Documente Academic
Documente Profesional
Documente Cultură
Supported By
Author
1
Jay Woodward
Brij Bhushan Singh
Firestopping
First Printing:
PRINTED IN INDIA
TABLE OF CONTENTS
Foreword 4
Preface 6
Introductory Remarks 10
1. INTRODUCTION TO FIRE SAFETY 18
1.1. Fire Accidents
1.2. Active & Passive Fire Protection
1.3. Passive Fire Protection
1.4. Fire Endurance Testing
3
4. FIRESTOP FOR JOINTS 100
4.1. Introduction
4.2. Codes & Standards
4.3. Testing and rating
4.4. Engineering judgement
4.5. System selection
4.6. Installation & Inspection
Jayant Kumar
Managing Director
Hilti India Pvt Ltd.
PREFACE
After working for around a decade in the Fire Protection Industry
in India, I could understand how our structures are designed,
understood and regulated. Indian structures in the 21st century
have started their vertical growth due to rapid urbanization. These
aspects have also given a new dimension to fire safety and brought
various challenges from the fire protection standpoint.
The author would like to thank several people who have helped to
create this publication. Even though their names may not be listed
on the cover, there should be no doubt that this document would
not exist without their assistance and effort. First, Jayant Kumar,
Managing Director of Hilti India Pvt Ltd who had the original idea
for this book.
9
INTRODUCTION
This publication will look at the it completely ineffective if
requirements for Firestopping they are not properly protect-
systems, which are used in a ed. If such a situation occurs,
building for compartmentation. then generally it has been seen
One of the primary modes of that even before the fire depart-
fire and smoke spread within ment arrives at the place of a fire
the building is via the openings accident, the building is filled with
which get created by the pas- fire and smoke. Such a spread of
sage of services/utility path- fire through the utility service pen-
ways (pipes, electrical cables, etrations not only endangers the
ducts,etc.). Fire and smoke life of the occupants, but it also
generally find their way out of affects the response of the fire-
its origin via these openings. fighting team. This book will shed
Openings and penetrations in light on each topic of firestopping
a fire-resistance-rated barrier with a goal to enhance education
create a potential weak link or and awareness in the construc-
hole that could dramaticall re- tion and fire-fighting industry.
duce the assembly’s effective-
ness or render
11
In this book, we will try to give references from
not only the National Building Code of India
(NBC) but we will also focus on the International
Building Code (IBC) guidelines because in case
of lack of Indian standards, industry often refers
to the IBC code along with UL & ASTM standards.
Part 4 of the National Building Code (NBC) &
Chapter 7 of the International Building Code
(IBC) provide detailed requirements for firestop
systems, including structural members, walls,
partitions and horizontal assemblies. Other
portions of these codes tell us when certain fire-
resistance-rated elements are required and what
level of protection they must provide. They specify
how fire-resistance-rated and/or smoke-resistant
building elements are to be constructed and how
openings and penetrations of such elements are to
be protected. This publication is written to address
the requirements in both the NBC 2005 & 2016
versions and IBC 2015 editions.
To begin with, it is important to According to NBC 2016, section
understand how fire-resistance- 2.28, fire resistance ratings
rated and/or smoke-resistant for the fire stop systems are
assemblies are tested and established by using the test
are expected to perform. procedures by approved and
Understanding the purpose of the accepted methods. In this
assembly provides guidance on context, the Bureau of Indian
what type of opening protection Standards has developed Fire
is required and will show the resistance test methodology
importance of properly installing for Through Penetration
penetration firestop systems and Firestop system - IS 12458
fire-resistant joint systems. “Fire Resistance of Through
Penetration Fire Stops-Method
of Test”. These test methods
serve the following two
purposes:
13
■■ Evaluate the ability of an assembly to contain a fire and
maintain its structural integrity, over the period for which it is
to be rated.
15
The ASTM E 119 and UL 263 tests evaluate the ability of an
assembly to contain a fire, maintain its structural stability, or
both, over the period of time for which it will be rated. The tests
measure and evaluate heat transfer (temperature rise) through
membrane elements that protect structural framing to help
ensure the assembly can serve its purpose and also measure heat
transfer through the entire thickness of the assembly to ensure that
hot-surface ignition cannot occur on the protected side. These tests
are conducted using the time-temperature curve shown in Figure
1. The temperatures used in the test standard are not intended to
be indicative of any specific fire type but are intended to provide a
consistent reproducible means so that various building elements,
components and assemblies can have their performance evaluated
and compared to both the test and to each other.
Figure 1
Understanding the performance criteria for fire-resistance-rated
and/or smoke-resistant assemblies is important since it gives the
code user a better appreciation of the level of protection that these
assemblies provide. Therefore, it is important that these weakened
points be protected with assemblies of matching rating. The
protection of these openings and penetrations are the focus of this
book so that code users and building occupants can be assured that
fire-resistance-rated and/or smoke-resistant assemblies do perform
their intended function and can minimize or prevent the spread of
fire and smoke and the potential for structural failure.
17
Introduction to
CHAPTER 1 Fire Safety
FIRE ACCIDENTS
According to National Crime Records Bureau (NCRB) 2015, fire
accidents kill 48 Indians every day. Fire accidents have killed over
100,000 Indians in 5 years (2011-2015). The worldwide picture,
except in western advanced countries, is also not very promising.
Even recently, there have been multiple fire accidents.
(Fig 1.3)
21
Carlton Tower Fire, Bangalore – Based upon the patterns of
smoke travel and color of walls and ceiling, it was reported by various
sources that the fire started between the first and second floors in the
electrical shaft. Smoke traveled through the lobby and the staircase.
The occupants were left with only one Fire exit to escape, which too
was full of smoke. Access to the terrace was locked. Fire Service
Staff had to break the terrace door after reaching the seventh floor.
(Fig 1.4)
This leads us to explore more about passive fire protection which
is used to restrict the passage of fire and smoke within the same
compartment. But before going into the details of passive fire
protection, let’s have a wholistic look on both types of protections
(Fig 1.5)
During any type of fire accidents, the safety of the occupants and
first responders is accomplished by the egress system of the building
and the combination of passive and active means. A passive fire
protection system is an integral part of the building materials and
constructions, such as partition walls to restrict the fire and smoke
in the one compartment, fire-resistant spray to enhance the fire
resistance capacity of the load-bearing steel structure and so on.
Active systems are designed to act when a fire is present and needs
activation through one or multiple methodologies such as detectors,
sensors or mechanical means.
23
PASSIVE FIRE PROTECTION
Passive Fire protection is considered in building design to
compartment the structure vertically and horizontally. Despite its
industry name, Passive Fire Protection systems are always at work.
The two key areas of the same are:
■■ Fire resistant Coatings
■■ Compartmentation
FIRE-RESISTANT COATINGS
Buildings, bridges, high-rise buildings and warehouses are made
using structural steel sections. Industry experts prefer the use of
structural steel over any other building material for construction.
This is mainly because of the innumerable benefits structural steel
provides. With benefits also come to some disadvantages. When a
steel structure is subjected to heat, it loses its strength. At around
400 deg C the load-bearing capacity of the steel structure starts to
decrease rapidly. At approximately 600 deg C, it loses 50% of its
strength. This creates critical danger for the structure to collapse.
Intumescent coatings are one of the efficient ways to provide fire
resistance to the load-bearing steel structure. The purpose of setting
a fire resistance period is to ensure that in the event of a fire within
a building, the load-bearing capacity of the building will continue
to function until all occupants have escaped or been assisted to
escape.
(Fig 1.6)
COMPARTMENTATION
Large buildings are typically segmented into smaller compartments
with fire-resistive boundaries and protected openings through these
boundaries. The objective of compartmentation is to confine a
fire to a limited area for a specified time and thus slow down fire
spread through a building, to leave more time for safe evacuation
of the occupants, and to reduce property and indirect losses.T
his advantage not only helps the occupants to evacuate from the
building, but it also allows significant advantage to the fire-fighters
to fight the fire in a relatively safer scenario.
25
Compartmentation is one of the most important aspects of the fire
safety design of the building. For example, in high rise residential
buildings, each flat unit is designed in such a way that it is separated
from the other flat so that the fire spread from one flat another can be
avoided. And if the flat is large in area, then it gets compartmented
further internally to provide the occupants means of escape.
(Fig 1.7)
(Fig 1.8)
In National Building Code 2016 terms, compartmentation is designed
under part 4, clause 2.21 -
27
(Fig 1.9)
Fire Stop – For the building to function, utility services are needed
which create penetrations through the compartments. Such utility
penetrations create a breach in the fire barrier and hence are
required to be sealed by fire resistance systems. These systems
are called fire stop systems.
29
(Fig 1.11)
2. Fire stop assembly for joints is the one where fire stop with
movement capability is used to seal the linear joints between
adjacent fire separating elements, to maintain the fire resistance of
the separating elements, which should be installed within its tested
design limits with regard to size of the joint, type of assembly, and
anticipated compression and extension of the joint.”
4. The effectiveness of a barrier depends on its inherent fire
resistance; the details of its construction; and its penetrations, such
as doors, windows, ducts, pipe chases, electrical raceways, and
grilles.
(Fig 1.12)
31
Procedures for measuring
the fire endurance of wall and
floor/ceiling assemblies, roof
structures, beams, and columns
are described in ASTM E119,
Standard Test Methods for Fire
Tests of Building Construction
and Materials.
All ASTM fire endurance test
standards, except ASTM E1725,
Standard Test Methods for Fire (Fig 1.13)
Tests of Fire-Resistive Barrier
Systems for Electrical System
Components,29 prescribe a
supplemental hose stream test
procedure to evaluate the ability
of the construction to resist
disintegration under adverse
conditions. The hose stream test is
either performed after termination
of the fire endurance test, or on a
duplicate specimen that has been
exposed to the standard fire for
half the duration of the desired
fire endurance classification.
(Fig 1.14)
33
Firestop & Its
CHAPTER 2 Applications
(Fig 2.1)
35
The systems will also vary be- Designers can improve the likeli-
tween different manufacturers hood of compliance by providing
and within individual product a schedule of firestop systems
lines. Therefore, designers, con- similar to the way in which they
tractors/installers and inspec- provide window, wall, or door
tors need to avoid becoming schedules. In many situations,
complacent and assuming that the schedule of firestop systems
all systems are created equal is done on a deferred submittal
or are installed in a similar man- basis. Installers and inspectors
ner. They also need to avoid the can then follow the approved
tendency of just looking to make plans and know exactly which
sure that the holes are filled or penetrations use which firestop
that the firestop material is a system or method of protection.
specific color.
37
DEFINITIONS
ANNULAR SPACE
PLAN VIEW
PIPE
PENETRATION
ANNULAR SPACE
IS THE GAP BETWEEN
THE PENETRATION
AND SURROUNDING CONCRETE
CONSTRUCTION FLOOR OR WALL
SECTION
(A) CENTERED
OFF-CENTERED
(B) OFF-CENTERED
POINT CONTACT
PENETRATION IN
CONTACT WITH
(C) POINT CONTACT POINT CONTACT EDGE OF OPENING
(NO PROTECTION
WITHIN GAP)
39
CENTERED OFFSET
POINT CONTINUOUS
CONTACT CONTACT
MEMBRANE- MEMBRANE-PENETRATION
PENETRATION FIRESTOP FIRESTOP SYSTEM
41
FIRE-RESISTANCE-RATED
STUD WALL ASSEMBLY
MEMBRANE PENETRATION
(THROUGH ONLY ONE SIDE
OF ASSEMBLY)
THROUGH PENETRATION
A breach in both sides of a floor, floor-ceiling or wall assembly to
accommodate an item passing through the breaches. Figure 2.7
shows an example of a through penetration and how it differs from
a membrane penetration due to the fact that it passes entirely
through the assembly. Through penetration definition is included in
both IBC and NBC.
THROUGH-PENETRATION FIRESTOP SYSTEM
Everything involved in protecting the through penetration and re-
sisting the spread of fire from one side to the other. This includes
the original fire-resistance-rated wall or horizontal assembly, the
penetrating item passing completely through the assembly and the
materials/devices installed to close and protect the penetration (see
Figure 2.7).
THROUGH PENETRATION
(PASSES ENTIRELY THROUGH
BOTH SIDES OF THE ASSEMBLY)
43
F Rating: The time period for which the penetration firestop system
limits the spread of flames through the penetration when tested in
accordance with ASTM E 814 or UL 1479. In order to achieve an F
rating, the firestop system must also maintain its structural integrity,
as evaluated through a hose stream test. See Figure 2.8 for an
illustration of the difference between an F rating and a T rating. F
rating is measured in minutes or hours.
T RATING
F RATING
• TEMPERATURE RISES
• PREVENT FLAME PASSAGE
• F RATING CRITERIA
• MAINTAIN STRUCTURAL INTEGRITY
(HOSE STREAM TEST) THROUGH PENETRATION
FIRESTOPS
45
L RATING
An air leakage rating used to (and were included in each of
measure and limit the airflow and the three legacy codes), L rat-
thus the smoke leakage through ing requirements were included
a firestop system. The L rating for the first time in the 2006 edi-
provides a quantitative indica- tion. Therefore, buildings built
tion of the through-penetration according to the earlier codes
firestop system’s ability to resist would not have been required to
the passage of smoke. Only the be provided with L ratings. How-
penetrations and joints in smoke ever, some penetration firestop
barriers (Sections 714.3, 714.4.4 systems installed within them
and 715.6) are required to have may have been provided with
an L rating and meet the code’s this level of protection. L rating
limits on air leakage. While pro- is measured in cfm/sq. ft.
visions for protecting penetra-
tions for fire performance have L Rating requirements are yet to
been included in the IBC since be included in NBC.
its first edition
W RATING
MINERAL FIBER
Insulation composed principally of fibers manufactured from rock,
slag or glass, with or without binders. Mineral fiber insulation is
commonly used for pipe insulation or is used as a fire blocking ma-
terial. Fiberglass insulation is included under this definition.
MINERAL WOOL
Synthetic vitreous fiber insu-
lation is made by melting pre-
dominately igneous rock or
furnace slag, or other inorganic
materials, and then physically
forming the melt into fibers. In
many firestop systems, miner-
al wool is used as a backing
or damming material to allow
for the placement of a specific
(Fig 2.9)
depth of firestopping material
47
and is also used to fill voids in joint spaces to provide the neces-
sary thermal resistance in fire-resistant joint systems (which are
discussed later in this book). Note that materials made from glass
fiber are not classified as “mineral wool,” so materials made from
glass fiber cannot substitute for mineral wool in firestop systems.
For additional information related to this topic, see the discussion in
the “Miscellaneous items” section of the book, under the subhead-
ing “Mineral wool versus mineral fiber.”
FIRESTOP APPLICATIONS
Firestop applications can be segregated primary into two main
categories -
■■ Through Penetration
■■ Joints
(Fig 2.10)
However, these can be further categorized and understood by the
following chart:
INTUMESCENCE
The property of a material to increase in volume upon exposure to
heat. This action causes the firestop to fill the opening, thus cre-
ating a seal in a fire separation. Typical intumescent products be-
gin to swell in the range of 300 to 355°F (150 to 180°C), & reach
full expansion in the range of 660 to 750°F (350 to 400°C) before
hardening into a rigid material. The rigid char layer, formed towards
the end of the intumescence reaction, insulates and prevents flame
passage through the penetration.
49
(Fig 2.11)
ENDOTHERMIC REACTION
The property by which a material absorbs the heat of the exposing
fire by using that heat to decompose itself. A typical example is
a gypsum, which contains water bound in crystalline form. These
crystals require a large quantity of heat to break down and release
and evaporate the water. By absorbing heat on the fire-exposed
side, the material retards heat transfer to the unexposed side.
ABLATIVE REACTION
Some Myths
Compartmentation means Fire Door & Fire Wall?
Compartmentation is a method by which buildings are divided into
individual fire-resistance rated cells so that the spread of fire and
smoke can be limited to an individual cell and all other cells of the
buildings remain free of fire and smoke risk.
■■ Fire Barrier
■■ Fire Door
■■ Fire Stops
■■ Fire Dampers
51
(Fig 2.12)
(Fig 2.13)
53
ICC-ES
To further check the compliance of building products with the code,
ICC Evaluation Service Reports (ICC-ES) can also be utilized.
These are also a very good resource to ensure satisfactory com-
pliance with the building code. The International Building Code ad-
dresses alternative materials and methods of construction in Sec-
tion 104.11. The IBC is not intended to prohibit any type of material
or design that may be developed, therefore, there are provisions for
evaluating new and innovative materials and methods of construc-
tion. The building official reviews alternate designs and products to
determine if they comply with the purpose and intent of the code.
The building official must determine if the alternate is at least the
equivalent to the code in quality, strength, effectiveness, fire resis-
tance, durability and safety. The ICC Evaluation Service (ICC-ES)
was created to assist the building official in this process. ICC-ES
is a subsidiary of the International Code Council (A member of the
ICC Family of Solutions). It develops acceptance criteria for dif-
ferent types of construction products and evaluates the products
based on the acceptance criteria or other national standards to de-
termine if they comply with the intent of the particular code.
requirements or acceptance criteria were used to evaluate the product, how the product
should be installed to meet the requirements, how to identify the product, and much
more. ICC-ES Evaluation Reports are divided into eleven major areas.
CSI Division Number––ICC-ES Evaluation Reports, and the building products 1
1 represented in them, are organized according to the Construction Specifications
Institute’s (CSI) Masterformat system. 2
E
Report Holder––The name and address of the company or organization that has
2 applied for the ICC-ES Evaluation Report.
3
Evaluation Subject––The specific product(s) covered by the report.
PL
3
9
4
Evaluation Scope––The code(s) that were used to evaluate the product.
4
5
Properties Evaluated––A brief description of the properties the product was
5 evaluated against such as fire resistance and wind resistance. This section also
M
6
shows if the product can be used for structural purposes.
Uses––Identifies the scope of the ICC-ES Evaluation Report and relates the 7
6 product evaluated to code provisions.
SA
Description––Provides a general description of the product and its features, such
7 as length, thickness, etc. 8
10
16-13417
55
Firestop for Through
CHAPTER 3 Penetration
(Fig 3.1)
57
When these services pass from one compartment to other it leaves
an opening which creates a breach in the compartment. This is
where systems like through penetration fire stop are used to restore
the fire resistance of the opening by using tested through-penetra-
tion fire stop systems for that particular opening. Through Penetra-
tions are those which pass all the way through the barrier.
(Fig 3.2)
(Fig 3.3)
(Fig 3.4)
59
CODES AND STANDARDS
The code text in NBC 2016, section 3.4.5 & 3.4.5.4 requires through
penetrations to be protected by fire stop systems having the same
fire-resistance rating as that of the floor/wall. To establish the fire-re-
sistance rating of the firestop system, the National Building code of
India recommends using accepted standards. In India, IS 12458
standard is available for use in case of the firestop fire-resistance
test. IS 12458 standard in India, is similar in requirement and test
methodology as ASTM E814 and UL 1479 standards.
In the US Building code IBC 2015, the code text in Section 714.3.1
requires through penetrations to be protected in accordance with
Section 714.3.1.1 (as part of the fire-resistance-rated assembly) or
Section 714.3.1.2 (by a through- penetration firestop system, tested
and listed per the ASTM E 814 or UL 1479 standard). However,
Section 714.3.1 includes an exception that allows two methods for
protecting penetrations in lieu of a system tested in accordance
with ASTM E 119 or UL 263 (see Section 714.3.1.1), or ASTM E
814 or UL 1479 (see Section 714.3.1.2). This exception is limited
to steel, ferrous or copper pipes, tubes or conduits and focuses
on the protection of the annular space. Also, the exception is limit-
ed to the non-combustible pipes, tubes or conduits mentioned and
would exclude any type of combustible penetrants such as cables,
insulated wiring, plastic pipes or items such as ducts, chimneys or
combustion appliance vents.
Item 1 of the exception is limit- Based on Item 4-1.1 of Table
ed to concrete or masonry walls 721.1(2), a 2.7-inch thickness
and accepts filling the annular would be required for a pene-
space with concrete, grout or tration of a 1-hour wall while a
mortar provided it is installed ei- 3.8-inch, 4.6-inch or 5.4 inch
ther to the full thickness of the thickness would be needed for a
wall or to the thickness required 2-hour, 3-hour, or 4-hour fire-re-
to maintain the fire-resistance sistance ratings respectively.
rating. Figure 3.3 illustrates the Item 1 also places additional
application of Item 1 of the ex- restrictions that the penetrating
ception. Code users could use item may not exceed a nominal
resources such as Table 721.1(2) 6-inch diameter size and that
or other sources to determine the size of the opening through
the required thickness for which the original wall assembly may
the opening is not to be filled for not exceed 144 square inches.
its entire depth. As an example, This limits the size of the hole
assume that a 6-inch concrete through the wall to the equiv-
wall of sand-lightweight con- alent of a 12-inch by 12-inch
crete is to be penetrated. square opening or approximate-
ly a 13 ½ -inch-round opening.
PENETRATING ITEM
• 6″ MAX. NOMINAL
DIAMETER
OPENING THROUGH WALL
• 144 SQ. IN. MAXIMUM
MASONRY WALL
CONCRETE WALL
(Fig 3.5) 61
Concrete, grout and mortar have may occur from building move-
traditionally been accepted for ment or the expansion and con-
protecting the annular spaces traction of the piping system.
in penetrations of concrete and Therefore, if the penetrating
masonry walls due to both test- item is expected to move during
ing and empirical experience the life of the building, then pro-
and because these materials visions should be made to ac-
form a hard barrier that remains commodate that movement so
in place and does not contract that neither the firestop nor the
or open up during fire exposure. piping is damaged. This may
involve changes in the piping
When using this part of the ex- design, so it can move and not
ception, code users should re- place stresses on the pipe, or
member that provisions such pull it away from, or break the
as IPC Section 305.2 require surrounding concrete, mortar or
piping to be installed to prevent grout protection.
damage to the system that
63
TESTING AND RATING
Firestop system designs are tested and listed by independent test-
ing agencies such as Underwriters Laboratories, Inc. (UL) and In-
tertek. All the key elements of each design become a part of the
listing. The fire resistance tests for through penetration firestop
systems are performed by multiple standards available globally.
However, only UL and ASTM standards come close to the Indi-
an firestop system fire resistance test methodology. The below ta-
ble describes the key characteristics of IS, ASTM, UL, EN and BS
standards while performing fire resistance test for firestop systems.
Parameter IS ASTM/UL EN BS
Hose Stream
Smoke Resistance
Water Rating
(Fig 3.6)
(Fig 3.7)
65
(Fig 3.8)
One of the popular misunderstandings regarding firestop systems
testing is that some users think that firestop materials are awarded
fire-resistance rating. This is not true. Material as such does not
get any rating. It’s always the complete Firestop systems which
get tested and awarded a rating. Each component of the assembly
plays a crucial role in the performance of the firestop material. The
firestop system consists of:
■■ Size of the material of the penetrant
■■ The type of assembly being penetrated
■■ The type and thickness of insulation used on the penetrant, if any
■■ The size and configuration of the opening,
■■ The annular space between the penetrant and the periphery of the
opening
■■ The type of firestopping material etc.
But very often the job site conditions differ from the original design
or unanticipated construction hindrances are encountered and the
field conditions cannot be easily redesigned.
The typical Firestop Selection process should start with finding the
nearest UL or of any accredited tested system (Intertek etc).
67
■■ Step 1 – Check the measurements of the opening.
■■ Step 2 – Check the measurements of the penetrating items
■■ Step 3 – Cross check-in UL directory – if the dimensions of opening
and penetrants are the same as in any of the ULs.
■■ For a simpler selection, one can use the UL Submittal Generator as
shown below.
■■ Step 4 – Cross check-in UL directory – if the dimensions of opening
and penetrants are the same as in any of the ULs.
(Fig 3.9)
Typical situations:
■■ Annular space larger/smaller than tested
■■ Hole shape different than tested
■■ Curtain wall construction not identical to that tested
■■ More penetrating items in the hole than the tested system allows
■■ Access to one side only
■■ Oversized openings
■■ Structural member penetrations
■■ Intersections of rated assembly with non-rated assembly
(e.g. roof deck)
BOTTOM VIEW
A A
2 3
1
6
4
7
8
69
IBC Guidelines regarding applications where no
tested systems exist
712.3.1.1 Fire-resistance-rated assemblies. Penetrations shall be
installed as tested in an approved fire-resistance-rated assembly.
Firestop systems deter the passage of fire, hot gases and toxic
smoke through openings in walls, floors and floor/ceiling assemblies
for through penetrations, membrane penetrations, joints, blanks,
gaps, voids and ducts. These systems are required by building
codes to be tested and rated as part of an assembly in accordance
with an approved test standard. Some of these are tabulated below:
APPLICATION TEST STANDARD
71
IFC developed Recommended IFC Guidelines for Evaluating
Firestop Systems Engineering Judgments (EJs).
IFC EJ Guidelines
EJs for firestop systems should:
■■ Not be used in lieu of tested systems when available;
■■ Be issued only by a firestop manufacturer’s qualified technical
personnel or in concert with the manufacturer by a knowledgeable
registered Professional Engineer, Fire Protection Engineer, or an
independent testing agency that provides listing services for firestop
systems;
■■ Be based upon interpolation or extension of previously tested firestop
systems that are either sufficiently similar in nature or clearly bracket
the conditions upon which the judgment is to be given. Additional
knowledge and technical interpretations based upon accepted
engineering principles, fire science and fire testing guidelines (e.g.
ASTM E 2032 – Standard Guide for Extension of Data From Fire
Resistance Tests Conducted in accordance with ASTM E 119, ULC
Subject C263E – Criteria for Use in Extension of Data from Fire
Endurance Tests, or ASTM E2750 – Standard Guide for Extension of
Data from Penetration Firestop System Tests conducted in Accordance
with ASTM E814) may also be used as further support data;
■■ Be based upon full knowledge of the elements of the construction to
be protected and an understanding of the probable behavior of that
construction and the recommended firestop system protecting that
construction if it was subjected to the appropriate Standard Fire Test
method for firestops for the rating indicated on the EJ;
■■ Be limited only to specific conditions and configurations upon
which the EJ was rendered and should be based upon reasonable
performance expectations for the recommended firestop system
under those conditions;
■■ Be accepted only for a single, specific job and project location and
should not be transferred to any other job or project location without
a thorough and appropriate review of all aspects of the next job or
location’s circumstances.
73
Basic, Common
■■ Type(s) of assembly used or being penetrated;
■■ Rating supported by the EJ.
Through Penetrations
■■ Penetrating item(s) (type, size, etc.);
■■ Annular space requirements, (minimum, maximum, actual, nominal,
etc.)
■■ Opening size;
■■ Firestop product(s) to be used, type and amount (thickness if
applicable);
■■ Accessory items(s) (i.e. anchors, backing material, etc.)
■■ Accessory item(s) (i.e. insulation type, thickness and compression,
etc.)
Membrane Penetration
DS ENGINEERING JUDGMENT FIRESTOP DETAIL
PROJECT :
CONTRACTOR :
F RATING OF ASSEMBLY : 2 HOURS
A A
NOTES
1. ELECTRICAL BOXES TO BE UL LISTED
2. FIRE-RATING OF ASSEMBLY IS DEPENDENT UPON THE PERFORMANCE OF ELECTRICAL
FIXTURES UNDER FIRE CONDITIONS.
THIS ENGINEERING JUDGMENT REPRESENTS A FIRESTOP SYSTEM THAT WOULD BE EXPECTED TO PASS THE STATED RATINGS IF TESTED.
(REFERENCE : UL SYSTEM NUMBER CLIV )
HILTI India Pvt Ltd. Sheet
6th Floor Building 8 Tower C, DLF CyberCity
1/1 Drawing No.
054_EJ_DS
Phase II, Gurugram - 122 002 Scale Not to scale _OBEROI
Representative only _360_WEST
Designed by
Date _20180523A
Hilti Firestop Systems
75
23RD MAY, 2018
A
3"
FRONT VIEW
A 2
1
5/8"
5
3
4"
6"
SECTION A-A
5 1
4
THIS ENGINEERING JUDGMENT REPRESENTS A FIRESTOP SYSTEM THAT WOULD BE EXPECTED TO PASS THE STATED RATINGS IF TESTED.
(REFERENCE : UL SYSTEM NUMBER WJ-8056)
HILTI India Pvt Ltd. Sheet
6th Floor Building 8 Tower C, DLF CyberCity
1/2 Drawing No.
023_EJ_DS
Phase II, Gurugram - 122 002 Scale Not to scale _DAICEC
Representative only
77
_VOLTAS
Designed by
Date _20180507_C
Hilti Firestop Systems 28th March, 2018
A A
1
2
3
5 4
SYSTEM SELECTION
79
NAVIGATING UL
Example 1:-
1. C-AJ-4083
Combination of Floor and Wall
■■ F = Floors
■■ W = Walls
■■ C = Walls and Floors
2. C-AJ-4083
Construction Type of Floor or Wall
■■ A = Concrete floors © 5 inch thick
■■ B = Concrete floors © 5 inch thick
■■ C = Framed floors
■■ D = Steel decks in marine vessels
■■ E-I = Reserved for future use
■■ J = Concrete or masonry walls © 8 inch thick
■■ K = Concrete or masonry walls © 8 inch thick
■■ L = Framed walls
■■ M = Bulkheads in marine vessels
■■ N-Z = Reserved for future use
Numeric Component - first digit identifies the type of penetrant,
next three are sequential system numbering
3. C-AJ-4083
Cable trays with electrical cables
4. C-AJ-4083
Individual System Number
■■ 0000-0999 = No Penetrant
■■ 1000-1999 = Metallic pipe, conduit or tubing
■■ 2000-2999 = Nonmetallic pipe, conduit or tubing
■■ 3000-3999 = Electrical cables
■■ 4000-4999 = Cable trays with electrical cables
■■ 5000-5999 = Insulated pipes
■■ 6000-6999 = Busways
■■ 7000-7999 = HVAC ducts
■■ 8000-8999 = Mixed multiple penetrations
■■ 9000-9999 = Reserved for future use
81
(Fig 3.16)
(Fig 3.17)
Step 4: Click on “Access Product iQ”
(Fig 3.18)
(Fig 3.19)
83
Step 6 – After logging in, click on Firestop Systems tab under
the Building Materials & Systems drop down menu.
(Fig 3.20)
Step 7 – Use the refine results tab to put the criterion for which
Firestop system is being searched.
For example -
Filter F Rating – 2 Hour
Penetrating Item – Non-metallic pipe
Through Penetration Firestop System – Concrete floors with
minimum thickness greater than 127 mm.
When we select these filters, there will be multiple firestop systems
that will appear. From these systems, an appropriate system can
be selected depending on the case.
(Fig 3.21)
(Fig 3.22)
85
(Fig 3.23)
INSTALLATION & INSPECTION
87
Because of the wide variety of and occupants if it is not prop-
penetrants and assemblies, erly installed in the field. While
there truly is no one single the code does not provide a lot
firestop product tested and list- of guidance on the inspection
ed as a firestop system that can of firestops, perhaps the best
work for all situations. Even with advice is to simply follow the
a given penetrant and assem- phrases used throughout Sec-
bly combination, variations in tion 714, such as “installed as
the annular space from one in- tested,” “installed in accordance
stance to another could require with their listing” and “installed
a completely different firestop in accordance with the instruc-
system. Therefore, the design- tions included in the listing.” If
ers, installers and inspectors the installer and inspector both
must look at the specific details make sure that the firestop sys-
for the proposed tested and tems being used are certified for
listed firestop systems to make the specific application and are
sure they are appropriate for the properly installed, a compliant
design conditions and they are and effective level of protection
properly installed to provide the should result. If they do not fol-
anticipated performance. While low this guidance, the safety of
a tested and listed firestop sys- both the building and the occu-
tem may perform perfectly in the pants, and the effectiveness of
laboratory, it could compromise the penetration may be compro-
the safety of both the building mised.
One aspect that the building able in the proper selection and
code does not generally address installation of the firestop sys-
is that who is responsible for in- tems; or to each subcontractor
stalling firestops. The inspector or tradesperson to take care
is concerned with ensuring that of the penetrations they cre-
the openings and penetrations ate. The downside of expecting
have been protected as re- each contractor to take respon-
quired and not with the fact that sibility for the penetrations they
who is responsible for the same. create is that they may not know
However, from the owner’s, con- the variety of firestop solutions
tractor’s or installer’s viewpoint, available or have the experi-
the issue of who is responsible ence to properly select or install
is critically important in ensuring some of the systems. Further,
that penetrations are properly depending on the schedule,
protected and that the firestop they may not be on the job site
systems are installed where, when some penetrations are
when and how they are sup- created or need to be protected.
posed to be. Therefore, at the Since assigning responsibility
beginning of every project, the for installing firestopping is crit-
owner, designer and contrac- ical from the cost perspective
tors need to determine who is and in ensuring that the building
responsible for complying with is properly protected, this deci-
the firestopping requirements. sion must be made beforehand
The responsibility may fall to a so that everyone involved in the
specialty contractor who is ex- construction process knows
perienced and knowledge what is expected of them.
89
Neither NBC or IBC contains many provisions that specifically
require or address the inspection of firestop systems. However, there
are a few provisions that should be looked at, and depending on the
jurisdiction’s requirements, it may affect how the firestop provisions
are applied. Although not directly addressing firestopping, two
sections to consider are IBC Sections 107.2.1, related to information
on construction documents, and IBC Section 104.1, related to the
powers of the building official. Four sections that specifically relate
to firestopping will also be discussed so that code users are aware
of the requirements and the intent behind the provisions. These
include:
Note: NBC 2016 currently does not include installation and inspection
requirements of Firestop in particular. However, in Chapter 4,
Annexure E, it gives the requirement for Life Safety Audit once in
two years.
91
This simple guidance gives the plan examiner the opportunity to
make sure that appropriate systems are specified. Also, it provides
the installer with specific assemblies that satisfy code requirements;
and directs the installer and inspector to list the information that
can ensure that the system is appropriate and is being properly
installed. A firestop schedule also serves as a reminder, similar to a
door schedule, that no one system will work throughout the project
and each opening may have a different requirement.
93
The information within these standards will help the designer prepare
the statement of special inspections required by Section 1704.3.
The special inspection program for observation of firestop systems
installation or destructive testing of installed firestop systems is
similar to all other special inspection programs required by Chapter
17 of the IBC which requires:
■■ The special inspection agency to be approved (Section 1704.2);
■■ The special inspector to be approved and qualified (Section
1704.2.1);
■■ The special inspection agency to be employed by the owner or the
design professional who is acting as the owner’s agent and not by
the contractor (Section 1704.2);
■■ The design professional or applicant to submit a statement of
special inspections as a condition for permit issuance (Section
1704.2.3) with the statement identifying specific items related
to the inspections (Sections 1704.3 and 1704.3.1); and
■■ The special inspection agency to submit reports documenting
the inspections, corrections and discrepancies to the code
official (Section 1704.2.4).
FIRE BARRIER
PROTECT ALL OPENINGS
CEILING
FLOOR
(Fig 3.26)
95
Identification Sign in Accessible Concealed Space
97
■■ Observe that the through penetration firestops have been installed
in such a manner that the required movement can be achieved.
■■ Compare the installed firestop system with the approved submitted
details
■■ Observe a reasonable degree of workmanship, which would indicate
compliance with the specified designs
■■ Deficient installations must immediately be corrected and then re-
inspected before concealment
(Fig 4.1)
(Fig 4.2)
Head of Wall Head of Wall
Concrete to Concrete Gypsum to Fluted Deck
Wall to Wall
Floor to Wall Concrete to Concrete
Concrete to Concrete
Floor to Floor
Concrete to Concrete
Firestop Joints are used with the intention to join individual structural
elements to accommodate movements, dimensional tolerances,
inadequate designs and to avoid constrictions in the building.
Examples of such cases could be the profile of the structure which
gets formed after creepage & shrinkage of concrete. And then
there are additional inherent environmental factors at play such as
humidity, temperature changes, wind, seismic forces, etc.
101
While the concrete panels themselves can provide the wall’s
required fire-resistance rating, the gap or joint between adjacent
panels must be protected to ensure that flames or hot gases cannot
pass through the gap and lead to a fire spreading to the interior of
the building. Another easily recognized example is an expansion
joint or seismic joint, often seen in floor assemblies, which allow
portions of a building to move independently. While an expansion
joint allows portions of the building to move independently, it is still
important that the joint is able to maintain the floor’s fire-resistance
rating whether the gap due to the differential building movement
between the floors is small or large.
EXPANSION OR
WIND JOINT
JOINT AT JUNCTURE
OF FLOOR AND WALL
JOINT AT FIRE-RESISTANCE-
TOP OF WALL SEISMIC OR RATED WALL
EXPANSION JOINT ASSEMBLY
FIRE-RESISTANCE-
RATED WALL
ASSEMBLY
FIRE-RESISTANCE-
RATED FLOOR
ASSEMBLY
WALL ASSEMBLY
. . . . . . .
. .
. . . .
FIRE-RESISTANCE-RATED .
.
.
.
.
.
.
.
.
.
.
.
FLOOR ASSEMBLY .
.
.
.
.
.
.
.
.
.
.
.
. . . .
. . . .
. . . .
. . . .
. . . .
FIRE-RESISTANT JOINT .
.
.
.
.
.
.
.
. . . .
ASSEMBLY .
.
.
.
.
.
.
.
.
.
.
.
. . . .
. . . .
. . . .
. . . .
FIRE-RESISTANCE-RATED .
.
.
.
.
.
.
.
. . . .
WALL ASSEMBLY .
.
.
.
.
.
.
.
.
.
.
.
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
. . . .
FLOOR/CEILING ASSEMBLY
103
Also common are “top of wall” or “head of wall” joints. While fire-
resistance-rated wall and floor assemblies are tested as assemblies
using the ASTM E 119 or the UL 263 test standards, neither
of those tests evaluates the performance at the point where the
wall and horizontal assembly connect. To illustrate this, consider
the continuity provisions for a fire barrier in Section 707.5 which
require the fire barrier to extend to the underside of the floor or roof
deck above and that joints and voids at the intersection of the two
systems comply with Sections 707.8 and 707.9. The photo shown
in Figure 104 illustrates a situation where a fire barrier extends to a
corrugated metal deck, creating voids over the top of the wall. If these
voids are not protected with a top-of-wall joint system, they provide
a direct path for a fire to spread to the unexposed side of the wall
and therefore negate the intent and purpose of the wall. The photo
in Figure 105 shows the installation of another type of joint system
at the top of the wall. Without properly protecting these breeches or
intersections with fire-resistant joint systems, the effectiveness of
the fire-resistance-rated wall will clearly have been compromised.
“Fire stop assembly for joints is the one where fire stop with
movement capability is used to seal the linear joints between
adjacent fire separating elements, to maintain the fire resistance of
the separating elements, which should be installed within its tested
design limits with regard to size of the joint, type of assembly, and
anticipated compression and extension of the joint.”
IBC, however, fills this gap and provides the information discussed
in this section. IBC, Section 715.1 begins by stating that joints
installed “in or between fire-resistance-rated” walls or horizontal
assemblies are required to be protected by approved fire-resistant
joint systems. While Section 715 contains specific requirements for
certain locations in Sections 715.4 through 715.6, most locations
are covered by the general requirements of Section 715.1 or its
exceptions.
105
■■ Item 3: Where the floor is located within the enclosed atrium space
(see Section 404.6), the floor is adjacent to a floor opening and
exposed to other levels of the building. In this situation, the floor
is essentially located within the boundaries of the open atrium
atmosphere and therefore the code is not focused on the vertical
spread of the fire or hot gasses within the space. It is important,
however, to notice that this exception is only applicable to portions
of floors within the atrium enclosure (Section 404.6) and does not
extend to the entire floor level unless the provisions of Exception 3
in Section 404.6 have been used and the volume of the space has
been accounted for in the smoke control system’s design. Figure
107 illustrates which floors may be left without joint protection in
accordance with Item 3.
■■ Item 4: Similar to floors within atriums, which were addressed in
Item 3, this item will eliminate the joint protection requirements
for floors within a mall. Figure 108 illustrates this situation and
shows the floors that are covered by the exception. In applying this
provision, it is important to recognize that the wording limits the
exception to the floors within the mall and not to all floors within the
mall building. By definition and under the provisions of Section 402,
the “mall” is a common pedestrian area within a covered mall or
open mall building.
■■ Item 5: Fire-resistive joint systems are exempted from the floors
of parking garages for a number of reasons. However, parking
garages have an extensive list of other protection requirements in
Section 406. Because provisions in Sections 712.1.10 and 406.5.9
allow various unprotected vertical openings within parking garages,
the elimination of joint protection in these structures will not greatly
compromise them. In addition, based on the amount and type of fuel
loading within a garage, a vehicle fire may be fairly extensive but
often will not spread to adjacent vehicles or areas.
■■ Item 6: Mezzanine floors can conceptually be viewed as similar to
the floors in atriums or malls, which are covered by Items 3 and 4.
Since a mezzanine complying with Section 505 is considered to be
a portion of the story in which it is located (see Section 505.2), the
code does not look for separation within the same level but only
between adjacent stories. This concept is supported by Section
505.2.3, which allows a mezzanine to be open and unobstructed
to the room in which it is located; Section 712.1.11, which allows
unprotected vertical openings in the mezzanine floor; and the
fact that an exit access stairway from the mezzanine may be left
unenclosed because it serves “floor levels within a single story”
and is exempt per Section 1019.2. (See Appendix B, Item 24, for
discussion related to changes between the 2012 and 2015 editions
of the code.)
■■ Item 7: This item, which is applicable to walls, mirrors the exception
in Section 705.9. At locations where unprotected openings are
allowed in an exterior wall, these provisions allow for the elimination
of the fire-resistive joint system. Based on Table 705.8, unprotected
openings are allowed in sprinklered buildings with a fire separation
distance of 3 feet or greater, or at 5 feet or greater if the buildings
are not equipped with a sprinkler system.
ATRIUM
JOINT
PROTECTION VOLUME OF
REQUIRED ADJOINING SPACE
ACCOUNTED FOR
IN DESIGN OF SMOKE
CONTROL SYSTEM
TENANT SPACE
109
■■ Although their movement is limited, control joint systems must still
pass the rigors of ASTM E 119 or UL 263 in accordance with Item
9 of the exception, but this is often done as a part of the overall
assembly’s initial fire test. Thus, the construction details of such
tested joints would be included as part of the overall assembly’s test
report or listing.
■■ Perhaps the easiest way to think of this item is that it applies to
joints within an assembly and testing as part of the assembly’s
original fire test, which did not include movement but did include
testing on the protections of small surface cracking or control joints.
Conversely, the base paragraph and the requirement to test to
ASTM E 1966 or UL 2079 account for movement and address the
intersection between different assemblies.
111
■■ Group I-2 and I-3 occupancies in accordance with Sections 407.5
and 408.6
■■ As part of a smoke control system per Section 909.5
■■ An accessible means of egress and accessible area of refuge per
Sections 1009.6 and 1009.6.4
■■ To compartment underground buildings or protect the elevator
lobbies within them per Sections 405.4.2 and 405.4.3.
■■ For the protection of elevator lobbies per Sections 3007.6.2 and
3008.6.2
113
Similar to the requirement for testing of nonsymmetrical wall
construction in Section 703.2.1, any nonsymmetrical joint system
intended for installation in wall assemblies must also be tested
from both faces. The assigned fire-resistance rating is established
by using the shortest duration obtained from the two tests. Figure
106 illustrates an example of symmetrical and nonsymmetrical fire-
resistive joint systems. However, the code provides two options that
would accept a nonsymmetrical joint tested from only one side:
■■ The text in the base paragraph of Section 715.3 allows the joint
to be tested from “the least fire-resistant side” (if that can be
established) and have the fire-resistance established on the basis of
that one test.
■■ The exception in Section 715.3 will allow joint systems in an exterior
wall with a fire separation distance greater than 5 feet to be tested
for only interior fire exposure.
115
As per the ASTM and UL standards, when firestop joints are tested,
they are either qualified as static joints or dynamic joints. For a
Firestop joint system to be qualified as dynamic joint, UL & ASTM
standards require it to be subjected to a cycling test before the Fire
endurance test.
SYSTEM SELECTION
System selection for through fire protection can be done by
accessing third-party certification laboratory listing directories. One
of the examples is the UL certification directory. The UL directory
follows a specific nomenclature to identify the different firestop
systems listed.
To choose a system, we need to know the basic details of the
application.
■■ What type of building assemblies is the joint formed by? - Floor/
Floor, Floor/Wall, Wall/Wall, Top of Wall/Ceiling
■■ What type of material is the building assembly? - Concrete, CMU,
Gypsum
■■ What is the hourly rating you are looking for? - Assembly rating (1 –
4 hour)
■■ How big of a joint is required (inches)
■■ How much movement is required? - Must accommodate building
movement (% of the joint size)
■■ Are there any special considerations? - Unique construction
condition, environmental exposure
NAVIGATING UL
Example 1:-
117
HW-D-0286 - Movement: Dynamic
(Fig 4.11)
119
Step 4: Click on “Access Product iQ”
(Fig 4.12)
(Fig 4.13)
Step 6 – After logging in, click on Joint Systems under the
Building Materials & Systems drop-down menu.
(Fig 4.14)
Step 7 – Use the refine results tab to put the criterion for which
the firestop system is being searched.
For example -
Joint System Type – Head of Wall
Movement – Class I Dynamic
Hourly Rating – 2 hours
Nominal Joint Width – 2 in.
When we select these filters, there will be multiple firestop systems
that will appear. From these systems, an appropriate system can
be selected depending on the case.
121
(Fig 4.15)
(Fig 4.16)
XHBN - Joint Systems
See General Information for Joint Systems
1. Floor Assembly — The 2 hr fire-rated fluted steel deck/concrete floor assembly shall be constructed of the materials and
in the manner described in the individual D900 Floor-Ceiling Design in the UL Fire Resistance Directory and shall include the
following construction features:
A. Steel Floor and Form Units* — Max 3 in. (76 mm) deep galv steel fluted floor units.
B. Concrete — Min 2-1/2 in. (64 mm) thick reinforced concrete, as measured from the top plane of the floor units.
2. Wall Assembly — Min 8 in. (203 mm) thick reinforced lightweight or normal weight (100-150 pcf or 1600-2400 kg/m3)
structural concrete. Wall shall be installed parallel with the flutes of the steel floor and form units (Item 1A). Wall may also
be constructed of any UL Classified 2 hr fire rated Concrete Blocks*. When wall is constructed of concrete blocks, the top
course of block shall be filled with concrete, grout or mortar.
See Concrete Blocks (CAZT) category in the Fire Resistance Directory for names of manufacturers.
3. Joint System — Max separation between bottom of spray-applied fire resistive and top of the wall at time of
installation of joint system is 2 in. (51 mm). The joint system is designed to accommodate a max 12.5 percent
compression or extension from its installed width. The joint system consists of the following:
A. Forming Material* — Min 4 pcf (64 kg/m3) mineral wool batt insulation cut into strips min 2 in. (51 mm) wide
compressed 33 percent in thickness and inserted into the gap between the top of the wall and the bottom of the
floor units flush with one surface of the wall.
ROCK WOOL MANUFACTURING CO — Delta Board
B. Fill, Void or Cavity Material* — Min 1/8 in. (3.2 mm) wet thickness (min 1/16 in. or 1.6 mm dry thickness) of fill
material sprayed or troweled into joint to completely cover mineral wool forming material and to overlap a min of
1/2 in. (13 mm) onto wall and steel deck within joint cavity.
HILTI CONSTRUCTION CHEMICALS, DIV OF HILTI INC — CP672 Firestop Spray
C. Forming Material* — Min 4 pcf (64 kg/m3) mineral wool batt insulation cut into strips min 6 in. (152 mm) wide,
compressed 33 percent in thickness and inserted into the gap between the top of the wall and the bottom of the
floor units flush with the installed forming material Item 3A. When the void beneath the steel deck is located
entirely above the wall, the void shall be completely filled with mineral wool insulation compressed 33 percent in
thickness. When void beneath the steel deck is located in part above the wall, that portion of the void above the
(Fig 4.17)
https://iq.ulprospector.com/en/profile?e=170318 123
7/11/2019
JOINT SYSTEMS | UL Product iQ Page 3 of 3
wall shall be packed with additional strips of mineral wool batt insulation compressed 33 percent in thickness flush
with the surface of the wall.
ROCK WOOL MANUFACTURING CO — Delta Board
D. Fill, Void or Cavity Material* — Min 1/8 in. (3.2 mm) wet thickness (min 1/16 in. or 1.6 mm dry thickness) of fill
material sprayed or troweled to completely cover mineral wool forming material and to overlap a min of 1/2 in. (13
mm) onto wall and steel deck on accessible side of the wall.
HILTI CONSTRUCTION CHEMICALS, DIV OF HILTI INC — CP672 Firestop Spray or CFS-SP WB Firestop Joint
Spray
The appearance of a company's name or product in this database does not in itself assure that products so identified have been
manufactured under UL's Follow-Up Service. Only those products bearing the UL Mark should be considered to be Certified and
covered under UL's Follow-Up Service. Always look for the Mark on the product.
UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions: 1.
The Guide Information, Assemblies, Constructions, Designs, Systems, and/or Certifications (files) must be presented in their entirety
and in a non-misleading manner, without any manipulation of the data (or drawings). 2. The statement "Reprinted from the Online
Certifications Directory with permission from UL" must appear adjacent to the extracted material. In addition, the reprinted material
must include a copyright notice in the following format: "© 2019 UL LLC"
(Fig 4.18)
https://iq.ulprospector.com/en/profile?e=170318 7/11/2019
IBC Guidelines regarding Inspections:
125
Perimeter Firestop Joints
CHAPTER 5 for Curtain Wall Assembly
(Fig 5.1)
127
Numerous high-profile fire incidents have recently occurred
involving the façades of tall buildings around the world. Incidents
such as these pose a life-safety hazard to the building occupants
and people in a neighboring property, cause damage to the building,
present a challenge for the fire and emergency services, and affect
the operation.
129
The above system gains the advantage of low shipping cost as onsite
adjustments are possible. But the time and labor consumption are
recorded to be high.
(Fig 5.2)
In this chapter, we will focus on ASTM E2307 & unitized curtain wall
configuration as it related to the understanding of firestop systems.
■■ Inside: Hot gases and flames present on the floor hit the perimeter
fire barrier and the interior surfaces of the curtain walls.
■■ Outside: Hot gases and flames which have broken the glazing get
project outwards and hit the curtain wall above from exterior side.
■■ Outside: Hot gases and flames which have broken the glazing
radiate the heat to and through the glazing to the building contents
inside.
133
(Fig 5.3)
Several phrases have been coined for the systems that protect
the void at the intersection of a fire-resistance-rated floor and an
exterior curtain wall. Some of the designations are perimeter fire
containment systems, perimeter joint systems, floor edge joint
systems, safing joint systems and perimeter fire barrier systems.
The phrase “perimeter firestop systems” describes the situation
well. The systems occur at the perimeter of the building. The intent
of the systems is fire containment. The curtain wall is typically not
fire-resistance rated, so these systems should not be confused with
joint systems evaluated to ASTM E 1966 or UL 2079. These systems
include the specific floor construction, the exterior curtain wall, the
protection on the interior face of the curtain wall if provided, and the
material(s) used to protect the void between the floor slab edge and
the curtain wall. The materials used in the void are often referred to
as safing materials.
Code users should also recognize that the intersection of the exterior
wall and the floor assembly provide multiple different paths that may
allow a fire to spread. The code establishes different requirements
for each of these potential paths and addresses means to prevent
the spread of fire through these paths. Conceptually, the easiest
way to look at the three paths for the fire to spread to adjacent floor
levels at the exterior wall are:
■■ Through Void: Spreading within the building through the void space
created between the edge of the floor and an exterior curtain wall.
This is regulated by Section 715.4 and addressed later.
■■ Through Cavity: Spreading through a void or cavity within the
exterior curtain wall. In this situation, the fire would spread by a
path within the concealed space of the exterior wall. This would be
regulated by Sections 718 and 718.2.2, or perhaps Chapter 14 (e.g.,
1403.5) but is not addressed within this book.
■■ Leap-frogging: Spreading to the exterior and then impinging on
an opening in an upper level. This path is generally referred to as
“leap-frogging,” is regulated by Sections 705.8.5 and 715.5, and is
addressed later.
OPENINGS IN
EXTERIOR WALL
– REGULATED BY INTERIOR
SECTIONS 705.8
AND 715.5
AT VOID SPACE-REGULATED
BY SECTION 715.4
EXTERIOR
In Condition A, the exterior walls bear on the floor slab and run
from the top of the floor below to the bottom of the floor above. In
this scenario, there is no void at the edge of the floor slab, and as
such, the only path for flame propagation is via leap-frogging.
Under Conditions B and C, the exterior curtain wall skirts past the
outer edge of the floor slab, creating a void between the wall and
the edge of the floor slab. That void, if left unprotected, will allow
for the passage of flames from the floor below to the floor above.
In Condition B, the cavities of the exterior curtain wall are open.
As such, the void extends from the interior surface of the exterior
sheathing, siding or finish material to the edge of the floor slab. In
this situation, the two paths for flame propagation are through the
void and via leap-frogging.
The floor requirements of Section 715.4 are split into two parts.
Section 715.4.1 applies to situations where the floor assembly does
not have a fire-resistance rating, while Section 715.4 deals with rated
floor assemblies. The code expects the voids to be filled regardless
of whether the floor is rated or not, but the primary difference is that
the code expects a tested system to fill the void where a rated floor
system is used (see Section 715.4), while Section 715.4.1 for non-
rated floors will only require an “approved” material or system.
137
For the purposes of the ASTM E 2307 test standard, the interior face
of the exterior wall is at the interior surface of the wall’s framework.
Therefore, the test is not intended to evaluate the spread of fire within
the core or cavity of the exterior wall assembly. Nor is it intended to
evaluate the passage of flames via the openings in the exterior wall
(i.e. leap-frogging), which is addressed by Section 705.8.5. Most
of the tested and listed systems will involve details and information
regarding the need for spandrel insulation or finishes to protect
the interior of the curtain wall, which appears to create quasi-
fire-resistance-rated walls. But this is not the case. The spandrel
insulation is used to provide some integrity to the exterior curtain
wall, keeping it intact enough to allow the safing material installed
in the void to remain in place. (See details B and C in Figure 5.5 to
see the distinction between the voids addressed by ASTM E 2307.)
If the insulation or finish on the inside face of the exterior wall is not
adequate to resist the test’s fire exposure, then the exterior wall will
deteriorate to the point that it is not able to hold the safing material
in place. Under either scenario, the fire barrier will have failed to
stop the fire from spreading to the upper floor through the void at the
edge of the floor. Perimeter fire containment systems listed using
ASTM E 2307 typically include:
(a)
HORIZONTAL ASSEMBLY
EXTENDS TO EXTERIOR
(b)
(c)
SECTION
VISION GLASS
FRAMING
COVERS
(INSULATION)
SPANDREL
PANEL
REINFORCING
ANGLE
CURTAIN
FIRE-RESISTANCE RATED WALL INSULATION
FLOOR ASSEMBLY
FIRESTOP
MATERIAL
SAFING
MATERIAL
T Rating: A T rating is the time period for which the perimeter fire
containment system: a. Prohibits the passage of flames sufficient
to ignite cotton waste through or around the boundaries of the
materials installed within the void; b. Limits the temperature rise on
the unexposed (top) side of the materials installed within the void to
a maximum at any individual point of 325oF (180oC) above its initial
temperature; and, for joints with a maximum width greater than 4
inches, c. Limits the temperature rise on the unexposed (top) side
of the materials installed within the void to an average of 250oF
(140oC) above its initial temperature.
143
However, the magnitude of expansion/contraction movement cycling
of a building is determined by the maximum inward/outward deflection
of the curtain wall and the maximum expansion/contraction of the
floor assembly. These expansion/contraction movement values are
calculated by the structural engineer that designs the building and
these expansion/contraction values determine the movement of the
perimeter joint. The perimeter joint protection must be compatible
with the perimeter joint’s movement capabilities. However, it is
not reasonable to expect every building’s expansion/contraction
capabilities to be tested.
Integrity Rating: The criteria for the Integrity rating include the
requirements for the F rating of ASTM E 2307 in addition to a
requirement that the system must prevent the passage of flames
through openings in the curtain wall anywhere above the protected
void. Put another way, the criteria for an Integrity rating prohibits
flaming through all the three paths discussed earlier.
Insulation Rating: The criteria for the Insulation rating include the
requirements for the T rating in addition to the requirement to limit
the temperature rise to 325°F (180°C) above the starting temperature
anywhere on the interior surface of the curtain wall above the
protected void. Put another way, the criteria for an Insulation rating
limits the temperature rise anywhere on or above the floor level of
the test assembly, including the vertical mullions and vision glass.
FLOOR
PERIMETER
FIRE BARRIER
LOCATION OF POSSIBLE
INTERIOR WALL OR
CEILING
APPROVED MATERIAL
SECURELY INSTALLED TO
SEAL VOID.
PROTECTION IS AT LEAST
EQUAL TO TIME PERIOD
OF FLOOR ASSEMBLY.
MATERIAL CAPABLE OF
RESISTING PASSAGE OF
FLAME AND HOT GASES
UNDER CONDITIONS OF
THE ASTME E119 TIME-
TEMPERATURE CONDITIONS.
147
As stated earlier, Section 715.4.1 applies to situations where the
curtain wall is adjacent to a non-fire-resistance-rated floor or floor/
ceiling assembly. The code provides little guidance as to the level
of protection required, leaving that up to the code official by using
the term “approved” materials (see IBC Chapter 2 for the definition
of “approved”). As a practical matter, the code does not require the
tested perimeter fire containment system for this situation simply
because the floor is without a rating. It would be permissible to use
a tested system (although, because the floor is nonrated it would not
be installed in full accordance with its listing), but that would exceed
a minimum level of performance. Whatever material is used should
be secured to stay in place and should be capable enough to block
the spread of fire or hot gases through the void for a time period
approximately equal to what the floor can provide. Any joint that can
stop or retard the spread of smoke and heat through the void will
help reduce the hazard that building occupants on other floors may
face. For additional guidance, code users should review Sections
712.1.5.2 and 714.5, and other sections that help reinforce the IBC
expectation that even nonrated floors provide at least a minimum
level of protection to other stories. The type of joint protection should
be compatible with the floor construction and appropriate for the
intended purpose.
5 ft. or less
horizontal * Cannot use Section 705.5
distance to eliminate rating on
exterior side of the wall at
Unprotected opening in the required 3-ft. vertical
adjacent lower story separation
MIN. 1-HOUR
RATED ASSEMBLY
3′-0″ MIN.
GLASS
GLASS
30-INCH
INTERIOR
1-HOUR
FLAME
BARRIER
GLASS
MOVEMENT RATING:
It has also been noted that there are confusions about the significance
of movement consideration in firestop design for curtain wall.
151
As difficult as it is for some to imagine, buildings move. The
introduction of curtain walls gave buildings even more freedom to
move, with the peaceful rigidity of bulky bearing walls and relatively
short spans of oversized structural members now a thing of the past.
The biggest single difference between having windows punched into
load-bearing walls and having a curtain wall lies in the mechanisms
needed for the latter to accommodate movements—both between
cladding and structure and among cladding components themselves
(Figure 1).” (Kazmierczak, 2008)
Horizontal Movement
There is a misconception that when the curtain wall is anchored
to the building’s floor assembly that there is no movement of the
curtain wall inducing no perimeter joint movement. The amount of
movement varies but all curtain walls enclosing buildings, especially
tall buildings are subjected to movement and cause perimeter joint
movement, which expands and compresses the perimeter joint
protection or subjects it to vertical/lateral shear.
Vertical Movement
The vertical movement of the curtain wall is a result of live loads
and thermal differentials. “Live load movements result from all
occupants, materials, equipment, construction, or other elements
of weight supported in, on, or by structural elements that are likely
to move. Live load movements can cause upward or downward
motion. For example, a downward live load on a floor below can
result in disengagement of improperly designed curtainwall anchors
on a floor above that remains static, while resulting in a “crushing”
action at the floor below.” (WAUSAU, 2016) The following WAUSAU
drawing and caption below illustrates the vertical movement caused
by live loads. Depending on the type of mullion attachment and
mullion spacing the deflection of the floor assembly will create
vertical shear on the perimeter joint protection.
153
Where,
The cyclic rate, magnitude, and duration of movement can also affect
the performance of the perimeter joint protection when subjected to
standardized fire exposure. ASTM E2307 provides test conditions
for these variables.
155
While all perimeter joint protection is tested at its maximum joint
width, the maximum joint width of a static perimeter joint protection
is the same as its nominal joint width. This is another difference
between dynamic perimeter joint protection Listings and those
designated as “static”. The dynamic perimeter joint protection is
tested at its maximum joint width, which is larger than the nominal
joint width at which the perimeter joint protection is installed.
157
The original compression of the insulation was 25% at its nominal
joint width of 2.00 inches. When the joint opens to its maximum joint
width of 2.25 inches the change in compression of the insulation
decreases to ≈19%. Since the mass of the insulation is constant
and in the perimeter joint width increases which in turn causes an
increase the volume of the perimeter joint, therefore the density of
the insulation compressed in the perimeter joint decreases.
Effective Density
Unlike static perimeter joint protection, the effective density of a
dynamic perimeter joint protection decreases when the perimeter
joint opens from the nominal joint width. To understand changes in
effective density consider the following equations.
For example, consider filling a nominal joint width of 2.00 inches with a
nominal 4-inch width, nominal 4-pcf density insulation. The effective
density at the nominal joint width is 8 pcf. Unlike static perimeter
joint protection, the effective density of a dynamic perimeter joint
protection changes when the nominal joint width changes. When
the nominal joint width decreases the effective density increases.
Conversely, when the nominal joint width increases the effective
density decreases. The maximum reduction in effective density
occurs at the maximum joint width. The change in the effective
density is expressed as follows.
159
ENGINEERING JUDGEMENT
As explained in the previous chapters, very often the Jobsite curtain
wall conditions differ from the original design or unanticipated
construction hindrances are encountered and the field conditions
cannot be easily redesigned.
161
Basic, Common Factors
■■ Type(s) of assembly used e.g. Glass, Aluminum, Granite, Concrete
Spandrel
■■ Hourly rating required
SYSTEM SELECTION
System selection for perimeter firestop system can be done by
accessing third-party certification laboratory listing directories. One
of the examples is the Intertek certification directory. The Intertek
directory follows a specific nomenclature to identify the different
firestop systems listed.
To choose a system, we need to know the basic details of the
application.
■■ What is the makeup of the exterior wall? - Concrete panel, Spandrel
Glass, Aluminum Panel etc.
■■ What supports the exterior wall? – Steel stud, aluminum mullions,
etc.
■■ What is the hourly rating you are looking for? – F rating (1 – 2 hour)
■■ What is the smoke rating you are looking for? – L rating (<.1 SCFM/
LF)
■■ How big of a joint is required (inches) – Measured from edge of slab
to nearest point of curtain wall
■■ How much movement is required? – Must accommodate building
movement (% of joint size)
■■ Are there any special considerations? – Unique construction
condition, environmental exposure
163
Step 3: Click on the Building Products Directory mentioned
under the description of Product Directories:
165
Step 7: From the above-shown page, we can choose any
relevant system as per our requirement. For Example, lets
open HI/BPF 120-12
167
Additional Attributes of
CHAPTER 6 Firestop & Miscellaneous
Topics
169
Hence to overcome this critical hazard it is important that buildings
get designed by not only considering fire but also the smoke.
This is the reason that some building codes around the world
require the building to be designed by considering smoke barrier
compartmentation as well.
At the same time currently, NBC 2016 doesn’t specify the rating
needed to qualify a barrier as a smoke barrier.
But for this, help can be taken by referring IBC where Smoke barriers
complying with IBC Section 709 are used in several sections within
the code to compartment the building. The smoke barriers are
required in locations where occupants may be unable to evacuate;
therefore, the code is using a defend-in-place type of protection.
This could include hospitals, jails, ambulatory care facilities and
areas of refuge as a part of an accessible means of egress.
Smoke barriers are also used to compartment underground buildings,
as a part of a smoke control system and to protect the lobbies for fire
service access and occupant evacuation elevators. Smoke barriers
can be either walls or horizontal assemblies depending on which
directions require protection from both fire and smoke spread. In
general, smoke barriers require a minimum 1-hour fire-resistance
rating with very specific continuity requirements. Therefore, the
provisions for both walls (Section 714.3) and horizontal assemblies
(Section 714.4) specify that penetrations must be protected for both
their fire-resistance aspects and their role in limiting the spread of
smoke. This is accomplished by the reference to Section 714.4.4
and the provisions related to penetrations in smoke barriers.
It can be referred from the above IBC text that Penetrations in smoke
barriers must be tested using the UL 1479 test and receive an L
rating, which indicates that the penetration firestop system has been
evaluated for its air leakage performance. The ASTM E 814 standard
currently does not have a test protocol for L ratings. Therefore, the
code specifies compliance with the UL 1479 standard. The L rating
provides a quantitative indication of the penetration system’s ability
to resist the passage of smoke.
171
Because the L rating test is optional within the UL 1479 test standard,
code users must not simply assume that a firestop system tested to
the UL standard will comply and must verify that the firestop system
being used has actually been tested and received an L rating. The
code specifies that the amount of leakage permitted cannot exceed
5.0 cubic feet per minute (cfm) per square foot of opening for each
penetration, or a total leakage rate of 50 cfm for any 100 square
feet of wall or floor area. Having the L rating requirement within
the code provides a specific means to evaluate the capabilities of
the system and eliminates the subjective requirements that smoke
barriers needed to “limit,” “restrict” or “resist” the passage of smoke.
A specified performance level reduces the inconsistent application
of the requirements and helps code users know exactly what level
of performance is required.
173
If it is desired to use the second option in 714.4.4 for these
penetrations, the combined 50 cfm of air leakage through all
penetrations within a 100-square-foot area, then the cfm per square
foot value for each penetration must first be converted to cfm before
adding them all together. To convert cfm per square foot to cfm,
multiply the cfm per square foot L-rating value by the size of the
non fire-stopped opening, using units of square feet for the opening
size. After that conversion, the cfm leakage through all the nearby
penetrations can be added together to ascertain if the total leakage
is within the allowed 50 cfm per 100 square feet.
MOVEMENT RATING
During/ after a major earthquake, there is always a risk of a fire
breakout due to the damaged gas lines, electrical systems, etc.
Historical records show that small fires are often initiated by
earthquakes, and these sometimes grow into large destructive fires
causing loss of life and severe damage to property.
175
The IBC 2015 does not include the concept of through penetration
movement. But recently, ASTM published a standard on Movement
called ASTM E3037-16, “Standard Test Method of Measuring
Relative Movement Capabilities of Through Penetration Firestop
Systems”. This standard specifically addresses the test methodology
of Through Penetration Firestop system for Movement.
ACOUSTIC RATING
Improvements to existing materials, as well as the development
of new solutions, have expanded the limits by which architects
and engineers are free to design. Often these modern buildings
are occupied by various groups with very different uses. Sound
transmission through wail and floor assemblies within these
buildings becomes an important consideration during design to
accommodate the needs of the occupants.
This seems like a simple task with all the various wall and floor
designs available with tested Sound Transmission Coefficient (STC)
ratings. However, the complexity of this issue arises when these
wall and floor assemblies are also being required to maintain fire-
rated separations between occupancies within the building and the
STC rating and fire rating of these assemblies are compromised by
plumbing, electrical, and mechanical penetrations as well as joints
created between wall and floor assemblies. This is where passive
fire protection products known commonly as firestop products are
called upon to maintain the STC rating of the wall assembly as well
as maintain the fire rating of the assembly being penetrated.
177
Sound transmission testing simulates the same difficult test
parameters used to determine the performance of firestopping
products. The American Society of Testing and Materials (ASTM)
developed several test standards to determine the acoustical
properties of different products. One of the most frequently utilized
standards is ASTM E-90 Standard Test Method for Laboratory
Measurement of Airborne Sound Transmission Loss of Building
Partitions and Elements. This standard outlines the method and
procedures for measuring sound loss through assemblies and
calculating the overall STC rating. Much like a fire test, the standard
evaluates the performance of the whole system (including the
assembly itself, joints, gaps and penetrations within the assembly)
to measure and determine the Sound Transmission Loss (STL) and
the resulting Sound Transmission Classification (STC) rating. The
method defined by ASM F90 utilizes two separate rooms that are
divided by a partition. The assembly to be tested is installed within
the dividing partition. One of the rooms is designated as the source
room and the other room is designated as the terminating room.
The test apparatus is designed so that sound is only transmitted
through the test specimen.
The purpose of this testing is like the testing conducted during a fire
test. The materials are evaluated to verify that the product system
being installed can maintain the desired rating of the assembly if
an assembly is required to maintain a 2-hour F-rating, then the
materials as installed must be capable of maintaining that rating.
The same is true when STC ratings are required. A separation
wail that is designed to provide an STC rating for example of 50,
then the configuration of materials used to seal openings and joints
must be capable of restoring the separation wall assembly to the
STC rating of 50. Note that an STC rating, like an F-rating, does
not apply to the product itself, but is instead provided for specific
installation of the product in a specific wall construction. Reducing
sound transmission between various occupancies is very important
to the comfort level of the occupants. Architects and engineers are
beginning to incorporate these sound requirements in their projects.
Modem building codes are also starting to recognize the importance
of minimizing sound between tenant separations. 2012 Model
Residential Building Code requires that an STC of 50 be maintained
for multi-family residential dwellings. This requirement ensures that
sound transmission between occupied spaces is kept to a minimum.
179
INNOVATIVE FIRESTOP SYSTEMS
It is very important and routine work for a building to be audited
via Fire Inspectors, Insurance Bodies. Most of the traditional
systems like sealants and caulks are very difficult to inspect and
qualify because of the content of Firestop material for the particular
penetration/ the thickness of the joint spray in case of joints. Hence
, industry has been innovating the systems for easier inspection of
such life safety systems by having visual inspection. This is where
much of the inspection has taken place and now we see factory
assembled devices that can be installed in place according to
installation instruction and inspectors can visually be able to qualify
and ensure the presence of the right firestop system. For better
understanding and clarity of the reader about such systems, I am
showing only some peculiar innovations in the Firestop industry and
there are many more examples of such innovations available via
many manufacturers.
181
Innovation in Mechanical Trade Firestop System
183
Innovation in Curtain Wall Firestop
For the information of readers, this book also contain the annexure
A, which highlights few firestop test reports from UL or Intertek
laboratories. This is provided to the reader for reference purposes
only as there are many such systems available among many
manufacturers and these are only some examples.
185
People Helping People Build a Safer World
®
19-17590
Training
Networking
Code
Opinions
Product
Savings
Join our
64,000+
members
today!
Put the benefits of ICC Membership to work for you and your career!
Visit www.iccsafe.org/memnow or
call 1-888-ICC-SAFE (422-7233), ext. 33804 to learn more.
19-17662
187
About the Authors
Jay Woodward
International Code Council
Senior Staff Architect
Jay Woodward is a senior staff architect with the ICC’s Business and Product
Development department. Jay’s more than 31 years of experience in building
design, construction, code enforcement and instruction provides him with the
ability to address issues of code application and design for code enforcement
personnel as well as architects, designers, and contractors. Jay has previously
served as the Secretariat for the ICC A117.1 Standard committee, ICC’s
International Energy Conservation Code, and the International Building Code’s
Fire Safety Code Development committee.
A graduate of the University of Kansas and a registered architect, prior to joining
ICC Jay has also worked as an architect for the Leo A. Daly Company in Omaha,
Nebraska; as a building plans examiner for the City of Wichita, Kansas; and
as a senior staff architect for the International Conference of Building Officials
(ICBO). He is also a co-author of Significant Changes to the International Building
Code, 2015 edition and author of Significant Changes to the A117.1 Accessibility
Standard, 2009 Edition.