Mod.

40

WELDING PROCEDURE QUALIFICATION RECORD (WPQR)

N. 04

UNI EN ISO 15614-1

Manufacturer ABB ZAKHEM

Manufacturer's welding procedure (WPS) n. 04 Date: 6/26/2009

WPQR No: 04

RANGE OF APPROVAL

Welding Process A: 141 GTAW; B:111 (SMAW) Type: MANUAL

Joint type BW

Single/Multiple pass A:SINGLE; B:MULTIPLE

Parent material group(s) 1

Parent material thickness (mm) Butt Joint= 7 Fillet Joint t1 =7 t2= 14

Throat thickness (mm) A:N.A; B: N.A.

Weld deposit thickness (mm) 2mm+5mm

Outside diameter (mm) 168

Filler metal type A: ER 70 S3;B: E 7018-1

Shielding gas (EN 439) AR 99,9% Backing gas (EN439) N.A.

Type of welding current DC A: EN; B:EP Heat input Kj/cm

Welding position ALL

Preheat min. (°C) 40° Interpass temp. Max. (°C) 250°

Post weld heat tretment/Ageing N.A.

Other information N.A.

Welders name Stamp No

Welding test conducted by

Mechanical test conducted by Laboratory test No

At presence of NDT Surveyor

We certify that statements in this certificate are correct and that the test weld were prepared, welded and tested in accordance with the req
of UNI EN ISO 15614-1:2008 Standard

Issued at:

NDT CONGO
 Mod. 40

CORD (WPQR)

6/26/2009

NUAL

N.A.

C) 250°

ance with the requirements

 JOINT DETAILS AND WELDING SEQUENCES

Pass. Process Filler metal Amps Volt Travel speed Heat iNput Other

No. diameter (mm) cm/min Kj/cm

1a÷2a 141 2 90÷110 17÷18 8 35÷43

3a÷4a 111 2.5 70÷90 21÷23 8 25÷30

n° 111 2.5 70÷90 21÷23 8 25÷30

PARENT MATERIAL

Material specification
Type or grade ASTM A 106 Gr. B
Group(s)/Subgroup(s) No. 1
Thickness (mm) 7mm Throat thickness (mm) N.A.
Diameter (mm) 168mm
Branch connection angle
Other

WELDING CONSUMABLES

Process
Trade name(s)
Specification
Classification / designation A: ER 70 S3 B: E 7018-1
Size (mm) A: Ø2,0; B:Ø2,5
Deposited metal thickness A:2mm; B: OTHER
Groove N.A. N.A.
Throat N.A. N.A.
Flux trade name N.A. N.A.
Consumable insert N.A. N.A.
Other
GAS
Gas Mixture Flow rate (l/min.)

Shielding AR 99.90% 15

Trailing NO

Backing NO

POSITION

Welding position

Other

PREHEAT POSTWELD HEAT TREATMENT

Preheat temperature 40° Temperature

Interpass temperature 250° Time

Other Other

ELECTRICAL CHARACTERESTICS

Current DC A: EN; B:EP

Ampere (range) Volts (Range)

Mode of metal transfer

Tungsten electrode size and type Ø2mm

Other

TECHNIQUE

Travel speed (range)

String or weave bead STRING

Method of groove/edge preparation N.A

Interpass cleaning BRUSHING AND GRINDING

Method of back gouging N.A.

Orifice or gas cup size 10mm

Stand off distance (*)

Multiple or single pass A: SINGLE; B: MULTIPLE

Multiple or single electrodes SINGLE

Torch angle (*) NONE

Other (*) for fully mechanized/robotic only

te (l/min.)

15
 TRANSVERSE TENSILE TEST

Spec. Width Thickness Area Total Load Rm Fracture Location

No. (mm) (mm) (mm2) (N) N/(mm2)

BEND TEST

Type No Results

IMPACT TEST
Test Impact values
Spec. No Notch Location Notch Type Temp. (C°) (J)

HARDNESS TEST

Location Tyoe/Load Maximum value

Parent metal(s)

H.A.Z.(s)

Weld metal

OTHER TEST

MACROGRAPHIC EXAMINATION

MICROGRAPHIC EXAMINATION

NON DESTRUCTIVE EXAMINATON

VISUAL EXAMINATION

RADIOGRAPHIC EXAMINATION

MAGNETIC PARTICLE

ULTRASONIC TEST

NDT CONGO
CONGO