1

40

Solvent Ink
4 Color

Excellent Plus – 3204T Printer

Service Manual
XP-3204T-A-200902-01
 USER’S SAFETY GUIDE

The following warning and caution notices are used in this Manual to prevent
injuries to the user and damage to property.

DANGER

This symbol warns that ignoring an instruction or an incorrect action

may lead to death or serious injury. So you must follow the instruction
to avoid such an accident.

WARNING

An incorrect action may lead to potential danger which may result in

death or serious injury.

CAUTION

An incorrect action may lead to injury to your body and damage to

your property that proper attention is needed.

Ⅰ
 CONTENTS
CHAPTER 1. INTRODUCTION 1-1
1. Introduction 1-2
2. Key Features 1-2
3. Specification 1-3
4. Major Parts position 1-5
5. Qualification of Operator 1-14

CHAPTER 2. INSTALLATION 2-1

1. The place for Installation 2-2
2. Environment 2-2
3. Ventilation 2-3
4. Requirement for Electricity 2-4
5. Installation procedure 2-5
(1) Unpacking of Body 2-5
(2) Unpacking of Stand 2-6
(3) Accessories 2-7
(4) Installation of body and stand 2-10
(5) Attachment of drying fan 2-14
(6) Attachment of rubber roll bar 2-15
(7) Placement 2-16
(8) Removal of internal packing 2-17
(9) Check for the ground 2-18
(10) Check for the shortage 2-20
(11) Power cable connection 2-21
(12) Remove refill air and provide inks 2-22
(13) Media installation 2-29
(14) Set up for TCP/IP and WASATCH softrip 2-35

CHAPTER 3. PARTS REPLACEMENT 3-1

1. Print Head 3-2
2. Cartridge Board 3-4
3. Main Board 3-5
4. Head Board 3-7
5. Refill Board 3-10
6. Cable Veyor 3-12
7. Suction Fan 3-19
8. S2M Belt 3-21
9. MP Sub Board, Carriage/Feed motor drive 3-24
10. Checking point after parts replacement 3-26

Ⅱ
CHAPTER 4. PRINTER SETTING 4-1
1. Head Alignment 4-2
2. Head base height adjustment 4-13
3. MXL Belt 4-14
4. PID controller 4-16
5. Other measures 4-18

CHAPTER 5. MAINTENANCE 5-1

1. Check list 5-2
(1) Daily check point 5-2
(2) Weekly check point 5-2
(3) Monthly check point 5-2
(4) Other periodical check point 5-2
2. Machine maintenance 5-3
(1) Capping maintenance 5-3
(2) How to use a Funnel 5-4
(3) Use DGI’s Ink 5-5
(4) Check point before/after operation 5-6
(5) How to maintain Head 5-7
(6) Operation of parts 5-8

CHAPTER 6. TROUBLE SHOOTING 6-1

1. Trouble shooting 6-2
2. Harness test 6-6
3. Emergency Measures 6-13
(1) Overflow 6-13
(2) Electricity Failure 6-14

CHAPTER 7. FLOW CHART & PCB 7-1

1. System Diagram 7-2
2. Power Diagram 7-3
3. Refill system 7-4
4. PCB function 7-6
5. PCB diagram/ Pin Map 7-14

Ⅲ
Model : XP-3204T

Chapter 1. Introduction

1-1
1. Introduction
4color solvent Inkjet printer XP-3204T delivers the best printing quality
ranging from ourdoor signboard up to wrapping vihicles.
XP-3204T can print max. 3.2m width media such as flexible Vinyl, Flex
and Banner Flex and so on by using Solvent-Based Ink.
XP-3204T can print out max. 18㎡/hr with 4 Color[K,C,M,Y] in
Production mode.

2. key features
□ 4Color Triple heads (3Heads / Color)

□ Powerful and stable carriage movement by double LM block system.

□ Enhanced convenience of Ink purging and solution cleaning by

pneumatic system.

□ Auto feeding system designed for safety

1-2
 3. Specification
1) Specification
1 Print head technology Drop-on-Demand Piezo
2 No. of head 12 ( 3 Heads / Color)
200 X (740/1,110) dpi – Draft mode
3 Resolution 300 X (740/1,110) dpi – Production mode
600 X (740/1,110) dpi – Quality mode
4 Color 4 color (Y,M,C,K)
5 Print mode UNI / BI-DIRECTION
Draft mode : 25 sqm/hr
6 Print speed(max.) Production mode : 18 sqm/hr
Quality mode : 12 sqm/hr
7 Ink type True Solvent-Based Pigment
8 Print media Roll and Sheet

9 Command SP-RTL & HP-RTL Emulation

10 Max. print width 3,290mm
Loadable max width
11 3,310mm
of media
12 CPU 32BIT RISC
13 Memory 256MB
14 Interface TCP/IP
15 Input voltage 1φ 200-240V~
16 Rated current MAX 10A
17 Rated frequency 50/60Hz
18 Media type Flex, Banner, Mesh etc
19 Motor type Carriage: AC Servo Motor Feed: AC Servo Motor
20 Dimension W 1,025 * H 1,700 * D 4,600
21 Weight 800kg
Adjustable head voltage
Auto ink supplying system
Open check sensor for front cover
23 Other features
Auto heating system

Printing speed and calibration adjustable

Auto media feeding system

＊ Specification is subject to change without notice for performance improvement.
1-3
2) PRINTING MODE AND RESOLUTION

NO. PASS RESOLUTION MODE

1 D4 Pass 200*740 Draft mode

2 D6 Pass 200*1,110 Draft mode

3 4 Pass 300*740 Production mode

4 6 Pass 300*1,110 Production mode

5 F4 Pass 600*740 Quality mode

6 F6 Pass 600*1,110 Quality mode

* Standard on resolution in rip software

1-4
 4. Major parts position
In order to get used to XP-3204T, please read carefully below details showing
main components.

Side cover-L Center cover Pinch lever Side cover-R

Heater
control
system

Center
L-Pillar
Connection
bar

Front View
Refill
R-Pillar
system

1-5
Sidecover-R Power panel Rear Cover Sidecover-L

Photo
sensor
(Rear)

Photo
sensor
(Front)
R-Pillar Center
connection
Bar

Rear View
L-Pillar

1-6
1) Purging part

Box beam LM Guide

Purging
case
support(L)

Purging part(Front)

Box beam

Purging
case
support(R)

Purging Part(Rear)

1-7
2) Head carriage part

Head
Purging board
S/W

Head
cover
Encoder

Carriage(Front)

Purging
S/W

Sub solution
Sub- ink tank
tank

Carriage(Rear)

1-8
3) Home position

Purging
support(R)
Pinch
lever

PID
Controller

Home part(Front)

Purging Hose fixing

position(R) guide

LAN
Main S/W connector

Ground
cable
Home part(Rear) connector
Main power
C/C

1-9
 Regulator
IR1000-01BG

Sub-air tank

Pneumatic Filter AF20-

motor 01BC

Sol valve Pneumatic

VT301-025G panel ASSY

Home part(Side)

Double
pulley
fixing plate
case

Purging
support(R)

Waste-ink
tank Small
(500㎖)

Home part(Side)

1-10
4) Refill part

Membrane Manual refill

cover button

Refill part(Front)

Main-ink
tank

Refill Anti
SMPS electric
shock B/K

Refill
board

Refill part(Rear)

1-11
5) Location of composition
Location Composition

Home part(Front) Membrane

Heater control system
Photo sensor(Front)

Home part(Side) Feeding motor

Waste-ink tank(S) (500㎖)
Pneumatic panel
Pneumatic motor
Regulator
Purging support(R)
Refill system
Main-ink tank
Ink filter
Membrane cover
Double pulley

Power C/C
Home part(Rear) Main S/W
Photo Sensor(RR)
Ground Cable Connector
LAN Port
Hose Fixing Guide

Purging part(Front) Purging case support(L)

Waste-ink tank(L)
Purging part(Side)
Carriage motor
Idle pulley

1-12
 POSITION COMPOSITION

CARRIAGE ASS‟Y Main Board

Net Sub board
Head Board
Print head
Cartridge Board
Purging Switch
Sub-Ink tank
Mini Valve
Head Cover

RIGHT, UPPER LEFT Eyebolt

FRONT Drying Fan

Front Roll Bar
Tension Roll Bar
Magnetic Capping

REAR Carriage Motor Drive

Servo Motor Drive
Control Box
SSR 25A
Circuit breaker
MP Sub Board(DRT)
Power Source 92F(XPD)
Tension Roll Bar
Rubber Roll Bar(RR)
Media Roll Bar

1-13
5. Qualification of Operator

Qualification of XP-3204T

Operator is limited only to those who finished DGI’s training Course or who
received training from qualified Operator.

(1) Should well aware of User’s Manual.

(2) Should distinguish printed colors and understand ICC Profile.

(3) Should understand the influence caused by printing environment.

(4) Well aware of Consumables and its replacement period.

1-14
Model : XP-3204T

Chapter 2. Installation

2-1
 1. The place for installation
1) check point

① For installation, 6M x 6M is recommended.

(Actual size for the machine => 4.6M x 1.025M x 1.7M)

② For rear side, the room for material’s switch and input is necessary.

③ For the front where the print is coming out, Over 3M will be enough.

④ The rear cover which has duct connection for ventilation is good to be
placed near to an extractor fan.

⑤ Drying out for prints is accomplished at the front and solvent is burn
down to the floor, so it will be good solution to place a ventilating duct
3~4 m away from its front for indoor ventilation.

⑥ It will be better to have distance from another high voltage machines,

power source turbine and other similar ones.

2. Environment

1) recommendation

※ The environment affects the quality of prints a lot, Please check following
things before installation.

① Machine should be isolated from carpet and PVC floors. They may cause
electric static which makes nozzle clogging, poor prints quality and
damage to the electric parts.
② Check if there are high voltage lines or any machines which consume high
electricity. This can be the reason of noise, head firing stop,
nozzle clogging, etc.
③ Temperature and humidity must be checked. The quality of prints is highly
affected by this.
Recommended temperature : 25 ℃ (20℃ ~ 29℃)
Recommended humidity : 50% (20% ~ 80%)

2-2
 3. VENTILATION

1) The standard for ventilation

- Electricity : 220V 60Hz

- Maximum power : 2.5㎥/min
- Maximum constant pressure : 25mmAq
- Place for work : indoor

At drying out after printing, The air contaminated by solvent spreads out on the
floor. So ventilation fan is recommended to be set up on the floor. When
ventilating fan in the rear cover is utilized, the front cover must be close. Below
standard for ventilating instrument is minimum requirement.

※ The following is common sense for solvent

1. Chemical product
◈ General characteristics : Liquid which smells gasoline with no colors
2. Dangerous point
◈ Floating in the water and igniting fire which produce stimulating steam
◈ Affection to the eyes : Stimulation is caused when it remains in the eye
◈ Affection to skin : Stimulation is caused when it remains in the skin
◈ Affection to eating : Dangerous stimulation to the stomach, inhalation
and lung.
3. The care for Emergency
◈ When it is in the eye : Wash with water for 15 min.
◈ When it is contacted to skin: Wash with soup and water.
◈ Eating : Do not vomit because this cause counter flowing to the lung,
take relax and provide fresh air if necessary and ask for medical
treatment.
4. Prevent ion of exposure and the tip for protection tool
◈ Protection for eye : Protection instrument for face and goggles
◈ Protection for hands : rubber gloves
5. Physical and chemical characteristics
◈ Outfit : Liquid with no colors
◈ Stem pressure : 52mmHg(20℃)
◈ Specific gravity : 0.68 ~ 0.749
◈ stem density : 2.9
◈ element amount : 84.2

2-3
4. Requirement for electricity

1) Requirement for main electric power

Electric pressure : 200 - 240 VAC
Electric current : 3.5A
Electric power : 800W

2) Requirement for heater electricity

Electric pressure : 220 – 240 VAC
Electric current : 6.5A
Electric power : 1,450W

3) Others
※ For electric power for printing, About 30~40% more extra rooms from its
standard requirement is asked.
※ Main power and heater power are separated. So each consent will provide
electricity. If the same consent is used, over flow is loaded and this causes
a fire and other dangerous situation.
※ The place where electricity is not stable, AVR and UPS should be utilized to
protect machine and works.

• UPS minimum standard

- Magnitude(KVA) : Over 2.5KVA

- Phase : Single phase
- Input voltage : ±15% from setup electricity
- Frequency for input : 50/60Hz ±5%
- Output electricity adjustment : stable within ±1% from set up electricity
- Acceptable output voltage fluctuation : ±5%

• Minimum requirement for AVR

- Magnitude(KVA) : Over 2.5KVA

- Phase : Single phase
- The constant for input electricity : Single phase
- Input voltage : ±15% from setup electricity
- Frequency for input : 50/60Hz ±5%
- Output electricity adjustment : stable within ±2% from set up electricity
- Frequency for output : 50/60Hz ±0.5%

2-4
5. Installation procedure
1) unpacking of body

1. Remove the box on the top.

2. remove lower box

3. Remove wrapped vinyl and sponge

2-5
2) unpacking of stand

1. Remove the box on the top.

2. remove lower box

3. Arrange accessories beside body

2-6
3) Accessories
Accessories box contains following items

Item index-1

ITEM PICTURE Qty ITEM PICTURE Qty

Tube INK
to hand 1 Y,M,C,K Each 1
pump (1000ml)
Tube Cleaning
1 2
(1M) Solution
3X4 (1000ml)
Subroll bar
1 Anti 6
(130, 150) humdity

Head
cleaning Ventilator 1
1 (Domestic)
crew

driver Cap nut

1 2
(+) (6mm)
30cm
Flexible SWAB
1 8
ducthose (FOR HEAD)

Drying
2 Roll end 2
fan fixing cap (98D)

bolt
Stand 8 Roll end 2
fixing bolt cap (SJ)

Wasatch 1 Printing
1
rip s/w sample

2 funnel 5
band

2-7
 Item index-2

ITEM PICTURE Qty ITEM PICTURE Qty

1 Power
Manual 2
cable

Magnetic Ground
1 1
Capping cable(10M)

Head 0.5T: 2 Sub-

protection power 3
1T: 3 cable

Protective 1 Syringe 5
goggle (60CC)

Waste-ink 1 LLD-PE 1
Tank (20L) WRAP

Cleaning
solution 1 5
bottle AIR FILTER
(250ml)

LAN cable 1 4
Thimble

Hexagon One
wrench for Hand pump 1
(4,5,6mm) each

Wrench
Waste-ink 2 22
bolt
Tank (500ml)
8*40

Washer Washer 14
8
(White) (black)

2-8
 Item index-3

ITEM PICTURE Qty ITEM PICTURE Qty

Wrench
FAN B/K 1 for bolt
each 6
(L, R)
8*50

2-9
4) Installation of body and stand
Tools : 1) 8mm hexagon wrench 2) Drill gun

1. Place center connection bar between stands.

(One with refill is the right stand)

2. Fix the center connection bar to both stands with 7 wrench bolt.

3. Fix the printer with fixing device not to be unstable

Fixing device

2-10
4. Put the body on the stands for wholes in circle to be inline.

5. Move the printer with crane as below

1 1

① CRANE ② EYEBOLT

2-11
6. Fix the body to stands using wrench bolt 8*40 from inside the stands

<Wrench bolt 8*40 >

Purging position stand(L) upper

inside

Purging position stand(R) upper inside

7. Open the pillar-R, connect SCRN cable and air line

2-12
 In the initial installation, there is a chance to have
foreign substance inside the ink tube.
After the printer installation, please supply ink as
following procedure. there would be a problem such
WARNING as head clogging, abnormal printing in wrong
procedure.
For the safety reason, it is highly required to follow up
the regulation mentioned in MSDS.

8. Be sure that printer is off and open the cover of purging position.
Remove wrap and crew wrapping head base.

9. Disconnect Hose cap(5ea), Cap nut(5ea) and Ink hose(5ea).

Connect ink hose to Hose fixing guide using cap nut.

Ink hose Cap nut Hose cap Hose fixing guide

Be careful not to spill solution or inks to the machine.

It may cause the damage of surface.
CAUTION

Make sure that ink tube and hose fixing guide are
connected tightly by cap nut. Otherwise ink tube could fall
CAUTION apart by shock

2-13
5) Attachment of drying fan.

1. Attach B/K for drying fan using wrench bolt 8*50 to pillar(L,R) as follows

< Wrench bolt 8*50 >

2. Attach the right of fan to B/K

3. Attach the left of fan to B/K

4. Fix the fan with fixing bolt

< Drying fan fixing bolt >

2-14
6) Attachment of rubber roll bar

1.Attach the right of roll bar to B/K.

<The right part(bearing)>

2. Attach the left to B/K.

* When installation of rubber roll bar, place the gear of the bar on the left
from a view of the rear

B/K cap- R

< Left part(Gear)>

3. Slide below pin to fix B/K cap

B/K cap- R

2-15
7) Placement
1. Check for the balance by using the level meter.
(Check the balance of Left/right , front/rear)

2. Once the place is decided, fix the printer using fixing device

Fixing device

3. Make sure that the printer is balanced checking level meter

on the right, left, center of the platen.

4. If one part of printer slant, adjust horizontal with Fixing device.

* Refer to below for leveling

- Anti-clock wise : Level up
- Clock wise : Level down

2-16
8) Removal of internal packing
1.Remove tape and sponge

2. For carriage, disassemble the cover at purging position, unwrap the vinyl
under head base.

2-17
 9) check for the ground
- inspection

The above tool is necessary for measurement

By using above measurement tool, Resistance value is recommended to be

below 10Ω

2-18
 - check for ground
Connect outdoor ground cable to the ground connect screw inside of home stand.
* If it is not connected, machine is able to be damaged by over flow.

※ How to check for ground by using multi tester

Check for the connection for inlet of power cable and ground cable
Resistance value is recommended below 10Ω. If measurement for
resistance value is not possible, AC power is under 5V is recommended.

2-19
10) check for the shortage
- Check for the short of MAIN POWER

Measure resistance value of Inlet where has electricity for main power
※ Warning – Check for the cables if 0Ω is up in the test method. There is
possibility of short.

- Check for the short for the heater power

Measure resistance of Inlet which has electricity for heater power

※ Warning – Check for the cables if 0Ω is up in the test method. There is
possibility of short.

2-20
11) Power cable connection

Fan Power
Sub power Heater Power

Main Switch Main power LAN PORT

-MAIN SWITCH : ON/OFF for MAIN POWER.(Provide power to the printer)

-Circuit breaker switch : protect from overflow.
(Automatically OFF in the case of overflow)
-MAIN POWER : Power for printer..
-SUB POWER : Power for HEATER.
-HEATER POWER: Power for HEATER.
-FAN POWER : Power for FAN.

2-21
12) Remove refill air and provide inks

A. Input inks to main ink tank

1. Open ink tank.

2. Use the funnel to input inks about

500 ml.

3. Input carefully not to spilt.

4. When finish providing inks,

remove funnels and close the cap.

5. Keep the funnel away from dust

after cleaning inside.

6. The funnel should be prepared

for each color.

To input inks correctly for each color, open the cap for
each color one by one not to have any mistakes.
CAUTION

Be careful not to spill solution or inks to the machine.

It may cause the damage of surface.
CAUTION

2-22
B. Ink supply of main ink tank
1. Disconnect the float sensors of sub-ink & solution (KCMYS) tank from
head board, Turn on the power switch on the rear with front pinch
lever up
* Power on without disconnection of float sensor of sub-ink tank may
cause air bubble

Float sensor connector

Pinch lever

Head cover

2. You may see ink filters opening membrane cover, open each cap and push
Manual refill button to fill ink in the filter (In order of K,C,M,Y)
(Cap should remain half opened for air to come out)

3. When you see ink bubble, wait 20 seconds and resume refilling.
Bubble continues to be seen, emit the bubble though filter cap.

Manual refill button

Filter cap
K C M Y
<refill membrane>

2-23
4. Close the cap when the ink start to flow over the filter and wipe flowed ink

5. Close membrane cover.

When the filter cap is completely opened, ink can be

Spilt when close it because screw becomes out of joint.
CAUTION

When remove the air from ink filter, work for each color
one by one.
CAUTION

2-24
C. Solution supply of ink filter

1. For cleaning solution filter, open the cap and remove air using hand
pump and close the cap

<filter for solution>

Hand pump

※Principle of ink supply: Ink pump fills the ink in the main filter and the ink flows
through ink hose to sub ink tank

Filte
r
cap
Main-ink tank

PUMP

Sub-ink tank

Ink supply diagram

Remaining air in the main ink filter cause severe ink over
flow to head direction. Make sure that ink is completely
CAUTION filled for no air to remain in the filter

2-25
D. Ink supply for sub ink tank & nozzle checking

1. Take out Air inlet(KCMY) in circle below

Head direction
Air inlet Ink inlet

Ink outlet
Structure of sub-ink tank

2. Adjust mini valve as follow

(Ink mini valve YMCK : I direction, Solution mini valve S2 : I direction)

Solution Mini Valve

Y M C K S1 S2

Ink

Air inlet

2-26
F. Ink supply for head and nozzle checking

1. Connect float sensor(KCMYS) of

sub-ink tank to head board.

2. When 20ml of inks are filled in

sub-ink tank, turn off the machine
and shake sub-ink tank. Then
remove inks completely by using
syringe. repeat this process for
more than 3 times to remove
remained ink completely.
If not, white spot can be
occurred.

3. Turn on the printer again and wait until ink is completely filled in the sub-
ink tank. Adjust mini valve lever to ink(I) direction and remove inks
through head nozzle by pressing the purging switch.

When ink is filled in sub-ink tank, error message

<<PAUSE : Refill Over Time>> can be shown if refill pump
is operated over 30 sec.(over 1 min. for solution). Press
CAUTION the PAUSE key to restart refill in this case.

If the float sensor connector of sub ink tank is connected

to wrong color connector of head board, the ink can be
CAUTION overflowed from sub ink tank damaging the printer surface.

Use plastic syringe only for removing inks. If you provide

new ink by this, it will damage seriously to the heads.
CAUTION

2-27
G. nozzle checking

1. Push purging switch to fill

Heads with ink. Be sure that all
head fairly fire the ink.

Purging
switch

2. Wipe the surface of head base with crew.

* Softly touch the surface of head with crew to remove wasted ink.
Hard wiping could damage nozzles.

Misconnection on color of float sensor to head board will

cause a over flow from sub-ink tank.
CAUTION

2-28
13) Media Installation
A. Principle of auto media feeding system

Front roll Rear

bar rubber roll
bar

Media

Tension bar

Lay out of auto feeding system

Auto media system brings you stable printing quality, as both edges of feeding
device equipped with gear to keep regular tension and avoid diagonal feeding or
coming off the platen regardless of media‟s width

Rear roll bar is to loose media in regular by signal of sensor in order to

have tension bar keep consistent height

Front roll bar is to take up media that‟s been dried by heater and fan and brings
regular tension to avoid diagonal feeding.

2-29
B. How to set up for media

1. Turn off TAKE-UP motor and raise front

pinch lever.

2. Attach media to the media roll bar and fix it by fixed volt.
The left is for bearing axis from printing side.

Roll End Cap (L)

bearing

Fixed volt

Room for
15cm

Roll end cap

3. After attaching media, move the roll bar

to its stand.

Two people work together for media set up.

CAUTION

2-30
4. Put the media slowly from its rear side
through front side.

5. Pull out the media from the front.

6. Fix the media by dropping pinch lever.

Be careful not to distort the media.
Once media is rolled out on the roll bar,
set up the tension adjustment bar.
Tension will be the same when its balance
is well made.

7. Turn on TAKE-UP motor to roll rubber bar.

Push media softly to be taken up to roll bar

2-31
8. Once the roll bar takes up media, hook up tension bar.
Be sure that tension bar be balanced for tension to be regular
when printing.

Rear auto tension bar

9. Turn off TAKE-UP motor, place media under front auto tension bar.

2-32
C. Usage of front roll bar

1. Load empty media bar using roll end cap

2. Attach the media to the front roll bar by

using tape. (Maintain the media strained.)
Turn on TAKE-UP motor to roll up media
keeping a regular distance

It’s good to detach media from machine, when you don’t operate
machine for a long time.
CAUTION

D. PRIME TEST
1. Run the prime test to check nozzle condition

Y M C K

2-33
E. Usage of pinch arm stopper

1. When no media between feeding rubber roller and pinch roller acetal,
use a pinch arm stopper with pushing it softly.
(prevention abrasion of feeding rubber roller and pinch roller acetal.)

Pinch arm
stopper

2. When usage of pinch arm again, you can pull it.

2-34
14) Set up for TCP/IP & WASATCH SOFTRIP
A. Set up for TCP/IP

1. Put on “start” and “Set up” in the window → Execute “Network connection”

2. Select local area connection and open properties

2-35
3. At the local area connection,
Select “Internet protocol(TCP/IP)”,
then, select “property(R)”

4. Set up as following, then finish

installation by put on advanced.

Set up below IP address

(From 1st to 3rd 192.168.1 and
for 4th, you can choose from
1~255 except 5.

Subnet mask : 255.255.255.0

2-36
B. WASATCH SOFTRIP Set up

1. Start → Wasatch Soft RIP Version X.X → Wasatch Soft RIP Version X.X
* Over Window XP,2000 is recommended
2. When Wasatch SoftRIP is executed, Start print set up by putting on Print →
Setup.

3. Select “DGI XP-3204T” after opening list box in Print Model.

2-37
4. Click “TCP/IP List” next to list box of Physical Connection.
Press “Add” button after inputting below picture,
Then finish the set up by “Save List”.
(TCP/IP Address : 192.168.1.5, Port : 5000)

5. Select “TCP/IP” in list box of Physical Connection

2-38
6. Select ICC Profile in Imaging Configuration.

※ please delete folder written by korean before using ICC profile.

7. Open the file and Print.

2-39
C. SET UP FOR OTHERS

1.Uni, Bi and color stripe set-up

2. ICC Profile copy

Pls copy ICC Profile folder to machine’s driver folder(installed Wasatch)
as below photo.
(ex: C:\wwrip63\configuration\dgixp3204t)

2-40
3.Registration code
Wasatch sends Registration code to a new user for a exact application
of warranty. Please refer to the below process.

1) Please visit Wasatch homepage(http://www.wasatch.com)

and click Register Software.

2) Please click a version that you have.(6.1 version ~ : pass code)

* If use pass code, it’s easy to register.

2-41
3) You can get Registration code through e-mail after filling up the blank.

※ Pass code : O (6.1 version ~)

※ Pass code : X (~ 6.0 version)

2-42
 Model : XP-3204T

Chapter 3. Replacement

3-1
 1. Head replacement
Tools : + Screw driver, Crew, Time consumption : 5minutes

1. Turn off power, detach carriage

cover. Disconnect cartridge
harness from the board.

Cartridge harness

2. Unscrew head adjustment

bolt(M4), and fixing bolt
P/M3*6

P/M 3*6 bolt Head adjustment boltM4

3. Unscrew hose cap nut on head

and disconnect carefully 4*5
teflon hose.
(Hold a crew to tube for leaked ink)

4*5 Teflon hose

3-2
4. Assemble new head in reverse
order.

5. After reassembling, conduct

head alignment again.

3-3
2. Cartridge board replacement
Tool : cross Screwdriver,
Time consumption: 2 minutes

1. Turn off the power and

detach carriage head cover.
Detach the cartridge harness
as in the picture.

Cartridge harness

2. Unscrew fixing bolt.

cartridge board and
take it out of head.

3. Assemble the new cartridge board in the reverse order.

3-4
 3. Mainboard replacement

Tools: Cross screw driver, monkey spanner

Time consumption:40minutes

1. Move carriage assy to purging

position

2. Unscrew the bolts of

Head/mainboard

3. Detach all harnesses from

head board

3-5
 4. Detach all support around headboard

5. Detach head board and support

around main board.
(Be careful for rings of net board come
off)

5mm ring for Netboard

3-6
 4.Head board replacement

Tools : +,- Screw driver,100m/m monkey spanner, Tester

Time consumption: 30 minutes

1.Move carriage assy to

purging position

2. Detach cover of head/main board

on the top of carriage

3. Disconnect float sensor and

home sensor connector

3-7
4. Disconnect encoder sensor,
size sensor, DC connector

5. Detach all support around

head board

6. Disconnect all cartridge harnesses

from head board

3-8
6. Make sure that no cable
is connected to head
board and replace with
new head board.
Reassemble in reverse
order.

7. Power on, then move up

pinch lever in the middle of
checking media size to allow
carriage free move. At this time,
pinch lever error will occur as
shown in the right photo, which
is intended.

8. When checking DC voltage by

multi-tester,(Black:Ground,
Yellow : Signal), normal voltage
is 2.8~3.2V. If different, adjust
VR to obtain wished values.

3-9
 5. Refill Board Replacement

Tool: cross screwdriver, screw driver,100m/m monkey spanner, tester

Time Consumption : 20min.

1. Open the refill box on right.

2. Unscrew bolts and detach

refill board protection plate.

3. Eliminate all harnesses

connected to refill board.

3-10
4. Eliminate supporters and
detach refill board.
Reassemble by the opposite way.

5. Power on and check U4 chip

positioned in the center of refill
board by voltage tester if pin 3
and 5 show 0.345V on DC status
(Fix tester + terminal voltage to
each corresponding pin, fix
terminal voltage to supporters
and check)

6. If voltage is incorrect, adjust

pin 3 to VR1 and pin 5 to VR2.

3-11
 6. CABLE VEYOR
Tool: cross screwdriver, screw driver,100m/m monkey spanner,thimble, nipper cable tie
Time Consumption : 60min.

1. Turn on printer power and

move carriage to capping
position.
Detach all float sensors of
sub ink tank.

2. Detach protection cover of

head board above carriage.

3. Detach green connector

from the head board.

3-12
 4. Detach LAN cable from
net sub board.

5. Detach support around

head board.
Unscrew the bolt to
disconnect ground cable.
Disconnect other signal
cable.

6. Romove cable tie for fixing

cable veyor
(Retie it after replacement)

3-13
7. Detach ink hose from
sub ink tank and helical band.

8.Unscrew cable fixing bolt

9. Detach cable veyor from

cable veyor flinger.

3-14
10. Eliminate all bolts from
cable veyor cover

11. Eliminate cable fixing pin

inside cable veyor guide.

12. Unscrew bolts inside

cable veyor guide, which
fix cable veyor plate
and cable veyor.

3-15
 13. Detach all ink hoses from
hose fixing guide.

14. Detach heater control

cover

3-16
15. Disconnect the cable
(XP3204T (D)-#031(B))

16. Detach power panel cover

and disconnect LAN cable
and ground cable

3-17
17 Detach cables from
cable fixing clip and pin

18. Detach arcryl panel from

control box.

19. Disconnect main 15P gore

cable of sub board and detach it.

3-18
7. Vacuum fan
Tools: +, - Screw driver, nipper, cable tie
Time consumption : 30 minutes

1. Unscrew bolt in the picture to

detach platen

2. Unscrew insert pin to detach cover

(Harness must be disconnected)

3. Disconnect cable of which is

need to be replaced

3-19
4. Unscrew fan fixing bolt with
long screw driver

5. Detached Vacuum fan though rear whole and replace with new one

3-20
8. S2M belt replacement
Tools:2.5mm wrench,3mm wrench, tension measurer
Time consumption: 20 minutes

1. Detach idle pulley cover, and double

Pulley cover

2.Unscrew fixing bolt from idle pulley

(Use 3mm wrench)

3-21
 3. Detach belt unscrewing fixing
bolts which fix the belt to carriage

4. Replace it after detaching idle

pulley
(Caution: Be careful not to lose
spring and B/K)

5. Measure tension of center position

with measurer
(Range of tension 9~10Hz)

3-22
6. Put silicon grease on the both right
and left of belt

3-23
 9. MP subboard,carriage-feed motor drive
Tools: +, - driver
Time consumption:20minutes

1.Open the door under the body

and detach acryl panel

2. Disconnect main 15P gore

cable of sub board and detach it.

3. Disconnect harness(feed, carriage)

from motor drive.

3-24
4. Detach motor drive(feed,carriage)
from motor drive fixing B/K

3-25
10. Check point after replacement

Parts Time consumption(minutes) Check point

Head 30 1. Head alignment

1. Printing test
Cartridge board 10
(Prime test)

1. Check each function

Refill board 20
(Take up, Ink supply)

1.Tension adjustment
S2M belt 20
(9~10Hz)
1.Check each function
Head/Main board 30 after power on
( Head alignment)

1.Printing test
Cable veyor 60
2.Ink hose arrangement

Vacuum fan 30 1. Check motion

1. Check each function

Sub board 20
after power on

3-26
 Model : XP-3204T

Chapter 4. Printer setting

4-1
1. Head alignment
1) Adjustment for head angle

Tools: + Screw driver, 15X Lupe, Flash light Time consumption: 50minutes

1. Press ESC to shift ON-LINE to OFF-LINE

2. Press CALIB button

Press

3. Press keys in order of F6>F4>F2>F1>F1>F4

4-2
4. Press F2> HEAD ADSUST

== FACTORY SET ==
F2> HEAD ADJUST ORIGIN <F5

Press

5. Press F2 > PRINT to print at HEAD ADJUST(ANGLE)

== HEAD ADJUST(ANGLE) ==
F2> PRINT ADJUST END <F5

Press

4-3
6. Screw or Unscrew M4 screw to adjust the angle as following sample.
Adjust angle for below two lines inline.

Horizontal angle adjustment

(HORIZONTAL) .

Vetical(VERTICAL) direction adjustment

Head adjustment
spring

M4 BOLT : For VERTICAL

Direction adjustment
M4 BOLT: For HORIZONTAL
angle adjustment

4-4
 Y1 M1 C1 K1
Y2 M2 C2 K2

Y3 M3 C3 K3

K1+Y1
K1+M1
K1+C1
Y1 M1 C1 K1
K1+Y1
K1+M1
K1+C1
K2+Y2
K2+M2
Y2 M2 C2 K2 K2+C2
K2+Y2
K2+M2
K2+C2
K3+Y3
K3+M3
Y3 M3 C3 K3 K3+C3
K3+Y3
K3+M3
K3+C3

7. For head angle HORIZONTAL lines should be in line. VERTICAL lines must
be paralled. Gaps between head no.1,2,3 must be adjusted to locate as
follow (Gap no. 1 must be same as no.2

8. Press ESC to exit

4-5
2) Head calibration(Feed alignment)

1. Press CALB in OFF-LINE status.

HOST BI 2P S8 2500mm TCP [KCMY]

F1> FEED ADJUST HOR./VER. ADJUST <F4
F2> PARAMETER SETTING DIR. ADJUST <F5

Press

2. Press F1 to adjust FEED value.

Press
==FEED CALIBRATION ==
F2> PRINT
FEED VALUE = -24

4-6
 Purpose of FEED value adjustment :
To prevent abnormal printing by maintaining regular feed value
Feel value must be re-adjusted when change of media.

Pres == FEED CALRIBRAION ==

F2> PRINT A
s
+
FEED VALUE = 0

PRINT A -
Press “F2” and adjust two black lines on the upper top to be in line
using “+”, “-” of select button.

PRINT A :

Y M C K
- In case the right line is upper than the left
 Press „+‟ to increase FEED VALUE

- In case the left line is upper than the right

 Press „-‟ to decrease FEED VALUE

• For more accurate setting,final value must be saved after

printing sample

4-7
3) Head calibration(Vertical, Horizon)

Press

HOST BI 2P S8 2500mm TCP [KCMY]

F1> FEED ADJUST HOR./VER. ADJUST <F4
F2> PARAMETER SETTING DIR. ADJUST <F5

1. Press F4> HOR./VER. ADJUST

F2> PRINT [HOR/VER CALIB] CLEAR <F5

H K1=0 C1=8 M1=2 Y1=7 K2=1 C2=-3
M2=3 Y2=2 K3=2 C3=7 M3=1 Y3=-3
V K=0 C=1 M=0 Y=0

4-8
 Menu to print
CALIBRATION file

F2> PRINT [HOR/VER CALIB] CLEAR <F5

H K1=2 C1=0 M1=0 Y1=0
K2=0 C2=3 M2=0 Y2=2
V K=0 C=0 M=0 Y=0

Setting value for

each nozzle

F2> PRINT : To adjust vertical, horizontal alignment of nozzle.

F5> CLEAR: To set default value(0) for all nozzles.

2. Press “F2> PRINT” to print a part to align

Printed as follows for each part

Horizontal
nozzle alignment

Vertical
nozzle alignment

<Sample to check nozzle alignment>

4-9
3. Choose the most paralleled one for each color and input the value.
(Use SELECT keys to input the value for each color)

◀ ▶ : Change color ▲ : Change value

▼

4. After all setting, press “ENTER” to save. LCD automatically returns to

default screen of “CALIBRATION”

4-10
4) Head calibration (Bi-direction alignment)

== DIRECTOIN CALIBRATION [DRAFT]==

F2> PRINT MODE <F4 CLEAR <F5
D K1=0 C1=2 M1=-2 Y1=1 K2=-1 C2=-3
M2=2 Y2=0 K3=2 C3=0 M3=6 Y3=-3

1. Press “ESC” to move back to “OFF-LINE” and press “CALIB” “F5”

to enter above screen

Menu to print
CALIBRATION file

== DIRECTOIN CALIBRATION ==
F2> PRINT CLEAR <F5
D K1=0 C1=8 M1=-2 Y1=1
K2=3 C2=4 M2=0 Y2=-3

Setting value
for each
F2> PRINT: To adjust BI-DIRECTION alignment
nozzle
F5> CLEAR: To set default value(0) for all nozzles.

4-11
2. Press “F2> PRINT” to print file of the part to adjust

Two-way nozzle alignment

3. Choose the most paralleled one for each color and input the value.
(Use SELECT keys to input the value for each color)

◀ ▶ : Change color ▲ : Change value

▼

In case of Bi-Direction setting, Draft, Normal, Fine must be

Adjusted together.
CAUTION

4-12
 2.Head base

Tools:Gap gauge, 3mm wrench

Time consumption:10minutes

1.Check each height on front

and back of platen on left, right
and middle by gap gauge.

2.Adjust height of head base to be

2.5~3.0mm by 3mm wrench.

3.Set each height in the order of left,

right and middle.

4-13
3. MXL belt setting
Tools: Tension measurement,3mm wrench, Cross screw driver
Time consumption: 20 minutes
※ There are two types of belts one is MXL200 in home position, the other is
MXL 240 in capping position
1. MXL200
1) Place tension measurer in the
center between double pulley
and motor Pulley and keep a
10mm distance from the belt.
Knock the belt with wrench
to adjust the value to be 210Hz
+,- 10Hz
(Check tension turning the belt)

2) Unscrew the bolt from motor

to adjust tension

4-14
2. MXL340
1) Place tension measurer in the
center between pulley(L)200T
and motor Pulley and keep a
10mm distance from the belt.
Knock the belt with wrench
to adjust the value to be 110Hz
+,- 10Hz
(Check tension turning the belt)

2) Unscrew wrench bolt of motor

fixing B/K to adjust tension

4-15
4. PID CONTROLLER (duration:10min)
Follow the below steps when set up PID controller.

1. MD: Select Mode

2. AT : autotunning
3. << : Set point control key
4. decrease set point -
5. Increase set point +
6. Autotunnong Sign Lamp
7. Print Sign Lamp
8. Display of value(measure)
9. Display of setting value(set point)

Press button 1 & 5 at once for 3 sec, the

screen will be shown as picture(a).
In case the screen is not the same as upper
picture(a), press button 1 until appear the
picture and then press button 3 which will
make screen with a blink.
Use the button 4 and 5 to change the value
to JPT.H.
Press button 1 after setting.

Press button 1 until the screen is shown as

picture(b).
Set up proper measure with button 4 and 5
after blink by button 3.
Press button 1 after setting.

4-16
 Press button 1 until the screen is shown
likes picture(c) and then press button 3
which made screen with a blink.
Set up proper measure with button 4
and 5.
After setting up, press button 1.

Press button 1 until the screen is shown like

picture(d). after pressing button 3 which made
screen with a blink, set up on/off with button 4
and 5.
After setting up, press button 1 for 3sec and
set useful temperature.
Set on : Impossible to change set
Set off : Possible to change set

＊Please set up the heater temperature as below

Set up useful temperature:
Make blink by button 3, Set up with button 4
and 5 in order to front 35℃ rear 40℃
Use button1 when turn off.

4-17
 5. Other measures

Process Item Setting Useful euipment

Gap between platten and sideplate 3~4mm Gap gage
Equipment 1 line Distance
Check angle of boxbeam plate 90˚ Angle measure
Idlepulley MXL240 belt 160Hz +,-10Hz Tension measure
Tension
Equipment 2 line Doublepulley MXL200 belt 210Hz +,-10Hz Tension measure
distance Head base hight 2.5~3.0mm Gap gage
PID CONTROLLER FRONT 35˚c Control button
Equipment 3 lineTemperature
PID CONTROLLER REAR 40˚c Control button

4-18
Model : XP-3204T

Chapter. 5 Maintenance

5-1
 1. CHECK LIST
(1) Daily check list
• Check head by the Prime test
• Check whether if the temperature of plate rear and front working or not.
• Check sound dry fan or other fan makes strange.
• Check sound during carriage working.
• Check and refill each color ink in main ink tank.
• Remove air if the air is in ink filter.
• Check cleaning head base.
• Check cleaning platen.
• Check cleaning code strip.
• Check cleaning LM Rail.
• Check ink in waste ink tank.

(2) Weekly check list

• Wash code strip with alcohol at crew.

• Wash platen with solution at crew.
• Change capping wrap.
• Dry capping sponge.
• Clean LM rail with oil.
• Wash the bottom of head base.

(3) Monthly check list

• Check Take up motor gear.
• Clean waste-ink tank support.
• Clean cover of machine.

(4) The other Check list

• LM fill grease in block : every 6 month

• Check and change ink filter : every 6 month
• Check and change air filter : every 3 month
• S2M belt grease lubrication : every : 3 month
• MXL belt grease lubrication : every 3 month
• Pinch ass’y grease lubrication
• Change ink tube in cable bear : every 2 year
• Change sub-ink tank : every 2 year
• Change main-ink tank : every 2 year
• Change ink pump : every 2 year

5-2
 2. Maintenance machine

1) Capping maintenance

If the machine is not working the capping system will keep the head safely.
The head could be kept efficiency as below steps.

1. Check capping cover bracket inside in order to prevent dusty in capping.

If the capping has impurities or dust by ink, use crew with solution to clean.

2. Capping system, which is wrapping face of sponge, is used preventing impurities

if sponge soak waste ink or solution or wrap is torn, change wrap at once.

3. When sponge wet with solution or waste ink, please dry the wet sponge.

4. Use wrap, which consist of LLD-PE, must be checked so that prevent

from head damage.

5. Before capping, clean wrap and keep wet around head.

5-3
2) Keeping funnel
After inputting inks, clean by crew with solution. Then keep in the place away
From dusts.

-Cleaning used funnel with crew and bar.

-If you want to use sponge as funnel support, spread crew

in order to block dusty as picture, waste crew must be changed.

Ink can be overflowed to the heads because of shortage.

In order not to happen this, check for ink tank
Caution before operation all the time and also check for the ink filter
if there is some air inside.

5-4
3) Using DGI ink

Before supply ink, DGI checked the quality and property.

We are supplying checked ink. Also, when you have a problem regarding ink
we support that as sampling control system with lot of ink.

In case you use third party ink, we can not deliver A/S.

Therefore, you should use our ink, which will be fixed each machine, for A/S.
※ Use DGI inks only. Do not use other inks.
Using other inks may cause the damage to the machine such as nozzle clogging.
DGI is not responsible for any damages coming from other inks and
All cost for the repair will be on users.

5-5
4) Maintenance before & after works

- Before works

• Check for dust in LM rail.

• Check for dust in code strip.

• Check for waste ink tank Home side.
• Check & refill in main ink tank
• Check & connect power cable.
• Setting print media(setting up media to prevent from bending)
• Remove and clean platen.
• Check moving when carriage move to Home after turned off.
• Clean capping cover and check rap.
• Setting capping cover.
• Remove solution and supply ink in head by valve at main ink tank.
•Check nozzle as using prime menu.

- After works

• After finishing printing, check for any dusts on the top of platen.
• Move the carriage to purging position.
• Adjust valve and make normal capping and solution capping. The safer
capping is possible for solution capping. Change valves and make it for three
at a time.
(Detailed valve usage will be refer to Chapter 8 valve operation.)
• Check for contamination of tubes connected to sub ink tank.(Check for
overflow)
• Check for the bottom of head base to see if capping is well made. Check for
solution in ink tube in case of solution capping.
(Detailed valve usage will be refer to Chapter 9 valve operation.)
• Turn off the machine.
(If drying fan is on, Turn off this.)
• Remove media. Be careful not to drop tension bar.(erect it or put in the case)
• Isolate form electricity for safety. Pull out the code when isolation can not be
made.
• Remove dust on the cover.
• Check for ink and dust on the platen.
• Check for inks in ink tank.

5-6
5) Head management
※ The surface of head has small nozzles and ink is injected through this nozzle.
If there are any dust inside, this will cause nozzle clogging. So maintain it to
be clean.

(1) Clean the head

Head can be cleaned by CLEANING RUN function. If there are any remained
ink on the bottom, you may clean the solution and head base by using crew
wiping. Blades for wiping needs to be changed regularly.
(Check for maintenance part.)

(2) Use of capping

Use capping system when it is out of work or there are ink dust in the bottom
of head.
Remember below basic information of capping.
- Keep tension and circle for capping sponge.
- Change capping wrap every week.
- If capping pad keep its elasticity, it will be close to heads to prevent head
clogging.

(3) If machine is not operated for many days

※ The characteristics for solvent ink is fast drying and percolation into the media.
Therefore, cleaned head can be caused to be clogging because of remained
ink.

→ When it is not operated for long time, clean enough inside of head to remove
inks and use a lot of solution to have capping surface saturated with solution..

→ If capping is not made properly and nozzle is clogging, spray solution to head
base enough and wrap with LLD-PE wrap not to be dried any more. Then contact
customer service center.

5-7
6) Operation of parts

A. Servo Motor Drive

1. Composition of control part

1
2

1 Carriage Motor Drive

1 Feed Motor Drive

Servo motor drive is located in Home and purging position.

5
3

Control part is consist of 7-Segment 4LED and 4 button type switch.

Functions of 4 switch are as follows
2 SW1 : MODE – Shift mode

3 SW2 : UP – Value up

4 SW3 : DOWN – Value down

5 SW4 : SET – Save values

5-8
2. Parameter mode adjustment

1. Lift up pinch lever

2. Main power on

Power switch

3. Push Set button(SW4). Mode Screen

will be shown on the screen

4. Shift to desired setting window UP

using DOWN button(SW2, SW3)

5. SET button(SW4) will show parameter no.

(ex) P-00, search for wanting no. pushing
UP or DOWN button. Push set button
to be ready to shift value, screen will show
previous value. If you don‟t want to change
the value, push MODE button to shift to
next parameter no.
(ex) P-01

5-9
6. At this moment, DOWN button is to shift cursor‟s position, UP button
is to shift number. These two key enable you to shift values.
Once value is changed, dot will disappear.

7. Push SET button to save value. DOT will appear to show value has
been saved.

8. Push MODE button to move onto next parameter no.

9. Push MODE button to complete parameter setting.

Screen will display „0000‟

10. Turn off main power and on again to save and complete parameter
setting.

5-10
3. Parameter
1. Parameter consists of 3 groups.(PAr1,PAr2,PAr3)
2. Never change PAr3 which is factory default setting.
3. Motor could make noise or vibration according to installation place.
In this case, contact DGI technical support team to revise parameter
of motor.

Setting Value
No. Function
Carriage Feed
PA00 2 2 Control Mode
PA01 0 0 Autotuning Mode
PA02 4 4 System Response Level
PA03 4.00 4.00 Load Inertia Moment Ratio 1
PB01 1000 1000 Electronic Gear Numerator (1000’s)
PB02 0 0 Electronic Gear Numerator (10000’s)
PB03 1000 1000 Electronic Gear Denominator (1000’s)
PB04 0 0 Electronic Gear Denominator (10000’s)
PB05 1 1 Position Command Direction
PB06 400 100 Position Command ACC / DEC Time
PC00 200 50 Excessive Position Error (x100 pulse)
PD22 2 2 Serial Communication Type
PD23 2 1 Serial Communication Driver Address
PD24 3 3 Serial Communication Speed
PD25 200 200 Serial Communication Reply / Delay Time
PD27 1 1 Overload Protection Function
PD28 40 150 Manual Overload Torque
PD29 1000 1000 Manual Overload Time
PE01 4 4 Motor ID
PE13 150 150 CCW Torque Limit
PE14 150 150 CW Torque Limit
PE16 2000 2000 Encoder Pulse Per Revolution

5-11
5. XP-3204T Parameter Group2(PAr2) setting and function

SETTING VALUE
NO FUNCTION
CARRIAGE FEED
P-24 1030 ACCELERATION AND
1040
DECELERATION TIME
P-25 0 0 INPUT PULSE TYPE
P-26 3000 3000 PULSE DEVIATION ERROR
P-27 1 ENCODER OUTPUT DIVIDE
1
RATIO
P-28 100 300 TORQUE LIMIT(%)
P-29 0 0 NOT USED
P-30 0 0 NOT USED
P-31 0 0 NOT USED
P-32 100 100 NOT USED
P-33 0 0 NOT USED
P-34 5000 5000 MAX SPEED SETTING VALUE
P-35 0 0 NOT USED
P-36 0 0 NOT USED
P-37 0 0 NOT USED
P-38 0 0 NOT USED
P-39 0 0 NOT USED
P-40 0 0 NOT USED
P-41 0 0 NOT USED
P-42 0 0 NOT USED
P-43 50 TIME FROM BREAK OFF TO
50
SERVO ON
P-44 100 100 RPM TO START BREAK
P-45 500 500 NOT USED
P-46 3 3 USE 9600 RS-232 BAUD RATE
P-47 1 ID TO DISTINGUISH CARRIAGE
2
AND FEED

5-12
ERROR DESCRIPTION

E-01 Encoder Error

Excessive Electrical Load

E-02 Max. Torque appeared by setting time over

Or Average load is higher than normal torque.

Excessive Speed

E-03 Motor rotation over 1 seconds

because of P-34 error.

E-04 Memory Error

Excessive declination

E-05 Big difference between Mark Sp. And Real Sp.

P-26 Setting Error

E-06 Excessive Electronic Gear Rating

E-07 Limit Error

Input instructive pulse

E-08
Excessive Frequency

5-13
ERROR DESCRIPTION

Excessive voltage error

E-11
DC-LINK voltage upper limit is over(400V/450V)

Excessive current error

E-12
DC-LINK current upper limit is over

Lower voltage Error

E-13
DC-LINK voltage lower limit is over (200V)

E-14 U phase current sensor error

E-15 V phase current sensor error

E-16 Revival braking error

E-17 Not used

E-18 Not used

E-19 Not used

5-14
B. SET UP TEMPERATURE OF PID CONTROLLER

THE NAME OF EACH PART (TZ4ST)

▣ How to set & change measure(SV)

※ Temperature is set up 0 ~ 45℃ when release.

1) Turn up power switch of heat controller.

(Red switch at front)
2) Press << key in case set up measure.
The first sign with a blink on SV sign.

5-15
 2) If press the << key, the blink moves

3) Set up with up and down key during blinking

4) Press MD key when set up completed.

The blink stops and set up completed.

※ Upper set up is only example for TZ4M,

the TZ4ST set up is the same as TZ4M

The heater is set at the proper temperature at the factory.

Do not change the default value.
Keep the temperature at front “35±10℃”, at rear “40±10℃”
CAUTION

5-16
C. Jetting voltage adjustment device

1. Location of variable resistance for each color

Head PCB

K1 K2 K3 C1 C2 C3 M1M2 M3 Y1 Y2 Y3

2. Example of PRIME TEST HEAD1

HEAD2

HEAD3

Y M C K

3. Adjustment of head voltage

1) Adjust variable resistance to change all head voltage up to 32V.

- Use test pin on head board to measure head voltage.

2) Run prime test to compare no. 1 with no. 2 head for each color, raise
head voltage of lower density.
(Voltage rise : Highten density Voltage drop : Lower density

3) Repeat above 2) to compare head no.2 and 3, raise head voltage

of lower density

4) Repeat step 2, 3 until density of head no 1, 2 and 3 are the same.

5) If there is too much satellite, lower the Voltage

* Contact our A/S team for other abnormal phenomenon

5-17
 D. How to install ROM UPDATE PROGRAM

1. Visit DGI website (http://www.dgi-net.com/customer/

download/ dgidn.exe )

2. Press ESC key right after power on, screen will display as pic-1,
Press F2 to show screen as pic-2

•Caution : LAN cable must be connected between computer and printer after
screen is shown as pic-2

INK JET PRINTER V×. ×× MON INK JET PRINTER V×. ×× MON
Copyright 200× DGI Copyright 200× DGI
[[ Program Update ]] [[ ROM UPDATE ]]
<<F2 ROM UPDATE EXIT F5>> DOWNLOAD BIN FILE

< PIC-1> < PIC-2>

3. Run dgidntcp.exe When pic- 2 shown

on the screen

5-18
4. Run dgidntcp.exe and click “File Open” to load ROM UPDATE file

5. Click “connect” button to communicate with printer, click “Download”

to run ROM UPDATE.

5-19
6. ROM UPDATE will be run showing below screen

INK JET PRINTER V4.14 MON

Copyright 2006 DGI
[[ FLASH WRITE ]]
Wait…….

7. After ROM UPDATE, printer restarts and ROM UPDATE will be completed

5-20
Model : XP-3204T

Chapter 6. Trouble shooting

6-1
1. Trouble Shooting
1) Take up Comm. Fail occurred during booting
※ This error message is one of communication error. It is the most
important for communication condition between sub board and refill
board.
Thus, you should check below parts if this error message occurs.

[Refill board] [Servo board]

① Check power (24Vdc) on refill board. And then Check if there are
acetal supports as belows

② Check the state of cable connection from refill board to sub board.

③ In case that it is o.k for power and cable connection, please check
the version of sub board and main board. Then call DGI support centre.

6-2
2) Misfiring of nozzle (satellite) during printing out
※ a problem picture (Right)

Satellite state such as right

picture.
Instead of firing exact position,
it is scattered to fire around
aimed position.

① Please control head voltage. (range : 32 ± 1V)

② Please check whether grounding is fine. If it is not fine, please re-connect.
③ Print with speed 7 we recommend. Sometimes it may happen when
carriage speed is too fast.
④ When height of Head base is more than 3.0mm, it may occur. Please
check and control height of head base.
⑤ When there are much foreign substance or ink remnant the bottom of head,
It may happen. Please clean the bottom of head.
⑥ Please protect head from surrounding wind comes from drying fan or other
outers wind.
⑦ Please keep humid in the place. It may occur electric static if there is too
dry. Recommend to avoid media which has much static.

6-3
3) Decrease remarkably standby speed on both end side.

※ You can do as below in case it happens that carriage put it off to turn
from both end side during printing out.

① Such as first picture, you should fill

solution into main-solution tank.
Because there is no ink level sensor in it.

② When there is no solution in main-

solution tank, you should open a cap of
solution filter to remove air and close.

③ Solution refill will be working again and

solution will fulfill into sub-solution tank
located in carriage. This situation will be
disappeared to decrease speed.

※ Same situation can be occurred when there is communication

problem between LAN card of PC and net sub board.
In this case, please check not only a problem of PC program but
LAN cable connection state.

6-4
4) When problem of size check
※Size Sensor comes to work by means of reflection volume of light.
The standard color is black of platen and white of media.
You can know that it is fine for working of sensor by turning LED on or not.
In case LED turns on, when sensor is on media, If turns off, sensor is out of
media.

In the right picture, 4pin connector

(left side) is size sensor cable.
A sensitivity measurement can be
used by first left VR along two VR.

In the left picture, L-size LED is

the first right side one.
When control VR, check if LED is
on or off.
On the media, it has to be turned
on at all times.

Such as right picture, the position

of size sensor is rear part of the
head base. The platen (Arrow
direction) which size sensor will be
moved should be cleaned without
and dust or foreign substance all
the times.
In case that it does not work after
adjusting VR Disassemble and clean
the size sensor with alcohol. And
then assemble the sensor.
If it still has a problem we
recommend the change of sensor.

6-5
2. Harness test
Purpose of harness test is that engineer in field can solve problem
with prompt approach into trouble reason.
In this part, we can introduce message & occurrence condition caused by
a position of harness, harness contact badness.

▷ How to do

- Pull out one connector of harness which is in position of related board.

-Turn machine on.

- Check occurrence state.

- Power machine off.

- connect the connector of harness which pulled out.

- Pull out another connector of harness on related board.

- Do the same way with the other board.

6-6
 1) board & Head board

No. Connection part Booting Printing Trouble Message(Error)

<Error Paper Size>

Head Board 3 times of size checking,
1 <-> Size Sensor 3280mm on the LCD
Normal after displayed
3times

No home checking
Head Board <Home Check>
2 <-> Encoder Sensor X X (Freezing after a little
move to home position)
Ready..

Cartridge Harness
3 Head Board<->cartridge
Board X No firing Normal(Ready)

Head DC Line Cable Unavailable auto ink refill

4 <-> HEAD BOARD X (Available only Manually)
Normal(Ready)

HEAD BOARD <Home Check>

5 <-> Home Sensor X X Carriage hits home position
Ready..

HEAD BOARD
6 <-> Float Sensor X Unavailable auto ink refill Normal(Ready)

Main-Sub 15P Cable, Freezing after showing

7 Main BOARD
<->MP Sub Board
X X LCD Board Version on the
screen
LCD Board V1.4

Main Board <Home Check>

8 <->Head Board X X Rom update screen
Ready..

LAN Cable Unavailable to download

9 <->Net Sub Board X X After booting
Normal(Ready)

6-7
 2) Refill board-MJ (XPD)

No. Connection part Booting Printing Trouble Message(Error)

1 Refill board<->Subboard Booting failure Take up comm.Fail

X X
Refill board <-> Refill
2 Booting failure Take up comm.Fail
SMPS
X X
Refill board<->Photo No work of auto Take
3 sensor(F) up(F)
Normal(Ready)

Refill board<->Gear
4 box(F)
No work of Take up(F) Normal(Ready)

Refill board<->Refill
5 control board
Manual refill / LED off Normal(Ready)

Refill board<->Refill
6 control board
Manual refill / LED off Normal(Ready)

Refill board<->Photo Take up[R]

7 sensor® Continuously running
Normal(Ready)

Refill board<->Gear Take up[R] in

8 box® stoppage
Normal(Ready)

Refill board<->Main ink

9 tank LED
Main ink tank LED off Normal(Ready)

Refill board<->Main ink No detecting level of

10 tank level sensor main ink tank
Normal(Ready)

Refill board<->Refill
11 pump
Ink supplying failure Normal(Ready)

6-8
 3) MP Sub board

No. Connection part Booting Printing Trouble Message(Error)

1 Subboard<->Mainboard X X Freezing after LCD

Board V1.4 message
LCD Board V1.4

Beep sound after

booting,
2 Jumper
X Membrane button not
Normal(Ready)
working

3 Subboard<->Refill board X X Booting failure Take up comm.Fail

4
Subboard<->Servo Motor
Drive (Feed)
X X Booting failure
Servo[Feed]E-0
Communication Fail

5
Subboard <->Servo Motor
Drive (Carriage) X X Booting failure
Freezing after Rom
version

6 Subboard <->LCD board

X X LCD displaying failure LCD displaying failure

Subboard <->Power LCD Board V1.4

7 source X X Message
LCD Board V1.4

6-9
 4) LCD Board

No. Connection part Booting Printing Trouble Error message

Vacuum fan not

1 LCD board<->Fanboard
working
Normal(Ready)

Freezing after
2 LCD board<->Subboard
X X Booting failure displaying ROM
version

Membrane button
3 LCD board<->Membrane
not working
Normal(Ready)

4 LCD board<->LCD LCD display failure Normal(Ready)

5 LCD board<->Rear sensor X X No media

detecting
Insert Media

6 LCD board<->Pinch sensor X X No media

detecting
Insert Media

Booting and
7 LCD board<->cover sensor
printing available
-

No LCD displaying, Insert Media

8 LCD board<->LCD
X X Printer freezing

LCD Sensitiveness LCD Brightness

9 adjustment controller adjustment
Normal(Ready)

6-10
 5) Feed Servo Motor Drive

No. Connection part Booting Booting Trouble Error message

Encoder 15P Cable

1 Servo Motor Drive<-> X X Booting failure
Servo[Feed]E-0
Communication Fail
Servo Motor

Serial 9P Cable
2 Servo Motor Drive<-> X X Booting failure
Servo[Feed]E-0
Communication Fail
MP Sub Board

AC Power 2P Servo[Feed]E-0
3 Servo Motor Drive<-> X X Booting failure Communication Fail
AC Control

Servo motor drive

Servo Motor Drive<->
4 Regenerative resistance
error due to Normal(Ready)
unstable power

AC Power 4P
Media feeding
5 Servo Motor Drive<-> Normal(Ready)
Servo Motor X failure

6-11
 6) Carriage Servo Motor Drive

순 Remark
Connection part Booting Printing Trouble Error message
번 s

Encoder 15P Cable

1 Servo Motor Drive<-> X X Booting failure
Servo[Carriage]E-0
Communication Fail
Servo Motor

Serial 9P Cable
Servo[Carriage]E-0
2 Servo Motor Drive<->
MP Sub Board
X X Booting failure
Communication Fail

AC Power 2P Servo[Carriage]E-0
3 Servo Motor Drive<->
AC Control
X X Booting failure Communication Fail

Servo motor
Servo Motor Drive<-> drive error due
4 Regenerative resistance to unstable
Normal(Ready)
power

AC Power 4P MEDIA CHECK

Carriage
5 Servo Motor Drive<->
Servo Motor X X moving failure
<Home Check>
Ready

6-12
 3. Emergency procedures
1) Over flowed

▶ Check point can differ in accordance with the cause.

The cause and procedure are as follows

1. Air leak into ink filter

- Detecting ink level of main-ink tank and fill up with ink.
- Open cap of ink filter and press manual refill button to supply ink
- Close the cap when ink comes out from top cap after the air deflates

2. Float sensor malfunction

- Check the position of float sensor, if it is abnormal, knock the sub ink tank
and slide the carriage from side to side.
- If it is abnormal in action, replace sub-ink tank ass’y

3. Ink supply signal shown due to malfunction of head board

- Check the connection of float sensor cable
- Connect the float sensor to another color to see it the same problem happens.
If it does, replace the head board.

4. Ink pump in operation due to malfunction of refill board

- Check the operation of pump with float sensor disconnected
- Check “Empty” of refill board receive the signal.
- Replace refill board if refill led is on without “Empty” signal

▶ Post procedures

1. Get rid of the cause

2. Clean and dry air tube polluted by overflowed ink
3. Wipe up the spilt ink on the platen and keep it clean
4. Check refilling is normal in action and supply the ink to heads and flush
by puring switch located in carriage.
5. Check the condition of nozzle by prime test, if it’s clogged, conduct solution
head flushing and capping to preserve the head surface in clean condition.

6-13
2) Electricity failure
- UPS & AVR

• Generally, a place where is not stable on voltage and often have interruption
of electricity power should surely be used AVR or UPS in order to protect
machine and work.

• AVR is a device that make a regular voltage and frequency. UPS is a device
that makes up for an instant power off.

• In case there is no often electricity failure but instability of voltage, AVR has
to be installed.
And if power failure happens many times, UPS has to be installed.
If both are problem, AVR and UPS both have to be installed.

• In case main power should not stop despite system-off, UPS as emergency
power allows you to finish operation and prevent from clogging of head so
cleaning can be possible.

Since each UPS has different span in accordance with its capacity,
the span has to be recognized to deal with emergency situation.

• AVR is a device that make a regular voltage and frequency. 220VAC is

highly recommended. (XP-3204T : 200 -240V~, 10A)
When unstable electricity power on place of installation,
AVR should be installed at behind of main power.

6-14
- Emergency procedures for Electricity failure

※ In case UPS is installed for your printer, check power supplying span first,
stop printing and take appropriate procedures for head flushing and capping

※ When lack of UPS, please take procedures as follows

1.Move carriage to home position manually.
2.Clean the head base with solution by cleaning tank.
3.Moisten the capping wrap and then perform the capping.
4.Make sure that you should unplug the power cable.

6-15
Model : XP-3204T

Chapter 6. Flow chart & PCB

7-1
 DATA LINE
POWER LINE
CONTROL PANEL

MOTOR DRIVER

MOTOR DRIVER
CARRIAGE BASE

CARRIAGE
FEED
Noise Filter MAIN S/W
LCD B/D

MOTOR

MOTOR
LAN 301R
NET SUB
MEMBRANE 302T
B/D
SSR(F.R) 301R SUB POWER
MAIN
B/D 302T
PINCH SENSOR
R
PID(F,R) S/W
T
HEAD REAR SENSOR BREAKER HEATER
B/D 105 (15A) POWER
HEATER (FRONT) IR

SYSTEM DIAGRAM
FAN PCB 205
HEATER (REAR) IR
FAN
POWER

7-2
SUB INK TANK
MAIN SMPS
FLOAT SENSOR
REFILL SMPS
REFILL
HV POWER MP SUB /B/D REFILL B/D
1. System diagram

SIZE SENSOR
TAKEUP MOTOR(FRONT, REAR_)
ENCODER
PHOTO SENSOR(FRONT<REAR)
REFILL CONTROL B/D
CARTRIDGE B/D
LED B/D
PRINT HEAD
PUMP CONNECTOR B/D
6EA
SOLUTION PUMP TUBING MOTOR
 MAIN MAIN
POWER S/W
HEATER PID
POWER Controller
Noise filter

T 105
PID
MAIN S/W
차단기
SMPS
104 T
REFIL T 205
POWER

Power diagram
T
SUB

7-3
POWER
301T 302T 301R 302T R T IR I105 IR I205
2. Power diagram

MOTOR Rear Heater

DRIVER
Front Heater
MOTOR
DRIVER

Power
FAN
 3. XP-3204T Refill system

MAIN INKTANK

Filter cap
PUMP

SUB INKTANK

INK SUPPLY SEQUENCE

Refill system

• XP-3204T refill system is subject to pass through “main-ink tank 

Solenoid pump  ink filter  sub-ink tank”

• Please remove the air of ink filter at very first installation.

(The air in ink filter causes critical problems such as ink overflow.)

• In case the ink is insufficient during the machine in operation, the filter could
be full up with the air. Please check the quantity of ink before printing.

7-4
 Solenoid pump

1. Sub-Ink Tank’s Float Sensor : Detecting the sufficiency of sub-ink tank

2. Head Board : Transfer the signal from Sub-Ink Tank’s Float Sensor to
Main Board
3. Main Board : Transfer the signal from Head Board to Refill Board
4. Refill Board : Supplying power to solenoid pump by receiving signal from
main Board.
5. Solenoid Pump : Supply ink from main-ink tank to sub-ink tank by receiving
the signal from refill board.

7-5
4. PCB FUNCTION
PCB – Main PCB
It indicates the
version of the main
board

XP-3204T

③
①①
Logic DGI
XP3204T 5.14

②
It indicates the
the version of the
monitoring ROM

Key Functions
1.Connected to NET SUB PCB, it receives printing data(①)

2.Connected to Head PCB와, it receives& transmits

printing data.(②)

3.Connected to SUB PCB, it receives & transmits data.(③)

7-6
 PCB – MP SUB PCB

②
①

① ③

Key Functions

1. CONTROLING CARRIAGE AND FEED MOTOR DRIVE(①)

2. DATA UP/DOWNLOADING ACCESSING TO MAIN PCB(②)

3. CONTROLING REFILL PCB(③)

4. CONTROLLING LCD PCB(④)

7-7
 PCB – HEAD PCB

③
⑥ ②

④ ⑤

Key Functions

1. TRANSFERING CHECKED SIGNAL OF SUB-INK/SOLUTION

TANK TO MAIN PCB(①)

2. TRANFERING OUTPUT DATA, ON CONNECTION TO EACH

CARTRIGE PCB(②)

3. DETECTING HOME SENSOR(③)

4. DETECTING SIZE SENSOR(④)

5. CONTROLING ENCODER SIGNAL(⑤)

6. POWER SUPLLING TO SUB PCB(6)

7-8
 PCB – REFILL PCB

⑥ DGI
V2.03MP

①
⑤
④
④
③

Key Functions
1. CONTROLLING REFILL PART, ON CONNECTION TO MAIN
PCB.(①)

2. CONTROLING INK PUMP(②)

3. CONTROL MANUAL REFILL ON CONNECTION TO

CONTROL PCB(③)

4. CONTROLING PHOTO SENSOR AND MOTOR,

ON CONNECTION TO TAKE-UP PCB(④)

5. POWER SUPPLING TO LED PCB(⑤)

6. DETECTING THE LEVEL OF MAIN-INK/SOLUTION TANK(⑥)

7-9
 PCB – CONTROL PCB

Key Functions

1. TRANSFERING THE STATUS OF FORCED REFILL

AND PUMP(①)

7-10
 PCB – LED PCB

Key Functions

1. DETECTING THE LEVEL OF MAIN-INKTANK ON CONNECTION

TO REFILL PCB

7-11
 PCB – LCD PCB

⑤ ④

⑥
①

③ ②

Key Functions

1. CONTROLING LCD(①)

2. DETECTING REAR SENSOR(②)

3. DETECTING PINCH SENSOR(③)

4. DATA UP/DOWN LOADING FROM SUB PCB(④)

5. POWER SUPPLING TO FAN CONNECTOR PCB(⑤)

6. CONTROLING MEMBRANE(⑥)

7-12
 PCB –NET SUB PCB

② ②

Key Functions

1. DOWNLOADING OUTPUT DATA, ON CONNECTION WITH

LAN CABLE
2. UPLOADING OUTPUT DATA TO MAIN PCB

7-13
5. PCB Diagram / Pin map
XP-3204T HEAD PCB

7-14
J3 1 INK1 LEVEL
(5267-2P) 2 GND SENSOR K

J4 1 INK2 LEVEL
(5267-2P) 2 GND SENSOR C

J5 1 INK3 LEVEL
(5267-2P) 2 GND SENSOR M

J6 1 INK4 LEVEL
(5267-2P) 2 GND SENSOR Y

J7 1 INK5 LEVEL
(5267-2P) 2 GND SENSOR LC

J8 1 INK6 LEVEL
(5267-2P) 2 GND SENSOR LM

J9 1 INK7 NOT USE

(5267-2P) 2 GND

J10 1 INK8 NOT USE

(5267-2P) 2 GND

J11 1 INK9 NOT USE

(5267-2P) 2 GND

J16 J16_1

1. NSS2 11. SCK 1. NSS2 11. SCK

2. NFAULT 12. READY 2. NFAULT 12. READY
3. VPPH 13. PHO 3. VPPH 13. PHO
4. MOSI 14. NF IRE 4. MOSI 14. NF IRE
5. GNDL 15. N.C 5. GNDL 15. N.C
6. VDD 16. CLK 6. VDD 16. CLK
7. NRESET 17. GNDH 7. NRESET 17. GNDH
8. VDD 18. N.C 8. VDD 18. N.C
9. VDD 19. VPPL 9. VDD 19. VPPL
10. NSSI 20. N.C 10. NSSI 20. N.C

7-15
J17 J17_1

1. NSS2 11. SCK 1. NSS2 11. SCK

2. NFAULT 12. READY 2. NFAULT 12. READY
3. VPPH 13. PHO 3. VPPH 13. PHO
4. MOSI 14. NF IRE 4. MOSI 14. NF IRE
5. GNDL 15. N.C 5. GNDL 15. N.C
6. VDD 16. CLK 6. VDD 16. CLK
7. NRESET 17. GNDH 7. NRESET 17. GNDH
8. VDD 18. N.C 8. VDD 18. N.C
9. VDD 19. VPPL 9. VDD 19. VPPL
10. NSSI 20. N.C 10. NSSI 20. N.C

J18_1
J18
1. NSS2 11. SCK
1. NSS2 11. SCK 2. NFAULT 12. READY
2. NFAULT 12. READY 3. VPPH 13. PHO
3. VPPH 13. PHO 4. MOSI 14. NF IRE
4. MOSI 14. NF IRE 5. GNDL 15. N.C
5. GNDL 15. N.C 6. VDD 16. CLK
6. VDD 16. CLK 7. NRESET 17. GNDH
7. NRESET 17. GNDH 8. VDD 18. N.C
8. VDD 18. N.C 9. VDD 19. VPPL
9. VDD 19. VPPL 10. NSSI 20. N.C
10. NSSI 20. N.C

J119 J19_1

1. NSS2 11. SCK 1. NSS2 11. SCK

2. NFAULT 12. READY 2. NFAULT 12. READY
3. VPPH 13. PHO 3. VPPH 13. PHO
4. MOSI 14. NF IRE 4. MOSI 14. NF IRE
5. GNDL 15. N.C 5. GNDL 15. N.C
6. VDD 16. CLK 6. VDD 16. CLK
7. NRESET 17. GNDH 7. NRESET 17. GNDH
8. VDD 18. N.C 8. VDD 18. N.C
9. VDD 19. VPPL 9. VDD 19. VPPL
10. NSSI 20. N.C 10. NSSI 20. N.C

7-16
 J20 J20_1

1. NSS2 11. SCK 1. NSS2 11. SCK

2. NFAULT 12. READY 2. NFAULT 12. READY
3. VPPH 13. PHO 3. VPPH 13. PHO
4. MOSI 14. NF IRE 4. MOSI 14. NF IRE
5. GNDL 15. N.C 5. GNDL 15. N.C
6. VDD 16. CLK 6. VDD 16. CLK
7. NRESET 17. GNDH 7. NRESET 17. GNDH
8. VDD 18. N.C 8. VDD 18. N.C
9. VDD 19. VPPL 9. VDD 19. VPPL
10. NSSI 20. N.C 10. NSSI 20. N.C

J22 J22_1

1. NSS2 11. SCK

1. NSS2 11. SCK
2. NFAULT 12. READY
2. NFAULT 12. READY
3. VPPH 13. PHO
3. VPPH 13. PHO
4. MOSI 14. NF IRE
4. MOSI 14. NF IRE
5. GNDL 15. N.C
5. GNDL 15. N.C
6. VDD 16. CLK
6. VDD 16. CLK
7. NRESET 17. GNDH
7. NRESET 17. GNDH
8. VDD 18. N.C
8. VDD 18. N.C
9. VDD 19. VPPL
9. VDD 19. VPPL
10. NSSI 20. N.C
10. NSSI 20. N.C

J7 1. V SIZE SENSOR
(5267-4P) 2. GND
3. OUT
JP14 1. ENC-B ENCODER
(5267-2P) 2. VDD5V SENSOR
3. ENC-A
4. GND
J2 1. VDD5V HOME SENSOR
(5267-2P) 2.
SEN_HOME
3. GND

JP21 1. 35VH MAIN SMPS

(CON-6P) 2. 35VH
3. GND
4. GND

7-17
 MP LCD BOARD
LCD BOARD

J1 SUB BOARD J19

5267-8P 1 +24V 5267-8P 1 +24V
2 +24V 2 +24V
3 +5V 3 +5V
4 +5V 4 +5V
5 RXD 232 5 RXD 232
6 TXD 232 6 TXD 232
7 GND 7 GND
8 GND 8 GND

J2 REAR SENSOR
5267-4P 1 +5V
2 REAR_SENSOR
3 N.C
4 GND

J3 PINCH SENSOR
5267-3P 1 +5V
2 PINCH_SNESOR
3 GND

J9 WASTE INK SENSOR

5267-4P 1 +5V
2 WASTE_INK _SENSOR

J4 LCD (JG)
IDC-16P 1 LCD_DB7 1 LCD_DB7
2 LCD_DB6 2 LCD_DB6
3 LCD_DB5 3 LCD_DB5
4 LCD_DB4 4 LCD_DB4
5 N.C 5 N.C
6 N.C 6 N.C
7 N.C 7 N.C
8 N.C 8 N.C
9 LCD_EN1 9 LCD_EN1
10 LCD_RD 10 LCD_RD
11 LCD_RS 11 LCD_RS
12 +5V(VR1) 12 +5V(VR1)
13 GND 13 GND
14 +5V 14 +5V
15 LCD_EN2 15 LCD_EN2
16 N.C 16 N.C

7-18
J5 FAN CONNECTOR BOARD
3951-2P 1 +24V
2 GND

J7
CON PCB 7X2 1 KEY_R0 LCD KEY M EM BRAIN
2 KEY_R1
3 KEY_R2
4 KEY_R3
5 KEY_C0
6 KEY_C1
7 KEY_C2
8 KEY_C3
9 KEY_C4
10 GND
11 LED_ONLINE
12 N.C
13 N.C
14 N.C

J8
5045-2P LCD
1 +5V ANODE (+)
2 GND CATHODE (-)

CN1 1 MOSI
ISP 2 +5V
3 N.C
4 GND
5 /RESET
6 GND
7 SCK
8 GND
9 MISO
10 GND

7-19
ST LED BOARD
LED BOARD
<REFILL J13 -LED BOARD J2>
LAMP

LAMP

LAMP

LAMP

LAMP

LAMP
+24V

+24V

+24V

+24V

+24V

+24V
K C M Y LC LM
L ED3 L ED3 L ED3 L ED3 L ED3 L ED3

5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J2 J2 J2 J2 J2 J2

L ED2 L ED2 L ED2 L ED2 L ED2 L ED2

LED PCB LED PCB LED PCB LED PCB LED PCB LED PCB
REV_1 REV_1 REV_1 REV_1 REV_1 REV_1
LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180 LOT 050180
L ED1 L ED1 L ED1 L ED1 L ED1 L ED1
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J1 J1 J1 J1 J1 J1

LED BOARD

J2 REFILL BOARD(J13)
5045-2P 1 +24V 1 +24V
2 LAMP 2 LAMP

7-20
 J2 J3
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V

ST MAIN
MAINBOARD
BOARD
3. A0
4. DATA0
5. A1
6. DATA1
3. INP1
4. GPJ0
5. INP2
6. GPJ1
7. A2 7. INP3
8. DATA2 8. GPJ2
9. A3 9. INP4
10. DATA3 10. GPJ3
11. A4 11. INP5
12. DATA4 12. GPJ4
13. A5 13. INP6
14. DATA5 14. GPJ5
15. A6 15. INP7
16. DATA6 16. GPJ6
17. A7 17. INP8
18. DATA7 18. GPJ7
19. A8 19. GPD0
20. DATA8 20. GPJ8
21. A9 21. GPD1
22. DATA9 22. GPJ9
23. A10 23. GPD2
24. DATA10 24. GPJ10
25. A11 25. GPD3
26. DATA11 26. GPJ11
27. A12 27. GPD4
28. DATA12 28. GPJ12
29. A13 29. GPD5
30. GPE0
LOT 050490 30. DATA13

DGI
31. A14 31. GPD6
32. DATA14 32. GPE1
MP-MAIN
J3
33. A15 33. GPD7
100 99
34. DATA15 34. GPE2
REV.1
J2 98 97
JP3
35. A16 35. OUTP1
LED3.3V

LED4

LED3

LED2

LED1
96 95
90 89 94 93 36. DATA16 36. GPE3
88 87 92 91 37. A17 37. OUTP2
11
6
1

86
84
85
83
90
88
89
87 38. DATA17 38. GPE4
82 81 86 85 39. A18 39. OUTP3
80 79 84 83 40. DATA18 40. GPE5
78 77 82 81
41. A19 41. OUTP4
76 75 80 79
10

42. GPE6
15

74 73 78 77 42. DATA19
72 71 76 75 43. A20 43. OUTP5
JP3 D-SUB15P(3row) 70 69 74 73
44. DATA20 44. GPE7
68 67 72 71
1. VDD12V 45. A21 45. OUTP6
CPU
66 65 70 69
2. RX0 64 63 68 67 46. DATA21 46. GPE8
3. TX0
62 61 66 65 47. A22 47. OUTP7
60
58
59
57
64
62
63
61 48. DATA22 48. GPE9
4. RX2 49. OUTP8
D2 56 55 60 59 49. A23
5. TX2 J5 54 53 58 57 50. DATA23 50. GPE10
6. VDD12V 52 51 56 55
51. A24 51. GND
D3 50 49 54 53
52. GND
11

3
2
1

52. DATA24
6
1

7. RX1 48 47 52 51
46 45 50 49 53. A25 53. VDD5V
8. TX1 JP1 44 43 48 47 54. VDD5V
42 41 46 45
54. DATA25
9. POWER_EN 55. LADDR26 55. GPA17
40 39 44 43
10. GND 56. DATA26 56. GPE11
DGI
38 37 42 41
10
15

11. ENA+ 36 35 40 39 57. NOE 57. GPA18

DGI 34 33 38 37
58. DATA27 58. GPE12
12. ENA-
DGI
D-SUB15P(3row) 32 31 36 35
59. NOE 59. GPA19
logicn24
30 29 34 33
13. ENB+ 60. GPE13
14. ENB- Logic N12_ 28
26
27
25
32
30
31
29
60. DATA28
61. NWE 61. GPA20
15. GND ST-1806
XP-3204T V5.14
24
22
20
23
21
19
28
26
24
27
25
23
62. DATA29
63. NGCS3
62. GPG5
63. GPA22
18 17 22 21
64. DATA30 64. GPG6
16 15 20 19
14 13 18 17 65. NGCS4 65. HCON
12 11 16 15 66. DATA31 66. GPG7
10 9 14 13 67. NGCS5 67. FRNB
8
6
7
5
12
10
11
9 68. NXDREQ0 68. NSS_KBD
4 3 8 7 69. NRSTOUT 69. LOGIC_EN
2 1 6 5 70. NXDACK0 70. NDIS_OFF
4 3
71. NWAIT 71. EINT21
2 1
HEADER 45x2/SM 72. NXDREQ1 72. EINTIG
73. CLKOUT0 73. EINT22
HEADER 50x2/SM
74. NXDACK1 74. L3CLOCK
75. CLKOUT1 75. EINT23
76. BATTFLT 76. L3DATA
77. EXTCLK 77. USB_REC
JP2 CON254_ST _64P(M ale)
78. PWREN 78. L3MOED
79. VDD5V 79. LP0
80. VDD5V 80. NLRDATWDEN
64
63
62
61
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10

81. NWBE0 81. LP1

9
8
7
6
5
4
3
2
1

82. NWBE1 82. KEYBOARD

83. NWBE2 83. LP2
84. NWBE3 84. EINT8
85. N.C 85. LP3
64. N.C
63. N.C
62. N.C
61. N.C
60. GND
59. GND
58. INKL8
57. INKL7
56. INKL6
55. INKL5
54. INKL4
53. INKL3
52. INKL2
51. INKL1
50. GND
49. GND
48. AN7
47. AN6
46. AN5
45. AN4
44. AN3
43. AN2
42. AN1
41. AN0
40. GND
39. GND
38. ENC-B
37. ENC-A
36. SEN-SIZE
35. SEN-HOME
34. DALD_1
33. AD_SEL
32. DACLK_I
31. D_CNT_I
30. DADAT_I
29. DP2L_I
28. LAT_I
27. DP2H_I
26. LOAD_I
25. DP1L_I
24. CLK_I
23. DP1H_I
22. GND
21. GND
20. STBCL_I
19. STB3_I
18. STB2_I
17. STB1_I
16. R_hDATA6
15. L_hDATA6
14. R_hDATA5
13. L_hDATA5
12. R_hDATA4
11. L_hDATA4
10. R_hDATA3
9. L_hDATA3
8. R_hDATA2
7. L_hDATA2
6. R_hDATA1
5. L_hDATA1
4. DC12V
3. DC12V
2. DC12V
1. DC12V
JP2

86. N.C 86. IRQ_LAN

87. GND 87. LP4
88. GND 88. DMASTART
89. GND 89. LP5
90. GND 90. DMAMODE0
91. LP6
92. DMAMODE1
93. ENC_CW
94. EINT3
95. ENC_CCW
96. TXD0_BO
97. ENC_DIR
98. RXD0_BO
99. GND
100. GND

HEAD PCB J10 - MAIN PCB JP2 DIRECT CONNECTION

7-21
 M AIN BOARD

JP2 J10 HEAD BOARD

CON254_ST_64P 1. DC12V . DC12V
2. DC12V 2. DC12V
3. DC12V 3. DC12V
4. DC12V 4. DC12V
5. L_hDATA1 5. L_hDATA1
6. R_hDATA1 6. R_hDATA1
7. L_hDATA2 7. L_hDATA2
8. R_hDATA2 8. R_hDATA2
9. L_hDATA3 9. L_hDATA3
10. R_hDATA3 10. R_hDATA3
11. L_hDATA4 11. L_hDATA4
12. R_hDATA4 12. R_hDATA4
13. L_hDATA5 13. L_hDATA5
14. R_hDATA5 14. R_hDATA5
15. L_hDATA6 15. L_hDATA6
16. R_hDATA6 16. R_hDATA6
17. STB1_I 17. STB1_I
18. STB2_I 18. STB2_I
19. STB3_I 19. STB3_I
20. STBCL_I 20. STBCL_I
21. GND 21. GND
22. GND 22. GND
23. DP1H_I 23. DP1H_I
24. CLK_I 24. CLK_I
25. DP1L_I 25. DP1L_I
26. LOAD_I 26. LOAD_I
27. DP2H_I 27. DP2H_I
28. LAT_I 28. LAT_I
29. DP2L_I 29. DP2L_I
30. DADAT_I 30. DADAT_I
31. D_CNT_I 31. D_CNT_I
32. DACLK_I 32. DACLK_I
33. AD_SEL 33. AD_SEL
34. DALD_1 34. DALD_1
35. SEN-HOME 35. SEN-HOME
36. SEN-SIZE 36. SEN-SIZE
37. ENC-A 37. ENC-A
38. ENC-B 38. ENC-B
39. GND 39. GND
40. GND 40. GND
41. AN0 41. AN0
42. AN1 42. AN1
43. AN2 43. AN2
44. AN3 44. AN3
45. AN4 45. AN4
46. AN5 46. AN5
47. AN6 47. AN6
48. AN7 48. AN7
49. GND 49. GND
50. GND 50. GND
51. INKL1 51. INKL1
52. INKL2 52. INKL2
53. INKL3 53. INKL3
54. INKL4 54. INKL4
55. INKL5 55. INKL5
56. INKL6 56. INKL6
57. INKL7 57. INKL7
58. INKL8 58. INKL8
59. GND 59. GND
60. GND 60. GND
61. N.C 61. N.C
62. N.C 62. N.C
63. N.C 63. N.C
64. N.C 64. N.C

7-22
JP3 J23 SUB BOARD
D-SUB 15P 1. VDD12V 1. DC12V
2. RX0 2. TX0
3. TX0 3. RX0
4. RX2 4. TX2
5. TX2 5. RX2
6. VDD12V 6. DC12V
7. RX1 7. TX1
8. TX1 8. RX1
9. POWER_EN 9. RD0
10. GND 10. GND
11. ENA+ 11.ENA+
12. ENA- 12.ENA-
13. ENB+ 13.ENB+
14. ENB- 14.ENB-
15. GND 15.GND

J2 JP1 NET SUB BOARD

HEADER 2X45 1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. A0 3. D0
4. DATA0 4. A0
5. A1 5. D1
6. DATA1 6. A1
7. A2 7. D2
8. DATA2 8. A2
9. A3 9. D3
10. DATA3 10.A3
11. A4 11. D4
12. DATA4 12. A4
13. A5 13. D5
14. DATA5 14. A5
15. A6 15. D6
16. DATA6 16. A6
17. A7 17. D7
18. DATA7 18. A7
19. A8 19. N.C
20. DATA8 20. A8
21. A9 21. N.C
22. DATA9 22. A9
23. A10 23. N.C
24. DATA10 24. A10
25. A11 25. N.C
26. DATA11 26. A11
27. A12 27. A12
28. DATA12 28. A12
29. A13 29. N.C
30. DATA13 30. A13
31. A14 31. N.C
32. DATA14 32. A14
33. A15 33. N.C
34. DATA15 34. N.C
35. A16 35. N.C
36. DATA16 36. N.C
37. A17 37. N.C
38. DATA17 38. N.C
39. A18 39. N.C
40. DATA18 40. N.C
41. A19 41. N.C
42. DATA19 42. N.C
43. A20 43. N.C
44. DATA20 44. N.C
45. A21 45. N.C
46. DATA21 46. N.C
47. A22 47. N.C

7-23
48. DATA22 48. N.C
49. A23 49. N.C
50. DATA23 50. N.C
51. A24 51. N.C
52. DATA24 52. N.C
53. A25 53. N.C
54. DATA25 54. N.C
55. LADDR26 55. N.C
56. DATA26 56. N.C
57. NOE 57. N.C
58. DATA27 58. nOE
59. NOE 59. N.C
60. DATA28 60. nWE
61. NWE 61. NWE
62. DATA29 62. N.C
63. NGCS3 63. N.C
64. DATA30 64. nGCS4
65. NGCS4 65. N.C
66. DATA31 66. N.C
67. NGCS5 67. N.C
68. NXDREQ0 68. NRESET
69. NRSTOUT 69. N.C
70. NXDACK0 70. N.C
71. NWAIT 71. N.C
72. NXDREQ1 72. N.C
73. CLKOUT0 73. N.C
74. NXDACK1 74. N.C
75. CLKOUT1 75. N.C
76. BATTFLT 76. N.C
77. EXTCLK 77. N.C
78. PWREN 78. N.C
79. VDD5V 79. VDD5V
80. VDD5V 80. VDD5V
81. NWBE0 81. N.C
82. NWBE1 82. N.C
83. NWBE2 83. N.C
84. NWBE3 84. N.C
85. N.C 85. N.C
86. N.C 86. N.C
87. GND 87. GND
88. GND 88. GND
89. GND 89. GND
90. GND 90. GND

7-24
J3 JP2 NET SUB BOARD
HEADER 2X50 1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. INP1 3. N.C
4. GPJ0 4. N.C
5. INP2 5. N.C
6. GPJ1 6. N.C
7. INP3 7. N.C
8. GPJ2 8. N.C
9. INP4 9. N.C
10. GPJ3 10. N.C
11. INP5 11. N.C
12. GPJ4 12. N.C
13. INP6 13. N.C
14. GPJ5 14. N.C
15. INP7 15. N.C
16. GPJ6 16. N.C
17. INP8 17. N.C
18. GPJ7 18. N.C
19. GPD0 19. N.C
20. GPJ8 20. N.C
21. GPD1 21. N.C
22. GPJ9 22. N.C
23. GPD2 23. N.C
24. GPJ10 24. N.C
25. GPD3 25. N.C
26. GPJ11 26. N.C
27. GPD4 27. N.C
28. GPJ12 28. N.C
29. GPD5 29. N.C
30. GPE0 30. N.C
31. GPD6 31. N.C
32. GPE1 32. N.C
33. GPD7 33. N.C
34. GPE2 34. N.C
35. OUTP1 35. N.C
36. GPE3 36. N.C
37. OUTP2 37. N.C
38. GPE4 38. N.C
39. OUTP3 39. N.C
40. GPE5 40. N.C
41. OUTP4 41. N.C
42. GPE6 42. N.C
43. OUTP5 43. N.C
44. GPE7 44. N.C
45. OUTP6 45. N.C
46. GPE8 46. N.C
47. OUTP7 47. N.C
48. GPE9 48. N.C
49. OUTP8 49. N.C
50. GPE10 50. N.C

7-25
51. GND 51. GND
52. GND 52. GND
53. VDD5V 53. VDD5V
54. VDD5V 54. VDD5V
55. GPA17 55. N.C
56. GPE11 56. N.C
57. GPA18 57. N.C
58. GPE12 58. N.C
59. GPA19 59. N.C
60. GPE13 60. N.C
61. GPA20 61. N.C
62. GPG5 62. N.C
63. GPA22 63. N.C
64. GPG6 64. N.C
65. HCON 65. N.C
66. GPG7 66. N.C
67. FRNB 67. N.C
68. NSS_KBD 68. N.C
69. LOGIC_EN 69. N.C
70. NDIS_OFF 70. N.C
71. EINT21 71. N.C
72. EINTIG 72. N.C
73. EINT22 73. N.C
74. L3CLOCK 74. N.C
75. EINT23 75. N.C
76. L3DATA 76. N.C
77. USB_REC 77. N.C
78. L3MOED 78. N.C
79. LP0 79. N.C
80. NLRDATWDEN 80. N.C
81. LP1 81. N.C
82. KEYBOARD 82. L_LINK
83. LP2 83. N.C
84. EINT8 84. RST
85. LP3 85. N.C
86. IRQ_LAN 86. EXT_CLK
87. LP4 87. N.C
88. DMASTART 88. N.C
89. LP5 89. N.C
90. DMAMODE0 90. N.C
91. LP6 91. N.C
92. DMAMODE1 92. N.C
93. ENC_CW 93. EINT3
94. EINT3 94. N.C
95. ENC_CCW 95. N.C
96. TXD0_BO 96. N.C
97. ENC_DIR 97. N.C
98. RXD0_BO 98. N.C
99. GND 99. GND
100. GND 100. GND

7-26
 NET SUB BOARD
ST NET SUB BOARD
JP1 JP2
1. VDD5V 1. VDD5V
2. VDD5V 2. VDD5V
3. D0 3~50 :N.C
4. A0 51. GND
5. D1 52. GND
LAN CONNECTOR U3 99
JP2

1 00
6. A1
7. D2
53. VDD5V
54. VDD5V
97 98
95 96 8. A2 55~81: N.C
JP1 93 94 9. D3 82. L_LINK
91 92 10.A3 83. N.C
LAN ADAPTOR 89
87
85
90
88
86
89
87
85
90
88
86
11. D4
12. A4
84. RST
85. N.C
83 84 83 84 13. D5 86. EXT_CLK
81
79
82
80
81
79
82
80
14. A5 87. N.C
J3 77 78 77 78 15. D6 88. N.C
1. TPTX+ 75 76 75 76 16. A6 89. N.C
2. TPTX-
73 74 73 74 17. D7 90. N.C
71 72 71 72
3. N.C 69 70 69 70 18. A7 91. N.C
4. TPRX+ 67 68 67 68 19. N.C 92. N.C
5. N.C
65 66 65 66 20. A8 93. EINT3
63 64 63 64
6. TPRX- 61 62 61 62
21. N.C 94. N.C
7. N.C 59 60 59 60 22. A9 95. N.C
8. N.C 57 58 57 58 23. N.C 96. N.C
55
53
56
54
55
53
56
54
24. A10 97. N.C
51 52 51 52 25. N.C 98. N.C
26. A11 99. GND
U2 49
47
50
48
49
47
50
48 27. A12 100. GND
45 46 45 46
43 44 43 44 28. A12
41 42 41 42 29. N.C
39 40 39 40 30. A13
37 38 37 38
35 36 35 36
31. N.C
33 34 33 34 32. A14
31 32 31 32 33~57 : N.C
29
27
30
28
29
27
30
28
58. nOE
25 26 25 26 59. N.C
23 24 23 24 60. nWE
21 22 21 22 61. NWE
19 20 19 20
17 18 17 18 62. N.C
D3 15 16 15 16 63. N.C
13 14 13 14 64. nGCS4
U1
11 12 11 12
D6 9 10 9 10
65. N.C
7 8 7 8 66. N.C
5 6 5 6 67. N.C
D2 3
1
4
2
3
1
4
2
68. NRESET
69~78 : N.C
D5 79. VDD5V
HEA DE R 45 x2/S M HEA DE R 50 x2/S M 80. VDD5V
D4
81~86: N.C
87~90: GND

DGI LOT 040806

REV.2
NET_SUB

NET SUB PCB JP1, JP2 - MAIN PCB J2,J3 DIRECT CONNECTION

7-27
NET S UB BOARD

JP1 MAIN BOARD(J2)

HEADER 45X2 1 VDD5V . VDD5V
2 VDD5V 2. VDD5V
3 D0 3. A0
4 A0 4. DATA0
5 D1 5. A1
6 A1 6. DATA1
7 D2 7. A2
8 A2 8. DATA2
9 D3 9. A3
10 A3 10. DATA3
11 D4 11. A4
12 A4 12. DATA4
13 D5 13. A5
14 A5 14. DATA5
15 D6 15. A6
16 A6 16. DATA6
17 D7 17. A7
18 A7 18. DATA7
19 N.C 19. A8
20 A8 20. DATA8
21 N.C 21. A9
22 A9 22. DATA9
23 N.C 23. A10
24 A10 24. DATA10
25 N.C 25. A11
26 A11 26. DATA11
27 A12 27. A12
28 A12 28. DATA12
29 N.C 29. A13
30 A13 30. DATA13
31 N.C 31. A14
32 A14 32. DATA14
33 N.C 33. A15
34 N.C 34. DATA15
35 N.C 35. A16
36 N.C 36. DATA16
37 N.C 37. A17
38 N.C 38. DATA17
39 N.C 39. A18
40 N.C 40. DATA18
41 N.C 41. A19
42 N.C 42. DATA19
43 N.C 43. A20
44 N.C 44. DATA20
45 N.C 45. A21

7-28
46 N.C 46. DATA21
47 N.C 47. A22
48 N.C 48. DATA22
49 N.C 49. A23
50 N.C 50. DATA23
51 N.C 51. A24
52 N.C 52. DATA24
53 N.C 53. A25
54 N.C 54. DATA25
55 N.C 55. LADDR26
56 N.C 56. DATA26
57 N.C 57. NOE
58 nOE 58. DATA27
59 N.C 59. NOE
60 nWE 60. DATA28
61 NWE 61. NWE
62 N.C 62. DATA29
63 N.C 63. NGCS3
64 nGCS4 64. DATA30
65 N.C 65. NGCS4
66 N.C 66. DATA31
67 N.C 67. NGCS5
68 NRESET 68. NXDREQ0
69 N.C 69. NRSTOUT
70 N.C 70. NXDACK0
71 N.C 71. NWAIT
72 N.C 72. NXDREQ1
73 N.C 73. CLKOUT0
74 N.C 74. NXDACK1
75 N.C 75. CLKOUT1
76 N.C 76. BATTFLT
77 N.C 77. EXTCLK
78 N.C 78. PWREN
79 VDD5V 79. VDD5V
80 VDD5V 80. VDD5V
81 N.C 81. NWBE0
82 N.C 82. NWBE1
83 N.C 83. NWBE2
84 N.C 84. NWBE3
85 N.C 85. N.C
86 N.C 86. N.C
87 GND 87. GND
88 GND 88. GND
89 GND 89. GND
90 GND 90. GND

7-29
JP1 MAIN BOARD(J3)
HEADER 50X2 1 VDD5V 1. VDD5V
2 VDD5V 2. VDD5V
3 N.C 3. INP1
4 N.C 4. GPJ0
5 N.C 5. INP2
6 N.C 6. GPJ1
7 N.C 7. INP3
8 N.C 8. GPJ2
9 N.C 9. INP4
10 N.C 10. GPJ3
11 N.C 11. INP5
12 N.C 12. GPJ4
13 N.C 13. INP6
14 N.C 14. GPJ5
15 N.C 15. INP7
16 N.C 16. GPJ6
17 N.C 17. INP8
18 N.C 18. GPJ7
19 N.C 19. GPD0
20 N.C 20. GPJ8
21 N.C 21. GPD1
22 N.C 22. GPJ9
23 N.C 23. GPD2
24 N.C 24. GPJ10
25 N.C 25. GPD3
26 N.C 26. GPJ11
27 N.C 27. GPD4
28 N.C 28. GPJ12
29 N.C 29. GPD5
30 N.C 30. GPE0
31 N.C 31. GPD6
32 N.C 32. GPE1
33 N.C 33. GPD7
34 N.C 34. GPE2
35 N.C 35. OUTP1
36 N.C 36. GPE3
37 N.C 37. OUTP2
38 N.C 38. GPE4
39 N.C 39. OUTP3
40 N.C 40. GPE5
41 N.C 41. OUTP4
42 N.C 42. GPE6
43 N.C 43. OUTP5
44 N.C 44. GPE7
45 N.C 45. OUTP6
46 N.C 46. GPE8
47 N.C 47. OUTP7
48 N.C 48. GPE9
49 N.C 49. OUTP8
50 N.C 50. GPE10
51 GND 51. GND
52 GND 52. GND
53 VDD5V 53. VDD5V
54 VDD5V 54. VDD5V
55 N.C 55. GPA17
56 N.C 56. GPE11
57 N.C 57. GPA18
58 N.C 58. GPE12
59 N.C 59. GPA19
60 N.C 60. GPE13

7-30
 61 N.C 61. GPA20
62 N.C 62. GPG5
63 N.C 63. GPA22
64 N.C 64. GPG6
65 N.C 65. HCON
66 N.C 66. GPG7
67 N.C 67. FRNB
68 N.C 68. NSS_KBD
69 N.C 69. LOGIC_EN
70 N.C 70. NDIS_OFF
71 N.C 71. EINT21
72 N.C 72. EINTIG
73 N.C 73. EINT22
74 N.C 74. L3CLOCK
75 N.C 75. EINT23
76 N.C 76. L3DATA
77 N.C 77. USB_REC
78 N.C 78. L3MOED
79 N.C 79. LP0
80 N.C 80. NLRDATWDEN
81 N.C 81. LP1
82 L_LINK 82. KEYBOARD
83 N.C 83. LP2
84 RST 84. EINT8
85 N.C 85. LP3
86 EXT_CLK 86. IRQ_LAN
87 N.C 87. LP4
88 N.C 88. DMASTART
89 N.C 89. LP5
90 N.C 90. DMAMODE0
91 N.C 91. LP6
92 N.C 92. DMAMODE1
93 EINT3 93. ENC_CW
94 N.C 94. EINT3
95 N.C 95. ENC_CCW
96 N.C 96. TXD0_BO
97 N.C 97. ENC_DIR
98 N.C 98. RXD0_BO
99 GND 99. GND
100 GND 100. GND

U3 1 TPTX+ LAN ADAPTOR

LAN CONNECTOR 2 TPTX-
3 N.C
4 TPRX+
5 N.C
6 TPRX-
7 N.C
8 N.C

7-31
ST PUMP CONNECTOR BOARD
LCD SUB BOARD

INK_PUMP
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD

+24V
J1,J3,J5,J7,J9,J11,J13>

DGI ST PUMP_CONNECTOR_BOARD
REV0.0
LOT 040105
J13 J11 J9 J7 J5 J3 J1

3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P

S K C M Y LC LM

S K C M Y LC LM
5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P 5045-2P

J14 J12 J10 J8 J6 J4 J2

SOL_PUMP

LM_PUMP
LC_PUMP
M_PUMP
K_PUMP

C_PUMP

Y_PUMP
+24 V

+24 V

+24 V

+24 V

+24 V

+24 V

+24 V

<EACH COLOR TUBING MOTOR>

7-32
PUMP CONNECTOR BOARD

J1 REFILL BOARD (J24)

3951-2P 1 LM_PUMP 1 LM_PUMP
2 +24V 2 +24V

J3 REFILL BOARD (J1)

3951-2P 1 LC_PUMP 1 LC_PUMP
2 +24V 2 +24V

J5 REFILL BOARD (J25)

3951-2P 1 Y_PUMP 1 Y_PUMP
2 +24V 2 +24V

J7 REFILL BOARD (J3)

3951-2P 1 M_PUMP 1 M_PUMP
2 +24V 2 +24V

J9 REFILL BOARD (J26)

3951-2P 1 C_PUMP 1 C_PUMP
2 +24V 2 +24V

J11 REFILL BOARD (J5)

3951-2P 1 K_PUMP 1 K_PUMP
2 +24V 2 +24V

J13 REFILL BOARD (J20)

3951-2P 1 S_PUMP 1 S_PUMP
2 +24V 2 +24V

J2 TUBING MOTOR(LM)
5045-2P 1 LM_PUMP
2 +24V

J4 TUBING MOTOR(LC)
5045-2P 1 LC_PUMP
2 +24V

J6 TUBING MOTOR(Y)
5045-2P 1 Y_PUMP
2 +24V

J8 TUBING MOTOR(M)
5045-2P 1 M_PUMP
2 +24V

J10 TUBING MOTOR(C)

5045-2P 1 C_PUMP
2 +24V

J12 TUBING MOTOR(K)

5045-2P 1 K_PUMP
2 +24V

J14 TUBING MOTOR(S OL)

5045-2P 1 S_PUMP

7-33
 ST REFILL
REFILL BOARD
BOARD
<REFILL BOARD J5,J26,J3,J25,J1,J24,J20 -
CONNECTOR BOARD J1,J3,J5,J7,J9,J11,J13>

INK_PUMP_SOLUTION

INK_PUMP_Y INK_PUMP_K
INK_PUMP_LM INK_PUMP_M
INK_PUMP_LC INK_PUMP_C
+24V +24V +24V +24V +24V +24V +24V

J34 J35 J18 J20 J24 J1 J25 J3 J26 J5

J28
E_TANK_SOL
5267-3P 5045-2P 15 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P 3951-2P
+5V HRS-16P
5267-2P D12
J23

-
20
E_TANK_LM 1.+5V

1
+5V 2.COMM LED
5267-2P 3.PUMP_K
4.PUMP_C
5.PUMP_M
J6 6.PUMP_Y
E_TANK_LC 7.PUMP_LC
+5V 8.PUMP_LM
5267-2P 9.VACUUM_ERROR
16 9 10.PUMP_SOL
-
D108

GND
U12

10

11
J21
E_TANK_Y +

+5V
DGI
1 8

DGI
TANK _Y
TANK _M
TANK _C
TANK _K
TANK _LM
TANK _LC
TANK _W T
TANK _S OL

5267-2P SW1

<EACH COLOR MAIN INK SENSOR> J2 VR2 VR1

RESET
V3.01
V2.04XP ST

5V
E_TANK_M
+5V
5267-2P
U1 J17
J22
E_TANK_C 1

+5V
5267-2P
JP4 JP3 JP2 JP1
4
J4 5045-4P
E_TANK_K MJ
+5V MP J17 <REFILL J17 -
5267-2P GND SUB BOARD J26>
TX
<REFILL J13 -LED BOARD J2> J13 J12 5267-3P RX_INK
LAMP
1. S_LED_Y
+24V 2. S_LED_M J32
5045-2P
3. S_LED_C JP4 JP3 JP2 JP1
GND J9 4. S_LED_K
5. S_LED_LM
N.C
N.C
BUZZER
J33
DGI
LOT.050592
1. SW_Y
2. SW_M
3. SW_C
4. GND
6. S_LED_LC
7. +24V
8. +5V
9. P_LED_Y 5267-6P
5. +5V
5267-4P MEGAJET REFILL BOARD 6COLOR 6. SW_K 10. P_LED_M
J14
REV4.0 7. SW_LM 11. P_LED_C GND <REFILL +24V J14 -
12. P_LED_K
J19
8. SW_LC
13. P_LED_LM 3951-2P
+24V REFIL SMPS#2>
9. GND
J11 J16 J9 10. N.C
10 J12 14. P_LED_LC
14
J10 J15 5566-2P
5045-4P
5219-2P 5219-3P 5566-2P
HRS-10P HRS-14P

N.C
GND
M_F_CW TAKE_F_SEN
M_R_CCW TAKE_R_SEN
M_F_CCW GND
M_R_CW +24V
+24V

<TAKEUP MOTOR <TAKEUP MOTOR(FONT)

(REAR)- REFILL J10, J11> - REFILL J10, J15>
<REFILL BOARD J9- <REFILL BOARD J12-
REFILL CONTROL J1> REFILL CONTROL J2>

7-34
REFILL PCB

J18 NOT USE

IDC-16 1 GND
2 DC5V+
3 GND
4 DC5V+
5 N.C
6 N.C
7 N.C
8 N.C
9 DIR_CW_SW
10 CW_LED
11 DIR_CCW_SW
12 CCW_LED
13 AUTO_SW
14 AUTO_LED
15 ERROR_SW
16 ERR0R_LED

J28 MAIN INK TANK SENSOR SOL

5267-2P 1 DC5V+
2 E_TANK_SOL

J23 MAIN INK TANK SENSOR LM

5267-2P 1 DC5V+
2 E_TANK_LM

J6 MAIN INK TANK SENSOR LC

5267-2P 1 DC5V+
2 E_TANK_LC

J21 MAIN INK TANK SENSOR Y

5267-2P 1 DC5V+
2 E_TANK_Y

J2 MAIN INK TANK SENSOR M

5267-2P 1 DC5V+
2 E_TANK_M

J32 MAIN INK TANK SENSOR C

5267-2P 1 DC5V+
2 E_TANK_C

J4 MAIN INK TANK SENSOR K

5267-2P 1 DC5V+
2 E_TANK_K

J11 R-MOTOR TAKE UP REAR Motor

5267-2P 1 MOTOR REAR+
2 MOTOR REAR-

J16 TAKE-R-SENSOR TAKE UP REAR SENSOR

3191-3P 1 DC24V+
2 REAR-SENSE
3 GND

7-35
J10 F-MOTOR TAKE MOTOR FRONT
5557-2P 1 MOTOR FRONT+
2 MOTOR FRONT-

J15 TAKE-F-SEN TAKE SENSOR FRONT SENSOR

Apr-57 1 F_SEN
2 GND
3 N.C
4 DC24V+

J17 J26 SUB BOARD

5267-3P 1 RX 5267-4P 1 N.C
2 TX 2 TX
3 GND 3 RX
4 GND

BZ1 BUZZER
5267-4P 1 BUZZER+ BUZZER+
2 N.C
3 N.C
4 GND BUZZER-

J20 PUMP CONNECTOR BOARD (SOL)

3951-2P 1 PUMP_S J13 1 SOL_PUMP
2 DC24V+ 2 +24V

J24 PUMP CONNECTOR BOARD (LM)

3951-2P 1 PUMP_LM J11 1 SOL_PUMP
2 DC24V+ 2 +24V

J1 PUMP CONNECTOR BOARD (LC)

3951-2P 1 PUMP_LC J9 1 SOL_PUMP
2 DC24V+ 2 +24V

J25 PUMP CONNECTOR BOARD (Y)

3951-2P 1 PUMP_Y J7 1 SOL_PUMP
2 DC24V+ 2 +24V

J3 PUMP CONNECTOR BOARD (M)

3951-2P 1 PUMP_M J5 1 SOL_PUMP
2 DC24V+ 2 +24V

J26 PUMP CONNECTOR BOARD (C)

3951-2P 1 PUMP_C J3 1 SOL_PUMP
2 DC24V+ 2 +24V

J5 PUMP CONNECTOR BOARD (K)

3951-2P 1 PUMP_K J1 1 SOL_PUMP
2 DC24V+ 2 +24V

7-36
J9 J1 REFILL CONTROL BOARD
IDC-10P 1 SW_Y IDC-10P 1. SW_Y
2 SW_M 2. SW_M
3 SW_C 3. SW_C
4 GND 4. GND
5 +5V 5. +5V
6 SW_K 6. SW_K
7 SW_LM 7. SW_LM
8 SW_LC 8. SW_LC
9 GND 9. GND
10 N.C 10. N.C

J 12 J2 REFILL CONTROL BOARD

IDC-14P 1 S_LED_Y IDC-14P 1. S_LED_Y
2 S_LED_M 2. S_LED_M
3 S_LED_C 3. S_LED_C
4 S_LED_K 4. S_LED_K
5 S_LED_LM 5. S_LED_LM
6 S_LED_LC 6. S_LED_LC
7 +24V 7. +24V
8 +5V 8. +5V
9 P_LED_Y 9. P_LED_Y
10 P_LED_M 10. P_LED_M
11 P_LED_C 11. P_LED_C
12 P_LED_K 12. P_LED_K
13 P_LED_LM 13. P_LED_LM
14 P_LED_LC 14. P_LED_LC

J13 J2 LED BOARD

5045-2P 5045-2P 1 +24V
1 LAMP ON 2 LAMP ON
2 24V+

J34
5264-3P 1 PURGE SIGNAL(MAIN ERROR) NOT USE
2 N.C
3 GND

J32
5264-6P 1 DC5V+ NOT USE
2 GND
3 PRESSURE LOW
4 N.C
5 N.C
6 SOL PUMP

J35
5045-2P 1 DC24V+ NOT USE
2 SOL OUT

J14
B2P-VH 1 GND SMPS#2 DC24V-
2 DC24V SMPS#2 DC24V+

7-37
CONTROL BOARD 4COLOR

7-38
REFILL CONTROL BOARD

J1 J9 REFILL BOARD
IDC-10P 1. SW_Y IDC-10P 1. SW_Y
2. SW_M 2. SW_M
3. SW_C 3. SW_C
4. GND 4. GND
5. +5V 5. +5V
6. SW_K
N.C 6. SW_K
N.C
7. SW_LM
N.C 7. SW_LM
N.C
8. SW_LC 8. SW_LC
9. GND 9. GND
10. N.C 10. N.C

J2 J 12 REFILL BOARD
IDC-14P 1. S_LED_Y IDC-10P 1. S_LED_Y
2. S_LED_M 2. S_LED_M
3. S_LED_C 3. S_LED_C
4. S_LED_K
N.C 4. S_LED_K
N.C
5. S_LED_LM
N.C 5. S_LED_LM
N.C
6. S_LED_LC 6. S_LED_LC
7. +24V 7. +24V
8. +5V 8. +5V
9. P_LED_Y 9. P_LED_Y
10. P_LED_M 10. P_LED_M
11. P_LED_C 11. P_LED_C
12. P_LED_K 12. P_LED_K
N.C
13. P_LED_LM N.C
13. P_LED_LM
N.C
14. P_LED_LC N.C
14. P_LED_LC

7-39
MP SUB BOARD

7-40
MP SUB BOARD

JP1 1 35V 2 GND HI-POWER –HEAD

CON-4P 3 24V 4 GND

JP2 1 35V 2 GND POWER120V

(396-4P) 3 POWER 35V_CONT
4 GND

JP16 1 5V 2 GND CON390-10P

(396-10P) 3 24_A 4 GND POWER
5 24V_B 6 GND
7 N.C 8 GND
9 35VH 10 POWER CONTROL

JP14 1 5V 2 GND DC SERVO POWER

(396-4P) 3 24V_A 4 GND

JP15 1 5V 2 GND STEP POWER

(396-4P) 3 24V_B 4 GND

JP12 1 5V 2 GND CON390-6P POWER 12V

(396-6P) 3 12V 4 GND
5 24V_B 6 GND

JP8 1 24V 2 24V KEY/LED

(5267-8P) 3 VDD5V 4 VDD5V
5 RX2 6 TX2
7 GND 8 GND

JP3 1 VDD5V 2 T2OUT CARRIAGE

(5267-6P) 3 R2IN 4 ENC A
5 ENC B 6 GND

7-41
JP6 1 VDD5V 2 T1OUT FEED
(5051-4P) 3 R1IN 4 GND

JP7 1 VDD5V 2 T2OUT TAKEUP/REFILL

(5267-4P) 3 R2IN 3 GND

JP9 1 VDD5V 2 TX1 MONITOR

(5051-4P) 3 RX1 4 GND

7-42
 Material Safety Data Sheet
1. Identification of the substance

Product name: Solvent Ink

2. Composition / information on ingredients

Hazardous components CAS-No Conc.% Symbol Risk phrases

Lactic Acid Propyl Ester 616-09-1 40-55% Xi R41

2-Butoxyethyl Acetate 112-07-2 <20% Xn R20/21
Acetic Acid n-Hexyl Ester 142-92-7 <15% R10
Lactic Acid Butyl Ester 34451-19-9 <10% Xi R38, R41
n-Methyl-2-Pyrrolidone 872-50-4 <5% Xi R36/38
Ethyl Diglycol Acetate 112-15-2 <5% Xi R36

Risk phrases, explanations:

R10 = flammable, R20 = Harmful by inhalation, R21 = Harmful in contact with the skin,
R36 = Irritating to the eyes, R38 = Irritating to the skin, R41 = Risk of serious
damage to eyes.

3. Hazard identification

Health: Risk of serious damage to eyes

Irritating to eyes and skin
Fire: The product is not classified as flammable

4. First aid measures

General advice: In case of doubt or with persisting symptoms obtain medical

attention. Never pass anything through the mouth of an unconscious person.
Keep the victim calm and warm.
Inhalation: Remove to fresh air. Treat symptomatically. Obtain medical attention.
Skin contact: Remove contaminated clothing, immediately flush the affected
area with water for at least 15 minutes. Get medical attention.
Eye contact: Rinse with eye-wash or water for at least 15 minutes and get
medical attention if irritation persists.
Ingestion: Wash out mouth with water and give 200 . 300ml of water to drink.
Do not induce vomiting. Obtain medical attention.
5. Fire fighting measures

Extinguishing media: Use foam, dry powder or C02. Remove containers

from fire or cool them with water spray.

Specific hazards: Combustion will evolve carbon dioxide and carbon

monoxide.

Protective equipment for fire fighters: Self-contained breathing apparatus

and safety goggles.

6. Accidental release measures

Personal precautions: Use protective clothing. See also paragraph 8.

Ensure adequate ventilation. Keep away from ignition sources
Environmental precautions: Do not allow material to enter drains or water
courses. In the event of larger spills contact the emergency services.
Method for cleaning up: Eliminate all ignition sources. Absorb onto inert
material, like earth or sand, and place in suitable container for disposal.
Dispose of according to Special Waste. Wash the spillage area clean.

7. Handling and storage

Handling: Keep container closed. Ensure good ventilation. Avoid contact

with skin, eyes and clothing. Avoid breathing vapour. Wash thoroughly after
handling.
Storage: Keep container tightly closed in a dry place at ambient temperature.
Minimise exposure to air. Keep away from heat and sources of ignition.

8. Exposure controls / personal protection

Engineering measures: Ensure good ventilation. Use process enclosures,

local exhaust ventilation or other engineering measures to maintain airborne
levels to below recommended exposure limits. Avoid contact
with the product. Keep away from sources of ignition.
Personal Protective Equipment: Wear chemical resistant gloves, boots,
protective clothing and safety goggles where contact may occur.

Occupational Exposure Limits:

Long Term (8 hours) Short Term
ppm mg/m3 ppm mg/m3
2-Butoxyl Acetate 25
Acetic Acid n-Hexyl Ester 5
Lactic Acid Butyl Ester 5 30
n-Methyl-2-Pyrrolidone 25 103(skin) 75 309(skin)
 9. Physical and chemical properties

Appearance: Liquid
Colour: Blue (cyan), Red (magenta), yellow and black
Odour: Solvent
Boiling point (ºC) 175
Flash point (ºC) 63.5
Autoignition Temperature (ºC) 380
Flammability limits (vol-%)
Relative density (g/cm3, 25° C) Approx. 1
Solubility in water (g/l, 20 ºC ): Partially miscible

10. Stability and reactivity

Stability: Stable under normal conditions in tightly closed vessels.

No decomposition if used according to specifications.
Conditions to avoid: Avoid sources of ignition.
Materials to avoid: None

11. Toxicological information

Acute toxicity
Skin contact: May give irritation to skin.
Eye contact: Primary irritant effect, Risk of damage to eyes.
Ingestion: Low acute oral toxicity. LD50 / oral / rat >5000mg/kg

12. Ecological information

Readily biodegradable. Bioaccumulation unlikely, hydrolyses in

presence of water,
acids and bases
Lactic Acid Propyl Ester: LC50/96h/Fish = 150mg/l
EC50/96h/Algae = 1000mg/l
Lactic Acid Butyl Ester: LC50/48h/Fish = 75mg/l
EC50/48h/Daphnia = 423mg/l
EC50/Algae = 0.93g/l
n-Methyl-2-Pyrrolidone LC50/Bluegill = 832mg/l
LC50/Trout = 3048mg/l

13. Disposal considerations

Product and contaminated packaging: Disposal must be in accordance

with current national and local
regulations. Chemical residues generally count as special waste.
14. Transport information

The product is not subject to transport regulations (ADR/RID, ICAO/IATO and IMDG).

15. Regulatory information

Classification and labelling

Danger symbol: Xi (Irritant)

Risk phrases: Risk of serious damage to eyes (R41)
Safety phrases: Avoid contact with eyes (S25)

16. Other information

This data sheet was prepared in accordance with Directive 91/155/EEC (93/112/EC)
The information on this sheet is not a specification, it does not guarantee
specific properties.
The information is intended to provide general guidance as to health and safety
based upon our knowledge of the handling, storage and use of the product.
It is not applicable to unusual or non-standard uses of the product,
nor where instructions or recommendations are not followed.
Home Page Http://www.dgi-net.com
E-mail sales@dgi-net.com

■ D·G·I
271-6, Goeup-dong, Yangju-si, Kyunggi-do, Korea
Phone. 82-31-820-8900 (Rep.) Fax. 82-31-820-8990

■ 디·지·아이
경기도 양주시 고읍동 271-6
Tel. 031-820-8900 (대표) Fax. 031-820-8990