fw ( H 01 H i1 ) G1 ( H s1 H d 1 )
Where:
G fw -------- Final feed water flow,kg/h;
G1 -------- Extraction of No.1 HP,kg/h;
H 01 -------- Outlet water enthalpy of No.1,kcal /kg;
H i1 -------- Inlet water enthalpy of No.1,kcal /kg;
H s1 -------- Inlet steam enthalpy of No.1,kcal /kg;
H d1 -------- Drain water enthalpy of No.1,kcal /kg.
8.3.2.2 Heat balance equation of No.2 HP feed water heater
G fw ( H 02 H i 2 ) G2 ( H S 2 H d 2 ) G1 ( H d1 H d 2 )
Where:
G2 -------- Extraction of No.2,kg/h;
H 02 -------- Outlet water enthalpy of No.2,kcal /kg;
Hi2 -------- Inlet water enthalpy of No.2,kcal /kg;
H s2 -------- Inlet steam enthalpy of No.2,kcal /kg;
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Hd2 -------- Drain water enthalpy of No.2,kcal /kg.
8.3.2.3 Heat balance equation of No.3 HP feed water heater
G fw ( H o3 H i 3 ) G3 ( H S 3 H d 3 ) (G1 G2 ) ( H d 2 H d 3 )
Where:
G3 -------- Extraction of No.3,kg/h;
H 03 -------- Outlet water enthalpy of No.3,kcal /kg;
H i3 -------- Inlet water enthalpy of No.3,kcal /kg;
H s3 -------- Inlet steam enthalpy of No.3,kcal /kg;
Hd3 -------- Drain water enthalpy of No.3,kcal /kg.
8.3.2.4 Heat balance equation of deaerator
G4 H s 4 (G1 G2 G3 ) H d 3 Gc H c (G fw Gshs Grhs Gds ) H d 4
Where:
G4 -------- Steam flow of deaerator inlet, kg/h;
Gc -------- Flow of condensate water, kg/h;
H s4 -------- Steam enthalpy of deaerator inlet, kcal /kg;
Hc -------- Condensate water enthalpy at deaerator inlet,kJ/kg;
Hd 4 -------- Outlet water enthalpy of deaerator,kcal /kg。
Equivalent flow of level change in deaerator water tank.
Gds -------- It is positive when level is decreased and negative when
level is increased,kg/h.
8.3.2.5 Flow balance equation of deaerator
Gc G1 G2 G3 G4 G fw Gshs Grhs Gds
8.3.3 Calculation of main steam flow
Gms G fw Gun Gshs
Where:
Gun Gds Ght Gdr
Gun -------- Unaccounted flow,kg/h;
Equivalent flow of level change in Condenser
Ght -------- hot well . It is positive when level is decreased
and negative when level is increased,kg/h.
Equivalent flow of level change in Drum . It is
Gdr -------- positive when level is decreased and negative
when level is increased,kg/h.
8.3.4 Calculation of cooler-reheat steam flow
Gcrsc Gms G1 G2 Glz Gd
G lz 0.34 0.12 6.16 1.4 0.09
Gd 32.11 17.06
Where refer to heat balance drawing load 1 (MCR):
The flow of HP gland seal and MSV leakage
Glz --------
(design value), kg/h;
Gd -------- The steam flow from HP cylinder exhaust to
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
IP cylinder (design value),kg/h.
8.3.5 Calculation of reheat steam flow
Ghrsh Gcrsc Grhs
8.3.6 Calculation of electric power
Pgro K PT 1 K CT1 (Wab1 Wcb1 ) 103
Where:
Pgro -------- Generator gross output,kW;
K PT 1 -------- Ratio of measuring PT on the generator side;
K CT 1 -------- Ratio of measuring CT on the generator side;
Wab1 -------- Average meter reading of phase A to B,W;
Wcb1 -------- Average meter reading of phase C to B,W.
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
8.3.10 Correction of turbine-generator output
Pgro
Pgro.c
1 0.01C 1 0.01C 1 0.01C
1
'
2
'
n
'
Where:
Pgro.c -------- Corrected generator output;
' '
C1 , C 2 ...C ' n -------- Corrected coefficients obtained by above curves.
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Infrared temperature
5 Coal temperature 7 TC011-7 ±2%
meter
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Table 2. The list of measuring instruments for turbine-generator
NO. Test items Qua. Point No. Instruments Accuracy
Pressure
1 Main steam pressure (boiler) 1 PX101 0.1
transducer
Type E
2 Main steam temperature (boiler) 1 TW101 0.4
thermocouple
Pressure
3 Main steam pressure (turbine) 2 PX102A,B 0.1
transducer
TW102AA,AB Type E
4 Main steam temperature (turbine) 4 0.4
BA,BB thermocouple
Reheat system
Pressure
5 HP cylinder exhaust pressure 1 PX103 0.1
transducer
Type E
6 HP cylinder exhaust temperature 2 TW103A,B 0.4
thermocouple
Pressure
7 Steam pressure to reheater 1 PX104 0.1
transducer
Type E
8 Steam temperature to reheater 1 TW104 0.4
thermocouple
Pressure
9 Steam pressure at reheater outlet 1 PX105 0.1
transducer
Pressure
11 Steam pressure before RSV 2 PX106A,B 0.1
transducer
TW106 Type E
12 Steam temperature before RSV 4 0.4
AA,AB,BA,BB thermocouple
Pressure
13 Feed water pressure (boiler) 1 PX300 0.1
transducer
Type E
14 Feed water temperature (boiler) 1 TW300 0.4
thermocouple
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Pressure
15 Final feed water pressure(turbine) 1 PX301 0.1
transducer
Type E
16 Final feed water temp. (turbine) 2 TW301A,B 0.4
thermocouple
TW306 Type E
22 Feed water temp. at Dea. Outlet 3 0.4
A,B,C thermocouple
Condensate system
Pressure
26 Condensate press. at Dea. inlet 1 PX401 0.1
transducer
Type E
27 Condensate temp. at Dea. inlet 1 TW401 0.4
thermocouple
1 Nozzle 0.15
Condensate water flow FE402
28 2 Transducer 0.1
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Drain system
TW501 Type E
34 Drain temperature of No.1 HP 1 0.4
thermocouple
Type E
35 Drain temperature of No.2 HP 1 TW502 0.4
thermocouple
Type E
36 Drain temperature of No.3 HP 1 TW503 0.4
thermocouple
Pressure
43 Steam press. to Dea. inlet 1 PX204 0.1
transducer
Type E
44 Steam temp. to Dea. inlet 1 TW204 0.4
thermocouple
PX206 Pressure
45 LP cylinder exhaust pressure 8 0.1
A,B,C,D,E,F,G,H transducer
Generator system
W02AB,CB
47 Auxiliary power consumption 4 Power transducer 0.2
W03AB,CB
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Ambient condition
TW701 Type E
50 Ambient temperature 1 0.4
thermocouple
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Fig.1 Layout of boiler measuring points
Page 21 of 31
TW102AA,AB,BA,BB PX102A,B
GV TV
X
D
TW106AA,AB,BA,BB PX106A,B TW101
BFPT PX101
TW105A,B
PX105
BOILER
D F L P H I P
TW104
PX104
PX206A,B PX206C,D
PX103A
TW103A,B
TW300
PX204 PX300
GR TW204
PX401
TW401
FE402
Condenser TW601 PX601
PX402
L702
FE601
L701
TW402 TW306A,B,C
Page 22 of 31
来自补给水
TW301A,B
CP PX301
PX203
PX202
D FE307 TW203 PX201
TW202
Reheater Desuperheater Water
TW201
Fig.2 Layout of steam & water system measuring points
GJ1
DJ8 DJ7 DJ6 DJ5 GJ3 GJ2 GJ1
GC Superheater Desuperheater Water
TW502 TW501
FE308 TW503
Le g e n d : P re s s u re Te m p e ra tu re F lo w Wa te r le v e l
图例: 压力 温度 流量 水位
Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Fig.3 Layout of measuring points for electric power
Page 23 of 31
Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
Appendix 1 Heat Balance Drawing
1. Heat balance drawing (MCR)
2. Heat balance drawing (VWO makeup water with 3%)
3. Heat balance drawing (VWO makeup water with 0%)
4. Heat balance drawing (MCR makeup water with 3%)
5. Heat balance drawing (80% MCR makeup water with 3%)
6. Heat balance drawing (60% MCR makeup water with 3%)
7. Heat balance drawing (60% MCR makeup water with 0%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
1. Heat balance drawing (MCR)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
2. Heat balance drawing (VWO makeup water with 3%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
3. Heat balance drawing (VWO makeup water with 0%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
4. Heat balance drawing (MCR makeup water with 3%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
5. Heat balance drawing (80% MCR makeup water with 3%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
6. Heat balance drawing (60% MCR makeup water with 3%)
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Performance Test Procedure 性能试验大纲
Indian Tuticorin 2×600MW sub-critical coal-fired thermal power plant
7. Heat balance drawing (60% MCR makeup water with 0%)
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