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Propeller-Excited Vibration; Five Blades or Four?

By S. Archer, M.Sc.
A Principal Engineer Surveyor, LLOYD'S REGISTER OF SHIPPING

THE PROBLEM DEFINED behind a ship (Fig. 1(a)). The ahead driving face
of each individual blade is part of a helicoidal
The interaction between propeller and hull, surface, forming one thread of a multi-start screw,
especially in single-screw ships, can cause periodic the number of starts or threads being equal to the
disturbances of varying intensity and unless due number of blades. The pitch of this helicoidal
care is taken in the design stage, these can be surface is the axial advance of each thread for
physiologically unpleasant for passengers and crew one complete revolution of the shaft (Fig. 1(b)). If
and, if sufficiently severe, also damaging to the it were possible for the propeller to advance
hull structure. through the water in which it works at a speed
In order to evaluate clearly the relative claims exactly equal to the product of the effective pro-
of four- or five-bladed propellers, with particular peller pitch by its rotational speed, then the water
reference to these disturbing effects, it is useful to would act like a stationary nut having a pitch
consider briefly the nzodus operandi of a propeller equal to that of the propeller blade, no axial thrust

(a,).

DEVELOPED PITCH CYLINDER.

FIG. 1
FACE HELIX.

D=2R
FIG.I.

ILLUSTRATING PROPELLER SLIP


FIG.2
being exerted and only sufficient torque to over- Unfortunately, the wake velocity, and hence V. 3
come the frictional drag tangential to the blade even in smooth water, is never constant over the
surfaces. In practice, of course, the ship's speed is screw disc (e.g., Fig. 3). By and large w-r is
always lower than the nominal speed of advance
of the propeller, i.e.. less than pitch times r.p.m.
(P x N) (Fig. 2). Therefore, the propeller slips
back relative to the propeller nominal maximum
speed of advance. Hence the well-known expres-
sion, "percentage slip",
s_ioo(PN_1oo(i
- V
PN,/ PN
The question now ariseswhat is the velocity
of advance of the propeller? Its absolute velocity
is clearly equal to that of the ship, V5, over the
ground (neglecting currents or tides). What really
matters for propulsive purposes, however, is the
velocity of the propeller relative to the water in
which it works. Every cyclist knows what a help
it is to get into the wake of a 'bus travelling the
same way. This is because of the forward drag or
suction of the 'bus on the surrounding air, thus
reducing the aerodynamic resistance on the cyclist
as he follows close behind. In much the same way
astern of every ship when moving ahead, there is
a column of water being dragged forward at a
speed less than that of the ship relative to sur-
rounding water. Thus, the velocity of inflow of
water to the screw disc is less than the ship's
speed, V, by the amount of this forward wake ILLUSTRATING WAKE VARIATION
velocity.
i.e., V=VSwTVS BY MEANS OF CONTOURS.
=(l wT)Vs FIG.3.
where wthe wake fraction, using the Taylor
notation.

FIG.4
4 greatest, and therefore V smallest, at positions The severity of these periodic exciting forces
closest to the hull and generally where the can fortunately be mitigated both by ensuring
"shelter" given by the hull body is most effective, adequate clearances from the hull around the
i.e., near the centre line and towards the top of propeller (Fig. 4) and by suitable hull and blade
the propeller arch in single-screw ships (Fig. 4), design. To provide adequate clearances, the pro-
and abaft the plated bossings and where the blade peller may be located as far aft as possible
tips approach closest to the hull in multi-screw without, in the case of single screw ships, approach-
ships (Fig. 5). ing too close to the rudder or its post. Similar
effects may be achieved by "raking" the blades aft
Now both the thrust, and the torque required (Fig. 4) and the intensity of excitation can also be
to develop it, are, of course, functions of the real reduced by the provision of "skewback" to the
slip based on the relative velocity of advance, V. blades (Fig. 4a) which lessens the shock effect due
Consequently, in practice, both these quantities, to the sudden entry of the leading edges of the
which increase with the slip, will vary periodically blades into the high wake regions abaft the stern
with the angular position of the blades relative to frame or bossings.
the hull in sympathy with the corresponding local Where the wake pattern over the screw disc is
variations in relative velocity of advance, V. over sufficiently accurately known from actual tests, it
the screw disc. is also sometimes possible to produce what is
These variations in thrust and torque are the known as a "wake-adjusted' propeller design. For
source of the periodic disturbances already example, one such adjustment is a progressive
referred to and manifest themselves: - reduction of pitch towards the blade tips from
On the hull as vibration, either vertical and/or about 80 per cent radius. This device helps to
athwartships and / or torsional, and reduce thrust and torque variations and resulting
on the propeller in the form of torsional vibration and cavitation. The ideal to be aimed at
vibration, and/or axial or fore-and-aft vibra- is, of course, a circumferentially smooth wake
tion, and/or what is termed "lateral whirling", form, i.e., constant wake for 3600 at a given
or bending, vibration of the propeller shafting. radius, any variation being radial only.

F IC. 4a.

Illustrating "Skewback" of Propeller Blades


TIP/HULL CLEARANCE

I\
/
PLATED BOSSING
I\
N
(

BOSSING/ LEADING
EDGE CLEARANCE

TIP/HULL CLEARANCE
FIG.5
6 (a) Hull Vibration skeg, the water forces will, in general, have both
These effects are partly set up by the negative horizontal and vertical components. If their
pressure, i.e., suction field, induced in the water frequency of application should coincide with, or
ahead of, and flowing into, the propeller disc approach, any of the natural frequencies of vibra-
(Fig. 6). Thus, considering a right-handed single tion of the hull, either vertical or horizontal modes
screw turning ahead, a blade passing through the (Fig. 7). this, depending upon the relative contribu-
top of the aperture from port to starboard will at tions of exciting and damping forces, will result in
first cause a reduction of pressure on the port more or less severe vibration, either general or
side, i.e., an unbalanced force on the hull plating local.
from starboard towards port. The direct water forces, however, are not the
This force is, of course, reversed as soon as the only agents setting up vibration. The hydro-
blade emerges from the aperture on the starboard dynamic forces exerted on the propeller blades, as
side, the total effect in one revolution being to they slice their helical paths through the wake
subject the hull to a series of periodically varying water, are never exactly symmetrically balanced
forces, giving a frequency of applicaticn equal to about the shaft axis, and this lack of balance also
the r.p.m. of the shaft multiplied by the number contributes to the sum total of vibratory forces
of blades, or at "blade frequency" as it is termed. acting upon the hull.
Owing to the curvature of the stern plating, which It is well at this point to remember the differ-
usually is not just simply a vertical deadwood or ence between a balanced torque or couple and an

a:
LEADING EDGE. z

___TRAILING EDGE.

ILLUSTRATING ACTION OF SUCTION


WATER FORCES ON HULL.
FIG.6.
APPROXIMATE APPROXIMATE
FREQUENCY FREQUENCY RATIO
RATIO. RELATIVE TO 2 -NODE
VERTICAL.
10 '5

2 - NODE VERTICAL - NODE HORIZONTAL

I8 27
NODE VERTICAL NODE HORIZONTAL

26 3.5

NODE VERTICAL NODE HORIZONTAL

ILLUSTRATING NATURAL MODES OF VERTICAL AND,


ATHWARTSHIPS HULL VIBRATION
FIG.7.
unbalanced torque. It is only the latter, of course, 9
which imposes a reaction force on the shaft bear- TOP
ing (Figs. 8(a) and (b)).
Applying this to the case of a marine propeller,
it is clear that if at any instant torque forces
and/or thrust forces are not completely equal and
balanced about the shaft axis, this will produce,
in the case of torques, a hull reaction force at the
sterntube bearing equal and parallel to the
resultant unbalance of transverse blade forces plus
its associated shaft bending moment and, in the
case of unbalanced thrusts, a resultant axial force
and shaft bending moment.
This lack of balance of the tangential, or torque,
forces therefore imposes additional reaction forces
on the hull through the stern bearing, the sense of
which, in general, is additive to that of the suction
field water forces (Fig. 6). Of course, for single-
screws with an even number of blades, provided
these water forces and stern bearing reaction
forces are equal for blades at top and bottom of
the propeller aperture, respectively, there would BOTTOM
theoretically be no resultant exciting forces on the
hull, although the thrust and torque variations on ILLUSTRATING BLADE SEQUENCE
the shafting would be greater, being due to the
additive effects of two blades passing the higher FOR 5-BLADED SCREW.
wake regions simultaneously. FIG.9.
Actually, of course, conditions are different at
top and bottom, i.e., curvature and run of plating
and propeller blade leading and trailing edge character of propeller-excited hull vibration in
clearances from sternframe and rudder respec- such ships and the possibility, although uncom-
tively, also the wake effect is greater at the top mon, of resonant torsional vibration modes of the
than the bottom (Figs. 3 and 4). hull being transiently excited when the propeller
Hence, single-screws with an even number of forces are 1800 out-of-phase (e.g., "one up, one
blades will, nevertheless, always tend to excite down") port and starboard (Fig. 10). With both
some degree of blade frequency hull vibration. propeller forces in phase, of course, vertical hull
the severity falling off the further aft the screw vibration is excited at double strength. Each type
can be located relative to the sternframe, without, of vibration is thus alternately stimulated as the
however, approaching too close to rudder post or shafts run in and out of phase. This kind of vibra-
leading edge of rudder, and the more nearly tion is much more noticeable and unpleasant than
uniform the wake velocity over the screw disc. steady vibration of the same maximum amplitude.
When the number of blades is odd, it will be In general, forces at blade frequency, or multi-
seen (Fig. 9) that with single-screws the angular ples thereof, near service speeds will tend to
interval between blades passing the higher wake excite the higher modes of hull vibration, i.e.,
region abaft the sternframe will be half the natural modes (vertical or athwartships) having
angular interval between blades, the sequence for three, four or more nodes (Fig. 7).
a five-blader being: one top, three bottom, five Local vibration may also be induced as, for
top, two bottom, four top, one bottom, three top, example, the "flapping" type of vibration in multi-
five bottom, two top, four bottom, one top, etc. screw ships having unstayed plated bossings, more
There will, therefore, be excitation at twice commonly occurring with three-bladed screws.
blade frequency but also at blade frequency, since In addition, all propellers are capable of
wake effects, etc., are greater at the top of the inducing vibration at shaft rotation frequency, N
screw disc than at the bottom (Fig. 14). (i.e., 1st order), on both hull and shafting, whether
With multi-screws working in plated bossings, single- or multi-screw. This is due to mass un-
of course, both the water forces and bearing balance, but especially to pitch unbalance (varia-
reaction forces are completely unbalanced irre- tion of pitch among the individual blades). This,
spective of the number of blades, even or odd, but with or without assistance from primary mass
on the other hand it is usually easier to provide unbalance in reciprocating engines, is a frequent
ample bossing clearances and adequate hull/tip source of excitation of the lower, i.e., fundamental,
clearance (Fig. 5). Clearly also the excitation at or two-node, natural modes of hull vibration
twice blade frequency will not occur, whatever the (Fig. 7) and is common to all propellers, irrespec-
number of blades. tive of the number of blades.
With multi-screws shaft speeds can never be On the whole, five-bladed screws would be
exactly synchronised, hence the well-known "wax- expected to show slightly less sensitivity than
ing and waning", or "beating", effect in the four-bladers to such once-per-revolution effects.
MAXIMUM TORSIONAL EXCITATION. MAXIMUM VERTICAL EXCITATION.
ZERO VERTICAL EXCITATION. ZERO TORSIONAL EXCITATION.

ILLUSTRATING EFFECT OF BEATING IN MULTI - SCREW SHIPS


GIVING ALTERNATE TORSIONAL! VERTICAL EXCITATION DUE
TO CHANGING PROPELLER PHASE.
FIG. 10
(b) Shaft Vibration Shaft bending moment variations can set up 11
The blade forces due to wake variations will, resonant "whirling" vibration of the screwshaft
in general, induce in the propeller shafting: - with the possibility of additional bending fatigue
stress in the shaft and/or "patterned" erosion of
Periodically varying torques arising from their the bronze shaft liner, heavy wear of sterntube
moments about the shaft axis (Fig. 8). bearings, etc.
Periodically varying thrusts corresponding to
these torques.
Periodically varying bending moments in
fore-and-aft planes caused by lack of balance DETAILED COMPARISON BETWEEN
between the blade thrusts on opposite sides of FOUR- AND FIVE-BLADED PROPELLERS
the shaft axis, also from unbalanced torques.
Propeller torque variations can under resonant With screws having four and five blades,
conditions excite torsional vibration of the shaft- respectively, Table I shows the main exciting fre-
ing, but the resulting additional shaft fatigue quencies, F (cycles per minute) at N (revolutions
stresses (nominal, neglecting stress concentration) per minute), together with some estimates of their
are usually small, say less than ± 2,000 p.s.i. With average relative strengths in both single- and
geared installations having steam turbine or oil multi-screw installations.
engine drives, the chief consideration will be
avoidance of torque variation leading to tooth (a) Hull Vibration
separation and gear hammer at or near service The four-blader will induce vibration at 4N,
speeds with a view to maintaining the maximum i.e., blade frequency, and with single-screws the
possible life of the gears. severity will increase with degree of vertical out-
Propeller thrust variations can induce resonant of-symmetry of hull form and range of wake
axial. i.e. fore-and-aft, vibration of the shafting variation above and below the shaft centre line.
with negligible additional shaft stress, but if Thus, with four blades it would be expected that
severe, main thrust loading may vary excessively; U-sections in the after body would be better than
at the worst, causing thrust reversal and destructive V-sections in this respect, but worse as regards
hammering, also fatigue damage to thrust blocks shaft vibration other than "whirling" or bending
and seatings. vibration.

TABLE I
Relative Severity of Excitation for 4- and 5-Bladed Screws

4-Bladed 5-Bladed

Type of Vibration Single-Screw Multi-Screw Single-Screw Multi-Screw

L M S L M S L M S L M S

5N
Vertical 4N 4N iON 5N
HULL
5N
Athwartship 4N 4N iON 5N
5N
Torsional 4N 8N 4N ION 5N

SHAFT 5N
Axial 4N 8N 4N ION SN

Bending 4N 4N 5N iON 5N

L Large M = Medium S = Small

Exciting frequencies, F (c.p.m.) in multiples of shaft speed, N (r.p.m.)


12

*
/

A
FIG. I I

With multi-screws in bossings, again the main


frequency will be at 4N, but the severity will
depend largely on bossing and hull clearances and
on wake variations in plane of bossings as com-
pared with those over the rest of screw-disc
(Fig. 5). Hence, potentially, blade frequency vibra-
tion in the multi-screw ship could be very much
worse than in the single-screw ship, were it not
for the greater ease of ensuring adequate leading
edge clearances and the usually smaller, though
more concentrated, wake variation.
The five-blader will induce vibration at 5N and FIG.12
also (with single-screws only and at about equal
strength) at lON frequency. Furthermore, with
single-screws the magnitude of the exciting forces the engine structure as a cantilever about its some-
on the hull at 5N and ION will be increased com- what too flexible seatings (Figs. 11 and 12). The
pared with the 4N excitation of the four-blader, stimulating forces are commonly the athwartships
especially where there is little wake difference reactions of crosshead guides, or trunk piston side
above and below the shaft centre line, as with thrusts (Fig. 13), but on occasion propeller blade
U-sections, for example.
A useful advantage of the five-blader is that if
a critical speed of the hull with a four-blader
occurs in a normal service speed range, it is
possible to drop the critical to 80 per cent of that
corresponding to resonance with the four-blader.
The converse can also apply, of course, depending
upon the circumstances.
A further, albeit minor, advantage of the five-
blader is that in the event of a blade being thrown, FIRING * COMPRESSION
the resulting out-of-balance is less and permits
higher revolutions for the same out-of-balance I
force on the hull, a factor which may be of COMPRESSION -/ FIRING
significance when attempting to make port after
such an accident.
Another, and fortunately less common, type of
local vibration but one which can lead to serious
trouble, especially in installations, with large, slow-
running direct-coupled engines aft where the
height of cylinder tops above seating is great, is
that causing horizontal athwartships vibration of FIG.13
excitation has been found responsible, or at least, It is also well to remember that propeller- 13
contributory. In some cases benefit was derived by excited vibration is usually, but not invariably,
changing from a three-bladed to a four-bladed more severe in the light or ballasted, condition
propeller. Here also then, substituting a four- than when the ship is loaded.
blader for a five-blader may on occasion provide
escape from service speed resonance with this type
of vibration. In this respect, the converse is rarely (b) Shaft Vibration
likely to be required.
As regards general hull vibration, the effect of With single-screws the five-blader will score
distribution of cargo and/or ballast on the posi- heavily over the four-blader in its lower excita-
tion of critical speeds, i.e., natural frequencies, is bility of torsional and axial vibration (cf. Figs. 14
particularly marked in the higher modes, say, and 15, for example), but rather less so in multi-
four-noded or more, and this can sometimes be screw ships. This is because the four-bladed single-
exploited successfully to avoid resonance. screw gives a torque variation due to two blades
Thus, before deciding to fit a five-bladed pro- simultaneously and these are also in the same
peller, care must be taken to ensure that neither sense, whereas with an odd number of blades only
the 5N, nor the lON, excitation at or near the one blade acts at a time in cutting through the
normal service speed causes, or approaches, higher wake regions. Furthermore, the torque
resonance with any important higher natural fre- variation from one blade of a five-blader is smaller
quencies of the hull, vertical or athwartships, nor than that from one blade of a four-blader.
of the engine structure and this applies to both Similar considerations apply to axial vibrations
loaded and ballast conditions. excited by thrust variations.

j REV. OF PROPELLER.

TORQUE VARIATIONS OF 5-BLADED PROPELLER.


FIG. 14.

RE\ OF PROPELLER.

TORQUE VARIATIONS OF 4-BLADED PROPELLER.


FIG. 15.

THRUST VARIATIONS GENERALLY SIMILAR BUT


LARGER IN EACH INSTANCE.
14

REV. OF PROPELLER

BENDING MOMENT OF 5-BLADED PROPELLER.


FIG. 16.

w REV.OF PROPELLER.
0
0I-
50-
25-
Lii
>
U-
0 BENDING MOMENT OF 4-BLADED PROPELLER
FIG.17.

For bending vibrations, however, the five- slightly inferior to those for four-bladers. How-
blader will very definitely induce much higher ever, for large modern bulk carriers, super-tankers,
bending moments than the four-blader, even with etc., where in any case draught considerations
V-sections in the hull after-body (cf. Figs. 16 and usually restrict propeller diameter below that
17, for example). giving optimum efficiency, it may well be that the
The usefulness of a five-blader in lowering an efficiency achievable on five blades is comparable
awkwardly placed hull critical to 80 per cent of with that obtainable on four within the limitations
its resonant speed with a four-blader, or vice of the available aperture. This is because the
versa, applies equally to shaft vibration, whether optimum diameter for four blades is greater than
torsional, axial or bending. Similar warning that for five and consequently limitation of
remarks, however, apply to the avoidance of diameter causes a greater drop from optimum
resonance with significant higher shaft vibration efficiency with the four-blader. Partly for this
modes from both 5N and iON exciting frequencies reason, therefore, five-bladers are being increas-
at or near the service speed. ingly favoured by some builders and owners of
this class of ship.
GENERAL CONCLUSIONS It is clear, therefore, that to eliminate the pos-
Notwithstanding the above advantages in the sible danger of "jumping from the frying pan into
potential avoidance or elimination of certain types the fire", careful preliminary investigation and, if
of hull and shaft vibration, five-bladed propellers need be, also model testing are highly desirable
should not be lightly adopted since, generally before the final decision on the number of pro-
speaking. optimum efficiencies for five-bladers are peller blades is taken.

ACKNOWLEDGMENTS

The Author wishes to acknowledge the use made of the experimental results obtained by van Manen
and Wereldsma (Ref. 34) in compiling Figs. 14, 15, 16 and 17.
His thanks are also due to his colleagues, Messrs. A. E. Toms, B.Sc., J. F. G. Munro and E. M. Milner,
for assistance in the preparation of the paper, and the diagramc.
15

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PRINTED BY LLOYD'S REGISTER o SHIPPING
AT GARRETT HOUSE
MANOR ROYAL. CRAWLEY. SUSSEX. ENGLAND

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