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Speed Reducer
POWERTRAN
Shaft Mounted Speed Reducer
Case design
Output hub
Close grain cast iron
Metric and Imperial bored hubs and
construction, precision
bushes avaiiabie to suIt international
bored and dowelled to
standard shaft diameters. The hubs
ensure accurate in-Iine
are fitted wIth dual purpose
assembly
fixing/extraction coilqrs
Gears
The Fenner Shaft Mounted Speed the V-Belts by means of its turnbuckle.
Reducer is metric in design throughout The Fenner S peed Reducer is
and conforms to I.S.O. preferences. A manufactured in eight gear case sizes,
Shaft Mounted Speed Reducer provides designated by the letters B through to J.
a very convenient method of reducing The eight sizes may have anyone of three
speed, since it is mounted directly on the nominal gear ratios, 5: 1, 13: 1 and 20: 1.
driven shaf t instead of requiring
foundations of its own. It eliminates (1) A very wide choice of final driven speed
the use of one, and sometimes two, can be determined by the use of an
flexible couplings and (2) external belt appropriate input V -Belt drive. The units
take-up arrangements. will normally be oil lubricated, but they are
equally suitable for "lubricated for life"
A torque-arm anchors the Reducer and greases.
provides quick, easy adjustment of
Shaft Mounted Speed Reducer
SELECTION PROCEDURE (I) Pulley Diameters
Read across from the chosen output speed to obtain both
(a) Service Factor driving and driven pulley pitch diameters and the appropriate
From T able 1 select the service factor applicable to the drive. number of belts.
(b) Design Power (g) Centre Distance
Multiply the absorbed power (or motor power if absorbed Belt length and centre distance can be found by referring to
power not known) by the service factor chosen in step (a). pages 2 & 4 of Wedge Belt catalogue.
Note: Ensure that design power exceeds motor rated power.
Selection of Associated Drive for Driving Speeds other than
(c) Peak Load 1440 rev/min
Divide any peak load by two
(h) Design Power
(d) Unit Selection Obtain from the Power Rating Tables the rated power of the
Using the greater value of steps (b) and (c) refer to the Power gearbox at the required output speed and use it as the design
Rating Tables on pages 2 & 3. and select the correct size of power for the drive
unit. The choice of single or double reduction gearbox will be
determined by the output speed required The normal (i) Gearbox Input Shaft Speed
operating speeds for each of the gearboxes may be observed Multiply the gearbox output speed by the exact gear ratio
in the Power Rating Tables. For other speeds CONSULT (found in Table 5 on page 4) to obtain the gearbox input shaft
FENNER. speed
Note: 5.1 Units require special selection when fitted with
backstops CONSULT FENNER (j) Selection of V-Drive
By referring method shown in pages 2.3.4 & 11 of Wedge Belt
Selection of Associoted Drive for 1440 rev/min Electric catalogue. a combination of pulleys can.be chosen It is
Motors advisable not to select a gearbox pulley smaller than that
shown in the drive tables for the approximate speed required
(e) Output Speed
Refer to the Drive Seiection Tables (pages 9 to 20) and under EXAMPLE
the appropriate gearbox size and ratio read down the column A Shaft Mounted Speed Reducer is required for a uniformly loaded
headed 'Output Speed' until an output speed equal or near to elevator which absorbs 3.6 kW at 4B rev/min. The prime mover is
that required is found a 4 kW 1440 rev/min direct-on-line start electric motor A V-Belt
drive is required between the motor and gearbox at approximately
TABLE 1 - SERVICE FACTORS 600 mm centres running for up to 24 hours/day SOLUTION
Operational Hours Per Day (a) Service Factor
Types of Driven Machine
Under 10 10 to 16 16 and over From Table I the service factor is 1.25
Uniform (b) Design Power
Agitators and Mixers-Iiquid or semi-liquid Select on a basis of absorbed power ensuring that the design
Blowers -cenfrifugal power exceeds the basic motor power.
Bottling Machines Design Power = 1.25 x 3.6 = 4.5 kW
Conveyors and Elevafors - uniformiy loaded 1.0 1.12 1.25
Cookers (c) Peak Load
Laundry Washing Machines -non-reversing Assuming that a direct-on-line start can exert 240% of full load
Line Shafts torque.
Pumps - centrifugal and gear 4 x 240
Wire Drawing Machines Peak Load = = 4.8 kW
2 x 100
Moderafe Shock
Agitators and Mixers - variabie density (d) Unit Selection
Conveyors - not uniformiy loaded Using 48 kW as the basis for selection (being the greater
value of steps (b) and (c) ). reference to the Power Rating
Cranes, travel motion and hoisting
Tables pages indicates that an EI3 or E20 gear unit will
Drawbench
transmit 5.18 kW at 48 rev/min.
Feeders - puisating load
Hoists (e) Output Speed
Kilns 1.0 1.12 1.25 A cheaper belt drive will be obtained if the 20: 1 ratio gearbox
Laundry Tumblers is selected. and by reference to page 16 in the Gearbox Orive
Lifts Tables. 48 rev/min is obtainable.
Piston Pumps - with 3 or more cylinders
Pulp and Paper Making Machinery (f) Pulley Diameters
Rubber Mixer. and Calenders On the line giving the output speed of 48 rev /min, read across
Rotary Screens and note the driving and driven pulley pitch diameters
Textile Machinery together with the numbers of belts required. which for this
case is 95 mm and 140 mm. using 2 SPZ Wedge Belts
Heavy Shock
Brick Presses (g) By reference to the Wedge Belt catalogue, SPZ 1600 Belts
Briquetting Machines can be selected to give 615 mm centres.
Conveyors - reciprocating and shaker
Crushers Note: Wedge Belt drives shown on pages 9 to 20 have been
Feeders - reclprocating 1.6 1.8 2.0 selected to give the most economical total drive package for
Hammer Mills the speed required. If it is necessary to design a special drive
Piston Pumps - 1 or 2 cylinders it is advisable not to select a gearbox pulley smaller than that
Rubber Masficators shown in the drive tables for the approximate speed required.
Vibrating Machines
Shaft Mounted Speed Reducer
TABLE 2
POWER RATINGS (kW)5:1 UNITS
Output
Rev/Min BO5 CO5 DO5 EO5 FO5 GO5 HO5 JO5
The dotted line shows the speed limitation for 5:1 uint with backstops: for slow speed operation - CONSULT FENNER
Shaft Mounted Speed Reducer
TABLE 3
Torque at
10 rev/min 260 431 722 1103 1733 2751 4316 6930
Nm
The dotted line shows the limit of recommended output speed for reducers with 20: 1 ratio. For higher speeds use a 13: lor 5: 1 reducer.
Shaft Mounted Speed Reducer
T A
G H
B E
U
W
J
F
0
Y 90
900 D
C
X
K K
P Q R
O
M
R S
TABLE 4
S Approx.
I Mass Kg. Input S*
Z A B C D E F Shaft G H J K L M N O P Q R T U V W X Y
E Ratio Ratios Keyway Min Max
S 5 13&20
B 15 16 134 63 59 80 19j6 6x3.5x50 15 104 131 55 24 20 65 5 10 200 300 600 750 186 226 81 75 25 79
C 21 22 142 72 65 90 22j6 6x3.5x56 17 108 156 59 24 20 65 5 10 200 300 600 750 218 270 96 90 31 95
D 30 32 152 77 68 100 25j6 8x4x63 17 118 188 76 28 24 75 5 12 216 350 700 850 258 328 117 110 37 116
See Table 6
E 41 46 170 85 76 115 28j6 8x4x70 20 130 222 90 28 24 75 5 12 216 350 700 850 278 377 129 125 43 133
F 53 58 189 90 87 130 32k6 10x5x70 20 149 242 98 34 30 100 6 16 216 375 750 900 317 414 143 141 50 150
G 82 92 212 105 110 145 42k6 12x5x90 20 172 277 110 34 30 100 6 16 216 375 750 900 365 468 162 156 56 166
H 133 144 242 116 115 170 48k6 14x5.5x100 26 190 330 88 70 50 121 17.5 16 222 375 750 900 434 550 195 189 62 200
J 194 208 257 135 119 200 55m6 16x6x110 30 197 424 102 70 50 121 17.5 16 222 375 750 900 542 700 254 255 75 266
All dimensions are subject to alteration without notice.
TABLE 5
EXACT GEAR RATIOS
Nominal
B C D E F G H J
Ratio
5 5.05 5.05 5.047 5.047 5.047 5.047 5.047 5.047
13 13.984 13.596 13.589 13.589 13.589 13.589 13.589 13.589
20 20.997 20.466 20.456 20.456 20.456 20.456 20.456 20.456
Shaft Mounted Speed Reducer
65 18 x 11
All dimensions are in millimetres unless otherwise stated. 70 20 x 12
Metric hubs are bored to F7 limits. 75 20 x 12
Inch hubs are bored to H7 limits. 80 22 x 14
Shaft keyways must be to appropriate standard dimensions,
i.e. to B.S. 4235/IS : 2048 for metric shafts and B.S. 46 for inch 85 22 x 14
shafts. 90 25 x 14
95 25 x 11
100 28 x 16
110 28 x 16
OPTIONAL EXTRAS 120 32 x 18
1. Backstops
A backstop may be incorporated on applications where it is necessary to prevent reversal of rotation. It is quickly installed within the
Reducer by simply removing a cover plate.
2. Vertical Shafts
Units suitable for mounting on vertical shafts can be supplied at extra charge. When ordering, please specify whether input shaft is
upwards or downwards.
3. Reversing Duty
Shaft Mounted Speed Reducers suitable for reversing duty can be supplied to order.
4. Flange Mounting
The Speed Reducer casing design is such that the Reducer can be bolted direct to supporting framework. This may permit designers to
omit a bearing or plummer block but It does, of course, eliminate the easy belt adjustment feature characteristic of the shaft mounting
version. See page 7 for dimensions.
Shaft Mounted Speed Reducer
Motor Mounts
A motor mount is available which is designed to fit directly onto either the long edge or the short edge of the Shaft Mounted Speed Reducer..
For fitting of motor mounting onto the long edge of SMSR, CONSULT FENNER. The drive unit can then be located in any position around the
shaft to permit easy belt tensioning.
DIMENSIONS-MOTOR MOUNTING
A C D
A
Size B C D Accommodates Metric Motor Frame Size
Min Max
B 185 240 240 88 55 63, 71, 80a, 80b, 90S, 90L
C 214 267 267 102 86 63, 71, 80L, 90S, 90L, 100L
D 252 307 307 122 78 71, 80, 90S, 90L, 100La, 100Lb, 112M
E 292 345 345 144 63 80, 90S, 90L, 100L, 112M
F 319 391 391 150 110 80, 90S, 110La, 100Lb, 112M, 132S, 132M
G 357 427 427 173 200 90S, 90L, 100L, 112M, 132S, 132M, 160M, 160L
H 427 495 495 208 204 90L, 100L, 112M, 132S, 132M, 160M, 160L, 180M, 180L
J 563 646 646 269 215 100L, 112M, 132S, 132M, 160M, 160L, 180M, 200L
All dimensions are subject to alteration without notice
All dimensions are in millimetres. For dimensions of basic Reducer see page 4. It is recommended that larger frame size motors than those
listed for a particular size SMSR should be mounted independently. 'A Max' must include belt tensioning allowances, 'A Min' must include
belt fitting allowances.
The Fenner motor mounting assembly provides a rigid base To check that sufficient adjustment is still available for
plate which is designed to accommodate a wide range of re-tensioning, multiply the actual drive centre distance by 1.01 and
motor frame sizes. subtract the motor frame size. The resulting value should be less
than 'A Max' in the dimension table.
Each size of motor mount has sufficient adjustment available
to ensure that a standard belt can be fitted and re-tensioned
BELT INSTALLATION ALLOWANCE
as required throughout its working life.
SPZ 20 mm
To determine optimum belt length when using a motor
mount, first calculate the minimum centre distance as SPA 25 mm
follows : SPB 30 mm
'X Min' = Motor Frame Size +'A Min' + Installation Allowance.
SPC 50 mm
A belt length should be selected from the Fenner Wedge Belt
Drives catalogue which gives a centre distance equal to or
slightly larger than the 'X Min' value determined above.
Shaft Mounted Speed Reducer
L L
K K
W
P
'Q' HOLES
'R' DIA X 'S' FULL THREAD
M M
SIZE K L M N O P Q R S W X
B 34 53 - 33 41 - 4 M8 15 75 25
C 40 - 44 40 52 132 4 M12 15 90 31
Q R
T
SMSR
O U
G
B
H
D
OUTPUT
E
SHAFT
INPUT
SPACER K
SHAFT
F
V
C
BOLT
SIZE
L L
FOOT MOUNT M M
A
N N
B5:1 C5:1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Motor Ratio Motor Gearbox
Rev/Min Gearbox Belts Rev/Min Belts
D5:1 E5:1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Motor Gearbox Ratio Motor Gearbox
Rev/Min Belts Rev/Min Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
D 13 : 1 D 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
E 13 : 1 E 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
F 13 : 1 F 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
G 13 : 1 G 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
H 13 : 1 H 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
BELT DRIVES - 1440 Rev/Min Motor
J 13 : 1 J 20 : 1
Output Pulley Dia (mm) Number Output Pulley Dia (mm) Number
Pulley. Pulley.
Speed of Speed of
Ratio Ratio
Rev/Min Motor Gearbox Belts Rev/Min Motor Gearbox Belts
*Whilst one belt is adequate for power transmission, two belts can be used without overloading the gearbox bearings.
Shaft Mounted Speed Reducer
INSTALLATION & OPERATION OF BELT DRIVES USING INSTALLATION AND TAKE-UP ALLOWANCE TABLE
FENNER BELT TENSION INDICATOR
Belt Intallation Allowance Take-up
Always use a matched set of belts. Pitch Length SPZ SPA SPB SPC Allowance
Clean any oil and grease from pulleys; remove any rust or burrs 850 to 1160 15
from the grooves.
Reduce the centre distance until the belts can be put into the 1170 to 1500 20 20
pulley grooves without forcing. See table for installation 1510 to 1830 25
allowance. Make sure the pulleys are correctly aligned and that 1840 to 2170 30
the shafts are parallel.
Place the belts Into the pulley grooves and tension the drive. 2180 to 2830 25 40
2840 to 3500 50
DEFLECTION 3520 to 4160 30 50 60
16 mm PER
SPA
N METRE OF SPAN 4170 to 5140 70
5220 to 6150 85
6180 to 7420 105
7600 to 8390 125
E
RC
STORAGE
V -Belts should be stored in a dry stockroom. and contact with hot
pipes and direct sunlight carefully avoided.
Where possible; handle the belts loosely in single (or triple) coils.
FENNER BELT TENSION INDICATOR Always avoid tying them tightly with thin string.
The high perform once and efficiency of Fenner Precision Built GUARDS
Wedge Belts require correct tension. We recommend using the Where guards are necessary it is desirable to use the wire mesh
Fenner Belt Tension Indicator . type to permit adequate ventilation.
10 20 30 40 50 60 16 14 12 10 8 6 4 2
5. Read off the force value indicated by the top edge of the upper TENSIONING FORCES
marker ring.
Force required to deflect belt
16mm per metre of span
6. Compare this force to the kgf value shown in the table opposite.
Belt Small Pulley Kilogramforce
Section Diameter (mm) Newton (N)
7. If a Fenner Belt Tension Indicator is not available. a spring (kgf)
balance and rule will suffice. 56 to 95 10 to 15 1.0 to 1.5
SPZ
*Note: For single belt drives a straight edge should be placed 100 to 140 15 to 20 1.5 to 2.0
across the two pulleys to act as a datum for measuring the amount 90 to 132 20 to 27 2.0 to 2.7
of deflection. SPA
140 to 200 28 to 35 2.8 to 3.5
If the measured force falls within the values given. the drive should 160 to 224 35 to 50 3.5 to 5.1
be satisfactory. A measured force below the lower value indicates SPB
236 to 315 50 to 65 5.1 to 6.6
under-tensioning.
224 to 355 60 to 90 6.1 to 9.2
SPC
A new drive should be tensioned to the higher value to allow for the 375 to 560 90 to 120 9.2 to 12.2
normal drop in tension during the running-in period. After the drive
has been running for 30 minutes. the tension should be checked
and re-adjusted to the higher value. if necessary.
Shaft Mounted Speed Reducer
Normal operating positions are shown in Fig.4. Note that the CAUTION
Reducer is supplied with four plugs. After the Reducer has Too much oil will cause over-heating. Too little oil will cause
been mounted in its running position the gear failure.
Fig.4.
Filler / Breather
Level plug
Drain plug
1 2 3 4
RECOMMENDED LUBRICANTS
3 2
26 29
35 28
34
33
20
30 21
27
23
32
22
31
24
25
50
11A
11B
10
9
12
14
15
13
16 18 17
47
48
46 49 43 44 45 42 41
Shaft Mounted Speed Reducer
INDIVIDUAL PARTS
2 Case RH 1
3 Case LH 1
4 Hollow Dowel 2
5 Case Bolt 6
6 Case Nut 6
7 Case Plain Washer 4
8 Case Lockwasher 6
9 Input Shaft & Pinion (13:1) 1
9 Input Shaft & Pinion (20:1) 1
9 Input Shaft & Pinion (5:1) 1
10 Input Shaft bilseal (13:1-20:1) 1
11A Input Shaft Brg. - Shaft Side 13:1 1
11B Input Shaft Brg. - B.Stop Side 13:1 1
11A Input Shaft Brg. - Shaft Side 20:1 1
11B Input Shaft Brg. - B.Stop Side 20:1 1
11A Input Shaft Brg. - Shaft Side 05:1 §1
11B Input Shaft Brg. - B.Stop Side 05:1 §1
12 Backstop Cover 1
13 Backstop Cover Gasket 1
14 Backstop Cover Screw 6
15 Backstop Cover Lockwasher 6
16 Torque-Arm Case Bolt 2
17 Torque-Arm Case Bolt Nut 2
18 Torque-Arm Case Bolt Lockwasher 2
20 1st Reduction Gear (13:1) only 1*
20 1st Reduction Gear (20:1) only 1*
21 1st Reduction Gear Key 1*
22 Intermediate Pinion (13:1 & 20:1) 1*
23 Intermediate Pinion Distance Piece 1*
24 Intermediate Bearing 2*
25 Intermediate Cover 2
26 2nd Reduction Gear (13:1 & 20:1) 1
Reduction Gear (5:1)
27 Gear Key 1
28 Output Hub (Standard Bore) 1
28 Output Hub (Alternative Metric Bore) 1
28 Output Hub (Alternative Inch Bore) 1
29 Output Hub Circlip 2
30 Output Hub Spacer 1
31 Output Hub Collar 2
32 Collar Screw (Std) Over Key 1
33 Collar Screw (Std.) Over Shaft not shown 3
32 Collar Screw (Alt:) Over Key in drawing 1
33 Collar Screw (Alt. ) Over Shaft 3
34 Output Hub Oilseal 2
35 Output Hub Bearing 2
36 Pipe Plug 3
37 Breather Plug 1
38 Breather Plug Adaptor 1
41 Torque-Arm Rod End 1
42 Rod End Locknut 1
43 Torque-Arm Extension 1
44 Extension Locknut 1
45 Turnbuckle 1
46 Fulcrum 1
47 Fulcrum Bolt 1
48 Fulcrum Bolt Nut 1 Notes: (*) Not required for 5:1 ratio gear units.
49 Fulcrum Bolt Lockwasher 1 (§) For 5:1 units fitted with a backstop input
50 Input Shaft Spacer (20:1) only 1 shaft bearings are as ref. no.24.
Shaft Mounted Speed Reducer
Loosen screws in both output hub collars. Remove the collar next Torque Nm 16 30 50 80 50&800
to end of shaft, turn the collar and replace with the flush side
outwards. Replace and tighten screws fully and then slacken off Torque Ibf ft 12 22 37 59 37&59*
slightly in order to have maximum engagement in the hub but not
gripping the shaft. Using any suitable three legged hub drawer H&J
engage the feet recesses of the collar and remove the gearbox by *Torque-arm case bolts only.
screwing down on the shaft.
LENGTH
The keyseat in the input shaft should be covered with cellotape or TORQUE
other suitable material. Any burrs on shaft or hub surfaces should
be carefully removed before fitting seals. Kilogramforce metre (kgfm)x9.81 =Newton metre (Nm)
Pounds feet (Ibf ft) x1.36 =Newton metre (Nm)
We are prepared to repair reducers for customers who do not have Pounds inches (lbf in) x0.113 =Newton metre (Nm)
proper facilities or who do for any reason desire factory service. An
estimate of the cost will be sent after examination and before the POWER
repair is begun.
Horse power (hp) x0.746 = kilowatt (kW)
Cheval-vapeur (CV) x0.735 = kilowatt (kW)
ORDERING PARTS Pferdestärke (PS) x0.735 = kilowatt (kW)
When ordering parts for a Reducer, specify reducer size, serial TORQUE AND POWER EQUIVALENTS
number, part name, code number, and quantity required.
The kilowatt (kW) is the common unit of mechanical power, i.e.
It is strongly recommended that when a pinion or gear is replaced, the rate of doing work.
the mating gear or pinion be replaced also. If the large gear on the
output hub must be replaced, it is recommended that an output Torque is a turning moment or twisting effort and is expressed in
hub assembly of a gear assembled on a hub be ordered to secure Newton metres (Nm)
undamaged surfaces on the outer hub where the oilseals rub.
Nm x rev/min kW x 9550
However, if it is desired to use the old output hub, press the gear kW = Nm =
and bearing off and examine the rubbing surfaces under the 9550 rev/min
oilseal carefully for possible scratching or other damage resulting
from the pressing operation. To prevent oil leakage at the shaft PRESSURE
oilseals, the smooth surface of the output hub must not be
damaged. Poundsforce per square inch (lbf/in2) x0.0689 = bar
Kilonewtons per square metre (kN/m)2 x0.01 = bar
If any part must be pressed from a shaft or from the output hub, this 2
Kilogramforce per square centimetre (kgf/cm)x0.981 = bar
should be done before ordering parts to make sure that none of the
bearings or other parts are damaged on removal. Do not press FLUID VOLUME
against the outer race of any bearing.
Gallons x 4.55 = litres
Because old shaft oilseals and gaskets may be damaged in Cubic inches x 0.0164 = litres
dismantling, it is advisable to order replacements for these parts. Cubic feet x 28.3 = litres
Cubic metres x 1000 = litres
Shaft Mounted Speed Reducer
BACKSTOPS Sizes G, H & J
To Install Backstop With the chamfered end of the backstop outer race facing you,
determine the direction of rotation using the inner race. If the
If Reducer is filled with oil, drain off oil before proceeding further. opposite direction is required, slide out the sprag assembly and
inner race, turn end for end and replace in outer race. Check
Step 1 direction of rotation then remove inner race. Place key(s) into
Remove backstop cover and gasket ref 12 & 13. keyway(s) and press inner race onto shaft, insert circlip ref 63 into
groove on shaft. Press outer race and sprag assembly into
Step 2 housing. Rotating the input shaft in its free direction will assist.
Determine direction of required shaft rotation. When the outer race is fully home, rotate the input shaft in its
backstopping direction. If the assembly is correct the outer race
Size B will now rotate with the shaft; use this to align the keyways. Slide in
key ref 61.
The shaft is free to rotate in the direction of the arrow marked on
the backstop cage. If the Opposite direction of rotation is required, Step 3
turn the backstop and outer race end to end. Press assembly into
housing. Replace gasket ref 13 and cover ref 12.
With the chamfered face of the backstop facing you, feed the Refill Reducer with correct grade of oil.
assembly into the housing. Rotating the shaft in its free direction
will assist. IMPORTANT
If the opposite direction of rotation is required, remove the When pressing the backstop into the housing it is important not to
assembly and turn the sprag assembly through 180;0 reassemble. hammer the assembly at any time. The assembly may be tapped
When the outer race is fully home, rotate the shaft in its gently, if necessary.
backstopping direction. If the assembly is correct the outer race
will now rotate with the shaft; use this to align the keyways. Slide,in To change the backstopping direction at any trme, it is necessary
key ref.61. to remove the sprag assembly and turn it end for end. Two M3
tapped holes are provided to remove the outer race. On size C no
holes are provided; use two bent , pieces of wire to hook and
withdraw the sprag, turn end for end and replace.
61 61
9 9 9
61
62
63
60 60 60
64
Size B Sizes C-D-E-F Sizes G-H-J
60 Backstop Assembly 1