TOT iTidustry & power

Bharat Heavy Electricals Limited

The perfectionist at work

B
harat Heavy Electricals Limited, a Company accredited

with ISO 9001 certification, ranks among the top twelve

manufacturers of power equipment in the world.

Today BHEL has 14 Manufacturing Divisions,

8 Service Centres and 4 Power Sr( lor Regional Centres in addition to

over 150 Project Sites spread all over India and in other countries, to

provide proinpl <in(l eife(dve service (o Customers.

BHEL's products have found wide acceptance and are

exported regularly to several countries around (he world.

BHEL - Hyderabad, a Manufacturing Unit, located near

Hyderabad city, manufactures Steam Turbines, Gas Turbines,

Compressors, Generators, Heat Exchangers, Pumpsz Oil Rigs,

Switchgears, Pulverisers, etc.

Steam Turbines are manufactured under technical

collaboration with Siemens, Germany covering the whole range of

requirements for Drive, Cogeneration, Captive Power, Utility and

Combined C\( le applications.

BHEL, today, is fully equipped to provide comprehensive

service to clients covering system engineering, equipment design,

turnkey erection and commissioning, includingcivil works.

At BHEL, Hyderabad, the art of Steam Turbine building

has been perfected over a quarter of a century resulting in a

comprehensive range of Turbines covering every possible type of

application & parameters.

Applications

Condensing Turbines

Back Pressure Turbines

Multiple Extraction Turbines Drive Turbines

Injection Condensing Turbines for CCP's

Reheat Turbines

Condensing Turbines
 The range of parameters encompass a wide spectrum to
comprehensively cover all requirements for industry. For a given
application and for any desired combination of parameters, a
solution is found using a Straight Flow Turbine, a Centre
Admission Turbine or a Reheat Turbine, based on power output.

Inlet ~ 4 ata/1 40 C to
140 ata 540 C Up to 55 ata
Extraction or Back Up to 0.05 ata
Pressure Exhaust Speed 3000 rpm to15000 rpm Up to
Power 150 MW
 Steam Turbines (-3 Series)

This range of Impulse Reaction

Turbines are with unidirectional axial steam
flow and are buiIt based on modular concept
using building block principle. With this
ir
concept, it is possible to optimize the flow path
for any specific application/parameters and yet
f
r
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use standard and proven components for Xu
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casings, guide blade carriers, bearing
pedestals, nozzles, stop & governing valves, B
servo motors, exhaust sections.
last stage blading, etc. Robust drum type rotor
I
with integral shrouds, labyrinth glands for
sealing of rotor ends & interstage, ensure
——
Building Block System
greater reliability and efficiency. I hese
lurbines usually employ a gear box between 1. Admission Section N 2. Admission Section H 3. Reducing Section 4.
Transition Section 5. Extension Section 6. Flange Section
Turbine and Generator to achieve optimum
7. Exhaust Section (Back Pressure Turbine) 8. Exhaust Section (Condensing
efficiencies. Turbine)
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Extraction Condensing Turbine based on

Building Block System

1. Front Bearing Housing

2. Rear Bearing Housing
3. Front Journal Bearing
4. Thrust Bearing
5. Rear Journal Bearing
6. Outer Casing
7. Guide Blade Carrier
8. Balance Piston (iland
9. Front Gland
10. Rear Gland
1 I. Exhaust Hood
12. HP Control Valve Assy
13. Servo Motor Assy
14. Rotor
15. Extraction Branch
16. LP Control Valves
 Centre Admission Steam Turbines (-4
Series)

Centre Admission Steam Turbines with

counter flow are built by BHEL for the mid range of
power, between 30 to 150 MW. Use of this
concept results in a compact single casing solution
in many cases, up to 100 MW. The steam flow
path is initially towards the front end in an inner

casing, l)(>ing admitted in the centre.

The steam reverses the direction on reaching

end of inner casing to flow around inner casing
and expands towards the rear end. The rear
portion of the Turbine is constructed on the
building block principle. These Turbines are
directly coupled to Generator.
Steam Flow in a Centre Admission Turbine

Outer Casing
Inner Casing Guide Blade
Carrier Exhaust Hood Rotor
Front Bearing Support System
Rear Bearing Support System
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 Steam Turbines for Combined Cycles

BHEL - Hyderabad has comprehensive experience of concept to commissioning for Combined Cycle
Plants up to plant ratings of about 200 MW. Steam Turbines suitable for combination of Gas Turbines are built
from the range of Turbines of Straight Flow and Centre Admission Turbines. These Turbines are normally
Condensing Turbines with provision for the low pressure steam injection and steam extraction for NOx Control
in Gas Turbine. However, Steam Turbines with provision for controlled extraction as required tor Co-
generation-cum-Combined Cycle applications are also available.

Centre Admission Steam Turbine for Combined Cycle

Plants
 Type and Parameter summary of BHEL-Hyderabad

Range of Steam Turbines

STEAM TURBINES (-3)

Turbine Type Power Output Speed

Designation Range rpm
Parameter Range

ENG &
\ to 45 MW 15000-3000 Straight Back Pressure
NG
(or) Extraction Back Pressure Turbines up
to 100 bar/500C
1 to 65 MW 1 5000-3000 Condensing (or) Extraction Condensing
ENK &
Turbines up to
NK
100 bar/500 C

EHNG & 1 to 45 MW 1 5000-3000 Straight Back Pressure

HNK (or) Extraction Back Pressure Turbines up
to 140 bar/54OC

EHNK& 1 to 75 MW 15000-3000 Sliaight Condensing (or) Extraction

HNK (""(lensing Turbines up lc)14() bar/540*

HG 1 to 20 MW 15000-300() High Inlet (140 bar/54OC) and

High Back Pressure up to 55 bar Turbines

Centre Admission Turbines (-4)

EHNG & 30 to 50 MW 3000/3600 Back Pressure

HNG (or) Extraction Back Pressure
Turbines up to 140 bar/540C

EHNK & 50 to 100 MW 3000/3600 Condensing (or) Extraction

HNK Condensing Turbines up tol 40 bar/540C

NG up to 120 MW 3000/3600 Back Pressure

Turbines for inlet up to 1 00 bar/500C

Two Casing Reheat Machines

KN 100 to 150 MW 3000 Up to seven bleeds for feed heating possible

and inlet up to 150 bar/540 C and 540 C reheat

 Design Automation

BHEL Engineers make extensive use of computers tor Design and

Analysis by running large iniei.u live Software !>.u to generate design data,
transfer to downstream programmes lor generation of critical do ( uments like
Blading Plans' Blade Machining Drawings, by using graphics pa< kages and in
some applications provide input files for CAM activities. In addition to
computerised drafting, solid modelling. Finite Element Analysis, etc., are also
extensively used.
PDMS overview of Power Plant

Solid Model of
2.8 M Exhaust Hood
 Standard solutions tor integrated controls are available to
meet the requirements of various ranges of output. These solutions
range from single processor-based governor with simple functions
such as speed, inlet pressure/power and extraction pressure
controls to Trippie Modular Redundant System working with 160 bar
high pressure actuator for large utility turbines.

Hivh Pressure Electro Hydraulic Actuator Electronic Controller - Turbocon

 Turbine Governing
System

Steam Turbines are provided with electrohydraulic

control system as a standard fpAture. Electrohydraulic system
facilitates electronic methods of measurement and signal
processing and use of hydraulic devices for providing large
positioning forces with accuracy and fastness. The
advantages of this combination are better integration
capability, high quality steady state & dynamic response and
facility tor implementation of complicated functions.

Electronic controller is customized to suit specific

plant requirements. The microprocessor - based electronic
controller is configured in single, dual or triple modular
redundant processor according to specification and criticality
of application. For standard applications, cost effective models
of elect ronic governor are used.

An electrohydraulic convertor is provided as an

interface unit between the electronic controller and the
hydraulic actuator. Except turbine mounted actuators, all other
hydraulics like filter, master trip solenoid valve,
electrohydraulic convertor, start-up device and local guages
are assembly in conbule, ready for field piping.

Hivh Pressure Electro Hydraulic Actuator Electronic Controller - Turbocon

Shop view and facilities
 1

Balancing; Tunnel with Turbine Rotor

Tu rhine A ssernbly Shop

A range of special purpose machines,
Numerically Control led Machines and Heavy Duty
Machines are used to ensure 貧 hat Steam Turbines are
manufactured to a high degree of precision.

A comprehensive, dynamic and high speed

balancing facility for large rotors and testing facilities for
Steam Turbines contribute to a reliable product for the
customer.

Rotor under Machining on CNC Lathe

Customer Training

Qualit
BHEL-Hyderabadzs dedicated approach to Quality is amply brought out by the
receipt of the following awards/certificalions.

CERTI FICATE OF
脑 AUTHORIZATION

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Certificate of Approval
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ctnify ilut UK •iy
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For further details please contact

General Manager/E&CC,
Bharat Heavy Electricals Limited
Ramachandrapuram, Hyderabad - 502 032. Tel: +91-40-3020012, 3020156 Fax: +91-40-3020215
Regd. Office: BHEL House, Siri Fort, New Delhi - 110 049.
Visit us at our website: www.bhel.com