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4.

4 Battery charger(BC-6158)

4.4 Battery charger (BC-6158)


4.4.1 Connection of battery charger and battery monitor circuit
Battery charger BC-6158 is controlled from the battery control panel of the console
panel.
BC-6158 05P0607
TB3
3. (+)BATT OUT 4. BATT+ BATT CH. SW
4. (-)BATT OUT 5. BATT- AUTO
6. CHARGE 3. CHRG-L OFF
CHARGE CHARGE
EMG
K1 Lamp
A V T1
6. LAMP 2(NC) EMG LIGHT
AC iN
7. LAMP 1 ON
OFF
REC
IN USE
1. 24V 2. EMG L MF/HF SSB
RC-1800T only Illuumination
Lamp
60A
TB2 AC FAIL
1. BATT IN+
Battery 2. BATT IN-
24V Back-up
SB-180
5. 24V
Primary system
7. 0V 24V Back-up
Duplicate system
24V OUT 24V AC FAIL
Back-up
TB1 24V
AC100/220V 1. AC(U) Back-up
PR-850A
2. AC(V)
PR-850AR(RC-1800T) PR-300

1. (+)BATT OUT
2. (-)BATT OUT

AC100/220V AC100/220V

Fig. 4.4.1 Connection of battery charger and battery monitor circuit

The battery monitor circuit (05P0607) monitors battery voltage.


If battery voltage drops to 22 V, [LOW] indicator comes on and the buzzer sounds.
With “BATT CHARGER switch” set to “AUTO”, the charger starts charging the battery
when the battery voltage drops to 24.5 to 25.0 V, and stops charging when the battery is
charged by 28.0 to 28.5 V automatically. If the switch is set to “MANUAL”, the battery
is charged in continuity. The signal to control charging is “3. CHARGE-L” signal which
turns ON/OFF relay K1 on the AC power supply line of BC-6158.

AC FAIL signal from PR-850A (AR), a contact signal of the relay is output when AC
supply is turned “OFF” and switched to the battery.
This signal is supplied to “2. EMG-L” of the battery monitor board to indicate “IN
USE”. This signal is also supplied to FS-5000/2550/1562-25 and automatically reduces
the transmission power to 60 to 70 W.

Note) The “AUTO” position is provided to prevent over discharge of the battery.
This “AUTO” position is not intended to use both the battery and AC/DC supplies
at the same time for so called “floating operation”.

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4.4 Battery charger(BC-6158)

4.4.3 Battery charger (BC-6158)


Battery charger BC-6158 can charge clad type or pasteboard vent type batteries of up to
300 AH. It is a constant voltage/current charger which supplies a constant voltage of 28
V and a constant charging current of 20 A (30 A).

V
28V

Fig. 4.4.4

I
20A(30A)

The power supply to the charger is connected to a tap of transformer T1 which is


selected according to the supply voltage.
The maximum charging current differs according to the capacity of the battery to be
charged. For example, for a battery of 200 AH the maximum charging current is 20 A
and for a 300 AH battery the current is 30 A. VR2 adjusts the maximum current to 20 A
or 30 A. VR1 adjusts the output voltage of the charger to 2826.7v
V. The thermal sensor is
mounted on the heat radiator of the charger, and it operates when the sensor detects a
temperature of 60 degrees.
FAN
FM1
T1
110V S1
100V 6o degrees
Full wave rectifier thermal sensor
TB 1 Power conrol 30A
Breaker TB 2
0V R1,2,3,4 CR2
AC IN Q1 CP1 1 BATT+
110V
(1, 2)
100V
U1/U2 2 BATT-
TB 3 Q2
0V
Over current
VR2 TB 3
24V 5 K1
detector
1 BATT+
CHARGE 6
Q4/Q5 CR3/Q3 2 BATT-
AMP.
0V 7 3 BATT+
Voltage error
detctor VR1 4 BATT-

Fig. 4.4.5 BC-6518 block diagram

VR2 VR1
(Over current ADJ. VR: (Over voltage ADJ. VR:
Adjust to 20A)
Adjust to 28V)
26.7v

05P0659 board
S1: 60 degrees
thermal sensor

Fig. 4.4.6 BC-6158 left side

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3.4 BC-6158

3.4 BC-6158: Battery charger unit

CR2

R3/4
C3 (0.01ohms)

Q1

T1 R1/2 Rectifier S1: 60 degrees


(0.5Ω/50W) (U2) thermal sensor
Rectifier
(U1)
05P0659 board
Breaker: :30A C1
(CP1)

K1
(Input rlay)
Upper terminal:TB2
TB3 Lower terminal:TB1

Fig. 3.4.1 BC-6158

VR2 VR1
(Over current ADJ. VR.: (Over voltage ADJ. VR.:
Adjust to 20A) Adjust to 28V)
Q1

05P0659
R3/4
(0.01ohms)

S1: 60 degrees
thermal sensor

Fig. 3.4.2 BC-6158 left side

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