Documente Academic
Documente Profesional
Documente Cultură
Modernization of LMZ
Steam Turbines
Markus Kupetz
Luis Sanchez
Fossil Power Wind Solar & Oil & Gas Energy Power
Generation Power Hydro Service Transmission
(E F) (E W) (E X) (E O) (E S) (E T)
Service Fossil Oil & Gas and Industrial TurboCare Service Renewables
(E S SF) Applications Services (E S TC) (E S SR)
(E S SO)
Comprehensive service Comprehensive service Non-OEM1) and some OEM Comprehensive service Portfolio
portfolio: portfolio: Mature products and services portfolio:
Performance Enhancement Performance Enhancement for oil & gas, industrial and
Lifecycle Management
Programs Programs power generation
applications: Onshore Service Programs
Performance Maintenance Performance Maintenance Offshore Service Programs
Service Programs Service Programs Gas Turbines Offshore Logistics
Training & Consulting Training & Consulting Steam Turbines Solutions
Environmental Systems Customized services for oil Compressors Operations Management
& Services and gas and industrial Generators Spare parts, tools and
FG/IGCC applications repairs
Modernizations and
For gas turbines (up to 60 Upgrades
MW), steam turbines (up to
150 MW), generators and
compressors
1) Original Equipment Manufacturer
Restricted © Siemens AG 2013 All rights reserved.
Service Organizational Set-up and Global Presence
Modernization &
Rehabilitation
Investment
In-Kind
Components
Replacement
Maintenance
Power Output
& Thermal
Return on Investment
Consumption
Useful Life
Extension
Useful Life
Extension
Reliability
Reliability Availability
Reliability Availability
Superheater Reheater
Fuel Economizer
Firing Steam turbines Generator*
System
Burners
Condenser
Pump
LP
Deaerator Pump Heaters Cooling tower
Boiler
Air Preheater
HP 300MW
Smijew, Ukraine
LP 200MW
Shetou, China
Restricted © Siemens AG 2013 All rights reserved.
Siemens Solutions for CIS Steam Turbine Fleet
Siemens Experience and References
2016
Fossil & Nuclear Fleet [GWs] Units Fossil & Nuclear Fleet [units]
and Market Ranking and Market Ranking
290
Gigawatts 2016
Units
177
Gigawatts
1052
902 Units
#1 94 Units
Gigawatts #1
#2
#1
#1
#2
#2 111
Units
Steam Power Gas Turbine and Nuclear Power Gas Turbines Steam Turbines SteamTurbines Generators
Plants CC Power Plants Plants Fossil Fueled Nuclear Fueled
Definitions: Siemens fleet operating in utilities > 100 MW. Operating plants only; retired, deactivated etc., and projects under construction not included.
With more than 570 GW installed capacity, we are a competitive player in the energy
market
Restricted © Siemens AG 2013 All rights reserved.
• Introduction
• Concepts
• Modernization Products
• Conclusions and Summary
Original Design
Original Design
HP-Turbine
• New Inner Casing with new Control Stage and Nozzle Segments and Blade Carrier
• HP evacuation pipe
Design M2A
-Supercritical design
-Different admission and exhaust
material possible
-Different casing supports possible
-Long (flexible) rotor
-Feasible for 1-bearing-design
-Short start-up time
-Improve element efficiency >90%
Barrel-Type HP-Turbine:
The barrel design was first introduced in 1937 and become a industry benchmark and Siemens HP-standard.
Since then more than 400 of these turbines were produced. Approximately 250 of which are still in operation.
Reference projects with GUS-manufacturers are Smijew 300MW (Ukraine, TA) and Alholma 200MW (Finland, LMZ)
Benefit
• Highest efficiency
• Reduced leakages
• Sized for maximum flow of the unit
(reduction of throttling)
• Provision of temperature protection
• Prevention of direct impingement of inlet
steam on the rotor body
Benefit
• Efficiency of the highest level
• Broad range of application
• Customized design with a short delivery time
Benefit
• Reduced vibration, excellent damping behavior
• Reduced leakage
• No lashing lugs, rivets or tenons
IP-Turbine
LP-Turbine
Sealing
• La-0 Fins
- free standing
- forged
- fir-tree root Leading
Edge
• La-1 Leading
- shrouded Edge
- forged
- fir-tree root
• La-2
Fir Tree
- shrouded Root
- milled
- T-root Free-standing rotating
blade with fir-tree root Shrouded rotating blade with fir-tree root
Restricted © Siemens AG 2013 All rights reserved.
Turbine Modernization Concepts
Blade Features of the LP Turbines – La-0
Design Features
Stationary Blades
Connected to
condenser
To
Condenser
NOTE: All figures are indicative values for comparison purposes only
NOTE: All figures are indicative values for comparison purposes only
Customer
Budget Engineering, Fabrication and
Delivery
2010
Initial Budgetary Planning and Firm Contract OUTAGE
Meeting Proposal Authorization Proposal Award
Thank You
for Your Attention!