Documente Academic
Documente Profesional
Documente Cultură
200-800 SCFM
MODELS D340IN, D420IN, D510IN, D680IN, D850IN,
D1020IN, D1190IN, D1360IN
OPERATORS MANUAL
C.C.N. : 80445471
DATE : APRIL 2009
REV. : A
1.0 contents
contents page contents page
3.0 WARRANTY
The Company warrants that the equipment manufactured by THE COMPANY MAKES NO OTHER WARRANTY OR
it and delivered hereunder will be free of defects in material REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED
and workmanship for a period of twelve months from the OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED
date of placing the Equipment in operation or eighteen WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
months from the date of shipment from the factory, PARTICULAR PURPOSE, ARE HERBY DISCLAIMED.
whichever shall first occur. The Purchaser shall be obligated
Correction by the Company of nonconformities whether
to promptly report any failure to conform to this warranty,
patent or latent, in the manner and for the period of time
in writing to the Company in said period, whereupon the
provided above, shall constitute fulfillment of all liabilities of
Company shall, at its option, correct such nonconformity, by
the Company for such nonconformities whether based on
suitable repair to such equipment or, furnish a replacement
contract, warranty negligence, indemnity, strict liability or
part F.O.B. point of shipment, provided the Purchaser has
otherwise with respect to or arising out of such Equipment.
stored, installed, maintained and operated such Equipment
in accordance with good industry practices and has The Purchaser shall not operate Equipment which is
complied with specific recommendations of the Company. considered to be defective, without first notifying the
Accessories or equipment furnished by the Company, but Company in writing of its intention to do so. Any such use of
manufactured by others, shall carry whatever warranty the Equipment will be at Purchaser’s sole risk and liability.
manufacturers have conveyed to the Company and which Note that this is Ingersoll Rand standard warranty. Any war-
can be passed on to the Purchaser. The Company shall not ranty in force at the time of purchase of the equipment or
be liable for any repairs, replacements, or adjustments to the negotiated as part of the purchase order may take prec-
Equipment or any costs of labor performed by the Purchaser edence over this warranty.
or others without Company’s prior written approval.
The effects of corrosion, erosion and normal wear and tear
are specifically excluded. Performance warranties are limited
to those specifically stated within the Company’s proposal.
Unless responsibility for meeting such performance
warranties are limited to specified tests, the Company’s
obligation shall be to correct in the manner and for the
period of time provided above.
WARNING
Under no circumstances should any person attempt
to lift heavy objects without proper lifting equipment
(i.e., crane, hoist, slings or fork truck). Lifting any unit
without proper lifting equipment, can cause serious
injury.
PRECOOLER/REHEATER
figure 1
TUBE
SEPARATOR CHILLER
CONDENSATE
DRAIN LEGEND
AIR FL0W HOT GAS
PROCESS & INSTRUMENTATION DIAGRAM
REFRIG (R404A) FLOW BYPASS VALVE
D340IN - D680IN
CONDENSATE LINE 550140
FAN MOTOR
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AIR OUTLET AIR INLET
PRECOOLER/REHEATER
7.0 PRINCIPLES OF OPERATION
figure 1
SEPARATOR CHILLER VALVE
S
CONDENSATE
DRAIN
LEGEND
HOT GAS
AIR FL0W BYPASS VALVE
REFRIG (R404A) FLOW
PROCESS & INSTRUMENTATION DIAGRAM
D850IN - D1360IN
CONDENSATE LINE
550141
CAUTION
Do not rotate Hot Gas By-Pass Valve adjustment
fully clockwise. Full clockwise rotation may result in
refrigerant compressor damage. Any suction pressure
setting above 90 psig is not recommended. BUTTONS
For Hot Gas By-Pass Valve adjustment, note the following: • ON / OFF
• Turning the adjustment screw clockwise raises suction Toggles the dryer operation between “On Line” and
“Off Line” status.
pressure and exchanger temperature.
• Turning the adjustment screw counter-clockwise • EXCH SET
When depressed, will display the current High
reduces suction pressure and exchanger temperature.
Temperature Alarm set point in the LCD window.
• All adjustments should be made without air flow While the High Temperature Alarm set point is
(load) on the dryer. displayed, the up and down arrows may be used to
For water-cooled models, a high pressure cut out switch is increase or decrease the set point temperature.
positioned near the water regulating valve. The switch is • ALARM RESET
designed to open at 320 psig and close at 270 psig. Pressing once clears the local alarm indication and
To compensate for water temperature variation, it may be de-energizes the remote alarm contact. Should the
necessary to adjust the water regulating valve to maintain alarm condition persist, the alarm will return after the
a 250 psig discharge pressure. Adjustment can be done alarm inhibit time has expired.
by rotating the adjusting screw counterclockwise for an • °F / °C
increase in discharge pressure. For conditions where low Toggles the LED temperature indicators between
water temperature and/or high water pressure are expected Fahrenheit and Celsius units of measure.
it is advisable to install a water pressure regulator ahead of
the condenser.
LIGHTS
• LCD Display 47
Displays exchanger temperature during normal
Pressing the UP or DOWN arrows modifies the EXCHANGER
operation. Also used to display high temperature set
SETPOINT in one degree increment.
point, alarm condition and timing functions.
• SYSTEM ENERGIZED
Indicates when power is applied to unit. 48
• DRYER ON
Illuminated when the On/Off switch has been pressed Pressing the UP or DOWN arrows modifies the EXCHANGER
to place the unit in operation. SETPOINT in one degree increment.
• REFRIGERATION COMPRESSOR ON
Indicates that the refrigeration system is operating.
• DEGREES F / DEGREES C
48
Indicates the temperature units of measure. The Controller accepts the last setpoint. After 5 seconds,
the readout will return to displaying the current Exchanger
• HIGH TEMP ALARM Temperature.
Indicates that the exchanger temperature has risen
above the High Temperature Alarm set point.
• LOW TEMP ALARM
When activated, indicates that the exchanger
temperature has dropped below 29°F or -2°C. This
condition stops the compressor. The compressor
will not restart until the temperature has risen two
degrees above exchanger set point.
• DRAIN OPEN
This light comes on when power is applied to open
the time solenoid drain.
The Controller indicates critical alarms to alert the user of The Controller features the following readouts to
an out of tolerance condition. Once each alarm condition is communicate the status of the dryer’s operation.
detected, the appropriate LED indicator will illuminate and
Indicates a probe failure. This condi-
the remote alarm contact will close.
tion is usually caused by a probe be-
Alarm Display Alarm Set ing unplugged, damage to the probe
Point lead or a defective probe.
HIGH TEMPERATURE HI TEMP User Adjustable Indicates that the refrigerant com-
ALARM ALARM pressor will not start until the end of a
LOW TEMPERATURE LOW TEMP 28 °F three minute safety delay. The display
ALARM ALARM of “cd” is immediately followed by the
number of minutes left in the delay.
The alarm names and a brief description of each are This is a normal function of the con-
described in detail below. troller and not a fault indication.
HIGH TEMPERATURE ALARM (HITEMP ALARM)
7.5.6 START MODES
When the exchanger temperature reaches the alarm set
point, the alarm will be activated. This alarm condition may The noncycling dryers are capable of starting in one of the
not necessarily damage the dryer when subjected to long- following start modes:
term exposure. It may, however, have a significant impact
on downstream processes and thus should be investigated 7.5.6.1 Manual Mode
upon detection. Note that this alarm will not shut down the
dryer. This alarm will activate the remote alarm contact and After power is supplied to the dryer, the LCD display
reset automatically once the alarm condition is rectified. will indicate the exchanger temperature as well as the
time remaining for the safety delay. Once the delay has
LOW TEMPERATURE SAFETY ALARM (LOWTEMP ALARM) timed out, depressing the On/Off button will activate the
If the dryer temperature falls below the factory set point, refrigeration system.
the alarm routine will activate. This alarm condition may
cause damage to the dryer when subjected to continuous or 7.5.6.2 Auto Restart
long-term exposure. Note that this alarm will shut down the
Should the dryer lose power while in the “On” mode, the
dryer after a response time delay. This alarm will activate the
dryer will revert to the “On” mode once power is restored.
remote alarm contact and reset automatically once the alarm
Similarly, should power be removed from the dryer while
condition is rectified.
the dryer is in the “Off” mode, the dryer will remain in the
“Off” mode once power is restored until the On/Off switch is
depressed or the remote switch is closed.
AIR
DRYER
B C
AIR IN AIR OUT
PRE-FILTER
PREFILTER
E D
UNIT AS DELIVERED
OPTIONAL ACCESSORY ITEMS
NOTE: DRAIN TUBE MUST NOT RISE OR BE CONNECTED TO
EXCESSIVELY LONG PIPE WHICH MAY CREATE BACK PRESSURE
A CONNECTION TO OPEN FLOOR DRAIN IS REQUIRED
notice
After installation or a prolonged shutdown, start the
dryer with no air load (no air flow). This enables the
dryer to reach its proper operating temperature in the
shortest time possible (typically within 30 minutes).
9.1 INTRODUCTION this option, it is imperative that this filter be inspected and
cleaned on a regular basis. Annual replacement of the filter
Ingersoll Rand noncycling refrigerated air dryers require is recommended. For applications where excessive dirt, dust
little maintenance. These dryers utilize hermetically sealed or debris is encountered, more frequent inspection and
compressors which do not require any lubrication. Fan cleaning may be required.
motors require lubrication at both oil ports every six months.
The condensate drain requires annual replacement of 9.3 CONDENSATE DISCHARGE SYSTEM
the service unit. Ingersoll Rand recommends component
inspection and service at regular intervals to obtain On a minimum of a monthly basis, the operation of the
maximum performance from your dryer. drain should be checked. Periodically, the drain should be
removed and cleaned to ensure no debris from the system
9.2 REFRIGERANT CONDENSER is trapped inside. Ingersoll Rand non-cycling dryers are
equipped with a drain isolation valve, enabling the valves to
For standard dryers, regular inspection and cleaning of the be cleaned during dryer operation after the drain isolation
condenser is recommended. Ingersoll Rand dryers may valve has been manually closed. The drain valve is located
be equipped with an optional ambient air filter designed near the solenoid valve and requires a quarter turn to isolate
to protect the condenser from dirt and debris that can the drain from system pressure.
accumulate on the condenser. For proper operation with
SCREW
APPLIANCE SOCKET
SEAL
WASHER
THREADED FLANGE
GASKET
PLUNGER W/ SPRING
ASSEMBLY
ORIFICE CUP
BEVELLED WASHER
STRAINER
BODY
10.1 INTRODUCTION
Ingersoll Rand dryers are designed for reliable, trouble-free operation. In the event of any dryer malfunction, the guide below
has been developed to facilitate problem identification and corrective actions.
WARNING WARNING
An air dryer always operates under pressure. Any Prior to working on the unit, make sure that all circuit
maintenance procedure that involves disassembly of breakers or disconnected switches are tagged “Out of
pipe fittings, valves or any other components requires Service.”
the dryer be isolated from the compressed air stream
and fully depressurized.
D850IN-D1020IN W/COMPUSTAT
208, 230, 460 & 575V/3/60
WIRING DIAGRAM
550136
D1190IN-D1360IN W/COMPUSTAT
208, 230, 460 & 575V/3/60
WIRING DIAGRAM
550137
D340INA AIRCOOLED
230/1/60, 220/1/50
WIRING DIAGRAM
550152
CONDENSER AIIR
CONDENSER AIR
DISCHARGE MICROPROCESSOR CONTROL SUCTION PRESSURE GAUGE
INLET (SEE TECHNICAL MANUAL FOR
OPERATION DETAILS)
32.62
30.375
25.00
CONTROL PANEL
23.38
TOP VIEW
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CONDENSER AIR
INLET
PANEL FILTER LOCATION
12.0 GENERAL ARRANGEMENT
33.75
CONDENSATE DRAIN
GENERAL ARRANGEMENT
D340IN-D680IN
550131
1.12
13.00
37.00
16.00 40.250
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CUSTOMER ELECTRICAL 61.50
CONNECTION BOX
12.0 GENERAL ARRANGEMENT
35.75
39.00
REAR VIEW 1/4" O.D. NYLON LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW
DRAIN TUBE
GENERAL ARRANGMENT
D850IN-D1360IN
550132
FAN MOTORS IN
IN 230/1/60 230/3/60 460/3/60 575/3/60
CONDENSERS NEMA 1 NEMA 1 MODEL
MODEL
230V 460V D340IN 23141104 23390867 23390859 23390859
D340IN 38053104 38053229 38446498 D420IN - 23390867 23390859 23390859
D420IN 38053104 38053229 38446498 D510IN - 23340875 23390883 23390883
D510IN 38052700 38053229 38446498
D680IN - 23390909 38052288 38052288
D680IN 38052700 38053229 38446498
D850IN - - 38052288 38052288
D850IN 38052460 - 38052734
D1020IN - - 23390917 23390917
D1020IN 38052460 - 38052734
D1190IN 38052460 - 38052734 D1190IN - - 38446480 38446480
D1360IN 38052460 - 38052734 D1360IN - - 38052296 38052296
NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL RAND COMPANY
APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL
RAND COMPANY HAS NO CONTROL. INGERSOLL RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR
EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.
The manufacturer reserves the right to make changes or add improvements without notice and without incurring any
obligation to make such changes to products previously sold.