Documente Academic
Documente Profesional
Documente Cultură
1
April 2005
CD4MCu 3196
installation
in a grain
processing
facility.
Model
3196 XLT-X
9 ANSI Pumps
3196s on a
solvent
recovery
service.
3196 XLT-X pumping black Alloy 20 sulfuric acid pumps. Original “Veteran” 3196... in service
liquor in a paper mill. over 20 years on acid transfer.
2
Before Selecting A Chemical Process Pump...
Extended Pump Performance
In order to select a chemical process pump wisely, consideration must
be given to design features that provide long-term reliable performance.
The pump must be designed for optimum shaft seal and bearing life to
prevent the failure of these two primary causes of pump downtime.
SEAL CHAMBER
B Must be designed for favorable seal environment—proper heat
dissipation and lubrication of seal faces. The design must also be
able to handle tough services: liquids containing solids, air or vapors.
POWER END
C D
Must be designed for optimum bearing life, effective oil cooling,
minimum shaft deflection. An engineered bearing environment is
the key to extended bearing life.
BASEPLATE
D Must be rigid, and able to withstand forces and moments
of plant piping systems.
Consider the fact that over a 20-year ANSI pump life, 95% of the total costs
are maintenance, operation and installation. Only 5% is the initial pump
purchase cost.
Select a process pump that maximizes reliability (low maintenance cost),
has long-term maintainable hydraulic performance (low operating cost) and
is installed on a rigid baseplate.
Purchase Cost
Energy and maintenance costs during the life of a process pump are more $8,000 Installation Cost
$16,000
than 10 times its purchase price.
The 15-year Life Cycle cost of a 25 Horsepower pump will average $100,000.
3
Fully Open Impeller
Acknowledged Best Design
For CPI Services
The open impeller is the acknowledged best design for
process services. It is ideally suited for corrosives/erosives,
liquids containing solids and stringy materials. The most
reliable pumps feature open impellers as standard.
OPEN ENCLOSED
IMPELLER TYPE IMPELLER
Critical
Wear is uniform Wear Less wear area with
throughout Areas concentrated wear at
larger area; no nose of impeller...
concentrated higher repair part cost.
wear...extended
life, reduced
repair part cost.
Critical
Wear
Areas
Wear Area Calculation (10 inch dia. impeller) Wear Area Calculation (10 inch dia. impeller)
Area Wear Surface = π r 2 = π (5) 2 = 79 in 2 Area Nose Ring = 2 π rW = 2 x π x (.9) (.9) = 5 in2
Total Wear Area (Front & Back) = 2 x 79 = 158 in2 Area Back Cover = π r 2 = π (5)2 = 79 in2
Total Wear Area = 5 + 79 = 84 in2
4
Maintained High Performance
470
HEAD(FT)
450
POWER(BHP)
It is common knowledge that as a pump wears, the performance
decreases. Goulds open impeller can be adjusted, simply and quickly, 30
to compensate for wear and renew performance. The enclosed type
20 2% INCREASED POWER
impeller cannot be adjusted. Performance renewal requires new or
repaired casing and impeller. 14
NPSH(FT)
38% INCREASED NPSH
12
Typical reduction in
performance due to wear 8
(.010 inch per year) 4
on any ANSI pump. 0
0 40 80 100 160
CAPACITY (GPM)
vs.
OPEN IMPELLER
Original performance can
be re-set (at the bench or
on-site) with external
impeller adjustment using a ENCLOSED TYPE IMPELLER
common open-end wrench Front nose ring of impeller cannot be
and feeler gauge. It is done adjusted to provide ‘as new’ performance.
in a matter of minutes. Parts must be replaced or repaired.
(YEARS)
5
SEAL LIFE UNAFFECTED BY ADJUSTMENT
3
1
1x 2x 3x
ENGINEERED FOR LONG LIFE IMPELLER ADJUSTMENT
Back vane height/angle and shroud design are As the open impeller is adjusted and performance
engineered to minimize hydraulic loads throughout the renewed, back pump-out vanes control axial thrust.
life of the pump. Bearing Life is Guaranteed.
Bearing and seal life are maintained—unaffected
by adjustment.
5
Goulds Engineered Seal Chambers
Extend Seal Life And Lower Maintenance Costs
SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE
The number one cause of pump downtime is failure of the shaft seal. These
failures are normally the result of an unfavorable seal environment such as
improper heat dissipation (cooling) and poor lubrication of the seal faces or seals
operating in liquids containing solids, air or vapors.
Goulds engineered seal chambers are designed to provide the best seal
environment for selected sealing arrangement.
Enlarged bore seal chambers (BigBoreTM and TaperBoreTM PLUS) with
increased radial clearance between the mechanical seal and seal chamber
provide better circulation of liquid to and from seal faces. Improved lubrication
and heat removal extend seal life and pump uptime.
The bottom line is lower maintenance costs.
Service
Water-Based Liquids with Flush A A A A A
Entrained Air or Vapor C B A A B
Solids 0-10%, no Flush C C A A C
Solids Greater than 10% with Flush B A C C A
Paper Stock 0-5%, no Flush C C A - -
Paper Stock 0-5%, with Flush B A - - -
Slurries 0-5%, no Flush C C A A C
High Boiling Point Liquids, no Flush C C A A C
Temperature Control C C C A A
Self-Venting and Draining C B A A C
Seal Face Heat Removal C A A A A
Molten or Polymerized Liquid, no Flush C C C A C
Molten or Polymerized Liquid with Flush C C C A A
Goulds Patented TM
How It Works
The unique flow path created by the patented Vane Particle
TaperBore TM Ejector directs solids away from the mechanical seal, not
towards the seal as with other tapered bore designs.
And, the amount of solids entering the bore is minimized.
1
Air and vapors are also efficiently removed.
On services with or without solids, air or vapors, Goulds
TaperBoreTM PLUS is the effective solution for extended seal
2
and pump life and lower maintenance costs.
1 Solids/liquid mixture flows toward mechanical seal/seal chamber.
2 Turbulent zone. Some solids continue to flow toward shaft. Other solids are forced
back out by centrifugal force (generated by back pump-out vanes).
4 3 Clear liquid continues to move toward mechanical seal faces. Solids, air, vapors flow
5 3 away from seal.
4 Low pressure zone created by Vane Particle Ejector. Solids, air, vapor liquid mixture exit
seal chamber bore.
5 Flow in TaperBoreTM PLUS seal chamber assures efficient heat removal (cooling) and lubrication.
Seal face heat is dissipated. Seal faces are continuously flushed with clean liquid.
6
Sealing Solutions SINGLE INSIDE SEAL
(with BigBoreTM Seal
Chamber)
• Non-corrosive to
Goulds engineered seal chambers are designed moderate corrosive
liquids
to accept a wide range of sealing arrangements
• Moderate abrasives
to meet specific user requirements. Your Goulds
• Liquids that have good
representative will gladly recommend the best lubrication qualities
sealing solution for your service...some of which
are illustrated here.
Sealless Solutions
Not all process pump applications can be sealed with optimum
reliability. Goulds ANSI dimensional magnetic drive sealless
process pumps are perfect solutions to mechanical seal or
environmental sealing problems. The EZMAG metal magnetic
drive process pump has a revolutionary bearing cartridge design
for maximum reliability and ease of maintenance. For tough Model 3298V
corrosive services Goulds also offers ETFE® and PTA lined
magnetic drives available in horizontal, vertical or self-priming Model 3296 EZMAG Model 3298
configurations to meet all your process needs! 7
Goulds Engineered X-Series Power Ends
Guaranteed For Reliability, Extended Life 7
Goulds X-Series power ends (STX, MTX, LTX and XLT-X) are designed for 2
increased bearing life, decreased maintenance costs. The result is the most 6
reliable power ends in the industry...guaranteed!
INPRO® VBXX-D C-FACE MOUNTING FLANGE 5
1 LABYRINTH OIL SEALS 5 Supports ANSI coupling guard or optional
Prevents contamination of lubricant, the primary cause
of premature bearing failure. Increased L 10 bearing
C-face motor adapter.
1
life 50% to 100% 6 LUBRICATION FLEXIBILITY
Pre-drilled for easy field conversion (flood oil
2 LARGEST OIL SUMP CAPACITY FOR ANSI PUMPS
Provides better heat transfer for more effective oil cooling.
to oil mist back to flood oil). Grease
lubrication is also easily accommodated.
Increased L 10 bearing life 15%.
7 CONDITION MONITORING SITES
3 BULLS EYE SIGHT GLASS Allow use of temperature/vibration sensors
Assures proper oil level that is critical for bearing life. for predictive/preventive maintenance.
40
40
30
*Optional Teflon labyrinth oil 30
20
seals are also available
20 10
10 0
STX GRP I MTX GRP II LTX GRP II XLT-X GRP III
0
Single Magnetic Bearing Bearing Labyrinth
Lip Seal Seal Lower Upper
Range Range
CONDITION
MONITORING
SITES
Allow easy and
consistent monitoring of
temperature and
vibration. Optional
installation of sensors.
8
Shaft And Bearings Engineered Each 3196 shaft and bearing combination
is engineered to minimize shaft deflection
(less than .002 in.) for long bearing and
(99) (221)
0 0
0 425 0 1000
Capacity – GPM (m3/h) (97) Capacity – GPM (m3/h) (227)
725 310
(221) (95)
0 0
0 1600 0 8000
Capacity – GPM (m3/h) (364) Capacity – GPM (m3/h) (1820)
Our Guarantee
Every X-Series ANSI Process Pump The X-Series will meet
is backed by a 3 year material and and exceed your
workmanship warranty. An optional expectations for
5 year extended warranty is reliability. Guaranteed!
also available.
9
Model 3196 Chemical Process Pumps
Heavy Duty Design Features for Total Range of Process Services
INPRO® VBXX-D®
LABYRINTH SEALS STANDARD
Prevents premature bearing failure caused
by lubricant contamination or loss of oil.
Bearings run cooler and last longer.
CONTINUOUS PERFORMANCE
Original flow, pressure and efficiency are
maintained by simple external adjustment
resulting in long-term energy and
repair parts savings.
EXTRA LARGE
OIL SUMP CAPACITY
Increased oil capacity provides better
heat transfer for reduced oil temperature.
Bearings run cooler and last longer.
10
MOUNTING FLANGE
Supports optional C-face motor adapter;
accommodates standard ANSI
coupling guard.
DUCTILE IRON
FRAME ADAPTER
Material strength equal to carbon steel
for safety and reliability.
CASING
• Bonus casing thickness: Class 150
pumps feature Class 300 wall thickness as
standard; increased reliability and
maximized casing life.
• Top centerline discharge for air
handling, self-venting.
• Back pull-out design for ease
of maintenance.
• Integral casing feet prevent pipe load
misalignment—maximized seal and
bearing life.
• Serrated flanges standard for positive
sealing against leakage. Meets ANSI B16.5
requirements. Class 150 FF flanges standard,
optional Class 150 RF, 300 FF/RF.
SEALING FLEXIBILITY
Wide range of sealing arrangements
available to meet service conditions.
Engineered seal chambers improve
lubrication and heat removal (cooling)
of seal faces for extended seal life and
pump uptime.
POSITIVE SEALING
Fully confined gasket at casing joint
protects alignment fit from liquid, makes
disassembly easier.
11
Baseplate Mounting Systems
Goulds offers a complete range of pump
mounting systems to meet plant requirements;
make installation and maintenance easier.
TYPE 1 CAMBER TOP
CAST IRON
Preferred standard of process
Baseplate Selection Guide
industries. Rigid and corrosion TYPE 1 TYPE 2 TYPE 3 TYPE 4 TYPE 5 TYPE 6
resistant, it is the best value in Camber CHEM- Fabricated Enhanced Advantage Polyshield
Top BASE Steel Feature Base ANSI
the industry today. Cast Iron PLUS Fabricated Combo
PLANT REQUIREMENTS Steel
TYPE 2
Corrosion Resistance (mild/moderate)
CHEMBASE PLUSTM
Polymer concrete construction provides Corrosion Resistance (severe)
exceptional rigidity & corrosion resistance. Machined Pump & Motor Parts
ANSI 1991 dimensional.
Circular Grout Holes (4 in. min.)
Vent Holes (1 in. min.)
TYPE 3 FABRICATED STEEL
An economical choice that Vent Holes (1/2 in. min.)
meets ANSI/ASME B73.1 Non-Overhang
dimensional requirements.
Full Drain Rim
Built-in Drain Pan (under pump)
TYPE 4 ENHANCED FEATURE Drain Pan Under Pump
FABRICATED STEEL
Baseplate Leveling Screws
Upgraded ANSI baseplate designed to
maximize pump operation life and ease Motor Alignment Adjusters
installation. Meets API-minded chemical Lifting Eyes
pump users’ toughest requirements.
Continuous Welding Used
TYPE 5
Flexibly Mounted
ADVANTAGE
Spring Loaded*
Heavy duty PIP compliant
fabricated steel baseplate. Available in 304 and 316 SS
ANSI B73.1-1991 Conformance
Lubrication Flexibility Goulds X-Series power ends are designed for any lubrication system
of user preference. Choice of flood oil, oil mist, grease lubrication.
Pre-drilling at factory allows easy field conversion (flood oil to oil mist
ANSI PLUSTM back to flood oil lubrication) without modifying parts. Flexible design
SEALED accommodates oil mist configurations to meet users’ practices
POWER END and preferences.
GREASE
MAGNETIC LUBRICATION
OIL SEALS
MTX
POWER END
WITH OIL MIST
Bonus Interchangeability
X-Series Power Ends Fit 8 Different Process Pumps
Minimize inventory, reduce downtime.
Model 3196 Model NM 3196 Model LF 3196 Model CV 3196 Model 3198 Model HT 3196 Model 3796 Model 3996
12 X-Series Chemical FRP Process Pumps Low Flow ANSI Process Non-Clog PFA TEFLON®-Lined High Temperature Self-Priming In-Line Process Pumps
Process Pumps Pumps Process Pumps Process Pumps Chemical Process Pumps Process Pumps
Options Goulds offers users a variety of options to meet specific
plant and process requirements.
BEARING FRAME
FINNED COOLER
Directly cools oil for lower bearing
operating temperature. Requires minimum
cooling water. Corrosion resistant construction.
Recommended for temperatures over 350° F (177°
C) when using conventional oil. When synthetic oil is
used, pump can run up to 450° F without cooling.
Above 450° add for high temperature option.
HEAT
JACKET
Economical clamp-on jacket provides practical HIGH TEMPERATURE
method of heating or cooling the casing.
Excellent heat transfer characteristics. FEATURES
Easy to install or remove for pump servicing. For operation to 700˚ F (371˚ C)
• Jacketed Stuffing
Box/Seal Chamber
JACKETED SEAL CHAMBER • Finned Cooler
Maintains proper temperature control of sealing • 316 Stainless Steel Shaft
environment. Ideal for maintaining temperature for • Graphite Impeller O-ring
services such as molten sulphur and polymerizing liquids. • Graphite Casing Gasket
Available in BigBoreTM and TaperBoreTM designs.
13
Parts List and Materials of Construction
Material
Item Part Name Ductile 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
Number Iron B&C
100 Casing Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
101 Impeller Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
105 Lantern Ring Glass-Filled TEFLON*
106 Stuffing Box Packing TEFLON* Impregnated Fibers
108 Frame Adapter Ductile Iron
112A Thrust Bearing Double Row Angular Contact**
122 Shaft—Less Sleeve (Optional) SAE4140 316SS Alloy 20 Monel Nickel Hastelloy Titanium
122 Shaft—With Sleeve SAE4140 316SS
126 Shaft Sleeve 316SS Alloy 20 Monel Nickel Hastelloy Titanium
136 Bearing Locknut and Lockwasher Steel
168A Radial Bearing Single Row Deep Groove
184 Stuffing Box Cover (Packed Box) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
184 Seal Chamber (Mechanical Seal) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
228 Bearing Frame Cast Iron (Ductile Iron for STX Group)
250 Gland 316SS Alloy 20 Monel Nickel Hastelloy Titanium
262 Repeller/Sleeve (Dynamic Seal Option) CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
264 Gasket, Cover-to-Backplate (Dynamic Seal) TEFLON*
370H Stud/Nut, Cover-to-Adapter 304SS
319 Oil Sight Glass Glass/Steel
332A INPRO ® VB-XX-B Labyrinth Oil Seal (Outboard) Bronze (ASTM B50596)
333A INPRO ® VB-XX-B Labyrinth Oil Seal (Inboard) Bronze (ASTM B50596)
351 Casing Gasket Aramid Fiber with EPDM Rubber
358 Casing Drain Plug (Optional) Steel 316SS Alloy 20 Monel Nickel Hastelloy Titanium
360F Gasket, Frame-to-Adapter Cellulose Fiber with Binder
360C Gasket, Bearing End Cover Cellulose Fiber with Binder
370 Cap Screw, Adapter-to-Casing Steel
412A O-ring, Impeller Glass-Filled TEFLON*
418 Jacking Bolt 304SS
444 Backplate (Dynamic Seal Option) Ductile Iron 316SS CD4MCu Alloy 20 Monel Nickel Hastelloy Titanium
469B Dowel Pin, Frame-to-Adapter Steel
496 O-ring, Bearing Housing Buna Rubber
*E.I. DuPont reg. trademark
**LTX Power End features standard Duplex Angular Contact: Optional STX, MTX, XLT
Other Alloys Available: 316L, 317, 317L, 254SMO, Zirconium, etc.
Illustrated:
• BigBore™ 101
• Seal Chamber
• Flood Oil Lubrication
136
332A
412A
122
112A
184
496
358
319 126 418 351
14
Model 3196 MTX
Illustrated:
BigBore™ Seal Chamber
Optional:
228 168A 333A 108 370 100
• Taper Bore™ Plus
• Standard Bore
• Jacketed Chamber
• Dynamic Seal Chamber
101
112A
136
122
332A 412A
496
184
Oil Lubrication
Optional:
351
• Grease Lubrication 358
• Oil Mist Lubrication
319 360F 469B 250 418 126
101
112A
332A
122
412A
136
360C
496
351
358
250 418
15
Hydraulic Coverage Model 3196
CAPACITY
▲ — 2850 RPM (50 Hz) ▲
0 m3 /h 20 40 50 60 80 100 150 200 250
0 GPM 100 200 300 400 500 600 700 800 1100 FT. m
m FT.
3500/2850RPM STX
800
TOTAL HEAD — 3500 RPM (60 Hz)
160
0 0 0 0
0 GPM 100 200 300 500 700 900 1100 1400
0 m3 /h 20 40 60 ▲70 80 100 150 200 ▲ 250
CAPACITY — 3500 RPM (60 Hz) ▲ = Scale Change
m FT. 0 GPM 100 200 300 400 500 600 700 8001000 1400 1800 22002600 3400 4200 5000 FT. m
350 75
1750/1450 RPM 240
STX
TOTAL HEAD — 1750 RPM (60 Hz)
95
230 160
65 45
6x8-15 140 ▲
60 200
8x 40
180 10 8x10-17
-1 120
5G
50 160
3x4-13
2x 100 30
140 3-
40 11/2 x3-13 13
120 4x6-13 8x10-16H
1 1/2 x3-10 8x10-13 80
30 100 6x8-13 20
1x2-10 3x4
● -10 60
80
2x3-10 3x4-10H
20 2x3 4x6-10H
60 -8 1 1/2 x3- 8 40
1x11/2 -8 ●
● 3x4- 8 10
40
10 7 20
● ● 2x3-6 4-
20 3x 4x6-10G
0 0 1x1 1/2 - 6 11/2 x3- 6 0 0
0 GPM 100 300 400 500 700 900 1000 1400 1800 2200 3000 3400 5000 5800 6600 7400
0 m3 /h 20 40 60 ▲ 80 100 140 180 220▲ 300 500 700 ▲ 1000 1400
CAPACITY — 1750 RPM (60 Hz) ▲= Scale Change
16
Modular Interchangeability
Power Adapter Stuffing Impeller Casing Size Power Adapter Stuffing Impeller Casing Size
End Box/Seal End Box/Seal
Chamber Chamber
STX MTX
Max BHP–40 HP (30 kW) 1x11/2 –6 Max BHP–122 HP (91 kW)
3x4–7
LTX
Max BHP–200 HP (149 kW)
11/2 x 3–6
2x3–8
2x3–6
3x4–8
1x11/2 –8
3x4–8G
11/2 x3–8
1x2–10
XLT-X
Max BHP–250 HP (187 kW) 11/2 x3–10
X-17
Max BHP–350 HP (261 kW) 6x8–13
MTX
2x3–10
8x10–13
3x4–10
6x8–15
3x4–10H
LTX
8x10–15
4x6–10G
8x10–15G
4x6–10H
8x10–16H*
11/2 x3–13
4x6–17*
2x3–13
6x8–17* 3x4–13
8x10–17* 4x6–13
* Uses 350 BHP shaft.
17
Dimensions Model 3196
All dimensions in inches and (mm). Not to be used for construction.
SP A B DISCHARGE
SUCTION
DIMENSIONS
Bare Pump
Group Pump ANSI Discharge Suction X A B D SP Weight
Size Designation Size Size Lbs. (kg)
18
Construction Details All dimensions in inches and (mm).
STX MTX LTX XLT-X
Diameter at Impeller .75 (19) 1 (25) 1.25 (32) 1.5 (38)
Diameter in Stuffing Box/Seal Chamber
(Less Sleeve) 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)
Shaft (With Sleeve) 1.125 (29) 1.5 (38) 1.875 (48) 2 (51)*
Diameter Between Bearings 1.5 (38) 2.125 (54) 2.5 (64) 3.125 (79)
Diameter at Coupling .875 (22) 1.125 (29) 1.875 (48) 2.375 (60)
Overhang 6.125 (156) 8.375 (213) 8.375 (213) 9.969 (253)
Maximum Shaft Deflection 0.002 (0.05)
Shaft Deflection Index (L3/D4)
(With Sleeve) 143 116 48 62
(Less Sleeve) 64 63 29 25
Sleeve O.D. thru Stuffing Box/Seal Chamber 1.375 (35) 1.75 (45) 2.125 (54) 2.5 (64)*
Radial SKF 6207 SKF 6309 SKF 6311 SKF 6313
Bearings Thrust SKF 5306 A/C3 SKF 5309 A/C3 SKF 7310 BECBM SKF 5313 A/C3
Bearing Span 4.125 (105) 6.75 (171) 6.875 (164) 9.25 (235)
Average L'10 Bearing Life 50,000 Hours
BigBore™ Bore 2.875 (73) 3.5 (89) 3.875 (98) 4.75 (120)*
Seal Chamber
Stuffing Box Bore 2 (51) 2.5 (64) 2.875 (73) 3.375 (86)*
Power Limits HP (kW) per 100 RPM 1.1 (.82) 3.4 (2.6) 5.6 (4.2) 14 (10.5)**
Maximum Liquid Temperature —
350° F (177° C)
Oil/Grease Lubrication without Cooling
Temperature
Maximum Liquid Temperature —
700°F (370° C)
Oil Lubrication with High Temp. Option
Casing Corrosion Allowance .125 (3)
*17 inch sizes have 21⁄4 inch (57) shaft diameters in stuffing box/seal chamber with sleeve. Shaft sleeve O.D. is 23⁄4 inches (70) for packing and 21⁄2 inches (64) for mechanical seals.
Seal chamber bore is 43⁄4 inches (121). Stuffing box bore is 35⁄8 inches (92).
**17 inch sizes power limit per 100 RPM is 20HP (15kW).
14 3298 Sealless
15 3200 Sealless
16 AF Axial Flow
HT High Temp
17 3196 Chemical
18 3299 Sealless
SP Sealless
19 3298 Self-Priming
V Sealless
20 3298 Vert. In-Line
21 MNK ISO Lined
HD Sealless
ISO Lined
22 MNK-S HD Sealless
LUtilizes X-Series Power End. TEFZEL® and TEFLON® are registered trademarks for fluorpolymer resins, films and fibers made by DuPont.