MODEL 15ppm XOC-01 BILGE ALARM

OPERATION MANUAL

JIUJIANG GONGCHUANG MACHINERY EQUIPMENT CO.,LTD

Tel: 0792-8326956

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1 Summary ···················································14

2 Performance parameters ·······································14

3 Structure ···················································15

4 Using method ···············································16

4.1 Installation ················································16

4.1.1 Chamber mounting

4.1.2 Pipe connection

4.1.3 Open and close the chamber door

4.1.4 Wiring

4.2 Operation··················································18

4.3 Data print ················································19

4.4 To change form ·············································20

4.5 To change ink ribbon ·········································22

4.6 To change memory card ······································22

5 Maintenance ·················································23

6 Trouble shooting ··············································23

7 Transportation and storage ······································24

8 Complete sets and spare parts ····································24

9 Attentions ·········
···········································24

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1. Summary
Model XCO-01 15ppm bilge water alarm instrument is not only used for
the continuous detection of oil and sewage in the bilge of ship, but also used for
the monitoring of oily waste water in the fields of chemical industry, petroleum
and environmental protection etc.
Model XCO-01 15ppm bilge water alarm instrument has acquired the
approval of CCS，and its technical performance conforms to the third part
“ Authorization of Technical Conditions of Environmental test of Anti-pollution
Equipments”, the second section “ Authorized Test and Performance Technical
Conditions of 15ppm Warning Device for Bilge Water”, MEPC.107 (49)
Resolution - “Revised Guide and Technical Conditions of Anti-pollution
Equipments for Bilge Water in Ship Craft” which was passed on the 18th, July of
2003. This instrument has the advantages of compacting and firm design structure,
IP45 guard rank, so it can completely adapts to the working environment in cabin.
Model XCO-01 15ppm bilge water alarm instrument has a lot of functions,
such as, to display measurement result, set 15ppm warning value, output analog
signal of sewage standard discharge control total amount to measurement value,
and also provide these services including data print, storing and inquiry of
historical data etc.
Besides, model XCO-01 15ppm bilge water alarm instrument can record
date, time, alarming state and running state.

2. Performance parameters
Measurement range: 0-30ppm(When the measured sample water
concentration is over 40ppm, digital pipe begins to show 80ppm).
Measurement precision: ±5ppm
Alarm indication: two emitting LED
Concentration value display: 3-bit LED
Alarm point: 15ppm
Load of contact of alarm relay: 5A/220V
Output analog signal: 4～20mA or 0～10V DC
Feed liquid Pressure: 0.01～0.5MPa
Weight: about 13.5Kg
Power supply: AC220±10% 50Hz±5%
Power consumption: 20W
Safeguard grade: IP45
Operational environment: 0 ～ 55 ℃ , relative humidity 95 ～ 100%,
normal

3 Structure
Inside detailed structure of this instrument, see Figure 1.

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 Main component of this instrument is electrical-optical converter. on the
panel of instrument is set data display panel with operating key board. Inside of
the instrument chamber,have a set data-processing circuit board and a set micro
printer. on the bottom are power supply, output unit and data-printing output
signal, including power switch, fuse box, mains transformer, mains filter, alarm
control relay, output terminals etc.

4、Using method
4.1 Installation

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4.1.1 Chamber mounting
Installation dimension of model XOC-01 15ppm bilge water alarm
instrument, see Figure2.

This instrument is fixed on installation site perpendicularly with four M8

bolts, near sampling point of oil-water separator as possible, in order to avoid of
alarm delay caused by collecting water sample. Around the instrument, there
should be enough space for convenient maintenance.
4.1.2 Pipe connection
The instrument connected with outside, see Figure 3.

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 It is commanded that pipe connection adopts φ8×1mm red copper pipe.
Pipe joint in left middle of chamber is sample water intake joint, and outlet joint is
on the outlet part of measurement box top. Pipe connections all adopt standard
cutting sleeve joints. There is a valve for oil-free water and sample water
conversion on the instrument. It had better to choose water sample collecting point
on the perpendicular unit of discharge pipe of oil water separator, in order to
reduce entrapped air in sample liquid. Make the sample glass tube of this
instrument to be full of sample liquid that flows upwards. Avoid of collecting
water sample from the top or bottom of horizontal segment of discharge pipe of
oil water separator.

Note: Except for the original valve, the valve can not be installed in the
whole sampling pipeline.

4.1.3 Open and close the chamber door

When the instrument is running, please close and lock the chamber door,
otherwise the instrument will alarm. If you have to open the chamber door
because of wiring, starting-up or shutting-down this instrument, please do it
according to the following processes:
(1) Plug the key which is supplied with the instrument into locking hole
correctly.
(2) Press on the chamber door edge near locking hole with left hand, in order
to make chamber door to move downwards a little, and while turn the key 90
degree withershins with right hand.
(3) Open the chamber door.
Close the chamber door according to the following processes:
(1) Plug the key which is supplied with the instrument into locking hole
correctly.
(2) Close the chamber door, and press on the chamber door edge near locking
hole with left hand, in order to make chamber door to move downwards a little,
and while turn the key 90 degree clockwise with right hand.
(3) Draw out the key and keep it well.

4.1.4 Wiring
Open the chamber door, and you can see 12 wiring terminals, power, alarm
instrument and control electromagnetic valve cable that is connected with wiring
terminals through four φ20mm stuffing box at the bottom of the instrument.
Typical terminal wirings, see figure 4.

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 No1/2 wiring terminals are external power supply of the instrument; No3/4
wiring terminals are assistant power supply that supply work power to the
controlled alarm instrument and electromagnetic valve; No 5/6/7 wiring
terminals are corresponding to assistant contact point of alarm relay 1, and No 6
wiring terminal is common point; No 8/9/10 wiring terminals are corresponding
to assistant contact point of alarm relay 2, and No 9 wiring terminal is common
point. No 1 relay is used to alarm, and No 2 relay is used to control external
electromagnetic valve. In the conditions of electrical outage or alarming,
contact between No5 and No 6 terminal breaks, contact between No 6 and No 7
terminal is connected, contact between No 8 and No 9 terminal breaks, contact
between No 9 and No 10 terminal is connected. In the condition that power is
connected and the instrument runs normally, contact between No5 and No 6
terminal is connected, contact between No 6 and No 7 terminal breaks, contact
between No 8 and No 9 terminal is connected, contact between No 9 and No 10
terminal breaks. No 11 and No12 wiring terminals are used to monitor the
running of oil water separator, Users must use this function to meet the
regulatory requirements. No 11 and No12 wiring terminals were cut short ex
factory, please make the two terminals broke, and then connect it with a
contactor that controls the running of motor of oil water separator.
4.2 Operation
Before operation, please check the following parts:
4.2.1 Electric part：
Earth terminal is reliable or not.
Power voltage is corresponding to the rated voltage of the instrument.
4.2.2 Pipeline：
Check all the pipelines, leaky or not.
If the above checks are ok, it proves that the instrument is good, and the
instrument can be operated. When oil concentration of water sample is equal to or
more than 15ppm, No 1 alarm indicator will light within 2 seconds, and while No
1 relay stop working. If oil concentration of water sample does not fall below
15ppm within 5 seconds, No 2 alarm indicator will light, and while No 2 relay
stop working. Before the instrument stop running, fill clean water to the

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instrument for 2 minutes, and then cut off the power. Start up the instrument again
after closing it every time for 10 seconds, in order to ensure normal operation of
the instrument.
4.3 Data print
To print the data to be inquired, please input the date of inquired data, and the
detailed method is as the following:
(1) Press “1” key, the two-digit number displayed on panel stands for year,
and the first digit flashes continuously. If modifying year, please input directly a
two-digit number that stands for year, for example, to input the two-digit number
“05” that stands for the year of 2005, please press the number key “0”, and then
the first digit stop flashing, but the second digit begins to flash continuously, after
that, to press the number key “5”, and the second digit stop flashing, but the first
digit begins to flash. If the year displayed on panel is right, please press “Enter”
key. If the year does not need to be modified, also please press “Enter”.
(2) To press “2” key, at this time the two-digit number that stands for month
displays on panel, and the first digit flashes continuously. If modifying month,
please input directly a two-digit number that stands for month, for example, to
input the two-digit number “08” that stands for August, please press the number
key “0”, and then the first digit stop flashing, but the second digit begins to flash
continuously, after that, to press the number key “8”, and the second digit stop
flashing, but the first digit begins to flash. If the month displayed on panel is right,
please press “Enter” key. If the month does not need to be modified, also please
press “Enter”.
(3) To press “3” key, at this time the two-digit number that stands for the date
displays on panel, and the first digit flashes continuously. If modifying date,
please input directly a two-digit number that stands for the date, for example, to
input the two-digit number “26” that stands for the date, please press the number
key “2”, and then the first digit stop flashing, but the second digit begins to flash
continuously, after that, to press the number key “6”, and the second digit stop
flashing, but the first digit begins to flash. If the date displayed on panel is right,
please press “Enter” key. If the date does not need to be modified, also please
press “Enter”.
(4) Press “▼” key, and press “Print”. Thus, printer will print out the alarming
data on some day of some month of some year.
For example, to print the following data:

2005-8-26
VAL SEAL SEPA
15：05 10 NORMAL RUN
15：05 16(Alarm) NORMAL RUN
15：10 10 OPEN (Alarm) RUN
15：15 10 OP+CL (Alarm) RUN
15：20 10 CLEAR(Alarm) STOP
15：25 10 NORMAL STOP

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 When the measured sample water concentration is equivalency or over
15ppm, or clean water is used for cleaning or the chamber door is opened, the
instrument will alarm and record it. In the above print form, the first line
“2005-8-26” stands for alarming date, the first row stands for time of recording
alarm; the second row “VAL” stands for the corresponding concentration when
the instrument alarming; the third row “SEAL” stands for clean instrument and the
corresponding state of the chamber door, that is to say, when the chamber door is
opened, the corresponding state is “OPEN”, when the instrument is cleaned with
water, the corresponding state is “CLEAR”, when the instrument is cleaned with
water and the chamber door is opened, the corresponding state is “OP+CL”, when
the instrument is normal operation, the corresponding state is “NORMAL”, the
fourth row “SEPA” stands for running state of oil water separator when the
instrument alarming, when oil water separator is running, the corresponding state
is “RUN”, and when oil water separator is not running, the corresponding state is
“STOP” . How to monitor the running of oil water separator, please referring to
4.1.4 “Wiring”. If the instrument does not alarm in this period, printer will print
out “NORMAL”; and if the instrument does not run in this period, printer will
print out “OFF”.

Note: If you press the "Test" button, the instrument will simulate an alarm
when the concentration is 15ppm state, once again press the "Test" button, analog
alarm ends.

4.4 To change form

After the forms of printer are used up, we need to change form, and the
method is as the following:

(1)Remove head cover board. See Figure 4-1

Figure 4-1

(2) Remove printer from instrument faceplate. Illustrated as Figure4-2, clamp

the two active clamps with fingers, and remove printer from instrument faceplate.

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Notice: To ensure switch off printer power before removing printer.

Figure 4-2

(3) Remove stock form shaft from printer. See Figure 4-3.

Figure 4-3

(4) Fix a new stock form around shaft. See Figure 4-4

Figure 4-4

(5) Reference to Figure 4-5, cut the new Stock form.

Figure 4-5
(6) Switch on printer power, press “SEL” key to make SEL indicator to go
out, and then press “LF” key to turn printer head, at this time send stock form to
form feed position under printer head, with some form left outside. After these,
press “LF” key or “SEL” key again. Switch off power, lid head cover board on
printer, and send form head out of from form exit of head cover board.

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 (7) Illustrated as Figure 4-6, install printer on mounting support of
instrument.

4.5 To change ink ribbon Figure 4-6

After printer ink ribbon has been used for a period, it need to be changed.
The method is as the following:
(1) Reference Figure 4-1, remove head cover board of printer.
(2) Remove the old ink ribbon (see Figure 4-7) Notice: Firstly put up left end
of ink ribbon, and then put up right end of ink ribbon, finally remove ink ribbon.

Figure 4-7

(3) To change a new ink ribbon. Firstly put right end of ink ribbon on the
gear on right end of printer head, put up left end of ink ribbon a little and hold it.
If right end of ink ribbon does not touch bottom, please switch the knob on ink
ribbon according the arrow direction until right end of ink ribbon touches bottom,
and then put down let end. Please check if ink ribbon is straight or not, and if ink
ribbon is not straight, straighten it up.
(4) Install head cover board again.
4.6 To change memory card
Memory card that is for saving alarming records has some capacity. In
general, memory card does not need to be changed for 18 months. However, the
more are alarming times in the course of running, the shorter is memory card life.
When you have to change memory card, please keep the changed memory card
well, in order to look up the past alarming data if it is necessary. The steps to
change memory card is as the following:
(1) Cut off power supply of instrument.
(2) Open chamber door of instrument.
(3) To look for memory card. Near the middle of main board of instrument,
there is a “MEMORY” integration module, and that is memory card.
(4) Remove memory card with a small “—” shaped screwdriver.
(5) Fit a new memory card supplied by our company. Notice: One end of
memory card in which there is a half circle, is adown (illustrated as printing
board), otherwise memory card is possible to be destroyed.

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 Attention: Because memory card life is related to recorded alarming times,
please avoid of using the instrument in the following conditions:
(1) Chamber door is not close.
(2) Clean instrument with water.
(3) If instrument alarms continuously, please start-up the instrument again
after trouble removal.

5、Maintenance
5.1 Maintenance of glass tube in measurement lab
Check out whether the glass tube in the measurement lab is polluted or not
after the instrument being used for 1000 hours. Meanwhile the maintenance work
is required and the maintenance method is as follows:
(1) Switch off power of instrument, let clean water to flow through the
instrument for 3 minutes, cut off water supply that flows into the instrument and
keep some water in the glass tube.
(2) After loosening the plug screw and removing it, wash the glass tube
with a cleaning brush until glass tube becomes clean.
(3) Tighten the plug screw and switch on power supply. Let oil-free clean
water to flow through the instrument for 3 minutes.
5.2 Water left in glass tube should vent to avoid glass tube broken when
environmental temperature is below 0℃.
6、Trouble shooting
Troubles Causes Solutions
No display after Power is not connected. To change power
start-up Fuse FU1/FU2 is cut. To change FU1/FU2
Not cleaned glass tube To clean measurement glass tube
Damage of the optical-electrical To inspect and repair the
The indication value is converter
optical-electrical converter
too high Damage of the circuit To inspect and repair the circuit
board board
Aging optical-electrical
The indication value is To change optical-electrical converter
converter
too low To change glass tube
Leaked glass tube
No printing output No form To set form again
No alarming even Not correct external wiring Correct wiring according to
if indication value Fuse FU3 is cut. Figure 4
is over warning Damage of alarming To change fuse FU3
value relay 1 To change alarming relay 1
Chamber door is not closed
Instrument lasts To close chamber door
Not cleaned glass tube
alarming To clean glass tube
Not correct external wiring Correct wiring according to
Out-control of electro- Fuse FU3 is cut. Figure 4
magnetic valve Damage of alarming relay To change fuse FU3
2 To change alarming relay 1
Non-professional personnel who have not trained can not repair the instrument, in order
to prevent from accidents and unexpected damage.

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7、Transportation and storage
7.1 Before packaging and transportation, make sure to drain the pipeline and the
measurement lab. Allow to be transported by common vehicles in the condition
that the packages are complete, while keep the product from impact, rain and
exposing to the sun.
7.2 The instrument should be stored in the room with 2～55℃ environmental
temperature, no more than 95% humidity, no corrosive gas in air and exposing to
the sun..

8、Complete sets and spare parts

8.1 Complete sets
8.1.1 The instrument, one set
8.1.2 Φ8 joint, two pieces
8.1.3 Fuse 2A three
8.1.4 Specification one
8.1.5 Certification one
8.1.6 Brush one

9、Attentions
9.1 Please read its specification before operation of the instrument.
9.2 Please check carefully power supply before operation of the instrument.
9.3 Our company has been responsible for the damage caused by improper
manufacture within a year since the instrument is bought. However, for the
damages caused by false operations, free modification, free repair, improper
maintenance and force majeure, our company would repair with charge of costs.
9.4 Our company does not supply spare parts of some consumables such as
memory card, form, ink ribbon etc, you have to buy if necessary.
9.5 The instrument was inspected and tested seriously when it left factory. Only
our technicians or the personnel who have been trained and achieved the
authorization can calibrate the instrument. Please contact our company if end-user
need to calibrate the instrument.

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 Exemption Clause
1 、 The customer must read the operating instruction carefully before
operating the equipment, and maintain the equipment timely in accordance with
requirements stipulated in the operating instrution. And our company won’t bear
any responsibilities for the equipment’s damages caused by the customer’s
improper maintenance or operation.
2、Please the shipowner to confirm the equipment operating normally before
leaving China, if the equipment is required to leave Chinese Mainland and
shipped to the unrestricted navigation area. If the equipment gets out of order in
the unrestricted navigation area, the customer must inform our company fifteen
days in aavance for contacting the shipowner, otherwise, our company won’t bear
any responsibilities.

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