30-TGD Cat Ba 1

List of processes/activities
Process / clearance area: WAAG004604 Date: 09.05.2019
Sub-process / sub-area / people: Rope hoist Created by: FRV
Operation type: Normal operation Revision: Rev00

Activities
1 General activities
Walking to the area
Driving private cars, trucks and machinery
Working at heights
Working with machinery
Working with portable tools and portable machinery
Working with welding torches and cutting machinery
Manual load transporting
Working outdoors, dealing with natural hazards
Loading and unloading of material
2 Setting up the construction site
Constructing barriers and security against third parties
Constructing material storage
Assembling work platforms and scaffolding
Installing tools and devices
Setting up works sites at heights
3 Transporting, loading and unloading large components
Preparing the place of unloading/loading
Setting up the crane/lifting tools
Preparing the access road for transport
Unloading or loading with a crane
4 Rope hoist assembly
Placing, arranging and putting together rope hoist machinery
Jacking up and securing rope reels
Installing mounted return sheaves
Equipping lines for rope hoisting with additional rollers, cable release safeguards
Pilot roping until the necessary pilot roping diameter is reached
Setting/stopping clamping plates
Definitive rope hoist
Tensioning
Splicing and replacing the rope
5 Demobilizing, dismantling of the of the assembly site
Disassembling works sites at heights
Dismantling tools and devices
Disassembling work platforms and scaffolding
Dismantling the material storage
Deconstructing barriers and security against third parties
6 Dealing with environmental hazards, fires and accidents
Emissions: Noise, dust, exhaust gases, fumes
Water and soil conservation
Dealing with fires (location-specific)
Dealing with accidents at work (location-specific)

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Activities / 1

 30-TGD Cat Ba 1
Risk assessment, measures
Process/clearance area: WAAG004604 Date: 09.05.2019
Sub-process: Rope hoist Created by: FRV
Operation type: Normal operation Revision: Rev00

No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone

1 General activities
1.1 Walking to the area
1.2 Driving private cars, trucks
and machinery
1.3 Working at heights
1.4 Working with machinery
1.5 Working with portable tools
and portable machinery
1.6 Working with welding
a Falling at the work area as a result of 11 2 Preventing accidents caused by tripping 1.1.1 a Shoes with non-slip tread O/P 5 3 Slipping, tripping
slipping, tripping from walking on uneven b Cleaning, clearing walkways O
and slippery surfaces
c Mounting of guard rails T/O
a Mechanical hazards from being run over by 24 1 Preventing people from being run over 1.2.1 a Establish, separate traffic routes O 11 2 Being run over
private cars, trucks and construction by vehicles b High-visibility work clothing O/P
machinery c Lighting at night O/T
b Mechanical hazards from transport of 24 1 Preventing collisions with loads 1.2.2 a Safety distance for moving loads O/P 18 2 Being struck by loads
objects, loads b Securing the load, appropriate lashing technique T/O
c Physical impact of noise 15 2 Preventing employees from being 1.2.3 a Sound-damped construction machinery T 6 3 Hearing damage
exposed to noise that will damage their b Arranging personal protection equipment for all employees O/P
a Falling from high-up works sites due to 20 1 Preventing falling from heights 1.3.1 a Assembling scaffolding and guard rails T/O 15 2 Falling
tripping, slipping b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
b Mechanical hazard from falling objects 13 2 Preventing the possibility of objects 1.3.2 a Tools in tool holders O/P 7 2 Being struck by objects
(tools, installation resources) falling b Inspecting and approving scaffolding O
c Coordinating works sites O
a Mechanical hazard from making contact 19 1 Preventing contact with moving parts 1.4.1 a Periodic servicing, repair O 12 2
with unprotected moving machine parts b Periodic inspections O
c Securing exposed rotating parts against contact T/O
b Mechanical hazard from uncontrolled 20 1 Preventing employees from being struck 1.4.2 a Maintaining a safety distance for moving loads O/P 16 2 Being struck by loads
moving parts by moving parts b Establishing clearance areas O
c Providing training in codes of conduct for dealing with O
moving machine parts
c Physical impact of noise or vibrations 15 2 Preventing damage due to noise and 1.4.3 a Sound-damped construction machinery O 12 2 Hearing damage
vibration b Wear hearing protection O/P
d Contact with harmful substances from 13 2 Preventing poisoning 1.4.4 a Particle filters on construction machinery T 8 2
exhaust gases and diesel particles b Instructions for machinery in tunnels or enclosed areas O
a Mechanical hazard of being struck, 12 2 Preventing strikes, dropping 1.5.1 a Maintenance of tools O 4 3 Being struck in the hand
dropping items from hands b Training in handling tools O
b Mechanical hazard from worn tools 8 2 Preventing splinters 1.5.2 a Maintenance of tools O 4 3 Splinters in eyes
(breakage). b Arranging personal protection equipment for all employees O/P
c Thermal, physical and mechanical hazards 18 2 Preventing eye injuries and burns 1.5.3 a Wearing personal protection equipment when carrying out O/P 4 3 Burns
from grindings, setting fire to clothing b Regular cleaning of work clothing O
d Electric shocks from defective supply lines 19 1 Preventing electric shocks 1.5.4 a Servicing of small machinery O 15 2 Electric shock
b Checking of electrical leads before commencing work O/P
c Construction site power distributor with residual-current T/O
a Thermal hazards from hot welding beads, 26 1 Preventing burns 1.6.1 a Wearing protective clothing O 10 2 Burns

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No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
10
torches and cutting setting fire to clothing b Periodic cleaning of work clothing O
machinery c Wearing personal protection equipment O/P
b Fire and explosion hazards from sparks 26 1 Preventing fires 1.6.2 a Removing flammable material O 10 2
striking flammable substances and liquids b Fire extinguishers at the works site T/O
c Fire protection training O
c Contact with harmful substances from 10 2 Preventing smoke poisoning 1.6.3 a Only using welding torches outdoors O/P 4 3
1.7 Manual load transporting a Improper lifting of loads, overloading of the 18 2 Preventing damage to the locomotor 1.7.1 a Training in correct lifting technique O 10 2 Injuries due to unsuitable
locomotor system system b Providing accessories for transporting loads T/O lifting technique
b Mechanical hazard of trapping, cutting 14 2 1.7.2 a Using gloves when lifting loads O/P 4 3
hands b Securing loads with sharp edges using edge protection T/O
1.8 Working outdoors, dealing a Stresses from external working conditions 18 2 1.8.1 a Water and cold-resistant work clothing O 4 3
with natural hazards (heat, cold, wetness) b Possibility of changing work clothing O/P
c Providing a heated recreation room T/O
b Physical hazard from UV rays 16 2 1.8.2 a Providing sunglasses O 4 3
b Providing skin protection O
c Hazard from snow and ice 20 1 Preventing falls due to to icy surfaces 1.8.3 a Training employees for working at heights O 16 2 Situational risks
Preventing working under the risk of b Safeguarding works sites against natural hazards (heat, T
avalanches water)
c Rules on dealing with natural hazards O
d Training of employees regarding working with natural O
d Hazard from sand, sandstorms 16 2 Preventing falls due to gusts of wind 1.8.4 a Training employees for working at heights O 4 3
b Rules on dealing with natural hazards O
c Training of employees regarding working with natural O
e Hazards from volcanic gases/eruptions 16 2 Preventing hazards from volcanic 1.8.5 a Rules on dealing with natural hazards O 4 3
eruptions b Training of employees regarding working with natural O
1.9 Loading and unloading of a Mechanical damage due to suspended 26 1 Preventing the possibility of suspended 1.9.1 a Safety distance for moving loads O/P 16 2 Being struck by falling loads
material loads loads falling b Correct lashing technique when unloading O
b Mechanical hazard from road traffic when 16 2 Preventing people from being run over 1.9.2 a Securing the works site T/O 10 2
working on transport routes by vehicles b Signaling, traffic control O
c Separation of traffic routes and walkways T/O
c Mechanical hazard from materials 19 1 Preventing materials from being able to 1.9.3 a Preparing bearing points O 10 2 Being struck by materials
overturning overturn and strike people b Securing materials not in use T/O
d Mechanical hazard from uncontrolled 20 1 Preventing employees from being struck 1.9.4 a Maintaining codes of conduct regarding moving machine O 10 2
moving parts by moving parts b Establishing clearance areas, protecting against entry T/O
c Codes of conduct for dealing with moving machine parts O/P

2 Setting up the construction site

2.1 Constructing barriers and a Improper lifting of loads, overloading of the 18 2 Preventing injury to the locomotor 2.1.1 a Training in correct lifting technique O 10 2 Injuries due to unsuitable
security against third parties locomotor system system b Providing accessories for transporting loads T/O lifting technique
b Mechanical hazard from falling objects 13 2 Preventing the possibility of objects 2.1.2 a Tools in tool holders O/P 7 2 Being struck by objects
(tools, installation resources) falling b Inspecting and approving scaffolding O
c Coordinating works sites O
2.2 Constructing material a Mechanical hazard from being run over by 26 1 Preventing people from being run over 2.2.1 a Establish, separate traffic routes O 11 2 Being run over
storage trucks by vehicles b High-visibility work clothing O/P
c Lighting at night O/T
b Falling bearing points 16 2 Preventing falling from heights 2.2.2 a Assembling scaffolding and guard rails T/O 15 2 Falling
b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
c Mechanical hazards due to unloading of 20 1 Preventing employees from being struck 2.2.3 a Preparing bearing points O 10 2 Being struck by materials
materials and containers/troughs by loads b Securing materials not in use T/O
d Mechanical hazard from materials 18 2 Preventing the possibility of suspended 2.2.4 a Safety distance for moving loads O/P 16 2 Being struck by falling loads
overturning loads falling b Correct lashing technique when unloading O
e Falling from high-up works sites (ladder, Preventing falling from heights 2.2.5 a Periodic servicing/checking of tools (ladders, platforms) O 16
20 1 2
work platform)
b Training of employees regarding the use of ladders O
c Periodic monitoring by supervisors O
2.3 Assembling work platforms a Mechanical hazards from falling objects 13 2 Preventing the possibility of employees 2.3.1 a Securing tools at heights T/O 10 2 Being struck by falling small
and scaffolding being injured by falling objects b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P

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No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
b Falling from high-up works sites 20 1 Preventing falling from heights 2.3.2 a Assembling scaffolding and guard rails T/O 15 2 Falling
b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
c Trapping of body parts 10 2 Preventing being struck by objects 2.3.3 a Securing tools at heights T/O 10 2 Being struck by falling small
b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
2.4 Installing tools and devices a Electrical hazard from contact with parts 23 1 Preventing electric shocks 2.4.1 a Servicing of small machinery O 15 2 Electric shock
carrying live currents b Checking of electrical leads before commencing work O/P
c Construction site power distributor with residual-current T/O
b Fire hazard when handling fuels 16 2 Preventing fires 2.4.2 a Removing flammable material O 10 2
b Fire extinguishers at the works site T/O
c Fire protection training O
c Mechanical hazards due to unloading of 20 1 Preventing the possibility of objects 2.4.3 a Tools in tool holders O/P 7 2 Being struck by objects
machinery and devices falling b Inspecting and approving scaffolding O
c Coordinating works sites O
2.5 Setting up works sites at a Falling from high-up works sites 24 1 Preventing falling from heights 2.5.1 a Assembling scaffolding and guard rails T/O 15 2 Falling
heights b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
b Mechanical hazards from falling objects 13 2 2.5.2 a Tools in tool holders O/P 7 2 Being struck by objects
b Inspecting and approving scaffolding O
c Coordinating works sites O
3 Transporting, loading and unloading large components

3.1 Preparing the place of a Improper lifting of loads, overloading of the 18 2 Preventing damage to the locomotor 3.1.1 a Training in correct lifting technique O 10 2 Injuries due to unsuitable
unloading/loading locomotor system system b Providing accessories for transporting loads T/O lifting technique
b Mechanical hazard from falling objects 13 2 Preventing the possibility of objects 3.1.2 a Tools in tool holders O/P 7 2 Being struck by objects
(tools, installation resources) falling b Inspecting and approving scaffolding O
c Coordinating works sites O
3.2 Setting up the crane/lifting a Electrical hazard from contact with parts 23 1 Preventing electric shocks 3.2.1 a Servicing of small machinery O 15 2 Electric shock
tools carrying live currents b Checking of electrical leads before commencing work O/P
c Construction site power distributor with residual-current T/O
b Mechanical hazards from falling objects 13 2 Preventing the possibility of employees 3.2.2 a Securing tools at heights T/O 10 2 Being struck by falling small
being injured by falling objects b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
c Mechanical hazards due to unloading of 20 1 Preventing the possibility of objects 3.2.3 a Tools in tool holders O/P 7 2 Being struck by objects
machinery and devices falling b Inspecting and approving scaffolding O
c Coordinating works sites O
3.3 Preparing the access road for a Improper lifting of loads, overloading of the 18 2 Preventing damage to the locomotor 3.3.1 a Training in correct lifting technique O 10 2 Injuries due to unsuitable
transport locomotor system system b Providing accessories for transporting loads T/O lifting technique
b Being run over by vehicles 16 2 Preventing people from being run over 3.3.2 a Securing the works site T/O 10 2
by vehicles b Signaling, traffic control O
c Separation of traffic routes and walkways T/O
c Being struck by sliding objects or vehicles 18 2 Preventing the possibility of objects and 3.3.3 a Checking the load capacity of access roads o 10 2 Risks from changes to
on steep terrain. vehicles sliding on steep terrain. b Securing loads on steep terrain t/o situational conditions
c Periodic monitoring by the head of assembly o
d Injuries when working with tools 18 2 Preventing strikes, dropping 3.3.4 a Maintenance of tools O 4 3 Being struck in the hand
b Training in handling tools O
3.4 Unloading or loading with a a Mechanical damage due to suspended 26 1 Preventing employees from being struck 3.4.1 a Preparing bearing points O 10 2 Being struck by materials
crane loads by loads b Securing materials not in use T/O
b Mechanical hazard from materials 19 1 Preventing the possibility of suspended 3.4.2 a Safety distance for moving loads O/P 16 2 Being struck by falling loads
overturning loads falling b Correct lashing technique when unloading O
c Mechanical hazard from uncontrolled 20 1 Preventing employees from being struck 3.4.3 a Maintaining a safety distance for moving loads O/P 16 2 Being struck by loads
moving parts by moving parts b Establishing clearance areas O
c Providing training in codes of conduct for dealing with O
moving machine parts
4 Rope hoist assembly
4.1 Placing, arranging and a Trapping of body parts when putting 20 1 Preventing people and body parts from 4.1.1 a Safety distance from suspended loads O 14 2 Trapping of body parts
putting together rope hoist together rope hoist machinery being trapped b Leaving the escape route open for suspended loads O
machinery c Training in handling suspended loads O

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No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
d Wearing personal protection equipment O/P
b Being struck due to the tensioning material 25 1 Preventing the tensioning material from 4.1.2 a Strictly complying with security factor 3 T/O 16 2 Breaking of tensioning
breaking or being too small breaking b Preliminary checking of the tensioning material for damage O material
and breaches
c Visually inspecting the tensioning system before loading O
(approval)
c Employees being struck due to machinery 17 2 Securing machinery against slipping away 4.1.3 a Positioning machinery on firm ground O 4 3
slipping away on loose ground b If necessary, creating a wood base T/O
c Anchoring of machinery T/O
d Body parts being pulled into the drum when 20 1 Preventing body parts being pulled in 4.1.4 a Safety distance from pull-in points O/P 16 2 Pulling in of body parts
equipping the rope hoisting machinery with b Rope guiding with roller or wood O/P
a winch rope c Working in pairs when using the rope hoisting machinery O
d DO NOT wear gloves O
e Being struck by tensioning rope slings due 23 1 Preventing overloading of rope slings 4.1.5 a Using edge protection T/O 16 2 Rope slings being
to a breach in the seal on sharp edges b Using the correct lashing technique O overburdened
c Training of employees in the correct lashing technique O
4.2 Jacking up and securing rope a Trapping of body parts 24 1 Preventing track rope drums from 4.2.1 a Wear safety shoes O/P 16 2 Being struck by a track rope
reels trapping or striking employees b Safety distance from suspended loads O/P drum
c Keeping the track rope drum on the outer ring O/P
d Leaving the escape route open for suspended loads O/P
b Trapping body parts due to unintentional 21 1 Preventing the possibility for the track 4.2.2 a Installing safeguards to prevent the track rope drum from T/O 13 2
turning of the track rope drum rope drum to turn b Maintaining a safety distance from the track rope drum O
c Do not pass underneath the rope (secured along the length T/O
c Being struck due to the tensioning material 25 1 Preventing the overloading of tensioning 4.2.3 a Strictly complying with security factor 3 T/O 16 2 Breaking of tensioning
breaking or being too small material b Preliminary checking of the tensioning material for damage O material
and breaches
c Visually inspecting the tensioning system before loading O
(approval)
d Verifying the maximum load for the anchor drum O
d Being struck by tensioning rope slings due 22 1 Preventing overloading of rope slings 4.2.4 a Using edge protection T/O 16 2 Rope slings being
to a breach in the seal on sharp edges b Using the correct lashing technique O overburdened
c Training of employees in the correct lashing technique O
4.3 Installing mounted return a Trapping hands/fingers 18 2 Preventing being injured by return 4.3.1 a Using mounting aids O 10 2 Trapping of body parts
sheaves sheaves b Setting up the mounting plate (safety at height, work T/O
platform)
b Being struck due the tensioning material 25 1 Preventing the overloading of tensioning 4.3.2 a Strictly complying with security factor O 16 2 Being struck by tensioning
breaking material b Preliminary checking of the tensioning material for damage O material/rope
and breaches
c Visually inspecting the tensioning system before loading O
(approval)
d Verifying the maximum load for the anchor drum T/O
e Wearing mountaineering helmets O/P
c Being struck by cable due to a breakage 25 1 Preventing the overloading of return 4.3.3 a Sizing of return sheaves O 10 2 Being struck by the rope
caused by the return sheave being too sheaves b Visually inspecting the return sheaves before loading O
small (approval)
c Maintaining safety distance from the return sheaves O/P
d Do not pass under the rope O/P
e Wearing mountaineering helmets O/P
d Being struck as a result of the tensioning 22 1 Preventing the overloading of rope slings 4.3.4 a Using the correct lashing technique O 10 2 Being struck by tensioning
rope slings buckling on sharp edges b Using edge protection T/O material/rope
c Preliminary checking of the tensioning material for damage O
and breaches
d Maintaining safety distance from the tensioning rope slings O
4.4 Equipping lines for rope a Being struck due the tensioning material 25 1 Preventing the overloading of tensioning 4.4.1 a Strictly complying with security factor 3 O 16 2 Being struck by tensioning
hoisting with additional breaking material b Preliminary checking of the tensioning material for damage O material/rope
rollers, cable release and breaches
safeguards c Visually inspecting the tensioning system before loading O
(approval)
d Verifying the maximum load for the anchor drum T/O
e Wearing mountaineering helmets O/P

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No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
b Falling rollers, tools or other parts 20 1 Preventing the possibility of employees 4.4.2 a Securing tools at heights T/O 10 2 Being struck by falling small
being injured by falling objects b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
4.5 Pilot roping until the a Being struck/trapped by the pilot rope due 18 2 Preventing the pilot rope from breaking 4.5.1 a Identify the size of the pilot rope connection O 7 2 Detachment of the rope
necessary pilot roping to the connection breaking or the rope or becoming detached b Visually inspecting the rope hoist before loading (approval) O
diameter is reached becoming detached
c Maintaining a safety distance from the rope O/P
d Do not pass under the rope O/P
e Wearing mountaineering helmets O/P
b Being struck by a sagging rope 14 2 Preventing the possibility of the rope 4.5.2 a Do not pass under the rope O/P 4 3
from sagging and striking an employee b Monitoring of the pilot rope during insertion O
c Ensuring communication between machine operators and T/O
fitters
d Maintaining a safety distance from the rope O/P
e Wearing mountaineering helmets O/P
c Being struck by a swinging rope due to 14 2 Preventing the possibility of the swinging 4.5.3 a Do not pass under the rope O/P 4 3
climactic effects such as wind, rain, etc. rope striking devices and employees b Monitoring of the pilot rope during insertion O
c Ensuring communication between machine operators and T/O
fitters
d Maintaining a safety distance from the rope O/P
e Wearing mountaineering helmets OP
d Being struck by the rope as a due to the 25 1 Preventing the pilot rope connections 4.5.4 a Identify the size of the pilot rope connection T/O 16 2 Being struck
pilot rope connection breaking from failing b Visually inspecting the rope hoist before loading (approval) O

c Maintaining a safety distance from the rope O/P

4.6 Setting/stopping clamping
plates
4.7 Definitive rope hoist
d Do not pass under the rope O/P
e Wearing mountaineering helmets O/P
e Pulling in of body parts into unprotected 25 1 Preventing the possibility of body parts 4.5.5 a Mounting safety grilles, securing of hazard areas T/O 10 2 Being pulled in
rotating components in the stations and on being pulled in to rotating components b Maintaining a safety distance from rotating components O/P
the supports c Wearing tight-fitting work clothing O
d No loose items of clothing O/P
a Being struck by rope due to the clamping Preventing the rope from slipping in the 4.6.1 a Sizing of clamping plates with required security factor T/O 13
25 1 2
plates "slipping" under tension clamping plate
b Inspecting the tightening torque of the clamping plate O
before loading (approval)
c Visually inspecting the clamping plate before loading O
(approval)
d Maintaining a safety distance from the rope O/P
b Being struck due the tensioning material 25 1 Preventing the overloading of tensioning 4.6.2 a Strictly complying with the tensioning material security T/O 16 2 Breaking of tensioning
breaking material b Preliminary checking of the tensioning material for damage O material
and breaches
c Visually inspecting the tensioning system before loading O
(approval)
d Verifying the maximum load for the anchor drum O
c Being struck as a result of the tensioning 22 1 Preventing the overloading of rope slings 4.6.3 a Using the correct lashing technique O 10 2 Being struck by tensioning
rope slings buckling on sharp edges b Using edge protection T/O material/rope
c Preliminary checking of the tensioning material for damage O
and breaches
d Maintaining safety distance from the tensioning rope slings O
a Being struck due to the connection 25 1 Preventing the connection between the 4.7.1 a Identify the size of the pilot rope connection O 7 2
between the pilot rope and haul rope pilot rope and haul rope from breaking b Visually inspecting the rope hoist before loading (approval) O
breaking or becoming detached
c Maintaining a safety distance from the rope O/P
d Do not pass under the rope O/P
e Wearing mountaineering helmets O/P
b Being struck due to a sag in the rope in the 14 2 Preventing the possibility of the rope 4.7.2 a Do not pass under the rope O/P 4 3
individual rope segments between the from sagging and striking an employee b Monitoring of the pilot rope during insertion O
supports c Ensuring communication between machine operators and T/O
fitters
d Maintaining a safety distance from the rope O/P

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No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
e Wearing mountaineering helmets O/P
c Being pulled in by the rotation of the haul Preventing the haul rope from twisting 4.7.3 a Maintaining a procedure for reducing the load on the T/O 10 Being pulled in
25 1 2
rope due to the rope twisting and injuring people through torsion hauling rope and preventing twisting
b Maintaining a safety distance from the haul rope, including O/P
d Pulling in of body parts into unprotected 16 2 Preventing the possibility of body parts 4.7.4 a Mounting safety grilles, securing of hazard areas T/O 10 2 Being pulled in
rotating components in the stations and on being pulled in to rotating components b Maintaining a safety distance from rotating components O/P
c Wearing tight-fitting work clothing O
the supports d No loose items of clothing O/P
4.8 Tensioning a Being struck due the tensioning material 25 1 Preventing the overloading of tensioning 4.8.1 a Strictly complying with security factor 3 O 16 2 Being struck by tensioning
breaking material b Preliminary checking of the tensioning material for damage O material/rope
and breaches
c Visually inspecting the tensioning system before loading O
(approval)
d Verifying the maximum load for the anchor drum T/O
e Wearing mountaineering helmets O/P
b Being struck by the haul rope due to the Preventing the sheathing from breaking 4.8.2 a Ensuring that only trained specialists carry out sheathing. O 16 Being struck by the haul rope
25 1 2
sheathing breaking
b Checking of the sheathing before loading (poss. checklist, O
measurement)
c Maintaining a safety distance from parts under tension O/P
during tensioning
d Monitoring of the haul rope during tensioning O
c Being struck as a result of the tensioning 22 1 Preventing the overloading of rope slings 4.8.3 a Using the correct lashing technique O 10 2 Being struck by tensioning
rope slings buckling on sharp edges b Using edge protection T/O material/rope
c Preliminary checking of the tensioning material for damage O
and breaches
d Maintaining safety distance from the tensioning rope slings O
4.9 Splicing and replacing the a Injuries when working with splicing tools 18 2 Preventing injuries when working with 4.9.1 a Training employees in splicing O 4 3
rope splicing tools b Monitoring of splicing by the head of assembly O
c Ensuring that the splicing tool is serviced O
d Wearing personal protection equipment when splicing O/P
b Being struck by due to the tensioning 25 1 Preventing the overloading of tensioning 4.9.2 a Strictly complying with security factor 3 T/O 16 2 Being struck by the tensioning
material breaking when replacing the rope material b Preliminary checking of the tensioning material for damage O material
and breaches
c Visually inspecting the tensioning system/anchoring points O
before loading (approval)
d Ensuring monitoring, communication O
e Wearing mountaineering helmets O/P
5 Demobilizing, dismantling of the of the assembly site

5.1 Disassembling works sites at
heights
5.2 Dismantling tools and
devices
5.3 Disassembling work
platforms and scaffolding
a Mechanical hazards from falling objects 13 2 Preventing the possibility of employees 5.1.1 a Securing tools at heights T/O 10 2 Being struck by falling small
being injured by falling objects b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
b Falling from high-up works sites 20 1 5.1.2 a Assembling scaffolding and guard rails T/O 15 2 Falling
b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
c Trapping of body parts 10 2 5.1.3 a Securing tools at heights T/O 10 2 Being struck by falling small
b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
a Electrical hazard from contact with parts 23 1 Preventing electric shocks 5.2.1 a Servicing of small machinery O 15 2 Electric shock
carrying live currents b Checking of electrical leads before commencing work O/P
c Construction site power distributor with residual-current T/O
b Fire hazard when handling fuels 16 2 Preventing fires 5.2.2 a Removing flammable material O 10 2
b Fire extinguishers at the works site T/O
c Fire protection training O
c Mechanical hazards due to unloading of 20 1 Preventing the possibility of objects 5.2.3 a Tools in tool holders O/P 7 2 Being struck by objects
machinery and devices falling b Inspecting and approving scaffolding O
c Coordinating works sites O
a Mechanical hazards from falling objects 13 2 5.3.1 a Tools in tool holders O/P 7 2 Being struck by objects
b Inspecting and approving scaffolding O

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx RA, Residual risk measures / 6

No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No. Zone
platforms and scaffolding
c Coordinating works sites O
b Falling from high-up works sites 20 1 5.3.2 a Assembling scaffolding and guard rails T/O 15 2 Falling
b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
c Trapping of body parts 10 2 5.3.3 a Securing tools at heights T/O 10 2 Being struck by falling small
b Securing tools in tool holders O/P parts
c Wearing mountaineering helmets O/P
5.4 Dismantling the material a Mechanical hazard from being run over by 26 1 Preventing people from being run over 5.4.1 a Establish, separate traffic routes O 11 2 Being run over
storage trucks by vehicles b High-visibility work clothing O/P
c Lighting at night O/T
b Falling bearing points 16 2 Preventing falling from heights 5.4.2 a Assembling scaffolding and guard rails T/O 15 2 Falling
b Using personal protection equipment to prevent falling O/P
c Elimination of tripping hazards T
d Training employees for working at heights O/P
c Mechanical hazards due to loading of 20 1 Preventing employees from being struck 5.4.3 a Preparing bearing points O 10 2 Being struck by materials
materials and containers/troughs by loads b Securing materials not in use T/O
d Mechanical hazard from materials 18 2 Preventing materials from being able to 5.4.4 a Preparing bearing points O 10 2 Being struck by materials
overturning overturn and strike people b Securing materials not in use T/O
e Falling from high-up works sites (ladder, Preventing falling from heights 5.4.5 a Periodic servicing/checking of tools (ladders, platforms) O 16
20 1 2
work platform)
b Training of employees regarding the use of ladders O
c Periodic monitoring by supervisors O
5.5 Deconstructing barriers and a Improper lifting of loads, overloading of the 18 2 Preventing injury to the locomotor 5.5.1 a Training in correct lifting technique O 10 2 Injuries due to unsuitable
security against third parties locomotor system system b Providing accessories for transporting loads T/O lifting technique
b Mechanical hazard from falling objects 13 2 5.5.2 a Tools in tool holders O/P 7 2 Being struck by objects
(tools, installation resources) b Inspecting and approving scaffolding O
c Coordinating works sites O
6 Dealing with environmental hazards, fires and accidents

6.1 Emissions: Noise, dust, a Emissions over the threshold values 18 2 Preventing noise, dust, exhaust gases 6.1.1 a Employee training in avoiding noise, dust, exhaust gases O 4 3
exhaust gases, fumes b Wetting of dusty surfaces in the event of heavy dust T/O
accumulation
b Contamination of the environment Preventing damaging effects on nature 6.1.2 a Equip bearing points for fuel and chemical products with T 4
10 2 3
collecting trays
b Bearing points of poisonous substances must not be near O
roads
c Performing regular inspections O
c Criminal proceedings brought by authorities 10 2 Preventing criminal proceedings 6.1.3 a Regular communication with authorities O 4 3
d Denunciations from outsiders Preventing denunciations 6.1.4 a Regularly informing the surrounding operations and O 4
10 2 3
inhabitants
b Promotional measures for inhabitants O
6.2 Water and soil conservation a Soiling of groundwater Preventing damaging effects on nature 6.2.1 a Training employees in dealing with environmentally O 4
10 2 3
harmful substances
b Providing a storage room for chemical substances T/O
c Periodic inspections O
b Contamination of the environment Preventing damaging effects on nature 6.2.2 a Equip bearing points for fuel and chemical products with T 4
10 2 3
collecting trays
b Bearing points of poisonous substances must not be near O
roads
c Performing regular inspections O
c Criminal proceedings brought by authorities 10 2 Preventing criminal proceedings 6.2.3 a Periodic inspections O 4 3
b Regular communication with authorities O
6.3 Dealing with fires (location- a Smoke poisoning due to flue gases Preventing people from suffering from 6.3.1 a Removal of fire loads when working with open flames, O 16 Smoke poisoning
19 1 2
specific) smoke poisoning in the event of a fire sparks
b Training employees in fire safety O
c Periodic inspections
b Heat hazard 19 1 Preventing burns 6.3.2 a Always keeping emergency escape routes open O 16 2 Fire loads cannot entirely be

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx RA, Residual risk measures / 7

No. Activities / process Hazard, description Risk Zone Protection goal Measures Risk Residual risks
No. Hazard/cause No. No. Measures STOP No.
16 Zone
b Removal of fire loads when working with open flames, O avoided
sparks
c Hazard from lack of fire fighting equipment 19 1 Immediate assistance in the event of an 6.3.3 a Ensuring emergency organization at the assembly site O 16 2 Depending on the location , it
emergency b Providing a technical fireproofing agent T/O is difficult to fight fires
c Establishing and always keeping open access roads to the T/O
assembly site
d Training in fire protection O
d Hazard from lack of escape possibilities 23 1 6.3.4 a Providing escape routes at the works sites T/O 16 2 Situational changes to the
b Always keeping emergency escapes free and open O assembly site
c Periodic monitoring O
6.4 Dealing with accidents at a Delays in rescuing the injured due to 19 1 Quick arrival of the emergency services 6.4.1 a Agreements with local emergency services, hospitals O 16 2
work (location-specific) difficult working environment b Providing rescue equipment for rough terrain O
b Lack of immediate assistance 19 1 Optimal care for injured people until the 6.4.2 a Emergency on-site pharmacies O 16 2
emergency services arrive b Training in performing first aid measures O
c Ensuring communication in the event of an emergency T/O

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx RA, Residual risk measures / 8

 30-TGD Cat Ba 1
Risk profile before and after the measures
Process/clearance area: WAAG004604 Date: 09.05.2019
Sub-process: Rope hoist Created by: FRV
Operation type: Normal operation Revision: Rev00

No. Activities / process Hazard, description Risk before Risk after Residual risks
measures implementing Change
No. Threat R. no. Zone R. no. Zone

1 General activities
1.1 Walking to the area a Falling at the work area as a result of slipping, Slipping, tripping
tripping from walking on uneven and slippery
surfaces
11 2  5 3 
1.2 Driving private cars, trucks and a Mechanical hazards from being run over by Being run over
machinery private cars, trucks and construction
machinery
24 1  11 2 
b Mechanical hazards from transport of objects, Being struck by loads
loads 24 1  18 2 
c Physical impact of noise Hearing damage
15 2  6 3 
1.3 Working at heights a Falling from high-up works sites due to Falling
tripping, slipping 20 1  15 2 
b Mechanical hazard from falling objects (tools, Being struck by objects
installation resources) 13 2  7 2 
1.4 Working with machinery a Mechanical hazard from making contact with
unprotected moving machine parts 19 1  12 2 
b Mechanical hazard from uncontrolled moving Being struck by loads
parts 20 1  16 2 
c Physical impact of noise or vibrations Hearing damage
15 2  12 2 
d Contact with harmful substances from
exhaust gases and diesel particles 13 2  8 2 
1.5 Working with portable tools a Mechanical hazard of being struck, dropping Being struck in the hand
and portable machinery items from hands 12 2  4 3 
b Mechanical hazard from worn tools Splinters in eyes
(breakage). 8 2  4 3 
c Thermal, physical and mechanical hazards Burns
from grindings, setting fire to clothing 18 2  4 3 
d Electric shocks from defective supply lines Electric shock
19 1  15 2 
1.6 Working with welding torches a Thermal hazards from hot welding beads, Burns
and cutting machinery setting fire to clothing 26 1  10 2 
b Fire and explosion hazards from sparks
striking flammable substances and liquids 26 1  10 2 
c Contact with harmful substances from
breathing welding fumes 10 2  4 3 
1.7 Manual load transporting a Improper lifting of loads, overloading of the Injuries due to unsuitable lifting
locomotor system 18 2  10 2  technique
b Mechanical hazard of trapping, cutting hands
14 2  4 3 
1.8 Working outdoors, dealing with a Stresses from external working conditions
natural hazards (heat, cold, wetness) 18 2  4 3 
b Physical hazard from UV rays
16 2  4 3 
c Hazard from snow and ice Situational risks
20 1  16 2 
d Hazard from sand, sandstorms
16 2  4 3 
e Hazards from volcanic gases/eruptions
16 2  4 3 
1.9 Loading and unloading of a Mechanical damage due to suspended loads Being struck by falling loads
material 26 1  16 2 
b Mechanical hazard from road traffic when
working on transport routes 16 2  10 2 
c Mechanical hazard from materials Being struck by materials
overturning 19 1  10 2 
d Mechanical hazard from uncontrolled moving
parts 20 1  10 2 

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Risk profile / 1

No. Activities / process Hazard, description Risk before Risk after Residual risks
measures implementing Change
No. Threat R. no. Zone R. no. Zone
2 Setting up the construction
2.1 Constructing barriers and a Improper lifting of loads, overloading of the Injuries due to unsuitable lifting
security against third parties locomotor system 18 2  10 2  technique
b Mechanical hazard from falling objects (tools, Being struck by objects
installation resources) 13 2  7 2 
2.2 Constructing material storage a Mechanical hazard from being run over by Being run over
trucks 26 1  11 2 
b Falling bearing points Falling
16 2  15 2 
c Mechanical hazards due to unloading of Being struck by materials
materials and containers/troughs 20 1  10 2 
d Mechanical hazard from materials Being struck by falling loads
overturning 18 2  16 2 
e Falling from high-up works sites (ladder, work
platform) 20 1  16 2 
2.3 Assembling work platforms and a Mechanical hazards from falling objects Being struck by falling small parts
scaffolding 13 2  10 2 
b Falling from high-up works sites Falling
20 1  15 2 
c Trapping of body parts Being struck by falling small parts
10 2  10 2 
2.4 Installing tools and devices a Electrical hazard from contact with parts Electric shock
carrying live currents 23 1  15 2 
b Fire hazard when handling fuels
16 2  10 2 
c Mechanical hazards due to unloading of Being struck by objects
machinery and devices 20 1  7 2 
2.5 Setting up works sites at a Falling from high-up works sites Falling
heights 24 1  15 2 
b Mechanical hazards from falling objects Being struck by objects
13 2  7 2 
3 Transporting, loading and unloading large components

3.1 Preparing the place of a Improper lifting of loads, overloading of the Injuries due to unsuitable lifting
unloading/loading locomotor system 18 2  10 2  technique
b Mechanical hazard from falling objects (tools, Being struck by objects
installation resources) 13 2  7 2 
3.2 Setting up the crane/lifting a Electrical hazard from contact with parts Electric shock
tools carrying live currents 23 1  15 2 
b Mechanical hazards from falling objects Being struck by falling small parts
13 2  10 2 
c Mechanical hazards due to unloading of Being struck by objects
machinery and devices 20 1  7 2 
3.3 Preparing the access road for a Improper lifting of loads, overloading of the Injuries due to unsuitable lifting
transport locomotor system 18 2  10 2  technique
b Being run over by vehicles
16 2  10 2 
c Slipping on steep terrain Risks from changes to situational
18 2  10 2  conditions
d Injuries when working with tools Being struck in the hand
18 2  4 3 
3.4 Unloading or loading with a a Mechanical damage due to suspended loads Being struck by materials
crane 26 1  10 2 
b Mechanical hazard from materials Being struck by falling loads
overturning 19 1  16 2 
c Mechanical hazard from uncontrolled moving Being struck by loads
parts 20 1  16 2 
4 Rope hoist assembly
4.1 Placing, arranging and putting a Trapping of body parts when putting together Trapping of body parts
together rope hoist machinery rope hoist machinery
20 1  14 2 
b Breaking of tensioning material or too small Breaking of tensioning material
25 1  16 2 

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Risk profile / 2

No. Activities / process Hazard, description Risk before Risk after Residual risks
measures implementing Change
No. Threat R. no. Zone R. no. Zone
c Machinery slipping away on loose ground
17 2  4 3 
d Body parts being pulled into the drum when Pulling in of body parts
equipping the rope hoisting machinery with a
winch rope
20 1  16 2 
e Tensioning rope slings buckling on sharp
edges 23 1  16 2  Rope slings being overburdened

4.2 Jacking up and securing rope a Trapping of body parts Being struck by a track rope drum
reels 24 1  16 2 
b Unplanned turning of the track rope drum
21 1  13 2 
c Breaking of tensioning material or too small Breaking of tensioning material
25 1  16 2 
d Tensioning rope slings buckling on sharp Rope slings being overburdened
edges 22 1  16 2 
4.3 Installing mounted return a Trapping of body parts Trapping of body parts
sheaves 18 2  10 2 
b Breaking of tensioning material or too small Being struck by tensioning
25 1  16 2  material/rope
c Return sheave too small Being struck by the rope
25 1  10 2 
d Tensioning rope slings buckling on sharp Being struck by tensioning
edges 22 1  10 2  material/rope
4.4 Equipping lines for rope a Breaking of tensioning material or too small Being struck by tensioning
hoisting with additional rollers,
cable release safeguards
25 1  16 2  material/rope

b Falling rollers, tools or other parts Being struck by falling small parts
20 1  10 2 
4.5 Pilot roping until the necessary a Breaking of the pilot line due to becoming Detachment of the rope
pilot roping diameter is
reached
hooked, trapped on and/or insufficiently
connected to the rope
18 2  7 2 
b Sagging too great in the individual rope
segments 14 2  4 3 
c Oscillations in the rope due to climatic factors
such as wind, rain, etc. 14 2  4 3 
d Breaking of the pilot rope connection Being struck
25 1  16 2 
e Parts in stations and on the supports rotating
on their own 25 1  10 2  Being pulled in

4.6 Setting/stopping clamping a "Slipping" of clamping plates under tension

plates 25 1  13 2 
b Breaking of tensioning material or too small Breaking of tensioning material
25 1  16 2 
c Tensioning rope slings buckling on sharp Being struck by tensioning
edges 22 1  10 2  material/rope
4.7 Definitive rope hoist a Breaking of the connection between the pilot
rope and haul rope 25 1  7 2 
b Rope sagging excessively in the individual
rope segments between the supports 14 2  4 3 
c Twisting of the haul rope Being pulled in
25 1  10 2 
d Parts in stations and on the supports rotating Being pulled in
on their own 16 2  10 2 
4.8 Tensioning a Breaking of tensioning material or too small Being struck by tensioning
25 1  16 2  material/rope
b Incorrect bottling Being struck by the haul rope
25 1  16 2 
c Tensioning rope slings buckling on sharp Being struck by tensioning
edges 22 1  10 2  material/rope
4.9 Splicing and replacing the rope a Working with hand splicing tool
18 2  4 3 
b Breaking of tensioning material or too small Being struck by the tensioning
when replacing 25 1  16 2  material

5 Demobilizing, dismantling of the of the assembly site

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Risk profile / 3

No. Activities / process Hazard, description Risk before Risk after Residual risks
measures implementing Change
No. Threat R. no. Zone R. no. Zone
5.1 Disassembling works sites at a Mechanical hazards from falling objects Being struck by falling small parts
heights 13 2  10 2 
b Falling from high-up works sites Falling
20 1  15 2 
c Trapping of body parts Being struck by falling small parts
10 2  10 2 
5.2 Dismantling tools and devices a Electrical hazard from contact with parts Electric shock
carrying live currents 23 1  15 2 
b Fire hazard when handling fuels
16 2  10 2 
c Mechanical hazards due to unloading of Being struck by objects
machinery and devices 20 1  7 2 
5.3 Disassembling work platforms a Mechanical hazards from falling objects Being struck by objects
and scaffolding 13 2  7 2 
b Falling from high-up works sites Falling
20 1  15 2 
c Trapping of body parts Being struck by falling small parts
10 2  10 2 
5.4 Dismantling the material a Mechanical hazard from being run over by Being run over
storage trucks 26 1  11 2 
b Falling bearing points Falling
16 2  15 2 
c Mechanical hazards due to unloading of Being struck by materials
materials and containers/troughs 20 1  10 2 
d Mechanical hazard from materials Being struck by materials
overturning 18 2  10 2 
e Falling from high-up works sites (ladder, work
platform) 20 1  16 2 
5.5 Deconstructing barriers and a Improper lifting of loads, overloading of the Injuries due to unsuitable lifting
security against third parties locomotor system 18 2  10 2  technique
b Mechanical hazard from falling objects (tools, Being struck by objects
installation resources) 13 2  7 2 
6 Dealing with environmental hazards, fires and accidents

6.1 Emissions: Noise, dust, exhaust a Emissions over the threshold values
gases, fumes 18 2  4 3 
b Contamination of the environment
10 2  4 3 
c Criminal proceedings brought by authorities
10 2  4 3 
d Denunciations from outsiders
10 2  4 3 
6.2 Water and soil conservation a Soiling of groundwater
10 2  4 3 
b Contamination of the environment
10 2  4 3 
c Criminal proceedings brought by authorities
10 2  4 3 
6.3 Dealing with fires (location- a Smoke poisoning due to flue gases Smoke poisoning
specific) 19 1  16 2 
b Heat Fire loads cannot entirely be avoided
19 1  16 2 
c Lack of fire fighting equipment Depending on the location , it is
19 1  16 2  difficult to fight fires
d No possibility to escape Situational changes to the assembly
23 1  16 2  site
6.4 Dealing with accidents at work a Rescuing the injured is difficult
(location-specific) 19 1  16 2 
b Lack of immediate assistance
19 1  16 2 

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Risk profile / 4

 30-TGD Cat Ba 1

List of measures
Process/clearance area: WAA000 WAAG004604 Date: 09.05.2019
Sub-process / sub-area / people: Rope hoist Created by: FRV
Operation type: Normal operation Revision: Rev00

No. Measures Implementation Comments Date Person Check

Yes No (reason if the decision is no) responsible
1 Fall protection Mounting of guard rails X Infrastructure exists If crash sites, Implemented Head fitter
these will be secured
Assembling scaffolding and guard rails X Not required
Using personal protection equipment to prevent X Available for all employees Implemented Fitter
falling
Safeguarding works sites against natural X Tropical climate. If necessary, measures Implemented Head fitter
hazards (snow, water, ice) are derived.
2 Rope hoist workflow Securing tools at heights X It is an organizational rule that no Implemented Head fitter
employees are to work underneath the
works sites.
Securing tools in tool holders X It is an organizational rule that no Implemented Head fitter
employees are to work underneath the
works sites.
Safety distance from pull-in points X Employees are trained to deal with pull- Implemented Fitter
in points
Keeping the track rope drum on the outer ring X Employees are trained to deal with Implemented Fitter
track rope drums
Rope guiding with roller or wood X Employees are trained to deal with Implemented Fitter
track rope drums
Maintaining a safety distance from the track X Employees are trained to deal with Implemented Fitter
rope drum track rope drums
Using mounting aids X Available Implemented Head fitter
Visually inspecting the tensioning system before X Established in the workflow Implemented Head fitter
loading (approval)
Visually inspecting the return sheaves before X Established in the workflow Implemented Head fitter
loading (approval)
Visually inspecting the rope hoist before loading X Established in the workflow Implemented Head fitter
(approval)
Inst Monitoring of the pilot rope during insertion X Established in the workflow Implemented Fitter
allin
g
tool
s
and
devi
ces
Inspecting the tightening torque of the clamping X Established in the workflow Implemented Head fitter
plate before loading (approval)
Visually inspecting the clamping plate before X Established in the workflow Implemented Head fitter
loading (approval)
Strictly complying with the tensioning material X Established in the workflow Implemented Fitter
security factor
Visually inspecting the tensioning system before X Established in the workflow Implemented Head fitter
loading (approval)
Using the correct lashing technique X The employees are trained Implemented Fitter
Using edge protection X The employees are trained Implemented Fitter
Maintaining a procedure for reducing the load X The employees are trained Implemented Fitter
on the hauling rope and preventing twisting

Monitoring of the haul rope during tensioning X The employees are trained Implemented Fitter

Providing escape routes at the works sites X The employees are trained Implemented Fitter
3 Work clothing High-visibility work clothing X Work clothing with reflective stripes Implemented Fitter
available
Water and cold-resistant work clothing x Rain protection available Implemented Fitter
Possibility of changing work clothing X Possible in an on-site container Implemented Fitter
Wearing tight-fitting work clothing X Present Implemented Fitter
No loose items of clothing X The employees are trained Implemented Fitter
4 Working environment Lighting at night X No night work planned. Flashlights are Implemented Head fitter
available
Elimination of tripping hazards X This will be implemented where Implemented Fitter
possible (relatively difficult in rural
areas)
Establishing clearance areas, protecting against X Security of the construction site Ongoing Head fitter
entry physically ensured by the customer.
Clearance areas will be secured in the
event of high hazard potential.

5 AVOR Strictly complying with security factor 3 X Selection of the hoist equipment takes Ongoing Head fitter
place after issuing the fitter's manual

Preliminary checking of the tensioning material X Servicing of hoist equipment has been Ongoing Garaventa /
for damage and breaches organized. Visual testing takes place on fitter
site.
Positioning machinery on firm ground X Established and implemented on site Ongoing Head fitter

If necessary, creating a wood base X Established and implemented on site Ongoing Head fitter

Anchoring of machinery X Established in the workflow Ongoing Head fitter

Working in pairs when using the rope hoisting X Established in the workflow Ongoing Head fitter
machinery

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Measures plan / 1

No. Measures Implementation Comments Date Person Check
Yes No (reason if the decision is no) responsible
Installing safeguards to prevent the track rope X Established in the workflow. Ongoing Head fitter
drum from turning
Verifying the maximum load for the anchor X Established in the workflow. Procedure Ongoing Head fitter
drum according to the fitter's manual

Setting up the mounting plate (safety at height, X On-site assessment. If necessary, Ongoing Head fitter
work platform) measures are implemented.
Sizing of return sheaves X Established in the workflow. Procedure Ongoing Head fitter
according to the fitter's manual

Ensuring communication between machine X Wireless is available. Ongoing Head fitter

operators and fitters
Sizing of clamping plates with required security X Established in the workflow. Procedure Ongoing Head fitter
factor according to the fitter's manual

Identify the size of the pilot rope connection X Established in the workflow. Procedure Ongoing Head fitter
according to the fitter's manual

Ensuring that only trained specialists carry out X Training instructions available. Implemented Head fitter
sheathing.
Visually inspecting the tensioning X Established in the workflow Ongoing Head fitter
system/anchoring points before loading
(approval)
Wetting of dusty surfaces in the event of heavy X Performed by the customer where Customer
dust accumulation necessary.
6 Construction site Regularly informing the surrounding operations X Performed by the customer. Customer
organization and inhabitants
Promotional measures for inhabitants X Performed by the customer. Customer
7 Fire protection Removing flammable material X The employees are trained. There is Fitter
little flammable material available.

Fire extinguishers at the works site X Fire extinguishers are available. Implemented Project manager
Ensuring correct functioning.

8 Electricity Construction site power distributor with X Performed by the customer. Ensuring 30.06.2014 Project manager
residual-current protection that residual-current protection is
available.
9 Coordination Ensuring communication between machine X Communication is ensured via wireless. Implemented Head fitter
operators and fitters
Ensuring monitoring, communication X Organization is ensured on site. Ongoing Head fitter
Coordinating works sites X Ongoing by head fitter Ongoing Head fitter
Regular communication with authorities X Performed by the customer. Ensuring Ongoing Customer
that the statutory requirements are
observed.
10 Bearing assembly Preparing bearing points X Make arrangements with the customer 30.06.2014 Project manager
(workflow, security, security personnel,
etc.)
Securing materials not in use X Ongoing by head fitter Ongoing Head fitter
Equip bearing points for fuel and chemical X Performed by the customer. Ensuring Ongoing Head fitter
products with collecting trays that the statutory requirements are
observed.
Bearing points of poisonous substances must X Organize in coordination with the 30.06.2014 Project manager
not be near roads customer
Providing a storage room for chemical X Organize in coordination with the 30.06.2014 Project manager
substances customer
11 Machinery Sound-damped construction machinery X available Implemented Project manager

Securing exposed rotating parts against contact X Established and implemented on site Ongoing Head fitter

Particle filters on construction machinery X All machinery will be used outdoors Implemented

Mounting safety grilles, securing of hazard areas X Inspection of machinery on site for Ongoing Head fitter
defects. Security measures will be
implemented on site.
12 Emergency Ensuring emergency organization at the X Emergency concept available. Making 30.06.2014 Project manager
assembly site agreements with the customer.

Providing a technical fireproofing agent X Ensuring that fire protection is Ongoing Project manager
organized.
Establishing and always keeping open access X Organize in coordination with the 30.06.2014 Project manager
roads for emergencies customer
Agreements with local emergency services, X Organize in coordination with the 30.06.2014 Project manager
hospitals customer
Providing rescue equipment for rough terrain X Organize in coordination with the 30.06.2014 Project manager
customer
Emergency on-site pharmacies X available Implemented Head fitter
Training in performing first aid measures X Employees have been trained Implemented Head fitter
Ensuring communication in the event of an X Wireless is available. Implemented Head fitter
emergency
13 Orderliness, Cleaning, clearing walkways X Performed by the customer. If Implemented Head fitter
cleanliness necessary, organizing.
Regular cleaning of work clothing X Every employee has several items of Ongoing Head fitter
work clothing that he can change
periodically.
Removal of fire loads when working with open X Employees have been trained Ongoing Head fitter /
flames, sparks fitter
Always keeping emergency escape routes open X Employees have been trained Ensure in Ongoing Project manager
collaboration with the customer / head fitter

14 Personal protection Shoes with non-slip tread X Personal protection equipment Ongoing Head fitter /
equipment available fitter

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Measures plan / 2

No. Measures Implementation Comments Date Person Check
Yes No (reason if the decision is no) responsible
Arranging personal protection equipment for all X . Test employee discipline for wearing it Implemented Head fitter
employees
Wearing protective clothing X Available if necessary Implemented Fitter
Using gloves when lifting loads X Available Implemented Head fitter
Providing sunglasses X Available Implemented Fitter
Providing skin protection X Available Implemented Fitter
Using personal protection equipment to prevent X Available Implemented Fitter
falling
Wearing mountaineering helmets X Gloves, safety goggles available Implemented Head fitter /
fitter
Wearing personal protection equipment when Training is taking place. Personal Implemented Fitter
splicing protection equipment available.
15 Rules Providing training in codes of conduct for Establish codes of conduct on a case-by- Implemented Fitter
dealing with moving machine parts case basis
Instructions for machinery in rooms X No work planned in confined spaces.

Only using welding torches outdoors X No work with the welding torch
planned.
Rules on dealing with natural hazards X Established in the emergency concept.
Safety distance for moving loads X Training is taking place. Implemented Fitter
16 Training Training employees for working at heights X Training is taking place. Implemented Fitter
Fire protection training X Training is taking place. Implemented Fitter

Training in correct lifting technique X Training is taking place. Implemented Fitter

Training of employees regarding working with X Training is taking place. Implemented Fitter
natural hazards
Training of employees regarding the use of X Training is taking place. Implemented Fitter
ladders
Training in handling suspended loads X Training is taking place. Implemented Fitter
Training of employees in the correct lashing X Training is taking place. Implemented Fitter
technique
Training employees in splicing X Training is taking place. Implemented Fitter
17 Monitoring Inspecting and approving scaffolding X No scaffolding envisaged.
Periodic inspections X Specified in the task area of the head Ongoing Head fitter
fitter
Checking of electrical leads before commencing X A visual check is carried out before Ongoing Head fitter /
work working with electrical devices fitter
18 Handling loads Safety distance for moving loads X Training is taking place. Ongoing Fitter
Securing the load, appropriate lashing technique X Training is taking place. Monitoring by Ongoing Head fitter /
supervisors fitter
Securing loads with sharp edges using edge X Training is taking place. Edge Ongoing Head fitter /
protection protection available. fitter
Providing accessories for transporting loads X Available: Lifting tools, high-lift trucks, Implemented Head fitter /
etc. fitter
Securing loads on steep terrain X Established and implemented on site Ongoing Head fitter

Leaving the escape route open for suspended X Training is taking place. Monitoring by Ongoing Head fitter
loads supervisors
19 Conduct Do not pass underneath the rope (secured along X Training is taking place. Monitoring by Ongoing Head fitter /
the length of the rope) supervisors fitter
Maintaining safety distance from the tensioning X Training is taking place. Monitoring by Ongoing Head fitter /
rope slings supervisors fitter
Maintaining a safety distance from rotating X Training is taking place. Monitoring by Ongoing Head fitter /
components supervisors fitter
Maintaining safety distance from the tensioning X Training is taking place. Monitoring by Ongoing Head fitter /
rope slings supervisors fitter
Maintaining a safety distance from the haul X Training is taking place. Monitoring by Ongoing Head fitter /
rope, including when at a standstill supervisors fitter
Maintaining a safety distance from parts under X Training is taking place. Monitoring by Ongoing Head fitter /
tension during tensioning supervisors fitter
20 Traffic routes Establish, separate traffic routes X Organize in coordination with the Ongoing Customer
customer
Securing the works site X Implemented in collaboration with the 30.06.2014 Project manager
customer on a case-by-case basis

Signaling, traffic control X Performed by the customer. Ongoing Customer

Separation of traffic routes and walkways X Performed by the customer. Ongoing Customer
Checking the load capacity of access roads X Performed by the customer. Ongoing Customer
21 Servicing Ensuring periodic servicing, repair X Is ensured. Proof available. Implemented Garaventa /
head fitter
Periodic servicing/checking of tools (ladders, X Is ensured. Proof available. Implemented Garaventa /
platforms) head fitter
Ensuring that the splicing tool is serviced X Is ensured. Proof available. Implemented Garaventa /
head fitter

WAAG004604 30-TGD Cat Ba_1 RA Seilzug_EN_Rev00.xlsx Measures plan / 3