5 4 3 2 REVISIONS 1

NOTES: UNLESS OTHERWISE SPECIFIED. REV DESCRIPTION DATE APPROVED

B RELEASE PER ECO-R249715 SEE AGILE SEE AGILE

1. Components marked with a dashed and crossed box will not
be installed during assembly.
ORCAD CAPTURE DRAWING -
ALL CHANGES MUST BE DONE IN ORCAD SYSTEM
R?

D D

2. Please refer to the 10106052 - Powerpack board (dual battery) Bill of Material (BOM) which provides all
necessary component information for the final assembly.
Revision Changes
3. Bypass capacitors shall be distributed evenly amongst power
pins of the IC power and GND pin.
REV DESCRIPTION
4. Always observe layout guidelines and documentation from the component
manufacturers, beside the indications and comments marked on schematics. X01 Initial release

5. J1 to J8 conn - Through hole components, place on Top side of the PCB X02 D16 added, U1 part number updated to TPS7A1650Q1, C13,C16,C18,C20 to be mounted by default on PCBA.
Removed D16, replaced with T14, T15, R52 to R56. Capacitors C13, C15, C16, C17, C18, C19, C20, C21 removed.
6. RL1, FL1, J9 & J11 conn - Through hole components, place on Top right side of the PCB X03
R5, R15 value changed to 18k. R41 value changed to 4.7k. R48 value changed to 62k. U1 changed to NCV87725D7S50R4G.
7. J12 conn - SMD component, place on Bottom left side of the PCB Removed RS-232 interface (U5, C26, C27, C28, C29, C31, J14). Deleted TP1 to TP10.
R57, R58 added. R4, R14, R50, R51, R57, R58, D15, T12, T13 marked as not installed.
8. Power tracks - marked with thick line on schematic, should be able to withstand minimum 3.3A continuous current route as wide as possible, minimum of 0.6mm.
C C
A Production release.
9. Components names to be marked in silkscreen and also PCB board name, number and revision. Changed R26 to 68 Ohm & R32 to 2.2k.

B Changed R32 to 470 Ohm.

B B

TABLE OF CONTENTS

SHEET DESCRIPTION

1 Title Page
2 Block Diagram
3 Power supply & Switching Project: Powerpack2 (dual battery)
4 Microcontroller

A 2101 Faraday Avenue A

APPROVALS DATE Carlsbad, CA 92008
DRAWN: 14-May-2013
CONFIDENTIAL STATEMENT
SCHEMATIC DIAGRAM
ENGINEER:
14-May-2013
Copyright (C) 2013, Covidien
The information contained in this document is the CHECKED SEE AGILE SEE AGILE
POWERPACK2 BOARD, PB500
SIZE MODEL DWG NO. REV:
proprietary and confidential property of Covidien.
Supplied Data, Tooling, Partial or Finished Materials
APPROVED SEE AGILE SEE AGILE B PB500 10105965 B
shall not be disclosed to others without RELEASED:
the written permissions of Covidien. SEE AGILE SEE AGILE SCALE: NONE Template 10093694 Rev A SHEET 1 of 4
5 4 3 2 1
 5 4 3 2 1

REVISIONS
REV DESCRIPTION DATE APPROVED

SEE SHEET 1.

D D

POWERPACK2 PCBA
Vent DC+
PB500 SERIES VENT
Vent DC-

+BAT1

ID_BAT1
BATT #1 (INTERNAL)
TEMP_BAT1
AC/DC Converter
AC Mains Input Charger DC V_DC_CHARGER CHARGE / DISCHARGE -BAT1

Switching circuitry
Li-Ion Charger
+BAT2
C C
ID_BAT2
BATT #2 (REMOVABLE)
TEMP_BAT2

-BAT2
+5V
TEMP MEAS

DISPLAY / KEYBOARD

+5V

MICROCONTROLLER
+VDC_PERM V_EN
5V POWER SUPPLY
ICSP PROG

B B

+3.0VREF
IBAT_MEAS
COOLING FAN
FAN OPTION
+VDC_PERM
CURRENT MEASUREMENT +5V
3V REFERENCE
+3.0VREF

+5V

A A

SIZE MODEL DWG NO. REV:

B 10105965 B
Function: Block Diagram PB500
SCALE: NONE Template 10093694 Rev A SHEET 2 of 4
Covidien Confidential and Proprietary information. Do not copy or disclose without written permission.
5 4 3 2 1
 5 4 3 2 1

REVISIONS
+5V REV DESCRIPTION DATE APPROVED

Switching block R1 R2
SEE SHEET 1.
J1
1
2 +BAT1
10k 15k R4 R5 811-S1-002-10-015101 +5V Power Supply
R3 3 3 1k 18k
R50 +VDC_PERM
100k
1 T2 100 J2 R6 +5V
T1 SUD50P06-15 D1 1 Internal Battery 10k
1 2N7002TA SMA6J28A 2 ID_BAT1
VBAT1_MEAS DISCH_BAT1
T12 2
2N7002TA 3 811-S1-002-10-015101 U1
D 2 4 1 NCV87725D7S50R4G D
C1 R7 R8
J3 T3
100nF 10k TEMP_BAT1 SI2309CDS-T1-GE3
1 1 7
ID_BAT1 Vin Vout
1 2 TEMP_BAT1 R9
Use 50V cap 10k 3 6
22k GND 811-S1-002-10-015101 3 NC DT
2 J4 5 4 C2
AGND T4 1 EN GND
4 -BAT1 3 10uF
SUD50P06-15 2 8
D2 1 GKS 913 305 230 A 15 02 S RO TAB
R10 C3
SP0502BAHTG T5
V_EN SI2300DS-T1-GE3 1uF
1 1
C1210C105K5PAC
D3 3
10k 3 2
3 R12
GND
R57 R11 GND GND
PMEG4005AEA T6 D15 0 100k
1 2N7002TA 2
CHARG_BAT1 15k 2 BAT54CWT1G
+VDC_PERM
2 BP
D4 3 Note: J1 - J4 - TH components, place on Top side as marked; 2
R13 ID_BAT_READ

V_DC_CHARGER
3
PMEG4005AEA GND 1 D5
22k BAS70-05
+5V
1
D6
V_DC_CHARGER
J5
1
2 +BAT2
PMEG4005AEA
C R17 R18 C
R14 R15 811-S1-002-10-015101
1k
18k
R51
R16
100k 10k 15k
D7 100 J6 +3V Reference Voltage
3 SMA6J28A 1
3 T13 2 ID_BAT2
T8 2N7002TA Removable Battery
VBAT2_MEAS 3
T7 1 SUD50P06-15 811-S1-002-10-015101
1 2N7002TA J7 +5V
DISCH_BAT2 TEMP_BAT2
C4 R19 1
ID_BAT2
1 2 TEMP_BAT2
100nF 10k 2
R20 4 U2
811-S1-002-10-015101
Use 50V cap 2 LM4120AIM5-3.0
J8
1 -BAT2
3 1
AGND 22k GND D8 1 GKS 913 305 230 A 15 02 S 4 EN REF 2
SP0502BAHTG 5 VIN GND
+3.0VREF VOUT
4 T9
SUD50P06-15
3 C5 C6 C7
R21
AGND
1 GND 100nF 1uF 100nF
R58
0
10k 3 2 AGND AGND AGND
3 R22

T10 Note: J5 - J8 - TH components, place on Top side as marked;

1 2N7002TA
CHARG_BAT2 15k Note: Power tracks (min 0.6mm, min 3.3A)
- route as wide as possible;
2
R23
B B

22k GND

U3
R24 INA170
R25 0.015 Cooling Fan option
1 8 +5V
V_DC_CHARGER T14 V-IN V+
Note: R24 - place as close as possible to U3 2 7
F1 SUD50P06-15 3 V+IN NC 6
0 +3.0VREF VREF OUT IBAT_MEAS
J9 2016L100/33 4 5
3 GND ROS
R26
1 4
2 68
Charger DC
R54 C10 C11 R28 R29 C12 J10
D9 15k 10nF 100nF 10nF
1 66.5k 40.2k
26-61-4020 SMA6J28A R27 C8 100uF 1
100k 2 To FAN
Use 50V cap

R53 C9 100uF AGND AGND S2B-ZR-SM4A-TF

V_CH
GND 10k 3

R30 C14
R55 3 Use ESW107M050AG3AA T11
10k 100nF SI2300DS-T1-GE3
Note: J9 - TH component, place on Top right side; 47k RL1 1
FAN_EN
41.52.9.024.0010
T15
1 2N7002TA 12 R31 2
FL1
AGND 11 22k
STAR1 14 BNX00201 J11
A GND Star conn 2 22 B CB Vent DC+ A
R56 R52
1 2 21 1
10k
1 2 24 2 Vent DC
A1 CG1 Vent DC- GND
V_DC_CHARGER
GND AGND A2 PSG CG2
22k R32 CG3 43650-0229
GND GND 470 GND Note: Place circuit close to Bottom right upper side;

Note: Join GND and AGND planes/traces; Note: RL1, FL1 & J11 - TH components, place on Top right side;

SIZE MODEL DWG NO. REV:

B PB500 10105965 B
Function: Power Supply & Switching SCALE: NONE Template 10093694 Rev A SHEET 3 of

Covidien Confidential and Proprietary information. Do not copy or disclose without written permission.
4

5 4 3 2 1
 5 4 3 2 1

REVISIONS
REV DESCRIPTION DATE APPROVED

SEE SHEET 1.

Microcontroller block

D D

R33 1k

R34 1k
Note: J12 conn - SMD component, place on Bottom left side;
R35 1k
U4
J12
PIC18F43K22T-I/PT
R36 1k
GND 19
1 44 R39 1k 18
TEMP_MEAS RC7/AN19 RC6/AN18 ID_BAT_READ
2 43 17
V_CH RD4/AN24 RC5/AN17
3 42 R37 1k 16
+5V V_EN RD5/AN25 RC4/AN16
4 41 15
TX RD6/TX2 RD3/AN23
5 40 R38 1k 14
RX RD7/RX2 RD2/AN22
6 39 13
7 VSS RD1/AN21 38 R40 1k 12
8 VDD RD0/AN20 37 11
BP_INFO RB0/AN12 RC3/AN15
9 36 R42 1k +5V 10
TEMP_BAT2 RB1/AN10 RC2/AN14/P1A
R41 C22 C23 10 35 9
TEMP_BAT1 RB2/AN8 RC1 BP
4.7k 10uF 100nF 11 34 R43 1k +VDC_PERM 8
FAN_EN RB3/AN9/P2A NC_3
12 33 V_DC_CHARGER R44 4.7k 7
13 NC NC_2 32 R45 1k 6
J13 14 NC_1 RC0 31 5
ID_BAT1 RB4/AN11 RA6/OSC2
GND 15 30 R46 1k 4
ID_BAT2 RB5/AN13 RA7/OSC1
5 PGC 16 29 GND 3
4 PGD 17 RB6/PGC VSS_1 28 R47 1k 2
RB7/PGD VDD_1 +5V
ICSP Prog 3 18 27 1
2 19 *MCLR/VPP/RE3 RE2/AN7 26
VBAT1_MEAS RA0/AN0 RE1/AN6 CHARG_BAT1
1 MCLR 20 25
VBAT2_MEAS RA1/AN1 RE0/AN5 DISCH_BAT1
21 24 52207-1985
IBAT_MEAS RA2/AN2 RA5/AN4 CHARG_BAT2
+3.0VREF 22 23 R48
C RA3/AN3 RA4 DISCH_BAT2 C
S5B-ZR-SM4A-TF
62k

C24
Note: Place J13 conn in the upper Bottom side;
100nF BP_INFO

6
4
3
1

6
4
3
1

6
4
3
1

6
4
3
1
C25 R49 D14
GND SMA6J28A
100nF 10k

2
D10 D11 D12 D13 GND
PESD5V0S4UD PESD5V0S4UD PESD5V0S4UD PESD5V0S4UD
AGND
GND

Ambient temperature measurement - option

B B

+5V

U6
MCP9700AT

1 2
VDD VOUT TEMP_MEAS
3
GND
C30
100nF

AGND AGND

Note: U6 - TH component, place on Top right side;

A A

SIZE MODEL DWG NO. REV:

B 10105965 B
Function: Microcontroller PB500
SCALE: NONE Template 10093694 Rev A SHEET 4 of 4
Covidien Confidential and Proprietary information. Do not copy or disclose without written permission.
5 4 3 2 1