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Power transformer asset


management
works, which has eventually resulted 1. Introduction
ABSTRACT
in the formation of a new IEC Techni-
In 2014, the ISO 55000 standard on cal Committee (TC 123) dealing with Today’s world increasingly depends on
asset management was issued, pro- the management of network assets in electrical energy. Small and large con-
viding an internationally recognized power systems. In this contribution, sumers have become more vulnerable in
framework for asset management that I will focus on power transformers case of outages but are, at the same time,
utilities can adopt to enhance the as- and discuss the difference between
more aware of their energy dependence,
set performance while controlling the asset management and managing
and more critical towards energy sup-
pliers. Driven by the need for efficiency,
risks at acceptable costs. This stan- assets. Further, I will explore options
risk control and transparency, we have
dard is, deliberately, made applicable of introducing something like power
seen the emergence of asset management
to different kinds of organizations and transformer asset management,
standardization. With the introduction of
assets, hence it does not elaborate on which, on the one hand, needs to be in
PAS 55 in 2004 [1], its revision in 2008 [2],
the management of specific assets in c­ompliance with ISO 55000, but on the
and the launch of ISO 55000 in 2014 [3],
specific organizations. As a result, it is other, needs to provide more detailed
there is now an internationally recognized
the utility’s responsibility to translate guidance to asset managers and framework for asset management that
this framework into technical asset operators. utilities can adopt to enhance the asset
management processes along the life- performance while controlling the risks at
cycle of assets. This was recognized
in the 2015 IEC White Paper on Strate-
KEYWORDS acceptable costs.
In the electrical power system, power
gic asset management of power net- asset management, ISO 55000, lifecycle transformers have a crucial function. Pri-
marily, they are needed for voltage regula-

74 TRANSFORMERS MAGAZINE | Volume 5, Issue 3


Jos WETZER

ISO 55000 provides a generic


structure for risk-based asset
management, which intention-
ally does not aim at specific in-
dustries or assets

tion. Next to that, they help increase net- The asset management specification PAS Although many power utilities are
work stability. As a whole, the transformer 55 and the standard ISO 55000 have been certified according to the ISO 55000 series,
population represents a significant mon- adopted by several industries, among and the standard provides a valuable
etary value. Moreover, improper man- which the power network industry. framework for an asset management
agement, design and operation of power The standard is generic in the sense system, policy, risk approach and decision
transformers may lead to reliability issues that it is applicable to different kinds of methodology, utilities are struggling to
and failures, significant costs and service organizations, each having their own translate this framework into technical
interruptions, capacity bottlenecks and definition of assets. Asset management is asset management processes along the
congestion, and stability issues. defined as the coordinated activity of an lifecycle of assets.
The question addressed in this contri- organization to realize value from assets.
bution is: How can asset management A central part of the asset management 3. Managing assets versus
standards be better utilized for optimized standard is focused on how to guarantee
performance while controlling risks at
asset management
transformer management and controlled
performance? Can we define something acceptable costs. Essentially, the standard In the 2015 IEC White Paper on Strategic
like power transformer asset manage- is a structured approach to assure asset management of power networks [4]
ment? And if so, what would that look like? stakeholders that the various activities it was recognized that, whilst standards
are aiming at creating value to the such as the ISO 55000 series provide guid-
2. What is asset company. As the standard is, deliberately, ance on best-practice asset management
made applicable to different kinds of processes, they do not provide the indus-
management? organizations and assets, it does not try-specific guidance that is needed given
The term asset management is commonly elaborate on the management of specific the operational methods and challenges of
used for organizations dealing with assets in specific organizations. the electricity transmission and distribu-
financial or physical assets, an asset being
defined as anything (an item, thing or
entity) that has a potential or actual value Transformer asset management needs to
to an organization. In the context of this
contribution, assets are considered to be comply with ISO 55000, but also provide
physical electrical network assets such as
transformers, circuit breakers, cable, lines
more detailed guidance to asset managers
and the like. and operators
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Ensuring the quality and controlling the Some typical elements of an asset manage-
ment system are shown in Figure 1. The
associated risks involves management of elements are generic, and not specific for
the complete power transformer lifecycle any sector or any asset within a sector.
When applying the asset management
philosophy to a specific sector (electrical
tion industry. As a consequence, network As an example, an asset management power networks) and focus on a specific
businesses around the world use different standard may prescribe a process to arrive asset (the power transformer), we can ad-
performance metrics, making it difficult at a replacement strategy (or any other de- dress transformer specific concerns and
to benchmark across organizations. Also, cision) by a sequence of steps (what to do): define transformer specific solutions.
there is a lack of consensus as to what is best
practice regarding lifecycle management, • Assess the risk, by evaluating the proba- 4.1 Transformer related concerns
health and risk procedures, prioritization bility and the impact of failure;
or performance optimization. • Use a risk framework (e.g. a risk matrix) As a whole, the transformer population
This has resulted in the formation of a and the company’s risk appetite to es- represents a significant monetary value.
new IEC Technical Committee (TC 123) tablish the urgency; Moreover, improper management,
on the management of network assets in • Evaluate the mitigating options, com- design and operation of power trans-
power systems, which kicked off in Febru- pare the expected results, and create the formers may lead to reliability issues
ary of 2018. This committee is installed to portfolio; and failures, significant costs and service
deliver standardization regarding meth- • Prioritize and manage the portfolio. interruptions, capacity bottlenecks and
ods and guidelines for the coordinated congestion, and stability issues. As a re-
lifetime management of network assets in A managing assets standard would pro- sult one may define transformer related
power systems, in order to support good vide guidance on how to do that for a spe- risks and risk-based asset management
asset management. cific type of asset in a specific type of in- solutions.
Electricity networks around the world dustry (for example, a power transformer One of the particular concerns associ-
vary significantly in their operations, in an electrical power network): ated with network power transformers,
performance standards and regulatory which is also recognized in the 2015
regimes. Therefore, standards should not • How to assess the probability of failure IEC White Paper, is the age distribution.
be overly prescriptive, but should pro- (e.g. by inspections, monitoring, mod- Many transformers are approaching or
vide network businesses with a range of eling, etc.); exceeding the expected technical life-
well-defined options and allow them to • How to assess the asset-specific impact (on time, thereby introducing an increased
choose the ones that best match their own safety, reliability, availability, costs, etc.); risk of failure. Apart from ageing, oth-
circumstances and requirements. This • How to define asset-specific mitigating er concerns may include safety hazards
could cover areas such as asset inspection measures (explosion, fire), environmental issues
and diagnosis, fault measurement and re- (oil spill), power losses, obsoleteness and
porting, common degradation and failure 4. Power transformer asset spare parts, and the lack of knowledge-
models, remedial actions, lifetime esti- able and competent manpower.
management
mation, lifecycle costing, health indexing,
prioritization methods and performance When looking at the sheer definition of asset 5. Power transformer
indices. management (creating value for stakehold-
lifecycle management
Summarizing, one might say that asset ers), one could argue there is no such thing as
management is concerned with a busi- transformer asset management, because fo- Ensuring the quality of power transform-
ness management system focused on how cusing on one type of asset leads to sub-op- ers, and controlling the associated risk,
the organization and processes best serve timization when not taking into account the involves the complete power transformer
the value creation to the stakeholders, surrounding grid and asset management lifecycle. This lifecycle starts with identify-
whereas managing assets is translating system. However, it is very well possible to ing the needs regarding future transform-
that to the underlying, industry-specific, focus on the underlying asset specific pro- ers, and ends with the disposal of trans-
lifecycle processes. cesses that support the value creation. formers. Figure 2 gives an overview of the
different lifecycle phases, and the relevant
asset management processes in the differ-
ent phases.
Each lifecycle phase has its own trans-
former specific asset management chal-
lenges and processes. Together, they can
be incorporated in an asset specific man-
agement system, thereby following the gen­
eric rules as postulated in the ISO 55000
standard. Based on the power transformer
lifecycle, one may discuss and define the
key ingredients of power transformer as-
Figure 1. Typical elements of an asset management system set management.

76 TRANSFORMERS MAGAZINE | Volume 5, Issue 3


Figure 2. Overview of the lifecycle phases, with relevant asset management processes

Due to the low number of failures in the past, monitored and controlled. Operating
guidelines need to reflect to capabilities,
utilities tend to postpone replacement, of- operating margins and limitations of the
transformers in order to prevent over-
ten however, without having a solid under- loading, early aging, excessive mainte-
standing of the associated risks nance and failure.

5.6 Maintain and refurbish


5.1 Needs and demands that fulfills the criteria, and define the sur-
rounding tests, services and conditions. The maintenance process aims at keeping
In this phase of the lifecycle, grid perfor- the operating condition of the transform-
mance as well as present and future devel- 5.3 Select and procure ers in good shape for as long as economi-
opments and requirements are analyzed, cally feasible, whilst controlling the asso-
based on external growth scenarios, past In the selection and procurement phase, ciated risks. A crucial choice that needs
performance and grid characteristics such the user needs to gain the confidence that to be made is whether to apply corrective,
as the age distribution and asset variety. The the candidate transformer fulfills the re- periodic or condition-based maintenance.
aim is to identify the demands for the fu- quirements. If the specification is made In modern asset management systems, this
ture grid in terms of expansion, reinforce- SMART, it will contain checkpoints for is a risk-based decision: the choice of main-
ment or replacement. In this phase also, the verification, for example in the form of tenance type (commonly: the right mix of
transformer requirements are defined and design review, type test reports or factory maintenance types) depends on the risk in-
aligned with the overall grid requirements. acceptance tests, manufacturer quality as- volved. This may be governed by the num-
In modern asset management, the iden- sessment, the way in which the transform- ber of customers connected, the amount of
tified needs and demands are then priori- ers will be installed and commissioned, power involved, strategic customers, iden-
tized based on a risk evaluation. and the like. An important part is the tified safety, environmental or congestion
quality assurance of the goods delivered. hazards, and so on. Once the mix of main-
5.2 Specify and design tenance types is chosen, one needs to define
5.4 Install and commission the frequencies, activities, inspection items,
Once the requirements are defined, the measuring tools, knowledge rules and as-
transformer can be specified in terms of Once delivered, the transformers will be sessment criteria, in accordance with best
voltage ratio and power. However, the as- installed, usually as part of a project. In- practice (see for example [6]).
set management system may impose many stallation may be executed by own per- Often, manufacturer recommendations
other transformer requirements based on sonnel or by contractors. In either case, a form the basis of the maintenance pro-
business values such as safety, environment proper quality assurance is essential. The gram, which is understandable from a
and costs. A specification may include quality assurance involves, next to the ac- warrantee perspective. In addition, one
functional, technical and project specifi- tual installation, also the competence of may identify the most prominent failure
cations, standards to comply with, tests to personnel, the procedures and tools used modes and mitigation options and, for ex-
be performed, maintainability and service and, finally, the commissioning. ample, introduce monitoring techniques
requirements, commercial conditions, and for the high risk transformers.
environmental and sustainability require- 5.5 Operate and monitor When the transformers get older, a midlife
ments [5]. Based on the specification, a refurbishment (revision lifetime extension)
manufacturer will propose to either design Once in operation, the operating con- may be considered. Also, this refurbish-
a transformer or select an existing design ditions and the performance need to be ment may be performed periodically or

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In a modern asset management system, Management Systems Requirements; ISO


55002: Guidelines for the application of
risk-based decisions govern the mainte- Management System Requirements)
nance programs, as well as the prioritiza- [4] Strategic asset management of power
tion of replacement networks, IEC White Paper, 2015

[5] J.M. Wetzer, Power transformer life-


condition based. Just like for maintenance, provide spare parts for transformers that are cycle: Transformer specification and
in modern asset management this is a risk- still in operation, especially for older models su­stainability, Transformers Magazine,
based decision. that are no longer being manufactured. Fur- V­olume 4, Issue 1, 2017
However, for both maintenance and refur- ther, a post mortem analysis may provide
bishment decisions, other aspects also play useful feedback on aging mechanisms, and [6] CIGRÉ Technical Brochure 445, Guide
an important role, such as the future of the on the validity of aging models used. for Transformer Maintenance, WG
(smart?) grid and the availability of compe- Finally, it is important that disposal is per- A2.34, 2011
tent personnel, spare parts and service. formed such that it obeys environmental
For maintenance and refurbishment, risk- and sustainability demands dictated by [7] J.M. Wetzer, Transformer health
based prioritization is important in order the company environmental policies. and risk indexing: Transforming asset
to at least mitigate the most important risks, data into decision support information,
and to postpone activities only if the risks Bibliography Transformers Magazine, Volume 5, Issue 2,
are controlled. For this, it is essential that 2018
the asset manager has an overall up-to-date [1] PAS55 2004, BSI, 2004 (PAS 55-1:
overview of the condition of assets and the Specification for the optimized man­ [8] IEC standard 60076-7:2018, Power
associated risks in the grid. Preconditions agement of physical infrastructure assets; transformers - Part 7: Loading guide
for that are a high-quality asset database, PAS 55-2: Guidelines for the application of for mineral-oil-immersed power trans­
an effective maintenance management PAS 55-1) formers, IEC, 2018
system, and tools to select and visualize the
most prominent risks (for example by us- [2] PAS55 2008, BSI, 2008 (PAS 55-1: [9] IEEE Standard C57.91-2011, IEEE
ing a health and risk tool [7]). Specification for the optimized man­ Guide for Loading Mineral-Oil-
agement of physical assets; PAS 55-2: Immersed Transformers and Step-
5.7 Replace and dispose Guidelines for the application of PAS 55-1) Voltage Regulators, IEEE, 2011

One possible replacement policy is to [3] ISO 55000 series on Asset Man­ [10] CIGRÉ Technical Brochure 393,
replace transformers after the expect- a­
gement, 2014 (ISO 55000: Overview Thermal Performance of Power Trans­
ed technical or economical lifetime. It Principles and Terminology; ISO 55001: formers, WG A2.24, 2009
is well known from practice that many
transformers may survive much lon-
ger than that. As a result, replacement is
usually postponed, often without a thor-
Author
ough analysis of the risks. This has led to
the situation that many transformers are Dr. Jos Wetzer from the Netherlands is senior principal
approaching or exceeding the expected consultant “Asset Management” with DNV GL Energy,
technical lifetime, without a solid under- stationed in Arnhem, The Netherlands. He obtained
standing of the associated risk of failure. a M.Sc. degree in Electrical Engineering (cum laude)
Therefore, lifetime estimation techniques and a Ph.D. degree in Technical Sciences, both from the
are used more and more. These may be Eindhoven University of Technology. After obtaining his
based on models, such as the IEC [8] or Ph.D. degree he worked as an associate professor at the
IEEE [9] loading guide, or on diagnostics Eindhoven University of Technology for 14 years. His
that provide an estimation of the insulat- activities included research, education and consultancy in the field of High-
ing paper degradation from measured Voltage Engineering and EMC. In 1998 he joined KEMA (now DNV GL) as a
compounds in the oil [10]. Modern health senior consultant, in the field of condition assessment, asset management and
and risk indexing tools often involve life- EMC. From 2001 to 2006 he held a management position, and from 2006 on
time estimation algorithms. he has been active as a (senior) principal consultant, and has served numerous
Apart from ageing, other concerns may clients in Europe, North America, the Middle East and Asia Pacific on asset
lead to transformer replacement. These management issues. From 2004 to 2007 he also held a position as a part-time
may include safety hazards, environmen- professor at the Eindhoven University of Technology in the Netherlands,
tal issues, power losses, obsoleteness and engaged in Asset Management of Electrical Infrastructures. His expertise
spare parts, and the lack of knowledgeable includes asset and maintenance management, condition assessment and
and competent manpower. diagnostics, dielectrics and electrical insulation, electromagnetic fields and
Once a transformer is disposed of, it may EMC. He has published over 150 scientific and professional publications.
still fulfil a function. To start with, it may

78 TRANSFORMERS MAGAZINE | Volume 5, Issue 3

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