MMC PDF

usage and duplication with explicit permission only!
1 2 3 4 5 6 7 8
colours:
module-control
A A
power-circuit: black
ctrl .-system: black
DC-voltage: d ark bl ue (+), grey (-)

a.c.-voltage: black
PLC-I/O: coloured (DIN 47100)
projekt: BHKW_Aggretech_Aggr_12 analog-values: white

forei gn-source-vltg.: orange
c u r r e n t-x-frmr.: brown
B commission: 10.22074-3255 B
c o n t rol-panel:
type-of-system: AoE 20V 4000L62 enclosure-type: RITTAL TS8286.500
B1200 x H1800 x T600mm
base: 200mm
C
power: 1948 kW colour: RAL 7035
cabl e-entry-point: bottom, holding-rail C
door-hinge: interchangeable
engine- MTU phase 3 closing: comfort-handle
interface-
certification:
enclosure: Machine guideline 2006/42/EG:
DIN 40719-2
D remark: - - - i denti fi cati on of electrical devices

D
This drawing set is the property of MTU onsite energy GmbH
DIN EN iso 13849-1

safety related equipment of control systems
protection-class: IP 43 upon completion tested

according DIN EN 60204-1
rated-voltage Volt phases Hz c o ns truc tion

earth-conductor X ctrl.-panel-builder
E operating-voltage 400 3 50 generator-voltage E
auxiliary voltage 1 24 1 = control-voltage internal PE X PE+N PEN
auxiliary voltage 2 230 1 50 auxiliary drives external
auxiliary voltage 3 24 1 50 auxiliary drives external
F date 02.03.12 projekt: description: system: =

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: + Next:
checked Hofberger AoE 20V 4000L62 Cover-Page File: Deckblatt 1 von 1
Norm commission: 10.22074-3255 version: V2.2.1.1 status: nach Werksabnahme over all page No: 1 from 161
1 2 3 4 5 6 7 8
usage and duplication with explicit permission only! 1 2 3 4 5 6 7 8
t a b l e of contents: module-control page : 1
A A
over all page No description
1 Cover-Page
2 table of contents
3 table of contents
4 table of contents
5 table of contents
6 Caption of fuses
7 terminals and caption-of-cabling
B 8 power-supply 400 VAC B
9 supply 230 VAC
10 supply 230 VAC
11 supply 24 VDC
12 distribution 24 VDC
13 digital messages from external
14 digital messages to external
15 generator-switch
16 mains-switch
C 17 manual-E-Stop-chain C
18 engines-E-Stop-chain
19 engines-E-Stop-chain
20 E-Stop contactors
21 signals from auxiliary drives-field
22 signals to auxiliary drives-field
23 signals from and to auxiliary drives-field
D 26 customer-signals from external common control system D
27 customer-signals to external common control system

28 c.b.-switched-off 400VAC / 24VDC / 24VAC
29 software-interfaces-Overview
30 industrial PC
31 PLC - Overview
32 PLC - Overview 2
33 PLC - CPU-interface-slot 1 (CAN-BUS)
34 PLC - CPU-interface-slot 2 Profibus
E 35 PLC - CPU-interface-slot 3 Modbus E
36 PLC - CPU- and I/O-power-supply
37 PLC - Pt100/Pt1000-temperature-sensor
39 PLC - analog inputs (4-20mA / 0-10V)
40 PLC - analog outputs (4-20mA / 0-10V)

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: + Next: 2
checked Hofberger AoE 20V 4000L62 table of contents File: Inhaltsangabe 1 von 4
1 2 3 4 5 6 7 8
A A
42 PLC - NiCrNi-sensor
44 PLC - counter
48 spare-sheet
B 49 PLC - supply-module (digital) B
50 PLC - digital inputs
C 58 PLC - digital inputs C
D 67 PLC - digital inputs D

70 PLC - digital outputs
74 PLC - digital outputs (relay)
75 spare-sheet
E 76 PLC - digital outputs (E-Stop) E
77 PLC - digital outputs (E-Stop)
81 PLC - BUS-transmitter
82 time-lag-relay bridging flow-rate-guard

1 2 3 4 5 6 7 8
A A
83 load-rejection-ctrl.-system
84 signals to engine-control
87 signals from engine-control
B 90 spare-sheet B
91 generator-signals
92 PLC - BUS-receiver
93 PLC - measuring-module - digital outputs
94 PLC - measuring-module - current inputs
95 PLC - measuring-module - voltage inputs
97 PLC - BUS-transmitter
98 spare-sheet
C 99 spare-sheet C
100 MSP - frontview
101 MSP - power-section
102 MSP - controller
103 gas-soleniod-valves, gas-leak-test
104 gas-pressure-guard
105 spare-sheet
106 safety-chain engine-clng.-wtr./mixture-clng.-wtr.
107 release gas-soleniod-valves
D 108 cooling-water-preheating D
109 lube-oil-system
110 gas-sensor external
111 smoke-indicator external
112 gas- or smoke-alert
113 control-panel - exterior-view
114 control-panel - interior-view door
115 control-panel - interior-view cable-entry-point bottom
116 plan of terminal connect.
E 117 plan of terminal connect. E

1 2 3 4 5 6 7 8
A A
B 131 plan of terminal connect. B
C 140 plan of terminal connect. C
D 149 plan of terminal connect. D

154 table of wires
155 table of wires
156 table of wires
157 material-list
E 158 material-list E
159 material-list
160 material-list
161 material-list

1 2 3 4 5 6 7 8
voltage nominal-value adjusted

reference-name level type-of-fuse setting-range on function
=BHKW+F02-1F1 400 VAC B 6A mains voltage
A =BHKW+F02-1F2 400 VAC B 6A busbar voltage A
=BHKW+F02-1Q1 400 VAC 32 A supply 400 VAC auxiliary drives
=BHKW+F02-2F1 230 VAC B 16A Back-up-fuse illumination ventilation
=BHKW+F02-3F2 230 VAC C 2A supply 230 VAC ctrl.-transformer
=BHKW+F02-3F3 24 VAC C 4A supply 24 VAC actuator
=BHKW+F02-4Q1 400 VAC 2,2-3,2A 3,0 A motor-protection battery charger
=BHKW+F02-4F1 24 VDC D02/63A-1pole 35 A screw-fuse-battery-charge
=BHKW+F02-4F2 24 VDC B 20A supply 24 VDC engine-control EIP
=BHKW+F02-4F3 24 VDC B 6A ctrl.-system 24 VDC engine-control
B =BHKW+F02-4F4 24 VDC B 6A supply 24 VDC heat-recov.-sys.-ctrl.-pnl. B
=BHKW+F02-5F1 24 VDC C 2A supply 24 VDC MSP (MFR2)
=BHKW+F02-5F2 24 VDC C 2A supply 24 VDC E-Stop-chain safety-chain
=BHKW+F02-5F4 24 VDC B 6A supply 24 VDC Switch
=BHKW+F02-5F3 24 VDC B 6A supply 24 VDC industrial-PC
=BHKW+F02-5F5 24 VDC C 4A supply 24 VDC PLC DI/DO PLC AI/AI special-modules
=BHKW+F02-5F6 24 VDC B 6A supply 24 VDC generator-c.b.
=BHKW+F02-5F8 24 VDC C 2A supply 24 VDC X2X BUS CPU
=BHKW+F02-5F7 24 VDC B 6A supply 24 VDC grid-c.b.
C =BHKW+F02-5F9 24 VDC C 16A supply 24 VDC gas soleniod-valves C
=BHKW+F02-5F10 24 VDC C 6A supply 24 VDC gas train
=BHKW+F02-81F1 400 VAC B 6A Back-up-fuse generator-voltage
=BHKW+F02-92F1 400 VAC B 16A supply 400VAC engine-cooling-water preheating 1
=BHKW+F02-92F2 400 VAC B 16A supply 400VAC engine-cooling-water preheating 2
D D
E E

checked Hofberger AoE 20V 4000L62 Caption of fuses File: Sicherungslegende 1 von 1
1 2 3 4 5 6 7 8
A
BHKW_Aggretech_Aggr_12 A
genset-ctrl.-system
B c a p t ion of terminals: location-ident.: B
X1 : power-supply measure-voltage +BATT : control-battery

X1.1: power-supply measure-voltage between ms-x-fmr. and geno +EXT : customer-system
X2 : supply auxiliary drives +F01 : generator circuit breaker panel
X3 : auxiliary drives +F02 : MTU modules Control
X4 : generator current +F03 : auxiliary drives-field
X4.1: generator current between ms-x-fmr. and geno +F04 : auxiliary drives-field frequency-converter
X5 : supply 24 VDC +GAS : gas train
C X6 : generator-c.b. +GEN : generator-terminal-box C
X7 : mains-transfer-switch +GKW : mixture cooling-water-circuit
X8 : signals digital +HW : heating-water-circuit
X9 : interface serial +LT : common control system
X10.1: engines-E-Stop +MCS : MTU Control system
X10.2: E-Stop to heat-recov.-sys.-ctrl.-pnl. +MIS : MTU interface Panel
X10.3: E-Stop to auxiliary-drives-field +MKW : engine cooling-water circuit
X11: signals analog +MOT : engine
X12: CAN-BUS, X2X-Link +MRB : engine-room-ventilation
D X13: customer signals digital +NKW : emerg. cooling water-circuit D
X14: gas train +NLS : mains-circuit-breaker

X15: supply 24 VAC +NSHV : main switch board
X16: generator signals +OEL : lube-oil-system
X17: grid-transfer 400/230 VAC
X18: counter
X20: internal
X21: starter battery
X22: control-battery caption-of-cabling:
E X23: auxiliary drives E
X101: supply engine-control -34W20-m
-34 : page in electric scheme
X102: ctrl.-system engine-control
W : sign for cable
XL+ : allocator 24 VDC L+ 20 : sequential number (page)
XL- : allocator 24 VDC GND -m: group-identification
XN : allocator 230 VAC N -i : internal wiring
XN24: allocator 24 VAC N -m : module-wiring
XSh1: shield -e : external wiring
F date 02.03.12 projekt: description: system: =BHKW
Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 1
checked Hofberger AoE 20V 4000L62 terminals and caption-of-cabling File: MMC 0 von 115
1 2 3 4 5 6 7 8
1F1-L1 9.1
1F1-L2 85.1
1F1-L3 85.1
A A
1F2-L1 85.4
1F2-L2 85.4
1S1-L1 2.1
1S1-L2 2.1
1S1-L3 2.1
in = 20A
B short-circuit-proof
B
13 21 13 21 13 21
-1F1 -1F2 -1Q1 L1 L2 L3
14 22 14 22 14 22
B 6A 32 A -1K1
19.2
19.2
19.2
B 6A
C C
-XN-MS N-MS 8.1

-XN-HA N-HA 2.1
1 2 1 2 PE 2.1
D D
-X1 1 2 3 N PE
-X1 4 5 6 7 8 9 N PE
-X2 1 2 3 N PE 52.7 14
12 11
52.7 24
22 21
-1W1-e -1W2-e -1W3-e

.5x2,5mm² 1 2 3 4 gnge grid parallel-operation: .5x2,5mm² 1 2 3 4 gnge .5x6mm² 1 2 3 4 gnge
E jumper X1:1-4,2-5,3-6 E
+NSHV L1 L2 L3 N PE +F01 16 17 18 N PE +F03 1 2 3 N PE
-X -X2 -X27
standby-operation: page 2 page 27
400VAC, 50Hz 400VAC, 50Hz 400VAC, 50Hz
Back-up-fuse max. 20A jumper remove, Back-up-fuse max. 20A Back-up-fuse max. 35A
connection mains voltage
X1:1,2,3,N,PE
mains voltage busbar voltage supply
auxiliary drives

checked Hofberger AoE 20V 4000L62 power-supply 400 VAC File: MMC 1 von 115
1 2 3 4 5 6 7 8
1.8
1S1-L1 1S1-L1 3.1
1.8
1S1-L2 1S1-L2 3.1
1.8
1S1-L3 1S1-L3 3.1
A A
13 21
-2F1
B 16A 14 22
44.3
B B
12 14
-60K1
60.2 11
control-panel fan
on
C C
U: 230~ V
L1 N PE L PE N
IN : 0,19 A L N
P: 0,035 kW M -2X1
-2M1 PE -2H1
wiring:
-1
speed: min
D D
-XN-HA -XN-HA -XN-HA

3 4 5
1.8 N-HA N-HA 3.1
1.8 PE PE 3.1
E E
control-panel control-panel
fan socket
control-panel
illumination

checked Hofberger AoE 20V 4000L62 supply 230 VAC File: MMC 2 von 115
1 2 3 4 5 6 7 8
2.8
1S1-L1 1S1-L1 4.1
2.8
1S1-L2 1S1-L2 4.1
2.8
1S1-L3 1S1-L3 4.1
A A
13 21
-3F2
C 2A 14 22
19.8
B B
400 230 0
-3T1
24 0
0,100kVA
100 VA
C C
13 21
-3F3
14 22
C 4A
19.8
3F3-L1 31.5
3F3-N 31.5
D D
-XN-HA
6
2.8
N-HA N-HA 92.1
2.8 PE PE 4.1
-X15 PE N
E E
ctrl.-transformer
24 VAC

checked Hofberger AoE 20V 4000L62 supply 230 VAC File: MMC 3 von 115
1 2 3 4 5 6 7 8
3.8
1S1-L1 1S1-L1 92.1
3.8
1S1-L2 1S1-L2 92.1
3.8
1S1-L3 1S1-L3 92.1
A L+ 5.1 A
1 3 5 13 21 Einstellung bei 13 21 13 21 13 21
abweichender -4F2 -4F3 -4F4
-4Q1 I >I >I > 14 22 Netzspannung 14 22 B 6A 14 22 B 6A 14 22
B 20A
von 400V
19.3
19.5
19.5
19.5
2,2-3,2A 2 4 6
adjusted on:
3,0 A
B B
L1
L2
L3
-XL+
-4G1 1 1 2
4F2+
4F3+
4F4+
battery charger
LAP 2440-3
400VAC/24VDC 40A
73.1
71.1
65.1
potentiometer
next to output-terminals
+ -
PE
Ua
Ua
GND
GND
C C
73.1
71.1
65.1
2 74
4 86.7
br
-4F1 -4R1 3 73 86.7
conductor cross section
if overall length:
4F2-
4F3-
4F4-
ws
35 A Shunt 1
.2x0,5mm²
geschirmt
150mV/40A -16W2-e/-16W3-e/-16W6-e
-4W1-i
till 13 m: 1,5 mm²

D till 22 m: 2,5 mm² D
till 35 m: 4,0 mm²

-XL- 1 2
L- 5.1
3.8
PE PE 5.1
-X22 1 2 3 PE
-4W2-i -4W3-i
.1x16mm² sw .1x16mm² sw
E +BATT E
-4G2 24VDC
40Ah
+ -
supply 24 VDC supply 24 VDC
control-battery engine-control EIP heat-recov.-sys.-ctrl.-pnl.
ctrl.-system 24 VDC
engine-control
checked Hofberger AoE 20V 4000L62 supply 24 VDC File: MMC 4 von 115
1 2 3 4 5 6 7 8
A 4.8
L+ A
13 21 13 21 13 21 13 21 13 21 13 21 13 21
-5F1 -5F2 -5F3 -5F4 -5F5 -5F6 -5F7 -5F8 -5F9 -5F10
C 2A 14 22 C 2A 14 22 B 6A 14 22 B 6A C 4A 14 22 14 22 C 16A 14 22 C 6A 14 22
B 6A B 6A C 2A
19.5
19.6
19.6
19.6
19.6
19.6
19.6
B B
-XL+
3 4 5 6 7 7 7 8 9 10 11 12
5F10+
5F1+
5F2+
5F3+
5F4+
5F5+
5F6+
5F7+
5F8+
5F9+
6.1
8.1
9.1
85.1
10.1
21.1
21.1
27.1
87.1
87.1
C C
85.1
10.1
21.1
21.1
27.1
87.1
87.1
7.1
8.1
9.1
5F1-
5F2-
5F3-
5F4-
5F5-
5F6-
5F7-
5F8-
5F9-
5F10-
D D
-XL- 3 4 5 6 7 7 7 8 9 10 11 12
4.8
L-
4.8
PE PE 6.1
E E
supply 24 VDC supply 24 VDC supply 24 VDC supply 24 VDC supply 24 VDC
E-Stop-chain Switch generator-c.b. X2X BUS gas train
safety-chain CPU
supply 24 VDC supply 24 VDC supply 24 VDC supply 24 VDC supply 24 VDC
MSP industrial-PC PLC DI/DO grid-c.b. gas soleniod-valves
(MFR2) PLC AI/AI
special-modules
checked Hofberger AoE 20V 4000L62 distribution 24 VDC File: MMC 5 von 115
1 2 3 4 5 6 7 8
5.4
5F5+ 5F5+ 7.1
A A
fixed-value 1
fixed-value 2
B B
drag-ratio
off
operating-mode
selection 1 X
selection 2 X
selection 3 X
C C
46.2
46.3
46.4
46.5
46.6
EX-SMST
Betrieb1
Betrieb2
Betrieb3
Betrieb4
D D
5.8
PE PE 7.8
-X8 PE 1 2 3 4 5 6 7 8 9
-6W1-e
.10x1mm² gnge 1 2 3 4 5 6 7 8 9
+LT
E -X E
at control
jumper remove!
fault-in-system operating-modes operating-modes

external selection 2 selection 4
operating-modes operating-modes (spare) operating-modes
selection 1 selection 3 selection 5
(surge-current)

checked Hofberger AoE 20V 4000L62 digital messages from external File: MMC 6 von 115
1 2 3 4 5 6 7 8
6.8
5F5+ 5F5+ 14.1
5.4
5F5- 5F5- 27.1
A A
12 14 12 14 12 14 12 14 12 14
12 14
-62K1 -8K1a -62K3 -62K4 -62K5
62.2 11 8.6 11 62.4 11 62.5 11 62.6 11 -62K2
62.3 11
ready-to-operate GCB accum.-message accum.-message demand
for external is on alert stop auxiliary drives engine
selection running
B B
1 63
-13K1 -13K1
13.1 2 13.1 64
manual manual
E-Stop E-Stop
chain chain
1 63
31.4
86.8
-13K2 -13K2
13.2 2 13.2 64
P-Ist1++
P-Ist1-
manual-E-Stop manual-E-Stop
chain chain
C C
1 2 4
+ - L+
-7N1 4-20mA
buffer
amplifier
4-20mA L-
+ -
6 5 3
D D
PE PE 8.1
-X8 10 11 12 13 14 15 PE 16 17 -X11 1 2 -XSh2 -X8 18 19 PE
-7W1-e -7W2-e -7W3-e

.10x1mm² 1 2 3 4 5 6 gnge 7 8 .LiYCY ws br .3x1mm² 1 2 gnge
2x0,75mm²
E +LT +LT +LT E

-X PE -X -X PE
4-20mA
0-2400 kW
ready-to-operate accum.-message start demand. active-power

for external selection alert auxiliary drives actual-value
GCB accum.-message manual-E-Stop engine
is on stop chain running
to external
checked Hofberger AoE 20V 4000L62 digital messages to external File: MMC 7 von 115
1 2 3 4 5 6 7 8
81F1-L1 81.1
5.5
5F6+
A 43 A
-8K4
8.8 44
GCB
open
from MSP
13 53
-8K5 -13K1
8.8 14 13.1 54 41 14
B manual B
GCB E-Stop 53 -86A1 -86A1
53.3
53.3
close chain 86.1 42 86.1 15
from MSP -13K2
13.2 54 GCB GCB
manual-E-Stop open close
ST_GSPR-
ST_GSPR+
chain (MSP) (MSP)
13 53
-8K4 -13K3
8.8 14 13.7 54
engines-E-Stop
GCB chain
open 53
from MSP
-13K4
13.8 54
engines-E-Stop
C chain C
A1 A1
-8K1a -8K2
24VDC; 7A A2 24VDC; 5A A2
D A1 A1 A1 A1 D
-8K1 -8K1b -8K4 -8K5

24VDC; 5A A2 24VDC; 8A A2 24VDC A2 24VDC A2
5.5
5F6-
N-MS -XN-MS N-MS
1.5 9.1
PE 3 PE
7.8 9.1
GCB is "off"
-8K2 activated!
-X6 1 2 3 4 5 6 7 8 PE 9 10 11 12 13 14 15 16 PE
-8W1-e -8W3-e 42.2 14 7.2 14 10.4 14 42.3 14 8.1 13 14 8.1 13 14

5x1,5mm² 1 2 gnge 7x1,5mm² 1 2 3 4 5 6 gnge 12 11 12 11 12 11 12 11 21 22 21 22
42.2 24 7.2 24 10.4 24 42.3 24 43.2 31 32 31 32
E 22 21 75.1 22 21 12.7 22 21 59.7 22 21 85.2 43 44 43 44 E
75.1 34 12.7 59.7 34 8.2 53 43.3
+F01 +F01 +F01 86.4 34 18.1 54
-X1 1 4 PE -X1 5 10 6 11 -X3 3 4 PE 86.4 32 31 18.1 32 31 32 31 61 62
75.4 44 18a.3 44 86.1 44 71 72
page 2 page 2 page 3 75.4 42 41 18a.3 42 41 86.1 42 41 83 84
(high-signal) (low-signal)
GCB spare for GCB

GCB GCB is "on" GCB fault controller GCB GCB close
on off GCB GCB
is "off" geno-voltage is on is off open from MSP
GCB GCB
fault is on is on from MSP
checked Hofberger AoE 20V 4000L62 generator-switch File: MMC 8 von 115
1 2 3 4 5 6 7 8
1.8
1F1-L1 1F1-L1 85.1
5.6
5F7+ 5F7+ 96.1
A A
12 14 12 14 12 14
-9K5 -9K4 -60K2
9.7 11 9.7 11 60.3 11 39 16
B MCB MCB MCB -86A1 -86A1 B
close open open 86.1 40 86.1 17
from MSP from MSP from PLC
MCB MCB
open close
from MSP from MSP
C C
A1 A1
-9K2 -9K4
24VDC; 5A A2 24VDC; 8A A2
D A1 A1 A1 D
-9K1 -9K3 -9K5

24VDC; 5A A2 24VDC; 8A A2 24VDC; 8A A2
5.6
5F7- 5F7- 96.1
8.8
N-MS N-MS 81.1
8.8
PE PE 10.1
MCB is "off"
-X7 1 2 3 4 PE 5 6 -X7 7 8 9 10 11 12 PE -9K2 activated! -X7.1 1 2 PE
-9W2-e
-9W1-e .7x1mm² 1 2 3 4 5 6 gnge 42.5 14 42.6 14 42.7 14 9.2 14 9.1 14 -9W3-e
.5x1,5mm² 1 2 3 4 12 11 12 11 12 11 12 11 12 11 3x1,5mm² 1 2 gnge
42.5 24 42.6 24 42.7 24 9.2 24 9.1 24
E 75.5 22 21 22 21 22 21 43.4 22 21 43.5 22 21 E
75.5 34 43.4 43.5
+NLS +NLS 86.4 34 +NLS
32 31 86.4 32 31
-X -X PE
44 -X PE
86.2 44
42 41 86.2 42 41
MCB MCB MCB

MCB supply MCB is on disturbed close
close 24 VDC is "off" from MSP
MCB MCB MCB supply
MCB MCB MCB is off open 230 VAC
open is "on" "fault" from MSP MCB
checked Hofberger AoE 20V 4000L62 mains-switch File: MMC 9 von 115
1 2 3 4 5 6 7 8
5.2
5F2+ 5F2+ 11.1
Rück1 13.4
21 22 24 12 14 22 24 Rück2 13.4
A -13K2 -66K1 -67K4 -68K2 22 24 A
13.2 22 66.2 67.5 68.3 -87K2
manual engine 21 outlet-air-fan 11 emerg. cooler 21
87.7 21
E-Stop cooling-water pump fan
chain 21 22 24 22 24 stage 2 22gas-soleniod-valve
24
limit-switch V1
-13K1 -66K2 -67K5 -68K3
13.1 22 66.3 21 67.6 68.4
manual mixture mixture cooling-water 21 emerg. cooler 21 22 24
E-Stop cooling-water-pump backcooler-fan fan
chain stage 3 -87K3
12 14 22 24 22 24 87.8 21
-10K1 -66K6 -68K4 gas-soleniod-valve
66.7 68.5 limit-switch V2
10.1 11 waste-oil pump 21 emerg. cooler 21
reset
manual-E-Stop chain fan
engines-E-Stop chain stage 4
B B
13 11 21 12 14 22 24 22 24
-10S2 -10S1 -8K1b -67K1 -68K1
14 12 22 8.7 67.2 68.2
"reset" E-Stop in GCB 11 fresh-oil 21 emerg. cooler 21
button in control-panel- is on pump fan
control-panel- door stage 1
door
5
-97K1 A1 Y1 Y2 13 23 33 41
97.1 6
gas-alert
C stage 2 C
5
safety-
-97K1b -10K2 combination
97.2 6 3TK2821
gas-alert category 2
stage 2
A2 14 24 34 42
D A1 D
-10K1
24VDC; 5A A2
5.2
5F2- 5F2- 12.1
9.8
PE PE 11.1
10.4 14
10.4 12 11 13.1 13 14 contactor 1+2
12.7 24 43.6 23 24 to PLC
22 21 -X102 31 50 54 32 -X8 20 21 22 23 -X8 24 25 26 27 -X8 28 29 30 31 -X8 32 33 34 35 -X10.3 1 2 3 4 74.3 33 34 to EIP
12.7 34 41 42
44.7 32 31
44.7 44 -73W2-e -10W1-e -10W2-e -10W3-e
31 50 54 32 .5x1mm² 1 2 3 4 .5x1mm² 1 2 3 4 .5x1mm² 1 2 3 4
42 41
E E
11 21 11 21 11 21
+MIS +EXT +EXT +EXT
-X002 31 50 54 32 -10S4 12 22
-10S5 12 22
-10S6 12 22
manual-E-Stop manual-E-Stop spare for

reset EIP external 2 manual-E-Stop from
manual-E-Stop chain spare for
common control systemmanual-E-Stop from
engines-E-Stop chain E-Stop manual-E-Stop sefety-relay
external 1 external 3 auxiliary drives-field manual-E-Stop
checked Hofberger AoE 20V 4000L62 manual-E-Stop-chain File: MMC 10 von 115
1 2 3 4 5 6 7 8
10.8
5F2+ 5F2+ 12.1
A A
Masch_Not 12.1
3
-97K1
97.1 16 18
gas-alert 4
stage 2 -71K1
3 71.2 15
bridging
-97K1b heating-water in
97.2 flow-rate-guard
gas-alert 4
stage 2
5
B -97K5 B
97.6 6 16 18
smoke-message
engine-room -71K2
6 71.3 15
bridging
-97K5b heating-water in
97.6 5 flow-rate-guard
smoke-message
engine-room
45.5
45.6
47.2
47.3
47.4
47.5
47.6
5
-97K6
97.7 6
GD-min
GD-max
SG1
SG2
SG3
SG4
SG5
smoke-message
switchboard-room
5
C -97K6b C
97.8 6
smoke-message
switchboard-room
D D
10.8
PE PE 12.1
-X10.1 PE 1 2 3 -X10.1 PE 4 5 6 -X10.1 PE 7 8 9 -X10.1 PE 10 11 12 -X10.1 PE 13 14 15 -X10.1 PE 16 17 18 -X10.1 PE 19 20 21
-11W1-e -11W2-e -11W3-e -11W4-e -11W6-e

.4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3
PE 3 1 2 PE 3 1 2 PE 3 1 2 PE 3 1 2 PE 3 1 2
E E
-11B1
-11B2
-11B1
-11B2
-11B5
P P P P P
+GAS
+GAS
+HW
+HW
+HW
adjusted on: adjusted on: adjusted on: adjusted on: adjusted on:
10-150 mbar 10-150 mbar _____mbar _____mbar _____mbar
gas-pressure-guard heating-water in heating-water in safety sensor safety sensor heating-water in

pressure min exhaust-heat-exchanger
exhaust-heat-exchanger spare spare exhaust-heat-exchanger
(input gas-line) gas-pressure-guard max-pressure max-pressure (optional) (optional) flow-rate-guard
pressure max limiter 1 limiter 2 (optional)
(output gas-line) (optional) (optional)
checked Hofberger AoE 20V 4000L62 engines-E-Stop-chain File: MMC 11 von 115
1 2 3 4 5 6 7 8
11.8
5F2+ 5F2+ 13.1
A A
21
-13K4
13.8 22
engines-E-Stop
11.8
Masch_Not M-NotWSS1 90.4 chain
21
M-NotWSS2 90.4 -13K3
13.7 22
engines-E-Stop
chain
22 24
-10K1
10.1 21
B reset B
manual-E-Stop chain
engines-E-Stop chain
22 24
-8K1b
8.7
GCB 21
is on
13
-62K6
55.5
55.6
47.7
48.2
48.3
62.7
accum.-message 14
E-Stop
SG-DDRL1
SG-DDRL2
SG6
SG7
SG8
A1 Y1 Y2 13 23 33 41
C C
safety-
-12K3 combination
3TK2821
13 43
category 2
-91K3 -91K3
91.5 14 91.5 44
release release
delayed delayed A2 14 24 34 42
D D
10.8
5F2- 5F2- 13.1
11.8
PE PE 13.1
-X10.4 PE 1 2 3 -X10.4 PE 4 5 6 -X10.1 PE 22 23 24 -X10.1 PE 25 26 27 -X10.1 PE 28 29 30

13.7 13 14 contactor 1+2
-12W5-e -12W4-e -12W1-e -12W2-e -12W3-e 43.7 23 24 to PLC
74.3 33 34 to EIP
.4x1mm² gnge 1 2 3 .4x1mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 .4x1,5mm² gnge 1 2 3 41 42
PE 1 2 3 PE 1 2 3 PE 1 4 2 PE 1 4 2 PE 1 4 2
E E
-12B1
-12B2
-12B3
P P
+MKW
+GKW
-11aB1
-11aB2
+HW
+EXT
+EXT
adjusted on: adjusted on: adjusted on: adjusted on: adjusted on:
_,_mbar _,_mbar 140 °C 95 °C 60 °C
differential-pressuredifferential-pressure heating-water in engine-cooling-water mixture-cooling-water sefety-relay

guard min 1 guard min 2 exhaust-heat-exchanger max-temp max-temp. engines-E-Stop
fan fan max-temp limiter limiter
limiter

checked Hofberger AoE 20V 4000L62 engines-E-Stop-chain File: MMC 12 von 115
1 2 3 4 5 6 7 8
12.8
5F2+ 5F2+ 91.1
A A
B B
13 13
-10K2 10.8
Rück2 -12K3
10.7 14 Rück1 12.7 14
10.8
sefety-relay sefety-relay
manual-E-Stop engines-E-Stop
C C
73 21
-13K1 -66K4
13.1 74 66.5 22
manual engine-cooling-water
E-Stop preheating 2
chain 73
22
-13K2
13.2 74 -66K3
66.4 21
manual-E-Stop
chain engine-cooling-water
D preheating 1 D
A1 A1 A1 A1
-13K1 -13K2 -13K3 -13K4
4kW,24VDC A2 A2 4kW,24VDC A2 A2
12.8
5F2- 5F2- 91.1
12.8
PE PE 14.1
-X10.3 5 6 7 8
-13W1-e -13W2-e
7.4 1
3
2
4 7.4 1
3
2
4
auxiliary drives external
.3x1,5mm² 1 2 .3x1,5mm² 1 2
1
3
2
4
1
3
2
4 gas-soleniod-valves
65.7 5 65.7 5 fast de-excitation 87.2 5 87.2 5
6 6 gas-soleniod-valves 6 6
E 87.2
21 22
87.2
13 14 21 22 13 14 E
10.4 53 12.7 53
8.2 54 10.4 21 22 "feedback-circuit" +F03 8.2 54 12.7 21 22 "feedback-circuit"
7.5 63 64 8.2 53 54 generator-c.b. 63 64 8.2 53 54 generator-c.b.
74 after external -X1 21 22 23 24
74
13.4 73 7.5 63 64 73 63 64
83 84 13.4 73 74 to auxiliary drives-field page 1 83 84 73 74
83 84 83 84
manual E-Stop to engines

E-Stop auxiliary drives-field E-Stop
chain manual E-Stop circuit chain engines
E-Stop feedback-circuit E-Stop
chain chain
checked Hofberger AoE 20V 4000L62 E-Stop contactors File: MMC 13 von 115
1 2 3 4 5 6 7 8
7.8
5F5+ 5F5+ 17.1
A A
B B
51.2
51.3
51.4
51.5
56.2
56.3
56.4
56.5
53.7
53.7
54.7
54.7
ST_MKWP
ST_GMKP
ST_AÖP
ST_FÖP
ST_NKL1
ST_NKL2
ST_NKL3
ST_NKL4
AutFal1_HA
AutFal2_HA
AutFal1_FU
AutFal2_FU
C C
D D
13.8
PE PE 15.1
-X13 PE 1 2 3 4 5 6 7 8 9 10 11 -X13 PE 81 82
-14W1-e -14W2-e
18x1,5mm² gnge 1 2 3 4 5 6 7 8 10 11 5x1,5mm² gnge 1 2
+F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03 +F04
-X1 PE 1 -X4 2 -X5 3 -X23 4 -X22 5 -X6 6 -X7 7 -X8 8 -X3 1 2 -X4 PE 1 2
page 1 page 5 page 23 page 22 page 6 page 7 page 8 page 3 page 9
E E
AGG24V 16.1
engine cooling-water waste-oil pump emerg. cooler fan 1 emerg. cooler fan 3 c.b.-switched-off c.b.-switched-off
pump fault fault fault fault from AUX-field from VFD-field
mixture cooling-water fresh-oil pump emerg. cooler fan 2 spare for

pump fault fault fault emerg. cooler fan 4
fault

checked Hofberger AoE 20V 4000L62 signals from auxiliary drives-field File: MMC 14 von 115
1 2 3 4 5 6 7 8
A A
12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14 12 14
-66K1 -66K2 -66K6 -67K1 -68K1 -68K2 -68K3 -68K4 -59K6
66.2 11 66.3 11 66.7 11 67.2 11 68.2 11 68.3 11 68.4 11 68.5 11 59.7 11
engine mixture waste-oil pump fresh-oil pump emerg. cooler emerg. cooler emerg. cooler emerg. cooler generator
cooling-water- cooling-water- fan fan fan fan preheater
pump pump stage 1 stage 2 stage 3 stage 4
B B
C C
D D
14.8
PE PE 16.1
-X13 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PE
-15W1-e
.25x1mm² 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 gnge
+F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03

-X2 1 2 -X5 3 4 -X23 5 6 -X22 7 8 -X6 9 10 -X7 11 12 -X8 13 14 -X8 15 16 -X8 17 18 PE
page 4 page 5 page 23 page 22 page 6 page 7 page 8 page 25
E E
demand demand demand demand demand

engine waste-oil pump emerg. cooler fan 1 emerg. cooler fan 3 generator
cooling-water preheater
pump
demand demand demand spare for
mixture fresh-oil emerg. cooler fan 2 demand
cooling-water pump emerg. cooler fan 4
pump
checked Hofberger AoE 20V 4000L62 signals to auxiliary drives-field File: MMC 15 von 115
1 2 3 4 5 6 7 8
A A
22 24
-67K6
67.7 21
intake-air-fan
12 14
22 24 21
-67K5 -97K1
67.6 11 -67K4
67.5 21 97.1 22
mixture cooling-water outlet-air-fan
backcooler-fan gas-alert
stage 2
21
B 1 -97K1b B
-97K5 97.2 22
97.6
smoke-message 2 gas-alert
engine-room stage 2
1
-97K5b
97.6 2
smoke-message
engine-room
1
-97K6
51.7
54.5
54.4
58.6
58.7
58.4
58.5
97.7 2
smoke-message
switchboard-room
ST_GMKL
ST_ABL
ST_ZUL
TH_GMKL
TH_NKL
DL-STOER
VWP-STOER
C 1 C
-97K6b
97.8 2
smoke-message
switchboard-room
D D
15.8
PE PE 17.1
-X13 PE 30 31 32 -X13 33 34 35 36 84 85 -X13 37 38
-16W1-e
18x1,5mm² gnge 1 2 3 4 5 6 7 15 16 8 9
+F03
-X29 PE 1 2 3 4 5 6 7 15 16 8 9
page 10 page 10 page 14 page 13 page 20 page 9 page 24 page 24 page 17
E E
14.5 AGG24V AGG24V 96.1
mixture-cooling-water fan thermostat relay fault

backcooler fan outlet-air mixture-cooling-water boiler
fault fault backcooler fan
release VFD fan thermostat relay fault demand
mixture-cooling-water intake air emerg. cooler fan preheating-pumpoutlet-air-fan, intake-air-fan on
backcooler fan fault (release VFD)

checked Hofberger AoE 20V 4000L62 signals from and to auxiliary drives-field File: MMC 16 von 115
1 2 3 4 5 6 7 8
14.8
5F5+ 5F5+ 18.1
A A
12 14 21 21 21 21 12 14 71 71 71 71
-60K5 -97K5 -97K5b -97K6 -97K6b -60K6 -97K5 -97K5b -97K6 -97K6b
60.6 11 97.6 22 97.6 22 97.7 22 97.8 22 60.7 11 97.6 72 97.6 72 97.7 72 97.8 72
intake-air-valve smoke-message smoke-message smoke-message smoke-message
outlet-air-btfly.-valve smoke-message smoke-message smoke-message smoke-message
close engine-room engine-room switchboard-room switchboard-room close engine-room engine-room switchboard-room switchboard-room
53 83
-97K1 -97K1
97.1 97.1
gas-alert 54 gas-alert 84
B stage 2 stage 2 B
53 83
-97K1b -97K1b
97.2 97.2
gas-alert 54 gas-alert 84
stage 2 stage 2
C C
D D
16.8
PE PE 17b.1
-X13 86 87 88 89 PE
-16W1.1-e
5x1,5mm² 1 2 3 4 gnge
+F03 +F03
-X29 17 18 -X29 19 20 PE
page 17 page 17
E E
demand demand
intake-air-valve outlet-air-btfly.-valve
close close

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 17b
checked Hofberger AoE 20V 4000L62 signals to auxiliary drives-field File: MMC 17 von 115
1 2 3 4 5 6 7 8
A A
12 14 12 14
-60K3 -60K4
60.4 11 60.5 11
demand demand
pump boiler
heating
B B
C C
D D
17.8
PE PE 18.1
-X13 90 91 PE 92 93 PE -X11 77 78 79 80 81 82
-15W1.1-e -82W1-e
5x1,5mm² 1 2 gnge 5x1,5mm² 1 2 gnge
+F03 +F04
-X2 19 20 PE -X4 1 2 PE
E E
demand spare-terminals
pump signals analog
heating
demand
boiler

checked Hofberger AoE 20V 4000L62 signals to auxiliary drives-field File: MMC 17b von 115
1 2 3 4 5 6 7 8
17.8
5F5+ 5F5+ 27.1
A A
32 34
-8K1a
8.6 31
GCB
is on
B B
C C
55.2
55.3
46.7
55.4
51.6
85.5
85.5
DZ++
DZ--
FRG_NE
FRG_GLS
SYNNLS
NS_ext++
NS_ext+
D D
17b.8
PE PE 18a.1
-X13 39 40 41 PE -X13 42 43 44 83 PE -X13 45 46 PE
-18W1-e -18W2-e -18W3-e

4x1mm² 1 2 3 gnge 5x1mm² 1 2 3 4 gnge 3x1mm² 1 2 gnge
E E
+LT +LT +LT
-X PE -X PE -X PE
speed release synchronisation mains incoming breaker

higher standby-operation MCB active fault from external
speed release
lower GCB
Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 18a
checked Hofberger AoE 20V 4000L62 customer-signals from external common control system File: MMC 18 von 115
1 2 3 4 5 6 7 8
A A
12 14 42 44 22 24 22 24 11
-76K4 -8K1a -60K2 -62K3 -59K5
76.4 11 8.6 41 60.3 21 62.4 21 59.6 12 14
supply 400 VAC
speed GCB MCB open accum.-message to engine-cooling-water-pump
reached is on from PLC alert from generator
22 24
B -62K4 B
62.5 21
accum.-message
stop
C C
D D
18.8
PE PE 21.1
-X13 47 48 49 50 51 52 53 54 55 PE
-18aW1-e
14x1,5mm² 1 2 3 4 5 6 7 8 9 gnge
+LT
-X PE
E active low
E
operation backup-switch switch-over supply

nominal-speed open supply engine-cooling-water-pump
reached engine-cooling-water-pump from generator
GCB accum.-message supply
is off fault engine-cooling-water-pump
from busbar

checked Hofberger AoE 20V 4000L62 customer-signals to external common control system File: MMC 18a von 115
1 2 3 4 5 6 7 8
A A
AutFal1_400VAC 44.2
AutFal1_24VDC 44.4
14 14 13
-4Q1 -5F2 -3F2
B 4.1 13 5.2 13
manual-E-Stop
3.2 14
supply 230 VAC
B
motor-protection chain ctrl.-transformer
battery charger engines
E-Stop chain
13 13 13 13 14
-1F1 -81F1 -4F2 -5F3 -3F3
1.1 14 81.1 14 4.4 14 5.3 14 3.2 13
Back-up-fuse engine-control IPC supply 24 VAC
mains voltage generator-voltage actuator
14 14 14
-1F2 -4F3 -5F6
1.4 13 4.5 13 5.5 13
ctrl.-system ctrl.-system
C busbar engine-control GCB C
voltage
13 13
-4F4 -5F7
4.6 14 5.6 14
supply 24 VDC ctrl.-system
heat-recov.-sys.-ctrl.-pnl. MCB
14
-5F9
5.7 13
supply
24 VDC gas
soleniod-valves
D D
13 13 13
-1Q1 -5F1 -5F10
AutFal2_400VAC
AutFal2_24VDC
1.6 14 5.1 14 5.8 14
supply 400 VAC MSP (MFR2) leak-test-device
auxiliary drives
44.2
44.4
E E

checked Hofberger AoE 20V 4000L62 c.b.-switched-off 400VAC / 24VDC / 24VAC File: MMC 19 von 115
1 2 3 4 5 6 7 8
A
Overview software-interfaces A
ISDN UAE-socket
ISDN-telephone-mainline
by-customer
IPC
B B
IP-address:
192.168. 10.212
C by-customer C
Switch
CP3485 PLC
EPL
Ethernet
RS232
CAN-BUS
Profibus DP
Modbus RTU
X2X-Link
X2X-Link
X2X-Link
IF1072: node-number:
0 / 2
terminating-resistor:
EMM
D ON D
Ethernet node-number:
0 / B
IF3
IF2
IF1
IP-address:
192.168. 10.112
CAN-BUS
(baud-rate: 125kbit/s)
E MSP EIP E
Slave-No.: 1
send-ID: 600
receive-ID: 620
module 1
checked Hofberger AoE 20V 4000L62 software-interfaces-Overview File: MMC 20 von 115
1 2 3 4 5 6 7 8
5.3
5F4+ 5F4+
5.3
5F4- 5F4-
21.8
PE PE 24.1
A A
-21PC1
USB1 1 2 3
-21A1
+24V
0V
USB2
USB3
ports
USB4
Panel-PC PPC820
port 1
port 2
port 3
port 4
port 5
ISDN-card -21PC2
COM1
B with attached 1 2 3 4 5
B
touch-screen ETH2 RJ45
Front-USB ETH1 RJ45 Ethernet

22.1
1 1
5,0 m crossover
network
-21W1-i
-21W2-i
24VDC
+ PE -
IP-No.: 192.168.10.212
Gateway: 192.168.10.100
C Subnet: 255.255.255.0 C
D D
only at endsocket
each 100 Ohm
UAE-socket
-21PC4
terminals UAES 1 2 3 4 5 6 7 8
S0-designation a2 a1b1 b2
WH
RD
BK
GB
E 5.3
5F3+ E
5.3
5F3-
18a.8
PE PE
by-customer
---- / ----
telephone-number telephone-mainline
ISDN
checked Hofberger AoE 20V 4000L62 industrial PC File: MMC 21 von 115
1 2 3 4 5 6 7 8
temperature module
temperature module
temperature module
temperature module
temperature module
temperature module
module connection
A A
output-module
output-module
output-module
Profibus DP
RS485/RS422
Pt100/Pt1000
Pt100/Pt1000
input-module
Pt100/Pt1000
thermocouple
input-module
Pt100/Pt1000
Pt100/Pt1000
IF1072
IF1063
IF1030
CP3485
AT4222
AT4222
AI4622
AO4622
AT4222
AT2402
AO4622
DI2377
AT4222
AT4222
AO4622
PCMCIA
digital
Slave
analog
analog
analog
analog
16bit
16bit
12bit
12bit
16bit
16bit
12bit
16bit
16bit
12bit
CAN
-22A0.1 -22A0.2 -22A0.3
24.1 25.1 26.1 -22A0 -22A1 -22A2 -22A3 -22A4 -22A5 -22A6 -22A7 -22A8 -22A9 -22A10 -22A11
27.1 28.1 29.1 30.1 31.1 32.1 33.1 34.1 35.1 36.1 37.1 38.1 modules are
RUN mounted in
0 1
one bank
address ETH
operating-mode
2 0
station-
interface module
interface module
replaceable fan USB2
IF5
B (optional) B
(optional)
(optional)
1
IF2 IF3 +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC
6 battery
USB1
IF4
GND GND GND GND GND GND GND GND GND GND GND GND
Ethernet Powerlink
ETH EPL
21.7 Ethernet
C C
BUS transmitter
supply-module
output-module
output-module
output-module
output-module
supply-module
output-module
output-module
input-module
input-module
input-module
input-module
input-module
input-module
input-module
input-module
input-module
input-module
PS2100
DI9371
DI9371
DI9371
DI9371
DI9371
DI9371
DI9371
DI9371
DI9371
DI9371
DO9322
DO9322
DO6529
DO6529
PS2100
DO9322
DO9322
BT9100
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
digital
relay
relay
I/O
I/O
modules are -22A20 -22A21 -22A22 -22A23 -22A24 -22A25 -22A26 -22A27 -22A28 -22A29 -22A30 -22A40 -22A41 -22A42 -22A43 -22A45 -22A46 -22A47 -22A55
mounted in 40.1 41.1 43.1 45.1 47.1 49.1 51.1 53.1 55.1 57.1 58b.1 59.1 61.1 63.1 63.1 65.1 66.1 68.1 70.1
D 42.1 44.1 46.1 48.1 50.1 52.1 54.1 56.1 58.1 58c.1 60.1 62.1 67.1 69.1 D
one bank 2 2 3
1
x16 x16 x16 x16
4 8 D 7
x1 x1 x1 x1
+24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC +24VDC
GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
X2X Link
E E

checked Hofberger AoE 20V 4000L62 PLC - Overview File: MMC 22 von 115
1 2 3 4 5 6 7 8
X2X Link
measuring-module
BUS-transmitter
output-module
BUS-receiver
A -23A57 A
BN9300
AO2622
BT9100
81b.1
analog
81c.1 X3 X5
12bit
81d.1
X20CM0985-K01
-23A56 -23A58-23A59
81a.1 X1 X2 81e.1 81f.1
3
x16
8
x1 X4 X6
+24VDC +24VDC +24VDC
B B
GND GND GND
C C
D D
E E

checked Hofberger AoE 20V 4000L62 PLC - Overview 2 File: MMC 23 von 115
1 2 3 4 5 6 7 8
-22A0.1 card-location the Central-Unit

22.2
A A
CAN-BUS
terminating-resistor
(IF1)
communication-module
IF1072
5-pole
1 CAN_GND
plug
2 CAN_L
4 CAN_H
CAN
3 SHLD
5 Res.
ON
B B
-24W1-i
.LiYCY gn ws br
3x0,25mm²
C C
-X12 3 2 1
GN WH BN
CAN-BUS CAN-BUS1/3
73.1
CAN-BUS1/2 73.1
CAN-BUS1/1 73.1
D D
21.8
PE PE 27.1
E E

checked Hofberger AoE 20V 4000L62 PLC - CPU-interface-slot 1 (CAN-BUS) File: MMC 24 von 115
1 2 3 4 5 6 7 8
-22A0.2 card-location Central-Unit

22.2
A A
Profibus DP (Slave)
(IF1)
communication module
Profibus DP
IF1063
6 +5V, 50mA
9-pole
Slave
plug
8 DATA\
9 CTRL\
3 DATA
4 CTRL
5 GND
1 NC
2 NC
7 NC
B B
RS 485
-25A1
DSub male
9-pole
note:
C OFF If output N2, P2 is not used, C
ON then the terminating-resistor has to be switchen ON.
in out
P1
N1
PE
P2
N2
D D
note:
Siemens has the follow allocation:
green
red
A=green (N1)
B=red (P1)
E Profibus DP E
to MCS
(Master)

checked Hofberger AoE 20V 4000L62 PLC - CPU-interface-slot 2 Profibus File: MMC 25 von 115
1 2 3 4 5 6 7 8
-22A0.3 card-location Central-Unit

22.2
A A
RS485 / RS422
(IF1)
communication module
RS485/RS422
IF1030
9-pole
6 +5V/50mA
+5V/50mA
female-cntr.
8 DATA\
3 DATA
TxD\
RxD\
TxD
RxD
5 GND
GND
1 NC
NC
2 NC
4 NC
NC
7 NC
9 NC
NC
B B
C C
D D
E E

checked Hofberger AoE 20V 4000L62 PLC - CPU-interface-slot 3 Modbus File: MMC 26 von 115
1 2 3 4 5 6 7 8
-22A0 CPU and I/O-power-supply

22.1
A A
CP/BUS - supply I/O - supply
RS 232
24 VDC 24 VDC
(IF1)
CPU and I/O- (max. 0,7A)
power-supply
CP x48x
TB12
RS 232
14 +24VDC
15 +24VDC
24 +24VDC
25 +24VDC
22 GND
16 GND
26 GND
11 TX
21 RX
12
13
23
B B
C C
5.6
5F8+ 5F8+ 81a.1
D 5F8- 5F8- D
5.6 81a.1
18.8
5F5+ 5F5+ 30.1
7.8
5F5- 5F5- 30.1
24.8
PE PE 28.1
E E

checked Hofberger AoE 20V 4000L62 PLC - CPU- and I/O-power-supply File: MMC 27 von 115
1 2 3 4 5 6 7 8
-22A1 temperature module (4x Pt100/Pt1000)

22.3
BM11
A A
Pt100 Pt100 Pt100 Pt1000
temperature module
4x Pt100/Pt1000
AT4222
TB12
16bit
12 1Sense
22 2Sense
15 3Sense
25 4Sense
11 1+
13 1-
21 2+
23 2-
14 3+
16 3-
24 4+
26 4-
B B
-XSh1 -XSh1
-28W1-i -28W2-i
.LiYCY ws br gn ge gr rs. bl rt sw .LiYCY ws br gn
12x0,34mm² 3x0,75mm²
C C
-X20 5 6
. .
+
-28R1 Pt1000
D D
27.8
PE PE 29.1
-X11 3 4 5 -X11 6 7 8 -X11 9 10 11 PE
-28W1-e
18x1mm² 1 2 3 4 5 6 7 8 9 gnge
E E
+GEN +GEN +GEN
-X3 1 2 3 PE -X3 4 5 6 PE -X3 7 8 9 PE
page 4 page 4 page 4
generator generator generator temperature

coil-temperature U1 coil-temperature V1 coil-temperature W1 control-panel

checked Hofberger AoE 20V 4000L62 PLC - Pt100/Pt1000-temperature-sensor File: MMC 28 von 115
1 2 3 4 5 6 7 8

22.3
BM11
A A
Pt100 Pt100 Pt100/Pt1000 Pt1000
temperature module
4x Pt100/Pt1000
AT4222
TB12
16bit
12 1Sense
22 2Sense
15 3Sense
25 4Sense
11 1+
13 1-
21 2+
23 2-
14 3+
16 3-
24 4+
26 4-
B B
-XSh1
-29W1-i
.LiYCY ws br gn ge gr rs. bl rt sw vi grrs rtbl
12x0,34mm²
C C
D D
28.8
PE PE 30.1
-X11 12 13 14 -X11 15 16 17 -X11 18 19 20 -XSh2 -X11 21 22 23 -XSh2
-28W1-e -29W1-e -29W2-e

18x1mm² 10 11 12 13 14 15 3x0,75mm² 1 2 3 3x0,75mm² 1 2 3
geschirmt geschirmt
E E
. .
+GEN +GEN +F04 +F03
Pt100 Pt100
-X3 10 11 12 -X3 13 14 15
-9R1 -3R7
page 4 page 4 page 9 page 3
generator generator temperature temperature

bearing-temperature bearing-temperature control-panel control-panel
A-page B-page VFD-field AUX-field

1 2 3 4 5 6 7 8
-22A3 analog input-module (4x +-10V / 0-20mA)

22.4
BM11
A A
4-20mA 4-20mA 0-10 V 4-20mA
analog input-module
4x +-10V / 0-20mA
AI4622
TB12
12bit
13 -1U/I
23 -2U/I
16 -3U/I
26 -4U/I
11 +1I
12 +1U
21 +2I
22 +2U
14 +3I
15 +3U
24 +4I
25 +4U
B B
-XSh1 -XSh1
-30W1-i -30W3-i
.LiYCY ws br gn ge gr rs. .LiYCY ws br
6x0,75mm² 2x0,75mm²
P-Ist2+
P-Ist2-
C C
86.8
86.8
D D
27.8
5F5+ 5F5+ 31.1
27.8
5F5- 5F5- 31.1
29.8
PE PE 31.1
-X11 24 25 -XSh2 -X11 26 27 -X11 28 29
-30W1-e
.2x1mm² 1 2
geschirmt
E E
+LT
-X
4-20mA
0-100 %
active-power spare for spare active-power actual-value

set-point power mains feed in from MSP

checked Hofberger AoE 20V 4000L62 PLC - analog inputs (4-20mA / 0-10V) File: MMC 30 von 115
1 2 3 4 5 6 7 8
-22A4 analog output-module (4x +-10V / 0-20mA)

22.4
BM11
A A
4-20mA 4-20mA 0-10 V 0-10 V
analog output-module
4x +-10V / 0-20mA
AO4622
TB12
12bit
13 -1U/I
23 -2U/I
16 -3U/I
26 -4U/I
11 +1I
12 +1U
21 +2I
22 +2U
14 +3I
15 +3U
24 +4I
25 +4U
B B
-XSh1
-31W1-i
single-wires WH WH WH WH .LiYCY ws br gn ge
0,75mm² 4x0,75mm²
86.7
7.6
C C
3.4
3F3-L1 3F3-L1 34.1
P-Ist1+
P-Ist1++
3.4
3F3-N 3F3-N 34.1
D D
30.8
5F5+ 5F5+ 34.1
30.8
5F5- 5F5- 34.1
30.8
PE PE 32.1
-X102 11 12 -X102 53 -X102 55 56 -XSh2 -X11 30 31 32 33 34 -XSh2 -X11 35 36 37 38 39
-73W2-e -73W2-e -31W1-e -31W2-e

11 12 53 55 56 .3x0,75mm² 1 2 3 .3x0,75mm² 1 2 3
geschirmt geschirmt
E G GO Y U G GO Y U E
supply input supply input
+MIS +MIS +MIS + - +GKW 24VAC 0-10VDC +NKW 24VAC 0-10VDC
-X002 11 12 -X002 53 -X002 55 56 -31M1 -31M2
4-20mA 4-20mA 4-20mA
0-2400 kW actuator actuator
control-valve control-valve
torque setpoint speed default active-power control-valve control-valve
(to EIP) (to EIP) actual-value mixture cooling-water engine-cooling-water
(to EIP) emerg. cooling water-circuit

checked Hofberger AoE 20V 4000L62 PLC - analog outputs (4-20mA / 0-10V) File: MMC 31 von 115
1 2 3 4 5 6 7 8

22.4
BM11
A A
Pt1000 Pt1000 Pt1000 Pt1000
temperature module
4x Pt100/Pt1000
AT4222
TB12
16bit
12 1Sense
22 2Sense
15 3Sense
25 4Sense
11 1+
13 1-
21 2+
23 2-
14 3+
16 3-
24 4+
26 4-
B B
-XSh1
-32W1-i
.LiYCY ws br gn ge gr rs. bl rt
8x0,75mm²
C C
D D
31.8
PE PE 33.1
-X11 40 41 -XSh2 -X11 42 43 -XSh2 -X11 44 45 -XSh2 -X11 46 47 -XSh2
-32W1-e -32W2-e
.2x1mm² 1 2 .2x1mm² 1 2
geschirmt geschirmt
E E
. . . .
+GKW 1 2 +GKW 1 2
2-conductor
2-conductor
-32R1 -32R2
+ +
Pt1000
Pt1000
- -
mixture-clng.-wtr. mixture-clng.-wtr. spare for spare for

temperature temperature heating-water heating-water
engine-inlet engine-outlet temperature temperature
inlet outlet
1 2 3 4 5 6 7 8
-22A6 temperature module (2x thermocouple)

22.5
BM11
A A
type K type K
temperature module
2x thermocouple
AT2402
TB12
16bit
11 +TC1
12 -TC1
21 +TC2
22 -TC2
13
14
15
16
23
24
25
26
B If balancing-cable If balancing-cable
B
-33W1-i don't use cable end -33W2-i don't use cable end
.NiCrNi gn ws sleeves ! .NiCrNi gn ws sleeves !
2x1,5mm² 2x1,5mm²
C C
D D
32.8
PE PE 34.1
If balancing-cable If balancing-cable
-X11 83+ 84- don't use cable end -X11 85+ 86- don't use cable end
sleeves ! sleeves !
-33W1-e -33W2-e
.NiCrNi gn ws .NiCrNi gn ws
2x1,5mm² . + . - 2x1,5mm² . + . -
E E
-33B1
-33B2
GN WH GN WH
+MOT
+MOT
- -
thermocouple
thermocouple
+ +
NiCr/Ni
NiCr/Ni
exhaust temperature exhaust temperature

before exhaust-heat-exchanger after exhaust-heat-exchanger

checked Hofberger AoE 20V 4000L62 PLC - NiCrNi-sensor File: MMC 33 von 115
1 2 3 4 5 6 7 8

22.5
BM11
A A
0-10 V 0-10 V 0-10 V 0-10 V
4x +-10V / 0-20mA
AO4622
TB12
12bit
13 -1U/I
23 -2U/I
16 -3U/I
26 -4U/I
11 +1I
12 +1U
21 +2I
22 +2U
14 +3I
15 +3U
24 +4I
25 +4U
B B
-XSh1
-34W1-i
8x0,75mm²
C C
31.8
3F3-L1 3F3-L1 38.4
31.8
3F3-N 3F3-N 38.4
31.8
5F5+ 5F5+ 35.1
D 5F5- 5F5- D
31.8 35.1
33.8
PE PE 35.1
-XSh2 -X11 48 49 50 51 52 -X11 53 54 -XSh2 -X11 55 56 -XSh2 -X11 57 58 -XSh2
-34W1-e -34W2-e -34W3-e -34W4-e

.3x0,75mm² 1 2 3 .2x1mm² 1 2 .2x1mm² 1 2 .2x1mm² 1 2
geschirmt geschirmt geschirmt geschirmt
G GO Y U
supply input
+HW 24VAC 0-10VDC +F03 +F03 +F03
-34M1 -X10 4 5 -X14.1 11 12 -X12 2 3
E page 10 page 14 page 13 E

actuator
control-valve
spare for
control-valve set-point VFD set-point VFD
heating-water mixture-cooling-water fan
backcooler fan intake air
set-point VFD
fan
outlet-air

1 2 3 4 5 6 7 8
-22A8 digital input module (2x counter)

22.5
BM11
A A
DI73 DI74
2x counter 50kHz
input-module
DI2377
digital
TB12
12 +24VDC
22 +24VDC
11 DI1
13 GND
21 DI2
23 GND
14
15
16
24
25
26
B B
C C
34.8
5F5+ 5F5+ 38.1
D 34.8
5F5- 5F5- 38.1 D
34.8 PE PE 36.1
-X18 1 2 3 -XSh2 -X18 5 6 7 -XSh2

1 kOhm 1 kOhm
4 8
-35W1-e -35W2-e
2x1mm² 1 2 2x1mm² 1 2
geschirmt geschirmt
E E
+EXT +EXT gas-amount
-35B1 -35B2 ___Imp / m³
Imp = .. kWh
heat-meter manufacturer
manufacturer type
type
heat-meter gas-meter
cogen cogen

checked Hofberger AoE 20V 4000L62 PLC - counter File: MMC 35 von 115
1 2 3 4 5 6 7 8

22.6
BM11
A A
Pt1000 Pt1000 Pt1000 Pt1000
temperature module
4x Pt100/Pt1000
AT4222
TB12
16bit
12 1Sense
22 2Sense
15 3Sense
25 4Sense
11 1+
13 1-
21 2+
23 2-
14 3+
16 3-
24 4+
26 4-
B B
-XSh1
-36W1-i
8x0,75mm²
C C
D D
35.8
PE PE 37.1
-36W1-e -36W2-e -36W3-e

.2x1mm² 1 2 .2x1mm² 1 2 .2x1mm² 1 2
geschirmt geschirmt geschirmt
E E
. . . . . .
+GKW 1 2 +MKW 1 2 +NKW 1 2
2-conductor
2-conductor
2-conductor
-36R1 -36R2 -36R3
+ + +
Pt1000
Pt1000
Pt1000
- - -
mixture-clng.-wtr. engine-cooling-water engine-cooling-water spare

temperature temperature temperature
outlet after control-valve emerg. cooling water-circuit
backcooler after backcooler
1 2 3 4 5 6 7 8

22.6
BM11
A A
Pt1000 Pt1000 Pt1000 Pt1000
temperature module
4x Pt100/Pt1000
AT4222
TB12
16bit
12 1Sense
22 2Sense
15 3Sense
25 4Sense
11 1+
13 1-
21 2+
23 2-
14 3+
16 3-
24 4+
26 4-
B B
-XSh1
-37W1-i
8x0,75mm²
C C
D D
36.8
PE PE 38.1
-37W1-e -37W2-e -37W3-e

.2x1mm² 1 2 .2x1mm² 1 2 .2x1mm² 1 2
geschirmt geschirmt geschirmt
E UV-beständig. UV-beständig. E
. . . .
+MRB 1 2 +MRB 1 2 +MRB 1 2
2-conductor
2-conductor
2-conductor
-37R1 -37R2 -37R3
+ + +
Pt1000
Pt1000
Pt1000
- - -
temperature temperature temperature

room-air exterior-air outlet
preheater

1 2 3 4 5 6 7 8

22.6
BM11
A A
0-10 V 0-10 V 0-10 V 0-10 V
4x +-10V / 0-20mA
AO4622
TB12
12bit
13 -1U/I
23 -2U/I
16 -3U/I
26 -4U/I
11 +1I
12 +1U
21 +2I
22 +2U
14 +3I
15 +3U
24 +4I
25 +4U
B B
-XSh1 -XSh1
DIL-switch adjustment:
input +/-10V, output +/-10V
ON
-38W1-i -38W2-i
ON 1 3 .LiYCY ws br .LiYCY ws br gn ge gr rs.
2x0,5mm² 6x0,34mm²
1 5 S3
ON
S2
10
1 2 3 4 8
S1 -38N1
+mA +60mV +1V
input
- L-
C C
P27000-H1 34.8
3F3-L1
buffer amplifier
34.8
3F3-N
1
Output
+ - L+
=Schalterstellung 5 6 7
35.8
5F5+ 5F5+ 40.1
D 5F5- 5F5- D
35.8 40.1
37.8
PE PE 40.1
-XSh2 -X11 75 76 -XSh2 -X11.1 1 2 -X11.1 3 4 5 6-X11.1 7 8 -X11.1 9 10
-38W2-e -38W3-e
2x1mm² 1 2 .3x0,75mm² 1 2 3
geschirmt geschirmt
G GO Y U
supply input
+F01 +HW 24VAC 0-10VDC
-X3 1 2 -38M1
E page 3 E
actuator
control-valve
control-valve
control air-preheating
generator
voltage-controller

1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

checked Hofberger AoE 20V 4000L62 spare-sheet File: MMC 39 von 115
1 2 3 4 5 6 7 8
-22A20 supply-module
22.1
BM05
A A
I/O-supply
24 VDC
supply-module
PS2100
TB12
24 +24VDC
25 +24VDC
I/O
26 GND
11
21
22
12
13
14
15
16
23
B B
C C
D D
38.8
5F5+ 5F5+ 41.1
38.8
5F5- 5F5- 41.1
38.8
PE PE 41.1
E E

checked Hofberger AoE 20V 4000L62 PLC - supply-module (digital) File: MMC 40 von 115
1 2 3 4 5 6 7 8
-22A21 digital input-module (12x24VDC)

22.2
BM11
A DI1 DI2 DI3 DI4 DI5 DI6 DI7 A
..
DI12
0 = start blocking 0 = remote 0 = manual
active high active high active high
input-module 1 = release 1 = on-site 1 = automatic
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
41S5_4 71.1
enclosure- 41S5+ 41S6+
86.4 85.5
door
-41S1 3 1 -41S2 1 -41S3 1 -41S4 1 -41S6 2 4 6 8 -41S6 2 4 6 8
C 4 2 2 2 2 1 3 5 7 1 3 5 7 C
MSP60 86.4 MSPL1 85.5

41S5_3 71.1
D D
40.8
5F5+ 5F5+ 42.1
40.8
5F5- 5F5- 42.1
40.8
PE PE 42.1
E E
ctrl.-system start demand grid-failure

remote/on-site on-site test
release ctrl.-system release

module manual/automatic operation standby

checked Hofberger AoE 20V 4000L62 PLC - digital inputs File: MMC 41 von 115
1 2 3 4 5 6 7 8
-22A21 BM11 digital input-module (12x24VDC)

22.2

..
DI6
active high active high active high active high active low
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
12 14 12 14 12 14 12 14 12 14
-8K1 -8K2 -9K1 -9K2 -9K3
C 8.6 11 8.7 11 9.5 11 9.6 11 9.6 11 C
GCB GCB MCB MCB MCB
is on is off is on is off disturbed
D D
41.8
5F5+ 5F5+ 43.1
41.8
5F5- 5F5- 43.1
41.8
PE PE 43.1
E E
GCB MCB MCB

is off is on is fault
GCB spare MCB

is on is off

1 2 3 4 5 6 7 8

22.2
BM11
..
DI24
active high active high active high active high active high active high
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
21 43 22 24 22 24 23 23
-8K4 -8K5 -9K4 -9K5 -10K2 -12K3
C 8.8 22 8.8 44 9.7 21 9.7 21 10.7 24 12.7 24 C
GCB GCB MCB MCB sefety-relay sefety-relay
open close open close manual-E-Stop chain engines-E-Stop chain
from MSP from MSP from MSP from MSP
D D
42.8
5F5+ 5F5+ 44.1
42.8
5F5- 5F5- 44.1
42.8
PE PE 44.1
E E
GCB MCB sefety-relay

close close engines-E-Stop chain
from MSP from MSP
GCB MCB sefety-relay

open open manual-E-Stop chain
from MSP from MSP

1 2 3 4 5 6 7 8

22.2

..
DI18
active low active low active low active low active high
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
AutFal1_400VAC
AutFal1_24VDC
13
-2F1
2.1 14
illumination
ventilation
19.2
19.5
37 47 32 34
-86A1 -86A1 -10K1
C 86.1 38 86.1 48 10.1 31 C
mains fault reset
from MSP manual-E-Stop chain
19.3
19.8
AutFal2_400VAC
AutFal2_24VDC
D D
43.8
5F5+ 5F5+ 45.1
43.8
5F5- 5F5- 45.1
43.8
PE PE 45.1
E E
c.b.-switched-off mains fault reset

230 VAC from MSP manual-E-Stop chain
c.b.-switched-off c.b.-switched-off generator fault
400 VAC 24VDC / 24VAC from MSP

1 2 3 4 5 6 7 8

22.2
BM11
..
DI36
active high active high active high active high active high active low
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
12 14 12 14 12 14 21
-62K6
GD-min
GD-max
-87K2 -87K3 -87K1
C 87.7 11 87.8 11 87.5 11 62.7 22 C
gas leak-test
ok
11.1
11.2
D D
44.8
5F5+ 5F5+ 46.1
44.8
5F5- 5F5- 46.1
44.8
PE PE 46.1
E E
gas-soleniod-valve gas-pressure accum.-message

limit-switch V2 ok 1 E-Stop
> pressure min.
gas-soleniod-valve gas leak-test gas-pressure
limit-switch V1 ok ok 2
< pressure max.

1 2 3 4 5 6 7 8

22.2

..
DI30
active low active high active high active high active high active high
active low
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
Betrieb1
Betrieb2
Betrieb3
Betrieb4
EX-SMST
FRG_NE
C C
6.2
6.3
6.4
6.5
6.6
18.4
D D
45.8
5F5+ 5F5+ 47.1
45.8
5F5- 5F5- 47.1
45.8
PE PE 47.1
E E
operating-modes operating-modes release

selection 1 selection 3 standby-operation
fault-in-system operating-modes operating-modes

external selection 2 selection 4

1 2 3 4 5 6 7 8

22.3
BM11
..
DI48
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
C C
SG1
SG2
SG3
SG4
SG5
SG6
11.3
11.4
11.5
11.6
11.8
12.4
D D
46.8
5F5+ 5F5+ 48.1
46.8
5F5- 5F5- 48.1
46.8
PE PE 48.1
E E
heating-water in safety sensor heating-water in

exhaust-heat-exchanger (spare) exhaust-heat-exchanger
max-pressure max-temp
limiter 2 limiter
heating-water in safety sensor heating-water in
exhaust-heat-exchanger exhaust-heat-exchanger
(spare) flow-rate-guard
max-pressure
limiter 1
1 2 3 4 5 6 7 8

22.3

..
DI42
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
LASTAB_ENDE
9 10 12 14
86.1 -88K1
-86A1 lower
C higher 88.2 11 C
SG7
SG8
fault
8 gas soleniod-valves
12.5
12.6
72.2
D D
47.8
5F5+ 5F5+ 49.1
47.8
5F5- 5F5- 49.1
47.8
PE PE 49.1
E E
mixture-cooling-water speed fault

max-temp. lower gas soleniod-valves
limiter
engine-cooling-water speed spare for

max-temp higher load-rejection
limiter finished

1 2 3 4 5 6 7 8

22.3
BM11
..
DI60
active high active high active low active high active high active high
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
GAS-Prüf
12 14 12 14
-76K3 -76K5
C C
Gelb
Sync
Rot 76.3 11 76.5 11
speed
reached
76.1
76.2
76.4
76.6
12 14
-78K4
78.8 11
D D
48.8
5F5+ 5F5+ 50.1
48.8
5F5- 5F5- 50.1
48.8
PE PE 50.1
E E
red-alert release demand

synchronisation checking
gas train
yellow-alert E-Stop speed
from EIP reached

1 2 3 4 5 6 7 8

22.3

..
DI54
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
Gas-Anf1
Nachfüll
Gas-Anf2
Vorwärm
Vorschm
P-redu
C C
76.7
78.1
78.2
78.3
78.7
77.2
D D
49.8
5F5+ 5F5+ 51.1
49.8
5F5- 5F5- 51.1
49.8
PE PE 51.1
E E
lube-oil demand demand

level gas soleniod-valve 2 pre-lubrication
refill
demand demand power
gas soleniod-valve 1 engine reduction
preheating active
1 2 3 4 5 6 7 8

22.3
BM11
..
DI72
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
ST_MKWP
ST_GMKP
ST_GMKL
SYNNLS
ST_AÖP
ST_FÖP
C C
14.1
14.2
14.3
14.3
18.5
16.1
D D
50.8
5F5+ 5F5+ 52.1
50.8
5F5- 5F5- 52.1
50.8
PE PE 52.1
E E
mixture cooling-water pump fresh-oil pump mixture cooling-water

fault fault backcooler-fan
fault
engine cooling-water pump waste-oil pump synchronisation

fault fault MCB active

1 2 3 4 5 6 7 8

22.3

..
DI66
active low active low active low active low active low active low
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
1 21 1 3 3 12 14
-96K1 -96K2 -97K1 -97K5 -97K6 -1K1
96.4 2 96.5 22 97.1 2 97.6 4 97.7 4 1.7 11
C C
1 21 1 3 3
-96K1b -96K2b -97K1b -97K5b -97K6b
96.5 2 96.6 22 97.2 2 97.6 4 97.8 4
D D
51.8
5F5+ 5F5+ 53.1
51.8
5F5- 5F5- 53.1
51.8
PE PE 53.1
E E
gas-alert smoke-message voltage-guard

stage 1 engine-room auxiliary drives
gas-alert gas-alert smoke-message

fault stage 2 switchboard-room

1 2 3 4 5 6 7 8

22.4
BM11
..
DI84
active high active high active high active high active low
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
AutFal1_HA
ST_GSPR-
SDB_KW_min
SDB_GM_min
8.5
14.6
90.5
90.7
C C
14.6
8.5
ST_GSPR+
AutFal2_HA
52.8
5F5+ 5F5+ 54.1
D 5F5- 5F5- D
52.8 54.1
52.8
PE PE 54.1
-X8 36 37 38
-53W3-e
.2x1mm² 1 2
E +MOT
13 E
-53B3 14
controller mixture c.b.-switched-off

geno-voltage cooling-water from AUX-field
fault SPL min
spare engine-cooling-water oil-fill-level-limit-switch

SPL min oil-collecting-basin

1 2 3 4 5 6 7 8

22.4

..
DI78
active high active high active high active high active high active low
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
AutFal1_FU
SDB_KW_max
SDB_GM_max
ST_ZUL
ST_ABL
14.7
21
-92F1
90.6
90.8
16.3
16.3
92.2
C 22 C
14.7
supply 400VAC
engine-cooling-water
preheating 1
AutFal2_FU
21
-92F2
92.4
22
supply 400VAC
engine-cooling-water
preheating 2
D D
53.8
5F5+ 5F5+ 55.1
53.8
5F5- 5F5- 55.1
53.8
PE PE 55.1
E E
c.b.-switched-off
mixture outlet-air-fan from VFD-field
cooling-water fault
SPL max
engine-cooling-water intake-air-fan engine-cooling-water

SPL max fault preheating
fault

1 2 3 4 5 6 7 8

22.4
BM11
..
DI96
active high active high active high active high active high aktive low
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
SG-DDRL1
SG-DDRL2
FRG_GLS
31
C -91K3 C
DZ++
DZ--
91.5 32
18.2
18.2
18.5
12.2
12.3
D D
54.8
5F5+ 5F5+ 56.1
54.8
5F5- 5F5- 56.1
54.8
PE PE 56.1
E E
speed differential-pressure release

lower guard min 1 delayed
fan
speed release differential-pressure

higher GCB guard min 2
fan

1 2 3 4 5 6 7 8

22.4

..
DI90
active high active high active high active high
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
ST_NKL1
ST_NKL2
ST_NKL3
ST_NKL4
C C
14.4
14.4
14.5
14.5
D D
55.8
5F5+ 5F5+ 57.1
55.8
5F5- 5F5- 57.1
55.8
PE PE 57.1
E E
emerg. cooler fan 2 emerg. cooler fan 4 spare

fault fault
emerg. cooler fan 1 emerg. cooler fan 3 spare

fault fault

1 2 3 4 5 6 7 8

22.4
BM11
..
DI108
active low active low active low active low active high active high
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
C C
D D
56.8
5F5+ 5F5+ 58.1
56.8
5F5- 5F5- 58.1
56.8
PE PE 58.1
-X13 56 57 PE -X13 58 59 PE -X13 60 61 PE -X13 62 63 PE -X13 64 65 PE -X13 66 67 PE

-57W1-e -57W2-e -57W5-e -57W6-e
.5x1,5mm² 1 2 3 4 gnge .5x1,5mm² 1 2 3 4 gnge .2x1mm² 1 2 .2x1mm² 1 2
E +OEL 21
+OEL 21
+OEL 21
+OEL 21
+OEL 21
+OEL 21 E
-57B1/B1b -57B2/B2b -57B3 -57B4 -57B5 -57B6
22 22 22 22 22 22
(2 limit-switch) (2 limit-switch)
fresh-oil-tank fresh-oil-tank waste-oil-tank waste-oil-tank leakage leakage

fill-level < min fill-level > max fill-level < min fill-level > max engine-room engine-room 2

1 2 3 4 5 6 7 8

22.4

..
DI102
active high active high active low active high active low active low
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
VWP-STOER
TH_GMKL
DL-STOER
TH_NKL
16.5
16.5
16.4
16.4
C C
D D
57.8
5F5+ 5F5+ 58b.1
57.8
5F5- 5F5- 58b.1
57.8
PE PE 58b.1
-X13 68 69 PE -X13 70 71 PE
-58W1-e -58W2-e
.2x1mm² 1 2 .2x1mm² 1 2
E +OEL 21
+OEL 21 E
-58B1 -58B2
22 22
fault thermostat relay

preheating-pump emerg. cooler fan
leakage leakage
oil-room switchboard-room fault thermostat relay
(spare) boiler mixture-cooling-water
backcooler fan

1 2 3 4 5 6 7 8

22.5
BM11
..
DI120
input-module
12 x 24VDC
DI9371
digital
TB12
11
21
12
22
13
23
B B
C C
D D
58.8
5F5+ 5F5+ 58c.1
58.8
5F5- 5F5- 58c.1
58.8
PE PE 58c.1
E E

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 58c
checked Hofberger AoE 20V 4000L62 PLC - digital inputs File: MMC 58b von 115
1 2 3 4 5 6 7 8

22.5
A DI115 DI116 DI117 DI118 DI119 DI120 A

DI109
..
DI114
input-module
12 x 24VDC
DI9371
digital
TB12
14
24
15
25
16
26
B B
C C
D D
58b.8
5F5+ 5F5+ 70.1
58b.8
5F5- 5F5- 59.1
58b.8
PE PE 59.1
E E

checked Hofberger AoE 20V 4000L62 PLC - digital inputs File: MMC 58c von 115
1 2 3 4 5 6 7 8
-22A40 digital output-module (12x24VDC)

22.5
BM15
A DO1 DO2 DO3 DO4 DO5 DO6 DO7 A
..
DO12
output-module
12 x 24VDC
DO9322
digital
TB12
11
21
12
22
13
23
B B
22 24
-8K2
8.7 21
GCB
is off
Taste-auf
22 24
Taste-ab
61 -62K2
C -91K3 62.3 21 C
91.5 engine
release 62 running
delayed
61
75.6
75.7
-91K2
91.5 62
release
undelayed
D A1 A1 A1 A1 D
-59K3 -59K4 -59K5 -59K6

4kW; 24VDC A2 4kW; 24VDC A2 24VDC; 8A A2 24VDC; 8A A2
58c.8
5F5- 5F5- 60.1
58c.8
PE PE 60.1
87.3 1 2 87.1 1 2 18a.6 14 15.7 14

87.3 3 4 87.1 3 4 18a.6 12 11 15.7 12 11
5
87.3 13 6 5
88.2 21 6 24 24
14 22 22 21 22 21
E E
speed AB gas-soleniod-valve 1 generator

(to EIP) on preheater
speed on gas leak-test supply 400 VAC

(to EIP) on to engine-cooling-water-pump
from generator

checked Hofberger AoE 20V 4000L62 PLC - digital outputs File: MMC 59 von 115
1 2 3 4 5 6 7 8
-22A40 BM15 digital output-module (12x24VDC)

22.5

..
DO6
output-module
12 x 24VDC
DO9322
digital
TB12
14
24
15
25
16
26
B B
C C
D A1 A1 A1 A1 A1 A1 D
-60K1 -60K2 -60K3 -60K4 -60K5 -60K6

24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2
59.8
5F5- 5F5- 61.1
59.8
PE PE 61.1
2.1 14 9.2 14 17b.1 14 17b.3 14 17.1 14 17.4 14

2.1 12 11 9.2 12 11 17b.1 12 11 17b.3 12 11 17.1 12 11 17.4 12 11
24 18a.3 24 24 24 24 24
22 21 22 21 22 21 22 21 22 21 22 21
18a.3
E E
MCB open demand outlet-air-btfly.-valve

from PLC boiler close
control-panel fan demand intake-air-valve

on pump close
heating

1 2 3 4 5 6 7 8

22.5
BM11
..
DO24
output-module
12 x 24VDC
DO9322
digital
TB12
11
21
12
22
13
23
B B
MFR-UEB
MFR-PAR
MFR-GSF
MFR-NKF
71
C -91K3 C
91.5
release 72
delayed
71
86.2
86.3
86.1
86.2
-91K2
91.5 72
release
undelayed
D A1 A1 D
-61K5 -61K6
24VDC, 5,5kW A2 24VDC; 5A A2
60.8
5F5- 5F5- 62.1
60.8
PE PE 62.1
87.2 1 2 72.3 14
87.2 3 4 72.3 12 11
88.3 5 6 24
22 21
13 14
21 22 34
E 32 31 E
44
42 41
release spare spare for

parameterisation (release MCB)
demand
load-step 1
release release gas-soleniod-valve 2

monitoring generator-c.b. on

1 2 3 4 5 6 7 8

22.5

..
DO18
output-module
12 x 24VDC
DO9322
digital
TB12
14
24
15
25
16
26
B B
C C
D A1 A1 A1 A1 A1 A1 D
-62K1 -62K2 -62K3 -62K4 -62K5 -62K6

24VDC; 8A A2 24VDC; 7A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC A2
61.8
5F5- 5F5- 70.1
61.8
PE PE 65.1
7.2 14 7.7 14 7.3 14 7.4 14 7.4 14 12.7 13 14

7.2 12 11 7.7 12 11 7.3 12 11 7.4 12 11 7.4 12 11 45.7 21 22
24 59.7 24 18a.4 24 18a.4 24 71.2 24 31 32
22 21 22 21 22 21 22 21 22 21 43 44
59.7 34 18a.4 18a.4 71.2
E 71.2 32 31 E
71.2 44
42 41
engine accum.-message accum.-message

running stop E-Stop
ready-to-operate accum.-message demand

for external selection alert auxiliary drives

1 2 3 4 5 6 7 8
-22A42 digital output-module (6x relay 24VDC; 1A)

22.6
BM11
A A
DO25 DO26 DO27 DO28 DO29 DO30
115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A
6x relay; 24VDC 1A
24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A
output-module
DO6529
digital
TB12
12 COM1
22 COM3
14 COM5
24 COM2
16 COM4
26 COM6
11 NO1
21 NO3
13 NO5
23 NO2
15 NO4
25 NO6
B B
11 21 13 23 15 25
12
74.1 22 14 24 16 26
74.2
74.4
74.5
74.6
74.7
stop acknowledgement feedback
(to EIP) fault EIP gas control unit
ok
start spare gas-pressure to EIP
(to EIP) < min.
C to EIP C
-22A43 digital output-module (6x relay 24VDC; 1A)

22.6
BM11
D DO31 DO32 DO33 DO34 DO35 DO36 D

115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A 115VAC / 0,5 A
6x relay; 24VDC 1A
24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A 24VDC / 1,0 A
output-module
DO6529
digital
TB12
12 COM1
22 COM3
14 COM5
24 COM2
16 COM4
26 COM6
11 NO1
21 NO3
13 NO5
23 NO2
15 NO4
25 NO6
E 11 21 13 23 15 25 E
12 22 14 24 16 26
74.8
75.2
75.3
73.6
87.4
spare gas-soleniod-valve 2 reset
is on gas-leak-test
to EIP
gas-soleniod-valve 1 cooling-water deficiency standby-operation
is on to EIP active
to EIP

checked Hofberger AoE 20V 4000L62 PLC - digital outputs (relay) File: MMC 63 von 115
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

1 2 3 4 5 6 7 8
-22A45 supply-module
22.6
BM05
A A
I/O-supply
24 VDC
supply-module
PS2100
TB12
24 +24VDC
25 +24VDC
I/O
26 GND
11
21
22
12
13
14
15
16
23
B B
3
-13K1
13.1 4
manual
E-Stop
chain
C 3 C
-13K2
13.2 4
manual
E-Stop
chain
D D
4.6
4F4+ 4F4+ 93.1
4.6
4F4- 4F4- 66.1
62.8
PE PE 66.1
E E

checked Hofberger AoE 20V 4000L62 PLC - digital outputs (E-Stop) File: MMC 65 von 115
1 2 3 4 5 6 7 8

22.7
BM11
..
DO60
output-module
12 x 24VDC
DO9322
digital
TB12
11
21
12
22
13
23
B B
-92F1 13 -92F2 13
92.2 92.4
14 14
C C
D A1 A1 A1 A1 A1 A1 D
-66K1 -66K2 -66K3 -66K4 -66K5 -66K6

24VDC; 8A A2 24VDC; 8A A2 5,5kW; 24VDC A2 5,5kW; 24VDC A2 24VDC; 5A A2 24VDC; 8A A2
65.8
4F4- 4F4- 67.1
65.8
PE PE 67.1
15.1 14 15.2 14 92.2 1 2 92.4 1 2 93.3 14 15.3 14

15.1 12 11 15.2 12 11 92.2 3 4 92.4 3 4 93.3 12 11 15.3 12 11
10.5 24
22 21 10.5 24
22 21
5
92.2 21 6
22
5
92.4 21 6
22 93.5 24
22 21 10.5 24
22 21
10.5 10.5 13.6 13.6 93.5 34 10.5
E 93.5 32 31 E
93.5 44
42 41
mixture engine-cooling-water waste-oil pump

cooling-water-pump preheating 2
engine engine-cooling-water lube-oil

cooling-water pump preheating 1 soleniod-valves

1 2 3 4 5 6 7 8

22.7

..
DO54
output-module
12 x 24VDC
DO9322
digital
TB12
14
24
15
25
16
26
B B
C C
D A1 A1 A1 A1 A1 A1 D
-67K1 -67K2 -67K3 -67K4 -67K5 -67K6

24VDC; 8A A2 24VDC; 8A A2 24VDC; 5A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2
66.8
4F4- 4F4- 68.1
66.8
PE PE 68.1
15.3 14 93.7 14 14 10.5 14 16.2 14 14

15.3 12 11 93.7 12 11 12 11 10.5 12 11 16.2 12 11 12 11
10.5 24
22 21
24
22 21
24
22 21 16.6 24
22 21 10.5 24
22 21 16.6 24
22 21
10.5 34 16.6 10.5 16.6
E 32 31 E
44
42 41
soleniod-valve outlet-air-fan intake-air-fan

emptying waste-oil
fresh-oil spare mixture cooling-water

pump backcooler-fan

1 2 3 4 5 6 7 8

22.7
BM11
..
DO72
output-module
12 x 24VDC
DO9322
digital
TB12
11
21
12
22
13
23
B B
C C
D A1 A1 A1 A1 A1 D
-68K1 -68K2 -68K3 -68K4 -68K5

24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2
67.8
4F4- 4F4- 69.1
67.8
PE PE 69.1
15.4 14 15.5 14 15.6 14 15.7 14 91.2 14

15.4 12 11 15.5 12 11 15.6 12 11 15.7 12 11 91.2 12 11
10.5 24
22 21 10.6 24
22 21 10.6 24
22 21 10.6 24
22 21
24
22 21
10.5 10.6 10.6 10.6
E E
emerg. cooler emerg. cooler spare

fan fan
stage 2 stage 4
emerg. cooler emerg. cooler trigger

fan fan release
stage 1 stage 3 gas-soleniod-valve

1 2 3 4 5 6 7 8

22.7
..
DO66
output-module
12 x 24VDC
DO9322
digital
TB12
14
24
15
25
16
26
B B
C C
D D
68.8
4F4- 4F4- 93.1
68.8
PE PE 70.1
E E
spare spare spare
spare spare spare

1 2 3 4 5 6 7 8
-22A55 BUS transmitter

22.7
BM15
A A
I/O-supply
X2X Link 24 VDC
with power-supply
BUS transmitter
BT9100
X2X Link
TB12
24 +24VDC
25 +24VDC
21 X2X\
22 X2X-
11 X2X
26 GND
12
13
14
15
16
23
B B
X2X- 81a.1
X2X\ 81a.1
X2X 81a.1
C C
D D
58c.8
5F5+ 5F5+ 72.1
62.8
5F5- 5F5- 81b.1
69.8
PE PE 71.1
E E

checked Hofberger AoE 20V 4000L62 PLC - BUS-transmitter File: MMC 70 von 115
1 2 3 4 5 6 7 8
4.5
4F3+ 4F3+ 73.1
A A
32 34
-62K2
62.3 31
engine
running
B B
41.7 41S5_4
22 24
-62K5
62.6
demand 21
auxiliary drives
41.7 41S5_3
C C
A1 B1 A3 B3
A1 B1
D -71K1 -71K2 D
A2 A2
off-delay off-delay
4.5
4F3- 4F3- 73.1
70.8
PE PE 72.1
11.7 18 11.7 16 15
11.7 16 15 11.7 18
E E
adjustment B; 10 sec; 50% adjustment: R; 10 sec; 5 sec

off-delay off-delay
bridging bridging
heating-water in heating-water in
flow-rate-guard flow-rate-guard

checked Hofberger AoE 20V 4000L62 time-lag-relay bridging flow-rate-guard File: MMC 71 von 115
1 2 3 4 5 6 7 8
70.8
5F5+ 5F5+ 81b.1
A A
12 14
-61K6 11
61.7
spare for
demand
load-step 1
B B
C C
48.6
LASTAB_ENDE
D D
71.8
PE PE 73.1
-X13 PE 72 73 74 75
-72W1-e
.7x1mm² gnge 1 2 3 4
E +LT E
-X PE
spare for
load-rejection
finished spare for
demand
load-step 1
checked Hofberger AoE 20V 4000L62 load-rejection-ctrl.-system File: MMC 72 von 115
1 2 3 4 5 6 7 8
4.4
4F2+ 4F2+
71.8
4F3+ 4F3+ 74.1
71.8
4F3- 4F3-
A A
15
-22A43
63.1 16
standby-operation
active
B B
C CAN-BUS1/3 CAN-BUS1/3 C
24.8 CAN-BUS1/2 CAN-BUS1/2 85.1
24.8 CAN-BUS1/1 CAN-BUS1/1 85.1
24.8 85.1
BN WH GN
-PCS5 PCS5 -X12 1 2 3

redundant
"Diasys"
-73W1-i
.LiYCY br ws gn
3x0,25mm²
1 1
-73R1 -73R2
D D
120 Ohm 2 120 Ohm 2
4.4
4F2- 4F2-
72.8
PE PE 74.1
-X101 1 2 3 4 PE -X102 1 2 3 -X102 4 5 6 -X102 7 8 9 -X102 10
-73W1-e -73W2-e
3x10mm² 1 2 gnge 56x0,5mm² 25
1 m2 3 4 5 6 7 8 9 10
25m
E +MIS +MIS +MIS +MIS +MIS E

-X001 1 2 PE -X002 1 2 3 -X002 4 5 6 -X002 7 8 9 -X002 10
H L GND GND H L H L GND
supply 24VDC CAN-BUS standby-operation

EIP CAN 2 active
CAN-BUS EIP CAN-BUS
CAN 1 CAN open
EIP EIP

checked Hofberger AoE 20V 4000L62 signals to engine-control File: MMC 73 von 115
1 2 3 4 5 6 7 8
73.8
4F3+ 4F3+ 75.1
A A
B B
11 21 33 13 23 15 25 11
-22A42 -22A42 -10K2 -22A42 -22A42 -22A42 -22A42 -22A43
63.1 12 63.1 22 10.7 34 63.1 14 63.1 24 63.1 16 63.1 26 63.1 12
start stop sefety-relay spare acknowledgement gas-pressure feedback gas-soleniod-valve 1
(to EIP) (to EIP) manual-E-Stop fault EIP < min. gas control unit is on
ok
33
-12K3
C 12.7 34 C
sefety-relay
engines-E-Stop
D D
73.8
PE PE 75.1
-X102 13 14 15 16 17 18 19 20
-73W2-e
13 14 15 16 17 18 19 20
E +MIS E
-X002 13 14 15 16 17 18 19 20
start E-Stop acknowledgement gas train

from system fault EIP is ok
stop spare gas-pressure gas-soleniod-valve 1
< min. is on

1 2 3 4 5 6 7 8
74.8
4F3+ 4F3+ 77.1
A A
59.2
59.3
Taste-auf
Taste-ab
B B
22 24 13 23 42 44 22 24
-8K1a -22A43 -22A43 -8K1 -9K1
8.6 21 63.1 14 63.1 24 8.6 41 9.5 21
GCB cooling-water deficiency gas-soleniod-valve 2 GCB MCB
is on is on is on is on
C C
D D
74.8
PE PE 76.1
-X102 49 47 48 21 51 52
-73W2-e -73W2-e
49 47 48 21 51 52
E +MIS E
-X002 49 47 48 21 51 52
0 = power
1 = speed
GCB gas-soleniod-valve 2 speed

is on is on lower
cooling-water deficiency switch-over speed
speed higher
power-control
P-Grad-switch over
1 2 3 4 5 6 7 8
A A
B 49.4 14 18a.2 14 49.6 14 88.2 14 B

49.4 12 11 18a.2 12 11 49.6 12 11 88.2 12 11
BEZUG 77.1
49.2
49.3
49.5
49.7
50.2
C C
Gelb
Rot
Sync
GAS-Prüf
Gas-Anf1
A2 A2
-76K3 -76K5
24VDC A1 24VDC A1
A2 A2
-76K4 -76K6
24VDC A1 24VDC A1 -X20 1N4007 -X20 1N4007
D D
1 2
75.8
PE PE 77.1
-X102 22 23 24 25 26 27 28 45
-73W2-e
22 23 24 25 26 27 28 45
E +MIS E
-X002 22 23 24 25 26 27 28 45
yellow-alert E-Stop speed demand

reached gas soleniod-valve 1A
red-alert release demand demand
synchronisation checking gas soleniod-valve 1B
gas train
checked Hofberger AoE 20V 4000L62 signals from engine-control File: MMC 76 von 115
1 2 3 4 5 6 7 8
75.8
4F3+ 4F3+
A A
B B
76.8
BEZUG BEZUG 78.1
C C
50.7
Vorschm
D D
76.8
PE PE 78.1
-X102 30 39 -X102 34 36 37 38 40
-73W2-e -73W2-e
30 39 34 36 37 38 40
E +MIS +MIS E
-X002 30 39 -X002 34 36 37 38 40
demand temperature spare

pre-lubrication engine-cooling-water-intake
from EIP
actual lube-oil spare
engine-speed pressure

1 2 3 4 5 6 7 8
A A
B 49.4 14 B
49.4 12 11
77.8
BEZUG
A2
-78K4
24VDC A1
50.3
50.4
50.5
50.6
C C
Nachfüll
Vorwärm
Gas-Anf2
P-redu
D -X20 1N4007 -X20 1N4007 D
3 4
77.8
PE PE 81.1
-X102 41 42 43 44 46 33 35 29
-73W2-e -73W2-e -73W2-e

41 42 43 44 46 33 35 29
E +MIS E
-X002 41 42 43 44 46 33 35 29
lube-oil level demand GND power

refill gas soleniod-valve 2A reduction
demand demand GND active E-Stop
engine preheating gas soleniod-valve 2B engine

1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

1 2 3 4 5 6 7 8
8.8
81F1-L1 81F1-L1 81d.1
81F1-L2 81d.1
81F1-L3 81d.1
A A
L1-k 81c.4
L1-l 81c.4
13 21 L2-k 81c.4
-81F1 L2-l
B 6A 14 22 81c.4
19.3
L3-k 81c.4
L3-l 81c.4
conductor cross section
if overall length:
B B
81W2-e
till 15 m: 1,5 mm²
15 till 25 m: 2,5 mm²
25 till 40 m: 4,0 mm²
pay attention todrag-

indicator-instruments !
length will be reduced
-X4
C 1 2 3 4 5 6 7 8 9 10 10 10 C
N-MS -XN-MS N-MS

D 9.8 81d.1 D
4 PE
78.8 PE 81a.1
-X1 10 11 12 N PE -X4 PE -X4.1 PE

1 2 3 4 5 6
-81W1-e -81W2-e -81W3-e
.5x2,5mm² 1 2 3 4 gnge 7x2,5mm² 1 2 3 4 5 6 gnge 7x2,5mm² 1 2 3 4 5 6 gnge
+F01
-X2 13 14 15 N PE +F01 +F01
400VAC, 50Hz -X2 7 8 9 10 11 12 PE -X2 1 2 3 4 5 6 PE
Back-up-fuse max. 20A
E E
-1T3
-1T3.1
-1T3.2
S1 S1 S1
page 1
generator voltage S2 S2 S2
(optional)
page 1 page 1
generator current generator current
measuring-transformer 4000/5A protection-transformer 4000/5A
differential-protection

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 81a
checked Hofberger AoE 20V 4000L62 generator-signals File: MMC 81 von 115
1 2 3 4 5 6 7 8
-23A56 BUS-receiver
23.1
BM05
A A
BUS-supply I/O-supply
X2X Link 24 VDC 24 VDC
max. 0,7A
with power-supply
BUS-receiver
BN9300
X2X Link
TB12
14 +24VDC
15 +24VDC
24 +24VDC
25 +24VDC
21 X2X\
22 X2X-
11 X2X
16 GND
26 GND
12
13
23
B B
-81aW1-i
DeviceNet ws bl sw
2x0,25mm²
2x0,34mm²
70.4
X2X
70.4
X2X\
-XSh1 Sh
70.4
X2X-
C C
D D
27.8
5F8+ 5F8+
27.8
5F8- 5F8-
81.8
PE PE 81b.1
E E

checked Hofberger AoE 20V 4000L62 PLC - BUS-receiver File: MMC 81a von 115
1 2 3 4 5 6 7 8
-23A57 digital outputs

23.1
A DO1 generator-protection DO2 DO3 DO4 DO5 DO6 24VDC supply A

counter-output monitoring high = GCB on mains-protection
X20CM0985-K01 max. 230VAC; 0,5A busbar
X1
15 +24VDC
25 +24VDC
TB12
22 COM 1
11 NC 1
21 NO 1
12 Do2
13 DO3
23 DO4
14 DO5
24 DO6
16 GND
26 GND
B B
C C
D D
72.8
5F5+ 5F5+ 81e.1
70.8
5F5- 5F5- 81e.1
81a.8
PE PE 81e.1
E E

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 81c
checked Hofberger AoE 20V 4000L62 PLC - measuring-module - digital outputs File: MMC 81b von 115
1 2 3 4 5 6 7 8
-23A57
23.1
analog current-inputs (generator-mains)
A A
1 A 1 A 1 A 5 A 5 A 5 A
X20CM0985-K01 current L1 current L2 current L3 current L1 current L2 current L3
X2
TB12
12 I1-
14 I2-
15 I3+
16 I3-
21 I1+
22 I1-
23 I2+
24 I2-
25 I3+
26 I3-
11 I1+
13 I2+
B B
81.8
L1-k L1-k 85.1
81.8
L1-l L1-l 85.1
C C
81.8
L2-k L2-k 85.1
81.8
L2-l L2-l 85.1
81.8
L3-k L3-k 85.1
81.8
L3-l L3-l 85.1
D D
E E

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 81d
checked Hofberger AoE 20V 4000L62 PLC - measuring-module - current inputs File: MMC 81c von 115
1 2 3 4 5 6 7 8
-23A57 analog voltage-inputs

23.1
A A
X20CM0985-K01
generator-voltage busbar mains voltage
1 GN-L1
2 GN-L2
3 GN-L3
1 SS-L1
2 SS-L2
3 SS-L3
1 NS-L1
2 NS-L2
1 NS-L3
X3 X5 X4 X6
4 GN-N
4 SS-N
2 NS-N
B B
C C
81.8
81F1-L1 81F1-L1 85.1
81.8
81F1-L2 81F1-L2 85.1
81.8
81F1-L3 81F1-L3 85.1
D D
N-MS -XN-MS N-MS

81.8 85.1
5
E E
generator-voltage-measuring

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 81e
checked Hofberger AoE 20V 4000L62 PLC - measuring-module - voltage inputs File: MMC 81d von 115
1 2 3 4 5 6 7 8

23.3
BM11
A A
4-20mA 4-20mA
2x +-10V / 0-20mA
AO2622
TB12
12bit
13 -1U/I
23 -2U/I
11 +1I
12 +1U
21 +2I
22 +2U
14
15
16
24
25
26
B B
C C
D D
81b.8
5F5+ 5F5+ 81f.1
81b.8
5F5- 5F5- 81f.1
81b.8
PE PE 81f.1
E E
spare for spare

active-power actual-value
to EIP

Drg.-by. B. Kaiser BHKW_Aggretech_Aggr_12 module-control location: +F02 Next: 81f
checked Hofberger AoE 20V 4000L62 PLC - analog outputs (4-20mA / 0-10V) File: MMC 81e von 115
1 2 3 4 5 6 7 8
-23A59 BUS transmitter

23.3
BM11
A A
I/O-supply
X2X Link 24 VDC
with power-supply
BUS transmitter
BT9100
X2X Link
TB12
24 +24VDC
25 +24VDC
21 X2X\
22 X2X-
11 X2X
26 GND
12
13
14
15
16
23
B B
C C
D D
81e.8
5F5+ 5F5+ 86.1
81e.8
5F5- 5F5- 86.1
81e.8
PE PE 85.1
E E

checked Hofberger AoE 20V 4000L62 PLC - BUS-transmitter File: MMC 81f von 115
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

1 2 3 4 5 6 7 8
A A
B Slave-No.: 1 B
send-ID: 600
MDE
Dezentrale
Energiesysteme
MDE Synchronisation & Protection receive-ID: 620
MSP
A(L1) A(L2) A(L3)
V1
V2
C
V3 C
test V/kV operating and alarm messages

monitoring fault message display V acknowledgement
-7% fN +7%
gen-cb on mains-cb on selection digit cursor->/test

D D
description of the 3 foil button:

"message " :The display of operation and error messages
will be shifted forward.
"Display U " :The display of generator- and main bus voltage

will be shifted forward.
E E
"acknowledgement" :All errormessages will be deleted, if not recognized any more.

checked Hofberger AoE 20V 4000L62 MSP - frontview File: MMC 84 von 115
1 2 3 4 5 6 7 8
9.8
1F1-L1
1.8 1F1-L2
1.8 1F1-L3
A A
81c.8
L1-k 1.8
1F2-L1 41.7
41S6+
81c.8
L1-l 1.8 1F2-L2 41.7 MSPL1
81c.8
L2-k
81c.8
L2-l
NS_ext++
L3-k 18.6
81c.8
L3-l 18.7 NS_ext+
81c.8
B -X4 B
81d.8 81F1-L1 11 12 13
81d.8
81F1-L2
81d.8
81F1-L3
20 21 22 25 26 29 30 31 32 23 24 50 51 52 27 28
L1 L2 L3 L1/l L1/k L2/l L2/k L3/l L3/k L1 L2 L1 L2 L3 L1/l L1/k

generator voltage generator current busbar vltg. main bus voltage mains current
C C
-86A1
power-supply
- +24VDC N
interface CAN-BUS
CAN-H CAN-L CAN-H CAN-L GND
M S P
2 1 0 X1 X2 X4 X5 X3
-86R1
120 Ohm
31
-86W1-i
D -8K4 .LiYCY br ws gn D
8.8 32 3x0,25mm²
GCB
open
from MSP
-X12 1 2 3
-X4
14 15 16 BN WH GN
73.8 CAN-BUS1/3
73.8 CAN-BUS1/2
73.8 CAN-BUS1/1
E E
-XN-MS 6
5.1
5F1+ 5F1+
5.1
5F1- 5F1-
81d.8
N-MS N-MS
81f.8
PE PE 87.1

checked Hofberger AoE 20V 4000L62 MSP - power-section File: MMC 85 von 115
1 2 3 4 5 6 7 8
E
D
C
B
A
This drawing set is the property of MTU onsite energy GmbH usage and duplication with explicit permission only!
Norm
F date
81f.8
81f.8
-86A1
5F5+
5F5-
MFR-GSF 61.4
1
1
checked Hofberger
Drg.-by. B. Kaiser
release GCB
18
8.7
-8K2
ready-to-operate
is off
GCB
19 feedback
4
42 44
41
37 GCB opened
fault-output 4
02.03.12 projekt:
44.5 mains-monitoring
38 active low
commission:
switch-over
5
43
fault-output 3 set-point 1/2
open GCB undelayed
44
45 GCB release MFR-UEB 61.2
6
fault-output 2
2
2
generator-over-speed monitoring
46 active low
47 release MFR-NKF 61.5
fault-output 1
53
MCB
AoE 20V 4000L62

44.6 generator-monitoring
48 active low
10.22074-3255
9.6
-9K2
BHKW_Aggretech_Aggr_12
39
is off
MCB
MCB open
9.7 active high feedback
40
54
42 44
41
MCB opened
16
MCB close
9.7 active high
17
3
3
41 common
7
GCB open
8.8 active low (term.3,4,5,6,53,54)
42 MFR-PAR 61.3
14
GCB close
8.8 active high
15
relay-outputs max. 250VAC

parameterisation on
34
8.6
9.6
-8K1
-9K2
is on
GCB
is off
MCB
island-control on
35
32 34
32 34
31
31
4
4
ack ext.
36
48.4 speed-/
power-
41.7
41.7
9 higher
description:
controller common
33
key switch:
(term. 34,35,36)
permanent on:
permanent off:
MSP60
41S5+
module-control
10
-X20
MSP - controller
lower
7
mains cut off

8
60
11 through MCB
9
voltage-/
5
5
fault-input
61
power-factor-
control inputs 18...250V AC/DC
12 higher controller
fault-input
62
jumper 7-8
jumper 8-9
13
jumper remove
fault-input
63
lower
fault-input
64
version: V2.2.1.1 status: nach Werksabnahme

85
common
65
6
6
(term. 60,61,62,63,64)
kvarh
84
87
86
kWh coil-temp.
generator
outputs
open collector
70 71 72
controller-outputs impulse-
system:
7
7
73
File: MMC
4.3
battery + 74
charging-current 4.3
GND
location: +F02
over all page No:

73 74 75
=BHKW
analog output P-Ist1+ 31.4

+ P-Ist1-
4-20mA = 0..2400kW 7.6
80 81
GND
analog output P-Ist2+ 30.6

+
Next:
4-20mA = -50..2400kW P-Ist2-

M S P
30.7
82 83
analog signals
8
8
GND
5F5-
5F5+
98.1
98.1
87
86 von 115
102 from 161
E
D
C
B
A
5.7
5F9+ 5F9+
5.8
5F10+ 5F10+ 88.1
5
A -13K1 A
13.1 6
manual
E-Stop
Attention!!!
chain
5 change wiring limit-switch
-13K2
13.2 6
manual-E-Stop
at commissioning -Brücke 58K4 21-22 nur bei
Problemen mit den
chain
Endschaltern entfernen
3 1 3 5 und Klemme -X14/10-11 und
-13K3 -59K3 - 12-13 brücken!
13.7 4 59.4 2 4 6
engines-E-Stop
chain gas leak-test
B on B
3
-13K4
13.8 4
engines-E-Stop
chain
1 3 1 3
-59K4 -61K5 25
59.5 2 4 61.6 2 4
C -22A43 C
gas-soleniod-valve 1 gas-soleniod-valve 2 63.1 26 A1 A1 A1
on on
reset -87K1 -87K2 -87K3
gas-
leak-test 24VDC; 8A A2 24VDC; 8A A2 24VDC; 8A A2
5.7
5F9- 5F9-
5.8
5F10- 5F10- 88.1
85.8
PE PE 88.1
-X14 1 2 3 PE 4 5 6 7 8 9 PE -X14 10 11 12 13 PE
45.4 14
D 45.4 12 11 D
-87W1-e -87W2-e 24 -87W3-e
45.2 14 45.3 14
.4x2,5mm² 2 1 3 gnge 1 2 3 4 5 gnge 7x1,5mm² 22 21 4x1,5mm² 1 3 2 gnge 45.2 12 11 45.3 12 11
24 24
10.6 22 21 10.6 22 21
10.6 10.6
2 1 3 PE 1 3 5 6 7 11 12 PE
+GAS B A + -
-87A1 V1 - V2
release fault-
signal
high active
release- remote-
signal unlocking-device
Kromschröder TC 116V high active
gas-leak-test
1 3 2 PE
E +GAS E
-87W1-i
.4x1,5mm² 2 1 3 gnge
-87Y1
-Achtung!!! COM NC NO COM NC NO
2 1 3 PE
+GAS C Änderung bei IBN:
-87Y1 V1 COM und
V2 COM verbinden V1 V2
V1 V2
V1 NO Draht 2 auf limit-switch
gas-soleniod-valve
V2 NC legen gas leak-test valve closed
ok =>COM+NC geschlossen limit-switch V1
gas-soleniod-valve gas-soleniod-valve gas-soleniod-valve

limit-switch limit-switch V2
checked Hofberger AoE 20V 4000L62 gas-soleniod-valves, gas-leak-test File: MMC 87 von 115
1 2 3 4 5 6 7 8
87.8
5F10+ 5F10+
A A
5 5
-59K4 -61K5
B 59.5 6 61.6 6 B
gas-soleniod-valve 1 gas-soleniod-valve 2
on on
C C
12 14
-76K6
76.5 11
speed
reached
A1
D -88K1 D
24VDC; 8A A2
87.8
5F10- 5F10-
87.8
PE PE 90.1
-X14 PE 14 15 16 PE 17 18 19
48.7 14
48.7 12 11
24
22 21
E E
fault
gas soleniod-valves

checked Hofberger AoE 20V 4000L62 gas-pressure-guard File: MMC 88 von 115
1 2 3 4 5 6 7 8
A A
B B
C C
D D
E E

1 2 3 4 5 6 7 8
A A
B B
53.4
54.2
53.5
54.3
SDB_KW_min
SDB_KW_max
SDB_GM_min
SDB_GM_max
C C
12.5
M-NotWSS2
D M-NotWSS1 D
12.5
88.8
PE PE 91.1
-X10.1 PE 31 32 33 -X10.1 PE 34 35 36 PE 37 38 39 PE 40 41 42
-90W1-e -90W2-e -90W3-e -90W4-e
4x1,5mm² gnge 3 1 2 4x1,5mm² gnge 3 1 2 4x1,5mm² gnge 3 1 2 4x1,5mm² gnge 3 1 2
PE 3 1 2 PE 3 1 2 PE 3 1 2 PE 3 1 2
E E
P P P P
-90B1
-90B2
-90B3
-90B4
+MKW
+MKW
+GKW
+GKW
adjusted on: adjusted on: adjusted on: adjusted on:
500 mbar 4000 mbar 500 mbar 5500 mbar
engine-cooling-water mixture-cooling-water
SPL max SPL max
engine-cooling-water mixture-cooling-water
SPL min SPL min

checked Hofberger AoE 20V 4000L62 safety-chain engine-clng.-wtr./mixture-clng.-wtr. File: MMC 90 von 115
1 2 3 4 5 6 7 8
13.8
5F2+ 5F2+
21
A -91K2 A
91.5 22
12 14
-68K5
68.6 11
trigger
release
gas-soleniod-valve
Y34
Y35
Y32
A1
1
B B
-91K1
safety-
device
with standby-operation: t = 60 sec
t=5..300s
3tr2842
3tr2842
5...300s without standby-operation: t = 5 sec
A2
14
28
Y11
Y12
Y22
Y21
C C
D D
A1 A1
-91K2 -91K3
24VDC A2 24VDC A2
13.8
5F2- 5F2-
90.8
PE PE 92.1
13 14 12.1 13 14 bridging differential-pressure-guard 1

91.4 21 22 21 22 feedback-circuit
31 32 55.7 31 32 feedback PLC
43 44 43 44 bridging differential-pressure-guard 2
53 54 12.2 53 54
E 61 62 61 62 release gas-soleniod-valve 1
E
59.5 71 72 59.5 71 72
61.6 61.6 release gas-soleniod-valve 2
83 84 83 84
release
delayed
release release
gas-soleniod-valves undelayed

checked Hofberger AoE 20V 4000L62 release gas-soleniod-valves File: MMC 91 von 115
1 2 3 4 5 6 7 8
4.8
1S1-L1 1S1-L1
4.8
1S1-L2 1S1-L2
4.8
1S1-L3 1S1-L3
A A
13 21 13 21
-92F1 -92F2
14 22 14 22
66.4
54.6
66.5
54.6
B 16A B 16A
B B
1 3 5 1 3 5
-66K3 -66K4
66.4 2 4 6 66.5 2 4 6
engine-cooling-water engine-cooling-water
preheating 1 preheating 2
C C
D D
3.8
N-HA N-HA
91.8
PE PE 93.1
-X23 1 2 3 N PE -X23 4 5 6 N PE
-92W1-e -92W2-e
SIHF sw br gr bl gnge SIHF sw br gr bl gnge
5x1,5mm² 5x1,5mm²
E E
U: 400~ V
L1
L2
L3
PE
L1
L2
L3
PE
+MOT +MOT
N
IN : 6,8 A
-92R1 -92R2
P: 4,5 kW
wiring:
speed: min-1
engine-cooling-water engine-cooling-water
preheating 1 preheating 2

checked Hofberger AoE 20V 4000L62 cooling-water-preheating File: MMC 92 von 115
1 2 3 4 5 6 7 8
A A
65.8
4F4+ 4F4+
B B
12 14 22 24 32 34 12 14
-66K5 -66K5 -66K5 -67K2
66.6 11 66.6 21 66.6 31 67.3 11
lube-oil lube-oil lube-oil soleniod-valve
soleniod-valves soleniod-valves soleniod-valves emptying waste-oil
C C
D D
69.8
4F4- 4F4-
92.8
PE PE 96.1
-X8 39 40 PE 41 42 PE 43 44 PE 45 46 PE
-93W2-e -93W3-e -93W4-e
3x1,5mm² 1 2 gnge 3x1,5mm² 1 2 gnge .3x1,5mm² 1 2 gnge
E E
U: 24 = V
A1 A2 PE A1 A2 PE A1 A2 PE
+MOT +MOT IN : _,_ A +MOT
-93Y1 -93Y2 P: 0,01 kW -93Y3
wiring:...
speed: ... min-1
lube-oil soleniod-valve
soleniod-valve 2 emptying waste-oil
lube-oil signal after external
soleniod-valve 1
checked Hofberger AoE 20V 4000L62 lube-oil-system File: MMC 93 von 115
1 2 3 4 5 6 7 8
9.8
5F7+ 5F7+ 97.1
A A
B GASA2 97.1 B
C C
A1 A1 A1 A1
-96K1 -96K1b -96K2 -96K2b
4kW; 24VDC A2 A2 4kW; 24VDC A2 A2
D 5F7- 5F7- D
9.8 97.1
93.8
PE PE 97.1
fault: alert:
-X13 76 77 78 deenergized activated
-16W1-e 52.2 1 2 52.2 1 2 1 2 1 2

97.1 3
5
4
6 97.1 3
5
4
6
3
5
4
6
3
5
4
6
18x1,5mm² 10 11 12
21 22 13 14 52.3 21 22 13 14
53 54 21 22 53 54 21 22
52.3
61 62 53 54 97.1 61 62 53 54
+F03 73 74 61 62 73 74 97.1 61 62
83 84 71 72 83 84 71 72
-X19 7 8 9
83 84 83 84
page 19
E E
16.8 AGG24V AGG24V 97.4 gas-alert gas-alert
fault stage 1
gas-warning-device gas-warning-device gas-alert gas-alert
alert 2 fault fault stage 1
gas-warning-device
alert 1

checked Hofberger AoE 20V 4000L62 gas-sensor external File: MMC 96 von 115
1 2 3 4 5 6 7 8
96.8
5F7+ 5F7+
A A
96.8
GASA2
B -96K1 B
96.4 4
gas-alert
fault
3
-96K1b
96.5 4
gas-alert
fault
61
-96K2
96.5
gas-alert 62
stage 1
61
C -96K2b C
96.6
gas-alert 62
stage 1
A1 A1 A1 A1 A1 A1
-97K1 -97K1b -97K5 -97K5b -97K6 -97K6b
4kW; 24VDC A2 A2 4kW; 24VDC A2 A2 4kW; 24VDC A2 A2
D 5F7- 5F7- D
96.8
96.8
PE PE 98.1
alert:
deenergized -X13 79 80
52.4 1 2 52.4 1 2
-16W1-e 16.7 1 2 16.7 1 2 16.7 1 2 16.7 1 2
11.1 3
5
4
6 11.1 3
5
4
6 52.5 3
5
4
6 52.5 3
5
4
6 52.6 3
5
4
6 52.6 3
5
4
6
10.2 10.2 18x1,5mm² 13 14 11.1 11.1 11.1 11.1
16.7 21
53
22
54
13 14 17.2 21
53
22
54
13 14 17.3 21
53
22
54
13 14
17.1 61 16.7 21 22 17.2 21 22 17.4 21 22
98.1 62 17.1 53 54 98.3 61 62 53 54 98.4 61 62 53 54
71 72 98.2 61 62 +F03 17.5 71 72 98.3 61 62 17.6 71 72 98.5 61 62
17.5 83 84 71 72
-X21 9 10 83 84 17.6 71 72 83 84 17.7 71 72
17.5 83 84 83 84 83 84
page 21
E E
gas-alert 96.3 AGG24V
smoke-message smoke-message
stage 2 engine-room switchboard-room
gas-alert fire-alarm-system smoke-message smoke-message
stage 2 engine-room engine-room switchboard-room
fire-alarm-system
WT-room

checked Hofberger AoE 20V 4000L62 smoke-indicator external File: MMC 97 von 115
1 2 3 4 5 6 7 8
86.8
5F5+ 5F5+
A A
61 61 61 61 61 61
-97K1 -97K1b -97K5 -97K5b -97K6 -97K6b
97.1 62 97.2 62 97.6 62 97.6 62 97.7 62 97.8 62
gas-alert gas-alert smoke-message smoke-message smoke-message smoke-message
stage 2 stage 2 engine-room engine-room switchboard-room switchboard-room
B B
C C
D D
86.8
5F5- 5F5-
97.8
PE PE
-X13.1 1 2 PE
-98W1-e
3x1,5mm² 1 2 gnge
UV-beständig
E E
+MRB + + + - +
-98H1
tone 2
tone 3
114dB
gas- or smoke-alert

checked Hofberger AoE 20V 4000L62 gas- or smoke-alert File: MMC 98 von 115
1 2 3 4 5 6 7 8
-113E1
A A
+MMC
-10S1 manual-E-Stop
300 mm -10S2 reset manual-E-Stop
-21PC1 industrial-PC
-36S1 release module-control
B&R -36S2 ctrl.-system - remote/before location
-36S3 ctrl.-system - manual-/automatic-operation
-36S4 start demand on-site
330 mm
B
-21PC1
-36S4 release standby-operation B
-36S4 grid-failure test
125 mm 75 mm
-41S2 -41S4 -41S6

-41S1 -41S3 -41S5
-10S2
60 mm 100 mm
-10S1
1800 mm
150 mm
C C
D D
100 mm
enclosure type: RITTAL TS8

E E
100 mm enclosure width: 1200 mm
enclosure height: 1800 mm
double floor 100 mm enclosure depth: 600 mm
base height: 200mm
enclosure colour: RAL 7035
door-hinge: interchangeable
closing: comfort-handle

checked Hofberger AoE 20V 4000L62 control-panel - exterior-view File: MMC 113 von 115
1 2 3 4 5 6 7 8
door left 1800 x 600 mm door right 1800 x 600 mm
A A
-2M1
40x40 (500)
62 mm
B B
40x40 (500)
40x40 (350)
C -4G1 C
40x40 (350)
-4R1
980 mm
D D
610 mm
40x40 (350)
40x40 (500)
350 mm
-2M1
E E
double floor

checked Hofberger AoE 20V 4000L62 control-panel - interior-view door File: MMC 114 von 115
1 2 3 4 5 6 7 8
E
D
C
B
A
This drawing set is the property of MTU onsite energy GmbH usage and duplication with explicit permission only!
Norm
F date
-X1
-X23
-X2
1
1
checked Hofberger
Drg.-by. B. Kaiser
-X1.1
-X3 -X4
-X4.1
512 mm
double floor
02.03.12 projekt:
commission:
side-panel 1800 x 600 mm
60x60 (380)
100x60 (420)
2
2
AoE 20V 4000L62

350 mm
10.22074-3255
230 mm
BHKW_Aggretech_Aggr_12
100 mm
60x80
-59K5
-13K1 -8K1 -4F1
-1F1 -59K6
-8K1a -4F2
-60K1
-13K2 -22A0
3
3
-60K2 -8K2 -4F3

-1F2 -61K6
-13K3 -4F4
-62K1 -8K4
-5F1
-X14
-62K2 -22A0.1
-1Q1 -13K4 -62K3 -8K5 -5F2 -22A0.2
-X5 -X6
-62K4
-62K5 -5F3 -22A0.3
-59K3 -62K6 -9K1 -5F4 -22A1
-92F1 -66K1 -5F5 -22A2
-9K2
-X15
-59K4 -66K2 -5F6 -22A3
-66K5 -9K3 -22A4
-9K4 -5F7 -22A5
-X7
-92F2 -61K5 -66K6 -5F8 -22A6
-X16
-67K1 -9K5 -22A7
-67K2 -10K1 -5F9 -22A8
-2F1 -22A9
-59K6 -67K3 -22A10
-10K2 -5F10
-3F2 -67K4 -22A11
-X17
-66K3 -12K3 -22A20
-67K5 -22A21
-X8
-4Q1 -67K6 -22A22
-7N1
-66K4 -68K1 -22A23
-68K2 -71K1 -22A24
-X21
-68K3 -22A25
-71K2 -22A26
-1K1 -68K4 -22A27
-87K1 -22A28
-88K1 -22A29
4
4
-96K1 -22A40
-22A41
-96K1b -22A42
-22A43
-X10.1
-96K2 -22A45
-22A46
-X102
-96K2b -22A47
-22A55
description:
-97K1
-97K1b
-97K5 -23A56
-21PC4
-97K5b
-X10.2
module-control
-X101
-97K6 -23A57
-X12
-97K6b
-23A58
-81F1
-XN-MS -23A59
60x80 (575)
40x80 (575)
40x80 (575)
60x80 (575)
60x80 (700)
-76K3
-76K4
100x80 (700)
-XN-Geno -76K5
-76K6 -21A1
-78K4
-86A1
-XN-HA
-3T1
-38N1
-3F3 -2X1
-X20
-XL+ -XL-
5
5
60x80
100x80 (700)
60x80 (575)
60x80 (700)
40x80 (575)
60x80 (575)
40x80 (575)
60x80 (575)
version: V2.2.1.1 status: nach Werksabnahme

6
6
-X13
-X11
control-panel - interior-view cable-entry-point bottom

60x60 (380)
100x60 (380)
-X18
system:
7
7
File: MMC
-X22
side-panel 1800 x 600 mm
40x60 (430)
location: +F02
over all page No:

=BHKW
Next:
8
8
115 von 115

115 from 161
E
D
C
B
A
t e r m i n a l - s t r i p : =BHKW+F02-X1 power-supply measure-voltage

description cable-designation external dest. external dest. internal
A A
=BHKW+F02-81W1-e .5x2,5mm²
=BHKW+F02-1W2-e .5x2,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 -1F1 E2 1.1
2 -1F1 E4 1.1
3 -1F1 E6 1.1
N -XN-MS 1 1.2
PE 1.2
busbar voltage L1 1 =BHKW+F01-X2 16 4 -1F2 E2 1.4
5 1.4
C 7 1.4 C
9 1.5
busbar voltage N 4 =BHKW+F01-X2 N N -XN-MS 2 1.5
busbar voltage PE GNYE =BHKW+F01-X2 PE PE -X2 PE 1.5

generator voltage L1 1 =BHKW+F01-X2 13 10 -81F1 E2 81.1

generator voltage N 4 =BHKW+F01-X2 N N -XN-MS 4 81.2
D generator voltage PE GNYE =BHKW+F01-X2 PE PE -X101 PE 81.2 D
E E

checked Hofberger AoE 20V 4000L62 plan of terminal connect. File: Klemmenplan 1 von 38
1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X2 supply auxiliary drives

A A
terminals-number
=BHKW+F02-1W3-e .5x6mm²
designation
designation
connection
connection
page/path
jumper
B B
supply auxiliary drives L1 1 =BHKW+F03-X27 1 1 -1Q1 E2 1.6

supply auxiliary drives N 4 =BHKW+F03-X27 N N -XN-HA 1 1.6
supply auxiliary drives PE GNYE =BHKW+F03-X27 PE PE -X1 PE 1.6
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X4 generator current

A A
=BHKW+F02-81W2-e 7x2,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 -23A57 21 81.4
generator measuring-transformer current L1 2 =BHKW+F01-X2 8 2 -86A1 25 81.4

3 -23A57 23 81.4
5 -23A57 25 81.5
7 81.5
8 81.5
C 9 81.5 C
generator measuring-transformer current L1 1 =BHKW+F01-X2 7 10 81.5

generator measuring-transformer current PE GNYE =BHKW+F01-X2 PE PE -X1 PE 81.5

MSP -86A1 50 11 -X13 46 85.6
MSP -86A1 51 12 -1F1 E3 85.6
MSP -86A1 52 13 -1F1 E5 85.6

-XN-MS 6 14 -86A1 0 85.2
D 15 -8K4 32 85.2 D
16 -8K4 31 85.3
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X4.1 generator-current
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B


generator measuring-transformer current PE GNYE =BHKW+F01-X2 PE PE -X4 PE 81.8
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X6 generator-c.b.
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 8.1
GCB on 1 =BHKW+F01-X1 1 2 -8K4 14 8.1

3 8.1
4 -XN-MS 3 8.2
5 8.2
GCB off 2 =BHKW+F01-X1 4 6 -13K4 54 8.2
7 8.2
8 -XN-MS 3 8.2
C GCB N GNYE =BHKW+F01-X1 PE PE -X8 PE 8.3 C
GCB is "on" 1 =BHKW+F01-X1 5 9 -XL+ 8 8.3
GCB is "on" 2 =BHKW+F01-X1 10 10 -8K1 A1 8.3

GCB is "off" 3 =BHKW+F01-X1 6 11 8.4
GCB is "off" 4 =BHKW+F01-X1 11 12 -8K2 A1 8.4

13 8.4
14 8.5
GCB is "off" 5 =BHKW+F01-X3 3 15 -22A27 21 8.5

GCB is "off" 6 =BHKW+F01-X3 4 16 -X8 36 8.5
D GCB PE GNYE =BHKW+F01-X3 PE PE -X7 PE 8.5 D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X7 mains-transfer-switch
A A
=BHKW+F02-9W1-e .5x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
MCB close 1 =BHKW+NLS-X 1 -9K5 11 9.1
MCB close 2 =BHKW+NLS-X 2 -9K5 14 9.1

MCB open 3 =BHKW+NLS-X 3 -9K4 11 9.2
MCB open 4 =BHKW+NLS-X 4 -60K2 14 9.2
PE -X6 PE 9.2
supply 24 VDC MCB 1 =BHKW+NLS-X 5 -XL+ 9 9.3
supply 24 VDC MCB 2 =BHKW+NLS-X 6 -XL- 9 9.3

MCB feedback 3 =BHKW+NLS-X 7 -86A1 39 9.3
C MCB is "on" 4 =BHKW+NLS-X 8 -9K1 A1 9.4 C
9 9.4
MCB is "off" 5 =BHKW+NLS-X 10 -9K2 A1 9.4

11 9.4
MCB "fault" 6 =BHKW+NLS-X 12 -9K3 A1 9.4

MCB PE GNYE =BHKW+NLS-X PE PE -X7.1 PE 9.5
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X7.1 mains-transfer-switch
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
supply 230 VAC MCB 1 =BHKW+NLS-X 1 -1F1 E1 9.8
supply 230 VAC MCB 2 =BHKW+NLS-X 2 -X6 8 9.8

supply 230 VAC MCB GNYE =BHKW+NLS-X PE PE -X7 PE 9.8
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X8 signals digital

A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
signals from external GNYE =BHKW+LT-X PE -4W1-i Sh 6.1
fault-in-system external 1 =BHKW+LT-X 1 -XL+ 7 6.1

fault-in-system external 2 =BHKW+LT-X 2 -22A23 14 6.2
operating-modes selection 3 =BHKW+LT-X 3 6.2
operating-modes selection 1 4 =BHKW+LT-X 4 -22A23 24 6.3


C operating-modes selection 5 8 =BHKW+LT-X 8 6.7 C
operating-modes selection 5 9 =BHKW+LT-X 9 6.7
signals after external 1 =BHKW+LT-X 10 -62K1 14 7.1

ready-to-operate for external selection 2 =BHKW+LT-X 11 -62K1 11 7.2
GCB is on 3 =BHKW+LT-X 12 -8K1a 11 7.2

accum.-message alert 4 =BHKW+LT-X 13 -62K3 11 7.3
accum.-message stop 5 =BHKW+LT-X 14 -62K4 11 7.4
start demand. auxiliary drives 6 =BHKW+LT-X 15 -13K2 2 7.4

signals after external GNYE =BHKW+LT-X PE PE 7.5
D manual-E-Stop chain to external 7 =BHKW+LT-X 16 -13K2 64 7.5 D
manual-E-Stop chain after external 8 =BHKW+LT-X 17 -13K1 63 7.5
engine running 1 =BHKW+LT-X 18 -62K2 14 7.7

engine running 2 =BHKW+LT-X 19 -62K2 11 7.8
GNYE =BHKW+LT-X PE PE -X6 PE 7.8

E-Stop external 1 1 =BHKW+EXT-10S4 11 20 -10S1 12 10.3
E-Stop external 1 2 =BHKW+EXT-10S4 21 21 -10S1 22 10.3
E-Stop external 1 3 =BHKW+EXT-10S4 22 22 10.3

E-Stop external 1 4 =BHKW+EXT-10S4 12 23 10.3
E manual-E-Stop external 2 1 =BHKW+EXT-10S5 11 24 10.4 E
manual-E-Stop external 2 2 =BHKW+EXT-10S5 21 25 10.4


1 2 3 4 5 6 7 8

A A
=BHKW+F02-93W4-e .3x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
32 10.5
33 10.5
34 -X10.3 2 10.6
35 -X10.3 1 10.6
oil-fill-level-limit-switch oil-collecting-basin 1 =BHKW+MOT-53B3 13 36 -X13 11 53.6

37 -22A20 26 53.6
oil-fill-level-limit-switch oil-collecting-basin 2 =BHKW+MOT-53B3 14 38 -22A27 13 53.6

lube-oil soleniod-valve 1 1 =BHKW+MOT-93Y1 A1 39 -66K5 11 93.4
C lube-oil soleniod-valve 1 2 =BHKW+MOT-93Y1 A2 40 -68K5 A2 93.4 C
lube-oil soleniod-valve 1 GNYE =BHKW+MOT-93Y1 PE PE -X23 PE 93.4
lube-oil soleniod-valve 2 1 =BHKW+MOT-93Y2 A1 41 -66K5 21 93.5

lube-oil soleniod-valve 2 2 =BHKW+MOT-93Y2 A2 42 93.5
lube-oil soleniod-valve 2 GNYE =BHKW+MOT-93Y2 PE PE 93.5

43 -66K5 31 93.6
44 -66K5 34 93.6
PE 93.6
soleniod-valve emptying waste-oil 1 =BHKW+MOT-93Y3 A1 45 -67K2 11 93.7
D soleniod-valve emptying waste-oil 2 =BHKW+MOT-93Y3 A2 46 -68K5 A2 93.7 D
soleniod-valve emptying waste-oil GNYE =BHKW+MOT-93Y3 PE PE -X13.1 PE 93.7
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X10.1 engines-E-Stop
A A
=BHKW+F02-12W2-e .4x1,5mm²
=BHKW+F02-12W1-e .4x1,5mm²
=BHKW+F02-11W6-e .4x1,5mm²
=BHKW+F02-11W4-e .4x1,5mm²
=BHKW+F02-11W3-e .4x1,5mm²
=BHKW+F02-11W2-e .4x1,5mm²
=BHKW+F02-11W1-e .4x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
gas-pressure-guard pressure min (input gas-line) GNYE =BHKW+GAS-11B1 PE PE -X7.1 PE 11.1
gas-pressure-guard pressure min (input gas-line) 1 =BHKW+GAS-11B1 3 1 -97K6b 6 11.1

gas-pressure-guard pressure min (input gas-line) 2 =BHKW+GAS-11B1 1 2 11.1
gas-pressure-guard pressure min (input gas-line) 3 =BHKW+GAS-11B1 2 3 -22A23 22 11.1
gas-pressure-guard pressure max (output gas-line) GNYE =BHKW+GAS-11B2 PE PE 11.2

gas-pressure-guard pressure max (output gas-line) 1 =BHKW+GAS-11B2 3 4 11.2
gas-pressure-guard pressure max (output gas-line) 2 =BHKW+GAS-11B2 1 5 -22A23 13 11.2

gas-pressure-guard pressure max (output gas-line) 3 =BHKW+GAS-11B2 2 6 11.2
C Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 1 GNYE =BHKW+HW-11B1 PE PE 11.3 C
Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 1 1 =BHKW+HW-11B1 3 7 11.3
Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 1 2 =BHKW+HW-11B1 1 8 -22A24 11 11.3

Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 2 GNYE =BHKW+HW-11B2 PE PE 11.4

Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 2 2 =BHKW+HW-11B2 1 11 -22A24 21 11.4

PE 11.5
D 13 11.5 D
14 -22A24 12 11.5
15 11.6
PE 11.6
16 11.6
17 -22A24 22 11.6
18 11.7
Heizwasser in Abgas-Wärmetauscher Durchfluss-Wächter (Optional) GNYE =BHKW+HW-11B5 PE PE -X10.4 PE 11.7
Heizwasser in Abgas-Wärmetauscher Durchfluss-Wächter (Optional) 1 =BHKW+HW-11B5 3 19 -71K2 15 11.7

E Heizwasser in Abgas-Wärmetauscher Durchfluss-Wächter (Optional) 2 =BHKW+HW-11B5 1 20 -22A24 13 11.8 E
Heizwasser in Abgas-Wärmetauscher Durchfluss-Wächter (Optional) 3 =BHKW+HW-11B5 2 21 -71K1 18 11.8
heating-water in exhaust-heat-exchanger max-temp limiter GNYE =BHKW+HW-12B1 PE PE -X10.4 PE 12.3

heating-water in exhaust-heat-exchanger max-temp limiter 1 =BHKW+HW-12B1 1 22 12.4
heating-water in exhaust-heat-exchanger max-temp limiter 2 =BHKW+HW-12B1 4 23 -22A24 23 12.4
heating-water in exhaust-heat-exchanger max-temp limiter 3 =BHKW+HW-12B1 2 24 12.4
engine-cooling-water max-temp limiter GNYE =BHKW+MKW-12B2 PE PE 12.4
engine-cooling-water max-temp limiter 1 =BHKW+MKW-12B2 1 25 12.5

1 2 3 4 5 6 7 8
A A
=BHKW+F02-12W3-e .4x1,5mm²
=BHKW+F02-12W2-e .4x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
engine-cooling-water max-temp limiter 2 =BHKW+MKW-12B2 4 26 -22A24 14 12.5
engine-cooling-water max-temp limiter 3 =BHKW+MKW-12B2 2 27 12.5

mixture-cooling-water max-temp. limiter GNYE =BHKW+GKW-12B3 PE PE -X13 PE 12.5
mixture-cooling-water max-temp. limiter 1 =BHKW+GKW-12B3 1 28 12.6
mixture-cooling-water max-temp. limiter 2 =BHKW+GKW-12B3 4 29 -22A24 24 12.6

mixture-cooling-water max-temp. limiter 3 =BHKW+GKW-12B3 2 30 -62K6 13 12.6
engine-cooling-water SPL min GNYE =BHKW+MKW-90B1 PE PE -X14 PE 90.4

engine-cooling-water SPL min 3 =BHKW+MKW-90B1 3 31 -X10.4 6 90.4
C engine-cooling-water SPL min 1 =BHKW+MKW-90B1 1 32 -22A27 12 90.5 C
engine-cooling-water SPL min 2 =BHKW+MKW-90B1 2 33 90.5
engine-cooling-water SPL max GNYE =BHKW+MKW-90B2 PE PE 90.5

engine-cooling-water SPL max 3 =BHKW+MKW-90B2 3 34 90.5
engine-cooling-water SPL max 1 =BHKW+MKW-90B2 1 35 -22A27 14 90.6

engine-cooling-water SPL max 2 =BHKW+MKW-90B2 2 36 90.6
mixture-cooling-water SPL min GNYE =BHKW+GKW-90B3 PE PE 90.6
mixture-cooling-water SPL min 3 =BHKW+GKW-90B3 3 37 90.7

mixture-cooling-water SPL min 1 =BHKW+GKW-90B3 1 38 -22A27 22 90.7
D mixture-cooling-water SPL min 2 =BHKW+GKW-90B3 2 39 90.7 D
mixture-cooling-water SPL max GNYE =BHKW+GKW-90B4 PE PE -X23 PE 90.7
mixture-cooling-water SPL max 3 =BHKW+GKW-90B4 3 40 90.8

mixture-cooling-water SPL max 1 =BHKW+GKW-90B4 1 41 -22A27 24 90.8
mixture-cooling-water SPL max 2 =BHKW+GKW-90B4 2 42 90.8
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X10.3 E-Stop to auxiliary-drives-field

A A
=BHKW+F02-13W2-e .3x1,5mm²
=BHKW+F02-13W1-e .3x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 -X8 35 10.6
2 -X8 34 10.6
3 -10K2 A1 10.6
4 -10K2 A2 10.7
E-Stop to auxiliary drives-field 1 =BHKW+F03-X1 21 5 -13K2 74 13.4

E-Stop to auxiliary drives-field 2 =BHKW+F03-X1 22 6 -13K1 73 13.4
E-Stop circuit feedback-circuit 1 =BHKW+F03-X1 23 7 -87K2 24 13.4

E-Stop circuit feedback-circuit 2 =BHKW+F03-X1 24 8 -66K4 21 13.5
C C
D D
E E

1 2 3 4 5 6 7 8
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
differential-pressure guard min 1 fan GNYE =BHKW+EXT-11aB1 PE PE -X10.1 PE 12.1
differential-pressure guard min 1 fan 1 =BHKW+EXT-11aB1 1 1 -91K3 14 12.1

differential-pressure guard min 1 fan 2 =BHKW+EXT-11aB1 2 2 -22A28 22 12.2
differential-pressure guard min 2 fan GNYE =BHKW+EXT-11aB2 PE PE -X10.1 PE 12.2

differential-pressure guard min 2 fan 2 =BHKW+EXT-11aB2 2 5 -22A28 13 12.3

C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X11 signals analog

A A
=BHKW+F02-31W1-e .3x0,75mm² ges
=BHKW+F02-30W1-e .2x1mm² geschi
=BHKW+F02-29W2-e 3x0,75mm² gesc
=BHKW+F02-29W1-e 3x0,75mm² gesc
=BHKW+F02-7W2-e .LiYCY 2x0,75mm
terminals-number
=BHKW+F02-28W1-e 18x1mm²
designation
designation
connection
connection
page/path
jumper
B B
active-power actual-value WH =BHKW+LT-X 1 -7N1 6 7.6
active-power actual-value BN =BHKW+LT-X 2 -7N1 5 7.6

generator coil-temperature U1 1 =BHKW+GEN-X3 1 3 -22A1 11 28.2

generator coil-temperature V1 4 =BHKW+GEN-X3 4 6 -22A1 21 28.4

C generator coil-temperature W1 7 =BHKW+GEN-X3 7 9 -22A1 14 28.5 C
generator coil-temperature W1 8 =BHKW+GEN-X3 8 10 -22A1 15 28.5
generator coil-temperature W1 9 =BHKW+GEN-X3 9 11 -22A1 16 28.6

generator coil-temperature U1 GNYE =BHKW+GEN-X3 PE PE -21A1 3 28.6
generator bearing-temperature A-page 10 =BHKW+GEN-X3 10 12 -22A2 11 29.2

generator bearing-temperature B-page 13 =BHKW+GEN-X3 13 15 -22A2 21 29.4

generator bearing-temperature B-page 14 =BHKW+GEN-X3 14 16 -22A2 22 29.4
D generator bearing-temperature B-page 15 =BHKW+GEN-X3 15 17 -22A2 23 29.4 D
temperature control-panel VFD-field 1 =BHKW+F04-9R1 . 18 -22A2 14 29.5
temperature control-panel VFD-field 2 =BHKW+F04-9R1 19 -22A2 15 29.5

temperature control-panel VFD-field 3 =BHKW+F04-9R1 20 -22A2 16 29.6
temperature control-panel AUX-field 1 =BHKW+F03-3R7 . 21 -22A2 24 29.7

temperature control-panel AUX-field 2 =BHKW+F03-3R7 22 -22A2 25 29.7
temperature control-panel AUX-field 3 =BHKW+F03-3R7 23 -22A2 26 29.7
active-power set-point 1 =BHKW+LT-X 24 -22A3 11 30.2

active-power set-point 2 =BHKW+LT-X 25 -22A3 13 30.2
E 26 -22A3 21 30.3 E
27 -22A3 23 30.4
28 -22A3 15 30.5
29 -22A3 16 30.6
control-valve mixture cooling-water 1 =BHKW+GKW-31M1 G 30 -3F3 E2 31.5
control-valve mixture cooling-water 2 =BHKW+GKW-31M1 GO 31 -X15 N 31.5
control-valve mixture cooling-water 3 =BHKW+GKW-31M1 Y 32 -22A4 15 31.6
33 -22A4 16 31.6

1 2 3 4 5 6 7 8

A A
=BHKW+F02-33W2-e .NiCrNi 2x1,5m
=BHKW+F02-33W1-e .NiCrNi 2x1,5m
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
34 -22A0 26 31.6
control-valve engine-cooling-water emerg. cooling water-circuit 1 =BHKW+NKW-31M2 G 35 31.7

control-valve engine-cooling-water emerg. cooling water-circuit 2 =BHKW+NKW-31M2 GO 36 31.7
control-valve engine-cooling-water emerg. cooling water-circuit 3 =BHKW+NKW-31M2 Y 37 -22A4 25 31.8
38 -22A4 26 31.8
39 31.8
mixture-clng.-wtr. temperature engine-inlet 1 =BHKW+GKW-32R1 1 40 -22A5 11 32.2

mixture-clng.-wtr. temperature engine-inlet 2 =BHKW+GKW-32R1 2 41 -22A5 12 32.2
C mixture-clng.-wtr. temperature engine-outlet 1 =BHKW+GKW-32R2 1 42 -22A5 21 32.4 C
mixture-clng.-wtr. temperature engine-outlet 2 =BHKW+GKW-32R2 2 43 -22A5 22 32.4
44 -22A5 14 32.5
45 -22A5 15 32.5
46 -22A5 24 32.7
47 -22A5 25 32.7
exhaust temperature before exhaust-heat-exchanger GN =BHKW+MOT-33B1 + 83+ -22A6 11 33.2
exhaust temperature before exhaust-heat-exchanger WH =BHKW+MOT-33B1 - 84- -22A6 12 33.2

exhaust temperature after exhaust-heat-exchanger GN =BHKW+MOT-33B2 + 85+ -22A6 21 33.5
D exhaust temperature after exhaust-heat-exchanger WH =BHKW+MOT-33B2 - 86- -22A6 22 33.5 D
spare for control-valve heating-water 1 =BHKW+HW-34M1 G 48 -X11.1 1 34.2
spare for control-valve heating-water 2 =BHKW+HW-34M1 GO 49 -X11.1 2 34.2

spare for control-valve heating-water 3 =BHKW+HW-34M1 Y 50 -22A7 12 34.2
51 -22A7 13 34.3
52 -X18 2 34.3
set-point VFD mixture-cooling-water backcooler fan 1 =BHKW+F03-X10 4 53 -22A7 22 34.4
set-point VFD mixture-cooling-water backcooler fan 2 =BHKW+F03-X10 5 54 -22A7 23 34.4

set-point VFD fan outlet-air 1 =BHKW+F03-X14.1 11 55 -22A7 15 34.5
E set-point VFD fan outlet-air 2 =BHKW+F03-X14.1 12 56 -22A7 16 34.6 E
set-point VFD fan intake air 1 =BHKW+F03-X12 2 57 -22A7 25 34.7
set-point VFD fan intake air 2 =BHKW+F03-X12 3 58 -22A7 26 34.7

mixture-clng.-wtr. temperature outlet backcooler 1 =BHKW+GKW-36R1 1 59 -22A9 11 36.2
mixture-clng.-wtr. temperature outlet backcooler 2 =BHKW+GKW-36R1 2 60 -22A9 12 36.2
engine-cooling-water temperature after control-valve 1 =BHKW+MKW-36R2 1 61 -22A9 21 36.4
engine-cooling-water temperature after control-valve 2 =BHKW+MKW-36R2 2 62 -22A9 22 36.4
Motor-Kühlwasser Temperatur Notkühlwasser-Kreis nach Rückkühler 1 =BHKW+NKW-36R3 1 63 -22A9 14 36.5

1 2 3 4 5 6 7 8

A A
=BHKW+F02-38W2-e 2x1mm² geschir
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
Motor-Kühlwasser Temperatur Notkühlwasser-Kreis nach Rückkühler 2 =BHKW+NKW-36R3 2 64 -22A9 15 36.5
65 -22A9 24 36.7
66 -22A9 25 36.7
temperature room-air 1 =BHKW+MRB-37R1 1 67 -22A10 11 37.2
temperature room-air 2 =BHKW+MRB-37R1 2 68 -22A10 12 37.2

temperature exterior-air 1 =BHKW+MRB-37R2 1 69 -22A10 21 37.4
temperature exterior-air 2 =BHKW+MRB-37R2 2 70 -22A10 22 37.4

temperature outlet preheater 1 =BHKW+MRB-37R3 1 71 -22A10 14 37.5
C temperature outlet preheater 2 =BHKW+MRB-37R3 2 72 -22A10 15 37.5 C
73 -22A10 24 37.7
74 -22A10 25 37.7
control generator voltage-controller 1 =BHKW+F01-X3 1 75 -38N1 5 38.2
control generator voltage-controller 2 =BHKW+F01-X3 2 76 -38N1 6 38.3

77 17b.5
78 17b.5
79 17b.6
80 17b.6
D 81 17b.6 D
82 17b.7
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X11.1 signals analog

A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
control-valve air-preheating 1 =BHKW+HW-38M1 G 1 -X11 48 38.4
control-valve air-preheating 2 =BHKW+HW-38M1 GO 2 -X11 49 38.4

control-valve air-preheating 3 =BHKW+HW-38M1 Y 3 -22A11 22 38.5
4 -22A11 23 38.5
5 -38N1 8 38.5
6 38.5
7 -22A11 15 38.5
8 -22A11 16 38.6
C 9 -22A11 25 38.7 C
10 -22A11 26 38.7
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X12 CAN-BUS, X2X-Link

A A
=BHKW+F02-86W1-i .LiYCY 3x0,25m
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
PLC - CAN-BUS interface BN -22A0.1 4 1 24.5
CAN-BUS CAN open EIP BN -X102 7 1 73.5

MSP BN -86A1 X4 1 85.3
PLC - CAN-BUS interface WH -22A0.1 2 2 24.4
WH -X102 8 2 73.5
MSP WH -86A1 X5 2 85.4
PLC - CAN-BUS interface GN -22A0.1 1 3 24.4

GN -X102 9 3 73.5
C MSP GN -86A1 X3 3 85.4 C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X13 customer signals digital

A A
=BHKW+F02-16W1-e 18x1,5mm²
=BHKW+F02-14W1-e 18x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
signals from external GNYE =BHKW+F03-X1 PE PE -X10.1 PE 14.1
signals from external 1 =BHKW+F03-X1 1 1 -7N1 4 14.1

engine cooling-water pump fault 2 =BHKW+F03-X4 2 2 -22A26 11 14.1
mixture cooling-water pump fault 3 =BHKW+F03-X5 3 3 -22A26 21 14.2
waste-oil pump fault 4 =BHKW+F03-X23 4 4 -22A26 12 14.3

fresh-oil pump fault 5 =BHKW+F03-X22 5 5 -22A26 22 14.3
emerg. cooler fan 1 fault 6 =BHKW+F03-X6 6 6 -22A28 14 14.4

emerg. cooler fan 2 fault 7 =BHKW+F03-X7 7 7 -22A28 24 14.4
C emerg. cooler fan 3 fault 8 =BHKW+F03-X8 8 8 -22A28 15 14.5 C
9 -22A28 25 14.5
c.b.-switched-off from AUX-field 10 =BHKW+F03-X3 1 10 -22A27 23 14.6

c.b.-switched-off from AUX-field 11 =BHKW+F03-X3 2 11 -X8 36 14.6
signals from external GNYE =BHKW+F04-X4 PE PE 14.7

demand engine cooling-water pump 1 =BHKW+F03-X2 1 12 -66K1 11 15.1
demand engine cooling-water pump 2 =BHKW+F03-X2 2 13 -66K1 14 15.1
demand mixture cooling-water pump 3 =BHKW+F03-X5 3 14 -66K2 11 15.2

demand mixture cooling-water pump 4 =BHKW+F03-X5 4 15 -66K2 14 15.2
D demand waste-oil pump 5 =BHKW+F03-X23 5 16 -66K6 11 15.3 D
demand waste-oil pump 6 =BHKW+F03-X23 6 17 -66K6 14 15.3
demand fresh-oil pump 7 =BHKW+F03-X22 7 18 -67K1 11 15.4

demand fresh-oil pump 8 =BHKW+F03-X22 8 19 -67K1 14 15.4
demand emerg. cooler fan 1 9 =BHKW+F03-X6 9 20 -68K1 11 15.4


E demand emerg. cooler fan 3 14 =BHKW+F03-X8 14 25 -68K3 14 15.6 E
spare for demand emerg. cooler fan 4 15 =BHKW+F03-X8 15 26 -68K4 11 15.7
spare for demand emerg. cooler fan 4 16 =BHKW+F03-X8 16 27 -68K4 14 15.7

demand generator preheater 17 =BHKW+F03-X8 17 28 -59K6 11 15.7
demand emerg. cooler fan 4 GNYE =BHKW+F03-X8 PE PE 15.8
signals from external GNYE =BHKW+F03-X29 PE PE 16.1
mixture-cooling-water backcooler fan fault 1 =BHKW+F03-X29 1 30 -22A26 23 16.1

1 2 3 4 5 6 7 8

A A
=BHKW+F02-18aW1-e 14x1,5mm²
=BHKW+F02-57W1-e .5x1,5mm²
=BHKW+F02-16W1-e 18x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
release VFD mixture-cooling-water backcooler fan 2 =BHKW+F03-X29 2 31 -67K5 11 16.2
release VFD mixture-cooling-water backcooler fan 3 =BHKW+F03-X29 3 32 -67K5 14 16.2

fan outlet-air fault 4 =BHKW+F03-X29 4 33 -22A27 25 16.3
fan intake air fault 5 =BHKW+F03-X29 5 34 -22A27 15 16.3
thermostat relay mixture-cooling-water backcooler fan 6 =BHKW+F03-X29 6 35 -22A29 16 16.4

thermostat relay emerg. cooler fan 7 =BHKW+F03-X29 7 36 -22A29 26 16.4
demand outlet-air-fan, intake-air-fan on (release VFD) 8 =BHKW+F03-X29 8 37 -67K6 24 16.6

demand outlet-air-fan, intake-air-fan on (release VFD) 9 =BHKW+F03-X29 9 38 -97K6b 2 16.7
C 1 =BHKW+LT-X 39 -8K1a 31 18.1 C
engine speed higher 2 =BHKW+LT-X 40 -22A28 11 18.2
engine speed lower 3 =BHKW+LT-X 41 -22A28 21 18.2

1 =BHKW+LT-X 42 -8K1a 34 18.3

release standby-operation 2 =BHKW+LT-X 43 -22A23 26 18.4
release GCB 3 =BHKW+LT-X 44 -22A28 12 18.5
1 =BHKW+LT-X 45 -41S6 5 18.6

mains fault from external 2 =BHKW+LT-X 46 -X4 11 18.7
D signals after external GNYE =BHKW+LT-X PE PE 18.7 D
1 =BHKW+LT-X 47 -76K4 14 18a.1
operation nominal-speed reached 2 =BHKW+LT-X 48 -76K4 11 18a.2

GCB is off 3 =BHKW+LT-X 49 -8K1a 41 18a.3
backup-switch open 4 =BHKW+LT-X 50 -60K2 21 18a.3

accum.-message fault 5 =BHKW+LT-X 51 -62K4 21 18a.4
accum.-message fault 6 =BHKW+LT-X 52 -62K3 24 18a.4
switch-over supply engine-cooling-water-pump 7 =BHKW+LT-X 53 -59K5 11 18a.5

supply engine-cooling-water-pump from busbar 8 =BHKW+LT-X 54 -59K5 12 18a.6
E supply engine-cooling-water-pump from generator 9 =BHKW+LT-X 55 -59K5 14 18a.6 E
signals after external GNYE =BHKW+LT-X PE PE -21PC1 18a.6
fresh-oil-tank fill-level < min 1 =BHKW+OEL-57B1/B1 21 56 -91K3 32 57.2

fresh-oil-tank fill-level < min 2 =BHKW+OEL-57B1/B1 22 57 -22A29 11 57.2
PE -X11 PE 57.2
fresh-oil-tank fill-level > max 3 =BHKW+OEL-57B2/B2 21 58 57.3
fresh-oil-tank fill-level > max 4 =BHKW+OEL-57B2/B2 22 59 -22A29 21 57.3
GNYE PE 57.3

1 2 3 4 5 6 7 8

A A
=BHKW+F02-16W1-e 18x1,5mm²
=BHKW+F02-57W2-e .5x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
waste-oil-tank fill-level < min 1 =BHKW+OEL-57B3 21 60 57.4
waste-oil-tank fill-level < min 2 =BHKW+OEL-57B3 22 61 -22A29 12 57.4

PE 57.4
waste-oil-tank fill-level > max 3 =BHKW+OEL-57B4 21 62 57.5
waste-oil-tank fill-level > max 4 =BHKW+OEL-57B4 22 63 -22A29 22 57.5

GNYE PE 57.5
leakage engine-room 1 =BHKW+OEL-57B5 21 64 57.6

leakage engine-room 2 =BHKW+OEL-57B5 22 65 -22A29 13 57.6
C PE 57.6 C
leakage engine-room 2 1 =BHKW+OEL-57B6 21 66 57.7
leakage engine-room 2 2 =BHKW+OEL-57B6 22 67 -22A29 23 57.7

PE 57.7
leakage oil-room 1 =BHKW+OEL-58B1 21 68 58.2

leakage oil-room 2 =BHKW+OEL-58B1 22 69 -22A29 14 58.2
PE 58.2
leakage switchboard-room 1 =BHKW+OEL-58B2 21 70 58.3

leakage switchboard-room 2 =BHKW+OEL-58B2 22 71 -22A29 24 58.3
D PE 58.3 D
GNYE =BHKW+LT-X PE PE -X101 PE 72.1
spare for load-rejection finished 1 =BHKW+LT-X 72 -23A57 15 72.2

spare for load-rejection finished 2 =BHKW+LT-X 73 -22A24 16 72.2
demand load-step 2 3 =BHKW+LT-X 74 -61K6 12 72.2

spare for demand load-step 1 4 =BHKW+LT-X 75 -61K6 11 72.3
gas-warning-device alert 2 10 =BHKW+F03-X19 7 76 -96K1 3 96.2
gas-warning-device alert 1 11 =BHKW+F03-X19 8 77 -96K2 A1 96.2

gas-warning-device fault 12 =BHKW+F03-X19 9 78 -96K1 A1 96.3
E fire-alarm-system engine-room 13 =BHKW+F03-X21 9 79 -97K5 A1 97.4 E
fire-alarm-system WT-room 14 =BHKW+F03-X21 10 80 -97K6 A1 97.5
c.b.-switched-off from VFD-field 1 =BHKW+F04-X4 1 81 -22A27 26 14.7

c.b.-switched-off from AUX-field 2 =BHKW+F04-X4 2 82 -92F1 22 14.7
synchronisation MCB active 4 =BHKW+LT-X 83 -22A26 13 18.5
fault boiler 15 =BHKW+F03-X29 15 84 -22A29 15 16.5
fault preheating-pump 16 =BHKW+F03-X29 16 85 -22A29 25 16.5

1 2 3 4 5 6 7 8

A A
=BHKW+F02-15W1.1-e 5x1,5mm²
=BHKW+F02-16W1.1-e 5x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
demand intake-air-valve close 1 =BHKW+F03-X29 17 86 -60K5 14 17.1
demand intake-air-valve close 2 =BHKW+F03-X29 18 87 -97K1b 54 17.1

demand outlet-air-btfly.-valve close 3 =BHKW+F03-X29 19 88 -60K6 14 17.4
demand outlet-air-btfly.-valve close 4 =BHKW+F03-X29 20 89 -97K1b 84 17.5
demand outlet-air-btfly.-valve close GNYE =BHKW+F03-X29 PE PE 17.5

demand engine cooling-water pump 1 =BHKW+F03-X2 19 90 -60K3 11 17b.1
demand pump heating 2 =BHKW+F03-X2 20 91 -60K3 14 17b.1

demand emerg. cooler fan 4 GNYE =BHKW+F03-X2 PE PE 17b.2
C demand boiler 1 =BHKW+F04-X4 1 92 -60K4 11 17b.3 C
demand mixture cooling-water pump 2 =BHKW+F04-X4 2 93 -60K4 14 17b.3
demand emerg. cooler fan 4 GNYE =BHKW+F04-X4 PE PE 17b.3
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X13.1 customer-signals digital

A A
=BHKW+F02-98W1-e 3x1,5mm² UV-be
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
gas- or smoke-alert 1 =BHKW+MRB-98H1 + 1 -97K1 62 98.1
gas- or smoke-alert 2 =BHKW+MRB-98H1 - 2 -86A1 65 98.2

GNYE PE -X8 PE 98.2
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X14 gas train

A A
=BHKW+F02-87W1-e .4x2,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
gas-leak-test 2 =BHKW+GAS-87A1 2 1 -59K4 2 87.1
gas-leak-test 1 =BHKW+GAS-87A1 1 2 -XL- 11 87.2

gas-leak-test GNYE =BHKW+GAS-87A1 PE PE -70W1 Sh 87.2
4 -XL- 11 87.2
gas-leak-test 2 =BHKW+GAS-87A1 3 6 -XL- 12 87.3

gas-leak-test 3 =BHKW+GAS-87A1 6 7 -87K1 A1 87.3
C gas-leak-test 4 =BHKW+GAS-87A1 11 8 -22A43 26 87.4 C
gas-leak-test 5 =BHKW+GAS-87A1 12 9 -22A43 25 87.4
gas-leak-test GNYE =BHKW+GAS-87A1 PE PE 87.4

gas-soleniod-valve limit-switch 1 =BHKW+GAS-87Y1 1 10 -59K3 1 87.6
gas-soleniod-valve limit-switch 3 =BHKW+GAS-87Y1 3 11 -87K2 A1 87.6

12 -59K4 5 87.6
gas-soleniod-valve limit-switch 2 =BHKW+GAS-87Y1 2 13 -87K3 A1 87.7
gas-soleniod-valve limit-switch GNYE =BHKW+GAS-87Y1 PE PE 87.7

PE 88.4
D 14 -61K5 5 88.4 D
15 88.5
16 88.5
PE -X10.1 PE 88.6
17 88.6
18 88.7
19 88.7
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X15 supply 24VAC

A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
PE -2X1 PE 3.2
N -3T1 0 3.3
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X18 counter
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 -22A8 12 35.2
heat-meter cogen 2 =BHKW+EXT-35B1 2 -X11 52 35.3

heat-meter cogen 1 =BHKW+EXT-35B1 3 -22A8 11 35.3
4 35.3
gas-meter 1 =BHKW+EXT-35B2 5 -22A8 22 35.4

6 -38N1 8 35.4
gas-meter 2 =BHKW+EXT-35B2 7 -22A8 21 35.4

8 35.4
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X20 internal
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
demand gas soleniod-valve 1A -X102 28 1 -22A25 14 76.7
demand gas soleniod-valve 1B -X102 45 2 76.8

demand gas soleniod-valve 2A -X102 43 3 -22A25 25 78.3
demand gas soleniod-valve 2B -X102 44 4 78.4
temperature control-panel -28R1 . 5 -22A1 24 28.7

temperature control-panel -28R1 . 6 -22A1 25 28.7
test grid-failure -41S6 7 7 86.5

MSP -86A1 60 8 86.5
C MCB is off -9K2 34 9 86.5 C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X22 control-battery
A A
terminals-number
=BHKW+F02-4W3-i .1x16mm²
=BHKW+F02-4W2-i .1x16mm²
designation
designation
connection
connection
page/path
jumper
B B
control-battery BK =BHKW+BATT-4G2 + 1 -4F1 E2 4.2
control-battery BK =BHKW+BATT-4G2 - 2 -4R1 1 4.2

3 -X101 3 4.3
PE -4G1 PE 4.3
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X23 auxiliary drives

A A
=BHKW+F02-92W2-e SIHF 5x1,5mm²
=BHKW+F02-92W1-e SIHF 5x1,5mm²
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
engine-cooling-water preheating 1 BK =BHKW+MOT-92R1 L1 1 -66K3 2 92.2
engine-cooling-water preheating 1 BN =BHKW+MOT-92R1 L2 2 -66K3 4 92.2

engine-cooling-water preheating 1 GY =BHKW+MOT-92R1 L3 3 -66K3 6 92.2
engine-cooling-water preheating 1 BU =BHKW+MOT-92R1 N N -XN-HA 6 92.2
engine-cooling-water preheating 1 GNYE =BHKW+MOT-92R1 PE PE -X10.1 PE 92.2

engine-cooling-water preheating 2 BK =BHKW+MOT-92R2 L1 4 -66K4 2 92.4
engine-cooling-water preheating 2 BN =BHKW+MOT-92R2 L2 5 -66K4 4 92.4

engine-cooling-water preheating 2 GY =BHKW+MOT-92R2 L3 6 -66K4 6 92.4
C engine-cooling-water preheating 2 BU =BHKW+MOT-92R2 N N -XN-HA 6 92.4 C
engine-cooling-water preheating 2 GNYE =BHKW+MOT-92R2 PE PE -X8 PE 92.4
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X101 supply engine-control

A A
=BHKW+F02-73W1-e 3x10mm² 25m
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
supply 24VDC EIP 1 =BHKW+MIS-X001 1 1 -4F2 E2 73.2
2 73.2
supply 24VDC EIP 2 =BHKW+MIS-X001 2 3 -XL- 1 73.2
4 -XL- 1 73.2
GNYE =BHKW+MIS-X001 PE PE -X13 PE 73.2
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X102 ctrl.-system engine-control

A A
=BHKW+F02-73W2-e 56x0,5mm² 25 m
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
CAN-BUS CAN 1 EIP 1 =BHKW+MIS-X002 1 1 -73R1 2 73.3

CAN-BUS CAN 1 EIP 3 =BHKW+MIS-X002 3 3 73.3
CAN-BUS CAN 2 EIP 4 =BHKW+MIS-X002 4 4 73.4

CAN-BUS CAN open EIP 7 =BHKW+MIS-X002 7 7 -X12 1 73.5

CAN-BUS CAN open EIP 8 =BHKW+MIS-X002 8 8 -X12 2 73.5
C CAN-BUS CAN open EIP 9 =BHKW+MIS-X002 9 9 -X12 3 73.5 C
standby-operation active 10 =BHKW+MIS-X002 10 10 -22A43 16 73.6
torque setpoint (to EIP) 11 =BHKW+MIS-X002 11 11 -22A4 11 31.2

torque setpoint (to EIP) 12 =BHKW+MIS-X002 12 12 -22A4 13 31.2
start 13 =BHKW+MIS-X002 13 13 -22A42 12 74.1

stop 14 =BHKW+MIS-X002 14 14 -22A42 22 74.2
E-Stop from system 15 =BHKW+MIS-X002 15 15 -12K3 34 74.3
spare 16 =BHKW+MIS-X002 16 16 -22A42 14 74.4

acknowledgement fault EIP 17 =BHKW+MIS-X002 17 17 -22A42 24 74.5
D gas-pressure < min. 18 =BHKW+MIS-X002 18 18 -22A42 16 74.6 D
gas train is ok 19 =BHKW+MIS-X002 19 19 -22A42 26 74.7
gas-soleniod-valve 1 is on 20 =BHKW+MIS-X002 20 20 -22A43 12 74.8

switch-over speed power-control 21 =BHKW+MIS-X002 21 21 -8K1 41 75.4
yellow-alert 22 =BHKW+MIS-X002 22 22 -22A25 11 76.1

red-alert 23 =BHKW+MIS-X002 23 23 -22A25 21 76.2
E-Stop 24 =BHKW+MIS-X002 24 24 -76K3 A1 76.3
release synchronisation 25 =BHKW+MIS-X002 25 25 -22A25 22 76.4

speed reached 26 =BHKW+MIS-X002 26 26 -76K5 A1 76.5
E demand checking gas train 27 =BHKW+MIS-X002 27 27 -22A25 23 76.6 E
demand gas soleniod-valve 1A 28 =BHKW+MIS-X002 28 28 -X20 1 76.7
E-Stop engine 29 =BHKW+MIS-X002 29 29 -78K4 A1 78.8

demand pre-lubrication from EIP 30 =BHKW+MIS-X002 30 30 -8K1 42 77.1
manual-E-Stop EIP 31 =BHKW+MIS-X002 31 31 -10K1 A2 10.2
manual-E-Stop EIP 32 =BHKW+MIS-X002 32 32 -97K1b 6 10.2
GND 33 =BHKW+MIS-X002 33 33 -78K4 A2 78.6
34 =BHKW+MIS-X 34 77.4

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-X102 ctrl.-system engine-control

A A
=BHKW+F02-73W2-e 56x0,5mm² 25 m
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
power 35 =BHKW+MIS-X002 35 35 -22A25 16 78.7
temperature engine-cooling-water-intake 36 =BHKW+MIS-X002 36 36 77.5

lube-oil pressure 37 =BHKW+MIS-X002 37 37 77.6
spare 38 =BHKW+MIS-X002 38 38 -76K6 A2 77.7
demand pre-lubrication from EIP 39 =BHKW+MIS-X002 39 39 -22A25 26 77.2

spare 40 =BHKW+MIS-X002 40 40 77.8
lube-oil level refill 41 =BHKW+MIS-X002 41 41 -22A25 24 78.1

demand engine preheating 42 =BHKW+MIS-X002 42 42 -22A25 15 78.2
C demand gas soleniod-valve 2A 43 =BHKW+MIS-X002 43 43 -X20 3 78.3 C
demand gas soleniod-valve 2B 44 =BHKW+MIS-X002 44 44 -X20 4 78.4
demand gas soleniod-valve 1B 45 =BHKW+MIS-X002 45 45 -X20 2 76.8

GND 46 =BHKW+MIS-X002 46 46 78.5
cooling-water deficiency 47 =BHKW+MIS-X002 47 47 -22A43 14 75.2

gas-soleniod-valve 2 is on 48 =BHKW+MIS-X002 48 48 -22A43 24 75.3
GCB is on 49 =BHKW+MIS-X002 49 49 -8K1a 21 75.1
manual-E-Stop EIP 50 =BHKW+MIS-X002 50 50 -10S2 13 10.2

engine speed higher 51 =BHKW+MIS-X002 51 51 -22A40 11 75.6
D speed lower 52 =BHKW+MIS-X002 52 52 -22A40 21 75.7 D
speed default (to EIP) 53 =BHKW+MIS-X002 53 53 -22A4 21 31.3
manual-E-Stop EIP 54 =BHKW+MIS-X002 54 54 -97K1 6 10.2

active-power actual-value (to EIP) 55 =BHKW+MIS-X002 55 55 -86A1 80 31.4
is-power (to EIP) 56 =BHKW+MIS-X002 56 56 -7N1 1 31.4
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XL+
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
-X102 30 1 -4F3 E2 4.5
1 4.5
soleniod-valve emptying waste-oil -67K2 14 2 -4F4 E2 4.6
MSP -86A1 1 3 -5F1 E2 5.1
release gas-soleniod-valves -91K1 1 4 -5F2 E2 5.2

industrial-PC -21PC1 + 5 -5F3 E2 5.3
Ethernet-Switch -21A1 1 6 -5F4 E2 5.3

7 5.4
C 7 5.4 C
smoke-message switchboard-room -97K6b 61 7 -5F5 E2 5.4
GCB is "on" -X6 9 8 -5F6 E2 5.5

MCB close from MSP -86A1 16 9 -5F7 E2 5.6
I/O- supply-module -23A56 25 10 -5F8 E2 5.6

manual E-Stop chain -13K1 5 11 -5F9 E2 5.7
-X14 17 12 -5F10 E2 5.8
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XL-
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
bridging heating-water in flow-rate-guard -71K1 A2 1 -X101 3 4.5
supply-module (digital) -22A45 26 2 4.6

MSP -86A1 2 3 5.1
reset manual-E-Stop chain engines-E-Stop chain -10K1 A2 4 5.2
industrial-PC -21PC1 - 5 5.3

Ethernet-Switch -21A1 2 6 5.3
7 5.4
7 5.4
C buffer amplifier is-power to EIP -7N1 3 7 5.4 C
GCB is on -8K1 A2 8 5.5
MCB -X7 6 9 5.6

-22A0 16 10 5.6
-X14 2 11 5.7
-X14 6 12 5.8
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XN-HA
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 1.7
2 1.8
control-panel fan -2M1 N 3 -X2 N 2.2
control-panel illumination -2H1 N 4 2.3
control-panel socket -2X1 N 5 2.4

ctrl.-transformer -3T1 0 6 -X23 N 3.3
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XN-MS
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
1 1.2
2 1.5
3 8.2
4 81.2
5 -23A57 4 81d.3
N -X1 N 6 -X4 14 85.2
C C
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XSh1 shield PLC

A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
shield -28W1-i Sh 28.2



C shield -36W1-i Sh 36.2 C

-X4.1 PE Sh -81aW1-i Sh 81a.3
D D
E E

1 2 3 4 5 6 7 8
t e r m i n a l - s t r i p : =BHKW+F02-XSh2 shield
A A
terminals-number
designation
designation
connection
connection
page/path
jumper
B B
shield -7W2-e Sh 7.7



C 32.6 C
32.7



D shield -36W2-e Sh 36.4 D
36.7

37.7

E E

1 2 3 4 5 6 7 8
c a b l e- c a b l e- No. of wires
No. fi el d-device designation type used description
1 =BHKW+NSHV-X =BHKW+F02-1W1-e H05VV5-F 5G2,5mm² 5 mains voltage

A 2 =BHKW+F01-X2 =BHKW+F02-1W2-e H05VV5-F 5G2,5mm² 5 busbar voltage A
3 =BHKW+F03-X27 =BHKW+F02-1W3-e H05VV5-F 5G6mm² 5 supply auxiliary drives
4 =BHKW+F02-4R1 =BHKW+F02-4W1-i Unitronic LiYCY2x0,5mm² 2 measuring battery charging-current
5 =BHKW+BATT-4G2 =BHKW+F02-4W2-i NSGAFöU 16mm² 1 battery +
6 =BHKW+BATT-4G2 =BHKW+F02-4W3-i NSGAFöU 16mm² 1 battery -
7 =BHKW+LT-X =BHKW+F02-6W1-e H05VV5-F 10G1mm² 10 signals from common control system
8 =BHKW+LT-X =BHKW+F02-7W1-e H05VV5-F 10G1mm² 9 signals to common control system
9 =BHKW+LT-X =BHKW+F02-7W2-e Unitronic LiYCY 2x0,75mm² 2 signals to common control system
10 =BHKW+LT-X =BHKW+F02-7W3-e H05VV5-F 3G1mm² 3 engine running
B 11 =BHKW+F01-X1 =BHKW+F02-8W1-e H05VV5-F 5G1,5mm² 3 GCB off B
12 =BHKW+F01-X1 =BHKW+F02-8W3-e H05VV5-F 7G1,5mm² 7 GCB is "on"
13 =BHKW+NLS-X =BHKW+F02-9W1-e H05VV5-F 5G1,5mm² 4 MCB control
14 =BHKW+NLS-X =BHKW+F02-9W2-e H05VV5-F 7G1mm² 7 MCB feedback
15 =BHKW+NLS-X =BHKW+F02-9W3-e H05VV5-F 3G1,5mm² 3 supply 230VAC MCB
16 =BHKW+EXT-10S4 =BHKW+F02-10W1-e H05VV5-F 5G1mm² 4 manual-E-Stop button external 1
19 =BHKW+GAS-11B1 =BHKW+F02-11W1-e H05VV5-F 4G1,5mm² 4 gas-pressure-guard pressure min (input gas-line)
C 20 =BHKW+GAS-11B2 =BHKW+F02-11W2-e H05VV5-F 4G1,5mm² 4 gas-pressure-guard pressure max (output gas-line) C
21 =BHKW+HW-11B1 =BHKW+F02-11W3-e H05VV5-F 4G1,5mm² 4 Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 1
22 =BHKW+HW-11B2 =BHKW+F02-11W4-e H05VV5-F 4G1,5mm² 4 Heizwasser in Abgas-Wärmetauscher Max-Druck Begrenzer 2
23 =BHKW+HW-11B5 =BHKW+F02-11W6-e H05VV5-F 4G1,5mm² 4 Heizwasser in Abgas-Wärmetauscher Durchfluss-Wächter
24 =BHKW+HW-12B1 =BHKW+F02-12W1-e H05VV5-F 4G1,5mm² 4 max-pressure-limiter 2
25 =BHKW+MKW-12B2 =BHKW+F02-12W2-e H05VV5-F 4G1,5mm² 4 engine-cooling-water max-temp limiter
26 =BHKW+GKW-12B3 =BHKW+F02-12W3-e H05VV5-F 4G1,5mm² 4 max-temp. limiter 2
27 =BHKW+EXT-11aB2 =BHKW+F02-12W4-e H05VV5-F 4G1mm² 4 differential-pressure guard min 2 fan
28 =BHKW+EXT-11aB1 =BHKW+F02-12W5-e H05VV5-F 4G1mm² 4 differential-pressure guard min 1 fan
D 29 =BHKW+F03-X1 =BHKW+F02-13W1-e H05VV5-F 3G1,5mm² 2 E-Stop to auxiliary drives-field D
30 =BHKW+F03-X1 =BHKW+F02-13W2-e H05VV5-F 3G1,5mm² 2 E-Stop to auxiliary drives-field

31 =BHKW+F03-X1 =BHKW+F02-14W1-e H05VV5-F 18G1,5mm² 11 messages auxiliary drives
32 =BHKW+F04-X4 =BHKW+F02-14W2-e H05VV5-F 5G1,5mm² 3 messages auxiliary drives
33 =BHKW+F03-X2 =BHKW+F02-15W1-e H05VV5-F 25G1mm² 19 demand engine cooling-water pump
34 =BHKW+F03-X2 =BHKW+F02-15W1.1-e H05VV5-F 5G1,5mm² 3
35 =BHKW+F03-X29 =BHKW+F02-16W1-e H05VV5-F 18G1,5mm² 17 mixture-cooling-water backcooler fan fault
36 =BHKW+F02-X13 =BHKW+F02-16W1.1-e H05VV5-F 5G1,5mm² 5 demand intake-air-valve close
37 =BHKW+LT-X =BHKW+F02-18W1-e H05VV5-F 4G1mm² 4 speed higher/lower
E 38 =BHKW+LT-X =BHKW+F02-18W2-e H05VV5-F 5G1mm² 5 speed higher/lower E
39 =BHKW+LT-X =BHKW+F02-18W3-e H05VV5-F 3G1mm² 3 mains fault from external
40 =BHKW+LT-X =BHKW+F02-18aW1-e H05VV5-F 14G1,5mm² 10 signals to common control system
41 =BHKW+F02-21PC1 =BHKW+F02-21W1-i RJ45 90°/180° PUR 5,0 1 Ethernet IPC <-> Switch
This table of wires is a recommendation of MTU onsite energy.

Diameter and types of wires have to be adapted to local conditions.

checked Hofberger AoE 20V 4000L62 table of wires File: Kabelliste 1 von 3
1 2 3 4 5 6 7 8
42 =BHKW+F02-21A1 =BHKW+F02-21W2-i RJ45 90°/180° PUR 1,5 1 Ethernet PLC <-> Switch
A 43 =BHKW+F02-22A0.1 =BHKW+F02-24W1-i Unitronic LiYCY3x0,25mm² 3 CAN-BUS to PLC A
44 =BHKW+GEN-X3 =BHKW+F02-28W1-e H05VV5-F 18G1mm² 16 generator coil-temperature
45 =BHKW+F02-22A1 =BHKW+F02-28W1-i Unitronic LiYCY 12x0,34mm² 9 temperature module 22A1
46 =BHKW+F02-22A1 =BHKW+F02-28W2-i Unitronic LiYCY 3x0,75mm² 3 control-panel temp.
47 =BHKW+F04-9R1 =BHKW+F02-29W1-e H05VVC4V5-K 3G0,75mm² 3 temperature control-panel VFD-field
48 =BHKW+F02-22A2 =BHKW+F02-29W1-i Unitronic LiYCY 12x0,34mm² 12 temperature module 22A2
49 =BHKW+F03-3R7 =BHKW+F02-29W2-e H05VVC4V5-K 3G0,75mm² 3 temperature control-panel AUX-field
50 =BHKW+LT-X =BHKW+F02-30W1-e H05VVC4V5-K 2x1mm² 2 power-set-point-default
51 =BHKW+F02-22A3 =BHKW+F02-30W1-i Unitronic LiYCY 6x0,75mm² 6 power-default
B 52 =BHKW+F02-22A3 =BHKW+F02-30W3-i Unitronic LiYCY 2x0,75mm² 2 actual-output from MSP B
53 =BHKW+GKW-31M1 =BHKW+F02-31W1-e H05VVC4V5-K 3G0,75mm² 3 control-valve mixture cooling-water
54 =BHKW+F02-22A4 =BHKW+F02-31W1-i Unitronic LiYCY 4x0,75mm² 4 control-valves
55 =BHKW+NKW-31M2 =BHKW+F02-31W2-e H05VVC4V5-K 3G0,75mm² 3 control-valve engine-cooling-water emerg. cooling water-circuit
56 =BHKW+GKW-32R1 =BHKW+F02-32W1-e H05VVC4V5-K 2x1mm² 2 mixture-clng.-wtr. temperature engine -inlet
57 =BHKW+F02-22A5 =BHKW+F02-32W1-i Unitronic LiYCY 8x0,75mm² 8 temperature module -22A5
58 =BHKW+GKW-32R2 =BHKW+F02-32W2-e H05VVC4V5-K 2x1mm² 2 mixture-clng.-wtr. temperature engine-outlet
59 =BHKW+MOT-33B1 =BHKW+F02-33W1-e balancing-cable NiCrNi 2x1,5m 2 exhaust temperature before exhaust-heat-exchanger
60 =BHKW+F02-22A6 =BHKW+F02-33W1-i balancing-cable NiCrNi 2x1,5m 2 exhaust temperature before catalyser. (internal)
C 61 =BHKW+MOT-33B2 =BHKW+F02-33W2-e balancing-cable NiCrNi 2x1,5m 2 exhaust temperature after exhaust-heat-exchanger C
62 =BHKW+F02-22A6 =BHKW+F02-33W2-i balancing-cable NiCrNi 2x1,5m 2 exhaust temperature after catalyser. (internal)
63 =BHKW+HW-34M1 =BHKW+F02-34W1-e H05VVC4V5-K 3G0,75mm² 3 spare for control-valve heating-water
64 =BHKW+F02-22A7 =BHKW+F02-34W1-i Unitronic LiYCY 8x0,75mm² 8 analog output-module 22A7
65 =BHKW+F03-X10 =BHKW+F02-34W2-e H05VVC4V5-K 2x1mm² 2 set-point VFD mixture-cooling-water backcooler fan
66 =BHKW+F03-X14.1 =BHKW+F02-34W3-e H05VVC4V5-K 2x1mm² 2 set-point VFD fan outlet-air
67 =BHKW+F03-X12 =BHKW+F02-34W4-e H05VVC4V5-K 2x1mm² 2 set-point VFD fan intake air
68 =BHKW+EXT-35B1 =BHKW+F02-35W1-e H05VVC4V5-K 2x1mm² 2 heat-meter cogen
69 =BHKW+EXT-35B2 =BHKW+F02-35W2-e H05VVC4V5-K 2x1mm² 2 gas-meter
D 70 =BHKW+GKW-36R1 =BHKW+F02-36W1-e H05VVC4V5-K 2x1mm² 2 mixture-clng.-wtr. temperature outlet backcooler D

72 =BHKW+MKW-36R2 =BHKW+F02-36W2-e H05VVC4V5-K 2x1mm² 2 engine-cooling-water temperature after control-valve
73 =BHKW+NKW-36R3 =BHKW+F02-36W3-e H05VVC4V5-K 2x1mm² 2 Motor-Kühlwasser Temperatur Notkühlwasser-Kreis nach Rückkühler
74 =BHKW+MRB-37R1 =BHKW+F02-37W1-e H05VVC4V5-K 2x1mm² 2 temperature room-air
76 =BHKW+MRB-37R2 =BHKW+F02-37W2-e JZ-600-Y-CY 2x1mm² 2 temperature exterior-air
77 =BHKW+MRB-37R3 =BHKW+F02-37W3-e JZ-600-Y-CY 2x1mm² 2 temperature outlet preheater
78 =BHKW+F02-22A11 =BHKW+F02-38W1-i LiYCY 2x0,5mm² 2 analog output-module 22A11
E 79 =BHKW+F01-X3 =BHKW+F02-38W2-e H05VVC4V5-K 2x1mm² 2 control generator voltage-controller E
80 =BHKW+F02-22A11 =BHKW+F02-38W2-i LiYCY 6x0,34mm² 6 analog output-module 22A11
81 =BHKW+HW-38M1 =BHKW+F02-38W3-e H05VVC4V5-K 3G0,75mm² 3 spare for control-valve air-preheating
82 =BHKW+MOT-53B3 =BHKW+F02-53W3-e H05VV5-F 2x1mm² 2 oil-fill-level-limit-switch oil-collecting-basin


1 2 3 4 5 6 7 8
83 =BHKW+OEL-57B1/B1b =BHKW+F02-57W1-e H05VV5-F 5G1,5mm² 5 fresh-oil-tank fill-level < min

A 84 =BHKW+OEL-57B3 =BHKW+F02-57W2-e H05VV5-F 5G1,5mm² 5 fresh-oil-tank fill-level < min A
85 =BHKW+OEL-57B5 =BHKW+F02-57W5-e H05VV5-F 2x1mm² 2 leakage engine-room
86 =BHKW+OEL-57B6 =BHKW+F02-57W6-e H05VV5-F 2x1mm² 2 leakage Pumpcombination
87 =BHKW+OEL-58B1 =BHKW+F02-58W1-e H05VV5-F 2x1mm² 2 leakage 2 engine-room
88 =BHKW+OEL-58B2 =BHKW+F02-58W2-e H05VV5-F 2x1mm² 2 leakage 2 engine-room
89 =BHKW+LT-X =BHKW+F02-72W1-e H05VV5-F 7G1mm² 5 load-rejection ctrl.-system
90 =BHKW+MIS-X001 =BHKW+F02-73W1-e supply-cable EIP 25m 3 supply 24 VDC to EIP (supplied by MTU)
91 =BHKW+F02-X12 =BHKW+F02-73W1-i Unitronic LiYCY3x0,25mm² 3 CAN-BUS to EIP
92 =BHKW+MIS-X002 =BHKW+F02-73W2-e connection-cable EIP 25m 56 connection MMC <--> EIP (supplied by MTU)
B 93 =BHKW+F01-X2 =BHKW+F02-81W1-e H05VV5-F 5G2,5mm² 5 generator voltage B
94 =BHKW+F01-X2 =BHKW+F02-81W2-e H05VV5-F 7G2,5mm² 7 generator current
95 =BHKW+F01-X2 =BHKW+F02-81W3-e H05VV5-F 7G2,5mm² 7 generator current protection-transformer 4000/5A differential-protection
96 =BHKW+F02-23A56 =BHKW+F02-81aW1-i Unitronic DEVICE-NET 2x0,25-2x0 3 X2X-Link (internal)
97 =BHKW+F04-X4 =BHKW+F02-82W1-e H05VV5-F 5G1,5mm² 3
98 =BHKW+F02-86A1 =BHKW+F02-86W1-i Unitronic LiYCY3x0,25mm² 3 CAN-BUS to MSP
99 =BHKW+GAS-87A1 =BHKW+F02-87W1-e H05VV5-F 4G2,5mm² 4 gas-leak-test gas-soleniod-valve
100 =BHKW+GAS-87A1 =BHKW+F02-87W1-i H05VV5-F 4G1,5mm² 4 gas-soleniod-valve (internal)
101 =BHKW+GAS-87A1 =BHKW+F02-87W2-e H05VV5-F 7G1,5mm² 6 gas-leak-test signals
C 102 =BHKW+GAS-87Y1 =BHKW+F02-87W3-e H05VV5-F 4G1,5mm² 4 limit-switch gas-soleniod-valve C
103 =BHKW+MKW-90B1 =BHKW+F02-90W1-e H05VV5-F 4G1,5mm² 4 engine-cooling-water SPL min
104 =BHKW+MKW-90B2 =BHKW+F02-90W2-e H05VV5-F 4G1,5mm² 4 engine-cooling-water SPL max
105 =BHKW+GKW-90B3 =BHKW+F02-90W3-e H05VV5-F 4G1,5mm² 4 mixture-cooling-water SPL min
106 =BHKW+GKW-90B4 =BHKW+F02-90W4-e H05VV5-F 4G1,5mm² 4 mixture-cooling-water SPL max
107 =BHKW+MOT-92R1 =BHKW+F02-92W1-e SiHF 5G1,5mm² 5 engine-cooling-water preheating 1
108 =BHKW+MOT-92R2 =BHKW+F02-92W2-e SiHF 5G1,5mm² 5 engine-cooling-water preheating 2
109 =BHKW+MOT-93Y1 =BHKW+F02-93W2-e H05VV5-F 3G1,5mm² 3 lube-oil-soleniod-valve 1
110 =BHKW+MOT-93Y2 =BHKW+F02-93W3-e H05VV5-F 3G1,5mm² 3 lube-oil-soleniod-valve 2
D 111 =BHKW+MOT-93Y3 =BHKW+F02-93W4-e H05VV5-F 3G1,5mm² 3 soleniod-valve emptying waste-oil D
112 =BHKW+MRB-98H1 =BHKW+F02-98W1-e JZ-600 3G1,5mm² 3 gas- or smoke-alert
E E


1 2 3 4 5 6 7 8
q u a n tity component-name r e f e r e n c e - name article-code MTU

1 support battery 24VDC, 40Ah =BHKW+BATT-4G2 93.27200-4008
A 1 Switch 5-fold, 24VDC, 10/100Mbps, Autosensing =BHKW+F02-21A1 93.27051-0534 A
1 Central-Unit CP3485 =BHKW+F02-22A0 93.27051-0673
1 CompactFlashCard 64MB 93.27051-0672
1 X20 interface CAN =BHKW+F02-22A0.1 93.27051-0674
1 plug 5-pole, cage-clamp 93.27051-0681
1 X20 interface Profibus-DP Slave =BHKW+F02-22A0.2 93.27051-0677
2 BUS-plug for Profibus-DP-module =BHKW+F02-25A1 93.27051-0459
1 X20 interface RS485/RS422 =BHKW+F02-22A0.3 93.27051-0728
33 terminal-block 12pole 93.27051-0650
B 1 analog inp. 4x +-10V/20mA =BHKW+F02-22A3 93.27051-0634 B
1 temp.module 2x thermocouple =BHKW+F02-22A6 93.27051-0637
3 analog outp. 4x +-10V/20mA =BHKW+F02-22A4, =BHKW+F02-22A7, =BHKW+F02-22A11 93.27051-0636
1 digital-inp.module 2x24VDC (counter) =BHKW+F02-22A8 93.27051-0644
5 temp.module 4x Pt100/Pt1000 =BHKW+F02-22A1, =BHKW+F02-22A2, =BHKW+F02-22A5 93.27051-0638
=BHKW+F02-22A9, =BHKW+F02-22A10
36 transparent cover-label 93.27051-0630
10 digital-input module 12x24VDC =BHKW+F02-22A21, =BHKW+F02-22A22, =BHKW+F02-22A23 93.27051-0646
=BHKW+F02-22A24, =BHKW+F02-22A25, =BHKW+F02-22A26
C =BHKW+F02-22A27, =BHKW+F02-22A28, =BHKW+F02-22A29 C
=BHKW+F02-22A30
27 BUS-module, standard 93.27051-0641
4 digital-output module 12x24VDC =BHKW+F02-22A40, =BHKW+F02-22A41, =BHKW+F02-22A46 93.27051-0648
=BHKW+F02-22A47
2 digital-outp.module 6 relay 24VDC;1A =BHKW+F02-22A42, =BHKW+F02-22A43 93.27051-0675
2 supply-module =BHKW+F02-22A20, =BHKW+F02-22A45 93.27051-0649
2 BUS-transmitter =BHKW+F02-22A55, =BHKW+F02-23A59 93.27051-0643
3 BUS-module, standard, node-switch 93.27051-0772
D 1 BUS-receiver =BHKW+F02-23A56 93.27051-0661 D
3 BUS-module, power-supply, node-switch 93.27051-0773

1 X20 measuring-module with plug =BHKW+F02-23A57 93.27051-6042
1 analog output 2x +-10V/20mA, 12bit =BHKW+F02-23A58 93.27051-0635
36 tag holder, terminals- interlock 93.27051-0629
1 MFR 2S45B-PSV-A2,T2,Sf,M english =BHKW+F02-86A1 93.27051-4084
1 bay for MSP 93.27010-0006
1 sticker warning before electr. voltage =BHKW+F02-99E2 93.20014-0545
1 TS control-panel with mtg.pl.1200x1800x600 RAL7035 =BHKW+F02-113E1
E 2 TS side-panel 1800x500 RAL7035 E
2 control-panel door locking 93.27214-0015
2 control-panel ride-up-roller 93.27214-0016
1 comfort handle RAL 7035 93.27214-0013
1 push-button ins. for comfort-handle 93.27214-0014
2 TS base-elements front+rear; 1200x100 =BHKW+F02-113E1, =BHKW+F02-113E1 93.27251-4013
2 TS base-elements sidewise 600x100 93.27251-4009
1 sticker note-label =BHKW+F02-113E2 93.20014-0474

checked Hofberger AoE 20V 4000L62 material-list File: Materialliste 1 von 5
1 2 3 4 5 6 7 8

1 sticker battery change =BHKW+F02-114E1 93.20014-0518
A 1 circuit-breaker - B-Type. 16A 1pole; 10kA =BHKW+F02-2F1 93.27051-0920 A
1 Neozed fuse-socket D02 Installation with cover =BHKW+F02-4F1 93.27051-0447
1 Neozed fuse 35A 93.27051-0466
1 Neozed screw-cap D02 93.27051-0448
1 Neozed adapter-sleeve for 35A 93.27051-0467
1 circuit-breaker - B-Type. 20A 1pole; 10kA =BHKW+F02-4F2 93.27051-0921
6 circuit-breaker - B-Type. 6A 1pole; 10kA =BHKW+F02-4F3, =BHKW+F02-4F4, =BHKW+F02-5F3 93.27051-0893
=BHKW+F02-5F4, =BHKW+F02-5F6, =BHKW+F02-5F7
2 circuit-breaker - C-Type. 4A 1pole; 10kA =BHKW+F02-3F3, =BHKW+F02-5F5 93.27051-0925
B 19 circuit-breaker - 5SY-auxiliary switch-block 1S1O 93.27051-0732 B
4 circuit-breaker - C-Type. 2A 1pole; 10kA =BHKW+F02-3F2, =BHKW+F02-5F1, =BHKW+F02-5F2 93.27051-0924
=BHKW+F02-5F8
1 circuit-breaker - C-Type. 16A 1pole; 10kA =BHKW+F02-5F9 93.27051-0928
1 circuit-breaker - C-Type. 6A 1pole; 10kA =BHKW+F02-5F10 93.27051-0926
3 circuit-breaker - B-Type. 6A 3pole; 10kA =BHKW+F02-1F1, =BHKW+F02-1F2, =BHKW+F02-81F1 93.27051-0933
2 circuit-breaker - B-Type. 16A 3pole; 10kA =BHKW+F02-92F1, =BHKW+F02-92F2 93.27051-0935
1 battery-charger 400VAC / 24VDC,40A =BHKW+F02-4G1 93.27051-0508
1 control-panel-lamp 60W (Linestra) =BHKW+F02-2H1 93.21251-0237
C 1 connection-wire lamp 3,0m 93.21251-0251 C
1 phase guard relais 3x 400VAC 2W =BHKW+F02-1K1 93.27051-0563
9 couple-relay-combi 4W 7A,24VDC,LED,diode =BHKW+F02-8K1, =BHKW+F02-8K1a, =BHKW+F02-8K2 93.27051-0363
=BHKW+F02-9K1, =BHKW+F02-9K2, =BHKW+F02-10K1
1 couple-relay-combi 2W-gold,8A,24VDC,diode,LED =BHKW+F02-9K3 93.27051-0476
32 couple-relay-combi 2W 8A,24VDC,diode,LED =BHKW+F02-8K1b, =BHKW+F02-9K4, =BHKW+F02-9K5 93.27051-0365
D =BHKW+F02-60K5, =BHKW+F02-60K6, =BHKW+F02-62K1 D

=BHKW+F02-87K3, =BHKW+F02-88K1
2 E-Stop-relay-safety-combination =BHKW+F02-10K2, =BHKW+F02-12K3 93.27051-0373
E 2 auxiliary switch 4S 93.27051-0416 E
8 power-contactor 4kW (+1Ö) =BHKW+F02-13K1, =BHKW+F02-13K3, =BHKW+F02-59K4 93.27051-0389
2 auxiliary switch-block for contactors 4S 93.27051-0414
1 power-contactor 4kW (+1S) =BHKW+F02-59K3 93.27051-0460
1 industrial-relay 4W 7A,24VDC =BHKW+F02-62K2 93.27051-0768
5 aux.-contactor 2S2O =BHKW+F02-8K4, =BHKW+F02-8K5, =BHKW+F02-62K6 93.27051-0655

1 2 3 4 5 6 7 8

A 2 power-contactor 5,5kW =BHKW+F02-66K3, =BHKW+F02-66K4 93.27051-0538 A
1 time-lag-relay multifunktion 3RP15 05 =BHKW+F02-71K1 93.27051-0506
1 time-lag-relay off-delayed 1W, 5/20A =BHKW+F02-71K2 93.27051-0761
5 relay 1W 93-27051-0545
5 relay-base 1W =BHKW+F02-76K3, =BHKW+F02-76K4, =BHKW+F02-76K5 93.27051-0546
1 Sicherheits-Schaltgerät mit Zeitverzug Freigabe-Kreis =BHKW+F02-91K1 93.27051-1026
2 auxiliary switch-block for contactors 3S1O 93.27051-0523
14 overvoltage-limiter - diode with LED 93.27051-0390
B 8 power-contactor 5,5kW with 1S1Ö =BHKW+F02-13K2, =BHKW+F02-13K4, =BHKW+F02-61K5 93.27051-0415 B
=BHKW+F02-96K1b, =BHKW+F02-96K2b, =BHKW+F02-97K1b
=BHKW+F02-97K5b, =BHKW+F02-97K6b
5 auxiliary switch 2S2Ö 93.27051-1019
6 auxiliary switch-block for contactors 2S2O 93.27051-0744
1 control-panel-fan TOPTHERM 180m³/h =BHKW+F02-2M1 93.26651-4032
1 control-panel- roof-fan-cap RAL7035 93.27010-0013
1 buffer amplifier stndrd. Signals =BHKW+F02-7N1 93.27051-0760
1 buffer amplifier universal =BHKW+F02-38N1 93.27051-0370
C 1 PanelPC PPC820 with 1x1GB, 1x2GB =BHKW+F02-21PC1 93.27051-6050 C
1 ISDN Fritz-Card =BHKW+F02-21PC2 93.27051-0402
1 ISDN-connection-socket UAE 2x 8(8) AP =BHKW+F02-21PC4 93.27051-0539
1 on-/cut-off-switch - 32A - 3pole =BHKW+F02-1Q1 93.27051-0729
1 circuit-breaker - motor-protection 2,2-3,2A =BHKW+F02-4Q1 93.27051-0481
1 auxiliary switch-block circuit-breaker 1S1O (across) 93.27051-0446
1 shunt 40A/150mV =BHKW+F02-4R1 93.27051-0457
1 cover for shunt 40A/150mV 93.27010-0007
1 PT1000 probe, 1/3 class B acc. IEC750 =BHKW+F02-28R1 93.27020-0078
D 2 R 120 Ohm-resistor =BHKW+F02-73R1, =BHKW+F02-73R2 93.21251-0374 D
1 E-Stop-mushroom button with holder =BHKW+F02-10S1 93.21251-0281

1 emerg. stop sign, round, 4 languages D-GB-F-I 93.21251-0396
2 switch element 1NC 93.21251-0282
1 key-disc "reset" blue =BHKW+F02-10S2 93.27051-0404
1 front fixed adapter 93.27051-0405
1 contact-element (front) normally-open 93.27051-0406
1 press-button 93.27051-0407
1 key switch 2S =BHKW+F02-41S1 93.27051-0412
E 3 key switch 1S =BHKW+F02-41S2, =BHKW+F02-41S3, =BHKW+F02-41S4 93.27051-0411 E
2 key switch 2Ö2S =BHKW+F02-41S6, =BHKW+F02-41S6 93.27051-0470
1 ctrl.-transformer 0,100 kVA 230V +-5% / 24V =BHKW+F02-3T1 93.21251-0375
3 cage-clamp-terminal ST6 earth-conductor =BHKW+F02-X1 07.00250-0042
3 cage-clamp-terminal ST6 blue =BHKW+F02-X1 07.00250-0041
12 cage-clamp-terminal ST6 =BHKW+F02-X1, =BHKW+F02-X1 07.00250-0040
1 cage-clamp-terminal ST6 cover 07.00250-0043
1 univ.-earth-conductor-terminal_10mm² =BHKW+F02-X2 07.00250-0061

1 2 3 4 5 6 7 8

1 univ.neutral-terminal_10mm² (blue) =BHKW+F02-X2 07.00250-0060
A 3 conductor-terminal 10mm² UK10 =BHKW+F02-X2, =BHKW+F02-X2 07.00250-0062 A
1 cover-conductor-terminal4-10mm 07.00250-0059
24 slide-test-discnt.-terminal_6mm² =BHKW+F02-X4, =BHKW+F02-X4.1 07.00250-0003
2 univ.-earth-conductor-terminal_6mm² =BHKW+F02-X4, =BHKW+F02-X4.1 07.00250-0009
49 cage-clamp-terminal ST4 =BHKW+F02-X6, =BHKW+F02-X6, =BHKW+F02-X7 07.00250-0030
=BHKW+F02-X7, =BHKW+F02-X7.1, =BHKW+F02-X7.1
=BHKW+F02-X12, =BHKW+F02-X12, =BHKW+F02-X18
=BHKW+F02-X23
B 6 cage-clamp-terminal ST4 cover 07.00250-0033 B
23 label strip for terminal strip marker KLM 07.91954-0011
26 cage-clamp-bi-level-terminal STTB4 earth-conductor =BHKW+F02-X8, =BHKW+F02-X10.1, =BHKW+F02-X10.4 07.00250-0026
137 cage-clamp-bi-level-terminal STTB4 =BHKW+F02-X8, =BHKW+F02-X8, =BHKW+F02-X10.1 07.00250-0025
=BHKW+F02-X10.1, =BHKW+F02-X10.3, =BHKW+F02-X10.3
=BHKW+F02-X10.4, =BHKW+F02-X11, =BHKW+F02-X11
C =BHKW+F03-X29 C
2 thermocouple terminal for NiCr/Ni, type K =BHKW+F02-X11 07.00250-0017
23 terminal-strip-marker for final-support E/UK 07.91954-0010
6 cage-clamp-bi-level-terminal STTB4 cover 07.00250-0027
8 cage-clamp-terminal ST4 earth-conductor =BHKW+F02-X6, =BHKW+F02-X7, =BHKW+F02-X7.1 07.00250-0032
=BHKW+F02-X15, =BHKW+F02-X23
2 R 1000 Ohm-resistor 93.21251-0381
1 COMBICON plug block, rail, 2-pole =BHKW+F02-X20 93.21251-0310
1 COMBICON plug, rail, 2-pole 93.21251-0311
D 6 cage-clamp-terminal ST4 dividable =BHKW+F02-X18, =BHKW+F02-X20 07.00250-0073 D
6 elec.-device plug 07.00250-0058

4 diode 1N4007 93.27051-0696
1 univ.-earth-conductor-terminal_16mm² =BHKW+F02-X22 07.00250-0022
3 universal-terminal_16mm² (2,5-25mm²) UK16N =BHKW+F02-X22, =BHKW+F02-X22 07.00250-0013
1 cage-clamp-terminal ST10 earth-conductor =BHKW+F02-X101 07.00250-0052
4 cage-clamp-terminal ST10 =BHKW+F02-X101, =BHKW+F02-X101 07.00250-0050
2 cage-clamp-terminal ST10 cover 07.00250-0053
28 cage-clamp-bi-level-terminal STTB1,5 =BHKW+F02-X102, =BHKW+F02-X102 07.00250-0023
E 19 final-support for mounting-rail NS35 & NS32 07.00241-0002 E
1 cage-clamp-bi-level-terminal STTB1,5 cover 07.00250-0024
1 control-panel-socket =BHKW+F02-2X1 93.27051-0444
11 three-level-terminal with potent-distrib. =BHKW+F02-XL+, =BHKW+F02-XL+, =BHKW+F02-XL- 07.00250-0012
=BHKW+F02-XL-
5 final-support for mounting-rail NS35 07.00241-0001
14 cage-clamp-terminal ST4 blue =BHKW+F02-X15, =BHKW+F02-X23, =BHKW+F02-XN-HA 07.00250-0031
=BHKW+F02-XN-MS, =BHKW+F02-XN-MS

1 2 3 4 5 6 7 8

1 cage-clamp-terminal ST10 blue =BHKW+F02-XN-HA 07.00250-0051
A 2 Cu-rail 3x10mm 93.27051-0771 A
1 shield-terminal till 8 mm =BHKW+F02-XSh1 07.00250-0055
2 support for shield-terminal 07.00250-0056
6 support AB/SS-M =BHKW+F02-XSh1, =BHKW+F02-XSh2 93.27051-0770
1 grounding rail EB168 8x8mm 93.27051-0769
B B
C C
D D
E E

1 2 3 4 5 6 7 8

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DC-voltage: d ark bl ue (+), grey (-)

PLC-I/O: coloured (DIN 47100)

projekt: BHKW_Aggretech_Aggr_12 analog-values: white

engine- MTU phase 3 closing: comfort-handle

D remark: - - - i denti fi cati on of electrical devices

DIN EN iso 13849-1

protection-class: IP 43 upon completion tested

rated-voltage Volt phases Hz c o ns truc tion

F date 02.03.12 projekt: description: system: =

t a b l e of contents: module-control page : 1

27 customer-signals to external common control system

F date 02.03.12 projekt: description: system: =

t a b l e of contents: module-control page : 2

68 PLC - digital inputs

F date 02.03.12 projekt: description: system: =

t a b l e of contents: module-control page : 3

F date 02.03.12 projekt: description: system: =

t a b l e of contents: module-control page : 4

150 plan of terminal connect.

F date 02.03.12 projekt: description: system: =

voltage nominal-value adjusted

F date 02.03.12 projekt: description: system: =

X1 : power-supply measure-voltage +BATT : control-battery

X14: gas train +NLS : mains-circuit-breaker

-XN-MS N-MS 8.1

-1W1-e -1W2-e -1W3-e

F date 02.03.12 projekt: description: system: =BHKW

-XN-HA -XN-HA -XN-HA

F date 02.03.12 projekt: description: system: =BHKW

F date 02.03.12 projekt: description: system: =BHKW

till 13 m: 1,5 mm²

till 35 m: 4,0 mm²

fault-in-system operating-modes operating-modes

F date 02.03.12 projekt: description: system: =BHKW

-7W1-e -7W2-e -7W3-e

E +LT +LT +LT E

ready-to-operate accum.-message start demand. active-power

-8K1 -8K1b -8K4 -8K5

-8W1-e -8W3-e 42.2 14 7.2 14 10.4 14 42.3 14 8.1 13 14 8.1 13 14

GCB spare for GCB

-9K1 -9K3 -9K5

MCB MCB MCB

manual-E-Stop manual-E-Stop spare for

-X10.1 PE 1 2 3 -X10.1 PE 4 5 6 -X10.1 PE 7 8 9 -X10.1 PE 10 11 12 -X10.1 PE 13 14 15 -X10.1 PE 16 17 18 -X10.1 PE 19 20 21

-11W1-e -11W2-e -11W3-e -11W4-e -11W6-e

gas-pressure-guard heating-water in heating-water in safety sensor safety sensor heating-water in

-X10.4 PE 1 2 3 -X10.4 PE 4 5 6 -X10.1 PE 22 23 24 -X10.1 PE 25 26 27 -X10.1 PE 28 29 30

differential-pressuredifferential-pressure heating-water in engine-cooling-water mixture-cooling-water sefety-relay

F date 02.03.12 projekt: description: system: =BHKW

manual E-Stop to engines

mixture cooling-water fresh-oil pump emerg. cooler fan 2 spare for

F date 02.03.12 projekt: description: system: =BHKW

+F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03 +F03

demand demand demand demand demand

-X13 PE 30 31 32 -X13 33 34 35 36 84 85 -X13 37 38

mixture-cooling-water fan thermostat relay fault

F date 02.03.12 projekt: description: system: =BHKW

F date 02.03.12 projekt: description: system: =BHKW

F date 02.03.12 projekt: description: system: =BHKW

-X13 39 40 41 PE -X13 42 43 44 83 PE -X13 45 46 PE

-18W1-e -18W2-e -18W3-e

speed release synchronisation mains incoming breaker