LX3 Maintenance Manual TOE-C843-9.25B

YASNAC LX3
CNC SYSTEM FOR TURNING APPLICATIONS
MAINTENANCE
Before initial OF)eration read these instructions thoroughly, and retain for future reference
YASUAVVA
This manual is primarily intended to give operator’s maintenance instruc-
tions for YASK!”IC LX3.
The information contained in manual does not provide all details to be
met. concerning maintenance and troubleshooting. If uncertainties be
encountered for particular maintenance operation, refer to the following
YASNAC LX3 documents for additional information:
. YASNAC LX3/llX3 PC SYSTEM(TOE-C843-9.1)
. YASNAC LX3 SPECIFICATIONS(sIE-C843-9.20)
. YASNAC LX3 OPERATOR’ S MANUAL (TOEC843-9. 20)
. YASNAC LX3 CONNECTING MANUAL (TOE-C843-9. 22)
a ---- .
YASNAC
1,X3OPllRfiTOR’SSTATION
TABLEOF CONTENTS
1. OUTLINE 1 7. SETTINGANDADJUSTMENT
FORMODULE56
1.1 COMPONENT
ARRANGEMENT
1 7.1 MB20BOARD56
1.2 CONSTRUCTION
3 7.2 SP20 BOARD57
1.3 MAJORCOMPONENTS
5 7.31020 BOARD57
2. ROUTINEINSPECTIONSCHEDULE7 7.4 1021 57
2.1 TAPEREADER8 7.5 AREANOSETTINGAND1/0 ADDRESS

PORT 5!3
2.2 CONTROL
PANEL 8 8. NC DATABANDLING60
2.3 ACSERVOMOTOR
8 8.1 SYSTEMNO. SETTING(#6219) 60
2.4 BATTERY9 8.2 DISPLAYING

ANDWRITINGPARAMETERS
60
3. MAINTENANCE
INSTRUMENTS
10 8.3 DISPLAYING
ANDWRITINGKEEPMEMORY
62
4. TROUBLESIIOOTING
11 8.4 TAPEINPUTOF SETTINGDATAANDPARAMETER
DATA 62
4.1 TROUBLEIDENTIFICATION11
8.5 PUNCBING-OUTOF SETTINGDATAAND
4.2 TROUBLESBOOTING
BY ALARM
CODES 12 PARAMETERDATA63
4.3 TROUBLESHOOTING
WIT11OUT
ALARM
CODES 28 8.6 SUMMARY
OF STORINGDATAANDEDITING
OPERATIONS64
4.4 MAINTENANCE
OF ACGC 45
APPENDIX1 LIST OF ALARM
CODE 65
4.5 SUPPLYVOLTAGE
CIIECK 47
APPENDIX2 LIST OF DATA 96
4.6 INPUT/OUTPUT
STATUSDISPLAYBY ON-LINE
DIAGNOSTICSFUNCTION(DGN) 48 APPENDIX3 LIST OF SETTINGNOMBERS104
5. ADJUSTMENTS
UPONINSTALLATION50 APPENDIX4 LIST OF PARAMETER
NUMBERS112
5.1 ADJUSTKIH{T
PROCEiNRES50 APPENDIX5 STOREDLEADSCREW
ERROR
COMPENSATION130
6. MODULE/UNIT
REPLACEMENT
PROCEDURE53
APPENDIX6 LIST OF STANDAKD
INPUT/
6.1 CPUUNIT 53 OUTPUTSIGNALS 131
6.2 OPERATOR’
S PANEL 54
6.3 OPTIONAL
MODULES55
INDIX
SUBJECT CHAPTER SECTION PAGE
AACSERVOMOTOR ”” S”.+.”*’ “.0” .”000””2. ”2.30 .8

ACGCALARMI
NDICATION*O” O* OOO* ● o*{oco *4*04.4.20*45
ADJUSTMENTP
ROCIIDURES”+””. ”0 ● *””O”OO” 05..5.1” “50
ADJUSTMENTS
UPONINSTALLATION* “ “ “ . . “ o 0 0 “ + o 5 “ s 5. ● “ 50
ALARMO1OANDO1I (Parity Error) “ “ ‘ “ ● s “ “ “ 4 “ “ 4.2.1
● ● ● “ “ 12
ALARM075, 076, 077 (RS232C Faulty) “ . . “ “ “ . 0 “ “ 4 “ . 4.2.2 s “ 14

ALARM170, 172, 173, 174 AND175 (Memory Error) . “ ● ‘ 4 . “ 4.2.3 “ . 17
ALARM179 (Temperature Alarm inside the Panel) “ “ ● ● “ 4 “ “ 4.2.4 ● “ 18
ALARM31O(Servo Power Supply Incomplete) “ . . “ “ ● “ 4 . 0 4.2.8 ● o 21
ALARM320 (Control Not Ready) “ “ “● “ “ “ o “ .
● ● “ 4 “ ● 4.2.9 s “ 21
ALARM
323(ACGC2SYNC ERROR)”*”” O” *”. oQ”” ● 4.” 4.2.18 ““ 27
ALARM
325 (Servo CPU Error) . ● “ . . c o “
● ● ● ● ● ● 4 . “ 4.2.15 ● “ 26
ALARM
329 (Built-in type PC CPU Error)” + “ o “ “ “ . ● 4 “ o 4.2.16 . 0 26
ALARM
330 (Emergency Stop)” “ “ . + o “ “ “ . *
● ● ● ● 4 ‘ “ 4.2.10 “ “ 22
ALARM
820 (ROM/RAMCheckError) “ . “ “ ● “● ● ● ● ● ● 4 o
● 4.2.17 ● ● 26
ALARMS
231 AND232 (Zero Point Return Area Error) “ ● ● 4 “ “ 4.2.5 ● o 19
ALARMS
241 AND242 (Reference Point Return Area Error) “ 4 “ “ 4.2.6 “ “ 20
ALARMS
271 AND272 (P-SET Error)* “ “ “ “ o “ “ ‘ “
● ● 4 “ . 4.2.7 “ + 20
ALARMS
331 AND332 (Servo Fuse Blown) . . “ . + ‘ ● ● ● 4 “ . 4.2.11 ● “ 22
ALARMS
341 AND342 (Servo Error) ●. ● ● “
● ● ● ● ● ● ● 4 “ ● 4.2.12 ● ● 23
ALARMS351 AND352 (Motor Overload) “ + “ “ “ “ “ “ “ ● 4 “

● 4.2.13 0 . 24
ALARMS361, 362 AND366 (PG Disconnection Error) . . “ . 4 s ● 4.2.14 . “ 25
APPENDIXILISTOF ALARM CODE”* “*0””00”0*””.”*”0 ““””” 65
APPENDIX2LISTOFDATA” *”’” ““”””’””’”””””””” “’”””915
APPENDIx3LIsToF sETTrNGNuMBERs ““””’””’”’””””””” ““””104
APPENDIX4 LIST OF PARAMETER

NUMBERS“ . 0 “ . + ● “ “ “ “
● o “ + o “ . + 112●
APPENDIX5 STOREDLEADSCREWERRORCOMPENSATION “ ● “ ‘ o “ “ . ● “ o . . . 130

●
APPENDIX6 LIST OF STANDARD

INPUT/OUTPUT
SIGNALS + + . “
● ● . 0 c o “ “ “ “ lQl
101
AREANOSETTINGAND1/0 ADDRESSPORT” “ “ . . “ . + “ “ 7 “ o 7.5 . .

59
BBATTERY”*.so”””.””.” “..””””.o”+2.”2,4 . . 9
C CHECKAC POWERSUPPLYVOLTAGEo “ “ . ● ● ● + . “ ● ● ● 4 0 “ 4.5.1 . . 47

CHECKDC POWERSUPPLYVOLTAGE.“. . “ s “ “ “ “ . . “ “ 4 “ - 4.5.3 . . 48
COMPON!3NT
ARRANGEMENT ””O” “+”.””0.”*””” 1“” 1.1 . . 1
CONSTRUCTIONO. “ “ “ “ “ “ “ “. + “ “ “ o 0 “ “ “ “ “ 1 “ “ 1.2 . . 3
CONTROL
PANEL “ “ “ ‘**”
● ● ““ . 0 .* o “ “ “ ● ● 2 “ “ 2.2 . . 8
II
INI)IX
SUBJIK1’ CHAPTER SECTION PAGE
c 4.3.3 . . 29
6.1 . . 53
4.3.4 . . 30
4.3.9 . . 35
D DISPLAYINGANDWRITINGKEEPMEMORY “ “ “ ● ● ● ● “ “ ● ● 8 “ o 8.3 . . 62
DISPLAYINGANDWRITINGPARAMETERS
s “ o “ ● ● o + “ “ ● 8 “ o 8.2 . . 60
E EDIT DOESNOTFUNCTION”QO*”O O“”OO””OS”O 4+” 4.3.13 . . 40
F FAULTSNOTDISPLAYEDACGCALARMINDICATION” ● o ● ● ● “ 4 “ + 4.4.3 . . 45
H 4.3.5 . . 30
I INDICATIONLAMPOF POWERSUPPLYUNIT” “ “ “ o 0 0 “ 4 0 0
● ● 4.5.2 . . 48
INITIAL DIAGNOSTICERRORDISPLAYAT I’OWERAPPLICATION“ 4 4.3.2 29
INPUT/OUTPUTSTATUSDISPLAY BY ON-LINEDIAGNOSTICS
FUNCTION(DGN)O****OO*” *O”” ● 00*0 ”” *4”* 4.6 . . 48
1020 BOARD””””””””””””””” ““””””””7”” 7.3 . . 57
10210.”000.o”””ooc”**. 0“”0”0”*7+0 7.4 . . 57
M MAINTENANCE INSTRUMENTS “
● + s
● ● o “
● ● ● ● ● ● ● ● 3 + ● 3. . . 10
tlAINTENANCEOF ACGC*””” 00 O+” ● *””” 0.0”40s 4.4 . . 45
MAJORCOMPONENTS ””” O” DO Q”~OQ ““O OO” C”l SO 1.3 . . 5
MANUAL JOG MODEOPERATION FAULTY*+ “ + “ “ ● ● ● ● ● ● 4 Q ● 4.3.6 . . 32
MANUAL RAPIDMODEOPERATION FAULTY“ “ “ o “
● ● ● ● ● ● 4 “ ● 4.3.7 . . 33
MANUAL
ZERORETURNOPERATION FAULTY ● “ o + “ “ ● ● ● ● 4 “ “ 4.3.8 . . 34
MB20BOARD””””””””””””””” ““””””””7”” 7.1 . . 56
MODULE/UNIT
REPLACEMENT PROCEDURE ● ● + c
● “ “ “ c
● ● 6 “ ● 6. . . 53
NC DATAIIANDLING*”” BOO.”**** “*”00”0”80* 8. . . 60

9* CRT SCREENIS DARK””””””””” ““””””””4”” 4.3.12 . . 39
o OPERATINGPROCEDURE
TO DISPLAYINPUT/OUTPUT SIGNALS ● ● 4 ● ● 4.6.2 . . 49
OPERATIONIS NOTAVAILABLEWITHGO1, G02 OR G03 “ o ● ● 4 0 ● 4.3.10 . . 36
OPERATIONIS NOTAVAILABLEWITHG32, G76 OR G92 “ “ ● ● 4 . c 4.3.15 . . 42
OPERATOR’SPANELO + . “ “ ““ “ o
● OO “ “ o ●“ ● ● ● 6 “ “ 6.2 . . 54
OPTIONALMODULES* ● “ “
● ●+ + ● ‘● s● ● ● ● ● ● ● ● 6 “ o 6.3 . . 55
1. . . 1
4.6.1 . . 48
RI
INDIX
SUBJECT CHAPTER SECTION PAGE
P PARAtlETER
DATADISPLAY”””*” ““.”’”~””0”” 8“” 8.2.2 ““ 61
PA[{AHETER
TYPES ”O” OO”. ”O ””* ““”” ”””’ 8”08.2.1*”61
POWERC8NNOTBESUPPLIED”O”. .O”” .“”””.”. 4.* 4,3.1 “O 28
PUNCHING-OUTOF SETTINGDATAANDPARAMETER DATB “ “ “ ‘ 8 “ Q 8.5 e o 63
R RUCOGNI’rION
OF NC SYSTEM”.O.” “’””+””””~” 4“. 4.1.2 .. 11
RECOGNITIONOF TROUBLESTATUS “ . 0 . “ s . s “ o “ “ . 4 “ “ 4.1.1 “ “ 11
ROUTINEINSPECTIONSCHEDULEo . “ “ “ “ “ “ “ “ “ “ . 0 2 0 s 2. “ “ 7
Rs232C DOESNOTFUNCTIONWELL “ “ “ . “ “ “ “ “ “ “ . “ 4 “ “ 4.3.14 0 “ 41
S SETTINGANDADJUSTMINT FOR MODULE. . “ “ “ “ “ . “ “ 7 . s

● 7. 0 “ 56
SKIP FUNCTION(G31) OPERATIONFAILURE o . “ . 0 “ “ . “ 4 “ “ 4.3.16 . “ 43
SOFTWAREVERSIONINDICATION. “ ● . 0 0 “ “ o “ o “ “ “ 4 0 s 4.4.4 0 “ 46
SP20BOARD””O. .OS”” O”” *-O ““”” ”0”07”.7.2””57
SPINDLEDOESNOTROTATE”””. “.”””..””””” 4.” 4.3.11 .“ 37
SUMMARYOF STORINGDATAANDEDITINGOPERATIONS o “ “ .
● 8 “ “ 8.6 “ . 64
SUPPLYVOLTAGECliECK” **”””” “..00””””*~4””4.5 ‘.47
SYSTEMNO. SETTING(#6219) ”OO” O”0 ““O”OOCS 8.” 8.1 .“ 60
T TAPE INPUTOF SETTINGDATAANDPARAMETER DATA “ “ “ ~ Q 8 “ “ 8.4 “ “ 62

TAPEMODEDOESNOTFUNCTION00 ””” +. ”.”””.” 40~ 4.3.17 “* 44
TAPEREADERo ● “ . 0 + . “ o “ “ ● “ “ Q“ o 0 “ . “ 2 . “
● 2.1 ““ 8
TROUBLEIDENTIFICATION ”””” .0”00 ““00.+”” 4“” 4.1 “O 11
TROUIILESliOOTING
*”. .O”””” O*O 0“.”0”.*40.4.””
TROUBLESHOOTING
BY ALARMCODES“ . . 0 . “ . * . “ “ o “ 4 “ . 4.2 “ “ 12
TROUBLESHOOTING
SERVICEOF ACGC “ “ “ + . “ “ - “ “
● ● 4 0 ● 4.4.1 “ o 45
TROUBLESHOOTING
WITHOUTALARMCODES o “ “ “ “ s “ . “ “ 4 “ “ 4.3 “ “ 28
W WI{ITINGPARAMETER
DATA””’”” .-”.””’’”... 8“. 8.2.3 “- Cl
N
1. OUTLINE
The YASNAC LX3 provides you with an internal can be executed on machine sequence for the
self-diagnosis function (DGN). System mainte- apo ication of buit-in type programmable con-
nance can easily be accomplished with DGNand tro ler,
other main functions as listed below;
(2) ON/OFFSIGNALof Input to NC/Output from
(1) Microprocessor always monitors the machine NCcan be displayed with DGN
operations internally and can display the
status with function keys. IF any failure (3) Setting value of various parameters such
occurs, NC immediately stops with the blinking as accel/decel time constant and rapid speed.
of alarm displays. Also the same precedure
1.1 COMPONENT
ARRANGEMENT
D’ MACNINE
CONTROL
STATION
1/()
(OpTIONAL)
9’sCRT PANEL
)
ACCC
(OPTIONAL)
v
1
d .
AC SERVO X-Axis
2 DRIVE UNIT kbtor
EEJ CONTROL UNITS 7 f---
Ia.lz
w=
H
---
~g
GENERAL PURPOSE
Ucn
1/0 MODULE [
AC SERVO
I DRIVE UNIT
—
+ CONTROL CABINET I
Fig. 1.1 Component Arrangement of YASNAC-LX3
–l–
1~1 COMPONENT
ARRANGEMENT
(Cont’ d)
YASNA(’ 1.X:1
—.
POWER SUPPLY UNIT
~-cPs.,”t4 --1 @
(’Nil m TO SP20. CN3
< ‘cl
(’N12
@l
u (’N13 200 VAC INPUT
-. -J
+
NAIN BOARD RESISTOR
X-AXIS DRIVE
~-;ANCt3- kmzo -
CNl
5X cl
CNA
(AVN) Fr;w$x-mlsMOTOR
1+
0 ,1
,
&
CNI{ ST C2 ~;%%y’- Z-A’IS MOTOR
CN z
( PC)
k’--,-’
f- CNC
. SPINDLE DRIVE
u (MM)
(1 1
CNI)
(MM)
CNI; CN 4
1
S1’(i ~
1
poWER INPUT SEQu_OpTIcM FOR SPINDLE
ENCODER
( OP”I”ION” ) ~.—
‘Ill ~ “1 TAPE READER
CN5
L-. _~ TYP; :III’1{ ~
CNl-
(Sl)) (’N 6
NS-2.i2C C6 1lto~ 1
L _ti
!
cNII
( 1/[))
/.., *,
G,.
r+ I 111)1.c \c7J j AC(; C ]
L-_. -J
@j
i c’N 8 !--L DIRECT-IN
4 POINTS
L -~
!1
,
I/0 _BOARD
JANCD - 1020-
0111” m
cN51 OUTPUT : 40 POINTS
INPUT : 8 POINTS
CN52
OUTPUT : 8 POINTS
[ INPUT : 24 POINTS
cN53
OUTPUT : 16 POINTS
CN54 40 POINTS
CRT PANEL
OPTICAL ENCODER
—-
32 Fonm
Note : Circled “C” values.

Show cable No.
Fig. 1.2 Connection Diagram
–2–
1.2 CONSTRUCTION
(1)
-176
Appr(
Weigl L SUPPLY UNIT
BOARD
BOARD
BOARD
I
MB20 MAIN BOARD
Fig. 1.3 CPU Module
(’2)
Fig. 1.4 9“CRT Unit (rear view) Fig. 1.5 Tape Reader Unit
–3–
1, z CONSTRUL’TION
(Cont’ d)
(3) RELAY UNIT

J SPINDLE AC SERVO PACK COOLING UNIT
/ DRIVE UNIT J ..> /
— CPU
M,~I)lJLE
:.-
CONTACTOR UNIT TRANSFORMER 586-173
Fig. 1.6 Example of Un t Assembly with High Voltage Units
1.3 MAJORCOMPONENTS
(1) YASNAC
MAJORCOMPONENTS
Tahte 1.1 YASNAC
Hajor Components
ComponentName Type Code I Remarks
PowerSupply Unit CPS-1ON I AVRKNI
Tape Reader MODEL2801 RED18 Option
t10DflL1500 RLD14 OptIon
Tape Reel RED13 Option
t10tIEL1402-
1
tfain Board JANCI)-MB20C DTN5270
PCBoard JANCI)-PC20 DTN4770
tlemoryBoard JANCD-MM20OTN4790
JANCI)-MM21-2 DTN5170 Memorylength: [?0m,160m
JANCD-MM21-3 DTN5180 Memorylength: 320 m
MemoryUoard for Extension JANCI.-NN21-4DTN5190 Memorylength: 640 m (option)
JANCD-MM21-5 DTN5200 Memoryleneth: 1280 m
JANCD-tlH21-6DTN521OMemorylength: 2560 m
JZNC-OP1O1-1DUN13190Without Panel 1/0
Control Station
JZNC-OP1O1-2DUN13200\ With Panel 1/0
CRTDisplay Unit TR-9D+T,0 ,
KeyLtoardUnit These units are included in
the ahove control station.
SP Board
JANCD-102O-OIDTN4800
General Purpose 1/0 Board JANCD
- 1020-02 DTN481O
JANCO-102O-O3OTN4820
General Purpose 1/0 Module JANCD- 1021 DTN5250 Separated type
–4–
(2) ACGCMajor Components
Table 1.2 ACGCMajor Components
Name Type Code No. Remarks

14” CRT Unit C-5470YE CRT6 Main Key
Keyboard Unit HMK-9993-02 SW677 Main Key
Keyboard Unit BMK-2293-03 SW678 Soft Key
Keyboard Unit HMK-9993-20 SW679
Power Supply Unit VST-5-522/ST AVR738
CPU Module JANCD-CGOID DTN5390
Graphic Module JANCD-CG02 DTN4290
Memory Module JzNc-Mu::;::: - ~:;
JANCD-CG03 DTN51OO
JANCD-CG04 DTN511O
Memory Unit JANCD-CG05 DTN5120 These units are incor-
JANCD-CG06 DTN5130 porated into memory module.
JANCD-CG09 DTN551O
Battery Unit JZNC-BAT02 DUN13060
(3) AC Servo Units
Table 1.3 AC Servo Units
Applied Motor
Servopack
Code No. Optical Encoder
Type Motor Type
p/rev
CACR-SR05SB1AF DUA15920 USAFED-05FA1 6000
CACR-SR05SB1BF DUA16020 USAFED-05FB1 5000
CACR-SR05SB1DP DUA16120 USAPED-05FDI 4000
CACR-SR1OSB1AF DUA15940 usAiED-09FAl 6000
CACR-SRICISBIBF DUA16040 USAFED-09FBI 5000
CACR-SR1OSB1DF DUA16140 USAFED-09FD1 4000
CACR-SR15SB1BF DUA16050 USAFED-13FB1 _ 5000
CACR-SR15SBIDF DUA16150 USAFED-13FD1 4000
CACR-SR20SB1DF DUA16160 USAFED-20FD1 4000
CACR-SR30SB1AF DUA15970 USAFED-30FA1 _ 6000
CACR-SR30SB1DF DUA16170 USAFED-30FD1
_ 4000
CACR-SR44SB1DF DUA16180 USAFED-44FD1 4000
–5–
1.3 MAJORCOMPONENTS
(Cont‘ d)
(4) Spi nd e Drive Units VS-626FITIR
Table 1.4 Spinal e Drive Units
Drive Unit Type Motor Type Installation

UAASKA-04CA1 Flange Mounted
cIMR-MTm-3.7K
UAASKA-04CA3 Foot Mounted
CIMR-MTIII-5.5K
cIMR-MTnI-7.5K
UAASKA-llCA1 Flange Mounted
CIMR-MTIR-llK
CIMR-MTUI-15K
-6-
2. ROUTINEINSPECTIONSCHEDULE
The following table shows the minimumrequire- order to keep the equipment in optimum condi-
ments to be observed for maintenance time in tion for an extended period.
Table 2.1 Inspection Schedule
With With
the the
I terns Frequency Remarks
system- system-
Off on
Cleaning of reading Including light source
As required o
head part.
Tape Cleaning of tape
As required o
Reader tumble box
Lubricating of tension
As required o
arm shaft end
Tight closing of doors Daily o

Control
Checking for loose fit
Panel
and gaps of side plates MonthlY o
and worn door gaskets
AC Feel by hand, and do
Vibration and noise Daily o
the audible inspection.
Servo-
Motor contamination Daily or
motor o 0 Inspect visually.
and breakage as required
See if alarm for BATTERY
Battery Daily o 0
is displayed on CRTscreen.
Except for those checks which can be made with For this, turning off the power supply by
the NC in the energized state, such as checks pushing the POWER OFF button on the NC opera-
for external cleanliness, vibration, and noise, tor’s station is not sufficient, because after
be sure to turn off the power supply to the NC this button is pushed, still several areas in
before starting to undertake routine mainte- the housing are energized, and are potentially
nance service. dangerous.
–7–
2.1. ‘TAPEREADER Keep each door tightly closed at all times.
~Tension arm shaft available as an option.
(1) [Cleaning the tape reader head (Dai lY)
(b) After inspecting the control with dcor
(a) Remove tape rubbish and dust from the open, close the door and fasten door locks (2
glass with a blower brush. If the glass is per door) securely using the key provided (No.
stained with oil or oily dust, wipe it using YEOOI). Whenopening or closing, insert the
agauze or soft cloth with absolute alcohol. key all the way into the keyhole and turn
Also clean the tape guide and the tape until it clicks (approximately a quarter-turn).
retainer. The key can be removed from an open or closed
\
(b) Remove the dust, if any, on LED (light position. OPEN POSITION
source) on top with a blower brush.
6
CLOSED
CLOSED
(2) Cleaning of tape tumble box (Weekly) r, —CLOSED
POSITION— a d=
Clean the braided nylon leading tape with a Q POSITION
CLOSED L
clean, soft cloth. t
OPEN POSITION
(3) Lubricating of tension arm shaft
Fo:r the control with 6-inch or 8-inch diameter with the door With the door
reels, lubricate the shaft end of tension arm, lock on right lock on left
when the tension arm does not move smoothly. side of the side of the
door (Left-hand door (Right-hand
Q Hinged Door) Hinged Door)
LUBRICATING
o Fig. 2.2
\ TENSION ARM
/ \
NOTE
(In the case of 8-inch diameter reel) If the optional door interlocking
switch is provided, opening the door
Fig. 2.1 shuts off the main power supply and
stops all operations.
NOTE
(c} Check gaskets on the rims of front and
When trouble occurs in feeding or rear doors.
winding tape with 8-inch diameter
reels, open thefront door and brush (d) See if the inside of enclosure is dusty.
away dust around the photo-coupler by Clean it, if necessary.
using a blower brush.
(e) Check for any opening in the door base
2.2 CONTROL
PANEL with the doors shut tightly.
(1) Checks on doors for tight closing (Daily) 2.3 ACSERVO!lOTOR
(a) The control panel is constructed as a dust- (1) Vibration and noise (Daily or as required)
proof, sheet-steel enclosure with gasketed
doors so as to keep off dust and oil mists. Vibration can be checked by resting the hand
–8–
on the motors, and for noise, using a listen- (6) With the power on, remove the old battery.
ing stick is recommended. If any abnormality
is found, contact maintenance personnel imme- (7) Put the new bat tery in the holder and set
diately. the connector. See Fig. 2.4. Battery connec-
tion.
(2) Motor contamination and impairment (Dai Y
or as required) (8) With the power on, make sure that b] ink
display of CRTscreen or LED1goes off. IF
Check the motor exterior visually. If dirt or they are still illuminated, it is due to the
damage should be observed, inspect the motor improper battery connection or defective
by removing the machine cover. Refer to the battery.
machine tool builder’s manual. — \
*\ A -1
2.4 BATTERY ,+
Make sure that ‘BAT”or ‘A/B” on the right-

low position of CRTscreen is not displayed.
If it is displayed, the battery must be
replaced within a month.
Whenreplacing, never remove the old battery A \
with power off, otherwise the data stored in

memory are cleared.
L
Replacing Procedure
(1) Depress POWER OFF pushbutton to shut off

the power supply to the operator’s station.
(2) Open the frent door of the control. The

battery of the memory (printed circuit) board
can be seen on the CPUmodule which is mounted I
on rear of the front door.
Fig. 2.3 Arrangement of LEDand Battery
(3) Where the control is equipped with a door
interlock switch, pull it out by hand. The
power can be turned on, with the door open.
(4) Depress POWER

ONpushbutton.
(5) Check to see if lLED on memory board is

illuminated. Fig. 2.3 shows the arrangement
CORRECT CORRECT WRONG
of LEDand the battery. If illuminated,
replace the battery with new one.
Fig. 2.4 Battery Connection
Battery Type: JZNC-GBAO1
–9-
3. MAINTENANCE
INSTRUMENTS
(1) Measuring instruments
Name Allowable measuring range Purpose
10 to 30 VAC(at 40 to 100 Hz) To measure ACpower voltages

Tolerance : ~~~ or less
Tester
or Several mVto 100 VDC To measure DCpower voltages
Multi-purpose Tolerance : ~~~ or less
digital meter
Several Q to approx. multiple of 10MQ To measure currents flowing
Tolerance : *5% or less through DCmotors
(2) Tools (3) Chemicals

Phillips screwdrivers; large, medium and small Cleaning agent for tape reader (absolute
Standard screwdrivers; medium and small alcohol)
–lo-
4. TROUBLESHOOTING
4.1 TROUBLEDENTIFICATION recognize the status of machine and equipment

regardless of the detai of trouble.
Try to fully analyze the circumstances in The NC unit is provided with an interlock
which the trouble occurred. This is necessary switch. When the operator opens the door, the
for identifying the trouble and/or for having NC unit power supply is tripped by MCCBand
the YASNAC service personnel called in to the interlock switch is released.
correct the trouble. Verifying the following Do not start the check operation until the
points will minimize the down time of your interlock switch is released.
system:
(1) Nameof machine manufacturer
OF TROUBLE
4.1.1 RECOGNITION STATUS
(2) Time of delivery
(1) What operation w 11 cause the trouble?
(Is other opera t i on performed normal lY?) (3) Nameand type of machine
(2) Whendoes the trouble occur: every time (4) Nameand type of NC unit and others
or frequently? (Example)
NCunit : YASNAC-LX3 (ENcM-LP332)
(3) Was there no external disturbance such as Servo drive : CACR-SR053SB
power interruption or lightning when trouble Servo motor : USAFED-05MA
occurred? Spindle drive : VS-626MTIII
(CIMR-MTIII7.5K)
(4) Did it occur during or after operation of Spindle motor : UAASKA-08CA3
mode switches such as EDIT or memory, or func-
tion such asm(parameter) or~(diagnose) (5) SYStem No. of NCsoftware
or key switch on CRTpanel? Check procedure
Keep depressing~button at the time of
(5) Ensure the fol lowing points if the trouble power application. Then, the screen as shown
occurred as related to feed and/or spindle in Fig. 4.1 appears on the CRT.
operation:
\
. Check of LEDon the drive unit
. ON/OFFcheck of fuse or MCCB
“ Time of trouble occurrence such as
at power application. Lx 3
I
at acceleration.
1
Servo system No.
at deceleration.
IrrImn Lain sy~tem No
at steady-state running. uuuln-
.
!nnnn’ ~PC system No.

(6) Does it depend on part program?
If so, record also part program, offset and
coordinate system settings. Fig. 4.1 NC Screen at Power Application
4.1.2 RECOGNITION
OF NCSYSTEM (6) Ensure that the parameters are the same as
those specified in the list attached to the NC
Ensure the following points so as to correctly unit.
–11--
4+~ TR~U~LESj]()()’TING
By ALAf/M
CODES
This description covers the troubles displayed

by alarm codes that were recognized by diagnos- Alarm di splay
area diagnosed
tic function of NCunit during normal opera- by NC unit
tion.
Refer to Appendix 1 “List of Alarm Codes.” Alarm and message
display area by
Some additional explanations are given for machine sequence
especially difficult troubles.
Display Method
If an alarm condition occurs, a display “ALM”
or “A/B” (for battery alarm) blinks on the Fig. 4.2 Alarm Codes and Messages
bottom line of the CRTscreen regardless of
the mode or function. In this case, detailed Eliminate the cause of the alarm and depress
information of the alarm condition will be the=l key, and the alarm state and the
displayed by the following operations: alarm display will be reset. Notice that the
Depress the (ALM)key alarm code ‘820” is displayed regardless of
This will cause up to 4 pairs of alarm codes the selected function key.
and alarm messages to appear in order of impor- The alarm codes are categorized as in Table
tance, with the most serious one at the top. 4.1.
Note: In an alarm state, the alarm screen
appears taking priority over any other
display. There is no need to operate
the (PAGE)key.
Table 4.1
AlarmNo. Spindle Operation Typeof Alarm
000 to 099 Stop at block end Tape format error alarm

Macro, operation, external input/output
100 to 199 Stop at block end
error, sequence error
Overtravel, reference point return,
200 to 299 Decelerated to stop
positioning, machineready
300 to 399 Decelerated to stop Servo, emergency stop, overload FG,RPG
400 to 499 I Decelerated to stop

I Sequence error
500 to 599 I
i Unused
600 to 699 Sequencer message

, 1
700 to 799 I I Unused

CPU error, RAMerror, ROMerror
800 to 899 NCsystem stop
Contact YASNACService Personnel.
900 to 999 I ] Off-line error (for our maintenance)
Note: Sequencer messages are the troubles concerned with machine sequence.
Refer to the maintenance manual prepared by machine manufacturer for details.
–12-
4.2.1 ALARMS
010 ANDO1l (Parity Error)
Cause of Trouble Check Method Solution
Alarm 010 1) In case of tape operation: ● Clean tape reader.

(TH error) The number of data holes for each Check tape itself if the
character is checked on the NC tape. feed hole is faulty and/or
An alarm is issued when the number is: the nap is raised on the
Even: For EIA tape iluie.
Odd: For 1S0 tape . Failure of tape reader
(The description that follows applies itself
to the EIA code.)
Tn
!Wr,ca LSK-RR
Ec01cNIGox123.456c
R
hlJOCl;
H II
II + 128
k ton
E(JR
:
2) In case of memory operation or at . Failure of MB20board or

time of EDIT. of expansion memory board
(MI121board)
3) RS232C communication error Refer to item 4.3.14.
●Framing error
. Overrun
Alarm 011 In case of tape operation: If the tape cannot perform

(TV error) The tape should be capable of TV check TVcheck, use it by setting
(Number of characters for one block m ft6002 D6 = O (TV check
should be even, including llOB.) OFF) or make it so that it
can perform TV check.
Others 1) Disagreement between numbers of ● Check the specification of

Alarm 010 RS232C baud rates and stop bits RS232Cequipment
2) Communicantion error of RS232C ● Check parameters.
(ea. too Rioh noise level) Refer to par. 4.3.14.
“ Check cable grounding.
–13-
4.2,2 ALARM
075, 076, 077 (RS232C Faulty) 076: RS232C interface; transmission fi~ilure
077: RS232C interface; 10 characters or more
075: RS232C interface; disagreement between were read after stop code was issued.
number of bits and number of baud rates
RS232C
~llkey. — ~
Setting
data written
~No correctl 9 “ __!ti
#6028 (OUT)
#6026 (IN)
NO
Baud rate setting.
Stop bit setting.
Control code setting.
Check wiring.
\- “-
Fig. 4.3
–14-
o Settin~ of Amlicable Interface Setting of stop bit length
Set the data transmission baud rate, stop bit
length and control code sending commandspec-
ifications with parameters as shown in Tables
4.3 and 4.4.
(a) Select ion of RS232C Interface Port

Select the port of RS232C interface by setting Setting of control code sending command
#6003. I =1: Does not
1st RS232C and 2nd RS232Ccannot be selected
simultaneously.
Common input’
#6026D5
output
send control
code.
Independ- =0: Sends control
Table 4.2 Selection of RS232C Interface Port
entt Output #6028D5 code.
Interface Input Output I
1st RS232C #6003D0 #6003D4

2nd Rs232C #6003f)l #6003D5
(c) 2nd RS232C Interface
Baud rate value setting for 2nd RS232C inter-
Select above bits by parameter setting ‘1” . face is shown in Table 4.4.
(b) Ist RS232C Interface Table 4.4 Baud Rate value Setting
Baud rate value setting for 1st Rs232C inter-
Input/ t1602~ #602~ #602~ #6027
face is shown in Table 4.3. Common
Output
Table 4.3 Baud Rate Value Setting Input

indepen- —
Input/ #6026 li6026 it602E it6026 dentt
Common output
output D3 D2 D1 DO
#6026 #6026 #6026 #6026 50
indepen- ‘npu t D3 D2 D1 DO 100
dentt #602/?’#6028 #6028 #6028 110
D3 D2 D1 DO
#&i&
‘u ‘Put 150
50 0 0 0 0 200
Baud
Jo o 0 0 1 300
rate
110 0 0 1 0 600
value
150 0 0 1 1 1200
200 0 1 0 0 2400
Baud
rate
value
300
600
0
0
1
1
0
1
1
0
4800
9600 iEHEk
–lrj _
4.2.2 ALARM
075, 076, 077 (RS232C Faulty) (Cont’ d)
Setting of stop bit length

—
=1: Two bits for
Common input’ #6027D4
output stop bit
lndepend- Input !16027D4 =0: One bits for
en t Out;ut #6029D4 stop bit
Setting of control code sending command
Table 4.5 RS232CVoltage Level
I VO<-3V VO>+3V
Function OFF ON
‘Signal
— Status Mark Open
_Logic I 1 -[ 1“
Table 4.6 Connection Cable (A: for Termina Connection

RS232C Interface
External
NCSide (DB-25P)
Connection Equipment
Symbol Signal ]Pin No. Symbol
I
FG Frame grounding
I 1~ FG
SD Send data 2 SD
RD Receive data 3 RD
RS Request send 4 RS
Cs Capable of send 5
DR Data set ready 6
SG Signal grounding 7 0 \ o SG
ER Equipment ready 20 * 10 BUSY

—,— — ..—.
+ ER
16
display)
“ JANCD-MB20 module, -MM20module or -MM21
module (optional) is not correctly connected.
● Failure of above modules
Contact YASREPin any of above cases,
Fig. 4.4 Example of 1st RS232C Interface
1. Use 1st RS232C interface when the built-in

type tape reader (PTR) is used.
In this case, RS232C interface freely usable
by customers is 2nd RS232C interface only.
2. Keep cable length from tape reader to main

board (JANCD-MB20 Type) less than 3m. Contact
YASREPin advance if it is necessary to exceed
3m.
4.2.3 ALARM
170, 172, 173, 174 AND175 (Memory
Error)
170: HEMERROR(OFS)
Tool offset value total check error
172: MEtlERROR(SET)
Setting area total check error
173: MEMERROR(PRM)
Parameter area total check error
174: MEMERROR(KEEP)
Keep memory total check error
175: MEMERROR(MACR)
Macro total check error
These alarms indicate that tool offset value,

setting data, parameters, keep memory data
and/or macro data were rewritten for some
reason.
The following points may be considered as
their cause.
. Failure of battery unit (battery alarm
–17-
4.2.4 flLARtl179 (Temperature Alarm inside the Panel)
Ambient temperature of . Open NCpanel door and ensure that the o Replace the fan if
CI)Umodule exceeded fan runs normally. faulty.
the specified value . Ensure that air comes out of exhaust Call our service person-
(70”Ct3”C) by meas- port at the cooling duct. nel YASRllP.
uring at top of CPS- . Ensure that air intake port of cooling ● If cooling duct is
10N as a result of fan duct is not blocked, clogged, remove the
failure. cause of clogging and
restart the operation.
—
Failure of power “ Turn OFF power supply, open the door The power supply unit must
supply unit(CPS-10N) of NC panel and cool it for about be NCplaced.
(Temperature detector 30min. If the alarm still lights. Contact YASREP.
is built inside the
power supply unit.)
_——
Ambient temperature of “ Measure the ambient temperature. o Reduce the effects of
NCpanel is too high. “ The temperature may rise if NC panel temperature rise by
(Applicable temperature is exposed to direct rays of the sun. shielding the NC unit,
range is O-C to 40”C.) etc.
–18–
4.2.5 ALARM231 AND232 (Zero Point Return Area Error)
Zero point return Try zero point return again while Return it to the decelera-
start position was at observing the deceleration LS: tion LS or try the zero
zero point side rather ~#1306 D4(X) point return again from a
than at deceleration #1306 D5(Z) more distant point.
LS side. As shown below an alarm results when
zero point return is made between DECLS
and zero point. Note that this error
check can be performed only after power
supply is turned OFF and the manual
return to zero point has been completed.
SWITCH)
!%!:-
SI@J&
L-L
R#D S–OT
212. ;
Final distance of zero Perform the zero point return by jog Make final distance
point return is too feed. (parameter) longer:
short, or, approach Try to change parameter for final . m#6304(X)
speed is too fast. distance. 116305(Z)
Compare the parameter for approach speed ● Approach speed:
with parameter list. #6310(X)
+16311(Z)
● If MB20, servopack and/
or servo motor are re-
placed, ensure position
loop gain (Kp).
–l(J._
4.2,6 ALARMS
241 AND242 (Reference Point Return Area Error)
Cause of Trouble Check Method I Solution
This type of alarm Observe DECLSchattering: Adjustment or replacement

results when reference DGN#1306 D4 (X-axis) of LS
point return performed #1306 D5 (Z-axis) ● Failure of 1020 or 1021
manually. Observe reference point pulse: PCB
It also occurs by DGN#1288 D6 (X-axis) Replace ACservo.
reference point return X1289 D6 (Z-axis) Replace MB20B.
at low speed due to Replace ACmotor.
DECLSchattering. PG cable failure
Occurs at high speed
by error of reference
point pulse
The alarm occurs also In case of G28 Same as above

at automatic reference
point return. In case of G27 Check the program.
4.2,7 ALARMS
271 AND272 (P-SET Error) (Z-axis) at the time of completing positioning
with GOO,G27, G28, G29 and G30.
[)-Set Error results when difference between Check is also required at the time of ERROR
commandposition and machine position does not DETECTON (~#1304 D5=1) and G4 (dowell).
fall within parameters #6056 (X-axis) or X6057
Miichine runs too heavy. Measure the load current. Observe Lighten machine load,
torque motor in case of ACservo.
Servo error pulse Check error pulse. Adjust zero point of servo.
exceeds setting range. Refer to par. 3.3.4.8 If it cannot be adjusted,
Display Number of Servo Lag Pulses in replace MB20or Servo Pack.
Operator’s Manual. Contact YASREP.
-20–
4.2.8 ALARM
310 (Servo Power SUPPlYNot APP1ied)
Secondary power supply This is a normal result whendepressing Depress IWERONbutton

is not applied. NCRESETafter initial ~r application again.
or resetting emergency stop alarm, etc.
In caseof automatic Ensure that it is set to Check wiring and sequence.

servo power applic- ~#1322 D7=l.
ation 1/0 input spec-
ification is not ac-
tivated by secondary
power supply.
Emergencystop input. Chwk if ALht330d

isplays, or~l!ll?lll Reset emergency stop input.
Dl=l.
Secondary power supply Check for other alarm display. Take corrective action
was tripped by other according to alarm code.
alarm.
4.2.9 ALARM
320 (Control Not Ready) does not fall within therangeofmM056
and it6057 after powr application and self-
This ty~of alarm results whenposition lag diagnosis,
Faulty zero point Wctm!%219=4, then, ERRORPULSE Perform zero Wint adjust-
adjustment of servo. iisplay screen from~display and ment of servo.
wad the values of X- and Z-axes.
Machine is running. This isaproblmof the
machine side rather than
failure of NCunit.
Contact machine manufac-
turer.
PC signal keeps feed- Replace FCor servo.

ing. Contact YASREP.
MIMIfailure. Replace MB20. Contact

YASREP.
–21-
4.2.10 ALARM
330 (EmergencyStOP)
——
Emergencyshp button !fter ensurinm#1281 D1=O(during Reset the emergency stop

depressed, or, machine anergency stop), check continuity of button. Release itfrcrn
end L-Sis out of place mergency stop button or nnchine end LS machine end LS according
shown below. For correct connection, to instruction manual
refer to connection diagram prepared prepared by machine manu-
by math ne manufacturer. facturer.
MB20
I
ESP
Machine End LS
“ m
L--%--J
Machine End Release
Exampleof EmergencyStop Connection
Failureof MIMI This is MB2Qfailure if alarm 330 lights Replace HB20.

even amgli%l=l. Contact YASREP.
Drop of +24V power Check +24 VDCpower. If thevolt.age is Replace CPS-10N(power

below +20V, it indicates pmsible supply unit).
trouble. Contact YASREP.
4.2.11 ALARMS
331 AND332 (.ServoFuseBlown)
Cause of Trouble I Check Methcxl Solution
Servopack fuse is m#1288 Dl=l X-axis alarm Turn off power supply to
bl.wn or~B tripped. #1289 D1-1 Z-axis alarm mathine.
Alarm 3!%)(servoPack alarm) should also Check if servopack fuse is
be displayed simultaneously. blcm or KB tripped.
IXN#1’281D2=l Contact YASREP.
Erroneous wiring Check if CN1-43and/or CN2-43drop to Gm-ect wiring according

o vi toconnection f’lanual item
12. Servo Unit Feed Ca-mc-
tion
–22–
4.2.12 ALARMS
341 AND342 (Servo Error) to commandvalue exceeds parameter #i6074 (X-
axis) and #7075 (Z-axis).
Servo error results when the lag of machine
Trouble Check Method Solution
Motor load is too . Observe motor current or torque monito; If machine Remove, trouble
large and movement if alarm occurs during idle running and restart operation.
command is too small. @/t3 direction atjogor rapid mode
E.g. after turning ON the power.
“ Excessive drilling . Check oil film on slide surface of
load machine and check oil level in tank.
● Machine requires
lubricant.
“ Program error causes
tool/work contact.
—
Torque is not applied. ● Check torque limit signal. ● Correct torque limita-
● Check torque monitor and motor current tion.
● Replace Servopack.
“ Replace the motor.
D/A circuit failure Measure check terminal (IN-M) of Replace main board (MI120)
(output continues) Servopack with servo power OFF. of CPUunit.
It is faulty if the voltage exceeds
several 10 mVat this status.
Servopack failure Whenservo power is on, the machine runs Replace Servopack.
(speed commandcontin- away, causes alarm and stops.
ues. )
Wiring failure Refer to Connection Manual

par. 12. Connection of
Feed Servo Unit.
Kp(position loop gain) Determine if KP value from the POS(ER) Adjust value by VR (LX3)
is not correctly display at the time of jog and rap’ d of Servopack if the va ue
adjusted and it causes feed is correct. is less than the value set
excessive position lag as standard by machine
F=mm/min manufacturer.
F
‘P=16”7 x POS(ER)
(s-’)
–23–
4.2.13 ALARMS
351 AND352 (Motor Overload)
Cutting condition is Did it occur during drilling and/or Wait until temperature of
too severe (Servopack threadcutt.ing? servo motor cools down.
alarm lights and alarm Check if it recurs at idle running or Then, restart operation by
390 activates. dry run. alleviating the condition
after clearing alarm with
alarm reset button of
Servopack.
Ma(chine runs heavily Check the oil film on the guide face. Check oil tank and oil
due to shortage of pipe according to instruc-
lubricant on the guide tion manual of machine.
face of machine.
———
Disconnection or con- “ Ensure that alarm lamp of Check wiring status
tact failure of signal Servopack does not light. between NC unit and
between NCunit and .~#1288D2=0 causes alarm. Servopack according to
Servopack #1289 D2=0 causes alarm. Connection Manual.
!%!rvopack failure Servopack alarm activates instantly Replace Servopack.

after power ONeven if wiring is correct Contact YASREP.
It may cause an alarm by
m#1288 D2=0
#1289 D2=0 without
causing Servopack alarm.
–24–
4.2.14 ALARMS
361, 362 AND366 (PG Disconnec- disconnection check of A, B and C phases from
tion Error) PG and check by PG input comparison at the
time when TG ONsignal from Servopack turns ON.
They perform 2 types of checkup: Signal wire
Disconnection or . Check for looseness and removal of ● Correct looseness and/or

contact failure of MB20board’s connectors CN1 (X-axis), removal of connectors.
signal wire between NC CN2(Z-axis), CN3(spindle) and/or “ Correct wiring as neces-
unit and servopack CN4(spindle PG). sary.
. Check looseness and removal of
Servopack connectors.
. Perform wiring check according to
Connection Manual.
—
Failure of PG detector This type of alarm results when main Replace MB20.
circuit connection power is applied though result of check Contact YASREP.
for above item 1 is normal.
No shorting plug con- Shorting plug connector to CN4 at CPU Mount shorting plug
nector even without module is required for such specifica- connector.
spindle PG. tions without spindle PG.
Servopack failure ● Check if Replace Servopack.

m#1288 D7=1
(X-axis TG ON)
#1289 D7=1
(Z-axis TG ON)
occur at motor stop.
“ If alarm occurs above the speed to
turn ONTGONsignal, it may be PG
output signal failure of Servopack.
PG failure “ If alarm occurs above the speed to Replace PG

turn ONTGONsignal, it may be failure
of PG.
Setting failure of This type of alarm results when position This is a rare case.
TGONsignal detect detector PPS is low. Motor may reach But, change TGONsignal
level for Servopack running speed at TGONsignal detect detect level of servopack
(Abnormal case) level in case of a large speed change to 12% from the standard
ratio with an external detector (such as ~.
Inductosyn, linear scale).
–25–
4.2.15 ALARM
325 (Servo CPUError)
Servo CPU failure mflfi014 D6=1 causes error. Replace MB20.

Contact YASREP.
4.2.16 ALARM
329(Buil t-in type PC CPUerror)
Cause of Trouble
I Check Method Solution
PC CPU failure m#6014 D7=1 causes error. Replace PC20.

Contact YASREP.
4.2.17 ALARM
820 (ROM/RAM
Check Error) any fault, it is displayed together with RO1l/
RAMnumber.
It performs check of ROMconstantly and RAMat This is one of the major failures. After re-
the time of power application with self- cording the alarm number, immediately contact
diagnostic function of NC unit. If there is YASREP.
Trouble
I Check Method Solution
#00 to #05 ROMin IIM-20 ERROR Replace ROM#00 to #05

failure #ON :820 mounted to MM20.
(n=O to5)
#30, #33 ROMerror MM-20 ERROR Replace ROM#30(#33)

#30 :820 mounted to MM20.
(#33)
#350 RAMerror PCURAMtiERROR Failure of RAMmounted to

$350820 PC20
Replace PC20.
#36 ROMerror MFI-20ERROR Replace ROM#36 mounted to

#36 :820 Mf120.
–26–
#500 RAMerror RAMCHECKERROR Failure of RAMmounted to

#0500 820 MB20
(#501) Replace MB20.
#40 error PC-ROMUERROR Replace ROM#40 mounted to

#40 :820 PC20.
#44, 45 error MB-20 ERROR Replace ROM#44 (#45)

#44 :820 mounted to MB20.
(i145)
#100 to#103 RAMfail- RAMCHECKERROR Replace MM20.

ure #XXX:820
#120 RAMfailure Replace MB20.
#300 to #301 RAMfail- Replace PC20.
ure
#302 RAMfailure RAMCHECKERROR Replace PC20.

#XXX:820
#510 to #511, #520, Replace MB20.
#521, #530 RAMfailure
4.2.18 ALARM
323 (ACGC2SYNCERROR)
ACGC2CPU failure m 116014D5=1 causes error. Contact YASREP.
–27–
4.3 TROUBLESHOOTING
WITHOUT
ALARM
CODES cated by alarm codes.
For further details of signal meanings express-
The following examples are instructions for ed by the address~, refer to Section “Re-
locating and correcting the troubles not indi- tails of Signals” in Connection Manual.
4.3.1 POWER
CANNOT
BE SUPPLIED.
Trouble Check Procedure Solution
No power SUPP1 d to NC Ensure that SOURCELED(green) of DC Check molded-case circuit

unit. power SUPP1Y(CPS-1ON)inside CPUmodule breaker or NCpanel and
lights. also connector CN13 of
CPS-1ON.
.——
Alarm LEDof CPS-ION CPS-ION LEDDisplay When trouble in Table on
lights. Signal
Display
i LED
!
Func t ion & the left is displayed by
Naw , Color Cause
LED, correct the trouble,
Pwer Lights when AC
supply SOURCE ~ Green pouer is on, out then, turn on power again.
Norma 1 status when owr is off.
If the trouble is not
Pn+er on Lights i+hen SOURCE
IWER ON Grsen input above 170 corrected by this procedure,
status VAC at NC!IXCN.
trouble mey be in the power
+5 v Lights at +5 V
Trouble over- vo 1 tage or unit. Contact your YASKAWA
overcurrent.
+12 v +5 v, Rad Lights at +12 V representative(YASREP).
Trouble *12 v overvoltage or
Trouble – 12 V under-
Display -12 v vol tsge.
Trouble
+2.4 v Lights at +24 V

+24v Red over- vo 1 tage
Trouble or overcurren t.
External Lights with

EXT Red external EXALtl
trouble signal.
Note: LED lights for external trouble (EXT) when CN13

connector batwen 4 and 7 short-circuits.
Power ON/OFFSwitch is SW5Setting(for 9 ‘CRT) Set correctly shorting

not set properly. 1 plug SW5at left corner on
Use panel (POF) Use external Use both
SW5 only device (EOF)
MB20PCB.
) I only
i
I0 = i 3+ ’14 ‘Cn’y cm)
lo~3 3
u
10 I o ~
(Set at factory
12- POF(invalid/valid) SW5 ~
7~09
000 G 6
9
Prior tO 10 o= 12 12
shirment)
El
I
I
–28–
4.3.2 INITIAL DIAGNOSTICERRORDISPLAYAT POWER
ON
Trouble ! Check Procedure I Solution
Error identified by Both diagnostic items passed and Record the diagnostic item
initial diagnostics at diagnostic item lead up to error are lead up to NC unit stop,
power ON. displayed and NC unit stops. turn on power again and
contact your YASKAWA rep-
resentative of its results.
4.3.3 “CPUERROR”DISPLAY
(Without Alarm Codes)
Trouble I Check Procedure I Solution
“CPUERROR”only is CPUcannot function normally and this is Remove any noise source
displayed on CRT major failure. The main system shuts near the NC unit.
screen. off th6 servo power, but, depress the Turn on the main power
emergency stop and power OFF buttons to under emergency stop
make check for proper AC input voltage condition. Contact our
and ensure power is OFF. YASKAWA representative
immediately if it is “CPU
ERROR” .
If normal, start operation
after ensuring correct
parameters, settings, off-
sets and programs.
–29-
4.3.4 CRTSCREENDOESNOTDISPLAY that the wire is properly connected to the NC
operator’s station, connectors are not loose,
CRTscreen may not display any data as a result or fuse inside CRTunit is not blown(refer to
of trouble of CRTunit itself, display circuit Par. 4.3.12, “ 9“ CRTSCREENIS DARK”).
and/or connection cable. Contact YASREP,if the trouble can not be lo-
If there is no display on the screen even after cated even after the above procedure,
the NCunit power is applied, check to ensure
4.3.5 HANDLE
MODEOPERATION
FAULTY
Handle mode not selec- ~#1300 D, Check wiring for Proper

tion, mode.
——
Axis not selection. m#1302 D, (X-axis) Select the axis.
m#1302 D, (Z-axis) Check wiring.
Magnification not se- Handle Magnification Setup

lection.
#1302 D,#1302 Do#1302 D7 llagnifi-
MP3 MP2 MP1 cation Check sequence.
0 0 0 xl
0 0 1 x 10
0 1 0 x 100” Check wiring.
0 1 1 x 100”
Either Oor 1
1 x 100
is acceptable.
No power to handle PG. Check that +5 V is supplied on Correct wiring according

terminal of handle PG. to Connecting Manual(TOE-
Also check the signal wiring. c843-9.22) .
No pulse generated by Hanual pulse monitor~#1282 DO to D7 Same as above

turning handle. Does this DGNchange by turning handle?
–30-
Parameter not set cor- m#6222 Set parameter according to

rectly. Max. speed at handling(Reference) YASNAC LX3 Operator’s
m#6009 D4 Manual(TOE-C843-9.20)
1: Magnification to be set with~
#6223 at handlex 100
0: Magnification XIOO
SW1of SP20 not set to SW1setup is shown below. Specification for simulta-
ENB. 1 HPGpower is fixed to +5 V. neous 1 axis manual pulse
2 SW1on SP20 board is set as below by generator. (Use this
specification of manual pulse terface.)
generator.
(Swl)
1 Em” 3
4 000 6
7 000 9
10 000 12
Simultaneous 1 axis manual

pulse generator
–31–
4.3.6 MANUAL
JOG MODEOPERATION
FAULTY
Jclg mode not selected mti1300 D, Select the mode.

Check wiring.
Axial direction not +xmIt1302 IIz Select axial directicm.

specified. –X~~#1302 D3 Check wiring.
i-Z~#1302 D4
–z~#1302 D5
Jcg override not enter Feed override/Hanual JOG feed rate Selection Set jog override to move
ed value o her han O.
Check w re.
r !6238 Setting speed_

r #6239 Setting speed
araaeter t6240 Setting s&ed
110; 0101 80% lPar.ame~r__~241 Setting speed
~42 Setting sy@
t6243 Set tinS_>@
r t6244 Setting sqd
r t6245 .%- S&_@
r t6246 Setting
j.~d.
r ffi247 Setting speed
araweter t6248 Setting speed
100’0 g 160 %_ Parawter t6249 %ttings~ed
-+
.1 0- t-- 0 1
0 ‘-- 170% Parameter #6250 Setting speed
.~ ~o.. _~ j. _ @%__ Para~ter #6251 SettingspSed
l_olo 1 1 190 ~ Parameter 16252 %tting speed
t
1 ,–03 o 0 203% Paraweter t6253_%tting speed
Parameter #6254_%tt i ng_s~_ed _
;-~$+-{-- -;- -;-
Parawter t6255 Setting sp~d
‘~ 1-:: .1-+.1
-t- Pa:?~_tg~ $62EfjSett i “g speed
Parameter~Setting speed..
7—
0 Para~ter t6258 Setting speed
-f~, ~~ o% ~-Paramter $6259 Setting
‘--”-”-” :_@ed
Parawter t62?XlSettig~_:peed
-:”–:7- .O+O. Para~ter ~6261 Setting sgeed
,,
Para.~t::.#6&2.Setting sq?ed_
-fi+- 1#+- ~a~~m~er *6263 Set t i ng_spwd
1 1 , Paramter #6264 Setting speed
kote: 1: close O: open
_——
Parameter not set cor- Ensure thatmlt6233 to #6264 are set Set parameter
rectly. according to Table 4.9.
Not at machine lock. m#1303 D, Check the switch to ensure

thatm#6000Dl is at 1.
–32–
4.3.7 MANUAL
RAPIDMODEOPERATION
FAULTY
Rapid mode not select- m#1300 DO Select the mode.

ed. Check wiring.
Axial direction not +X~#1302 Dz Select axial direction.

specified. –X~#1302 DS Check wiring.
+Zm#1302 D4
–Zm#1302 D5
Rapid override not Input status and Rapid feedrate Select rapid override and
entered. MNSlzol set the parameter.
Inputstatus Rapidfeedrate
ROV2Rovl Xaxis Zaxis
; ; [SF+ r!F+
0,’ , E!ng lx+ [=n’

1“+
0 [01 F. (*6231 Setting speed)
Notes: 1) 1: close O: open

2) The following table is applied for rapid
override at 6 step specification.
(6 step specification: Parameter u6018 Dz=l)
Input status Rapid feedrate

ROV4 ROV2 ROV1 X axis Z axis
1 0 1 100% 100%
1 0 0 50% 50%___
o 1 25% 25% _
o 1 A 10% lo%__
o 0 1 5% L—+
o 0 0 FO(!6231 Setting speed) --
1: close O: open
Parameter not set cor- Check following parameters for correct

rectly. setting as shown in the above table.
#6280 X-axis rapid feedrate
#6281 Z-axis rapid feedrate
#6231 Rate at FO specification
Not at machine lock. ~#1303 DI Check the switch.

iTliiJt6000D, notatl.
–33–
4.3,8 MANUAL
ZERORETURN
OPERATION
FAULTY
Mode not set to zero Select the mode.

return. Check wiring.
Rapid or jog mode not RAPID~#1300 Do Select the rapid or jog

selected. JOG ~#1300 D, mode at the time of ,zero
return on sequence.
-—_
Axial direction not +X~#1302 Dz Select axial direction.

specified. –X~#1302 Ds Check wiring.
+Z~#1302 D4
–Zm#1302 Ds
Deceleration LS not in X-axis m#1306 D.4 Check the limit switch.

order of 1 to O to 1? Z-axis~ #1306 D5 Check wiring.
Parameter not set cor- Set parameter correctly,

rectly?
Manual feed
(#6233 to #6264)
Speed Rapid feed Approach speed 1
(#6310, //6311)
(I)6 80, //6281)
t Approach speed 2
(//6316. //6317)
1 Traverse distance
k-n
I
Decel LS signal
L J, (*Dcx, *DCZ)
Jlnmuui .--Zero point pulse
Reference point return

control 1/0 signals
Approach speed 1
X-axis m#6310
Z-axism #6311
Approach speed 2
X-axis m #6316
Z-axis m#6317
Final traverse distance
X-axismfi6034
Z-axis ~#6305
–34–
Motor run slips one Move from zero point to deceleration LS Locate the point where
turn. direction, read the point where~ deceleration LS turns to 1
#1306 Dd(X-axis) and DS (Z-axis) turn to from O to the medium of
O and ensure the positional relation zero point pulses.
between zero point pulse position and
deceleration LS position.
Position slips at ● Ensure that coupling and dog are not

random. loose.
c Check to ensure that the wire is
shielded.
4.3.9 CYCLESTARTFAILURE
No start signal. :heck ifm#1304 Do becomes 1. !elease the interlock with

‘eference to instruction
Ianual of machine manufac-
turer. Check the sequence
md also ensure to be cor-
‘ectly wired.
—
Feed hold signal is ;heck ifw#1304 DI is set to 1 (norms ;heck that feed hold but-
fed. if it is set to 1). ;on is not depressed and
;hat wiring is not discon-
nected. If there is any
[ault, correct it.
Mode is erroneous. Monitor on PROGscreen if the mode is Check the mode switch.
set to MEH,TAPEand MDI. Refer to #1300 in ~
table.
Reset signal is fed. Check if~#1202 D) is set to 1 (normt Check that external reset
if it is set to O). input of #1305 DZ is set
to o.
System number switch Normal ifm#6219 is at O or 4, Correct setting.

set erroneously. Normal is the system number switch on
MB20is set toO or 4.
–35–
4.3.10 OPERATION
IS NOTAVAILABLE
WITIIGO1, G02 or 03.
Spindle stops at feed ;heck on~ylscreen if the mode is S( ~urn the spindle. Make
per revolution. to G!19. ;ure of revolution by~
;pindle revolution display.
——
(Spindle PG monitor~l~
41287 D4, D5)
Spindle revolution is ;heck ifmti6006 Dq is at 1 (spinal hrn the spindle.

checked by feed per revolution is checked if it is at 1) [f it is at dry run, make
minute. ;AGR#1306 117 spindle revolution nclt be
:hecked by setting #fiO06
)4=0,
Cutting feed override Insure if~#1301 DO to Dq is set I’urn the override switch.
is set to O%. :orrectlyo ;orrect wiring if discon-
~~edoverride/~anua
1 JOGfeedrate Selection ~ected.
Manual jog feedrate is ;heck parameter setting.
nt;t set correctly at
dry run status.
Interlock signal is Check if~]i!1305 Ds is at 1 (norms Release interlock with

entered. it is O). reference to instruction.
——
Servo system is erro- Check if manual spindle feed is work Manual of machine manufac-
neously set. (check its function by manual mode). turer. Refer to the item
for manual feed.
–36-
4.3.11 SPINDLEDOESNOTROTATE
Program failure Check on PROGscreen and~screen. Modify the program.

● No Scommand.
● No start flcode(e.g.
M03, M04).
No start signal. Check the output signal on~screen Release the interlock with
(numbers in *11OO). reference to instruction
manual of machine manufac-
turer.
Spindle speed command Correct wiring and sequence

is not given. properly to apply instruc-
tion voltage to the spindle
S2 digit specification Check instruction voltage with spindle unit.
S4 digit specification unit.
A.
S4 digit specification Check #1216, #1217, #1323 and #1324 on

B. D1211Jscreen.
Spindle drive is at Check the alarm of spindle drive unit. Remove the cause of alarm
alarm. for spindle drive unit.
Combination of SSTP, Ensure DGN#1307 by the following table. It may be caused by failure
GRSand GSC inputs is SSTP, GRS&GSC Inputs And S4 Digit of limit switch or sequen-
erroneous. CommandAnalogue Voltage cer. Adjust input signal
O is enterd to parame- mm #1307 with reference to instruc-
ters #6270 and #6275. D. I D, ] D6 Analog Voltage by
tion manual of machine
SsTP GRS \ GSC S4 Digit Couand
Input Input Input manufacturer.
o 0 0 Also refer to item 8.2
0 0 1 The voltage to wet with
o 1 0 spinalIe WA to NC program SpindleS command Input...
o 1 1
in Connecting Manual(TOE-
1 0 0“ Ov
This csubination causes c~nd c843-9. 22)
1 0 1 voltage at O V and the spindle
does not run.
The spindle does not run if
1 1 0 O is set.
1 1 1 Ov
Note: 0: contsct open
1: contact close
. Be careful for SSTP to cause reverse Set the correct value to

input if 1 is set to parameter SSTPAB parameters it6270 and
(#16020D,) . f16275.
–37–
4.3. SPINDLEDOESNOTROTATE(Cont’ d)
Cause of Trouble Check Procedure Solution
Parameters for spindle ?otation command

Correct setting.
function are erroneous for spindle revolution
#1307 Do GR1 .(2\ -—-— -—-— -—

ti1307 D, GR2
#1307 I), GR3
#1307 D3 GR4 II
,,
—
L
L:6Z71 L $6272
~j~)
E= L’::}&”’
(MACCR1) (MACGR21 (MACCR3)
~ ,s~,
Z 6277 (MICGR 3)
— z 6276 (MICGR 2)
[MICGR 1 )
–38-
4.3.12 9“ CRTSCREENIS DARK.
Cause of Trouble Check Procedure Solution
Power voltage is too Check it with CN3 on SP20 board at rear . If the voltage drops at
low. side of 9* CRTunit. power cable, replace the
cable.
●
If CPS-1ONoutput voltage
is also low, it may be
caused by failure of CPS-
10N.
Call our service person-
nel if it is so.
Escutcheon is dirty. Check visually if the surface of tlean up CRTdisplay and

escutcheon and section between escutcheon :scutcheon.
and CRTare dirty.
Brightness is not pro- Do not perform setup

properly adjusted. change of CRTas a
[ rule. 1
10, perform adjustment
!ith VR1(BRIGIIT)on SP20
}oard.
coN”rRAsT / HEiGHT ‘FOCLIS

V-HOI.D
Hardware failure (Trouble other than above) /eplace CRTunit or SP20

]oard.
~all our YASREP.
–39–
4.3.13 EDIT DOESNOTFUNCTION
Failure of input sigr ~#1300 D, should be 1 and all #1300 Check mode input rotary
!lode input) is n[ Do to Db should beO. switch, etc.
cc,rrect.
Edit lock is input. #1303 D~ should he O and SET Release edit lock input.
116000DT should be O.
Parameter setting Operator tries to edit number O that

cannot edit data.
08000 to 08999 m
#6002 Dd: Edit interlock Release nterlock for set-
#6004 Dz: Edit, display and output ting.
interlock
09000 to 090000 m
#6002 DFj: Edit interlock Release nterlock for set-
#6021 D~: Edit, display and output ting and parameter.
interlock
Connection & materia Alarm 010 lights if operator tries to Failure of CMOSmemory
failure edit.
The program characters registered turn Replace MB20.
to other characters. Replace MM21in case of
mass storage.
Key entry is not made correctly. Failure of keyboard
Key entry turns to other characters. Failure of SP20
Plug-in failure of S1’20
flat cable
Ol,her failures The trouble caused by exceeding memory Erase the program with
capacity or by exceeding number of Oxxxxplilg
registered programs.
Check the number of characters left and
number of registered programs by alarm
directory screen.
–40–
4.3.14 RS232C DOESNOTFUNCTION
WELL
Cable failure Refer to connection examples of Readjust cable wiring.

connecting Manual. Limitable length to within
The cable is too long. 15nl.
Parameters Check if lstand 2nd RS232CSand 1/0

settings can make proper selection. DI u, Status
Ensure the value of m#6003. o 0 It does not
Check if baud rate, stop bit and o o operate
Input ‘o
control codes are properly set. 1 Ist RS-232C
]s t RS232C input 116026DO to Ds 1 0 2nd RS-232C
1 1 Unsettable
2nd RS232C input #i6027 DO to Ds DS D4 Status
1st RS232C output #6028 Do to D5 o 0 lt does not
2nd RS232C output #6029 Do to D5 o 0 operate
Output o
1 1st RS-232C
1 0 2nd RS-232C
1 1 Unsettable
#6021 Do Regard M02, M30 and M99as

end of program.
tt6021 D, Regard NXXXX

as OXXXX.
#6021 D, Ensure DR(data set’ ready).
#6021 D5 Turn ON/OFFRS signal (request

for sending) by%.
—
it6022 Dz Disregard or not disregard
1S0 parity at the time of ~
operation.
#6022 D3 Output or not output ISO

parity at the timeofm
operation.
Noise If TN error, framing error and/or Install a line filter in AC

overrun error occur, connecting input line of connecting
equipment may require noise solution. equipment.
–41–
4.3.15 OPERATION
IS NOTAVAILABLE
WITHG32, G76 OR G92
Pulse of spindle en- ;heck POS S on POS screen(failure of A ~ailure of encoder, loosen
coder does not return. ~nd/or B phase). :able, timing belt or con-
;an be observed by~#1287 if at low ~ector, or PG interface
speed revolution such as manual railure of MB20.
rota+tion.
0 phase is faulty if GOl(mm/rev) is
proper and G32 is faulty.
——
Unevenness of starting Occurs when thread is shifted. ieplace the spindle PG.
point pulse(C phase) :heck wiring.
Slip of chuck or spin- Occurs when thread pitch is shifted, ;heck the function of
dle nachine.
Servo response Ensure the servo response with TG-M, \djust KP(L-GAIN).
Staggering of spindle Check if POS S staggers on the POS ~ailure of spindle clrive
revolution screen. mit, spindle drive unit,
spindle motor, DAoutput
of MB20, or noise
—
Failure of thread m #6306 X-axis acceleration/dece lera- Adjust parameters.

cutting bias or accel- tion at thread cutting
eration/deceleration
setting #6307 Z-axis acceleration/decelera-
tion at thread cutting
#6308 X-axis bias at thread cutting
X6309 Z-axis bias at thread cutting
Spindle speed X F Check the program. Reduce the command for

(pitch) exceeds maximu spindle speed.
rating of machine.
–42–
4.3.16 SKIP FUNCTION
(G31) OPERATION
FAILURE
Input failure of skip Check~ #1280 DO. ● Replace LS and/or proxim-

signal ● Chattering must be eliminated. ity switch.
G Signal should exceed 5 m Sec. ● Check noise level.
Change wiring route.
Parameters m#6232(G31F) value is not set. Correct parameter settings.

#6031 Dd setting
+24V
Ov J ‘1’
Case O Case 1
#6032 setting
D, only should beat 1, but all Do, Dz
and Dx should be at O.
Others Optional Contact machine manufac-

turer.
–43–
4.3,17 TAPEMODEDOESNOTFUNCTION
Failure of input signa mM1300D.i should bel, but

Mcldeinput(T) is not #1300 Do to D, and DS to D?
correct. should be O.
TAPEshould appear on PRGscreen,
TAPEmode does not Refer to Par. 4.3.9

s tart.
..— —
Parameters failures Refer to Par. 4.3.14, “RS232C Does Not
such as baud rate, sto Function Well”.
bit and control code
Tape reader setting Tape Reader Setting Check setting status of

failure tape reader Model 2801B-2
DIP Wtch (OS) J I I I
For Input according to the table at
I
For For Read Tram.is- NJlu
Tm.nsa13- Cuitml lrwt
Pm sOlf - - sion sOll-
SFe=d :;:
SeIw-
,:_ Cnezkiq (cAar/s) Ewd rata Checking
COstrol
the left column and set it
correctly again.
* standard setting
Dip switch arrangement) -- standard setting

0 0
~ :T:.’2C!::1
UFF ‘L-T–
ON [[ _l#L 1 :. :
C13nnection failure . Check the wiring status of RS232C

cable according to the Connecting Correct connection.
Manual.
. Check for looseness of connector. Plug in firmly if loose.
Failure of tape reader . Tape does not work even by depressing Replace the tape reader.
tape feed switch.
. Tape reader LED(red) does not light.
1 f)ower is not applied to the tape Failure of MI120or cable
reader.
2 Failure of tape reader, Replace the tape reader.
Others Check tape retainer again.
–44–
4.4 MAINTENANCE
OF ACGC 4.4.3 FAULTSNOTDISPLAYED
BYACGCALARM
INDICATION
4.4,1 ACGCTROUBLESHOOTING
(1) CRTscreen remains blank:
ACGCfailure may be caused by any one of fol- If nothing appears on the CRTscreen after
lowing conditions: power is turned on, check the following:
(1) Hardware failure
(2) System software failure @ AC power SUPPI.Y, e.g. one phase is open.
(3) Application program failure
For (1) or (2) above, contact your YASKAWA re- @ CRT fuse blown.
presentative.
If the cause appears to be application program @ SUPPIY voltage at the ACGCrear panel termi-
failure, contact the service agent of the nal is 230 VACk15%.
machine tool manufacturer.
@ DCsuPPly in ACGCis normal. (Voltages are
4.4.2 ACGCALARM
INIIICATION +5V, +12V, and –12 V.)
(1) A YASNAC system equipped with ACGCmay in- @ Wiring between the PCB and CRT is correct.
dicate what appears to be a machine-triggered
alarm. Refer to the Instruction Manual of the After checking these items, turn on power
machine manufacturer for details of such alarm. again. If the normal operation cannot be
achieved, contact YASREP.
(2) If such machine- triggered alarm does not
appear, the screen displays an alarm code with (2) No keyboard operation is accepted (hang UP)
the same meaning as that for the 9“ CRTNCOp- (a) A1though message may appear on the CRT
erator’s Panel. Refer to Par. 4.2 TROUBLE- screen after power is turned on, no keyboard
operation is accepted:
SHOOTING BYALARM CODEfor further details.
(3) ACGCperforms self-diagnosis and data @ Check keyboard wiring for loose or open
check, and any trouble in ACGCis indicated by connections.
an alarm. Table 4.7 describes alarm displays
and their meanings. @ Check the terminals of the DC supply unit
for +5 V, +12 V, and –12 V.
Table 4.7 ACGCAlarms
Alarm Display/lleaning Solution

I
SYSTEMPROMTOTALERROR:
The PROMcontaining the sys- Contact YASREP.
tem software is faulty. The
faulty PROMNo. appears on.
-t12 V/12 V POWERDOWN

The power supply for RS232C
interface is faulty.
–45–
4.4.3 FAULTSNOTDISPLAYED
BY ACGCALARM 4.4.4 SOFTWARE
VERSIONINDICATION
INDICATION(Cont’d)
If memory-related hardware such as the bubble
~+
@ Depress a key and check for a beep. memory fails, it is often desirable after
repair to recover the stored software. For
DC POWER BRIGHT
SUPPLY UNIT CONTROL
easy identification, software is managed with
.— 1
a version number, and can he determined by one
i
r“
TR- of two methods:
00000000000 0000
Ilr1 00000000000 0000
00000000000 000[)
—,
00000[) 00000 0000 (1) Indicated on “System No. Labels on the
I 00000000000 0000
7 ;1 00000000000000 nameplate on the back of the CRT.
i
+ + P
‘“-Tr7000 0000:00000
0.30000000000
00000000000
000
0000 7
d
FUSE r
(250-V, 5 A) POWER SUPPLY
~
III-J
00000 00000000
TERMINAL 0 0 II
(230 VAC, ~15Z)
u ● I * $1
Fig. 4.5 Rear View of ACGCUnit
KM s,.,,,,, M Al+ ,,.., w A@,,.,, w

. . ------ _ . .---——- -__-—— -_
CAUTION DLb s+, Llk SW D,. 5+
-. -___— --- _-—- ___

-— SYSTEM NO. LABEL
The brightness has been preset to the
--——_ ——- .-— --—— ____ ___
bestcondition at the factory.
Adjustments may be made to compensate —--— ——- ——--——— -—--- ._
for local light conditions. If the ------ —- --—--—- ___ ____ _
bright control is maintained at a

high setting, it may reduce the life
of that circuit.
Fig. 4.6 Nameplate On Back of CRT
–4t3-
4.4.4 SOFTWARE
VERSIONINDICATION(Cent’ d) 4.5 SUPPLYVOLTAGE
CHECK
(2) Displayed on the CRTscreen 4.5.1 CHECKAC POWER

SUPPLYVOLTAGE
(a) A sample indication in NCmode is shown
below. This appears only when power is turned The VOItage between terminals CN13-1 and CN13-
on. 5 in the power supPlY unit CPS-1ONshould be
within 200/220 VACf 15% (170 to 253 VAC)at
50/60 Hz f 2 HZ.
Is
YASNAC LX3 N 5
NC sIIII SYSTEM 117:}111.II

2
4
Eli
[;NI)
G
INDICATION
= J LAMP
- GREEN
– GREEN
Fig. 4.7 Sample of Various, Software . RED

= RED
Version Nos. in NCMode
Y RED
(b) A sample indication in ACGCmode is shown

t)etOw.
r
ACGC MODE VERSION NO. 26-JULY-VERSION NO. 8
BUO{ I T INTER NC 1 ROM
Fig, 4.8 Sample of ACGCMain Software

Version Nos. in ACGCMode
Whenmemory-related hardware fails, notify

the service agent of machine tool manufacturer 4
or your YASNAC servicu officu and report the
tatest version number of the related software.
Fig. 4.9 External View of Power Supply
Unit CPS-1ON
_47-
4.5.2 INDICATION
LAMPOF POWER
SUPPLYUNIT 4.6.1 OUTLINEOF DISPLAYS
Table 4.8 Indication Lamp Table 4.9 Diagnostic Nos and Conl,ents
‘~
INDICATION Color MEANING
Diagnostic
No.
Display Contents Remarks
SOURCE Green With this lamp on, AC #1000–Jt1061 Input signals fo] Refer to
input is executed or DC machine tool machine tool
high voltage will still builder’s
be applied even if AC H11OO–II1155 Output signals manual.
input off. to machine tool
POWER
ON Green Power on with normal DC #1200 –#1295 Output signals Refer to par.
output to power se- 9.6or con-
quence (PC) necting man-
-+5 v, Red +5 V or t12V abnormal ual
+12 ~ Output #1300 – #1329 Input signals TOE--C843-9.22.
from power se-
-+24 v Red +24 V abnormal output quence (PC)
EXT. ALARM Red Alarm input from external Notes:

power supply etc. is on. 1. With a power sequence (PC) Setup built-in,
signals #1000 to #1061 and #1100 to #1155
in meaning depending on each powe:r se-
4.5,3 CHECKDCPOWER
SUPPLYVOLTAGE quence program. Read the machine tool
builder’s manual.
Measure at check terminals on MB20board. D, Db D5 D4 D3 Dz DI Do
Display ----- 0000 1 1 1 1
4.6 STATUSDISPLAYBYON-LINEDIAGNOSTICS T T
FUNCTION (DGN) ‘Contact Lcontact
Opened colsed
When the 1/0 section of the NCunit is suspect-
ed of failure, diagnostic numbers can be keyed- 2. For keep memory, refer to Par. 8, “NCDATA
in on the NCcontrol panel to display and check PROCESSING.“
1/0 signals for status.
-48–
4.6.2 OPERATING
PROCEDURE
TO DISPLAYINPUT/ When the cursor reaches top line, the screen
OUTPUTSIGNALS switches to the previous page.
1. Depress the (DGN)key.

5. Depress the
o
PAGE
~ key.
-
The next page will be displi yed.

A page containing the diagnostic number speci- t
6. Depress the PAGE key.
fied previously will appear on the CRTscreen, 1
with the status of 1/0 signals displayed “l,” The previous page will bed splayed,
‘O” and hexadecimal digits.
2. Key-in the diagnostic number to redisplay-

ed, and depress the CURSOR~or~key.
This will change the screen to the page
containing keyed-in number.
The data on each line is displayed in hexa-
decimal digits in the rightmost positions on
the screen.
HEXADECIMAL
NOTATION
f I \
DIAGNOSIS 01234 NO018
76543210
2
~looo 1 01 1 1 01 0 BA
d 1001 0000000000
t 1002 0 1 0 00 00 1 41
# 1003 00 0 1 1 00 0 18
# 1004 000 00 0 0 1 01
?$1005 1 1 01 000 1 D1
i 1006 01 01 01 1 0 56
# 1007 00010001 11
# 1008 01 01 0 1 00 54
flow 00 1 0 0 000 20
clOPEN l:CLOSE
RDY
Fig. 4.1(I Example of Input/Output

Signal Display
3, Press the
n
I
CURSOR
~ key.
The cursor will move down by 1 line to the
4
next diagnostic number. Keeping this key de-

pressed continuously moves down the cursor.
When the cursor reaches the last lower line,
the screen switches to the next page.
T---T-l
4“ ‘ress ‘he L.~CUR’SOR‘ey”
The cursor will move up by 1 line to the pre- .
vious diagnostic number. Keeping this key de-
pressed continuously moves up the cursor.
-49-
UPONINSTALLATION
5. ADJUSTMENTS
5.1 ADJUSTMENT
PROCEDURES ence to the adjustment procedures given in the
table below.
Upon installation, make adjustments in refer-’
Table 5.1 adjustment Procedures
F/o, Procedure Remarks -
1 Check the interior and exterior of the control cabinet.

2 Check screw terminals for tightness.
3 Connect external cables and check.
4 Connect the power input cable.
5 Check connector and module locations to be sure of
positive connections.
6 Check settings.
7 Check the input power supply voltage and frequency.
8 Check that the composite power supply unit outputs are not
short-circuited.
9 Check the output voltages after a first power application.
10 Check the 1/0 signals between the NC un t and the machine
tool .
11 Check parameters and setting data.
12 Perform a second power application.
13 Check to be sure the emergency stop functions.
14 Check movement on each axis by manual feed.
15 Adjust the servo system.
16 Check that all NC functions are successfully operable.
(1) Check the interior and exterior of the con- (3) Connect external cables.
trol cabinet. . Check that the cable shield is connected to
. Check the control panel exterior for contami- the ground block through clamp.
nation and damage. . Check that a protective ground wire lS in-
. Check the module connections inside the cabi- stalled between the control unit and the ma-
net for tighteners. chine tool.
. Check the cables and lead bunch inside the . Check that the protective ground wire is of
cabinet for damage. a one-point ground type.
(2) Check screw terminals for loose connec- (4) Connect the power input cable.
tions. Before connecting the power input cable, verify
. power input unit terminal block that power input terminals R, S and T inside
. Pclwer on/off pushbutton switches on MDIand the control unit are not shorted.
Ck!Tunit.
. Ccmtrol power transformer terminal block
. Check each terminal block cover, if any, for
dislocation.
-50–
(5) Check connector and module locations and (10) Check the 1/0 signals between the control
insertions. unit and the machine tool.
. Check that the screws on the module clamps Check the 1/0 signals according to the list of
are tightened on the CPUrack. 1/0 signals (see 9.6 standard 1/0 Diagnostic
. Check that the clamp claws on Honda connec- No.
tors are tightened and that clamp screws are
securely in place. (11) Check parameters and setting data.
. Check that the clamp claws on power supply Conduct checkups according to the list of para-
connectors are in place. meters (see 9.4 Parameter).
. Check that the clamp claws on flat cables
are in place. (12) Perform a second power application.
Press the POWER-ON pushbutton again for second
(6) Check set t ings. power application.
Verify the control power transformer setting . An alarm, if displayed, should be dealt with
in reference to the input power supply voltage according to the list of alarms.
(see Par. 3.2). . Check that each axis can be placed under
servo clamp.
(7) Check input power supPly voltage and fre- . Adjust the ZEROADJ potentiometer on the
quency, servo drive unit so that the servo position
. Check that the power supply voltage and fre- deviation comes within Of2 pulses in the
quency meet ratings, servo clamp state.
. Check that the input power supply capacity
is high enough for power consumption of the NOTE
control unit.
Servo deviation pulses can be displayed
(8) Check that the composite power supply un t on theMDI & CRTunit by fo lowing the
outputs are not short-circuited. Check for steps given below:
short-circuit between:
.+5VandOV: +24VandOV 1. Write ‘4” to SET #6219.
.+12VandoV: –12VandOV
2. Depress the POS key.
(9) Check the output voltages after a first
3. Depress the
power application. [Yl ‘f m k; tose~ect
Depress the POWER ONpushbutton for first pow- the display (POSITION‘ERROR”) of a servo
er application. position deviation value.
. Check that the air flow from the cooling air
exhaust port is normal. 4. Reset SET #6219 to O.
. Verify the output voltages of the composite
power supply unit. (13) Verify the emergency stop.
With emergency stop activated (e.g., by emer-
Rated Outputl Output Voltage Range
gency stop pushbutton, machine end LS), check
+5V 4.75 to 5.25 V
that the second power supply (servo power
+12V 11.4 to 12.6 V
supply) is turned off and that the alarm dis-
–12 v –12.0 to –13.8 V
play “330: EMERGENCY STOP” appears.
+24 V 22.8 to 25.2 V
–51–
5.1 ADJUSTMENT
PROCEDURES
(Cent’ d) Turn the INPUTADJ potentiometer for servo Po-
sition deviation adjustment on the servo drive
(14) Check movement on each axis by manual unit so that the position gain comes within
feed. flo% of the target value, ‘fhedifference he-
Check that the machine tool properly follows tween the axes should be 1%or less.
up on the movement made by handle or step
feed. (16) Check that all NC functions are success-
Operate the machine tool by manual jog feed. fully operable.
Activate il,s OT limit switch intentionally, . Check that reference point return ’is normally
and check to see that the machine is stopped performed.
by detection of an overtravel alarm. ● Run the test tape on each machine for check.
Check that the machine tool follows in the
entire feedrate range in manual jog and rapid
feed.
(15) Adjust the servo system,

“ Operate the machine tool by F4-digit feed or
Coo feed in the tlDl mode. Check the servo
position deviation on the tlDI & CRTunit.
Iiith the feedrate and servo position devia-
tion, the position gain Kp is obtained by
the formula:
F
Kp= 16.7 X ~
Where, F: feedrate (mm/min)

E: servo position deviation(().()()1 mm)
Kp: position gain (sec. -’)
–52–
6. MODULE/UNIT
REPLACEMENT
PROCEDURE
6.1 CPUUNIT
Component Name Function Cautions for Replacement
Power supply unit CPS- Input voltage: 170 to 253 ACV, Replace it after checking
10N 300 VA input voltage and load
short-circuit if faulty
Output voltage/current: Refer to Par. 4.5, “SUPPLY
+5v, 10 A”+12V,1.7 VOLTAGE CHECK.
”
–12 V, 0.3 A +24 V, 2.5A
●
Main Board JANCD-MB20 . Data controller Whenreplacing MB208

. Function generator . Parameters and machining
. Servo controller tape data are required
. Spindle interface unit to enter again.
. RS232C interface unit “ Check version no. of
. HDLCinterface unit function generator (ROM
. Direct-in interface unit #44, #45); servo control-
. Power supply signal ler (ROM#48); and that
. Parameter memory required ROMis mounted.
. Machining tape memroy ● Set SW5correctly for
selecting CRT14a/9”,
power ON/OFFand inter-
nal/external device.
—
PC board JANCD-PC20 “ Built-in type PC . Ensure version no. of PC

● CRTcontroller manager (ROM#40);
● Remote 1/0 controller character generator (ROM
#90); and that required
ROMis mounted.
Memoryboard JANCD-MM2“ Data controller ROM,RAM . Ensure version no. of

“ Servo controller ROM data controller (ROM#00
PC ladder ROM
● to # ); servo controller
(ROM#36 to #37); PC
ladder (ROM#30 to #33);
and that each required
number of ROMsis mount-
ed.
–53–
6.1 CPUUNIT (Cent’d)

.—
Memoryboard JANCD-IIM20. Data controller ROM,RAti “ Whenchanging ROMsfrom
. Serro controller ROM the old PCB to new PCB,
. PC ladder ROM be sure the ROMsa:re
plugged securely i:nto IC
socket before mounting
new PCB.
1/0 board JANCD-

1020 . Input 112 points “ Mount after ensuring
“ output 64 points that I/Oareano.(SWl)
(polarized and con tactless type) is correctly set.
I
6.1! OPERATOR’
S PANEL
Panel Interface Board ‘ 9“ CRT interface unit ● Adjust brightness of CRT

(4JANCD-SP-20) “ Keyboard interface unit as required after com-
“ Single-axis handle PG interface unit pleting replacement.
. 1/0 unit for the panel (BRT: VR, CONTRAST’: VR)
(input: 64 points “ Ensure that ENABLE/DIS-
output: 32 points) ABLE
(SW1) and 1/0 area No.
(SW2) of single-axis
handle PG are correctly
set.
CRTUnit (TR-9DDYB) 9“ CRTmonochrome (yel low) . Make replacement c)nly

after turning OFF the
main power supply;
CRThas high voltage
generating section.
Keyboard Unit . Function key and LED

. Address key
“ Data key
. Buzzer
–54–
6.3 OPTIONAL
MODULES
Componect Name Function Cautions for Replacement

I I
Large capacity memory Addition of machining tape area ● Requires reentry of the
module machining tape data.
Model: JANCD-Ml121-[1~
External 1/0 module Q Input : 112 points Before replacement set

tlodel: JANCD-1021 ‘ output: 68 points according to Par. 7.3.
(Polarized and contact less type:
64 points
Contact type: 4 points)
Tape reader unit ● RS-232C Interface output Ensure that the dip switch
Model-2801 “ 200 char/s (DS) is set as standard
according to the Table 4.12.
–55–
7. SETTINGANDADJUSTMENT
FORMODULE
7.1 NB20 BOARD (2) SW5Setting

This switch can select 14 ‘CRT (with ACGC)or
(1) SW1 (System No. Switch) Setting 9“ CRT (standard) on operator’s panel. It can
Sw1 Set this switch to O for normal also select if POWEROFF signal is entered on
4“’”0 operation, since this switch is operator’s panel (POS), from external device
~o:
@ “ provided only for maintenance (EOF) or by both POF and EOF.
“+.
En 0.’” and creation of sequence ladder.
A
SW5
No. Function 1 0 [rq 6-Wor system(operation
T Performs normal operation and parameter 4000
9+EOF
prohibited)
changes. 7~qo enable/disable
(Select ti6219 = 1 or 4 at the time of 10 II 0 [v~ 12-pOp )
parameter change.) (Standard set t ing)
1 ~hanges parameters.
(It cannot make cycle start, so do not
use it for that purpose.)
2 Not used. SW5

——
3 Not used.
4 Can enter into edit operation mode of

sequence ladder from online mode. (3) Adjustment of VR1 to VR6
Do not use this setting since it is re-
served for future developments and is
used only by OEMand factory service
personnel. ~E
These are VRS for adjusting D/A of each axis
5 Not used. and spindle. They have been already been
.—— adjusted at the factory prior to shipment.
6 Can enter into edit operation mode of Readjustment is not required.
sequence ladder at online immediately
after power application.
Do not use this setting since it is re-
served for future developments and is
used only by OEMand factory service
personnel.
7 Can operate memory generation.

Do not use this setting since it is for
maintenance and is used only by our
service personnel.
–56–
7.2 SP20 BOARD 7.31020 BOARD
(1) SW1 (RPG) ● SW1 (Remote 1/0 address)
(Swl) (Swl)
Swl
ON1
4
i==%’”
000 6
rl
ON1 0 (=]
4 000
3 ()”
6
1 16-------------:$ No area selection
2 m 15 “-”””---”---”:”Area No.1 selection
7 000 9 7 000 9
3 14 ------------+s Area No.2 selection
H
10 00 0 12 10 000 12
1 1 I 4 13------------+> Area No.3 selection
Simultaneoussingle axis Sirnul taneous 3-axis
manua 1 pulse generator manua 1 pulse generator 5 12------------+’ Area No.4 selection
standard setting oplional setting
6 ~~ .........+.
7 10 ‘-----------~$ Spare areas

I
8 1 1
9 ---”-”-””--”+1 I
I
This switch selects use or prohibition of man-
ual pulse generator interface.
Use it by standard setting for all except for
simultaneous 3-axis manual pulse generator The above diagram shows shorting plug (SW1)
specification (optional). setting and 1/0 area no.
Note: Normal input cannot be made if the same
(2) SW2 (Remote 1/0 address) 1/0 area no. is selected for selection
of 1/0 area.
7.4 1021
SW2
1 16 -------------~” (1) SWl (Remote 1/0 address)
No area selection
2 --l 15 “---”-------+’ The above diagram shows shorting plug (SW1)
31~ I 14 -------------;, Area No.1-1 selection setting and 1/0 area No.
4] I 13 ..-... -...;.1 Area No.I-Z selection I

1- [
I I
Swl
5 I I 12 -------------~”~Area No.2-1 selection]
I ~~ .......1 Area No.2-2 selection I 1 ] 16------------:,1 No area selection
61I
71
I L
I lo .....-. -.--..1 Area Noe3-1 selection I
f
1
2 m
3
15--------””---:’ Area No.1 selection
14 --------’---~s Area No.2 selection
8 I I 9-------------:’ Area No.3-2 selection
4 13 --------”----:’ Area No.3 selection
5 12 “-””-”--”--””:’Area No.4 selection
6 ~~ ..........+.
This switch selects 1/0 area for using SP20-2 10 -.-------....;. spare areas
7
(operator’s panel with 1/0).
The diagram at the left shows shorting plug 8 i 9 ----”------”-~”
(SW2) setting and 1/0 area no.
–57–
i’.4 1021 (Cent’d) (3) SW3 (Terminator)
Terminator ON/OFFmust be selected when one
(2) SW2 (Logic reverse) remote 1/0 board (JANCD-1021) is used, or if
This switch turns the function ON/OFFto make several boards are used, or if signal is trans-
logic at the time of contact closing to logic ferred to an other remote 1/0 board.
u M
1, regardless of +24Y common/Ozdcommon.
Logic at contact
SW3
closed !
i I I
SW2 024
Common +24 V Common
7
.—
pm] 16
o 0 15
0 0 14
0 0 13 Note: All four circuits
roJ rlj
(> o 12 should be set in a
same side.
0 0 11
0 0 10
0 0
L
9
. . . . . . . . . . . .. .. .. ..
< Example >
JANC1) JANCI) JANCD JANCD

- I’C’20
The above setting makes reverses logic in case
ra
of input contact closing similar
series.
to YASNAC X2
L.-o
(_l,s_l~N
pfi12
3
Logic at contact
l--i
closed
SW2
? ! 4
OZd Common +24 V Common 01;[: OFF oN
1 c) o 16
2 c) o 15
3 ~Y-q 14
4 c) o 13
rlj
5 c) o 12
6 c) o 11
7 c) o 10
8 c) o 9
d._ . . . . . . . . . . . . . . . . . . .
Left setting makes logic “1” in case of in-

put contact closing.
Use 3 for standard setting, although the re-
sult is the same even if any one of SW2to SW8
is short-circuited.
–58–
7.5 AREANOSETTINGAND1/0 ADDRESS
PORT
Input port Output port

/ \ ~~
1021 SP20-02 1020 1021
Address Address– Address
Area No. Area No.
~or t port port
#looo Illloo
1-1 to #looo 1-1 to #lloo
II1OO7 #llo3
1 to 1 to
#1008 #1108
1-2 to #lo13 1-2 to #llo7
U1015 #lIll (#1108)
—
#1016 #1116
2-1 to #1016 2-1 to #1116
N1023 #1119
2 to — 2 to
#1024 #1124
2-2 to ii1029 2-2 to #1123
#lo31 #1127 (#1124)
#1032 #1132
3-1 to #1032 3-1 to #1132
#lo39 #1135
3 to 3 to
#lo40 #l140
3-2 to #lo45 3-2 to tll139
#lo47 #1143 (#l140)
#1048 #1148
4 to 4 to
iI1061 81155
(#1156)
Precautions:
(1) In case Of 1021, more points output are added than for 1020 value ( ) of
output board.
(2) Normal input cannot be made if game area No. is erroneously set.
–59–
8. NC DATAHANDLING
8.1 !5YSTEM
NO. SETTING(#6219) To prevent this, alarm status is displayed
if #6219 is set at a value other than “O.”
Set system No. at “1” to write parameter
number. System number can be set by setting
the value of #6219 through the operator’s ALARM 01234 NOO03
panel.
SYSTEMNO. SETTING(#6219) : (11
(1) Setting of #6219

MESSAGE
‘on : SYSTEM
For normal operation. Writing parameters is LSK

prevented.
Wn
1: PARAMETER Fig. 8.1 Typical Alarm Display
To write parameters. At this position, Cycle System number #6219 should be set at ‘Cl”
start is prevented. except for writing parameters.
Wn
4: TEST (0) (Maintenance mode) 8.2 DISPLAYINGANDWRITINGPARAMETERS
Normal operation is similar to the case of “O” This system has various parameters stored in
SYSTEM,but available only for maintenance memory. They determine operating conditions
tiode. such as tape coding and feedrate. The para-
meters can always be displayed regardless of
Note: the mode even during automatic operaticm.
For details, see Par. 9.4, ‘LIST OF PAF!AMETER
1. Setting values other than those described NUMBERS. “ For sequence parameters #7000 to
above will prevent correct operation. #7099, see machine tool builder’s manual.
2. ~ettingcan be effective only when thesys-

tem number switch provided on the control
unit main module (IIB20) is set at”(l. “
Refer to Par. 7, ‘SETTINGANDADJUSTMENT
FORMODULE. “
(2) Alarm Display of System No. Setting (#6219)

When setting #6219 is Set at”l”, cycle
Start is prohibited, causing unexpected errors.
–fjo–
8.2.1 PARAIIETER
TYPES 2. The parameter number specification can be
Parameters are displayed

in decimal digits.
either in binary or
updated by operating
key.
the
moru
by operating the
PARAMETER 01234 NO017
76543210
#6010 O 0 0 0 0 0 1 1 3
#6011 O 0 0 0 0 0 0 0
~6012 O 0 0 0 1 1 1 0 1: 8,2.3 WRITINGPARAMETER
DATA
#6013 00 0 0 0 0 0 0 0
#6014 00 0 0 0 1 i O
#6015 O 0 1 0 0 1 1 1 3:
#6016 O 0 1 0 0 1 0 0 36
Set the parameter #6219 to “l.”
#6017 O 0 0 0 0 1 0 0
#6018 o 0 1 0 0 0 0 0 3:
#6019 o 0 0 0 0 1 0 0 4
IIOFF l:ON
For display in binary disgi ts
RDY
1. Specify a des i red parameter number.
Fig. 8.2 Typical Parameter Display 2. Depress the INSRTkey. The cursor wiI I move
(in binary digits) from the parameter number to the binary
digit display, indicating the bit position
Parameters #6005 to #6049 are displayed in of D7 first.
binary digits. 3. Depress the
CURSOR
I
,
+
1
key. The cursor moves
I
by 1 bit towards the bit POSi t ion DOevery
PARAMETER 01234 No017 time this key is pressed. Keeping this key
depressed can cent inuous 1y move the cursor
# 6603 1000000
# 6601 20000CCI to the desired position.
# 6602 500000
# 6603 0
# 6a4 o
# 6605 0 4. Depress the WRkey, and the designated bit
# 6606 — 100000
# 6607 — 100000
data reverses (0 to 1 or 1 to O). Pressing
# 6606
76609
— 50000
0
the key again wi11 reverse the data.
General 1y, “1” represents the funct ion
ROY
being on and “O” being off.
5. Only when the cursor is set to the rightmost

Fig. 8.3 Typical Parameter Display
decimal position, decimal data can be keyed
(in decimal digits)
in.
Parameters #6050 and larger are displayed in
decimal digits.
Key-in data 76543210
8.2.2 PARAMETER
DATADISPLAY
1. Key-in a parameter number and press the

❑
O nWR >00000000 0
m ‘+ail?!d
‘e’* ““
‘hesymbO1
need not be typed. Up to ten parameter
EEED ‘11111111 L
numbers and their contents can be displayed.
–61–
8. ;j. ~ w~]’1’ING
p~RA~~T’~~DATA ((’/~~t’d) 8.4 TAPE INPUTOF SETTINGDATAANDPARAMETER
DATA
6. Repeat steps 2 to 5 to write desired para-
meter data. Although setting data and parameter data are
‘eeping ‘hemOrLLlke’depres-
ed moves the cursor continuously on the
generally input through tlDI operation, they
can also be entered by means of punched paper
tape. The two types of data may be input from
screen. a single tape.
If something wrong with the data transfer by
7. With the writing completed, depress the RS-232C, refer to Par. 4.2.3.
INSRTkey in a ‘sandwiching” manner
(INSRT, data, and INSRTin that order). (1) The tape format is as follows:
For display in decimal digits
1. Specify a desired parameter number. Lable %;

N6000 X128;
2. key-in the data and depress theWR key. N6001 x 5; Note:
The data will be written to the parameter N6002 X O; “%” is used in
number indicated by the cursor. . . the ISO code and
* . “ER” in the EIA
. .
mlEil
3. The parameter number specification can be code.
updated by operating the
Ormlmkey
Check that the writing has normally complet-
ed, and set the parameter #6219 back to ‘O.”
Fig. 8.4
(2) The input operation procedure is as fol-

lows : Set the parameter #6219 to ‘l.n
8.3 DISPLAYING
ANDWRITINGKEEPMEMORY
(a) Select the EDIT mode.
In keep memory to control machine sequence,
vital important information are set and still (b) Depress the ~lkey.
stored even if power off.
The wrong setting results in machine failure, (c) Set the setting/parameter data tape onto
so display and write with care according to the tape reader.
machine tool builder’s manual.
(d) Depress the [ml key.
(1) Keep memory’s area.
[3DGN function address *71OO to #7999 (e) Depress the ~key. The tape reader will
start reading the tape. ‘IN= blinks on the
(2) Displaying and Writing keep memory CRTscreen while the data is being read.
Re:fer to Par. 8.2 because of the same procedure.
(f) On completion of reading symbol % (or char-
acters ER), the tape reader comes to a stop
and causes the “IN” display to disappear
from the CRT screen. This completes the data
input. Set the parameter #6219 back I;O “O.”
–62–
8.5 PUNCRING-OUT OF SETTINGDATAANDPARAMETER 4. Confirm puncher is ready.
DATA
5. Depress the l~]key. The setting and
If something wrong with the data transfer by parameter data will be continuously punched
RS-232C, refer to Par. 4.2.3. out.
The punching out procedure is as follows:
6. To interrupt the punching operation, depress
1. Select the EDIT mode.
u the ~RESET]key.
Punching cannot be resumed. Restart operations
2. Depress the I PRMI key. from the beginning after interruption.
Set the parameter 46219 back to ‘O.”
3. Depress the ] RESET\ key.
8.6 SUMMARY
OF STORINGDATAANDEDITINGOPERATIONS
Edit P;rafite] ‘uric

Opera t ion Procedure
Lock Setting tion
I .Storlng from NC operator’s panel keyboard I I I Parameter number + -~ oat.+ ~
kz=G+#_
Storing froa tape (Note 4) (Note 6) E “m
‘Rn
WIT IiiiEil”iEl
—
@iI -’El
Storing froa NC opera tor’s panel keyboard Setting nuder + [=] Oata -+ ~
[ I
—
;ET
m -’m
EOIT ml”m
II El”@ml
Storing from NC operator’s panel keyboard
—
Offset number + mm
CURSOR Oatn -* WR
Sloring from tape

EDIT
Iml-+m
Punch out )FS m-ml
Matching with tape I@il”m
Clear of all offsets “–9999”piiJ
III
r
~ -+ Program number -+ ~ Repeat of edit
] Storing frea NC operator’s panel keyboard I OFF I
opea t i on “addi tion of address da tam
Tape ni th number O OFF m -“m

One part
Fd Storing ‘rogragTape Hi thout number O OFF = -+ Q -+ Program nuder+ @J
k
o f rem
L Al I part programs on tape OFF m+[~+w.~
tape I
.
u
1-
2 Addition to registered part progra OFF - NEXT -+~
m
r Punch
Out
Oesigna
Al 1 part
Led part
program
program
II
m -+ ~ + Program nu.ber + ~
–63–
8.6 SUMMARY
OF STORINGDATAANDEDITINGOPERATIONS(Cent’ d)
d-
I Edit P;&fi te ‘uric -
Operation tfode Procnduro
Lock Salting lion
—
I
tta
tch- m“m
ing
with
lapa
Al 1 part prograns on tape
I l!iEiEl”lE
Modification of address data [CURSOR] (Set to address data to he modified)
(Mote 2) OFF -+ Address data —’
-1 (Se t to address data just before
Addition of address data (Note 2) OFF
M I t ion)+ Address dn tn +H
Edit I’NOC
[CUKSOR1
(Set to address data to be dc 1e ted)
Deletion of one address data I OFF
-m
ICURSOR]
(Set to address da la at head of block
Deletion of one block (Note 5) OFF
3
to be deleted) + ~ -+ m
L TAPE
iddress search
I tliM
EDIT
Address data to he searched -+ m]
Designated part prograx OFF ❑ + program number to be searched -+ m

Clear EDll
All part programs on tape OFF iIl --9999. m
Notes:
1. Storing of a part program having a program number di f- 4. If the tape contains setting information, it is also stored
ferent from program number O on tape is performed by the and matched at the same time.
same opera t ion as for “tape wi thou t program number O.”
5. When the cursor to the address data in the middle of a block
2. Within the limit of 32 characters, addition of ❑ultiple and EOB and ERASE keys are depressed, the data f ol Iowi ng the
address data and the change 10 one address da la are per- cursor position is deleted.
■itted.
6, I/hen data has been stored f roa a parameter tape, turn the
3. Setting is punched out at the same tine. power on and off.
–64–
CODE

CODES
Code Causes Code Causes
000 006
001 ZR UNREADY
(X) 007
CYCLESTARTEDWITHOUT RETURNING
REFERENCE
POINT.
RETURN 1!) REFERENCE
POINT.
002 ZR UNREADY
(Z) 008
CYCLESTARTEDWITHOUT RETURNING
REFERENCE
POINT.
RETURN TO REFERENCE
POINT.
003 009
004 010 TH ERROR
TAPEHORIZONTAL PARITYERROR.
SEE PAR. 4.2.2
005 RESETUNREADY
(AFTEREDITING) 011 TV ERROR
CYCLESTARTEDWITHOUT DEPRESSING
RESET TAPEVERTICAL PARITYERROR.
IIUTTON
AFTEREDITING. SEE PAR. 4.2.2
-65–
CODE(Cent’ d)
Ccjde Causes Code Causes
012 OVERFLOW
(128 Cl]) 018
BUFFERCAPACITYOVERFLOW
IN A BLOCK
(128 CHARACTERS)
.
CORRECTPROGRAM.
013 PROGERROR(NOADDRESS) 019
ADDRESSPLUSNODATAANDNEXTADDRESS COM-
MAND. OR NOADDRESS
PLUSDATA.
SEE OPERATOR’
S MANUAL(TOE-C843-9.20) PAR.
2.1.1 ANDCORRECT
PROGRAM.
01.4 PROGERROR(“-,””.”) 020 PROGERROR(G)
SIGN “-, ” AND“.” NOTCORRECTLYUSED. UNUSABLEG CODEOR G CODENOTINCLUDED IN

SEE ORERATOR’S MANUAL(TOE-C843-9.20) PAR. OPTIONSPROGRAtlMED.
2.1.1 ANDCORRECT PROGRAM. SEE ORERATOR’
S MANUAL (TOE-C843-9.20) PAR.
2.8.1 ANDCORRECT
PROGRAM.
0:15 PROGERROR(UNUSABLE
Cl]) 021 PROGERROR(G)
UNUSABLECHARACTER
PROGRAMMEDIN INSIGNIFI- G CODESIN 1, AND* GROUPSPROGRAMIIED SI-
CANTDATAAREA. MULTANEOUSLYIN A BLOCK.
SEE OPERATOR’
S MANUAL(TOE-C843-9.20) PAR. SEE ORERATOR’SMANUAL(TOE-C843-9.20) PAR.
2.1.2 ANDCORRECT
PROGRAM. 2.8.2 ANDCORRECT PROGRAM.
016 022
017 PROGERROR(8 DIGITS) 023
INPUTDATAOVERFLOW(MORETHAN8 CHARACTER-
S).
SEE ORERATOR’
S MANUAL(TOE-C843-9. 20) PAR.
2.1.1 ANDCORRECT
PROGRAM.
–66–
I
024 PROGERROR(G, G41-44)
UNUSABLEG CODECOI’RIANDED
DURINGNOSE
I 030 PROGERROR(F/E)
NOF OR E COMMAND IN FEEDCOMMAND.

RADIUSCOMPENSATION. E COMMANDEDIN G98 MODE.
SEE ORERATOR’s
MANUAL (TOE-C843-9.20) PAR. SEE ToE-C843-9.20 PAR.2.4.2
2.8.19 ANDCORRECT
PROGRAM.
025 031 PROGERROR(R = O)
CIRCLEWITHRADIUSO COIIMANDED
IN CIRCULAR
ARCCOMMAND, RADIUSO CIRCULAR
ARCCOMMAND
IMPOSSIBLE,CORRECTPROGRAM
026 PROGERROR(G41-44) 032
RISE ERRORIN NOSERADIUSCOMPENSATION

START.
SEE ORERATOR’
S MANUAL(TOE-C843-9.20) PAR.
2.8.19 ANDCORRECTPROGRAM.
ERRORDURINGNOSERADIUSCOMPENSATION
CANCELLATION.
(ERRORIN CIRCULARINTERPOLATION MODE).
SEE ORERATOR’
S MANUAL(TOE-C843-9. 20) PAR.
2.8.19 ANDCORRECTPROGRAM.
028 034 PROGERROR(G02/03)

I
CIRCULARARCR DESIGNATION ERROR.
SEE TOE-C843-9.20 PAR.2.8.9 ANDCORRECT
PROGRAM
029 035 PROGERROR(T OFS)
TOOLARGENO. OF T OFS CODEFORTOOLRADIUS

COMPENSATIONANDTOOLLENGTH COMPENSATION.
SEE TOE-C843-9. 20 PAR.2.6.1
–67–
CODE(Corit’ d)
036 PROGERROR(P-G 10) 042 PROGERROR(M98, G65/66 NEST)
TOOLARGEP (NUMBER DESIGNATION)WHEN OFFSE: SUBPROGRAM”(M98) OR MACRO CALL(G65/G66)

IS PROGRAM-
INPUT. OR P NOTPROGRAMMED. FIVE-NESTED.
SEE TOE-C843-9.20 PAR. 2.62 AND2.86 AND SEE TOE-C843-9.20 PAR. 2.7.5 NOTE4 OR
CORRECTPROGRAM. 2.8.23.10
03”7 PROGERROR(G 10)
TOOLARGER WHENWORK COORDINATE SYSTEMIS

PROGRAM-INPUT.
SEE TOE-C843-9. 20 PAR. 2.62 AND2.86 AND
CORRECT PROGRAM.
——
038 044 TOOLDATAERROR(R ANDC)
NOSER IS WRITTENIN OFFSETNO.

SPECIFIED BY E:[:j OF T**LIL: COMMAND.
039 045
04:0 PROGERROR(M98, G65/66) 046
P NOTPROGRAMMED IN G65/66 BLOCK.

P OR Q NOTPROGRAMMED IN M98 BLOCK.
SEE TOE-C843-9.20 PAR. 2.75 OR 2.8.23.2
041 NOPROG 047 PROGERROR(G41-44)
PROGRAMNO. (SEQUENCE NO.) NOTFOUNDWHEN INTERFERENCE CHECKERROR

PROGRAMIS CALLEDBYM98, M99, G65, G66, G SEE TOE-C843-9. 20 PAR.2.8.19 NOTES.
M, ANDT.
SEE TOE-C843-9.20 PAR. 2.75 OR 2.8.23.2
–68–
INTERSECTION
POINTNOTOBTAINED BY INTER-
SECTIONCOMPUTATION
SEE TOE-C843-9.20 PAR.2.8.19.
049 PROGERROR(G41-44) 055 PROGfiRROR(M, S, T)
REVERSEOR ALMOST REVERSECOMMANDED

IN M97 M, S, T COMMANDSIN TIIEBLOCKIN WHICHM,
MODE. S, T CODECANNOT BE COMMANDED.
SEE TOE-C843-9.20 PAR.2.8.19. NOTAVAILABLE FORM, T COMMANDS OF G70 TO G76,
G90 TO G94, ANDGill TO G112. CORRECTPROGRAM.
050 PROGERROR(Gil/12) 056 PROGERROR(AXIS)
I, K, R NOTCORRECTLY COMMANDED
FORBEVEL- AXIS COMMANDIN G20, G21 BLOCKS. AXIS NOT
ING ANDROUNDING.VALUESOF I, K, RTOO CORRECTLYCOMMANDED IN G04, G36-G38.
LARGE. SEE TOE-C843-9.20 PAR.2.8.8. (2)
SEE ToE-c843-9.20 PAR.2.8.7.
051 PROGERROR(Gil/12) 057
TAPERINGCOMMAND IN BLOCKSFORBEVELING
AND
ROUNDING.
SEE TOE-C843-9.20 PAR.2.8.7.
052 PROGERROR(GO1) 058
ANGLEPROGRAMMING NOTCORRECT DURINGANGLE

PROGRAMMINGLINEARINTERPOLATION BYGO1.
SEE TOE-C843-9.20 PAR.2.8.3(3)
053 PROGERROR(G50T/G92T) 059 ZR UNREADY
VALUESOF TOOLCOORDINATE MEMORY

OUTOF THE G28 NOTCOMPLETED ONTHEAXIS WHICHHASG2
RANGEBETWEEN 51 TO 80 IN WORK COORDINATE COMMANDOR REFERENCE POINTRETURN NOTCOM-
SYSTEMSETTINGBYG50T. PLETEDONTIH3AXIS WHIC1{ HASG30 COMMAND.
SEE TOE-C843-9.20 PAR.2.8.22. SEE TOE-C843-9.20 PAR.2.8.12.
–69-
CODE(Cent’d)
Cc]de Causes Code Causes
060 PROGERROR(G34) 066 CANNOT

CONTINUOUS
THREAD
LEADINCREASE/DECREASE VALUEEXCEEDING TOOSHORTTIMEFOR 1 BLOCKOF CONT

[NUOUS
MAXItlUM
PROGRAMMABLE VALUEDURINGVARIABLE THREADCUTTING.
LEADTHREAD CUTTING. CHANGE SPINDLESPEEDCOMMAND
NOTTO OCCUR
MINUSVALUEOF LEADCOMMANDED. THIS ERROR.
SEE TOE-C843-9.20 PAR.2.8.17.
061 PROGERROR(Gil/G121N THREAD) 067
ROUNDING,BEVELING
COMMANDEDIN THREAD
CUTTINGBLOCK.
THESECOMtlANDS
PROHIBITED.
062 PROGERROR(G32/33) 068
THREAD CUTTINGCOMIIANDED IN G98 MODE.

MULTI-STARTTHREAD CUTTINGCOMMAND B OUTOF
SPECIFIEDRANGE.
SEE TOE-C843-9.20 PAR,2.8.15 AND2.8.16.
063 PROGERROR(G92/G78/G21) 069
RAPIDTHREAD PULL-UPVALUEIN X-AXISDIREC-

TION IN THREAD CUTTINGWITHBEVELING
SMALLE
THANBEVELING VALUESET BYPARAMETER.
SEE TOE-C843-9.20 PAR.2.8.26.2.
064 PROGERROR(G92/G78/G21) 070 PROGERROR(M02/M30/M99)
RAPIDTHREAD PULL-UPVALUEIN Z-AXIS DIREC- MEMORY OPERATION

COMPLETION COMMAND
NOT
TION IN THREAD CUTTINGWITHBEVELINGVALUE GIVEN.
SET BY PARAMETER. PROGRAM MODESM02/M30/M99.
SEE TOE-C843-9.20 PAR.2.8.26.2.
.—
065 071
–70–
072 PROGERROR(G50T/G50XZ) 079
SET COORDINATEWITHT CODES.

G50T OR G50XZCOMMANDED.
073 080
074 081
I
075 082
076 083
077 RS 232C ERROR(OVER-RUN) 084

I
10 CHARACTERS
MOREHAVEBEENREADIN AFTER
STOPCODEHASBEENTRANSMITTEDTHROUGHRS
232C INTERFACE. CONFIRM
TRANSMITTER’
S STOP
CODEPROCESSINGCAPABILITY.
078 085
–71–
CODE(Cent’ d)
086 091 PROGERROR(70-76/G72-78)
BLOCKOF SEQUENCE NO. SPECIFIEDBY P, Q IN

G70 NOTFOUNDPROGNO. INCLUDING IN G70
BLOCK.
SEE TOE-C843-9.20 PAR.2.8.25.2
087 PROGERROR(G31/G35) 092 PROGERROR(G70-76/G72-78)
TOUCHSWITCHNOTONWHEN MOTION REACHESEND NO. OF BLOCKSINCLUDING FINISHEDSHAPE

POINTBYSKIP. PROGRAM SPECIFIEDBY P, Q IN G70, G’71, G72
CONFIRM COMMAND,THENTOUCHSWITCHHOTION I ANDG73, OVER46.
NOPROBLEMS.CHECKIF DGN#1280 D, BECOMES SEE ToE-C843-9.20 PAR.2.8.25.1
1 TO O BY TOUCHSWITCHON/OFF.
088 093 PROGERROR(G70-76/G72-78)
UNABLEG- ANDII-CODEIN FINISHEDSHAPE

PROGRAMSPECIFIEDBYP, Q IN G70, G’71, G72,
ANDG73. CORRECT PROGRAM.
08!9 PROGERROR(G90/G92/G94) 094 PROGERROR(G70-76/G72-78)
UNUSABLE ADDRESSESSPECIFIED IN G90, G92, BEVELINGANDROUNDING COMMANDSAS LASTMOVE

ANDG94 BLOCKS. COMMAND FORFINISHEDSHAPEPROGRAM SPECIFIED
R, B, C, P, Q, L NOTAVAILABLE. BY P, Q IN G70, G71, G72 ANDG73.
CORRECT PROGRAM.
090 PROGERROR(G70-76/G72-78) 095 PROGERROR(G70-76/G72-78)
P, Q NOTCOMMANDED IN G70, 71, 72, 73 BLOCK FAULTSIN FINISHEDSHAPEPROGRAII SPECIFIED

SEE TOE-C843-9.20 PAR.2.8.25.2,3,4. BYP, O IN G71, G72.
CORRECTPROGRAM AFTERCHECKING SEQUENCE
NO. G29 COMMANDEDIN FINISHINGSHAPEPROGRAM
SPECIFIEDBY P ANDQ IN G70, G71, G72, AND
G73.
CORRECT PROGRAM.
–72-
096 PROGERROR(G70-76/G72-78) 102 CALERROR(DIVISION)
D (CUTTINGFREQUENCY) SPECIFIEDBYG73 ZER CALCULATION

DIVISORZEROOROVERFLOW
ERROR.
OR 128 OR MORE. 1, K (ROUGflCUTTING)SPEC CORRECT
PROGRAM.
FIED BYG73 BOTHZERO. D, K OF G76 EXCEED
ING PROGRAMMABLE RANGE.
SEE TOE-C843-9.20 PAR.2.8.25.4,
PAR.2.8.25.8.
097 PROGERROR(G70-76/G72-78) 103 CALERROR(SQUARE

ROOT)
FOUROR MOREPROCESSING INTERRUPTIONS

BY ROOTVALUEIS A NEGATIVE
~ ( –)
FINISHEDSHAPEPROGRAM IN STOCKREMOVAL CORRECT
PROGRAM.
CYCLEBYG71, ORG72 RI.
SEE TOE-C843-9.20 PAR.2.8.25.2(2)
—
098 PROGERROR(G70-76/G72-78) 104 PROGERROR(DOUIILE
ADR)
DATASPECIFIEDBY G70 P, Q NOTREGISTERED CHARACTER

WHICHCANNOTBE REPEATED
IN A
IN INTERNAL KEEPMEMORY. BLOCKCOMMAND
IN REPETITION.
SEE TOE-C843-9. 20 PAR.2.8.25. 5(3) CORRECT
PROGRAM.
099 PROGERROR(G70-76/G72-78) 105 MACRO

ERROR(CONSTANT)
UNUSABLEADDRESSES
SPECIFIED IN G70 TO G76 CONSTANTSEXCEEDING THELIMIT.
BLOCKS. ADDRESS
REQUIRED IN THEBLOCKNOT SEE TOE-C843-9.20 PAR.2.8.23.1O (1) b,c,
SPECIFIED. ANDCORRECT PROGRAM.
CHECKFORHATANDCORRECTPROGRAM.
100 CALERROR(FIXEDPOINT) 106 MACRO

ERROR
MAGNITUDE
OF FIXEDPOINTDATABYCALCULA- TOOMANYCODESFORCANCELLING G67.
TIONEXCEEDINGUPPERLIMIT. CHECKNUMBERS
OF G66 ANDG67 ANDCORRECT
RECHECK
PROGRAM. PROGRAM.
101 CALI?RROR(FLOATING) 107 MACRO

ERROR(FORMAT)
EXPONENTOF FLOATING
POINTDATABYCALCULA- ERRORIN THEFORMAT EXCEPTFOREQUATION.
TION EXCEEDING
ALLOWABLE
RANGE. SEE TOE-C843-9.20 PAR.2.8.23 ANDCORRECT
RECHECKPROGRAM. PROGRAM.
CODE(Cent’ d)
Code Causes
I Code Causes
108 MACRO
ERROR(UNDEFIN#NO.) 114 MACRO
ERROR(DO-FORMAT)
UNDEFINEDVARIABLE NO. DESIGNATED. “DO” NOTCORRESPONDING TO ‘END.“

SEE TOE-C843-9.20 PAR.2.8.23.5 TABLE1.66. SEE TOE-C843-9.20 PAR.2.8.23.7 ANDCORRECT
CARRECTPROGRAM. PROGRAM.
109 MACRO
ERROR(# NONOTLEFT) 115 MACRO
ERROR( [ 1 UNMATCH)
PROHIBITEDVARIABLE DESIGNATED AS SUBSTITU- FORMATERRORIN <EQUATION>.

TION, CHECKNUMBEROF MARK( ] TO MEETAND
SEE TOE-C843-9.20 PAR.2.8.23.5 (3), (4) CORRECTPROGRAM.
ANDCORRECT PROGRAM.
110 MACRO
ERROR( [ 1 5 LIMIT)
MULTIPLELAYERSOF PARENTHESES EXCEEDING

I 116 MACRO
ERROR(DGENDNO.)
“m” IN DOm OUTOF RANGE1 = m = 3.

THEUPPERLIMITS (5) . SEE TOE-C843-9.20 PAR.2.8.23.7 ANDCORRECT
SEE TOE-C843-9.20 PAR.2.8.23.6 (6) PROGRAM.
CORRECTPROGRAM.
111 MACRO
ERROR(MOVEG66-M99)
MOVECOMMANDIN M99 FINISHINGCOMMAND

OF
I 117
MACROCALLEDBYG66.
NOMOVEIN M99 BLOCK.
112 MACRO
ERROR 118 MACRO
ERROR(GOTO N)
I
MULTIPLELEVELSOF MACRO CALLEXCEEDING THE “n” in GOTOn OUTOF RANGEO = n S 9999.
UPPERLIMIT4. OR APPROPRIATESEQUENCE
NO. NOTFOUND.
SEE TOE-C843-9.20 PAR.2.8.23.1O (2), C, d,
ANDCORRECT PROGRAM.
11.3 119 AS AFTERREADSUBPROG/MACRO

I
ADDRESSSEARCHED DURINGEXECUTION
OF
SUBPROGRAMOR MACROPPOGRAM.
THIS OPERATIONPROHIBITED.
–74–
Code Causes
I Code Causes
120 PRTNERROR(NOTFOUND)
SEQUENCE
NO. SEARCHED
NOTFOUNDIN PART
I 128
PROGRAM.
CHECKSEQUENCENO.
121 PRTNERROR(G50/G92) 129
G31 COMMANDED
DURINGPROGRAM
RESTART.
THIS COMMAND
PROHIBITED.
122 130 EXTDATA

I
DATAERRORIN A GROUPDATA.
NEEDIIACHINESEQUENCE’S
OR HARDWARE’S
CHECK
CONTACTMACHINETOOLBUILDEROR OURYASREP
123 131
124 PRTNERROR(IIDI MOVE) 132

I
AXIS OPERATED
BY tlDI AFTERPROGRAM
RESTART
PREPARATION.
THIS OPERATION
PROHIBITED.
125 133
126 134
–75–
APPENDIX1 LIST OF ALARMCODE(Cent’ d)

I
135 EXTDATA 141 PROGERROR(Gill/Gl12)

I
ERRORIN DATAGIVENBY EXTERNAL DATAINPUT. ANGLEFORANGLEPROGRAMMING A, B BY Gill
NEEDtlACHINESEQUENCE’
S OR liARDWARE’
S CHECK OUTOF RANGE – 360 s A, B s 360.
CONTACTMACHINETOOLBUILDEROR OURYASREP. SEE TOE-C843-9.20 PAR.2.8.30.
CORRECTPROGRAM.
136 142 PROGERROR(Gill/G112)
1ST BEVELINGPORTIONOUTSIDERECTANGLE COM-

POSEDBY STARTANDENDPOINTSOR BETWEEN
45” STRAIGHTLINES OF STARTTO ENDPOINTS
ANDENDTO STARTPOINTS.
SEE TOE-C843-9.20 PAR.2.8. 30.
CORRECTPROGRAM.
! 143
13’7 PROGERROR(Gill/Gl12)
I
ERRORIN Gill COMMAND
BLOCK.
CORRECTPROGRAM.
138 144 PROGERROR(Gill/G112)
M, S, T COMMAND IN Gill, G112 BLOCK.

SEE TOE-C843-9.20 PAR.2.8.30.1, 2.
CORRECT PROGRAM.
139 145 PROGERROR(Gill/Gl12)
ERRORIN COMMANDING
ADDRESS
WORD
FORG112
BLOCK.
CORRECTPROGRAM.
140 PROGERROR(Gill/G112) 146 PROGERROR(Gill/G112)

I
ERRORIN ADDRESS WORDCOMMANDING
OF Gill ERRORIN COMMANDING
PROGRAMMED
SHAPEFORMED
BLOCK. BYG112 BLOCK.
SEE TOE-C843-9.20 PAR.2.8.30. CORRECTPROGRAM.
CORRECTPROGRAM.
–76-
Code Causes co&? Causes
147 152
A VALUEOTHERTHAN1s TOOLNUMBER s 50
IS DESIGNATEDFORTHETOOLNUMBER.
A VALUEOTHERTf{AN1S COMPENSATION MEMORY
NUMBER s 50 IS DESIGNATEDFORTHECOMPEN-
SATIONMEMORY NUMBER.
ZEROOR A VALUEGREATER TflAN20 IS DESIGNA-
TED IN (GROUPNUtlBER)OF T 90 THROUGH
T 95,
OR T 99.
148 153
THETOOLINFORMATIONOF THESAMEGROUPNU!l-
BER IS REGISTERED
TWICE.
149 154
IT WASATTEMPTED TO REGISTERIIORETHAN16
PAIRS OF “TOOLNUIIBER + COMPENSATION
MEMORY
NUMBER* IN A SINGLEGROUPNUMBER.
150 155
THETOOLOF THESPECIFIEDGROUPNUMBER IS
G122 OR G123 COIIHANII
IS NOTSPECIFIEDONA NOTREGISTERED.
SINGLEBLOCKBASIS. TlXl!12, TU093, TCHI14, 0RTC3C195 IS
ANADDRESS OTHERTHANP, L, ANDT IS SPECIFIEDBUTTHECORRESPONDINGCOMPENSA-
DESIGNATED IN THETOOLINFORMATION TIONMEMORY NUMBERIS NOTREGISTERED.
REGISTRATION PROGRAM.
151 156
TOOLLIFE CONTROL
IS DESIGNATEDIN THECON-
THEDESIGNATION OF GROUPNUMBER P IS NOT TROLHAVINGNO“T 4-DIGIT DESIGNATION
AND”
PROVIDED. OR A VALUEOTHERTHAN1 s P OFFSETMEMORYADDITION”OPTIONS.
5 19 IS DESIGNATED.
THEDESIGNATION OF LIFE PER TOOLL IS NOT
PROVIDED. OR A VALUEOTHERTHAN1 s L s
9999 IS DESIGNATED.
–77–
CODE(Cent’ d)
Cc)de Causes Code Causes

—
157 174 HEMERROR(KEEP)
THETOOLREPLACEMENT
REQUEST
OUTPUTIS ON. KEEPMEMORY TOTALCHECKERROR.
SEE THIS PAR.4.2.3
158 175 MEMERROR(tIACR)
SOMEREGISTERED TOOLIN THETOOLGROUPDES- USERMACRO TOTALCHECKERRORIN VARIABLE

IGNATEDINCICI OF WORK COORDINATE SYSTEM AREA.
SETTING(G50 TCICI 90) flAS A TOOLNUMBER SEE THIS PAR.4.2.3
GREATERTHAN“31” .
159 176
MORETHAN6 PAIRS OF COMPENSATION

MEMORY
NUMBERS
AREREGISTEREDIFORA SINGLETOOL.
170 MEMERROR(OFS) 177
TOOLOFFSETTOTALCHECKERROR.
SEE THIS MANUAL
PAR.4.2.3.
—
1’71 178 TOOLNOSET ERROR
51 ANDABOVEFROMTOOLNO INPUTSIGNAL
#1317 (D4 TO D7) #1342 (D4 TO DE)
1’72 MEMERROR(SET) 179 OVERTEMP

I
SETTINGAREATOTALCHECKERROR. PANELINSIDE TEMPERATURE TOOHIGHIN CASE
SEE TI{IS PAR.4.2.3 OF “1” FORDGN#1281 Do.
SEE THIS MANUAL
PAR.4.2.4.
—
1’73 MEMERROR(PRM) 180 SEQ ERROR
PARAMETER AREATOTALCHECKERROR. SEQUENCE

ERROR(1) IN CASEOF “1“ DGN#1305
SEE THIS PAR.4.2.3 D6. CONTACT
MACHINE TOOLBUILDEROR SEE
THATBUILDER’SMANUAL.
-78–
I
190 HDLCSYSTEHSOFTERROR 197 HDLCNC REQUEST

ERROR
I
TRANSMISSION
SYSTEMSOFTWARE
ERRORCONTACT WRONGREQUEST
COMMAND
ACGCTO NC. CONTACT
OURYASREP. YASREP.
191 HDLCSOFTCOMMAND
ERROR 198 HDLCOPERATION
ERROR
I
NCRECEIVEDDATAEXCEPTTRANSMISSION
PROTO- DATASENDINGTIMEACGCTO NCOVERONEMINU-
COLBETWEENACGCANDNC. TE.
CONTACT
OURYASREP. CONTACT
YASREP.
192 flDLC8530 SENDERROR 201 OT (X)

I
TRANSMISSION
NCSENDINGHARDWARE
ERROR. OVERTRAVEL
X FOR“O” OF DGN#1306 DO, D1.
CONTACT
OURYASREP. SEE MACHINE
TOOLBUILDER’S MANUAL.
193 HDLC8530 RECEIVEERROR 202 OT (Z)
TRANSMISSION
NC RECEIVINGHARDWARE
ERROR. OVERTRAVEL
Z FOR“O” OF DGN#1306 D2, D3.
CONTACT
OURYASREP. SEE MACHINE
TOOLBUILDER’S MANUAL.
194 HDLCNARERROR(10 TIMES) 203
SENTSAMEDATA10 TIMESNCTO ACGCONLYTO

FAIL.
CONTACT
OURYASREP.
195 HDLCCMOSFILE ERROR 204
READINGANDWRITINGCMOSFILE FROMACGCTO
----1
NC NOTEXCECUTED.
CONTACTOURYASREP.
—
196 HDLC1/0 DATAERROR 205
READING
SYSTEMVARIABLE
FROMACGCTONCNOT
EXCECUTED.
CONTACTYASREP.
–79–
CODE(Cent’ d)
206 213
201 214
208 ’215
8
20!3 216
210 217
211 S-OT1 (x) 218
STOREDSTROKELIMIT FIRST AREAX.

SEE TOE-C843-9.20 PAR.2,8.18.
212 S-OT1 (Z) 219
STOREDSTROKELIMIT FIRST AREAZ.

SEE TOE-C843-9.20 PAR.2.8. 18.
–80-
Code Causes I Code Causes
220 S-0T2 (INSIDE) I 227

STOREDSTROKELIMIT SECOND AREA
(INSIDE INHIBIT).
SEE TOE-C843-9.20 PAR.2.8. 18.
221 S-0T2 (X)

I 228
STOREDSTROKELIMIT SECOND AREA
(OUTSIDEINHIBIT) X.
SEE TOE-C843-9.20 PAR.2.8. 18.
222 S-0T2 (Z) 229

I
STOREDSTROKELIMIT SECONDAREA
(OUTSIDEINHIBIT) Z.
SEE TOE-C843-9.20 PAR.2.8.18.
223 S-0T3 (INSIDE) 230

I
STOREDSTROKELIIIIT THIRDAREA
(OUTSIDEINHIBIT).
SEE TOE-C843-9.20 PAR.2.8.18.
224 S-0T3 (X) 231 ZR ERROR-AREA

(X)
I
STOREDSTROKELIMIT THIRDAREA REFERENCEPOINTRETURN AREAERRORX.
(OUTSIDEINHIBIT) X. SEE TOE-C843-9.20 PAR.4.2.6.
SEE TOE-C843-9.20 PAR.2.8. 18.
225 S-0T3 (Z) 232 ZR ERROR-AREA

(Z)
I
STOREDSTROKELIIIIT THIRDAREA REFERENCEPOINTRETURNAREAERRORZ.
(OUTSIDEINHIBIT) Z. SEE TOE-C843-9.20 PAR.4.2.6.
SEE TOE-C843-9.20 PAR.2.8.18.
226 233
–81–
CODE(Cent’d)
234 241 ZR ERROR-POS(X)
REFERENCE POINTRETURN POSITIONERRORX.

SEE THIS MANUALPAR.4.2.6.
235 242 ZR ERROR-POS(Z)
REFERENCE POINTRETURNPOSITIONERk!ORZ.
SEE TliIS MANUALPAR.4.2.6.
236 243
237 244
238 245
239 246
240 247
–82–
248 275
249 276
270 277
271 P-SET ERROR(X) 278
P SET ERRORX.
SEE THIS PAR.4.2.7.
272 P-SET ERROR(Z)
P SET ERRORZ.
SEE THIs PAR.4.2.7.
273
I 280 MACHUNREADY
MACHRDYOFF FOR“O” OF DGN#1305 DO.

CONTACT
MACHINETOOLBUILDER.
274 281
–83–
CODE(Cent’d)
Cocle Causes Code Causes
282 288
283 289
284 310 SERVOOFF
SERVOPOWERNOTSUPPLIED.
SEE THIS MANUAL
PAR.4.2.8.
285 311
286 312
287 313
–84-
314 321
315 322
316 323 ACGC2SYNCERROR
SYNCHRONOUS
CPUERRORBETWEEN
ACGC120
ANDNC
CONTACT
OURYASKAWA
REP.
317
I 324 AMGC
SYNCERROR
SYNCfiRONOUS
CPUERRORBETWEEN
AMGCANDNC
CONTACTOURYASKAWA
REP.
318 325 ACGC2/AMGC

SERVOOFF REQ.
I
SERVOOFF DUETO ACGC2OR AMGCMAJORERROR
CONTACTOURYASKAWAREP.
319 326
320 NC UNREADY 327 UNFINISHED

PROGGEN
I
NC UNREADYP SET UNREADY. GENERATIONIN ALLPROGRAMS NOTFINISHED
SEE THIS MANUALPAR.4.2.9. SEE TOE-C843-9.20 PAR.4.6.5 (4), ANDDELETE
ALLPROGRAM NUMBERS.
–85–
CODE(Cent’ d)
Causes Code Causes

I
3;:8 UNFINISHED
I’IM21 334
PROGRAMMEMORYREGIONSETTINGNOTACCORD
WITHPHISICALCAPACITYOF MEMORY
MODULE.
CONTACTYASREP.
3;~9 PC CPUERROR
I 335
PC ANDCPUERROR.
CPUFAILUREFORSEQUENCE CONTROL
OR KEEP
tlEtlORYCONTENTS
DELETED.
SEE THIS MANUALPAR.4.2. 16.
330 EMERGENCY
STOP 336
EMERGENCY STOP INPUTTEDFOR“O” OF DGN

#1281 D1.
SEE THIS PAR.4.2.1O.
3:31 FUSE (X) 337

I
FUSEBLOWN X:
FUSEBLOWN ORMCCBTRIPPEDIN X-AXISWHEN
DGN#1288 D1 IS “l”, SERVOPACK.
SEE TflIS PAR.4.2.11.
332 FUSE (2) 338

I
FUSEBLOWN Z.
WHENDGN#1289 D1 IS “1“, FUSEBLOWNOR
tlCCBTRIPPEDIN Z-AXIS SERVOPACK.
SEE THIS PAR.4.2.11.
333 339
–86–
340 347
341 SERVOERROR(X) 348
SERVOERRORX.
EXCESSIVEDEVIATIONIN X-AXISSERVOSYSTEM.
342 SERVOERROR(Z) 349

I
SERVOERRORZ.
EXCESSIVEDEVIATIONIN Z-AXIS SERVOSYSTEM.
SEE THIS PAR.4.2. 12.
343 I 350
344 351 OL (X)

I
OVERLOAD (1) X.
OVERLOAD IN X-AXISSERVOPACK
WHENDGN#1288
D2 “O”.
345
I 352 OL (Z)
OVERLOAD (1) Z.
OVERLOAD IN Z-AXIS SERVOPACK
WHEN
DGN#1289
D2 “O”.
346 353
–87–
APPENDIX1 LIST OF ALARtlCODE(Cent’ d)
354 360 PG ERROR(X)
PG ERRORX.
DISCONNECTION IN X-AXISPG
35!5 361 PG ERROR(X)
PG ERRORX.
DISCONNECTION IN X-AXISPG DETECTED1.
356 362 PG ERROR(Z)
PG ERRORZ.
DISCONNECTION IN Z-AXIS PG DETECTED.
357 OL (OTHER) 363
OVERLOAD (2) .
OVERLOAD FORMULTIPURPOSEWHEN DGN#1281
D3 “O”.
CONTACT MACHINETOOLBIJILDER.
358 364
359 365
–88-
Code Causes
I Code Causes
366 PG ERROR(S) 373

I
PG ERRORS.
DISCONNECTION IN SPINDLEPG DETECTED.
367 374
368 375
369 376
370 377
371 FG ERROR(1)
FG ERROR1.
I 378
CONTACTOURYASREPFORCHECKING
MB20
MODULE.
372
F(I
FG NOTREADY
I 379
MB20
tlODULE.
-89–
CODE(Cent’ d)
380 387
381 AXIS ERROR(1) 388
AXIS ERROR(X-AXIS).
MB20
MODULE.
.—
382 AXIS ERROR(2) 389
AXIS ERROR(Z-AXIS).
MB20
MODULE.
383 AXIS ERROR(3) 390 SERVOPACK

ALARM(S)
I
AXIS ERROR(SPINDLE). CONTACT
YASREPFORCHECKINGX-AXIS, Z-AXIS
MB20 SERVOPACK,
SPINDLEDRIVE, OR MB20MODULE.
MODULE.
SERVOPACK
ALARM(X)
384 I 391
CONTACT
YASREPFORCHECKING
X-AXIS
SERVOPACK.
385 392 SERVOPACK

ALARtl(Z)
CONTACT
YASREPFORCHECKING
Z-AXIS
SERVOPACK.
386 393
–90–
394 400 SEQERROR
SEQUENCEERROR(2) . WHEN DGN#1305 D7 “]”.

SEE MACHINE TOOLBUILDER’
S MANUALOR
CONTACTTflE MACHINEBUILDER.
305 401
396 402
397 403
398 404
399 405
–91–
APPENDIX1 LIST OF ALARMCODE(Cent’ d)
Cocle Causes Code Causes
406 814
407’ 815
408 816
817
810 818
811. 819
81;! 820 ROMERROR,RAMERROR
ROMOR RAMERROR. O
OR HARDWARECHECKREQUIRED.
SEE THIS PAR. 4.2.17.
813
–92-
SUPPLEMENTAL
ALARM
CODE ALARM
‘140”
ALARM
“095” ●Commandingone or no address of addresses B,
X(U), Z(W) specifying second straight line.
X-coordinates differnt between G71 command
cutting start point and last block for ●Commanding two addresses of addresses B,
finished shape program. X(U), Z(W) specifying second straight line.
In addition to this, one or no address com-
Z-coordinates different between G72 command manded among addresses A, I, K, specifying
cutting start point and last block for finish- first straight line.
ed shape program.
“Address D specifying second beveling and ad-
Z-coordinate for cutting start point by G71 dress Q specifying second rounding commanded.
commanddifferent from Z-coordinate for the
first block of the finished shape program. “Commanding addresses X and Z specifying sec-
(CommandG71 . . . R1 is excepted. ) ond straight line and Q and D specifying
second beveling and rounding.
X-coordinate for cutting start point by G72
commanddifferent from X-coordinate for the ALARM
“143”
first block of the finished shape program,
(CommandG72 . . . R1 is excepted. ) Commandvalues for addresses A, I, K specify-
ing first straight are determined as follows,
X-coordinate for finished shape program by and programmed shape cannot be formed.
G71 . . . R1. Commandexceeding cutting start
point.
CommandValue for A
CUTTING
. ------
A ----- ........--------------~ START –360.000, –180.000, Address I commandedfor
L/ ~pOINT 0, 180.000, 360.000 specifying first

straight line.
-270.000, –90.000, Address K commandedfor

Z-coordinate for finished shape program by 90.000, 270.000 specifying first
G72 . . . R1 commandexceeding cutting start straight line.
point.
fi CUTTING
~ ! START
< ~POINT
–93–
CODE(Cent’ d)
Commandvalues for addresses B, X(U), Z(W)

‘=Q;:NT
specifying second straight line are determined
as follows, and programmed shape cannot be ;:!!;\
formed.
First straight line and second straight line

Commandvalue for B — on the same line.
.A.
– 36IO.000, – 180.000 Address X(U) commanded ALARM
‘145*
O, 180000 360000 for specifying second
“X(U) or Z(W) not commanded.
●X(U) and Z(W) both commanded.
–270.000, –90.000 Address Z(W) commanded R not commanded. Or “O” commanaea
● ‘ “ ror
“ K,n
90.000, 270.000 for specifying second I and K not commanded.
●
straight line. “O” commanded for I and K.

●P and C both commanded.
●Q and D both commanded.
Commandvalues for addresses C and D for bev-
eling too large for the programmed shape. (lfl- ALARtl“146”
eration cannot be made according to the command.
Beveling for commandC cannot be made.
END - ...............
‘,\
POINT “.
>’
c- >
~;.START
POINT
G; L’-
Commandvalues for address P and Q specifyi Beveling for commandD cannot be made.
ng radius for rounding too large for the pro-
grammed shape. Operation cannot be made
according to the command.
CENTEROF -
;;~CULAR K
Q @y
No intersecting point for first straight line

and second straight line. POINT
No intersecting point between circular arc and

straight line.
–94–
CENTEROF
CIRCULAR
. . . . ..- . . . . . . . . . . . . . .- 6
No intersecting point between circular arc and

end point.
–95–
APPENDIX2 LIST OF DATA
Table A.2.1 Address Characters
-JYE-L-
B: Basic
Meaning
O: Optional
A Angle designation forGOl and Gill, included angle forG76 o
Spindle shift angleOl multiple thread, angle designation for

B o
multiple cornering
:*
c IUser macro character o
D
I
Depth of cut and number of cutting cycles for G71 to G76 o
-J-L----
F
Specifications
Specifications
for precise feed and precise
for normal feed and normal lead for cutting

lead for cutting B
G I Preparatory function (G-function) B
H User macro character

~o
X-component of arc center, canned cycle parameter, beveling value
I B, O
(radius value)
J
I
User macro character 0
d------ Z-component of arc center,
Incremental value of variable

canned cycle parameter,
lead thread
beveling value B, O
o
.—
J--L--- Number of subprogram repetition, G13 to G16 angle and coordinate B, O
Q-L----N
Miscellaneous
Sequence number
function (M-function) B
o Program number B
Dwell, canned cycle starting s~quence number, program number, user B.

P 1
macro number
Subprogram starting sequence ntmber, canned cycle ending sequence
Q B, O
number
Radius of arc, rounding value, tool radius value
Spindle function (S-function), maximumspindle revolution

:~~~
–96-
B: Basic
Address Meaning
O: Optional
-J----l Tool function (T-function), tool coordinate memory number B, O
4 v
X-axis incremental
User macro character

command value, dwell, canned cycle parameter B, O
w Z-axis incremental command value, canned cycle parameter B, O
x IX-axis coordinate value B
Y User macro character o

I
z Z-axis coordinate value B
–97-
APPENDIX2 LIST OF DATA(Cent’ d)
Table A.2.2 Function Characters
EIA Code 1S0 Code Function Remarks
Error in significiint data area inEIA

Blank NuL
Disregarded in 1S0
BS BS Disregarded
Tab TH Disregarded
CR LF/NL End of Block (EOBl
_L/ CR Disregarded
SP SP Space
ER Rewind stop
Uc Upper shift
2
LC Lower shift
‘2.f~.5 bits ( Control out (comment start)

-— EIA: Special code
2-4-7 bits ) Control in (comment start)
+ +- Disregarded, User macro operator
— l~inus sign, User macro operator
() to 9 oto9 Numerals
i3 tO Z AtoZ Address characters
o : User macro comment
/ / Optional block skip
Del DEL Disregarded (Including All Mark)
. Decimal point
–98._
—
EIA Code 1S0 Code Function Remarks
Parameter
# Sharp (Variable designation)
starting
* * Asterisk (Multiplication operator)
. . Equal mark
[ [ Left bracket
EIA: Special code
1 1 Right bracket
$ $ User macro operator
a ii User macro operator
User macro operator
Notes:
1. Characters other than the above cause error in significant data area.
2. Information between Control Out and Control In is ignored as insignificant data.
3. Tape code (EIA or 1S0) is automatically recognized.
–99–
–OO T-’
o o 0 0 0 0 0
0 0 0 0
G
— 0 0 0
0 0 0 0 c)
o 0 0 H i3 o 0 c)
0 a p o 0
— +-
o
—
0 0 3
I
‘) 0 0
0 0
—
o 0
‘T-
——
v e
—
0
0 0 0 0 6 0 0 0
—
0 0 0 0 8 0 0
o 0 0 0 L c) o
0 0 9 (-J o 0
0 0 0 0 0 (-J
—
0 0 0 (-J o
o
—
0 0 & 0 0
0 0 0 z 0
—
o 0 0 0 0
0 0 o 0
—
1 7 s 9 L 8 g o ~ (j
—
dao3 VIil
apo~ ade$ &“z’v alqeL
(P ,lu”O) VJV(IdO 1S11 Z XI(lN;lddV

1S0 CODE
CHARACTERS —
I
7 6 5 4 0 3 2 1 8 7 6 5 4 o 3 2 1
0 0 0 0 J 0 0 o 0 0
—
0 0 0 0 k K 0 o 0 0 0
—
0 0 0 0 1 L 0 0 o 0 0
—
0 0 0 0 m M 0 o 0 0 0
—
0 0 0 0 n N 0 o 0 0 0
— —
o 0 0 0 0 o 3 0 o 0 0 0 0
—
0 0 0 0 0 0 P P 0 0 0
— —
o 0 0 Q 2 0 0 0 0
—
0 0 0 r R 3 0 0 0 0
— —
0 0 0 a s s 0 0 0 0 0
0 0 o 0 t T 0 0 0 0 0
—
0 0 0 0 u u 0 0 0 0 0
—
0 0 0 0 v v 0 0 0 0 0
—
0 0 0 0 w w D o 0 0 0 0 0
—
0 0 0 0 0 0 x x c) o 0 o 0
— —
o 0 0 Y Y 0 0 o 0 0
—
0 0 0 z z 0 0 o
—
0 0
0 Blank NUL 0
—
0 0 3 BS 3 0 I
o
—
–lol–
APPENDIX2 LIST OF DATA(Cont’ d)
Table A.2.3 Tape Code (Cent’d)
EIA CODE 1S0 CODE

CtlARACTERS
I 7 6 5 4 0 3 2 1 8 7 6 5 4 0 3 2 1
0 0 0 0 0 0 Tab HT o 0 0
) o CR LF/NL o 0 0
. —
— CR o 0 0 0 0
0 0 SP o 0 0
0 0 0 0 Efi % o 0 0 0 0
0 0 0 0 0 0 w –
o 0 0 0 0 0 LC “
— ( o 0 0
— ) o 0 0 0 0
0 0 0 0 + o 0 0 0 0
0 — o 0 0 0 0
0
0 0 0 0 c1 : 0 0 0 0 0
0 0 0 0 / o 0 0 0 0 0 0
0 0 0 0 0 0 0 0 Del DEL o 0 0 0 0 0 0 0 0
3 0 0 0 0 0 0 0 0 Al1 Mark o 0 0 0 0 0 0 0 0
See Note 2. # o 0 0 0 0
3 0 0 0 * o 0 0 0 0
3 0 0 0 . 0 0 0 0 0 0 0
3 0 0 0 [ o 0 0 0 0 c ‘0
--lo2–
1S0 CODE
. — — — CHARACTERS
8 7 6 5 4 o 3 2 1 8 7 6 5 4 0 3 2 1
— — — —
0 0 o 0 1 3 0 0 0 0 0 0
— — —
0 0 o o $ o 0 0
— — —
0 0 o 0 0 o @ 0 0 0
— — — —
0 0 0 o o 0 0 0 0 0 0 0 0
—
o 0 0 0 . (3 o
0 o 0 0 0
— — —
1. For the hole pattern of EIA code of the characters with an asterisk, the pattern
shown in the standard. However, other patterns may be specified by
parameters.
2. EIA code of character # can be designated by the parameter
–lo3–
APPENDIX3 LIST OF SETTINGNUMBERS Internal
OFF ON OFF ON
toggle switch
Toggle switch
El
M)oo on machine
Resultant
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON/OFFstate k
INHEDTT D,
1: Turns on Edit Lock function.
0: Turns off Edit Lock funlction.
AFLT D6
IIElEIEIIEEIEI
1: Turns on Auxiliary Function Lock.
O: Turns off Auxiliary Function Lock. BUZONDv
1: Turns on touch buzzer (key switch on oper-
ABST ator’s panel).
1: Turns o~’Hanual Absolute function . 0: Turns off touch buzzer.
0: Turns off Manual Absolute function.
3: DZ
DRN’f D, Effective on the third Stored Stroke Limit.
1: Turns on Dry Run function. Ineffective on the third Stored stroke
O: Turns off h-y Run function. Limit.
The value of limit automatically changes by
BDTT DS G38 or G39 command in part program.
1: Turns on Block Delete function.
(1: Turns off Block Delete function. SLT 2: D,
1: Effective on the second Stored Stroke Lim-
DLKT I-)2 i t.
1.: Turns on Display Lock function. 0: Ineffective on the second Stored Stroke
0: Turns off Display Lock function. Limit.
The value of limit automatically changes by
MLKT UI G36 or G37 command in part program.
1.: Turns on Machine Lock function.
O: Turns off Machine Lock function. INCHMMDO
1: Selects inch input increment.

SBKT O: Selects metric input increment.
1.: Turns on Single Block function.
0: Turns off Single Block function.
Notes :
1.. These settings are for setting internal
toggle switches. ISOEIA D7
2. Wheneach switch is provided with machine 1: Punches out tape code with 1S0 code.
control station, the logical sum of these O: Punches out tape code with EIA code.
settings and toggle switch setting deter-
mines function orJoff state. TVCHKDb
1: Executes TV check.
O: Does not execute TV check.
“-lo4-
UM09000ED5
1: Effective on the edit interlock in 09000’s. COV161 COV81 COV41 COV21 Covll ;::rf::h
O: Ineffective on the edit interlock in 09000’s.
0 0 0 0 0 0%
0 0 0 0 1 10%
UM08000ED4
0 0 0 1 0 20%
1: Effective on the edit interlock in 08000’s. 1 30%
0 0 0 1
O: Ineffective on the edit interlock in 08000’s.
o 0 1 0 0 40%
o 0 1 0 1 5(EA
n #6003 DS D4 D, Do
o
o
o
o
0
0
1
1
1
1
0
0
1
1
0
0
0
1
0
1
60%
70%
80%
90%
Ds, D4
o 1 0 1 0 100%
ODVCE1 Selects Rs232C interface for output 1 110%
o 1 0 1
port. 0 120%
o 1 1 0
ODVCDO 1/0 interface.
o 1 1 0 1 130%
o 1 1 1 0 140%
D,, Do
o 1 1 1 1 15(M
lDVCE10 Selects RS232C interface for input 0 0 16(J%
1 0 0
IDVCEO“ port. 0 1 170%
1 0 0
1 0 0 1 0 180%
Parameter No.
Setting Input/Output 1 0 0 1 1 190%
requiring Baud
Code Port 1 0 1 0 0 200%
Rate Setting
RS232C #6026 Note: These settings are effective when pa-
,0 1 #6028 rameter #6023 DZ (COVP)is ‘O.”
No.1
RS232C #6027
1 0 #6029 uM08000 Dz
No.1
1: Inhibits editing and punchout operations
of the part 1rogram o~ program No. 8000 to
n #6004 D7 Db D5 D4 D3 D2 DI Do
COV161(D7), COV82(DJ, COV41(D5), COVZ1(D4),

8999.
0: Permits edit ng and punchout operations.
UMSBK D,
COV11(D3):
1: Makes Single Block Stop effective for the
Sets the override of cut depth for Stock Re- programs in user macro when single block
moval in Turning (G71) and Stock Removal in input is on.
Facing (G72) cycles. O: Does not permit Single Block Stop for the
user macro blocks commanding operation and
control.
–lo5–
APPENDIX3 LIST OF SETTINGNUMBERS
(Cent’ d)
SKIPIN D.
1: Executes the next block when the skip sit[-
El it6170 I TG1OLF I
nal is not given before completion of #6171

movement of block including Skip Function n
(G31) or if the touch switch does not trj p
beyond the limit position in the direction
of motion for tool set error compensation El 46172 TG12LF 1
(G35).
0: Alarm “087” is displayed.
El #6173
El l----_JGILFJ
#6161
n
#6174
L-l I-----U2LF I
#6162
n
46175 TG15LF
TG3LF #6176 TG16LF

a
L-l #6164 I ‘TG4LF I

a
#6177 TG17LF
TG5LF #6178
n
TG6LF #6179 TG19LF

u I
TG7LF TG1OLFto TG19LF:

J Individual life expectancy for tools in groups
10 to 19 is set by Part program.
rl
—
#6168 TG8LF
I
Setting range: O –9999 (Tool life control)
Setting: “1” = 1 minute
#6169 TG9LF
E3
‘1’GILFto TG9LF:
Individual life expectancy for tools in groups
1 to 9 is set by part program.
Setting range: O - 9999 (Tool life control)
SetLing: “1” = 1
‘-lo6–
G740FL:
El - 1#6181 TGICNT Sets retraction

Z-axis (G74).
Setting range:
value (8)
O –65536
in Peck Drilling in
#6182 TG2CNT Setting: least input increment

D
$ $
#6205 G750FL
#6198 TG8CNT m
n
G750FL:
#6199 TG19CNT Sets retraction value (d) in Grooving in
m X-axis (G75).
Setting range: O –65536
TGICNTto TG19CNT: Setting: Least input increment
No. of times used and operating times are in-
dicated individually for tools in groups 1 to
19. #6206 G760FL
Note: Writing is not permitted in this setting. a
G760FL:
#6202 G71OFL Sets cut depth (in X-axis) “a” in Automatic
n Threadcutt ing (G76).
Setting range: O –65536
G71OFL: Setting: Least input increment
Sets retraction value after completion of each
cutting cycle in Stock Removal in Turning (G71).
Set t ing range: O –65536
Setting: Least input increment a #6207 TINON
When the tape without program no. is stored,

#6203 G720FL program no. is set for the tape.
n’
G720FL: #6219 SNSW

Sets retraction value after completion of each n
cutting cycle in Stock Removal in Facing (G72).
Set t ing range: O –65536 Setting: O, 1, or40f system No. switch
Setting: Least input increment
● n
o: SYSTEM
For usual operation. Writing parameters is
#6204 G740FL prevented.
n
Ss
1: PARAMETER
To write parameters. At this position, the
Cycle Start is prevented.
–lo7–
APPENDIX3 LIST OF SETTINGNUMBERS
(Cent’d)
ZSL3P
“4“ : TEST (0) Ml _--l
The usual operation is similar to-case of “0”
SYSTEM. Self-diagnostics of the memory con-
tents and checking of reference zero return
point are omitted.
XSL3P, ZSL3P:
Note: Sets the boundary area in positive direction
of Stored Stroke Limit third prohibit area on
1. Setting the values other than described X-axis and Z-axis, respectively.
above cannot permit the correct operatiorl. Setting range: o to f 99999999
Setting: Least output increment
2. Setting can be effective only when the
system number switch provided on the upper
part of the unit is set at “O.”
I
L
#6506
II XSL3M
I
1
I
#6507
II ZSL311
I,
[4 C’L’p 1
XSL3M,ZSL311:
Sets the boundary area in minus direction of
Stored Stroke Limit third prohibit area on
XSL2P, ZSL2P: X-axis and Z-axis, respectively.
Sets the boundary area in positive direction Setting range: O to t 99999999
of Stored Stroke Limit seco:nd prohibit area on Setting: Least output increment
X-axis and Z-axis, respectively.
Set l,ing range: O to + 99999999
[- CXSL2M 1
IL-----J
#6503 II
L—_————
ZSL2M
J
1
XSL2M,ZSL2M:
Sets the boundary area in minus direction of
Stored Stroke Limit second prohibit area on
X-axis and Z-axis, respectively.
Setting range: o to t 99999999
--108-
El#6508
m T5XSLP
El#6509 [ TIZSLP
c1
I
tt6525
I
T5ZSLP
rxil TIXSLH
L!!?E-l T5XSLM
c1#6511 TIZSLM
El #6527 T5ZSLM
El#6512 T2XSLP
c1 #6528
L T6XSLP
Es#6513 T2ZSLP
L T6ZSLP
Cl#6514 I T2XSLII I
El 116530 T6xsLtl
a #6515 T2ZSLM
c1 #6531 T6ZSLH
El#6516 T3XSLP
o #6532 T7XSLP
El#6517 T3ZSLP
L!!E!Ll T7ZSLP
n #6518 T3XSLH
El #6534 T7XSLM
El#6519 T3ZSLH
L!!!E?J T7ZSLM
El#6520
I
T4XSLP
1 El I#6536 T8XSLP
El#6521 T4ZSLP
El r#6537 T8ZSLP
El#6522 T4XSLM
L_---l
#6538 T8XSLM
r tt6523 T4ZSLM
E #6539 T8ZSLM
–lo9–
APPENDIX3 LIST OF SETTINGNUMRERS
(Cent’d)
El #6540 T!;XSLP
J El
t
#6554
)
I
T12XSLM
L!E-I bzsLp 1 l--EE_l T12ZSLM
I I
El #6542
L!!E!-1~1
m
#6543
I T9ZSLM
1 L-_--l
#6557 T13ZSLP
#6544 TIOXSLP #6558 T13XSLM

[= I El
LE!...-IC1’ZSLP 1 l__---l
#6559 T13ZSLM
[3 #6546
P1OXSL” 1 c1
#6560 T14XSLP I
[3
#6547 TIOZSLM
H I T14ZSLP
#6548
J m
L--l L___._J1lxs”p I I
E=
#6549 T1lZSLP
1 L!!!EEJ
#6550
L___l rTllxsL” 1 L-!!!EJ
#6551
[_--_-l
T1lZSL)I
1 L!!EE-1 T15ZSLP
[3
#6552 T12XSLP
El
#6566 T15XSLM
[3
#6553 ‘!i12ZSLP
I---Ezl
-llo–
TCIUSLCI
4 P:
tl:
Positive direction:
llinus direction
El #8651
1
TOFNO1
1
x: X-axis r I
p--+
#8652 TOGN02
z: Z-axis a
n th too 1
~
Sets the distance of Stores Stroke Limit from
#8699 TOFN49
reference point. a L !
Setting range: O to &99999999

Setting: Least output increment I
L!E!!-l TOFN50
116568 XSKIP
!I- TOFNO1to TOFN50:
Part program sets tool number using offset val-
ue of offset memory numbers 01 to 50 orderly.
Indicates X-axis coordinate value when the
Setting range: O to 50
skip signal is detected.
(Tool life control)
El
i16569
Indicates Z-axis coordinate

ZSKIP
value when the

a #8701 [ TOFOO1
#8702 TOFO02
skip signal is detected. a
5 5
n
#8601 TGPNO1
n
#8749 r TOF049
a
#8602
~
TGPN02
5
n
#8750
r TOF050
TOFOO1to TOF050:
#8649 TGPN49
n Part program sets the order of using offset
values in offset memories “01” to “50,” se-
quentially.
#8650 TGPN50
n Setting range: O to 5
(Tool life control)
‘MPNO1to TGPN50:
Part program determines the numhw
including tools (number 01 to 50).
Setting range: O to20
(Tool life control)
–111-
APPENDIX4
Eg
LIST OF PARAMETER
mm
NUMBERS
m ElmTEIzm
SDASGN2,SDASGN1: D7, D~
Setting of S4-digit (analog output) output.
GCDSP D,
SDASGNSDASGN
1: Uses special G code I as G code. At M03 Output AtM03 Output
2
O: Uses standard G code I as G code.
o ; Plus f)lus
o 1 Menus Menus
RSTGO1Db
1 0 Plus Minus
1: Determines G code of 01 group as GOI when
1 1 Minus Plus
resetting.
O: Determines G code of 01 group as GOOwhen
resetting. IOIN D,
1: Sets ten times the least input increment.
POSEXTDs O: Sets the least input increment,
1: Presets position externi~l display by set-
ting coordinate system. SAGRCHDd
O: Does not preset position external display 1: Checks to see if the spindle speed match
by setting coordinate system. signal (SAGR)is off upon transition from a
rapid traverse block to a cutting feed block.
EXTSETD, O: Provides no check on the spindle speed
1: Resets the value at POSITIONEXTERNAL match signal (SAGR).
display to “O.”
0’: Does not reset the value at POSITION XRAD Ds
EXTERNAL display to “O.n 1: Radius designation.
0: Diameter designation,
PONG04D1
1: Sets the G code in the 05 group to G99 RPDDRND2
when power is applied. 1: Enables Dry Run in response to the rapid
0: Sets the G code in the 05 group to G98 traverse command.
when power is applied. O: Disables dry Run in response to the rapid
traverse command.
PONG03DO
1.: Sets the G code in the 03 group to G91 ZZRNILKD1
when power is applied. 1: Causes an alarm (“002”) upon Cycle Start
O: Sets the G code in the 03 group to G90 when Reference Point Return on Z-axis is
when power is applied. not made manually after power is applied.
0: Causes no alarm.
Note : Where the control is provided with
special G code II option, determination of XZRNILKDo
setting is changed as follows. 1: Causes an alarm (“001”) upon Cycle Star+
1: Uses special G code 11. when Reference Point Return on X-axis is
10: Uses standard G code. not made manually after power is applied.
O: Causes no alarm.
--112–
Note: Set “1” when Stored Lead Screw Error SLT210
D,
Compensation or Stored Stroke Limit is 1: Establishes the prohibited area of the
provided, set ZZRNILKat 1, XZRNILKat 1. Stored Stroke Limit 2 outside the boundary.
O: Establishes the prohibited area of the
Stored Stroke Limit 2 inside the boundary.
#6007 D? D6 D4 D3 Dz DI Do
n
EDTSTLKD7 El “#6008 D. D, DO
1: Does not cause an alarm upon Cycle Start

without reset operation after part program PONI197
Ds
edit operation. 1: t197
command (calculation of intersection)
0: Causes an alarm 005. is selected at power-on.
O: t196 command (circular arc) is selected at
STUD D, power-on.
1: Effective on Cycle Start when cycle start
signal “1” changes to “O.” CVSAVE
Di
O: Effective on Cycle Start when cycle start 1: Does not clear user macro commandvariable
signal “O” changes to “1.” #100 thru #149 by reset.
O: Clears user macro commonvariables #100
RliDOUTD4 thru #140 by reset operation.
1: Provides Rewinding Activate Signal when
NC program is rewound by RESET& REWIND ZRNOFSDo
signal. 1: Cancels the commandedblock when the second
O: Provides no Rewinding Activate Signal when reference point tJy G30 is commandedduring
when NCprogram is rewound by RESET& Tool Position Offset or Tool Nose Radius
REWIND signal. Compensation.
O: Cancels the blocks following the commanded
OUTPUTDa block.
1: Sets the least output increment at 0.0001
inch.
1: Sets the least output increment at 0.001 mm.
m 3D6 ‘5 ‘4 ‘3 ‘1 ‘o
SCHSOVDZ
1: Makes the Spindle Override 100%during ZIIOVILKD7
tapping. 1: After turning on power, if move command
O: Does not make the Spindle Override 100% except by G28 is executed without returning
during tapping. Z-axis to reference point manually or auto-
matically, alarm “001” will be caused.
SLT310 D, O: Does not cause alarm in the same condition
~: Establishes the prohibi ted area of the shown above.
Stored Stroke Limit 3 outside the boundary.
O: Establishes the prohibited area of the
Stored Stroke Limit 3 inside the boundary.
–113–
NUMBERS
(Cont’ d) MZRNHS~4
1: Executes the first reference point return

XMOVILD Db and the subsequent automatic reference
1: After turning on power, if move command point returns in the same way when power
except by G28 is executed without returning is applied.
X-axis to reference point manually or auto- O: Executes high-speed reference point return.
matically, alarm “001” will be caused.
O: Does not cause alarm. ZRNDRZ,ZRNDRX D,, Do
Specify the start direction of Backlash Com-
OTALILKD5 pensation on Z-, and X-axis, respectively.
“1: Does not cause an alarm at overtravel. 1: Minus direction
0: Causes an alarm at. overtravel. O: Plus direction
HPMUL D4
1: Sets the value set by t6223 when MANUAL
PULSEMULTIPLY switch is set at xIOO.
0: Regards multiplication factor as x1OOwhen
MANUAL PULSEMULTIPLY switch is set at PCMEM D,:
Xloo. Stores PC unit malfunction. (Maintenance
Parameter)
ZRNRPDDa
1: Provides JOG command ins tead of RAPID
commanduntil reference point return for
each axis is completed after the power is
EElEmIIIEl
turned on. In the reference point return
mode, usual RAPIDoperation is executed in ATSUPZ,ATSUPXDI, Do
both negative and positive directions. Speci,fy whether or not the Automatic Coordinate
0: Provides usual RAPIDTRAVERSE rate. System Setting is effective on the Z- and
X-axis, respectively.
BLZDR,BLXDRDl, Do 1: Effective
Specify the start direction of backlash com- O: Ineffective
pensation on Z-, and X-axis, respectively.
1: Minus direction Note: The Automatic Coordinate System is
O: Positive direction established with the following parameters:
Inch system: #6631, #6630
Metric SYStern: #6637, 86636
EII tIIEIIEII!
AZRNHSD5
1: Executes the first reference point return
m CIIIIElm
(deceleration 1imi t switch) and the subse- NOSERRD2
quent automatic reference point returns in 1: Effective on interference check.
the same way when power is applied. O: Ineffective on interference check,
0: Executes high-speed reference point return
(position at reference point).
–114–
MRVDRN D, OFSCYCDS
1: Dryrun shift during operation pos- 1: Displays cyclically by pressing offset
sible with mode MM/REV. function.
O: Dry run shift during operation im- O: Does not display cyclically by pressing
possible with mode MlI/REV. offset function.
u #6017 D7 Db D5 D4 D3 Dz DI Do
G32ALMD4
1: Activates alarm due to too short cutting
time of 1 block for continuous threadcut-
ting,
#EIAllB7-BoD,-Do
Specify whether or not a hole is to be made on 0: Executes without waiting for cycle start
channels 8-1, respectively, in a code corre- if cutting time is too short for continu-
sponding to symbol ‘#n (used with user macro) ous threadcutting.
in the EIA code.
1: Hole MAXUMD3
O: No hole 1: Warning if U or W input exceeds parameter
116626
Example: EIA#B7-Bo=oloolool 0: Regards U or W input to offset data as
The code with holes on channels 7, 4, and 1 is usual input.
considered equivalent to symbol “#” in the EIA
code. No code for use by the unit can be set. RPDOVDz
1: Provides six steps of rapid override
Note: The specification of EIA#B7-BO=OOOOOOOO (FO, 25, 50, 100%)
assumes that symbol “#” is not used in O: Provides four steps of rapid override
the EIA code. (FO, 25, 50, 100%)
n #6018 D7 Dtj D5 D4 D3 Dz DI
SPDOVD,
1: Sets spindle speed override range of 50 to
200% (10% increments)
O: Sets spindle speed override range of 10 to
G50WSTD7 12(M (10% override increments)
1: Does not add workpiece shift value at G50
coordinate system setting or resetting by
ORGkey.
O: Adds workpiece shift value at G50 coordi -
mE’ D5 D4 D3 Dz
nate system setting or resetting by ORGkey.

G92FHPD,
WSTSGN D6 Specifies the position of temporary stop of
1: Reverses U and W input code for work coor- threadcutting.
dinate system shift value. 1: Stops at the position Bwhere Threading-up
O: Does not reverse U and W input code for is completed.
work coordinate system shift value.
–115-
NUMBERS
(Cent’d) FOVAB DS
1: Effective with feedrate override signal “0+”
0: Returns to start point A and stops after O: Effective with feedrate override signal “1.’
‘~hreading-up is completed.
SSTPABDa
TOOLPATHDURINGTEMPORARY 1: Analog output zero with spindle S command
THREAD
CUTTINGINTERRUPT zero input signal SSTP “O.”
O: Analog output zero with spindle S command
zero input signal SSTP “1.”
PSTSGND.
Shown in the calculation formula of storing
data during MDIof measured work point into
SCRDRNDs tool offset memories 00 to 50.
1: Enables Dry Run at thread cutting.
O: Disables Dry Run at thread cutting.
S1{PFEDDd
1: Employs the f eedrate set in parameter #6232
(G31F) for the Skip Function command (G31).
O: Employs the F code commandas the feedrate
for the Skip Function command (G31).
ESPRSTDs o Data of tool

1: Does not turn on RST output with ESP input.
‘ ON. ( coordinate
\ memory )
O: Turns on RST output with E. SF’input ON.
G31SKPD, (::::men) : ~::::)

1: Inputs the specified value to macro system
variables #5001, 5002 during G31 executicm.
O: Inputs the current value to macro system OFSGS16Di
variables #5001, 5002 during G31 executicm, ~: Specifies the surface speed calculated by
the X-axis coordinate value modified by
tool position offset value in Constant
“ZEiI
mIIIEl Surface Speed Control.
O: Specifies the surface speed calculated by
the programmed X-axis coordinate value in
OFSDSPD7 Constant Surface Speed Control.
1: Displays programmed position in current
position display (POSITIONABSOLUTE). POSG96Do
O: Displays programmed position modified with 1: Surface Speed Control functions on the
tool position offset in current position block including Rapid Traverse (GOO).
display (POSITIONABSOLUTE) . O: Surface Speed Control functions on the
block including Rapid Traverse (GOO), if
programmed before the Cutting Feed block.
–116–
o 116021 DT Dh D5 D4 D3 Dz DI Do
M02M99 Do
1: Considers t102, t130 and t199 as the program
end when part program is stored into
memory.
UM09000 D7 O: Does not consider M02, 1103and M99 as the
1: Inhibts editing and punchout operations program end when part program is stored
of the part program of program No. 9000 to into memory.
9999. 0: Permits editing and punchoutop-
erations
#6022 D7 Db Ds D4 I-)3 Dz Di Do
MERSIN Db n
1: Replaces the stored program with a new one
when part program is already stored. HOFStlV D7
O: Displays ALREADY ALARM. 1: Enables the movement of automitic mode
handle offset during cutting feed by
PSONOF D5 interpolation.
1: Sets on and off RS (RS232C signal) by “%” O: Enables the ❑ovement of automatic mode
character. handle offset except during execution of
O: Keeps RS signal on until reading-in is rapid traverse.
finished.
TLCC D.
CHKDR D4 1: Effective on the next Tcode when offset
1: Recognizes DR. amount is changed.
O: Does not recognize DR. O: Effective on the next block when offset
amount is changed.
0-99990 D3
1: Punches 00 when tape is punched with O, –, TRDFH Ds
9, 9, 9, 9 keyed in and m key depressed. 1: Executes the block next to the block
O: Does not punch 00 when tape is punched with specifying thread, and stops at single
O, –, 9, 9, 9, and 9 keyed in and m block operation or feedhold during
key depressed. thread cutting.
O: Stops incompletion of the block spec-
PONON Dz ifying thread at single block operation
1: Does not clear program No. on power appli- or feedhold during thread cutting.
cation.
(program number is stored at power suPplY MABIN D4
shut off.) 1: Ignores mtinual absolute function for in-
O: Clears program No. on power application. cremental commandby U and W.
O: Does not ignore manual absolute function
PRGNO DI for incremental commandby U and Ii.
1: Employs the va ue fol owing address O or N
as the program number (specifiable in one ISOPO Da
block) . 1: Does not output parity bit (8th bit) when
O: Employs the value following address Oas outputting 1S0 codes from NC by operating
the program number. OUTkey (in the EDIT mode).
O: Outputs parity bit.
–117–
NUMBERS
(Cent’ d) ONOCHGDt
1: Changes No. O by pressing O, program number
ISOPI D2 and ALTkeys.
1: Ignores parity bit (8th bit) when output- O: Does not change No. O by pressing O, pro-
ting 1S0 codes by operating IN key (in the gram number,and ALTkeys.
EDIT mode) and when reading-in 1S0 tape
data in the TAPEmode. COVP Dz
O: Performs parity check. 1: Sets cut depth value override with cut
depth override input in Stroke Ii!emoval in
HOFSZHOFSXDl, Do Turning (G71) and stock removal in facing
Specifies whether automatic made handle offset (G72).
movement is effective or ineffective. 0: Sets cut depth value override with setting
1: Effective automatic mode handle offset 86004.
movement.
0: Ineffective automatic mode handle offset CLNO D,
movement. 1: Outputs “O” by inputting ‘:* and outputs
‘“”
. by inputting “O,n in 1S0 code.
0: Does not perfrom the conversion above.
Eg mm HSRWD DO
1: Automatically starts at h gh speed in
PERIAB U7 high speed rewinding.
1: Incremental setting of offset value for O: Does not start automatic lY at high speed
Stored Leadscrew Error Compensation. in high-speed rewinding.
O: Absolute setting of offset value for
Stored Leadscrew Error Compensation. Input for RS232C No. 1
PERST D.
1: Regards “%” code as M30, if “%” is com-
manded before M02or M30 in TAPEmode
operaiton.
0: Ignores “%” code if cumrnandedbefore M02 SIFICI D.
or M30 in TAPEor tlEMmode operation. Determines whether the input control code for
RS232C interface is given or not.
MCHMSTDS 1: Does not send control code.
1: Lights feedhold lamp and stores M, S, and O: Sends control code.
T commands when manual operation mode is
selected during automatic operation. SIFISI D4
O: Does not light feedhold lamp andll, S, and Detrtmines the input stop bit for RS232C
T commands are forced to reset when manual interface No. 1 as two bits or one bit.
operation mode is selected during automatic 1: Determines stop bit as two bits.
operation. O: Determines stop bit as one bit.
-- 118-
SIFIBID - SIFIBIA D3 - Do SIF2BID - SIF2BIA DO- Do
Sets input baud rate for RS232C interface No. 1 Sets output band rate for RS232C interface
No. 2.
SIF 1 SIF 1 SIF 1 SIF 1

Baud Rate
BID BIC BIB BIA SIF 2 SIF 2 SIF 2 SIF 2
Baud Rate
50 0 0 0 0 BID Blc BIB BIA
100I o 0 0 1 50 0 0 0 0
110 0 0 1 0 100 0 0 0 1
150 0 0 1 1 110 0 0 1 0
200 0 1 0 0 150 0 0 1 1
300 0 1 0 1 200 0 1 0 0
600 0 1 1 0 300 0 1 0 1
1200 0 1 1 1 600 0 1 1 0
2400 1 0 0 0 1200 0 1 1 1
4800 1 0 0 1 2400 1 0 0 0
9600 1 0 1 0 4800 1 0 0 1
9600 1 0 1 0
Output for RS232C No. 2

n lt6027 Ds D, Da D, D, Do
n
Jt6028 Ds D, D3 D, l), Do
SIF2CI Ds
Determines whether output control code for SIFICO DS
RS232C No. 2 interface is sent or not. Determines whether output control code for
1: Does not send control code. current loop and RS232C interface is sent or
O: Sends control code. not.
1: Does not send control code.
SIFISO D4 O: Sends control code.
Determines output stop bit for RS232C interface
No. 2 as two bits or one bit. SIFISO D4
1: Determines stop bit as two bits. Determines output stop bit for current loop
O: Determines stop bit as one bit. and RS232C interface as two bits or one bit.
1: Determines stop bit as two bits.
O: Determines stop bit as one bit.
–119–
NUMBERS
(Cent’ d) SIF2BOD- SIF2BOA D3 - Do
Sets output baud rate for RS232C interface,
SIFIBOD - SIFIBOA D, - Do
Sets output baud rate for current loop and
RS232C interface.
““”u “a “G I
— I
1{(111I
—.-
,
R(K I 1
lloh BOA
5ololi-\o- + 1 o
—
SIF 1 SIF 1 SIF 1 SIF 1 100 0 0 0 1
Baud Rate
BOD BOC BOB BOA 110 0 0 1 0
o 0 0 150 0 0 1 1
100 0 0 0 1 20(I
---- o .I 0 0
— ! I I I
-— 110 0 0 1 0 300 0 1 0 1
-— 150 0 0 1 1 600 0 1 1 0
200 0 1 0 0 1200 0 1 1 ‘-1
-— 300 0 1 0 1 2400 1 0 0 0
-— 600 0 1 1 0 4800 1 0 0 1
1200 0 1 1 1 9600 1 0 1 0
#6050 XBLP
II I
[1#6029
XBLP, ZBLP:
Sets backlash compensation value for X-and Z-
SIF2C0 D% axis.
Determines whether output control code for Setting range: O – 255
RS23:2Cinterface No. 2 is sent or not. Setting: Least output increment
1: Does not send control code.
0: Sends control code.
SIF2S0 D,
Determines output stop bit F!S232Cinterface
No. ‘2 as two bits or one bit.
1: Determines stop bit as two bits.
O: Determines stop bit as one bit.
XPSET, ZPSET, SPSET:

Sets position error range for X-, Z-axis and
spindle (at indexing).
Setting range: O – 255
–120–
m I
BSX
I
Setting range:
(Setting Owill
0 – 255
not execute compensation.~
n #6063 BSZ
n #6074 XSVER
L-_---l
#6064 BSS I n
#6075 ZSVER
BSX, BSZ, BSS:

n
#6076 I SSVER
Sets D/A conversion bit for X-, Z-axis,
spindle (at indexing).
XSVER,ZSVER,SSVER:
Sets servo error limit for X-, Z-axis, and
116062 Max No. of spindle. Position deviation exceeding the pre-
#6063 Bit set value activates an alarm “34A.”
#6064 Error Pulses
4 12bit 2047 Standard setting: 16
Setting: 1/16 x (D/A saturation value)
5 13bit 4095
6 *14bi t 8191
n #6080 CUPRD
Rapid threading pull-out width during thread-

*
cutting.
Max No. of = Max Feedrate (pulse/s)
Setting: 0.1 lead
Error Pulses Position Loop Gain (1/s)
I I
Setting: Least output increment El li6108
I
UMEIA(
I
1
I 1
#6109 UMEIA] I
n
I
#6068
J
XPERML n I I
I I
#6110 I UMEIA*
L-J #6069
I
ZPERML n
XPERML,ZPERML: rl #6111 I UMEIA= I
n
Sets leadscrew error compensation multiplica-
tion factor for X- and Z-axis.
Outputs the result of the preset compensation
#6112 I UMEIA(
value multiplied by the multiplication factor

compensation value.
— 121–
v

NUMBERS
(Cent’ d)
El #6118 NBUFM5 7
r7 #6113 UMEIA)
m
I I
NBUFM6
_---l
I.lMEIAs:
Specify the punching pattern in EIA for special NBUFM1,2, 3, 4, 5, 6:
characters employed in user macro; [ , ) , Sets up to 6 M codes for stopping aclvance
* reading function (buffering).
=, ( , ), used in turn, beginning with
#6i08. Setting range: O – 255
Setting: Sets the punching pattern using the
decimal value converted from the binary value
which defines the pattern. u #6120 UMG1 7
Note: When 60” is set for each character, #6121 UMG2

n 7
punching pattern will be as listed below.
‘=pecial
—Character
8 7 6 5 4 0 3 2 1 1---1
#6122
I 1
[ o 0 0 0 —
L----l
#6123 UMG4
n
) o 0 0 o
—
* o 0 0 0 #6124
. 0 0 0 0 0 0 r 1
—
( o 0 0 0 L-_--l
#6125
—
) o 0 0 0
m
I I
UMG7
#6114
II NBUFM1
I El #6127 UMG8
--l
n #6128
L-_ ‘MG’ -___l
El #\6116
L
NBUFB3
n
i16129
r UMG1O
7
#16117 II NBUFM4 UMG1 – 10:

Sets G codes for calling user macro of program
No. 09001 to 09004.
--122–
u ~ #6130 UMM1
HPMAX :
Specifies the maximumhandle feedrate,
is commonto the all axes.
Setting: “l” = 125 pulses/see
which
I #6131 II uMf’12 I
i
u
I I I
r 1 I I #6223 HPMUL
UMM3
# 1
I
‘
I 1 I I HPMUL :
HL UMM4 Sets the value when MANUAL

switch is set at x1OO.
PULSEMULTIPLY
Setting: “1” = x 1 time

UMM1,UMM2,UMM3,UMM4:
Sets Mcodes for calling user macro of program
No. 09001 to 09004.
Setting range: O – 255 n“#6224 SAGRT
SAGTR :
El #6134 WIT Specifies the delay time for checking the

spindle speed reaching signal (SAGR).
Setting range: 0-65536 msec
UMT
1: Regards T-code commandas macro call com-
mand calling the macro of program No. 09000.
0: Regards T-code commandas basic T-code.
#6225
II KPX
I
Note: This selection is effective

the user macro option.
only for
n-#6226 KPZ
MSTF I c1#6227 KPS
KPX, KPZ, KPS:

MSTF: Set position loop gain for the control units
Sets the interval from the timeM, S, and T of X-, Z-axis, and spindle (at indexing).
codes are transmitted until the time MF, SF, Setting: 1024
and TF are transmitted.
Setting range: O – 65536 msec
#6222
I
II
I
HPMAX
I
I
u #6228 G98MAX
L 1 1 3
G98MAX :
Specifies the maximumfeedrate at G98 command
(feed per minute) commonto al 1 axes.
Setting range:
Setting: “1” = 1000 pulses/rein
–123–
APPE?4DIX4 LIST OF PARAMETER
NUMBERS
(Cent’ cl) Setting range:
Setting: “l” = 1000 pulses/rein
This setting is effective when parameter #6019Dd
#6’230 (SKPFED)= 1.
EI ‘~=
NEGNR:
When a circular path is drawn in Tool Radius
Compensation outside a corner approaching 18(1”
FEIE
\ ‘OGOI
$
the movement follows describing a very small
circular arc.
the critical
This parameter is used to set
arc value, if this arc movement
is considered to affect the workpiece surface
n #6264 I JOG31
---1
1
machining. JOGO-JOG31:
Setting range: O -65536 Specify the feedrates for the respective posi-
Setting: Least input increment tions on the jog feedrate select switch.
The corner arc setting is ignored when: Setting range:
AX s NEGNR Setting: “1” = 0.5 mm/min (metric output)
AY s NEGNR “1” = 0.05 in/rein (inch output)
Standard setting = 5
Feedra te Cont i nuous
S%itch Parameter
Override tlanual Feedrate
Position
x Number Setting mmim i n
-— o 0 #6233 o 0
NCQ9A 1L I
1 10 1ttc’?’lc II
*U(AY! I
I
1 f=
‘~
2 20 9 9
3 30
4 40
..
c
— wow lL 1.L
G
1-l ; #6241 15 15_
#6231 ROVFO 9 90 #~242 20 20
_ 10 100 #6243 25 25
_ 11 110 #6244 30 30
_ 12 120 f16245 40 40
ROVFO: 13 130 #6246 50 50
Specifies the FO speed for Rapid Traverse 14 140 86247 60 60
lK I m iiG9Afl Rn fro 1=
Override. 1“
I L“” , .“U-” I
_ 16 160 #6249 I 1;+ 100 [

Setting range: .“”
1
_ 17 170 #6250 1 120

--- I 120 I
Setting: “1” = 125 pulses/see - 18 180 #6251 t 1w I
.“” lm ~
mn t
_ 19 190 #6252
20- 200 IIllo(l)if
.l-orn
,,-,.- .
250 250
El
#Ei232 G31F I 300 3oQ_&
G31F:
Specifies ~he feedrate in the skip function
(G31.).
-124 -
El “#6266 MACGR1
El
#6274 GR4REV
#6267 MACGR2 GRIREV– GR4REV:

n Specify the maximumspeed of the spindle, re-
spectively, for gears 1, 2, 3 and 4 each se-
#6268 MACGR3 lected by an input signal. Set the spindle
n speed applicable when the speed command
voltage is 10 V.
#6269 MACGR4 Setting range: O– 6000 (rpm)
n
MACGR1 - MACGR4:
Sets spindle speed upper limit for gear 1, 2,
3, and 4 orderly.
u#6275 GSCREV
Setting range: O –6000 (rpm) GSCREV :

When the setting is at O, the speed is not Specifies the spindle motor speed in effect
clamped. when a spindle operation (GSC) input is enter-
ed.
Setting range: O – 6000 (rpm)
1----1
#6270 GRSREV
GRSREV : u“
#6276 MICGR1
Sets the speed commandoutput to spindle motor

when gear shift input (GRS) is given.
Setting value:
Gear shift spindle motor speed
Spindle motor max speed
n #6277 MICGR2
(Command= 10V)
x 2047 ------ 12-bit output
Gear shift spindle motor speed
c1#6278 MICGR3
Spindle motor max speed

(Command= 10 V)
x 32512 ---- Analog output
Cl :
#6279 MICGR4
Setting range: O – 6000 Specify the minimum speed of the spindle, re

spectively for gears, 1, 2, 3 and 4 each se-
lected by an input signal.
#6271 GRIREV Setting range: O – 6000 (rpm)
n
#6272 GR2REV
n
#6273 GR3REV
m“
–125-
NUMBERS
(Cent’~)
-1 ~—l
SPINOI.E MOTOR
SF’EEO COMMAND
)(IV --
,, “v)--l-’:
=
l_iiX_j
~—]
yY
,,,<:,..tj----
<ffi-
. . .
i‘
I ii
‘
M ,!
i
ACCX1,ACCZ1:
Set the time constant for Linear Accel/Decel
for X- and Z-axis, respectively.
Setting range:
1 — Setting: “1” = 125/8 x 103 P/sec2
$6271
(G RiREvl
i iK?77=h274
(rpm)
(P: least output increment)
I I ,62,+-4)
FI ~–]
(MICGR
II
Emmpg -1 ~ ZREFP ‘]
EI#6281 RPDZ XREFP, ZREFP:

Sets the traverse distance for Reference Poin i
Return, respectively, on the X- and Z-axis.
I~PDX,RPDZ: Set t ing range: O – 32767
SPeCifY the rapid traverse rate for X- and Z- Setting: “1” = 1 pulse
axis, respectively.
Setting: “1” = 125 pulses/see
m ~~
~=1 p~]
m ~~
#6283 XBLP SCRXACG,SCRZACC:

[1 ~ Sets accel/decel time cons tan t at thread
cutting on X-, and Z-axis.
XBLP, ZBLP: Setting: 131, 070/time constsnt (ins)
Sets amount of backlash for X-, and Z-axis. Always read the notes for #6314, #6315.
Setting range: – 8192 to 8191 P
P: Least output increment
Note: Whennegative value is set, 65536+ m ~1

“Setting value” is indicated.
L---l
#6309 SCRZBAS
---i
--126–
SCRXBAS,SCRZBAS: Notes for Setting Accel/Decel Time Constant and
Sets accel/decel bias at. thread cutting on Bias at Normal Thread cutting (116306 -- t!6309,
X-, and Z- axis. It6312 – f16315)
Setting: 1 = 500 pulses/s
Always read the notes for #16314, 116315. 1. Sets the same values for X- and Z-axix as
a rule to ensure motion path accuracy.
2. Whenaccel/decel time constant or bias is
El II631O
I
XREFV1 I set under the different conditions between
thread cutting and normal thread cutting,
direct changing these two types cutting
#6311 ZREFV1 may influence speed factor at selected
n point. Be sure to program dwell or
positioning code between these two types.
XREFVI, ZREFV1 :
Specify the approach speed 1 for Reference
Point Return, respectively,
axes.
on the X- and Z-
n ~ #6316 XREFV2

Setting: “1” = 125pulses/sec
n 86317 ZREFV2
#6312 CUTXACC XREFV2,ZREFV2:

n Specify the approach speed 2 for Referefce
Point Return, respectively, on the X- and Z-
#6313 CUTZACC axes.
n Setting range: O – 200
Setting: “1” = 125wlses/sec
CUTXACC, CUTZACC:
Sets accel/decel time constant at normal OECELERATION POINT
thread cutting on X-, and Z-axis.

RATIO TRAJERSE RATE
Setting: 131,070/timeconstantms
Always read the notes for lt6314, #6315.
u #6314 CUTXBAS
—-
OECELLSSIGN
ZEF?OPOINTSIGN
#6315 I CUTZBAS I AREAA ! AREA B
n
;
CUTXBAS,CUTZBAS: Reference point return direction:

Sets accel/decel bias at usual thread cutting #6010 (ZRNDRX,ZRNDRZ)
on X-, and Z-axis.
Setting: 1 = 500 p/s
–127-
NUMBERS
(Cent’cl) XPERED,ZPERED:
Specify the number of the end point for lead-
screw Error Compensation, respectively, on the
:1.
#6318 RPI)X2 X-and Z-axes.
‘I
#6319
—
RPDZ2
n #6328
I
XPERST
1
I
RPIIX2, RPDZ2:
Set change speed for 1i near accel/decel
and Z-axis, respectively.
of X- m
I I I
ZPERST
Setting: “1” = 125 pulses/s

XPERED,ZPERED :
,
Specify the number of the start point for
~#6320 II Leadscrew Error Compensation, respectively, on
X-and Z-axes.
Setting range: 0 – 255
#&121
II ACI:Z2
I
ACCX2,ACCL2: EiEEl
~~
Set 2nd time constant for linear accel/decel
of X- and Z-axis, respectively.
H ~~
~ote: Parameters #6318 to #6321 must be set
under the following conditions: XPEROR,ZPEROR:
2nd Step Constant Rapid Accel/Decel Consta:~t Specify the reference point for Leadscrew Error
Change Speed ‘ Speed Constant compensation, respectively, on the X- and Z-
X n (1, 2, 3 . . ..n) axes.
RAPID TRAVERSE SPEED
!46260, 86261 _ ..-----7 \
I
m~
(C0N5TANT
AT 1ST STEP)
SIDREP:
Sets the reference point for spindle indexing.
Setting: “1” = 1 pulse (=360/4096 deg. )
El
#6323 ZPERED
m ~1
--128–
Sets the spindle speed for spindle indexing. XZP2L, ZZP2L:
Setting range: O – 32512 Specify the distance between the first and the
1 = 0.31 mV second reference point, respectively, on the
X-, Z-axes.
Setting range: – 99999999 to 99999999
L_ #6344 SIDCRP Setting: “1” = 1 pulse
SIDCRP #6626 MAXDUW

Sets the spindle indexing creep speed. n
Setting: ‘1” = 0.31 mV MAXDUM:
Sets upper limit of U and Ii for offset data,
The input of the value exceeding the limit will
#6600 XSLIP cause an alarm.
c1
Note: Paramter #6018 Ds is set to “1,” the
#6601 ZSLIP parameter setting is effective.
u .
XSLIP, ZSLIP: #6630 XSET1

Specify the plus direction boundary value for m
Stored Stroke Limit 1, respectively, on the X-
and Z-axes. #6631 ZSET1
Set t ing range: O – 99999999 u-
Setting: “1” = 1 pulse
XESTI, ZSETI:
Specify the value for Automatic Coordinate
#6606 XSLIM System Setting at the time of inch input, re-
u- spectively, on the X-, and Z-axes. A desired
value should be set in inches for the distance
#6607 ZSLIM between the first refersnce point and the ref-
u : erence point of’ the coordinate system to be
established.
XSLIM, ZSLIM: Setting range: – 99999999 to 99999999
Specify the minus direction boundary value for Setting: “1” = 0.0001 in.
Stored Stroke Limit 1, respectively, on the X-,
Z-axes.
Set ting range: O – 99999999 #6636 XSETM
Setting: “1” = 1 pulse n .
—.. .
r———l~ I #6637 ZSETM
n
UI
#6612 XZP2L
—
116613 ZZP2L
n .
–129–
APPENDIX4 LIST OF PARAMETERNUMBERS
(Cent’cl) APPENDIX5 STOREDLEAI)SCREW
J3RROR
COMPENSATION
XIISTM,ZSETM:
Specify the value for Automatic Coordinate ‘f’his function automatically compensate for
System Setting at the time of metric input, Ieadscrew error on each axis according to the
respectively, on the X-, and Z-axes. A de- compensation data set by parameter ancl is eff-
sired value should be set in millimeters for ective after completion of reference point
the distance between the first reference point return. The compensation data are made on th(!
and the reference point of the coordinate distances between the reference point on each
system to be established. axis and specified poinls.
Setting range: – 99999999 to 99999999 Compensation axes: X, Z axes
Setting: “1” = 0.001 mm No. of correction points: 256 Max.
Compensation base point: Reference point
Compensation interval: 6000 Pulses or more
E~ E:=
Data setting system: Absolute/incremental
—
(Set by Parameter l16023D~
U6643 ZPEINT PERIAB)
— 3 Compensation value:
Minimumcompensation unit: 1 pulse (least
XPEINT, ZPEINT: output increment)
Spedify the compensation interval in Leadscrew Compensation multiplication factor: 3X max.
Error Compensation, respectively, on the X- and One-time-compensation value: 15 pu ses max.
Z-axes. (Compensation multiplication)
Setting renge: – 99999999 to 99999999
Setting: “1” = 1 pulse Notes:
1. Regardless of absolute/incrementi 1 setting,
the difference between neighboring compen-
sation values should be (15 pulses x com-
pensation multiplication) and below.
2. Maximumset value in case of absolute set-
ting is t127, pulses. Compensation mul-
tiplication is taken on this value.
3. No. of correction points on each axis can
be arbitrary as far as the total compensat-
PEMNO– PEMN255: ion points are within 256.
Specify the respective values of Leakcrew
Error Compensation.
COMPENSATION INTERVAL
Setting range: O to f 15(Incremental desigrla- REFERENCE 6c03 PULSES l=6mml
POINT .
t i on)
!-w:
O to *128(Absolute designa-
t i on)
Setting: “ 1“ = Output increment
Incremental/absolute designation is selected -100 0 +1 +1 +1 +] +2 +2 - SET AMIOUNT
by parameter #6023D, (PERIAD). -1oo 0+100 o+]o- INCREMENTAL

I SET Ah40UNT
Axis for compensation is specified by parame- 1’1 I 1“1 l“1”l’1 ’1’ COMPENSATION
= noaJ WJOl$CWIW13WOIIW51W6 WI? KK81ml PARAMETERS
ters #6322, 6323, 6328, and 6329. 4
-“130–
PARAMETER OF
COMPENSATION
Af)PIINL)lX
6 LIST OF STANDARD
INPUT/
AMOUNT ON-
EACH POINT ~ OUTPUTSIGNALS
COMPENSATION o
BASE NUMBER o.%
US334 I I Table A.6 shows the list of diagnostic numbers

COMPENSATION
(’ MINIMuM POINT and signal names of standard input/output
Ilflmlml n u
signals and monitor signals.
X-AXIS
m%r’\ IY Table A.6
Diagnostic
Display
Number
#1000 – #10961 Input signals from machine
#1100 – #1157 Output signals to machine
Output signals to machine

#1200 – #1223 interface (PC)
Table A.5
Input signals to machine
#1300 – #1331 interface (PC)
Parameter
Functions
Ax i s
#
#1280 – #1295 Monitor signals
#6642
x
Compensation (XPEINT) 6000 OR MORE
Interval #6642 “1” = 1 Pulse
z Notes:
(ZPEINT)
1. Monitor signals are used to check the
Absolute/ln- “O” = Incre- internal condition of the control.
cremantal #6023 D7 mental setting
Setting (PERIAB) “1” = :Wd:e 2. The functions of signals #1000 – #1096,
Switchable #lloo – #1157
#6334
x Refer to machine tool builder’s manual.
Compensation (XPEROR)
Reference Nci z #6335
Value of par- D7 Db D5 D4 D3 Dz DI Do
(ZPEROR)
ameter # of _o_ooollll
#6322 —
x compensation
Compensation
Max. Point z
(XPERED)
#6323
(XPERED)
on each point
minus 8000
1- Contact opened
L Contact closed
will be writ-
x. #6328 Fig.A.6 Status Display of Input/Output Signals
ten.
K’ewOnE-H=- L4
(ZPERST)
O tof7(lncre-
(Jy~n;;tion x #8000 – mental setting)
O to*l27(Ab-
Each Point z #8255 solute setting)
“1” = 1 pulse
oto3
“l”=l X
LJ%KflL)
–131-
AI’PENDIX6 LIST OF STANDARD
INPUT/OUTPUTSIGNALS(Cent’d)
Table A.7 List of Standard Input/Output Signals
Input Signals
#1300
da&&r_D~ 1 ‘3 I ~~s I ‘~ I :~1
EDIT MEMORY MDI TAPE HANDLE/ MANUAL MANUAL
STEP JOG RAPID
#1301
moq’”6 I “8 I ‘v’ I “2 I “13
-— -—
RAPIDSPEEDOVERRIDE FEEDRATE
OVERRIDE/MANUAL
JOG SPEED
#1302
m~+z I-x I+xI MP41
“P23
MANUALPG AXIS MANUALTRAVERSEAXIS MANUALPG
SELECT DIRECTIONSELECT MULTIPLYSELECT
:!1303 INHEDT AFL ABS DRN BDT DLK MLK SBK

3
INHIBIT M.S.T MANUAL DRY BLOCK DISPLAY MACHINE SINGLE
EDIT LOCK ABS. RUN DELETE LOCK LOCK BLOCK
‘[1304
mmR”’” I ‘RN i ‘ST 1 *SP I ST I
RETURN THREAD ERROR HIGH-SPEED SET UP POSITION FEED CYCLE
TO CUTUP DETECT REWIND POINT SET HOLD START
REFER- RETURN
ENCE
--132–
Input Signals
D, Dt. [)5 D.I D, Dz D, 1)0

#1305 ERR1 ERRO STLK RWII EOP ERS FIN twrl
I
INTER- REWIND ENDOF EXTERNAL MST MACHINE
EX=L= RUPT PROGRAM RESET FIN READY
INPUT
#1306 SAGR *DCZ *DCX “–LX * +-IX * --LX * + [,x

I
SPINDLE ~~ ~—
SPEED DECREASE
INPUTFOR OVERTRAVEL
INPUT
AGREE- REFERENCE
POINT
IIENT
#1307 GRS GSC SSTP SINV GR4 GR3 GR2 GR1
s- SPINDLE S- s- ~—
COMMANDSPEED COMMANDCOMMAND SPINDLEGEARRANGESELECT
CON- CONSTANT“O” INVERT
STANT
#1308 EOUT EVER EIN DRSZ DRSX EXTC

J
NC NC ~~ TIME
PROGRAMPROGRAMl!OGRAM DISPLAYRESET COUNT
PUNCH VERIFY INPUT
OUT
#1309 BDT9 BI)T8 BDT7 BDT6 BDT5 BDT4 III)T3 BDT2

[
ADDITIONAL
BLOCKDELETE
–133–
6 LIST OF STANDARD
INPiJT/OUTPUT
SIGNALS(Cent’ d)
Table A.7 List of Stzndard Input/Output Signs s (Cent’d)
Input Signals
D, D~> DS D, D. Dz D, DO
41310 I WN16 I WN8 I WN4 I i4N2 I WN1 SPC SPB sPAT
—— — ~~
EXTERNAL
WORK
NUMBER
SEAk!CH SPINDLEOVERRIDE
#1311 ~~ CPRN HOFS MIX Ovc PRST

1
CUTTING AUTO X AXIS PROGRAM OVERRIDE
INTERRUPTMODE MIRROR RESTART CANCEL
POINT HANDLE IMAGE
RETURN OFFSET
#1312 ~~- COV16 COV8 COV4 COV2 Covl

I
G 71/G72 CUTTINGOVERRIDE
#1316 I SID8 I SliD7 I SID6 I SID5 SID4 SID3 SID2 SID1

—. ,
SPINDLEINDEXPOSITIONSET
–134–
Input Signals
D, D, Ds D, D3 Dz
TP8 TP14 TP2 TP1 SID12 SID1l
TOOLNO. SET FORSTORED

STROKELIMIT
#1318 TLSKP TLRST SIDXI SIDXING TPS SIDX

i , 1 1 I I 1 1 1
TOOL TOOL SPINDLE SPINDLE TOOLNO SPINDLE

SKIP RESET INDEX INDEX CHANGE INDEXING
RESTART POSITION FORS. S.
SIZZL INCRE- LIPIIT
LIFE CONTROL tlANTAL
DESIGNA-
TION
#1319 ROV4 SPE SPD TLA21 TLA18 TLA14 TLA12 TLA1l

[ 1
~~
RAPID SPINDLE CHANGE
TOOLNO. (TOOLLIFE CONTROL)
OVERRIDE OVERRIDE
#1320
L
#1321
–135-
APPEND1X6 LIST OF STANDARD
INPUT/OUTPUT
SIGNALS(Cent’d)
Table A.7 List of Statldard Input/Output Signals (Cent’d)
Input Signals
D, Do
SERVOON
111323 R18(SD17) R17(SI)16) R16(SD15) RI’5(SD14) R14(SD13) R13(SD12) R12(SD11) RI1(SDIO)

E13 J
./
EXTERNAL
INPUTOF S- COMMAND
(S4 DIGIT) NO. 1
lt1324 (SDI 15) (s01 14) (SD113) (SD112) (SDI1l) (SDI1O) (SD19) (SD18)
[ 1
EXTERNAL
INPUTFORS- COMMAND
(S4 DIGIT) NO. 2
INPUTFOk!“USER’S MACRO”
NO. 1
—
#1326 U115 U114 U113 U112 UI1l UI1O U19 U18
1
INPUTFOR “USER’S MACRO”

NO. 2
--136–
D7
ED7
D,
ED6
Ds
ED5
-+-r--= D,
ED1
Do
EDO
EXTERNAL
DATAINPUTNO. 1
#1328 ED15 ED14 ED13 ED12 ED1l EDIO ED9 ED8
EXTERNAL
DATAINPUTNO. 2
#1329 EDCL EDS2 EDS1 EDSO EDSD EDSC EDSB EDSA
CONTROL
SIGNALFOREXTERNAL
DATAINPUT
#1330
1
#1331
–137–
INPUT/OUTPUT
SIGNALS(Cent’ d)
Table A.7 List of Standard input/Output Signals (Cent’ d)
Output Signals
D, D, Ds D, D. Dz DI Do
111200 md~ M21 M18 M14 M12 Mll~
M F1.NCTION
BCDOUTPUT
#1201 _2i MOOR M38 M34 M32 M31,

I I
M30 M02 ilol Moo .
DECODE DECODE DECODE DECODE
OUTPUT OUTPUT OUTPUT OUTPUT
#1202
mms’NvAl lER IESPS I ‘ST I “]3
T-FUNC- S-FUNC- M-FUNC- S4 INPUT EMERGENCY RESET ALAR;!
TION TION TION DIGIT OUT ERROR STOP OUTPUT OUTPUT
SAMPL- SAMPL- SAMPL- 1NVERT OUTPUT OUTPUT
ING ING ING STATUS
OUTPUT OUTPUT OUTPUT
#1203
U-MAN I ‘“c I’wDs I ‘p I ‘EIil
EDIT AUTO MANUAL THREAD REWIND FEEDING POSITION-
OPEt!AT- MODE MODE CUTTING STATUS ING END
ING STATUS STATUS STATUS
STATUS
#1204 ~.~” S21 s18 S14 S12 S11

1
—— ,
S-FUNCTIONBCDOUTPUT
“-138–
Output Signals
D, D, Ds D, Da D2 D, Do
#1205 T28 T’24 T22 T21 T18 T14 T12 Tll
1
T-FUNCTION
BCDOUTPUT
#1206 2ZPZ 2ZPX ZPZ ZPX G96s SPL STL
Z AXIS X AXIS Z AXIS X AXIS CONSTANT FEED CYCLE

~~ ~~ SURFACE HOLD START
NO.2 REFERENCE REFERENCE SPEED LAMP LAMP
POSITION POSITION CONTROL
—
#1207
I
41216 Ro8(SDD7)
R07(SDD6)
Ro6(SDD5)
R05(SDD4)
R04(SDD3)
R03(SDD2)
R02(SDD1) ROI(SDDO)
EXTERNAL
OUTPUT
FORS-COMMAND
(S4DIGIT)
NO.1
#1217 (SDD15) (SDD14) (SDD13) (SDD12) Iit311(SDD1 O1O(SDD9)Ro9(sDD8)

12(SDD11)
EXTERNAL
0=S=S4 DIGIT)
NO.2
–139–
INPUT/OUTPUT
SIGNALS(Cent’d)
Table A.7 List of Standard Input/Output Signals (Con

t’d)
Output Signals
D, D~ Ds D, Dz DZ D, D.
r——————~~ 1 I T
S4
IIIGIT
COMMAND
ANALOG
SF
#1219 ESEND EREND TLCH SIDXO TPSA SIDXA

[ 1
EXTERNALEXTERNAL TOOL SPINDLE S.5. SPINDLE
DATA DATA CHANGE INDEX LIMIT INDEX
SEARCH INPUT COMMANDEXECUT- AREA END
COMPLE- COMPLE- (TOOL ING CHANGE
TION TION LIFE END
CONTROL)
#1220 U07 U06 U05 U04 U03 U02 Uol Uoo

1
OUTPUTFOR “USER’SMACRO”
NO. 1
#1221 -C114
m“”121u0° luOIOl ‘0’1 “~
OUTPUTFOR“USER’SMACRO”NO. 2
--140–
Output Signals
D, Db Ds D4 D, DZ D, D,
#1223 RPDO OPF
CUTTING RAPID
SIGNAL FEEDING
SIGNAL
#1280 SSW3 SSW2 Sswl Sswo SKIP

~~ SKIP
SYSTEM
NUMBER
SWITCH INPUT
#1281 o *OFFPB ONPB *OLD SVAM *ESP *OHT
POWER POWER OVERLOADSERVO EMER- OVERHEAT

OFFPB. ONPB. ALARM GENCY
STOP
#1282 1HP7 1HP6 1HP5 1HP4 1HP3 1HP2 lHP1 IHPO

1
NO.1 MANUAL
PULSEGENERATOR
MONITOR
#1283 SET3 SET2 SET1 SETO

I
SETTING
#6219 MONITOR
–141-
APPI!NDIX6 LIST OF STANDARD (Cmt’d)
Tab e A.7 List of Standard ‘nput/Output Signals
Output Signals
D,, D. D.
#1284 1 SVMX I NRD I I
-1
SERVOPOWER ON
(= “NRD”)
CONSTANT
“1“
CONSTANT
“0”
#1287 I I PCS I PBS I PAS

PHASE-C PHASE-B PHASE-FI
SIGNALFROMSPINDLEPG
#1288 ~CX
ZEEcI ‘Ax I*ALX
I*OLx
I‘“xI‘RDCI
X-AXIS TGON PHASE-CPHASE-BPHASE-A~-
~—— MONITOR
FORSERVOUNITOFX AXIS
SIGNAL
FROMX-AXIS
PG
_142_
Output Signals
D7 D, D, D, Ds D, D, D,
#1289 TGONZ Pcz PBZ PAZ *ALz *OLZ FUZ SRDZ
I
Z-AXIS
TGON PHASE-C PHASE-B PHASE-A ~,
~~ MONITOR
FORSfiRVOUNITOFZAXIS
SIGNALFROMZ-AXIS PG
fl1290 I SCOM28 I SCOM24I SCOM22I SCOM21 I SCOM18 X!!!_-1

S-COMMAND
MONITOR
#1291 sCOM48 SCOM44 SCOM42 SCOM41 SCOM38 SCOM34 SCOM32 SCOM31
S-COMMAND
MONITOR
#1292 S028 S024 S022 S021 S018 S014 S012 Soil

I
S-OUTPUTMONITOR
#1293 s048 S044 S042 S041 S038 S034 S032 S031
S-OUTPUTMONITOR
–143–
APPENDIX
6 LISTOF STANDARD
INPUT/OUTPUT
S1GNALS(Cent’ d)
Table A.7 List of Standard Input/Output Signals (Cent’d)
Output Signals
#1294 ALM18 ALM14 ALM12 ALM1l

-a~~’l ‘3 I “ I “ I ‘0]
ALARM
CODEMONITOR
{1295 ~—~~” ALN38 ALM34 ALM32 ALM31

I I
ALARM
CODEMONITOR
“-144–
YASNAC LX3
CNC SYSTEM FOR TURNING APPLICATIONS
MAINTENANCE
TOKYO OFFICE Oh+errachl Bldg ‘-6-. O.-err Z.: I En ,oda. ku TOKYO 100 Japan
phone (03 3284-9111 Telex YASKAWA .3353C Fax 1133:3284-9034
SEOUL OFFICE 8te Foor Seoul Center M[!g, 91-1 Scgcng-Don<; Chung-k. Sec. Korea IO: 07’3
‘hone (021 776-7644 Fax (02) 753-2639
TAIPEI OFFICE She. HsarngTangS.ng C-a. g B.lc g 10 F146SJng Chlang Roac Tepel Ia wan
Phone ’021 363.0010, -7732 Fax [021 567-1677
YASKAWA ELECTRIC AMERICA, INC.
Chicago-Corporate Headquarters 2942 Ma. A-thur Blvd Nodhwook, IL 60062.2028 U 5 A
Fhc”e :708) 2912340 Fax (7081498-2430
Chicago-Technical Center 3160 MacAr-hur Bl,d Ncr!ht!roo< IL 60062.1917 U Sk
Phc. e (7C81 29”,-0411 Fax (708) 291-10:8
MOTOMAN INC.
805 ~Der!y !.ane’West Carroll!on OH 45443 bSA
Pho~e :5131 847-6200 Fax [513) 847-6277
YASKAWA ELECTRIC EUROPE GmbH
NederhocpstadterS trafle73, 61476 Kronb(>r~-Obe-- schs!adt Germany
Pho-e !06731 938C Telex 415660 YASE ‘: Fax ,,06173; 68421
YASIQWA EL=TRICO DO BRASIL COM:RCIO LTDA
Ru2 Corde Do Pnhal [)-5- Andar Sala51 CEP C150i-3Zo %JIc-5P Br2sIl
Pho-e [~”1 35-”911 F3X (011) 37-7375
YASKAWA ELECTRIC (SINGAPORE)PTE L1”D
Head Off]ce CPFBldg,79Roblnso1 Road : ‘3-05 Sngapore Ot06 SINGAPORE
PfiOne 22+ 7530 Telex (87) 24890 YASKA\i;A R Fax 224-5854
Serwce Center 221 Henderson Road, zC720 ber5erson Build lng Singapore 0315 S: WGAPOI?E
pho”: 27&7407 Fax 276.741)6
YATEC ENGINEERING CORPORATION
S~e., ‘S a-C Tang SL. g Chlang Bu!lcng 1(IF .46 S.Ig Chlalg Road raIpeI Tawan
Phone 102 563-0010 ‘ax (02) 567-4677
v
YASUAWP
YASKAWA ELECTRIC CORPORATION
TOE-C843-9.25B
~ Pr)nted m Japan May 199487.8-68 0 5TA @
586-176

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YASNAC LX3

CNC SYSTEM FOR TURNING APPLICATIONS

2. ROUTINEINSPECTIONSCHEDULE7 7.4 1021 57

2.1 TAPEREADER8 7.5 AREANOSETTINGAND1/0 ADDRESS

2.4 BATTERY9 8.2 DISPLAYING

SUBJECT CHAPTER SECTION PAGE

AACSERVOMOTOR ”” S”.+.”*’ “.0” .”000””2. ”2.30 .8

ALARM075, 076, 077 (RS232C Faulty) “ . . “ “ “ . 0 “ “ 4 “ . 4.2.2 s “ 14

ALARMS351 AND352 (Motor Overload) “ + “ “ “ “ “ “ “ ● 4 “

APPENDIX4 LIST OF PARAMETER

APPENDIX5 STOREDLEADSCREWERRORCOMPENSATION “ ● “ ‘ o “ “ . ● “ o . . . 130

APPENDIX6 LIST OF STANDARD

AREANOSETTINGAND1/0 ADDRESSPORT” “ “ . . “ . + “ “ 7 “ o 7.5 . .

C CHECKAC POWERSUPPLYVOLTAGEo “ “ . ● ● ● + . “ ● ● ● 4 0 “ 4.5.1 . . 47

SUBJIK1’ CHAPTER SECTION PAGE

E EDIT DOESNOTFUNCTION”QO*”O O“”OO””OS”O 4+” 4.3.13 . . 40

NC DATAIIANDLING*”” BOO.”**** “*”00”0”80* 8. . . 60

SUBJECT CHAPTER SECTION PAGE

S SETTINGANDADJUSTMINT FOR MODULE. . “ “ “ “ “ . “ “ 7 . s

T TAPE INPUTOF SETTINGDATAANDPARAMETER DATA “ “ “ ~ Q 8 “ “ 8.4 “ “ 62

Fig. 1.1 Component Arrangement of YASNAC-LX3

Note : Circled “C” values.

Fig. 1.2 Connection Diagram

Fig. 1.3 CPU Module

(3) RELAY UNIT

Fig. 1.6 Example of Un t Assembly with High Voltage Units

Table 1.2 ACGCMajor Components

Name Type Code No. Remarks

(3) AC Servo Units

Table 1.3 AC Servo Units

(4) Spi nd e Drive Units VS-626FITIR

Table 1.4 Spinal e Drive Units

Drive Unit Type Motor Type Installation

Table 2.1 Inspection Schedule

Tight closing of doors Daily o

(1) Checks on doors for tight closing (Daily) 2.3 ACSERVO!lOTOR

Make sure that ‘BAT”or ‘A/B” on the right-

Whenreplacing, never remove the old battery A \

with power off, otherwise the data stored in

(1) Depress POWER OFF pushbutton to shut off

(2) Open the frent door of the control. The

(4) Depress POWER

(5) Check to see if lLED on memory board is

(1) Measuring instruments

Name Allowable measuring range Purpose

10 to 30 VAC(at 40 to 100 Hz) To measure ACpower voltages

(2) Tools (3) Chemicals

4.1 TROUBLEDENTIFICATION recognize the status of machine and equipment

!nnnn’ ~PC system No.

This description covers the troubles displayed

AlarmNo. Spindle Operation Typeof Alarm

000 to 099 Stop at block end Tape format error alarm

400 to 499 I Decelerated to stop

600 to 699 Sequencer message

700 to 799 I I Unused

900 to 999 I ] Off-line error (for our maintenance)

Cause of Trouble Check Method Solution

Alarm 010 1) In case of tape operation: ● Clean tape reader.

2) In case of memory operation or at . Failure of MB20board or

Alarm 011 In case of tape operation: If the tape cannot perform

Others 1) Disagreement between numbers of ● Check the specification of

(a) Select ion of RS232C Interface Port

1st RS232C #6003D0 #6003D4

Table 4.3 Baud Rate Value Setting Input

NC DATAIIANDLING*”” BOO.”**** “”00”0”80 8. . . 60