Millennium B - Service Manual - Eng

®
STEAM
STERILIZER
SERVICE MANUAL
1. · UTILIZATION· ··
GENERAL................................................................ 3
APPLICABLE EUROPEAN DIRECTIVES 3 EXTERNAL DRAINING TANK CONNECTION 16
SYMBOLS USED IN THE MANUAL 3 DIRECT CONNECTION TO THE CENTRALIZED DRAINING PLANT 18
GENERAL NOTES 3 ACQUISITION AND AUTOMATIC UPDATING OF THE ENVIRONMENT
USE IDENTIFICATION 4 PRESSURE VALUE 19
GENERAL WARNINGS 4 SETTING THE UNIT 20
General............................................................................................................. 20
M.O.COM. CUSTOMER SERVICE 5
Starting the setup program............................................................................... 20
PRODUCT OVERVIEW 6
Function of the keys in setup mode ................................................................. 21
FRONT VIEW 7
Setup flow diagram........................................................................................... 22
REAR VIEW 5
Menu options.................................................................................................... 23
COMMAND PANEL 6
SETTING THE OPTIONS – BASIC MENU 24
LCD DISPLAY 6 Language ......................................................................................................... 24
TECHNICAL CHARACTERISTICS 7 Date setting ...................................................................................................... 24
SAFETY DEVICES 8 Time setting...................................................................................................... 25
CHARACTERISTICS OF THE FEEDING WATER 9 Password setting .............................................................................................. 25
SETTING THE OPTIONS – ADVANCED MENU 27
INSTALLATION..................................................... 10 Setting the preset sterilization Programmes .................................................... 27
GENERAL 10 Setting the STAND-BY modes ......................................................................... 33
PACKING CONTENT 11 Setting the Printer Options ............................................................................... 35
LIFTING AND TRANSPORT 12 Setting the tank Filling mode ............................................................................ 38
GENERAL INSTALLATION DIRECTIONS 13 Setting the Draining mode................................................................................ 39
DIMENSIONS FOR BUILD MOUNTING 13 SETTING THE OPTIONS – SPECIAL MENU 40
ELECTRICAL CONNECTIONS 14 Acquisition of the environment pressure .......................................................... 40
EXTERNAL FILLING TANK CONNECTION 15 Adjusting the LCD contrast .............................................................................. 41
Page 1- 1
SETTING THE OPTIONS – SERVICE MENU 41 MAINTENANCE ..................................................... 58
Device Test.......................................................................................................43 GENERAL 58
Test cycles ........................................................................................................44
ORDINARY MAINTENANCE 58
MOCOM............................................................................................................45
Maintenance schedule ..................................................................................... 58
H2O circuit ........................................................................................................45
General directions ............................................................................................ 59
Counter reset ....................................................................................................45
Maintenance procedures.................................................................................. 59
Technical report ................................................................................................46
Cleaning the gasket and door’s parabola ................................................... 59
PT1 correction ..................................................................................................46
Cleaning the external surfaces.................................................................... 59
DATA REVIEW 47 Cleaning the sterilization chamber and accessories................................... 59
EXIT THE SETUP MODE 48 Disinfecting the external surfaces ............................................................... 60
DEFAULT SETTING 48 Maintenance of the safety valve.................................................................. 60
PREPARING THE MATERIAL TO BE STERILIZED 49 Cleaning (or replacing) the draining filter .................................................... 61
General .............................................................................................................49 Sterilizing the bacteriological filter............................................................... 61
Before sterilizing ...............................................................................................49 Replacing the bacteriological filter .............................................................. 61
Arrangement of the load ...................................................................................51 Replacing the printer paper roll (option)...................................................... 62
PRESERVING THE STERILIZED MATERIAL 53 Periodic validation of the sterilizer.................................................................... 62
General .............................................................................................................53
Handling............................................................................................................53
Storing...............................................................................................................53
FIRST STARTUP 54
Switching on .....................................................................................................54
Initial self-test....................................................................................................54
Stand-by status.................................................................................................55
Filling the distilled water....................................................................................56
Manual filling................................................................................................56
Automatic filling............................................................................................56
Recovery tank Max Water level signaling.........................................................57
Page 1- 2
GENERAL
APPLICABLE EUROPEAN DIRECTIVES
The product described in this manual is manufactured in accordance with the highest safety standards and doesn't represent any danger for the
operator if used according to the following instructions.
The product is in accordance with the following European Directive as applicable:
73/23/CEE, for the approximation to the legislation of the Members States related to low voltage equipment (and following modifications).
89/336/CEE, for the approximation to the legislation of the Members States related to the electromagnetic compatibility (and following
modifications);
93/42/CEE, concerning the medical devices (and following modifications);
SYMBOLS USED IN THE MANUAL

e Pay particular attention to the paragraphs marked by the finger symbol.
ATTENTION! This symbol points out a potential danger for people. Please operate according to the suitable procedures of the
manual in order to prevent possible damages to the user and/or to third parties.
CAUTION! This symbol points out a potential danger for property. Act according to the suitable procedures of the manual in
order to prevent possible damages to material, equipment and/or properties.
CAUTION! This symbol points out a potential danger due to the presence of high temperature.
GENERAL NOTES
e The information included in this manual are subject to changes without any notice.
MO.COM. Ltd. Co. won't be responsible for direct, indirect, accidental, consequent damages or other damages related to the supply or the use of such information.
Any reproduction, modifications or translation of this manual or parts of it is forbidden without previous written authorization by M.O.COM. Ltd. Co.
and are registered trademarks of M.O.COM. Srl.
Page 1- 3
USE IDENTIFICATION
The product described in this manual is exclusively intended for the sterilization of re-usable surgical instruments and material.
THE USE OF THE EQUIPMENT IS STRICTLY LIMITED TO QUALIFIED PERSONEL. NO GROUNDS JUSTIFY THE EQUIPMENT USE OR
HANDLING BY UNSKILLED AND/OR UNAUTHORISED PERSONEL.
THE DEVICE MUST NOT BE USED FOR THE STERILIZATION OF FLUIDS, LIQUIDS OR PHARMACEUTICAL PRODUCTS.
GENERAL WARNINGS
The product should be used in compliance with the procedures described in the manual and never for purposes differing from the foreseen ones.
The user is responsible for the legal fulfillments concerning the installation and use of the product.
If the product is not correctly installed and used, or a suitable maintenance is not operated, the manufacturer cannot be
considered responsible of possible breaks, malfunctions, damages, lesions to property and/or people.
In order to avoid any danger situations, with possible consequent damages or lesions to property and/or people, the following precautions should
be followed:
– Use high quality distilled water only.
The use of water of inadequate quality could seriously damage the equipment. See Characteristics of the feeding water.
– Do not pour any water or liquids over the equipment;
– Do not pour inflammable substances over the equipment;
– Do not operate on the equipment in presence of explosive or inflammable gas;
– Before any maintenance or cleaning action ALWAYS REMOVE the power mains.
If this precaution is impossible or the external mains breaker is far or not visible from the people performing the maintenance, affix the poster
WORKS IN PROGRESS on the external breaker after having positioned it on OFF.
Page 1- 4
– Make sure that the electric plant is provided with the ground connection in accordance with the current laws;
– Do not remove any label or plate from the equipment; in case call for new ones.
– Use exclusively original spare parts.
The not observance of what above described makes any responsibility of the Manufacturer to decay.
M.O.COM. CUSTOMER SERVICE

M.O.COM. Ltd. Co. is at complete disposal of the Customers for any technical additional information concerning the product, as well as for any
suggestions on the steam sterilization procedures.
Please contact at the following address:
M.O.COM. Srl
Assistenza Clienti
Via delle Azalee, 1
20090 Buccinasco (MI)
ITALIA
Tel. (+39) 02-45701505

Fax (+39) 02-45701258
e-mail at@mocom.it
Page 1- 5
PRODUCT OVERVIEW
is the revolutionary MO.COM. proposal and represents the "state of art" concerning safety and performances as well as the
technological frontier in the field of the small B-type (prEN 13060: 2004) steam sterilizers.
This sterilizer is a sophisticated equipment but of very friendly use, adaptable to the different demands thanks to the wide possibilities of
configuration and choice of the cycles.
The equipment is able to treat in fast way every type of load through various patented systems and the operation completely microprocessor
controlled.
Besides, this equipment allows a better approach by the user, that, rather than to conform himself to the machine characteristics, can
“communicate” with it for configuring the performances to the different job requirements.
Thanks to the friendly use, reduced dimensions and agreeable design, it represents the ideal partner for the professional requiring the maximum
sterilization safety
is a microprocessor–based steam sterilizer, equipped with a 17 liters sterilization chamber.
It is characterized by an advanced fractionated vacuum system for the complete air removal also from hollow and porous materials as well as by
an effective final vacuum drying phase able to eliminate any trace of condensation from the load.
An exclusive steam generation system, combined with the electronic management and high accuracy sensors, guarantees an high process
speed and high stability of the thermodynamic parameters during the whole sterilization process.
Process Evaluation System besides monitors in real time all “key” parameters of the equipment in order to warranty full safety and perfect result.
The equipment offers 11 sterilization PROGRAMMES (including one program completely programmable), optimized for an effective and fast
sterilization of different tools and materials used in medical environment, particularly the dental one.
Four PROGRAMMES can be directly recalled via the command panel, characterized with simple and new design layout.
Besides, the sterilizer offers the facility to choice the preheating modes according to the usage frequency, the print features (optional) of the cycle
report, the water filling and draining modes and other features.
For more information, refer to chapter “Setting”.

Finally has the most sophisticated and advanced safety systems in order to guarantee the user against possible operation
anomalies, both electric, mechanics, thermal and biologic type.
e For the description of the safety devices refer to chapter Technical characteristics.
Page 1- 6
FRONT VIEW
Command panel
and LCD display
Sterilization chamber
Door Door micro-switch

Motorized door-locking
Main switch system
Serial port
Service box
Bacteriologic filter
Slot for print Internal printer

paper output (option)
(option)
Service box open
Draining point of the used

water reservoir
Filling point of the distilled
water reservoir
Cap and water drain filter
Parabola with gasket
Page 1- 7
REAR VIEW
Vent-hole of the distilled

water reservoir
Safety valve
Heat exchanger
Draining point of the reservoir

(maintenance)
Input jack for external

tank level probe
Automatic distilled water filling point
Draining point of the recovery reservoir
Manually resettable thermostat (band-heater)
Manually resettable thermostat (steam generator)
Power supply cord

Mains fuses
Page 1- 5
COMMAND PANEL LCD DISPLAY
4x20 characters
Liquid Crystal
Display (LCD)
Icons
Start/Stop key (Enter

key in Setup mode)
Alarm
Setup status
Process status
Program selection key
(Menu scroll upward key Door status
in Setup mode)
Water level
Test program key

(Menu scroll
downward in Setup
mode)
Setup entry key

(Escape key when in
Setup mode) –
provided with Led
Page 1- 6
TECHNICAL CHARACTERISTICS
Equipment Steam sterilizer Temperature: +15°C ÷ +40°C

Environmental operating Relative Humidity: max 80%,
Classification (as per conditions non condensing
IIa
93/42/CEE) Altitude: max 3000 m (a.s.l.)
Manufacturer M.O.COM. S.r.l. approx. 50 kg (empty)
Via delle Azalee, 1 approx. 55 kg (empty, with trays and
20090 BUCCINASCO (MI) - ITALY tray-holder)
Net weight
Power supply 220/240 V approx. 59 kg (empty, with trays + tray-
holder + water at Max
Frequency 50/60 Hz level)
Mains fuses F 16A 250V Sterilization chamber
250 x 350 mm
(6,3 x 32 mm) dimensions (Ø x D)
F1: T 5A 250V (secondary winding of the Total volume of the
approx. 17 l (0.017 m3)
trafo – 24V) sterilization chamber
F2: T 2A 250V (5V digital circuit / 12V Useful volume of the
analogue circuit ) chamber approx. 10 l (0.010 m3)
Power supply board fuses F3: T 2A 250V (primary winding of the (with tray-holder placed)
(5 x 20 mm) trafo – 230V)
F4: F 200mA 250V (door-locking protection) Capacity of the distilled approx. 4,6 l (water at level MAX)
water reservoir (feeding) approx. 0,8 l (water at level MIN)
F5: F 1.25A 250V (door-locking motor
reducer overload) Available: 11
F1 PTR: T 4 A (printer fuse) Sterilization programmes Preset: 4 (directly selected by
the operator)
External dimensions 480 x 560 x 420mm (rear connections
(LxDxH) excluded)) Helix/BD Test
Test programmes
Vacuum Test
Nominal power 2300 W (10A)
Pre-heating time
Insulation class Class I approx. 10 min
(from cold)
Installation category Cat. II Serial interface DB-9 pin connector (female)
Utilization Internal use Porosity: 0,2 µm
Bacteriologic filter
Acoustic noise level 60 db(A) max Connection: 1/8" NPT male
(PTFE)
connector
Page 1- 7
SAFETY DEVICES
The sterilizer is provided with the followings safety devices; a brief description of – Door locking motorized mechanism with electromechanical protection (pressure
their function is given on the following: switch)
Protection against accidental opening of the door (also in case of black-out).
– Mains fuses (see the data on the overview table) Action: impediment of the accidental opening of the door during the program.
Protection of the whole equipment against possible failures of the heating resistors.
Action: interruption of the electric power supply. – Safety micro-switch on the door locking mechanism
Comparison for the correct closing position of the locking system.
– Protection fuses on electronic circuits (see the data on the overview table) Action: signaling of the unsuccessful or incorrect operation of the door locking
Protection against possible failures of the mains transformer primary circuit and low mechanism.
voltage loads.
Action: interruption of one or more low voltage circuits. – Self-leveling hydraulic system
Hydraulic system for the natural pressure leveling in case of manual cycle interruption,
alarm or black-out.
– Thermal cutouts on the mains transformer windings
Protection against possible vacuum pump and mains transformer primary winding Action: automatic restoration of the atmospheric pressure inside the sterilization chamber.
overheating.
Action: temporary interruption (up to the cooling) of the winding. – On-board system for the sterilization process evaluation
Continuous monitor of the sterilization process parameters, fully microprocessor managed.
– Safety valve Action: immediate interruption of the program (in case of anomaly) and generation of
Protection against possible sterilization chamber over-pressure. alarms.
Action: release of the steam and restoration of the safety pressure.
– Monitoring of the sterilizer operation
– Manually resettable thermostat on steam generator Real time monitoring of all the meaningful equipment parameters.
Protection for possible steam generator overheating. Action: generation of alarm messages (in case of anomaly) with possible interruption of
Action: interruption of the steam generator power supply. the cycle.
– Manually resettable thermostat on chamber heating resistors

Protection for possible overheating of the chamber heating resistors.
Action: interruption of the power supply of the chamber resistors.
– Safety micro-switch for the door status

Comparison for the correct closing position of the sterilization chamber door.
Action: signaling of wrong position of the door.
Page 1- 8
CHARACTERISTICS OF THE FEEDING WATER
DESCRIPTION VALUES IN THE VALUES IN THE

DISTILLED WATER CONDENSED
DRY RESIDUE < 10 mg/l < 1 mg/l
SILICON MONOXIDE SiO2 < 1 mg/l < 0,1 mg/l
IRON < 0,2 mg/l < 0,1 mg/l
CADMIUM < 0,005 mg/l < 0,005 mg/l
LEAD < 0,05 mg/l < 0,05 mg/l
HEAVY METAL RESIDUES < 0,1 mg/l < 0,1 mg/l
(except iron, cadmium and lead)
CHORIDES < 2 mg/l < 0,1 mg/l
PHOSPHATES < 0,5 mg/l < 0,1 mg/l
CONDUCTIVITY AT 20°C < 15 µs/cm < 3 µs/cm
VALUE of pH 5-7 5-7
ASPECT colorless, transparent, colorless, transparent,
without sediments without sediments
HARDNESS < 0,02 mmol/l < 0,02 mmol/l
e On buying the distilled water, always check the quality and the characteristics declared by the manufacturer are compatible with the
ones reported in the above table.
The use of steam generated water with contaminants exceeding the values indicated on the above table can notably shorten
the life of the sterilizer.
Besides this can produce an increase of the oxidation on the most sensitive materials and an increase of the calcareous
residues on generator, chamber, internal supports, trays and tools.
Page 1- 9
INSTALLATION
GENERAL
For the right operation, features exploitation and life extension of the sterilizer, the first and basic step is the correct and careful installation.
Such precaution besides avoids possible malfunctions or damages to the equipment, as well as possible danger situations for property and
people.
We suggest to meticulously follow the warnings reported on this chapter.
e M.O.COM. Customer Service is at Your disposal for any question or further information.
The sterilizer is forwarded after having passed a set of programmed controls. Therefore further calibrations for the operation are not
necessary any more.
Page 1- 10
PACKING CONTENT
Dimensions and weight Content
Height 610 mm
Width 690 mm
Depth 560 mm
610
6
Total weight ab. 67 kg 5
690 560 8
7
3
e On receiving the product, please verify that the packing is intact in every 2 4
part.
1
Open the pack and check that:
- the supply corresponds to the order specifications (see delivery note);
- there are not evident damages on the product.
e In case of wrong supply, missing parts or damages of whatever type, please
immediately inform and in detail the Retailer and the Forwarder that has The packing contains the following items:
carried out the delivery.
- steam sterilizer;
- Three stainless steel wire trays (Ref. 1);
- One stand stainless steel tray-holders (Ref. 2);
- Operating Manual (Ref. 3);
- Warranty certificate (Ref. 4) (see note).
- Tray removal tong (Ref. 5);
- 2-liters capacity tank provided with fast fitting-ended hose for manual filling
(Ref. 6);
- Additional bacteriological filter (Ref. 7).
- Draining silicon hose (2 m), ended on fast fitting (Ref. 8).
e Keep home the guarantee certificate together the invoice.
Page 1- 11
LIFTING AND TRANSPORT
The packed product should be handled by using, where possible, suitable mechanic tools (cart elevator, transpallet, etc.) and following the
indications printed on the packing.
In case of manual handling, the product should be moved by two people and using the proper handles provided on the box.
The sterilizer should be lifted out the box by two people and moved through a cart or similar means.
We recommend to transport and store the equipment at a temperature higher than 5°C. A prolonged exposure at lower temperature could
cause damages to the product.
e Store the original pack that will be used for a possible future transport of the equipment. Use of different pack could cause damages to
the product on shipping.
Before moving the sterilizer it is necessary to empty the distilled and recovery water tanks, after the equipment has been switched off for
about 30 minutes from the last cycle, in order to allow the cooling of all the internal hot elements.
Dimensions and weight of the unit
– Height (total) 420 mm

420
– Width (total) 480 mm
– Depth 560 mm
(excluded rear fittings)
– Weight (total) 55 kg
Page 1- 12
GENERAL INSTALLATION DIRECTIONS
In order to assure the correct operation of the equipment and/or avoid situations of risk, observe the following directions:
– Install the sterilizer on a plain surface; eventually adjust the rear feet to match possible irregularities.
Verify that the plan is able to support the weight of the equipment (abt. 55 kg);
– Allow a suitable space for the ventilation (at least 10 cm each side) all around the sterilizer, particularly on the back side.
In case the equipment is set into a piece of furniture, verify the respect of the warnings as above indicated, avoiding possible obstruction of the air
slots;
– Do not install the sterilizer near tubs, sinks or analogous places, avoiding the contact with water or liquid. Otherwise, short circuits and/or situations of
potential danger for the operator could occur;
– Do not install the sterilizer in environments characterized by the presence of excessive humidity or in rooms with poor ventilation;
– Do not install the sterilizer in environments characterized by the presence of inflammable and explosive gas or vapors;
– Install the equipment in such a way the power supply cable could not be bent or crushed. The cable should run freely to A.C. socket.
– Install the equipment in such a way the possible external load/drain pipelines could not be bent or crushed. They should run freely to the external draining
tank.
DIMENSIONS FOR BUILD MOUNTING

In case the sterilizer has to be set into a piece of furniture it is necessary to provide a suitable space all around the equipment in order to assure
an effective ventilation, as well as a free space in the rear in order to allow the passage of the draining pipelines and power supply cord, and to
assure an adequate air flow for the cooling of the heating exchanger.
Accordingly it is important that the build for the installation has the minimum dimensions as in figure:
Build dimensions smaller than the indicated ones can jeopardize the air circulation around the
equipment and not guarantee a suitable cooling, with consequent reduction of the performances
and/or possible damages.
e In case the sterilizer installation makes the mains breaker inaccessible, use a mains socket
500
incorporating a switch.
Don't remove the carter neither other external elements. Arrange into the build the equipment
complete in every part.
e For the complete technical data refer to Technical Characteristics. 570 550
Page 1- 13
ELECTRICAL CONNECTIONS
The sterilizer should be connected, in compliance with the laws and/or directives in-force, to a mains socket of the electric plant with a power rate
suitable for the equipment consumption, and provided with ground connection.
The mains socket should be suitably protected through differential switch having the following characteristics:
– Rating current In 16 A Mains socket
Differential switch
with earth pin
– Differential current I∆n 0,03 A
Mains switch
e The manufacturer is not liable for the damages caused by an installation where a not suitable electric plant and/or earth connection are
provided.
In case the mains plug doesn’t match the socket, replace the cable plug with a suitable type of same electrical characteristics or anyway suitable
for the electrical requirements of the equipment. The plug choice and replacement is on care and responsibility of the user.
e Directly connect the cable to the mains socket. Don't use extensions, adapters or other accessories.
Page 1- 14
EXTERNAL FILLING TANK CONNECTION
(automatic filling option)
In order to eliminate the recurrent manual distilled water topping up (see First start-up), it is possible to connect the sterilizer to the optional
external filling tank (10 l) that should be periodically filled by the user, or to a standard reverse osmosis water-purification system provided with a
buffering tank.
In this case the filling of the internal reservoir will be automatically controlled by a pump as soon as the water level of the internal reservoir
reaches the MIN level.
For the correct connection of the filling tank, proceed as follows:
– Mount the supplied tap on the bottom hole of the filling tank; use the teflon rubber or other sealing to get a perfect seal.
– Use the silicon pipe of the tank (or suitable tube) and mount it on the filling point at the rear of the equipment, taking care to plug-in
it completely.
– Lock the pipe by the supplied plastic clip.
– Mount the opposite end of the silicon pipe on the tap of the filling tank and lock it by the supplied plastic clip.
– Check that the pipe is running freely from the unit towards the filling tank without any bend, crush or obstruction.
– Loosen the top cup to let the water to flow (take care to also remove the possible gasket or under-cup);
– Turn in open position the tap of the filling tank.
Filling
tank
e For the setting of the automatic filling refer to Chapter “Setting the equipment”). Take care to activate this
Clip function only after the tank has been filled with distilled water.
Please contact M.O.COM. Customer Service (for further in-formations and advice about the connection of different water
purification systems to the sterilizer.
Teflon
Tap
Clip
Silicon pipe
Page 1- 15
EXTERNAL DRAINING TANK CONNECTION
(Draining option)
In order to eliminate the recurrent manual used water draining, you can use the optional external tank (10 l) that should be periodically drained by
the user, or connected to the centralized draining plant.
e Check the correct mounting of the drain silencer at the entry point “A” of the tank
For the correct connection of the filling tank, proceed as follows:
– Mount the supplied silicon pipe on the pipe-fitting A, care to plug-in it completely and lock by a plastic clip;
– Cut the pipe according to the desired distance and mount the opposite end on the pipe-fitting A of the tank, lock by a plastic clip;
A
e Check that the pipe is running freely from the unit towards the tank without any bend, crush or obstruction
Water level probe – Insert the plug of the water level probe in the rear jack (see figure);
Clip
e Check the correct probe connection. Failing this connection, the unit will detect a MAX water level condition and generate
Silicon pipe an alarm indication when you attempt to start the sterilization cycle.
Clip
Vent-hole – Fill the tank by tap-water up to the level marked on the tank.
A
Draining tank
e Do not empty the tank completely, but keep a quantity of water up to the marked level. Otherwise the water draining sound
and steam escape from the vent-hole will increase considerably.
Minimum Hot water is passing through the tube, and steam from the vent-hole. Take care for securing the draining elements connection
water level
to avoid damage and injury
Page 1- 16
The external tank can be connected to the centralized draining plant in order to avoid the manual draining operation.
– Replace the free venting pipe-fitting by the screw-plug currently mounted on the side of the tank;
– Mount on this side hole the straight-type 1/8” pipe-fitting supplied, and lock it with a spanner;
Plug Replace the pipe-fitting – Use a teflon tape or sealer to assure a perfect seal.
by the plug
– Mount a pipe of suitable material and size (NOT SUPPLIED); plug-in it completely on the pipe-fitting and lock by plastic clip.
To the draining – Connect the opposite end of the pipe to the point of the draining plant; check the seal.
plant
Draining tank e Check that the pipe is running freely from the tank towards the draining point without any bend, crush or obstruction.
Clip
The elements should be arranged according the following drawing:
Pipe-fitting
Teflon
Connection point
Sterilizer of the centralized draining plant
Support plane
DRAIN
This point must be lower CENTRALIZED
than the support plane
X
Connection point
of the draining tank
Draining tank
Stated “x” the ground-to-fitting point height on the tank, the connection point to the centralized draining system MUST be at quota lower
than x+30 mm. Higher quotas can jeopardize the correct emptying of the tank.
Page 1- 17
DIRECT CONNECTION TO THE CENTRALIZED DRAINING PLANT
Proceed as follows:
– Mount the supplied silicon tube or a different tube of suitable material on the pipe-fitting “A”; plug-in it completely on the pipe-fitting and lock by plastic clip;
– Cut as required the pipe, connect the opposite end on the fitting of the centralized draining plant and lock it by plastic clip;
e Check that the pipe is running freely from the unit towards the draining point without any bend, crush or obstruction.
The elements should be arranged according the following drawing:
Sterilizer Connection point

of the centralized draining plant
Support plane CENTRALIZED

DRAIN
A Clip This point must be at level

lower than the support plane
Pipe
Clip
Fitting of the
centralized draining
plant
e The connection point of the centralized draining plant must be lower than the sterilizer support plane. Otherwise the empty of the sterilizer
reservoir could be hampered.
Page 1- 18
ACQUISITION AND AUTOMATIC UPDATING OF THE ENVIRONMENT PRESSURE VALUE
For the correct working of internal auxiliary devices the unit, at the switching on, provides for the automatic reading of the environmental pressure
value. If the difference between the currently read pressure value and the pressure value stored (see Pressure value acquisition) is higher
than a preset value, the unit will update automatically the stored value after a short waiting time, otherwise the stored value remains unchanged.
After this check and in case of updating, the unit starts the self-test (see Initial self test), and the display shows the following message with a
warning tone at the end:
A M B I E N T P R E S S U R E
V A L U E U P D A T E D
- 0 . 0 1 b a r
↵ t o c o n t i n u e
Press the key ↵ to enter in STAND-BY status .
Page 1- 19
SETTING THE UNIT
General
The sterilizer offers new and wider customization facilities.
The configuration of the sterilizer can be set according with the user’s requirements, by adapting, for instance, the characteristics of the
equipment depending on the working frequency and the type of material to be treated.
Through a sophisticated SETUP program a lot of options can be selected by the user through a friendly and easy menu.
e Use the SETUP program every time you need. A correct customization of the equipment allows to get the best performances and the
maximum satisfaction for the use.
e Customer Service by M.O.COM is at disposal of the users to supply suggestions or advices for the better use the options available in
the SETUP program.
Starting the setup program
To enable the SETUP program push for a few seconds on the SETUP key (⇑) on the command panel, up to the display is showing:
M I L L E N N I U M B
S E T U P
⇑ t o e x i t
e Icon SETUP on LCD turns on for the time the setup mode is enabled.
Press the key ↵ to enter the SETUP program. Now the display is showing the first-level menu options (see Flowchart of the SETUP program).
On the contrary, press the key ESC ⇑ to exit the SETUP program and return in the stand-by mode).
e The SETUP program can only be recalled from STAND-BY mode. During the sterilization program the setup mode cannot be accessed.
Page 1- 20
Function of the keys in setup mode
Differing from the normal operation, in SETUP mode the keys have the function corresponding to symbol marked over the key as follows.
Symbol ↵ ENTER function, to confirm the data (START/STOP key)
Symbol + increment/scrolling up function (program selection key)
Symbol - decrement/scrolling down function (test selection key)
Symbol ⇑ ESC function, to exit the option (SETUP key)
These function keys are valid as long as you remain in the SETUP mode.
Page 1- 21
Setup flow diagram
MILLENNIUM B
SETUP
to continue 2nd LEVEL 3rd LEVEL sample NOTES
MENU’ MENU’ dd/mm/yyyy visualization
to exit When the EXIT command is activated you return to the
+/- to set
to enter previous menu (the ESC key on the keyboard has the
to exit same effect of the EXIT command).
ITALIANO J134c HOLLOW
+ After selecting the final OPTION (memory storage)
ENGLISH hh:mm:ss 121c HOLLOW you return to the 2nd-3rd menu level.
FRANCAIS +/- to set
to enter
DEUTSCH to exit
ESPANOL
STANDARD DRYING
EXIT
LANGUAGE 134c HOLLOW FAST DRYING
DATE SETTING 121c HOLLOW
BASIC EXIT SHORT DRYING
TIME SETTING 134c SOLID
STANDARD DRYING LONG DRYING
PASSWORD DISABLED 121c SOLID EXIT
INTELL. DRYING
EXIT ANY POWER ON 134c EMERGENCY
EXTRA DRYING
ANY CYCLE START 134c WRAPPED EXTRA: XX min
EXIT +/- to set
EXIT 121c WRAPPED to enter
starting ACQUISITION OF THE
TIME: XX min to exit AMBIENT PRESSURE
134c POROUS from 01’ AMBIENT PRESSURE
+/- to set time
INSERT PASSWORD to enter starting SPECIAL LCD CONTRAST to enter PRESSURE VALUE
*************** 1st PRESET 121c POROUS to exit Is the door YES limited
to exit from 18’ SET INTO MEMORY
EXIT open? (+ beep)
↵ to enter 2nd PRESET 134c PRION
⇑ to exit TIME: XX min FRACTION. VACUUM ADJUSTMENTOF THE
3rd PRESET XXXc CUSTOM 134c PROCESS LCD CONTRAST NO WARNING!
+/- to set
to enter SINGLE VACUUM +/- to set until door
4th PRESET EXIT 121c PROCESS
CONFIRM PASSWORD to exit to exit OPEN THE DOOR opening
*************** EXIT TO CONTINUE
EXIT EXIT
↵ to enter OFF
⇑ to exit STANDARD FONT
ST-BY MODE LOW
HIGH FONT (2x) ONLY AVAILABLE FOR
ST-BY TIMEOUT HIGH SERVICE SERVICE
PROGRAMS EXIT EXIT EXIT
STAND-BY OPTIONS
CR TYPE
PRINTER TIMEOUT: XXX min
ADVANCED PRINT OPTIONS +/- to set CR+LF TYPE
FILLING OPTIONS REPORT to enter
to exit CR TYPE (+FF)
DRAIN OPTIONS EXIT
CR+LF TYPE (+FF)
Firmware release 4th PRESET
EXIT OFF Exxxx / BPyyyyyy Selected program (see menu)
AUTOMATIC EXIT REVIEW Language 134c EMERGENCY STND, INTEL, EXTRA (long drying)
INTERNAL ENGLISH FAST DRYING STND, FAST (short drying)
MANUAL
COPIES: XX Date Stand by option
EXTERNAL +/- to set dd/mm/yyyy HIGH, LOW, OFF
EXIT HIGH
to enter Time 30 min, … , 300 min (step of 30 min)
EXIT hh:mm:ss 120 min
to exit
INTERNAL 1st PRESET Print option
NOW PRINTING INTERNAL, EXTERNAL CR, EXTERNAL
NR. COPIES NORMAL PRINT THE REPORT 134c POROUS EXTERNAL CR+LF
EXTERNAL PRINT STANDARD DRYING 1 copy
CR+LF
PRINT LAST REPORT
EXIT EXTENDED PRINT PLEASE WAIT... 2nd PRESET Filling option
EXIT AUTOMATIC MANUAL, AUTOMATIC (filling)
EXIT 134c HOLLOW Drain option INTERNAL, EXTERNAL (drain)
FAST DRYING INTERNAL
3rd PRESET CONTINUE EXIT

REVIEW
134c WRAPPED
EXTRA DRYING (+05) to confirm
(press +/- to scroll)
MILLENNIUM B
EXIT SETUP (st-by)
EXIT SETUP?
EXIT SETUP to confirm or
to resume RESUME SETUP
Page 1- 22
Menu options
On the following the meaning of the main menu and second-level options are
described.
MAIN menu SPECIAL menu

The main menu of the SETUP program has 6 options that recall further menus This menu consists of the following options:
(second-level):
AMBIENT PRESSURE (ambient pressure acquiring)
BASIC (basic options) LCD CONTRAST (display contrast adjustment)
ADVANCED (advanced options) EXIT (exit the SPECIAL menu and return to main menu)
SPECIAL (special options)
SERVICE (not user-available)
DATA REVIEW (review of the selected options) SERVICE menu
EXIT SETUP (exit the SETUP mode and return to normal operation. This menu can be accessed by Service ONLY and include the following options:
See paragraph Exit the SETUP mode)
COMPONENT TEST
BASIC menu TEST CYCLES
This menu consists of the following options: MOCOM (only for the manufacturer)
H2O CIRCUIT
LANGUAGE (current language setting) COUNTER RESET
DATE SETTING (current date setting); TECHNICAL REPORT
TIME SETTING (current time setting) PT1 CORRECTION
PASSWORD (password setting) EXIT
EXIT (exit the BASIC menu and return to main menu)
DATA REVIEW menu

This menu allows to recall the current settings of the equipment, allowing the
ADVANCED menu user to verify the exactness.
Consists of the following options:
PROGRAMMES (preset sterilization programmes selection, as shown

on LCD)
STAND-BY OPTIONS (stand-by mode setting)
PRINT OPTIONS (printer and printing option setting)
FILLING OPTIONS (reservoir filling mode setting)
DRAIN OPTIONS (reservoir draining mode setting)
EXIT (exit the ADVANCED menu and return to main menu)
Page 1- 23
SETTING THE OPTIONS – BASIC MENU
Language
(LANGUAGE option in BASIC menu)
We now analyze in detail how to select the different options, proceeding with the order as shown in the previous paragraph (Description of the
menu options). Select the option LANGUAGE with the key ↵, the following screen will be shown:
→ I T A L I A N O +
E N G L I S H ↑
F R A N Ç A I S ↓
D E U T S C H -
E S P A Ñ O L
Select the desired language. Scroll the list by the key + or – and confirm with key ↵ to store the choice.
As confirmed the choice you re-enter in the second-level menu.
e From now on, the SETUP menu will be shown in the language selected.
Date setting
(DATE SETTING option in BASIC menu)
As selected the option DATE SETTING by key ↵, the following screen will be shown:
d d / m m / y y y y
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
Carry out the following:

– Day indication is flashing: adjust for the current date by keys + and -. Confirm by ↵.
– Month indication is flashing: adjust for the current month by keys + and -. Confirm by ↵.
– Year indication is flashing: adjust for the current year by the keys + and -. Confirm by ↵.
As entered the last item the date will be stored and the second level of the menu returned.
Page 1- 24
Time setting
(TIME SETTING option in BASIC menu)
As selected the option TIME SETTING by key ↵, the following screen will be shown:
h h : m m : s s
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
Carry out the following:

– Hour indication is flashing: adjust for the current hour by keys + and -. Confirm by ↵.
– Minute indication is flashing: adjust for the current minutes by keys + and -. Confirm by ↵.
As entered the last item the time will be stored and the second level of the menu returned.
Password setting
(PASSWORD option in BASIC menu)
Selecting the option PASSWORD by key ↵, the next screen will be shown:
→ D I S A B L E D +
A N Y P O W E R O N ↑
A N Y C Y C L E S T A R T ↓
E X I T -
Select DISABLED to use the sterilizer freely without no restriction for the operator access.
Select ANY POWER ON to safeguard by password the sterilizer from undesired switching on (through mains switch).
In this way the sterilizer will be switched on only by authorized personnel and then used freely by any people.
Select ANY CYCLE START to safeguard by password the sterilizer from undesired switching on and use.
Only authorized personnel will be allowed to power on the equipment and enter a command to start a sterilization cycle.
Page 1- 25
e This feature warrants a more controlled use of the sterilizer, even if the password management results more complicated. Enable this
feature only in case of actual need to avoid unnecessary complication.
Selecting an enabling password option a next screen will be shown:
I N S E R T P A S S W O R D
↵ t o e n t e r
⇑ t o e x i t
Enter the password (8 characters, fixed length) by the keys + and –and confirm by the key ↵. The same screen is shown again:
C O N F I R M P A S S W O R D
↵ t o e n t e r
⇑ t o e x i t
Reenter the password and confirm by the key ↵.

e To modify the password, firstly select the option DISABLED to delete the password previously entered, then select the option ANY
POWER ON or ANY CYCLE START and enter the new password as above indicated.
Page 1- 26
SETTING THE OPTIONS – ADVANCED MENU
Setting the preset sterilization Programmes

(PROGRAMMES option in ADVANCED menu)
The selection of the programmes and their storing under a preset position occurs by performing the following steps through different menu
sequence. It is possible to choose both the preset PROGRAMMES and the user configurable program (CUSTOM). We will see the two cases.
To associate a PRESET program to a position operate as follows:
1. As selected the PROGRAMMES option by key ↵, the following menu appears:
→ 1 s t P R E S E T +
2 n d P R E S E T ↑
3 r d P R E S E T ↓
4 t h P R E S E T -
E X I T
Define the position (1, 2, 3 or 4) the preset sterilization program has to be associated and select the item by keys + and -. Confirm by ↵.
2. Now the display is showing the list of the available cycles (four lines in turn):
→ 1 3 4 ° C H O L L O W +
1 2 1 ° C H O L L O W ↑
1 3 4 ° C S O L I D ↓
1 2 1 ° C S O L I D -
1 3 4 ° C E M E R G E N C Y
1 3 4 ° C W R A P P E D
1 2 1 ° C W R A P P E D
1 3 4 ° C P O R O U S
1 2 1 ° C P R O R O U S
1 3 4 ° C P R I O N
X X X ° C C U S T O M
E X I T
Scroll the list through the keys + and - to find the desired sterilization program.
Page 1- 27
3. Enter the choice by ↵.
In case of PRION choice, the following screen is proposed to select the sterilization time.
T I M E : X X m i n
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
You can set a time value starting from 18 minutes.
Depending on the choice performed, two alternative menus are offered to select the drying mode to be associated with the program selected .
a) PROGRAMMES with short drying (HOLLOW, SOLID, EMERGENCY):
→ S T A N D A R D D R Y I N G +
F A S T D R Y I N G ↑
E X I T ↓
-
You can choice the mode STANDARD (default) or FAST (short drying, preferred with light load).
Move the cursor by key + and - . Confirm by ↵.
e EMERGENCY program allows only the FAST DRYING option
b) PROGRAMMES with long drying (POROUS, WRAPPED, PRION):
I N T E L L . D R Y I N G ↑
E X T R A D R Y I N G ↓
E X I T -
Page 1- 28
You can select STANDARD (default), INTELLIGENT (automatic drying characterized with a duration - higher or lower the standard one -
depending on the volume, quantity and typology of the load) or EXTRA (drying phase extended of a selectable time period - suggested for
particularly difficult load
Use keys + / - and confirm the choice by key ↵.
e With big load or special material, the STANDARD option might not sometimes guarantee a correct result. In this case, extend the drying
phase with the EXTRA option.
e With complex load (e.g. wrapped instruments in a sterilization “container”) the “intelligent” option might not correctly operate, with results
lower the expectation. In this case use the STANDARD or EXTRA options as necessary.
Enabling the EXTRA option, the following choice will be prompted:
E X T R A : X X m i n
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
allowing to set the time period of the extra drying.

The extended time ranges from 1 to 15 minutes (added to the STANDARD drying time)
Use keys + / - to set the time and confirm the choice by key ↵.
e The selection can be whenever modifiable by performing again the procedure above described.
e If an identical sterilization program is already present in a different preset position, the choice won't be accepted. On the screen the
following warning appears, accompanied by acoustic signaling:
T H I S P R O G R A M I S
A L R E A D Y P R E S E T
Page 1- 29
To configure a CUSTOM cycle and associate it to a position (1, 2, 3 or 4), proceed as follows:
1. Select the item PROGRAMMES , select the number to which the program has to be associated (as previously described), then select the item CUSTOM in
the next screen; the following menu appears:
→ 1 3 4 ° C P R O C E S S +
1 2 1 ° C P R O C E S S ↑
E X I T ↓
-
Select 121°C for a custom sterilization program at 121°C or 134°C for a program at 134°C.
Move by keys + and -. Confirm by ↵.
2. The next screen:
T I M E : X X m i n
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
requiring to choice the duration of the sterilization process.

Use the key + / - to adjust the value, then confirm by the key ↵.
e The time of the sterilization process ranges between 4 and 30 minutes for the program at 134°C, and between 20 and 30 minutes for
the program at 121°C.
3. Next, appears the menu for selecting the type of the initial vacuum:
→ F R A C T I O N . V A C U U M +
S I N G L E V A C U U M ↑
E X I T ↓
-
Select FRACTION. VACUUM to perform a fractionated vacuum (suggested for hollow and porous materials), or SINGLE VACUUM for one
pre-vacuum phase only (solid instruments). Use the key + / - then confirm by the key ↵.
Page 1- 30
4. Now a next menu is shown where the drying modes can be selected:
→ S H O R T D R Y I N G +
L O N G D R Y I N G ↑
E X I T ↓
-
Select LONG DRYING to properly dry porous and/or wrapped instruments or SHORT DRYING in case of solid (or hollow) unwrapped
instruments.
Use key + / - then confirm by key ↵.
5. Depending on the option selected (SHORT or LONG), two different menus will be prompted.
LONG DRYING:
I N T E L L . D R Y I N G ↑
E X T R A D R Y I N G ↓
E X I T -
Select STANDARD DRYING for a drying with fixed time.
e With big load or special material, the STANDARD option might not guarantee sometimes a correct result. In this case, extend the
drying phase with the EXTRA option.
Select INTELL. DRYING to enable an automatic drying characterized by a duration (higher or lower the standard one) depending on load volume, quantity
and typology.
e With complex load (e.g. wrapped instruments in a sterilization “container”) the “intelligent” option might not correctly operate, with
results lower the expectation. In this case use STANDARD or EXTRA options as necessary.
Select EXTRA option for extending the drying phase of a selectable time period (e.g. for particularly difficult load).
Page 1- 31
Enabling this option, the following choice will be prompted:
E X T R A : X X m i n
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
allowing to set the time period of the extra drying.

The extended time ranges from 1 to 15 minutes (added to the STANDARD drying time)
Use the keys + / - to set the time and confirm the choice by key ↵.
e If the CUSTOM program is already present in a different preset position, the choice won't be accepted. On the screen the following
warning appears, accompanied by acoustic signaling:
T H I S P R O G R A M I S
A L R E A D Y P R E S E T
e The selection can be whenever modifiable by performing again the procedure above described.
e The list of the available programmes, their diagrams and the characteristics of the autoclavable material (depending on the program)
can be found in the section Operation.
e No password is required to access the USER programme. Any possible combinations of the cycle parameter customization do not
involve hazards to user or equipment.
Page 1- 32
Setting the STAND-BY modes
(STAND-BY OPTIONS in the ADVANCED menu)
Value and timeout of the pre-heating phase in STAND-BY mode can be set according to the high- or low-use of the equipment and others
possible considerations.
Selecting STAND-BY OPTIONS by key ↵, the following menu will appears:
→ S T - B Y M O D E +
S T - B Y T I M E - O U T ↑
E X I T ↓
-
Selecting ST-BY MODE option a next menu is offered for setting the heating level:
→ O F F +
L O W ↑
H I G H ↓
E X I T -
Select HIGH (high preheating) for intensive use and to reduce however the waiting time between one cycle and the other.
Select LOW (low preheating) for normal use, maintaining an acceptable waiting time.
Select OFF (preheating switched off) for non-continuous use.

In this case the waiting time will be longer (10-12 minutes starting from the “cold” start condition).
Use the key + / - then confirm by the key ↵.
Page 1- 33
Selecting ST-BY TIME-OUT option, you can set the timeout for disabling the STAND-BY mode, i.e. the time after the last cycle the heating
system must be disabled.
The following screen appears:
T I M E O U T : X X X m i n
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
You can range from 0 to 300 minutes (in step of 30 minutes), after which the heater will be disabled (as stand-by mode in OFF condition) to avoid
useless power consumption.
Adjust the value by means the keys + / - then confirm with the key ↵.
e This function is also active with stand-by set to OFF, however the timeout has no meaning as the heater is turned off as over the cycle..
e Pressing any cycle key (sterilization or test key), or switching off/on the unit by the mains switch, the original STAND-BY mode (HIGH or
LOW) will be restored.
Page 1- 34
Setting the Printer Options
(PRINT OPTIONS of the ADVANCED menu)
The sterilizer can be equipped with an internal printer or connected to an external printer for the recording of the sterilization data; in this case set
the necessary parameters in order to guarantee the correct operation. Proceed as follows:
1. By selecting the item PRINT OPTIONS and confirming it by the key ↵, appear the following menu:
→ P R I N T E R +
R E P O R T ↑
E X I T ↓
-
The item PRINTER opens a next menu for selecting the line feed mode accordingly with the printer used, whereas the item REPORT is used to
set the number of the printouts and to enable the reprint of the last performed program.
a) PRINTER option
The following screen is proposed:
→ O F F +
I N T E R N A L ↑
E X T E R N A L ↓
E X I T -
Choice OFF to disable the printing after the cycle (sterilization or test).
Choice INTERNAL to enable the thermal printer installed into the front panel of the sterilizer. In the last case, the following menu appears:
→ S T A N D A R D F O N T +
H I G H F O N T ( 2 x ) ↑
E X I T ↓
-
Page 1- 35
where you can choose the height of the font used for the printing, STANDARD FONT or HIGH FONT (2x).
Select EXTERNAL to enable the printing of the data on an external peripheral. The following menu appears:
→ C R T Y P E +
C R + L F T Y P E ↑
C R ( + F F ) T Y P E ↓
C R + L F ( + F F ) T Y P E –
E X I T
Choice CR if you are using printers that carry out the form feed through a CR command (Carriage Return), or choice CR+LF for printers
requiring a CR+LF command (Carriage Return + Line Feed), or select the options +FF (Form-Feed) for printers requiring a Form-Feed
command added.
e Look up in the printer manual the commands used. If this information are not available, carry out a test printout with each of the
above options to individualize the correct operating setting.
b) REPORT option
The following choice is proposed:
→ N R . C O P I E S +
P R I N T L A S T ↑
E X I T ↓
-
NR. COPIES allows to set the number of copies printed at the end of the sterilization process. Appears the following screen:
C O P I E S : X X
+ / - t o s e t
↵ t o e n t e r
⇑ t o e x i t
Page 1- 36
Use the key + / - to set the desired number of copies (maximum 5). Confirm through the key ↵.
The item PRINT LAST allows to reprint the report of the last cycle performed (both correctly terminated or interrupted due to an alarm). The
following choice is proposed:
→ N O R M A L P R I N T +
E X T E N D E D P R I N T ↑
E X I T ↓
-
The option NORMAL PRINT enables a normal printout (that is a report with only the meaningful data of the cycle, and outputted at the end
of a cycle correctly performed), whereas EXTENDED enables the complete printout (that is a report containing all the data, typical for a cycle
interrupted by an alarm).
e If the last cycle has been correctly completed (or interrupted through a MANUAL STOP) the reprint in NORMAL or EXTENDED
mode can be performed. If the last cycle has been interrupted due to an alarm occurred (excluded a MANUAL Stop) only the
EXTENDED mode will be available.
By entering the reprint command, the display will show the following message:
N O W P R I N T I N G
T H E R E P O R T
P L E A S E W A I T . . .
that will remain on until the end of the print.
Page 1- 37
Setting the tank Filling mode
(FILLING OPTIONS in ADVANCED menu)
allows to perform both manually and automatically the topping up of the internal distilled water reservoir; in automatic mode the
water will be drawn from an external tank properly connected to the equipment (see Chapter “Installation”).
Selecting FILLING OPTIONS the following choice is proposed:
→ A U T O M A T . F I L L I N G +
M A N U A L F I L L I N G ↑
E X I T ↓
-
Select AUTOMAT. FILLING to enable the automatic filling. In this operation mode, as the minimum water level of the internal reservoir is reached
(MIN signaling), the system will provide to supply the reservoir with water for a preset time.
However, if the maximum level is reached (MAX signaling) before the expiration of the preset time the automatic filling will be disabled in
advance.
e Select the automatic filling option only after having filled the external tank with high quality distilled water. Please also remember to open
the tap of the tank.
In MANUAL FITTING mode the topping up must be made manually;

(see Chapter “Fist start-up”
Use the key + / - to move through the option and confirm by the key ↵.
Page 1- 38
Setting the Draining mode
(DRAIN OPTIONS in ADVANCED menu)
allows to drain the used water both from the internal tank (standard setting) and an external tank (optional) this last reducing the
frequency of the draining operation.
Selecting DRAIN OPTIONS the following menu is shown:
→ I N T E R N A L D R A I N +
E X T E R N A L D R A I N ↑
E X I T ↓
-
Select INTERNAL DRAIN to enable the MAX level sensor located in the internal tank.
On the contrary, select EXTERNAL DRAIN to enable the MAX level sensor located in the external tank.
e The sensor in the internal tank remains active independently of the choice in order to prevent possible failure of the external sensor or its
missed/wrong connection to the equipment.
e In case of connection to the centralized draining plant, select the INTERNAL DRAIN option.
Use the key + / - to move through the option and confirm by the key ↵.
Page 1- 39
SETTING THE OPTIONS – SPECIAL MENU
Acquisition of the environment pressure

(option AMBIENT PRESSURE in menu SPECIAL)
At the first set-up and after each new installation of the sterilizer, the user must activate the acquisition of the environment pressure value. This
operation is necessary for the correct operation of the internal auxiliary elements of the equipment.
By selecting the option AMBIENT PRESSURE the following screen will show:
A C Q U I S I T I O N O F T H E
A M B I E N T P R E S S U R E
↵ t o e n t e r
⇑ t o e x i t
e Check that the door of the sterilizer is completely OPEN. On the contrary, if you attempt to perform the pressure acquisition with the door
closed, the following message will be produced and maintained until the door is not open:
O P E N T H E D O O R
T O C O N T I N U E
Confirm by key ↵ to acquire the data. The following message will appear:
P R E S S U R E V A L U E
S E T I N T O M E M O R Y
followed by an acoustic signal. The ambient pressure data is acquired.
Use key ⇑ to exit this option without acquiring the data
Page 1- 40
Adjusting the LCD contrast
(LCD CONTRAST option in SPECIAL menu)
Adjust the contrast of the LCD display to compensate different environmental lighting conditions.
By selecting the option LCD CONTRAST the following choice is proposed:
A D J U S T M E N T O F T H E
L C D C O N T R A S T
+ / - t o s e t
⇑ t o e x i t
Use key + or - to change the contrast accordingly.

Face the LCD display in normal working position and adjust the contrast for the better neatness of the writings.
Use the key ⇑ to exit the option.
SETTING THE OPTIONS – SERVICE MENU

These menu options are only available to the authorized Service Technicians by means of special code.
The following display is shown:
S E R V I C E
S E R V I C E C O D E
↵ t o c o n f i r m
⇑ t o e x i t
Enter the code + + _ _ + + _ _ by using the relevant symbol keys. SERVICE menu includes the following opzions:
DEVICE TEST COUNTER RESET

TEST CYCLES TECHNICAL REPORT
MOCOM PT1 CORRECTION
H2O CIRCUIT EXIT
Page 1- 41
The tree layout of these options is shown in the figure.
SERVICE DEVICE TEST AUTOMATIC
TEST CYCLES TEST CYCLE OFF MANUAL LOCKING DEVICE

MOCOM SPECIAL CYCLE EXIT EV1
H2O CIRCUIT Manual filling of the EV2
hydraulic circuit CONTINUOUS CYCLE
COUNTER RESET Reset NO VACUUM CYCLE EV3
TECHNICAL REPORT Print EV4
PT1 CORRECTION Value EV5
EXIT EV6
WATER PUMP
VACUUM PUMP
AUXILIARY PUMP
STEAM GENERATOR
RESISTOR
ELECTRIC FANS
USCITA
Use key + / - to scroll the options; push ↵ to confirm or ⇑ to exit.
→ D E V I C E T E S T +
T E S T C Y C L E S ↑
M O C O M ↓
H 2 O C I R C U I T -
Page 1- 42
Device Test
(DEVICE TEST option in SERVICE menu)
Through this option it is possible to check any device of the sterilizer. The following display is shown:
→ A U T O M A T I C +
M A N U A L ↑
E X I T ↓
-
Use key + / - to select the test mode, push ↵ to confirm.
In AUTOMATIC, the unit requires a confirmation and then start the automatic test of the devices according to the following order:
LOCKING DEVICE WATER PUMP

EV1 VACUUM PUMP
EV2 AUXILIARY PUMP (automatic water feeding)
EV3 STEAM GENERATOR
EV4 RESISTOR (heating)
EV5 ELECTRIC FANS
EV6
During the automatic test sequence, the display will show NOW TESTING ….
and at the end of the procedure the message AUTOMATIC TEST COMPLETE,.
In MANUAL mode the display shows the device list; scroll the list and select the item on which the test must be performed.
Use key + / - to select the device, push ↵ to confirm.
Page 1- 43
Test cycles
(TEST CYCLES option in SERVICE menu)
Through this option it is possible to set different test procedures according the technician needs. The following display is shown:
→ T E S T C Y C L E O F F +
S P E C I A L C Y C L E ↑
C O N T I N U O U S C Y C L E ↓
N O V A C U U M C Y C L E -
Use key + / - to select the test mode, push ↵ to confirm.
TEST CYCLE OFF mode allows to disable the test mode previously set.
SPECIAL CYCLE mode enable a full test of the sterilizer. As confirmed the choice, exit from the Setup menu, select a cycle and enter the
START command. The sterilizer will start an automatic sequence of any available cycle.
At the end of each cycle the report will be printed.
CONTINUOUS CYCLE mode enable a test based on the continuous repetition of the cycle that will be selected after the exit from the Setup
menu.
NO VACUUM CYCLE mode enable a test based on the cycle that will be selected after the exit from the Setup menu, and characterized only with
pressure pulses and without pre-vacuum and vacuum drying phases.
e See Attachment O for the notes about the use of these test cycles.
Page 1- 44
MOCOM
(MOCOM option in SERVICE menu)
This item is only accessible and available to the manufacturer:
H2O circuit
(H2O CIRCUIT option in SERVICE menu)
This option allows the check of the hydraulic circuit and water feeding operation. The following display is shown:
M A N U A L F I L L I N G O F
T H E H 2 0 C I R C U I T
↵ t o a c t i v a t e
⇑ t o e x i t
Confirming through the key ↵ the water pump starts making possible the check of the hydraulic circuit.
Counter reset
(COUNTER RESET option in SERVICE menu)
This option allows to reset the counter (displayed on LCD) of the launched and completed cycles. The following display is shown:
R E S E T O F T H E
U S E R C O U N T E R
↵ t o r e s e t
⇑ t o e x i t
Confirm through the key ↵ to start the counter reset procedure.
Use this option only in special case.
Page 1- 45
Technical report
(TECHNICAL REPORT option in SERVICE menu)
This option allows to obtain the data printout of the history register stored in the sterilizer memory.
PT1 correction
(PT1 CORRECTION option in SERVICE menu)
This option allows to set the Ohm value of the internal probe replaced after a repair action. The following display is shown:
1 5 0 0 . 7 O h m +
P T 1 C O R R E C T I O N ↑
↓
-
↵ p e r c o n f e r m a r e
Use key + / - to change the value displayed, push ↵ to confirm.
Page 1- 46
DATA REVIEW
This menu allows to recall the current settings of the equipment, allowing the user to verify the exactness.
The following screens are available (example of current setup).
M I L L E N N I U M B D A T E 1 s t P R E S E T
R . E x x x x / B P y y y y y y d d / m m / y y y y
L A N G U A G E T I M E 1 3 4 ° C P O R O S I
E N G L I S H h h : m m : s s S T A N D A R D D R Y I N G
Firmware version
Use the keys + / - to scroll
2 n d P R E S E T 3 r d P R E S E T 4 t h P R E S E T
1 3 4 ° C H O L L O W 1 3 4 ° C W R A P P E D 1 3 4 ° C E M E R G E N C Y
F A S T D R Y I N G E X T R A D R Y I N G + 0 5 F A S T D R Y I N G

P r i n t o p t i o n F i l l i n g o p t i o n
S t a n d - b y o p t i o n
A U T O M A T I C
I N T E R N A L D r a i n o p t i o n
H I G H
1 C O P Y ( i e s ) I N T E R N A L
1 2 0 m i n
E X I T
D A T A R E V I E W
Press ↵ to confirm
Page 1- 47
EXIT THE SETUP MODE
After having properly set any of the sterilizer options, proceed as follows to return in the normal operation mode:
– Move to main menu (see Flowchart of the SETUP menu).
e To return in main menu from whatever part of the program you are, simply select one or more times the item EXIT (confirming with key
↵)) displayed in the menus. Alternatively press the key ⇑ (ESC) one or more times.
– Select the item EXIT SETUP and confirm with ↵. The display will show the message:
S E T U P C O M P L E T E
↵ t o e x i t
⇑ t o r e s u m e
After a few seconds the equipment returns in normal operation mode and in STAND-BY status.
DEFAULT SETTING
The sterilizer is delivered with the following default settings:
DATE: current date

TIME: current time
PROGRAMMES: Preset 1: 134°C POROUS (standard drying)

Preset 2: 134°C HOLLOW (standard drying)
Preset 3: 134°C SOLID (standard drying)
Preset 4: 134°C EMERGENCY
e The above PROGRAMMES are preferred settings. Any combinations are possible for different markets.
ST-BY MODE: HIGH (pre-heating)
PRINT OPTIONS: OFF 1 copy
FILLING OPTIONS: MANUAL
DRAIN OPTIONS: INTERNAL
Page 1- 48
PREPARING THE MATERIAL TO BE STERILIZED
General
The process sterilization can consider effective, reliable and repeatable on condition that the material is first suitably treated and subsequently
tidy and correctly arranged into the sterilization chamber.
We notice that the organic residues or deposits of substances used in the medical practice are obviously receptacles of microorganisms and can
hamper the contact of the steam with the instrument surfaces, inactivating, at least locally, the lethal process that the sterilization normally
guarantees.
An incorrect arrangement of the load can lead to a difficult and sometimes impossible flowing and/or penetration of the steam on the material,
with imaginable consequences. The drying process can strongly be also affected by this factor.
Therefore we suggest some basic directions concerning this aspects, leaving the user to deepen the problem in the most opportune way.
Before sterilizing
Before everything we remember some precautions that are basic for the handling and moving the contaminated material:
– Wear rubber gloves of suitable thickness;
– Wash one’s hands, already covered by the gloves, with a germicide detergent;
– Always use a tray to move the tools;
– Do never transport them directly picking up by hand;
– Protect the hands from the contact of possible sharpened or cutting parts in order to avoid the risk of dangerous infections;
– Immediately separate each item that has not to be sterilized or is not be able to support this process;
– Wash carefully one’s hands covered with the gloves as the handling the not sterile material is over.
All the material and/or instruments to be sterilized should be then perfectly cleaned and deprived of whatever kind residues (organic and
inorganic deposits, fragments of paper, buffer of cotton or gauze, calcareous residues etc.).
e The lack of the cleaning and removal residue procedure, besides to cause problems during the sterilization process, can provoke
damages to the tools and/or the very same sterilizer.
Page 1- 49
For an effective cleaning, proceed as follows:
1. Rinse the tools under a throw of running water, immediately after the use;
2. Separate the metallic instruments according to the material type (carbon steel, stainless steel, brass, aluminum, chrome, etc.) in order to avoid electrolyte
oxidation;
3. Wash by using an ultrasonic equipment with a mixture of water and germicidal solution, taking care to follow the recommendations of the manufacturer.
4. For the best results use a neutral pH detergent specifically studied for the ultrasonic washing.
e Solutions containing fenolis or quaternary ammonium mixtures could cause corrosion on the tools and metallic parts of the ultrasonic
equipment.
5. After the washing, carefully rinse the tools and verify the complete elimination of the residues; if necessary repeat the washing cycle or operate manually.
e If possible, use dejonized or distilled water for the rinsing operation in order to prevent the formation of calcareous stains. If high
hardness tap water is used for this operation, it is advised to always dry the instruments.
For the handpieces (turbines, contrangles, etc.), integrate what above described with a treatment in special equipment for the internal cleansing and wiping
(sometimes including the lubrication operation).
e At the end of the sterilization program, remember to lubricate the handpieces internal mechanisms by using the special sterile oil. This
precaution guarantees that the useful life of the tool doesn't result in any way reduced.
Consult the indications supplied by the manufacturer of the instrument/material to be sterilized before treating it into the
autoclave, verifying possible incompatibilities. Meticulously follow the use instructions of the cleansing or disinfectant
products and the operating manual of the washing and/or lubrication automatic equipment.
As regards the textile material (or in general the porous material), as white uniforms, napkins, caps and other, provides for a careful wash and dry before treating
it in autoclave.
e Don’t use detergents with high content of chlorine and/or phosphates. Don't bleach with chlorine products. Such components could
damage the tray-holder, trays and metallic tools arranged into the sterilization chamber.
Page 1- 50
Arrangement of the load
To get the better effectiveness of the sterilization process and to preserve the material in time, follow the indications below reported.
General notes for the arrangement of the load on the trays.
– Arrange the tools of different metal (stainless steel, moderate steel, aluminum, etc.) on different trays or however well separate between them.
– In case of not stainless steel tools, interpose a sterilization paper napkin or muslin cloth between tray and tool, avoiding direct contacts between the two
OK
different materials;
– Arrange however the objects sufficiently outdistanced, in order they maintain the layout for the whole sterilization cycle;
– Verify all the tools are sterilized in open position;
– Arrange the cutting tools, (scissors, lancets, etc.) so they cannot come in contact during the sterilization process; if necessary use a cotton cloth or gauze to
isolate and protect them;
– Arrange the containers (glasses, cups, test-tubes, etc.) on one side or inverted position, avoiding possible water stagnation;
– Don’t overload the trays over the stated limit (see Technical Characteristics). In a lot of situations, this maximum admitted value might be excessive; in
this case always use a bit of common sense.
OK – Don’t stack the trays one above the other or put them in direct contact with the walls of the sterilization chamber. Always use the supplied tray-holder.
– To introduce and extract the trays from the sterilization chamber, always use the supplied special tray removal tong.
e To detect the process result, set a sterilization indicator test per each tray: this precaution avoids from processing once again the same
load or, for the worse, from using a not sterilized material. If wrapped material has to be treated, set the indicator test inside one of the
wraps.
Indications for rubber and plastic pipes
OK
– Always rinse with pyrogen-free water before the use; don't dry them;
– Arrange the pipes on the tray so that the extremities are not obstructed neither crushed.
– Don't provoke pleats neither winds, but leave stretched more linearly as possible.
Page 1- 51
Indications for packets and wrappings
– Arrange the wrappings one close to the other, suitably outdistanced and absolutely not piled up, avoiding that they come to contact with the walls of the
OK chamber.
– In case special objects have to be wrapped, always use a suitable porous material (sterilization paper, napkins of muslin, etc.) closing the wrap with autoclave
adhesive ribbon.
Indications for wrapped material
– Wrap the tools one by one or, if more tools have to be set in the same wrap, verify that they are of the same metal;
– Seal the wrap with autoclave adhesive ribbon or by a thermal sealer.
– Don't use metallic clips, pins or other, as this jeopardizes the maintenance of the sterility;
– Arrange the envelopes in order to avoid the formation of air pockets that potentially could hamper the correct penetration and removal of the steam.
– Turn the envelopes in order to set the plastic part downward (tray side) and the paper part upward. Verify the correctness of this position, reversing it if
necessary.
– If possible, arrange the envelopes on the edge by using a proper stand.
– Never pile up the envelopes.
Always wrap the tools in case of prolonged store. See also the Chapter “Preserving the sterilized material
Page 1- 52
PRESERVING THE STERILIZED MATERIAL
General
The sterilized material has to adequately be handled and preserved to maintain own sterility in time until its use.
An improper maintenance can provoke its fast recontamination.
However this provokes an hazardous situation, as the alternative is to use the contaminated material (unconsciously in many cases) with risk for
both operator and patient, or to perform a new sterilization process with inevitable waste of time and resources.
Therefore we retain useful to give some basic advice, letting the operator make further carefully investigations
Handling
By assuming that the sterilizer is arranged in a clean place, without dust and damp, pay attention to the following indications when handling and
moving the sterile material:
1. Remove the load from the sterilization chamber by wearing cleaned, or better, sterile gloves and white uniform. For greater precaution put a protective mask
on the face;
2. Place the trays on a dry table, suitably cleaned and disinfected. Pay attention to outdistance or however separate the sterile material from the area of the
contaminated material to be sterilized;
3. Touch the material and/or the tools as less is possible, paying very much attention do not lacerate or damage the wraps;
4. Let the tools cool before transporting (and storing). If necessary, use dry, clean and disinfected containers to move the material. The containers must be
closed or, if open type, covered with clean cloths.
Storing
The sterile material, on waiting for the use, must be stored by taking opportune measures in order to slow as possible the contamination process:
- Preserve the material and/or tools inside the protective wraps used for the sterilization. Don’t wrap the tools after the sterilization as such
practice, besides to be useless, is completely without meaning;
- Store the material in a dry place, suitably clean and disinfected, away from areas where the infected material transits. If possible, prefer the
closed areas provided with ultraviolet illumination;
- Identify the sterile material by affixing the sterilization date (use a copy of the printed report or an adhesive labels);
- In the first place use the material stored for longer time (by using a FIFO criteria, "first in first out"). This allows to have homogeneously stored
material, avoiding too long storing periods with consequent risks.
- Don’t store for long time the material. Do not neglect that, even if the above indications have been followed, the material tends however to
degrade, with a new contamination within a certain time.
e Check on the specifications supplied by the manufacturer of the packing material for the maximum storing time admitted.
Page 1- 53
FIRST STARTUP
Switching on
When the sterilizer has been correctly installed, you can proceed with the equipment switching on and configuration.
Turn on the sterilizer through the mains switch mounted on the right side.
e Perform this action with the door of the sterilizer in open position.
Initial self-test
At the switching on, the equipment turns on the LCD display and generates a signaling tone, allowing the user a visual check of the correct
command panel operation. Than the display will show:
R . E x x x x / B P y y y y y y
D E V I C E C H E C K - U P
e In case of closed door, the self-test is stopped, a warning tone is generated and the following message on the LCD display:
T O C O N T I N U E
Open the door to allow the test continuing. Over the test the following message is shown:
R e v . E x x x x / B P y y y y y y
C H E C K - U P C O M P L E T E
Page 1- 54
Stand-by status
Over the self-test procedure the sterilizer enters in STAND-BY mode, and the LCD display will show:
C o u n t e r x x x x x / y y y y y
S t a n d - b y H I G H
2 3 . 6 ° c 3 0 / 0 8 / 0 2
- 0 . 0 1 b a r 1 8 : 1 3 : 0 5
where the first line is showing the number of the cycles correctly performed (xxxxx) and the number of the total cycles launched (yyyyy), second
line the Stand-by status (High-Low-Off), next line the current temperature value and date, and the last line the current pressure values and time.
e The cycle is seen as launched when starts the first vacuum phase, the preheating phase excluded. The cycle is seen as completed when
reaches the end of the program (see Chapter “Running the sterilization program ”).
e For date and time setting as well as the choice of the preheating, print and filling modes refer to Chapter “Setting the equipment”.
At regular interval, the two upper lines will show alternatively the above content and the current setting for print (Off-On) and filling (Automatic-
Manual) mode.
P r i n t O F F
F i l l i n g M A N U A L
2 3 . 6 ° C 3 0 / 0 8 / 0 2
- 0 . 0 1 b a r 1 8 : 1 3 : 0 5
The icons on the lower part of the LCD display are in off state, except the door status and tank level indications that will be turned on respectively
if the door is closed or in case of MIN/MAX water level detection in the distilled water tank (or MAX water level in the used water tank).
At the first start-up, the icon for the MIN water level of the main reservoir will be normally turned on.
The equipment is waiting for the selection of the sterilization program by the user (see Chapter “Selecting the sterilization program”).
Hot surfaces: in STAND-BY mode and the door open, a beep signal warns that the internal surfaces of the equipment are very hot. In order
to avoid scalds, do not touch by hands the sterilization chamber, the trays or the porthole.
Page 1- 55
Filling the distilled water
Manual filling
Before using the sterilizer at the first start-up or any time the MIN water level signaling turns on, it is necessary to fill or top-up the distilled water
reservoir.
Operate in the following way (with door open) on referring to the figure:
TANK FULL 1. Hold horizontally the manual filling tank and fill it of distilled water (2 l);
2. Connect the fast fitting of the supplied pipe to the inlet mounted on the front bottom side of the equipment, pushing for a click;
3. Position vertically the tank and loosen the cap taking care do not upset water on the machine.
4. Now the water will start to flow into the internal reservoir;
5. On continuing the filling, the MIN level indicator turns off.
6. Continue up to dry out completely the tank;
7. Take the tank and lower it below the connection point, holding it horizontally;
8. Push on the metallic clip of the fitting and remove the rubber pipe;
9. Fill again the tank (2 l) and repeat once again the steps 2, 3 and 4;
10. As the icon MAX signaling turns on (accompanied by an acoustic signal) interrupt the filling and operates as described at the steps 7
and 8.
REMOVING THE TUBE
e To start the sterilization program is not necessary that the MAX signaling is turned on. It is sufficient that the MIN
signaling is turned off.
Automatic filling
In case of automatic filling connection through an external tank (see “External filling tank connection”), the filling will occur automatically if the
option “automatic filling” has been set. Obviously, the user must have filled in advance the external tank.
e Use only high quality distilled water. For the indications concerning the water for sterilization equipment see Technical Characteristics.
For the setting of this option refer to “Filling Option”.
The automatic filling system never has to work “dried”, a premature usury of the auxiliary water injection pump might occur. Periodically
verify the level of the water into the external tank.
Page 1- 56
Recovery tank Max Water level signaling
The maximum water level in the recovery tank is properly signaled by the blinking of the MIN and MAX indicators on LCD display.
In this case provide for the draining of the internal or external tank.
MAX MIN
Page 1- 57
MAINTENANCE
GENERAL
In order to guarantee a sure and efficient operation for the whole life of the equipment, a regular maintenance by the user as well as the correct
use are necessary. For a better quality of the maintenance, it is necessary to integrate the ordinary controls with periodic check-up by the
Service. In addition, a periodic validation of the sterilizer, i.e. the check of the thermodynamic process parameters comparing them to the
reference values measured by tools suitably adjusted, is fundamental.
e Refer to the paragraph Validation of the sterilizer.
The ordinary maintenance, as described below, consists of easy manual operations and preventive interventions by the use of simple tools.
In case of replacement of components or equipment parts require for and/or use ONLY ORIGINAL SPARE PARTS.
ORDINARY MAINTENANCE
Maintenance schedule
The following table reports an overview of the maintenance actions and frequency to be performed on the sterilizer in order to maintain it always
efficient.
We suggest to shorten the maintenance interval in case of heavy use:
DAILY Cleaning of the gasket and door’s parabola.

Cleaning of the external surfaces
WEEKLY Cleaning of the sterilization chamber and accessories
Disinfection of the external surfaces
MONTLY Lubrication of the door locking mechanism
Maintenance of the safety valve
Cleaning (or replacement) of the draining filter
Sterilization of the bacteriologic filter
EVERY 3/6 MONTHS
(depending on the use Replacement of the bacteriologic filter
frequency)
YEARLY Validation of the sterilizer
Page 1- 58
General directions
– Do not wash the sterilizer with direct pressurized or rain throw water. Possible water penetrations on electric and electronic components could jeopardize,
also irreparably, the operation of the equipment or internal parts;
– Do not use metal cleaning abrasive cloths, metallic brushes (or other abrasive materials) or both solid and liquid products for cleaning the equipment or the
sterilization chamber;
– Do not use chemical products or disinfectant substances for cleaning the sterilization chamber. These products could provoke possible damages, sometimes
irremediable, to the sterilization chamber;
– Do not let the calcareous or dirty residues accumulate on the sterilization chamber, door and gasket, but provide for their periodic removal. In the course of
the time these residues could cause damages to the elements, and jeopardize the operation of the components installed on the hydraulic circuit.
e The presence of white spots at the base of the inside wall of the chamber means the use of poor quality demineralized water.
Before carrying out the ordinary maintenance operations, check that the mains switch of the sterilizer is in OFF position (equipment
switched off) . If the disconnection of the electric power supply of the equipment is not possible and the external mains breaker is far or
however not visible to the person in charge of the maintenance, the notice WORK IN PROGRESS must be positioned on the breaker after
having switched it in off position.
Maintenance procedures
Cleaning the gasket and door’s parabola

In order to eliminate the calcareous residues, clean the chamber’s gasket and door’s parabola with a cotton cloth soaked with bland water and
vinegar solution (or analogous products, verifying in advance the content reported on the label).
Dry the surfaces and remove every possible residue before using the equipment.
Cleaning the external surfaces

Clean all the external parts by using a clean cotton cloth dampened with water, eventually added with some neutral detergent.
Dry the surfaces and remove every possible residue before using the equipment.
Cleaning the sterilization chamber and accessories

Clean sterilization chamber, tray-holder and trays (and all the internal surfaces) with a clean cotton cloth soaked with water, eventually added
with a bland neutral detergent.
Rinse carefully with distilled water, paying attention do not let any residue remain on the chamber or accessories.
Page 1- 59
e Do not use pointed or sharp tools to remove the calcareous spots from the sterilization chamber.
In case of evident residues, immediately verify the quality of the distilled water you are using
(see Characteristics of the feeding water).
Disinfecting the external surfaces

For the desultory disinfection of the external surfaces both methylated spirit and detergents with a minimum percentage of sodium hypochlorite
(or equivalent) can be used.
For a good maintenance of the equipment periodically perform the cleaning of all the external parts, by using a cloth dampened with normal
neutral cleansers or simply with water.
Maintenance of the safety valve

Access the safety valve on the back side of the sterilizer.
Loosen the grained ferrule with the fingers (or with a proper tool inserted in the two holes of the ferrule) and turn counter-clockwise until you get
the stop and the idle stroke.
Screw the ferrule again. Repeat the operation at least for a couple of times
At the end tighten the ferrule definitively.
This operation is necessary to guarantee the correct operation of the valve in the course of the time.
At the end of the maintenance verify that the ferrule is completely tighten and locked.
Page 1- 60
Cleaning (or replacing) the draining filter
During the use, the accumulation of residues within the filter could gradually obstruct the draining duct of the sterilization chamber.
To clean (or replace) the filter, open the door of the sterilizer, remove the plug (1) and unscrew the filter support (2).
1 Remove the filter from the support and carefully clean it under a throw of running water, using if necessary a pointed tool to remove
possible extraneous bodies of greater dimensions.
If the filter cannot be recovered provide for the replacement with a new one.
Reassemble all the parts following the above procedure in opposite order.
2 FILTRO
Sterilizing the bacteriological filter
Periodically eliminate the bacterial charge of the bacteriological filter by means of a sterilization process at 121°C for porous material (program
121°C POROUS).
At the end of the program screw it completely on the support.
e The sterilization process doesn't remove the obstruction of the filter, neither prolongs in any way its life. Therefore please follow the
replacement intervals as reported in the scheduled maintenance table.
Replacing the bacteriological filter
At the expiration of the stated interval or whenever a visible obstruction of the filter is noticed (signaled by a color markedly tending towards the
gray) unscrew the bacteriologic filter from the support, replace it with a new one that must be screwed completely on the fitting.
e One spare bacteriological filter is supplied with the equipment.
Page 1- 61
Replacing the printer paper roll (option)
To replace the printer paper roll proceed as follows:
1. Open the door of the service-box and access the internal printer,
2. Push the button on the left to open the door in order to access the niche of the paper roll,
3. Remove the exhausted paper roll and arrange the new thermal-paper roll orienting it in such a way the paper is unrolling from the
top
e Dimensions of the paper roll:

- width 57 mm
- max diameter 45 mm,
4. Unroll the paper about 15 cm and close the door of the printer (the paper will unroll out a few centimeters),
5. Put the paper into the slot of the service-box’s door and close it.
Periodic validation of the sterilizer

As for every equipment, a decadence of the performances and components during the life, depending on the utilization type and frequency, is
inevitable.
In order to guarantee a constant process safety it is necessary to verify, at periodic expiration (possibly yearly), the process thermodynamic
parameters (pressure and temperature), checking if these are remaining within admitted limits or not.
The performance validation of the sterilizer is at care and responsibility of the user.
The reference European standards EN 554 (Sterilization of the medical devices - Method for the validation and systematic control of the steam
sterilization) and EN 556 (Sterilization of the medical devices – Requirements for the medical devices marked with “STERILE” indication) supply
an effective guide tool for carrying out the verifications on the steam sterilizers.
Since these controls require, besides a specific experience and knowledge, the use of a special tools (high accuracy sensors and probes, data
logger, dedicated software, etc.), properly verified and adjusted, it is necessary to address to companies specialized in this activity.
e Assistenza Clienti” M.O.COM. is at your disposal to supply every possible information concerning the periodic validation of the
sterilizers.
Page 1- 62
2. · OPERATION· ··
PROGRAMMES AVAILABLE ................................. 2
GENERAL 2 PRINT OF CYCLE REPORT 24
OVERVIEW OF THE CYCLE PERFORMANCES 3 PRINT REPORT EXAMPLES 25
SELECTING THE STERILIZATION PROGRAM 4
RUNNING THE STERILIZATION PROGRAM 5 TEST PROGRAMMES........................................... 27
General ...............................................................................................................5 GENERAL 27
Starting the program ...........................................................................................6 HELIX/BD TEST 27
SEQUENCE OF THE PROCESS 7 VACUUM TEST 29
Standby status ....................................................................................................7
Warmup ..............................................................................................................8 CYCLE DIAGRAMS............................................... 32
st
1 vacuum pulse – PV1 .....................................................................................9 134° POROUS & PRION 32
st
1 pressure pulse – PP1...................................................................................10 121° POROUS 32
nd
2 vacuum pulse- PV2 .....................................................................................11 134° HOLLOW 33
nd
2 pressure pulse – PP2..................................................................................12 121° HOLLOW 33
3rd vacuum pulse – PV3....................................................................................13 134° WRAPPED 34
3rd pressure pulse – PP3 ..................................................................................14 121° WRAPPED 34
Thermodynamic equilibration ...........................................................................15
134° SOLID 35
Process .............................................................................................................16
134° SOLID 35
Steam discharge...............................................................................................17
134° EMERGENCY 36
Drying................................................................................................................18
XXX° CUSTOM 36
Ventilation .........................................................................................................19
Levelling............................................................................................................20 HELIX B/D TEST 37
Cycle completion ..............................................................................................21 VACUUM TEST 37
MANUAL INTERRUPTION OF THE PROGRAM 22
RESULT OF THE PROGRAM 23
Page 2- 1
PROGRAMMES AVAILABLE
GENERAL
The steam sterilization is suggested for nearly all the materials and tools on condition that these are able to support without damages a minimum
sterilization temperature of 121°C (on the contrary other sterilization systems at lower temperature should be used).
The material normally autoclavable into a steam sterilizer is as follows:
– Stainless steel surgical instruments;

– Stainless steel generic tools;
– Carbon steel generic tools;
– Dynamic instruments, motorized by air (turbines) or gears (contrangles, ablation tools, etc.);
– Glass articles;
– Mineral basis articles;
– Heat-proof plastic articles;
– Heat-proof rubber articles;
– Heat-proof textile articles;
– Treatment material (gauze, tampons, etc.);
– Other autoclavable generic material.
e Depending on the conformation (solid, hollow or porous), packing (paper/plastic wrapping, sterilization paper, container, muslin etc.) and
heat-proof characteristic of the material, the correct sterilization program must be selected by referring to the table of the next page.
The device must not be used for the sterilization of fluids, liquids or pharmaceutical products.
Page 2- 2
OVERVIEW OF THE CYCLE PERFORMANCES
BASIC PARAMETERS OF THE BASIC PARAMETERS OF THE
NOMINAL VALUES STERILIZABLE MATERIAL NOMINAL VALUES STERILIZABLE MATERIAL
PROGRAM PROGRAM
(medium load ÷ max load)

Average water consump.
(medium load ÷ max load)
of the cycle (liter/ cycle)

Average water consump.
consump. (kWh / cycle)

DESCRIPTION
of the cycle (liter/ cycle)
consump. (kWh / cycle)
Total time of the cycle

DESCRIPTION
Total time of the cycle
(F= fract.; S= single)

(prEN 13060: 2004)
(F= fract.; S= single)
PROGRAM
(L= long; S= short)

(prEN 13060: 2004)
PROGRAM
(L= long; S= short)
PER TRAY (kg)

Standard drying
Average power
PER ITEM (kg)

PER TRAY (kg)
Standard drying
Average power
PER ITEM (kg)
Temperature
Holding time
Pre-vacuum
TOTAL (kg)
MAX LOAD
MAX LOAD
MAX LOAD
Temperature
Holding time
Pre-vacuum
Cycle type
TOTAL (kg)
MAX LOAD
MAX LOAD
MAX LOAD
Cycle type
Pressure
Pressure
(min)
(bar)
NOTES
(°C)
(min)
(bar)
NOTES
(°C)
TYPE TYPE
Unwrapped porous
44÷47
1,00 0,30 0,30
1,10
121°C Unwrapped hollow
121
550
0,7
20
material 6,00 1,20 0,50
C
S
F
HOLLOW material
For porous wrapped or unwrapped material and (single or dual) wrapped

Single-wrapped
0,75 0,25 0,25
porous material
Dual-wrapped 134°C
33÷36
39÷44
2,10
134°C Single-wrapped
We suggest to
2,10
0,60 0,20 0,20
134
300
134
525
0,6
0,8
configuration
WRAPPE 3,00 1,00 0,25
S
porous material
L
B
F
4
use 3-tray
POROUS solid material
Single-wrapped D
instrument we suggest to use 3-tray configuration

solid and hollow 3,00 1,00 0,25
121°C
47÷50
material
1,10
Single-wrapped
121
325
0,6
20
WRAPPE 3,00 1,00 0,25
L
Dual-wrapped solid solid material
1,50 0,50 0,25 D
and hollow material
Unwrapped porous
1,00 0,30 0,30
25÷28
material
2,10
134°C Unwrapped solid
134
300
0,5
6,00 1,20 0,50
C
S
4
Single-wrapped SOLID material
0,75 0,25 0,25
porous material
55÷60
134°C
18 >
2,10
Dual-wrapped
134
550
0,9
39÷42
0,60 0,20 0,20
B
1,10
PRION 121°C Unwrapped solid
121
325
porous material
0,5
20
6,00 1,20 0,50
C
S
Single-wrapped SOLID material
3,00 1,00 0,25
hollow material
Dual-wrapped solid 134°C
1,50 0,50 0,25
2,10
0,45
Unwrapped solid
134
Fast
300
16
and hollow material EMERGE 0,50 0,50 0,50
S
3
material
Unwrapped porous NCY
1,00 0,30 0,30
material
Single-wrapped Material and
paramet.
Variable
0,75 0,25 0,25 134 2,10 4>
porous material XXX°C instruments
or or or n.a. F/S L/C n.a. n.a. n.a. n.a. n.a. n.a.
54÷59
121°C
1,10
Dual-wrapped USER according with the

121
550
0,8
20
0,60 0,20 0,20

B
121 1,10 20 >

L
POROUS porous material user setup

Single-wrapped
3,00 1,00 0,25
hollow material
HELIX/BD Test pack only
22
Dual-wrapped solid 134 2,10 3,5 - F C - - - - -
1,50 0,50 0,25 TEST (without any load)
and hollow material
30÷33
VACUUM
2,10
134°C Unwrapped porous

134
525
22
0,7
6,00 1,20 0,50 - -0,80 - - - - - - Empty chamber - - -

C
S
F
4
HOLLOW material TEST
Page 2- 3
SELECTING THE STERILIZATION PROGRAM
The program choice is fundamental for the success of the sterilization process.
Since every tool or material has conformation, consistence and different characteristics, it is very important to individualize the more suitable
program, both to preserve its physical characteristics (avoiding or however limiting any alterations) and to guarantee the better sterilization
effectiveness.
Switch on the equipment.

e If the password feature has been enabled with the option ANY POWER ON or ANY CYCLE START (see Password Setting), a screen
for the password entering will be shown at the sterilizer switching on:
↵ t o e n t e r
⇑ t o e x i t
Enter the password previously set by using the keys + and –. Confirm by the key ↵.
The display doesn't propose any active pre-selection. The equipment is waiting for the program selection by the user.
Operate the Program Selection key, pressing it one or more times up to the desired program (preset program 1, 2, 3 or 4, properly signaled on
the command panel).
e Pressing the selection key, the first proposed sterilization program is the cycle last performed.
LCD display shows on the top lines the description of the selected cycle with the associated drying type, and on the lower lines the set-point
values for temperature (°C), pressure (bar) and time (mm:ss) of the selected cycle.
1 1 3 4 ° C P O R O U S
N O R M A L D R Y I N G
1 3 4 . 0 ° C ( B )
2 . 1 0 b a r 0 4 : 0 0
Page 2- 4
After a few seconds, the display switches to show the current temperature and pressure, and the current date and time.
1 1 3 4 ° C P O R O U S
N O R M A L D R Y I N G
1 0 1 . 0 ° C 3 0 / 0 8 / 0 2
0 . 0 1 b a r 1 8 : 1 3 : 0 5
To cancel the selection press shortly the ESC key (⇑) on the command panel.
e If no selection is entered, the equipment cannot start anyway. By pressing the START key without having selected a program, the display
will show the following message accompanied by an acoustic signal:
S E L E C T A P R O G R A M
P L E A S E . . .
The use of improper program for the type of material to be sterilized DOESN'T GUARANTEE the effectiveness of the sterilization process.
RUNNING THE STERILIZATION PROGRAM
General
The sterilization program runs along a cycle characterized by a lot of phases.
The number and the duration of the phases can differ between the PROGRAMMES depending on the air exhausting, sterilization process and
drying modes.
The electronic control system monitors the running of the different phases, verifying at the same time if the parameters are correctly respected; if
whatever type of anomaly is detected during the cycle, the program will immediately be interrupted and enter in alarm status identified by code
and proper message showing the nature of the problem.
With this type of control, the perfect sterilization in every condition will be guaranteed whatever is the sterilization program selected.
Page 2- 5
Starting the program
Now that the load is arranged into the sterilization chamber (with the precautions described on “Preparing the material to be sterilized” and the
desired program selected, close the door for an acoustic click.
The Door Status signaling is flashing (door closed). Push on the key START. The door-locking mechanism is engaged.
The Door Status signaling changes in ON state (door locked).
e If the password feature has been enabled with the option ANY CYCLE START (see chapter Password Setting), a screen for the
password entering will be shown at the sterilizer switching on:
↵ t o e n t e r
⇑ t o e x i t
After entered the START command and during all the sterilization cycle, the bottom lines of display will show the following values:
pressure of the sterilization chamber (bar)
temperature of the sterilization chamber (°C)
counting time of the sterilization cycle (mm:ss)
1 1 3 4 ° C P O R O U S
W A R M U P
1 0 1 . 9 ° C
0 . 0 1 b a r 0 0 : 0 0
The counting of the time starts from the start command (first vacuum phase), excluding the preheating phase.
Page 2- 6
SEQUENCE OF THE PROCESS
It follows the description of the sterilization cycle, phase by phase. As example, we will use the most complete and meaningful cycle, i.e. the cycle
relating the program 134°C POROUS (preset 1 on the command panel), provided with fractionated pre-vacuum.
Standby status
C o u n t e r x x x x x / y y y y y
S t a n d - b y H I G H
2 3 . 6 ° c 3 0 / 0 8 / 0 2
- 0 . 0 1 b a r 1 8 : 1 3 : 0 5
EV1 EV2 EV3 EV4 EV5 EV6

DESCRIPTION STATUSES PV PA Fan
(no) (nc) (nc) (no) (nc)
Standby 1’ ON
STAND-BY OFF OFF OFF OFF OFF OFF OFF OFF
(door closed) 6’ OFF
CHAMBER
Water
tank
Page 2- 7
Warmup
Entering the START command, the first phase performed is the preheating phase (WARMUP) in order to set the chamber temperature at the
preset cycle beginning condition. The display is showing:
1 1 3 4 ° C P O R O U S
W A R M U P
2 3 . 9 ° C
0 . 0 1 b a r 0 0 : 0 0
EV1 EV2 EV3 EV4 EV5 EV6

DESCRIPTION STATUSES PV PA Fan
(no) (nc) (nc) (no) (nc)
Standby 1’ ON
WARMUP OFF OFF OFF OFF OFF OFF OFF OFF
(door closed) 6’ OFF
CHAMBER
Water
tank
Page 2- 8
1st vacuum pulse – PV1
Reached the stated heating conditions, starts the first vacuum phase (1. VACUUM PULSE) reducing the pressure into the chamber at the preset
value:
1 1 3 4 ° C P O R O U S
1 . V A C U U M P U L S E
8 4 . 1 ° C
- 0 . 6 9 b a r 0 1 : 2 5
STATUSES EV1 EV2 EV3 EV4 EV5 EV6

DESCRIPTION VP WP Fan
(P, t) (no) (nc) (nc) (no) (nc)
from 0,00 to –0,70 bar ON OFF OFF OFF ON ON ON OFF ON
Water entry at –0,70 bar
ON ON ON OFF ON ON ON ON ON
(0,5” x2)
1st vacuum pulse from -0,70 to –0,80 bar ON OFF OFF OFF ON ON ON OFF ON
Water enetry at –0,80 bar
(0,3” x1) ON OFF OFF OFF ON ON ON OFF ON
for P < -0,80 bar
CHAMBER
Water
tank
Page 2- 9
1st pressure pulse – PP1
Reached the preset vacuum value, the steam enters into the chamber and the pressure increases (1. PRESSURE PULSE) up to reach the
preset value.
1 1 3 4 ° C P O R O U S
1 . P R E S S U R E P U L S E
1 0 8 . 0 ° C
0 . 4 7 b a r 0 3 : 5 8

(P, t) (no) (nc) (nc) (no) (nc)
st from –0,80 to 0,00 bar
1 pressure pulse
(water entry5” at –0,80
from –0,88 to +0,50 OFF ON ON OFF OFF OFF ON ON ON
bar)
bar
from 0,00 to +0,50 bar
st
1 pressure pulse
from +0,50 to +0,90 bar
from +0,50 to +1,00 OFF ON ON OFF OFF OFF ON ON ON
from +0,90 to +1,00 bar
bar
CHAMBER
Water
tank
Page 2- 10
2nd vacuum pulse- PV2
At the end of the pressure phase the steam is discharged and starts the second vacuum phase of the sterilization chamber (2. VACUUM
PULSE).
1 1 3 4 ° C P O R O U S
9 3 . 3 ° C
- 0 . 7 9 b a r 0 6 : 0 6

(P, t) (no) (nc) (nc) (no) (nc)
Steam discharge
OFF OFF ON OFF ON OFF ON OFF ON
from +1,00 to +0,22 barr
Transition phase of the
ON OFF ON OFF OFF OFF ON OFF ON
charging circuit (1”)
Vacuum of the discharge
nd ON OFF ON OFF OFF ON ON OFF ON
2 vacuum pulse circuit
Chamber discharge ON OFF ON OFF ON ON ON OFF ON
Chamber vacuum (up to -
0,80 bar)
ON OFF OFF OFF ON ON ON OFF ON
Chamber vacuum (up to
PT2 =165°)
CHAMBER
Water
tank
Page 2- 11
2nd pressure pulse – PP2
The second vacuum phase is followed by a new steam entry into the sterilization chamber, and consequently the pressure raises once again (2.
PRESSURE PULSE).
1 1 3 4 ° C P O R O U S
1 1 . 4 ° C
0 . 7 2 b a r 0 7 : 4 4

(P, t) (no) (nc) (nc) (no) (nc)
from –0,80 to 0,00 bar
(water entry 5” at –0,80
nd
2 pressure pulse bar) OFF ON ON OFF OFF OFF ON ON ON
from +0,00 to +0,90 bar
from +0,90 to +1,00 bar
CHAMBER
Water
tank
Page 2- 12
3rd vacuum pulse – PV3
Follows a new discharge of the steam and the start of a third vacuum pulse (3. VACUUM PULSE).
1 1 3 4 ° C P O R O U S
8 9 . 9 ° C
- 0 . 8 0 b a r 0 9 : 5 2

(P, t) (no) (nc) (nc) (no) (nc)
Steam discharge
OFF OFF ON OFF ON OFF ON OFF ON
from +1,00 to +0,22 bar
Transition phase of the
ON OFF ON OFF OFF OFF ON OFF ON
charging circuit (1”)
Vacuum of the discharge
rd ON OFF ON OFF OFF ON ON OFF ON
3 ° vacuum pulse circuit
Chamber discharge ON OFF ON OFF ON ON ON OFF ON
Vacuum of the chamber
(up to -0,80 bar)
ON OFF OFF OFF ON ON ON OFF ON
Chamber vacuum (up to
PT2 =165°)
CHAMBER
Water
tank
Page 2- 13
3rd pressure pulse – PP3
The last vacuum phase is followed by the last steam entry, and the pressure increases once again (3. PRESSURE PULSE) up to the value
preset for the sterilization process.
1 1 3 4 ° C P O R O U S
1 2 8 . 6 ° C
1 . 7 0 b a r 1 2 : 3 3

(P, t) (no) (nc) (nc) (no) (nc)
from –0,80 to 0,00 bar
(water entry5” at –0,80
rd
3 pressure pulse bar) OFF ON ON OFF OFF OFF ON ON ON
from +0,00 to +0,90 bar
from +0,90 to +1,00 bar
CHAMBER
Water
tank
Page 2- 14
Thermodynamic equilibration
Reached the preset pressure and temperature values for the selected program, the program waits few seconds to allow the homogenization of
the temperature inside the chamber and load (EQUILIBRATION time). The display is now showing:
1 1 3 4 ° C P O R O U S
E Q U I L I B R A T I O N
1 3 5 . 4 ° C
2 . 1 5 b a r 1 3 : 4 0

(P, t) (no) (nc) (nc) (no) (nc)
P > +2,15 bar x 15” (134°C)

Equilibration OFF ON ON OFF OFF OFF ON ON ON
P > +1,12 bar x 15” (121°C)
CHAMBER
Water
tank
Page 2- 15
Process
Stabilized the thermodynamic parameters, it begins the effective sterilization process of the material (HOLDING TIME). Thanks to the continuous
monitor of the thermodynamic parameters and the full management of the hydraulic circuit, the pressure and temperature are maintained
constant within the range stated by the program.
The countdown of the sterilization time starts.
1 1 3 4 ° C P O R O U S Now the process signaling is blinking to signal that the sterilization process is
H O L D I N G T I M E in progress.
1 3 5 . 6
2 . 1 6
° C
b a r
0 4 : 0 0
1 3 : 5 5
e Over the PROCESS phase, the signaling changes in ON steady state to
indicate the completion of the sterilization.
If, for whatever reason, the sterilization cycle is interrupted before the completion of the PROCESS phase, this signaling remains blinking.
In this case the material into the sterilization chamber cannot be anyway considered sterile and must not absolutely be used.

(P, t) (no) (nc) (nc) (no) (nc)
For the time set by the

Holding time OFF ON ON OFF OFF OFF ON ON ON
program
Water
tank
Page 2- 16
Steam discharge
After the sterilization phase follows the steam exhausting from the sterilization chamber (DEPRESSURIZATION):
1 1 3 4 ° C P O R O U S
D E P R E S S U R I Z A T I O N
1 2 3 . 9 ° C
1 . 2 4 b a r 1 8 : 2 0
The process signaling remains ON.

(P, t) (no) (nc) (nc) (no) (nc)
from +2,15/1,12 to +0,10 bar ON OFF ON ON OFF ON ON OFF ON
Steam discharge from +0,10 to +0,10 bar ON OFF ON OFF OFF ON ON OFF ON
from +0,20 to -0,00 bar ON OFF OFF OFF ON ON ON OFF ON
Water
tank
Page 2- 17
Drying
The natural depressurization is followed by a steam forced removal by means of the vacuum pump (DRYING) that generates in the chamber a
additional depressurization to facilitate the steam exhausting. Now the LCD will displays one of the following screen depending on the drying
mode set:
1 1 3 4 ° C P O R O U S 1 1 3 4 ° C P O R O U S 1 1 3 4 ° C P O R O U S
D R Y I N G ( N O R ) D R Y I N G ( I N T ) D R Y I N G ( + X X )
1 0 1 . 1 ° C 1 0 1 . 1 ° C 1 0 1 . 1 ° C
0 . 0 0 b a r 1 8 : 5 1 0 . 0 0 b a r 1 8 : 5 1 0 . 0 0 b a r 1 8 : 5 1
Normal drying Intelligent drying Extra drying

(+XX) = time set

(P, t) (no) (nc) (nc) (no) (nc)
From 0,00 to –0,80 bar ON OFF OFF OFF ON ON ON OFF ON
Drying From -0,80 to –0,50 bar ON OFF OFF OFF ON ON ON OFF ON
From -0,50 to –0,80 bar ON OFF OFF OFF ON ON ON OFF ON
Water
tank
Page 2- 18
Ventilation
The vacuum drying phase is followed by the ventilation phase (VENTILATION) during which, on maintaining the vacuum into the chamber, sterile
and fresh air is entered to eliminate the condensation and cool the load:
1 1 3 4 ° C P O R O U S
V E N T I L A T I O N
8 4 . 4 ° C
- 0 . 7 7 b a r 2 6 : 5 1

(P, t) (no) (nc) (nc) (no) (nc)
Ventilation from -0,50/0,80 to -0,45 bar ON OFF OFF OFF ON ON OFF OFF ON
Water
tank
Page 2- 19
Levelling
Ended the ventilation phase the chamber will be vented by letting the sterile air enter the chamber (LEVELLING) that will reach the atmospheric
pressure value, and allow the door opening to recovery the load. LCD display changes in:
1 1 3 4 ° C P O R O U S
L E V E L L I N G
8 6 . 9 ° C
- 0 . 4 3 b a r 2 9 : 2 1

(P, t) (no) (nc) (nc) (no) (nc)
Levelling from -0,45 to –0,10 bar
(pressure)
(-0,10 bar to the value of 0 bar in the OFF OFF ON OFF OFF OFF OFF OFF OFF
memory)
Levelling
(waiting time for the Waiting time = 15” OFF OFF ON OFF OFF OFF OFF OFF OFF
release of the locking (counting start from pressure–0,10 bar)
door mechanism)
CHAMBER
Water
tank
Page 2- 20
Cycle completion
As the pressure into the sterilization chamber reaches the pre-set safety limits, the door locking mechanism will be released.
Consequently the door status signaling starts to blink and contemporary an acoustic warning signaling is generated.
1 1 3 4 ° C P O R O U S
C Y C L E C O M P L E T E
8 6 . 2 ° C
- 0 . 0 2 b a r 2 9 : 4 0
The process signaling is still ON.
Open the door and recover the sterilized material by using the supplied tray removal tong.
Opening the door, the process signaling turns off.
e Opening the door, a report of the sterilization cycle will be printout (if a printer is installed and selected). Check this report, sign at the
proper line and file it in a sure place. Refer to the Print report examples.
e Opening the door, the equipment goes in STAND-BY with the mode as previously set. Repeat the procedures described in
“Selecting the program” if a new sterilization cycle has to be performed.
Completed the program, and until the door is not open, the heating resistors are disabled. Accordingly the equipment cools down slowly,
whatever is the current STAND-BY mode.
Now the equipment is ready to perform a new cycle.

e Completed the cycle, whenever the door is not open, the vacuum pump is periodically activated to remove any trace of condensate from
the sterilization chamber. LCD is showing:
F O R C E D V E N T I L A T I O N
⇑ t o s t o p
3 5 . 2 ° C
- 0 . 0 2 b a r 2 9 : 4 0
Press ⇑ to stop the forced ventilation and open the door.
Page 2- 21
MANUAL INTERRUPTION OF THE PROGRAM
If necessary, the program can be manually interrupted by the operator in whatever moment by holding key START/STOP pressed for 3 seconds.
This command is detected by the equipment as an alarm, as the program is not correctly completed. Accordingly the display is showing until the
safety conditions are not reached:
M A N U A L S T O P
> 3s L E V E L L I N G
1 0 1 . 2 ° C E 9 9 9
- 0 . 4 7 b a r 2 6 : 0 1
with the error code E999 on the display associated with a warning tone.
Reached the safety conditions, the machine activates a special procedure asking for a manual door unlocking by the user:
P R E S S ⇑ T O
U N L O C K T H E D O O R
8 6 . 2 ° C E 9 9 9
- 0 . 0 2 b a r 2 6 : 0 1
Push on the key ⇑ to release the locking mechanism. The message changes in:
M A N U A L S T O P
8 5 . 8 ° C E 9 9 9
- 0 . 0 1 b a r 2 6 : 0 1
Finally, opening the door you are asked for resetting the equipment:
M A N U A L S T O P
R E S E T S Y S T E M
8 5 . 5 ° C E 9 9 9
- 0 . 0 1 b a r 2 6 : 0 1
Page 2- 22
To reset the system hold-down for 3 seconds and more the key PROGRAM SELECTION until a confirmation tone signal.
Opening the door, the report of the sterilization cycle performed will be printout, including the error signaling (E999). Check this report, sign and
file it in a sure place.
Refer to the Print report examples.
If the alarm occurs during particular phases of the cycle, the cleaning of the hydraulic circuit is automatically performed.
After the RESET the equipment enters in STAND-BY state and it is ready to perform a new cycle.
e If the alarm occurs during particular phases of the cycle, an hydraulic circuit cleaning will be automatically performed. For the complete
description of the alarms see “Alarm indication”.
After a manual interruption of the program (MANUAL STOP) always verify the state of the indication before using the treated material
of the sterilization chamber.
If the indication is STEADY ON the load can be considered STERILE and consequently used. We recommend its immediate use.
On the contrary, if the signaling is OFF, the material contained into the sterilization chamber CANNOT BE CONSIDERED STERILE AND
MUST NOT ABSOLUTELY BE USED.
RESULT OF THE PROGRAM

After the completion of the cycle we recommend to verify the result of the sterilization
If the cycle is normally over (indication CYCLE COMPLETE) without interruption caused by whatever alarms, the complete asepsis of the
material will be guaranteed.
A further verification tool is represented by the printout of the sterilization parameters.
Page 2- 23
PRINT OF CYCLE REPORT
(with optional printer installed)
It is a good rule, to verify the positive result on the report issued at the end of the sterilization program.
The print of the meaningful data relating the thermodynamic parameters, pressure and temperature (bar and °C), and time (minutes) of the
sterilization cycle, with special care on the sterilization phase, will be automatically performed at the end of every cycle simply by opening the
door.
Check the values on the report and possible additional information to have further confirmation of the quality of the performed sterilization
process.
Sign the report at the proper line and file it for a possible future use.
Copies of the report can be eventually used for identifying the load (or parts of it) with sterilization date/hour and details relative to the type of the
performed cycle.
To select the number of copies refer to Printer Options.

e The operator can set to get an extended report of the sterilization process data, including any values of the sensors installed on the
equipment. To start this printing option hold down the key ESC ⇑ on the command panel while opening the door.
For the details concerning the printing options, refer to the Print report examples.
Page 2- 24
PRINT REPORT EXAMPLES
Normal program report Extended program report
(required by operator)
Model MILLENNIUM B CYCLE START 19/11/02 Model MILLENNIUM B 21:04 … 047.1 -0.80 151.0 122.5 113.5
S/N 02 BP 0001 09:52 S/N 02 BP 0001 23:31 … 042.3 -0.89 153.3 122.0 112.2
Ver. SW Exxxx/BPyyyyyy Ver. SW Exxxx/BPyyyyyy ……………
Counter 0007/0015 Time C bar Counter 0007/0015 ……………
Selection 134c SOLID ---------------------------------------------------------- Selection 134c POROUS 26:55 … 094.9 -0.90 153.3 121.7 112.3
Temperature 134 °C 00:01 CS 075.1 -0.00 Temperature 134 °C
Pressure 2.10 bar 01:57 1PV 047.S -0.80 Pressure 2.10 Bar 27:10 … 101.4 -0.67 154.0 121.7 112.3
Process time 4 min 04:53 1PP 120.5 +1.00 Process t ime 4 min 27:25 … 105.4 -0.57 153.7 121.5 112.3
Stand-by LOW 07:00 2PV 061.1 -0.80 Stand-by HIGH ……………
Pre-vacuum SINGLE 09:15 2PP 120.4 +0.98 Pre-vacuum FRACTIONATED ……………
Drying FAST 11:22 3PV 061.1 -0.80 Drying STANDARD 29:15 … 112.6 -0.47 149.6 119.1 111.2
15:04 ET 135.5 +2.15
CYCLE START 19/11/02 15:19 SS 135.9 +2.17 CYCLE START 19/11/02 29:28 … 115.2 -0.10 143.0 118.4 110.7
12:14 16:19 135.4 +2.14 09:52 29:43 CE 115.8 -0.04 147.4 110.1 110.7
17:18 135.5 +2.15
Time C bar 18:19 135.4 +2.14 Time T1 P T2 T3 T4 16:20 MAX 135.9
---------------------------------------------------------- 19:19 SE 135.5 +2.15 ------------------------------------------------------------------- 18:11 MIN 135.4
00:01 CS 079.4 +0.00 19:53 DS 104.4 +0.00 00:01 CS 075.1 -0.00 130.9 115.2 093.4
02:02 1PV 093.7 -0.80 20:57 SPD 048.4 -0.90 00:11 074.9 -0.28 133.3 114.2 094.0 Drying pulses 05
05:48 ET 135.6 +2.15 26:55 EPD 094.9 -0.86 00:21 074.4 -0.46 146.3 113.2 094.5 CYCLE END 19/11/02
06:02 SS 135.9 +2.17 29:15 DE 112.6 -0.47 00:31 074.3 -0.57 152.6 112.2 095.0 10:17
07:02 135.6 +2.14 29:43 CE 115.8 -0.04 00:35 .. 074.3 -0.59 154.2 111.9 095.2
08:02 135.5 +2.14 00:51 .. 078.9 -0.62 152.2 110.4 095.6 STERILIZATION: POSITIVE
09:02 135.4 +2.14 16:20 MAX 135.9 01:01 .. 074.9 -0.73 146.6 109.6 095.7
10:02 SE 135.5 +2.15 18:11 MIN 135.4 01:27 .. 047.8 -0.78 149.3 107.7 095.7 OPERATOR
10:37 DS 104.1 +0.00 01:57 .. 047.8 -0.80 155.3 105.8 095.4 ..................................
11:41 SPD 047.5 -0.90 Drying Pulses 05
16:08 DE 047.6 -0.84 CYCLE END 19/11/02 02:07 .. 076.5 -0.57 149.9 105.2 095.1
17:12 CE 084.6 -0.04 10:17 02:17 .. 081.1 -0.49 142.1 104.6 094.6 EXTENDED REPORT
…………… REQUESTED BY THE OPERATOR
06:32 MAX 136.0 STERILIZATION: POSITIVE ……………
09:59 MIN 135.4 08:15 … 068.4 -0.76 151.8 104.7 102.3 ---------------------------------------------------------
OPERATOR 08:22 … 061.1 -0.80 153.6 104.5 101.7
Drying PuIses 01 ..................................
CYCLE END 19/11/02 ---------------------------------------------------------- 08:32 ... 097.4 +0.01 154.7 104.0 100.8
12:27 08:42 … 104.6 +0.24 148.9 103.7 101.0
……………
STERILIZATION: POSITIVE ……………
15:04 … 135.5 +2.15 143.3 111.7 131.7
OPERATOR
.................................. 15:19 … 135.9 +2.17 148.5 113.5 132.6
---------------------------------------------------------- 15:28 … 135.3 +2.16 153.6 115.9 133.0
……………
Model MILLENNIUM B ……………
S/N 02 BP 0001 19:19 … 135.5 +2.15 157.4 126.5 132.5
Ver. SW Exxxx/BPyyyyyy
Counter 0007/0015 19:34 … 134.4 +1.07 157.0 126.8 131.2
Selection 134c POROUS 19:49 … 108.3 +0.25 156.4 126.8 119.9
Temperature 134 °C 19:53 .. 104.4 +0.00 156.1 126.6 116.2
Pressure 2.10 bar
Process time 4 min 20:04 … 094.2 - 0.50 155.1 125.9 112.4
Stand-by HIGH 20:19 … 069.2 -0.73 153.7 124.5 112.9
Pre-vacuum FRACTIONATED 20:34 … 059.2 -0.81 152.3 123.4 113.5
Drying STANDARD 20:49 … 053.8 -0.87 151.2 122.9 113.6
20:57 … 048.4 -0.90 150.9 122.7 113.5
Page 2- 25
Report following a Report following a Report following an HELIX/BD TEST VACUUM TEST
Manual Stop Black-out Alarm program report program report
Model MILLENNIUM B Model MILLENNIUM B Model MILLENNIUM B Model MILLENNIUM B Model MILLENNIUM B
S/N 02 BP 0001 S/N 02 BP 0001 S/N 02 BP 0001 S/N 02 BP 0001 S/N 02 BP 0001
Ver. SW Exxxx/BPyyyyyy Ver. SW Exxxx/BPyyyyyy Ver. SW Exxxx/BPyyyyyy Ver. SW Exxxx/BPyyyyyy Ver. SW Exxxx/BPyyyyyy
Counter 0007/0015 Counter 0006/0012 Counter 0007~0015 Counter 0011/0019 Counter 0011/0019
Selection 134c POROUS Selection 134c CUSTOM Selection 134c POROUS Selection HELIX TEST Selection VACUUM TEST
Temperature 134 °C Temperature 134 °C Temperature 134 °C Temperature 134 °C
Pressure 2.10 bar Pressure 2.10 bar Pressure 2.10 Bar Pressure 2.10 bar
Process time 4 min Process time 07 min Process time 4 min Process time 3.5 min
Stand-by HIGH Stand-by HIGH Stand-by HIGH
Pre-vacuum FRACTIONATED Pre-vacuum FRACTIONATED Pre-vacuum FRACTIONATED CYCLE START 19/11/02 CYCLE START 19/11/02
Drying STANDARD Drying FAST Drying STANDARD 16:38 11:37
Time C bar
CYCLE START 19/11/02 CYCLE START 19/11/02 CYCLE START 19/11/02 ---------------------------------------------------------- Time C bar
11:13 15:31 11:30 00:01 CS 076.4 +0.00 ----------------------------------------------------------
02:06 1PV 089.3 -0.89 00:00 CS 035.0 +0.00
BLACK OUT 19/11/02
Time C bar Time T1 P T2 T3 04:35 1PP 120.4 +0.99
15:45
---------------------------------------------------------- T4 05:45 2PV 062.5 -0.78 01:39 E1F 037.4 -0.80
00:01 CS 077.6 +0.01 STERILIZATION NEGATIVE ------------------------------------------------------------------- 07:02 2PP 120.2 +0.97
01:40 1PV 088.7 -0.80 00:01 CS 075.1 -0.00 130.9 115.2 093.4 08:15 3PV 061.1 -0.79 6:39 E2F 038.4 -0.79
04:40 1PP 120.6 +1.00 OPERATOR 00:11 074.9 -0.28 133.3 114.2 094.0 11:00 .. 135.6 +2.15
05:40 2PV 062.9 -0.80 .................................. 00:21 074.4 -0.46 146.3 113.2 094.5 11:14 .. 136.0 +2.17 16:39 E3F 042.0 -0.79
07:10 2PP 135.6 +1.00 00:31 074.3 -0.57 152.6 112.2 095.0 12:14 135.6 +2.14
08:20 3PV 135.5 -0.80 00:35 .. 074.3 -0.59 154.2 111.9 095.2 13:14 135.6 +2.15 17:54 CE 045.5 -0.01
11:20 ET 135.4 +2.15 ALARM CODE: E000 00:51 .. 078.9 -0.62 152.2 110.4 095.6 14:14 135.5 +2.14
11:39 SS 135.5 +2.17 DESCRIPTION BLACK-OUT 01:01 .. 074.9 -0.73 146.6 109.6 095.7 14:45 .. 135.4 +2.14 CYCLE END 19/11/02
12:39 135.5 +2.14 01:27 .. 047.8 -0.78 149.3 107.7 095.7 15:20 .. 111.5 +0.00 11:41
13:39 104.1 +2.15 ---------------------------------------------------------- 01:57 .. 047.8 -0.80 155.3 105.8 095.4 16:34 … 047.8 -0.89
14:39 047.5 +2.15 18:21 … 059.5 -0.86 VACUUM TEST: POSITIVE
02:07 .. 076.5 -0.57 149.9 105.2 095.1 19:21 .. 075.4 -0.50
STERILIZATION: NEGATIVE 02:17 .. 081.1 -0.49 142.1 104.6 094.6 20:06 CE 078.7 -0.04 OPERATOR
…………… ..................................
OPERATOR …………… 12:33 MAX 136.0
.................................. 08:15 … 068.4 -0.76 151.8 104.7 102.3 14:44 MIN 135.4 ----------------------------------------------------------
08:22 … 061.1 -0.80 153.6 104.5 101.7
Drying pulses 01
ALARM CODE: E999 08:32 ... 097.4 +0.01 154.7 104.0 100.8 CYCLE END 19/11/02
DESCRIPTION MANUAL STOP 08:42 … 104.6 +0.24 148.9 103.7 101.0 16:38
……………
---------------------------------------------------------- …………… HELIX TEST COMPLETE
15:04 … 135.5 +2.15 143.3 111.7 131.7 Please attach the indicator hereunder
15:19 … 135.9 +2.17 148.5 113.5 132.6

15:28 … 135.3 +2.16 153.6 115.9 133.0
……………
…………… OPERATOR
19:19 … 135.5 +2.15 157.4 126.5 132.5 ..................................
19:34 … 134.4 +1.07 157.0 126.8 131.2 ----------------------------------------------------------

19:49 … 108.3 +0.25 156.4 126.8 119.9
19:53 DS 104.4 +0.00 156.1 126.6 116.2
STERILISATION NEGATIVE
ALARM CODE: A112

DESCRIPTION PTC SHORTCIRCUIT
CAUTION !
PLEASE REFER TO USER MANUAL
----------------------------------------------------------
Page 2- 26
TEST PROGRAMMES
GENERAL
For the safety of both operator and patient, the functionality and effectiveness of an important process as the sterilization of medical devices must
be periodically verified.
For this reason, the sterilizer offers the possibility to perform in simple and automatic way two different test PROGRAMMES:
• Helix/BD Test
• Vacuum Test
Helix/BD Test allows to perform a cycle at 134°C characterized by a special time of the sterilization phase (3.5 min.); the cycle is provided with
fractionated vacuum like the POROUS and HOLLOW PROGRAMMES.
Through a proper device it is possible to value the correct penetration of the steam inside the porous loads (see next paragraph).
Such cycle is also proper to measure the penetration of the steam inside the porous loads (standard Bowie & Dicks test pack).
Vacuum Test allows to verify the perfect watertight of the hydraulic circuit of the sterilizer.
By measuring the vacuum offset within a stated time and comparing it with preset limit values, it is possible to determine the quality of the
sterilization chamber and connecting pipelines watertight.
HELIX/BD TEST
To select the Helix/BD Test program press one or two times the TEST SELECTION key until the display is showing:
H E L I X / B D T E S T
1 3 4 . 0 ° C
2 . 1 5 b a r 0 3 : 3 0
The test device (according with the requirements of EN 867-5) is a PTFE pipe, long 1.5 m and of internal diameter of 2 mm, with a small
watertight screw capsule mounted on one end containing an opportune chemical indicator.
The other end of the pipe is free to allow the penetration of the steam and value the effectiveness.
Page 2- 27
To perform the test (as stated in EN 867-5) insert the chemical indicator, consisting of a paper strip with a special reacting inch, inside the
capsule of the device (that must be always perfectly dried). Close the capsule in such a way no leakage through the gasket is possible.
e The device and the chemical indicators for the Helix/BD Test are not supplied with the equipment. For more information contact
’Assistenza Clienti M.O.COM.
Set the device on the middle tray of the equipment, approximately in the center. Don't introduce other material inside the chamber. Close the
door and start the program by key START.
e If the password feature has been enabled with the option ANY CYCLE START (see chapter Password Setting), a screen for the
password entering will be shown at the sterilizer switching on:
↵ t o e n t e r
⇑ t o e x i t
e All the indications displayed during the cycle are the same as described in “Sequence of the process”.
At the end of the program, recover the test device from the sterilization chamber, open the capsule and remove the indicator from its place.
If the steam is correctly penetrated, the ink color on the whole length of the strip will be completely turned compared to the start conditions; on the
contrary (insufficient penetration) the change will be only partial or missing.
e Normally the turning occurs from a clear color (beige, yellow, etc.) toward a dark color (blue, violet or black). In every case, meticulously
follow the instructions supplied by the manufacturer about the way for using and interpreting the indicator device.
The test takes about 20 minutes.
Opening the door at the end of the test, and if a printer is installed, a report of the main data of the performed test will be released.
Affix the chemical indicator in the available area, sign the report and file it.
For more details about the printing reports, refer to the Print report examples.
Page 2- 28
VACUUM TEST
To select the VACUUM TEST press one or more times the SELECTION TEST key until the display is showing:
V A C U U M T E S T
- 0 . 8 0 b a r
The Vacuum Test program must be carried out with the sterilization chamber empty, only trays and tray-holder should be loaded.
e Carry out the Vacuum Test as first cycle at the switching on of the equipment.
In order to avoid that the heating effect influences the vacuum change value read during the Vacuum Test, the system is programmed to
disable the test if the chamber temperature sensor is reading a value higher than 50° C.
If you are trying to launch the test program with chamber temperature higher than the above preset value, LCD will show the following:
W A R N I N G !
P T 1 O V E R H E A T I N G
- 0 . 8 0 b a r
After a few seconds, the unit will automatically return in STAND-BY mode, and will be ready for a new command.
e To allow the chamber temperature to quickly fall, left open the door until a lower temperature is reached.
Close the door and launch the program through the START key.
Page 2- 29
e If the password feature is enabled with the option ANY CYCLE START (see chapter Password Setting), a screen for the password
entering will be shown on selecting the program:
↵ t o e n t e r
⇑ t o e x i t
The vacuum phase immediately starts and the display will show:
V A C U U M
T E S T
V A C U U M P U L S E
- 0 . 6 9 b a r 0 1 : 0 2
The display is showing the pressure value (bar) and the total time from the start of the cycle.
As soon as the preset pressure value (-0.80 bar) is reached the vacuum pump is arrested and the pressure stabilization phase (WAITING
PERIOD) enabled for 5 minutes. The display is showing the following message:
V U O T O T E S T
F A S E D I A T T E S A
0 5 : 0 0
- 0 . 8 0 b a r 0 1 : 4 8
During this phase an offset of only 10% of the vacuum maximum value is admitted without bearing a test failure. The time is counted down up to
the completion of the phase.
Page 2- 30
Expired this time the effective pressure detection phase (LEAKAGE PERIOD) starts with a duration of 10 minutes.
The display will show:
V A C U U M T E S T
L E A K A G E P E R I O D
1 0 : 0 0
- 0 . 7 9 b a r 0 6 : 4 8
During this phase an offset of only ±0.02 bar from the start value is admitted. Higher offsets lead to the failure of the test.
The time is counted down up to the completion of the phase.
Expired this time the pressure is returned to the atmospheric value and the display will show:
V A C U U M T E S T
L E V E L L I N G
- 0 . 2 9 b a r 1 7 : 1 9
Over the vacuum test, the display is showing:
V A C U U M T E S T
T E S T P A S S E D
- 0 . 0 1 b a r 1 7 : 4 4
A signaling tone points out the end of the program.

e the program is interrupted for a pressure offsets exceeding the pre-set limits, an alarm message will be produced. For the description of
the alarms see (Problem solution).
The test takes about 18 minutes.

If a printer is installed, on opening the door at the end of the program a report of the performed test will be released, including the main data.
For more details about the printing reports, refer to Print report examples.
Page 2- 31
CYCLE DIAGRAMS
134° POROUS & PRION 121° POROUS
Pressure (bar) Pressure (bar)

PROGRAM PROGRAM
134c POROUS 121c POROUS
PROCESS
134°C - 4' 00'' 121°c - 20'00''
2.10
2.00 PROGRAM
134c PRION
134°C - 18' 00''
PROCESS
1.10
1.00 1.00
Time (min) Time (min)

0.00 0.00
-0.80 -0.80
LONG DRYING
PRE-VACUUM LONG DRYING FRACTIONATED PRE-VACUUM
Page 2- 32
134° HOLLOW 121° HOLLOW

PROGRAM PROGRAM
134c HOLLOW 121c HOLLOW
PROCESS 134°C - 4'00'' 121°c - 20'00''
2.10
2.00
PROCESS
1.10
1.00 1.00

0.00
0.00
-0.80
-1.00 SHORT DRYING

-1.00 PRE-VACUUM
FRACTIONATED PRE-VACUUM SHORT DRYING
Page 2- 33
134° WRAPPED 121° WRAPPED

PROGRAM
PROGRAM 121c WRAPPED
PROCESS
134c WRAPPED 121°C - 20'00''
134°C - 4'00''
2.10
2.00
PROCESS
1.10
1.00 1.00

0.00 0.00
-1.00 -1.00
ONE SHOT PRE-VACUUM LONG DRYING ONE SHOT PRE-VACUUM LONG DRYING
Page 2- 34
134° SOLID 134° SOLID
Pressure (bar) PROGRAM Pressure (bar) PROGRAM

134c SOLID 121c SOLID
134°C - 4'00'' 121°C - 20'00''
PROCESS
2.10
2.00
PROCESS
1.10
1.00 1.00

0.00 0.00
-1.00 -1.00
ONE SHOT PRE-VACUUM SHORT DRYING ONE SHOT PRE-VACUUM SHORT DRYING
Page 2- 35
134° EMERGENCY XXX° CUSTOM
Pressure (bar) Pressure (bar) PROGRAM

PROGRAM
XXXc CUSTOM
134c EMERGENCY
134°C - da 4'00'' a 30'00''
PROCESS 134°C - 3'00''
121°C - da 20'00'' a 30'00'
2.10 2.10
2.00 2.00
SETUP
Temperature:134°C
121°C
SETUP
Time: 4’÷30’ (134°C)
ONE SHOT PRE-VACUUM 20’÷30’ (121°C)
or
FRACTIONATED PRE-VACUUM
1.10
1.00 1.00

0.00 0.00
SETUP
LONG DRYING
or
SHORT DRYING
-1.00 -1.00
ONE SHOT PRE-VACUUM DRYING
Page 2- 36
HELIX B/D TEST VACUUM TEST
Pressure (bar)
PROGRAM Pressure (bar) PROGRAM
HELIX TEST (HT) VACUUM TEST (VT)
PROCESS 134°C - 3'00'' -0.80 bar
2.10
2.00
1.00 1.00
Intermediate condition for End condition for

the continuation of the test positive test result
(P2-P1) < (P0-P1)/10 (P3-P2) < 0.02 bar
Time (min) t1 t2 = t1+300 s t3 = t2+600 s Time (min)
0.00 0.00
P0
5 minutes 10 minutes
VACUUM
PHASE
WAITING LEAKAGE
-0.80 P2 P3
P1
-1.00
FRACTIONATED PRE-VACUUM SHORT DRYING
Page 2- 37
3. · TROUBLESHOOTING AND REPAIR · ··
A 101 ................................................................................................................ 31
TROUBLESHOOTING............................................. 3 A 102 ................................................................................................................ 32
GENERAL 3 A 103 ................................................................................................................ 33
ALARM PROCEDURE 3 A 104 ................................................................................................................ 34
Alarm occurring during the sterilization cycle .....................................................4 A 111 ................................................................................................................ 35
Alarm occurring out the sterilization cycle ..........................................................5 A 112 ................................................................................................................ 36
SYSTEM RESET 6 A 113 ................................................................................................................ 37
LIST OF THE ERROR ALARMS - CODES “E” 7 A 114 ................................................................................................................ 38
LIST OF THE ALARMS - CODES “A” 8 A 200 ................................................................................................................ 39

A 250 ................................................................................................................ 40
LIST OF THE HAZARDS ALARMS - CODES “H” 10
A 251 ................................................................................................................ 42
E 000.................................................................................................................11
A 252 ................................................................................................................ 43
E 010.................................................................................................................12
A 253 ................................................................................................................ 44
E 020.................................................................................................................13
A 254 ................................................................................................................ 46
E 021.................................................................................................................16
A 255 ................................................................................................................ 47
E 030.................................................................................................................17
A 256 ................................................................................................................ 48
E 031.................................................................................................................18
A 257 ................................................................................................................ 50
E 041.................................................................................................................19
A 258 ................................................................................................................ 51
E 900.................................................................................................................20
A 259 ................................................................................................................ 52
E 901.................................................................................................................21
A 260 ................................................................................................................ 53
E 902.................................................................................................................22
H 150 ................................................................................................................ 54
E 999.................................................................................................................24
H 160 ................................................................................................................ 55
A 022.................................................................................................................25
H 400 ................................................................................................................ 56
A 023.................................................................................................................26
H 401 ................................................................................................................ 57
A 024.................................................................................................................27
H 402 ................................................................................................................ 58
A 032.................................................................................................................28
H 403 ................................................................................................................ 59
A 040.................................................................................................................29
Page 3- 1
H 404 ................................................................................................................60
H 405 ................................................................................................................61 REPAIR PROCEDURES ....................................... 68
H 406 ................................................................................................................62
H 410 ................................................................................................................63 GROUP 1 ELECTRONIC ITEMS AND ASSEMBLIES
GROUP 2 ELECTROVALVES
H 990 ................................................................................................................64 GROUP 3 PUMPS
H 991 ................................................................................................................65 GROUP 4 HYDRAULIC CIRCUIT
GROUP 5 WIRINGS
H 992 ................................................................................................................66
GROUP 6 CLOSING SYSTEM
H 993 ................................................................................................................67 GROUP 7 COVERS
ATTACHMENTS
Page 3- 2
TROUBLESHOOTING
GENERAL
Each time an anomalous condition occurs during the sterilizer operation a warning message associated to alarm code (formed by one letter
and three figures) will be generated.
The alarm codes are divided in three categories:
• E = ERROR
Wrong action and/or use, or external equipment cause.
Problem generally recoverable by the user.
Code format: Exxx (xxx = identification number 000 ÷ 999)
• A = ALARM
Failure of first level, not concerning the safety.
Problem generally recoverable on site by a specialized technician.
Code format: Axxx (xxx = identification number 000 ÷ 999)
• H = HAZARD
Failure of second level, involving the safety.
Problem generally recoverable by the Customer Service.
Code format: Hxxx (xxx = identification number 000 ÷ 999
ALARM PROCEDURE
e In case of alarm, do not switch off the sterilizer before having performed the system reset (see “System reset”).
The intervention of the alarm procedure causes the interruption of the program (or the normal operation), associated with the alarm code
displaying, a message on LCD display (see table below), an acoustic signaling and the flashing of the alarm red Led.
e During the alarm procedure the display will show always the current values of the Temperature (°C) and Pressure (bar) in the sterilization
chamber.
The alarm procedure is developed in order to avoid the user from any possible confusion between an anomalous cycle and a cycle correctly
completed, and consequently from unintentionally use of the not sterile material.
The performing of the alarm procedure differs according to whether it occurs during or out the program execution, and is structured to drive the
user up to the final RESET of the sterilizer.
Page 3- 3
Alarm occurring during the sterilization cycle
If the alarm occurs during the sterilization or test program the LCD will show:
Depending on the alarm

( A l a r m M e s s a g e )
L E V E L L I N G . . . Alarm code
1 1 4 . 6 ° C X X X X
0 . 7 0 b a r 1 1 : 3 0
In case the alarm occurs in special cycle phases, the equipment enables a cleaning procedure of the hydraulic circuit, and the display will show
the following message:
C I R C U I T C L E A N I N G Alarm code
1 0 0 . 6 ° C X X X X
0 . 7 0 b a r 1 1 : 4 0
Reached the safety conditions, the equipment enables a special procedure, and prompts the following message to manually unlock the door:
P R E S S ⇑ T O
U N L O C K T H E D O O R
1 0 1 . 0 ° C X X X X
0 . 0 1 b a r 1 1 : 4 0
Press the key ⇑ to unlock the door locking mechanism. The following message appears:
1 0 0 . 8 ° C X X X X
0 . 0 1 b a r 1 1 : 4 2
Page 3- 4
Opening the door, the user is required to reset the equipment:
9 5 . 5 ° C X X X X
0 . 0 0 b a r 1 1 : 4 3
Perform the RESET, switch off the unit, analyze the problem and try for it solution.
e Opening the door at the end of the cycle the report (normal or extended according to the type of the occurred alarm) relating to the
sterilization program interrupted and the error signaling will be printed. Verify the printout, sign it on the special space and file it in a
proper place. Refer to Print report examples.
Alarm occurring out the sterilization cycle

If the alarm occurs out the sterilization or test program the following message will be shown:

A L A R M ! Alarm code
8 0 . 5 ° C X X X X
0 . 0 0 b a r
Switch off the unit, analyze the problem and try for it solution.
Or, depending on the alarm type:
W A R N I N G ! Alarm code
8 0 . 5 ° C X X X X
0 . 0 0 b a r
Page 3- 5
that will prompt automatically the following message:
8 0 . 5 ° C X X X X
0 . 0 0 b a r
Perform the system RESET, switch off the unit, analyze the problem and try for it solution.
e The alarms occurred out of the program will not produce any print report.
SYSTEM RESET
The RESET of the system can be performed in two alternative ways, according to the type of alarm occurred:
1. Hold down PROGRAM SELECTION key for about 3 seconds.

An acoustic signal will be generated as RESET confirmation;
Do not switch off the unit before having peformed the Reset.
>3s
2. Switch off / on the unit through the mains switch.

On turning on the sterilizer the normal initial autotest will be performed.
After the RESET, and the possible technical service, the equipment will go in STAND-BY status, ready to perform a new program.
Page 3- 6
LIST OF THE ERROR ALARMS - “E” CODES
The alarm codes, LCD messages and consequent RESET modes are listed in the following:
CODE ALARM DESCRIPTION LCD MESSAGE RESET MODE

E 000 Black-out BLACK-OUT
E 010 Door open DOOR OPEN
E 020 Door unlocked DOOR UNLOCKED
E 021 Door locked DOOR LOCKED
E 030 Minimum water level in the filling tank (MIN) WATER MIN
Maximum water level in the filling tank EXHAUST MAX
E 031
(MAX) Hold down
Too much frequent filling up of the tank FILLING PROBLEM
E 041
(automatic filling)
(> 3 seconds)
Unsuccessful Vacuum Test TEST FAILED
E 900
(during the LEAKAGE phase)
E 901
(during the WAITING phase)
E 902
(timeout vacuum pulses exceeded)
E 999 Manual interruption of the cycle MANUAL STOP
Page 3- 7
LIST OF THE ALARMS - “A” CODES

Problem of the door locking mechanism LOCKING PROBLEM
A 022
(OFF-OFF)
A 023
(ON-ON)
A 024
(ON-OFF)
A 032 Problem of the level probes LEVEL PROBLEM
Unsuccessful reservoir filling FILLING PROBLEM
A 040
(automatic filling)
Failure of the thermo-resistor PT1 PTC BROKEN
A 101
(sterilization chamber)
A 102
(steam generator)
Switch off the
Failure of the thermo-resistor PT3 PTC BROKEN equipment
A 103
(heating resistor)
A 104
(on the wall of the sterilization chamber)
Short-circuit of the thermo-resistor PT1 PTC SHORTCIRCUIT
A 111
(sterilization chamber)
A 112
(steam generator)
A 113
(heating resistor)
A 114
(on the wall of the sterilization chamber)
Pre-heating not performed within the HEATING PROBLEM
A 200
timeout (heating resistor problem).
Page 3- 8
st
1 vacuum pulse not performed within the
A 250 timeout
PV1 TIMEOUT
1st raising towards the atmospheric

A 251 ATM1 TIMEOUT
pressure not performed within the timeout
1st vacuum pulse not performed within the
A 252 PP1 TIMEOUT
timeout
2nd vacuum pulse not performed within the
A 253 PV2 TIMEOUT
timeout
2nd raising towards the atmospheric
A 254 ATM2 TIMEOUT
Hold down
2nd vacuum pulse not performed within the
A 255 PP2 TIMEOUT
timeout
3rd vacuum pulse not performed within the (> 3 seconds)
A 256 PV3 TIMEOUT
timeout
3rd raising towards the atmospheric
A 257 ATM3 TIMEOUT
3rd vacuum pulse not performed within the
A 258 PPP TIMEOUT
timeout
PROCESS phase not started within the
A 259 PROCESS TIMEOUT
timeout
DEPRESSURIZATION phase not
A 260 TIMEOUT PPD
performed within the timeout
Page 3- 9
LIST OF THE HAZARDS ALARMS - “H” CODES

H 150 Failure of the pressure probe MPX MPX BROKEN
Spegnimento
Short-circuit/disconnection of the pressure MPX SHORTCIRCUIT apparecchio
H 160
probe MPX
Ratio Pconv/T unbalanced (Pconv>T) P/T PROBLEM
H 400
(PROCESS phase)
Ratio T/Pconv unbalanced (T>Pconv) T/P PROBLEM
H 401
(PROCESS phase)
Temperature over the MAX limit T OVER LIMIT
H 402
(PROCESS phase)
Temperature under MIN limit T UNDER LIMIT
H 403
(PROCESS phase)
Temperature fluctuating over the limit PT1 FLUCTUATING
H 404
(PROCESS phase)
Pressure over the MAX limit P OVER LIMIT Hold down
H 405
(PROCESS phase)
Pressure under the MIN limit P UNDER LIMIT
H 406 (> 3 seconds)
(PROCESS phase)
Error in the holding time TIMER PROBLEM
H 410
(PROCESS phase)
Over-pressure OVERPRESSURE
H 990
(sterilization chamber, MPX)
Over-heating OVERHEATING PT1
H 991
(sterilization chamber, PT1)
H 992
(steam generator, PT2)
H 993
(band heating resistor, PT3)
Page 3- 10
E 000
LCD Alarm description Effect/Signaling Possible cause / Check Solution
Wait for the restoring of the power supply voltage, open the
Sudden interruption of the electric power
BLACK-OUT Black-out Mains voltage lower 160V
supply (black-out)
door according to the procedure shown on the LCD.
Reset the alarm and repeat the sterilization cycle.
Switch on the equipment and open the door according to the

Accidental switching off of the main switch procedure shown on the LCD.
Reconnect the plug of the mains cord and open the door
Disconnection of the plug from the AC
according to the procedure shown on the LCD.
socket
Replace the burned fuse, switch on the equipment and open

Check the mains fuse (16A) by means of a
the door according to the procedure shown on the LCD.
tester
Pay attention during the occurring of the

alarm and try to find the component causing Use the repair layout for the involved component
the fault
The alarm occurs each time the equipment Check that the operator resets correctly the alarm.
is switched on Explain the correct procedure to be used.
Check and replace the fuse on the Print board.

The alarm occurs at the door opening
when starting the print report.
Replace the Printer board – see card Gr1-1.
Page 3- 11
E 010
The door micro-switch is not

Explain the correct procedure for closing and opening the
DOOR OPEN Door open activated and remains in OFF Door open or not correctly closed.
door.
position
Check the positioning pin.
The door does not close completely - Adjust the positioning pin – see Attachment A
- Replace the positioning pin – see card Gr6-4
- Adjust the positioning pin – see Attachment A

The door opens by oneself
- Replace the positioning pin – see card Gr6-4
Call the Service, communicate the serial number of the

sterilizer and follow the indications suggested.
After the door gasket replacement, the door
rebounds. - Replace the door gasket - see card Gr6-1
- Replace the parabola- see card Gr6-2
Page 3- 12
E 020
If the door locking mechanism operates correctly and the LCD

DOOR
displays the message “WARMUP”:
UNLOCKED
- Check that the bushes on the fork turn freely.
- Replace the blocked bush - see card Gr6-3
- Explain the operator for the correct cycle start
procedure.
If the mechanism operates correctly and the LCD is showing
the alarm:
- Check the integrity of the release micro-switch .
- Replace the release micro-switch - see card Gr6-5
- Check the integrity of the locking micro-switch.
Exceeded the TIME - Replace the locking micro-switch - see card Gr6-5
At the cycle start the door Push on the door micro-switch pin, start the
OUT for the operation - Check the wiring of the release white micro-switch on
locking mechanism exceeds cycle and check the operation of the door
of door locking the motherboard and eventually restore the
the 2.5 seconds TIME OUT. locking mechanism.
mechanism (closing) connection.
- Go to the unlocking procedure of the door locking
mechanism – see Attachment H or Attachment I.
If the mechanism blocks at the half of the stroke between
locking and release micro-switches:
- Check for possible ratio-motor failure (noisy during the
operation).
- Replace the ratio-motor - see card G6-6.
- Check for possible step-running of the locking
mechanism.
- Replace the pin coupling the ratio-motor and locking
mechanism - see card G6-6.
Continue
Page 3- 13
- Check for possible loosening of the ratio-motor

mounting screws.
- Fasten the ratio-motor.
- Replace the ratio-motor - see card Gr6-6.
- Do not use any sealant on these screws.
- Check for the correct power supply during the motor
operation.
- Replace the ratio-motor- see card Gr6-6.
- Replace the ratio-motor wiring.
- Replace the power board- see card Gr1-1.
If the mechanism does not work and remains in open position:
- Check for the correct motor power supply.
- Replace the F5 on board fuse 1,25A - see card Gr1-
16.
- Replace the ratio-motor wiring.
- Check the board connector.
- Replace the tip of the motor wiring.
- Check the pressure switch.
- Disconnect and connect again the pressure switch
wiring.
- Replace the pressure switch - see card Gr1-5
- Replace the CPU board. - see card Gr1-1
Close the door, start the cycle and check

the operation of the door locking Check as above.
mechanism.
Restore the wiring and try a new cycle.
Check for the correct connection of the
wiring on the release micro-switch .
- Replace the wiring
- Replace the release micro-switch - see card Gr6-5 .
Restore the wiring and try a new cycle.
Check for the correct connection of the
wiring on the locking micro-switch .
- Replace the wiring
- Replace the locking micro-switch - see card Gr6-5 .
Page 3- 14
Continue Check for possible block of the release

micro-switch pin.
- Replace the release micro-switch - see card Gr6-5.
Check manually the operation of the locking - Adjust the micro-switch.

micro-switch pin. - Replace the micro-switch- see card Gr6-5.
- Replace the fuse (same value).
Check with a tester the 1,25 A fuse
- Replace the electronic board - see card Gr1-1.
- Restore the correct mounting.
Check for the correct fastening of the motor
mounting screws.
- Replace the ratio-motor pin- see card Gr6-6.
Check for the free turning of the fork
bushes.
- Replace the blocked bush- see card Gr6-3.
Check that the motor runs normally.

- Replace the pin- see card Gr6-6.
- Replace the ratio-motor- see card Gr6-6.
The locking mechanism is step-working.
Check the 2 A fuse on the power board - Replace the fuse - see card Gr1-16.
Enter the setup, go to SERVICE and then

- Replace the burned fuse- see card Gr1-16.
select the option LOCKING DEVICE in
order to check the door locking mechanism. - Replace the power board- see card Gr1-1.
Page 3- 15
E 021
The door opens:

- Check for the free turning of the fork bushes.
- replace the blocked bush - see card Gr6-3.
- Check for the regular mechanism operation.
- Replace the ratio-motor pin - see card Gr6-6.
The door does not open:
Exceeded the TIME At the end of the cycle the
OUT for the operation door locking mechanism Use the LOOCKING DEVICE procedure to - Check the 1,25 A fuse
DOOR LOCKED of door locking exceeds the 2.5 seconds open the door. - Replace the fuse - see card Gr1-16.
mechanism (opening) TIME OUT.
- Check the pressure switch.
- Disconnect and connect again the pressure switch
wiring.
- Replace the pressure switch- see card Gr1-5.
- Disassemble the motor and unlock the mechanism.
- Check the locking micro-switch.

- Replace micro-switch - see card Gr6-5
Wiring loosen during the operation. Reconnect the wiring.
Failure of the locking black micro-switch. Replace locking micro-switch - see card Gr6-5.
The 1,25 A fuse burns during the cycle. Replace the fuse - see card Gr1-16.
A fork bush is blocked. Replace the bush - see card Gr6-3.
The pressure switch reads a wrong Disconnect and connect again the pressure switch wiring.
pressure and impedes the door opening. - Replace the pressure switch - see card Gr1-5.
Page 3- 16
E 030
Water at minimum Cycle started with water level under the

WATER MIN level in the main tank
The cycle does not start.
minimum threshold.
Fill-up the tank up to correct signaling (MAX).
Replace the float - see card Gr4-2

Check for possible failure of the float wiring.
Restore the float wiring
Failure of the float Replace the float - see card Gr4-2
Page 3- 17
E 031
Water at maximum
Cycle started with water level over the
EXHAUST MAX level in the recovery The cycle does not start
maximum threshold.
Empty completely the recovery tank.
tank .
Check for possible failure of the float wiring. Restore the float wiring
Failure of the float. Replace the float - see card Gr4-2
Page 3- 18
E 041
FILLING Automatic tank filling 2 automatic fillings every 2 Fill the tank and switch on the sterilizer to enable the
Check for water in the external tank.
PROBLEM too frequent. cycles. automatic water filling.
Check the correct pipe connection between Restore the connection and check the correct automatic filling
tank and sterilizer. operation.
Check for possible break of the pipe

Replace the external pipe
connecting tank and sterilizer.
Check that the entry filter is not dirty. Replace the entry filter
Check for possible break of the internal

Replace the internal pipe
pipe.
Check that the water pump works regularly. Replace the fuse - see card Gr1-16
Check for possible failure of the water

Replace the water pump- see card Gr3-1
pump.
Check the float (minimum level) Replace the float (minimum level) - see card Gr4-2
Page 3- 19
E 900
Advise to carry out the Vacuum test at the beginning of the

Pressure change over the Check that the Vacuum test was not
TEST FAILED Vacuum test failed
limit of 0,02 bar. launched with chamber too hot.
working day, with chamber empty and temperature lower than
50°C; never just after an alarm occurring .
Clean carefully the gasket and the parabola’s board; try a new
Vacuum test.
Leakage from the door gasket.
Replace the gasket - see card Gr6-1
Find the valve and clean it.

Leakage from a valve.
Replace the valve causing the leakage - see cards
Gr2
The pipe of the pressure transducer is

Disconnect and connect again the pipe.
loosen.
Leakage from the heat exchanger Replace the heat exchanger - see card Gr4-3
Page 3- 20
E 901
Vacuum test failed Dry carefully the chamber , reset the alarm, start a new
Pressure rising over the value Too much humidity in the sterilization
TEST FAILED during the waiting
-.71 bar. chamber.
Vacuum test. The chamber temperature must be lower than
time. 50°C.
Clean carefully the gasket and parabola’s board , reset the

alarm, start a new Vacuum test. The chamber temperature
must be lower than 50°C
Find the valve and clean it; reset the alarm and start a new
Vacuum test..
Replace the valve causing the problem
- see cards Gr2
Advise to carry out the Vacuum test at the beginning of the

working day, with chamber empty and temperature lower than
Check that the Vacuum test was not 50°C. Reset the alarm and start a new Vacuum test
launched with chamber too hot
Never start the Vacuum test just after an alarm occurring .
Check that the Vacuum test was not

Advise for the correct execution of the Vacuum test
launched just after an alarm occurring .
Check that the transparent pipe of the

Disconnect and connect again the transparent pipe.
pressure transducer is nor loosened.
Leakage from the heat exchanger Replace the heat exchanger - see card Gr4-3
Page 3- 21
E 902
Replace the vacuum pump - see card Gr3-3

Vacuum test failed as
the maximum vacuum Vacuum -.80 not reached
TEST FAILED is not reached within within 4’.
Vacuum pump not started regularly.
Replace the fuse - see card Gr1-16
the set time
Replace the CPU board - see card Gr1-1
Restore the vacuum pump, reset the alarm and try a new
Vacuum pump wiring broken
Vacuum test.
Fasten the dowel of the internal rod by a sealant

- see card Gr3-3
Vacuum pump running in irregular way and
is very noisy
Replace the large membranes- see card Gr3-3
Clean the vacuum pump

Clean the dam filter and advice the user to clean regularly this
The dam filter in the sterilization chamber is
filter as described in the Operating Manual (Ordinary
clogged
operation).
Clean carefully the gasket and the parabola’s board, reset the
alarm and try a new Vacuum test.
Replace the pipe causing the problem
Leakage from an internal pipe.

Reset the alarm e try a new Vacuum test
Continue
Page 3- 22
Find and clean the valve

Replace the valve - see cards Gr2
Leakage from the heat exchanger. Replace the heat exchanger - see card Gr4-3
Remove and connect again the pipe on the pressure

Leakage from the pressure transducer pipe.
transducer, reset the alarm and try a new Vacuum test.
Pressure transducer uncalibrated. Calibrate the pressure transducer
Pressure transducer broken. Replace the pressure transducer - see card Gr1-4
Page 3- 23
E 999
START/STOP key pushed for Advice the user to do not use the manual stop function when
Manual interruption of
MANUAL STOP the cycle
more than 3'' during the cycle The user pushed the START/STOP key. you need to load an additional items to be sterilized. Suggest
process to use the Emergency cycle.
Release the key

The START/STOP key is blocked down.
Page 3- 24
A 022
LOCKING Failure on the micro- During the initial self test the At the switching on with door open, the
Replace the micro-switch - see card Gr6-5
PROBLEM switches (OFF-OFF) two micro-switches are ON micro-switch is broken.
At the switching on with door open, the

Replace micro-switch wiring
micro-switch wiring is broken.
Release the micro-switch

At the switching on with door open, the
micro-switch is blocked.

At the switching on with door closed, the
wheel-pin micro-switch is broken.
Go to Attachment H or Attachment I
Release the micro-switch
At the switching on with door closed, the Replace the micro-switch - see card Gr6-5
micro-switch is blocked.
Replace the fuse - - see card Gr1-16

Fuse burned during the previous cycle
Alarm occurred during the previous cycle; Go to Attachment H or Attachment I

sterilizer turned off before completing the
safety procedure Advice the user for the correct operation in case of alarm
Page 3- 25
A 023
LOCKING Failure on the micro- During the initial self test the
Blackout during the opening
PROBLEM switches (ON-ON). two micro-switches are OFF
Power supply problem during the opening .
Page 3- 26
A 024
Failure on the micro- During the initial self test the Locking mechanism fuse burned during a Replace the fuse - see card Gr1-16
LOCKING switches (ON-OFF). closing micro-switch is ON cycle
PROBLEM and the opening micro-switch
is OFF Go to Attachment H or Attachment I.
Alarm occurred during the previous cycle; Go to Attachment H or Attachment I

sterilizer turned off before completing the
safety procedure Advice the user for the correct operation in case of alarm
Replace the ratio-motor - see card Gr6-6

Locking mechanism broken
Replace the ratio-motor coupling pin
- see card Gr6-6
Page 3- 27
A 032
Problems of the water

Lighting of both MIN and MAX Wiring of the water level floats
LEVEL PROBLEM level floats on the main
signaling Led’s . disconnected.
Restore the connection and check the signals on the wires.
tank
Wiring failure of the water level floats Replace the wiring of the water level floats
Fault in the water level floats. Replace the fault float - see card Gr4-2
Connector of the water level floats

Restore the right connection.
unplugged from the board.
The board does not correctly read the

signals from the water level floats.
Page 3- 28
A 040
The MlN level signaling is not

Fail of the automatic
FILLING turned off within 2’ from the Fill the external tank, reset the alarm and let the sterilizer’s
filling from the Check for water into the external filling tank.
PROBLEM start command of the main tank to be filled.
external tank.
automatic filling.
Check that the tap in the external filling tank

Open the tap in the external filling tank.
is in open position.
Check for possible obstruction in the

Free the external filling tank pipe and shorten it if too long.
external filling tank pipe.
Check for possible dirty in the Saeco filter. Replace the filter in the filling pipe path
Replace the water pump wiring

Verify that the water pump works properly.
Replace the water pump - see card Gr3-1
Replace the power board - see card Gr1-1
Beat on the pump body to help the start of water pump.

Verify that the water pump is not blocked
Fault of the water pump Replace the water pump - see card Gr3-1
Continue
Page 3- 29
A 040 (continue)
The MlN level signaling is not Replace the fuse - see card Gr1-16
Fail of the automatic
FILLING turned off within 2’ from the
filling from the Water pump not powered.
PROBLEM start command of the
external tank.
automatic filling. Replace the power board - see card Gr1-1
Break in the water pump wiring. Replace the water pump wiring
Error in the water pump wiring connection. Restore the right connection of the water pump wiring.
Leak in the internal pipe. Replace the broken pipe
Perforation in the main tank Replace the main tank - see card Gr4-1
Disconnection of the level MIN float wiring. Restore the float wiring connection.
Fault in the level MIN float. Replace the level MIN float - see card Gr4-2
Page 3- 30
A 101
The temperature detected by

PTC BROKEN Fault in the PT1
the PT1 is higher than 250°C
PT1 broken Replace the PT1 - see card Gr1-8
PT1 uncalibrated. Perform the calibration – see Attachment N
Page 3- 31
A 102
The temperature detected by

PTC BROKEN Fault in the PT2
the PT2 is higher than 250°C
PT2 broken Replace PT2 - see card Gr1-9
Replace lower section of the steam generator

- see card Gr4-6
Steam generator clogged.
Advice the user to change the type of distilled water used for
the sterilization.
Fill the main tank
No water feeding the steam generator. Replace the water pump - see card Gr3-1
Replace valve EV6 - see card Gr3-1
Page 3- 32
A 103
Fault in the PT3 The temperature detected by

PTC BROKEN the PT3 is higher than 250°C
PT3 broken Replace the PT3 - see card Gr1-10
Page 3- 33
A 104
Fault in the PT4 The temperature detected by

PTC BROKEN the PT44 is higher than PT4 broken Replace the PT4 - see card Gr1-11
250°C
Page 3- 34
A 111
PTC Short-circuit in the PT1 The PT1 probe reads a

temperature lower than 1°C Unstable connection of the PT1 wiring. Restore the wiring connection.
SHORTCIRCUIT probe
PT1 wiring out from the board connector. Restore the wiring connection on the board.
PT1 probe in short-circuit Replace the PT1 probe - see card Gr1-8
PT1 probe uncalibrated Perform the calibration – see Attachment N
Too low environmental temperature in the Move the sterilizer in a different installation or storage site
installation or storage site. with higher environmental temperature.
Page 3- 35
A 112

SHORTCIRCUIT probe
Page 3- 36
A 113

temperature lower than 1°C Unstable connection of the PT3wiring. Restore the wiring connection.
SHORTCIRCUIT probe
Page 3- 37
A 114

SHORTCIRCUIT probe
Page 3- 38
A 200
Preheating phase not Pre-vacuum phase PV1 not

Intervention of the steam generator safety Restore the safety thermostat and repeat the sterilization
HEATING PROBLEM performed within the started within 30’ from the
thermostat cycle.
preset time cycle start
Intervention of the heating resistor safety Restore the safety thermostat and repeat the sterilization
thermostat cycle.
Replace the lower section of the steam generator

Steam generator clogged
- see card Gr4-6
Fault in the board Replace the board - see card Gr1-1
CPU board uncalibrated Send the sterilizer to the Mocom Service department
Page 3- 39
A 250
1st vacuum pulse

Wipe carefully the chamber, reset the alarm and restart the
(from 0.00 to -.88) not 1st vacuum pulse not Excessive humidity into the sterilization
PV1 TIMEOUT performed within the completed within 6’ timeout chamber.
cycle; verify that the temperature in the sterilization chamber
is lower than 50°C.
preset time
Vacuum pump not correctly started Replace the fuse - see card Gr1-16
Replace the power board - see card Gr1-1
Restore the wiring of the vacuum pump, reset the alarm and
Break in the vacuum pump wiring
repeat the sterilization cycle
Fixe by sealant the grain of the connecting rod on

the vacuum pump - see card Gr3-3
The vacuum pump does not work correctly Replace the larger membranes of the vacuum pump
and is too much noisy - see card Gr3-3
Perform the cleaning procedure of the water stopper filter; this

Clogging in the water stopper filter of the
procedure must be performed regularly by the operator as
sterilization chamber
described in the user manual
Clean carefully the gasket and the parabola board, reset the
alarm and restart the Vacuum test
Air leakage from the door gasket
Replace the door gasket - see card Gr6-1
Continue
Page 3- 40
A 250 (continue)
1st vacuum pulse Replace the pipe causing the leakage

(from 0.00 to -.88) not 1st vacuum pulse not
PV1 TIMEOUT performed within the completed within 6’ timeout
Air leakage from the internal pipes
preset time Reset the alarm and restart the sterilization cycle
Identify the valve and clean it

Air leakage from a valve
Air leakage from the heat exchanger Replace the heat exchanger - see card Gr4-3
Air leakage from the pipe of the pressure Unplug and plug again the pipe correctly on the pressure
transducer transducer, reset the alarm and restart the Vacuum test
Pressure transducer uncalibrated

Send the sterilizer to the Mocom Service department
Preset values changed
Page 3- 41
A 251
1st pressure pulse Replace the water pump - see card Gr3-1
(from -.88 to 0.00) not 1st pressure pulse not The water pump of the steam generator
ATM1 TIMEOUT performed within the performed within 3’ timeout does not work properly
preset time Replace the power board - see card Gr1-1
Clean the valve

Incorrect operation of the EV6 valve
Replace EV6 valve - see card Gr3-1
Fault in the pipe connecting the steam

Replace the pipe
generator
Advice the operator for properly loading of the sterilization

Sterilization chamber overloaded
chamber.
Restore the safety thermostat and repeat the sterilization cycle

Intervention of the steam generator safety
thermostat
Replace the safety thermostat - see card Gr1-12

- see card Gr4-6
Different distilled water must be used
Page 3- 42
A 252
1st pressure pulse

(from 0.00 to +1.00 First pressure pulse not Advice the operator for properly loading of the sterilization
PP1 TIMEOUT bar) not performed performed within 3’ timeout
chamber.
within the preset time
Restore the safety thermostat and repeat the sterilization cycle

thermostat
Clean properly the gasket and the parabola board

Steam leakage from the door gasket

Steam leakage from a valve
- see cards Gr2
Steam leakage from a pipe Replace the pipe causing the problem

- see card Gr4-6
Page 3- 43
A 253
2nd vacuum pulse

(from +1.00 to -.80 2nd vacuum pulse not Excessive humidity into the sterilization
PV2 TIMEOUT bar) not performed performed within 7’ timeout chamber.
is lower than 50°C.
Replace the board - see card Gr1-1


Clean carefully the gasket and the parabola borad, reset the
alarm and restart the cycle
Continue
Page 3- 44
A 253 (continue)
2nd vacuum pulse Replace the pipe causing the leakage

(from +1.00 to -.80 2nd vacuum pulse not
PV2 TIMEOUT bar) not performed performed within 7’ timeout
within the preset time Reset the alarm and restart the sterilization cycle

transducer. transducer, reset the alarm and restart the cycle
Pressure transducer uncalibrated Send the sterilizer to the Mocom Service department
Page 3- 45
A 254
2nd pressure pulse Replace the water pump - see card Gr3-1
(from -.80 to 0.00 bar) 2nd pressure pulse not The water pump of the steam generator
ATM2 TIMEOUT not performed within performed within 3’ timeout does not work properly
the preset time Replace the power board - see card Gr1-1
Clean the valve

Replace the EV6 valve - see card Gr3-1

Replace the pipe
generator
Advice the operator for properly loading of the sterilization

chamber.
Restore the safety thermostat and repeat the sterilization
Intervention of the steam generator safety cycle.
thermostat

- see card Gr4-6
Page 3- 46
A 255
2nd pressure pulse

(from 0.00 to +1.00 2nd pressure pulse not Advice the operator for properly loading of the sterilization
PP2 TIMEOUT bar) not performed performed within 3’ timeout
chamber

thermostat
Clean carefully the gasket and the parabola borad, reset the
alarm and restart the cycle


- see card Gr4-6
Page 3- 47
A 256
3rd vacuum pulse

(from +1.00 to -.80 3rd vacuum pulse not Excessive humidity into the sterilization
PV3 TIMEOUT bar) not performed performed within 7’ timeout chamber..
is lower than 50°C


Clean carefully the gasket and the parabola, reset the alarm
and restart the cycle
Continue
Page 3- 48
A 256 (continue)
3rd vacuum pulse Replace the pipe causing the leakage

(from +1.00 to -.80 3rd vacuum pulse not
PV3 TIMEOUT bar) not performed performed within 7’ timeout
within the preset time Reset the alarm and restart the sterilization cycle

transducer transducer, reset the alarm and restart the cycle
Page 3- 49
A 257
3rd pressure rising Replace the water pump - see card Gr3-1
(from -.80 to 0.00 bar) 3rd pressure rising not The water pump of the steam generator
ATM3 TIMEOUT not performed within performed within 3’ timeout does not work properly
the preset time Replace the power board - see card Gr1-1
Clean the valve

Replace the EV6 valve - see card Gr3-1

Replace the pipe
generator
Advise the operator for properly loading of the sterilization

chamber.
thermostat
Replace the safety thermostat- see card Gr1-12

- see card Gr4-6
Fault in the CPU board Replace the CPU board - see card Gr1-1
Page 3- 50
A 258
3rd pressure pulse

(from 0.00 to rd
3 pressure pulse not Advice the operator for properly loading of the sterilization
PPP TIMEOUT +1.12/2.15 bar) not
performed within 7’ timeout
chamber
performed within the
preset time
thermostat


- see cards Gr2

- see card Gr4-6
Fault in the board Replace the CPU board - see card Gr1-1
Page 3- 51
A 259
Process phase (from

PV1 to PROCESS) not Process phase not reached Advice the operator for properly loading of the sterilization
PROCESS TIMEOUT Sterilization chamber overloaded
reached within the within 35’ timeout chamber
preset time
thermostat


- see cards Gr2

- see card Gr4-6
Obbligare l’utente a cambiare la qualità dell’acqua
Page 3- 52
A 260
Depressurization not Problem on switching the

PROCESS TIMEOUT performed within the valves during the steam EV3 interrupted Replace the EV3 shaft - see card Gr2-3
preset time discharge
Shaft blocked
Clean or replace the shaft - see card Gr2-3
EV3 dirty
Replace the wiring
EV3 not powered Replace the fuse - see card Gr1-16
Page 3- 53
H 150
MPX BROKEN Pressure transducer Pressure reading by the

Fault in the wiring connecting the pressure
broken transducer higher than 2.35
transducer to board
bar
Replace the pressure transducer - see card Gr1-4
Fault in the pressure transducer
Steam leakage from the pressure

transducer
Page 3- 54
H 160
MPX Pressure reading by the

Short-circuit in the
SHORTCIRCUIT transducer lower than –1.01 Fault in the pressure transducer wiring..
pressure transducer
bar Replace the pressure transducer - see card Gr1-4
Short-circuit in the pressure transducer
Seal the pipe fitting

Steam leakage from the pressure
transducer
Replace the pressure transducer - see card Gr1-4
Fault in the pressure transducer Replace the pressure transducer - see card Gr1-4
Page 3- 55
H 400
Ratio Pconv/T not The difference value between

correctly balanced Pconv and T is greater of 2°C
P/T Problem in the water pump of the steam
(Pconv greater than T) Replace the water pump - see card Gr3-1
PROBLEM generator
during the process
phase
Clean the valve and repeat the sterilizaztion cycle

EV6 does not open correctly
Replace EV6 - see card Gr3-1
Identify the valve causing the problem and clean it

- see cards Gr2
The discharge valve does not open correctly Replace the discharge valve
Stored calibration values changed Send the sterilizer to the Mocom Service department
Steam leakage from the door gasket Replace the door gasket - see card Gr6-1
Page 3- 56
H 401
Ratio T/Pconv not The difference value between

correctly balanced (T Pconv and T is greater of 2°C
T/P
greater than Pconv) Problem in the board Replace theCPU board - see card Gr1-1
PROBLEM
during the process
phase
Problem in the water pump of the steam

generator
EV6 valve does not open correctly Replace EV6 - see card Gr3-1

- see card Gr4-6
Clean the gasket

Replace the door gasket- see card Gr6-1
Pressure transducer broken Replace the pressure transducer - see card Gr1-4
Page 3- 57
H 402
Temperature over the The temperature detected by Replace the lower section of the steam generator
MAX threshold during PT1 probe is +3°C greater - see card Gr4-6
T OVER LIMIT the process phase than Tnom value Steam generator clogged
(PT1 greater than 124/137)

generator
Water leak from the steam generator circuit Identify the component and replace it
Problem in the board Replace the CPU board - see card Gr1-1
Steam leakage from a valve Replace the valve causing the problem
PT1 failure Replace PT1 - see card Gr1-8
Page 3- 58
H 403
The temperature detected by Restore the safety thermostat and repeat the sterilization
Temperature under the PT1 probe is lower than Tnom cycle.
T UNDER LIMIT MIN threshold during value (PT1 lower than thermostat
the process phase 121/134°C) Replace the safety thermostat - see card Gr1-12
Dismount and replace the O-ring in the steam generator

Problem in the steam generator
- see card Gr4-6
Steam leakage from the hydraulic circuit Identify the component and replace it
Clean properly gasket and parabola board

Page 3- 59
H 404
Temperature Difference between PT1max Clean properly gasket and parabola board
PT1 fluctuating around the and PT1min greater than 2°C
FLUCTUATING threshold during the
process phase Replace the door gasket - see card Gr6-1

- see cards Gr2

generator

- see card Gr4-6
PT1 failure Replace PT1 - see card Gr1-8
Page 3- 60
H 405
Pressure value over Pressure value greater than

the MAX threshold 1.24 or 2.31 bar (depending
P OVER LIMIT during the process on the cycle type: 121 or
phase 134°C)
Clean the valve

Discharge valve does not open correctly
Pressure transducer broken Replace the pressure transducer - see card Gr1-4
Page 3- 61
H 406
Pressure value under Pressure value lower than Restore the safety thermostat and repeat the sterilization cycle
the MIN threshold 1.03 or 2.02 bar (depending Intervention of the steam generator safety
P UNDER LIMIT thermostat
during the process on the cycle type: 121 or Replace the safety thermostat - see card Gr1-12
phase 134°C)

- see card Gr4-6

- see card Gr4-6
Fault in the board Replace the CPU board- see card Gr1-1
Clean properly gasket and parabola board

Steam leakage from the hydraulic circuit Replace the component causing the problem
Advice the user to use one special tray per cycle and arrange
Special trays in the chamber
it on the middle area.
Page 3- 62
H 410
Page 3- 63
H 990
Overpressure in the Pressure value greater than

OVER PRESSURE sterilization chamber 2.32 bar
Page 3- 64
H 991
OVERHEATING PT1 overheating PT1 detects a temperature

PT1 value greater than 138°C
Fault in the PT1 Replace PT1 - see card Gr1-8
Page 3- 65
H 992


- see card Gr4-6
Page 3- 66
H 993

Page 3- 67
REPAIR PROCEDURES
The repair procedures consist of cards grouped as follows:
GROUP 1 ELECTRONIC ITEMS AND ASSEMBLIES
GROUP 2 ELECTROVALVES
GROUP 3 PUMPS
GROUP 4 HYDRAULIC CIRCUIT
GROUP 5 WIRINGS
GROUP 6 CLOSING SYSTEM
GROUP 7 COVERS
ATTACHMENTS
Page 3- 68
PRINTER BOARD 1
MAINS FILTER BOARD 1
POWER BOARD 1
CPU BOARD ASSEMBLY 1
PIGGYBACK MEMORY BOARD 1
LCD BOARD 2
KEYBOARD 3
PRESSURE TRANSDUCER 4
GROUP 1 PRESSURE SWITCH 5
EPROM 6
ELECTRONIC ITEMS AND ASSEMBLIES MAINS TRANSFORMER 7
PT1 THERMAL PROBE 8
PT2 THERMAL PROBE 9
PT3 THERMAL PROBE 10
PT4 THERMAL PROBE 11
STEAM GENERATOR THERMOSTAT 12
CHAMBER HEATER THERMOSTAT 13
MAINS FUSE HOLDERS 14
MAINS FUSES 15
PCB FUSES 16
MAINS SWITCH 17
CHAMBER HEATER 18
CARTRIDGE RESISTORS 19
PRINTER UNIT (OPTION) 20
Gr1 INDEX
PRINTER BOARD
C#5BP1430000
MAINS FILTER BOARD

C#5BP1420000
POWER BOARD
A#5BP2610000
CPU BOARD ASSEMBLY

A#5BP2610000
MAINS FILTER
PIGGYBACK MEMORY BOARD BOARD
PRINTER
BOARD
Before servicing, switch off the equipment and unplug the power
supply cable from the mains socket.
Ground
wire
1. Remove the left-side and top covers (see card Gr7-1 );

2. Unplug connectors and wirings from the board;
3. Remove the screws fixing the board;
4. Mount the new board, restore connections and assembly all items proceeding
POWER BOARD
in reverse order as above; MEMORY BOARD
5. Run a sterilization cycle. CPU ASSEMBLY
Note: in case of printer board replacing, perform a printout check selecting the
option NORMAL of the Setup menu (see Setting the printer options).
Card Gr1-1
LCD BOARD
C#5BP1230000
1. Unlock the fixing pins of the front cover and move it as much as possibile
from the frame (see card Gr7-3);
2. Remove the interface connector from CPU board;
3. Access the fixing screws and remove the LCD display (1);
4. Remove the protective film from the new LCD;
5. Mount the new LCD, assembly all items and restore connections proceeding
in reverse order as above;
6. Run a sterilization cycle.
Card Gr1-2
KEYBOARD
C#6BP1630000
1. Remove the left-side and top covers (see card Gr7-1);

2. Remove the keyboard flat cable from the CPU board;
3. Detach carefully the keyboard (1);
4. Remove the protective film from the new keyboard;
5. Attach the new keyboard;
6. Restore connections and assembly all items proceeding in reverse order as
above;
Card Gr1-3
PRESSURE TRANSDUCER
431#00050000
1. Remove the left-side and top covers ((see card Gr7-1);

2. Remove the pressure transducer wiring from the CPU board;
3. Withdraw the pipe from the pressure transducer;
4. Remove the nut (1) fixing the pressure transducer to the bracket;
5. Remove the pressure transducer;
6. Mount the new pressure transducer, restore connections and assembly all
items proceeding in reverse order as above;
7. Calibrate the pressure transducer – see Attachment N
Card Gr1-4
PRESSURE SWITCH
431#00060000
supply cable from the mains socket

2. Remove the wiring from the pressure switch;
3. Remove the two screws fixing the pressure switch to the plate;
4. Mount the new pressure switch, restore connections and assembly all items
proceeding in reverse order as above;
Card Gr1-5
EPROM

2. Remove carefully the two EPROM’s;
3. Replace the EPROM’s observing the mounting orientation;
4. Plug off the jumper X21 located over the battery; X21
5. Switch on the unit;
6. “Release Software update” will appear on the LCD, followed by the message
“Release Software update OK”;
7. Switch off the unit;
8. Plug in the jumper X21;
9. Switch on the unit; Mark
10. Restore the covers;
Card Gr1-6
MAINS TRANSFORMER
412#00040000

2. Remove the transformer wiring from the boards;
3. Remove the grid (1) from the rear frame to access the mounting screws of
the transformer bracket;
4. Remove the bracket with the transformer, and unscrew the fixing screw (3)
maintaining the rear nut (2) blocked;
5. Remove transformer and disks (4);
6. Arrange the disks on the new transformer;
7. Mount the transformer, restore connections and assembly all items 2 4
br bl
Card Gr1-7
PT1 THERMAL PROBE
430#00190000

2. Remove the PT1 wiring from the CPU board;
3. Remove the cable marker no. 1 to be used on the new probe;
4. Withdraw the wiring up to the thermal device,
5. Access to the left side of the machine and rear side of the chamber;
6. Remove the nut and PT1 from its seat;
7. Measure the ohm value of the new PT1 and write the value on the next row
of the label attached on the right rail;
PT1 cable
8. Mount the new PT1 device, restore connections and assembly all items
cable marker
9. Switch on the unit and enter the SETUP mode; PT1
10. Go to SERVICE, enter the code “++--++--“ and select item “PT1
CORRECTION”
11. Enter the new value (Ohm);
12. Exit the SETUP mode;
Card Gr1-8
PT2 THERMAL PROBE
430#00180000
1. Remove the left-side and top covers (see card Gr7-1 )

4. Access to the left side of the machine and withdraw the wiring up to the
thermal device;
5. Remove the nut and PT2 from its seat;
6. Measure the ohm value of the new PT2 and write the value on the next row
of the label attached on the right rail; PT2 cable
PT2
7. Mount the new PT2 device, restore connections and assembly all items cable marker
Card Gr1-9
PT3 THERMAL PROBE
430#00180000

4. Access to the left side of the machine and withdraw the wiring up to the
thermal device; 1
5. Unlock the spring (1) of the chamber’s insulation layer to access the PT3
fixing;
6. Loosen the nuts (2) and withdraw the prove;
7. Shape the new probe as in figure and mount it, restore connections and
2
assembly all items proceeding in reverse order as above;
PT3
8. Switch on the unit; PT3 cable

cable marker
Card Gr1-10
PT4 THERMAL PROBE
430#00180000

4. Access to the left side of the machine and rear side of the chamber;
5. Remove the nut and the PT4, withdraw the probe from the chamber;
PT4
6. Shape the new probe as in figure and mount it, restore connections and
assembly all items proceeding in reverse order as above;
7. Switch on the unit; PT4 cable
cable marker
Card Gr1-11
1
STEAM GENERATOR THERMOSTAT
430#00140000

2. Remove the water pump from the base frame (see card Gr3-1);
3. Remove the steam generator (see card Gr4-6);
4. Unscrew the cap (1) and the screws from the rear frame;
5. Remove the support (2) and thermal insulation layer (3) of the steam 3
generator to access the probe’s bulb;
6. Loosen screws and withdraw the bulb (4) with the thermostat;
7. Mount the new thermostat, restore connections and assembly all items
Card Gr1-12
CHAMBER HEATER THERMOSTAT 1
430#00140000

2. Unscrew the cap (1) and the screws from the rear frame;
3. Access to the left side of the frame and withdraw the cable up to the probe;
4. Unlock the spring (2) on the insulation layer to access the he probe’s bulb;
5. Loosen the nuts (3) and withdraw the bulb (4) with the thermostat;
6. Mount the new thermostat, restore connections and assembly all items
Card Gr1-13
MAINS FUSE HOLDERS
417#00060000

3
2. Remove the clamp (1) from the sheath (2) of the fuse holder; move the 4
sheath to access the wiring, then disconnect it from the fuse holder;
3. Unscrew the cap with the fuse (3) and remove the fuse holder (4);
4. Mount the new fuse holder, restore connections and assembly all items
2
1
Card Gr1-14
MAINS FUSES
417#00040000
1. Remove the cap (1) by using a flat screwdriver;

2. Remove the fuse (2);
3. Replace the fuse (same type and rating);
2
1
Card Gr1-15
PCB FUSES
F5
F4
1. Remove the cover (see card Gr7-1);

2. Refer to the figure and remove the burned fuse;
3. Mount the new fuse (same type and rating), and assembly all items
F1: T 5A 250V (secondary winding of the trafo – 24V)

F2: T 2A 250V (5V digital circuit / 12V analogue circuit )
F3: T 2A 250V (primary winding of the trafo – 230V)
F4: F 200mA 250V (door-locking protection)
F5: F 1.25A 250V (door-locking motor overload)
F3
F1
F2
Card Gr1-16
MAINS SWITCH
420#00010000
1 2
2. Remove the wiring (1) from the switch;
3. Remove the mains switch (2);
4. Mount the new switch, restore connections and assembly all items
Card Gr1-17
CHAMBER HEATER
410#00140000
1

2. Remove the reservoir assembly – see card G4-1;
3. Unscrew the central rail (1);
4. Remove the thermostat probe (2) from the heater – see card Gr1-13;
5. Remove PT3 probe (3) – see card Gr1-10;
6. Remove the insulation layer covering the chamber heater;
7. Disconnect the heater wiring from the power board;
8. Remove the screws (4) fixing the heater (5) and withdraw it carefully out the
chamber surface;
9. Mount the new chamber heater, restore connections and assembly all items
5
3 4
Card Gr1-18
CARTRIDGE RESISTORS
410#00130000
1
9. Remove the water pump from the base frame (see card Gr3-1); 2
2. Remove the cartridge wiring from the power board;

3. Remove the steam generator (see card Gr4-6);
1
4. Remove the support and the thermal insulation of the steam generator;
5. Loosen the screws (1) locking the cartridges (2) and take out it;
6. Apply the dissipation paste on the new cartridges and mount them;
7. Restore connections and assembly all items proceeding in reverse order as
above;
Card Gr1-19
PRINTER UNIT (OPTION)
C#5BP2550000
4

2. Remove the power (1) and interface (2) wiring from the printer unit;
3. Unscrew the rear fixing screw (3) and remove the printer (4);
4. Mount the new printer unit, restore connections and assembly all items 1
5. Perform a printout of the last cycle; 2
3
Card Gr1-20
EV1 VALVE / COIL / SHAFT 1
EV1 ASSEMBLY 1
EV2 ASSEMBLY 2
GROUP 2
ELECTROVALVES EV3 ASSEMBLY 3
EV4 ASSEMBLY 4
EV5 ASSEMBLY 5
Gr2 INDEX
EV1 VALVE / COIL / SHAFT
401#00240000
EV1 ASSEMBLY
A#0BP2820000

2. Remove the wiring and the sheathed pipes from the valve;
3. Remove the rear screws and the EV1 assembly;
4. Disassembly the group as necessary (see figure) and replace the involved
part;
5. Remount all parts, restore connections proceeding in reverse order as above;
Card Gr2- 1
401#00030000
EV2 ASSEMBLY
A#0BP2910000

3. Remove the group EV2/EV3 from the support;
4. Disassembly the group EV2 as necessary (see figure) and replace the
involved part;
Card Gr2- 2
401#00230000
EV3 ASSEMBLY
A#0BP2910000

3. Remove the group EV2/EV3 from the support;
4. Disassembly the group EV3 as necessary (see figure) and replace the
involved part;
Card Gr2- 3
401#00260000
EV4 ASSEMBLY
A#0BP2910000

3. Remove the EV4 group from the support;
part;
Card Gr2- 4
401#00240000
EV5 ASSEMBLY
A#0BP2850000

3. Remove the EV5 group from the rear frame;
part;
Card Gr2- 5
WATER PUMP 1
WATER PUMP VALVE (EV6) 1
WATER PUMP ASSEMBLY 1
GROUP 3 AUTOMATIC WATER FEEDING PUMP 2
AUTOMATIC WATER FEEDING PUMP ASSEMBLY 2
PUMPS
DUAL VACUUM PUMP 3
CENTRAL GASKET 3
MEMBRANE 3
SHUTTERS “VITON” 3
Gr3 INDEX
WATER PUMP
400#00020000
WATER PUMP VALVE (EV6)

401#00030000
WATER PUMP ASSEMBLY

A#0BP2860000
1

3
2. Empty the main reservoir by removing the bottom plug;
3. Remove the transparent and sheathed pipes (1 and 2);
5
4. Remove the wiring from the pump;
5. Remove the clamps (3) fixing the water pump to the wire-bracket (4) and
remove the pump; 2
6. Maintain steady the pump shaft, unscrew the valve (5);
7. Mount the new pump, restore connections and assembly all items proceeding
in reverse order as above; 4
Card Gr3-1
AUTOMATIC WATER FEEDING PUMP
400#00200000
AUTOMATIC WATER FEEDING PUMP ASSEMBLY

A#0BP2870000

2. Remove the pipes and the wiring from the automatic water feeding pump;
3. Remove the screws fixing the water pump assembly to the rear frame;
4. Disassembly the pump as necessary (see figure);
5. Mount the new pump assembly, restore connections and assembly all items
6. Perform an automatic water feeding;
Card Gr3-2
DUAL VACUUM PUMP
400#00110000
CENTRAL GASKET
MEMBRANE
SHUTTERS “VITON”

2. Remove, from the bottom frame, the nuts fixing the vacuum pump;
3. Remove the pipes and the wiring from the pump;
4. Remove the pump and disassembly it as necessary (see figure);
Central gasket
5. Replace the part, restore connections and assembly all items proceeding in
reverse order as above;
6. Perform a vacuum test;
7. Run a sterilization cycle. Upper
gasket
Membrane
Shutters
“Viton”
Card Gr3-3
RESERVOIR ASSEMBLY 1
MIN AND MAX LEVEL PROBES OF THE DISTILLED WATER
RESERVOIR 2
MAX LEVEL PROBE OF THE DISTILLED WATER RESERVOIR 2
HEAT EXCHANGER 3
ELECTRIC FAN 4
GROUP 4 HEAT EXCHANGER ASSEMBLY 5
BASE OF THE STEAM GENERATOR 6
HYDRAULIC CIRCUIT
BACTERIOLOGIC FILTER 7
SAECO FILTER ON THE WATER PUMPS 8
HOLDER LP1 FILTER / LP1 FILTER 9
LP1 FILTER ASSEMBLY 10
PIPES AND FITTINGS 11
SAFETY VALVE 12
SAFETY VALVE ASSEMBLY 12
Gr4 INDEX
RESERVOIR ASSEMBLY
C#3BP1700000
Before servicing, switch off the equipment and unplug the power 3

4
1
2. Empty both reservoirs;
3. Remove the wiring from the water level probes and the rear pipes from the 2 1
reservoirs;
4. Remove the right (1) and left (2) rail;
5. Remove screws (3) fixing the reservoir;
6. Lift the reservoir (4) and remove the bottom pipes;
7. Mount the new reservoir, assembly all items and restore connections
Card Gr4- 1
MIN AND MAX LEVEL PROBES OF THE DISTILLED WATER
RESERVOIR
432#00050000
MAX LEVEL PROBE OF THE DISTILLED WATER RESERVOIR

432#00050000
FLOAT MAX
(RECOVERY RESERVOIR)

2. Remove the wiring of the water level probe from the CPU board;
3. Maintaining steady the probe body, loosen the ring nut and remove the
probe;
4. Mount the new probe, assembly all items and restore connections proceeding
FLOAT MIN FLOAT MAX

(MAIN RESERVOIR (MAIN RESERVOIR
Card Gr4- 2
HEAT EXCHANGER
C#1BP1600000
1

2. Remove the rear grid (1);
3. Move out the group as possible and remove the sheathed pipes;
4. Separate the heat exchanger (3) from the its frame (2);
5. Mount the new heat exchanger, assembly all items and restore connections
proceeding in reverse order as above; 3
2
Card Gr4- 3
ELECTRIC FAN
404#00030000
Before servicing, switch off the equipment and unplug the power 1

2. Remove the rear grid (1);
3. Move out the group as possible and remove the sheathed pipes and the fan
wiring from the CPU board;
3
4. Remove the cap (2) and remove the fan (3);
5. Mount the new electric fan, assembly all items and restore connections 2
3
Card Gr4- 4
HEAT EXCHANGER ASSEMBLY
supply cable from the mains socket 1

2. Remove rear grid (1);
3. Move out the group (2) as possible and remove the sheathed pipes and the
fan wiring from the CPU board;
4. Mount the new group, assembly all items and restore connections proceeding
2
Card Gr4- 5
BASE OF THE STEAM GENERATOR
C#0XP007000P
481#00080000
supply cable from the mains socket 2
3
3. Remove the water pump assembly - see card Gr3-1;
4. Remove, under the bottom frame, the fixing screws and move out the steam
generator as possible;
5. Remove the steam generator from its support (1) and remove the thermal
insulation layer;
6. Remove the bulb of the thermostat (2);
7. Loosen the screws and remove the cartridge resistors (3);
8. Remove the screws (4) and separate the base section (5) from the upper
section; 1
9. Clean the upper section of the steam generator;
10. Replace the base section, mount a new O-R (6) between the sections and
assembly all items and restore connections proceeding in reverse order as
above;
6
11. Run a sterilization cycle. 5 OR
Card Gr4- 6
BACTERIOLOGIC FILTER
472#00010000
1. Open the service door;

2. Unscrew the bacteriologic filter;
3. Replace with a new filter.
Card Gr4- 7
SAECO FILTER ON THE WATER PUMPS
472#00020000

2. Empty the distilled water reservoir; 1
3. Cut the nylon clamp on the Saeco filter (1) and remove it;
4. Mount the new filter, assembly all items and restore connections proceeding
Card Gr4- 8
HOLDER LP1 FILTER / LP1 FILTER
472#00040000
1. Open the door;

2. Unscrew the filter holder (1);
3. Remove the filter LP1 (2) and the O-R;
4. Mount the new filter, assembly all items proceeding in reverse order as
above;
5. Run a sterilization cycle;
Card Gr4- 9
LP1 FILTER ASSEMBLY
Prima di eseguire le operazioni spegnere l’autoclave e scollegare il

cavo dalla presa di rete

2. Remove the front cover (see card Gr7-3);
3. Remove the sheathed pipes;
4. Unscrew the ring nut (1) and remove the group (1);
5. Mount the new group, assembly all items and restore connections proceeding
Card Gr4- 10
PIPES AND FITTINGS
– 6x12 sheathed 110#000005W0 TRANSPARENT PIPES
– 2,5x5 sheathed 110#000006W0 The replacement of transparent pipes should be performed by taking care to follow
– 5x8 transparent 110#000007W0 the previous pipe path in order to not change its performance.
Fasten the pipe with plastic clips.
– 6x10 transparent 110#000003W0
supply cable from the mains socket SHEATHED PIPES
The replacement of sheathed pipes should be performed by taking care to follow the
previous pipe path and length.
Fasten the 6x12 pipes by metallic clips.
The 2.5x5 pipes are used to connect fitting provided with locknut.
PIPE-FITTING
Unplug the pipe from the fitting before removing the latter, and clean the thread.
Use a sealing product on the thread before screwing again the fitting in its seat.
Card Gr4- 11
SAFETY VALVE
470#00020000
SAFETY VALVE ASSEMBLY

2. Remove the sheathed pipe from the safety valve fitting;
3. Remove the safety valve assembly (1);
4. Remove the safety valve (2) from the assembly;
5. Mount the new valve, assembly all items and restore connections proceeding
Card Gr4- 12
WATER AND AUTOMATIC FEEDING PUMPS WIRING 1
VACUUM PUMP WIRING 2
DOOR MICROSWITCHES WIRING 3
ELECTROVALVES 4
GROUP 5
PRINTER POWER WIRINGS 5
WIRING RATIO-MOTOR AND PRESSURE SWITCH WIRING 6
GENERATOR GROUNDING WIRE 7
CHAMBER GROUNDING WIRE 8
MAINS SWITCH WIRING 9
POWER BOARD WIRING 10
THERMOSTAT DEVICES WIRING 11
Gr5 INDEX
WATER AND AUTOMATIC FEEDING PUMPS WIRING
A#2BP2270000

2. Disconnect the wiring from the water pumps and power board;
3. Replace the wiring, restore connections and assembly all items proceeding in
Card Gr5- 1
VACUUM PUMP WIRING
A#2BP2250000

2. Disconnect the wiring from the vacuum pump and power board;
Card Gr5- 2
DOOR MICROSWITCHES WIRING
A#2BP2220000

2. Disconnect the wiring from the micro-switches and power board;
Card Gr5- 3
ELECTROVALVES
A#2BP2280000

2. Disconnect the wiring from the electro-valves and power board;
Card Gr5- 4
PRINTER POWER WIRINGS
A#2BP2580000
A#2BP2570000

2. Disconnect the signal and power supply wirings from the printer, CPU board
and printer board;
Card Gr5- 5
RATIO-MOTOR AND PRESSURE SWITCH WIRING
A#2BP2260000

2. Remove the cover plate under the frame to access the ratio-motor;
3. Disconnect the wiring from the ratio-motor, pressure switch and power board;
Card Gr5- 6
GENERATOR GROUNDING WIRE
A#2BP2310000

2. Remove the steam generator (see card Gr4-6 );
3. Disconnect the grounding wire from the steam generator and frame;
Card Gr5- 7
CHAMBER GROUNDING WIRE
A#2BP2300000

2. Disconnect the grounding wire from the mounting bracket of the chamber and
frame;
Card Gr5- 8
MAINS SWITCH WIRING
A#2BP22400000

2. Disconnect the wire from the mains switch, fuse and mains filter board;
Card Gr5- 9
POWER BOARD WIRING
A#2BP22900000

2. Disconnect the wire from the power and filter boards;
Card Gr5- 10
THERMOSTAT DEVICES WIRING
A#2BP22300000

2. Disconnect the wire from the thermostat devices and power board;
Card Gr5- 11
PARABOLA’S GASKET 1
PARABOLA PANEL 2
GROUP 6 FORK, BUSHES AND PIN 3
POSITIONER 4
DOOR CLOSING MECHANISM DOOR-CLOSED, LOCKED AND UNLOCKED SWITCHES 5
PIN AND RATIO-MOTOR 6
Gr6 INDEX
PARABOLA’S GASKET
1. Open the door;

2. Remove the gasket by hands;
3. Clean the gasket seat;
4. Arrange the new gasket as shown in the figure (top/bottom, left/right,
intermediate points);
5. Perform a sterilization cycle.
Card Gr6- 1
PARABOLA PANEL
1. Open the door;

2. Remove the plastic door cover;
3. Remove the insulating panel (1);
4. Remove the screw-plug (2) at the center of the door;
5. Remove the central screw (3) and remove the parabola panel (4);
6. Remove the gasket (5);
7. Mount the new parabola panel, assembly all items proceeding in reverse
order as above;
Card Gr6- 2
FORK, BUSHES AND PIN
1. Open the door;

Bushes / Pin
2. Remove the Seiger (1) from the bottom of the pin;
3. Withdraw the pin (2);
4. Remove the bushes (3);
Fork
5. Remove the door cover (4) (see card Gr7-2);
6. Remove screws and washers (5) and remove the fork (6);
7. Mount the new part, assembly all items proceeding in reverse order as
above;
WARNING
The pin must result lowered on top of the fork.
Card Gr6- 3
POSITIONER

2. Access from the top and unscrew the nut (1) and remove the positioner (2);
3. Mount the new positioner, assembly all items proceeding in reverse order as
above;
4. Go to Attachment A;
Card Gr6- 4
DOOR-CLOSED, LOCKED AND UNLOCKED SWITCHES

2. Remove the wiring of the switch involved;
A) Door-closed switch;
B) Door-unlocked switch;
C) Door-locked switch
3. Remove the screws of the bracket and switch involved;
4. Replace the switch, assembly all items proceeding in reverse order as above;
Note: For unblocking the door-unlocked switch proceed as follows:

- Enter the Setup; Service, digit the code “++--++--“, go to Device Test, Manual
and Locking Device, push START key to enable/disable.
- After the switch replacement, check its correct operation. Remove the jumper
X21 from the CPU board, push the hidden key on the keyboard and switch
on the sterilizer. As message “LOCKING DEVICE” appears on the display,
release the hidden key and push the Start key to enable the unlocking of the
closing mechanism; exit the Setup, switch off the sterilizer and restore the
jumper X21.
Card Gr6- 5
PIN AND RATIO-MOTOR

3. Turn on the left side the unit and remove the ratio-motor access plate (1)
from the bottom frame;
4. Remove the motor wiring and the motor itself (2);
5. Block the motor in a vise and remove the pin (3) by using proper tools;
6. Mount the new pin, the motor taking care to couple two bushes, connect the
wiring (white = + / black = -) and mount the small plate (1) proceeding in
7. By means of a large screwdriver, push on the pin (B) of the door-unlocked
switch (do not release it until explicitly indicated) and turn on the unit;
8. Wait for the end of the Self test, then enter the SETUP mode;
9. Go to SERVICE option, enter the code “++--++--“, then select DEVICE TEST,
MANUAL and LOCKING DEVICE option; 1
10. Push the Start key to enable the locking mechanism, then release the pin of
the door-unlocked switch;
11. Push again the Start key to release the locking mechanism;
12. Switch off/on the unit;
Card Gr6- 6
LEFT-SIDE AND TOP COVERS 1
GROUP 7 DOOR COVER 2

PLASTIC FRONT COVER 3
COVERS SERVICE DOOR 4
Gr7 INDEX
LEFT-SIDE AND TOP COVERS
3
2
1. Remove the screws of the left-side cover (1);
2. Remove the screws of the top cover (2)
3. Remove the left-side cover; 1
4. Attach new adhesive strips and remount the new covers;
Card Gr7- 1
DOOR COVER
1. Open the door;

2. Unscrew the five rear screws fixing the plastic front cover;
3. Remove the plastic cover;
4. Mount the new cover;
Card Gr7- 2
PLASTIC FRONT COVER
1. Remove the left-side and top a covers (see card Gr7-1 );

2. Remove plastic door cover (see card Gr7-2);
3. Remove the printer unit (see card Gr1-20);
4. Cut the nylon clamp on the mains switch wiring and disconnect it from the
switch;
5. Remove the LCD and keyboard connections from the CPU board;
6. Remove the bacteriologic filter;
7. Remove left and right rails;
8. Unscrew the screws fixing the plastic front cover; the screws are found rear
the front frame and printer compartment;
9. Unlock the four tabs of the plastic cover from the front frame slots around the
chamber circumference;
10. Carefully move left side the front plastic cover and remove it though the door;
11. Remove labels, LCD, keyboard, mains switch, LP1 filter cap from the front
cover and restore them for the new cover;
12. Mount the new front cover, assembly all items and restore connections
Card Gr7- 3
SERVICE DOOR
1. Open the service cover and remove the two pins (1);
2. Replace the cover, mount the pins and seal them;
3. Close the service door and check the correct closing by the adhesive magnet
button;
4. Do not open the service door for 2/3 hours;
Card Gr7- 4
Attachment A - Door Positioner Adjustment A
Attachment B - Parabola Adjustment B
Attachment C - Paper Roll Replacement C
Attachment D - Mounting the Printer Kit D
Attachment E - Resetting Print Queues E
Attachment F - Checking the Printer Paper Feeding F
ATTACHMENTS
Attachment G - Start-Up of the Steam Generator G
Attachment H - Software-Driven Door Locking Mechanism Release H
Attachment I - Manual Door Locking Mechanism Release I
Attachment J - Recovery of the Default Memory J
Attachment K - Software Updating K
Attachment L - Door Locked Alarm Release L
Attachment M - Check of the Calibration M
Attachment N - Calibration N
Attachment O - Testing the Unit through continuous Test Cycles O
Attach. Index
ATTACHMENT A -
DOOR POSITIONER ADJUSTMENT

2. Open and close the door to check the operation;
3. In case the door does not remain close (no click at the stroke end), loosen
the nut (1) and turn clockwise the positioner (2);
4. In case of resistance on closing/opening the door, loosen the nut and turn
anti-clockwise the positioner;
5. Tighten the nut;
Attach. A
ATTACHMENT B -
PARABOLA ADJUSTMENT
1. Remove the plastic door cover (see card Gr7-2);

2. Remove the insulating panel (1);
3. Remove the screw-plug (2) at the center of the door;
4. Loosen the central screw (3) and loosen the threaded bush (4);
5. Maintaining the parabola panel against the door, turn completely clockwise
the central threaded bush (4), then turn it ¾ anti-clockwise;
6. Fix the parabola panel by means of the central screw (3);
7. Remount all items proceeding in reverse order as above;
Attach. B
ATTACHMENT C -
PAPER ROLL REPLACEMENT
1. Open the service box door (1);

2. Push on the button (2) to open the printer door (3), and remove the empty
roll;
3. Arrange the new paper roll;
4. Switch on the sterilizer, and close the printer door (3);
5. The paper moves forward automatically;
6. Insert the paper in the slot of the service box door (1);
WARNING
- Use only thermal paper;
- Arrange the paper roll in the correct direction (see figure).
Attach. C
ATTACHMENT D -
MOUNTING THE PRINTER KIT
PRINTER POWER
SUPPLY BOARD
supply cable from the mains socket Voltage output
1
1. Remove the left-side and top cover (see card Gr7-1);
2. Pickup the printer power supply board (1) from the printer kit and mount it on
the board panel;
AC voltage input
3. Cut the clamp on the transformer wiring and connect the free wiring on the
AC voltage input connector;
4. Open the service box cover and mount printer unit (2) to plastic front cover by
means of the screw (3);
5
5. Connect the printer cable (4) between the voltage output connector of the 2
printer board and the printer unit connector; arrange the cable path on the top
of the board panel and lock it by nylon clamps; 6
6. Connect the signal cable (5) between the CPU and printer unit interface
connectors;
7. Switch on the sterilizer, and push the red button (6) located on the rear of the
printer unit; the paper moves forward from the slot; 4
8. Enter the SETUP mode, go to ADVANCED menu, PRINT OPTIONS, 1
PRINTER, and select INTERNAL option;
10. Perform a sterilization cycle; at the end check the correct printout. 3
Attach. D
ATTACHMENT E -
RESETTING PRINT QUEUES

2. Remove the jumper X21 (1) located over the CPU battery;
3. Maintaining pushed the hidden key (2) at the left of LCD, switch-on the unit; X21
4. The message “LOCKING DEVICE” will be displayed on LCD;
5. Release the hidden key, then push on the arrow-up key to exit this
condition, and to start the Self test;
6. Switch off the unit at the end of the Self test, restore the jumper X21 and
switch on the unit again;
7. Enter the SETUP mode;
8. Go to ADVANCED menu, PRINT OPTIONS, REPORT, PRINT LAST and
select NORMAL PRINT option;
9. Check that the printer resumes to operate correctly.
Attach. E
ATTACHMENT F -
CHECKING THE PRINTER PAPER FEEDING

2. Switch on the sterilizer;
1
3. Push the red key (1) located rear the printer unit, and check that the paper
moves forward the slot;
4. If so, perform a sterilization cycle and check the printout at the end of the
cycle;
5. Otherwise, check for:
a. the fuse continuity on the printer board,
b: the correct connection on PCB and printer unit,
or replace the printer unit.
Attach. F
ATTACHMENT G -
START-UP OF THE STEAM GENERATOR
Perform this procedure when:

a. The sterilizer remains unused for more one month;
b. The sterilizer was stored at a temperature below 0°C;
c. Water pump is replaced;
d. Steam generator is replaced;
e. Alarm concerning water absence in the reservoir is occurring.
Procedure
2. Switch on the unit and enter the SETUP mode;
3. Go to SERVICE menu, enter the code “++--++--“, and select H2O CIRCUIT
option;
4. Push the key Start/Stop and check the operation of the water pump and the
sufficiently high water flow entry in the chamber;
5. Wipe the chamber and exit the SETUP mode;
N.B. In case of operating problem, refer to the proper repairing card.
Attach. G
ATTACHMENT H -
SOFTWARE-DRIVEN DOOR LOCKING MECHANISM RELEASE

2. Remove the jumper X21 located over the CPU battery;
3. Maintaining pushed the hidden key at the left of LCD, switch-on the unit; X21
4. The message “LOCKING DEVICE” will be displayed on LCD;
5. Release the hidden key, then push on the key Start/Stop to release the door
locking mechanism release;
6. Open the door then push on the arrow-up key to exit this condition, and
to start the Self test;
7. Switch off the unit at the end of the Self test, restore the jumper X21 and
switch on again the unit;
Attach. H
ATTACHMENT I -
MANUAL DOOR LOCKING MECHANISM RELEASE

2. Empty both reservoirs, and turn left side the unit
3. Remove the ratio-motor access plate (1) from the bottom frame;
4. Remove the motor wiring and the motor itself;
5. Now open the door and cause the opening of the locking mechanism too;
6. Arrange the motor on its seat, taking care to couple the bushes;
7. Connect the wiring (white = + / black = -) and mount the small plate (1) on the
bottom frame, proceeding in reverse order as above ;
8. By means of a large screwdriver, push on the pin (2) of the door-unlocked
switch (do not release it until explicitly indicated) and turn on the unit;
9. Wait for the end of the Self test, then enter the SETUP mode;
10. Go to SERVICE option, enter the code “++--++--“, then select DEVICE TEST,
MANUAL and LOCKING DEVICE option;
11. As enabled the locking mechanism, release the pin (2) of the door-
unlocked switch;
1
12. Push the Start key to release completely the locking mechanism;
13. Exit the Setup mode and switch off/on the unit;
Attach. I
ATTACHMENT J -
RECOVERY OF THE DEFAULT MEMORY

2. Remove jumper X21 located over the CPU battery;
3. Push on the three left keys and switch-on the unit; X21
4. LCD appears completely empty;
5. Switch-off and -on again the unit;
6. LCD will show now the message “DEFAULT DATA UPDATE”;
7. Wait for completing the update with the message “OK”;
8. Switch-off the unit;
9. Restore the jumper X21 and switch on again the unit;
Attach. J
ATTACHMENT K -
SOFTWARE UPDATING

2. Unplug jumper X21 located over the battery of the CPU board;
3. Replace both old EPROM’s with the new ones ;
4. Switch-on the unit;
5. LCD will show the message “RELEASE SOFTWARE UPDATE”; X21
6. Wait for completing the update with the message “OK”;
7. Switch-off the unit;
WARNING Mark
Should, at the first switching-on after the EPROM replacement, the message
“RAM DATA LOSS” be shown, switch-off at once the unit and switch-on it again.
Attach. K
ATTACHMENT L -
DOOR LOCKED ALARM RELEASE

3. Push the key Start and switch-on the unit;
4. LCD will show the message “SETUP”;
X21
5. Maintain the key Start pushed up to the message
“SETUP COMPLETE”;
6. Wait for the end of the Self test, then switch-off the unit;
Attach. L
ATTACHMENT M -
CHECK OF THE CALIBRATION

X21
3. Remove the wirings of any PT probe;
4. Plug-in the sample connector provided with the pin for the check the value
000,0;
5. Maintaining the key Start pushed, switch-on the unit; LCD will show the
message “SETUP” and then the PT1 value (see figure);
6. Check that the PT1 value matches the calibration one, i.e. 000,0;
7. Push key Start and repeat the check for PT2, PT3 and PT4 on the relating
connector; Example of LCD displaying
8. Should any value to be different from the calibration one, use key + and – to Reference value
increase or decrease the value;
Device P T 1 0 0 0 , 0
9. At the end of the last check, remove the sample connector, and plug-in it 0 1 5 , 0 7 . 3 9 5
Value to be modified
again in reverse direction in order to check PTn value at 130.4° reference; Ohm value
to match the
10. Repeat the check for any PTn as above, and adjust the value in case of reference value
mismatch from 000,0;
11. Ended the PTn checks, push again key Start to continue with the next check,
i.e. pressure transducer at 0,00 , 2,10 and -.90 bar;
12. Push again the key Start, the display LCD will show “SETUP COMPLETE”;
13. Push again the key Start to exit the check function and launch the self-test;
14. At the end of the self-test, switch-off the unit and restore the jumper X21;
15. Switch-on the unit and perform a sterilization cycle;
Attach. M
14. Push the key Start and repeat the check for any PTn as above, adjusting the
ATTACHMENT N - value in case of mismatch;
CALIBRATION 15. Continue with the MPx calibration at ambient pressure; use the left-side
key to approach the value to the reference one, and the key + to set the
Before servicing, switch off the equipment and unplug the power value at 0,00; wait a few seconds to check its stability;
16. Push again the key Start for the MPx calibration at 2,10 bar; connect the
pressure transducer to an external air compressor, set the pressure at 2,10
1. Remove the left-side and top covers (see card Gr7-1 ); bar; pushing the first left-side key the read value will approach to the
reference one; use key + and – to increase or decrease the value up to
2. Unplug jumper X21 located over the battery of the CPU board; match the reference one; wait a few seconds to check its stability;
3. Maintaining pushed the three left-side keys, switch-on the unit; 17. Push again the key Start for the MPx calibration at -.90 bar; remove the air
4. LCD will clear any data; then switch-off the unit; compressor, and connect the pressure transducer to an external vacuum
pump; set the value at -.90 bar; pushing the first left-side key the read value
5. Remove the wirings of any PTn probe, and plug-in the sample connector will approach to the reference one; use key + and – to increase or decrease
provided with the pin for the check the value 000,0; the value up to match the reference one; wait a few seconds to check its
stability;
6. Switch-on the unit, enter the SETUP mode, SERVICE menu, enter the code
“++--++--“, go to PT1 CORRECTION option, and check that the PT1 value 18. Push again the key Start; the display will now show “SETUP COMPLETE”;
matches 1500 Ω; push the key Start to confirm, and wait the end of the self-test;
7. Exit SETUP mode, switch-off the unit, then switch-on again maintaining the 19. Switch-off the unit; remove the sample connector; restore the PTn wirings
key Start pushed; LCD will show the message “SETUP” and then the PT1 and jumper X21;
value;
20. Switch-on the unit, enter the SETUP mode, SERVICE menu, enter the code
8. Push the first left-side key; the value will decrease to 000,0; “++--++--“, go to PT1 CORRECTION option;
9. Should the value to be different, use key + and – to increase or decrease the 21. Use key + and – to increase or decrease the value up to match the value
value up to 000,0; wait a few seconds to check its stability; written on the label attached on the right rail;
10. Push the key Start and repeat the check for any PTn as above, adjusting the 22. Push the key Start to confirm the operation; exit the SETUP mode and
value in case of mismatch from 000,0; switch-off the unit;
11. Push again the key Start to continue with the tests at 130.4; remove the 23. Switch-on the unit and perform a sterilization cycle.
sample connector, and plug-in it again in reverse direction;
12. Push the first left-side key; the value will increase to the new reference value;
13. Push again the first left-side key to approach the reading value; should the
value to be different, use key + and – to increase or decrease the value up to
the reference one; wait a few seconds to check its stability;
Attach. N
ATTACHMENT O -
TESTING THE UNIT THROUGH CONTINUOUS TEST CYCLES
Use this procedure in case you need to test continuously the sterilizer for a lot of
time and be sure that this test will be normally concluded.
Before carrying out any continuous test cycle, the unit must be set properly:
1. Connect an external tank for the automatic water feeding;

2. Connect an external tank for recovering the steam discharge at the end of the
cycle;
3. Fill the external tank with distilled water;
4. Enter SETUP mode, ADVANCED menu and set FILLING OPTIONS in
AUTOMATIC;
5. Switch to the TEST CYCLES in the SERVICE menu, and select the option
desired;
7. Select a cycle and enter the Start command.
WARNING
At the end of the test, reenter the SETUP menu, SERVICE menu, TEST CYCLES
and select the option “TEST CYCLES OFF” in order to set the sterilizer in
standard mode.
Attach. O
4. · DIAGRAMS, ESPLODED VIEWS, SPARE PARTS · ··
DIAGRAMS.............................................................. 2
CIRCUIT DIAGRAM 2
HYDRAULIC DIAGRAM 3
EXPLODED VIEWS................................................. 4
TABLE 1 4
TABLE 2 5
TABLE 3 6
TABLE 4 7
TABLE 5 8
TABLE 6 9
TABLE 7 10
SPARE PARTS...................................................... 11
Page 4- 1
DIAGRAMS
CIRCUIT DIAGRAM
DOOR
SWITCH
MAX LEVEL
PROBE
JACK FOR MAX LEVEL

PROBE CONNECTION ON
EXTERNAL TANK
(OPTION)
MAINS FILTER
FAN 24V
Page 4- 2
HYDRAULIC DIAGRAM
Main
tank
CHAMBER
WP
HEAT EXCHANGER
VP
Page 4- 3
EXPLODED VIEWS
TABLE 1
Dotazione/Supply
4
1
20 21
3
6 7
2
16
8
15
9
18
19
17
10 14
11a 13
12
opzioni/options 11
Page 4- 4
TABLE 2
52
53
51
50
32
49 31
34
45 30
33 48
47
44 23
46 29
36
43 28
22 27
35 37 42
26
41 25
24
39 40
38
Page 4- 5
TABLE 3
54a
54
54b
54c 57
54c
58
59
55
62
60 o ption
61d
59 61c
61a 61b
56
56a
56b
61
Page 4- 6
TABLE 4
89
86 88
84g
78 87
80 85
EV6 78a 84f
78b 84e
EV6
84d
79
81 84c
82 83
75 84b 84a
74 84
90f
66 67 73
90b 90c
90a
90e
90d
65
63 90
72
64 68 77
69
76 70 71
Page 4- 7
TABLE 5
Page 4- 8
TABLE 6
Page 4- 9
TABLE 7
MAINS SWITCH VAC UUM PUMP POWER B OA RD POWER BOARD POWER B OA RD
DOOR UNL OCKED SWIT CH H EATER TH ERMOSTAT
STEA M GEN ERATOR

THERMOSTAT
DOOR LOCKED
SWITCH
A4
A6 A7
A3 FUSE
HOLDER A5 A UTOMATIC
EV5
GND PR ESSU RE SWITCH F EED ING PUMP
A2
EV1
DOOR CLOSED
SWITCH
EV2
MAINS FILTER
A1 POWER B OA RD
WATER PUMP EV3
POWER B OA RD EV4
PRIN TER PW PR INTER UNIT
SUPPLY BOARD
bk bk rd rd
CPU B OA RD
PD H R-1 8 VS
POWER B OA RD CH AMBER STEA M GEN ER ATOR REAR FR AME

RAT IO-MOTOR
A12 A13
A9 A10 A11 option option EV6
210
210
sheath
460
A8
6x12 8x12 6x10 4x2,5

FR AME GND FR AME GND FR AME GND
bk
rd rd
bk
P1 P2 P3 P4
PR INTER UNIT DH2542-26H
MAINS F ILTER
CPU B OA RD
Page 4- 10
SPARE PARTS
P/N Description Ref. Exploded

view
C#1XP076000Y Tray 1 1
C#1BP213000Y Tray holder 2 1
55V500018000 Tray extractor 3 1
A#0XP0910000 Bottle (2 liters) 4 1
n.a. Drain pipe with quick coupling 5 1
472#00010000 Bacteriological filter 6 1
472#00040000 Filter LP1 7 1
C#1BP1660001 Side cover 8 1
C#1BP1650001 Top cover 9 1
C#3BP1850000 Door cover 10 1
C#5BP2550000 Thermal printer “Fenix” (option) 11 1
S#CBP0010000 Thermal paper roll (option) 11a 1
C#3BP1840000 Printer box cover 12 1
230#B04L14K0 Pin 4x20 13 1
420#00070000 Mains switch 14 1
C#3BP1830000 Plastic front frame 15 1
C#5BP1230000 LCD Display 16 1
C#6BP1630000 Keyboard 17 1
C#6BM1890100 Millennium B adhesive label 18 1
472#00010000 Bacteriological filter 19 1
Page 4- 11
view
C#1BP153000M Left bar 20 1
C#1BP152000M Right bar 21 1
C#4BP2740000 Thermal insulating panel 22 2
C#0BP260000P Aluminum die-casting door 23 2
C#7BP2640000 Spring 24 2
C#0BP0600000 Fork 25 2
490#00050000 Bush 26 2
C#0BP0500000 Fork pin 27 2
203#C06L30K0 Screw 6x30 28 2
C#0BP079000N Door adjustment screw-sleeve 29 2
C#4BP2160000 Thermal insulating disk 30 2
A#1BP027000Y Inner dish 31 2
480#00050000 Dish gasket 32 2
C#0BP2720000 Hinge pin 33 2
A#1BP3380000 Hinge 34 2
A#1BP002000Y Chamber 35 2
C#0BP0430000 Closing pin 36 2
A#1BP2710000 Closing block 37 2
403#00010000 Ratio-motor 38 2
232#A03L25K0 Pin 3x25 39 2
C#0BP0450000 Ratio-motor coupling 40 2
C#0BP0460000 Intermediate coupling 41 2
C#0BP0590000 Hook 42 2
Page 4- 12
view
433#00010000 Micro-switch 43 2
433#00010000 Micro-switch 44 2
433#00040000 Micro-switch (wheel pin) 45 2
286#00160000 Thermal probe bush 46 2
286#0014000N Thermal probe nut 47 2
430#00190000 Thermal probe PT1000 48 2
410#00140000 Band heating resistor 1700W 49 2
430#00180000 Thermal probe PT1000 50 2
430#00140000 Thermostat 51 2
C#4BP2140100 Chamber thermal insulating panel 52 2
C#4BP2150000 Rear thermal insulating panel 53 2
A#0BP2900000 Reservoir assembly 54 3
C#3BP1700000 Main/recovery reservoirs 54a 3
432#00060000 Float (MAX – recovery reservoir) 54b 3
432#00050000 Float (MAX/MIN – main reservoir) 54c 3
C#1BP146000M Reservoir bar 55 3
A#0BP3060000 Transformer assembly 56 3
412#00040000 Mains transformer 56a 3
C#1BP161000M Transformer bracket 56b 3
431#00060000 Pressure switch 57 3
C#1BP125000M Pressure switch bracket 58 3
260#000009MN Fast pipe coupling connector 59 3
431#00050000 Pressure transducer 60 3
Page 4- 13
view
A#0BP3030000 Board assembly 61 3
C#5BP1410000 CPU board 61a 3
C#5BP1400000 Power board 61b 3
C#5BP1420000 Filter board 61c 3
C#5BP1430000 Printer power supply board 61d 3
C#1BP145000M Board assembly bracket 62 3
C#0BP1680000 LP1 filter holder 63 4
481#00090000 LP1 filter O-Ring 64 4
472#00040000 LP1 filter 65 4
281#00000270 LP1 filter ring nut 66 4
111#000009W0 Rubber protection 67 4
260#000006V0 Charge/discharge fast coupling tap 68 4
A#2BP2380000 Flat cable 9 poles 69 4
C#1BP195000M Closing door access window cover 70 4
256#00000400 PVC foot 71 4
256#00001000 Rubber foot 72 4
55V702016000 Ground bar 73 4
C#1BP147000M Board assembly fixing plate 74 4
C#1BP269000M Top angle bar 75 4
C#1BP270000M Side angle bar 76 4
C#1BP150000M Chassis 77 4
A#0BP2860000 Water pump assembly 78 4
400#00200000 Water pump 78a 4
Page 4- 14
view
401#00030000 Electrovalve 2-way (EV6) 78b 4
261#000009MN Angle pipe fitting 79 4
472#00020000 Filter “Saeco” 80 4
111#000006W0 Adhesive mousse 81 4
256#00000800 Shock absorber 82 4
400#00050000 Water pump wire bracket 83 4
A#0BP2810000 Steam generator assembly 84 4
C#1BP136000M Steam generator bracket 84a 4
C#0BP1310000 Thermal insulating spacer 84b 4
C#4BP2360000 Lower thermal insulating panel 84c 4
C#4BP2390000 Thermal insulating sheet 84d 4
C#0XP007000P Steam generator lower section 84e 4
481#00080000 Steam generator O-Ring 84f 4
C#0BP137000P Steam generator higher section 84g 4
410#00130000 Cartridge resistor 85 4
430#00180000 Thermal probe PT1000 86 4
286#0014000N Thermal probe fixing nut 87 4
286#00160000 Thermal probe bush 88 4
430#00150000 Thermostat 89 4
400#00270000 Vacuum pump 90 4
n.a. Head top gasket 90a 4
n.a. Head central gasket 90b 4
n.a. Hole membrane 90c 4
Page 4- 15
view
n.a. Recessed-screw membrane 90d 4
n.a. Head shutters 90e
n.a. Vacuum pump head 90f
C#1BP151000M Rear chassis 91 5
n.a. Safety valve assembly (TUV) 92 5
C#1BS020000P Safety valve bracket 92a 5
470#00020000 Safety valve 92b 5
A#0BP29210000 Heat exchanger assembly 93 5
404#00040000 Protection grid 93a 5
C#1BP160000 Heat exchanger 93b 5
C#1BP159000M Heat exchanger holder 93c 5
404#00030000 Electric fan 93d 5
A#0BP2850000 EV5 assembly 94 5
401#00240000 EV5 3-way electrovalve 94a 6
55V432011000 EV5 bracket 95 5
C#1BP241000M EV1 bracket 97 5
A#0BP2830000 EV2/EV3 assembly 98 5
401#00230000 EV3 2-way electrovalve 98b 6
Page 4- 16
view
C#1BP173000M EV2/EV3/EV4 bracket 100 5
400#00200000 Automatic water feeding pump 101 5
472#00020000 Filter “Saeco” 102 5
417#00060000 Fuse holder 103 5
417#00040000 Fuse F16A 6,3x32 104 5
261#000014V0 Plastic T-type fitting 105 5
A#2BP2630000 External tank level probe cable 106 5
277#00001400 Cable tight 107 5
A#2XP0160000 Mains cable 108 5
263#000002MN T-type fitting - FFF 110 6
261#000001MN Straight pipe fitting 111 6
266#000003MN Fitting plug 1/8 112 6
263#000003MN T-type fitting - FMF 113 6
265#000009MN Coupling 114 6
262#000003MN Angle fitting FM 115 6
261#000004MN Straight pipe fitting 117 6
470#00010000 One-way valve 118 6
A#2BP2220000 Door microswitch cable A1 7
A#2BP2230000 Thermostat cable A2 7
A#2BP2240000 Mains switch cable A3 7
A#2BP2250000 Vacuum pump cable A4 7
Page 4- 17
view
A#2BP2260000 Ratio-motor / pressure switch cable A5 7
A#2BP2270000 Water pump cable A6 7
A#2BP2280000 EV1÷EV6 electrovalves cable A7 7
A#2BP2290000 Power board cable A8 7
A#2BP2300000 Chamber ground wire A9 7
A#2BP2310000 Steam generator ground wire A10 7
A#2BP3070000 Rear chassis ground wire A11 7
A#2BP2580000 Printer power supply cable (option) A12 7
A#2BP2570000 Printer signal cable (option) A13 7
110#000005W0 Sheathed pipe 6 x 12 mm P1 7
110#000004W0 Transparent pipe 8 x 12 mm P2 7
110#000003W0 Transparent pipe 6 x 10 mm P3 7
110#000002V0 PTFE pipe 4 x 2,5 mm P4 7
Page 4- 18

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®

The product is in accordance with the following European Directive as applicable:

SYMBOLS USED IN THE MANUAL

and are registered trademarks of M.O.COM. Srl.

M.O.COM. CUSTOMER SERVICE

Please contact at the following address:

Tel. (+39) 02-45701505

For more information, refer to chapter “Setting”.

Door Door micro-switch

Slot for print Internal printer

Draining point of the used

Vent-hole of the distilled

Draining point of the reservoir

Input jack for external

Automatic distilled water filling point

Draining point of the recovery reservoir

Manually resettable thermostat (band-heater)

Manually resettable thermostat (steam generator)

Power supply cord

Start/Stop key (Enter

Test program key

Setup entry key

Equipment Steam sterilizer Temperature: +15°C ÷ +40°C

– Manually resettable thermostat on chamber heating resistors

– Safety micro-switch for the door status

DESCRIPTION VALUES IN THE VALUES IN THE

We suggest to meticulously follow the warnings reported on this chapter.

Dimensions and weight Content

Dimensions and weight of the unit

– Height (total) 420 mm

DIMENSIONS FOR BUILD MOUNTING

For the correct connection of the filling tank, proceed as follows:

For the correct connection of the filling tank, proceed as follows:

The elements should be arranged according the following drawing:

Sterilizer Connection point

Support plane CENTRALIZED

A Clip This point must be at level

Press the key ↵ to enter in STAND-BY status .

Starting the setup program

Symbol ↵ ENTER function, to confirm the data (START/STOP key)

Symbol + increment/scrolling up function (program selection key)

Symbol - decrement/scrolling down function (test selection key)

Symbol ⇑ ESC function, to exit the option (SETUP key)

3rd PRESET CONTINUE EXIT

MAIN menu SPECIAL menu

DATA REVIEW menu

PROGRAMMES (preset sterilization programmes selection, as shown

Carry out the following:

Carry out the following:

Reenter the password and confirm by the key ↵.

Setting the preset sterilization Programmes

To associate a PRESET program to a position operate as follows:

1. As selected the PROGRAMMES option by key ↵, the following menu appears:

You can set a time value starting from 18 minutes.

a) PROGRAMMES with short drying (HOLLOW, SOLID, EMERGENCY):

b) PROGRAMMES with long drying (POROUS, WRAPPED, PRION):

Enabling the EXTRA option, the following choice will be prompted:

allowing to set the time period of the extra drying.

2. The next screen:

requiring to choice the duration of the sterilization process.

Select STANDARD DRYING for a drying with fixed time.

allowing to set the time period of the extra drying.

Selecting STAND-BY OPTIONS by key ↵, the following menu will appears:

DAILY Cleaning of the gasket and door’s parabola.