Sunteți pe pagina 1din 53

PT4208 Service Manual

Dangerous! Contents

Do not connect the AC power or DC power over Chapter 1 Overview..............................................................................................................2

8.6V with any connector or terminal of the radio. Chapter 2 External View and Functional Keys ....................................................................2

Otherwise it will cause fire, electric shock or Chapter 3 Circuit Description...............................................................................................3

damage to the radio. Chapter 4 Mode Introduction ...............................................................................................9

Chapter 5 Assembly and Disassembly for Maintenance.................................................... 11

Chapter 6 Adjustment.........................................................................................................12

Warning! Chapter 7 Specifications.....................................................................................................16

Chapter 8 Troubleshooting .................................................................................................16

Do not reverse power connection. Chapter 9 KBC-70C Charger .............................................................................................17

It may cause harm to the radio if signal input on Appendix 1 Abbreviations..................................................................................................18

the antenna connector is higher than 20 dBm Appendix 2 Electronic Parts List .......................................................................................18

(100mW). Appendix 3 Structural Parts List ........................................................................................29

Do not turn on the power before the antenna or Appendix 4 Accessories .....................................................................................................31

load connection is completed. Figure 1 PT4208 Block Diagram .......................................................................................32

If the antenna has been damaged, do not use the Figure 2 PT4208 Schematic Circuit Diagram (420-470MHz) ..........................................33

radio. Damaged antenna may cause light burning on Figure 3 PT4208 Main Board Top Layer Position Mark Diagram (420-470MHz)...........34

skin. Figure 4 PT4208 Main Board Bottom Layer Position Mark Diagram (420-470MHz).....35

Though the radio is waterproof, it's better to Figure 5 PT4208 Main Board Top Layer Position Value Diagram (420-470MHz) ..........36

avoid putting it in rain or snow, or any other liquid Figure 6 PT4208 Main Board Bottom Layer Position Value Diagram (420-470MHz) ....37

to ensure its life and performance. Figure 7 PT4208 Main Board Top Layer Layout (420-470MHz) .....................................38

Figure 8 PT4208 Main Board Bottom Layer Layout (420-470MHz) ...............................39

Figure 9 PT4208 Schematic Circuit Diagram (136-174MHz) ..........................................40

Statement! Figure 10 PT4208 Main Board Top Layer Position Mark Diagram (136-174MHz).........41

Figure 11 PT4208 Main Board Bottom Layer Position Mark Diagram (136-174MHz)...42

Kirisun Electronics (Shenzhen) Co., Ltd owns Figure 12 PT4208 Main Board Top Layer Position Value Diagram (136-174MHz) ........43

the copyright of KSP4208 software. Figure 13 PT4208 Main Board Bottom Layer Position Value Diagram (136-174MHz) ..44

Unauthorized Duplication of KSP4208 software Figure 14 PT4208 Main Board Top Layer Layout (136-174MHz) ...................................45

is strictly prohibited. Figure 15 PT4208 Main Board Bottom Layer Layout (136-174MHz) .............................46

Kirisun Electronics (Shenzhen) Co., Ltd owns Figure 16 KBC-70C Schematic Circuit Diagram ..............................................................47

the copyright of the MCU software. Figure 17 KBC-70C Top Layer Position Value Diagram ..................................................48

Kirisun Electronics (Shenzhen) Co., Ltd owns Figure 18 KBC-70C Top Layer Position Mark Diagram...................................................49

the copyright of the radio outward appearance Figure 19 KBC-70C Bottom Layer Position Value Diagram ............................................50

/structure/circuit design. Figure 20 KBC-70C Bottom Layer Position Mark Diagram.............................................51

Kirisun Electronics (Shenzhen) Co., Ltd owns Figure 21 KBC-70C Layout ...............................................................................................52

the copyright of this service manual. Unauthorized


publication is prohibited.
Kirisun Electronics (Shenzhen) Co., Ltd owns
the trademarks “KIRISUN”, “ ”, and “科
立讯”.

1
PT4208 Service Manual
Chapter 1 Overview e.g.
Component Application Form
1.1 Introduction Position Model/
Radio Model Component Parts No. Qty
Mark Specifications
This manual applies to the service and maintenance of
PT4208-02 FET Q3 RD01MUS1 105-RD01MU-R01 1
PT4208 series portable radios, and is intended for use by
PT4208-02 Triode Q49 2SC5108(Y) 104-SC5108-001 1
engineers and professional technicians that have been trained
by Kirisun. It contains all required service information for
1.3 Service
the equipment. Kirisun reserves the right to modify the
All the Kirisun products are subject to the service
product structure and specifications without notice in order
warranty.
to enhance product performance and quality. You can also
After-sales service will be provided, and the length of
log on our website www.kirisun.com to download the latest
warranty is stated by Kirisun. The radio and its accessories
service manual or contact your local dealer or us.
are all in the warranty. However, in one of the following
Please read this manual before repairing the product.
cases, charge free service will not be available.
* No valid warranty card or original invoice.
1.2 Service Attentions
* Malfunction caused by disassembling, repairing or
* Safety
restructuring the radio by users without permission.
Do not contact the antenna connector or PCB with your
* Wear and tear or any man-made damage such as
skin directly.
mechanical damage, burning or water leaking.
Do not reverse the battery polarity.
* Product’s serial number has been damaged or the
It may cause harm to the radio if signal input on the
product trademark is difficult to identify.
antenna connector is larger than 20 dBm (100mW).
After the warranty expires, lifetime service is still
Do not turn on the radio before the antenna and load
available. We also provide service components to service
connection is completed.
stations and staffs.
If the antenna has been damaged, do not use the radio.
Damaged antenna may cause light burning on skin.

Chapter 2 External View and Functional


* Explosive Atmosphere
Keys
It’s prohibited to use or repair the radio in the following
places:
2.1 External View
Hospital, health center, and airport.
See Figure 1.
Any area with a potentially explosive atmosphere (e.g.
orlop deck of the ship, storage and transportation equipment
for fuel and chemical etc.)
Any place near blasting sites or area with electrical
blasting cap.

* Replacement Parts
All components used for repair should be supplied by
Kirisun.
Components of the same type available on the market are
not surely able to be used in this product and we do not
Figure 1
guarantee the quality of the product using such components.

2.2 Functional Keys


If you want to apply for any component from Kirisun,
1. LED Indicator
please fill in an application form as below.
Lights red while transmitting; lights green while
2
PT4208 Service Manual
receiving; flashes red while in low battery power.
2. Channel Selector Knob
Rotate the knob to select channel 1-16.
3. On/Off/Volume Control Knob
Rotate clockwise to turn on the radio, and keep turning
to adjust the volume. To turn off the radio, rotate the knob Figure 3.2 Principle of Receiver
anticlockwise till a sound of click is produced. Front end
4. PTT (Push-To-Talk) Key The signal coming from the antenna passes through the
Press the PTT key and talk to the microphone to send the RX/TX switch circuit (D1, D2, D4 and D5), and passes
voice to the recipient. through a BPF (C37, C227, L8, L15, C70, C126, D30, C218,
5. Side Key 2 (Programmable key) L9, C230, C128, D26, C217, L10, C229, C127 and D24) to
6. Side Key 1 (Programmable key) remove unwanted out-of-band signal, and is routed to the
7. Top Key (Programmable key) low noise amplifier (LNA) consists of Q20 and its peripheral
8. Speaker/Microphone Jack components where it is amplified.
Jack for connecting external speaker or external Output signal from the LNA passes through a BPF (L7,
microphone to the radio. C228, C47, D23, C219, L6, C182, C124, D22, C216, L5,
C132, C32 and D21) and goes to the first mixer (Q19).
PWM wave is output from pin 12 of the MCU. The wave
is filtered and rectified into adjustable voltage, which can
Chapter 3 Circuit Description control the center frequency of the band pass filter through
changing capacity of the varactor diode (D21, D22, D23,
3.1 Frequency Configuration D24, D26 and D30).
First mixer
The receiving signal from LNA is mixed with the first
local oscillator signal from the frequency synthesizer to
produce the first IF signal (49.95MHz). Then the first IF
signal passes through crystal filter (XF1 and XF2) to remove
the adjacent channel signal and signal outside the adjacent
channel.
Figure 3.1 Frequency Configuration IF circuit
The reference frequency of the frequency synthesizer is The first IF signal from the crystal filter is amplified by
provided by crystal oscillator X4 (TCXO, 16.8MHz). The the first IF amplifier (Q21), and is routed to the IF
receiver adopts double mixing. The first IF is 49.95MHz and processing IC (IC5, TA31136).
the second IF is 450kHz. The first local oscillator signal of IF IC consists of the second mixer, second local
the receiver is generated by the frequency synthesizer. The oscillator, IF amplifier, limiter, discriminator, and noise
second local oscillator signal adopts the third harmonic amplifier.
(50.4MHz) of the crystal oscillator X4 (TCXO, 16.8MHz). The 16.8MHz frequency produced by TCXO (X4) is
Transmitter signal is directly produced by the frequency multiple-amplified and then adopts the third harmonic
synthesizer. (50.4MHz) as the second local oscillator signal source. The
second local oscillator signal (50.4MHz) is mixed with the
3.2 Principle of Receiver (RX) first IF signal (49.95MHz) in IC5 to generate the second IF
(450kHz). And then the second IF signal is amplified and
limited in IC5, filtered in the ceramic filter (CF1, 450kHz),
and demodulated in IC5. After that, the demodulated signal
is routed to the audio circuit to output audio signal.

3
PT4208 Service Manual
operate, and the speaker sounds. Speaker impedance: 16Ω.
Q38: RX audio signal switch
Q51: Warning tone switch
Q25: Alert tone switch
CTCSS signal filtering
Demodulated audio signal from IC5 may contain CTCSS
(Continuous Tone Control Squelch System) or DCS (Digital
Code Squelch) signal. The spectrum components of
CTCSS/DCS are within 67-250Hz. The filtering circuit
Figure 3.3 IF System consists of IC4 can remove signals outside the CTCSS/DCS
Audio signal processing spectrum, which enables the MCU to decode CTCSS/DCS
The voice signal processing circuit of the receiver more accurately.
consists of IC6 and its peripheral circuits. After being
amplified in IC6-C, voice signal from IC5 is sent to IC4 3.3 Principle of Transceiver (TX)
(CTCSS signaling filtering circuit) and IC6-D respectively. TX power amplification
The signal is then amplified, deemphasized and filtered by
other units of IC6 to remove HF and LF components
contained in the audio frequency, with only voice
components within 300~3000Hz left. The resulting signal is
then routed to Q9 for amplifying. The amplified signal is Figure 3.5 Principle of Power Amplification and Antenna
adjusted in volume potentiometer and then is routed to the Switch
audio power amplifier (IC8). The modulated RF signal from VCO is amplified in Q2,
Q3 and Q12, and is routed to Q11 for power amplification.
Grid bias of Q11 and Q12 is controlled by the APC
circuit. Through changing the grid bias voltage, the Tx
output power can be controlled conveniently.
APC (Automatic Power Control)

Figure 3.4 Audio Processing of Receiver


Squelch circuit
The demodulated signal from IC5 goes to the selective
noise amplifier consists of noise amplifier within IC5, C211,
R99, R100, C107 and R94 to remove the noise component.
The resulting signal is then amplified in Q7 and Figure 3.6 APC Circuit
demodulated in D17 and is routed to the MCU. MCU R167, R168 and R169 are used to test the power
identifies level of the noise and controls the squelch. amplification current. IC3A is the sampling amplifier for the
Audio power amplifier power amplification current. IC3B is the power comparator
The audio power amplifier circuit consists of IC8 and its amplifier.
peripheral components. If the Tx output power is too high, the power
The received audio signal, voice alert signal, alert tone amplification current and IC3A output will increase; IC3B
signal and warning tone signal are collected and pass output voltage will decrease, so the bias voltage of Q11 and
through the audio amplifier where it is amplified and output Q12 will also decrease, which causes the Tx output power to
to drive the speaker. The warning tone has no volume be lowered, and vice versa. Thus the output power of Tx can
limitation. keep stable under different working conditions.
When AFCO is in high level, Q35 turns on, IC8 starts to MCU can set the power through changing the voltage

4
PT4208 Service Manual
input to IC3B. provided by X4 (TCXO, 16.8MHz).
Tx voice signal processing The reference frequency from TCXO (Temperature
MIC Amp Pre-Emphasis IC7C,IC7D
Controlled Crystal Oscillator) is divided by the
MIC IC7A IC7B

VCO programmable reference divider in IC1 to produce reference


frequency of 5kHz or 6.25kHz (determined by the preset
channel frequency and is controlled by MCU).
MCU
CTCSS/DCS
TCXO The oscillation frequency from VCO goes to IC1 where
it is divided by the programmable swallowing divider and is
Figure 3.7 Audio Circuit of Tx then compared with the reference frequency to obtain the
The Tx voice signal processing circuit consists of IC7 error signal. The signal is then filtered by a low pass filter
and its peripheral components. After being amplified, limited and is routed to VCO to change the oscillation frequency of
and filtered, the voice signal from MIC is routed to VCO for the VCO, enabling the frequency to reach the set value. Then
modulation together with CTCSS/DCS signal. the VCO is locked.
The AGC circuit is consisting of D13, D308 and Q24. N=FVCO/FR
When signal from MIC is too large, the AGC circuit will N: Times of frequency division
lower the signal strength to make sure that no distortion FVCO: Oscillation frequency of VCO
happens to the signal. FR: Reference frequency
Q34 is the power switch of the voice processing circuit. Unlock detection: When PLL is unlocked, Pin 14 of IC
It is controlled by MCU. Power supply of IC7 will be turned will output the low level signal to MCU. Then MCU
on when the radio is transmitting. prohibits the Tx from transmitting and makes an alert tone.
J2 is the jack for external MIC. When using external Q6: Power filter, which provides more purified power for
MIC, the internal MIC will be turned off automatically. But PLL to reduce noise of the frequency synthesizer.
the internal PTT is still effective.
3.5 Voice Alert Circuit
3.4 Principle of Frequency Synthesizer The radio is provided with voice alert function, which is
especially useful at night or in dark environment.
Data
1
N
IC15 is a voice memory chip, which is stored with voices
CK
to MCU Q5 Q4
LE D3,D6

Control Circuit
Charge
VCO TX
of channel indication etc. Once the channel selector knob is
Pump

DCS Mod 1 UL
RX
switched, the speaker will announce the current channel
TCXO
Nr Detect

number. User can press the preprogrammed “Voice Alert”


Freq Adj

to MCU VCCN MOD in


key to repeat the current channel number.
Figure 3.8 Frequency Synthesizer If voice alert function is enabled, the speaker will
The radio adopts PLL type frequency synthesizer. announce the current channel number once the “Voice Alert”
The frequency synthesizer consists of reference oscillator, key is pressed under standby mode. You can switch the voice
voltage control oscillator (VCO), programmable divider, type by pressing and holding the “Voice Alert” key while
phase comparator, and low pass filter. rebooting the radio. Do it repeatedly to switch the voice type
Rx VCO unit consists of Q14, L30, C120, C88, C142, in the order of “Chinese Male-English Male-Chinese
C180, D8 and D9. Tx VCO unit consists of Q15, L51, C121, Female-English Female-No Alert”.
C137, C206, C194, D10 and D11. D12 is the modulation
circuit of VCO. 3.6 Power Supply
IC1 (MB15E03) is PLL integrated circuit, which consists The radio uses 7.4V, 1700mAh Li polymer battery. The
of programmable reference divider, programmable Tx power amplification circuit (Q11 and Q12) and the Rx
swallowing divider, phase comparator, and charge pump. audio power amplifier (IC8) directly adopt the battery for
The low pass filter consists of R244, C193, R202, R40, power supply. Power of other circuits is supplied by 5V
C207, R141, C205, R2 and C204. The reference frequency is regulated voltage.

5
PT4208 Service Manual
IC12: 5V, low dropout, micro-power regulator, which
supplies 5V power with large current for the radio together CTCSS/DCS signal encoding and decoding:
with Q10 and Q30. The CTCSS/DCS signal (output from pin 12) generated
Q29: 5T switch, which is controlled by MCU. by MCU is filtered by R155, R156, C242 and C243. Then
5T: Supplies power for front end of Tx. the resulting signal is divided into two parts and sent to VCO
Q31: 5R switch, which is controlled by MCU. and TCXO respectively for modulation.
5R: Supplies power for RF amplifier, mixer, IF The CTCSS/DCS signal from the receiver is decoded by
processing unit, and audio signal processing unit etc. of Rx. MCU (pin 49). MCU checks if the CTCSS/DCS signal in the
Q32: 5C switch, which is controlled by MCU. receiving signal matches the preset value of the radio, and
5C: 5V power supply under SAVE control. Supplies determines whether to open the speaker or not.
power for frequency synthesizer.
Power adjustment:
3.7 MCU Unit Output from pin 42 of the MCU passes through
integrating filter (R161, C317, R206, and C318), and is
CTCSS/DCS OUT

to PLL
DATA

VCCN

APC CONTR
UL
CK

LE

D/A
routed to the APC unit to control the output power of the
BEEP

VIOCE CHIP transmitter.


IC10
TX/RX CONTROL
5TC MCU
5RC
SAVE CTCSS signal
IC9 SHIFT

EEPROM CTCSS (Continuous Tone Control Squelch System) is a


squelch control system which is modulated on carrier and is
CTCSS/DCS IN
ALARM
RXD
TXD

MONI

BATT

chananl
guided by a continuous sub-audio signal. If CTCSS is set,
PF1
PTT

SQL

SW to PC

the communication between the transmitting and receiving


Figure 3.9 Principle of MCU Unit radios can be realized only when the two radios has set the
MCU unit controls the operation of each unit of the radio same CTCSS frequency. In doing this, disturbance from
so that all functions can be realized. other signals can be avoided.
Communicate with external PC. PT4208 has 39 groups of standard CTCSS frequencies
Access the status data of the radio. for your selection. See table 3.1.
Control the PLL to generate Rx and Tx local oscillator The CTCSS signal is generated by MCU, and is passed
frequencies. through low pass filter consists of RC to remove high
Obtain status parameters of current channel. frequency components (above 300Hz). Then the resulting
Control status of LED indicator. signal is routed to VCO for modulation.
Control power supply for each unit. Table 3.1 CTCSS Frequencies
Check the actions of each functional key. No. Frequency No. Frequency No. Frequency No. Frequency
[Hz] [Hz] [Hz] [Hz]
Generate CTCSS signal.
1 67.0 11 94.8 21 131.8 31 186.2
Generate DCS signal.
2 69.3 12 97.4 22 136.5 32 192.8
Generate power control signal.
3 71.9 13 100.0 23 141.3 33 203.5
Perform CTCSS decoding.
4 74.4 14 103.5 24 146.2 34 210.7
Perform DCS decoding.
5 77.0 15 107.2 25 151.4 35 218.1
Test and control the squelch.
6 79.7 16 110.9 26 156.7 36 225.7
Control content of voice alert.
7 82.5 17 114.8 27 162.2 37 233.6

8 85.4 18 118.8 28 167.9 38 241.8


Memory (E2PROM, AT24C08):
9 88.5 19 123.0 29 173.8 39 250.3
The memory is stored with channel data, CTCSS/DCS
10 91.5 20 127.3 30 179.9
data, other data for function setting, and parameter adjusting
data.
DCS signal
6
PT4208 Service Manual
DCS (Digital Code Squelch), which is used to control 10 VCC I 5V CPU power input
11 SHIFT P54 O Clock beat shift. H:On
squelch, is a series of continuous digital codes modulated on 12 TO0 P53 O (PWM) BPF tuning output
carrier together with voice signal. If DCS is set, the speaker 13 TO1 P52 O (PWM) QT/DQT output
14 VDEVC2 P51 I Deviation switch 2 of VHF
can be opened only when the radio receives signal with the 15 VDEVC1 P50 I Deviation switch 1 of VHF
same DCS to avoid disturbance of unwanted signals. 16 NC Connect the pull-down resistor with VSS
17 PABC P26 O Final power supply H:On
PT4208 has 83 standard codes (inverted and 18 OSCSI P25 I VCO crystal select and connect the
non-inverted) for your selection. See table 3.2. pull-down resistor with VSS. H: 13, L:
16.8
DCS signal is produced by MCU (in waveform of PWM). 19 WNTC P24 O Wideband/Narrowband control.
It passes through the low pass filter consists of RC to H: Wideband L: Narrowband
20 ENC0 P23 I Encoder input
remove the high frequency components (above 300Hz). 21 ENC2 P22 I Encoder input
Then the resulting signal is sent to VCO and TCXO for 22 ENC3 P21 I Encoder input
23 ENC1 P20 I Encoder input
modulation, with HF components of the DCS signal being 24 PS P17 O PLL power-saving control. H: Normal L:
modulated by VCO, and the LF components of the DCS Power Saving
25 NC Connect the pull-down resistor with VSS
signal being modulated by TCXO. 26 NC Connect the pull-down resistor with VSS
The DCS signal coming from the receiver is routed to 27 NC P86 Connect the pull-down resistor with VSS
28 SDA P85 I/O E2PROM data line
MCU for decoding. MCU checks if the DCS code in the 29 SCL P84 O E2PROM clock line
received signal matches the preset DCS of the radio, and 30 UL P83 I PLL unlock detect pin
I (TRFI) H: Locked L: Unlocked
determines whether to open the speaker or not. 31 T2IN P82 Reserved:2TONE input
Table 3.2 DCS Codes 32 DT P81 O PLL data output
33 CK P80 O PLL clock output
023 114 174 315 445 631 34 LE P60 O PLL IC enable pin. H: Locked

025 115 205 331 464 632 35 5MC P45 O Power control except CPU and E2PROM
L:On
026 116 223 343 465 654 36 INT P66 I Power detect input
37 TXD P67 O RS-232C output, programming test point
031 125 226 346 466 662
38 RXD P65 I RS-232C input, programming test point
032 131 243 351 503 664 39 AFCO P64 O AF amplification power
H: On
043 132 244 364 506 703
40 RX P63 O TX/RX VCO select H: Receiving
047 134 245 365 516 712 41 GLED P31 O Green LED control H: On
42 APC P30 O (PWM) TX: Automatic power control output
051 143 251 371 532 723 43 RLED P36 O Red LED control H: On
054 152 261 411 546 731 44 SAVE P32 O Battery saving control. H:Supply power,
O L: Power saving
065 155 263 412 565 732 45 MUTE P13 O Mute control. H: MIC mute; L: Audio
071 156 265 413 606 734 mute
46 5RC P12 Receiving power control. L: On
072 162 271 423 612 743 47 5TC O Transmitting power control. H:On
48 NC P10 Speaker mute switch output
073 165 306 431 624 754
49 TI P00 I (A/D8) QT/DQT signal input
074 172 311 432 627 50 RSSI I (A/D7) Signal strength detect
51 BUSY P01 I (A/D6) Busy signal input
52 MANDO P02 I (A/D5) Man-down switch detect
3.8 Semiconductor Data WN
53 BATT P03 I (A/D4) Battery voltage detect
Refer to table 3.3 for descriptions of each pin.
54 NC Connect the pull-down resistor with VSS
Table 3.3 Definition of CPU Pins 55 W588C P62 O Voice alert switch. H: Channel No.
No. Port name Pin Name I/O Function reporting
1 TOPKEY P33 I Top key detect 56 AC P61 O Alarm switch control. H: Controlled by
2 UPKEY P34 I Up key detect Volume Switch
The power level must be low in case of
3 MODE I Connect the 4.7K resistor with VCC,
programming test point emergency alarm

4 PTT P43 I [PTT] input 57 BUSY_V P05 I Voice alert circuit busy detect

5 DNKEY P44 I Down key detect 58 VCCN P06 O (D/A0) Frequency stability output

6 RST I Reset input, programming test point 59 AVSS I Connect with VSS

7 XOUT O Oscillator 60 DTMF P07 O (D/A1) DTMF Output

8 VSS I GND 61 VREF I Connect with VCC

9 XIN I Oscillator(7.3MHz) 62 AVCC I Connect with VCC


63 DATA_V P37 O Voice alert data

7
PT4208 Service Manual
64 SCLK_V P35 O Voice alert clock D4 HSC277 Antenna toggle switch
D5 HSC277 Antenna toggle switch
D6 HSC277 VCO output switch
Table 3.4 Function Description of Semiconductor D7 HSC277 5V voltage regulation output current stretching
Components D8 HVC376B VCO oscillation varactor diode
D9 HVC376B VCO oscillation varactor diode
Position
Model Function Description D12 MA360 VCO modulation diode
Mark
D14 HZU5ALL APC output voltage-limiting diode
IC1 MB15E03 Frequency synthesizer
D15 MA2S111 Unlock detection diode
IC4 NJM2904 APC, voltage comparison, driving D16 MA2S111 VCO power filtering acceleration diode
IC5 TA31136 Rx second local oscillator, second IF D17 1N4148 Noise demodulation
amplification, limitation, demodulation, and
D18 1N4148 Noise demodulation
noise amplification
D20 Green Receiving indicator
IC6 NJM2902 Amplification and filtering of demodulation
LED
signal of receiver.
D25 MA2S111 APC single diode
IC7 NJM2902 MIC amplification, limitation and filtering
D28 Red LED Transmitting indicator
IC8 TDA8541 Audio frequency power amplification of
receiver D29 Green Receiving indicator
IC9 AT24C08 E2PROM, memorizes channel frequency data, LED
function setting parameters and adjusting
status parameters
IC10 R5F212A8 MCU Table 3.6 Features of Crystal Filter XF1, XF2
IC11 PST9140NR MCU reset circuit Item Rated Value
IC12 HT7150-1 LDO, low-power voltage regulator Nominal center frequency 49.95MHz
IC15 W588A080 Voice storage IC Passband width ±7.5kHz or higher
Q2 2SC5108 First amplification of transmitter 40dB stop bandwidth ±20.0kHz or lower
Q3 2SC3356 Second amplification of transmitter
Pulse 1.0dB or lower
Q4 2SC5108 VCO buffer amplifier
Q5 2SC5108 VCO buffer amplifier Insertion loss 3.0dB or lower
Guarantee attenuation 80dB or higher
Q6 2SC4617 VCO power filter
Q7 2SC4738 Noise amplifier Terminal impedance ---

Q9 2SC4617 Audio frequency signal amplification of


receiver
Table 3.7 Features of CF1 LTVPC450EB
Q10 2SC1623 5V voltage regulation output current stretching
Item Rated Value
Q11 RD07MVS1 Transmitter final power amplification
Q12 RD01MUS1 Transmitter power amplification driving Nominal center frequency 450kHz
Q17 DTA144EE APC output switch 6dB bandwidth ±6kHz or higher
50dB bandwidth ±12.5kHz or lower
Q19 3SK318 First mixer
Pulse 2.0dB or lower
Q20 3SK318 Receiver high power amplifier
Insertion loss 6.0dB or lower
Q21 KTC4082 1st IF Amplifier
Guarantee attenuation 35.0db or higher
Q22 DTC144EE Red LED Driving
Terminal impedance 2.0kΩ
Q23 DTC144EE Green LED Driving
Q24 2SK1824 Voice alert switch
Q26 DTC144EE 5C switch Table 3.8 Schematic Diagram for Packaging of
Q29 KTA1298 5T switch
Semiconductor Devices
Q30 KTA1298 5V voltage regulation output current stretching
Q31 KTA1298 5R switch 2SC5108
M: MC
2SC3356
M: R24
2SC4617
2SC4738 KTC4082
2SC1623
M: L6

B B B B B B
Q32 KTA1298 5C switch C C C C C C

Q34 DTA144EE Power switch of MIC amplification unit E E E E E E

Q35 2SK1824 Receiver audio output switch. Disconnect on 3SK318


FMMT591 DTC144EE DTA144EE
Emergency KTA1298
M:16
2SK308NV M: YB-

B B B S G1 S
Q36 2SK1824 Receiver audio output switch B
C C C C G
E E E E D G2 D

Table 3.5 Function Description of Diodes RD01MUS1 RD07MVS1


D HT7150-1 2SK1824
Mark: B1
DA221
M: K

Position G 1
Model Function Description S RDA0002 S
Mark D 3

S 2
D1 MA77 Transmitter antenna switch diode G D
GND

OUT

S
IN

D2 MA77 Transmitter antenna switch diode


D3 HSC277 VCO output switch

8
PT4208 Service Manual
Chapter 4 Mode Introduction and click “Read from radio” in the pull-down menu
to read parameters of the radio to the computer;
Mode Introduction click “Write to radio” in the pull-down menu to
Mode Function How to enter write parameters in the computer to the radio.
User Mode For normal use Power ON
Used to read and write G. The following parameters can be set by using
Data Received commands
frequency data and KSP4208 according to requirements of the user:
Programming from PC. See below for
other features to and
Mode further information. Radio Information:
from the radio
Received commands Radio Model (model/frequency range), Serial Number,
Tune the radio
PC PC Test Mode from PC. See below for
parameters by PC
Mode further information. Embedded Information, MCU Version, Hardware Version,
Press and hold the top
etc.
Firmware Upgrade the radio key for over 2 seconds
Programming when new features are while turning the radio Radio Configuration:
Mode released power ON, and received
(1) Key Assignment: Side Key 1 (Up Key), Side Key 2
commands from PC
Used to transfer Press and hold side key 2 (Down Key), and Top Key can be set as long/short key and
programming data for over 2 seconds while
Wired Clone Mode
from one radio to turning the radio power
the hold time can be defined.
another ON (2) Miscellaneous
1. Wired Clone Mode
* User Mode 2. TOT (Time Out Timer)
You can enter User Mode (conventional communication 3. TOT Reset
mode) by turning the radio power ON. Under this mode, 4. TOT Pre-alert
users can use the defined functions of the radio. 5. TOT Re-key time
6. Squelch Level selection
* Data Programming Mode 7. Alert Tone
The radio has been set before leaving the factory. 8. Read Data Password
However, due to different requirements of users, the radio’s 9. Write Data Password
operating frequency, channels, CTCSS/DCS, scan, and other (3) Scan
functional parameters should be reprogrammed. Therefore, Scan Function option, Priority Channel, Revert Channel,
Kirisun has specially designed a set of Chinese/English Tx Dwell Time, Dropout Delay Time, Lookback Time.
programming software KSP4208 with friendly interface, (4) Emergency settings
convenient operation and visualized display for setting Channel Parameters
functional parameters of the radio. (1) Rx Frequency and Tx Frequency (Step:
Steps for setting the functional parameters of the radio by 2.5KHz/5KHz/6.25KHz)
PC are as follows: (2) Rx Signaling and Tx Signaling
A. Install KSP4208 on the computer. a) None
B. Connect the radio to the serial port of the PC with b) CTCSS (60~260Hz @ 0.1Hz step)
the special programming cable. Refer to the figure c) DCS (-777~777@octal number)
below. (3) Busy Channel Lockout (BCL)
Computer Programming Radio (4) Beat Shift
(Earphone/Program
(RS232 serial port) cable
ming interface)
(5) Channel Spacing: 25KHz/12.5KHz (Wide/Narrow)
(6) Scan Add/Delete
Figure 4.1 (7) Tx Power (High/Low)
C. Turn the computer power ON. (8) Clear Tail Tone
D. Turn the radio power ON. (9) CALL1 and CALL2 encode
E. Run the KSP4208 programming software by (10) PTT ID Keyup Telegram, PTT ID Dekey Telegram
double clicking on its executive program. DTMF Setting
F. Click “Program” in the main menu of KSP4208, DTMF Encoder Template

9
PT4208 Service Manual
DTMF Encoder Sequences (1~12) (18) Five frequency points for DQT Deviation (Wideband)
(19) Center frequency point for DQT Deviation
Please refer to the “Help” document of KSP4208 for (Narrowband)
details. (20) Five frequency points for Rx Sensitivity
Note: (21) Center frequency of DTMF Deviation (Wideband and
1. Please firstly read data of the radio and back up the data Narrowband)
before editing the parameters on KSP4208. (22) Tx Low Voltage
2. If the radio cannot function normally after being written in (23) Rx Low Voltage
with the edited data, please rewrite the backup data into the
radio. * Firmware Programming Mode
3. “Model Information” is important for the radio; users The radio is in possession with an internal Flash ROM
should not modify it. which can be upgraded when new features are released.
Procedure:
* PC Test Mode 1. Press and hold the Top Key for over 2 seconds while
Connect the radio to the serial port of the computer with turning the radio power ON. The LED will light orange
the special programming cable. Refer to figure 4.1. and the radio enters the Firmware Programming Mode.
Warning: Before entering the PC Test Mode, please firstly 2. Run the firmware programming software KMU on PC.
connect a 50Ω HF load to the antenna connector of the radio 3. Connect the radio to the computer by the programming
or connect the radio to a general test set. cable.
With the KSP4208 programming software, you can enter 4. Select a COM port and load the firmware upgrading file.
the Tuning Mode under PC Test Mode to tune the following Then click on “E.P” to start downloading.
parameters of the radio: 5. If the communication ends successfully, turn the radio
(1) Frequency stability power OFF to exit.
(2) Five frequency points of Tx High Power 6. If you want to continue programming other radios,
(3) Five frequency points of Tx Low Power repeat steps 1 to 5.
(4) Five frequency points for SQL9 On (Wideband)
(5) Five frequency points for SQL9 Off (Wideband) * Wired Clone Mode
(6) Five frequency points for SQL9 On (Narrowband) If the wired clone function is enabled, the radio can enter
(7) Five frequency points for SQL9 Off (Narrowband) the Wired Clone Mode. After entering this mode, the radio
(8) Five frequency points for SQL1 On (Wideband) will not exit automatically. The user needs to reboot the
(9) Five frequency points for SQL1 Off (Wideband) radio if he wants the radio to return to the User Mode.
(10) Five frequency points for SQL1 On (Narrowband) The operation is as follows:
(11) Five frequency points for SQL1 Off (Narrowband) 1. Press and hold Side Key 2 for over 2 seconds while
(12) Five frequency points for QT (67.0Hz) Deviation turning the radio power ON to enter the Wired Clone
(Wideband) Mode. The radio will enter User Mode if wired clone
(13) Center frequency point for QT (67.0Hz) Deviation function is disabled.
(Narrowband) 2. Connect the slave radio to the master radio by the
(14) Five frequency points for QT (151.4Hz) Deviation cloning cable (KCL-01) and turn on the power of the
(Wideband) slave radio.
(15) Center frequency point for QT (151.4Hz) Deviation 3. Press Side Key 1 on the master radio to start cloning.
(Narrowband) Then the red LED on the master will light. The data of
(16) Five frequency points for QT (254.1Hz) Deviation the master is sent to the slave. While the slave is
(Wideband) receiving the data, the LED lights green. When cloning
(17) Center frequency point for QT (254.1Hz) Deviation of data is completed, the red LED on the master will go
(Narrowband) out, and the slave radio will reboot automatically.

10
PT4208 Service Manual
4. The other slaves can be continuously cloned. Carry out
the operation in step 3.

Note: The user can enable or disable the wired clone


function through PC programming software. Once the wired
clone function is disabled, the radio cannot enter the Wired
Clone Mode.

Note:
Chapter 5 Assembly and Disassembly for * Never short the terminals of the battery.
Maintenance * Do not throw the battery into fire.
* Do not remove the housing of the battery by yourself.
The radio is a kind of sophisticated communication
equipment with precise structure and small size. You should 5.2 Install/Remove the belt clip
assemble and disassemble it carefully during the Slide the guide rails on the belt clip along the guide slots
maintenance. The instructions for the assembly and on the rear of the battery with proper strength until the belt
disassembly are as follows. clip is hooked. When removing the belt clip, lift the sheet
5.1 Install/Remove the battery metal on the top of the belt clip with your finger nail or a
1) Install the battery tool while pushing the belt clip upward.
Insert the two protrusions at the lower end of the battery
into the holes at the lower end of the shell of the radio.

5.3 Remove the front cabinet from the chassis


Press down the upper part of the battery until the latch on 1) Pull out the knobs and screw off the antenna;
the radio completely bounces out and locked. 2) Remove the two nuts of the knobs and one nut of the
antenna with a special tool;
3) Screw off the screw on the earphone jack cover with a
cross screwdriver, and then remove the rubber cover;
4) Remove the two rubber plugs on the screws of the coping;
screw off the screws by a hexagonal screwdriver, and then
take off the coping;
5) Remove the two fixing screws at the lower part of the Al
chassis by a hexagonal screwdriver;
6) Insert a flat-blade screwdriver into the slot at the bottom
2) Remove the battery of the Al chassis, and prize up it. Then pull the Al chassis
Press the back of the battery slightly, and push the latch backward to remove it from the front cabinet. Please be
upward. Then remove the battery from the radio. careful not to break the cable of the speaker.
Refer to Figure 5.5.

11
PT4208 Service Manual
5 203-007200-R07 Nut for Antenna Socket 1
6 203-000558-R02 Nut for Knob 2
7 201-004208-R09 Light Guide 1
8 201-004208-R01 Front Cabinet 1
9 201-004208-R08 Earphone Jack Cover 1
10 301-25080J-R01 Screw M2.5*8.0 1
11 202-004208-R01 Main Waterproof 1
12 201-004208-R02 Coping 1
13 301-25050J-R01 Screw M2.5*5.0 2
Figure 5.5
14 202-007200-R07 Rubber Plug 2
15 203-000558-R05 Spring for Battery Latch 1
5.4 Remove the main board from the Al chassis
16 201-004208-R03 Battery Latch 1
1) Remove the screws from the PCB board by a cross
17 204-003208-R02 Dust-proof Net for Speaker 1
screwdriver;
18 202-004208-R02 Rubber PTT Key 1
2) Remove the solder of the antenna terminal with a
19 201-004208-R04 PTT Key 1
soldering iron. Then take off the main board.
20 121-100000-R20 Speaker 1
Refer to Figure 5.6
21 301-20040G-R01 Screw M2.0*4.0 12
22 602-04208X-HXX Main Board 1
23 201-004208-R05 POGO Pin Socket 1
24 203-004208-R02 Earphone Plate 1
25 203-000558-R07 Antenna Socket 1
26 204-004208-R02 Dust-proof Net for MIC 1
27 202-007200-R06 POGO Pin Waterproof 1
28 203-004208-R01 Al Chassis 1
29 301-20080G-R02 Screw M2.0*8.0 2

Figure 5.6 30 204-007200-R03 Sponge for POGO Pin 1

After the aforesaid disassembly, you can repair and 31 706-0KB70B-R01 Battery 1
adjust the radio according to its actual malfunction. 32 202-004208-R03 MIC Rubber Waterproof 1

1
33 120-100000-007 Plastic-packaged Wire 1
11 12 13
2
3 34 120-100000-008 Plastic-packaged Wire 1
14

4 15 202-003208-R07 Heat Exchange Silicone 1


5
17 18 19 20 21 22 23 24 25 16
35
6
7 Rubber Washer
8

36 204-006500-R02 MIC Socket Guardian 1


9

36
37 204-0KB36L-R03 Sponge Cushion 1
35

10 26 32 33 34

27
37

Chapter 6 Adjustment
28 29 30 31

Figure 5.7 Exploded View Before test/adjustment, make sure all equipment has
No. Part No. Description PCS been well connected to the ground!
1 710-420470-R06 Antenna 1 Before test/adjustment, make sure the antenna output
2 201-004208-R07 Channel Selector Knob 1 terminal has been correctly connected to corresponding
3 201-004208-R06 Volume Knob 1 equipment or load!
4 203-003208-R09 Circlip 2 The transmitter output terminal must be terminated with

12
PT4208 Service Manual
an RF power attenuator and connected to a standard signal
generator (SSG)/frequency counter/deviation
meter/spectrum analyzer!
Make sure no transmission operation is being conducted
while measuring the receiver!
During the adjustment/test/maintenance, make sure
reliable anti-static measures are taken for human body and
equipment.
Figure 6.1 External Speaker/MIC Plug
6.1 Equipment and Software Required for Test and
Adjustment 6.2 Adjustment Items
Equipment and software listed in Table 6.1 are required After changing components during the maintenance, it is
for test and adjustment of PT4208. necessary to test the radio and adjust its technical parameters.
Table 6.1 Equipment and Software Required for Test and The following part is going to introduce the adjustment
Adjustment items.
No. Name Major Specifications Some parameters can be adjusted by use of KSP4208
P2 or above, IBM compatible PC, WINDOWS
1 Computer programming software (in the Tuning Mode). The adjustable
98/ME/2000/XP Operating System

2
Programming
KSP4208
parameters are as follows:
software
Programming
1) 6250Hz stability/2500Hz stability
3
cable 2) Tx high power/low power
4 Clone cable KCL01
3) BATT Tx low voltage /Rx low voltage
DC regulated Output voltage:7.5V
5 4) SQL9/SQL1 On/Off
power supply Output current:≥ 5A
Measurement range: 0.5-10W 5) QT DEV
Frequency range: 100MHz-500MHz
6 RF power meter 6) DCS DEV
Impedance: 50Ω
SWR≤1.2
7) DTMF DEV
Frequency range: 0-1600MHz
Frequency
7 Frequency accuracy: better than ±1×10-6 8) Rx sensitivity
counter
Sensitivity: better than 100mV
Frequency range: DC600MHz
8 Deviation meter
Measurement range: 0-±5kHz Steps for adjustment:
Input impedance: above 10MΩ/V DC, capable of
9 DMM a. Enter PC Test Mode. Refer to Chapter 4.
measuring voltage, current and resistance.
Audio signal Frequency range:2-3000Hz b. Click “Edit” in the main menu of KSP4208
10
generator Output level: 1-500mV
programming software, and then click “Entry Tuning” in the
RF power Attenuation: 40dB or 50dB
11 pull-down menu to enter the Tuning Mode.
attenuator Supporting power : higher than10W
Standard signal Frequency range:10MHz-1000MHz c. Then the “Tuning Item List” screen will pop up.
12
generator Output level: 0.1uV-32mV (-127dBm~-17dBm) Double click the item you want to adjust, and then you can
Frequency range: DC~20MHz
13 Oscilloscope adjust the parameters.
Test range: 10mV-20V
Audio frequency d. Exit the PC Test Mode after adjustment.
14 Test range: 10mV-10V
voltmeter
Recommendation: Item 6, 7, 8, 10, 11, and 12 listed in
6.3 Adjustment
the table can be replaced by HP8920 general test set.
6.3.1 VCO
Disable the “Battery Save” function, and set the Rx
frequency to the low frequency point (see Table 6.2). Under
the receiving status, measure the voltage of PD by DMM.
Then adjust the PD voltage to be 0.7V±0.3V by tuning the
trimming capacitor C180.
Set the Tx frequency to the high frequency point (see

13
PT4208 Service Manual
Table 6.2), and press the PTT key. Then measure the voltage “Highest” to make the deviation be 0.8kHz. Then click
of PD by DMM. The resulting voltage should be lower than narrowband, and adjust the five frequency points to make the
4.5V. deviation be 0.4kHz.
Table 6.2 High/Center/Low Frequency Point for PT4208
Low Freq Point Center Freq Point High Freq Point 6.3.7 CTCSS deviation
PT4208(1) 136.125 MHz 145.125 MHz 173.975 MHz
In the Tuning Mode, double click the “QT(67.0) DEV”
PT4208(2) 400.125MHz 425.125MHz 449.975MHz
PT4208(3) 420.125MHz 445.125MHz 469.975MHz item to enter. Click wideband, and adjust the five frequency
points of “Lowest”, “Low”, “Mid”, “High”, and “Highest” to
6.3.2 PLL frequency make the deviation be 0.75kHz. Then click narrowband, and
In the Tuning Mode, double click the “6250Hz adjust the value to make the deviation be 0.35kHz.
stability/2500Hz stability” item to enter. Adjust the In the Tuning Mode, double click the “QT(151.4) DEV”
parameter within the adjusting range of 0-255 to make the item to enter. The tuning method is the same as that of
Tx frequency be the rated value (with error within ±200Hz). “QT(67.0) DEV”.
In the Tuning Mode, double click the “QT(254.1) DEV”
6.3.3 Tx power item to enter. The tuning method is the same as that of
In the Tuning Mode, double click the Tx “High power” “QT(67.0) DEV”.
item to enter. Adjust the five frequency points of “Lowest”,
“Low”, “Mid”, “High” and “Highest” within the adjusting 6.3.8 Rx sensitivity
range of 0-255 to make the Tx power be higher than 4W. In the Tuning Mode, double click the “Sensitivity” item
Meanwhile, observe the operating current, and make sure to enter. Adjust the five frequency points of “Lowest”,
that the current is no larger than 1.7A. “Low”, “Mid”, “High”, and “Highest” within the adjusting
In the Tuning Mode, double click the Tx “Low power” range of 0-255 to make the sensitivity be the highest.
item to enter. Adjust the five frequency points of “Lowest”, See Table 6.4 for detailed parameters.
“Low”, “Mid”, “High” and “Highest” within the adjusting
range of 0-255 to make the Tx power be higher than 1W. 6.3.9 Rx squelch
See Table 6.5 for detailed parameters. In the Tuning Mode, double click the “SQL9 On” item to
enter. Click wideband and use the following method to
6.3.4 Tx low voltage/Rx low voltage for BATT adjust the five frequency points of “Lowest”, “Low”, “Mid”,
Firstly, adjust the power voltage to be 6.8V. Double click “High”, and “Highest” respectively. Firstly, click one of the
the “Tx low voltage/Rx low voltage” in the Tuning Mode. frequency points, and adjust the RF signal frequency of the
Click “Begin” to let the software test automatically. When test equipment to be the same with the receiving frequency
the value changes no more or only changes a little, click of that frequency point, and adjust the signal level to be
SAVE to exit. -116dBm. Then adjust the frequency of the modulation
signal to be 1kHz and the deviation to be 3kHz. Click
6.3.5 Max. deviation “Begin”, the programming software will adjust the value
Input audio signal (100mV, 1000Hz) to the MIC jack of automatically. When the value keeps stable, click “OK”, the
the radio. Adjust the potentiometer VR2 to make the Max. adjustment of that frequency point is completed. Then click
deviation be ±4.5kHz. the next frequency point to do the adjustment. After all of the
five frequency points are adjusted, use the same method to
6.3.6 DCS Tx signal waveform and deviation adjust the five frequency points of the narrowband. The only
In the Tuning Mode, double click the “DCS DEV” item difference is that the frequency of the modulation signal
to enter. Adjust the potentiometer VR1 and observe the should be 1kHz, and the deviation should be 1.5kHz.
demodulation signal (the waveform should be smooth and In the Tuning Mode, double click the “SQL9 Off” item
similar to square wave). Click wideband, and adjust the five to enter. Click wideband and use the following method to
frequency points of “Lowest”, “Low”, “Mid”, “High”, and adjust the five frequency points of “Lowest”, “Low”, “Mid”,

14
PT4208 Service Manual
“High”, and “Highest” respectively. Firstly, click one of the adjust the five frequency points of the narrowband. The only
frequency points, and adjust the RF signal frequency of the difference is that the frequency of the modulation signal
test equipment to be the same with the receiving frequency should be 1kHz, and the deviation should be 1.5kHz.
of that frequency point, and adjust the signal level to be In the Tuning Mode, double click the “SQL1 On” and
-118dBm. Then adjust the frequency of the modulation “SQL1 Off” item to enter respectively. Use the same method
signal to be 1kHz and the deviation to be 3kHz. Click stated above to do the adjustment. The only difference is that
“Begin”, the programming software will adjust the value the RF signal level for “SQL1 On” should be 123dBm, and
automatically. When the value keeps stable, click “OK”, the the RF signal level for “SQL1 Off” should be 125dBm.
adjustment of that frequency point is completed. Then click
the next frequency point to do the adjustment. After all of the 6.4 Adjustment Description
five frequency points are adjusted, use the same method to See Table 6.3, 6.4, and 6.5.

Table 6.3 VCO


Test Measurement Adjustment
Item Test Condition Requirement Remark
Equipment Terminal Parts
BATT terminal
Setting DMM PD
voltage: 7.5V
CH: Rx low freq
C180 0.7V±0.3V Adjustment
VCO lock point
voltage CH: Tx high freq Lower than
Observation
point 4.5V

Table 6.4 Receiver Section


Measure
Test Adjustment
Item Test Condition ment Requirement Remark
Equipment Parts
Terminal
Test freq: Mid freq
point (Turn the
Antenna input: volume knob
RF OUT: -53dBm clockwise to Internal speaker
Audio level
(501μV) the end) Audio power > 1.2W
MOD: 1kHz RF signal
power >
DEV: ±3.0kHz generator 0.3W
Audio load: 16Ω
Oscilloscope
CH: Mid freq point
CH: Low freq point
Audio
CH: High freq point
frequency PC Tuning SINAD: 12dB
Sensitivity RF OUT: -119dBm Speaker
voltmeter Mode or higher
(0.25μV) connector
MOD: 1kHz
Distortion
DEV: ±3.0kHz
meter
CH: Rx center freq Normal
point /General test squelch on
set after
SQL On Level 9 PC Tuning adjustment
sensitivity RF OUT: -116dBm Mode Normal
squelch on
Level 1 after
RF OUT: -123dBm adjustment

Table 6.5 Transmitter Section


Measuring Adjustment
Item Test condition Test equipment Requirement Remark
terminal parts
Tx Frequency counter PC Tuning
Within ±200Hz
frequency / General test set Mode
DCS Antenna Smooth and
Oscilloscope /
waveform VR1 similar to square
General test set
(balance) wave

15
PT4208 Service Manual
Power meter/
PC Tuning Within
Power Power: 7.5V General test set Adjust to 4W
Mode ±0.2W
Ammeter
Max
CH:Tx center freq point Adjust to
modulation VR2 ±200Hz
AG:1kHz/220mV ±4.5kHz
deviation Deviation meter/
General test set Deviation
Modulation CH:Tx center freq point checked should
sensitivity AG:1kHz/22mV be
2.2kHz~3.6kHz
CTCSS Deviation meter/ PC Tuning Adjust to
CTCSS:67Hz ±50Hz
DEV General test set Mode ±0.75kHz
Deviation meter/ PC Tuning Adjust to
DCS DEV DCS:023N ±50Hz
General test set Mode ±0.75kHz
Low PC Tuning Indicator flashes
Battery terminal: 6.8V
battery Mode after adjustment

Chapter 7 Specifications Audio Distortion ≤ 5%


(300~3000Hz)
Adjacent Channel W:≥ 70dB / N:≥ 60dB
Technical Parameters PT4208
Power
7.1 General Specifications Max. Deviation W:<±5kHz / N:<±2.5kHz
(136 ~ 174) MHz (400 ~ 450) MHz
Frequency
(350 ~ 390) MHz (420 ~ 470) MHz
Number of Channels 16
Channel Spacing W:25 kHz /N:12.5kHz Chapter 8 Troubleshooting
Operating Temperature -25℃~ +55℃
Antenna Impedance 50Ω
No. Problem Causes and Solutions
Frequency Stability ±2.5ppm
Battery (Standard Lithium Polymer Battery: 1700mAH 7.4V 1 Power on A. Unreliable connection between the battery and the
Configuration) Failure radio, please reinstall the battery.

Dimension (W×H×D) 54mm × 119mm × 34mm B. The fuse of the power supply is burnt out. Please
change it.
Weight 157g (Radio only); C. Power switch in failure, please change it.
≤ 255g: with antenna and 1700mAh Lithium D. The battery is out of power. Please charge it or
Polymer Battery change a new one.
≤ 330g: with antenna and 1350mAh Ni-MH E. The CPU is broken, please change the IC.
Battery 2 PLL A. Channel frequency goes beyond the limit, please
7.2 Receiver unlocked reset the channel data.
(Beeping) B. The PLL crystal oscillator X4 is broken. Please change
Sensitivity (12dB 0.25μV(W) / 0.28μV(N)
it.
SINAD)
C. The oscillator transistor is broken. Please change
Adjacent Channel W: ≥ 70dB / N:≥ 60dB
it.
Selectivity
D. The PLL IC1 is broken. Please change it.
Intermodulation ≥ 65dB
3 No talkback A. The frequency of the radio’s current channel is not
Interference
the same with that of the other radio. Please
Audio Output Power 1W (16Ω)
reselect a channel.
Audio Distortion ≤ 5% B. The CTCSS/DCS is not the same. Please reset it.
C. The radio is out of the effective communication
7.3 Transmitter
range.
Transmitting Power 4W(UHF) / 5W(VHF) 4 No receiving A. The antenna is in poor contact. Please fasten the
signal antenna until secure.
Modulation Mode W:16KφF3E / N:11KφF3E B. The high-frequency amplifying tube Q20 is
broken. Please change it.
Clutter and Harmonic ≤-36 dBm
C. The squelch level is too high and the squelch cannot be
Residual FM W:≤-45 dB / N:≤-40dB opened. Please reset the squelch level.
(300~3000Hz) D. The mixing tube Q19 is broken. Please change it.

16
PT4208 Service Manual
E. The FM processing chip IC5 is broken. Please charging turns to rapid charging. Or pre-charge when the
change it.
voltage is lower than 8.3V ± 0.1V. When the battery voltage
reaches 9.6V ± 0.2V, the battery will be deemed as full and
the charging will stop.
Li-ion battery: Pre-charge when the voltage is lower than
5 The A. Power module Q11 is broken, so there is no power 6.5 ± 0.1V. When the voltage reaches 6.5 ± 0.1V, the
transmitting red output, please change the module.
charging turns to rapid charging.
light is on, but B. The microphone is broken, please change it.
no voice is * During the charging process, battery voltage, battery
heard by the temperature rise, -△V, charging time, max. battery
recipient.
temperature will be checked.
6 The receiving A. The speaker is broken. Please change it.
green light is B. The audio power amplifier IC8 is broken. Please * Min. battery voltage:
on, but no voice change it. Ni-MH battery: 5.5V ± 0.1V
is heard.
Li-ion battery: 6.5V ± 0.1V
* Pre-charge current for battery:
Ni-MH battery: 180mA ± 10mA
Chapter 9 KBC-70C Charger Li-ion battery: 90mA ± 10mA
* Pre-charge time: 15 ~ 20 minutes
9.1 General
* Check the battery voltage during the pre-charging process,
Function: Intelligent rapid charging
when the voltage reaches the threshold of the battery, the
Applicable battery: KB-70B (1700mAH, 7.4V Li-ion battery)
charging will turn to rapid charging.
/ KB-70A (1350mAH, 7.2V Ni-MH Battery)
* Conditions for stopping charging:
Identification for battery type: External
Normal conditions: The battery is fully charged. Ni-MH
Input power: DC12V, 500mA, ripple < 500mV
battery: -△V = 30mV ~ 60mV
Abnormal conditions:
9.2 Operating Environment
(1) The battery temperature is higher than the limit.
Temperature: -5℃ ± 2℃ ~ +55℃ ± 2℃
(2) The battery voltage is higher than the limit.
Humidity: 95%@40℃
(3) The charging time exceeds the limit.
(4) In the pre-charging process, the battery voltage fails to
9.3 Safety Requirement
reach the min. voltage allowed for normal battery.
Comply with CCC, CE, UL and other safety
* Status of the charger after the charging is finished: Ni-MH
requirements.
battery enters trickle charging status (current: 30mA ±
10mA).
9.4 Specifications
* Charging efficiency:
* Idling input current: ≤ 15mA
After being charged under normal temperature, the
* Charging terminal maximum idling voltage: 96% ~ 97% of
battery capacity should not be lower than 90% of its actual
the input voltage
capacity.
* Rapid charging current: 410 ± 25mA
After being charged under high temperature, the battery
* Max. charging time of Ni-MH battery: 285 minutes ± 15
capacity should not be lower than 70% of its actual capacity.
minutes
After being charged under low temperature, the battery
* Max. charging time of Li-ion battery: 510 minutes ± 30
capacity should not be lower than 80% of its actual capacity.
minutes
* Other functions:
* Max. charging voltage: 9.6V ± 0.2V
1. Charging indication
* Highest battery temperature: +50℃ ± 2℃
2. Abnormal charging indication
* Specified voltage for charged battery:
3. Pre-charging function for over-discharged battery
Ni-MH battery: Pre-charge when the voltage is lower than
4. Trickle charging function for Ni-MH battery
5.5 ± 0.1V. When the battery voltage reaches 6.5 ± 0.1V, the
17
PT4208 Service Manual
5. Output short circuit protection function (the current for
short circuit is lower than 10mA) Appendix 1 Abbreviations

9.5 LED Status Table AMP: Amplify, amplifier


Charger Status LED Status ANT: Antenna
Indicator for APC: Automatic Power Control
Charging Power
abnormal battery
Indicator Indicator BPF: Band Pass Filter
temperature
(red) (green)
(yellow) CTCSS: Continuous Tone Control Squelch System
Standby/Unconnect
/ Light / DCS: Digital Code Squelch
ed with Battery
Pre-charge Flash / / DEMOD: Demodulation
Rapid charge Light / / E2PROM: Electrical Erasable Programmable Read Only
Charging completed / Light (Ni-MH) / Memory
HPF: High Pass Filter
Charger output
/ / /
short circuit IDC: Instantaneous Deviation Control
Abnormal IF: Intermediate Frequency
/ / Light
charging status
LED: Light-Emitting Diode
LNA: Low Noise Amplifier
9.6 Descriptions LPF: Low Pass Filter
Face the charger, from left to right: MCU: Micro Control Unit
Red LED: Charging indication MIC: Microphone
Green LED: Power indication or charging completion MOD: Modulation
indication MONI: Monitor
Yellow LED: Abnormal charging indication PLL: Phase Lock Loop
BAT-: Charging output cathode PTT: Push-to-talk
DECT: Battery type detection RX: Receiver
Suspended: Ni-MH battery SPK: Speaker
Grounded: Li-ion battery TCXO: Temperature Controlled Crystal Oscillators
TEMP: Battery temperature detection. In the battery pack, TX: Transmitter
there is a thermosensitive resistor (model: NTC103J) UL: Un-lock
between the output terminal and the ground to detect the VCO: Voltage Control Oscillator
battery temperature.
BAT+: Charging output anode

Appendix 2 Electronic Parts List

Electronic Parts List (420-470MHz)


No. Part No. Description Unit Qty. Position Mark
1 101-04208U-R04 PT4208PCB, FR-4, 1.2mm, PT4208U-081224, ROHS pcs 1
2 102-0R8C2A-R01 MCU / R8C/2A, R5F212A8SNFP, PLQP-64, ROHS pcs 1 IC10
3 102-9140NR-R01 Reset IC / PST9140NR, ROHS pcs 1 IC11
4 102-A31136-R01 IF(MF) modulation IC / TA31136FN, SSOP, ROHS pcs 1 IC5
5 102-AT2408-R01 Memory IC / AT24C08BN-SH, ROHS pcs 1 IC9
6 102-B15E03-R01 PLL IC / MB15E03SL, PLL,16-PIN, SSOP, ROHS pcs 1 IC1
7 102-DA8541-R01 AUDIO, AMP / TDA8541, SO8, ROHS pcs 1 IC8
8 102-HT7130-R01 Voltage regulator IC / HT7130-1, SOT-89, ROHS pcs 1 IC14
9 102-HT7150-R01 Voltage regulator IC / HT7150-1, ROHS pcs 1 IC12
10 102-M2902V-R01 Operational amplifier/ NJM2902V, OP-AMP, ROHS pcs 3 IC4, IC6, IC7

18
PT4208 Service Manual
11 102-M2904V-R01 Operational amplifier/ NJM2904V, OP-AMP, ROHS pcs 1 IC3
12 103-00MA77-R01 Chip switch diode / MA77, 0805, ROHS pcs 1 D1
13 103-0MA360-R01 Chip variable capacitor diode/ 0805, pcs 1 D12
MA360(PANASONIC), ROHS
14 103-0MA742-R01 Chip switch diode / MA742(PANASONIC), ROHS pcs 1 D17
15 103-1SR154-R01 Chip diode, / 1SR154-400(ROHM), ROHS pcs 1 D33
16 103-1SS372-R01 Chip switch diode / 1SS372(TOSHIBA), ROHS pcs 1 D13
17 103-1SV325-R01 Chip variable capacitor diode / 1SV325, ROHS pcs 4 D8, D9, D10, D11
18 103-A2S111-R01 Chip switch diode / 0603, pcs 3 D15, D16, D25
MA2S111(PANASONIC), ROHS
19 103-DAN222-R01 Chip switch diode / DAN222, (ROHM), ROHS pcs 1 D308
20 103-HSC277-R01 Chip diode / Waveband switch, HSC277(HITACHI), pcs 5 D3, D4, D5, D6, D7
ROHS
21 103-HVC350-R01 Chip variable capacitor diode / 0603, pcs 6 D21, D22, D23, D24, D26, D30
HVC350B(HITACHI), ROHS
22 103-HZU5AL-R01 Chip Voltage regulator diode / HZU5ALL(HITACHI), pcs 1 D14
ROHS
23 103-L190YG-R01 Chip LED / 0603, green, H19-213SYGC,ROHS pcs 2 D20, D29
24 103-MHC190-R02 Chip LED / 0603,red,19-21SURC/S530-A2/TR8, pcs 1 D28
ROHS
25 104-A144EE-R01 Chip triode / DTA144EE(ROHM),ROHS pcs 3 Q17, Q34, Q40
26 104-C144EE-R01 Chip triode / DTC144EE(ROHM),ROHS pcs 11 Q8, Q22, Q23, Q26, Q27, Q35, Q39, Q42, Q44, Q52, Q101
27 104-C144EU-R01 Chip triode / DTC144EUA(ROHM),ROHS pcs 1 Q18
28 104-KRX102-R01 Chip triode / KRX102U,with,bias,resistor,ROHS pcs 1 IC2
29 104-MT717T-R01 Chip triode / FMMT717TA,ROHS pcs 1 Q30
30 104-SA1586-R01 Chip triode / 2SA1586,ROHS pcs 1 Q43
31 104-SC1623-R01 Chip triode / 2SC1623,ROHS pcs 1 Q10
32 104-SC3356-R01 Chip triode / 2SC3356,R24,ROHS pcs 1 Q3
33 104-SC4617-R01 Chip triode / 2SC4617(S)(ROHM),ROHS pcs 4 Q6, Q7, Q9, Q37
34 104-SC4919-R01 Chip triode / 2SC4919, MUTING, pcs 1 Q24
CIRCUIT(SANYO), ROHS
35 104-SC5108-R01 Chip triode / 2SC5108Y(TOSHIBA), ROHS pcs 3 Q2, Q4, Q5
36 104-TA1298-R01 Chip triode / KTA1298(Y),ROHS pcs 3 Q29, Q31, Q32
37 104-TC4082-R01 Chip triode / KTC4082,(KEC),ROHS pcs 2 Q1, Q21
38 105-2SJ243-R01 Chip FET(field-effect transistor) / 2SJ243,ROHS pcs 1 Q16
39 105-2SK508-R01 Chip FET(field-effect transistor) / 2SK508NV(K52), pcs 2 Q14, Q15
ROHS
40 105-3SK318-R01 Chip FET(field-effect transistor) / 3SK318,ROHS pcs 2 Q19, Q20
41 105-RD01MU-R01 Chip FET(field-effect transistor) / RD01MUS2,ROHS pcs 1 Q12
42 105-SK1588-R01 Chip FET(field-effect transistor) / 2SK1588(NEC), pcs 1 Q102
ROHS
43 105-SK1824-R01 Chip FET(field-effect transistor) / 2SK1824,ROHS pcs 7 Q13, Q25, Q33, Q36, Q38, Q41, Q51
44 105-SK3476-R01 Chip FET(field-effect transistor) / 2SK3476,ROHS pcs 1 Q11
45 106-0BA010-R01 Knob switch / SKHLLBA010,ROHS pcs 1 K1
46 106-454548-R01 Touch switch / 4.5*4.5*4.8,ROHS pcs 2 K2, K4
47 106-ED0873-R01 3208/558 Carbon encoder switch / pcs 1 SW2
ED0873-16-16HC-F18(9), BAND, ROHS
48 106-LBE010-R01 Chip touch switch / SKRTLBE010,ROHS pcs 1 K3
49 108-450C24-R02 Chip phase frequency detector/ JTBM450CX24, pcs 1 CD1
ROHS
50 108-CF450G-R02 Chip porcelain filter/ LTWC450G, 450kHz±5kHz, pcs 1 CF1
ROHS
51 108-XF4995-R01 Chip IF filter / 49.95MHz±7.5KHz,U-5*2,ROHS pair 2 XF1, XF2
52 109-040000-R01 Chip resistor / 0402,0R±5%,ROHS pcs 13 C67, C166, C250, R7, R24, R141, R182, R183, R217, R241, R260, R261, R278
53 109-040100-R01 Chip resistor / 0402,10R±5%,ROHS pcs 7 R95, R96, R98, R101, R127, R200, R283
54 109-040101-R01 Chip resistor / 0402,100R±5%,ROHS pcs 8 R58, R4, R12, R89, R90, R128, R180, R240
55 109-040102-R01 Chip resistor / 0402,1K±5%,ROHS pcs 24 R97, R37, R38, R41, R42, R47, R48, R49, R50, R69, R129, R130, R131, R150,
R152, R157, R191, R199, R226, R234, R256, R262, R280, R281
56 109-040103-R01 Chip resistor / 0402,10K±5%,ROHS pcs 25 R29, R92, R100, R109, R110, R117, R119, R120, R121, R122, R123, R133, R136,
R137, R138, R139, R140, R194, R203, R228, R254, R264, R266, R268, R275
57 109-040104-R01 Chip resistor / 0402,100K±5%,ROHS pcs 26 C170, R279, R6, R43, R79, R80, R84, R102, R103, R104, R107, R113, R115,
R116, R154, R158, R174, R197, R235, R236, R243, R247, R249, R257, R272,

19
PT4208 Service Manual
R297
58 109-040105-R01 Chip resistor / 0402,1M±5%,ROHS pcs 2 R160, R162
59 109-040111-R01 Chip resistor / 0402,110R±5%,ROHS pcs 1 R91
60 109-040122-R01 Chip resistor / 0402,1.2K±5%,ROHS pcs 2 C276, R188
61 109-040123-R01 Chip resistor / 0402,12K±5%,ROHS pcs 2 R211, R301
62 109-040124-R01 Chip resistor / 0402,120K±5%,ROHS pcs 4 R5, R8, R9, R17
63 109-040151-R01 Chip resistor / 0402,150R±5%,ROHS pcs 1 R179
64 109-040152-R01 Chip resistor / 0402,1.5K±5%,ROHS pcs 1 R54
65 109-040153-R01 Chip resistor / 0402,15K±5%,ROHS pcs 10 C187, C188, C189, C265, R28, R76, R142, R155, R156, R192
66 109-040154-R01 Chip resistor / 0402,150K±5%,ROHS pcs 2 R94, R201
67 109-040181-R01 Chip resistor / 0402,180R±5%,ROHS pcs 3 R70, R71, R189
68 109-040182-R01 Chip resistor / 0402,1.8K±5%,ROHS pcs 1 R224
69 109-040183-R01 Chip resistor / 0402,18K±5%,ROHS pcs 5 R149, R210, R218, R219, R27
70 109-040184-R01 Chip resistor / 0402,180K±1%,ROHS pcs 3 R66, R67, R86
71 109-040220-R01 Chip resistor / 0402,22R±5%,ROHS pcs 3 R73, R93, R274
72 109-040221-R01 Chip resistor / 0402,220R±5%,ROHS pcs 3 R214, R215, R216
73 109-040222-R01 Chip resistor / 0402,2.2K±5%,ROHS pcs 4 R2, R185, R186, R187
74 109-040223-R01 Chip resistor / 0402,22K±5%,ROHS pcs 3 R106, R198, R209
75 109-040224-R01 Chip resistor / 0402,220K±5%,ROHS pcs 4 R87, R164, R233, R246
76 109-040271-R01 Chip resistor / 0402,270R±5%,ROHS pcs 1 R35
77 109-040272-R01 Chip resistor / 0402,2.7K±5%,ROHS pcs 5 R40, R124, R148, R223, R363
78 109-040273-R01 Chip resistor / 0402,27K±5%,ROHS pcs 4 R99, R171, R172, R193
79 109-040274-R01 Chip resistor / 0402,270K±5%,ROHS pcs 1 R231
80 109-040330-R01 Chip resistor / 0402,33R±5%,ROHS pcs 1 R72
81 109-040332-R01 Chip resistor / 0402,3.3K±5%,ROHS pcs 8 R26, R55, R56, R57, R59, R60, R111, R238
82 109-040333-R01 Chip resistor / 0402,33K±5%,ROHS pcs 9 R114, R153, R161, R196, R206, R258, R263, R265, R375
83 109-040334-R01 Chip resistor / 0402,330K±5%,ROHS pcs 3 R15, R82, R105
84 109-040392-R01 Chip resistor / 0402,3.9K±5%,ROHS pcs 3 R39, R221, R222
85 109-040393-R01 Chip resistor / 0402,39K±5%,ROHS pcs 2 R53, R68
86 109-040394-R01 Chip resistor / 0402,390K±5%,ROHS pcs 1 R165
87 109-040470-R01 Chip resistor / 0402,47R±5%,ROHS pcs 2 R31, R32
88 109-040471-R01 Chip resistor / 0402,470R±5%,ROHS pcs 2 R3, R81
89 109-040472-R01 Chip resistor / 0402,4.7K±5%,ROHS pcs 9 R52, R208, R118, R125, R151, R159, R204, R205, R282
90 109-040473-R01 Chip resistor / 0402,47K±5%,ROHS pcs 14 R10, R11, R13, R14, R19, R20, R21, R22, R25, R46, R75, R273, R277, R292
91 109-040474-R01 Chip resistor / 0402,470K±5%,ROHS pcs 3 R166, R232, R374
92 109-040511-R01 Chip resistor / 0402,510R±5%,ROHS pcs 1 R18
93 109-040561-R01 Chip resistor / 0402,560R±5%,ROHS pcs 2 R202, R244
94 109-040562-R01 Chip resistor / 0402,5.6K±5%,ROHS pcs 11 R30, R44, R61, R62, R63, R64, R65, R132, R184, R195, R302
95 109-040563-R01 Chip resistor / 0402,56K±5%,ROHS pcs 9 R16, R173, R175, R176, R177, R178, R239, R248, R376
96 109-040564-R01 Chip resistor / 0402,560K±5%,ROHS pcs 1 R163
97 109-040682-R01 Chip resistor / 0402,6.8K±5%,ROHS pcs 2 R212, R220
98 109-040683-R01 Chip resistor / 0402,68K±5%,ROHS pcs 2 R190, R245
99 109-040684-R01 Chip resistor / 0402,680K±5%,ROHS pcs 1 R77
100 109-040753-R01 Chip resistor / 0402,75K±5%,ROHS pcs 1 R78
101 109-040821-R01 Chip resistor / 0402,820R±5%,ROHS pcs 1 R33
102 109-040822-R01 Chip resistor / 0402,8.2K±5%,ROHS pcs 3 R36, R229, R230
103 109-040823-R01 Chip resistor / 0402,82K±5%,ROHS pcs 4 R51, R255, R271, R300
104 109-040913-R01 Chip resistor / 0402,91K±5%,ROHS pcs 1 R213
105 109-060000-R01 Chip resistor / 0603,0R±5%,ROHS pcs 5 L16, L23, L34, L62, R23
106 109-060100-R01 Chip resistor / 0603,10R±5%,ROHS pcs 1 L21
107 109-060101-R01 Chip resistor / 0603,100R±5%,ROHS pcs 2 R74, R88
108 109-060154-R02 Chip resistor / 0603,150K±1%,ROHS pcs 6 R143, R144, R145, R146, R147, R170
109 109-060220-R01 Chip resistor / 0603,22R±5%,ROHS pcs 1 L54
110 109-060271-R01 Chip resistor / 0603,270R±5%,ROHS pcs 1 R34
111 109-100R47-R01 Chip resistor / 1206,0.47R±5%,ROHS pcs 3 R167, R168, R169
112 110-110223-R01 Chip trimming resistor / MVR22HXBRN223, pcs 1 VR2
22K±25%, B Linear, ROHS
113 110-110683-R01 Chip trimming resistor / MVR22HXBRN683, pcs 1 VR1
68K±25%, B Linear, ROHS
114 110-220103-R03 Volume switch / RY-6932,ROHS pcs 1 SW1
115 111-030000-R01 Chip self resume safety / 433003,3A/32V, 1206 pcs 1 F1

20
PT4208 Service Manual
(former 429003),ROHS
116 112-043100-R01 Chip capacitor / 0402, 10P±0.5P,50V,C0G,ROHS pcs 5 C142, C195, C257, C282, C288
117 112-043101-R01 Chip capacitor / 0402,100P±5%,50V,C0G,ROHS pcs 1 C196
118 112-043102-R01 Chip capacitor / 0402,1000P±10%,50V,X7R,ROHS pcs 33 C1, C38, C72, C73, C74, C75, C96, C97, C98, C99, C100, C103, C104, C105,
C106, C107, C109, C111, C112, C114, C123, C150, C151, C169, C172, C184,
C241, C263, C264, C272, C278, C279, C294
119 112-043103-R01 Chip capacitor / 0402,0.01uF±10%,50V,X7R,ROHS pcs 15 C50, C79, C138, C149, C153, C155, C159, C160, C161, C162, C190, C226, C232,
C253, C296
120 112-043104-R02 Chip capacitor / 0402,0.1uF±10%,10V,X5R,ROHS pcs 20 C35, C82, C83, C85, C101, C167, C168, C173, C174, C175, C176, C177, C178,
C221, C231, C233, C254, C271, C307, C310
121 112-043105-R01 Chip capacitor / 0402,1uF±10%,6.3V,X5R,ROHS pcs 11 C170A, C25, C30, C225, C235, C248, C251, C261, C300, C303, C400
122 112-043122-R01 Chip capacitor / 0402,1200P±10%,50V,X7R,ROHS pcs 1 C211
123 112-043123-R01 Chip capacitor / 0402,0.012uF±10%, 50V, X7R, pcs 7 C156, C157, C158, C215, C239, C249, C275
ROHS
124 112-043150-R01 Chip capacitor / 0402,15P±5%,50V,C0G,ROHS pcs 2 C69, C86
125 112-043152-R01 Chip capacitor / 0402,1500P±10%,50V,X7R,ROHS pcs 1 C289
126 112-043153-R01 Chip capacitor / 0402, 0.015uF±10%, 50V, X7R, pcs 1 C244
ROHS
127 112-043180-R01 Chip capacitor / 0402,18P±5%,50V,C0G,ROHS pcs 1 C212
128 112-043182-R01 Chip capacitor / 0402,1800P±10%,50V,X7R,ROHS pcs 2 C51, C113
129 112-0431R0-R01 Chip capacitor / 0402,1P±0.25P,50V,C0G,ROHS pcs 2 C217, C218
130 112-043200-R01 Chip capacitor / 0402,20P±5%,50V,C0G,ROHS pcs 2 C141, C200
131 112-043220-R01 Chip capacitor / 0402,22P±5%,50V,C0G,ROHS pcs 3 C143, C255, C256
132 112-043221-R01 Chip capacitor / 0402,220P±5%,50V,C0G,ROHS pcs 1 C295
133 112-043222-R01 Chip capacitor / 0402,2200P±10%,50V,X7R,ROHS pcs 1 C262
134 112-043223-R01 Chip capacitor / 0402, 0.022uF±10%, 50V, X7R, pcs 8 C179, C185, C245, C317, C318, C357, C358, C386
ROHS
135 112-043224-R02 Chip capacitor / 0402,0.22uF±10%,10V,X7R,ROHS pcs 1 C280
136 112-043270-R01 Chip capacitor / 0402,27P±5%,50V,C0G,ROHS pcs 1 C224
137 112-0432R0-R01 Chip capacitor / 0402,2P±0.25P,50V,C0G,ROHS pcs 3 C89, C110, C132
138 112-043330-R01 Chip capacitor / 0402,33P±5%,50V,C0G,ROHS pcs 3 C119, C171, C227
139 112-043333-R01 Chip capacitor / 0402, 0.033uF±10%, 16V, X7R, pcs 3 C213, C223, C283
ROHS
140 112-043392-R01 Chip capacitor / 0402,3900P±10%,50V,X7R,ROHS pcs 3 C222, C238, C284
141 112-043393-R01 Chip capacitor / 0402, 0.039uF±10%, 50V, X7R, pcs 2 C252, C299
ROHS
142 112-0433R0-R01 Chip capacitor / 0402,3P±0.25P,50V,C0G,ROHS pcs 4 C70, C90, C131, C230
143 112-043470-R01 Chip capacitor / 0402,47P±5%,50V,C0G,ROHS pcs 2 C4, C293
144 112-043471-R01 Chip capacitor / 0402,470P±10%,50V,X7R,ROHS pcs 70 C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C17, C18, C19, C20, C21,
C22, C24, C26, C28, C29, C31, C34, C36, C37, C39, C40, C41, C42, C43, C44,
C45, C48, C49, C52, C53, C54, C55, C56, C58, C59, C60, C61, C71, C84, C102,
C108, C125, C152, C154, C163, C183, C186, C220, C237, C267, C268, C269,
C270, C274, C277, C286, C287, C290, C291, C297, C305, C315, C316, C502
145 112-043472-R01 Chip capacitor / 0402,4700P±10%,25V,X7R,ROHS pcs 1 C285
146 112-043473-R01 Chip capacitor / 0402,0.047uF±10%,16V,X7R, ROHS pcs 1 C301
147 112-043474-R01 Chip capacitor / 0402,0.47uF±10%,10V,X5R,ROHS pcs 2 C80, C192
148 112-0434R0-R01 Chip capacitor / 0402,4P±0.25P,50V,C0G,ROHS pcs 1 C182
149 112-0435R0-R01 Chip capacitor / 0402,5P±0.25P,50V,C0G,ROHS pcs 5 C87, C118, C122, C145, C228
150 112-043681-R01 Chip capacitor / 0402,680P±10%,16V,X7R,ROHS pcs 3 C57, C258, C260
151 112-043683-R01 Chip capacitor / 0402, 0.068uF±10%, 16V, X7R, pcs 4 C242, C243, C247, C259
ROHS
152 112-043820-R01 Chip capacitor / 0402,82P±5%,50V,C0G,ROHS pcs 1 C214
153 112-0438R0-R01 Chip capacitor / 0402,8P±0.5P,50V,C0G,ROHS pcs 4 C32, C47, C124, C128
154 112-0439R0-R01 Chip capacitor / 0402,9P±0.5P,50V,C0G,ROHS pcs 2 C126, C127
155 112-043R50-R01 Chip capacitor / 0402,0.5P±0.1P,50V,C0G,ROHS pcs 2 C147, C219
156 112-043R75-R01 Chip capacitor / 0402,0.75P±0.1P,50V,C0G,ROHS pcs 1 C216
157 112-063101-R01 Chip capacitor / 0603,100P±5%,50V,C0G,ROHS pcs 1 C93
158 112-063102-R01 Chip capacitor / 0603,1000P±10%,50V,X7R,ROHS pcs 1 C95
159 112-063105-R01 Chip capacitor / 0603,1uF±10%,50V,X7R,ROHS pcs 1 C209
160 112-063120-R01 Chip capacitor / 0603,12P±5%,50V,C0G,ROHS pcs 1 C133
161 112-063180-R01 Chip capacitor / 0603,18P±5%,50V,C0G,ROHS pcs 3 C94, C91, C78
162 112-0631R0-R01 Chip capacitor / 0603,1P±0.25P,50V,C0G,ROHS pcs 2 C148, C236

21
PT4208 Service Manual
163 112-0632R0-R01 Chip capacitor / 0603,2P±0.25P,50V,C0G,ROHS pcs 1 C3
164 112-0632R5-R01 Chip capacitor / 0603, 2.4P/2.5P±0.1P, 50V, C0G, pcs 4 C2, C120, C121, C62
ROHS
165 112-063334-R01 Chip capacitor / 0603,0.33uF±10%,50V,X7R,ROHS pcs 1 C204
166 112-0633R0-R01 Chip capacitor / 0603,3P±0.25P,50V,C0G,ROHS pcs 1 C137
167 112-0633R5-R01 Chip capacitor / 0603,3.5P±0.25P,50V,C0G,ROHS pcs 2 C63, C88
168 112-063471-R01 Chip capacitor / 0603,470P±10%,50V,X7R,ROHS pcs 2 C5, C27
169 112-0634R0-R01 Chip capacitor / 0603,4P±0.25P,50V,C0G,ROHS pcs 2 C117, C129
170 112-063560-R01 Chip capacitor / 0603,56P±5%,50V,C0G,ROHS pcs 2 C139, C194
171 112-0635R0-R01 Chip capacitor / 0603,5P±0.25P,50V,C0G,ROHS pcs 1 C116
172 112-063680-R01 Chip capacitor / 0603,68P±5%,50V,C0G,ROHS pcs 1 C144
173 112-063683-R01 Chip capacitor / 0603,0.068uF±10%,16V,X7R, ROHS pcs 1 C193
174 112-0636R0-R01 Chip capacitor / 0603,6P±0.5P,50V,C0G,ROHS pcs 2 C136, C206
175 112-0638R0-R01 Chip capacitor / 0603,8P±0.5P,50V,C0G,ROHS pcs 2 C135, C77
176 112-063R50-R01 Chip capacitor / 0603,0.5P±0.1P,50V,C0G,ROHS pcs 1 C115
177 112-072105-R01 Chip Ta capacitor/ TP Model, SIZE P, 1uF±20%, 10V, pcs 1 C33
ROHS
178 112-072106-R01 Chip Ta capacitor/ TP Model, SIZE P, 10uF±20%, pcs 3 C191, C198, C199
6.3V, ROHS
179 112-072225-R01 Chip Ta capacitor / TP Model, SIZE P, 2.2uF±20%, pcs 3 C140, C207, C246
10V, ROHS
180 112-072475-R01 Chip Ta capacitor / TP Model, SIZE P, 4.7uF±20%, pcs 7 C165, C201, C202, C273, C292, C298, C308
10V, ROHS
181 112-073105-R01 Chip capacitor / 0805, 1uF+80%--20%, 16V, Y5V, pcs 1 C306
ROHS
182 112-073225-R01 Chip capacitor / 0805, 2.2uF+80%--20%, 10V, Y5V, pcs 1 C234
ROHS
183 112-102106-R02 Chip Ta capacitor / TS Model, SIZE A, 10uF±20%, pcs 3 C197, C203, C210
10V, ROHS
184 112-102156-R01 Chip Ta capacitor / TS Model, SIZE A, 15uF±20%, pcs 1 C208
6.3V, ROHS
185 112-102475-R02 Chip Ta capacitor / TS Model, SIZE A, 4.7uF±20%, pcs 3 C46, C240, C266
16V, ROHS
186 112-172107-R02 Chip Ta capacitor / TS Model, SIZE C, 100uF±20%, pcs 1 C401
10V, ROHS
187 113-010100-R01 Chip trimming capacitor / TZV2Z100A110, pcs 2 C180, C181
3~10p+100, ROHS
188 114-06E221-R01 Chip Wire inductor / C1608CB-R22J, 220nH±5%, pcs 2 L18, L36
0603, ROHS
189 114-06E331-R02 Chip inductor / MLF1608R33K, 330nH±10%, 0603, pcs 2 L11, L59
ROHS
190 114-06E560-R01 Chip Wire inductor / C1608CB-56NJ, 56nH±5%, pcs 1 L13
0603, ROHS
191 114-06E680-R01 Chip Wire inductor / C1608CB-68NJ, 68nH±5%, pcs 1 L53
0603, ROHS
192 114-06G120-R01 Chip inductor / MLG1608B12NJT, 12nH±5%, 0603, pcs 1 L31
ROHS
193 114-06G181-R01 Chip inductor / LGHK1608R18J-T, 180nH±5%, 0603, pcs 2 L27, L50
ROHS
194 114-06G221-R02 Chip inductor / LGHK1608R22J-T, 220nH±5%, 0603, pcs 2 L49, L52
ROHS
195 114-06G270-R01 Chip inductor / MLG1608B27NJ, 27nH±5%, 0603, pcs 3 L12, L32, L33
ROHS
196 114-06G332-R01 Chip inductor / MLF1608A3R3K, 3.3uH±5%, 0603, pcs 2 L28, L29
ROHS
197 114-06G470-R01 Chip inductor / MLG1608B47NJ, 47nH±5%, 0603, pcs 1 L35
ROHS
198 114-07E220-R01 Chip Wire inductor/ C2012C-22NJ, 22nH±5%, 0805, pcs 1 L51
ROHS
199 114-07E221-R01 Chip Wire inductor/ LQW2BHNR22NJ03L / pcs 1 L26
LQN21AR22J, 220nH±5%, 0805, ROHS
200 114-07E330-R01 Chip Wire inductor / C2012C-33NJ, 33nH±5%, 0805, pcs 1 L30

22
PT4208 Service Manual
ROHS
201 114-08E103-R01 Chip inductor / FSLM2520-100J, 10uH±5%, 1008, pcs 1 L45
ROHS
202 114-08E821-R01 Chip inductor / FSLM2520-R82K, 820nH±10%, pcs 2 L55, L56
1008, ROHS
203 115-1R53R0-R04 Chip air-cored coil/ 0.3*1.5*3TR,negative,high pin, pcs 10 L1, L2, L3, L4, L5, L6, L7, L8, L9, L10
ROHS
204 115-1R54R0-R04 Chip air-cored coil/ 0.3*1.5*4TR,negative,high pin, pcs 2 L14, L15
ROHS
205 115-1R55R0-R01 Chip air-cored coil/ 0.3*1.5*5TR, negative, high pin, pcs 1 L24
ROHS
206 115-1R58R0-R02 Chip air-cored coil/ 0.4*1.5*8TR,negative,high pin, pcs 1 L25
ROHS
207 117-000000-R04 Chip bead / EMI, FILTER, SMT, BLM11A221S, pcs 13 L19, L20, L40, L41, L42, L44, L46, L47, L48, L60, L61, L65, L66
0603, ROHS
208 117-000000-R05 Chip bead / EMI, FILTER, SMT, BLM21P300S, pcs 7 L22, L37, L38, L39, L43, L58, L67
0805, ROHS
209 119-060104-R01 Hot quick resistor / NTH5G16P42B104K07TH, pcs 1 R85
100K, 0603, ROHS
210 121-200000-R01 MIC socket / B6027AP402-88,ROHS pcs 1 MIC1
211 122-116M80-R01 Chip transistor / TVCGDCSANF,16.8MHz ± pcs 1 X4
2.5PPm,ROHS
212 122-17M300-R01 Chip crystal resonator / CSTCR7M30G53-R0, 7.3M, pcs 1 X2
ROHS
213 124-050000-R15 2.5mm Earphone socket / MOTOROLA, PJ-D2008B, pcs 1 J2
DC30V0.5A, ROHS
214 124-050000-R16 3.5mm MIC socket / MOTOROLA, PJ-D3027, pcs 1 J1
DC30V0.5A, ROHS
216 203-007200-R02 PT7200 pogo pin /brass/ Au plate/ ROHS pcs 3
218 603-0W558A-R01 Voice recorder IC / W588A080,binding, ROHS pcs 1 IC15

Electronic Parts List (136-174MHz)


No. Part No. Description Unit Qty. Position Mark
1 101-04208V-R02 PT4208PCB / VHF, FR-4, 1.2mm, PT4208V-090401, pcs 1
ROHS
2 102-0R8C2A-R01 MCU / R8C/2A, R5F212A8SNFP, PLQP-64, ROHS pcs 1 IC10
3 102-9140NR-R01 Reset IC / PST9140NR, ROHS pcs 1 IC11
4 102-A31136-R01 IF(MF) modulation IC / TA31136FN, SSOP, ROHS pcs 1 IC5
5 102-AT2408-R02 Memory IC / AT24C08BN-SH, ROHS pcs 1 IC9
6 102-B15E03-R01 PLL IC / MB15E03SL, PLL, 16-PIN, SSOP, ROHS pcs 1 IC1
7 102-DA8541-R01 AUDIO, AMP / TDA8541, SO8, ROHS pcs 1 IC8
8 102-HT7130-R01 Voltage regulator IC / HT7130-1, SOT-89, ROHS pcs 1 IC14
9 102-HT7150-R01 Voltage regulator IC / HT7150-1, ROHS pcs 1 IC12
10 102-M2902V-R01 Operational amplifier / NJM2902V, OP-AMP, ROHS pcs 3 IC4, IC6, IC7
11 102-M2904V-R01 Operational amplifier/ NJM2904V, OP-AMP, ROHS pcs 1 IC3
12 103-0MA742-R01 Chip switch diode / MA742(PANASONIC), ROHS pcs 1 D17
13 103-1SR154-R01 Chip diode, / 1SR154-400(ROHM), ROHS pcs 1 D33
14 103-1SS372-R01 Chip switch diode / 1SS372(TOSHIBA),ROHS pcs 1 D13
15 103-1SV278-R01 Chip variable capacitor diode / 1SV278, ROHS pcs 1 D12
16 103-1SV305-R01 Chip variable capacitor diode / 1SV305,ROHS pcs 1 D30
17 103-1SV325-R01 Chip variable capacitor diode / 1SV325, ROHS pcs 8 D8, D9, D10, D11, D18, D31, D32, D34
18 103-A2S111-R01 Chip switch diode / 0603, MA2S111(PANASONIC), pcs 3 D15, D16, D25
ROHS
19 103-DAN222-R01 Chip switch diode / DAN222, (ROHM), ROHS pcs 1 D308
20 103-HSC277-R01 Chip diode / Waveband switch, HSC277(HITACHI), pcs 3 D3, D6, D7
ROHS
21 103-HVC131-R01 Chip HF switch diode / 0603, HVC131(HITACHI), pcs 4 D1, D2, D4, D5
ROHS
22 103-HVC376-R01 Chip variable capacitor diode / HVC376B, ROHS pcs 3 D21, D23, D24
23 103-HZU5AL-R01 Chip Voltage regulator diode / HZU5ALL(HITACHI), pcs 1 D14
ROHS

23
PT4208 Service Manual
24 103-L190YG-R01 Chip LED / 0603, green, H19-213SYGC, ROHS pcs 2 D20, D29
25 103-MHC190-R02 Chip LED / 0603, red, 19-21SURC/S530-A2/TR8, pcs 1 D28
ROHS
26 104-A144EE-R01 Chip triode / DTA144EE(ROHM), ROHS pcs 3 Q17, Q34, Q40
27 104-C144EE-R01 Chip triode / DTC144EE(ROHM), ROHS pcs 11 Q8, Q22, Q23, Q26, Q27, Q35, Q39, Q42, Q44, Q52, Q101
28 104-C144EU-R01 Chip triode / DTC144EUA(ROHM), ROHS pcs 1 Q18
29 104-KRX102-R01 Chip triode / KRX102U, with, bias, resistor, ROHS pcs 1 IC2
30 104-MT717T-R01 Chip triode / FMMT717TA,ROHS pcs 1 Q30
31 104-SA1586-R01 Chip triode / 2SA1586, ROHS pcs 1 Q43
32 104-SC1623-R01 Chip triode / 2SC1623,ROHS pcs 1 Q10
33 104-SC4617-R02 Chip triode / 2SC4617(R)(ROHM), ROHS pcs 4 Q6, Q7, Q9, Q37
34 104-SC4919-R01 Chip triode / 2SC4919, MUTING, pcs 1 Q24
CIRCUIT(SANYO), ROHS
35 104-SC5108-R01 Chip triode / 2SC5108Y(TOSHIBA), ROHS pcs 3 Q2, Q4, Q5
36 104-TA1298-R01 Chip triode / KTA1298(Y), ROHS pcs 3 Q29, Q31, Q32
37 104-TC4082-R01 Chip triode / KTC4082, (KEC), ROHS pcs 2 Q1, Q21
38 105-2SJ243-R01 Chip FET (field-effect transistor) / 2SJ243, ROHS pcs 1 Q16
39 105-2SK508-R01 Chip FET(field-effect transistor) / 2SK508NV(K52), pcs 2 Q14, Q15
ROHS
40 105-2SK880-R01 Chip FET (field-effect transistor) / 2SK880,ROHS pcs 1 Q90
41 105-3SK318-R01 Chip FET (field-effect transistor) / 3SK318, ROHS pcs 2 Q19, Q20
42 105-SK1588-R01 Chip FET (field-effect transistor) / 2SK1588(NEC), pcs 1 Q102
ROHS
43 105-SK1824-R01 Chip FET (field-effect transistor) / 2SK1824, ROHS pcs 7 Q13, Q25, Q33, Q36, Q38, Q41, Q51
44 105-SK3475-R01 Chip FET (field-effect transistor) / 2SK3475(6200 add pcs 1 Q12
WB"), ROHS"
45 105-SK3476-R01 Chip FET (field-effect transistor) / 2SK3476, ROHS pcs 1 Q11
46 106-0BA010-R01 Knob switch / SKHLLBA010, import, ROHS pcs 1 K1
47 106-454548-R01 Touch switch / 4.5*4.5*4.8, ROHS pcs 2 K2, K4
48 106-ED0873-R01 3208/558 Carbon encoder switch / pcs 1 SW2
ED0873-16-16HC-F18(9), BAND, ROHS
49 106-LBE010-R01 Chip touch switch / SKRTLBE010, ROHS pcs 1 K3
50 108-450C24-R02 Chip phase frequency detector/ JTBM450CX24, pcs 1 CD1
ROHS
51 108-CF450G-R02 Chip porcelain filter/ LTWC450G, 450kHz±5kHz, pcs 1 CF1
ROHS
52 108-XF4995-R01 Chip IF filter / 49.95MHz±7.5KHz, U-5*2, ROHS pair 2 XF1, XF2
53 109-040000-R01 Chip resistor/ 0402,0R±5%, ROHS pcs 16 C34, C67, C166, C250, R7, R24, R27, R30, R36, R43, R103, R202, R241, R260,
R261, R278
54 109-040100-R01 Chip resistor/ 0402,10R±5%, ROHS pcs 7 R37, R96, R98, R101, R200, R217,R283
55 109-040101-R01 Chip resistor/ 0402,100R±5%, ROHS pcs 6 R4, R12, R89, R128, R180, R240
56 109-040102-R01 Chip resistor/ 0402,1K±5%, ROHS pcs 22 R41, R42, R45, R47, R48, R49, R50, R69, R129, R130, R131, R150, R152, R157,
R191, R199, R234, R256, R280, R281, R826, R902
57 109-040103-R01 Chip resistor/ 0402,10K±5%, ROHS pcs 26 R29, R46, R100, R109, R110, R119, R120, R121, R122, R123, R133, R136, R137,
R138, R139, R140, R183, R194, R228, R254, R264, R266, R268, R275, R900,
R953
58 109-040104-R01 Chip resistor/ 0402,100K±5%, ROHS pcs 23 R6, R79, R80, R84,R257, R104, R107, R113, R115, R116, R154, R158, R174,
R197, R235, R236, R243, R247, R249, R272, R297, R300, R864
59 109-040105-R01 Chip resistor/ 0402,1M±5%, ROHS pcs 3 R108, R160, R162
60 109-040121-R01 Chip resistor/ 0402,120R±5%, ROHS pcs 1 R244
61 109-040122-R01 Chip resistor/ 0402,1.2K±5%, ROHS pcs 3 R44, R141, R188
62 109-040123-R01 Chip resistor/ 0402,12K±5%, ROHS pcs 2 R211, R301
63 109-040124-R01 Chip resistor/ 0402,120K±5%, ROHS pcs 3 R5, R8, R9
64 109-040151-R01 Chip resistor/ 0402,150R±5%, ROHS pcs 1 R179
65 109-040152-R01 Chip resistor/ 0402,1.5K±5%, ROHS pcs 2 R10, R54
66 109-040153-R01 Chip resistor/ 0402,15K±5%, ROHS pcs 8 C187, C188, C189, C265, R142, R192, R203, R209
67 109-040154-R01 Chip resistor/ 0402,150K±5%, ROHS pcs 4 R66, R94, R201,R279
68 109-040180-R01 Chip resistor/ 0402,18R±5%, ROHS pcs 1 R38
69 109-040182-R01 Chip resistor/ 0402,1.8K±5%, ROHS pcs 1 R224
70 109-040183-R01 Chip resistor/ 0402,18K±5%, ROHS pcs 4 R149, R210, R218, R219
71 109-040184-R01 Chip resistor/ 0402,180K±1%, ROHS pcs 2 R67, R86
72 109-040220-R01 Chip resistor/ 0402,22R±5%, ROHS pcs 3 R274, R799, R945

24
PT4208 Service Manual
73 109-040221-R01 Chip resistor/ 0402,220R±5%, ROHS pcs 5 R71, R189, R214, R215, R216
74 109-040222-R01 Chip resistor/ 0402,2.2K±5%, ROHS pcs 7 R18, R39, R57, R181, R185, R186, R187
75 109-040223-R01 Chip resistor/ 0402,22K±5%, ROHS pcs 3 R106, R153, R198
76 109-040224-R01 Chip resistor/ 0402,220K±5%,ROHS pcs 5 R17, R87, R164, R233, R246,
77 109-040271-R01 Chip resistor/ 0402,270R±5%,ROHS pcs 2 R70, R91
78 109-040272-R01 Chip resistor/ 0402,2.7K±5%,ROHS pcs 3 R124, R148, R223
79 109-040273-R01 Chip resistor/ 0402,27K±5%,ROHS pcs 4 R171, R172, R193, R271
80 109-040274-R01 Chip resistor/ 0402,270K±5%,ROHS pcs 1 R231
81 109-040303-R01 Chip resistor/ 0402,30K±5%,ROHS pcs 3 R28, R76, R212
82 109-040331-R01 Chip resistor/ 0402,330R±5%,ROHS pcs 5 R23, R35, R73, R920, R921
83 109-040332-R01 Chip resistor/ 0402,3.3K±5%,ROHS pcs 6 R26, R55, R59, R60, R97, R111
84 109-040333-R01 Chip resistor/ 0402,33K±5%,ROHS pcs 6 R114, R161, R196, R206, R258, R375
85 109-040334-R01 Chip resistor/ 0402,330K±5%,ROHS pcs 3 R15, R82, R105
86 109-040362-R01 Chip resistor/ 0402,3.6K±5%,ROHS pcs 1 R62
87 109-040363-R01 Chip resistor/ 0402,36K±5%,ROHS pcs 1 R248
88 109-040392-R01 Chip resistor/ 0402,3.9K±5%,ROHS pcs 4 R52, R205, R221, R222
89 109-040393-R01 Chip resistor/ 0402,39K±5%,ROHS pcs 2 R53, R68
90 109-040394-R01 Chip resistor/ 0402,390K±5%,ROHS pcs 1 R165
91 109-040470-R01 Chip resistor/ 0402,47R±5%,ROHS pcs 2 R95, R182
92 109-040471-R01 Chip resistor/ 0402,470R±5%,ROHS pcs 3 R2, R3, R81
93 109-040472-R01 Chip resistor/ 0402,4.7K±5%,ROHS pcs 13 R56, R61, R155,R156,R92, R99, R118, R125, R151, R159, R204, R282, R808
94 109-040473-R01 Chip resistor/ 0402,47K±5%,ROHS pcs 11 R11, R13, R19, R20, R21, R22, R25, R273, R277, R292, R901
95 109-040474-R01 Chip resistor/ 0402,470K±5%,ROHS pcs 4 R166, R232, R374, R903
96 109-040560-R01 Chip resistor/ 0402,56R±5%,ROHS pcs 1 R58
97 109-040561-R01 Chip resistor/ 0402,560R±5%,ROHS pcs 3 R40, R72,R238,
98 109-040562-R01 Chip resistor/ 0402,5.6K±5%,ROHS pcs 8 R63, R64, R65, R132,C276, R184, R195, R302
99 109-040563-R01 Chip resistor/ 0402,56K±5%,ROHS pcs 8 R16, R173, R175, R176, R177, R178, R239, R376
100 109-040681-R01 Chip resistor/ 0402,680R±5%,ROHS pcs 1 R127
101 109-040682-R01 Chip resistor/ 0402,6.8K±5%,ROHS pcs 1 R220,
102 109-040683-R01 Chip resistor/ 0402,68K±5%,ROHS pcs 3 R75, R190, R245
103 109-040684-R01 Chip resistor/ 0402,680K±5%,ROHS pcs 1 R77
104 109-040750-R01 Chip resistor/ 0402,75R±5%,ROHS pcs 1 R31
105 109-040753-R01 Chip resistor/ 0402,75K±5%,ROHS pcs 1 R78
106 109-040754-R01 Chip resistor/ 0402,750K±5%,ROHS pcs 1 R163
107 109-040821-R01 Chip resistor/ 0402,820R±5%,ROHS pcs 1 R33
108 109-040822-R01 Chip resistor/ 0402,8.2K±5%,ROHS pcs 2 R229, R230
109 109-040823-R01 Chip resistor/ 0402,82K±5%,ROHS pcs 2 R51, R255,
110 109-040913-R01 Chip resistor/ 0402,91K±5%,ROHS pcs 1 R213
111 109-060000-R01 Chip resistor/ 0603,0R±5%,ROHS pcs 6 C95, L9, L18, L49, L54, L62
112 109-060100-R01 Chip resistor/ 0603,10R±5%,ROHS pcs 1 L21
113 109-060101-R01 Chip resistor/ 0603,100R±5%,ROHS pcs 2 R74, R88
114 109-060154-R02 Chip resistor/ 0603,150K±1%,ROHS pcs 6 R143, R144, R145, R146, R147, R170
115 109-060271-R01 Chip resistor/ 0603,270R±5%,ROHS pcs 2 R34, R934
116 109-060470-R01 Chip resistor/ 0603,47R±5%,ROHS pcs 1 L34
117 109-100R47-R01 Chip resistor/ 1206,0.47R±5%,ROHS pcs 3 R167, R168, R169
118 110-110223-R01 Chip trimming resistor / MVR22HXBRN223, pcs 1 VR2
22K±25%, B Linear, ROHS
119 110-110683-R01 Chip trimming resistor / MVR22HXBRN683, pcs 1 VR1
68K±25%, B Linear, ROHS
120 110-220103-R03 Volume switch / RY-6932,ROHS pcs 1 SW1
121 111-030000-R01 Chip self resume safety / 433003, 3A/32V, 1206(old pcs 1 F1
429003),ROHS
122 112-043100-R01 Chip capacitor / 0402, 10P±0.5P, 50V, C0G, ROHS pcs 5 C87, C92, C257, C282, C288
123 112-043101-R01 Chip capacitor / 0402,100P±5%, 50V, C0G, ROHS pcs 1 C196
124 112-043102-R01 Chip capacitor / 0402, 1000P±10%, 50V, X7R, pcs 60 C1, C6, C7, C8, C9, C10, C11, C12, C13, C14, C15, C16, C18, C19, C20, C21,
ROHS C29, C38, C39, C40, C41, C42, C44, C72, C73, C74, C75, C96, C97, C100, C103,
C105, C106, C107, C109, C111, C112, C114, C123, C124, C128, C147, C150,
C151, C169, C172, C182, C184, C186, C241, C263, C264, C268, C272, C278,
C279, C294, C652, C658, C943
125 112-043103-R01 Chip capacitor / 0402, 0.01uF±10%, 50V, X7R, pcs 20 C50, C79, C104, C149, C153, C155, C159, C160, C161, C162, C190, C226, C232,
ROHS C253, C296, C509, C853, C900, C901, C902
126 112-043104-R02 Chip capacitor / 0402, 0.1uF±10%, 16V, X7R, ROHS pcs 19 C35, C80, C82, C83, C85, C101, C167, C168, C173, C174, C175, C178, C221,
25
PT4208 Service Manual
C231, C233, C254, C271, C307, C310
127 112-043105-R01 Chip capacitor / 0402, 1uF±10%, 6.3V, X5R, ROHS pcs 13 C25, C30, C138, C170, C183, C192, C225, C235, C248, C251, C300, C303, C400
128 112-043110-R01 Chip capacitor / 0402, 11P±5%, 50V, C0G, ROHS pcs 1 C651
129 112-043120-R01 Chip capacitor / 0402, 12P±5%, 50V, C0G, ROHS pcs 1 C145
130 112-043122-R01 Chip capacitor / 0402, 1200P±10%, 50V, X7R, pcs 1 C211
ROHS
131 112-043123-R01 Chip capacitor / 0402, 0.012uF±10%, 25V, X7R, pcs 7 C156, C157, C158, C215, C239, C249, C275
ROHS
132 112-043150-R01 Chip capacitor / 0402, 15P±5%, 50V, C0G, ROHS pcs 1 C143
133 112-043152-R01 Chip capacitor / 0402, 1500P±10%, 50V, X7R, pcs 1 C289
ROHS
134 112-043153-R01 Chip capacitor / 0402, 0.015uF±10%, 50V, X7R, pcs 1 C244
ROHS
135 112-043180-R01 Chip capacitor / 0402, 18P±5%, 50V, C0G, ROHS pcs 4 C69, C127, C212, C230
136 112-043182-R01 Chip capacitor / 0402, 1800P±10%, 50V, X7R, pcs 2 C51, C113
ROHS
137 112-043220-R01 Chip capacitor / 0402, 22P±5%, 50V, C0G, ROHS pcs 3 C110, C255, C256
138 112-043221-R01 Chip capacitor / 0402, 220P±5%, 50V, C0G, ROHS pcs 1 C295
139 112-043222-R01 Chip capacitor / 0402, 2200P±10%, 50V, X7R, pcs 1 C262
ROHS
140 112-043223-R01 Chip capacitor / 0402, 0.022uF±10%, 25V, X7R, pcs 7 C179, C185, C243, C245, C317, C318, C386
ROHS
141 112-043224-R02 Chip capacitor / 0402, 0.22uF±10%, 10V, X7R, pcs 1 C280
ROHS
142 112-043240-R01 Chip capacitor / 0402, 24P±5%, 50V, C0G, ROHS pcs 1 C227
143 112-0432R0-R01 Chip capacitor / 0402, 2P±0.25P, 50V, C0G, ROHS pcs 1 C122
144 112-043300-R01 Chip capacitor / 0402, 30P±5%, 50V, C0G, ROHS pcs 1 C32
145 112-043330-R01 Chip capacitor / 0402, 33P±5%, 50V, C0G, ROHS pcs 4 C37, C47, C141, C171
146 112-043333-R01 Chip capacitor / 0402, 0.033uF±10%, 16V, X7R, pcs 4 C213, C223, C242, C283
ROHS
147 112-043390-R01 Chip capacitor / 0402, 39P±5%, 50V, C0G, ROHS pcs 1 C119
148 112-043392-R01 Chip capacitor / 0402, 3900P±10%, 50V, X7R, pcs 3 C222, C238, C284
ROHS
149 112-043393-R01 Chip capacitor / 0402, 0.039uF±10%, 10V, X7R, pcs 2 C252, C299
ROHS
150 112-0433R0-R01 Chip capacitor / 0402, 3P±0.25P, 50V, C0G, ROHS pcs 2 C90, C131
151 112-043470-R01 Chip capacitor / 0402, 47P±5%, 50V, C0G, ROHS pcs 4 C4, C118, C293, C904
152 112-043471-R01 Chip capacitor / 0402, 470P±10%, 50V, X7R, ROHS pcs 45 C22, C24, C26, C28, C31, C36, C43, C45, C48, C49, C52, C53, C54, C55, C56,
C58, C59, C60, C61, C71, C84, C86, C102, C108, C125, C152, C154, C163, C220,
C237, C267, C269, C270, C274, C277, C286, C287, C290, C291, C297, C305,
C315, C316, C502, C969
153 112-043472-R01 Chip capacitor / 0402, 4700P±10%, 25V, X7R, pcs 1 C285
ROHS
154 112-043473-R01 Chip capacitor / 0402, 0.047uF±10%, 16V, X7R, pcs 1 C301
ROHS
155 112-0434R0-R01 Chip capacitor / 0402, 4P±0.25P, 50V, C0G, ROHS pcs 4 C132, C218, C228, C654
156 112-0434R7-R01 Chip capacitor / 0402, 4.5P/4.7P±0.25P, 50V, C0G, pcs 4 C126, C216, C217, C219
ROHS
157 112-043560-R01 Chip capacitor / 0402, 56P±5%, 50V, C0G, ROHS pcs 2 C200, C224
158 112-043680-R01 Chip capacitor / 0402, 68P±5%, 50V, C0G, ROHS pcs 1 C945
159 112-043681-R01 Chip capacitor / 0402, 680P±10%, 16V, X7R, ROHS pcs 3 C57, C258, C260
160 112-043683-R01 Chip capacitor / 0402, 0.068uF±10%, 16V, X7R, pcs 4 C247, C259, C176, 177
ROHS
161 112-0436R0-R01 Chip capacitor / 0402, 6P±0.5P, 50V, C0G, ROHS pcs 2 C653, C657
162 112-043820-R01 Chip capacitor / 0402, 82P±5%, 50V, C0G, ROHS pcs 1 C214
163 112-0438R0-R01 Chip capacitor / 0402, 8P±0.5P, 50V, C0G, ROHS pcs 2 C229, C655
164 112-0439R0-R01 Chip capacitor / 0402, 9P±0.5P, 50V, C0G, ROHS pcs 1 C656
165 112-043R50-R01 Chip capacitor / 0402, 0.5P±0.1P, 50V, C0G, ROHS pcs 1 C120
166 112-063101-R01 Chip capacitor / 0603, 100P±5%, 50V, C0G, ROHS pcs 2 C5, C93
167 112-063102-R01 Chip capacitor / 0603, 1000P±10%, 50V, X7R, pcs 2 C27, C139
ROHS
168 112-063104-R01 Chip capacitor / 0603, 0.1uF±10%, 50V, X7R, ROHS pcs 1 C193,

26
PT4208 Service Manual
169 112-063110-R01 Chip capacitor / 0603, 11P±5%, 50V, C0G, ROHS pcs 4 C2, C62, C63, L35
170 112-063130-R01 Chip capacitor / 0603, 13P±5%, 50V, C0G, ROHS pcs 1 C133
171 112-063150-R01 Chip capacitor / 0603, 15P±5%, 50V, C0G, ROHS pcs 1 C129
172 112-063160-R01 Chip capacitor / 0603, 16P±5%, 50V, C0G, ROHS pcs 1 C3
173 112-063220-R01 Chip capacitor / 0603, 22P±5%, 50V, C0G, ROHS pcs 3 C117, C135, C195
174 112-063240-R01 Chip capacitor / 0603, 24P±5%, 50V, C0G, ROHS pcs 1 C78
175 112-063270-R01 Chip capacitor / 0603, 27P±5%, 50V, C0G, ROHS pcs 4 C65, C81, C142, C650
176 112-063300-R01 Chip capacitor / 0603, 30P±5%, 50V, C0G, ROHS pcs 1 C144
177 112-0634R7-R01 Chip capacitor / 0603, 4.5P/4.7P±0.25P, 50V, C0G, pcs 1 C88
ROHS
178 112-063560-R01 Chip capacitor / 0603, 56P±5%, 50V, C0G,R OHS pcs 1 C194
179 112-0635R0-R01 Chip capacitor / 0603, 5P±0.25P, 50V, C0G, ROHS pcs 2 C94, C98
180 112-0637R0-R01 Chip capacitor / 0603, 7P±0.5P, 50V, C0G, ROHS pcs 2 C121, C137
181 112-063820-R01 Chip capacitor / 0603, 82P±5%, 50V, C0G, ROHS pcs 1 C91
182 112-063R50-R01 Chip capacitor / 0603, 0.5P±0.1P, 50V, C0G, ROHS pcs 1 C236
183 112-063R75-R01 Chip capacitor / 0603, 0.75P±0.25P, 50V, C0G, pcs 1 C115
ROHS
184 112-072105-R01 Chip Ta capacitor / TP Model, SIZE P, 1uF±20%,10V, pcs 1 C33
ROHS
185 112-072106-R01 Chip Ta capacitor / TP Model, SIZE P, 10uF±20%, pcs 3 C165, C191, C198,
6.3V, ROHS
186 112-072106-R02 Chip Ta capacitor / TP Model, SIZE P, 10uF±20%, pcs 1 C199
10V, ROHS
187 112-072225-R01 Chip Ta capacitor / TP Model, SIZE P, 2.2uF±20%, pcs 2 C140, C246
10V, ROHS
188 112-072475-R01 Chip Ta capacitor / TP Model, SIZE P, 4.7uF±20%, pcs 7 C201, C202, C207,C273, C292, C298, C308
10V, ROHS
189 112-073104-R01 Chip capacitor / 0805, 0.1uF±10%, 50V, X7R, ROHS pcs 2 C205,C204
190 112-073105-R01 Chip capacitor / 0805, 1uF+80%--20%, 16V, Y5V, pcs 1 C306
ROHS
191 112-073225-R01 Chip capacitor / 0805, 2.2uF+80%--20%, 10V, Y5V, pcs 1 C234
ROHS
192 112-073475-R01 Chip capacitor / 0805, 4.7uF±10%, 6.3V, X7R, pcs 1 C209
ROHS
193 112-102106-R02 Chip Ta capacitor / TS Model, SIZE A,10uF±20%, pcs 3 C197, C203, C210
10V, ROHS
194 112-102156-R01 Chip Ta capacitor / TS Model, SIZE A, 15uF±20%, pcs 1 C208
6.3V, ROHS
195 112-102475-R02 Chip Ta capacitor / TS Model, SIZE A, 4.7uF±20%, pcs 3 C46, C240, C266
16V, ROHS
196 112-172107-R02 Chip Ta capacitor / TS Model, SIZE C, 100uF±20%, pcs 1 C401
10V, ROHS
197 113-010100-R01 Chip trimming capacitor / TZV2Z100A110, pcs 2 C180, C181
3~10p+100, ROHS
198 114-06E330-R01 Chip Wire inductor/ C1608CB-33NJ, green, ceramic pcs 1 L120
core33NH±5%, 0603, ROHS
199 114-06E331-R02 Chip inductor / MLF1608R33K, 330nH±10%, 0603, pcs 1 L59
ROHS
200 114-06E470-R01 Chip Wire inductor/ C1608CB-47NJ, green, ceramic pcs 1 L121
core47NH±5%, 0603, ROHS
201 114-06E560-R01 Chip Wire inductor/ C1608CB-56NJ, ceramic pcs 1 L13
core56nH±5%,0603, ROHS
202 114-06G101-R01 Chip inductor / MLF1608DR10K, 100nH±10%, 0603, pcs 1 L12
ROHS
203 114-06G101-R03 Chip inductor / MLG1608BR10J, 100nH±5%, 0603, pcs 2 L32, L33
ROHS
204 114-06G151-R01 Chip inductor / MLF1608DR15K, 150nH±10%, 0603, pcs 1 L11
ROHS
205 114-06G270-R01 Chip inductor / MLG1608B27NJ, 27nH±5%, 0603, pcs 2 L16, L23
ROHS
206 114-06G561-R01 Chip inductor / MLF1608DR56K, 560nH±10%, 0603, pcs 1 L124
ROHS

27
PT4208 Service Manual
207 114-06G682-R01 Chip inductor / MLF1608E6R8K, 6.8uH±10%, 0603, pcs 6 L27, L28, L29, L36, L50, L52
ROHS
208 114-06GR15-R01 Chip inductor / MLG1608BR15J, 150nH±5%, 0603, pcs 1 L53
ROHS
209 114-07E220-R01 Chip Wire inductor/ pcs 1 L30
C2012C-22NJ,22nH±5%,0805,ROHS
210 114-07E330-R01 Chip Wire inductor/ C2012C-33NJ, 33nH±5%, 0805, pcs 1 L51
ROHS
211 114-07E470-R01 Chip Wire inductor/ C2012C-47NJ, 47nH±5%, 0805, pcs 1 L15
ROHS
212 114-07E560-R01 Chip Wire inductor/ LQN21A56NJ04, 56nH±5%, pcs 3 L5, L8, L10
0805, ROHS
213 114-08E102-R02 Chip Wire inductor/ 2520, 1μH±5%, ceramic pcs 1 L24
core(FHW1008UC1R0J), ROHS
214 114-08E103-R01 Chip inductor / FSLM2520-100J, 10uH±5%, 1008, pcs 1 L45
ROHS
215 114-08E222-R02 Chip inductor / FSLM2520-2R2K, 2.2uH±10%, 1008, pcs 1 L26
ROHS
216 114-08E331-R01 Chip inductor / FSLM2520-R33K, 330nH±10%, 1008, pcs 1 L55
ROHS
217 114-08E561-R01 Chip inductor / FSLM2520-R56K, 560nH±10%, 1008, pcs 1 L56
ROHS
218 115-1R07R0-R01 Chip air-cored coil/ 0.3*1.0*7TR, negative, high pin, pcs 1 L4
ROHS
219 115-1R53R0-R04 Chip air-cored coil/ 0.4*1.5*3TL, negative, high pin, pcs 2 L80, L83
ROHS
220 115-1R55R0-R02 Chip air-cored coil/ 0.3*1.5*5TR, negative, high pin, pcs 2 L3, L81
ROHS
221 115-1R56R0-R04 Chip air-cored coil/ 0.3*1.5*6TR, negative, high pin, pcs 2 L2, L14
ROHS
222 115-1R58R0-R03 Chip air-cored coil/ 0.4*1.5*8TR, negative, high pin, pcs 1 L25
ROHS
223 117-000000-R04 Chip bead / EMI,FILTER, SMT, BLM11A221S, pcs 14 L19, L20, L39, L40, L41, L42, L44, L46, L47, L48, L60, L61, L65, L66
0603, ROHS
224 117-000000-R05 Chip bead / EMI, FILTER, SMT, BLM21P300S, pcs 6 L22, L37, L38, L43, L58, L67
0805, ROHS
225 117-000000-R08 Chip bead / EMI,FILTER, SMT, BLM11A601S, pcs 2 L409, L419
0603, ROHS
226 119-060104-R01 Hot quick resistor / NTH5G16P42B104K07TH, 100K, pcs 1 R85
0603, ROHS
227 121-200000-R01 MIC socket / B6027AP402-88,ROHS pcs 1 MIC1
228 122-116M80-R02 Chip transistor / TVCGDCSANF, 16.8MHz±2.5PPm, pcs 1 X4
ROHS
229 122-17M300-R01 Chip crystal resonator / CSTCR7M30G53-R0, 7.3M, pcs 1 X2
ROHS
230 124-050000-R15 2.5mm Earphone socket / MOTOROLA, PJ-D2008B, pcs 1 J2
DC30V0.5A, ROHS
231 124-050000-R16 3.5mm MIC socket / MOTOROLA, PJ-D3027, pcs 1 J1
DC30V0.5A, ROHS
232 603-0W558A-R01 Voice recorder IC / W588A080, binding, ROHS pcs 1 IC15

28
PT4208 Service Manual
Appendix 3 Structural Parts List

Front Cabinet ASM.

No. Part No. Description PCS No. Part No. Description PCS
1 201-004208-R01 Front Cabinet 1 6 204-003208-R02 Dust-proof Net for Speaker 1
2 201-004208-R09 Light Guide 1 7 121-100000-R20 Speaker 1
3 201-004208-R08 Earphone Jack Cover 1 8 202-004208-R02 Rubber PTT Key 1
4 301-25080J-R01 Screw M2.5*8.0 1 9 201-004208-R04 PTT Key 1
5 204-004208-R02 Dust-proof Net for MIC 1 10 202-004208-R03 MIC Rubber Waterproof 1

Al Chassis ASM.

No. Part No. Description PCS No. Part No. Description PCS
1 203-004208-R01 Al Chassis 1 5 301-20040G-R01 Screw M2.0*4.0 2
2 203-000558-007 Antenna Socket 1 6 202-003208-R07 Heat Exchange Silicone 1
Rubber Washer
3 202-007200-R06 POGO Pin Waterproof 1 7 204-007200-R03 Sponge for POGO 1
4 202-004208-R01 Main Waterproof 1

Channel Selector Knob ASM.

No. Part No. Description PCS No. Part No. Description PCS
1 201-004208-R07 Channel Selector Knob 1 2 203-003208-R09 Circlip 1

Volume Knob ASM.

No. Part No. Description PCS No. Part No. Description PCS
1 201-004208-R06 Volume Knob 1 2 203-003208-R09 Circlip 1

Coping ASM.

No. Part No. Description PCS No. Part No. Description PCS
1 201-004208-R02 Coping 1 3 201-004208-R03 Battery Latch 1
2 301-25050J-R01 Screw M2.5*5.0 2 4 203-000558-R05 Spring for Battery Latch 1

29
PT4208 Service Manual

NO. PART NUMBER DESCRIPTION PCS


1 121-100000-R20 SPEAKER 1
2 201-004208-R01A FRONT CABINET 1
3 201-004208-R02A COPING 1
4 201-004208-R03A BATTERY LATCH 1
5 201-004208-R04A PTT KEY 1
6 201-004208-R05A POGO PIN SOCKET 1
7 201-004208-R06A VOLUME KNOB 1
8 201-004208-R07A CHANNEL SELECTOR KNOB 1
9 201-004208-R08A EARPHONE JACK COVER 1
10 201-004208-R09A LIGHT GUIDE 1
11 202-003208-R07 HEAT EXCHANGE SILICONE RUBBER WASHER 1
12 202-004208-R01A MAIN WATERPROOF 1
13 202-004208-R02A RUBBER PTT KEY 1
14 202-004208-R03A MIC RUBBER WATERPROOF 1
15 202-007200-R06 POGO PIN WATERPROOF 1
16 203-000558-R02 NUT FOR KNOB 2
17 203-000558-R05B SPRING FOR BATTERY LATCH 1
18 203-000558-R07 ANTENNA SOCKET 1
19 203-003208-R09 CIRCLIP 2
20 203-004208-R01A AL CHASSIS 1
21 203-004208-R02A EARPHONE PLATE 1
22 203-007200-R07B NUT FOR ANTENNA SOCKET 1
23 204-003208-R02 DUST-PROOF NET FOR SPEAKER 1
24 204-004208-R02A DUST-PROOF NET FOR MIC 1
25 204-005583-R01 SPONGE 4MM 2
26 204-006500-R02 MIC SOCKET GUARDIAN 1
27 204-007200-R03 SPONGE FOR POGO PIN 1
28 301-20040G-R01 SCREW M2.0*4.0 12
29 301-20080G-R02 SCREW M2.0*8.0 2
30 301-25050J-R01 SCREW M2.5*5.0 2
31 301-25080J-R01 SCREW M2.5*8.0 1

30
PT4208 Service Manual
Appendix 4 Accessories

Name Model Specifications External View


Battery KB-70B 7.4V 1700mAh Li Polymer
Battery

Hand strap KGS-03

Earphone KME-014

KME-015

Charger KBC-70Q Fast Charger


DC OUT 12V 800mA

Power adaptor KTC-50A1/50C1/50E1/50F1

Antenna KA stubby antenna

31
1 2 3 4 5 6

5T 5R
Q11
5M RF POWER
CN1
Q5 Q4 Q2 Q3 Q12
BUFF RF AMP RF AMP PRE ANT SW LPF
TX/RX SW DRIVE DRIVE
A PLL-LE A
IC1
PLL-CLK Q14 IC 2
PLL IC LOOP FILTER RX-VCO SW 5C 5T 5T
PLL-DA MB15E03SL 5T
TX/RX SW
PLL-UL

Q15
3V TX-VCO
Q17 IC3
IC 14 X4 APC
TCXO CTC OUT APC APC CONTROL
7130 16.8MHz Q6
5M RIPPLE
FILTER
5R CD1 BATTARY
DET COLL

MOD
16.8MHz 50.4MHZ 450KHZ
Q1
3 th
5V
IC5 XF1&XF2 BPF
AF OUT Q21 Q19 BPF
49.95MHz Q20
IF DEMODULATOR RF AMP
IF AMP MIX
5R
D17&D18 Q7
BUSY NOISE 5R 5R 5R
DET
AMP PTV-R
CF1
B 450KHz Q34 B
5C
5R SW

MOD
MIC1
IC7 C IC7 C IC7 B C245&R188 IC7 A
VR2 LP LP IDC Preemphasis AF AMP
MIC
CTC OUT
VR1
W588A080-AF
J2
AF2 5M
5V Q24 Q37
SW BUFFER
RXD

MIC JACK

32
AF2
W588C DTMF0 &BEEP & ALARM
5R

SCLK
SDATA
BUSY1
J1
Q36 SPK JACK
R59&C223 IC8
IC6 C IC6 D IC6 A IC6 B Q9 SW
Q36 Q35 AF POWER AMP
AF AMP De-emphasized LP HP HP HP SW SW TDA8541
C C

MUTE2
MUTE AC
APC IC4 A IC4 B
LP LP TI AFCO SPEAKER
Figure 1 PT4208 Block Diagram

CN601
SDA 5T 5R 5C TXD
SW2
SCL 5R
ENCODER 5V
5M
UL
RXD
TI BATTARY
BATT IC10 KEY Q29 Q31 Q32 Q30 IC12 7.5V
RST SW SW SW HT7150-1
FMMT591
BUSY CPU K1:PTT
BUSY1 R5F212A8 SW1
K2:MONI
AFCO POW&VOL
RX K3:ALARM
G-LED
R-LED X2 K4:SW
7.3MHz Q27 Q26
SAVE
MUTE SW SW
5RC
5TC
TXD IC11
W588C RESET
AC 5TC 5RC SAVE RESET
ALARM BELL PST9140NR
D SCLK D
SDATA IC9
CTC OUT
BEEP 5V EEPROM PT-4208 UHF SCHEMATIC
CK 24LC08
DATA
LE
PTV-R
TX/RX SW

1 2 3 4 5 6
PT4208 Service Manual
1 2 3 4 5 6

R1
C76 C77 C78
* 10P 12P
*
C2 C62 C63
C125 2P 1.5P 3.5P
C263 102 471
PT-4208 UHF SCHEMATIC
C86 R241 L1 C93 D1 CN1

3
4
R256 Q11
C282 X4 C75 3T 82P MA77 C5 L2 L14 L3 TO ANT
1K 15P RD07MVS1
0R
16.8MHz 3T 4T 3T
C94

VCC
10P 102 471

C81
C95 L16 * D2
L45 18P C116 L4 C3 C117 C129 C64 L17
102 0R *

C91
15P
C133
11P
C135
8P
10uH Q12 5P 3T 2P 3.5P 4P *
C288 *

GND OUT
VC
370-420MHz RD01MUS1 C139

2
1
C141 C143 Q4 C87 D3 C6 R10 Q2 C118 Q3 L23 R23 L24 43P R31 L25
10P R257 100K 0R 0R

L26 220nH
Q5 20P 22P 2SC5108(Y) 5P HSC277 471 47K 2SC5108(Y) 5P R36 2SC3356 C119
5T 47R 8T
D18 * C120 2.5P
C30 R96 10R R261 0R L27 C144 2SC5108(Y) R37 C7 D4 D5
L30 Q14 2SK508NV(K52) L12 8.2K 100P R51 C8 C9 C149 C80
105 L41 C289 152 180nH 47P C147 0.5P 82K 471 HSC277 HSC277
A R55 1K 27nH R38 L31 C134 C92 R54 471 103 474 471 A

L35
R61
1.5K C10

R56
5.6K

3.3K

47nH
BLM11A221S R258 33K D8 ISV325 33nH 3.3K C11 1K 12nH * * C12 C65
L28 R66

R34
270R

L32 27nH
R240 100R
L33 27nH
R57 3.3K
BLM21P300S
L38
BLM21P300S

R11
47K
C25 C142 3.3uH 180K 471 471 471 *
105
VCCN 5P
R259 R260 C96 R70 180R C13 R72 R73 R68
0R * C14 C15 471

471

C198
10uF/6.3V
2.5P
6P
C16
L37

C88
102 39K

C136
C264 C31 * 471 33R 22R C17

R75 47K
471 C192

C66
471 471

C18
471

D9 ISV325

D34 *
102

R62 5.6K
R35 270R
C19 471
C172 C191 474

L36 220nH
C20 C97

C180
10P

L20
BLM11A221S
102 10uF/6.3V R88 471 102 C79

8
7
6
5
4
3
2
1
C154 L46 C98 100R C21 103
BLM11A221S C115 0.5P 102
471 R13 47K C99 IC2 KRX102U L40 R95 471 5T
L18 BLM11A221S

DO
R102 R89 100R 102 4 3 10R
C190

VCC

GND
IC1 103 100K 220nH 2 C100

BLM21P300S
L39

OSCIN
R14 R90 C236 1P
MB15E03SL T1 PD R117 47K 100R 102

100K
10K
5 1

D12
L49

MA360
R74 5T 5T 5T 5T C22
C23

CLOCK FIN
DATA XFIN
LE
PS
ZC
LD/FOUT VP
P/ OSCOUT
R/
R202 R141 R2 R119 D31 * C194 L51 220nH R142 471
L50 L29 100R Q16 C102 C24 471 R39
560R 0R 2.2K 10K 39P 22nH

9
R244 15K

R104
180nH C137 2.5P 3.3uH 2SJ243 3.9K

10
11
12
13
14
15
16
471 * C196

15K
15K
560R L47 D10 ISV325 Q15 C148 1P 100P
R40 5C Q17
C187 BLM11A221S C195 2SK508NV(K52) Q6 R24 R143 IC3 NJM2904
2.7K

C197
10uF/10V
D14
HZU5ALL
15K C103 10P 2SC4617(S) R150 150K DTA144EE
C121 C104 0R 1 8
R41 D15 R164 220K 1K Aout V+

R91
110R
Q18
DTC144EUA
102

D32 *
C181 2P 102 R144

C189
C188
C89 2P
C207 C205 C204

L52 220nH

D11 ISV325
R145 150K

C206 6P
2 7

C193 683
1K MA2S111 R123 2.2uF/10V
* 334 10P C26 A-in Bout
150K

R151
4.7K
10K 471 C27 C105 R160

C265 15K
R146 471 3 6 102 1M

10K
C28 D16

R122
471 MA2S111 C208 A+in B-in
150K R147

*
C29 C106 R105

C164
420-470MHz 5C 15uF/6.3V R169 R167 R168
5C 0.47R 0.47R 0.47R 150K 4 5 471 102 330K

10K R109

10KR120
GND B+in

CK
DT R12110K
LE
PS
UL
D6 HSC277
R170 R171 R173 C68
RX *
C122 150K 27K 56K
BLM11A221S R250
L44 D17 R92 5P Q13 R42
C33 MA742 10K R158 C278 L53 2SK1824 1K
OUT IN 1uF/10V Q7 R15 CF1 450G 100K *
C290 C291 C292 BUSY 5R 102 68nH
C35 2SC4617 330K

GND
471 471 4.7uF/10V R25 C153 R239
R502 C38 C51 103
R44

102
* IC14 47K 56K

C72
HT7130-1 104 102
5.6K

5
6
7
8
182 R179 XF1 XF2 R180 L54
IC105 C73 R26 R5
L55 22R

T
R28 102 Q8 120K C150 150R 49.95MHz 49.95MHz 100R C151 C34 R182 Q20
* 3.3K

OSC
R58

GND
VDD
15K C82 DTC144EE C74 102 102 102 0.82uH 3SK318
0R

COUT
2 1 16 12 11 100R C216 471 C220 C217 C218
R4 100R 104 C130 C131 L56 Q19 C36 C219 R181
R69 0.82uH 471 0.75P 0.5P L34 471 0.75P 1P L15

56nH
1K Q21 * C69 3P *
C37 471

3SK318

C83 104
C1 R85 100K C107 102

105
C184
C108 R45 4T

C209
KTC4082 15P 0R
3 5 6 8 10 L11 102 471 C138

3T
4P
330nH R189

VDD
BUSY
DATA
CLK
3T
3T
1P
3P

102 *

100K

3.5P
7P
3T
3P
3T

3T

R153 33K

R97
1K
8
7
6 R94 150K
5
4
3
2
1
R17 C39 R32 R71 R243 180R R190

R93 22R L13

4
3
2
1
C4 C110 2P 103

L7
R18 120K 180R
471 47R 100K C40 C41 68K
C227 33P

R16 56K
L5
L6
C228
L8

IFI
L10
L9
C126 6P
C70

R99
C128 7P

C124 7P

C132 *
471 471

C182
C47

L21
FILI
XIN
C145 C42

R100 10K
6P

DEC
VCC
C32
47P

FILO
510
C230

C229

B 5P B
R247
471

XOUT
27K R297 R43 100K R79 100K C43 R84 100K R103 100K R107 100K
C200 L59

10R
R130 1K C212 IC5 5R 471
SCLK V

C163 471
18P Q1 20P 330nH TA31136 D23 D26 D30
R363 100K
HVC350B C127 7P
D24

C165

D21
HVC350B
DATA V KTC4082 2.7K C183 HVC350B HVC350B HVC350B

C211
122
C268

D22
HVC350B
C224 27P 4.7uF/10V C186

AF
QUAD
IFO
RSSI
NDET
NREC MIXOUT
GND
MIXI
R127 R128 Q25 471 471 C261
1K C44 471 105
*

10R 100R C303 C166 C169 R111 5R C46

9
R129 2SK1824 471

225
10
11
12
13
14
15
16
C171

C234
R112

1
2
3
4
5
6
7
8
3.3K 33P R197
105 0R 102 4.7uF/16V
C214 100K
R124 C45

NC
100P RSSI

SPK
C304 RSSI R262

VSS1
VDD1
PWM-
* R131 C221
* 1K 471
1K C67 W:H N:L 104 PCTV-R
0R CD1
W588C C24450 R108

RST
NC
NC
NC
BUSY1 VSS
OSC SCLK
VDD
NC SDATA
*

W588A080 IC15
R148
3K
Q33

9
*

16
15
14
13
12
11
10
SB R161 C317 R206C318
R152 33K 223 33K 223
R154 1K APC
R201 C305 C48 D25

R200
10R
471 R183 C225 100K L58
Q37 471 MA2S111
5R 5R C109 BLM21P300S
R199 2SC4617 R191 102

150K
R48 10K 105 1K

C307 104
1K R193 C240
1K C306 105 C233 C226 C237 C231 C232 DC
C241 4.7uF/16V
27K 102 R195 C248 104 103 471 F1 3A
SW1 POW&VOL 104

33
103 B+
BUSY V R203 5.6K 105 R231 R232 +
VR1 WNTC D33
10k C357 R263 C242 68K C247
R27 R6 C251 R67 180K C262 222 270K 470K
223 33K 683 20K 100K 683 R86 180K 1SR154-400 -
105 C223 C274
BEEP&W588AF

R204 333 C239 471


L22
R98 D20 R205 R155 R209 BLM21P300S
GREEN 4.7K 4.7K R118 C243 IC4 NJM2902V 7.5V
10R DTMFO 15K 22K R106 C275
DTMF 4.7KR125 4.7K 123 IC6 NJM2902V

C281
R52 4.7K C222 683 R156 22K 1 14 123 R59 R7 0R
C50 VCCN C358 Aout Dout R217

R76 15K
392 103 15K VR2 22K
C293 3.3K 14 7 R194 C250
AFO

D28 D29 223 * R237

R265 33K
C185 C179 D27 * Dout Aout R8 C167 104 0R C253 C254 C266
RED GREEN C285 C386 4.7K R208 47P 2 13 120K

TO1
L67

PCTV-RO
472 223 223 223 A-in D-in C156 10K R375 33K
103 104 4.7uF/16V

VCCN1
D19 RLED R271 R113 R63 5.6K 13 6 C244 * 0R
R248 R114 123 D-in A-in
* 82K 100K 3 12 C249 153 Q9
Q23 56K 33K A+in D+in C168 R132 Q38 BLM21P300S R374 R376 56K
C215 123 123

C157 123
C294 102 104 5.6K 12 5 2SC4617(S) 470K
C276 6.8K

DTC144EE D+in A+in R213 2SK1824 IC8 TDA8541


GLED L65 BLM11A221S 4 11 91K
DEVC2 V+ GND R273 J1
R162 C235

MUTE2
5TC
5RC
MUTE
SAVE
RLED
APC
GLED
RX
AFCO
RXD
TXD
INT
LE
CK
R184
5.6K

R149 R174 11 4 C170A 22R SPK JACK

Q22
DTC144EE
Q42 1M 105 GND V+ Q35 47K 1 8

C269
471
18K 5 10 100K C158 105 Q51 MODE OUT+
IC10 DEVC1 DTC144EE B+in C+in R166 470K DTC144EE C273 4.7uF/10V R274 C267

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
R210 10 3 123 2SK1824
R5F212A8 R236 100K C+in B+in 2 7

R214
220R
R229
8.2K
R215
220R
R230
8.2K
C270 471
C252 471
C170 100K

Q39 18K 6 9 C199 SVR GND

NC
LE
B-in C-in

RX
CK
R64

5TC
5RC
10uF/6.3V R77 470K Q36

APC
INT
TI 49 32 DT DTC144EE R212 R133 10K 9 2 393 C277471

RXD
TXD
5MC
C295 221
R87
220K R165 390K

SAVE
RLED
GLED
TI

AFCO
DT C296 103 C-in B-in 5.6K 3 6

MUTE
31 7 8 2SK1824 IN+ VCC C271
RSSI 50 2T IN C297 C298 R300 R211
RSSI 2TIN 6.8K Bout Cout Q102 2SK1588 C401 SPK1

18K
BUSY 51 30 UL 68K 8 1 12K C279 104

R218
BUSY R46 471 4.7uF/10V R292 100UF/10V
UL R9 Cout Bout R157 102 4 5
C MANDOWN52 MANDOWN 29 SCL 47K R246 C299 393 C53 82K 1K IN- OUT- C
SCL R255 471 R277 C280 R238
BATT 53 28 SDA C246 220K R272 Q40 AC 47K R278 224 1.2K
BATT SDA 82K AF 5R AC
27 R266 10K C155 2.2uF/10V 100K DTA144EE
R228 10K 54 NC NC 47K R405
26 R268 10K TI 0R * *
W588C 55 W588C NC R60 R275 10K R279 180K
103 R226 1K Q101
AC 56 AC NC 25 R254 10K 3.3K W:H N:L
DTC144EE
Q52

BUSY V 57 BUSY_V 24 PS R276 * C286


PS 5M
C152 471 VCCN1 58 23 ECO1
DTC144EE

VCCN ENC1 R81


IC9 AT2408N L61 VSS-1 59 AVSS 22 ECO3 471
ENC3 R110 470R
1 8 C71 BLM11A221S DTMFO60 DTMF
ENC2
21 ECO2
A0 VCC 10K
471 L60 61 20 ECO0 WNTC R175 C213
BLM11A221S VREF ENC0 R235 R233
2 7 VCC-1 62
AVCC DATA_V WNTC
19 WNTC 56K 333 Q41 R198 Q43
A1 TEST R29 10K C308
C52 C54 DATA V63 SCLK_V 18 Q34 5V 22K
OSCSI 100K 220K 2SK1824 2SA1586
471 471 4.7uF/10V

R134 *
3 6 SCL SCLK V 64 17 R299 R65 DTA144EE
A2 SCL PABC 5T 5R 5C 5V C310
R115 R49 IC11 R234 1K 5.6K
5M

DEV1
DEV2
NC
R135 C300 R280

TOPKEY
UPKEY
MODE
PTT
DNKEY
RST
XOUT
VSS
XIN
VCC
SHIFT
TO0
TO1
4 5 * 1 5 5M L62
C272
102

100K 1K R282 C238


GND SDA NC VCC DTMF 104

1
2
3
4
5
6
7
8
9
2 C201 392 IC7 NJM2902V R220

10
13
16
* VEE1 0R R301 12K 6.8K 105 1K
SDA 4.7K 3 4 R82 330K Q29 L43 4.7uF/10V 8 7
TOPKEY C84
VEE2 OUT Q30 FMMT717 Cout Bout

5R
5C
UPKEY KTA1298 Q31 KTA1298 Q32 KTA1298 BLM21P300S D13 R12 D308 Q44
471

5T
MODE C258 R196 1SS372 100R DAN222

TO1
PST9140NR
10P

33K DTC144EE

XIN
PTT
C257

XOUT
VSS
VCC
SHIFT 11
DEVC1 14
DEVC2 15
681 9 6 Q24

PCTV-RO 12
DNKEY R264 10K C-in B-in R33
C283
333

MANDOWN RST C85 104 C173 C174 C175 R138 C112 IC12 R176 R219 L19 BLM11A221S C140 C55
C123102 R136 R137 10K 10K 2.2uF/10V MIC1
R47 1K INT 104 104 104 102 Q10 HT7150-1 56K 18K 10 5 471
IC17 10K C+in B+in C101 820R
C255 22P C56 2SC1623 C57 2SC4919
GND 4 5 PGM R185 R186 R187 104
MODE 471 R139 C284 681 11 4 R177
R245
68K

T2 MODE R296 IC13 2.2K 2.2K 2.2K R30


MODE 3 6 ST R2811K SHIFT C90 C256 C315 OUT IN GND V+ MIC
392
R188 1.2K

* 3P 22P R101 471 RST T3 RESET * 1 5 10K 56K 5.6K


C1 2 7 VOUT* MANDOWN OUT NC
GND

Q28 10R TXD T4 TXD 2 Q27 Q26 12 3


CLK 1 8 VDD VDD D+in A+in C259 C113 C176 R221 L48 C400
L66 L42 BLM11A221S RXD T5 RXD 3 4 DTC144EE DTC144EE D7 R159 C114 R192
10R GND NC 15K 683 182 683 3.9K BLM11A221S
223

HSC277
C202
4.7uF/10V
C245

R283 X2 C316 T8 VCCS 4.7K 102 13 2 105 J2


SCA60C * BLM11A221S D-in A-in
C301 7.3MHz *
C260 C177 R224 R216 220R
* 473 471 681 14 1 R140
Dout Aout R78 104
1.8K
R178 R83 R163 75K C58 R3 10K C61
56K 471 C59
* 560K 470R

5TC
5RC
SAVE
AFCO
MUTE
BATT

MIC JACK
5.6K

471 471
Figure 2 PT4208 Schematic Circuit Diagram (420-470MHz)

R50 1K

C178 R53 R222


R302

UPKEY C203 10uF/10V


6 PTT TOPKEY R284 R285 104 39K 3.9K
R116 5M

ECO0
ECO2
ECO3
ECO1
C302 *

DNKEY
1 100K * C210
MUTE2
RXD

C111
2T IN
TXD
PTT

2 R249 C146 * C309 10uF/10V


MUTE

R223 102
3 2.7K R172 100K *
27K R80
4 C287 100K * C311
5 471 C49 R286 IC16 * *
SW2 K4
C159 103 C160 103 C161 103 C162 103 471 *
ENCODER PFI 1 8 R287 *

C60
471
Aout V+
C502 C312
K2 K1 K3 R288

R19
47K
R20
47K
R21
47K
R22
47K
D 471 2 7 * D
MONI PTT ALARM * A-in Bout
R251 R252 C313 C314 3 6
AF A+in B-in R289
* * * * R290 * *
4 5
R253 GND B+in
* R291 *
R294 R295 R293
*
* *
Name SCH Model Name PT4208-03(420-470MHz)
File No REV
Desined By 2009/6/15 Appreoved by
Check page 1 of 1
1 2 3 4 5 6
PT4208 Service Manual
PT4208 Service Manual
Figure 5 PT4208 Main Board Top Layer Position Value Diagram (420-470MHz)

36
PT4208 Service Manual
Figure 6 PT4208 Main Board Bottom Layer Position Value Diagram (420-470MHz)

37
PT4208 Service Manual
Figure 7 PT4208 Main Board Top Layer Layout (420-470MHz)

38
PT4208 Service Manual
Figure 8 PT4208 Main Board Bottom Layer Layout (420-470MHz)

39
1 2 3 4 5 6

R1

*
C2 C62 C63
C125 11P 11P 11P
C263 102 471 PT4208 -01 VHF SCHEMATIC

3
4
C86 R241 L80 C91 L81 L83 C93 D1 CN1
C17 C134
C282 X4 R256 3T 82P 5T 3T 100P HVC131 C5 100P L2 L14 L3
C75 471 0R * * Q11 TO ANT
16.8MHz 1K
2SK3476 C94 C135 0.3*1.5*6T 0.3*1.5*6T 0.3*1.5*5T
10P D2
102 C95 1000P L16 5P 13P 22P C78 C116 C3 C117 C129 C64
L45 0R C139 27nH C133 L17
Q12 24P * 16P 22P 15P *
10uH *

GNDOUT
VC VCC
C288 136-174MHz HVC131
2SK3475
L18 33P C143 C87 D3 C6 C118 R10
R257 100K C136 Q4 0R 330R 39P 18R 1000P L23 L24 R23 C81 L25 2.2uH

2
1
10P C141 15P 10P HSC277 102 R36 47P 1.5K C119 R38 27nH R31 L26
0R * 2SC5108(Y) R73 C20 1uH 330R 27P 8T
L27 D18 ISV325 C144 27P Q14 2SC5108(Y) 75R T:1.6V L4 D4 D5
C30 R261 0R L12 R54 C9 C149 C80 C7
105 L41 R96 C289 152 6.8uH 30P C142 2SK508NV(K52) Q5 11p Q2 R920 10P 1.5K R51 C8 R:0.4V 0.3*1.0*7T HVC131 HVC131
10R R55 L33 100nH R921 C10 C12 102 103 104 102
A L35 100nH 2SC5108(Y) 330R 330R C92 102 82K 102 A

R61

R56
4.7K

4.7K
BLM11A221S 105 R258 33K R902 103 L30 4.5P 3.3K 102 R934
100R R34

L37

L32100nH
D8 ISV325 24P 27P

R57 330R
BLM21P300S
C25 1K C900 22nH C88 R240 R72 R68 68K 270R

R11
47K
VCCN 150K 560R C16 270R C65 C650
C31 R260 C96 L36 5P C120 102 102 39K R75

C198
R259

C66
0R * L28 R70 C99 C236 R66 R62 102 C13 C11 102 C15 102

10uF/6.3V
C264 471 * Q90 102 6.8uH C98 0.5P * C18 102 R37
BLM11A221S 270R 3.6K R35 C19 C97

C180
10P
102 0.5P 330R 10R

L38
C172 C191

D9 ISV325
6.8uH

D34ISV325
L20 102 10uF/6.3V 2SK880 C14 102 102
R900 C147 102 R88 C79

8
7
6
5
4
3
2
1
R903 105
C154 470K 102 100R C21

L39
10K C192 103

100R R89
471 C902 IC2 KRX102U L40 R95

BLM21P300S
C901 R901 BLM11A221S 5T
103 4 3 47R

DO
C190 47K R13
L46 47K 0.75P

BLM11A221S

VCC
IC1

GND
103 2 C100
103 BLM11A221S D12 C115 102
MB15E03SL T1 PD 5 1
120R R202 R141 1SV278
D31 0R C24 5T 5T 5T 5T
R244 0R 1.2K C22

CLOCK FIN
DATAXFIN
LE
PS
ZC
LD/FOUTVP
P/ OSCOUT
R/ OSCIN
R119 ISV325 C194 100R C23
L50 L49 103P R74 Q16 NC 471 R142 471 R39
10K 56P C104 R104 C102 15K
104 R40 C205 R102 R2 6.8uH 2SJ243 C196 3.3K

9
* Q15 100K 471

10
11
12
13
14
15
16
C193 560R 470R 100P

15K
L47 D10 ISV325

C197
10uF/10V
D14
* Q6 Q17

L51
BLM11A221S C195 5C R143 IC3 NJM2904

2SK508NV(K52)
HZU5ALL
R24
C905 2SC4617(S) R150 6P 4P DTA144EE

104
C103
22P 150K
C187 220K 0R 1 8
R41 D15 R164 C204 C121 1K C653 C654 Aout V+

Q18
DTC144EUA
* T:0V

C188
C181 R144

C89 *
Q906 104 7P

15K
C189 15K
15K
10K
R122
R109
102
D11 ISV325
L52 6.8uH
R123 C207 R151 C26 R:2.8V R145 150K 2 7

33nH
1K MA2S111 R90 10P C137 R91 D6 HSC277 L120 L121 A-in Bout

D32ISV325
10K 4.7uF/6.3V 4.7K 471 150K C27 C105 R160

C265
* 7P 270R
33nH 47nH R146 102 3 6 102 1M

R121
10K
10K
C28 D16
C208 A+in B-in

R120
6.8uH 471 MA2S111 150K R147

10K
*
C657
C29 C106 R105

C164
L29 15uF/6.3V C655 C656 R169 R167 R168
5C 0.47R 0.47R 0.47R 150K 4 5 102 102 330K
5C 8P 9P 6P

CK
DT
LE
PS
UL
GND B+in
R170 R173 C68
2P R171 *
RX C122 150K 56K
L53 150nH R250 27K
BLM11A221S R92 Q13
L44 D17 R42
4.7K R158 C278 2SK1824
C33 MA742 100K * 1K
OUT IN Q7 R15 CF1 450G C509 5R 102
C290 C291 C292 BUSY 1uF/10V

GND
C35 2SC4617(S) 330K 560nH 103 C153 C658 R239
R502 471 471 4.7uF/10V R25 C51 L124 103
NC C38 182 102 56K C688

102
IC14 47K R44

5
6
7
8
HT7130-1

C72
104 102 1.2K *
R5 R179 XF2 R180 L54 47R
IC105 C73 C151 L55 C34 0R L15
R26 240K C150 150R 49.95MHz 49.95MHz 100R R182 Q20

T
NC R28 102 3.3K C83 XF1 47nH
3SK318

OSC
104 R69 1K C74 0.33uH

GND
VDD
102 102 0R C217 C126
R4 100R 30K C82 L56 C36 0R C216 C219 C220 47R
102 C130 C131 Q19 R181 0R 11P 33P
104 DTC144EE 471 R43 4.5P 4.5P 471 L34 R103 4.5P 4.5P L9 C651 C37

L13
0.56uH

56nH
C1 Q21 * C69 3P 2.2K
100R Q8 102 150K 3SK318
C184

C209
4.7uF
102 R85 100K KTC4082 18P R45 1K
0R
L11 C70

10K
102 R58 C108 C138 3.3K

VDD
BUSY
DATA COUT
CLK
150nH 47P 471 56nH C40 220R C229 18P

8
7
6 R94
5
4
3
2
1
C904 C39 C32 L7 4P NC C227

33P
R17 R153 22K C107
R97 102 R71 R16 R243 L5 3.5P C228 102 R189 R190 18P 8P L10 C230 L8
C4 330nH C145 C42 30P 24P

R100
L419
L409
R18 220K 105 56nH

4
3
2
1
22P L59 471 220R 56K C132 NC 4P C41 68K C127 56nH
R247 100K
100K
C969 12P 102 100K
C218

R99 102

IFI
C47

L21
C110

10R
BLM11A601S
47P R107

XIN

FILI
2.2K C945

DEC
BLM11A601S
B R84 100K B
C200 C224 R297
68P 4.7K IC5 R945 R79 100K
R130 1K C212 56P 56P R953 22R 102 NC C652
SCLK V C943 R112

C163 471
18P Q1 10K TA31136 5R 100K D23 D30

D21
HVC376B
HVC376B

R799
D24

C165 R197 102


DATA V KTC4082 HVC376B 1SV305

C211
122
22R

AF
QUAD FILO
IFO
RSSI
NDET VCC
NRECMIXOUT
GND XOUT
MIXI
R127 R128 10uF/6.3V C183 C268 C182 471 100K C186 C128
1K Q25 C124 C43 102 102
680R 100R C303 C166 0R C169 R111 105 102 C44 102 C46
R129 2SK1824 C171 102

1
2
3
4
5
6
7
8
225
9
102

C234
10
11
12
13
14
15
16
105 33P 5R
102 3.3K 4.7uF/16V
R124 C45

NC
C304 C214 RSSI

SPK
RSSI 1M
* R131 82P R924
2SK1824 2.7K C221 R262 R108 471
1K C67 W:H N:L NC PCTV-R
0R 104
W588C Q33 *

RST VSS1
NC
NC VDD1
NC PWM-
BUSY1 VSS
OSC SCLK
VDD
NC SDATA
CD1

W588A080 IC15
R148
2.7K
C24450

16
15
14
13
12
11
10
SB R161 C317 R206C318
R152 33K 223 33K 223
R154 1K APC
C305 C48 D25
R201 100K
470 R183 C225 L58 471 MA2S111
150K Q37 C109 BLM21P300S
C306 5R 5R
2SC4617(S) R191 102
R48 R199 105 10K 105 1K

C307 104
R193 WNTC C240
1K 1K 4.7uF/16V C233 C226 C237 C231 C232 DC
C241 F1 3A

40
27K 102 R195 C248 R208 104 103
SW1 POW&VOL 471 104 103 B+
R203 5.6K 105 * R232 +
10R BUSY V 333 VR1
R200 15K * 68K R27 R6 C247 D33
C251 180K C262 222 270K 470K
C358 C242 0R 100K 683 R86 180K 1SR154-400 -
105 R67 C223 R231 C274

R263
333 C239 L22
BEEP&W588AF

R98 D20 R204 R205 R155 123 471


4.7K 3.9K IC4 NJM2902V BLM21P300S
10R GREEN DTMFO R209 7.5V

*
4.7K R106 C275
DTMF R118 4.7K R125 4.7K 15K IC6 NJM2902V
C222 R7 0R

C357 *
22K1 14 123 R59
R52 3.9K C50 VCCN R265 4.7K * Aout Dout

R76 30K
392 103 C185 *
VR2 22K 3.3K 14 7 R194 R217

223 C243
C281
D28 D29 C293 R237 C250
AFO

223 C179 R156 * D27 Dout Aout R8 C167 10R C253C254


RED GREEN C285 472 C386 223 39K R808 47P 2 13 120K 104 L67
223 A-in D-in C156 10K 103 104
D19 RLED R635.6K 13 6 C244 *

VCCN1
TO0
TO1
R114 R113 123 0R
* 100K 3 D-in A-in C249 153 Q9 C266 R374 R375
Q23 36K 33K 12 C168 R132 Q38 BLM21A300S
27K A+inD+in C215 123 123 4.7uF/16V 470K 33K

C157 123
R248 C294 102 104 5.6K 12 5 2SC4617(S)
C276 5.6K

Q22 DTC144EE R271 D+inA+in 2SK1824 IC8 TDA8541


GLED L65 BLM11A221S 4 11 R213
DEVC2 R162 C235
R184

V+ GND 91K R273 R376

MUTE2
5TC
5RC
MUTE
SAVE
RLED
APC
GLED
RX
AFCO
RXD
TXD
INT
LE
CK
R149 R174 11 4

DTC144EE
1M 105 GND V+ 5.6K 1 8 2 J1 SPK JACK

Q42
18K Q35 47K 471 56K
471 5 10 100K 390K C170 MODEOUT+ 2

48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
C269 R230 B+inC+in R165 Q51 C267 4
220R IC10 DEVC1 R166 470K 10 3 105 DTC144EE 4.7uF/10V 4

DTC144EE
R210 100K 2SK1824
R214 R229 8.2K C+inB+in 2 7 3
C252

18K R236 C199 R274


8.2K R5F212A8 6 9 18K 471 C158 R864 SVR GND 3
R64

Q39

NC
LE
B-in C-in 100K 1

RX
CK
5.6K

10uF/10V 22R

5TC
5RC
R77 680K

APC
INT
R215 C270 TI 49 32 DT R218 C53 9 2 123 R87 1

RXD
TXD
5MC
DTC144EE R212 C295 221 C273

SAVE
RLED
GLED
TI

AFCO
220R 471 DT R133 C-in B-in 220K Q36 3 6

MUTE
393

C296
RSSI 50 31 2T IN C297C298 7 8 103 R300 R211 IN+ VCC C271 C401
RSSI 2TIN 30K Bout Cout 10K R862 2SK1824 1K
BUSY 51 30 UL 100K 8 1 12K C279 104 100UF/10V
BUSY UL R46 471 4.7uF/10V R9 Cout Bout R865 R157 R292 102 4 5 SPK1
C MANDOWN
52 29 SCL 10K R246 C299 Q40 120K * IN- OUT- C
MANDOWN SCL R277 R238 C277
BATT 53 28 SDA R255 220K R272 393 * R860 AC R278 560R
BATT SDA 103 82K DTA144EE AF * AC 47K 471
R228 10K 54 27 R266 10K C155 100K 5R Q102 *
NC NC 47K R405
2SK1588

224

C246
W588C 55 W588C NC 26 R268 10K TI R275 10K 0R R279 150K *
C280 Q101
AC 56 25 10K R60 W:H N:L

2.2uF/10V
AC R5F212A8SNFP NC R254 C853
DTC144EE
Q52

BUSY V57 BUSY_V 24 PS 3.3K R276 * 5M 103


PS
C152 471 VCCN1 58 23 ECO1 R81
DTC144EE

VCCN ENC1 470P


IC9 AT2408N L61 VSS-1 59 22 ECO3 C286 470R
AVSS ENC3 R110
1 8 C71 DTMFO60 21 ECO2 R826
A0 VCC BLM11A221S DTMF ENC2 10K
471 L60 61 20 ECO0 WNTC R175 C213 1K
BLM11A221S VREF ENC0 R235 R233
2 7 VCC-1 62 19 WNTC 56K 333 Q41 Q43 C308
A1 TEST AVCC DATA_V WNTC R29 10K R198
C52 DATA V63 SCLK_V 18 Q34
OSCSI 100K 220K 2SK1824 5V 22K 4.7uF/10V
471

R134 *
3 6 SCL SCLK V64 17 2SA1586
A2 SCL PABC R299 5T 5R 5C R65 DTA144EE 105
R115 R49 471 IC11 PST9140NR
5V R234 1K 5.6K 1K C310
C54

DEV1
DEV2
NC
R135

TOPKEY
UPKEY
MODE
PTT
DNKEY
RST
XOUT
VSS
XIN
VCC
SHIFT
TO0
TO1
L62 C300 R280
4 5100K 1K 1 5 5M 5M C238
C272
102

GNDSDA * NC VCC DTMF


R282 2 392 IC7 NJM2902V
330K C201 R301 R220 104

1
2
3
4
5
6
7
8
9
* VEE1 0R 12K 6.8K

10
11
12
13
14
15
16
SDA TOPKEY 3 4 R82 C84 Q29 L43 4.7uF/10V 8 7
4.7K VEE2OUT Q30 FMMT717 Cout Bout

5T
5R
5C
UPKEY KTA1298 Q31 KTA1298 Q32 KTA1298 BLM21P300S Q44
MODE
471 C258 R196 C257 R12
33K 10P D13 100R D308 DTC144EE
PTT 681 9 6 1SS372 DAN222

VSS
R264 10K
DNKEY C-in B-in

XOUT
XIN
VCC
SHIFT
TO0
TO1
DEVC1
DEVC2
C283
333

MANDOWN RST C85 104 C173 C174 R138 C112 IC12 R176 R219 L19 BLM11A221S C140 Q24
102 C123 R136 R137 10K C175 10K 2.2uF/10V MIC1
R47 INT 104 104 102 Q10 HT7150-1 56K 18K 10 5 820R 2SC4919
IC17 10K 104 C+inB+in C101 R33
C56 2SC1623 392 C57 C55
GND 4 5PGM 1K C255 R185 R186 R187 104 R30
C90 MODE T2 MODE 2.2K 2.2K 2.2K 471 R139 C284 681 11 4 R177 471
R245
68K

MODE3 6 ST R281 22PC256 471 R296 IC13 * OUT IN GND V+ 0R MIC


RESET
R188 1.2K

SHIFT 22P R101 C315 RST T3 * 1 5 10K 56K


GND

2 * 3P OUT NC

MANDOWN
C1 7VOUT 1K
Q28 10R TXD T4 TXD 2 Q27 Q26 12 3 C400
CLK 1 8VDD VDD D+inA+in C259 C113 C176 R221 L48
3 1 L66 RXD T5 RXD 3 4 DTC144EE DTC144EE D7 R159 C114 R192 105

2
L42 BLM11A221S GND NC 683 182 683 3.9K BLM11A221S
15K
223

HSC277 J2
C202
4.7uF/10V
C245

R283 X2 T8 VCCS 4.7K 102 13 2


SCA60C 10R D-in A-in
C301 7.3MHz

2
C260 C177 R224 R216 220R
473 681 14 1 R140
471 Dout Aout R78 683
1.8K

BLM11A221S
C316 R178 R83 R163 75K C58 10K C59 C61
56K
Figure 9 PT4208 Schematic Circuit Diagram (136-174MHz)

* 750K 471

5TC
5RC
SAVE
AFCO
MUTE
BATT

R3 471 471 MIC JACK


R50 1K

10uF/10V 470R
5.6K R302

C178 R53 R222 C203


PTT 39K
6 R116 R284 R285 104 3.9K 5M

ECO0
ECO2
ECO3
ECO1
UPKEY
C302 *
1 100K

DNKEY
TOPKEY
* C210 C111
2T IN

2 R249 10uF/10V
MUTE
TXD
MUTE2
RXD

R223 C146 * C309


PTT

102
3 2.7K R172 100K *
27K R80
4 C287 100K * C311
5 471 C49 R286 IC16 * *
SW2 K4
C159 103 C160 103 C161 103 C162 103 471 *
ENCODER PFI 1 8 R287 *

C60
471
Aout V+
C502 C312
K2 K1 K3 R288

R19
47K
R20
47K
R21
47K
R22
47K
D 2 7 * D
MONI PTT 471 ALARM * A-in Bout
R251 R252 C313 C314 3 6
AF A+in B-in R289
* * * * R290 * *
4 5
R253 GND B+in
* R291 *
R294 R295 R293
*
* *
Name: SCH Model Name: PT4208-01(136~174MHz)
File No: REV:
Prepare: Approve:
Check: Page: 1 of 1
1 2 3 4 5 6
PT4208 Service Manual
PT4208 Service Manual
Figure 10 PT4208 Main Board Top Layer Position Mark Diagram (136-174MHz)

41
PT4208 Service Manual
Figure 11 PT4208 Main Board Bottom Layer Position Mark Diagram (136-174MHz)

42
PT4208 Service Manual
Figure 12 PT4208 Main Board Top Layer Position Value Diagram (136-174MHz)

43
PT4208 Service Manual
Figure 13 PT4208 Main Board Bottom Layer Position Value Diagram (136-174MHz)

44
PT4208 Service Manual
Figure 14 PT4208 Main Board Top Layer Layout (136-174MHz)

45
PT4208 Service Manual
Figure 15 PT4208 Main Board Bottom Layer Layout (136-174MHz)

46
PT4208 Service Manual
Figure 16 KBC-70C Schematic Circuit Diagram

47
PT4208 Service Manual

Figure 17 KBC-70C Top Layer Position Value Diagram

48
PT4208 Service Manual
Figure 18 KBC-70C Top Layer Position Mark Diagram

49
PT4208 Service Manual
Figure 19 KBC-70C Bottom Layer Position Value Diagram

50
PT4208 Service Manual
Figure 20 KBC-70C Bottom Layer Position Mark Diagram

51
PT4208 Service Manual
Figure 21 KBC-70C Layout

52

S-ar putea să vă placă și