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4. How many lb-moles of O2 react to form 400 lb-moles of CO2? (Use a dimensional
equation.)
5. One hundred mol/min of C4H8 is fed into a reactor, and 50% reacts. At what rate is water
formed?
Chemical reactions do not take place instantaneously, and indeed may proceed rather
slowly. In such cases, it is not practical to design a reactor for complete conversion of the
limiting reactant; instead, the reactor effluent emerges with some of the limiting reactant still
present and is then usually subjected to a separation process to remove the unconverted reactant
from the product. The separated reactant is then recycled to the reactor inlet. The fractional
conversion of a reactant is the ratio
moles reacted
f (4.6-2)
moles fed
The fraction unreacted is accordingly 1 f . If 100 moles of a reactant are fed and 90 moles
react, the fractional conversion is 0.90 (the percentage conversion is 90%) and the fraction
unreacted is 0.10. If 20 mol/min of a reactant is fed and the percentage conversion is 80%, then
(20 mol/min)
0:80 16 mol/min has reacted and (20 mol/min)
1 0:80 4 mol/min remains
unreacted.
Considering the reaction discussed above
C2 H2 2H2 ! C2 H6 , suppose 20.0 kmol of
acetylene, 50.0 kmol of hydrogen, and 50.0 kmol of ethane are charged into a batch reactor.
Furthermore, suppose that after some time 30.0 kmol of hydrogen has reacted. How much of each
species will be present in the reactor at that moment?
Clearly, if you start with 50.0 kmol of H2 and 30.0 kmol reacts, you will be left with
20:0 kmol H2 . Also, if 30.0 kmol of H2 reacts, 15.0 kmol of C2H2 also reacts (Why?), leaving
20:0 15:0 kmol C2 H2 5:0 kmol C2 H2 . Finally, the 30.0 kmol of H2 that reacts forms
15.0 kmol of C2H6, which when added to the 50.0 kmol you started with gives 65:0 kmol C2 H6 .
We next define a variable called the extent of reaction, which—like fractional conversion—is
a measure of how far a reaction has proceeded from its initial state (at time 0 for a batch
reaction or at the inlet of a continuous reactor) to some later point (e.g., the endpoint of the
batch reaction or the product at the reactor outlet). Using the extent of reaction makes it easy to
keep track of the molar quantities or flow rates of reactants and products in feed and outlet
streams. Although the explanation we are about to give may seem somewhat complex, the
method itself is simple.
To begin with, we define νi (where ν is the Greek letter nu) to be the stoichiometric coefficient
of the ith species in a chemical reaction. As part of the definition, we specify that νi has units
of moles of Species i and is negative for reactants and positive for products. For example,
in the acetylene hydrogenation reaction (C2 H2 2H2 ! C2 H6 ), νC2 H2 1 mol C2 H2 ,
νH2 2 mol H2 , and νC2 H6 1 mol C2 H6 . If the reactor is continuous, we similarly define
ν_ i (moles species i/time) with the same sign convention.
Let us stay with the acetylene hydrogenation reaction, but for convenience abbreviate the
stoichiometric reaction as A 2B ! C, so that νA 1 mol A; νB 2 mol B; νC 1 mol C.
Suppose we start with nA0 , nB0 , and nC0 moles of A, B, and C, and at some time later there are nA ,
nB , and nC moles of the three species in the reactor. We define the extent of reaction ξ (the Greek
letter xi, which is pronounced as zai and rhymes with high) as follows:
ni ni0
moles i
ξ
νi
moles i
The extent of reaction is clearly dimensionless. Other key properties of ξ are that it starts at
zero when the reaction commences, increases as the reaction proceeds, and has the same value for
all species. Let’s see why. For the reaction we are considering, A 2B ! C, we get
ni ni0
moles i
nA nA0
moles A
nB nB0
moles B
nC nC0
moles C
ξ
νi
moles i 1 mole A 2 moles B 1 mole C
3GC04REP 03/05/2016 14:26:17 Page 133
The numerators of each of those four expressions represent the moles of each species (i, A,
B, C) involved in the reaction. When the reaction commences, ni ni0 for every species, and
so the initial value of ξ is zero. Thereafter, the numerators must be negative for reactant
species (since ni < ni0 ) and positive for products (since ni > ni0 ). Since νi is also negative for
reactants and positive for products, the value of ξ must start at zero and increase as the
reaction proceeds.
Finally, the quantities of species that react are proportional to their stoichiometric coef-
ficients. In the reaction A 2B ! C, for example, 2 moles of B react for every mole of A that
reacts and every mole of C that is formed. The three expressions for ξ on the right, which are
the ratios of amounts reacting to stoichiometric coefficients of each species, must therefore
have the same value, so that ξ does not require the subscript i. The same result is obtained for any
batch reaction, and if dots are put above the symbols n and ν, for continuous steady-state reactors
as well. In short,
ni ni0
moles i
n_ i n_ i0
moles i/time
ξ (4.6-3)
νi
moles i ν_ i
moles i/time
If we know the values of ni0 for all species in a system and the value of ni for any one species, we
can calculate ξ from Eq. (4.6-3) for that species and then calculate the remaining ni values from
Equations 4.6-3 and 4.6-4 enable you to keep track of how much of each species exists at any
point in a reaction. If, for example, you know all the feed quantities ni0
i 1; 2; 3; . . . : and just
one of the outlet quantities, say n1 , you can write Equation 4.6-3 for that species, substitute the
known values of n10 , n1 , and ν1 , and solve for ξ. You can then calculate the amounts of all other
species (2, 3, . . . .) from Equation 4.6-4.
For example, consider the ammonia formation reaction:
N2 3H2 → 2NH3
Suppose the feed to a continuous reactor consists of 100 mol/s of nitrogen, 300 mol/s of hydrogen,
and 1 mol/s of argon (an inert gas). From Equation 4.6-4, we may write for the reactor outlet
flow rates
n_ N2 100 mol N2 /s
1 mol N2 /sξ
n_ H2 300 mol H2 /s
3 mol H2 /sξ
n_ NH3
2 mol NH3 /sξ
n_ Ar 1 mol Ar/s
If you know the exit flow rate of any component or the fractional conversion of nitrogen or
hydrogen, you can calculate ξ and then the other two unknown outlet flow rates. Try it: for a
fractional conversion of hydrogen of 0.60, calculate the outlet flow rate of hydrogen, the extent
of reaction, and the outlet flow rates of nitrogen and ammonia. The last value should be
120 mol/s.
A brief word about units: We explicitly included the units of stoichiometric coefficients in
the above equations to emphasize dimensional consistency. It is not uncommon, however, to
see the balances written as
n_ N2 100 mol N2 /s ξ
n_ H2 300 mol H2 /s 3ξ
n_ NH3 2ξ
n_ Ar 1 mol Ar/s
WEBC04 06/04/2015 20:34:37 Page 134
where the numerical values of the stoichiometric coefficients ( 1, 3, and 2) are understood to
have units of mol/s. We accept such practice as inevitable but urge caution in its use.
Test Yourself The oxidation of ethylene to produce ethylene oxide proceeds according to the equation
CREATIVITY EXERCISE
Equipment Encyclopedia A single chemical reaction A ! 2B takes place in a batch reactor, with known initial quantities
reactors-batch reactor
of A and B. Think of as many process variables as you can that might vary with the extent of
reaction; then suggest means by which each of these variables might be measured in an
www.wiley.com/college/felder
experiment to determine the extent of reaction versus time. For example, the refractive index of
the reaction mixture might vary with the mixture composition; the experiment would then be to
pass a beam of light through the reaction vessel and measure the angle of refraction as a function
of time.
MATERIALS Acrylonitrile is an intermediate used in the production of a number of polymers, including nylon (after
conversion to hexamethylenediamine), acrylic fibers, and elastomers. It is used in the manufacture of
many polymers including acrylonitrile butadiene styrene (ABS), a polymer used to make toys, pipes,
musical instruments, and auto parts. The primary means of synthesizing acrylonitrile is ammoxidation
of propylene:
C3 H6 NH3 32 O2 ! C3 H3 N 3H2 O
The feed to a propylene ammoxidation process contains 10.0 mole% propylene, 12.0% ammonia, and
78.0% air. A fractional conversion of 30.0% of the limiting reactant is achieved. Taking 100 mol of feed as a
basis, determine which reactant is limiting, the percentage by which each of the other reactants is in excess,
and the molar amounts of all product gas constituents for a 30% conversion of the limiting reactant.
100 mol
0.100 mol C3H6/mol nC3H6(mol C3H6)
0.120 mol NH3/mol nNH3(mol NH3)
0.780 mol air/mol nO2(mol O2)
0.21 mol O2/mol air nN2(mol N2)
0.79 mol N2/mol air nC3H3N(mol C3H3N)
nH2O(mol H2O)
WEBC04 06/04/2015 20:34:37 Page 135
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nNH3 /nC3 H6 stoich 1/1 1
nO2 /nC3 H6 0 16:4/10:0 1:64
O2 is in excess of C3 H6
1:64 > 1:5
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nO2 /nC3 H6 stoich 1:5/1 1:5
Since it is fed in less than stoichiometric proportion relative to the two other reactants, propylene is the
limiting reactant.
To determine the percentages by which ammonia and oxygen are in excess, we must first determine the
stoichiometric amounts of these reactants corresponding to the amount of propylene in the feed (10 mol) and
then apply Equation 4.6-1.
10:0 mol C3 H6 1 mol NH3
nNH3 stoich 10:0 mol NH3
1 mol C3 H6
But from Equation 4.6-4, nC3 H6 7:0 mol C3 H6
10:0 ξ mol C3 H6 . The extent of reaction is therefore
ξ 3:0. Then also from Equation 4.6-4,
Reminder: The equations above are dimensionally homogeneous; for example, in the expression for nNH3
the factor multiplying ξ is the stoichiometric coefficient of NH3 , which in this example is 1 mol NH3.
A number of different balances could be written on this process, including balances on total
mass, C2H6, C2H4, and H2. Of these, only the first has the simple form input output: since the
three given species all participate in the reaction, the balance equation for each of them must
include a generation term (for C2H4 and H2) or a consumption term (for C2H6).
Notice, however, that balance equations may also be written for atomic carbon and atomic
hydrogen, regardless of the molecular species in which the carbon and hydrogen atoms happen to
be found. Balances on atomic species can be written input output, since atoms can neither be
created
generation 0 nor destroyed
consumption 0 in a chemical reaction.
Before illustrating these balances, let us resolve an ambiguity. When we speak of a hydrogen
balance, it could mean two completely different things: a balance on molecular hydrogen (H2),
existing as an independent species, or a balance on atomic hydrogen (H), bound and unbound. We
3GC04REP 03/05/2016 14:26:21 Page 141
will henceforth use the terms molecular hydrogen balance and atomic hydrogen balance to
represent these two types of balances, and it will be important for you to show this distinction in
presenting your work.
Some of the balances that can be written for the process shown in Figure 4.7-1 are as follows.
(Recall that the general balance equation for a batch process or a continuous steady-state process is
input generation output consumption.)
Molecular H2 Balance: generation output
kmol H2 generated
GenH2 40 kmol H2 /min
min
C2 H 6 Balance: input output consumption
100 kmol C2 H6 kmol C2 H6 kmol C2 H6 consumed
n_ 1 ConsC2 H6
min min min
C2 H 4 Balance: generation output
kmol C2 H4 generated kmol C2 H4
GenC2 H4 n_ 2
min min
Atomic C Balance: input output
100 kmol C2 H6 2 kmol C kmol C2 H6 2 kmol C kmol C2 H4 2 kmol C
n_ 1 n_ 2
min 1 kmol C2 H6 min 1 kmol C2 H6 min 1 kmol C2 H4
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200 kmol C/min 2n_ 1 2n_ 2
Atomic H Balance: input output
100 kmol C2 H6 6 kmol H 40 kmol H2 2 kmol H
min 1 kmol C2 H6 min 1 kmol H2
kmol C2 H6 6 kmol H kmol C2 H4 4 kmol H
n_ 1 n_ 2
min 1 kmol C2 H6 min 1 kmol C2 H4
w
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200 kmol C/min 2n_ 1 2n_ 2
You could solve for n_ 1 and n_ 2 either directly from the two atomic balances or by using the three
molecular species balances in conjunction with the stoichiometric equation for the reaction.
In general, systems that involve chemical reactions may be analyzed using (a) molecular
species balances (the approach always used for nonreactive systems), (b) atomic species balances,
and (c) extents of reaction. Each approach leads to the same results, but any one of them may be
more convenient for a given calculation so it’s a good idea to become comfortable with all three.
To carry out degree-of-freedom analyses of reactive systems you must first understand
the concepts of independent equations, independent species, and independent chemical reactions.
We explain these concepts in the next section, following which we outline and illustrate the three
approaches to reactive system balance calculations.
Solving Equations (1) and (2) simultaneously yields the same solutions obtained with atomic
species balances:
n_ 1 60 kmol C2 H6 /min
n_ 2 40 kmol C2 H4 /min
Given that all three methods of carrying out material balances on reactive systems—
molecular species balances, atomic species balances, and extents of reaction—necessarily yield
the same results, the question is which one to use for a given reactive process. There are no hard
and fast rules but we suggest the following guidelines:
• Atomic species balances generally lead to the most straightforward solution procedure,
especially when more than one reaction is involved.
• Extents of reaction are convenient for chemical equilibrium problems and when equation-
solving software is to be used.
• Molecular species balances require more complex calculations than either of the other two
approaches and should be used only for simple systems involving one reaction.
The next example illustrates all three approaches for a system involving two reactions.
Methane is burned with air in a continuous steady-state combustion reactor to yield a mixture of carbon
monoxide, carbon dioxide, and water. The reactions taking place are
The feed to the reactor contains 7.80 mole% CH4, 19.4% O2, and 72.8% N2. The percentage conversion of
methane is 90.0%, and the gas leaving the reactor contains 8 mol CO2/mol CO. Carry out a degree-of-freedom
analysis on the process. Then calculate the molar composition of the product stream using molecular species
balances, atomic species balances, and extents of reaction.
Degree-of-Freedom Analysis
The analysis can be based on any of the three solution methods:
• Molecular species balances (Section 4.7c). 5 unknown variables 2 independent reactions 6
independent molecular species balances
CH4 ; O2 ; N2 ; CO; CO2 ; H2 O 1 specified methane con-
version 0 degrees of freedom.
• Atomic species balances (Section 4.7d). 5 unknown variables 3 independent atomic species balances
C; H; O 1 nonreactive molecular species balance
N2 1 specified methane conversion 0
degrees of freedom.
• Extents of reaction (Section 4.7e). 5 unknown variables 2 independent reactions 5 expressions
for ni
ξ
i CH4 ; O2 ; CO; CO2 ; H2 O 1 nonreactive molecular species balance
N2 1 specified
methane conversion 0 degrees of freedom.
Before balances are written, the specified methane conversion can be used to determine nCH4 .
90% CH4 Conversion: (10% remains unconverted)