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BULLETIN 725.

1
April 2005

Goulds Model 3196 X-Series Chemical Process Pumps


Proven Performance...
Over 600,000
Installations Worldwide
Model When the Goulds 3196 ANSI Standard Dimension
3196 STX Process Pump was first introduced in 1961, it
5 ANSI Pumps immediately became the standard for the industry.
Today, thousands of 3196
installations attest to its
remarkable performance.
Users in chemical,
petrochemical, pulp &
paper, primary metals,
food & beverage and
general industries know
they can make no better
choice than the best—
Model Goulds Model 3196.
3196 MTX/LTX Series of
15 ANSI Pumps electropolished
316SS 3196s in
a brewery.

CD4MCu 3196
installation
in a grain
processing
facility.

Model
3196 XLT-X
9 ANSI Pumps

3196s on a
solvent
recovery
service.

3196 XLT-X pumping black Alloy 20 sulfuric acid pumps. Original “Veteran” 3196... in service
liquor in a paper mill. over 20 years on acid transfer.

2
Before Selecting A Chemical Process Pump...
Extended Pump Performance
In order to select a chemical process pump wisely, consideration must
be given to design features that provide long-term reliable performance.
The pump must be designed for optimum shaft seal and bearing life to
prevent the failure of these two primary causes of pump downtime.

Four Design Features For Long Pump Life


IMPELLER C B A
A Must be designed for long-term, maintainable performance
and minimum hydraulic loads for maximum reliability.

SEAL CHAMBER
B Must be designed for favorable seal environment—proper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.

POWER END
C D
Must be designed for optimum bearing life, effective oil cooling,
minimum shaft deflection. An engineered bearing environment is
the key to extended bearing life.

BASEPLATE
D Must be rigid, and able to withstand forces and moments
of plant piping systems.

FULLY OPEN IMPELLER ENGINEERED X-SERIES PUMP MOUNTING SYSTEM


Best design for the Chemical SEAL CHAMBERS POWER ENDS Critical for reliability... rigid
Process Industries services. BigBoreTM and patented Best design for reliability, baseplate prevents distortion,
Ideally suited for corrosives and TaperBoreTM PLUS seal extended pump life. Increased maintaining pump/motor
abrasives, handles solids and chambers allow seals to run L10 bearing life 90% to 140%. alignment; corrosion resistant in
stringy fibers with ease. Allows cooler with better face Reduced oil operating severe environments. Designed
for simple restoration of clearances lubrication. Keep solids, air temperature of 30˚ F (16˚ C). for low vibration and to withstand
when wear takes place. Back and vapors away from the seal Three-year Goulds reliability pipe loads. Meets total range of
pump-out vanes reduce pressure faces for extended seal life. guarantee. plant requirements, easier
on the shaft seal, reduce axial installation and maintenance.
thrust on the bearings.

Total Cost Of Ownership Maintenance


Cost
$32,000
Operating &
Energy Cost
$44,000

Consider the fact that over a 20-year ANSI pump life, 95% of the total costs
are maintenance, operation and installation. Only 5% is the initial pump
purchase cost.
Select a process pump that maximizes reliability (low maintenance cost),
has long-term maintainable hydraulic performance (low operating cost) and
is installed on a rigid baseplate.
Purchase Cost
Energy and maintenance costs during the life of a process pump are more $8,000 Installation Cost
$16,000
than 10 times its purchase price.
The 15-year Life Cycle cost of a 25 Horsepower pump will average $100,000.
3
Fully Open Impeller
Acknowledged Best Design
For CPI Services
The open impeller is the acknowledged best design for
process services. It is ideally suited for corrosives/erosives,
liquids containing solids and stringy materials. The most
reliable pumps feature open impellers as standard.

See The Difference


Remarkably, Goulds had performance in
mind when the Model 3196 standard
dimension process pump was developed
in 1959. Of timely significance was the
decision to feature a fully open impeller
rather than an enclosed type. There are
three excellent reasons why:

1 Greater wear area for longer life


Renewable performance for
2 reduced repair costs
Minimum hydraulic loads for
3 maximum mechanical reliability
OPEN IMPELLER ENCLOSED TYPE IMPELLER

Two Times More Wear Area


Longer Life, Reduced Repair Costs
The most critical wear areas of a pump are the casing and stuffing box/seal
chamber clearances. At a given wear rate, the larger wear area means longer life.

OPEN ENCLOSED
IMPELLER TYPE IMPELLER
Critical
Wear is uniform Wear Less wear area with
throughout Areas concentrated wear at
larger area; no nose of impeller...
concentrated higher repair part cost.
wear...extended
life, reduced
repair part cost.

Critical
Wear
Areas

Wear Area Calculation (10 inch dia. impeller) Wear Area Calculation (10 inch dia. impeller)
Area Wear Surface = π r 2 = π (5) 2 = 79 in 2 Area Nose Ring = 2 π rW = 2 x π x (.9) (.9) = 5 in2
Total Wear Area (Front & Back) = 2 x 79 = 158 in2 Area Back Cover = π r 2 = π (5)2 = 79 in2
Total Wear Area = 5 + 79 = 84 in2

4
Maintained High Performance
470

HEAD(FT)
450

Long Pump Life 430 3% REDUCTION TDH


9% REDUCTION FLOW
40

POWER(BHP)
It is common knowledge that as a pump wears, the performance
decreases. Goulds open impeller can be adjusted, simply and quickly, 30
to compensate for wear and renew performance. The enclosed type
20 2% INCREASED POWER
impeller cannot be adjusted. Performance renewal requires new or
repaired casing and impeller. 14

NPSH(FT)
38% INCREASED NPSH
12
Typical reduction in
performance due to wear 8
(.010 inch per year) 4
on any ANSI pump. 0
0 40 80 100 160
CAPACITY (GPM)

vs.
OPEN IMPELLER
Original performance can
be re-set (at the bench or
on-site) with external
impeller adjustment using a ENCLOSED TYPE IMPELLER
common open-end wrench Front nose ring of impeller cannot be
and feeler gauge. It is done adjusted to provide ‘as new’ performance.
in a matter of minutes. Parts must be replaced or repaired.

Minimum Hydraulic Loads


Extended Seal and Bearing Life
Goulds open impeller is engineered to 
J Control Axial Thrust
assure minimum radial and axial thrust 
J Low Radial Loads
loads; controlled clearances between
front and back of impeller minimize radial

J Control Seal
loads; back pump-out vanes control and Chamber Pressure
reduce axial thrust. Bearing Life
is Guaranteed.
BACK

J Guaranteed
PUMP-OUT Bearing Life
VANES

J Extended Seal Life

BEARING LIFE UNAFFECTED BY ADJUSTMENT


CALCULATED
BEARING
LIFE, L|10
(YEARS)

5 CALCULATED BEARING LIFE BASED ON


MEASURED HYDRAULIC LOADS
3
1
1x 2x 3x
SEAL LIFE
AVERAGE

(YEARS)

5
SEAL LIFE UNAFFECTED BY ADJUSTMENT
3
1
1x 2x 3x
ENGINEERED FOR LONG LIFE IMPELLER ADJUSTMENT

Back vane height/angle and shroud design are As the open impeller is adjusted and performance
engineered to minimize hydraulic loads throughout the renewed, back pump-out vanes control axial thrust.
life of the pump. Bearing Life is Guaranteed.
Bearing and seal life are maintained—unaffected
by adjustment.

5
Goulds Engineered Seal Chambers
Extend Seal Life And Lower Maintenance Costs
SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE
The number one cause of pump downtime is failure of the shaft seal. These
failures are normally the result of an unfavorable seal environment such as
improper heat dissipation (cooling) and poor lubrication of the seal faces or seals
operating in liquids containing solids, air or vapors.
Goulds engineered seal chambers are designed to provide the best seal
environment for selected sealing arrangement.
Enlarged bore seal chambers (BigBoreTM and TaperBoreTM PLUS) with
increased radial clearance between the mechanical seal and seal chamber
provide better circulation of liquid to and from seal faces. Improved lubrication
and heat removal extend seal life and pump uptime.
The bottom line is lower maintenance costs.

Engineered Seal Chamber Selection Guide


A Ideally Suited TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5
Standard Bore BigBoreTM TaperBoreTM PLUS Jacketed Jacketed BigBoreTM
TaperBoreTM PLUS
Designed for packing. Enlarged chamber for Lower seal face Maintains proper
B Acceptable Also accommodates increased seal life through temperatures, self- venting Maintains proper temperature control
mechanical seals. improved lubrication and and draining. Solids and temperature control (heating or cooling) of
cooling. vapors circulated away (heating or cooling) of seal environment.
from seal faces. seal environment.
C Not Recommended

Service
Water-Based Liquids with Flush A A A A A
Entrained Air or Vapor C B A A B
Solids 0-10%, no Flush C C A A C
Solids Greater than 10% with Flush B A C C A
Paper Stock 0-5%, no Flush C C A - -
Paper Stock 0-5%, with Flush B A - - -
Slurries 0-5%, no Flush C C A A C
High Boiling Point Liquids, no Flush C C A A C
Temperature Control C C C A A
Self-Venting and Draining C B A A C
Seal Face Heat Removal C A A A A
Molten or Polymerized Liquid, no Flush C C C A C
Molten or Polymerized Liquid with Flush C C C A A

Goulds Patented TM
How It Works
The unique flow path created by the patented Vane Particle
TaperBore TM Ejector directs solids away from the mechanical seal, not
towards the seal as with other tapered bore designs.
And, the amount of solids entering the bore is minimized.
1
Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds
TaperBoreTM PLUS is the effective solution for extended seal
2
and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber.
2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced
back out by centrifugal force (generated by back pump-out vanes).
4 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow
5 3 away from seal.
4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit
seal chamber bore.
5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication.
Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.

6
Sealing Solutions SINGLE INSIDE SEAL
(with BigBoreTM Seal
Chamber)
• Non-corrosive to
Goulds engineered seal chambers are designed moderate corrosive
liquids
to accept a wide range of sealing arrangements
• Moderate abrasives
to meet specific user requirements. Your Goulds
• Liquids that have good
representative will gladly recommend the best lubrication qualities
sealing solution for your service...some of which
are illustrated here.

CONVENTIONAL DOUBLE SEAL SINGLE CARTRIDGE SEAL


(with BigBoreTM Seal Chamber) (with TaperBoreTM PLUS Seal Chamber)
• Liquids not compatible • Same application
with single seal as conventional
• Toxic, hazardous, single seal
abrasive, corrosive • Ease of
• When pump is maintenance
operating under • No seal setting
cavitation or low flows problems
• Meet environmental
regulations

DOUBLE CARTRIDGE SEAL DOUBLE GAS BARRIER SEAL


(with BigBoreTM Seal Chamber) (with BigBoreTM Seal Chamber for Gas Seals)
• Same applications • Toxic or hazardous liquids
as conventional • Meet environmental
double seal regulations
• Reduced • When use of seal
maintenance pot or external
costs flush is not desirable
• No seal setting • When compatible
errors seal flush liquid
not available

BENEFITS OF DYNAMIC SEAL:


Goulds Dynamic Seal • Eliminate use of seal water
• Eliminate pumpage contamination
and product dilution
Eliminate Sealing Problems, Reduce • Reduce utility cost
Maintenance Costs • Eliminate problems associated with
piping from a remote source
• Eliminate need to treat seal water
On tough pumping services, • Considerably less expensive than a
especially corrosives and slurries, slurry mechanical seal
mechanical seals require outside
flush and constant, costly
attention. Even then, seal
failures are common, resulting
in downtime.

Goulds offers a solution: ANSI Stuffing Repeller


PLUS TM Dynamic Seal which, Box Cover Repeller Plate
simply by fitting a repeller
between the stuffing box cover Besides being available as a complete unit,
and impeller, eliminates the need any Goulds 3196 can be easily field-converted
for a mechanical seal. to Dynamic Seal. Retrofit kits are available.

Sealless Solutions
Not all process pump applications can be sealed with optimum
reliability. Goulds ANSI dimensional magnetic drive sealless
process pumps are perfect solutions to mechanical seal or
environmental sealing problems. The EZMAG metal magnetic
drive process pump has a revolutionary bearing cartridge design
for maximum reliability and ease of maintenance. For tough Model 3298V
corrosive services Goulds also offers ETFE® and PTA lined
magnetic drives available in horizontal, vertical or self-priming Model 3296 EZMAG Model 3298
configurations to meet all your process needs! 7
Goulds Engineered X-Series Power Ends
Guaranteed For Reliability, Extended Life 7
Goulds X-Series power ends (STX, MTX, LTX and XLT-X) are designed for 2
increased bearing life, decreased maintenance costs. The result is the most 6
reliable power ends in the industry...guaranteed!
INPRO® VBXX-D C-FACE MOUNTING FLANGE 5
1 LABYRINTH OIL SEALS 5 Supports ANSI coupling guard or optional
Prevents contamination of lubricant, the primary cause
of premature bearing failure. Increased L 10 bearing
C-face motor adapter.
1
life 50% to 100% 6 LUBRICATION FLEXIBILITY
Pre-drilled for easy field conversion (flood oil
2 LARGEST OIL SUMP CAPACITY FOR ANSI PUMPS
Provides better heat transfer for more effective oil cooling.
to oil mist back to flood oil). Grease
lubrication is also easily accommodated.
Increased L 10 bearing life 15%.
7 CONDITION MONITORING SITES
3 BULLS EYE SIGHT GLASS Allow use of temperature/vibration sensors
Assures proper oil level that is critical for bearing life. for predictive/preventive maintenance.

4 RIGID FRAME FOOT BOTTOM LINE: Compared to first generation


3
Reduces effects of pipe loads on shaft alignment. ANSI pumps Goulds X-Series power ends provide:
Prevents additional loads being applied to thrust and
Increased L10 Bearing Life 90% to 140%
radial bearings. Increased L 10 bearing life 25%.
Reduced Oil Operating Temperature 30˚ F (16˚ C) 4
INPRO® VBXX-D® Labyrinth Isolators EXTRA-LARGE
Goulds X-Series power ends now come standard with INPRO® OIL SUMP
VBXX-D® Isolators for maximum protection against contaminants. The X-Series oil sump is
The VBXX-D® is a metallic isolator offering the latest in labyrinth design 2 times larger than other
innovations like the VBX® o-ring for ANSI pumps. The large
positive sealing in a static oil capacity provides
condition, as well the optimum heat transfer for
“D-groove” ® design which cooler running bearings.
dramatically increases Oil operating temperature
lubrication retention is reduced 10˚ F (5˚ C).
compared to traditional
labyrinth designs. The
100
seals are non-contacting 90
POWER END OIL CAPACITY
and do not wear. X-Series vs. ANSI Pump Average
80
Oil Sump Capacity–(oz)

Relative Life of Bearing Housing Protection Devices


70 Larger Means Cooler
60
60 GOULDS
Infinite
50 Industry Average
50
Design Life, X 1000h

40
40
30
*Optional Teflon labyrinth oil 30
20
seals are also available
20 10
10 0
STX GRP I MTX GRP II LTX GRP II XLT-X GRP III
0
Single Magnetic Bearing Bearing Labyrinth
Lip Seal Seal Lower Upper
Range Range

LARGE OIL RIGID FRAME


SIGHT GLASS FOOT
The standard oil Heavy duty foot
sight glass assures reduces effects of
oil level is properly pipeloads/thermal
set and maintained. expansion on bearing
Condition of oil is also life. Bearings
easily monitored. continue to run cool.

CONDITION
MONITORING
SITES
Allow easy and
consistent monitoring of
temperature and
vibration. Optional
installation of sensors.

8
Shaft And Bearings Engineered Each 3196 shaft and bearing combination
is engineered to minimize shaft deflection
(less than .002 in.) for long bearing and

For Maximum Reliability seal life. Each power end is designed to


handle the hydraulic loads for a select
group of sizes. Power ends are ideally
matched with hydraulic requirements for
optimum/extended pump life.

3196 STX 3500/2900 RPM 3196 MTX 3500/2900 RPM

Total Head – Feet (Meters)


325 725
Total Head – Feet (Meters)

(99) (221)

5 ANSI Sizes 15 ANSI Sizes

0 0
0 425 0 1000
Capacity – GPM (m3/h) (97) Capacity – GPM (m3/h) (227)

3196 LTX 3500/2900 RPM 3196 XLT-X 1780/1450 RPM

Total Head – Feet (Meters)


Total Head – Feet (Meters)

725 310
(221) (95)

3 ANSI Sizes Standard 9 ANSI Sizes


12 ANSI Sizes Optional

0 0
0 1600 0 8000
Capacity – GPM (m3/h) (364) Capacity – GPM (m3/h) (1820)

LTX Power End For


Ideal for tough conditions when a power end is pushed
beyond ANSI limits: operating at low flows and higher heads,
pumping high specific gravity liquids, fluctuating process
conditions, overhung belt drive.
High Load Applications Oversized shaft and bearing assembly significantly expands
the limits for long, trouble-free bearing and seal life. On high
load applications the LTX power end improves bearing life 160%
Increased L|10 Bearing Life to 210%; oil operating temperature reduced by 45˚ F (25˚ C).

150% To 200% On The Flinger/channel oil lubrication system

Toughest Applications provide 30% increased L 10 life; 15˚ F


(8˚ C) reduced oil temperature.

Duplex thrust bearings (40˚/40˚


angular contact) ideally sized Oversized shaft with duplex
for high load applications. thrust bearings provide
increased L 10 by 40%.

Our Guarantee
Every X-Series ANSI Process Pump The X-Series will meet
is backed by a 3 year material and and exceed your
workmanship warranty. An optional expectations for
5 year extended warranty is reliability. Guaranteed!
also available.

9
Model 3196 Chemical Process Pumps
Heavy Duty Design Features for Total Range of Process Services

INPRO® VBXX-D®
LABYRINTH SEALS STANDARD
Prevents premature bearing failure caused
by lubricant contamination or loss of oil.
Bearings run cooler and last longer.

CONTINUOUS PERFORMANCE
Original flow, pressure and efficiency are
maintained by simple external adjustment
resulting in long-term energy and
repair parts savings.

HEAVY DUTY SHAFT


AND BEARINGS
Rigid shaft designed for minimum deflection
at seal faces—less than 0.002 in. (.05 mm).
Bearings sized for 10-year average life under
tough operating conditions. Available with or
without shaft sleeve.

EXTRA LARGE
OIL SUMP CAPACITY
Increased oil capacity provides better
heat transfer for reduced oil temperature.
Bearings run cooler and last longer.

ONE-INCH BULLS EYE


SIGHT GLASS
Assures proper oil level critical to bearing life.
Bottle oiler optional.

X-SERIES POWER END


Designed for reliability, extended pump life backed
with a 3-year, material and workmanship warranty.

RIGID FRAME MAGNETIC


(AND CASING) FEET DRAIN PLUG
Reduce effects of pipe loads on shaft Standard magnetic drain plug helps
alignment; pump vibration reduced. protect bearings and prolong life.

10
MOUNTING FLANGE
Supports optional C-face motor adapter;
accommodates standard ANSI
coupling guard.

DUCTILE IRON
FRAME ADAPTER
Material strength equal to carbon steel
for safety and reliability.

CASING
• Bonus casing thickness: Class 150
pumps feature Class 300 wall thickness as
standard; increased reliability and
maximized casing life.
• Top centerline discharge for air
handling, self-venting.
• Back pull-out design for ease
of maintenance.
• Integral casing feet prevent pipe load
misalignment—maximized seal and
bearing life.
• Serrated flanges standard for positive
sealing against leakage. Meets ANSI B16.5
requirements. Class 150 FF flanges standard,
optional Class 150 RF, 300 FF/RF.

FULLY OPEN IMPELLER


Acknowledged best design for CPI
services—solids handling, stringy material,
corrosives, abrasives. Two times the wear
area of closed type impellers for longer life.
Back pump-out vanes reduce radial thrust
loads and seal chamber pressure.

SEALING FLEXIBILITY
Wide range of sealing arrangements
available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling)
of seal faces for extended seal life and
pump uptime.

POSITIVE SEALING
Fully confined gasket at casing joint
protects alignment fit from liquid, makes
disassembly easier.

11
Baseplate Mounting Systems
Goulds offers a complete range of pump
mounting systems to meet plant requirements;
make installation and maintenance easier.
TYPE 1 CAMBER TOP
CAST IRON
Preferred standard of process
Baseplate Selection Guide
industries. Rigid and corrosion TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6
resistant, it is the best value in Camber CHEM- Fabricated Enhanced Advantage Polyshield
Top BASE Steel Feature Base ANSI
the industry today. Cast Iron PLUS Fabricated Combo
PLANT REQUIREMENTS Steel
TYPE 2
Corrosion Resistance (mild/moderate)
CHEMBASE PLUSTM
Polymer concrete construction provides Corrosion Resistance (severe)
exceptional rigidity & corrosion resistance. Machined Pump & Motor Parts
ANSI 1991 dimensional.
Circular Grout Holes (4 in. min.)
Vent Holes (1 in. min.)
TYPE 3 FABRICATED STEEL
An economical choice that Vent Holes (1/2 in. min.)
meets ANSI/ASME B73.1 Non-Overhang
dimensional requirements.
Full Drain Rim
Built-in Drain Pan (under pump)
TYPE 4 ENHANCED FEATURE Drain Pan Under Pump
FABRICATED STEEL
Baseplate Leveling Screws
Upgraded ANSI baseplate designed to
maximize pump operation life and ease Motor Alignment Adjusters
installation. Meets API-minded chemical Lifting Eyes
pump users’ toughest requirements.
Continuous Welding Used
TYPE 5
Flexibly Mounted
ADVANTAGE
Spring Loaded*
Heavy duty PIP compliant
fabricated steel baseplate. Available in 304 and 316 SS
ANSI B73.1-1991 Conformance

TYPE 6 API-610 Conformance


POLYSHIELD ANSI COMBO
Heavy duty polymer concrete PIP RESP 002 Conformance
combination baseplate and foundation.
*Engineered option—requires special baseplate
STANDARD OPTIONAL

Lubrication Flexibility Goulds X-Series power ends are designed for any lubrication system
of user preference. Choice of flood oil, oil mist, grease lubrication.
Pre-drilling at factory allows easy field conversion (flood oil to oil mist
ANSI PLUSTM back to flood oil lubrication) without modifying parts. Flexible design
SEALED accommodates oil mist configurations to meet users’ practices
POWER END and preferences.

GREASE
MAGNETIC LUBRICATION
OIL SEALS
MTX
POWER END
WITH OIL MIST

Bonus Interchangeability
X-Series Power Ends Fit 8 Different Process Pumps
Minimize inventory, reduce downtime.

Model 3196 Model NM 3196 Model LF 3196 Model CV 3196 Model 3198 Model HT 3196 Model 3796 Model 3996
12 X-Series Chemical FRP Process Pumps Low Flow ANSI Process Non-Clog PFA TEFLON®-Lined High Temperature Self-Priming In-Line Process Pumps
Process Pumps Pumps Process Pumps Process Pumps Chemical Process Pumps Process Pumps
Options Goulds offers users a variety of options to meet specific
plant and process requirements.

Seal Flush Plans


All ANSI B73.1 seal flush and cooling plans are available
to control emission levels and meet seal installation
requirements. Goulds can also provide other special
arrangements of user preference.

CPI PLAN 7311


By-pass flush lubricates
CPI PLAN 7353
single seal faces.
Pressurized circulation lubricates double seal faces.

High and Low Temperature Capability


Options are readily available for high
and low temperature applications or where
pumpage temperature must be controlled.

BEARING FRAME
FINNED COOLER
Directly cools oil for lower bearing
operating temperature. Requires minimum
cooling water. Corrosion resistant construction.
Recommended for temperatures over 350° F (177°
C) when using conventional oil. When synthetic oil is
used, pump can run up to 450° F without cooling.
Above 450° add for high temperature option.
HEAT
JACKET
Economical clamp-on jacket provides practical HIGH TEMPERATURE
method of heating or cooling the casing.
Excellent heat transfer characteristics. FEATURES
Easy to install or remove for pump servicing. For operation to 700˚ F (371˚ C)
• Jacketed Stuffing
Box/Seal Chamber
JACKETED SEAL CHAMBER • Finned Cooler
Maintains proper temperature control of sealing • 316 Stainless Steel Shaft
environment. Ideal for maintaining temperature for • Graphite Impeller O-ring
services such as molten sulphur and polymerizing liquids. • Graphite Casing Gasket
Available in BigBoreTM and TaperBoreTM designs.

Special Surface Preparations •



Passivation
Electropolishing
• Hard Metal Coatings
Although Goulds cast parts provide exceptionally
smooth finish for superior hydraulic performance, many • Surface Finish Less Than SIS Grade 2
users require special surface finishes including: • Fusion Bonded, Epoxy Coated Power End
• Special Paint Systems

13
Parts List and Materials of Construction
Material
Item Part Name Ductile 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
Number Iron B&C
100 Casing Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
101 Impeller Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
105 Lantern Ring Glass-Filled TEFLON*
106 Stuffing Box Packing TEFLON* Impregnated Fibers
108 Frame Adapter Ductile Iron
112A Thrust Bearing Double Row Angular Contact**
122 Shaft—Less Sleeve (Optional) SAE4140 316SS Alloy 20 Monel Nickel Hastelloy Titanium
122 Shaft—With Sleeve SAE4140 316SS
126 Shaft Sleeve 316SS Alloy 20 Monel Nickel Hastelloy Titanium
136 Bearing Locknut and Lockwasher Steel
168A Radial Bearing Single Row Deep Groove
184 Stuffing Box Cover (Packed Box) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
184 Seal Chamber (Mechanical Seal) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
228 Bearing Frame Cast Iron (Ductile Iron for STX Group)
250 Gland 316SS Alloy 20 Monel Nickel Hastelloy Titanium
262 Repeller/Sleeve (Dynamic Seal Option) CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
264 Gasket, Cover-to-Backplate (Dynamic Seal) TEFLON*
370H Stud/Nut, Cover-to-Adapter 304SS
319 Oil Sight Glass Glass/Steel
332A INPRO ® VB-XX-B Labyrinth Oil Seal (Outboard) Bronze (ASTM B50596)
333A INPRO ® VB-XX-B Labyrinth Oil Seal (Inboard) Bronze (ASTM B50596)
351 Casing Gasket Aramid Fiber with EPDM Rubber
358 Casing Drain Plug (Optional) Steel 316SS Alloy 20 Monel Nickel Hastelloy Titanium
360F Gasket, Frame-to-Adapter Cellulose Fiber with Binder
360C Gasket, Bearing End Cover Cellulose Fiber with Binder
370 Cap Screw, Adapter-to-Casing Steel
412A O-ring, Impeller Glass-Filled TEFLON*
418 Jacking Bolt 304SS
444 Backplate (Dynamic Seal Option) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
469B Dowel Pin, Frame-to-Adapter Steel
496 O-ring, Bearing Housing Buna Rubber
*E.I. DuPont reg. trademark
**LTX Power End features standard Duplex Angular Contact: Optional STX, MTX, XLT
Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.

Sectional View 100

Model 3196 STX 228 168A 333A 250 370

Illustrated:
• BigBore™ 101
• Seal Chamber
• Flood Oil Lubrication
136

332A
412A
122

112A
184
496

358
319 126 418 351

14
Model 3196 MTX
Illustrated:
BigBore™ Seal Chamber
Optional:
228 168A 333A 108 370 100
• Taper Bore™ Plus
• Standard Bore
• Jacketed Chamber
• Dynamic Seal Chamber
101

112A

136

122

332A 412A

496
184

Oil Lubrication
Optional:
351
• Grease Lubrication 358
• Oil Mist Lubrication
319 360F 469B 250 418 126

Model 3196 XLT-X


Illustrated: 228 168A 333A 126 360F 108 184 370 100
• BigBore™
• Seal Chamber
• Grease Lubrication

101
112A

332A

122

412A
136

360C

496
351

358

250 418
15
Hydraulic Coverage Model 3196
CAPACITY
▲ — 2850 RPM (50 Hz) ▲
0 m3 /h 20 40 50 60 80 100 150 200 250
0 GPM 100 200 300 400 500 600 700 800 1100 FT. m
m FT.

3500/2850RPM STX
800
TOTAL HEAD — 3500 RPM (60 Hz)

160

TOTAL HEAD — 2850 RPM (50 Hz)


MTX/LTX
500
220
700

180 600 400 120


11/2 x3-13
2x3-13
500 (LTX)
140 300
1x2 -10
400 80
11/2 x3-10
100 3x4-10
300 200
2x3-8 2x3-10 3x4-13
1x11/2 -8 (LTX)
60 200 8 40
x3-
11 /2 3x4-8G ●
100
1x11/2 - 6 3x4-7
100 11/2 x3- 6
20 2x3-6 4x6-10G

0 0 0 0
0 GPM 100 200 300 500 700 900 1100 1400
0 m3 /h 20 40 60 ▲70 80 100 150 200 ▲ 250
CAPACITY — 3500 RPM (60 Hz) ▲ = Scale Change

▲ CAPACITY — 1450 RPM


▲ (50 Hz) ▲
0 m3 /h 20 40 60 100 140 160 200 300 500 600 800 1000 1200

m FT. 0 GPM 100 200 300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000 FT. m

350 75
1750/1450 RPM 240
STX
TOTAL HEAD — 1750 RPM (60 Hz)

95

TOTAL HEAD — 1450 RPM (50 Hz)


310
MTX/LTX
200
270 XLT-X 55
75 4x6-17 6x8-17

230 160
65 45
6x8-15 140 ▲
60 200
8x 40
180 10 8x10-17
-1 120
5G
50 160
3x4-13
2x 100 30
140 3-
40 11/2 x3-13 13
120 4x6-13 8x10-16H
1 1/2 x3-10 8x10-13 80
30 100 6x8-13 20
1x2-10 3x4
● -10 60
80
2x3-10 3x4-10H
20 2x3 4x6-10H
60 -8 1 1/2 x3- 8 40
1x11/2 -8 ●
● 3x4- 8 10
40
10 7 20
● ● 2x3-6 4-
20 3x 4x6-10G
0 0 1x1 1/2 - 6 11/2 x3- 6 0 0
0 GPM 100 300 400 500 700 900 1000 1400 1800 2200 3000 3400 5000 5800 6600 7400
0 m3 /h 20 40 60 ▲ 80 100 140 180 220▲ 300 500 700 ▲ 1000 1400
CAPACITY — 1750 RPM (60 Hz) ▲= Scale Change

16
Modular Interchangeability
Power Adapter Stuffing Impeller Casing Size Power Adapter Stuffing Impeller Casing Size
End Box/Seal End Box/Seal
Chamber Chamber

STX MTX
Max BHP–40 HP (30 kW) 1x11/2 –6 Max BHP–122 HP (91 kW)
3x4–7
LTX
Max BHP–200 HP (149 kW)
11/2 x 3–6
2x3–8

2x3–6
3x4–8

1x11/2 –8
3x4–8G

11/2 x3–8
1x2–10

XLT-X
Max BHP–250 HP (187 kW) 11/2 x3–10
X-17
Max BHP–350 HP (261 kW) 6x8–13
MTX
2x3–10

8x10–13

3x4–10

6x8–15
3x4–10H

LTX
8x10–15
4x6–10G

8x10–15G
4x6–10H

8x10–16H*
11/2 x3–13

4x6–17*
2x3–13

6x8–17* 3x4–13

8x10–17* 4x6–13
* Uses 350 BHP shaft.

17
Dimensions Model 3196
All dimensions in inches and (mm). Not to be used for construction.

SP A B DISCHARGE

SUCTION

DIMENSIONS
Bare Pump
Group Pump ANSI Discharge Suction X A B D SP Weight
Size Designation Size Size Lbs. (kg)

1x11/2-6 AA 1 11/2 84 (38)


11/2 x3-6 AB 11/2 3 92 (42)
STX 2x3-6 2 3 6.5 (165) 13.5 (343) 4 (102) 5.25 (133) 3.75 (95) 95 (43)
1x11/2-8 AA 1 11/2 100 (45)
11/2 x3-8 AB 11/2 3 108 (49)
3x4-7 A70 3 4 11 (280) 220 (100)
2x3-8 A60 2 3 9.5 (242) 220 (91)
3x4-8 A70 3 4
11 (280) 220 (100)
3x4-8G A70 3 4
19.5 (495) 4 (102) 8.25 (210)
1x2-10 A05 1 2 200 (91)
8.5 (216)
11/2 x3-10 A50 11/2 3 220 (100)
2x3-10 A60 2 3 9.5 (242) 230 (104)
MTX/
3x4-10 A70 3 4 11 (280) 3.75 (95) 265 (120)
LTX
3x4-10H A40 3 4 12.5 (318) 275 (125)
4x6-10G A80 4 6
13.5 (343) 305 (138)
4x6-10H A80 4 6
11/2 x3-13 A20 11/2 3 10.5 (267) 19.5 (495) 4 (102) 10 (254) 245 (111)
2x3-13 A30 2 3 11.5 (292) 275 (125)
3x4-13 A40 3 4 12.5 (318) 330 (150)
4x6-13 A80 4 6 13.5 (343) 405 (184)
6x8-13 A90 6 8 16 (406) 560 (254)
8x10-13 A100 8 10 670 (304)
18 (457)
6x8-15 A110 6 8 610 (277)
8x10-15 A120 8 10 740 (336)
XLT-X 8x10-15G A120 8 10 19 (483) 27.875 (708) 6 (152) 14.5 (368) 5.25 (133) 710 (322)
8x10-16H 8 10 850 (385)
4x6-17 4 6 16 (406) 650 (295)
6x8-17 6 8 18 (457) 730 (331)
8x10-17 8 10 19 (483) 830 (376)

18
Construction Details All dimensions in inches and (mm).
STX MTX LTX XLT-X
Diameter at Impeller .75 (19) 1 (25) 1.25 (32) 1.5 (38)
Diameter in Stuffing Box/Seal Chamber
(Less Sleeve) 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)
Shaft (With Sleeve) 1.125 (29) 1.5 (38) 1.875 (48) 2 (51)*
Diameter Between Bearings 1.5 (38) 2.125 (54) 2.5 (64) 3.125 (79)
Diameter at Coupling .875 (22) 1.125 (29) 1.875 (48) 2.375 (60)
Overhang 6.125 (156) 8.375 (213) 8.375 (213) 9.969 (253)
Maximum Shaft Deflection 0.002 (0.05)
Shaft Deflection Index (L3/D4)
(With Sleeve) 143 116 48 62
(Less Sleeve) 64 63 29 25
Sleeve O.D. thru Stuffing Box/Seal Chamber 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)*
Radial SKF 6207 SKF 6309 SKF 6311 SKF 6313
Bearings Thrust SKF 5306 A/C3 SKF 5309 A/C3 SKF 7310 BECBM SKF 5313 A/C3
Bearing Span 4.125 (105) 6.75 (171) 6.875 (164) 9.25 (235)
Average L'10 Bearing Life 50,000 Hours
BigBore™ Bore 2.875 (73) 3.5 (89) 3.875 (98) 4.75 (120)*
Seal Chamber
Stuffing Box Bore 2 (51) 2.5 (64) 2.875 (73) 3.375 (86)*
Power Limits HP (kW) per 100 RPM 1.1 (.82) 3.4 (2.6) 5.6 (4.2) 14 (10.5)**
Maximum Liquid Temperature —
350° F (177° C)
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature —
700°F (370° C)
Oil Lubrication with High Temp. Option
Casing Corrosion Allowance .125 (3)
*17 inch sizes have 21⁄4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23⁄4 inches (70) for packing and 21⁄2 inches (64) for mechanical seals.
Seal chamber bore is 43⁄4 inches (121). Stuffing box bore is 35⁄8 inches (92).
**17 inch sizes power limit per 100 RPM is 20HP (15kW).

Process Industry Practices (PIP) Compliance


Model 3996
The standard design features of Goulds 3196 (ANSI meets ANSI
B73.1M) and 3996 (ANSI B73.2M) pumps meet B73.2M and
RESP73V
ASME/ANSI standards. In addition, both models can
be manufactured to comply with PIP Specifications
for application of horizontal and vertical in-line ANSI
process pumps.

Model 3196 meets


ANSI B73.1M and
RESP73H

Other Features For Safety Reliability


C-FACE ADAPTER
X-Series power ends accommodate CENTERLINE-
optional C-face motor adapter— MOUNTED CASING
simplifies pump/motor alignment. For high temperature services
500˚ to 700˚F (260˚ to 370˚C).

ANSI COUPLING GUARD SHAFT GUARD


Meets all requirements of ANSI When a guard around all
3196CC (Close Coupled) B15.1 specifications. rotating shaft parts is required.
Certain sizes of the 3196 are available in
a close coupled configuration which
saves space, requires less maintenance
and needs no alignment.
19
1
2

Pick Your Perfect Process Pump


16
No one in the industry offers the broad range of
4 5
process pumps that Goulds does...
3 Whether it’s for pumping severe corrosives,
27
abrasive slurries, fibrous/stringy solids, high
11
9 temperature liquids, hazardous fluids, low
20 7
13
18
flow or high capacity services—Goulds has
a perfect, reliable solution. The Goulds
25
6
8
10
12 15 selection of pump solutions includes
14 horizontal and vertical configurations
26
21
in a range of alloy and non-metallic
19
24 constructions, sealed and sealless.
17

Process Pump Selection Guide


Pumpage Pumping Conditions Installation Considerations Materials of Construction
Corrosives Hazard-
Solids Capacity Temperature Non-Metallic Metallic
dous
Goulds Pump Type Mod. Severe Non- Abrasive (Noxious, Low High High Cryo- Up To 0- 500°- Sumps Limited ANSI ISO No PFA TEFZEL® FRP Iron Alloy High
Model Abras., Explosive, Flow Cap. Press. genic 250° F 500° F 700° F Floor Dim. Dim. Align- TEFLON® or Steel Alloys
Fibrous, Volatile, Space ment Polypro-
Stringy Toxic) Rqd. pylene
Vertical
1 3171
Sump
NM Vertical
2 3171 Sump
3 3996▲ In-Line
3175 High
4 3180 Capacity
High Temp./ TO
5 3700
High Press. 800° F
Chemical
6 3196▲
Process
PFA
7 3198▲
Lined
NM▲ FRP
8 3196 Process
Self-
9 3796▲
Priming
LF▲ Low
10 3196 Flow
Abrasive
11 JC
Slurry
CV▲ Non-
12 3196 Clog
13 3296 Sealless

14 3298 Sealless

15 3200 Sealless

16 AF Axial Flow
HT High Temp
17 3196 Chemical
18 3299 Sealless
SP Sealless
19 3298 Self-Priming
V Sealless
20 3298 Vert. In-Line
21 MNK ISO Lined
HD Sealless
ISO Lined
22 MNK-S HD Sealless

23 MNK-X ISO Lined


HD Sealless
24 SCK ISO Lined
HD Sealed
ISO Lined
25 SCK-S HD Sealed
ISO Lined
26 SCK-X HD Sealed

27 MPB MPB Chemical


Peripheral

LUtilizes X-Series Power End. TEFZEL® and TEFLON® are registered trademarks for fluorpolymer resins, films and fibers made by DuPont.

Visit our website at www.gouldspumps.com

© 2005 Goulds Pumps, Incorporated


Form No. B725-1 4/05 A subsidiary of ITT Industries, Inc.

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