M0105421

August 2019

20 AA 21
10
31

M0105421 VOL 1 of 2
11

(Dimensions: 48 inches x 35 inches)

9
7
SOS 2

15
28
EE 5 236D3, 242D3, 246D3, 262D3, 272D3
and 272D3 XE Skid Steer Loader, 257D3
13
Multi Terrain Loader, and 259D3, 279D3,
289D3, 299D3 and 299D3 XE Compact
A 14
Track Loader Hydraulic System
4 AN91-UP GM61-UP S7E1-UP
BX91-UP CW91-UP TE91-UP

24

36 Page,
33 CY91-UP
DY91-UP
MC91-UP
TLS1-UP
W6E1-UP
Z9E1-UP

27 GJ21-UP
HX21-UP
KEZ1-UP
FMA1-UP
LB31-UP
XES1-UP
JX91-UP LM71-UP

22 30 KX91-UP HSX1-UP
LA91-UP R2L1-UP
RB91-UP NXL1-UP

19 SZ91-UP
TB91-UP
KXL1-UP
AZ61-UP
ZB21-UP F9C1-UP
16 MXJ1-UP BT91-UP
BT21-UP GK61-UP
KC61-UP ME61-UP
AH61-UP PF61-UP
6
Volume 1 of 2: Standard Implements
VIEW OF AREA “A”

MACHINE - REAR VIEW MACHINE - RIGHT VIEW

Component Locations
Schematic Machine FLUID POWER SYMBOLS
1 Description
Location Location BASIC COMPONENT SYMBOLS
32 Accumulator Gp J-10, H-11, H-10, B-4 1 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Accumulator Gp - Ride Control J-5, F-6 2 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

35 Breather - Hydraulic Tank D-6 3

3 Cooler Gp - Radiator and Hydraulic Oil B-9 20
VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)
ATTACHMENT

Cylinder Gp - Lift F-3, J-3, I-6 4 VALVE ENVELOPES VALVES VALVE PORTS

17 Cylinder Gp - Tilt (LH) F-4, I-3, I-7 5

34 Cylinder Gp - Tilt (RH) F-4, I-3, I-7 6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Filter As - Hydraulic and Transmission Oil F-10 7 CONTROL VALVES CHECK VALVES

MB AB A B

Fitting Gp - Quick Coupler F-2, I-2, H-6 8 P T P T

29
BASIC SPRING SHUTTLE PILOT
Manifold Gp - Ride Control J-5, F-6 9 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

Motor Gp - Fan H-8 10
MC
Motor Gp - Hydraulic Fan (Standard and Demand) F-9 11
26 Motor Gp - Hydrostat ((One Speed) (236D3/242D3/246D3/262D3)) H-13 12 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

18 Motor Gp - Hydrostat ((One Speed) (257D3)) J-13 13

Motor Gp - Hydrostat ((Two Speed) (236D3/257D3/259D3/279D3/289D3/299D3)) G-13, G-11 14
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Motor Gp - Hydrostat LH (Two Speed) E-13 15
25 12 Motor Gp - Hydrostat RH (Two Speed) E-11 16
COMBINATION CONTROLS

Pump Gp - Gr 1 Basic D-10, E-10 17

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Pump Gp - Hydrostat C-12 18 OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

8 Pump Gp - Implement and Charge (Standard Flow) C-10, E-10 19
23 Sensor Gp - Pressure (Lift Cylinder) F-4, H-7 21
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Sensor Gp - Speed (257D3/236D3/242D3/246D3/262D3) I-14, I-12, F-14, F-11 22 PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Sensor Gp - Speed (236D3/242D3/246D3/262D3) H-14, H-12 23
Sensor Gp - Speed (236D3/246D3/262D3) E-14, E-11 24
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Strainer As - Hydraulic Tank C-7 25 SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tank Gp - Hydraulic C-7 26
Tee - O - Ring J-2 27
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Check (Cooler Bypass) B-14 28 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Check E C-4, H-10, I-11 29 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

Valve Gp - Check (Lift Cylinder) J-2

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
30
Valve Gp - Check (Ride Control) F-7, J-5 31 UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp - Implement Control (Standard Flow) D-4, I-4, G-7 32 BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE PARALLEL CROSS FLOW IN
DIRECTION FLOW FLOW EITHER

Valve Gp - Loader Arms Manual Lower G-3, J-3, I-6 33

DIRECTION

Valve Gp - Pilot Shutoff (One Speed) I-11 34 © 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without

MACHINE - FRONT VIEW Valve Gp - Pilot Shutoff (Two Speed) C-4, H-10 35 permission.

Tap Locations ELECTRICAL SYMBOLS TABLE

Pressure, Sampling, and Sensor HYDRAULIC SYMBOLS (ELECTRICAL)

Tap Schematic G
Number
Description
Location
M
AA Implement Pump Pressure E-4, H-4, G-7 TRANSDUCER
(FLUID)
TRANSDUCER
(GAS / AIR)
GENERATOR ELECTRIC MOTOR

EE Charge Pressure B-13

MB Main System Pressure (Pump 2 Forward) D-13
MC Main System Pressure (Pump 1 Forward) D-12 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
SOS Oil Sampling F-9
WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE

INDICATES WIRE 135 IN HARNESS “AG”
WIRE WIRE
COLOR
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE GAUGE*

*Wire gauge is shown in AWG (American Wire Gauge)
IDENTIFICATION but could also be shown in metric denoted with mm 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)

IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(33) VALVE GP
(4) CYLINDER GP
LOADER ARMS MANUAL LOWER
LIFT
112-1817
492-4504 437-2882
ONE SPEED HYDROSTAT MOTORS 257D3 ONE SPEED HYDROSTAT MOTORS 236D3,242D3
(2) ACCUMULATOR GP (30) VALVE GP

J CI
Dr H1
(14) MOTOR GP
HYDRASTAT (ONE SPEED)
RIDE CONTROL
310-8460
CHECK
123-4750 J
Br Dr Br
M0105421 VOL 1 of 2

R 358-5009 L
P2 P1 R
(29) VALVE GP
CHECK (E) (27) TEE - O - RING
(Dimensions: 48 inches x 35 inches)

6E-4701 149-1397

FINAL FINAL
DRIVE (1) ACCUMULATOR GP P H
DRIVE (31) VALVE GP
149-0686 (5) CYLINDER GP (6) CYLINDER GP
M3 (9) MANIFOLD GP CHECK (RIDE CONTROL) TILT (LH) TILT (RH)
2 2 RIDE CONTROL 304-6756 293-5712 293-5711
456-1824
P1 P2 L R
B2
T (8) FITTING GP
I I
ONE SPEED QUICK COUPLER
LEFT MOTOR RIGHT MOTOR (34) VALVE GP PILOT SHUTOFF FOR 236D3,242D3 388-7960
PILOT SHUTOFF (ONE SPEED) X X
456-1838

RIDE CONTROL

(13) MOTOR GP B A X7 D C B1 D1
(22) SENSOR GP - SPEED HYDROSTAT (ONE SPEED) (22) SENSOR GP - SPEED
(13) MOTOR GP
262-3764 378-2823 HYDROSTAT (ONE SPEED) 262-3764 B A X7 D C CI
378-8424 (29) VALVE GP
378-2823
CHECK (E)
378-8424 M3 6E-4701
(10) MOTOR GP - FAN (33) VALVE GP LOADER 1A 1B 2A 2B 3A 3B
I 258-2577 (FOR ALL MODELS)
442-5647 (236D3,246D3,262D3,272D3,279D3,289D3,299D3)
ARMS MANUAL LOWER
437-2882
I
(4) CYLINDER GP
LIFT
(32) VALVE GP 380-5668 (257D3,259D3,242D3)
PILOT SHUTOFF (ONE SPEED) REVERSING FAN MOTOR (5) CYLINDER GP (6) CYLINDER GP 378-0891 (236D3)
(32) VALVE GP
456-1838 1 2
TILT (LH) TILT (RH) IMPLEMENT CONTROL
378-7964 378-7963 345-5153

ONE SPEED HYDROSTAT MOTORS 246D3,262D3

CI B1
H1 (8) FITTING GP
QUICK COUPLER
I I 388-7960
(12) MOTOR GP
HYDRASTAT (ONE SPEED)
LEFT MOTOR RIGHT MOTOR
455-7987 (246D3,262D3)
36 Page,

R R E1
H
(1) ACCUMULATOR GP
149-0686
AA
W1
R

ONE SPEED PILOT SHUTOFF (21) SENSOR GP - PRESSURE 1A 1B 2A 2B 3A 3B

(257D3,259D3,246D3,262D3) (LIFT CYLINDER)
344-7391

B2
L L
OUTLET
H TWO SPEED PILOT SHUTOFF FOR
CO T
H
257D3,259D3,279D3,289D3,299D3
(29) VALVE GP
X X CHECK (E)
6E-4701

(23) SENSOR GP - SPEED

(23) SENSOR GP - SPEED M3
262-3764 (246D3, 262D3) B A X7 D C
262-3764 (246D3, 262D3)

(1) ACCUMULATOR GP
P T
149-0686
INLET
Pg
(35) VALVE GP AA
TWO SPEED HYDROSTAT MOTORS 236D3,257D3,259D3,279D3,289D3,299D3 PILOT SHUTOFF (TWO SPEED)
456-1839 GAUGE
H1 B2 STANDARD FLOW FOR 299D3
INLET

“B” “A” “B” “A” “B” “A”

P2 P2
G G
H1
STANDARD/HIGH FLOW FOR 236D3,242D3,257D3,259D3 (33) VALVE GP LOADER
ARMS MANUAL LOWER
112-1817
(32) VALVE GP
IMPLEMENT CONTROL 437-2882
FINAL FINAL 449-1584
DRIVE DRIVE

(7) FILTER AS (4) CYLINDER GP

HYDRAULIC AND TRANSMISSION OIL (11) MOTOR GP LIFT
479-0592 (ALL MODELS) HYDRAULIC FAN (STANDARD) (5) CYLINDER GP (6) CYLINDER GP 492-4510 (279D3)
TILT (LH) TILT (RH) 492-4507 (289D3)
258-2577
442-5647 293-5712 293-5711 492-4504 (299D3)
P1 P1
FMO FML

(2) ACCUMULATOR GP
RIDE CONTROL
310-8460 (ALL MODELS)
STANDARD FAN (9) MANIFOLD GP (8) FITTING GP
RIDE CONTROL QUICK COUPLER
B A X7 D C 437-2878 (OTHER MODELS) 388-7960
STANDARD 456-1824 (236D3,357D3,299D3)
(14) MOTOR GP
(14) MOTOR GP FAN
HYDROSTAT (TWO SPEED) (22) SENSOR GP - SPEED STANDARD FAN
(22) SENSOR GP - SPEED HYDROSTAT (TWO SPEED) FO FI P
373-8424 (257D3) 383-6830 (236D3) DEMAND FAN FMO FML DEMAND FAN
383-6830 (236D3) 373-8424 (257D3)
442-5642 (279D3,289D3,299D3) 262-3764 (236D3,257D3,259D3,279D3,289D3,299D3)
262-3764 (236D3,257D3,259D3,279D3,289D3,299D3) 442-5642 (279D3,289D3,299D3)
442-5648 (259D3) (21) SENSOR GP - PRESSURE
F 442-5648 (259D3) SOS (LIFT CYLINDER)
344-7391
F
2A

(11) MOTOR GP 2B
HYDRAULIC FAN (DEMAND) H
TWO SPEED HYDROSTAT MOTORS 236D3,242D3,246D3,262D3 258-2577 DEMAND FAN 1A 1B 3A 3B
(24) SENSOR GP - SPEED
(24) SENSOR GP - SPEED 442-5647 (31) VALVE GP
262-3764
262-3764 CHECK (RIDE CONTROL)
304-6578(FOR ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (279D3/289D3/299D3)

A R
T R
(19) PUMP GP
T
IMPLEMENT PUMP FOR HIGH FLOW
358-5002
B

B1
I I (17) PUMP GP
GR 1 BASIC

S1
258-2555 RIDE CONTROL
S
L2 L1 L

R A B2
FROM TANK
HIGH FLOW AND
HIGH FLOW PUMP(242D3/236D3/257D3/259D3 WORK TOOL PUMP
LEFT MOTOR
E X Y Y
RIGHT MOTOR
X
E
STANDARD FLOW
IMPLEMENT PUMP
LS

Pg
(15) MOTOR GP
(16) MOTOR GP AA
HYDROSTAT (TWO SPEED) LH
HYDROSTAT (TWO SPEED) RH
358-5001 (236D3, 242D3)
358-5013 (236D3, 242D3)
358-5005 (246D3, 262D3)
358-5007 (246D3, 262D3)
B X
WORK TOOL
PUMP

(17) PUMP GP
STANDARD FLOW
GR 1 BASIC
IMPLEMENT PUMP
487-6181 (246D3,262D3,279D3,289D3,299D3)
258-2555
H1
H1

(3) BREATHER
HYDRAULIC TANK
STANDARD FLOW FOR 279D3,289D3,299D3
D B1
258-2829 (ALL MODELS) (32) VALVE GP
IMPLEMENT CONTROL
D
(STANDARD FLOW)
479-0648
(24) TANK GP
HYDRAULIC
345-4581(ALL MODELS)
TWO SPEED HYDROSTAT MOTOR (279D3/289D3/299D3)
TWO SPEED HYDROSTAT MOTOR (246D3/262D3/272D3)

(23) STRAINER AS
MB MC HYDRAULIC TANK
262-5689 (ALL MODELS)
X7
M3
A

C
B

S L2 L1
MB B A M3 X7 D C MC
WORK TOOL PUMP

(27) VALVE GP
S D1 C2 CHECK (E)
6E-4701

B B1 (19) PUMP GP (35) VALVE GP

IMPLEMENT AND CHARGE (STANDARD FLOW) PILOT SHUTOFF (TWO SPEED) P
373-8426 (236D3,242D3,257D3) 456-1839
423-0081 (249D3)
C
M 341-7626 (272D3,299D3)
A1
T
C
WORK TOOL PUMP

S STANDARD FLOW IMPLEMENT PUMP

B1
STANDARD FLOW IMPLEMENT PUMP
STANDARD FAN
DEMAND FAN

L2 MA E MD L3
L1
W1 B2 (1) ACCUMULATOR GP
(18) PUMP GP CI
A1 149-0686
HYDROSTAT X2 CO
(20) COOLER GP - RADIATOR AND HYDRAULIC OIL C0
(28) VALVE GP EE 398-7456 (246D3,262D3,299D3)
378-2822 (FOR ALL MODELS) 345-3473 (246D3/262D3/279D3/289D3/299D3) TWO SPEED PILOT SHUTOFF
CHECK (COOLER BYPASS)
378-2826 (272D3) 345-3470 (272D3,299D3) 236D3,246D3,262D3
373-7039 (ALL MODELS) 345-3609 (236D3/242D3/257D3/259D3)

B LINE PATTERNS B
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Air Line PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
Component Group TILT CYLINDER CIRCUIT
CHARGE PUMP OUTPUT
CALLOUTS HYDRAULIC FAN CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) LOAD SENSE CIRCUIT
SUPPLY LINE
DL DL D Connectors (By letter) QUICK COUPLER CIRCUIT
DRAIN / RETURN LINE
Callout Number Component STEERING CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
TRAVEL CONTROL CIRCUIT
Component LocationsTable)
138-1234 Part Number
LIFT CYLINDER CIRCUIT

A A
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
THIS SCHEMATIC IS FOR THE 236D3, 242D3, 246D3, 262D3, 272D3, AND 272D3 XE
SKID STEER LOADER, 257D3 MULTI TERRAIN LOADER, AND 259D3, 279D3, 289D3,
299D3, AND 299D3 XE COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 1 of 2: STANDARD IMPLEMENTS
MEDIA NUMBER: M0105421
SCHEMATIC PART NUMBER: 345-5170, CHANGE: 12, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
 M0105421
August 2019
FLUID POWER SYMBOLS
52 FMO BASIC COMPONENT SYMBOLS

40 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

PG
69
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

39 68 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

49 AB
CONTROL VALVES
A B
CHECK VALVES

37 GG
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

63 HH VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

236D3, 242D3, 246D3, 262D3, 272D3 MEASUREMENT ROTATING SHAFTS

59
54
and 272D3 XE Skid Steer Loader, 257D3 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

A Multi Terrain Loader, and 259D3, 279D3, COMBINATION CONTROLS

58 55 289D3, 299D3 and 299D3 XE Compact SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT

Track Loader Hydraulic System

OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

AN91-UP GM61-UP S7E1-UP

50 BX91-UP
CY91-UP
CW91-UP
MC91-UP
TE91-UP
W6E1-UP
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

FF 53 DY91-UP TLS1-UP Z9E1-UP

62 GJ21-UP
HX21-UP
KEZ1-UP
FMA1-UP
LB31-UP
XES1-UP
JX91-UP LM71-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
KX91-UP HSX1-UP
ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
LA91-UP R2L1-UP
57 RB91-UP NXL1-UP
SZ91-UP KXL1-UP
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
TB91-UP AZ61-UP
ZB21-UP F9C1-UP HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
MXJ1-UP BT91-UP
BT21-UP GK61-UP FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
KC61-UP ME61-UP
AH61-UP PF61-UP UNIDIRECTIONAL UNIDIRECTIONAL

Volume 2 of 2: High Flow Implements

FLOW IN ONE PARALLEL CROSS FLOW IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
VIEW OF AREA “A” and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without
permission.

MACHINE - FRONT VIEW MACHINE - REAR VIEW

66
Component Locations ELECTRICAL SYMBOLS TABLE
56 Description
Schematic Machine
HYDRAULIC SYMBOLS (ELECTRICAL)
Location Location
65 Accumulator Gp D-5 37
G
51
Accumulator Gp - Ride Control
Breather - Hydraulic Tank
D-8, C-4
B-4
38
39 M
Cooler Gp - Radiator and Hydraulic Oil A-5 40
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
61 Cylinder Gp - Hydraulic Coupler C-2 41 (FLUID) (GAS / AIR)
Cylinder Gp - Lift F-7, F-5, F-2 42

of X
Cylinder Gp - Tilt (LH) F-8, F-5, F-3 43
38
Cylinder Gp - Tilt (RH) F-7, F-5, F-3 44
Filter As - Hydraulic and Transmission Oil C-5 49

X2
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE

(Dimensions: 39 inches x 28 inches)

Fitting Gp - Quick Coupler F-6, F-4, E-1 50
(ADJUSTABLE) SWITCH

2 of
Manifold Gp - Ride Control D-8, C-4 51
Motor Gp - Hydraulic Fan (Demand) C-5 52 WIRE NUMBER IDENTIFICATION CODES

VOL
Motor Gp - Hydrostat ((Two Speed) (279D3/289D3/299D3/299D3 XE)) C-7, C-6 53
ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
Pump Gp - Hydrostat A-7 54
CURRENT STANDARD CURRENT STANDARD

M0105421 VOL
Pump Gp - Implement and Charge (For XPS High Flow) B-5 55
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Sensor Gp - Pressure (Lift Cylinder) E-8, E-3 56 INDICATES WIRE 135 IN HARNESS “AG”
44 Sensor Gp - Speed (279D3/289D3/299D3 and 299D3 XE) C-6, C-8 57
WIRE WIRE

XENRXXXX-XX
COLOR
CIRCUIT NUMBER
Strainer As - Hydraulic Tank B-4 58 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
Tank Gp - Hydraulic B-4 59
CIRCUIT NUMBER WIRE GAUGE*
64 Tee - O - Ring F-7, F-5 60 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm 325-PK
Valve and Mounting Gp - Hydraulic Coupler C-2 61
PREVIOUS STANDARD
67 Valve GP - Check (Cooler Bypass) A-8 62
Valve GP - Check (E) D-6 63 WIRE WIRE COLOR

60

30 Page,
Valve GP - Check (Lift Cylinder) F-7, F-5 64
41 Valve GP - Check (Ride Control) C-4, D-8 65 325-PK-14 B A

42 Valve GP - Implement Control (XPS/XHP High Flow) E-7, E-5, D-3 66 CIRCUIT NUMBER WIRE GAUGE* (EXAMPLE VALVE)
Valve GP - Loader Arms Manual Lower F-7, F-5, F-2 67 IDENTIFICATION *Wire gauge is shown in AWG (American Wire Gauge)
but could also be shown in metric denoted with mm

Valve GP - Pilot Shutoff (Two Speed) D-5 68

Valve GP - Shut Off E-6, E-4 69

Tap Locations
43 Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
PG Implement Pump Pressure E-3, G-8, G-12
FF Charge Pressure A-14
MACHINE - RIGHT VIEW GG Main System Pressure (Pump 2 Forward) C-14
HH Main System Pressure (Pump 1 Forward) C-13
FMO Oil Sampling D-10
 8 7 6 5 4 3 2 1

C2 X A1 W1
C2 X A1 W1
F F
(67) VALVE GP (60) TEE - O - RING
LOADER ARMS MANUAL LOWER (67) VALVE GP
471-1395 LOADER ARMS MANUAL LOWER
112-1817 (60) TEE - O - RING
1 2 112-1817
437-2882 149-1397
(64) VALVE GP (64) VALVE GP
(43) CYLINDER GP (44) CYLINDER GP CHECK CHECK
TILT (LH) 314-2403 (42) CYLINDER GP (43) CYLINDER GP (44) CYLINDER GP (42) CYLINDER GP
TILT (RH) 123-4750
293-5712 LIFT TILT (LH) TILT (RH) LIFT
293-5711 492-4504 H 293-5712 293-5711 492-4504 (272D3/299D3)
(50) FITTING GP
QUICK COUPLER (HIGH FLOW) (50) FITTING GP (67) VALVE GP
QUICK COUPLER (HIGH FLOW)
388-7960
345-5165 (XHP ONLY)
LOADER ARMS MANUAL LOWER
112-1817
R (42) CYLINDER GP
LIFT
(43) CYLINDER GP (44) CYLINDER GP 492-4510 (279D3)
TILT (LH) TILT (RH) 492-4507 (289D3)
293-5712 293-5711 492-4504 (299D3/299D3 XE)

(56) SENSOR GP (50) FITTING GP

PRESSURE (LIFT CYLINDER) QUICK COUPLER (HIGH FLOW)
344-7391 474-2124 (299D3/299D3 XE)
A B A B T0 Ls Pp A B (69) VALVE GP - SHUTOFF
396-4881 A B A B T0 Ls Pp A B (69) VALVE GP SHUTOFF
396-4881

(56) SENSOR GP
PRESSURE (LIFT CYLINDER)
344-7391

E E
A B A B T0 Ls Pp A B

RIDE CONTROL 272D3/299D3

(38) ACCUMULATOR GP
RIDE CONTROL
(51) MANIFOLD GP 310-8460 (ALL MODELS)
RIDE CONTROL
456-1824

P
B2

Pg P T
Pg P T
XHP HIGH FLOW FOR 272D3/299D3
H

(66) VALVE GP PG
IMPLEMENT CONTROL (66) VALVE GP PG
456-1770 P C2 IMPLEMENT CONTROL
T R 345-5153 P C2
B2

D (65) VALVE GP
CHECK (RIDE CONTROL) D
304-6756
TWO SPEED PILOT SHUTOFF
FOR 279D3/289D3/299D3
(63) VALVE GP
CHECK (E) (66) VALVE GP
6E-4701
IMPLEMENT
CONTROL
(HIGH FLOW)
456-1770
345-5153

(37) ACCUMULATOR GP
TWO SPEED HYDROSTAT MOTORS 279D3/289D3/299D3 AND 299D3 XE A1 A1
149-0686
Pg P T
XPS HIGH FLOW FOR 279D3/289D3/299D3 AND 299D3 XE
(69) VALVE GP
PILOT SHUTOFF (TWO SPEED)
456-1839

P2 P1
PG

FINAL FINAL (38) ACCUMULATOR GP

DRIVE DRIVE RIDE CONTROL
310-8460 (ALL MODELS)
(51) MANIFOLD GP
(49) FILTER AS RIDE CONTROL
P2 HYDRAULIC AND TRANSMISSION OIL 437-2878 (OTHER MODELS)
P1 479-0592 (ALL MODELS) 456-1824 (299D3)
P
(52) MOTOR GP
HYDRAULIC FAN (DEMAND)
258-2577 (ALL MODELS)
442-5647 (REVERSING FAN (IF EQUIPPED))
C C
H
(57) SENSOR GP - TWO SPEED (53) MOTOR GP (61) VALVE AND MOUNTING GP
(53) MOTOR GP (57) SENSOR GP - TWO SPEED
HYDROSTAT (TWO SPEED) (25) VALVE GP
262-3764 262-3764 HYDRAULIC COUPLER
HYDROSTAT (TWO SPEED) 442-5642 CHECK (RIDE CONTROL)
499-9329
M0105421 VOL 2 of 2

442-5642 FO FI FmO FmI 304-6756 (ALL MODELS) HYDRAULIC COUPLER VALVE

S1
(Dimensions: 39 inches x 28 inches)

T R (41) CYLINDER GP
FMO
COUPLER
515-4591

C2

2
3
1
DEMAND FAN RIDE CONTROL

4
1
3

2 3 1
2
P
C1
S2

(39) BREATHER
HYDRAULIC TANK
258-2829 (ALL MODELS) T

(59) TANK GP
HYDRAULIC
345-4581 (ALL MODELS)
(58) STRAINER AS
C2
30 Page,

B2
GG HH B1 X HYDRAULIC TANK
262-5689 (ALL MODELS)

MB B A M3 X7 D C MC

B (55) PUMP GP
IMPLEMENT AND CHARGE PUMP
B
423-0086 (XPS HIGH FLOW)
341-7635 (XHP HIGH FLOW)
D1 C2

B2

S L1 L

LINE PATTERNS
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pressure Line PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
L2 L1 MA E MA L3 Pilot / Load Sensing Pressure TILT CYLINDER CIRCUIT
E1 CI W1 CO
(54) PUMP GP CHARGE PUMP OUTPUT
HYDROSTAT (40) COOLER GP - RADIATOR AND HYDRAULIC OIL B2 A1 Drain / Return Lines HYDRAULIC FAN CIRCUIT
(62) VALVE GP
CHECK (COOLER BYPASS)
FF 398-7456 (299D3/299D3 XE) 345-3473 (246D3/262D3/279D3/289D3/299D3) LOAD SENSE CIRCUIT
378-2822 (279D3/289D3) 345-3470 (272D3,299D3) Air Line
373-7039 (ALL MODELS) 345-3609 (236D3/242D3/257D3/259D3) SUPPLY LINE
QUICK COUPLER CIRCUIT
Component Group DRAIN / RETURN LINE
STEERING CIRCUIT
CALLOUTS TRAVEL CONTROL CIRCUIT
LIFT CYLINDER CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) COUPLER CYLINDER CIRCUIT

DL DL D Connectors (By letter)

A A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
THIS SCHEMATIC IS FOR THE 236D3, 242D3, 246D3, 262D3, 272D3 AND 272D3 XE
SKID STEER LOADER, 257D3 MULTI TERRAIN LOADER, AND 259D3, 279D3, 289D3,
299D3 AND 299D3 XE COMPACT TRACK LOADER HYDRAULIC SYSTEM
VOLUME 2 of 2: HIGH FLOW IMPLEMENTS
Do not operate or work on this product unless you have
MEDIA NUMBER: M0105421
read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 345-5170, CHANGE: 12, VERSION: -
relevant Operation and Maintenance Manuals and
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc-
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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