Instruction Manual of Cryogenic Pump

50-years’ experience
for industrial gas

SASPG equipment
Instruction Manual on the Installation,

Usage and Maintenance of
Cryogenic Liquid Pump
Email: sales3@airseparation-china.com︱http://www.ckcryo.com
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for industrial gas
SASPG equipment
Content
I. Instruction
II. Technical parameter
III. Structure
IV. Installation
V. Start-up
VI. Stop pump
VII. Maintenance
VIII. Malfunction analyzing
IX. Promises and responsibility
X. Encasement list
XI. Diagrammatic representation
XII. Qualification certification
XIII. Product certificate
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General description
The electric connecting project ought to be operated under the criteria or procedures
of electric equipment technology. Both incorrect connection and curbstone operation
may cause electric shock or even fire.
Without any security measures, it may bring about fire, explosion, deadly injury or
suffocation if applying other types of liquid to the system.
Low-temperature liquid or gas, under high pressure, if not used according to the
security rules, will probably cause severe injury or even deadly.
I. Instruction
1. We present our sincere thanks for your purchasing our pump. It is designed and
made carefully so that you may rest assured to use it. But accidents may also happen
if the pump is inappropriately installed and used. Therefore, please abide by the
guidance in the manual before fixed and used so to ensure safety and effectivity.
Besides, keep the manual carefully.
2. The safety tips indicated in this manual is to guide your correct usage of the pump
and protect you from the potential danger and even injury. Once it is wrongly
operated, two results may come out, separately “warning” and “attention”, both of
which concern about security and ought to be obeyed.
3. As all the materials of the cold end can be applied to the working condition of both
oxygen medium and high cold medium, each component of the cold end should be
degreased and dried all round in the process of maintenance and repair.
4. The pump has to be kept in dry places to prevent smear, water and dust if not used
at the moment.
5. Since the pump has been degreased and dried strictly in the manufactory, users
needn’t do the cleaning before installation. But if the adhesive tape to the intake,
return air inlet, outtake of the cold end is damaged, please degreased and dried again.
Attention: the adhesive tape to the intake and return air inlet can only be
removed during the installation to prevent smear and dust from eroding the
components inside the pump.
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II. General introduction
The reciprocating cryogenic liquid pump applies to the filling system of oxygen,
nitrogen and argon, with the usage of making the low- temperature liquid in the tank
pressurized and boiled off, then filling them into gas-jar or pipe. It is stable, easy to
operate, convenient to maintain. In proper conditions, its starting time is about 5 to 10
minutes. The pump head can be offloaded separately and reloaded after examination,
which would be finished within 2 to 4 hours.
III.Technical parameters
Medium: liquid oxygen, liquid nitrogen, liquid argon

Model: BPO-500/20
Flow rate: 500L/hr
Maximum outflow pressure: 2.0Mpa
Minimum inflow pressure: 0.02Mpa
Input power: 380V, 3ph, 50Hz
Motor power/ rotation speed: 11Kw, 380V, 50Hz
IV. Structure
The pump mainly consists of motor, belt wheel, wheel box and pump head, assembled
on the substructure.
The drive end transforms rotary movement into reciprocating movement. Then it
decelerates the motor and transmits the output power to the compression end.
Meanwhile, the motor deals with the thermal conversion and deceleration through the
components such as belt wheel, transmitting shaft, offset wheel, link staff and
crosshead. The shaft, offset wheel and axletree structure of the transmitting system is
splash oiliness model, which greatly prolongs the life-span of the dynamical system. It
is the N46 mechanical oil that acts as the lubricant used in the transmitting box,
modulated already in the manufactory. When the surrounding temperature goes below
minus 10 degree centigrade, users may change it themselves into these with low
freezing point. In normal circumstances, the lubricant needs to be changed only once
annually, with the oil surface at half the height of the oil plate lens( 油面镜 ). See
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Picture 3 about its structure. Stepless speed regulation is performed by

electromagnetic regulating machines.
The compression end of the pump head is composed of cylinder liner, pump body,
piston assembly, sealer, inflow valve and outflow valve. And both the piston ring and
guide ring are made of wearable materials so that they are durable. The sealer is made
up of components with high sealing capacity, which ensures the dependable operation
of the pump under normal working pressure. The pump head preserves heat through
vacuum jacket. The distance between piston and pump cover is 1.5 mm. See Picture 4
for detail information.
V. Installation
The installation rules suits just those normal operations and are only simply
introductions in different cases, which concern the indispensable equipment, pipelines
and valves, while installation rules would change based on users’ demand. See the
indication on picture. The fixing project ought to be designed properly by installation
department according to specific situations and users’ requirements in order to make
sure the safe and reliable performance of the whole system. We recommend the flow
system on Picture 1.
1. Installation condition
The pump base should be 50 mm above the earth surface, with an awning built, and
some room around the pump for a person to operate. See Picture 2 about the
installation size.
2. Liquid tank
The inlet where liquid flow from the tank to the pump ought to be at the bottom of the
tank, the distance between the tank and pump as short as possible. Siphon standpipe
cannot be used as air block may be caused by the air inside the pipeline, bringing
about the misoperation of the pump. And the diameter of drainage inlet in the tank
should meet the demands of the flow amount, but never shorter than that of suction
inlet.
3. Pipeline disposal
The disposal of pipelines should be designed carefully so to prevent the stress or
outside force to act on the working pump. Meanwhile, the constriction and inflation
brought about by the temperature differences should also be taken into consideration.
Therefore, compensation is to be considered during the installation. See Picture 1.
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Waring: All the pipeline parts suitable to be cut off by valves ought to be quipped
with safety valves to prevent extra high pressure caused by the boiled off
cryogenic liquid stored and the excessive pressure cause by misoperation.
4. Suction pipeline
Keep the suction pipeline that connects the drainage inlet in the tank and suction inlet
in the pump as short as possible, and diameter of two inlets as long as possible so as
to reduce the boiloff, pressure loss or cold loss. The whole pipeline from the tank to
the pump should be kept inclined downwards continuously so that the air formed in
the pipeline can possibly return to the tank. Both valve and inlet ought not to take up
too large cubage, which would increase the quantity of heat, causing boiloff.
As the liquid transmitted by the pump is in most cases saturated, part of boiled
off liquid might come into being due to pressure loss in the process of liquid
transmission, then form an air cavity, which would cause gas etching and damage the
pump severely. So it is especially vital to fix the suction pipeline correctly. The results
of our investigations show that in most cases the reason why low-temperature pump
doesn’t work is that the suction pipeline is wrongly set up, either a proper net positive
suction pressure （ NPSP ） cannot be maintained or the state of the tank is not
comprehended thoroughly.
Net positive suction pressure (NPSP) is actually energy head. Only when the
numerical value goes above the steam pressure of the flowing medium can the gas
etching be avoided. The following are several ways to raise the valid value of NPSP:
A. Enlarge the liquid height difference; B. Lower the liquid temperature (empty the of
the tank to decrease hot steam); C. enhance the primary pressure of the tank (suits
only the pressure rise under the premise of liquid phase balance); D. Take the measure
of effective adiabatic enswathement to suction inlet pipelines and return air inlet
pipelines; E. Other conditions being the same, better pump structure causes less
pressure loss; F. Decrease the amount of turnings and elongate the diameter of each
turning angle as possible.
5. Return air pipeline

Keep the return air pipeline that connects the return air inlet in the tank and return air
inlet in the pump as short as possible, and diameter of the former longer than the latter.
Adopt the method of tapering abstinence transition joint. No siphonage phenomena
between the pump and the return air pipelines. The whole pipeline from the pump to
the tank should be kept inclined upwards continuously so to prevent air lock.
Effective adiabatic enswathement should be taken on both suction pipelines and
return air pipelines between the tank and the pump in order to reduce the cold loss due
to the boiloff of the pipelines. Set the blow-off valve on the return air pipeline to
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examine the cooling state of the pump the blow-off valve is to fixed at a high point on
the pipeline). Decrease the amount of turnings and elongate the diameter of each
turning angle as possible. Besides, heat insulation is a must.
6. Drainage pipeline
The diameter of the drainage pipeline should be at least as long as that of the drainage
inlet, usually longer, at least with a length of 3 meters. A blow-off valve is necessary
to be fixed on the drainage pipeline to vent some air based on the forecolding stage so
as to speed the startup of the pump. A pressure switch had better be set on the
drainage pipeline to ensure the security of the whole system by cutting the power
automatically and stop the pump when the working pressure goes beyond the
originally set one.
7. Control and safety

The system contains several protecting devices to ensure safety.
A. High pressure shut off valve and pressure gauge should be fixed at the exit of the
pump. In that case, any pressure abnormity as well as the wrongly equipped shut
off valve can be early recognized. (As to the valve, flow arrows are drawn on it.)
The shut off valve keeps the water and air from entering the filling system to
make sure the purity of the air.
B. High pressure can be avoided by the safety valve as stated above. Besides, we
have fixed pressure sensor and pressure switch, the latter of which would cut off
motor power automatically to stop the pump under the circumstance of
excessively high pressure.
C. Behind the carburetor fixes a temperature indicating chain lock to prevent
excessively low- temperature air entering into the filling cylinder to ensure its
safety.
D. Use the tachometric controller can remote control the productivity of the pump so
to make easier the management.
E. Set up emergent manual switch in the filling plant to make convenient cutting off
the power of the pump, or pressure chain switch to cut off the power automatically
and stop the pump by chain so to ensure the safety of your system.
Warning: The pump is a positive variable one. If the pressure pipeline is shut off,
over 20 Mpa of pressure would be formed, which would likely to
damage the system severely. Therefore, safety valve is a must in the
pressure pipeline.
8. Base
See Picture 2 about the fixing sizes of anchor bolts.
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9. Examination before startup

Check if all the pipelines, fittings, bolts and electric contacts are ready (See the detail
in electric appliance plot) and the sealing state of all joint components meets the
requirement.
Rotating direction: The pump may turn bi-directionally. To ensure the life time of
crosshead, slides and shafts, the rotating direction of the motor may be altered in a
certain period.(about 2000 hours)
VI. Start up
To cool the pump, open all the air return valves, liquid suction valves on the tank. The
suction pressure of the pump should be over 0.02Mpa, or it would be impossible to set
up valid NPSP and then unable to start up. Afterwards, open the blow-off valve,
where, when liquid appears, the cooling process ends.
Low –temperature liquid ought to be in the saturated state or certain
undercooling state. If the liquid temperature gets too close to the vapor phrase point,
pressure loss, would be caused in the operation of suction valve, making the pump
evacuated. It is called gas corrosion, which may possibly damage the pump. After the
completion of cooling (In about 5-10 minutes), you may turn on the motor, when the
air return valves, liquid suction valves are still in the wholly opened state.
In the normal starting, the following phenomena would appear:
a) The drainage pipelines of the pump begins to frost;
b) Slight shaking sounds may be heard, which prove inflow valve and outflow
valve are in the working state;
c) Gradually increasing pressure would be shown on the pressure gauge on the
drainage pipelines.
Attention: If the sealing appliance leaks a bit in the process of starting up after
cooling, screw the notch nuts slightly with special tools (ok as long as it
no longer leaks). Never screw the nuts too tight, which would cause
excessive high temperature of the piston shaft, shortening the life time
of the sealing appliance.
The pump is designed with advanced cool end structure, holding high resistance to
gas corrosion. Hence, in usual cases, you may start up the motor just after the primary
cooling and it soon works normally. It is very convenient to operate. If the electrically
controlled box shakes fiercely, the users are suggested to separate the electrically
controlled box from the base and fix it to the earth or other places.
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If abnormal sound gives off, and it is shown in the pressure pipeline that
excessively high pressure is formed, stop the pump at once and examine for the
reason. If the pressure cannot go high enough, look for reasons before shutting the
pump.
VII. Stop pump
After the filling procedure, shut the inflow valve and air return valve first and then cut
off motor power of the pump. Open the blow-off valve to let out the remaining liquid.
Shut it timely after this step to protect the pump head from water, which would then
be frozen.
If there appears something wrong with the system, cut off the power first to stop
the operation of the pump. Start up again after the problem solved.
VIII. Maintenance
1. Instructions about maintenance

Though our pump is designed to be simple and durable, it is necessary to maintain and
examine it. As the components match each other accurately, we will offer suggestions
and arrange someone to maintain according to the users’ requirement to make sure the
pump work reliably and effectively. The repair work ought to be carried out under the
instruction of our technical staff. We can ensure the supply of spare parts.
Warning: make sure the power is cut off and liquid is in the state of low
temperature when the pump is examined or repaired. Any unsafe operation
would bring electric shock or accidental injury.
2. The maintaining and repairing procedure of the transmitting box

While maintaining and repairing the parts inside, almost the whole transmitting box
needs to be disassembled. So you are suggested to disassemble the whole box even if
very few components are repaired.
(1) Cut off the power.
(2) Cut all the pipelines that connect the tank and the pump, empty the drainage and
air return pipelines, and recover the normal temperature of the pump.
(3) Dismantle the suction, air return and drainage pipelines from the pump head, and
then head up or stop up all the pipelines to avoid humidity and impurity.
(4) Remove the belt box.
(5) Dismantle the belts from the belt wheels, unscrew the fixed bolts of the motor and
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move away the motor. Check to see if any abrasion or crack emerges. If necessary,
change them into a new set of belts.
(6) Disassemble the pump head from the transmitting box, which is operated as
below:
Unscrew the nuts connecting the pump head and the transmitting box and separate
them. No too strong outside force to avoid distortion of the pump. Move the whole
pump head sub-assembly to a clean repairing place.
The dis-assembly of the transmitting box

(1) Unscrew No. 31 oil plug and drain the lubricant oil in the transmitting box to a dry
container.
(2) Dismantle the belt wheel and the key.
(3) Unscrew No. 20 bolt and open the two end covers of the transmitting box.
Unscrew No. 11 bolt and open its back end cover.
(4) Draw the shaft with a proper wood stick from the hole of the back cover and tap
the transmitting box along its body to pull out the axletree and the eccentric wheel
from the hole.
(5) If not necessary, do not dissemble the eccentric wheel from the axletree. Check if
there appear any signs of abrasion on the axletree and eccentric wheel. The
originally designed eccentric wheel should not turn on any limitation such as
abrasion, notch and flaw. Nicks within the tolerance can be polished with a piece
of metallographic phase sand paper after laying the sub-assembly of axletree and
eccentric wheel on the machining tool.
(6) If the eccentric wheel is fiercely abraded, notched or flawed, remove it from the
axletree with special axletree dismantling tools and change it into a new one.
(7) Move out the sub-assembly of shaft and cross-head from the back end cover of the
transmitting box.
(8) Check No. 22 slide to see whether or not its inner hole is abraded or notched. If
not necessary, do not dismantle it.
(9) If the inner hole of the slide is severely abraded or notched, change it into a new
one.
(10)Check both big end and small end bearing metals to see if they are abraded. If not
necessary, do not dismantle them.
(11) If the bearing mental is severely abraded, change them into new ones.
(12)Check if the outer surface of the cross-head is obviously abraded. If it is, change
it into a new one.
(13)Clean-out all the components in the cleaning solution and dry them thoroughly.
The dis-assembly of the transmitting box is now completed.
The installation of the transmitting box
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(1) Wipe the slide, both ends of the connection rod and outer surface of the cross-head
with a clean piece of cloth. Carefully fix the assembly of rod and cross-head into
the box from the back end cover. First, lightly draw the rod with a proper wood
stick. Then fix the assembly of the axletree and eccentric wheel into the box along
the box body. Drill the eccentric wheel through the big end bearing metal of the
rod, aiming at the position of connection rod and eccentric wheel. Fit both the
right and left end covers on the box and screw both bolts tight.
(2) Fix the back end cover on the box and screw the bolts.
(3) Install the belt wheel and key on the shaft extension of the box. Keep the axle hole
and the surface of axle head in the same plane.
(4) Screw tight the bolts on the oil drain hole.
(5) Fill N46 lubricant oil through No. 32 air hole, with the oil surface at half the
height of the oil plate lens
(6) Circumvolve the belt wheel to ensure the transmitting box can work freely.
With the above operation, the transmitting box is installed.
3. The maintenance and repairing procedures of the cold end of pump head.
The tear-down of the cold end of pump head
Warning: As it is a cold end of vacuum inter-layer, never spoil the vacuum joint.
When it needs repairing out and out, you are suggested to change all the fragile
spare parts such as piston rings, guide rings, seal rings, gaskets and floating
valves.
(1) Unscrew No.13 drain valve joint and remove it.

(2) Take out the floating valve core and change it into a new one.
(3) Remove the No. 22 bolt and No. 24 inflow flange from the pump.
(4) Unscrew No. 20 bolt with a socket spanner, and dismantle the subassembly of the
inflow valve. If problems exist during the process, bring outer force to the end of
the piston shaft to prop up the subassembly of the inflow valve.
(5) Check the subassembly of the valve seat to see if it is severely abraded or
distorted. If it is, change it.
(6) Remove the piston shaft and air pot from the pump.
(7) Check the air pot to see if anything abraded fiercely. If there is, change it into a
new one.
(8) Check the piston shaft, piston rings, guide rings to see if they are abraded severely.
Change them if they are.
(9) Unscrew No.3 nut and dismantle the components such as pressure pads inside the
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sealing appliance, seal ring, back-up ring.
The teardown of the cooling terminal of the pump head has finished until this step.
Installation of the cooling terminal of the pump head

Warning: The liquid transmitted by the pump is fit for oxygen medium. To
assure safety, all the components of the cooling terminal must be strictly
digreased. It is prohibited to use combustible solvent such as petrol to rinse the
components.
Instruction to rinse& installation of the components of the cooling terminal of the

pump head
The rinse & installation should be taken in a clean and dry room. The operator should
be equipped to prevent the dirt& impurity in the clothing or body from the
components. Dangerous damage such as fire or explode may be caused by the
pollutant against oxygen medium such as dirt, moisture, fibre and lubricator (or
hominine grease). Collect all the components of the cooling terminal of the pump
head and rinse& dry before installation.
Installation of sealing appliance

(1) Put the sealing into the sealing appliance serially according to Picture 4. Since the
material of seal pieces numbered 6, 8, 45, 49, 50 is soft, care should be taken during
installation to prevent scratch. Just tighten nut No. 3 with hand but not too tighten, or
the installation of piston pole may be difficult.
Replacement of piston ring and guide ring
(2) Cut the new piston ring along the axis with two-sided blade. The piston ring is
composed of two rings, so could be separated after cut. Keep the two rings with an
angle of 180° in installation. Cut the new guide ring along 45 ° of axis with two-sided
blade, then install. Insert the piston pole into the pitch hole of the cylinder.
Installation of inflow valve

(3) Install nut No. 28, cold spring No. 29 and T-cone No. 31 to the incoming valve
panel No. 31. Adjust the cleanness between the T-cone and incoming valve panel, the
cleanness should be 3.5 mm. Tighten nut No. 28 with wrench.
(4) Install cylinder piston components into the pump.
(5) Install sealing gasket into the pump.
(6) Install incoming valve components into the pump. Make sure that the holes in the
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incoming valve components and the cones in the pump correspond.

(7) Screw nut No. 20 and bolt No. 21, and install filter funnel No.26. Nut No. 20
should be tightened on the incoming valve panel proportionally.
(8) Install floating valve core into the drain hole of the pump. Then install No. 10 and
No. 13.
(9) Install No.25 and No. 27. Nut No. 22 should be tightened proportionally.
(10)Tighten nut No. 3 with special tool but not too tight, or the seal ring may be over
worn and invalid prematurely. (Make sure the sealing appliance does not leak).
Above are the steps for installation of cooling terminal of pump head.
Attention: Before start, the strap wheel must be swayed by hand and let the
piston in pump reciprocate for several times. If there is no abnormity, power
could be plugged for pilot.
IX. Failure Analysis
1. No discharge
A. Cause: reverse tube
Remedy: If the air blocked in the reverse tube, the tube should be replaced (refer to
reverse tube in Page 4) and the discharge valve should be opened to exhaust the air
completely. The reverse valve on the reserve slot should be opened.
B. Cause: the input & output valve door blocked
Remedy: If caused by frozen, before start the door should be heated and dried; if
caused by pollutants, before start the valve door should be removed to clean and dried;
if caused by poor flexibility of the cone pole in the incoming valve, the pole should be
removed and scratched with fine sand paper until the pole is flexible. Then rinse, dry
and install the pole; if caused by deficient clearance between the floating valve core in
the drain valve, reduce the OD of the floating valve core until there still exists some
clearance around it when the core put into the drain hole of the pump.
C. Cause: the pump not completely cooled or NPSP deficient

Remedy: continue to pre-heat or increase NPSP.
D. Cause: the liquid approximate to aeriform state.
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Remedy: open the discharge valve in the reserve slot and discharge some gas to
lower the liquid temp.
E. Cause: the piston ring worn out or incoming& drain valve leaks
Remedy: replace piston ring; if incoming valve leaks, abrade the cone pole utile
pass the Carbon tetrachloride test ( no leak), if drain valve leaks, replace floating core.
2. Flow deficient
Cause: the input& output valve door not sealed compactly.
Remedy: remove, check or replace corresponding parts.
3. Sealing appliance leaks

Cause: filling not pressed compactly or sealing worn out
Remedy: tighten the notch nut in the sealing appliance or replace sealing.
X. Commitment and responsibility
Our after-service and maintain commitments: the quality assurance is valid 12 months
from the date the pump left the factory. Maintain to the pump will be permanent. Our
commitment is only valid for the customers using the parts produced by our factory to
the pump. If other parts not produced by our factory are used to the pump and cause
defects, we will not implement the commitment. All the pipelines, valves, fittings,
gauges, electrical circuits and switches have to meet the demand. Accidents caused by
the wrong installation are not included in our duty. We will not take any economic or
legal responsibility for any staff or property loss under the maintenance and repair
operation beyond the manual.
All the promises we make here are limited to the occasions only in People’s Republic
of China.
The copied manual without seal or being altered is invalid.
We will not post other notices if it doesn’t affect normal performance.
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* Supply scope of LOX liquid pump

S.N. Item Specification Quantity
1 Pump head (cooling end) P500 1 piece
2 Transmission case D500 1 piece
3 Belt pulley mechanism 1 set
4 Skid base 1 set
5 Speed-regulation motor 1 piece
6 Liquid feeding metal soft tube JRD-300 1 set
7 Return gas metal soft tube JRD-300 1 set
8 Spare parts and special tools 1 set
9 User's manual 1 piece
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The detailed parts listing for the driven box assembly

Serial number Figure number Name Quantity
1 WCO100-002 End cover 1 1
2 Gasket 2
3 WCO100-001 Box body 1
4 WCO100-003 End cover 1
5 Square gasket 1
6 GB1160.2-89 Rotation type oil level indicator 1
7 WCO100-014 Linking rod 1
8 WCO100-005 Eccentric wheel 1
9 GB1096-79 Key 2060 1
10 GB97.1-85 Gasket 8 16
11 GB5783-86 Bolt M820 16
12 WCO100-006 Sleeve 1
13 GB297-94 Coned roller bearing 2
14 WCO100-004 End cover 2 1
15 HG4-338-66 J type oil sealing 507512 1
16 WCO100-008 Shaft 1
17 GB1096-79 Key 1270 1
18 WCO100-019 Tighten bolt 2
19 GB93-86 Gasket 8 2
20 GB5783-86 Bolt M1225 12
21 WCO100-010 Cross-head pin 1
22 WCO100-011 Sliding sleeve 1
23 WCO100-012 Cross head 1
24 GB97.1-85 Gasket 16 4
25 GB6170-86 Nut 16 4
26 GB898-88 Bolt AM1665 4
27 WCO100-013 Supporting shelf 1
28 GB898-88 BoltA M1035 6
29 GB6170-86 Nut 10 6
30 GB97.1-85 Gasket 10 6
31 Bolt Jam M16 1
32 Vent Jam M16 1
33 GB1235-76 O ring1203.1 1
34 GB1235-76 O ring1005.7 1
35 Dedust oil sealing 1
36 WCO100-018 Envelop 1
37 WCO100-017 Nut 1
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38 GB75-85 Bolt M1020 4

39 WCO100-016 Flange 1
40 GB6173-86 Flat bolt M161.5 1
41 WCO100-007 Medium supporting plate 1
42 GB73-85 Bolt M620 3
43 GB893.1-86 Block ring 110 1
44 WCO100-014-2 Small shaft tile 1
45 WCO100-014-1 Large shaft tile 1
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List of the pump head
No. Item No. Description qty accessories NO. Item No. Description Qt accessorie
y s
1 TL-040 Block ring 1 28 TL-022 T shape nut 1
with screw cap
2 TL-007 Scrape ring 1 29 TL-024 Low-temperat 1
ure spring
3 TL-006 Spline nut 1 30 TL-002 Inflow valve 1
seat
4 TL-011-1 Pressure pad 1 31 TL-023 T shape cone 1
shaft
5 TL-021 Interval pad 1 32 Ø53.5/ Gasket 1
between the hard Ø64x2
tank
6 TL014 Interval pad 4 4 33 TL-001 Cylinder cover 1
7 TL013 Hard Interval pad 1 34 TL-033 Pump body 1
8 TL-012 Seal ring 4 4 35 TL-026 Elastic ring 4
9 TL-011 Back-up ring 1 36 TL-034 Piston ring 4 4
10 Ø32/Ø25x Gasket 1 37 TL-004 Protect cap 1

2
11 TL035 Outer nut 1 38 TL-047 Vacuum joint 1
12 TL-039 Drainage pipeline 1 39 TL-030 Guide ring 1 1
13 TL-036 Drain valve joint 1 40 TL-005 Piston rod 1
14 TL-037 Drain valve 1 41 TL-033-5 Outer cylinder 1
15 TL-038 Floating valve core 1 1 42 TL-048 Molecule

sieve
16 TL-033-4 Grid holder 1 43 TL-049 Fiberglass
17 TL-041 Return air joint 1 44 TL-015-01 Butterfly 4
6 spring
18 Ø50/Ø44. Gasket 1 45 TL-010 V shape seal 4 4
5x2 ring
19 Ø49/Ø32x Gasket 1 46 TL-019 Pressure ring 1
2
20 TL-043 M8 nut 8 47 TL-008 Gasket 1
21 TL-044 M8 double head 8 48 TL-029 Seal ring 1
nut
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22 TL-045 M10 nut 8 49 TL-009 Seal ring seat 1

23 TL-046 M10 double head 8 50 TL-027 Seal loop 2 2
nut
24 TL-003-1 Flange 1 51 TL-028 Compaction 2
loop
25 TL-003 Inflow flange 1 52 TL-025 Compaction 1
ring
26 TL-018 Filtrating filler 1 53 TL-020 Guide ring 1
27 Ø64/Ø53. Gasket 1
5x2
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SASPG equipment
* Spare parts of LOX pump
S.N. Item name QTY S.N. Item name QTY

(PCS) (PCS)
TL-001 Cylinder liner 1 TL-022 T-shape nut※ 2
TL-002 Inlet valve seat※ 1 TL-023 T-shape cone rod※ 1
TL-005 Piston rod 1 TL-024 Low-temperature 1
spring※
TL-006 Spline nut 1 TL-025 Clamp ring 1
TL-007 ★Scraping ring 1 TL-026 Elastic ring 4
TL-008 ★Gasket 2 TL-027 ★Sealing ring 2
TL-009 Packing holder 1 TL-028 ★ Clamp ring 2
TL-010 ★V-shape sealing 4 TL-029 Sealing room ring 1
ring
TL-011 Supporting ring 1 TL-030 ★Guide sleeve 1
TL-011-1 Pressure pad 1 TL-031 Connecting bolt 1
TL-012 ★ Sealing ring 4 TL-034 ★ Piston ring 4
TL-013 Hard cushion 1 TL-035 Wrap nut 1
TL-014 ★ Middle pad 4 TL-036 Drain valve joint◇ 1
TL-015 Belleville spring 4 TL-037 Drain valve body ◇ 1
TL-019 Pressure ring 1 TL-038 ★Floating valve core 1
◇
TL-020 Guide sleeve 1 TL-039 Discharge pipe 1
TL-021 Pas between hard 1 TL-040 Detent ring 1
groove
Inlet flange 1 Outlet valve Copper pad - big ◇ 1
TL-018 Filter bucket 1 Outlet valve Copper pad - small 1
Drive Shaft 1 Stainless steel bolt 1
Speed controller 1 Ф49/Ф32×2 copper washer 1
Belt 1 Ф50/Ф44.5×2 copper washer 1
Large belt pulley 1 Ф53.5/Ф64×2 copper washer 1
O-shape ring 1 Ф105/Ф96×2 copper washer 1
J-shape oil sealing 1 Copper nut 1
Corrugated pipe 1
※ indicates Inlet valve spare parts; ◇ indicates drainage valve spare parts;
★ indicates pump head spare parts
- 24 -

Instruction Manual of Cryogenic Pump

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Instruction Manual of Cryogenic Pump

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50-years’ experience

for industrial gas

Instruction Manual on the Installation,

II. Technical parameter

VI. Stop pump

VIII. Malfunction analyzing

IX. Promises and responsibility

XI. Diagrammatic representation

XII. Qualification certification

XIII. Product certificate

II. General introduction

Medium: liquid oxygen, liquid nitrogen, liquid argon

Picture 3 about its structure. Stepless speed regulation is performed by

5. Return air pipeline

7. Control and safety

9. Examination before startup

VII. Stop pump

1. Instructions about maintenance

2. The maintaining and repairing procedure of the transmitting box

The dis-assembly of the transmitting box

The installation of the transmitting box

The tear-down of the cold end of pump head

(1) Unscrew No.13 drain valve joint and remove it.

sealing appliance, seal ring, back-up ring.

Installation of the cooling terminal of the pump head

Instruction to rinse& installation of the components of the cooling terminal of the

Installation of sealing appliance

Replacement of piston ring and guide ring

Installation of inflow valve

incoming valve components and the cones in the pump correspond.

IX. Failure Analysis

B. Cause: the input & output valve door blocked

C. Cause: the pump not completely cooled or NPSP deficient

D. Cause: the liquid approximate to aeriform state.

3. Sealing appliance leaks

* Supply scope of LOX liquid pump

The detailed parts listing for the driven box assembly

38 GB75-85 Bolt M1020 4

List of the pump head

10 Ø32/Ø25x Gasket 1 37 TL-004 Protect cap 1

15 TL-038 Floating valve core 1 1 42 TL-048 Molecule

22 TL-045 M10 nut 8 49 TL-009 Seal ring seat 1

* Spare parts of LOX pump

S.N. Item name QTY S.N. Item name QTY

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