924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine (SEBP3526 - 79) - Systems & Components

13/5/2019 924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine(SEBP3526 - 79) - Systems & Components
Previous Screen
Welcome: cr461mbc
Product: WHEEL LOADER
Model: 924G WHEEL LOADER RBB
Configuration: 924G 924Gz Wheel Loader RBB00001-UP (MACHINE)
POWERED BY 3056E Engine
Testing and Adjusting

IT28G Integrated Toolcarrier and 924G, 924GZ and 928G Wheel Loaders Power Train
Media Number -RENR6425-04 Publication Date -01/05/2012 Date Updated -03/05/2012
i02062400
Transmission Pressures - Test and Adjust

SMCS - 3030-025-PX ; 3030-081-PX ; 3073-025-PX ; 3073-081-PX
Personal injury or death can result from sudden machine movement.
Sudden movement of the machine can cause injury to persons on or

near the machine.
Prevent possible injury by performing the procedure that follows before

working on the machine.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Park the machine on a smooth, level surface.
2. Place the transmission direction and speed control lever (if equipped) in the NEUTRAL position and in
any speed position. Shift the transmission direction control switch (if equipped) to the NEUTRAL
position.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpag… 1/12
3. Lower the bucket or the work tool to ground.
4. Engage the parking brake and stop the engine.
5. Place blocks in front of the wheels and behind the wheels.
6. Install the steering frame lock.
7. Allow only authorized personnel on the machine. Keep unauthorized personnel off the machine and in
clear sight of the operator.
Note: All tests and all adjustments must be made while the transmission oil is at normal operating temperature.
NOTICE
Do not connect or disconnect hose fittings to or from the quick
disconnect nipples when there is pressure in the system. This will
prevent damage to the seals that are in the fitting.
Table 1
Required Tools
Part Number Description Qty
1U-5481 Pressure Gauge Group 1

1U-5482 Pressure Adapter Group 1
Test Procedures
Test for the Transmission Clutch Pressure
Use the following procedure to check the pressure of the direction clutch oil and the speed clutch oil.
The machine is equipped with the following modulating valves:
Modulating valve for clutch 1 (1) (forward low)
Modulating valve for clutch 2 (2) (forward high)
Modulating valve for clutch 3 (3) (reverse)
Modulating valve for clutch 4 (4) (second speed)
Modulating valve for clutch 5 (5) (third speed and fourth speed)
Modulating valve for clutch 6 (6) (first speed)
Illustration 1 g00913305
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (1) through
pressure tap (6). Attach the opposite end of the hose assembly to the 0 to 3400 kPa (0 to 580 psi) pressure
gauge in the 1U-5481 Pressure Gauge Group .
2. Engage the parking brake. Shift the transmission direction and speed control lever to the NEUTRAL
position. Shift the transmission direction control switch to the NEUTRAL position (if equipped). Start the
engine and operate the engine at low idle.
3. Ensure that the transmission neutralizer override is enabled. The transmission neutralizer override is
enabled when the transmission neutralizer override switch is illuminated.
4. Place the autoshift switch in the MANUAL position.
Note: The machine can drive through the service brakes when the machine is at high idle.
5. Depress the brake pedal and hold the brake pedal. Release the parking brake. Make sure that the machine
is in first speed. Watch the pressure gauges. Shift the transmission direction and speed control lever from
the NEUTRAL position to the FORWARD position. Increase the engine speed to high idle. Make sure that
the transmission oil is at normal operating temperature. The needle on the pressure gauge for clutch 1
should rise. The needle on the pressure gauge for clutch 6 should rise. The pressure readings must be
within the values in Table 3.
With the transmission in the FORWARD position, shift through the remaining forward speeds and note the
clutch pressures for each speed. Return to the FIRST SPEED position. Use the transmission direction and
speed control lever. The pressure reading for each energized clutch must be within the values in Table 3.
This checks the pressure of all the speed clutches.
6. Perform Step 5 for all reverse speeds. The same pressure levels should be noted in all reverse speeds.
7. Perform 5 and 6 with the engine at low idle. The same pressures should be observed. If the pressures are
lower, there is a leak in the transmission control system.
Table 2
First Third First Second Third
Second Fourth
speed speed Neutral speed speed speed
speed speed
forward forward reverse reverse reverse
forward forward
Clutch 1 (forward
X X X
low)
Clutch 2 (forward
X
high)
Clutch 3 (reverse)
X X X
Clutch 4 (second
X X
speed)
Clutch 5 (third
speed and fourth X X X X
speed)
Clutch 6 (first
X X
speed)
Table 3
Transmission Pressures
Pressure Tap Specification Actual Pressure
Modulating valve for clutch 1

2400 ± 170 kPa (350 ± 25 psi)

2400 ± 170 kPa (350 ± 25 psi)

2400 ± 170 kPa (350 ± 25 psi)

2400 ± 170 kPa (350 ± 25 psi)

2400 ± 170 kPa (350 ± 25 psi)

2400 ± 170 kPa (350 ± 25 psi)
Adjustment for the Transmission Clutch Pressure

The transmission clutches should have the same clutch pressure. If the pressure readings for all of the
transmission clutches are not within the values that are in Table 3, the transmission relief valve may need to be
adjusted. Refer to "Adjustment for the Transmission Pump Pressure" for the proper adjustment procedure. If one
of the transmission clutch pressures are not within the specification, check that the modulating valve for that
clutch is operating correctly.
Test for the Lubrication Oil Pressure
Use the following procedure to check the pressure of the transmission lubrication oil.
The inlet for the transmission lubrication oil is located on the left side of the machine.
1. Install the correct adapter at pressure tap (7) .
2. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (7). Attach
the opposite end of the hose assembly to the 0 to 400 kPa (0 to 58 psi) pressure gauge in the 1U-5481
Pressure Gauge Group .
3. Start the engine and operate the engine at high idle. Observe the pressure gauge. With the oil at normal
operating temperature, the lubrication oil pressure must be within the values in Table 3.
Table 4
Transmission Pressure
Transmission lubrication
170 ± 34 kPa (25 ± 5 psi)
Test for the Transmission Oil Pump Pressure

Use the following procedure to check transmission oil pump pressure.
1. Install the correct hose assembly from the 1U-5482 Pressure Adapter Group on pressure tap (8) . Attach
operating temperature, the transmission oil pump pressure must be within the values in Table 5.
Table 5
Transmission oil pump

2400 ± 170 kPa (350 ± 25 psi)
Adjustment for the Transmission Oil Pump Pressure
The transmission relief valve (10) is located below the modulating valves.
If the transmission oil pump pressure at pressure tap (8) is not within the values in Table 6, adjust the spring of
the transmission relief valve (10). Use the following procedure.
1. Remove cover (11) .
2. Turn adjustment screw (12) in the proper direction.
Turning the adjustment screw clockwise increases pump pressure. Turning the adjustment screw
counterclockwise decreases pump pressure. One full turn of the adjustment screw changes pump pressure
160 kPa (23 psi).
3. Install cover (11) .
4. Check the transmission oil pump pressure again. Make sure that the transmission oil pump pressure is
within the value in Table 6.
Table 6
Transmission oil pump

2400 ± 170 kPa (350 ± 25 psi)
Test for the Torque Converter Inlet Pressure
Pressure tap (13) is located on the transmission relief valve. The transmission relief valve is located below the
modulating valves.
operating temperature, the torque converter inlet pressure must be below the values in Table 7.
Table 7
Torque converter inlet

895 kPa (130 psi) maximum
Test for the Torque Converter Outlet Pressure
Pressure tap (14) is located on the top of the transmission.
operating temperature, the torque converter inlet pressure must be within the values in Table 8.
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/productsearch/productheaderinfoframeset.jsp&calledpa… 10/12
Table 8
Torque converter outlet

585 ± 170 kPa (85 ± 25 psi)
Transmission Pressures
Table 9
Actual Pressure
Pressure Tap Specification
Modulating valve for clutch 1 (forward low) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 2 (forward high) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 3 (reverse) 2400 ± 170 kPa (350 ± 25

psi)
Modulating valve for clutch 4 (second speed) 2400 ± 170 kPa (350 ± 25
psi)
Modulating valve for clutch 5 (third speed and fourth

2400 ± 170 kPa (350 ± 25
speed)
psi)
Modulating valve for clutch 6 (first speed) 2400 ± 170 kPa (350 ± 25
psi)
Torque converter outlet 585 ± 170 kPa (85 ± 25 psi)
Transmission lubrication
170 ± 34 kPa (25 ± 5 psi)
Transmission oil pump 2400 ± 170 kPa (350 ± 25

psi)
Torque converter inlet 895 kPa (130 psi) maximum
Copyright 1993 - 2019 Caterpillar Inc. Mon May 13 2019 20:52:22 GMT-0500 (hora estándar de Colombia)
All Rights Reserved.
cr461mbc
Private Network For SIS Licensees.

924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine (SEBP3526 - 79) - Systems & Components

Încărcat de

Informații document

Titlu original

Drepturi de autor

Formate disponibile

Partajați acest document

Partajați sau inserați document

Opțiuni de partajare

Vi se pare util acest document?

Este necorespunzător acest conținut?

Drepturi de autor:

Formate disponibile

924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine (SEBP3526 - 79) - Systems & Components

Încărcat de

Drepturi de autor:

Formate disponibile

13/5/2019 924G 924Gz Wheel Loader RBB00001-UP (MACHINE) POWERED BY 3056E Engine(SEBP3526 - 79) - Systems & Components

Testing and Adjusting

Transmission Pressures - Test and Adjust

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or

Prevent possible injury by performing the procedure that follows before

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Dispose of all fluids according to local regulations and mandates.

1. Park the machine on a smooth, level surface.

3. Lower the bucket or the work tool to ground.

4. Engage the parking brake and stop the engine.

5. Place blocks in front of the wheels and behind the wheels.

6. Install the steering frame lock.

1U-5481 Pressure Gauge Group 1

The machine is equipped with the following modulating valves:

Modulating valve for clutch 1 (1) (forward low)

Modulating valve for clutch 2 (2) (forward high)

Modulating valve for clutch 3 (3) (reverse)

Modulating valve for clutch 4 (4) (second speed)

Modulating valve for clutch 6 (6) (first speed)

4. Place the autoshift switch in the MANUAL position.

Pressure Tap Specification Actual Pressure

Modulating valve for clutch 1

Modulating valve for clutch 2

2400 ± 170 kPa (350 ± 25 psi)

Modulating valve for clutch 3

Modulating valve for clutch 4

Modulating valve for clutch 5

Modulating valve for clutch 6

Adjustment for the Transmission Clutch Pressure

Test for the Lubrication Oil Pressure

1. Install the correct adapter at pressure tap (7) .

Test for the Transmission Oil Pump Pressure

Pressure Tap Specification Actual Pressure

Transmission oil pump

Adjustment for the Transmission Oil Pump Pressure

1. Remove cover (11) .

2. Turn adjustment screw (12) in the proper direction.

3. Install cover (11) .

Pressure Tap Specification Actual Pressure

Transmission oil pump

Test for the Torque Converter Inlet Pressure

Pressure Tap Specification Actual Pressure

Torque converter inlet

Test for the Torque Converter Outlet Pressure

Pressure tap (14) is located on the top of the transmission.

Torque converter outlet

Modulating valve for clutch 3 (reverse) 2400 ± 170 kPa (350 ± 25

Modulating valve for clutch 5 (third speed and fourth

Torque converter outlet 585 ± 170 kPa (85 ± 25 psi)

Transmission oil pump 2400 ± 170 kPa (350 ± 25

Torque converter inlet 895 kPa (130 psi) maximum

S-ar putea să vă placă și